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Competency Training and Certification Program in Electric Power System Engineering

Distribution System Planning and


Distribution Utility CAPEX Planning
Economic Sizing of
Distribution Lines

U. P. NATIONAL ENGINEERING CENTER


NATIONAL ELECTRIFICATION ADMINISTRATION

Economic Sizing of Distribution Lines

Introduction
HOW would you solve the ff. scenario?
A 100-kW load at 0.9 lag PF is 5 km away
from the substation. A dedicated primary
feeder is to be constructed to serve this load.
What

size of wire should be specified?

What

size of distribution transformer?

U. P. National Engineering Center


National Electrification Administration

Competency Training & Certification Program in


Electric Power System Engineering

Economic Sizing of Distribution Lines

Power Distribution Function


Distribution

Function:

Move power from point A to point B.


Consequences

Power is delivered to end-users.


Voltage drop occurs (if PF is lag).
Initial costs are incurred to set up the system.
Continuing costs (O&M, etc.) are incurred.
Electrical losses occur. Losses costs are incurred.
U. P. National Engineering Center
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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

Basic Ideas

Lines and transformers are the basic elements of a


distribution system.

Voltage is both a performance criteria and a resource


to be used well.
Voltage drop should not be minimized to zero; voltage should be
managed to be within prescribed criteria.

In a well-designed distribution system, the sizes of


lines and transformer will be proportional to loading.

Economic sizing of lines and transformers must


account for all costs:
Initial costs and the continuing costs over its lifetime
U. P. National Engineering Center
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Competency Training & Certification Program in


Electric Power System Engineering

Economic Sizing of Distribution Lines

Economic Sizing of Distribution Lines


OUTLINE
1. Load Reach
2. Line Types, Performance, and Economy
3. Distribution Line Cost Function
4. Economic Loading Ranges of Distribution Lines
5. Economic Line Sizing

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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

Load Reach

Definition of Load Reach

Thermal, Emergency, & Economic Load Reach

Effects of Voltage on Load Reach

Load Reach of a Conductor Set

Load Reach as a Planning Criteria

Load Reach Calculations

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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

Load Reach
Length = ?

S/S

[ zabc ]

[VABC] = 1.0 p.u.

Load
[Vabc] 0.9 p.u.

If

[zabc] is the impedance per km of line, how


far away from the source can the load in kW
be such that the load voltage is within limits?
U. P. National Engineering Center
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Electric Power System Engineering

Economic Sizing of Distribution Lines

Load Reach
Load

Reach: the source-to-load distance that


a feeder system can move power before
encountering the applicable voltage drop limit
Measured in units of distance (km or mi).
Measured as the feeder runs
Straight point distances may have to be divided by 2.

Load Reach =

% VD criteria
% VD
(at specified loading)
km

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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

Thermal, Emergency, & Economic


Load Reach
Thermal

Load Reach

The load reach if the feeder system is loaded at its


thermal limits (i.e., at its ampacity limits).

% VD criteria
Load Reach =
% VD
(at thermalload)
km

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10

Thermal, Emergency, & Economic


Load Reach
Emergency

Load Reach

The load reach if the feeder system is loaded at the


emergency loading, or if the voltage drop criteria is
relaxed due to the emergency condition.
Useful if we differentiate the voltage drop criteria
during normal and emergency conditions.

% VD criteria (during emergency)


Load Reach =
% VD
(at emergency load)
km
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Economic Sizing of Distribution Lines

11

Thermal, Emergency, & Economic


Load Reach
Economic

Load Reach

The load reach if the feeder system is loaded at the


maximum load within their economic loading range.

Load Reach =

% VD criteria
% VD
(at maximum economic load)
km

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Economic Sizing of Distribution Lines

12

Effect of Voltage on Load Reach


Load Reach is affected by Distribution Voltage.
Doubling

the voltage doubles the load reach.

Load current is halved, which effectively halves the voltage


drop (assuming similar impedance), and doubles the
distance before the voltage drop limit is reached.
High

voltage, however, has higher fixed costs.

In terms of pole, crossarm, insulators, switchgears, etc.


Use

the appropriate distribution voltage.

In some cases, the voltage has already been chosen.


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13

Load Reach of a Conductor Set


Both the economic and thermal load reach in
a conductor set tend to be a constant.

Willis, 2004.

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Willis, 2004.

Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

14

Load Reach of a Conductor Set


Both the economic and thermal load reach in
a conductor set tend to be a constant.
Exception

1: Largest conductor

Used for backbone segments and feeder getaways.


Should be able to carry maximum possible load.
Possible

Exception 2: Smallest conductor

Used for the last-mile connection to customers.


Applicable at the secondary distribution level or for
primary distribution with light load density.
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Economic Sizing of Distribution Lines

15

Load Reach as a Planning Criteria


Load

reach suitable for a planning criteria.

A single number with a single unit (distance).


Substation

spacing cannot be more than


twice the conductor set load reach.
If load reach is not fully used, DU pays more but gets
less (unused load reach).

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Economic Sizing of Distribution Lines

16

Load Reach as a Planning Criteria

Under contingency conditions, some paths may


have to be reinforced.
Use bigger conductor for backbone segments and contingency
paths (feeder tie-line paths).
From reliability viewpoint and not load reach, voltage, or losses.

Willis, 2004.

U. P. National Engineering Center


National Electrification Administration

Voltage profile of a feeder for pathways


from substation to points A and B.
Voltage profile to A shows gradually
decreasing voltage drop per mile due
to reinforced trunk (oversized over
normal need). Voltage profile to B
shows constant voltage drop per mile.
Competency Training & Certification Program in
Electric Power System Engineering

Economic Sizing of Distribution Lines

17

Load Reach as a Planning Criteria


Voltage

drop is a measure of performance.

Voltage criteria at customer connection point: nominal


system voltage 0.10 pu.
Voltage

drop is a resource to be used well.

Voltage drop allows current (and power) to flow.


Expensive to minimize voltage drop and still be able to
deliver power.
Once the voltage drop is within limits, other factors
(reliability or technical losses costs) should be considered
to justify decreasing voltage drop further.
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Economic Sizing of Distribution Lines

18

Load Reach Calculations


VD z
I
z
z
a
ab
ac

aa
a
VDb = z ab zbb zbc I b

VDc z ac zbc zcc I c


z aa I a + z ab I b + z ac I c ,

per km
VDmax = Max z ab I a + zbb I b + zbc I c ,

z ac I a + zbc I b + zcc I c z in / km
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Economic Sizing of Distribution Lines

19

Load Reach Calculations


If

currents are balanced:


z aa 10 + z ab 1 120 + z ac 1 + 120 ,

per km
VDmax = I Max z ab 10 + zbb 1 120 + zbc 1 + 120 ,

z ac 10 + zbc 1 120 + zcc 1 + 120


%VD criteria
Load Reach =
per km
VDmax
U. P. National Engineering Center
National Electrification Administration

Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

20

Load Reach Calculations


For

thermal load reach, use I = ampacity.

For

economic load reach, use I = maximum


economic load of the line.

For

voltage drop criteria, use 0.10 pu total for


primary and secondary lines.
Example 1: 0.1 pu drop for the primary, but need to
manage the DT taps for secondary
Example 2: 0.075 pu drop for the primary and 0.025 pu
drop for the secondary

U. P. National Engineering Center


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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

21

Line Types, Performance, & Economy

Physical Suitability

Capacity

Voltage
Line R/X Ratio and Conductor Size
Managing Voltage Drop

Reliability

Costs

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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

22

Line Performance & Economy


Five Attributes of Line Types to be Optimized:
Physical

Suitability

Capacity
Voltage

Drop

Reliability
Cost

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Economic Sizing of Distribution Lines

23

Physical Suitability
Basic

Line Type Options

Construction: Overhead or Underground


Pole Type: Wood, Concrete, or Steel
Conductor Type: Copper, ACSR, AAC, or AAAC
Number of Phases: One-, Two- (Vee-), or Three-Phase
Vee-phase lines use same structure as three-phase lines
Should be treated as Engineering Design decision

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Economic Sizing of Distribution Lines

24

Physical Suitability
Construction

Type

OH: low cost, low reliability, exposure to elements


UG: high cost, high reliability, aesthetics
Some areas require UG construction for distribution lines.

Pole

Type (for OH Construction)

Wood pole: low cost, low strength


Concrete pole: medium cost, medium strength
Steel pole: high cost, high strength
Consider for areas with high rate of vehicle accidents
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25

Physical Suitability
Conductor

Type

ACSR for strength and structural flexibility


Less prone to parting and falling during storms

AAC (or AAAC) for coastal areas


ACSR is bimetallic (easily corrodes) while AAC is
monometallic (no bimetallic corrosion)

Number

of Phases

One-phase: nearer to (single-phase) loads


Three-phase: backbone
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Physical Suitability
Engineering Design: While there are a variety
of designs to choose for a variety of
situations, this is of little interest to Planning.
Planners are more interested in Line
Capacity and Cost.
THESE: What size and at what price?
NOT THESE: What configuration (C1, C2, and so on)?
How many cross-arms?

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Economic Sizing of Distribution Lines

27

Capacity
Thermal

Capacity Limits

Refers to line ampacities


Affected by ambient temperatures
Normal and contingency/emergency limits

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Voltage Drop
Should

be within prescribed limits

PDC: nominal voltage 0.10 p.u. at the customer


connection point
Should eventually target 0.05 p.u. VD limit so that
0.10 p.u VD becomes the emergency voltage limit
criteria
DT

taps affect the voltage drop criteria.

U. P. National Engineering Center


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Economic Sizing of Distribution Lines

29

Voltage Drop
Line

model

Carsons equations or approximations of these


A
B
C

Unbalanced
Three-Phase
System

Yaa
Yba
Yca

Yab
Ybb
Ycb

Yac
Ybc
Ycc

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Zaa

Zab

Zac

Zba

Zbb

Zbc

Zca

Zcb

Zcc

a
b
c
Yaa

Ya
b

Yb

Yb

Yca

Ycb

Yac
Ybc
Ycc

Competency Training & Certification Program in


Electric Power System Engineering

Economic Sizing of Distribution Lines

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Line R/X Ratio


R

and X are proportional to distance.

We will look at R and X in ohms/km (ohms/mile).


R

and X are a function of conductor size


and spacing.
Conductor size has a dominant effect on R. Doubling
the size halves R.
Conductor spacing has a dominant effect on X. In
general, increasing spacing increases X.

U. P. National Engineering Center


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Economic Sizing of Distribution Lines

31

Line R/X Ratio


Size

Ampacity

R (/mi)

X (/mi)

Z (/mi)

R/X

#2 AWG

180 A

1.690

0.665

1.82

2.54

4/0 AWG

340 A

0.592

0.581

0.83

1.02

477 MCM

670 A

0.216

0.430

0.48

0.50

1510 MCM

1340 A

0.072

0.362

0.37

0.20

Analysis of R/X ratios at 12.47 kV: Each row roughly doubles


the ampacity of the one above it. R roughly decreases by 2/3
each time. However, X decreases only by a small amount (13%
to 26%) each time. Z decreases to half each time, except for
the large conductor, where Z decreases only 13%.
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Line R/X Ratio


X

matters on big wires.

Primary distribution and above.


R

matters on small wires.

Secondary distribution and below.


Load

power factor is also important.

Poor PF makes power flow more sensitive to line


impedance, worsening voltage drop for the same kW
load.

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Line R/X Ratio


There

is a limit to when increasing the


conductor size will result in a justifiable
improvement in voltage drop.
In the example, at 1510 MCM, increasing size further
results in very little decrease in impedance because
reactance becomes dominant.
In such cases, increase in distribution voltage (using
transformers) should be considered to decrease the
load current.

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Managing Voltage Drop

Load balancing

Transformer tap setting

Reconfiguration

Closer phase spacing


Usually infeasible or expensive

Shunt and series capacitors

Power electronics

Distributed generation or energy storage


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Reconfiguration

A simple example of network reconfiguration: instead


of increasing the trunk size, reconfiguration may be
cheaper (although here, ability to accommodate load
growth may have been sacrificed in some areas).
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Reliability
UG

lines are more reliable.

Lower exposure to elements and external factors.


ACSR

for strength and flexibility.

Less prone to parting and falling during storms.


AAC

for coastal areas

Less corrosion due to being monometallic.


Steel

poles

Consider for areas with high rate of vehicular accidents.


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Costs
All costs must be considered.
Initial

Acquisition Costs

Installation
R-O-W,

& Construction Costs

O&M, and Taxes Costs

Electrical

Losses Costs

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38

Distribution Line Cost Function

Definition of Terms

Recap of Economic Evaluation with Interest, Inflation


(Escalation) and Load Growth Rates

Fixed Costs of Lines

Variable Costs of Lines (Electrical Losses Cost)

Total Cost Function of Lines

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39

Definition of Terms

Interest Rate (%)


The average annual interest rate expected by the DU over the
economic life of the distribution line

Demand Charge (PhP/kW)


The initial demand charge paid by the DU for G&T

Energy charge (PhP/kWh)


The initial energy charge paid by the DU for G&T

Escalation rates (%) (also, inflation rates)


The average annual rate of increase in charges expected by the
DU over the economic life of the distribution line
May differ for the demand, energy, and other charges (e.g., O&M)
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Definition of Terms
Peak

Demand (kVA)

The expected peak load of the line in its first year.


If initial expected peak load is in kW, a reasonable
value of power factor should be assumed.
Load

Growth Rate (%)

The average rate of load growth over the economic life


of the distribution line

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Electric Power System Engineering

Economic Sizing of Distribution Lines

41

Definition of Terms
Loss

Factor

The ratio of average annual load loss to the load loss


that occurs at the time of peak load:

energy loss due to load losses


LSF =
peak loss due to load losses
May be computed from the load factor
System simulations are required to determine k

LSF = k LDF + 1 k LDF 2


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42

Definition of Terms
Peak

Loss Responsibility Factor

Accounts for the difference in times when system peak


load and peak load on the distribution line occur:

line load at time of system peak


RF =

line
peak
load

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Economic Sizing of Distribution Lines

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Definition of Terms

Initial Cost (PhP)


Includes acquisition cost, transportation cost, taxes and other
costs to prepare the distribution line for service.

Annual O&M Cost (PhP)


The annual fixed cost to operate and maintain the distribution
lines and poles, including taxes and excluding the costs of losses.
May include taxes (in this case, O&M&T).

Economic Life (years)


The expected useful life of the distribution line.
See ERC Resolution No. 43 series of 2006, Annex C for regulators
prescribed values (may differ for distribution lines and poles)
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Economic Sizing of Distribution Lines

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Recap of Economic Evaluation


What

is the PW of an annuity paid over


n periods, considering an interest rate i?
n

PWF =
k =1

(1 + i )

1
1
= 1
i
1
+
i

1+ i n 1
=
n
n

i
1
+
i

Note: i > 0

U. P. National Engineering Center
National Electrification Administration

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Electric Power System Engineering

Economic Sizing of Distribution Lines

45

Recap of Economic Evaluation


What

is the PW of an annuity paid over


n periods, considering an interest rate i
and an escalation rate a?
n

1+ a
1
1+ a
1

PWF =
=

i a 1+ i
k =1 1 + i

Note: (1+i) > (1+a)



U. P. National Engineering Center
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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

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Recap of Economic Evaluation


What

is the PW of an annuity paid over


n periods, considering interest rate i,
escalation rate a, and load growth rate g?

)(

1+ a 1+ g
PWF =
1+ i
k =1

) ( )
( )
) ( )( )

n
2n

1+ a 1+ g
1

1
+
i

=
2
1+ i 1+ a 1+ g

Note: (1+i) > (1+a)(1+g)2



U. P. National Engineering Center
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Economic Sizing of Distribution Lines

47

Recap of Economic Evaluation


Present

Worth Factor (PWF)

Gives the present worth equivalent of paying annuity


(of PhP1.00) over n periods, given interest rate i,
inflation rate a and load growth rate g.
General form is:

) ( )
( )
) ( )( )

n
2n

1+ a 1+ g
1

1
+
i

PWF =
2
1+ i 1+ a 1+ g

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Economic Sizing of Distribution Lines

48

Fixed Costs of Lines


Initial

Acquisition Costs

Costs of poles, wires, peripherals


Installation

Costs

Costs of construction, right-of-way, labor


Continuing

Costs

PW of the Costs of Annual O&M (and taxes)

) (

C fixed = Cacq + Cinst + CO & M PWFO & M


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Variable Costs of Lines


Electrical

Losses Cost

A function of line resistance, load, power factor, loss


factor, and peak loss responsibility factor
Requires present worth analysis.
In general, may be composed of its demand charge and
energy charge components.

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Variable Costs of Lines


Line and load
is...

Three-phase

Two-phase

One-phase

Power
is...

Current is...

S = S3

S
I=
3VLN

S = S2

S
I=
2 VLN

S = S1

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S
I=
1VLN

Current:

S
I=
n VLN
where n is the
no. of phases

Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

51

Reff
Its

easy to see that for a one-phase line (a):


reff = raa 1 r1

We

will show that for a two-phase line (a-b):


reff = (raa + rbb rab) 2 r1

And

for a three-phase line (a-b-c):

reff = (raa + rbb + rcc rab rbc rca) 3 r1


U. P. National Engineering Center
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For

52

a two-phase line:

loss
ab

= I V

= I z ab I ab

z
I
z
aa
ab
a
*
*

= Ia Ib

z
zbb I b
ab

z aa I a + z ab I b

= I a* I b*

z I + z I
bb b
ab a
*
*
= I a z aa I a + z ab I b + I b z ab I a + zbb I b

ab

ab

drop
ab

(
(

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)
)

Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

For

53

a two-phase line:

= I z aa I a + z ab I b + I z ab I a + zbb I b

loss
abc

*
a

*
b

= I a z aa + I I z + I I z + I b zbb
If

loss
abc

*
a b ab

*
a b ab

loads are balanced: I a = I 0

I b = I 120
2

= I z aa + 1120 + 1 120 I z ab + I zbb


= Ia

(z

aa

+ zbb z ab

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Competency Training & Certification Program in


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Complex
loss
abc

loss
abc

Q
If

54

power loss

= I

= I

(r
(x

aa
aa

+ rbb rab

+ xbb xab

line impedance is balanced:


2

= I 2 rs rm I 2 r1
(approximately)
where rs = resistances along the diagonals
loss
abc

rm = resistances on the off-diagonals


r1 = positive-sequence resistance
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Competency Training & Certification Program in


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Economic Sizing of Distribution Lines

For

55

a three-phase line:

loss
abc

= I

abc

= I a*

= I a*

= I

z
aa
*
I c zab

zac

*
b

I b*

I c*

U. P. National Engineering Center


National Electrification Administration

(
(
(

zabc I abc

zab zac I a

zbb zbc I b

zbc zcc I c

zaa I a + zab I b + zac I c

zab I a + zbb I b + zbc I c

zac I a + zbc I b + zcc I c

abc

drop
abc

)
)
)

Competency Training & Certification Program in


Electric Power System Engineering

Economic Sizing of Distribution Lines

For

loss
abc

56

a three-phase line:

(
(
(

)
)
)

zaa I a + zab I b + zac I c

= I a* I b* I c* zab I a + zbb I b + zbc I c

zac I a + zbc I b + zcc I c


= I a* zaa I a + zab I b + zac I c + I b* zab I a + zbb I b + zbc I c

+ I c* zac I a + zbc I b + zcc I c


2

= I a zaa + I b zbb + I c zcc + I a I b* + I a* I b zab

+ I b I c* + I b* I c zbc + I a I c* + I a* I c zac
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If

currents are balanced:

I a = I 0

(I I

*
a b

57

loss
abc

I b = I 120

) (

) (

I c = I + 120

+I I = I I +I I = I I +I I = I
*
a b

*
b c

*
b c

*
a c

*
a c

= I a zaa + I b zbb + I c zcc + I I + I I zab

*
a b

*
a b

+ I I + I I zbc + I I + I I zac
= I

(z

aa

*
b c

*
b c

*
a c

+ zbb + zcc zab zbc zac

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a c

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Complex
loss
abc

loss
abc

Q
If

= I

= I

58

power loss

(r
(x

aa
aa

+ rbb + rcc rab rbc rac

+ xbb + xcc xab xbc xac

line impedance is balanced:


2

= I 3 rs rm = I 3 r1
where rs = resistances along the diagonals
loss
abc

rm = resistances on the off-diagonals


r1 = positive-sequence resistance
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Peak Losses
I2R

losses during peak condition:

peak
Plosses

2
S peak
S peak
=
reff = 2 2 reff
n VLN
n VLN

( )

where reff = effective line resistance per km


reff = n
peak
Plosses
=

( r r ) = n r
s

2
peak

n V

2
LN

Ppeak
r1
r1 =

2
PF n VLN

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Energy Charge Component


2

Cenergy

8760 hrs yr kW peak


r1
=

LSF

PWF

EC
EC
2
1000 W kW PF n kVLN

where

Cenergy = energy charge component (PhP/km)


CEC = energy charge (PhP/kWh)
LSF = loss factor
PWFEC = present worth factor
kWpeak = peak demand of the line in its first year (kW)
PF = power factor of the load
r1 = effective resistance of the line (ohms/km)
n = number of phases present
kVLN = line-to-neutral voltage (kV)

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Demand Charge Component


2

Cdemand

r1
1 kW kW peak
=
RF C DC PWFDC

W
2
1000
PF n kVLN

where

Cdemand = demand charge component (PhP/km)


CDC = demand charge (PhP/kW)
RF = peak loss responsibility factor
PWFDC = present worth factor for demand charges
kWpeak = peak demand of the line in its first year (kW)
PF = power factor of the load
r1 = effective resistance of the line (ohms/km)
n = number of phases present
kVLN = line-to-neutral voltage (kV)

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Variable Costs of Lines


Cvariable = Cenergy + Cdemand
Cvariable

kW 2

r1
1 kW
peak
=

W
2
PF n kV
1000
LN

8760 hrs yr LSF C EC PWFEC + RF C DC PWFDC

where

) (

Cvariable = variable cost in PhP/km

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Total Cost Function of Lines


Putting

it all together, cost in PhP/km is:

Ctotal = C fixed + Cvariable

) (

Ctotal = Cacq + Cinst + CO & M PWFO & M +


kW 2
r1
1 kW
peak

W
PF n kV 2
1000
LN

8760 hrs yr LSF C EC PWFEC

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) + ( RF C

DC

PWFDC

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Total Cost Function of Lines


Putting

it all together, cost in PhP/km is:

2
Ctotal = k1 + k2 kW peak

) (

k1 = Cacq + Cinst + CO & M PWFO & M

r1
1
1 kW

k2 =

W
2

1000
PF n kVLN
8760 hrs yr LSF C EC PWFEC + RF C DC PWFDC

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Total Cost Function of Lines


The

cost function
for a three-phase
336-MCM line.
Fixed cost at 0 MW
Ends at thermal load

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Economic Loading Range of


Distribution Lines

Economic Loading Ranges of Distribution Lines


Economic Line-Sizing Guidelines
Redundant Line Types

Linearizing the Cost Functions of Lines

Economic Analysis of Uprating Conductors

Effect of Load Growth on Economic Loading Range

Effect of Shorter Evaluation Period on Economic


Loading Range

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Economic Loading Range

If the cost functions


of different lines are
plotted on the one
graph, the economic
loading range of
each line are easily
identified.

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Economic Loading Range


Economic
Line-Sizing
Guidelines

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Economic Loading Range


Redundant

Line Type

The darker curve represents


a line type that will never be
the economical choice.
Remove the line type from
inventory no economic
benefit in having it.

Willis, 2004.

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Economic Loading Range

When to use a
single-phase line?
vee-phase line?
three-phase line?

What neutral wire


size to use?

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Linearized Cost of Lines

Ctotal = C f + Cv D
where C f = fixed cost, Php/km

Y
Cv =
X

Cv = variable cost coeff.,

Php/ km kW

D = demand in kW
= length in km
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X
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Uprating Conductors
When

to uprate conductors?

Fixed cost of existing conductors


decrease.
Sunk costs
Only continuing costs left
May have increased O&M costs

Fixed cost of uprate increase.


Include changeout costs

Variable costs stay the same.


Cost Functions will have the
same shape.
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Uprating Conductors
The

plot below shows


that the two curves
do not intersect.
It would be better to leave the
smaller conductor even if the
losses costs are very high.
Planners often have to live
with their mistakes.

Willis, 2004.

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Uprating Conductors
The

most economical upgrade is not


always the next larger size.
It may be two or even three sizes bigger.

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Effect of Load Growth

Higher load growth favors bigger conductors.

Lower load growth and conservation favors smaller conductors.

Same fixed costs (same y-intercepts).


0% load growth
5.1 MW

0.5% load growth over 30 years


4.7 MW

0.5% load growth over 30


years; +20% load at year 4
4.0 MW

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Effect of Shorter Evaluation Period

Shorter evaluation periods favor smaller


conductors, but not as dramatic as expected.
Period drops by 67%, but the PW of losses drops by only 32%.
The PW of losses cost are mostly in the first decade.
30-year evaluation period
5.1 MW

10-year evaluation period


5.7 MW

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Economic Line Sizing

Goals of Economic Line-Sizing Guidelines

Adhering to the Economic Line-Sizing Guidelines

Key Aspects of Economic Line Sizing

Economic Line-Sizing Methodology


Required Data
Procedure

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Economic Line-Sizing Guidelines


GOALS: A good conductor set achieves the ff.:
Good

economy of use

Optimal current flow capability


Satisfactory

load reach

Adequate voltage quality


Also affects substation and subtransmission planning
Ease

of planning

Few planning situations require extensive studies and


deviations from standard designs
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Economic Line-Sizing Guidelines


EFFECT: When the guidelines are followed:
No

voltage problem within feeder load reach.

Usually no need for capacitors, AVRs, etc.


All

conductors are economically sized.

Least-cost network
Both the technical and economic
goals of planning are achieved.
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Economic Line-Sizing Guidelines

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Economic Line-Sizing Guidelines


Exceptions to the Guidelines
Room

for (short-term) growth.

Use bigger conductors in anticipation of short-term


growth, with good tradeoff in terms of losses.
Contingency

capacity

From reliability viewpoint, not load reach, voltage, or


technical losses (although these benefit)

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Economic Line-Sizing Guidelines


Re-examine

periodically.

After every 5 years, or when significant changes in


construction practices, costs, or planning methods occur.

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Key Aspects of Economic Line


Sizing
In order of importance:
1. Use three to six conductors in the set.
N < 3: not enough choices for different loading conditions
N > 6: too many to maintain in inventory
N should include the biggest conductor

2. Ensure sufficient economic load reach.


3. Minimize cost per km.

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Key Aspects of Economic Line


Sizing
4. Include single-phase (and vee-phase) lines

For low cost at low load without increasing inventory

5. Thermal capability far beyond the linear


range for the biggest available conductor

To handle very short but very high-load segments (e.g.,


outgoing feeders from a substation)

6. Focus and compromise:

In favor of capability for large conductors

In favor of economy for small conductors


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Economic Line-Sizing Methodology

Required Data
Power factor
Loss factor (or load factor and A & B coefficients)
Interest rates
Escalation rates
Costs (acquisition, construction, O&M, & taxes)
Period of evaluation (usually 30 years)
Annual load growth rates (esp. if high)
Line data for line modeling

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Economic Line-Sizing Methodology

Procedure

1. Line Modeling
2. Determine voltage drops and lifetime losses of distribution lines.
3. Compute present worth multipliers.
4. Compute Fixed Costs.
5. Compute Variable (Electrical Losses) Costs from no-load
condition to thermal load.
6. Compute Total Cost Functions.
7. Plot cost curves.
8. Determine economic loading ranges and load reach.
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Example

Parameters for the DU


and the load

87

Data
Interest Rate
Escalation Rate
Load Growth Rate

Value
12%
3%
1.5%

O&M & Taxes

5%

Power Factor

0.90

Loss Factor

0.40

Peak Loss
Responsibility Factor

0.55

Energy Charge 6.00 PhP/kWh


Demand Charge
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Size
(1-Ph)
4
2
1/0
2/0
3/0
4/0
336.4

Example

Series impedance [Z] matrices


for single- and three-phase
distribution lines

Raa

Xaa

1.75
1.21
0.84
0.69
0.57
0.47
0.26

0.91
0.87
0.82
0.78
0.75
0.74
0.59

Size
(3-Ph)

Raa

Xaa

Rbb

Xbb

Rcc

Xcc

Rab

Xab

Rac

Xac

Rbc

Xbc

1.74

0.92

1.74

0.92

1.74

0.92

0.14

0.41

0.14

0.36

0.14

0.41

1.19

0.89

1.20

0.88

1.19

0.89

0.14

0.37

0.14

0.32

0.14

0.37

1/0

0.82

0.84

0.83

0.83

0.82

0.84

0.13

0.33

0.13

0.28

0.13

0.33

2/0

0.67

0.81

0.68

0.81

0.67

0.81

0.12

0.31

0.12

0.26

0.12

0.31

3/0

0.55

0.79

0.56

0.78

0.55

0.79

0.11

0.30

0.10

0.25

0.11

0.30

4/0

0.46

0.77

0.46

0.77

0.46

0.77

0.09

0.29

0.09

0.24

0.09

0.29

336.4

0.26

0.63

0.26

0.62

0.26

0.63

0.07

0.25

0.07

0.20

0.07

0.25

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Example

Ampacities of distribution wire sizes

Size
4
2
1/0
2/0
3/0
4/0
336.4

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Ampacity
(Amperes)
170
220
310
360
420
480
670

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Example

Required data for costing


(PhP/km per size of distribution line)
Phase conductor

Size, number, and cost (PhP/km)

Neutral conductor

Size, number, and cost (PhP/km)

Cost of Materials

Cost of Pole (dependent on conductor size, PhP/pole)


Cost of Assembly

Labor and Overhead Costs


Contingency Costs
O&M Costs
Note: Account for all costs associated with distribution lines.
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References

H.L. Willis, Power Distribution Planning Reference Book, 2nd


edition, Revised and Expanded, Marcel-Dekker 2004.

S.M. Leppert & A.D. Allen, Conductor life cycle cost analysis,
paper presented at the 39th Annual Rural Electric Power
Conference, IEEE 1995.

S. Mandal & A. Pahwa, Optimal selection of conductors for


distribution feeders, IEEE Trans. on Power Systems, Vol. 17,
No. 1, February 2002.

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Competency Training & Certification Program in


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