Professional Documents
Culture Documents
EF1 Microdrive
Users Manual
TB WOODS INCORPORATED
Chambersburg, Pennsylvania
TRADEMARK NOTICE
Parameter
Name
Range
(Default)
Level
User
Setting
See
Page
002-RVLVL
Software Revision
L2
Read-Only
36
003-IRAT
L2
Read-Only
36
005-FLT5
Most-recent Fault
L1
Read-Only
36
006-FLT4
Second-oldest Fault
L2
Read-Only
36
007-FLT3
Third-oldest Fault
L2
Read-Only
36
008-FLT2
Fourth-oldest Fault
L2
Read-Only
36
009-FLT1
Oldest Fault
L2
Read-Only
36
102-FOUT
Output Frequency
L1
0 - 1000 Hz
Read-Only
36
103-VOUT
Output Voltage
L1
0 - 100%
Read-Only
36
104-IOUT
Output Current
L1
0 - 60 A
Read-Only
36
105-LOAD
Drive Load
L1
0 - 200%
Read-Only
37
107-TEMP
Drive Temperature
L1
0 - 110 C
Read-Only
37
110-WARN
Warning Code
L1
06
Read-Only
37
201-MODE
Input Mode
L1
0 - 11 (0)
38
204-FSEL
L2
0 - 15 (0)
39
205-A1TYP
A1 Input Type
L2
0 - 15 (0)
40
206-A1OFF
A1 Offset
L2
0 - 100% (20%)
40
207-A1SPN
A1 Span
L2
0 - 200% (100%)
40
208-A2OFF
A2 Offset
L2
0 - 100% (0%)
40
209-A2SPN
A2 Span
L2
0 - 200% (100%)
40
210-TLSEL
L2
0 - 3 (0)
41
301-FMIN
Min. Frequency
L1
0 - 1000 Hz (0 Hz)
41
302-FMAX
Max. Frequency
L1
41
303-F2
L1
0 - 1000 Hz (5 Hz)
42
304-F3
Preset Frequency 3
L2
42
305-F4
Preset Frequency 4
L2
0 - 1000 Hz (40 Hz
42
306-F5
Preset Frequency 5
L2
42
307-F6
Preset Frequency 6
L2
0 - 1000 Hz (0 Hz)
42
308-F7
Preset Frequency 7
L2
0 - 1000 Hz (0 Hz)
42
309-FTL
L2
42
401-RSEL
Ramp Selector
L2
0-7 (0)
43
402-ACC1
Acceleration Time 1
L1
43
403-DEC1
Deceleration Time 1
L1
43
404-ACC2
Acceleration Time 2
L2
43
405-DEC2
Deceleration Time 2
L2
44
406-DECTL
L2
0.1 - 30 s (1.0 s)
44
407-DCBRK
DC Brake Time
L2
44
408-DCVLT
DC Brake Voltage
L2
45
411-DCACT
DC Brake Activation
L2
0 - 3 (3)
45
412-DBCFG
DB Configuration
L2
0 - 2 (1)
46
413-EDBDC
L2
46
1351E-0703
Page i
Parameter
Parameter
Name
Range
(Default)
Level
User
Setting
See
Page
501-VSEL
L2
0 - 6 (0)
46
502-BOOST
Torque Boost
L1
48
503-FKNEE
L2
48
504-SKBND
L2
49
505-SK1
Skip Frequency 1
L2
49
506-SK2
Skip Frequency 2
L2
49
507-SK3
Skip Frequency 3
L2
49
508-MNLP
Motor Saturation
L2
15-85%
49
509-MVOLT
L2
100 - 480
49
510-VHZ1F
L2
0 - 1000 Hz (0 = disabled)
50
511-VHZ1V
L2
50
512-VHZ2F
L2
0 - 1000 Hz (0 = disabled)
50
513-VHZ2V
L2
50
514-VHZ3F
L2
0 - 1000 Hz (0 = disabled)
50
515-VHZ3V
L2
50
601-LTLF
L2
30 - 150% (150%)
50
602-LTLR
L2
30 - 150% (150%)
50
603-RTLF
L2
30 - 110% (80%)
50
604-RTLR
L2
30 - 110% (80%)
50
605-SLIP
Slip Compensation
L1
51
606-STAB
L2
0 to 4 (1)
51
607-TOL
L1
0 - 100% (100%)
52
608-NRST
L2
0 - 8 (0)
53
609-DRST
L2
53
610-TOLC
Timed Overload
Characteristic
L2
0 - 7 (0)
52
612-MFLA
L2
54
614-RGNSTOP
Permitted Time in
Regenerative Current Limit
L2
54
615-RSTATOR
Stator Resistance
L2
1 - 15
54
701-METER
L1
0 - 6 / 10 - 16 (1)
54
702-M1OFF
MET1 Offset
L2
0 - 100% (20%)
54
703-M1SPN
MET1 Span
L2
0 - 200% (100%)
55
704-R1
Relay R1 Selector
L1
0 - 11 (2)
55
705-R2
Relay R2 Selector
L2
0 - 11 (6)
55
709-MET2
L2
0 - 6 / 10 - 16 (3)
54
710-M2OFF
MET2 Offset
L2
0 - 100% (20%)
54
711-M2SPN
MET2 Span
L2
0 - 200% (100%)
55
801-PRGNO
Special Program
L2
0 - 255 (0)
56
802-START
Start Options
L2
0, 1, 4, 5, 9, 10 (0)
57
Page ii
1351E-0703
Parameter
Name
Parameter
Range
(Default)
Level
User
Setting
See
Page
803-PWM
L2
0 - 5 (2)
58
804-DISP
L2
0 - 3000 (0)
59
807-ACODE
L2
0 - 999 (0)
59
901-PUPD
DI Logic
L2
0 - 1 (1)
59
902-D2
D2 Selector
L2
0 - 18 (1)
60
903-D3
D3 Selector
L2
0 - 17 (3)
60
904-D4
D4 Selector
L2
0 - 17 (4)
60
905-D5
D5 Selector
L2
0 - 17 (5)
60
906-D6
D6 Selector
L2
0 - 20 (7)
60
909-RVLVL2
FL Revision
L2
Read-only
61
910-FSTAT
Stator Frequency
L2
Read-only
61
911-FCORR
Frequency Correction
L2
0 to 1000 Hz (0 Hz)
61
912-ERROR2
Final Error
L2
Read-only
62
913-ERROR1
Initial Error
L2
Read-only
62
914-SIPART
Integral Sum
L2
Read-only
62
915-KP
Proportional Gain
L2
0 to 255
62
916-KI
Integral Gain
L2
0 to 255
62
917-KIN
A2 Gain
L2
0 to 255
62
918-PICFG
PI Configuration
L2
0 - 15 (0)
62
950-MBPROT
Modbus Protocol
L2
0 - 1 (0)
63
951-MBBAUD
Baud Rate
L2
0 - 4 (3)
63
952-MBPAR
Parity
L2
0 - 6 (0)
63
953-MBDROP
Drop Number
L2
1 - 247
63
954-MBTO
Watchdog Timer
L2
1.0 - 60.0 s
960-STAT1
Status Word 1
L2
0 to 65565
Read-only
64
Read-only
64
63
961-STAT2
Status Word 2
L2
0 to 65565
962-CNTL1
Control Word 1
L2
0 to 65565
65
963-FEXT1
External Frequency
Reference 1
L2
0 - 1000 Hz (0 Hz)
65
964-FEXT2
External Frequency
Reference 2
L2
0 - 1000 Hz (0 Hz)
65
1351E-0703
Page iii
NOTES
Page iv
1351E-0703
Table of Contents
SECTION 1: INTRODUCTION
1.1
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3
Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2
2.3
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.5
2.6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.7
Weights of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Preliminary Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2
Installation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SECTION 4: CONNECTIONS
4.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2
15
15
15
16
4.3
16
16
17
17
18
4.4
4.5
Dynamic Braking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.6
4.7
Modbus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1351E-0703
Page v
Table of Contents
SECTION 5: PROGRAMMING WITH THE EF1 KEYPAD
5.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.2
Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.3
LED Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.4
5.5
Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Accessing Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Changing Display Scroll Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Programming Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.4 Restoring Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6
Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
32
32
32
33
33
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2
Level 1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3
Description of Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SECTION 7: TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
APPENDICES
Page vi
A.
B.
Fundamentals of PI Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 Configuration of PI Control Parameters. . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.1 Parameter 801-PRGNO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.2 Parameter 911-FCORR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.3 Parameter 915-KP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.4 Parameter 916-KI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.5 Parameter 917-KIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2.6 Parameter 918-PICFG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.3 Tuning the PI Control Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.
EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
73
73
73
73
73
75
75
75
76
77
1351E-0703
Section 1: Introduction
1.1
Product Overview
Although the E-trAC EF1 Microdrive is small in size, it is big on
performance. It is an economical yet powerful solution for many
industrial applications. It features remote communications capability
(using Modbus protocol), a keypad for easy configuration, and a
standard NEMA 1 / IP31 enclosure that removes the need for mounting
in a separate enclosure.
The EF1 product family includes a wide variety of models to suit almost
any input voltage requirement. An x in the following table indicates
what models are currently available (see Section 2.1 on page 3 for
information about the model number for a particular model):
Input Voltage
1.2
Horsepower
115 Vac
1 Phase
0.5
230 Vac
3 Phase
460 Vac
3 Phase
Manual Overview
This manual contains specifications, receiving and installation
instructions, configuration, description of operation, and
troubleshooting procedures for EF1 Microdrive devices.
1351E-0703
Page 1
Section 1: Introduction
1.3
Publication History
Date
Page 2
Form Number
Nature of Change
April 2002
1351A
May 2002
1351B
March 2003
1351C
June 2003
1351D
July 2003
1351E
1351D-0603
1351E-0703
Page 3
2.2
1
Phase
3
1
Input
3
1
Output Phase Phase
Voltage Phase Phase Voltage Input Input
Model
Number
EF1C-
HP
kW
HP
kW
1S005B
0.5
1S010B
115
10%
0.75 1 Phase
20010B
0.75
0.5
0.37
20020B
1.5
1.5
20030B
2.2
1.5
20050B
3.7
40010B
0.75
40020B
40030B
40050B
Page 4
Maximum
Output
Current
Input
Current
Vac
Vac
5.5
2.6
11.0
0 to
200/230
3 Phase
4.8
5.5
4.8
4.8
4.2
9.0
7.8
7.8
6.8
12.7
11.0
11.0
9.6
2.2
20.1
17.5
17.5
15.2
3.0
2.4
2.1
2.1
1.5
5.2
3.9
3.8
3.4
2.2
7.2
5.6
5.7
4.8
3.7
12.0
8.8
8.9
7.6
0.37
200 to
230
15%
3 Phase
380 to
460
15%
3 Phase
0 to
200/230
3 Phase
0 to
380/460
3 Phase
1351E-0703
2.3
Environmental Specifications
Operating temperature
2.4
Storage temperature
100 C (212 F)
Humidity
0% to 95% non-condensing
Altitude
Maximum vibration
Acoustic noise
Cooling
Electrical Specifications
115 Vac Model 230 Vac Models 460 Vac Models
Voltage input
115 Vac
10%
Line frequency
50 / 60 Hz 2 Hz
407 Vdc
391 Vdc
202 Vdc
407 Vdc
391 Vdc
202 Vdc
805 Vdc
780 Vdc
510 Vdc
Control system
Output voltage
Overload capacity
50/60 Hz 5%
Frequency range
0 to 1000 Hz
Frequency stability
Frequency setting
Agency listings
1351E-0703
Page 5
2.5
Page 6
A2 reference input
Reference voltage
Digital inputs
Preset frequencies
Control output
Analog output
DC injection braking
Torque limit
Speed ramps
Voltage boost
Voltage characteristic
Linear or Quadratic
Timed overload
Non-defeatable
protective features
Slip compensation
1351E-0703
2.6
Dimensions
Figure 1: Size 1 Models (0.5 HP 115 Vac, 1 HP 230 and 460 Vac Units)
1351E-0703
Page 7
Figure 2: Size 2 Models (1 HP 115 Vac, 2 HP 230 and 460 Vac Units)
Page 8
1351E-0703
1351E-0703
Page 9
2.7
Weights of Models
Weight
Model
EF1C1S005B
Page 10
Pounds
Kilograms
4.3
2.0
EF1C1S010B
5.4
2.5
EF1C20010B
4.3
2.0
EF1C20020B
5.4
2.5
9.0
4.1
EF1C40010B
4.3
2.0
EF1C40020B
5.4
2.5
9.0
4.1
1351E-0703
Preliminary Inspection
Before storing or installing the EF1 Microdrive, thoroughly inspect the
device for possible shipping damage. Upon receipt:
1. Remove the drive from its package and inspect exterior for
shipping damage. If damage is apparent, notify the shipping
agent and your sales representative.
2. Remove the cover and inspect the drive for any apparent damage
or foreign objects. Ensure that all mounting hardware and
terminal connection hardware is properly seated, securely
fastened, and undamaged.
3. Read the technical data label affixed to the drive and ensure that
the correct horsepower and input voltage for the application has
been purchased.
4. If you will store the drive after receipt, place it in its original
packaging and store in a clean, dry place free from direct sunlight
or corrosive fumes, where the ambient temperature is not less
than -20 C (-4 F) or greater than +65 C (+149 F).
CAUTION
EQUIPMENT DAMAGE HAZARD
Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in injury or equipment
damage.
ATTENTION
RISQUE DE DOMMAGES MATRIELS
Ne faites pas fonctionner et ninstallez pas tout variateur de vitesse qui
semble tre endommag.
Si cette directive nest pas respecte, cela peut entraner des
blessures corporelles ou des dommages matriels.
1351E-0703
Page 11
3.2
Installation Precautions
Improper installation of the EF1 Microdrive will greatly reduce its life.
Be sure to observe the following precautions when selecting a
mounting location. Failure to observe these precautions may void the
warranty!
Do not install the drive in a place subjected to high temperature,
high humidity, excessive vibration, corrosive gases or liquids, or
airborne dust or metallic particles. See Section 2.3 on page 5 for
temperature, humidity, and maximum vibration limits.
Do not mount the drive near heat-radiating elements or in direct
sunlight.
Mount the drive vertically and do not restrict the air flow to the
heat sink fins.
The drive generates heat. Allow sufficient space around the unit
for heat dissipation. See Table 1 below for watts loss data.
Table 1: Watts Loss
Page 12
Maximum
Carrier at
Full Load
Model
EF1C-
4 kHz
6 kHz
8 kHz
12 kHz
16 kHz
20010B
70
70
75
78
80
8 kHz
20020B
86
86
87
87
91
16 kHz
20030B
125
129
135
142
156
16 kHz
20050B
172
172
172
179
185
6 kHz
40010B
67
75
76
78
80
6 kHz
40020B
80
83
92
100
101
8 kHz
40030B
110
123
142
177
185
12 kHz
40050B
159
202
210
210
210
6 kHz
1351E-0703
Section 4: Connections
DANGER
HAZARDOUS VOLTAGE
Read and understand this manual in its entirety before installing or
operating the EF1 Microdrive. Installation, adjustment, repair, and
maintenance of these drives must be performed by qualified personnel.
Disconnect all power before servicing the drive. WAIT 5 MINUTES until
the DC bus capacitors discharge. Then measure the DC bus capacitor
charge between the B+ and B terminals to verify that the DC voltage is
less than 45 Vdc.
DO NOT short across DC bus capacitors or touch unshielded
components or terminal strip screw connections with voltage present.
Install all covers and close door before applying power or starting and
stopping the drive.
The user is responsible for conforming to all applicable code requirements with respect to grounding all equipment.
Many parts in this drive, including printed circuit boards, operate at line
voltage. DO NOT TOUCH. Use only electrically-insulated tools.
Before servicing the drive.
Disconnect all power.
Place a DO NOT TURN ON label on the drive disconnect.
Lock the disconnect in the open position.
Failure to observe these precautions will cause shock or burn,
resulting in severe personal injury or death.
1351E-0703
Page 13
Section 4: Connections
DANGER
TENSION DANGEREUSE
Lisez et comprenez ces directives dans leurs intgralit avant dinstaller
ou de faire fonctionner le variateur de vitesse EF1 Microdrive.
Linstallation, le rglage, les rparations et lentretien des ces variateurs
de vitesse doivent tre effectues par du personnel qualifi.
Coupez toutes les alimentations avant de travailler sur le variateur de
vitesse. ATTENDEZ CINQ MINUTES pour que la dcharge des
condensateurs du bus cc seffectue. Ensuite, mesurez la tension des
condensateurs du bus cc entre les bornes B+ et B, afin de vrifier que
la tension cc soit infrieure 45 Vcc.
NE court-cuitez PAS les condensateurs du bus cc ou ne touchez pas aux
composantes non blindes ou aux connexions des vis du bornier si
lappareil est sous tension.
Installez tous les couvercles et fermez la porte avant de mettre le
variateur de vitesse sous tension, de le mettre en marche ou de larrter.
Lutilisateur est responsable de la conformit avec tous les codes
lectriques en vigueur concernant la mise la terre de tous les appareils.
De nombreuses pices de ce variateur de vitesse, y compris les cartes
de circuits imprims, fonctionnent la tension du secteur. NY TOUCHEZ
PAS. Nutilisez que des outils dots dune isolation lectrique.
Avant tout entretien ou rparation sur le variateur de vitesse:
Coupez toutes les alimentations.
Placez une tiquette NE PAS METTRE SOUS TENSION sur le
sectionneur du variateur de vitesse.
Verrouillez le sectionneur en position ouverte.
Si ces prcautions ne sont pas respectes, cela causera une
lectrocution ou des brlures, ce qui entranera des blessures graves
ou la mort.
Page 14
1351E-0703
Section 4: Connections
4.1
Introduction
This chapter provides information on connecting power and control
wiring to the EF1 Microdrive.
4.2
Power wiring refers to the line and load connections made to terminals
L1/R, L2/S, L3/T, and T1/U, T2/V, T3/W respectively. Select power
wiring as follows:
Use only UL-recognized wire.
Wire voltage rating must be a minimum of 300 V for 230 Vac
systems and 600 V (Class 1 wire) for 460 Vac systems.
Grounding must be in accordance with NEC and CEC. If
multiple EF1 drives are installed near each other, each must be
connected to ground. Take care to not form a ground loop.
Wire gauge must be selected based on 125% of the continuous
output current rating of the drive.
Wire gauge must be selected from wire tables for 60 C and 70 C
insulation rating, must be of copper construction, and must be
selected based on an ambient temperature of not more than 40 C
1351E-0703
Page 15
Section 4: Connections
(104 F) where the wire is in free air or conduit (length not having
more than a 5% voltage drop). (Use wire rated 90 C where the
ambient temperature is greater than 40 C).
See Section 2.2 on page 4 for the continuous output ratings for the
drive. See Table 2 for recommended wire gauges.
Table 2: Recommended Wire Gauges
208 Vac Models
Model
AWG
mm2
AWG
mm2
Model
AWG
mm2
20010B
14
2.5
14
2.5
40010B
14
2.5
20020B
14
2.5
14
2.5
40020B
14
2.5
20030B
14
4.0
14
2.5
40030B
14
2.5
20050B
14
6.0
10
6.0
40050B
14
2.5
See the Power and Current Ratings table on page 3 for the allowable
fluctuation of AC line voltage for your particular EF1 model. A supply
voltage above or below the limits given in the table will cause the drive
to trip with either an overvoltage or undervoltage fault.
Exercise caution when applying the EF1 Microdrive on low-line
conditions.
For example, an EF1 2000 series inverter will operate properly on a 208
Vac line but the maximum output voltage will be limited to 208 Vac.
Now if a motor rated for 230 Vac line voltage is controlled by this drive,
higher motor currents and increased heating will result.
Page 16
1351E-0703
Section 4: Connections
Therefore, ensure that the voltage rating of the motor matches the
applied line voltage.
4.3.2 Line Capacity
Transformer kVA
NOTE: EF1 Microdrive devices are suitable for use on a circuit capable of
delivering not more than 2500 rms symmetrical amperes at 10% above the
maximum rated voltage.
4.3.3 Phase Imbalance
CAUTION
EQUIPMENT DAMAGE HAZARD
Never use power-factor correction capacitors on motor terminals T1/U,
T2/V, or T3/W of the EF1 Microdrive. Doing so will damage the
semiconductors.
Failure to follow this instruction can result in injury or equipment
damage.
ATTENTION
RISQUE DE DOMMAGES MATRIELS
Ne raccordez jamais de condensateurs de correction du facteur de
puissance aux bornes T1/U, T2/V, ou T3/W du moteur du variateur de
vitesse Microdrive EF1. Car cela endommagera les semiconducteurs.
Si cette directive nest pas respecte, cela peut entraner des
blessures corporelles ou des dommages matriels.
1351E-0703
Page 17
Section 4: Connections
4.3.4 Single-phase Operation
EF1 Microdrive 230 Vac models ranging from 0.5 to 5 HP are designed
for both three-phase and single-phase input power. If one of these
models is operated with single-phase power, use any two line input
terminals. The output of the device will always be three-phase.
See Section 2.2 on page 4 for the horsepower derating when using
single-phase input power.
4.4
Figure 4 shows the power terminals for the EF1 Microdrive. Note that
earth ground is not on this terminal strip; it is located separately. The
following table describes the terminals.
Table 4: Description of EF1 Power Terminals
Terminal
Description
L1/R
L2/S
L3/T
These terminals are the line connections for input power. (Single-phase
230 Vac 0.5 to 5 HP models connect to any two of these terminals.)
B
B+
B+
DB
B-
Page 18
1351E-0703
Section 4: Connections
Table 4: Description of EF1 Power Terminals
Terminal
Description
DB
B+
These terminals are the connection point for the internal dynamic brake
resistor. If an external resistor is used for dynamic braking, the internal
resistor must be disconnected; see page 20 for more information.
T1/U
T2/V
T3/W
Figure 4 on page 18 shows the terminals for line power and motor
output. See section 4.3 starting on page 16 for input line requirements.
Note that when testing for a ground fault, do not short any motor lead
(T1/U, T2/V, or T3/W) back to an input phase (L1/R, L2/S, or L3/T).
It is necessary to provide fuses and a disconnect switch for the input AC
line in accordance with all applicable electrical codes. The EF1
Microdrive is able to withstand a 150% overload for 60 s.
For maximum protection of the drive, use the fuses listed in Table 5. The
recommended supplier is Bussman.
Table 5: Recommended Fuses for Each EF1 Model
1351E-0703
Model Number
Fuse Size
115 Vac
JJS/JJN
Fuse Size
208 Vac
JJS/JJN
Fuse Size
230 Vac
JJS/JJN
Fuse Size
380 Vac
JJS
Fuse Size
460 Vac
JJS
EF1C1S005B
10
EF1C1S010B
20
EF1C20010B
10
EF1C20020B
15
10
EF1C20030B
20
15
EF1C20050B
30
25
EF1C40010B
EF1C40020B
EF1C40030B
10
10
EF1C40050B
15
15
Page 19
Section 4: Connections
4.5
Dynamic Braking
The EF1 Microdrive is supplied with an integrated dynamic braking
(DB) resistor, and is designed to have adequate dynamic braking for
most applications. In cases where short stopping times or high inertia
loads require additional braking capacity, install an external resistor.
The following table lists the resistor values for each model:
Table 6: Resistor Values for Dynamic Braking
Model
EF1C-
Internal DB
Resistor Value
External Minimum DB
Resistor Value
20010B
250
62
20020B
125
33
20030B
125
33
20050B
125
27
40010B
1000
150
40020B
500
91
40030B
500
91
40050B
500
75
DB Operating Time
Full Cycle Time
x 100%
You should also verify with the manufacturer of the selected resistor
that the resistor is indeed appropriate for your application. Contact TB
Woods Electronic Application Engineering for further assistance with
other possible sizing limitations.
Page 20
1351E-0703
Section 4: Connections
D2
D1
V+
V+
CM
A2
REF
A1
AQ2
AQ1
D3
D4
D5
D6
CM
RCM2
NO2
NC1
NO1
RCM1
J3
4.6
Figure 5 shows the control terminals found on the I/O board of the EF1
Microdrive. See page 5 for specification information concerning these
features. Table 7 on page 21 describes the control terminals.
The control terminals of the drive are isolated from earth ground.
Exercise caution when connecting analog signals that are not referenced
to earth ground, particularly if the communications port (J3) is being
used. The J3 port includes a common reference that may be connected
to earth ground through the host PLC or computer.
Table 7: Description of EF1 Control Terminals
Terminal
AQ1
Description
Analog output 1, which is a dedicated voltage output.
The default signal range is from 0 to 10 Vdc (5 mA maximum). It is
proportional to the variable configured by parameter 701-METER (see
page 54). It may be calibrated while the drive is running via parameters
702-M1OFF and 703-M1SPN (see page 54).
AQ2
1351E-0703
Page 21
Section 4: Connections
Table 7: Description of EF1 Control Terminals
Terminal
A1
Description
Analog Input 1, which is used to provide speed references.
The default input signal is 0 to 10 Vdc or 4 to 20 mAdc (the type of input
signal is selected with parameter 205-A1TYP; see page 40).
Parameters 206-A1OFF and 207-A1SPN may be used to offset the
starting value of the range and the size of the range, respectively; see
page 40 for more information.
If a 0 to 20 mAdc input signal is configured, the burden is 50 . If a 0 to
10 Vdc input signal is configured, the input impedance is 20 k.
A potentiometer with a range of 1 to 2 k is suggested for this input.
REF
A2
CM
The common signal for both analog and digital inputs. Note that while
there are two CM (common) terminals, they both connect to the same
electrical point.
+V
A source for positive nominal 24 Vdc voltage, and is only intended for
use with digital inputs.
D1
Digital input.
This must be a Start or Run input when in terminal strip mode. See
parameter 201-MODE on page 38 for more information.
D2 to D6
Digital inputs.
The function of a digital input is configured by the parameter with the
same name as the digital input (for example, D2 is configured by
parameter 902-D2); see page 60 for more information.
NO2
RCM2
Page 22
1351E-0703
Section 4: Connections
Table 7: Description of EF1 Control Terminals
Terminal
NC1
NO1
RCM1
Description
The first auxiliary relay.
The function of the relay is set by parameter 704-R1 (see page 55); the
default setting is for the relay to activate when the motor is at speed.
Terminal NO1 is the normally-open contact, which closes when the relay
is activated. Terminal NC1 is the normally-closed contact, which opens
when the relay is activated. Terminal RCM1 is the common terminal.
Forward
Reverse
D1
Start
D2
Stop
D3
D1
D2
D3
Run/Jog
Run/Jog
D4
D4
Reverse
Pull-up logic
D5
D5
D6
D6
V+
Stop
Pull-down logic
Pull-up logic
CM
Pull-down logic
Stop
Typical connection for 3-wire control
with parameter 201-MODE set to 4 or 5.
D1 is defined as Forward. D2 is defined
by default as Reverse. Run/Jog must be
user-defined as the latch. The selected
input (D3 D6) is set to data code 12.
V+
CM
1351E-0703
Page 23
Section 4: Connections
D1
Run / Start
D2
D3
D4
Reverse
D5
D6
Pull-up logic
Pull-down logic
V+
CM
B+
WDB
style
braking
kit
External
DB resistor
(see note)
Internal
DB resistor
connections
DB
B
NOTE: See Section 4.5 on page 20 for information on selecting and implementing dynamic
braking (DB) resistors. If a user-supplied DB resistor is to be used with an EF1 Microdrive, the
internal DB resistor must be disconnected and the wires leading to it properly terminated.
Page 24
1351E-0703
Section 4: Connections
REF
optional
420 mA
source
1000
(min.)
A1
CM
REF
A2
CM
Figure 9: Connections for Analog Inputs
D3
PS3
(Bit 3)
PS2
(Bit 2)
PS1
(Bit 1)
D5
V+
PS3 (Bit 3)
D4
PS2 (Bit 2)
PS1 (Bit 1)
Pull-up logic
Pull-down logic
CM
Typical connection
for preset speeds
Speed Selected
1351E-0703
Page 25
4.7
Modbus Connection
The EF1 drive supports Modbus communication. The RJ-45 Modbus
communication port is located at the bottom of the I/O board (see
Figure 5 on page 21 where the port is labeled J3).
Parameters 40950 40954 configure the type of Modbus communication (the description of these parameters starts on page 63).
The pin-out for this connection is shown in Table 9 below.
Table 9: Connections for the RJ-45 Modbus Connector
Page 26
Pin Number
Signal
+V (24 Vdc)
no connect
MB-SIO+
no connect
no connect
MB-SIO
Ground
Ground
1351E-0703
Introduction
The EF1 Microdrive is pre-programmed to run a standard, 4-pole AC
induction motor. For many applications, the drive is ready for use right
out of the box with no additional programming needed. The digital
keypad controls all operations of the unit. The eight input keys allow
press and run operation of the motor (Operation mode) and
straightforward programming of the parameters (Program mode).
To simplify programming, the parameters are grouped into two levels:
1. Level 1 is entered by pressing the Program (PROG) key at any
time. Level 1 allows you to access the most commonly used
parameters.
2. Level 2 is entered by holding down the SHIFT key while pressing
the PROG key. Level 2 allows access to all EF1 parameters,
including those in Level 1, for applications which require more
advanced features.
The summary of parameters found before the Table of Contents notes
whether a parameter is in Level 1 or Level 2, as does Section 6.
Sec
Hz
RPM
DB
FWD
REV
FWD
WRN
PRG
REV
PROG
SHIFT
ENTER
FLT
STOP
1351E-0703
Page 27
5.2
Keypad Operation
Parameter 201-MODE (see page 38) determines whether the EF1
Microdrive accepts its Run/Stop and speed commands from the digital
keypad or from the input terminals. Table 9 describes the function of the
keys in Operation mode.
Table 9: Function of Keys in Operation Mode (EF1 Running or Stopped)
FWD
REV
STOP
Causes a Ramp-to-Stop when pressed. Programmable to Coast-toStop by parameter 401-RSEL (page 43).
When the drive is stopped, pressing this key increases the desired
running speed. When the drive is running, pressing this key increases
the actual running speed. Setting resolution is 0.01 Hz up to 99.95 Hz,
and 0.1 Hz above this frequency. The display scrolls at an increased
rate after holding the key for five seconds. Pressing SHIFT while
holding the key bypasses the delay.
When the drive is stopped, pressing this key decreases the desired
running speed. When the drive is running, pressing this key decreases
the actual running speed. Setting resolution is 0.01 Hz up to 99.95 Hz,
and 0.1 Hz above this frequency. The display scrolls at an increased
rate after holding the key for five seconds. Pressing SHIFT while
holding the key bypasses the delay.
Page 28
ENTER
When the drive is stopped or running, pressing this key stores the
selected frequency as the initial operating frequency when the drive is
powered up. The frequency is maintained until another frequency is
entered.
PROG
Whether the drive is running or stopped, pressing this key places the
drive in Program mode. All parameters except 201-MODE may be
configured while the drive is running. See Table 10 on page 29 for more
information on how this key functions.
1351E-0703
PROG
When this key is pressed, the drive enters Program mode and Level 1
parameters are available. (To access Level 2 parameters, hold down
SHIFT while pressing this key.) Once the Program mode is active,
pressing this key at any time returns the drive to the Operation mode.
If an Access Code has been programmed, it must be entered to
proceed with programming. See 807-ACODE (page 59).
In the Program mode, pressing this key scrolls forward through the
parameters. If the PRG indicator is flashing, it increases the value of
the parameter. The ENTER key must be pressed to store the new
value.
In the Program mode, pressing this key scrolls backward through the
parameters. If the PRG indicator is flashing, it decreases the value of
the parameter. The ENTER key must be pressed to store the new
value.
1351E-0703
SHIFT
ENTER
This key must be pressed after the value of a parameter has been
changed to store the new value. The display will show stored (STO)
for one second indicating that the new value has been entered into
memory.
Page 29
5.3
LED Displays
As shown in Figure 10 on page 27, the digital keypad provides 13 LED
indicators. Table 11 describes what each of these LEDs indicate.
Table 11: What the EF1 LEDs Indicate
LED
FLT
State
Indication
On
Drive is faulted.
On
Off
On
Off
Off
On
FWD
REV
PRG
Flashing
Off
On
Sec
On
On
On
DB
On
On
Hz
On
RPM
On
On
WRN
Page 30
1351E-0703
5.4
Hz
RPM
DB
Emergency Stop.
See 802-START on page 57.
Low Voltage.
AC line voltage is too low.
1351E-0703
Page 31
5.5
Programming
5.5.1 Accessing Parameters
Hz
RPM
DB
Page 32
1351E-0703
Quick Start
The following procedure is for operators with simple applications who
would like to get up and running quickly. Be sure to read and understand
Sections 5.1 through 5.5 before proceeding with these instructions. If you are
using remote operators, substitute the speed potentiometer for the UP
and DOWN arrows, and the remote Run/Stop switch for the FWD key
in the following instructions.
1351E-0703
Page 33
CAUTION
IMPROPER EQUIPMENT COORDINATION
Verify that proper voltage is connected to the drive before applying power.
Failure to observe this instruction can result in injury or equipment
damage.
ATTENTION
MAUVAISE COORDINATION DES APPAREILS
Vrifiez que londuleur est raccorde la bonne tension avant de le mettre
sous tension.
Si cette directive nest pas respecte, cela peut entraner des
blessures corporelles ou des dommages matriels.
Page 34
1351E-0703
Introduction
The EF1 Microdrive incorporates a comprehensive set of parameters
that allow you to configure the device to meet the special requirements
of your particular application.
This chapter describes the available parameters and the values or
functions that may be assigned to them. Appendix A provides a
summary of all parameters including their ranges and default values.
This appendix also notes the memory address of each parameter, which
is useful for serial communication.
6.2
Level 1 Parameters
The most commonly configured EF1 parameters are stored in a group
named Level 1. This group is easily accessed by pressing the PROG key
as described in Section 5. The following table lists the parameters in this
group; for further information on the parameter, please turn to the
indicated page.
Table 12: Parameters Available in Level 1 Programming
Parameter
Name
005-FLT5
Description
Most recent fault
See Parameter
Page
Name
36
303-F2
Description
Preset freq. 2 /
Jog frequency
See
Page
42
102-FOUT
Output freq.
36
402-ACC1
Accel. ramp 1
43
103-VOUT
Output voltage
36
403-DEC1
Decel. ramp 1
43
104-IOUT
Output current
36
48
105-LOAD
Drive load
37
605-SLIP
Slip compensation
51
107-TEMP
Drive temperature
37
607-TOL
Timed overload
trip point
52
110-WARN
Warning code
37
701-METER
Analog output 1
configuration
54
201-MODE
Input mode
38
704-R1
Output relay 1
configuration
55
301-FMIN
Min. frequency
41
705-R2
Output relay 2
configuration
55
302-FMAX
Max. frequency
41
709-MET2
MET2 selection
55
1351E-0703
Page 35
6.3
Description of Parameters
Table 13 lists the EF1 parameters in the order in which they appear in
the keypad display. For each parameter, the table lists the default value
and range as well as describes the use of the parameter.
Table 13: Description of EF1 Parameters
002-RVLVL
Read-Only
Read-Only
Parameter 003-IRAT, the Drive Rated Current parameter, defines the nominal
output current of the EF1 Microdrive. It serves as the 100% reference for all current
measurements.
The parameters value varies by model; see Section 2.2 on page 4.
Continuous drive capacity is 1.1 times the value of this parameter.
005-FLT5
006-FLT4
007-FLT3
008-FLT2
009-FLT1
Read-Only
Range: 0 to 200
These five parameters store the fault code numbers of the last five faults. Parameter
009-FLT1 (fault 1) contains the fault code of the oldest fault, while parameter
005-FLT5 (last fault) contains the fault code of the most recent fault.
When one of these parameters is displayed, the value will be of the format ff.mm,
where ff is the fault code number and mm is the number of minutes that have
elapsed between the last time the drive was reset and the occurrence of the fault.
See Section 7 on page 67 for the list of fault codes and troubleshooting assistance.
102-FOUT
Read-Only
Range: 0 to 1000 Hz
Parameter 102-FOUT, the Output Frequency parameter, shows the frequency being
applied to the motor connected to the drive.
103-VOUT
Read-Only
Range: 0 to 100%
Parameter 103-VOUT, the Output Voltage parameter, shows the motor output
voltage calculated as a percentage of the applied input voltage.
104-IOUT
Read-Only
Range: 0 to 60 A
Parameter 104-IOUT, the Output Current parameter, shows the motor phase-tophase current computed to an accuracy of 20%.
Page 36
1351E-0703
Read-Only
Range: 0 to 200%
Parameter 105-LOAD, the Drive Load parameter, shows the load on the motor (the
true part of the motor current) as a percentage of the drive rating.
The output current is measured with the motor power factor applied to an accuracy
of 20%. The parameter value will be positive when the motor is pulling a load
(motoring mode) and negative when being pulled by a load (regenerative mode).
107-TEMP
Read-Only
Range: 0 to110 C
Read-Only
Range: 0 to 6
The value of this parameter indicates whether a warning condition exists. The
following are the warning conditions and the code assigned to each:
Data Value
0
1
2
3
4
5
6
1351E-0703
Page 37
Default = 0
Range: 0 to 11
Parameter 201-MODE, the Input Mode parameter, configures the source for speed
reference and Run/Stop control input. When programming mode is first accessed,
this is the first parameter displayed.
Note that unlike all other parameters the drive must be stopped for the value of this
parameter to be programmed.
The following data values may be assigned to this parameter:
Data Value
0
1
2
3
4
5
6
7
8
9
10
11
Speed Control
Run/Stop Control
Keypad
Analog Input A1
Keypad
Analog Input A1
Keypad
Analog Input A1
EMOP[1] [3]
EMOP[1] [3]
EMOP1[2] [3]
EMOP1[2] [3]
Keypad
Analog Input A1
Notes
1. Commanded output frequency returns to the value of parameter 301-FMIN when the
drive is stopped.
2. Commanded output frequency remains at the previous setpoint when the drive is stopped.
3. The parameters that set the functions of the designated digital inputs for EMOP must be
configured as Speed+ and Speed (data codes 8 and 9) to complete the implementation.
See page 60 for more information.
Page 38
1351E-0703
Default = 0
Range: 0 to 15
Offset?
Input Signal
No
No
Yes
Yes
No
No
Yes
Yes
No
No
Yes
Yes
No
No
Yes
Yes
Notes
1. The parameter that sets the function of the designated digital input must be configured as
Auto/Man (data code 13) to complete the implementation. See page 60 for information.
1351E-0703
Page 39
Default = 0
Range: 0 to 5
Parameter 205-A1TYP, the A1 Input Type parameter, selects the type of signal for
analog input A1. Parameters 206-A1OFF and 207-A1SPN may be used to
customize the selected range. The following data values may be assigned to this
parameter:
Data Value
0
1
2
35
206-A1OFF
Input Signal
0 to 10 Vdc.
0/4 to 20 mAdc (by default, the input signal range is 4 to 20
mAdc; set parameter 206-A1OFF to 0% to select the
0 to 20 mAdc input signal range).
0 to 5 Vdc.
Same as 0 2 except that if the input signal drops below a fixed
offset value (for example, if the configured signal is 4 to 20
mAdc and the input signal sinks to 2 mAdc) or, if no offset is
configured, the input signal is lost, fault F81 will be generated.
See page 69 for more information on this fault.
Default = 20%
Range: 0 to 100%
Default = 100%
Range: 0 to 200%
Parameter 207-A1SPN, the A1 Span parameter, is used to alter the range of the
input signal for analog input A1. For example, if parameter 205-A1TYP selects the
0 to 10 Vdc input signal, setting this parameter to 50% reduces it to 0 to 5 Vdc.
208-A2OFF
Default = 0%
Range: 0 to 100%
Parameter 208-A2OFF, the A2 Offset parameter, configures the offset for analog
input A2 expressed as a percentage of the maximum value of the input signal.
209-A2SPN
Default = 100%
Range: 0 to 200%
Parameter 209-A2SPN, the A2 Span parameter, is used to alter the range of the
input signal for analog input A2. For example, if parameter 205-A1TYP selects the
0 to 10 Vdc input signal, setting this parameter to 50% reduces it to 0 to 5 Vdc.
Page 40
1351E-0703
Default = 0
Range: 0 to 3
Parameter 210-TLSEL, the Torque Limit Reference Selector, is used to select how
the torque limit thresholds in the four quadrants of operation (motoring forward and
reverse, regenerative forward and reverse) are set. The following data values may
be assigned to this parameter:
Data Value
0
1
301-FMIN
Range: 0 to 1000 Hz
Default: 60 Hz
Range: 30 to 1000 Hz
1351E-0703
Page 41
Default: 5 Hz
Default: 20 Hz
Default: 40 Hz
Default: 60 Hz
Default: 0 Hz
Default: 0 Hz
Range: 0 to 1000 Hz
These parameters configure six preset speeds in addition to the normal reference
speed of the drive (as defined by parameters 201-MODE and 204-FSEL) and the
maximum frequency of the drive (as set with parameter 302-FMAX). Thus, in effect,
you may choose to operate the drive at up to eight different speeds.
The eight speeds are selected by a combination of three digital inputs. A wiring
scheme for utilizing preset speeds is provided on page 25 along with a truth table
showing what combination of inputs results in the selection of which speeds.
Note that parameter 303-F2 also serves as the reference frequency for jogging.
Also note that if you set this parameter to a value greater than 400 Hz, be sure to
also set parameter 801-PRGNO to data value 4; otherwise, the drive may not attain
the desired frequency.
309-FTL
Default: 10 Hz
Range: 0 to 1000 Hz
Parameter 309-FTL, the Minimum Frequency in Torque Limit parameter, sets the
minimum frequency when the drive is in motoring torque limit mode.
In torque limit mode, if the calculated torque value exceeds that set in parameters
601-LTLF through 604-RTLF (see page 50), the output frequency will be reduced
to the value of parameter 309-FTL using the deceleration ramp configured by
parameter 406-DECTL (see page 44).
If the load is sufficiently large enough to force the drive below the frequency set with
this parameter, an overcurrent fault (F65 F69) will occur and the drive will stop.
See page 68 for more information on overcurrent faults.
To disable Torque Limit mode, set this parameter to a value greater than or equal to
parameter 302-FMAX.
Note: if you set this parameter to a value greater than 400 Hz, be sure to also set
parameter 801-PRGNO to data value 4; otherwise, the drive may not attain the
desired frequency.
Page 42
1351E-0703
Default: 0
Range: 0 to 7
Parameter 401-RSEL, the Ramp Selector parameter, selects the acceleration and
deceleration ramps utilized by the drive, and also whether stops are accomplished
by ramping to zero speed or are by coasting. The following data values may be
assigned to this parameter:
Data Value
Type of Stop
Ramp Configured by
0
1
Ramp-to-stop
Ramp-to-stop
Ramp-to-stop
Ramp-to-stop
4
5
6
7
Coast-to-stop
Coast-to-stop
Coast-to-stop
Coast-to-stop
402-ACC1
Default: 3.0 s
Default: 3.0 s
Default: 1.0 s
1351E-0703
Page 43
Default: 1.0 s
Default: 1.0 s
Default: 0.2 s
0s
0.1 to 20.0 s
DC braking is disabled.
Timed DC injection braking is selected. DC current will be
applied for the configured amount of time.
Continuous DC injection braking is selected. DC current will be
applied continuously.
20.1 s
Page 44
1351E-0703
Range: 0 to 15%
CAUTION
MOTOR OVERHEATING
Do not use DC injection braking as a holding brake or excessive motor
heating may result.
Failure to observe this instruction can result in equipment damage.
ATTENTION
SURCHAUFFE DU MOTEUR
Nutilisez pas le fraingres CC comme frein de maintien car cela peut
entraner une surchauffe excessive du moteur.
Si cette directive nest pas respecte, cela peut entraner des
dommages matriels.
411-DCACT
Default: 3
Range: 0 to 3
1351E-0703
Page 45
Default: 1
Range: 0 to 2
413-EDBDC
DB Configuration
A dynamic brake is not utilized.
The internal dynamic brake is utilized.
An external dynamic brake is utilized. If this value is selected,
parameter 413-EDBDC becomes available so you may enter
the maximum duty cycle of the external dynamic brake.
Default: Varies
Default: 0
Range: 0 to 6
1
2
3
4
5
6
Page 46
1351E-0703
Fixed Boost
100%
100%
Standard
Linear
501-VSEL = 0
BOOST
0%
501-VSEL = 1
BOOST
0%
FKNEE
100%
Pumps
Mixed
LIN/QUAD
FKNEE
100%
501-VSEL = 2
BOOST
0%
501-VSEL = 3
BOOST
0%
FKNEE
100%
FKNEE
100%
Fans
Quadratic
501-VSEL = 5
501-VSEL = 4
BOOST
0%
BOOST
0%
FKNEE
FKNEE
509-MVOLT
513-VHZ2V
515-VHZ3V
503-FKNEE
515-VHZ3F
512-VHZ2F
510-VHZ1F
511-VHZ1V
502-BOOST
f
1351E-0703
Page 47
Range: 0 to 25%
Parameter 502-BOOST, the Torque Boost parameter, increases the motor voltage
at low speed to increase the starting torque of the motor. The amount of boost
decreases linearly with increasing speed.
Parameter 501-VSEL determines whether the amount of boost configured in this
parameter is always applied or serves as the maximum value for the automatic
determination of boost by the drive.
CAUTION
MOTOR OVERHEATING
Too much boost may cause excessive motor currents and motor
overheating. Use only as much boost as is necessary to start the motor.
Auto-boost may be selected at parameter 501-VSEL to provide optimum
value of boost to suit the load automatically.
Failure to observe this instruction can result in equipment damage.
ATTENTION
SURCHAUFFE DU MOTEUR
Une amplification de puissance excessive peut entraner des surintensits
de courant et faire la surchauffe du moteur. Nutilisez que le niveau
damplification ncssaire pour dmarrer le moteur. Loption Auto-Boost
peut tre slectione au paramtre 501-VSEL pour fournir une valeur
damplification optimale pour accommoder automatiquement la charge.
Si cette directive nest pas respecte, cela peut entraner des
dommages matriels.
503-FKNEE
Default: 60 Hz
Range: 30 to 1000 Hz
Parameter 503-FKNEE, the V/Hz Knee Frequency parameter, sets the point on the
frequency scale of the V/Hz curve at which the output is at full line voltage. Normally,
this is set at the base frequency of the motor, but it may be increased to enlarge the
constant torque range on special motors. Setting this parameter to a higher value
can reduce motor losses at low frequencies.
Page 48
1351E-0703
Default: 1 Hz (2 Hz band)
Default: 0.0 Hz
Range: 15 to 85%
If the drive is used to control a motor that is significantly smaller than the drive rating,
the motor may draw excessive current in an unloaded condition. This will be evident
by a value for parameter 105-LOAD that is high when the motor is unloaded, and
reduces when a load is applied.
If this occurs, adjust parameter 508-MNLP, the Motor No-load Percentage
parameter, in small increments to a lower percentage until parameter 105-LOAD
reads 3045% in an unloaded condition.
509-MVOLT
Parameter 509-MVOLT, the Rated Motor Voltage parameter, configures the rated
motor voltage. This is the amount of voltage delivered to the motor terminals at the
setting of 503-FKNEE. 230 Vac models may be set to a value between 100 and 240
Vac, and 460 Vac models may be set to a value between 100 and 480 Vac.
1351E-0703
Page 49
Default: 0 Hz
Default: 0 Vac
Default: 0 Hz
Default: 0 Vac
Default: 0 Hz
Default: 0 Vac
Range: 0 to 1000 Hz
Range: 0 to 575 Vac
Range: 0 to 1000 Hz
Range: 0 to 575 Vac
Range: 0 to 1000 Hz
Range: 0 to 575 Vac
Note that by default these parameters are hidden, and the standard V/Hz curve is
utilized (see Figure 14 on page 47). To create a custom V/Hz curve and make these
parameters available, set parameter 501-VSEL to data value 6 and parameter
801-PRGNO to data value 160 (see page 56 for more information). (Also note that
if parameter 801-PRGNO is set to data value 160 a second time, the parameters will
again become inaccessible.)
If desired, the V/Hz curve may be customized by setting three points through which
the curve will pass. Each point is a [frequency, voltage] coordinate. Parameters
510-VHZ1F and 511-VHZ1V set the first coordinate; parameters 512-VHZ2F and
513-VHZ2V set the second coordinate; and parameters 514-VHZ3F and
515-VHZ3V set the third and final coordinate. Figure 15 on page 47 illustrates how
these parameters define a custom V/Hz curve.
While it is possible to define a V/Hz curve with only two points, the use of all three
points is recommended in order to obtain optimum performance.
601-LTLF
602-LTLR
Default: 150%
Range: 30 to 150%
Default: 80%
Range: 30 to 110%
Page 50
1351E-0703
Default: 0.0%
606-STAB
Default: 1
x 100
Range: 0 to 4
Lightly loaded motors may oscillate and become unstable due to electromechanical
relationships in the motor. This may be more prevalent whe the capacity of the EF1
Microdrive is larger than the motor. This parameter is used to stabilize motor current
under these conditions. The values that may be assigned to this parameter range
from 0 (no current stability adjustment) to 4 (maximum stability adjustment).
1351E-0703
Page 51
Default: 100%
Default: 0
Range: 0 to 100%
Range: 0 to 7
x 100
Value of 003-IRAT
Note: set this parameter to zero to disable the timed electronic trip function.
For parameter 610-TOLC, set it to one of the following data values to configure the
desired overload characteristic:
Data
Values
Tripping
Characteristic[1]
[2]
0
1
2
3
4
5
6
7
Normal
Medium[2]
Fast[2]
Shear pin[3]
Normal[2]
Medium[2]
Fast[2]
Shear pin[3]
Time Scale
in Figure 16
Motor Type
C
B
A
C
B
A
Standard induction
Standard induction
Standard induction
Standard induction
Inverter duty
Inverter duty
Inverter duty
Inverter duty
Notes
1. Data values 03 have reduced thresholds below 40 Hz; values 47 follow the 40 Hz curve
at any speed.
2. Trip time at 150% of 607-TOL setting is 60 s for Normal, 30 s for Medium, and 6 s for Fast.
3. Trip time at 110% of 607-TOL setting is instantaneous for shear pin effect.
36
180 360
30
150 300
24
120 240
18
90 180
12
60 120
30
60
20 >40 Hz
100%
50%
Percent Load
150%
Page 52
1351E-0703
Range: 0 to 8
Range: 0.1 to 60.0 s
You may configure the drive to attempt to re-start a specified number of times after
certain faults occur. Section 7, starting on page 67, lists all faults and notes which
ones may be reset automatically.
The number of attempts at re-starting is set with parameter 608-NRST (a value of 0
prevents the drive from attempting a re-start). The time duration that must elapse
between re-start attempts is set with parameter 609-DRST (the type of start to be
attempted is set with parameter 802-START; see page 57).
If the number of attempted re-starts is exceeded, the drive will trip with fault F90 and
stop operating. Resetting the fault can result in instant starting. (See page 69
for more information on fault F90).
Note that for 2-wire operation, the FWD or REV terminal must still be active for the
drive to attempt a re-start.
Also note that the counter for attempted re-starts will not reset to zero until ten
minutes after a successful re-start.
WARNING
UNINTENDED EQUIPMENT ACTION
Ensure that automatic re-starting will not cause injury to personnel or
damage to equipment.
Failure to observe this instruction can result in serious injury or
equipment damage.
AVERTISSEMENT
ACTIONNEMENT INVOLONTAIRE DE LAPPAREIL
Assurez-vous quun redmarrage automatique nentranera ni des
blessures au personnel ni des dommages matriels.
Si cette directive nest pas respecte, cela peut entraner des
blessures graves ou des dommages matriels.
1351E-0703
Page 53
Default: IRAT
This parameter should only be adjusted by advanced users. It is used for tuning
the torque control loop.
614-RGNSTOP
Default: 1.0 s
This parameter sets the limit to the amount of time that the drive may continue to run
in regenerative current limit mode after a Stop command is issued. If the configured
time duration expires and the drive is not at zero speed, fault F91 is generated and
the drive coasts to a stop. See page 69 for information about fault F91.
615-RSTATOR
Range:1 to 15
Note: Adjustment of this parameter can cause the motor to become unstable.
This parameter represents the motor line-to-line stator resistance, and should only
be modified by advanced users.
701-METER
709-MET2
Default: 1
Default: 3
Range: 0 to 16
These parameters select the analog output signal sent from terminal AQ1 and AQ2,
respectively. The default full-scale setting is 010 Vdc or 020 mAdc, but this may
be changed by using parameters 702-M1OFF and 703-M1SPN (for AQ1) or
parameters 710-M2OFF and 711-M2SPN (for AQ2).
The following data values may be assigned to these parameters:
Data Value
0
1
2
3
4
5
6
10 16
702-M1OFF
710-M2OFF
Range: 0 to 100%
Range: 0 to 100%
Page 54
1351E-0703
Default = 100%
Default = 100%
Range: 0 to 200%
Range: 0 to 200%
Default: 2
Default: 6
Range: 0 to 11
These parameters configure what condition causes relay R1 and R2 to activate. The
following data values may be assigned to these parameters:
Data Value
0
1
2
3
4
5
6
7
8
9
10
11
1351E-0703
Page 55
Default: 0
Range: 0 to 255
150
160
Page 56
1351E-0703
Default: 0
Range: 0, 1, 4, 5, 8, 9
Parameter 802-START, the Start Options parameter, configures the type of start to
be performed. It also determines whether the STOP key on the keypad functions as
an emergency stop when the terminal strip is the active control source and whether
the drive will trip if Modbus serial communication is lost. See page 31 for special
display indications used with this parameter.
The following data values may be assigned to this parameter:
Data Value
0
1
45
89
1351E-0703
Page 57
Default: 2
Range: 0 to 5
Parameter 803-PWM, the PWM Carrier Frequency parameter, sets the carrier
frequency of the Pulse-Width Modulation (PWM) waveform supplied to the motor.
Low carrier frequencies provide better low-end torque, but produce some audible
noise from the motor. Higher carrier frequencies produce less audible noise, but
cause more heating in the drive and motor.
The EF1 Microdrive is rated to produce continuous full-load current at rated
temperatures when 803-PWM is set to the default value of 4 kHz. Data value 0
(Autoselect) automatically selects the highest carrier frequency possible without
overheating the drive.
The following data values may be assigned to this parameter:
Data Value
0
1
2
3
4
5
Notes
1. In Autoselect, the drive runs at 16 kHz and then automatically shifts to 8 kHz in the event of
low input voltage, if the derating is exceeded, or if the drives temperature exceeds
70 C (158 F). If the temperature continues to climb and exceeds 85 C (185 F), the carrier
frequency shifts to 4 kHz. If the temperature drops below the indicated thresholds, the former
carrier frequencies are restored.
2. The 12 and 16 kHz levels automatically shift to 6 and 8 kHz, respectively, and then to 4 kHz
if derating is exceeded.
Page 58
1351E-0703
Default: 0
Range: 0 to 3000
Parameter 804-DISP, the Display Option Setting parameter, defines the information
to be displayed on the keypad during Run operation. The following data values may
be assigned to this parameter:
Data Value
0
1
2
3
4 3000
807-ACODE
Range: 1 to 999
Entering a number between 1 and 999 provides controlled access to all parameters.
After an access code is set with this parameter, the initial display will be the same
as shown in Figure 11 on page 31 when Program mode is accessed.
However, to continue, you must enter the value of parameter 807-ACODE. Once the
correct security code is entered, the display will return to the normal Program mode
display. From the last keystroke, you now have ten minutes in which to perform
programming tasks unless power is lost or interrupted. After ten minutes expire, you
must re-enter the security code.
901-PUPD
Default: 1
Range: 0 or 1
1351E-0703
Type of Logic
Pull-down.
Pull-up.
Page 59
Default: 1
Default: 3
Default: 4
Default: 5
Default: 7
Range: 0 to 18
Range: 0 to 17
Range: 0 to 17
Range: 0 to 17
Range: 0 to 20
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Notes
1. If a 2-wire control scheme is utilized, digital input D2 is not automatically configured and may
be assigned any function. However, if 3-wire control is utilized, D2 is automatically
configured as the Reverse input (although, if desired, D2 may be set to another function).
2. See data codes 6 / 7 or 8 / 9 of parameter 201-MODE on page 38 for further information.
3. See data codes 12-15 of parameter 204-FSEL on page 39 for further information.
Page 60
1351E-0703
Read-Only
Read-Only
Range: 0 to 1000 Hz
Default: 0
Range: 0 to 1000 Hz
1351E-0703
Page 61
Read-only
Read-only
Read-only
Default: 0
Default: 0
Default: 0
Default: 0
Range: 0 to 255
Range: 0 to 255
Range: 0 to 255
Range: 0 to 255
Range: 0 to 255
Range: 0 to 255
Range: 0 to 15
==============TYPE OF PI CONTROL==============
Loop Type
Rate
Feed-Forward? Enable by DI?
Direct-acting
Direct-acting
Reverse-acting
Reverse-acting
Direct-acting
Direct-acting
Reverse-acting
Reverse-acting
Direct-acting
Direct-acting
Reverse-acting
Reverse-acting
Direct-acting
Direct-acting
Reverse-acting
Reverse-acting
Slow
Fast
Slow
Fast
Slow
Fast
Slow
Fast
Slow
Fast
Slow
Fast
Slow
Fast
Slow
Fast
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
No
No
No
No
No
No
No
Yes
Yes
Yes
Yes
No
No
No
No
Yes
Yes
Yes
Yes
Page 62
1351E-0703
Default: 0
Range: 0 to 1
Type of Protocol
RTU.
ASCII.
Default: 3
Range: 0 to 4
Range: 0 to 6
Parameter 952-MBPAR, the Modbus Parity parameter, configures the parity for
Modbus communication. The following data values may be assigned to this
parameter:
Data Value
0
1
2
3
4
5
6
953-MBDROP
Type of Parity
No parity, 8 data bits, 1 stop bit.
RTU mode: No parity, 8 data bits, 2 stop bits.
RTU mode: Even parity, 8 data bits, 1 stop bit.
RTU mode: Odd parity, 8 data bits, 1 stop bit.
ASCII mode: No parity, 7 data bits, 2 stop bits.
ASCII mode: Even parity, 7 data bits, 1 stop bit.
ASCII mode: Odd parity, 7 data bits, 1 stop bit.
Default: 1
Range: 1 to 247
Parameter 953-MBDROP, the Modbus Drop Number parameter, stores the address
(drop number) of the drive.
954-MBTO
Default: 1.0 s
Parameter 954-MBTO, the Watchdog Timer parameter, configures the length of time
in which the drive must receive a valid Modbus telegram. (Valid telegrams need not
be addressed to a specific drive.) If a valid telegram is not received in the configured
amount of time, then fault F72 will occur and the drive will coast to a stop. See page
69 for more information on this fault
1351E-0703
Page 63
Read-Only
Range: 0 to 65535
Serial communication may be used to read parameter 960-STAT1 (the Status Word
1 parameter) to gather status information about the drive. The bits of the word
represented by this parameter provide the following information:
+0
15 14 13 12 11 10
+1
7
Bit
Bit
8
9
10
11
12
13
14
15
0
1
2
3
4
5
6
7
961-STAT2
Read-Only
Range: 0 to 65535
Serial communication may be used to read parameter 961-STAT2 (the Status Word
2 parameter) to gather status information about the drive. The bits of the word
represented by this parameter provide the following information:
+0
15 14 13 12 11 10
Bit
8
9
10
11
12
13
14
15
Page 64
+1
7
Bit
0
1
2
3
4
5
6
7
1351E-0703
Default: 0000
Range: 0 to 65535
Modbus Write commands may be used to control the drive via the serial link by
setting the bits of parameter 962-CNTL1 (the Control Word 1 parameter)
appropriately. The bits of the word represented by this parameter perform the
following actions:
+0
15 14 13 12 11 10
Bit
8
9
10
11
12
13
14
15
963-FEXT1
964-FEXT2
+1
7
Bit
0
1
2
3
4
5
6
7
Default: 0 Hz
Range: 0 to 1000 Hz
These parameters store two frequency values, each of which may be selected to be
the active speed reference when the frequency is set via the serial link. If Bit 4 of
parameter 962-CNTL1 is set to 0, the value of parameter 963-FEXT1 is the active
speed reference; if Bit 4 is set to 1, the active speed reference is the value of
parameter 964-FEXT2.
1351E-0703
Page 65
NOTES
Page 66
1351E-0703
Section 7: Troubleshooting
Table 14 shows the fault codes that may be displayed, along with
suggestions for recovering from the fault condition.
Table 14: EF1 Microdrive Fault Codes
Code
F1
Description
Intra-processor communication
fault.
F2
F10
F11
F12
Keypad error.
F13
F14
F15
Programming error.
F16
Programming error.
F17
F18
Programming error.
F19
Module ID problem.
F25[1]
F26[1]
F27[1]
F30
F35[1]
F40[1]
1351C-0303
Page 67
Section 7: Troubleshooting
Table 14: EF1 Microdrive Fault Codes
Code
F45[1]
Description
Dynamic braking overload fault.
F50
F51
F60
F61
F62
F65[1]
F66[1]
Overcurrent fault.
F67[1]
F68[1]
F69[1]
Overcurrent fault.
F70
Page 68
1351C-0303
Section 7: Troubleshooting
Table 14: EF1 Microdrive Fault Codes
Code
F71
Description
Motor PTC (external) fault.
F72
F80
F81
F82
F90
F91
1351C-0303
Page 69
Section 7: Troubleshooting
NOTES
Page 70
1351C-0303
Binary Value
15
11
7
3
14
10
6
2
13
9
5
1
12
8
4
0
1351C-0303
Page 71
NOTES
Page 72
1351C-0303
Introduction
The EF1 Microdrive has a built-in PI (Proportional-Integral) Controller
that makes it possible to control a process by adjusting motor speed
using a reference input and a feedback input. When the drive is
configured to operate with feedback from a transducer, the EF1
Microdrive essentially ceases to be a frequency controller and instead
becomes a process controller.
Several EF1 parameters are specifically designed for PI control. These
include:
801-PRGNO
911-FCORR
915-KP
916-KI
917-KIN
918-PICFG
The function performed by each of these parameters is described in the
following section. Figure 17 on page 74 provides a flowchart of PI
control and shows the interaction of these parameters.
B.2
1351C-0303
Page 73
B: Fundamentals of PI Control
Page 74
1351C-0303
B: Fundamentals of PI Control
B.2.3 Parameter 915-KP
Parameter 916-KI is the integral feedback gain for the process control
loop. This parameter determines the short-term effects of a change in
the feedback signal.
Generally, when configuring this parameter, you must observe the
drives response to an incremental change in the feedback input over a
certain length of time, and then decide if this response is acceptable.
For example, if the feedback input changed 1 V (or 1 mA) for 5 seconds,
what is the drives response? Is it acceptable? Would you prefer to have
the drive ignore a change over such a short time period, but still react
to longer time durations (say, 8 to 10 seconds)? (If so, decreasing the
integral gain by reducing the value for parameter 916-KI would have
that effect.)
B.2.5 Parameter 917-KIN
1351C-0303
Page 75
B: Fundamentals of PI Control
B.2.6 Parameter 918-PICFG
Page 76
1351C-0303
B: Fundamentals of PI Control
1351C-0303
Page 77
B: Fundamentals of PI Control
Once the preparations for tuning are complete, enable PI control via the
digital input and set the switch to open loop. Then operate the drive,
utilizing any necessary instrumentation (for example, pressure gauges,
meters, etc.) to characterize the range of the signal supplied from the
transducer (for example, at 3 PSI, the transducer provides 1 V). This will
aid in better understanding the operation of the system and make
calibration easier.
Select a mid-range operating point for the system and inject a signal
close to that which the transducer would provide at that point. Vary the
signal by the value determined by the set-up technician and determine
whether the proportional response of the system is appropriate. If the
questions posed in the previous section are answered correctly and
your initial assumptions prove correct, a combination of input scaling
and proportional gain should make the performance match the system.
Next, examine the transient or short-term effects that are common on all
real-world systems. Use the calibrator to change the feedback signal by
some value for a measured interval, with the value and duration
approximating the real system.
For example, say 1 V for 5 seconds was selected. By monitoring
parameter 912-ERROR2, the effect of the feedback signal may be
observed. The value of this parameter should increase and then settle
back to zero, or perhaps go below zero (negative). The value of the
parameter may go positive and negative a number of times as a
response to repeated 5 second transients. Tune parameter 916-KI to
optimize this effect to suit the circumstances.
Finally, put the transducer into the circuit and review the results. The
results will likely show that the value of parameter 916-KI needs to be
modified to complete the implementation. Minor adjustment of the
other PI control parameters may also be necessary.
Once the process control loop is optimally functioning, if you changed
the value of parameter 918-PICFG for tuning, restore it to its original
value.
If you need further assistance or advice, please contact TB Woods.
Page 78
1351C-0303
EF1 Series
Model Number:
EN61800-3
Adjustable speed electrical
power drive systems Part 3:
EMC product standard
including specific test methods
The products referenced above are for the use of control of the speed of
AC motors.
For application information, consult the following document from
TB Woods: Form 1351.
The use in residential and commercial premises (Class B) requires an
optional WLF series filter.
Via internal mechanisms and Quality Control, it is verified that these
products conform to the requirements of the Directive and applicable
standards.
Chambersburg, PA, USA 1 May 2002
Rick Kirkpatrick
Director of Marketing,
Electronics Division
1351C-0303
Page 79
Page 80
1351C-0303