S-6011 - DC Asdasd Asda Dad A

MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION
DATE: 11.01.2015
DOC. REF. NO.: MSET/M2-251/S-6011/DC
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: M2-251/002
DESIGN CALCULATION
Fuel Gas Filter Coalescer
TAG NO: S-6011
PROJECT NAME:
E6 Development Project
CLIENT NAME:
VME Process
02
01
Rev.
No.
11.01.15
10.12.14
Issued for Approval

Issued for Review
Date
Description of Revision
Mohd Faizal
Muhd Faizal
Prepared
by
Yahasliza
Yahasliza
Reviewed
by
Azahar
Azahar
Approved
by

DATE: 11.01.2015
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
DESIGN DATA
ITEM NO.
FUEL GAS FILTER COALESCER

ASME SEC.VIII DIV.1, 2013 EDITION +
DEP 31.22. 20.31
DESIGN CODE
DESIGN
OPERATING
TEST PRESSURE
PRESSURE (barg) (Int./Ext.)
18/FV
TEMPERATURE (C) (Max./Min)
50/0
PRESSURE (barg) (In / Out)
7 / 6.8
TEMPERATURE (C) (In / Out)
24.8-38.9 / 24.7-38.8
HYDROTEST (barg)
(1.3xMAPxLSR)(note1) (UG-99c)
24.625 (Horizontal Position)
PNEUMATIC
NO
MAWP (hot & corroded) (barg)
18.347
MAP (new & cold) (barg)
18.998
OUTSIDE DIAMETER / SEAM TO SEAM (mm)
219.1/3120
TYPE OF HEAD
MATERIAL OF CONSTRUCTION (SHELL & HEAD)
HEAT TREATMENT
2:1 ELLIP HEAD/BODY

FLANGE
SA 312 TP 316/316L & SA
403 WP 316/316L
NORMALISED
NO
PWHT
NO
IMPACT TEST
NO
MDMT (C)
RADIOGRAPHY
HEAD: 100%, SHELL: 100%
JOINT EFFICIENCY
HEAD:1.0 , SHELL: 1.0
CORROSION ALLOWANCE (mm)
CONTENTS
HC LIQUID/GAS
ERECTION WEIGHT (kg)
390
CAPACITY (m3)
0.11
PRESSURE VESSEL DESIGN CALCULATION

Note: 1.MAP will be used in lieu of MAWP for determining hydro test pressure
(As per DEP 31.22.20.31-Gen, Jan 09)

DATE: 11.01.2015
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
TABLE OF CONTENT
NO
CONTENT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Input Echo
Flg Calc [Int P] : A1 (flange)
Flg Calc [Int P] : A1 (blind)
Internal Pressure Calculations
External Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Wind Load Calculation
Earthquake Load Calculation
Wind / Earthquake Shear, Bending
Wind Deflection
Stress due Combined Loads
Center of Gravity Calculation
Sup. Lug Calc
Nozzle Calculation
Nozzle Schedule
Nozzle Summary
MDMT Summary
Vessel Design Summary
Attachment 1 : Wind Pressure Calc
Attachment 2 : Transportation Calc
Attachment 3 : Trunnion Calc
PAGE NO.
4
20
25
29
33
37
42
44
45
47
49
55
61
62
78
213
217
220
222
225
227
266
PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for test)
18.000
Design Internal Temperature
50
Type of Test
bar
C
UG-99(c)
Test Position
Horizontal
Projection of Nozzle from Vessel Top
200.00
mm
Projection of Nozzle from Vessel Bottom
200.00
mm
Minimum Design Metal Temperature

Type of Construction
Welded
Special Service
None
Degree of Radiography
RT 1
Miscellaneous Weight Percent
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Pressure test
Is this a Heat Exchanger
No
User Defined Test Press. (Used if > 0)
0.0000
bar
User defined MAWP
0.0000
bar
User defined MAPnc
0.0000
bar
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
4

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Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
User Defined
Wind Profile Height mm
Pressure
kPa
10000.0000
0.7500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.500
G Loading Coefficient Gz
0.500
5

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G Loading Coefficient Gy
-2.000
Percent Seismic for Test
0.000
Design Nozzle for M.A.W.P. (maximum)
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286
No
Use the MAWP to compute the MDMT
Yes
Using Metric Material Databases, ASME II D
No
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Elliptical
Description
Head
Distance "FROM" to "TO"
55.000
mm
Element Outside Diameter
219.07
mm
Element Thickness
7.1565
mm
Internal Corrosion Allowance
0.0000
mm
Nominal Thickness
8.1788
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
18.000
bar

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Design Temperature Internal Pressure
50
Design External Pressure
1.0342
Design Temperature External Pressure
50
Effective Diameter Multiplier
C
bar
C
1.2
Material Name
SA-403 316L
Allowable Stress, Ambient
115.15
MPa
Allowable Stress, Operating
115.15
MPa
Allowable Stress, Hydrotest
155.14
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
Yield Stress, Operating
165.40
MPa
External Pressure Chart Name
HA-4
UNS Number
Product Form
S31603
Smls. & wld. fittings
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
10
Detail Type
Nozzle
Detail ID
N3
Dist. from "FROM" Node / Offset dist
0.0000
Nozzle Diameter
2.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
mm
in.
Weight of Nozzle ( Used if > 0 )
0.0000
Grade of Attached Flange
GR 2.2
Nozzle Matl
SA-312 TP316L
--------------------------------------------------------------------

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Element From Node
20
Element To Node
30
Element Type
Cylinder
Description
Shell
3120.0
mm
Element Outside Diameter
219.07
mm
Element Thickness
7.1565
mm
0.0000
mm
Nominal Thickness
8.1788
mm
0.0000
mm
18.000
bar
50
1.0342
50
C
bar
C
1.2
Material Name
SA-312 TP316L
115.15
MPa
115.15
MPa
155.14
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
165.40
MPa
HA-4
UNS Number
Product Form
S31603
Smls. & wld. pipe
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Element From Node
20
Detail Type
Liquid
Detail ID
LIQUID (LOWER)
0.0000
mm
Height/Length of Liquid
650.00
mm

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Liquid Density
803.23
Element From Node
kg/m
20
Detail Type
Nozzle
Detail ID
N1
1200.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
N2
2920.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
285.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
N4
1425.0
Nozzle Diameter
2.0
9
mm
in.

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Nozzle Schedule
None
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
N5
3000.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
345.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
N6
200.00
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
90.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
10

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Element From Node
20
Detail Type
Nozzle
Detail ID
K1A
770.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
20.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K1B
170.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
20.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K2A
1010.0
Nozzle Diameter
2.0
Nozzle Schedule
None
11
mm
in.

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Nozzle Class
150
Layout Angle
315.0
Blind Flange (Y/N)
0.0000
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
K2B
170.00
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
315.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
K3A
570.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
225.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
12

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Element From Node
20
Detail Type
Nozzle
Detail ID
K3B
170.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
225.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K4A
750.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
165.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K4B
350.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
13
mm
in.

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Layout Angle
165.0
Blind Flange (Y/N)
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K6A
1895.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
340.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
K6B
1445.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
340.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
14

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Detail Type
Nozzle
Detail ID
K7A
1795.0
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
225.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K7B
1445.0
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
225.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K8A
1950.0
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
165.0
15
mm
in.

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Blind Flange (Y/N)
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K8B
1550.0
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
165.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K5A
1850.0
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
30.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
16

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Detail ID
K5B
1500.0
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
30.0
Blind Flange (Y/N)
mm
in.
0.0000
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Lug
Detail ID
LUG
2567.0
Number of Lugs
mm
Dist. from OD to Lug Cntrline(dlug)
600.00
mm
Height of Gusset Plates (hgp)
250.00
mm
Force Bearing Width (wfb)
200.00
mm
Weight of Lug
133.44
Lug Start Angle (degrees)
0.0
Element From Node
20
Detail Type
Weight
Detail ID
FILTER
1700.0
mm
Miscellaneous Weight
980.60
Offset from Element Centerline
0.0000
mm
Element From Node
20
Detail Type
Weight
Detail ID
LIQUID (UPPER)
1908.0
17
mm

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Miscellaneous Weight
156.90
Offset from Element Centerline
0.0000
mm
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Flange
Description
Body Flange (DN200)
101.60
mm
Flange Inside Diameter (OD for Blinds)
345.00
mm
Element Thickness
28.448
mm
0.0000
mm
Nominal Thickness
8.1788
mm
0.0000
mm
18.000
bar
50
1.0342
50
C
bar
C
1.2
Material Name
SA-182 F316L
115.15
MPa
115.15
MPa
155.14
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
223.30
MPa
HA-4
UNS Number
Class / Thickness / Grade
S31603
:: > 5
Product Form
Forgings
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
0.0000
18

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Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Description
Flange
Blind Flange (DN200)
28.448
mm
Flange Inside Diameter (OD for Blinds)
345.00
mm
Element Thickness
28.448
mm
0.0000
mm
Nominal Thickness
0.0000
mm
0.0000
mm
18.000
bar
50
1.0342
50
C
bar
C
1.2
Material Name
SA-182 F316L
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
0.0000
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013
19

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---------------------------------------Flg Calc [Int P] : A1 (flange)
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3
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Flange Input Data Values
Description: A1 (flange) :
Body Flange (DN200)
Description of Flange Geometry (Type)

Design Pressure
Integral Weld Neck

P
18.00
Design Temperature
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
No
Flange Inside Diameter
202.692
mm
Flange Outside Diameter
345.000
mm
Flange Thickness
28.4480
mm
Thickness of Hub at Small End
go
7.1564
mm
Thickness of Hub at Large End
g1
20.6184
mm
73.1520
mm
Length of Hub
Flange Material
SA-182 F316L
Flange Material UNS number
S31603
Flange Allowable Stress At Temperature
Sfo
115.15
MPa
Flange Allowable Stress At Ambient
Sfa
115.15
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Diameter of Bolt Circle
298.500
mm
Nominal Bolt Diameter
19.0500
mm
Type of Threads
TEMA Thread Series
Number of Bolts
Flange Face Outside Diameter
Fod
269.748
20
mm

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Flange Face Inside Diameter
Fid
Flange Facing Sketch
202.692
mm
1, Code Sketch 1a
Gasket Outside Diameter
Go
263.652
mm
Gasket Inside Diameter
Gi
233.426
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
ANSI Flange Class
150
ANSI Flange Grade
GR 2.2
MPa
mm
ASME Code, Section VIII, Division 1, 2010, 2011a
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*(202.6920/2+0.0000))/(115.15*1.00-0.6*18.00)+Ca
= 1.5995 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (115.15 * 1.00 * 7.1564 )/(101.3460 + 0.6 * 7.1564 )
= 77.993 bar
Corroded Flange ID,
Bcor = B+2*Fcor
202.692
mm
Corroded Large Hub,
g1Cor = g1-ci
20.618
mm
Corroded Small Hub,
g0Cor = go-ci
7.156
mm
Code R Dimension,
R = (C-B)/2 - g1
27.286
mm
Gasket Contact Width,
N = (Go - Gi) / 2
15.113
mm
7.557
mm
Basic Gasket Width,
bo = N / 2
21

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Effective Gasket Width,
b = Cb sqrt(bo)
Gasket Reaction Diameter,
G = Go (Self-Energizing)
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 263.6520 * 18.000
= 98276.719 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.9270 * 3.1416 * 263.6520 * 0.0000 * 18.00
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 202.6920 *18.0000/4

= 58084.695 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 98276 - 58084
= 40192.023 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 98276 + 0 + 0 , 0 )
= 98276.719 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 0.00*6.9270*3.141*263.652+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 98276/172 , 0/172
= 570.182 mm
22
6.927
mm
263.652
mm

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1:14p Jan 11,2015
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 28.448/(0.00 + 0.5)
= 379.476 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 298.500 * sin( 3.142/8 )
= 114.231 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 114.231/( 2 * 19.050 + 28.448 )), 1 )
= 1.3102
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
Radial distance bet. hub and bolts
570.182
1558.706
28.575
27.286
Radial distance bet. bolts and the edge
20.637
23.250
Circumferential spacing between bolts
44.450
114.231
379.476
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 570.1817 + 1558.7064 )/2
= 183467.95 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 98276 - 98276
23

FileName : S-6011
Flng:
3
1:14p Jan 11,2015
= 0.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 298.5000 - 263.6520 )/2
= 17.4240 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 27.2856 + 20.6184 + 17.4240 )/2
= 32.6640 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 27.2856 + ( 20.6184/2.0 )
= 37.5948 mm
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
58085.
37.5948
1.3102
2862. N-m
Face Pressure,
Mt
40192.
32.6640
1.3102
1721. N-m
Gasket Load,
Mg
0.
17.4240
1.3102
0. N-m
183468.
17.4240
1.3102
4190. N-m
Gasket Seating, Matm
Total Moment for Operation,
Mop
4583. N-m
Total Moment for Gasket seating, Matm
4190. N-m
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.
19.5
kgm
Estimated Unfinished Weight of Forging at given Thk
49.9
kgm

24

FileName : S-6011
---------------------------------------Flg Calc [Int P] : A1 (blind)
Flng:
4
1:14p Jan 11,2015
Flange Input Data Values
Description: A1 (blind)
Description of Flange Geometry (Type)
Blind
Design Pressure
18.00
Design Temperature
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
Yes
Flange Outside Diameter
345.000
mm
Flange Thickness
28.4480
mm
Flange Material
SA-182 F316L
Flange Material UNS number
S31603
Flange Allowable Stress At Temperature
Sfo
115.15
MPa
Flange Allowable Stress At Ambient
Sfa
115.15
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Span
0.000
mm
Diameter of the Load Reaction, Short Span
0.000
mm
Perimeter along the Center of the Bolts
937.765
mm
Diameter of Bolt Circle
298.500
mm
Nominal Bolt Diameter
19.0500
mm
Diameter of the Load Reaction, Long
Type of Threads
TEMA Thread Series
Number of Bolts
Flange Face Outside Diameter
Fod
269.748
25
mm

FileName : S-6011
Flng:
4
1:14p Jan 11,2015
Flange Face Inside Diameter
Fid
Flange Facing Sketch
184.150
mm
1, Code Sketch 1a
Gasket Outside Diameter
Go
263.652
mm
Gasket Inside Diameter
Gi
233.426
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
ANSI Flange Class
150
ANSI Flange Grade
GR 2.2
MPa
mm
Gasket Contact Width,

Basic Gasket Width,
N = (Go - Gi) / 2
bo = N / 2
Effective Gasket Width,
b = Cb sqrt(bo)
Gasket Reaction Diameter,
G = Go (Self-Energizing)
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 263.6520 * 18.000
= 98276.719 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 6.9270 * 3.1416 * 263.6520 * 0.0000 * 18.00
= 0.000 N
Operating Bolt Load [Wm1]:
26
15.113
mm
7.557
mm
6.927
mm
263.652
mm

FileName : S-6011
Flng:
4
1:14p Jan 11,2015
= max( H + Hp + H'p, 0 )
= max( 98276 + 0 + 0 , 0 )
= 98276.719 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 0.00*6.9270*3.141*263.652+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 98276/172 , 0/172
= 570.182 mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 19.050 + 6 * 28.448/(0.00 + 0.5)
= 379.476 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 298.500 * sin( 3.142/8 )
= 114.231 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 114.231/( 2 * 19.050 + 28.448 )), 1 )
= 1.3102
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
Radial distance bet. bolts and the edge
570.182
1558.706
20.637
23.250
27

FileName : S-6011
Flng:
4
1:14p Jan 11,2015
Circumferential spacing between bolts
44.450
114.231
379.476
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 570.1817 + 1558.7064 )/2
= 183467.95 N
Gasket Load for the Operating Condition [HG]:
= Wm1
= 98276.72 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 298.5000 - 263.6520 )/2
= 17.4240 mm
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.
21.3
kgm
Estimated Unfinished Weight of Forging at given Thk
21.3
kgm
28

FileName : S-6011
---------------------------------------Internal Pressure Calculations :
Step:
5
1:14p Jan 11,2015
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
bar
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
MPa
--------------------------------------------------------------------------Head|
18.051 |
8.1788 |
... |
219.07 |
115.15 |
Shell|
18.051 |
8.1788 |
... |
219.07 |
115.15 |
Body Flang|
18.000 |
8.1788 |
... |
345.00 |
115.15 |
Blind Flan|
18.000 |
... |
... |
345.00 |
115.15 |
M.A.P. |
Minimum |
Required |
| New & Cold |
Thickness |
Thickness |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
bar
M.A.W.P. |
Corroded
bar
bar
mm
mm
---------------------------------------------------------------------------Head|
18.0000 |
79.8661 |
79.9173 |
7.15645 |
1.69354 |
Shell|
18.0000 |
77.1854 |
77.2366 |
7.15645 |
1.70673 |
Body Flang|
18.0000 |
18.3984 |
18.9983 |
28.4480 |
No Calc |
Blind Flan|
18.0000 |
18.3984 |
18.9983 |
28.4480 |
No Calc |
18.347
18.998
Minimum
Note : The M.A.W.P is Governed by a Standard Flange !
Flange MAWP including Static Pressure: 18.347 = 18.398 - 0.051 bar
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-403 316L at 50 C

29

FileName : S-6011
Step:
5
1:14p Jan 11,2015
Head
Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:
Seamless
Full Radiography per UW-11(a) Type 1
S31603
Required Thickness due to Internal Pressure [tr]:

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (18.051*219.0750*1.000)/(2*115.15*1.00+2*18.051*(1.000-0.1))
= 1.6935 + 0.0000 = 1.6935 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.051 bar
= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*7.1565)/(1.000*219.0750-2*7.1565*(1.00-0.1))
= 79.917 - 0.051 = 79.866
bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*7.1565)/(1.000*219.0750-2*7.1565*(1.000-0.1))
= 79.917 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (18.051*(1.000*219.0750-2*7.1565*(1.000-0.1)))/(2*1.00*7.1565)
= 26.009 MPa
Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca
per Appendix 1-1 (a)(1)
= (18.051*109.5375)/(115.15*1.00+0.4*18.051)+0.000
= 1.707 mm
30

FileName : S-6011
Step:
5
1:14p Jan 11,2015
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (115.15 * 1.00 * 8.1788 )/(109.5375 - 0.4 * 8.1788 )
= 88.610 - 0.051 = 88.559
bar
SA-403 316L, Min Metal Temp without impact per UHA-51: -196 C
Cylindrical Shell From 20 To 30 SA-312 TP316L at 50 C
Shell
Longitudinal
Joint:
Circumferential Joint:
Seamless
Full Radiography per UW-11(a) Type 1
S31603

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.051*109.5375)/(115.15*1.00+0.4*18.051)
= 1.7067 + 0.0000 = 1.7067 mm

= (115.15*1.00*7.1565)/(109.5375-0.4*7.1565)
= 77.237 - 0.051 = 77.185
bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (115.15*1.00*7.1565)/(109.5375-0.4*7.1565)
= 77.237 bar
31

FileName : S-6011
Step:
5
1:14p Jan 11,2015
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (18.051*((109.5375-0.4*7.1565))/(1.00*7.1565)
= 26.911 MPa
SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
23.851
bar
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
23.400
bar
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
24.625
bar
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
20.182
bar
Pressure per PED
= 1.43 * MAWP
26.236
bar
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------Head
35.5
155.1
0.229
24.65
Shell
36.7
155.1
0.237
24.65
----------------------------------------------------------------------
Elements Suitable for Internal Pressure.

32

FileName : S-6011
---------------------------------------External Pressure Calculations :
Step:
6
1:14p Jan 11,2015
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: HA-4 at 50 C
Head
Elastic Modulus from Chart: HA-4 at 50 C
: 0.192E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
7.156
219.07
30.61
0.0045370
83.75
EMAP = B/(K0*D/t) = 83.7457/(0.9000 *30.6122 ) = 30.3922 bar
Results for Required Thickness (Tca):

Tca
OD
D/t
Factor A
0.579
219.07
378.29
0.0003671
35.22
EMAP = B/(K0*D/t) = 35.2178/(0.9000 *378.2943 ) = 1.0343 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
S31603

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (1.727*219.0750*1.000)/(2*115.15*1.00+2*1.727*(1.000-0.1))
= 0.1641 + 0.0000 = 0.1641 mm

= ((2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)))/1.67
per Appendix 1-4 (c)

33

FileName : S-6011
Step:
6
1:14p Jan 11,2015
= ((2*115.15*1.00*7.1565)/(1.000*219.0750-2*7.1565*(1.00-0.1)))/1.67
= 47.855 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 30.39 , 47.8547 )
= 30.392 bar
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: HA-4 at 50 C
Shell
Elastic Modulus from Chart: HA-4 at 50 C
: 0.192E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
7.156
219.07
3192.06
30.61
14.5706
0.0011983
65.86
EMAP = (4*B)/(3*(D/t)) = (4*65.8589 )/(3*30.6122 ) = 28.6811 bar
Results for Required Thickness (Tca):

Tca
OD
SLEN
D/t
L/D
Factor A
1.939
219.07
3192.06
112.96
14.5706
0.0000914
8.76
EMAP = (4*B)/(3*(D/t)) = (4*8.7631 )/(3*112.9565 ) = 1.0342 bar
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
7.156
219.07
88373.64
30.61
50.0000
0.0011797
65.64
EMAP = (4*B)/(3*(D/t)) = (4*65.6350 )/(3*30.6122 ) = 28.5836 bar

34

FileName : S-6011
Step:
6
1:14p Jan 11,2015
Section |
From| To |
Length |
mm
Outside |
Corroded |
Diameter | Thickness |
mm
mm
Factor
Factor |
MPa
|
|
--------------------------------------------------------------------------10|
20|
No Calc |
219.075 |
7.15645 |
0.0045370 |
83.7457 |
20|
30|
3192.06 |
219.075 |
7.15645 |
0.0011983 |
65.8589 |
30|
40|
No Calc |
... |
28.4480 |
No Calc |
No Calc |
40|
50|
No Calc |
... |
28.4480 |
No Calc |
No Calc |
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
bar
mm
External |
mm
External
bar
---------------------------------------------------------------10|
20|
7.15645 |
1.50000 |
1.03420 |
30.3922 |
20|
30|
7.15645 |
1.93946 |
1.03420 |
28.6811 |
30|
40|
28.4480 |
No Calc |
1.03420 |
No Calc |
40|
50|
28.4480 |
No Calc |
1.03420 |
No Calc |
Minimum
28.681
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
mm
mm
Required |
mm**4
Available |
mm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
3192.06 |
88373.6 |
No Calc |
No Calc |
30|
40|
No Calc |
No Calc |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
35

FileName : S-6011
Step:
6
1:14p Jan 11,2015
Elements Suitable for External Pressure.
36

FileName : S-6011
---------------------------------------Element and Detail Weights :
Step:
7
1:14p Jan 11,2015
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due

ID Volume | Misc %
m
kgm
|
|
|
--------------------------------------------------------------------------10|
20|
5.97865 |
0.0029355 |
5.97865 |
0.0029355 |
0.29893 |
20|
30|
137.032 |
0.10276 |
137.032 |
0.10276 |
6.85162 |
30|
40|
19.5277 |
0.0032789 |
19.5277 |
0.0032789 |
0.97638 |
40|
50|
21.3476 |
... |
21.3476 |
... |
1.06738 |
--------------------------------------------------------------------------Total
183
0.11
183
0.11
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------10|Nozl|
3.82814 |
... |
-51.1905 |
20|Liqd|
17.1931 |
... |
325.000 |
LIQUID (LOWER)
20|Nozl|
7.18497 |
127.781 |
1200.00 |
N1
20|Nozl|
7.18497 |
127.781 |
2920.00 |
N2
20|Nozl|
7.18497 |
127.781 |
1425.00 |
N4
20|Nozl|
7.18497 |
127.781 |
3000.00 |
N5
20|Nozl|
7.18497 |
127.781 |
200.000 |
N6
20|Nozl|
8.15833 |
146.831 |
770.000 |
K1A
20|Nozl|
8.15833 |
146.831 |
170.000 |
K1B
20|Nozl|
7.18496 |
127.781 |
1010.00 |
K2A
20|Nozl|
7.18496 |
127.781 |
170.000 |
K2B
20|Nozl|
8.15833 |
146.831 |
570.000 |
K3A
20|Nozl|
8.15833 |
146.831 |
170.000 |
K3B
37
N3

FileName : S-6011
Step:
7
1:14p Jan 11,2015
20|Nozl|
8.15833 |
146.831 |
750.000 |
K4A
20|Nozl|
8.15833 |
146.831 |
350.000 |
K4B
20|Nozl|
7.18496 |
127.781 |
1895.00 |
K6A
20|Nozl|
7.18496 |
127.781 |
1445.00 |
K6B
20|Nozl|
8.15833 |
146.831 |
1795.00 |
K7A
20|Nozl|
8.15833 |
146.831 |
1445.00 |
K7B
20|Nozl|
8.15833 |
146.831 |
1950.00 |
K8A
20|Nozl|
8.15833 |
146.831 |
1550.00 |
K8B
20|Nozl|
8.15833 |
146.831 |
1850.00 |
K5A
20|Nozl|
8.15833 |
146.831 |
1500.00 |
K5B
20|Lugs|
28.5768 |
... |
2692.00 |
LUG
20|Wght|
100.000 |
... |
1700.00 |
FILTER
20|Wght|
16.0000 |
... |
1908.00 |
LIQUID (UPPER)
Total Weight of Each Detail Type
Total Weight of Liquid
17.2
Total Weight of Nozzles
166.4
Total Weight of Lugs
28.6
Total Weight of Weights
116.0
--------------------------------------------------------------Sum of the Detail Weights
328.2 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------193.1
388.1
193.1
388.1
193.1
388.1
...
108.9
...
...
...
17.2
166.4
...
166.4
...
...
...
28.6
...
28.6
...
...
...
...
...
...
...
...
116.0
38

FileName : S-6011
Step:
7
1:14p Jan 11,2015
...
...
...
...
...
...
...
...
...
...
166.4
...
...
...
...
...
28.6
...
-----------------------------------------------------------------------------388.1
497.0
388.1
388.1
388.1
521.2 kgm
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
388.1 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
497.0 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
388.1 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
388.1 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
388.1 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
521.2 kgm
Field Test Wt.
- Empty Weight + Water (Full)
497.0 kgm
Wt.
Mass of the Upper 1/3 of the Vertical Vessel
102.1 kgm
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------39

FileName : S-6011
Step:
7
1:14p Jan 11,2015
10|
20|
91207.0 |
20|
30|
2.167E+06 |
30|
40|
148106. |
40|
50|
124315. |
----------------------------Total
2530993.000 mm
| To |
From| To |
|
Total Ele.| Total. Ele.|Total. Ele.|

Empty Wgt.|
kgm
Total Dtl.| Oper. Wgt. |
Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid

kgm
kgm
N-m
kgm
|
|
--------------------------------------------------------------------------10|
20|
10.1057 |
10.1057 |
13.0394 |
... |
10.1057 |
20|Lugs|
252.132 |
361.718 |
336.627 |
182.714 |
347.572 |
Lugs|
30|
54.3161 |
77.9237 |
72.5184 |
39.3614 |
74.8763 |
30|
40|
20.5040 |
20.5040 |
23.7810 |
... |
20.5040 |
40|
50|
22.4150 |
22.4150 |
22.4150 |
... |
22.4150 |
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
kgm
kgm
kgm
------------------------------------------------------10|
20|
... |
... |
... |
20|Lugs|
-10.1057 |
-10.1057 |
-13.0394 |
Lugs|
30|
117.795 |
120.843 |
118.714 |
30|
40|
42.9191 |
42.9191 |
46.1960 |
40|
50|
22.4150 |
22.4150 |
22.4150 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
40

FileName : S-6011
Step:
7
1:14p Jan 11,2015
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

|
N-m
N-m
N-m
------------------------------------------------10|
20|
... |
... |
... |
20|Lugs|
182.714 |
182.714 |
182.714 |
Lugs|
30|
39.3614 |
39.3614 |
39.3614 |
30|
40|
... |
... |
... |
40|
50|
... |
... |
... |
41

FileName : S-6011
---------------------------------------Nozzle Flange MAWP :
Step:
8
1:14p Jan 11,2015
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
bar
Ambient
Temperature
bar
Class
Grade|Group
---------------------------------------------------------------------------N3
18.4
19.0
50
150
GR 2.2
N1
18.4
19.0
50
150
GR 2.2
N2
18.4
19.0
50
150
GR 2.2
N4
18.4
19.0
50
150
GR 2.2
N5
18.4
19.0
50
150
GR 2.2
N6
18.4
19.0
50
150
GR 2.2
K1A
18.4
19.0
50
150
GR 2.2
K1B
18.4
19.0
50
150
GR 2.2
K2A
18.4
19.0
50
150
GR 2.2
K2B
18.4
19.0
50
150
GR 2.2
K3A
18.4
19.0
50
150
GR 2.2
K3B
18.4
19.0
50
150
GR 2.2
K4A
18.4
19.0
50
150
GR 2.2
K4B
18.4
19.0
50
150
GR 2.2
K6A
18.4
19.0
50
150
GR 2.2
K6B
18.4
19.0
50
150
GR 2.2
K7A
18.4
19.0
50
150
GR 2.2
K7B
18.4
19.0
50
150
GR 2.2
K8A
18.4
19.0
50
150
GR 2.2
K8B
18.4
19.0
50
150
GR 2.2
K5A
18.4
19.0
50
150
GR 2.2
K5B
18.4
19.0
50
150
GR 2.2
---------------------------------------------------------------------------Minimum Rating
18.4
19.0
bar
42

FileName : S-6011
---------------------------------------Nozzle Flange MAWP :
Step:
8
1:14p Jan 11,2015
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
43

FileName : S-6011
---------------------------------------Natural Frequency Calculation :
Step:
9
1:14p Jan 11,2015
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 11.6100 Hz.
The Natural Frequency for the Vessel (Ope...) is 11.3756 Hz.
44

FileName : S-6011
---------------------------------------Wind Load Calculation :
Step:
10
1:14p Jan 11,2015
Note: Using the User Defined Wind Profile ...
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
- Correction factor for natural frequency
- Average internal diameter of vessel mm
Df
- Damping Factor < 0.75 Unstable,
Dr
- Average internal diameter of top half of vessel mm
f
f1
L
> 0.95 Stable
- Natural frequency of vibration (Hertz)

- Natural frequency of bare vessel based on a unit value of (D/L)(104)
- Total height of structure mm
Lc
- Total length of conical section(s) of vessel mm
tb
- Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr

Vc
- Critical wind velocity km/hr
Vw
- Maximum wind speed at top of structure km/hr
- Total corroded weight of structure N
Ws
- Cor. vessel weight excl. weight of parts which do not effect stiff. N
- Maximum amplitude of vibration at top of vessel mm
Dl
- Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp
- Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/3305.048 = 0.000
45

FileName : S-6011
---------------------------------------Wind Load Calculation :
Step:
10
1:14p Jan 11,2015
#2 - ( D / L ) * 104 < 8.0 (English Units)

- ( 0.72/10.84 ) * 104 = 60.973 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr)
= 5111/( 3305.05 * 204.762 )
= 0.36885E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
------------------------------------------------------------------------FILTER
0.00
1755.00
0.75
0.00
LIQUID (UPPER
0.00
1963.00
0.75
0.00
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
kPa
mm
mm
mm
--------------------------------------------------------------------------10|
20|
62.0931 |
262.890 |
26506.0 |
0.75000 |
19.8791 |
20|
30|
1666.19 |
262.890 |
820217. |
0.75000 |
615.148 |
30|
40|
3276.99 |
245.715 |
24964.6 |
0.75000 |
18.7230 |
40|
50|
3342.01 |
245.715 |
6990.09 |
0.75000 |
5.24244 |

46

FileName : S-6011
---------------------------------------Earthquake Load Calculation :
Step:
11
1:14p Jan 11,2015
Earthquake Loading Specified in G's

Horizontal Acceleration factor
(GX)
0.500
(GZ)
0.500
Vertical
(GY)
-2.000
Acceleration factor
| Earthquake | Earthquake |
From| To |
|
Element |
Height |
Weight | Ope
mm
Load |
N
Element |
Emp Load |
N
-------------------------------------------------------------10|
20|
27.5000 |
99.0967 |
70.0719 |
70.0719 |
20|Lugs|
2622.00 |
3547.01 |
2508.11 |
1748.26 |
Lugs|
30|
2898.50 |
764.119 |
540.314 |
376.621 |
30|
40|
3225.80 |
201.063 |
142.173 |
142.173 |
40|
50|
3290.82 |
219.802 |
155.423 |
155.423 |
47

FileName : S-6011
---------------------------------------Wind/Earthquake Shear, Bending :
Step:
12
1:14p Jan 11,2015
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| Distance to| Cumulative |Earthquake |
From| To |
|
Wind | Earthquake |
Support| Wind Shear |
Shear |
Bending |
Bending |
mm
N-m
N-m
--------------------------------------------------------------------------10|
20|
2618.25 |
... |
... |
... |
... |
20|Lugs|
1283.50 |
19.8791 |
70.0719 |
0.074501 |
0.26261 |
Lugs|
30|
276.500 |
152.876 |
907.982 |
655.864 |
3060.82 |
30|
40|
603.800 |
23.9655 |
297.596 |
1.55896 |
25.2343 |
40|
50|
668.824 |
5.24244 |
155.423 |
0.074598 |
2.21161 |
48

FileName : S-6011
---------------------------------------Wind Deflection :
Step:
13
1:14p Jan 11,2015
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection |

|
mm
mm
Rotation
|
|
-------------------------------------------------------------10|
20|
... |
0.010864 |
0.021727 |
... |
20|Lugs|
19.8791 |
-0.39317 |
... |
... |
Lugs|
30|
152.876 |
-0.42107 |
-0.31128 |-0.00039289 |
30|
40|
23.9655 |
-0.29111 |
-0.27093 |-0.00039289 |
40|
50|
5.24244 |
-0.26528 |
-0.25963 |-0.00039289 |
Critical Wind Velocity for Tower Vibration
1st Crit. |
2nd Crit. |
From| To | Wind Speed | Wind Speed |

|
km/hr
km/hr
------------------------------------10|
20|
53.6847 |
335.529 |
20|
30|
53.6847 |
335.529 |
30|
40|
50.1773 |
313.608 |
40|
50|
50.1773 |
313.608 |
Allowable deflection at the Tower Top (Ope)(

Allowable deflection : 16.525
6.000"/100ft. Criteria)
Actual Deflection : 0.022 mm

49

FileName : S-6011
---------------------------------------Longitudinal Stress Constants :
Step:
14
1:14p Jan 11,2015
Longitudinal Stress Constants
| Metal Area | Metal Area |New & Cold |
From| To | New & Cold |

|
mm
Corroded
Corroded |Sect. Mod. | Sect. Mod. |

mm
mm
mm
-------------------------------------------------------------10|
20|
4764.49 |
4764.49 |
244454. |
244454. |
20|
30|
4764.49 |
4764.49 |
244454. |
244454. |
30|
40|
4764.49 |
4764.49 |
244454. |
244454. |
40|
50|
4764.49 |
4764.49 |
244454. |
244454. |
50

FileName : S-6011
---------------------------------------Longitudinal Allowable Stresses :
Step:
15
1:14p Jan 11,2015
Longitudinal Allowable Stresses
| Hydrotest
| Compressive | Compressive |
From| To |
Tensile
MPa
Tensile
MPa
| Hydrotest
MPa
MPa
------------------------------------------------------------------10|
20|
138.176 |
186.165 |
-109.117 |
-111.814 |
20|Lugs|
138.176 |
186.165 |
-109.117 |
-111.814 |
Lugs|
30|
138.176 |
186.165 |
-109.117 |
-111.814 |
30|
40|
138.176 |
186.165 |
-109.117 |
-111.814 |
40|
50|
138.176 |
186.165 |
-109.117 |
-111.814 |
51

FileName : S-6011
---------------------------------------Longitudinal Stresses Due to . . .
Step:
16
1:14p Jan 11,2015
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

|
MPa
MPa
MPa
------------------------------------------------10|
20|
12.5173 |
-0.81833 |
17.1242 |
20|
30|
12.5173 |
-0.81833 |
17.1242 |
30|
40|
... |
... |
... |
40|
50|
... |
... |
... |
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
|
Empty
MPa
| Operating
|Hydrotest
MPa
MPa
Emp. Mom. |
MPa
Opr. Mom. |
MPa
--------------------------------------------------------------------------10|
20|
... |
... |
... |
... |
... |
20|Lugs|
0.020801 |
0.020801 |
... |
0.74720 |
0.74720 |
Lugs|
30|
-0.24246 |
-0.21334 |
... |
0.16097 |
0.16097 |
30|
40|
-0.088341 |
-0.088341 |
... |
... |
... |
40|
50|
-0.046137 |
-0.046137 |
... |
... |
... |
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
52

FileName : S-6011
Step:
16
1:14p Jan 11,2015
From| To |
|
Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind

MPa
MPa
MPa
MPa
|
|
Hyd. Equ. |
MPa
--------------------------------------------------------------------------10|
20|
... |
20|Lugs|
... |
... |
... |
... |
... | 0.00030467 | 0.0010739 |
... |
... |
Lugs|
30|
... |
2.68212 |
12.5171 |
... |
... |
30|
40|
... |
0.0063753 |
0.10319 |
... |
... |
40|
50|
... | 0.00030506 | 0.0090443 |
... |
... |
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|

|
MPa
MPa
MPa
Empty |
MPa
-------------------------------------------------------------10|
20|
... |
... |
... |
... |
20|Lugs|
... |
... |
... |
0.0010739 |
Lugs|
30|
... |
... |
... |
8.71229 |
30|
40|
... |
... |
... |
0.10319 |
40|
50|
... |
... |
... |
0.0090443 |
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

|
MPa
MPa
------------------------------------10|
20|
... |
0.041602 |
20|Lugs|
... |
1.53066 |
Lugs|
30|
... |
-0.49746 |
30|
40|
... |
-0.17668 |
40|
50|
... |
-0.092274 |
53

FileName : S-6011
Step:
16
1:14p Jan 11,2015
Long. Stresses due to User Forces and Moments
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
|
MPa
| Corroded
MPa
No Corr. |
MPa
No Corr. |
MPa
-------------------------------------------------------------10|
20|
... |
... |
... |
... |
20|Lugs|
... |
... |
... |
... |
Lugs|
30|
... |
... |
... |
... |
30|
40|
... |
... |
... |
... |
40|
50|
... |
... |
... |
... |
54

FileName : S-6011
---------------------------------------Stress due to Combined Loads :
Step:
17
1:14p Jan 11,2015
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal
Pressure
EP = Longitudinal Stress due to External
Pressure
HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.

55

FileName : S-6011
Step:
17
1:14p Jan 11,2015
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
138.18
0.00
109.12
0.0000
0.0000
20
0.77
138.18
-0.73
109.12
0.0056
0.0067
20
2.60
138.18
-3.09
109.12
0.0188
0.0283
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 2 : NP+EW+EE+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.04
138.18
109.12
0.0003
20
2.30
138.18
109.12
0.0166
20
8.13
138.18
-9.61
109.12
0.0589
0.0881
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
138.18
0.00
109.12
0.0000
0.0000
20
0.77
138.18
-0.73
109.12
0.0056
0.0067
20
2.63
138.18
-3.06
109.12
0.0190
0.0280
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

56

FileName : S-6011
Step:
17
1:14p Jan 11,2015
From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
10
0.04
138.18
109.12
0.0003
20
2.30
138.18
109.12
0.0166
20
11.97
138.18
-13.39
109.12
0.0866
0.1227
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 5 : NP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
186.17
0.00
111.81
0.0000
0.0000
20
0.00
186.17
0.00
111.81
0.0000
0.0000
20
0.00
186.17
0.00
111.81
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 6 : NP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
186.17
0.00
111.81
0.0000
0.0000
20
0.00
186.17
0.00
111.81
0.0000
0.0000
20
0.00
186.17
0.00
111.81
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
10
12.52
138.18
109.12
0.0906
20
13.29
138.18
109.12
0.0962
20
15.15
138.18
109.12
0.1096
All. Comp.
Tens.
Ratio
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
12.56
138.18
109.12
0.0909
20
14.82
138.18
109.12
0.1072
20
24.48
138.18
109.12
0.1772
-0.87
57
Comp.
Ratio
0.0080

FileName : S-6011
Step:
17
1:14p Jan 11,2015
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
10
138.18
-0.82
109.12
0.0075
20
138.18
-1.55
109.12
0.0142
138.18
-3.87
109.12
0.0131
0.0355
Comp.
All. Comp.
Tens.
Comp.
20
1.81
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
10
Stress
Stress
138.18
-0.78
109.12
Ratio
Ratio
0.0071
20
1.48
138.18
-0.02
109.12
0.0107
0.0001
20
11.15
138.18
-14.21
109.12
0.0807
0.1302
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 11 : HP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
10
17.12
186.17
111.81
0.0920
20
17.12
186.17
111.81
0.0920
20
17.12
186.17
111.81
0.0920
All. Comp.
Tens.
Ratio
Analysis of Load Case 12 : HP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
17.12
186.17
111.81
0.0920
20
17.12
186.17
111.81
0.0920
20
17.12
186.17
111.81
0.0920
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 13 : IP+WE+EW

From
Node
10
Tensile
All. Tens.
Stress
Stress
12.52
Comp.
Stress
Stress
138.18
109.12
58
Ratio
0.0906
Comp.
Ratio

FileName : S-6011
Step:
17
1:14p Jan 11,2015
20
13.29
138.18
109.12
0.0961
20
12.44
138.18
109.12
0.0900
All. Comp.
Tens.
Analysis of Load Case 14 : IP+WF+CW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
12.52
138.18
109.12
0.0906
20
12.54
138.18
109.12
0.0907
20
12.30
138.18
109.12
0.0890
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 15 : IP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
12.52
138.18
109.12
0.0906
20
13.29
138.18
109.12
0.0961
20
12.46
138.18
109.12
0.0902
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 16 : IP+VE+EW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
12.52
138.18
109.12
0.0906
20
13.29
138.18
109.12
0.0961
20
12.44
138.18
109.12
0.0900
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 17 : NP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Comp.
Ratio
Ratio
10
0.00
138.18
0.00
109.12
0.0000
0.0000
20
0.77
138.18
-0.73
109.12
0.0056
0.0067
138.18
-0.37
109.12
Comp.
All. Comp.
20
0.0034
Analysis of Load Case 18 : FS+BS+IP+OW

From
Tensile
All. Tens.
59
Tens.
Comp.

FileName : S-6011
Step:
17
1:14p Jan 11,2015
Node
Stress
Stress
Stress
Stress
Ratio
10
12.56
138.18
109.12
0.0909
20
14.82
138.18
109.12
0.1072
20
11.97
138.18
109.12
0.0866
All. Comp.
Tens.
Ratio
Analysis of Load Case 19 : FS+BS+EP+OW

From
Node
Tensile
All. Tens.
Stress
Stress
10
20
1.48
20
Comp.
Stress
Stress
138.18
-0.78
109.12
138.18
-0.01
109.12
138.18
-1.69
109.12
Ratio
Ratio
0.0071
0.0107
Absolute Maximum of the all of the Stress Ratio's
Governing Element: Shell

Governing Load Case 8 : IP+OW+EQ+FS+BS
60
Comp.
0.0001
0.0155
0.1772

FileName : S-6011
---------------------------------------Center of Gravity Calculation :
Step:
18
1:14p Jan 11,2015
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid
380.000 mm
Center of Gravity of Nozzles
1256.373 mm
Center of Gravity of Lugs
2747.000 mm
Center of Gravity of Added Weights (Operating)
1783.690 mm
Center of Gravity of Bare Shell New and Cold
1928.210 mm
Center of Gravity of Bare Shell Corroded
1928.210 mm
Vessel CG in the Operating Condition
1675.404 mm
Vessel CG in the Fabricated (Shop/Empty) Condition
1700.429 mm
Vessel CG in the Test Condition
1784.015 mm
61

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate

Number of Support Lugs
Nlug
Distance from Vessel OD to Lug Contact Point Dlug
600.0000 mm
Lug Support Force Bearing Width
200.0000 mm
Wfb
Lug Material
SA-240 316L
Lug Yield Stress
165.40 MPa
Radial Width of bottom Support Lug Plate
Wpl
250.0000 mm
Effective Force Bearing Length
Lpl
120.0000 mm
Thickness of bottom Support Lug Plate
Tpl
10.0000 mm
Distance between Gussets
Dgp
90.0000 mm
Mean Width of Gusset Plate
Wgp
102.0000 mm
Height of Gusset Plate
Hgp
250.0000 mm
Thickness of Gusset Plate
Tgp
15.0000 mm
Pad Width along Circumference
C11P
160.000 mm
Pad Length along Vessel Axis
C22P
300.000 mm
Pad Thickness
Tpad
8.000 mm
Bolt Material
SA-193 B7
Bolt Allowable Stress at Design Temperature
172.38 MPa
Thread Series
TEMA Metric
Bolt Diameter
Results for Support Lugs:
20.00 mm
Description: LUG
Overturning Moment at Support Lug
3061. N-m
Weight Load at the top of one Lug
7247. N
62

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 14493/2 + 3060/( 709.54 * 2/2 ))
= 11558.71 N
Force on one lug in the Empty Condition [Flugemp]:

= ( -Wemp/Nlug + Mlugemp/( Rlug * Nlug/2 ) )
= ( -3524/2 + 2130/( 709.54 * 2/2 ))
= 1238.85 N
Bottom Support Plate Bending Stress (Point Load) [Spl]:

= ( Flugemp/2*Dgp/2)/((Wpl/6)*Tpl) (Uplift Condition)
= ( 1238/2*90.000/2)/((250.00/6)*10.0000)
= 6.69 MPa
Bottom Plate Required Thickness (Point Load)
2.4632 mm
Bottom Plate required thickness for Uplift per ADM S 3/4 [trUpl]:
= 0.72 * sqrt( Flugemp * Dgp / ( ( Wpl - dt ) * Spa ) )
= 0.72 * sqrt( 1238.9 * 90.00/( ( 250.00 - 23.17 ) * 110.267 ) )
= 1.52 mm
Bearing Area [Ba]:

= Lpl * Wfb
= 120.000 * 200.000
= 24000.00 mm
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 0.157 * 11558.7/24000.000 * 200.000/10.000
= 30.21 MPa
Bottom Plate Required Thickness (Uniform Load)

63
5.2346 mm

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / (
Lpl * Wfb ))/Spa )
= 0.71*90.00*((11558/(120.00*200.00))/110.267)
= 4.223 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 165
= 110.27 MPa
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
= ( 11558/2 )/( 102.000 *15.0000 )
= 3.78 MPa
Required Thickness of Gussets per AISC
3.8494 mm
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 66.67 )/(2 * 151.74 )) * 165/
( 5/3+3*(66.67 )/(8* 151.74 )-( 66.67)/(8*151.74)
= 82.07 MPa
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 11558 *( 3*600.000 -250.000 )/( 15.0000 *250.000*(Sin(40.18 )) )
= 45.90 MPa
64

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (250.000/Sin(40.18 )/(0.289*15.0000 )) )
= 85.96 MPa
Determine the required bolt area due to Uplift [Abr]:

= Flugemp / Sabolt
= 1238.854/172.375
= 7.19 mm
The Area available in a single bolt : 217.051 mm
Input Echo, WRC107/537 Item
1,
[OK]
Description: LUG
Diameter Basis for Vessel
Vbasis
ID
Cylindrical or Spherical Vessel
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
204.762
mm
Vessel Thickness
Tv
7.156
mm
50.00
Design Temperature
Attachment Type
Type
Rectangular
Parameter C11
C11
54.00
mm
Parameter C22
C22
200.00
mm
Thickness of Reinforcing Pad
Tpad
8.000
mm
Pad Parameter C11P
C11p
160.000
mm
Pad Parameter C22P
C22p
300.000
mm
Dp
18.000
bar

Include Pressure Thrust
No
65

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Vessel Centerline Direction Cosine
Vx
0.000
Vy
1.000
Vz
0.000
Nozzle Centerline Direction Cosine
Nx
1.000
Ny
0.000
Nz
0.000
Global Force
(SUS)
Fx
0.0
Global Force
(SUS)
Fy
7246.6
Global Force
(SUS)
Fz
0.0
Global Moment (SUS)
Mx
0.0
N-m
Global Moment (SUS)
My
0.0
N-m
Global Moment (SUS)
Mz
4349.7
N-m
18.00
bar
Internal Pressure (SUS)

No
Global Force
(OCC)
Fx
1708.0
Global Force
(OCC)
Fy
4312.1
Global Force
(OCC)
Fz
0.0
Global Moment (OCC)
Mx
0.0
N-m
Global Moment (OCC)
My
1025.2
N-m
Global Moment (OCC)
Mz
2588.3
N-m
Pvar
0.00
bar
Occasional Internal Pressure (OCC)
Use Interactive Control

WRC107 Version
No
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
66

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
WRC 107 Stress Calculation for SUStained loads:

Radial Load
0.0
Circumferential Shear
VC
0.0
Longitudinal Shear
VL
7246.6
Circumferential Moment
MC
0.0
N-m
Longitudinal Moment
ML
-4349.7
N-m
Torsional Moment
MT
0.0
N-m
Dimensionless Parameters used :
Gamma =
7.25
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.693
4C
0.973
(A,B)
N(PHI) / ( P/Rm )
0.693
3C
0.668
(C,D)
M(PHI) / ( P )
0.417
2C1
0.041
(A,B)
M(PHI) / ( P )
0.417
1C
0.064
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.380
3A
0.292
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.491
1A
0.082
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.588
3B
0.760
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.532
1B
0.022
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.565
3C
0.668
(A,B)
N(x)
/ ( P/Rm )
0.565
4C
0.973
(C,D)
M(x)
/ ( P )
0.588
1C1 !
0.052
(A,B)
M(x)
/ ( P )
0.588
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.380
4A
0.602
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.684
2A
0.042
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.588
4B
0.331
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.718
2B
0.040
(A,B,C,D)
* Beta) )
67

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
21
21
-21
-21
Circ. Bend. ML |
43
-43
-43
43
64.9
-21.5
-64.9
21.5
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
16
16
-16
-16
Long. Bend. ML |
58
-58
-58
58
74.2
-41.8
-74.2
41.8
0.0
0.0
0.0
0.0
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
-1
-1
68

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Shear MT |
0.0
0.0
0.0
0.0
-1.2
-1.2
1.2
1.2
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
74.22
41.80
74.22
41.80
2.39
2.39
2.39
2.39
------------------------------------------------------------------------
WARNING: Ratio of Pad Radius/Rm (0.755) is not between 0.01 and 0.571.
Gamma =
14.81
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
1.343
4C
1.591
(A,B)
N(PHI) / ( P/Rm )
1.343
3C
0.884
(C,D)
M(PHI) / ( P )
0.957
2C1 !
0.015
(A,B)
M(PHI) / ( P )
0.957
1C
0.055
(C,D)
0.931
3A
0.554
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
1.017
1A
0.066
(A,B,C,D)
1.148
3B
1.113
(A,B,C,D)
M(PHI) / ( ML/(Rm
1.093
1B
0.012
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
1.162
3C
0.884
(A,B)
N(x)
/ ( P/Rm )
1.162
4C
1.591
(C,D)
M(x)
/ ( P )
1.195
1C1 !
0.030
(A,B)
M(x)
/ ( P )
1.195
2C
0.030
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.931
4A
1.587
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
1.258
2A
0.032
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
1.148
4B
0.568
(A,B,C,D)
M(x)
/ ( ML/(Rm
1.278
2B
0.023
(A,B,C,D)
* Beta) )
69

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Note - The ! mark next to the figure name denotes curve value exceeded.
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
45
45
-45
-45
Circ. Bend. ML |
53
-53
-53
53
99.0
-7.4
-99.0
7.4
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
33
33
-33
-33
Long. Bend. ML |
86
-86
-86
86
-53.1 -120.3
53.1
0.0
0.0
0.0
0.0
|
Tot. Long. Str.|
120.3
-----------------------------------------------------------------------Shear VC |
Shear VL |
-1
-1
Shear MT |
70

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
|
Tot. Shear|
0.0
0.0
0.0
0.0
-1.7
-1.7
1.7
1.7
-----------------------------------------------------------------------Str. Int. | 120.35
53.09 120.35
53.09
3.38
3.38
3.38
3.38
------------------------------------------------------------------------
WRC 107 Stress Calculation for OCCasional loads:

Radial Load
1708.0
VC
0.0
Longitudinal Shear
VL
4312.1
MC
-1025.2
N-m
Longitudinal Moment
ML
-2588.3
N-m
Torsional Moment
MT
0.0
N-m
Gamma =
7.25
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-1
-1
-2
-2
Circ. Memb. MC |
-1
-1
Circ. Bend. MC |
40
-40
-40
40
Circ. Memb. ML |
12
12
-12
-12
Circ. Bend. ML |
25
-25
-25
25
35.8
-11.9
-41.4
13.6
38.5
-36.9
-45.5
41.3
|
Tot. Circ. Str.|
-----------------------------------------------------------------------71

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Long. Memb. P
Long. Bend. P
-2
-2
-1
-1
Long. Memb. MC |
-4
-4
Long. Bend. MC |
15
-15
-15
15
Long. Memb. ML |
-9
-9
Long. Bend. ML |
34
-34
-34
34
41.2
-23.2
-47.2
26.5
17.1
-10.0
-22.1
11.1
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
-0.7
-0.7
0.7
0.7
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
41.16
23.23
47.18
26.52
38.49
36.96
45.54
41.27
------------------------------------------------------------------------
WARNING: Ratio of Pad Radius/Rm (0.755) is not between 0.01 and 0.571.
Gamma =
14.81
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
-3
-3
-3
-3
-1
-1
-1
-1
Circ. Bend. P
-2
-2
-11
11
-11
11
Circ. Memb. MC |
-5
-5
72

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Circ. Bend. MC |
73
-73
-73
73
Circ. Memb. ML |
27
27
-27
-27
Circ. Bend. ML |
31
-31
-31
31
52.4
-5.1
-65.4
3.8
65.8
-59.7
-92.0
77.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
-1
-1
-1
-1
-3
-3
-3
-3
Long. Bend. P
-5
-5
-6
-6
Long. Memb. MC |
16
16
-16
-16
Long. Bend. MC |
28
-28
-28
28
Long. Memb. ML |
20
20
-20
-20
Long. Bend. ML |
51
-51
-51
51
63.6
-27.6
-79.6
35.6
35.7
-9.7
-55.0
14.7
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
-1
-1
Shear MT |
0.0
0.0
0.0
0.0
-1.0
-1.0
1.0
1.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
63.63
27.60
79.59
35.59
65.87
59.76
92.01
77.94
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------73

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Circ. Pm (SUS) |
11
13
11
13
11
13
11
13
Circ. Pm (OCC) |
Circ. Pm(TOTAL)|
11.3
13.1
11.3
13.1
11.3
13.1
11.3
13.1
Circ. Pl (SUS) |
21
21
-21
-21
Circ. Pl (OCC) |
11
11
-13
-13
-2
-2
Circ. Pl(TOTAL)|
33.6
33.6
-35.6
-35.6
0.8
0.8
-2.1
-2.1
Circ. Q
(SUS) |
43
-43
-43
43
Circ. Q
(OCC) |
23
-23
-27
27
37
-37
-43
43
Circ. Q (TOTAL)|
67.0
-67.0
-70.7
70.7
37.7
-37.7
-43.4
43.4
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pm (OCC) |
Long. Pm(TOTAL)|
5.7
5.7
5.7
5.7
5.7
5.7
5.7
5.7
Long. Pl (SUS) |
16
16
-16
-16
Long. Pl (OCC) |
-10
-10
-5
-5
Long. Pl(TOTAL)|
25.2
25.2
-26.5
-26.5
3.5
3.5
-5.5
-5.5
Long. Q
(SUS) |
58
-58
-58
58
Long. Q
(OCC) |
32
-32
-36
36
13
-13
-16
16
Long. Q (TOTAL)|
90.2
-90.2
-94.9
94.9
13.6
-13.6
-16.6
16.6
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pm (OCC) |
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
-1
-1
Shear Pl (OCC) |
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-1.9
-1.9
1.9
1.9
Shear Q
(SUS) |
Shear Q
(OCC) |
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
11.3
13.1
11.3
13.1
11.3
13.1
11.3
13.1
-----------------------------------------------------------------------Pm (SUS+OCC)
11.3
13.1
11.3
13.1
11.3
74
13.1
11.3
13.1

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
-----------------------------------------------------------------------Pm+Pl (SUS)
33.0
34.8
10.5
10.5
11.6
13.3
11.6
13.3
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
45.0
46.8
24.3
22.5
13.0
14.6
9.8
11.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
121.0
59.4
115.7
74.0
49.9
24.0
34.4
54.5
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
13.12
115.15
Passed
Pm (SUS+OCC)
13.12
138.18
Passed
Pm+Pl (SUS)
34.84
172.72
Passed
Pm+Pl (SUS+OCC)|
46.77
207.26
Passed
Pm+Pl+Q (TOTAL)|
121.04
345.44
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
24
26
24
26
24
26
24
26
Circ. Pm (OCC) |
Circ. Pm(TOTAL)|
24.9
26.7
24.9
26.7
24.9
26.7
24.9
26.7
Circ. Pl (SUS) |
45
45
-45
-45
Circ. Pl (OCC) |
23
23
-30
-30
-7
-7
75

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Circ. Pl(TOTAL)|
69.4
69.4
-76.6
-76.6
3.0
3.0
-7.0
-7.0
Circ. Q
(SUS) |
53
-53
-53
53
Circ. Q
(OCC) |
28
-28
-34
34
62
-62
-84
84
Circ. Q (TOTAL)|
81.9
-81.9
-87.8
87.8
62.8
-62.8
-85.0
85.0
-----------------------------------------------------------------------Long. Pm (SUS) |
12
12
12
12
12
12
12
12
Long. Pm (OCC) |
Long. Pm(TOTAL)|
12.4
12.4
12.4
12.4
12.4
12.4
12.4
12.4
Long. Pl (SUS) |
33
33
-33
-33
Long. Pl (OCC) |
18
18
-22
-22
12
12
-20
-20
Long. Pl(TOTAL)|
51.6
51.6
-55.6
-55.6
13.0
13.0
-20.2
-20.2
Long. Q
(SUS) |
86
-86
-86
86
Long. Q
(OCC) |
45
-45
-57
57
22
-22
-34
34
132.3 -132.3 -144.3
144.3
22.7
-22.7
-34.8
34.8
Long. Q (TOTAL)|
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pm (OCC) |
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
-1
-1
Shear Pl (OCC) |
-1
-1
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-2.7
-2.7
2.7
2.7
Shear Q
(SUS) |
Shear Q
(OCC) |
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
24.9
26.7
24.9
26.7
24.9
26.7
24.9
26.7
-----------------------------------------------------------------------Pm (SUS+OCC)
24.9
26.7
24.9
26.7
24.9
26.7
24.9
26.7
-----------------------------------------------------------------------Pm+Pl (SUS)
70.7
72.5
21.2
21.2
25.1
26.9
25.1
26.9
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
94.3
96.1
51.7
49.9
29.7
31.0
26.1
27.9
-----------------------------------------------------------------------76

FileName : S-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:14p Jan 11,2015
Pm+Pl+Q (Total)|
196.4
82.5
187.5
101.1
90.9
36.2
67.4
104.7
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
26.69
115.15
Passed
Pm (SUS+OCC)
26.69
138.18
Passed
Pm+Pl (SUS)
72.47
172.72
Passed
Pm+Pl (SUS+OCC)|
96.13
207.26
Passed
Pm+Pl+Q (TOTAL)|
196.42
345.44
Passed
------------------------------------------------------------------------
77

FileName : S-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
23
1:14p Jan 11,2015
INPUT VALUES, Nozzle Description: N3
From : 10
Pressure for Reinforcement Calculations
18.347
Temperature for Internal Pressure
Temp
50
Pext
1.03
Tempex
50
Temperature for External Pressure
Shell Material
bar
C
bar
C
SA-403 316L
Shell Allowable Stress at Temperature
115.15
MPa
Shell Allowable Stress At Ambient
Sa
115.15
MPa
Inside Diameter of Elliptical Head
204.76
mm
Ar
2.00
Head Finished (Minimum) Thickness
7.1565
mm
Head Internal Corrosion Allowance
0.0000
mm
Head External Corrosion Allowance
co
0.0000
mm
Distance from Head Centerline
L1
0.0000
mm
0.00
Aspect Ratio of Elliptical Head
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
SA-312 TP316L
Material UNS Number

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
Diameter Basis (for tr calc only)
OD
Layout Angle
Diameter
78
90.00
deg
2.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
23
1:14p Jan 11,2015
Size and Thickness Basis

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
150.0000
mm
Weld leg size between Nozzle and Pad/Shell
Wo
6.0000
mm
Groove weld depth between Nozzle and Vessel Wgnv
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm
Weld leg size, Inside Element to Shell

ASME Code Weld Type per UW-16
mm
None
Class of attached Flange
150
Grade of attached Flange
GR 2.2
The Pressure Design option was Overall MAWP.
Nozzle Sketch (may not represent actual weld type/configuration)
____________/|
|
|
\ |
|____________\|__|
79

FileName : S-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
23
1:14p Jan 11,2015
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
2.375
in.
Actual Thickness Used in Calculation
0.218
in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (18.35*0.900*204.7621)/(2 *115.15*1.00-0.2*18.35)
= 1.4707 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.35*30.1625)/(115*1.00+0.4*18.35)
= 0.4776 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.2876 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
Dl
98.5012
mm
Parallel to Vessel Wall, opening length
49.2506
mm
Tlnp
13.8430
mm
Normal to Vessel Wall (Thickness Limit), no pad
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N3.

This calculation is valid for nozzles that meet all the requirements of
80

FileName : S-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
23
1:14p Jan 11,2015
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
ta = 0.4776 mm
tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
trb1 = 1.6342 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6342 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45
tb3 = 3.4200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 1.634 , 1.500 ) ]
= 1.6342 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.4776 , 1.6342 )
= 1.6342 mm
Available Nozzle Neck Thickness = 0.875 * 5.537 = 4.845 mm --> OK
SA-403 316L, Min Metal Temp without impact per UHA-51: -196 C
Weld Size Calculations, Description: N3
Intermediate Calc. for nozzle/shell Welds
Tmin
81
5.5372
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
23
1:14p Jan 11,2015
Results Per UW-16.1:

Required Thickness
Nozzle Weld
3.8760 = 0.7 * tmin.
Actual Thickness
4.2420 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
79.866
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 2.4093 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 159.5657 mm
82
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
Inside Diameter of Cylindrical Shell
202.72
mm
Design Length of Section
3192.0637
mm
Shell Finished (Minimum) Thickness
7.1565
mm
Shell Internal Corrosion Allowance
0.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
1255.0001
mm
0.00
Distance from Bottom/Left Tangent
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
Diameter
83
0.00
deg
2.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
84

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
Actual Inside Diameter Used in Calculation
2.000
in.
0.530
in.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

85

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Available Nozzle Neck Thickness = 13.4620 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
86

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C
Tmin
8.1788
mm

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185
bar

1,
Description: N1
Vbasis
ID
Cylsph
Cylindrical

Vessel Diameter
Cas
0.0000
mm
Dv
202.717
mm
87

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
Vessel Thickness
Tv
Design Temperature
Vessel Material
7.156
mm
-195.57
SA-312 TP316L
Vessel Cold S.I. Allowable
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Diameter Basis for Nozzle
Nbasis
Corrosion Allowance for Nozzle
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
Nozzle Cold S.I. Allowable
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.347
bar
S.I. Allowable

No
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
March
1979
No
88

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
14.66

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.324
4C
2.100
(A,B)
N(PHI) / ( P/Rm )
0.324
3C
1.445
(C,D)
M(PHI) / ( P )
0.324
2C1
0.034
(A,B)
M(PHI) / ( P )
0.324
1C
0.058
(C,D)
0.324
3A
0.631
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.324
1A
0.081
(A,B,C,D)
0.324
3B
1.569
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.324
1B
0.025
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.324
3C
1.445
(A,B)
N(x)
/ ( P/Rm )
0.324
4C
2.100
(C,D)
M(x)
/ ( P )
0.324
1C1
0.059
(A,B)
M(x)
/ ( P )
0.324
2C
0.033
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.324
4A
1.280
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.324
2A
0.039
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.324
4B
0.614
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.324
2B
0.042
(A,B,C,D)
* Beta) )
89

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-4
-4
-7
-7
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-105
105
105
-105
Circ. Memb. ML |
-23
-23
23
23
Circ. Bend. ML |
-32
32
32
-32
-49.0
8.2
63.0
-10.5 -106.2
91.5
|
Tot. Circ. Str.|
124.4 -101.6
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-7
-7
-4
-4
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-55
55
55
-55
-55.5
41.2
73.8
-51.5
-63.2
31.0
77.1
-33.2
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
|
90

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
Tot. Shear|
6.8
6.8
4.4
4.4
4.4
4.4
6.8
6.8
-----------------------------------------------------------------------Str. Int. |
59.77
42.56
75.36
51.99 106.69
91.80 125.36 102.30
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
25
26
25
26
25
26
25
26
Circ. Pl (SUS) |
-20
-20
26
26
-7
-7
11
11
Circ. Q
-28
28
36
-36
-98
98
113
-113
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
12
12
12
12
12
12
12
12
Long. Pl (SUS) |
-7
-7
11
11
-16
-16
21
21
-48
48
62
-62
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
25.1
26.9
25.1
26.9
25.1
26.9
25.1
26.9
-----------------------------------------------------------------------Pm+Pl (SUS)
6.3
7.3
51.4
53.2
21.4
23.3
37.0
38.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
45.1
56.0
91.7
56.1
81.8
118.7
150.3
75.5
------------------------------------------------------------------------
91

FileName : S-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
24
1:14p Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
26.94
115.15
Passed
Pm+Pl (SUS)
53.24
172.72
Passed
Pm+Pl+Q (TOTAL)|
150.27
345.44
Passed
------------------------------------------------------------------------
92

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
2975.0002
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
285.00
deg
Diameter
2.0000
in.
93

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
94

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

95

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
96

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
Tmin
8.1788
mm

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185
bar

1,
Description: N2
Vbasis
ID
Cylsph
Cylindrical

Vessel Diameter
Cas
0.0000
mm
Dv
202.717
mm
97

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
Vessel Thickness
Tv
Design Temperature
Vessel Material
7.156
mm
-195.57
SA-312 TP316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.347
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
March
1979
No
98

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
14.66

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.324
4C
2.100
(A,B)
N(PHI) / ( P/Rm )
0.324
3C
1.445
(C,D)
M(PHI) / ( P )
0.324
2C1
0.034
(A,B)
M(PHI) / ( P )
0.324
1C
0.058
(C,D)
0.324
3A
0.631
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.324
1A
0.081
(A,B,C,D)
0.324
3B
1.569
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.324
1B
0.025
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.324
3C
1.445
(A,B)
N(x)
/ ( P/Rm )
0.324
4C
2.100
(C,D)
M(x)
/ ( P )
0.324
1C1
0.059
(A,B)
M(x)
/ ( P )
0.324
2C
0.033
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.324
4A
1.280
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.324
2A
0.039
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.324
4B
0.614
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.324
2B
0.042
(A,B,C,D)
* Beta) )
99

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-4
-4
-7
-7
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-105
105
105
-105
Circ. Memb. ML |
-23
-23
23
23
Circ. Bend. ML |
-32
32
32
-32
-49.0
8.2
63.0
-10.5 -106.2
91.5
|
Tot. Circ. Str.|
124.4 -101.6
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-7
-7
-4
-4
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-55
55
55
-55
-55.5
41.2
73.8
-51.5
-63.2
31.0
77.1
-33.2
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
|
100

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
Tot. Shear|
6.8
6.8
4.4
4.4
4.4
4.4
6.8
6.8
-----------------------------------------------------------------------Str. Int. |
59.77
42.56
75.36
51.99 106.69
91.80 125.36 102.30
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
25
26
25
26
25
26
25
26
Circ. Pl (SUS) |
-20
-20
26
26
-7
-7
11
11
Circ. Q
-28
28
36
-36
-98
98
113
-113
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
12
12
12
12
12
12
12
12
Long. Pl (SUS) |
-7
-7
11
11
-16
-16
21
21
-48
48
62
-62
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
25.1
26.9
25.1
26.9
25.1
26.9
25.1
26.9
-----------------------------------------------------------------------Pm+Pl (SUS)
6.3
7.3
51.4
53.2
21.4
23.3
37.0
38.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
45.1
56.0
91.7
56.1
81.8
118.7
150.3
75.5
------------------------------------------------------------------------
101

FileName : S-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
25
1:14p Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
26.94
115.15
Passed
Pm+Pl (SUS)
53.24
172.72
Passed
Pm+Pl+Q (TOTAL)|
150.27
345.44
Passed
------------------------------------------------------------------------
102

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1480.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
Diameter
103
90.00
deg
2.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
104

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

105

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
106

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
Tmin
8.1788
mm

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185
bar

1,
Description: N4
Vbasis
ID
Cylsph
Cylindrical

Vessel Diameter
Cas
0.0000
mm
Dv
202.717
mm
107

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
Vessel Thickness
Tv
Design Temperature
Vessel Material
7.156
mm
-195.57
SA-312 TP316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.347
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
March
1979
No
108

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
14.66

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.324
4C
2.100
(A,B)
N(PHI) / ( P/Rm )
0.324
3C
1.445
(C,D)
M(PHI) / ( P )
0.324
2C1
0.034
(A,B)
M(PHI) / ( P )
0.324
1C
0.058
(C,D)
0.324
3A
0.631
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.324
1A
0.081
(A,B,C,D)
0.324
3B
1.569
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.324
1B
0.025
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.324
3C
1.445
(A,B)
N(x)
/ ( P/Rm )
0.324
4C
2.100
(C,D)
M(x)
/ ( P )
0.324
1C1
0.059
(A,B)
M(x)
/ ( P )
0.324
2C
0.033
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.324
4A
1.280
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.324
2A
0.039
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.324
4B
0.614
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.324
2B
0.042
(A,B,C,D)
* Beta) )
109

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-4
-4
-7
-7
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-105
105
105
-105
Circ. Memb. ML |
-23
-23
23
23
Circ. Bend. ML |
-32
32
32
-32
-49.0
8.2
63.0
-10.5 -106.2
91.5
|
Tot. Circ. Str.|
124.4 -101.6
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-7
-7
-4
-4
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-55
55
55
-55
-55.5
41.2
73.8
-51.5
-63.2
31.0
77.1
-33.2
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
|
110

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
Tot. Shear|
6.8
6.8
4.4
4.4
4.4
4.4
6.8
6.8
-----------------------------------------------------------------------Str. Int. |
59.77
42.56
75.36
51.99 106.69
91.80 125.36 102.30
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
25
26
25
26
25
26
25
26
Circ. Pl (SUS) |
-20
-20
26
26
-7
-7
11
11
Circ. Q
-28
28
36
-36
-98
98
113
-113
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
12
12
12
12
12
12
12
12
Long. Pl (SUS) |
-7
-7
11
11
-16
-16
21
21
-48
48
62
-62
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
25.1
26.9
25.1
26.9
25.1
26.9
25.1
26.9
-----------------------------------------------------------------------Pm+Pl (SUS)
6.3
7.3
51.4
53.2
21.4
23.3
37.0
38.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
45.1
56.0
91.7
56.1
81.8
118.7
150.3
75.5
------------------------------------------------------------------------
111

FileName : S-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
26
1:14p Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
26.94
115.15
Passed
Pm+Pl (SUS)
53.24
172.72
Passed
Pm+Pl+Q (TOTAL)|
150.27
345.44
Passed
------------------------------------------------------------------------
112

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
3055.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
345.00
deg
Diameter
2.0000
in.
113

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
114

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

115

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
116

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
Tmin
8.1788
mm

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185
bar

1,
Description: N5
Vbasis
ID
Cylsph
Cylindrical

Vessel Diameter
Cas
0.0000
mm
Dv
202.717
mm
117

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
Vessel Thickness
Tv
Design Temperature
Vessel Material
7.156
mm
-195.57
SA-312 TP316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.347
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
March
1979
No
118

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
14.66

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.324
4C
2.100
(A,B)
N(PHI) / ( P/Rm )
0.324
3C
1.445
(C,D)
M(PHI) / ( P )
0.324
2C1
0.034
(A,B)
M(PHI) / ( P )
0.324
1C
0.058
(C,D)
0.324
3A
0.631
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.324
1A
0.081
(A,B,C,D)
0.324
3B
1.569
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.324
1B
0.025
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.324
3C
1.445
(A,B)
N(x)
/ ( P/Rm )
0.324
4C
2.100
(C,D)
M(x)
/ ( P )
0.324
1C1
0.059
(A,B)
M(x)
/ ( P )
0.324
2C
0.033
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.324
4A
1.280
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.324
2A
0.039
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.324
4B
0.614
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.324
2B
0.042
(A,B,C,D)
* Beta) )
119

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-4
-4
-7
-7
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-105
105
105
-105
Circ. Memb. ML |
-23
-23
23
23
Circ. Bend. ML |
-32
32
32
-32
-49.0
8.2
63.0
-10.5 -106.2
91.5
|
Tot. Circ. Str.|
124.4 -101.6
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-7
-7
-4
-4
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-55
55
55
-55
-55.5
41.2
73.8
-51.5
-63.2
31.0
77.1
-33.2
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
|
120

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
Tot. Shear|
6.8
6.8
4.4
4.4
4.4
4.4
6.8
6.8
-----------------------------------------------------------------------Str. Int. |
59.77
42.56
75.36
51.99 106.69
91.80 125.36 102.30
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
25
26
25
26
25
26
25
26
Circ. Pl (SUS) |
-20
-20
26
26
-7
-7
11
11
Circ. Q
-28
28
36
-36
-98
98
113
-113
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
12
12
12
12
12
12
12
12
Long. Pl (SUS) |
-7
-7
11
11
-16
-16
21
21
-48
48
62
-62
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
25.1
26.9
25.1
26.9
25.1
26.9
25.1
26.9
-----------------------------------------------------------------------Pm+Pl (SUS)
6.3
7.3
51.4
53.2
21.4
23.3
37.0
38.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
45.1
56.0
91.7
56.1
81.8
118.7
150.3
75.5
------------------------------------------------------------------------
121

FileName : S-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
27
1:14p Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
26.94
115.15
Passed
Pm+Pl (SUS)
53.24
172.72
Passed
Pm+Pl+Q (TOTAL)|
150.27
345.44
Passed
------------------------------------------------------------------------
122

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
255.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
Diameter
123
90.00
deg
2.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
124

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

125

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
126

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
Tmin
8.1788
mm

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185
bar

1,
Description: N6
Vbasis
ID
Cylsph
Cylindrical

Vessel Diameter
Cas
0.0000
mm
Dv
202.717
mm
127

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
Vessel Thickness
Tv
Design Temperature
Vessel Material
7.156
mm
-195.57
SA-312 TP316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.347
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
March
1979
No
128

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
14.66

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.324
4C
2.100
(A,B)
N(PHI) / ( P/Rm )
0.324
3C
1.445
(C,D)
M(PHI) / ( P )
0.324
2C1
0.034
(A,B)
M(PHI) / ( P )
0.324
1C
0.058
(C,D)
0.324
3A
0.631
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.324
1A
0.081
(A,B,C,D)
0.324
3B
1.569
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.324
1B
0.025
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.324
3C
1.445
(A,B)
N(x)
/ ( P/Rm )
0.324
4C
2.100
(C,D)
M(x)
/ ( P )
0.324
1C1
0.059
(A,B)
M(x)
/ ( P )
0.324
2C
0.033
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.324
4A
1.280
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.324
2A
0.039
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.324
4B
0.614
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.324
2B
0.042
(A,B,C,D)
* Beta) )
129

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-4
-4
-7
-7
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-105
105
105
-105
Circ. Memb. ML |
-23
-23
23
23
Circ. Bend. ML |
-32
32
32
-32
-49.0
8.2
63.0
-10.5 -106.2
91.5
|
Tot. Circ. Str.|
124.4 -101.6
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-7
-7
-4
-4
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-55
55
55
-55
-55.5
41.2
73.8
-51.5
-63.2
31.0
77.1
-33.2
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
|
130

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
Tot. Shear|
6.8
6.8
4.4
4.4
4.4
4.4
6.8
6.8
-----------------------------------------------------------------------Str. Int. |
59.77
42.56
75.36
51.99 106.69
91.80 125.36 102.30
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
25
26
25
26
25
26
25
26
Circ. Pl (SUS) |
-20
-20
26
26
-7
-7
11
11
Circ. Q
-28
28
36
-36
-98
98
113
-113
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
12
12
12
12
12
12
12
12
Long. Pl (SUS) |
-7
-7
11
11
-16
-16
21
21
-48
48
62
-62
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
25.1
26.9
25.1
26.9
25.1
26.9
25.1
26.9
-----------------------------------------------------------------------Pm+Pl (SUS)
6.3
7.3
51.4
53.2
21.4
23.3
37.0
38.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
45.1
56.0
91.7
56.1
81.8
118.7
150.3
75.5
------------------------------------------------------------------------
131

FileName : S-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
28
1:14p Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
26.94
115.15
Passed
Pm+Pl (SUS)
53.24
172.72
Passed
Pm+Pl+Q (TOTAL)|
150.27
345.44
Passed
------------------------------------------------------------------------
132

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1A
Nozl:
29
1:14p Jan 11,2015
INPUT VALUES, Nozzle Description: K1A
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
825.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
133
20.00
deg
3.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1A
Nozl:
29
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
3.2893
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
134

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1A
Nozl:
29
1:14p Jan 11,2015
Reinforcement CALCULATION, Description: K1A
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K1A.

135

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1A
Nozl:
29
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Weld Size Calculations, Description: K1A
Tmin

136
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1A
Nozl:
29
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185

137
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1B
Nozl:
30
1:14p Jan 11,2015
INPUT VALUES, Nozzle Description: K1B
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
225.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
138
20.00
deg
3.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1B
Nozl:
30
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
139

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1B
Nozl:
30
1:14p Jan 11,2015
Reinforcement CALCULATION, Description: K1B
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K1B.

140

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1B
Nozl:
30
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Weld Size Calculations, Description: K1B
Tmin

141
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K1B
Nozl:
30
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185

142
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
31
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1065.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
315.00
deg
Diameter
2.0000
in.
143

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
31
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
144

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
31
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

145

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
31
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Tmin
146
8.1788
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
31
1:14p Jan 11,2015

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185

147
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
32
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
225.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
315.00
deg
Diameter
2.0000
in.
148

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
32
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
149

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
32
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

150

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
32
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Tmin
151
8.1788
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
32
1:14p Jan 11,2015

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185

152
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
33
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
625.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
225.00
deg
Diameter
3.0000
in.
153

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
33
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
154

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
33
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

155

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
33
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

156
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
33
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

157
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
34
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
225.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
225.00
deg
Diameter
3.0000
in.
158

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
34
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
159

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
34
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

160

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
34
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

161
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
34
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

162
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
35
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
804.9999
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
165.00
deg
Diameter
3.0000
in.
163

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
35
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
164

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
35
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

165

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
35
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

166
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
35
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

167
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
36
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
405.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
165.00
deg
Diameter
3.0000
in.
168

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
36
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
169

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
36
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

170

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
36
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

171
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
36
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

172
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6A
Nozl:
37
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1949.9999
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
340.00
deg
Diameter
2.0000
in.
173

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6A
Nozl:
37
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
174

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6A
Nozl:
37
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

175

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6A
Nozl:
37
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Tmin
176
8.1788
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6A
Nozl:
37
1:14p Jan 11,2015

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185

177
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6B
Nozl:
38
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1500.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
340.00
deg
Diameter
2.0000
in.
178

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6B
Nozl:
38
1:14p Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
179

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6B
Nozl:
38
1:14p Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm
[Int. Press]

= 25.400(exp([18.35/(137.90*1.00]-1)
= 0.3402 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
17.8911
mm
Note:

180

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6B
Nozl:
38
1:14p Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.3761 , 1.6309 )
= 1.6309 mm
Tmin
181
8.1788
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K6B
Nozl:
38
1:14p Jan 11,2015

Required Thickness
Nozzle Weld
5.7252 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm


77.185

182
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7A
Nozl:
39
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1850.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
225.00
deg
Diameter
3.0000
in.
183

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7A
Nozl:
39
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
184

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7A
Nozl:
39
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

185

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7A
Nozl:
39
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

186
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7A
Nozl:
39
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

187
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7B
Nozl:
40
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1500.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
225.00
deg
Diameter
3.0000
in.
188

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7B
Nozl:
40
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
189

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7B
Nozl:
40
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

190

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7B
Nozl:
40
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

191
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K7B
Nozl:
40
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

192
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8A
Nozl:
41
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
2004.9999
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
165.00
deg
Diameter
3.0000
in.
193

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8A
Nozl:
41
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
194

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8A
Nozl:
41
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

195

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8A
Nozl:
41
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

196
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8A
Nozl:
41
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

197
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8B
Nozl:
42
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1604.9999
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
165.00
deg
Diameter
3.0000
in.
198

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8B
Nozl:
42
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
199

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8B
Nozl:
42
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

200

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8B
Nozl:
42
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

201
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K8B
Nozl:
42
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

202
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
43
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1904.9999
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
203
30.00
deg
3.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
43
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
204

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
43
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

205

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
43
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

206
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
43
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

207
bar

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
44
1:14p Jan 11,2015
From : 20
18.347
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316L
115.15
MPa
Sa
115.15
MPa
202.72
mm
3192.0637
mm
7.1565
mm
0.0000
mm
co
0.0000
mm
1554.9999
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
208
30.00
deg
3.0000
in.

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
44
1:14p Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
7.1564
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
209

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
44
1:14p Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.35*101.3587)/(115*1.00-0.6*18.35)
= 1.6309 mm

= (18.35*44.4500)/(115*1.00+0.4*18.35)
= 0.7039 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
17.8911
mm
Note:

210

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
44
1:14p Jan 11,2015

ta = 0.7039 mm
tr16b = 1.5000 mm
trb1 = 1.6309 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.6309 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.631 , 1.500 ) ]
= 1.6309 mm

= max( ta, tb )
= max( 0.7039 , 1.6309 )
= 1.6309 mm
Tmin

211
7.6200
mm

FileName : S-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
44
1:14p Jan 11,2015
Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


77.185

212
bar

FileName : S-6011
---------------------------------------Nozzle Schedule :
Step:
42
1:14p Jan 11,2015
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Cls
Noz.
Wall
O/Dia
Thk
mm
in.
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------N3
2.000
80S
WNF
2.375
5.537
159.57
N1
2.000
150
LWN
3.060 13.462
214.90
N2
2.000
150
LWN
3.060 13.462
214.90
N4
2.000
150
LWN
3.060 13.462
214.90
N5
2.000
150
LWN
3.060 13.462
214.90
N6
2.000
150
LWN
3.060 13.462
214.90
K2A
2.000
150
LWN
3.060 13.462
214.90
K2B
2.000
150
LWN
3.060 13.462
214.90
K6A
2.000
150
LWN
3.060 13.462
214.90
K6B
2.000
150
LWN
3.060 13.462
214.90
K1A
3.000
80S
WNF
3.500
7.620
217.42
K1B
3.000
80S
WNF
3.500
7.620
217.42
K3A
3.000
80S
WNF
3.500
7.620
217.42
K3B
3.000
80S
WNF
3.500
7.620
217.42
K4A
3.000
80S
WNF
3.500
7.620
217.42
K4B
3.000
80S
WNF
3.500
7.620
217.42
K7A
3.000
80S
WNF
3.500
7.620
217.42
K7B
3.000
80S
WNF
3.500
7.620
217.42
K8A
3.000
80S
WNF
3.500
7.620
217.42
K8B
3.000
80S
WNF
3.500
7.620
217.42
K5A
3.000
80S
WNF
3.500
7.620
217.42
K5B
3.000
80S
WNF
3.500
7.620
217.42
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

213

FileName : S-6011
---------------------------------------Nozzle Schedule :
Step:
42
1:14p Jan 11,2015
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
-----------------------------------------------------------------------------N3
SA-312 TP316L
7.156
6.000
N1
SA-182 F316
7.156
9.000
N2
SA-182 F316
7.156
9.000
N4
SA-182 F316
7.156
9.000
N5
SA-182 F316
7.156
9.000
N6
SA-182 F316
7.156
9.000
K2A
SA-182 F316
7.156
9.000
K2B
SA-182 F316
7.156
9.000
K6A
SA-182 F316
7.156
9.000
K6B
SA-182 F316
7.156
9.000
K1A
SA-312 TP316L
3.289
9.000
K1B
SA-312 TP316L
7.156
9.000
K3A
SA-312 TP316L
7.156
8.000
K3B
SA-312 TP316L
7.156
8.000
K4A
SA-312 TP316L
7.156
8.000
K4B
SA-312 TP316L
7.156
8.000
K7A
SA-312 TP316L
7.156
8.000
K7B
SA-312 TP316L
7.156
8.000
214

FileName : S-6011
---------------------------------------Nozzle Schedule :
Step:
42
1:14p Jan 11,2015
K8A
SA-312 TP316L
7.156
8.000
K8B
SA-312 TP316L
7.156
8.000
K5A
SA-312 TP316L
7.156
8.000
K5B
SA-312 TP316L
7.156
8.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
mm
Layout
Projection
Angle
Outside
Inside
deg.
mm
mm
Installed In
Component
---------------------------------------------------------------------------N3
90.00
150.00
0.00
Head
N1
1200.000
0.00
200.00
0.00
Shell
N2
2920.000
285.00
200.00
0.00
Shell
N4
1425.000
90.00
200.00
0.00
Shell
N5
3000.000
345.00
200.00
0.00
Shell
N6
200.000
90.00
200.00
0.00
Shell
K2A
1010.000
315.00
200.00
0.00
Shell
K2B
170.000
315.00
200.00
0.00
Shell
K6A
1895.000
340.00
200.00
0.00
Shell
K6B
1445.000
340.00
200.00
0.00
Shell
K1A
770.000
20.00
200.00
0.00
Shell
K1B
170.000
20.00
200.00
0.00
Shell
K3A
570.000
225.00
200.00
0.00
Shell
K3B
170.000
225.00
200.00
0.00
Shell
K4A
750.000
165.00
200.00
0.00
Shell
K4B
350.000
165.00
200.00
0.00
Shell
K7A
1795.000
225.00
200.00
0.00
Shell
K7B
1445.000
225.00
200.00
0.00
Shell
K8A
1950.000
165.00
200.00
0.00
Shell
K8B
1550.000
165.00
200.00
0.00
Shell
215

FileName : S-6011
---------------------------------------Nozzle Schedule :
Step:
42
1:14p Jan 11,2015
K5A
1850.000
30.00
200.00
0.00
Shell
K5B
1500.000
30.00
200.00
0.00
Shell
216

FileName : S-6011
---------------------------------------Nozzle Summary :
Step:
43
1:14p Jan 11,2015
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
bar
UG45 [tr]
bar
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N3
79.87
...
...
OK
1.63
OK
NoCalc[*]
N1
77.19
...
...
OK
1.63
OK
NoCalc[*]
N2
77.19
...
...
OK
1.63
OK
NoCalc[*]
N4
77.19
...
...
OK
1.63
OK
NoCalc[*]
N5
77.19
...
...
OK
1.63
OK
NoCalc[*]
N6
77.19
...
...
OK
1.63
OK
NoCalc[*]
K1A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K1B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K2A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K2B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K3A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K3B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K4A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K4B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K6A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K6B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K7A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K7B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K8A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K8B
77.19
...
...
OK
1.63
OK
NoCalc[*]
K5A
77.19
...
...
OK
1.63
OK
NoCalc[*]
K5B
77.19
...
...
OK
1.63
OK
NoCalc[*]
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
77.19 K5B
18.35
Computed Vessel M.A.W.P.
18.35
bar
217

FileName : S-6011
---------------------------------------Nozzle Summary :
Step:
43
1:14p Jan 11,2015
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
Y Coordinate,
Layout Angle,
Dia. Limit
10
N3
0.000
90.000
98.501
20
N1
1255.000
0.000
101.600
20
N2
2975.000
285.000
101.600
20
N4
1480.000
90.000
101.600
20
N5
3055.000
345.000
101.600
20
N6
255.000
90.000
101.600
20
K1A
825.000
20.000
147.320
20
K1B
225.000
20.000
147.320
20
K2A
1065.000
315.000
101.600
20
K2B
225.000
315.000
101.600
20
K3A
625.000
225.000
147.320
20
K3B
225.000
225.000
147.320
20
K4A
805.000
165.000
147.320
20
K4B
405.000
165.000
147.320
20
K6A
1950.000
340.000
101.600
20
K6B
1500.000
340.000
101.600
20
K7A
1850.000
225.000
147.320
20
K7B
1500.000
225.000
147.320
20
K8A
2005.000
165.000
147.320
20
K8B
1605.000
165.000
147.320
20
K5A
1905.000
30.000
147.320
20
K5B
1555.000
30.000
147.320
The nozzle spacing is computed by the following:

218

FileName : S-6011
---------------------------------------Nozzle Summary :
Step:
43
1:14p Jan 11,2015
= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.
219

FileName : S-6011
---------------------------------------MDMT Summary :
Step:
44
1:14p Jan 11,2015
Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------Head
[16]
-196
Shell
[16]
-196
N3
[15]
-196
N1
[15]
-196
N2
[15]
-196
N4
[15]
-196
N5
[15]
-196
N6
[15]
-196
K1A
[15]
-196
K1B
[15]
-196
K2A
[15]
-196
K2B
[15]
-196
K3A
[15]
-196
K3B
[15]
-196
K4A
[15]
-196
K4B
[15]
-196
K6A
[15]
-196
K6B
[15]
-196
K7A
[15]
-196
K7B
[15]
-196
K8A
[15]
-196
K8B
[15]
-196
K5A
[15]
-196
K5B
[15]
-196
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
0
220

FileName : S-6011
---------------------------------------MDMT Summary :
Step:
44
1:14p Jan 11,2015
Warmest Computed Minimum Design Metal Temperature
-196
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
221

FileName : S-6011
---------------------------------------Vessel Design Summary :
Step:
45
1:14p Jan 11,2015
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 219.075 mm OD

Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade

Specified Datum Line Distance
Shell Material
3305.05
mm
0.00
mm
55.00
mm
SA-312 TP316L
Head Material
SA-403 316L
Lug Material
SA-240 316L
Nozzle Material
SA-182 F316
Nozzle Material
SA-312 TP316L
Internal Design Temperature
50
Internal Design Pressure
18.000
External Design Temperature
50
External Design Pressure
C
bar
1.034
bar
Maximum Allowable Working Pressure
18.347
bar
External Max. Allowable Working Pressure
28.681
bar
Hydrostatic Test Pressure
24.625
bar
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
-196
Wind Design Code
User Defined
Earthquake Design Code
G-Loading
Element Pressures and MAWP: bar
Element Desc
| Design Pres. | External |

222
M.A.W.P
| Corrosion

FileName : S-6011
Step:
45
1:14p Jan 11,2015
| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Head
18.051
1.034
79.866
0.0000
Shell
18.051
1.034
77.185
0.0000
Body Flange (DN200)
18.000
1.034
18.398
0.0000
18.000
1.034
18.398
0.0000
Liquid Level: 650.00 mm
Element
Type
"To" Elev
mm
Dens.: 803.232 kg/m
Length
Element Thk
mm
mm
R e q d
Int.
Sp. Gr.: 0.804
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Ellipse
0.0
55.0
8.2
1.7
1.5
1.00
1.00
Cylinder
3120.0
3120.0
8.2
1.7
1.9
1.00
1.00
Body Flg
3221.6
101.6
28.4
No Calc
No Calc 1.00
1.00
Body Flg
3250.0
28.4
28.4
No Calc
No Calc 1.00
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Total Wind Shear on Support

Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
223
659.
3416.
656.
N-m
3061.
N-m

FileName : S-6011
Step:
45
1:14p Jan 11,2015
Fabricated - Bare
W/O Removable Internals
388.1
kgm
Shop Test
- Fabricated + Water ( Full )
497.0
kgm
Shipping
- Fab. + Rem. Intls.+ Shipping App.
388.1
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
388.1
kgm
Empty
- Fab. + Intls. + Details + Wghts.
388.1
kgm
Operating
- Empty + Operating Liquid (No CA)
521.2
kgm
497.0
kgm
Field Test - Empty Weight + Water (Full)
224
Attachment1
225

DATE : 08.12.2014
REVISION: 0
SUBJECT: WIND FORCE CALC.
JOB NO: M2-251
WINDFORCECALCULATION
(Ref:RecommendedPracticeforPlannning,Design&ConstructionFixedOffshore(APIRP2AWSD,
:DesignandEngineeringPracticeShell(DEP)orPetronasTechnicalSpec.(PTS)37.81.10.31)
3
Densityofair,
Max.windSpeedat10maboveMSL,
Shapecoefficient,Cs
=
=
=
1.225 kg/m
41.8 m/s
0.7
2
Pressure,p=F/A=(/2) Cs
=
=
=
749.129 kg/ms2
2
749.129 N/m
2
76.336 kg/m
226
Attachment2
227

FileName : Transportation
-------------------------------Element and Detail Weights :
Step:
7
1:45p Jan 11,2015
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due
ID Volume | Misc %
kgm
|
|
--------------------------------------------------------------------------10|
20|
5.97865 |
0.0029355 |
5.97865 |
0.0029355 |
0.29893 |
20|
30|
137.032 |
0.10276 |
137.032 |
0.10276 |
6.85162 |
30|
40|
19.5277 |
0.0032789 |
19.5277 |
0.0032789 |
0.97638 |
40|
50|
21.3476 |
... |
21.3476 |
... |
1.06738 |
--------------------------------------------------------------------------Total
183
0.11
183
0.11
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------10|Nozl|
3.82814 |
-51.1905 |
... |
N3
20|Sadl|
11.2964 |
350.000 |
192.612 |
Left saddle
20|Sadl|
11.2964 |
2770.00 |
192.612 |
Right saddle
20|Nozl|
7.18497 |
1200.00 |
127.781 |
N1
20|Nozl|
7.18497 |
2920.00 |
127.781 |
N2
20|Nozl|
7.18497 |
1425.00 |
127.781 |
N4
20|Nozl|
7.18497 |
3000.00 |
127.781 |
N5
20|Nozl|
7.18497 |
200.000 |
127.781 |
N6
20|Nozl|
8.15833 |
770.000 |
146.831 |
K1A
20|Nozl|
8.15833 |
170.000 |
146.831 |
K1B
20|Nozl|
7.18496 |
1010.00 |
127.781 |
K2A
228

Step:
7
1:45p Jan 11,2015
20|Nozl|
7.18496 |
170.000 |
127.781 |
K2B
20|Nozl|
8.15833 |
570.000 |
146.831 |
K3A
20|Nozl|
8.15833 |
170.000 |
146.831 |
K3B
20|Nozl|
8.15833 |
750.000 |
146.831 |
K4A
20|Nozl|
8.15833 |
350.000 |
146.831 |
K4B
20|Nozl|
7.18496 |
1895.00 |
127.781 |
K6A
20|Nozl|
7.18496 |
1445.00 |
127.781 |
K6B
20|Nozl|
8.15833 |
1795.00 |
146.831 |
K7A
20|Nozl|
8.15833 |
1445.00 |
146.831 |
K7B
20|Nozl|
8.15833 |
1950.00 |
146.831 |
K8A
20|Nozl|
8.15833 |
1550.00 |
146.831 |
K8B
20|Nozl|
8.15833 |
1850.00 |
146.831 |
K5A
20|Nozl|
8.15833 |
1500.00 |
146.831 |
K5B
20|Wght|
100.000 |
1700.00 |
... |
FILTER
20|Wght|
16.0000 |
1908.00 |
... |
LIQUID (UPPER)
20|Wght|
30.0000 |
2567.00 |
... |
LUGS
Total Weight of Each Detail Type
Total Weight of Saddles
22.6
Total Weight of Nozzles
166.4
Total Weight of Weights
146.0
--------------------------------------------------------------Sum of the Detail Weights
335.0 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------193.1
382.1
193.1
382.1
193.1
229
412.1

Step:
7
1:45p Jan 11,2015
22.6
108.9
22.6
...
22.6
...
166.4
30.0
166.4
...
...
...
...
...
...
...
...
146.0
...
...
...
...
...
-30.0
...
...
...
...
166.4
...
...
...
...
...
30.0
...
-----------------------------------------------------------------------------382.1
521.0
382.1
412.1
412.1
528.1 kgm
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
382.1 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
521.0 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
382.1 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
412.1 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
412.1 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
528.1 kgm
Oper. Wt. + CA
- Corr Wt. + Operating Liquid
528.1 kgm
Field Test Wt.
- Empty Weight + Water (Full)
521.0 kgm
Wt.
Note: The Corroded Weight and thickness are used in the Horizontal
230

Step:
7
1:45p Jan 11,2015
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------10|
20|
91207.0 |
20|
30|
2.167E+06 |
30|
40|
148106. |
40|
50|
124315. |
----------------------------Total
2530993.000 mm
231

-------------------------------Wind Load Calculation :
Step:
9
1:45p Jan 11,2015
Note: Using the User Defined Wind Profile ...
Platform Load Calculations
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
Cf
-------------------------------------------------------------------------
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
------------------------------------------------------------------------FILTER
0.00
1700.00
0.75
0.00
LIQUID (UPPER
0.00
1908.00
0.75
0.00
LUGS
0.00
2567.00
0.75
0.00
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
mm
mm
mm
kPa
--------------------------------------------------------------------------10|
20|
300.000 |
262.890 |
24498.2 |
0.75000 |
18.3732 |
20|
30|
300.000 |
262.890 |
820217. |
0.75000 |
615.148 |
30|
40|
300.000 |
245.715 |
24964.6 |
0.75000 |
18.7230 |
40|
50|
300.000 |
245.715 |
6990.09 |
0.75000 |
5.24244 |
232

-------------------------------Wind Load Calculation :
Step:
9
1:45p Jan 11,2015
233

-------------------------------Earthquake Load Calculation :
Step:
10
1:45p Jan 11,2015
Earthquake Loading Specified in G's

(GX)
0.500
(GZ)
0.500
Vertical
(GY)
-2.000
Acceleration factor
Note: Loads are distributed evenly among all elements for horizontal
geometries.
| Earthquake | Earthquake |
From| To |
|
Element |
Height |
Weight | Ope
mm
Load |
N
------------------------------------------------10|
20|
102.381 |
863.036 |
431.518 |
20|Sadl|
102.381 |
863.036 |
431.518 |
Sadl|
30|
102.381 |
863.036 |
431.518 |
20|
30|
102.381 |
863.036 |
431.518 |
30|
40|
102.381 |
863.036 |
431.518 |
40|
50|
102.381 |
863.036 |
431.518 |
234

-------------------------------Horizontal Vessel Analysis (Ope.) :
Step:
12
1:45p Jan 11,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note: Wear Pad Width (120.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 100.000 + 1.56*sqrt( 105.9593 * 7.1565 ), 2 * 106.000 )
= 142.9579 mm
Input and Calculated Values:
Vessel Mean Radius
Rm
105.96
mm
Stiffened Vessel Length per 4.15.6
3175.00
mm
Distance from Saddle to Vessel tangent
106.00
mm
Saddle Width
100.00
mm
Saddle Bearing Angle
theta
120.00
degrees
Inside Depth of Head
h2
51.19
mm
Shell Allowable Stress used in Calculation
115.15
MPa
Head Allowable Stress used in Calculation
115.15
MPa
Circumferential Efficiency in Plane of Saddle
1.00
Circumferential Efficiency at Mid-Span
1.00
Saddle Force Q, Operating Case
13801.04
235

Step:
12
1:45p Jan 11,2015
Horizontal Vessel Analysis Results:
Actual
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
-23.44
-977.24
MPa
Long. Stress at Top
of Midspan
23.44
115.15
MPa
Long. Stress at Bottom of Midspan
50.09
115.15
MPa
Long. Stress at Top
of Saddles
15.57
115.15
MPa
Long. Stress at Bottom of Saddles
12.09
115.15
MPa
Tangential Shear in Shell
19.47
69.09
MPa
Circ. Stress at Horn of Saddle
24.74
143.93
MPa
1.03
115.15
MPa
Circ. Compressive Stress in Shell
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 657.5/2 + 0 ) * 300.0000/183.5269
= 1612.1 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 33.92 , 0.00 , 0 ) * 300.0000/2420.0002
= 4.2 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 2589.11 , 0.00 , 0 ) * 300.0000/2420.0002
= 321.0 N
Saddle Reaction Force due to Earthquake Ft [Fst]:
236

Step:
12
1:45p Jan 11,2015

= 3.00 * ( 2589/2 + 0 ) * 300.0000/183.5269
= 6348.4 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 7452 + Max( 4 , 1612 , 320 , 6348 )
= 13801.0 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight)
13911.82
Transverse Shear Load Saddle
1294.55
Longitudinal Shear Load Saddle
2589.11
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -13801*106.00[1-(1-106.00/3175.00+(105.959-51.191)/
(2*106.00*3175.00))/(1+(4*51.19)/(3*3175.00))]
= -60.3 N-m
237

Step:
12
1:45p Jan 11,2015
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 13801*3175/4(1+2(105-51)/(3175))/(1+(4*51)/
(3*3175))-4*105/3175
= 9283.2 N-m
Longitudinal Stress at Top of Shell (4.15.6)
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 18.000 * 105.959/(2*7.156 ) - 9283.2/(pi*106.0*7.156 )
= -23.44 MPa
Longitudinal Stress at Bottom of Shell (4.15.7)
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.000 * 105.959/(2 * 7.156 ) + 9283.2/(pi * 106.0 * 7.156 )
= 50.09 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10)
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.000*105.959/(2*7.156)--60.3/(0.1066*pi*106.0*7.156)
= 15.57 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11)
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 18.000*105.959/(2*7.156)+-60.3/(0.1923*pi*106.0*7.156)
= 12.09 MPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 13801 ( 3175.00 - 2 * 106.00 )/(3175.00 + ( 4 * 51.19/3))
= 12608.5 N
238

Step:
12
1:45p Jan 11,2015
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 12608.48/( 105.9593 * 7.1565 )
= 19.47 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 105.959 * 7.156 )
= 21.479 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 13801 * 0.1/( 7.156 * ( 100.00 + 21.48 + 21.48 ) )
= -1.03 MPa
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.24) [sigma7]:

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -13801/(4*7.156 *(100.000 +21.479 +21.479 )) 3*0.0529 *13801/(2*7.156)
= -24.74 MPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 100.00 + 1.56 * sqrt( 105.959 * 7.156 ), 2 * 106.000 )

= 142.96 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.156E-04 * 2420.000 * ( 50.0 - 21.1 )
= 1.093 mm
239

Step:
12
1:45p Jan 11,2015
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
210.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
100.0000
mm
Number of Ribs ( inc. outside ribs )
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Center
Moment of Inertia of Saddle - Lateral Direction
AY
Io
4.
1161.
4154.
19819.
12.
1200.
14588.
187335.
Web
126.
1743.
219723.
34594160.
BasePlate
239.
800.
191200.
45701020.
Totals
381.
4904.
429664.
80502336.
Shell
Wearplate
Value
Value
Value
C1 = Sumof(Ay)/Sumof(A)
I = Sumof(Io) - C1*Sumof(Ay)
As = Sumof(A) - Ashell
88.
42855068.
3743.
mm
mm**4
mm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
Fh = K1 * Q = 0.2035 * 13801.044 = 2808.8120 N
Tension Stress, St = ( Fh/As )
0.7505
MPa
Allowed Stress, Sa = 0.6 * Yield Str =
148.9320
MPa
260.7126
mm
732.5896
N-m
= B - R*Sin(theta) / theta
Bending Moment, M
= Fh * d
240
0.2035

Step:
12
1:45p Jan 11,2015
Bending Stress, Sb = ( M * C1 / I
) =
1.4974
MPa
Allowed Stress, Sa = 2/3 * Yield Str =
165.4800
MPa
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))
= ( 3 * (13801 + 110 ) * 100.00/( 4 * 210.000 * 165.480 ))
= 5.480 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 210.0000 - 25.4 )/( 2 - 1 ) = 184.6000 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 184.6000 * 100.0000/2 = 9229.9990 mm
Axial Load [P]:

= Ap * Bp
= 9230.0 * 0.66 = 6065.9 N
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 100.000 - 25.4 - 8.000 ) * 8.000 + 184.6000/2 * 8.000
= 1271.200 mm
Compressive Stress [Sc]:

= P/Ar
241

Step:
12
1:45p Jan 11,2015
= 6065.9/1271.2000 = 4.7722 MPa
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
AY
Ay
Rib
50.0
634.4
31720.0
0.0
443558.7
Web
50.0
738.4
36920.0
0.0
7876.3
Values
50.0
1372.8
68640.0
0.0
451434.9
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 2589.1/( 2 * 210.00 ) * 184.600 * 290.61/2
= 165.422 N-m
KL/R < Cc ( 15.4214 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 15.42 )/(2 * 126.10 )) * 248/
( 5/3+3*(15.42 )/(8* 126.10 )-( 15.42)/(8*126.10)
Sca = 143.88 MPa
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 4.77/143.88 + (165.42/9028.698 )/165.48
Check = 0.14
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle


242
Io

Step:
12
1:45p Jan 11,2015

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 100.000 + 1.56*sqrt( 105.9593 * 7.1565 ), 2 * 106.000 )
= 142.9579 mm
Vessel Mean Radius
Rm
105.96
mm
3175.00
mm
106.00
mm
Saddle Width
100.00
mm
theta
120.00
degrees
115.15
MPa
115.15
MPa
1.00
1.00
Saddle Force Q, Operating Case
14208.82
Actual
Allowable
of Midspan
-25.49
-977.24
MPa
Long. Stress at Top
of Midspan
25.49
115.15
MPa
52.14
115.15
MPa
Long. Stress at Top
of Saddles
14.26
115.15
MPa
12.81
115.15
MPa
20.47
69.09
MPa
25.47
143.93
MPa
243

Step:
12
1:45p Jan 11,2015
1.06
115.15
MPa

= 3.00 * ( 657.5/2 + 0 ) * 300.0000/183.5269
= 1612.1 N

= max( 33.92 , 0.00 , 0 ) * 300.0000/2420.0002
= 4.2 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 2589.11 , 0.00 , 0 ) * 300.0000/2420.0002
= 321.0 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 2589/2 + 0 ) * 300.0000/183.5269
= 6348.4 N

= 7860 + Max( 4 , 1612 , 320 , 6348 )
= 14208.8 N

14319.59
244

Step:
12
1:45p Jan 11,2015
1294.55
2589.11

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -14208*106.00[1-(1-106.00/3175.00+(105.959-0.000)/
(2*106.00*3175.00))/(1+(4*0.00)/(3*3175.00))]
= -25.2 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 14208*3175/4(1+2(105-0)/(3175))/(1+(4*0)/
(3*3175))-4*105/3175
= 9801.2 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 18.000 * 105.959/(2*7.156 ) - 9801.2/(pi*106.0*7.156 )
= -25.49 MPa
245

Step:
12
1:45p Jan 11,2015
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.000 * 105.959/(2 * 7.156 ) + 9801.2/(pi * 106.0 * 7.156 )
= 52.14 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.000*105.959/(2*7.156)--25.2/(0.1066*pi*106.0*7.156)
= 14.26 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 18.000*105.959/(2*7.156)+-25.2/(0.1923*pi*106.0*7.156)
= 12.81 MPa

= Q(L-2a)/(L+(4*h2/3))
= 14208 ( 3175.00 - 2 * 106.00 )/(3175.00 + ( 4 * 0.00/3))
= 13260.1 N

= K2 * T / ( Rm * t )
= 1.1707 * 13260.07/( 105.9593 * 7.1565 )
= 20.47 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 105.959 * 7.156 )
= 21.479 mm
246

Step:
12
1:45p Jan 11,2015
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 14208 * 0.1/( 7.156 * ( 100.00 + 21.48 + 21.48 ) )
= -1.06 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -14208/(4*7.156 *(100.000 +21.479 +21.479 )) 3*0.0529 *14208/(2*7.156)
= -25.47 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 100.00 + 1.56 * sqrt( 105.959 * 7.156 ), 2 * 106.000 )

= 142.96 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
210.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
100.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Center
Shell
Wearplate
Web
AY
Io
4.
1161.
4154.
19819.
12.
1200.
14588.
187335.
126.
1743.
219723.
34594160.
247

Step:
12
1:45p Jan 11,2015
BasePlate
239.
800.
191200.
45701020.
Totals
381.
4904.
429664.
80502336.
Value
Value
Value
88.
42855068.
3743.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 14208.821 = 2891.8035 N
0.7727
MPa
148.9320
MPa
260.7126
mm
754.2352
N-m
) =
1.5416
MPa
165.4800
MPa
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (14208 + 110 ) * 100.00/( 4 * 210.000 * 165.480 ))
= 5.559 mm

= ( 210.0000 - 25.4 )/( 2 - 1 ) = 184.6000 mm
248

Step:
12
1:45p Jan 11,2015

= e * Bpwid / 2
= 184.6000 * 100.0000/2 = 9229.9990 mm
Axial Load [P]:

= Ap * Bp
= 9230.0 * 0.68 = 6245.1 N

= ( 100.000 - 25.4 - 8.000 ) * 8.000 + 184.6000/2 * 8.000
= 1271.200 mm

= P/Ar
= 6245.1/1271.2000 = 4.9132 MPa

Y
AY
Ay
Rib
50.0
634.4
31720.0
0.0
443558.7
Web
50.0
738.4
36920.0
0.0
7876.3
Values
50.0
1372.8
68640.0
0.0
451434.9

= Fl /( 2 * Bplen ) * e * rl / 2
= 2589.1/( 2 * 210.00 ) * 184.600 * 290.61/2
= 165.422 N-m
KL/R < Cc ( 15.4214 < 126.0993 ) per AISC E2-1
249
Io

Step:
12
1:45p Jan 11,2015
Sca = ( 1-( 15.42 )/(2 * 126.10 )) * 248/
( 5/3+3*(15.42 )/(8* 126.10 )-( 15.42)/(8*126.10)
Sca = 143.88 MPa

Check = 4.91/143.88 + (165.42/9028.698 )/165.48
Check = 0.14
250

-------------------------------Horizontal Vessel Analysis (Test) :
Step:
13
1:45p Jan 11,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 100.000 + 1.56*sqrt( 105.9593 * 7.1565 ), 2 * 106.000 )
= 142.9579 mm
Vessel Mean Radius
Rm
105.96
mm
3175.00
mm
106.00
mm
Saddle Width
100.00
mm
theta
120.00
degrees
Inside Depth of Head
h2
51.19
mm
155.14
MPa
155.14
MPa
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
2849.23
251

Step:
13
1:45p Jan 11,2015
Actual
Allowable
of Midspan
10.65
155.14
MPa
25.83
155.14
MPa
Long. Stress at Top
of Saddles
18.70
155.14
MPa
17.98
155.14
MPa
4.02
93.08
MPa
5.11
232.71
MPa
0.21
155.14
MPa

= 3.00 * ( 217.0/2 + 0 ) * 300.0000/183.5269
= 532.0 N

= max( 33.92 , 0.00 , 0 ) * 300.0000/2420.0002
= 1.4 N

= 2317 + Max( 1 , 532 , 0 , 0 )
= 2849.2 N

2960.00
252

Step:
13
1:45p Jan 11,2015
108.49
11.19
Hydrostatic Test Pressure at center of Vessel:
24.635 bar

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -2849*106.00[1-(1-106.00/3175.00+(105.959-51.191)/
(2*106.00*3175.00))/(1+(4*51.19)/(3*3175.00))]
= -12.5 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 2849*3175/4(1+2(105-51)/(3175))/(1+(4*51)/
(3*3175))-4*105/3175
= 1916.5 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 24.635 * 105.959/(2*7.156 ) - 1916.5/(pi*106.0*7.156 )
253

Step:
13
1:45p Jan 11,2015
= 10.65 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 24.635 * 105.959/(2 * 7.156 ) + 1916.5/(pi * 106.0 * 7.156 )
= 25.83 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 24.635*105.959/(2*7.156)--12.5/(0.1066*pi*106.0*7.156)
= 18.70 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 24.635*105.959/(2*7.156)+-12.5/(0.1923*pi*106.0*7.156)
= 17.98 MPa

= Q(L-2a)/(L+(4*h2/3))
= 2849 ( 3175.00 - 2 * 106.00 )/(3175.00 + ( 4 * 51.19/3))
= 2603.0 N

= K2 * T / ( Rm * t )
= 1.1707 * 2603.02/( 105.9593 * 7.1565 )
= 4.02 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 105.959 * 7.156 )
= 21.479 mm
254

Step:
13
1:45p Jan 11,2015

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 2849 * 0.1/( 7.156 * ( 100.00 + 21.48 + 21.48 ) )
= -0.21 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -2849/(4*7.156 *(100.000 +21.479 +21.479 )) 3*0.0529 *2849/(2*7.156)
= -5.11 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 100.00 + 1.56 * sqrt( 105.959 * 7.156 ), 2 * 106.000 )

= 142.96 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
210.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
100.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Center
Shell
Wearplate
AY
Io
4.
1161.
4154.
19819.
12.
1200.
14588.
187335.
255

Step:
13
1:45p Jan 11,2015
Web
126.
1743.
219723.
34594160.
BasePlate
239.
800.
191200.
45701020.
Totals
381.
4904.
429664.
80502336.
Value
Value
Value
88.
42855068.
3743.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 2849.231 = 579.8803 N
0.1549
MPa
148.9320
MPa
260.7126
mm
151.2434
N-m
) =
0.3091
MPa
165.4800
MPa
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (2849 + 110 ) * 100.00/( 4 * 210.000 * 165.480 ))
= 2.528 mm

256

Step:
13
1:45p Jan 11,2015
= ( 210.0000 - 25.4 )/( 2 - 1 ) = 184.6000 mm

= e * Bpwid / 2
= 184.6000 * 100.0000/2 = 9229.9990 mm
Axial Load [P]:

= Ap * Bp
= 9230.0 * 0.14 = 1252.3 N

= ( 100.000 - 25.4 - 8.000 ) * 8.000 + 184.6000/2 * 8.000
= 1271.200 mm

= P/Ar
= 1252.3/1271.2000 = 0.9852 MPa

Y
AY
Ay
Rib
50.0
634.4
31720.0
0.0
443558.7
Web
50.0
738.4
36920.0
0.0
7876.3
Values
50.0
1372.8
68640.0
0.0
451434.9

= Fl /( 2 * Bplen ) * e * rl / 2
= 11.2/( 2 * 210.00 ) * 184.600 * 290.61/2
= 0.715 N-m
257
Io

Step:
13
1:45p Jan 11,2015
KL/R < Cc ( 15.4214 < 126.0993 ) per AISC E2-1

Sca = ( 1-( 15.42 )/(2 * 126.10 )) * 248/
( 5/3+3*(15.42 )/(8* 126.10 )-( 15.42)/(8*126.10)
Sca = 143.88 MPa

Check = 0.99/143.88 + (0.72/9028.698 )/165.48
Check = 0.01
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 100.000 + 1.56*sqrt( 105.9593 * 7.1565 ), 2 * 106.000 )
= 142.9579 mm
Vessel Mean Radius
Rm
105.96
mm
3175.00
mm
106.00
mm
Saddle Width
100.00
mm
theta
120.00
degrees
258

Step:
13
1:45p Jan 11,2015
155.14
MPa
155.14
MPa
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
3101.89
Actual
Allowable
of Midspan
9.77
155.14
MPa
26.71
155.14
MPa
Long. Stress at Top
of Saddles
18.44
155.14
MPa
18.13
155.14
MPa
4.47
93.08
MPa
5.56
232.71
MPa
0.23
155.14
MPa

= 3.00 * ( 217.0/2 + 0 ) * 300.0000/183.5269
= 532.0 N

= max( 33.92 , 0.00 , 0 ) * 300.0000/2420.0002
= 1.4 N
259

Step:
13
1:45p Jan 11,2015

= 2569 + Max( 1 , 532 , 0 , 0 )
= 3101.9 N

3212.67
108.49
11.19

Hydrostatic Test Pressure at center of Vessel:
24.635 bar

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -3101*106.00[1-(1-106.00/3175.00+(105.959-0.000)/
(2*106.00*3175.00))/(1+(4*0.00)/(3*3175.00))]
= -5.5 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
260

Step:
13
1:45p Jan 11,2015
= 3101*3175/4(1+2(105-0)/(3175))/(1+(4*0)/
(3*3175))-4*105/3175
= 2139.7 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 24.635 * 105.959/(2*7.156 ) - 2139.7/(pi*106.0*7.156 )
= 9.77 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 24.635 * 105.959/(2 * 7.156 ) + 2139.7/(pi * 106.0 * 7.156 )
= 26.71 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 24.635*105.959/(2*7.156)--5.5/(0.1066*pi*106.0*7.156)
= 18.44 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 24.635*105.959/(2*7.156)+-5.5/(0.1923*pi*106.0*7.156)
= 18.13 MPa

= Q(L-2a)/(L+(4*h2/3))
= 3101 ( 3175.00 - 2 * 106.00 )/(3175.00 + ( 4 * 0.00/3))
= 2894.8 N

= K2 * T / ( Rm * t )
261

Step:
13
1:45p Jan 11,2015
= 1.1707 * 2894.78/( 105.9593 * 7.1565 )

= 4.47 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 105.959 * 7.156 )
= 21.479 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 3101 * 0.1/( 7.156 * ( 100.00 + 21.48 + 21.48 ) )
= -0.23 MPa

= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t)
= -3101/(4*7.156 *(100.000 +21.479 +21.479 )) 3*0.0529 *3101/(2*7.156)
= -5.56 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 100.00 + 1.56 * sqrt( 105.959 * 7.156 ), 2 * 106.000 )

= 142.96 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
210.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
100.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
262
mm

Step:
13
1:45p Jan 11,2015
Web Thickness
Webtk
8.0000
Web Location
Webloc
Center
mm
AY
Io
4.
1161.
4154.
19819.
12.
1200.
14588.
187335.
Web
126.
1743.
219723.
34594160.
BasePlate
239.
800.
191200.
45701020.
Totals
381.
4904.
429664.
80502336.
Shell
Wearplate
Value
Value
Value
88.
42855068.
3743.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 3101.894 = 631.3029 N
0.1687
MPa
148.9320
MPa
260.7126
mm
164.6553
N-m
) =
0.3365
MPa
165.4800
MPa
Bending Moment, M
= Fh * d

263

Step:
13
1:45p Jan 11,2015
AllStress ))
= ( 3 * (3101 + 110 ) * 100.00/( 4 * 210.000 * 165.480 ))
= 2.633 mm

= ( 210.0000 - 25.4 )/( 2 - 1 ) = 184.6000 mm

= e * Bpwid / 2
= 184.6000 * 100.0000/2 = 9229.9990 mm
Axial Load [P]:

= Ap * Bp
= 9230.0 * 0.15 = 1363.4 N

= ( 100.000 - 25.4 - 8.000 ) * 8.000 + 184.6000/2 * 8.000
= 1271.200 mm

= P/Ar
= 1363.4/1271.2000 = 1.0726 MPa

Rib
AY
50.0
634.4
31720.0
Ay
0.0
264
Io
443558.7

Step:
13
1:45p Jan 11,2015
Web
50.0
738.4
36920.0
0.0
7876.3
Values
50.0
1372.8
68640.0
0.0
451434.9

= Fl /( 2 * Bplen ) * e * rl / 2
= 11.2/( 2 * 210.00 ) * 184.600 * 290.61/2
= 0.715 N-m
KL/R < Cc ( 15.4214 < 126.0993 ) per AISC E2-1

Sca = ( 1-( 15.42 )/(2 * 126.10 )) * 248/
( 5/3+3*(15.42 )/(8* 126.10 )-( 15.42)/(8*126.10)
Sca = 143.88 MPa

Check = 1.07/143.88 + (0.72/9028.698 )/165.48
Check = 0.01
265
Attachment3
266
Input Echo, Leg & Lug Item
1,
Description: Trunnion

Design Temperature for Attachment
Vessel Outside Diameter
Vessel Wall Thickness
Vessel Corrosion Allowance
Vessel Material
Vessel Material UNS Number
Vessel Allowable Stress at Design
Analysis Type:
0.00
TEMP
40.00
OD
114.300
Ts
8.1800
Cas
0.0000
SA-312 TP316L
S31603
S
115.23
Trunnion
bar
C
mm.
mm.
mm.
Empty Weight of Vessel

Operating Weight of Vessel (vertical load )
Wemp
W
N .
N .
Trunnion Material
Trunnion Material UNS Number
Trunnion Yield Stress
Trunnion Outside Diameter
Trunnion Length
Bail/Sling Width
Pad Outside Diameter
Pad Thickness
Ring Outside Diameter
Ring Thickness
Trunnion Type
Lift Orientation
Impact Factor
3826.00
0.00
Force Along Vessel Axis

Force Normal to Vessel
Force Tangential to Vessel
Perform WRC-107 Analysis on the Trunnion
SA-312 TP316L
S31603
SY
171.23
TOD
88.900
TL
130.0000
TT
15.0000
POD
139.000
PTHK
8.0000
Rod
140.00
Rthk
8.00
Solid
Solid
Impfac
2.00
3826.00
2209.00
383.00
No
Occfac
1.00
Occasional Load Factor (AISC A5.2)
Fax
Fn
Ft
MPa
MPa
mm.
mm.
mm.
mm.
mm.
mm.
mm.
N .
N .
N .
Results for Trunnions, Description : Trunnion

Trunnion Lifting Load [Tlf]:
= ((Fa^2 + Ft^2)^1/2)
= ((3826.00 ^2 + 383.00 ^2)^1/2) * 2.00
= 7690.24 N .
Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)
= 3.14 * ( 88.90 ^4 - 88.90 ^4) / (32.0 * 88.90 )
= 68977.13 mm.^3
Trunnion Bending Moment [Tmom]:
= (TL - 0.5 * TT)/1.001* Tlf
= ( 130.00 - 0.5 * 15.00 )/1.001 * 7690.24
= 942.44 N-m .
Trunnion Calculated Bending Stress [SBC]:
= TMOM * 1.001/ Z
= 942.44 *1.001/ 68977.13
= 13.67 MPa [Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (113.01)
Trunnion Cross Section Area [Txsa]:
= pi / 4 * (TOD^2- TID^2)
= 3.14 /4 * ( 88.90^2- 88.90^2)
= 6207.17 mm^2
Trunnion Calculated Shear Stress [SSC]:
= Tlf / Txsa
= 7690.24 / 6207.17
= 1.24 MPa [Passed] SSC < 0.4 * SY * Occfac (68.49)
Trunnion Unity Check [UCHK]:
= SBC / SBA + SSC / SSA
= 13.67 / 113.01 + 1.24 / 68.49
= 0.14 [Passed] UCHK, Must be less than 1.
Trunnion Bearing Contact Area [Tbca]:
= TOD * TT
= 88.90 * 15.00
= 1333.50 mm^2
267
Trunnion Bearing Stress [SBEC]:

= Tlf / Tbca
= 7690.24 / 1333.50
= 5.77 MPa [Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (128.42)
SUMMARY OF RESULTS:
Trunnion unity check value:
Bending Stress (MPa )
Shear Stress
(MPa )
Bearing Stress (MPa )
0.1390
Actual
13.67
1.24
5.77
Allowable
113.01
68.49
128.42
Pass/Fail
Pass
Pass
Pass
268

S-6011 - DC Asdasd Asda Dad A

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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSET/M2-251/S-6011/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-251/002

Issued for Approval

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-251/S-6011/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-234/002

FUEL GAS FILTER COALESCER

PRESSURE (barg) (Int./Ext.)

TEMPERATURE (C) (Max./Min)

PRESSURE (barg) (In / Out)

TEMPERATURE (C) (In / Out)

24.625 (Horizontal Position)

MAWP (hot & corroded) (barg)

MAP (new & cold) (barg)

OUTSIDE DIAMETER / SEAM TO SEAM (mm)

2:1 ELLIP HEAD/BODY

HEAD: 100%, SHELL: 100%

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE (mm)

ERECTION WEIGHT (kg)

PRESSURE VESSEL DESIGN CALCULATION

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-251/S-6011/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-251/002

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for test)

Design Internal Temperature

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Pressure test

Is this a Heat Exchanger

User Defined Test Press. (Used if > 0)

User defined MAWP

User defined MAPnc

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Wind Design Code

Wind Profile Height mm

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

Seismic Importance Factor

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Percent Seismic for Test

Design Nozzle for M.A.W.P. (maximum)

Consider MAP New and Cold in Noz. Design