4.5.

6 Selection of Bearing:
Bearing no. a (mm) D1 min (mm) B (mm) D2 max (mm) C(mm)
6200

10

14

30

26

6201

12

16

32

28

10

6202

15

19

35

31

11

Table: 2 dimensions and static and dynamic load capacities of single row deep
groove ball bearings
Where, [1, 4]
D1=abutment diameter on shaft,
D2=abutment diameter on shaft and housing
Since, our principal dimension of internal diameter d is 12 mm we chose bearing
no.6202.

Fig.8: Bearing 6200

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Dual Stroke Can Crusher

a= 15mm
B = 35 mm
C = 9mm
Advantages of bearing 6202:
Deep groove geometry for high speeds and supporting both radial and axial loads

Chrome steel for durability and resistance to deformity under heavy loads
Metal shields on both sides of the bearing to keep lubricant in and contaminants out
Lubricated at manufacturer for no additional lubrication required

4.5.7 Spring Design:

Stiffness=force/deflection [2]
=800/10
=80N/mm
Dimensions: Outer diameter D=8mm
Inner diameter d=1mm
No. of coils n= 100
4.5.8 Connecting Rod Design:

pc =A x pmax = (160 x 130) x 0.0385 =800.8N

pcr =

()

We know that, [3]

pcr = pc x fos
(

= 800.8 x 3

Hence, t=3.56 =4mm

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Dual Stroke Can Crusher

4.6 LIST OF PARTS AND COST
Sr. No.

Component

flywheel

Material Quantity

Cost (Rs.)

C25

2000

Sprocket (small)

STD

80

Sprocket (large)

STD

50

Chain

C25

85

Circular disc

C25

200

Guide ways for ram

C25

200

Nut & bolt

M8

17

50

Bearing6202

STD

720

Cycle

STD

1500

12

Spring

C40

20

13

Connecting rod

C25

50

17

Deep groove ball bearing

STD

220

Total

--

--

5445

Table 3: Part List with Cost

Machining cost:
Lathe maching = 300Rs.
Welding = 550Rs.
Drilling = 150Rs.
Cutting = 280Rs.
Total cost = 1280Rs.
Total project cost =

6725/- Rs.
23

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Crusher

4.7 PROCESS SHEETS

4.7.1 Process sheet 1:

9
0
7

SHAFT:
Raw material: rod of M. S.; = 16 mm; 160 mm
Operation: Turning operation on lathe machine; = 15 mm
Cutting operation on shaft for required length
Length = 160 mm
Diameter = 15 mm

Table 4: Process sheet of Shaft

Sr.no. Operation

Machine

Time(min.)

Cutting

Power hacksaw

10

Drilling

Drill machine

10

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Dual Stroke Can Crusher

CHAPTER 5

FABRICATION, WORKING AND DRAWING

5.1 PROCESS INVOLVED:
The fabrication process starts from dimensioning the raw material until finished
desired product is obtained. The processes that are involved are:
1) Design
Deciding which components to be used standard and which need to be designed.
Design of components like shaft, bearing selection etc.
2) Drawing
Drawing of all the components using CAD software Solid edge thus creating the
following drawings:
Part drawings
Assembly drawing

Layout of machine

3) Getting material
Getting suitable racks that have types of steel like L- shape sheet, rectangular
hollow steel, square steel, ram of mild steel, shafts of around 12 mm diameter (explained
in design), standard sprockets, chains and plates for crank and connecting rod, spring etc.
4) Cutting material
The process involves cutting the material using portable cutting machine and
cutting saw for making the frame of the machine.
5) Drilling
Drilling, tapping processes to accommodate bolts.(crank pin, connecting rod pin)
6) Bending process
The sheet metal used in hopper arrangement undergoes process bending using
bending machine to get true shape for the project.

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7) Guideway:
This is a crushing channel shaped component which enables the
can to slide while
getting crushed. The component is selected from scrap.
8) Turning
Shaft is turned to the calculated dimensions using lathe machine.
9) Assembly
Assembly included assembly of shafts and bearings, assembly of
crank and
connecting rod using crank pin, assembly of connecting rod and ram using
trunion joint
which allows simultaneous swivelling motion and sliding motion and all
other assembly
was done using welding process.