Professional Documents
Culture Documents
microGENUS II 28 MFFI
microGENUS II 31 MFFI
Installation and Servicing
Instructions
Type C Boilers
G.C.N: 47-116-25 (24kW)
G.C.N: 47-116-26 (28kW)
G.C.N: 47-116-27 (31kW)
LEAVE THESE INSTRUCTIONS WITH
THE END-USER
I
3
TABLE OF CONTENTS
1. GENERAL INFORMATION
PAGE. 3
1.1
1.2
PAGE. 3
PAGE. 4
GENERAL INSTRUCTIONS
OVERALL VIEW
2. INSTALLATION
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
REFERENCE STANDARDS
SITING THE APPLIANCE
OVERALL DIMENSIONS
CLEARANCES
MOUNTING THE APPLIANCE
ELECTRICAL CONNECTION
GAS CONNECTION
WATER CONNECTION
FLUE CONNECTION
CONTROL PANEL
DIGITAL DISPLAY AND FAULT CODES
REMOVING THE FRONT PANEL
ROOM THERMOSTAT
CONNECTION
ELECTRICAL/SYSTEM DIAGRAMS
WATER CIRCUIT DIAGRAM
3. COMMISSIONING
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
INITIAL PREPARATION
INITIAL START-UP
OPERATIONAL ADJUSTMENTS
COMBUSTION ANALYSIS
PRODUCT OF COMBUSTION
DISCHARGE MONITORING
BOILER SAFETY SYSTEMS
DRAINING THE SYSTEM
COMPLETION
OPERATIONAL CHECKS
INSTRUCTING THE END USER
PAGE. 4
PAGE. 5
PAGE. 5
PAGE. 6
PAGE. 6
PAGE. 6
PAGE. 7
PAGE. 8
PAGE. 8
PAGE. 10
PAGE. 18
PAGE. 18
PAGE. 19
PAGE. 19
PAGE. 20
PAGE. 21
PAGE. 22
PAGE. 22
PAGE. 23
PAGE. 23
PAGE. 24
PAGE. 24
PAGE. 24
PAGE. 26
PAGE. 26
PAGE. 26
PAGE. 26
4. GAS ADJUSTMENTS
PAGE. 27
4.1
4.2
PAGE. 27
PAGE. 28
5. MAINTENANCE
PAGE. 32
6. SERVICING INSTRUCTIONS
PAGE. 33
6.1
REPLACEMENT OF PARTS
6.2
TO GAIN GENERAL ACCESS
6.2.1 REMOVING THE FRONT
PANEL
6.2.2 REMOVING THE SEALED
CHAMBER FRONT PANEL
6.2.3 REMOVING THE SIDE
PANELS
6.3
ACCESS TO THE COMBUSTION
CHAMBER
PAGE. 33
PAGE. 33
PAGE. 33
PAGE. 34
PAGE. 34
PAGE. 35
PAGE. 35
PAGE. 35
PAGE. 35
PAGE. 36
PAGE. 37
PAGE. 38
PAGE. 38
PAGE. 38
PAGE. 39
PAGE. 39
PAGE. 39
PAGE. 40
PAGE. 41
PAGE. 41
PAGE. 42
PAGE. 43
PAGE. 43
PAGE. 44
PAGE. 44
PAGE. 45
PAGE. 45
PAGE. 45
PAGE. 46
PAGE. 46
PAGE. 47
PAGE. 48
7. FAULT FINDING
PAGE. 49
7.1
PAGE. 49
8. EXPLODED VIEW
PAGE. 52
8.1
PAGE. 53
9. TECHNICAL INFORMATION
PAGE. 54
1. GENERAL INFORMATION
1.1
This manual is an integral and essential part of the
product. It should be kept with the appliance so that it can
be consulted by the user and our authorised personnel.
Please carefully read the instructions and notices about
the unit contained in this manual, as they provide
important information regarding the safe installation, use
and maintenance of the product.
For operating instructions please consult the separate
Users Manual.
GENERAL INSTRUCTIONS
1.2
OVERALL VIEW
LEGEND:
27
26
3
4
5
25
6
7
8
24
23
9
10
11
12
13
14
22
21
20
15 16 17 18 19
FIG. 1.0
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
Flue Manifold
Air Intake for Twin Pipe Flue Systems
Fan
Combustion Chamber Hood
Main Heat Exchanger
Overheat Thermostat
Central Heating Flow Temperature Probe
Combustion Chamber Insulation Panel
Burner
Detection Electrode
Ignition Electrodes
Motorised Valve
Domestic Hot Water Temperature Probe
Drain Valve
Low Water Pressure Switch
Secondary Heat Exchanger
Gas Valve
Spark Generator
Cold Water Inlet Filter
Pump (w/auto air vent)
Safety Valve
D.H.W. Flow Switch
Combustion Chamber
Central Heating Return Temperature Probe
Expansion Vessel
Air Pressure Switch
Combustion Analysis Test Point
2.
INSTALLATION
2.1
REFERENCE STANDARDS
2.2
2.3
OVERALL DIMENSIONS
LEGEND:
A = Central Heating Flow (3/4)
B = Domestic Hot Water Outlet (1/2)
C = Gas Inlet (3/4)
D = Domestic Cold Water Inlet (1/2)
E = Central Heating Return (3/4)
FIG. 2.1
2.4
CLEARANCES
2.5
FIG. 2.2
After removing the boiler from its packaging, remove the
template from the separate box containing the connection
kit. NOTE: Pay particular attention to any test water that
may spill from the appliance.
Place the template in the position the appliance is to be
mounted and after ensuring it is hanging squarely, use it
to drill the holes for the hanging bracket, connection kit
and flue pipe(s) NB: For further information relating to the
flue installation please refer to Section 2.9 F L U E
CONNECTION. (If the appliance is to be fitted on a wall of
combustible material, the wall must be protected by a
sheet of fireproof material).
If the appliance is to be fitted into a timber framed
building, guidance should be sought from the Institute of
Gas Engineers document REF: IGE/UP/7.
2.5.1. Drill the wall and plug using those supplied with
the connections kit, position the hanging bracket and
2.6
ELECTRICAL CONNECTION
IMPORTANT!
In the event that the power supply cord must be changed,
replace it with one with the same specifications.
Note: The diagrams for the electrical system are indicated
in section 2.13.
Warning, this appliance must be earthed.
FIG. 2.3
2.7
GAS CONNECTION
2.8
WATER CONNECTIONS
VIEW OF THE BOILER CONNECTIONS
LEGEND:
G
A
E
B
E
F
FIG. 2.4
FIG. 2.5
KT007A
CENTRAL HEATING
Detailed recommendations are given in BS 6798:1987
and BS 5449-1:1990, the following notes are given for
general guidance.
PIPE WORK:
Copper tubing to BS EN 1057:1996 is recommended for
water pipes. Jointing should be either with capillary
soldered or compression fittings.
Where possible pipes should have a gradient to ensure
air is carried naturally to air release points and water
flows naturally to drain taps.
The appliance has a built-in automatic air release valve,
however it should be ensured as far as possible that the
appliance heat exchanger is not a natural
collecting point for air.
Except where providing useful heat, pipes should be
insulated to prevent heat loss and avoid freezing.
Particular attention should be paid to pipes passing
through ventilated spaces in roofs and under floors.
BY-PASS:
The appliance includes an automatic by-pass valve,
which protects the main heat exchanger in case of
reduced or interrupted water circulation through the
heating system, due to the closing of thermostatic valves
or radiators. SYSTEM DESIGN:
This boiler is suitable only for sealed systems.
DRAIN COCKS:
These must be located in accessible positions to permit
the draining of the whole system and should be fitted at
all low points. The taps must be at least 15mm nominal
size and manufactured in accordance with BS 2870:1980.
SAFETY VALVE DISCHARGE:
28/31 kW
24 kW
VR003A
2.9
FLUE CONNECTIONS
FLUE SYSTEM
The provision for satisfactory flue termination must be
made in GB this must be in accordance with BS 5440-1,
for IE recommendations are given in the current edition of
I.S.813.
The appliance must be installed so that the flue terminal is
exposed to outside air.
The terminal must not discharge into another room or
space such as an outhouse or lean-to.
It is important that the position of the terminal allows a
free passage of air across it at all times.
The terminal should be located with due regard for the
damage or discolouration that might occur on buildings in
the vicinity and consideration must be given to adjacent
boundaries.
In cold or humid weather water vapour may condense on
leaving the flue terminal. The effect of such pluming
must be considered.
If the terminal is less than 2 metres above a balcony,
above ground or above a flat roof to which people have
access, then a suitable terminal guard must be fitted.
When ordering a terminal guard, quote the appliance
model number.
A suitable terminal guard is available from:
TOWER FLUE COMPONENTS
Morley Road
Tonbridge
Kent TN9 1RA
The minimum acceptable spacing from the terminal to
obstructions and ventilation openings are specified in FIG.
2.6.
TERMINAL POSITION
A -
FIG. 2.6
FU010D
10
B
C
D
E
F
G
H
I
J
K
L
M
N
mm
300
75
200
200
150
300
300
600
1200
1200
1500
300
300
60/100 mm
CONTENTS:
1X SILICONE O-RING (60mm)
1X ELBOW (90 )
2X WALL SEALS (INTERNAL & EXTERNAL)
1X ALUMINIUM FLUE PIPE INCLUDING TERMINAL (1
60/100)
2X FLUE CLAMPS
8X SCREWS
2X FOAM SEALS
O
METRE
FIG. 2.7
FU002A/Rev.1
FIG 2.8
FIG 2.9
11
FIG 2.10
WARNING
IF THE FLUE
RESTRICTOR
(FIG. 2.11). IF
0-1
CONTENTS:
1X SILICONE O-RING (60mm)
1X ELBOW (90 )
2X WALL SEALS (INTERNAL & EXTERNAL)
1X ALUMINIUM FLUE PIPE INCLUDING TERMINAL (TELESCOPIC 60/100)
2X FLUE CLAMPS
8X SCREWS
2X FOAM SEALS
O
FIG 2.11
IMPORTANT!!
Do not extend the telescopic flue to an X dimension
of more than 470mm. If longer lengths are required
use extension pieces as necessary. Under no
circumstances must the flue be cut.
The wall must then be made good around the flue
(ensuring a fall of 1o is maintained away from the boiler to
the flue terminal).
Once made good, place the inner (white) wall seal over
the flue and push up to the wall, secure the flue to the
elbow by using the clamp supplied.
For each additional 90o elbow 1 metre must be removed
from the total flue length (maximum 4 metres including
the 1st elbow). For each additional 45o elbow 0.5 metre
must be subtracted from the total flue length (FIG 2.13).
FITTING THE COAXIAL FLUE (VERTICAL)
(For Twin Pipe Instructions see page 13)
CONTENTS:
1X SILICONE O-RING (60mm)
1X ELBOW (90 )
2X WALL SEALS (INTERNAL & EXTERNAL)
1X ALUMINIUM FLUE PIPE INCLUDING TERMINAL (TELESCOPIC 60/100)
2X FLUE CLAMPS
8X SCREWS
2X FOAM SEALS
O
FIG 2.12
FIG 2.14
13
FIG 2.15
WARNING
IF THE FLUE
RESTRICTOR
(FIG. 2.11). IF
0-1
FIG 2.16
14
When siting the twin flue pipe, the air intake and exhaust
terminals must terminate on the same wall, the centres of
the terminal centres must be a minimum of 280 mm apart
and the air intake must not be sited above the exhaust
terminal (refer to FIG. 2.21). The air intake pipe can be
run horizontally, however, the terminal and the final 1
metre of flue must be installed with a fall away from the
boiler to avoid rain ingress.
It is also strongly recommended that the air intake pipe
run be constructed of insulated pipe to prevent condense
forming on the outside of the tube.
The maximum permissible flue length for twin flue is
dependent on the type of run used.
FIG 2.17
IMPORTANT!!!
WHERE CONDENSE
3 AND
O
For flue runs with the intake and exhaust pipes under the
same atmospheric conditions (T YPE 4) the maximum
length is 60 metres (28kW), 46 metres (28kW) and 47
metres (31kW). For runs with the terminals under
different atmospheric conditions (T YPE 5) the exhaust
terminal must extend 0.5 metres above the ridge of the
roof (this is not obligatory if the exhaust and air intake
pipes are located on the same side of the building). For
TYPE 5 also, the maximum permissible combined length is
59 metres (24kW), 48 metres (28kW) and 42 metres
(31kW). Flue types are shown on Page 16 (FIG. 2.20).
The maximum length is reached by combining the total
lengths of both the air intake and exhaust pipes.
Therefore a maximum length of 40 metres for example,
will allow a flue run of 20 metres for the air intake and 20
metres for the exhaust pipes, also for each 90o elbow 1.3
metres must be subtracted from the total length and for
each 45o elbow 1 metre must be subtracted from the total
flue length.
Some of the acceptable flue configurations are detailed
on page 16 (FIG. 2.20).
For further information relating to flue runs not illustrated,
please contact the Technical Department on 01494
539579.
FIG 2.18
FIG 2.19
15
TYPE 1
TYPE 4
TYPE 3
TYPE 2
TYPE 5
FIG. 2.20
AIR INTAKE
EXHAUST
AIR INTAKE
FIG 2.21
NOTE:
16
TABLE 2.1
24 MFFI
Exhaust
Type
Use the
41 mm
Restrictor
TYPE 1
Coaxial
Systems
60/100
TYPE 2
5m
Between
1m - 20 m
Between
20 m - 60 m
Between
1m - 25 m
Between
25 m - 59 m
Exhaust
Type
Use the
43 mm
Restrictor
NOT APPLICABLE
TYPE 4
3m
4m
3m
4m
with a
41 mm
restrictor
without a
41 mm
restrictor
with a
41 mm
restrictor
without a
41 mm
restrictor
3m
with a
41 mm
restrictor
59 m
4m
TYPE 2
Between
500 mm - 1 m Between 1m - 5m
5m
NOT APPLICABLE
60 m
TYPE 1
4m
without a
41 mm
restrictor
3m
with a
41 mm
restrictor
4m
without a
41 mm
restrictor
NOT APPLICABLE
NOT APPLICABLE
TYPE 3
Exhaust
Type
Use the
43 mm
Restrictor
TYPE 4
Between
1m - 14 m
Between
14 m - 46 m
Between
1m - 21 m
Between
21 m - 48 m
TYPE 5
Exhaust
Type
Use the
42 mm
Restrictor
TYPE 1
Coaxial
Systems
60/100
Between 1m - 5m
Use the
41 mm
Restrictor
Twin Pipe
Systems
80/80
31 MFFI
4m
Exhaust
Type
TYPE 5
Coaxial
Systems
60/100
Between 1m - 4m
TYPE 3
Twin Pipe
Systems
80/80
28 MFFI
Between
500 mm - 1 m
TYPE 2
Between
500 mm - 1 m
TYPE 3
4m
5m
4m
5m
with a
43 mm
restrictor
without a
43 mm
restrictor
with a
43 mm
restrictor
without a
43 mm
restrictor
4m
with a
43 mm
restrictor
48 m
Between 1m - 4m
4m
Between 1m - 5m
5m
5m
without a
43 mm
restrictor
TYPE 4
Between
1m - 4 m
Between
4 m - 47 m
Between
1m - 11.5 m
Between
11.5 m - 42 m
4m
with a
43 mm
restrictor
5m
without a
43 mm
restrictor
NOT APPLICABLE
Use the
42 mm
Restrictor
TYPE 5
46 m
Exhaust
Type
Twin Pipe
Systems
80/80
NOT APPLICABLE
47 m
2m
7.5 m
2m
7,5 m
with a
42 mm
restrictor
without a
42 mm
restrictor
with a
42 mm
restrictor
without a
42 mm
restrictor
7.4 m
7.4 m
7.4 m
42 m
with a
42 mm
restrictor
without a
42 mm
restrictor
with a
42 mm
restrictor
7,4 m
without a
42 mm
restrictor
NOTE: UNDER
17
2.10
I
E
I
2
3
3
FIG. 2.22
FR020A
LEGEND:
ABCDEFGHI J K-
On/Off Button
Domestic Hot Water Temperature Adjustment
Central Heating Temperature Adjustment
Reset Button/Flue Test analysis mode*
Comfort Mode Selector
Summer Mode LED (Green)
Ignition/Overheat Lockout LED (Red)
Central Heating (Winter Mode) LED (Green)
Digital Display (Fault Code/Water Temperature)
Time Clock
Central Heating System Pressure Gauge
2.11
DISPLAY
A01
A03
A97
A98
A99
E02
E04
E05
E06
E07
E08
E09
E20
E21
E33
E34
E99
CAUSE
No flame after safety time (7 seconds)
The heating flow temperature exceeds
103oC during operation
Problem with the electronic monitoring
Problem with the electronic monitoring
Problem with the electronic monitoring
Insufficient water pressure
Domestic hot water temperature probe in
open circuit
Domestic hot water temperature probe
short circuited
Heating flow temperature probe in open
circuit
Heating flow temperature probe short
circuited
Heating return temperature probe in open
circuit
Heating return temperature probe short
circuited
Flame detected with gas valve closed
Error in the electrical connection (live and
neutral crossed)
The air pressure switch is
closed before the ignition sequence
The air pressure switch does not close
when the fan runs
More than 5 RESETS of the boiler in 15
minutes.
CONTROL PANEL
18
2.12
A
A
FIG. 2.22
19
2.14
ELECTRICAL/SYSTEM DIAGRAMS
FIG. 2.23
CN203
CN200
CN206
CN304
CN201
CN300
H
1
ON
FUSE
CN302
CN303
FUSE
5 6
CN205
ATTENTION
When replacing the
P.C.B. disconnect the
EEPROM key (leave it
attached to the control
panel) and reconnect to
the new PCB.
L
N
A16
A - Dip Switch:
Do Not Use (jumper is factory set in position B)
12Anti-Cycling Device Adjustment for Heating
Position A = 0 mins
Position B = 2 mins
3Do Not Use (jumper is factory set in position B)
4Do Not Use (jumper is factory set in position B)
5Fan over-run selector (after D.H.W. is drawn)
Position A = ON
Position B = OFF
6Do Not Use (jumper is factory set in position B)
BCDEFGHILMNOPQ-
20
Blk
Or
Or
Y/G
CN205
Bl
CN302
Blk
Brn
Brn
Brn
Bl
Bl
CN303
Bl
Blk
Blk
Gry
Gry
Pnk
Wh
Rd
CN201
Gry or Bl
Blk
Blk
CN203
Wh
Wh
Pnk
CN206
Blk
Blk
Gry
Gry
Pnk
Pnk
2.15
FIG. 2.24
22
1
21
2
3
20
4
5
6
7
19
18
17
10
A
B
11
C
12
D
14 15
13
E
16
SI016C
LEGEND:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Fan
Heat Exchanger
Overheat Thermostat
Central Heating Flow NTC
Burner
Detection Electrode
Ignition Electrodes
Diverter Valve
Low Water Pressure Switch
Drain Valve
Domestic Hot Water NTC
Secondary Heat Exchanger
Gas Valve
D.H.W. Flow Switch
D.H.W. Inlet Filter
Automatic By-pass
Safety Valve
Pressure Gauge
Circulation Pump with Automatic Air Release Valve
Central Heating Return NTC
Expansion Vessel
Air Pressure Switch
A.
B.
C.
D.
E.
21
3.
COMMISSIONING
3.1
INITIAL PREPARATION
3.2
INITIAL START-UP
T HE
FOLLOWS:
E
I
4
FIG. 2.27
D
I
5
6
FIG. 2.28
3.3
OPERATIONAL
ADJUSTMENTS
A
A
23
3.4
COMBUSTION ANALYSIS
FU008A
3.5
PRODUCT OF COMBUSTION
DISCHARGE MONITORING
FU009A
3.6
WARNING!
The boiler is still powered.
D
I
2
Important
If this shutdown occurs frequently, contact an
authorised Service Centre for assistance. For safety
reasons, the boiler will allow a maximum of 5 reset
operations to take place in 15 minutes (pressing the
RESET button).
If the shutdown is occasional or an isolated event, this is
not necessarily a problem.
24
A
SHUTDOWN A
This type of appliance shutdown is called volatile, and is
indicated on the display by a number preceded by the letter
(A), and by the symbol
G F IG . 2.22 Page 18), as
illustrated in the table below:
DISPLAY
A01
A03
A97
A98
A99
CAUSE
No flame after safety time (7 seconds)
The heating flow temperature exceeds
103oC during operation
Problem with the electronic monitoring
Problem with the electronic monitoring
Problem with the electronic monitoring
SAFETY SHUTDOWN E
In the event of a safety cut-off (displayed with the code
shown in the table), the boiler will automatically try to reset
itself and relight. Should this not be the case, contact an
authorised Service Centre for assistance.
DISPLAY
CAUSE
5
6
E02
E04
E05
E06
E07
E08
E09
E20
E21
E33
E34
E99
ANTI-FROST DEVICE:
The boiler is fitted with a device which, in the event that the
water temperature falls below 3C, the burner ignites at
the minimum power until the boiler reaches a temperature
of approximately 33C in the heating circuit.
This device only operates if the boiler is functioning
perfectly and:
- the system pressure is sufficient;
- the boiler is powered electrically;
- the gas is turned on.
PUMP / DIVERTER VALVE PROTECTION:
To prevent the pump and diverter valve from siezing the
boiler will activate the pump for 20 seconds every 21 hours
after its last operation and activate the diverter valve.
25
3.7
3.8
COMPLETION
3.9
OPERATIONAL CHECKS
3.10
4.
GAS ADJUSTMENTS
TABLE A
CATEGORY II2H3+
4.1
Methane Gas
G20
45.67
20
80.58
29
80.58
37
mm
m3/h
Kg/h
1.25
2.80 - 1.16
---
0.72
--2.09 - 0.87
0.72
--2.06 - 0.85
mbar
10.3 - 2.0
28.1 - 5.0
35.6 - 6.8
mm
m3/h
Kg/h
1.30
3.15 - 1.27
---
0.77
--2.35 - 0.95
0.77
--2.31 - 0.93
mbar
10.8 - 2.0
28.0 - 5.0
36.0 - 6.0
mm
m3/h
Kg/h
1.35
3.54 - 1.48
---
0.80
--2.64 - 1.10
0.80
--2.60 - 1.09
mbar
11.5 - 2.1
26.8 - 5.3
34 - 6.5
MJ/m3h
mbar
Gas
G20
Liquid
Butane
Gas
G30
Liquid
Propane
Gas
G31
24 kW
5.0
12.0
12.0
28 kW
5.0
12.0
12.0
31 kW
4.5
12.0
12.0
CATEGORY
II2H3+
Recommended
Soft-light
Pressure (mbar)
27
4.2
B
B
A
A
D1
C
E
E
F1
28
CN206
CN203
CN200
CN201
Soft-light
Adjustment
ON
Max Heating
Power
IMPORTANT!
Whenever you disassemble and reassemble the gas
connections, always check for leaks using a leak
detection fluid.
29
microGENUS II 24 MFFI
NATURAL GAS (G20)
kW
10
12
14
16
18
20
22
24
mbar
2.5
3.75
4.75
5.75
10
10
12
14
16
18
20
22
24
mbar
5.5
10
12.5
15.5
18.5
22
26
10
12
14
16
18
20
22
24
mbar
12
15.5
19
24
28
34
microGENUS II 28 MFFI
NATURAL GAS (G20)
kW
11
13
15
17
19
21
23
25
27
mbar
2.75
3.5
4.5
8.5
10
11
13
15
17
19
21
23
25
27
mbar
6.5
8.5
10.5
13
15.5
18.5
21
25
11
13
15
17
19
21
23
25
27
mbar
6.5
10
12
14.5
17.5
21
25.5
31
microGENUS II 31 MFFI
NATURAL GAS (G20)
kW
13
15
17
19
21
23
25
27
29
31
mbar
2.5
3.5
4.5
5.5
6.5
7.5
8.5
10
11.5
13
15
17
19
21
23
25
27
29
31
mbar
10
12
14
17
20
23
27
13
15
17
19
21
23
25
27
29
31
mbar
11
13
15
18
21
24
28
34
NOTE: THIS TABLE CAN BE USED IN CONJUNCTION WITH THE GRAPH ON PAGE 31.
30
FIG. 4.1
Regulating the heating power for
natural gas (G20)
Burner pressure
modello
model
2424
model
2828
modello
modello
model
3131
Burner pressure
model 2828
modello
modello
model 3131
Burner pressure
modello
model
24 24
model
28 28
modello
modello
model
31 31
5.
MAINTENANCE
6.
SERVICING INSTRUCTIONS
FIG. 6.3
6.1
REPLACEMENT OF PARTS
6.2
FIG. 6.1
FIG. 6.4
FIG. 6.2
FIG. 6.7
C
D
FIG. 6.5
FIG. 6.8
FIG. 6.6
6.3
FIG. 6.9
Fig. 6.11
FIG. 6.12
FIG. 6.10
F
F
FIG. 6.13
FIG. 6.14
I
J
Fig. 6.16
FIG. 6.15
FIG. 6.17
FIG. 6.18
FIG. 6.21
Fig. 6.19
N
N
FIG. 6.22
Fig. 6.20
FIG. 6.23
6.4
P
P
Q
T
FIG. 6.24
FIG. 6.28
FIG. 6.25
S
FIG. 6.29
S
FIG. 6.26
FIG. 6.30
FIG. 6.27
6.5
V
FIG. 6.31
FIG. 6.34
FIG. 6.32
FIG. 6.35
FIG. 6.33
FIG. 6.36
FIG. 6.37
FIG. 6.38
FIG. 6.39
FIG. 6.40
B1
FIG. 6.44
FIG. 6.41
A1
FIG. 6.45
FIG. 6.42
FIG. 6.46
FIG. 6.43
F1
FIG. 6.50
C1
G1
FIG. 6.47
FIG. 6.51
D1
H1
FIG. 6.48
FIG. 6.52
E1
FIG. 6.49
I1
J1
FIG. 6.53
FIG. 6.56
K1
FIG. 6.54
FIG. 6.57
FIG. 6.55
FIG. 6.58
L1
FIG. 6.59
FIG. 6.62
FIG. 6.63
FIG. 6.60
FIG. 6.61
O1
FIG. 6.64
FIG. 6.66
M1
N1
FIG. 6.67
FIG. 6.65
FIG. 6.68
6.6
P1
P1
FIG. 6.69
FIG. 6.70
S1
S1
S1
S1
FIG. 6.74
T1
T1
Q1
T1
T2
Q1
FIG. 6.75
FIG. 6.71
T3
T3
FIG. 6.76
FIG. 6.72
R1
FIG. 6.77
FIG. 6.73
U1
V1
FIG. 6.78
FIG. 6.79
7.
FAULT FINDING
7.1
PRELIMINARY CHECKS
MAKE SURE THAT:
1 - There is sufficient water in
the system
2 - The gas is turned on
3 - The electrical supply is
turned on
IS
THE POWER
DISPLAY
ON?
NO
1. Check the fuses
2. Check the power supply to
the control panel
3. Check/replace the
ON/OFF button
4. Check the connection between
the main and display P.C.B.s
5. Check/replace the
main and display P.C.B.s
YES
YES
POSTION
OF THE
SELECTOR
HOTESTAT
WATER
E
ONLY
ECONOMY/
COMFORT
SELECTOR
NO
CENTRAL
HEATING
HEA
TING
Comfort
Comfort
TEMP.
C.H. < 42C
Economy
YES
TEMP.
C.H. < 42C
NO
YES
IS D.H.W.
BEING DRAWN?
NO
Economy
NO
YES
ECONOMY/
COMFORT
SELECTOR
IS D.H.W.
BEING DRAWN?
YES
NO
1 - Check/reset system
pressure
2 - Check/restore gas
supply
3 - Check/replace shortcircuited heating probe
4 - Check/replace siezed
pump
NO
NO
FOR BOILERS
WITH ELECTRONIC
ANTI-FROST DEVICE:
PROTECTION IS ACTIVATED
IF HEATING TEMP
IS < 5C
YES
MUST
TIME CLOCK
AND/OR ROOM
THERMOSTAT
BE ACTIVATED?
NO
YES
YES
1 - Check/reset the
system pressure
2 - Check/restore
gas supply
3 - Check/replace shortcircuited heating probe
4 - Check/replace
siezed pump
FOR BOILERS
WITH ELECTRONIC
ANTI-FROST DEVICE:
PROTECTION IS ACTIVATED
IF HEATING TEMP
IS < 5C
NO
IS THE
PUMP RUNNING?
NO
YES
POWER TO
THE PUMP?
YES
IS
THE LOW WATER
PRESSURE SWITCH
WORKING CORRECTLY?
E02: does not reset
NO
1. Check if there is air in
the system
2. Check the main circuit flow
switch operation
3. Check the pressure on the
water gauge and fill system
to 1 bar
YES
Turn the
ON/OFF Control Knob
YES
Release/replace
pump
NO
1. Check pump cable
2. Check/replace
main P.C.B.
IS THE FAN
RUNNING?
NO
DOES CODE
E33 APPEAR?
YES
NO
Replace
the main P.C.B.
IGNITION
SPARKS ARE GENERATED
REGULARLY?
NO
YES
1. Check the fan cable
2. Replace the fan
3. Replace the main P.C.B.
1. Check/replace ignition
electrode
2. Check ignition cable
3. Check/replace the main P.C.B.
YES
IS THE BURNER
ALIGHT?
YES
BOILER HAS
SHUTDOWN?
YES
1. See section 3.6
2. Press RESET
IS
THERE STILL
A PROBLEM?
NO
NORMAL
OPERATION
YES
1. See section 3.6
NO
8.
EXPLODED VIEW
59 58 57 56
55 54 53
52
51
305
50
304
305
47
49
48
47
7
2
47
3
60
7
47
5
6
7
301
115
114
113
112
61
111
110
7
62
63
303
46
109
65
64
302
45
108
63
66
66
106
44
107
43
67
8
105
9
10
42
105
99
68
10
69
41
98
100
70
71
11
97
104
102
12
13
103
72
72
14
15
82
76
74
75
77
16
81
87
15
39
94
93
92
88
17
49
14
86
84
40
96
95
38
85
83
73
101
89
17
80
91
90
34
79
17
33
78
18
19 20 21 22
23
14
24
38
37
36
35
25
26
27
28
29
30 30 31 32
8.1
Key
no.
2
9
13
17
18
20
21
22
23
26
37
40
50
63
68
69
70
74
75
76
78
80
94
95
97
101
102
103
109
551
ARISTON
Part No.
Description
Expansion vessel
O-ring
Motor (3- Way valve)
Gasket 3/4"
Flow group
Gasket 1/4"
Low water pressure switch
Temperature probe (D.H.W.)
Return group (24 MFFI)
Return group (28/31 MFFI)
Pump (24 MFFI)
Pump (28/31 MFFI)
Clock
Pressure gauge
Air pressure switch (28/31 MFFI)
Air pressure switch (24 MFFI)
Gasket (3/8")
Heat exchanger (28/31 MFFI)
Heat exchanger (24 MFFI)
Temperature probe & clip (C.H.)
Thermostat (overheat)
Fixing clip (motor)
Safety valve (3 bar)
Gasket (1/2")
Spark generator
Gas valve
EEPROM key CMP3 (microGENUS II)
P.C.B. (display)
P.C.B. (main)
Electrode (ignition R.H.)
Electrode (ignition L.H.)
Electrode (detection)
Fan (24 MFFI)
Fan (31 MFFI)
Fan (28 MFFI)
(Not Illustrated) Flow detection kit (w/magnet)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
998616
998077
997147
573520
65100547
569390
995903
998458
65101427
65101257
65101426
65101417
999599
65100695
65100716
998484
573521
61011136
61010017
990686
996065
997077
997088
573528
65100249
65100244
65101368
65100709
65100871
65100693
65100694
65100692
999397
65100719
65101428
65100540
General Info
Name
CE Certification
Flue Type
Energy Performance
kW
kW
%
%
%
Band
%
%
%
29.4 / 12.2
24.8 / 9.7
84.3
81.6
79.6
D
1.2
5.1
0.4
33.1 / 13.3
28 / 10.5
84.5
80.5
78.7
D
1.1
5.7
0.4
Emissions
Kg/h
mbar
C
%
%
ppm
C
51.4
1.23
106.9
7.15
7.9
39.3
3
+5
61.9
0.65
115.4
6.67
8.4
36.8
3
+5
Central Heating
mbar
bar
bar
bar
l
l
C
200
0.25
0.7
3
7
130
82 / 42
200
0.25
0.7
3
7
130
82 / 42
C
l/min
l/min
l/min
l/min
bar
56 / 36
11.8
14.2
10.2
2.5
6 / 0.2
56 / 36
13.3
15.9
11.4
2.5
6 / 0.2
Nominal Pressure
Gas
TECHNICAL INFORMATION
mbar
mbar
m3/h
Kg/h
m3
20
28/30 - 37
2.80
2.09 - 2.06
0.33
20
28/30 - 37
3.15
2.35 - 2.31
0.37
Electrical Data
9.
V/Hz
W
IP
230/50
125
X4D
2A FAST
230/50
140
X4D
2A FAST
Dry Weight
Dimensions (W/D/H)
Maximum Flue Length (Horizontal)
Maximum Flue Length (Vertical)
Kg
mm
m
m
34
700x400x315
4
5
35
700x400x315
4
5
47-116-25
47-116-26
G.C. Number
microGenus II 24 MFFI
0694BO4008
C12-C32-C42-C52-C82-B22-B32
microGenus II 28 MFFI
0051BO2494
C12-C32-C42-C52-C82-B22-B32
General Info
Name
CE Certification
Flue Type
Energy Performance
kW
kW
%
%
%
Band
%
%
%
37.2 / 15.5
31.1 / 12.1
83.6
81
78.1
D
1.5
5.7
0.4
Emissions
Kg/h
mbar
C
%
%
ppm
C
64.7
1.6
121.2
7.19
7.8
60.5
3
+5
Central Heating
mbar
bar
bar
bar
l
l
C
200
0.25
0.7
3
7
130
82 / 42
C
l/min
l/min
l/min
l/min
bar
56 / 36
14.8
17.8
12.7
2.5
6 / 0.2
Nominal Pressure
Gas
mbar
mbar
m3/h
Kg/h
m3
20
28/30 - 37
3.54
2.64 - 2.60
0.41
Elettrical Data
V/Hz
W
IP
230/50
165
X4D
2A FAST
Dry Weight
Dimensions (W/D/H)
Maximum Flue Length (Horizontal)
Maximum Flue Length (Vertical)
Kg
mm
m
m
36
700x400x315
4
5
G.C. Number
microGenus II 31 MFFI
0694BO4008
C12-C32-C42-C52-C82-B22-B32
47-116-27
Commercial subsidiaries:
Internet: www.mtsgroup.com/uk
Internet: www.mtsgroup.com/ie
E-mail: info@uk.mtsgroup.com
E-mail: info@ie.mtsgroup.com
Manufacturer: