Professional Documents
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Maintenance program
As a part of our comprehensive customer education program, we are pleased to offer you as a
valuable customer, this exclusive Do it yourself booklet. The main focus of this program is to
help you understand what you can do yourself to look after you car better through simple routine
checks as well as how to troubleshoot emergency situations, if at all any happen due to minor
causes.
It will also help you understand your car and its working in more detail. Whats more it ensures
you a smooth and trouble free ride, for many years to come.
We also take this opportunity to wish you a safe and enjoyable driving with your Hyundai car.
You can download the accompanying files and print them for use.
Contents
Routine checkups
Instrument cluster gauges
Engine starting warning lights
General warning lights
Engine oil level
Engine coolant level
Brake oil level
Power steering fluid level & hoses
Clutch oil level
Windshield washer water level
Windshield washer water level
Windshield wipers
Clutch pedal free play
Brake pedal free play
Battery
Air conditioner
Tyre care
Appearance care
Checking belt tension
Emergency Handling
Door locked with key inside
Checking and replacing fuses
Engine not starting
Engine overheating
Headlamp not glowing
Changing a flat tyre
Aircon not working
Defogging of windshield
Do it yourself !
Maintenance program
ROUTINE CHECK-UPS
INSTRUMENT CLUSTER GAUGES (SANTRO & ACCENT)
Description
Function
Eng. Coolant Temp. Gauge
Indicates
Engine
Coolant
Temperature
Fuel Gauge
Speedometer
Odometer
Trip Odometer
Tachometer (only Accent)
Remarks
Stop the engine for check-up,
if the needle goes out of
normal range and moves
across to the H mark
Refill the tank as soon as the
needle reaches E mark.
Drive at (50-60 Km/hr) for
better mileage and safety
Useful for keeping records for
maintenance
Push reset knob to set the
counter to zero
It is useful to help you shift
gaers at appropriate engine
speed to avoid lugging or
revving
Do it yourself !
Maintenance program
ENGINE OIL LEVEL
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CARE
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RADIATOR
Never open the radiator cap when engine is hot. If level drops frequently, contact Hyundai
Service Centre.
Do it yourself !
Maintenance program
BRAKE OIL LEVEL
! Park the vehicle on the level ground.
! Check the Brake Fluid Level in the Reservoir Bottle.
! Level should be between Min and Max mark.
! If found low, top up to the Max-mark.
! Use Hyundai genuine Brake Oil.
TO ADD OIL
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Mixing of any oil other than DOT-3, can seriously effect Brake performance.
In case of substantial loss of Brake Oil, consult Hyundai Service Centre.
If there is any fluid loss in any of the above systems consult Hyundai service Centre.
Do it yourself !
Maintenance program
WINDSHIELD WIPERS
! For proper wiping & chatter free operation remove dirt from Wiper Blades using wet cloth.
! Clean Windshield Glass once in a week with mild detergent to eliminate oil like film.
! Check the edges of Wiper Blades for any crack or distortion.
! Wiper Blade attack angle on the Windshield should be 90 degrees.
! The angle can be adjusted by twisting the Wiper Arm.
CARE
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BATTERY
! Check battery Terminals for any oxidation/deposits.
! If deposits are found, wash the terminals with warm water.
! Apply Petroleum jelly on the terminals to avoid oxidation.
! Battery terminal should be tight. If loose, tighten with the spanner.
! Check battery clamp for tightness.
! Check electrolyte level once in 6 months by opening the battery plugs, (Use a coin to open
flush plugs.)
! The level should be 10mm above the plates level.
! If found less, add distilled water.
CARE
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Do it yourself !
Maintenance program
AIR CONDITIONER
Check following switches and controls for proper functioning of the AC.
AC/ Blower Switch
! Check AC switch in on/off position and operate the blower at all speeds.
Air Intake Control
! Check the air intake control in fresh and re-circulation mode by moving the knob.
Air Flow Control
Check flow of air towards:
! Face-level, Floor-face level.
! Floor-Defrost level and Defrost level.
Temperature Control
! Check Heating System operation at Hot, Cold and intermediate position with blower on.
CARE
Operate Air Con for at least 10 min during the winter season every week to lubricate its
components.
TYRE CARE
! Check Tyre pressure at least once a week.
! Always maintain a tyre pressure of 30 PSI in all tyres.
! High tyre pressure adversely affects tyre life, suspension, comfort and safety of the vehicle.
! Low tyre pressure adversely affects tyre life, fuel efficiency, steering effort and steering
stability.
! Check tyres periodically for abnormal wear, damage and cuts.
CARE
Make sure that Tyre Pressure gauge used to measure pressure is in good condition.
APPEARANCE CARE
Interior
! Remove footmats and blow air to remove dust from inside the passenger.
! If needed, remove dirt from the Trims and the Painted surfaces using a soft wet cloth.
! If carpet becomes wet, do not let it be there for long as it will create a musty smell and
corrode the floor.
Exterior
! Wet the painted bodywork to soften the dirt film, treesap, birddrop etc. before attempting to
remove them.
! After removing dirt film and the deposits with soft cloth; the body should be thoroughly rinsed
and then dried with good quality chamois leather or clean soft cloth.
! Never use household detergent, solvent or abrasive cleaning material as these will damage
the painted surface and spoil the shine and appearance of the paint.
! Periodically apply good quality polish on the painted surface to maintain the shine and
provide protection to paint.
! Never rub cloth on the dry painted surface to clean the dirt. Dust is highly abrasive and will
leave scratches on the painted surface.
! Do not spray water in the engine compartment particularly over electrical component/ wiring
Harness.
Do it yourself !
Maintenance program
CHECKING BELT TENSIONS
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Description
Alternator/ water Pump Drive belt
Air Con Drive Belt
Power Steering Pump Drive Belt
Deflection Value
9 -10 mm
8 9 mm
7 10 mm
EMERGENCY HANDLING
DOORS LOCKED WITH KEY INSIDE (SANTRO)
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Insert 12 measuring scale or any other similar strip between the Front Window Glass and the
Rubber Beading at the location shown in any of the front doors.
Inset the scale approx. till 10.5 inches, slowly and straight, till it rests on a lever (Not visible
from outside).
Push the scale further till the lock is opened.
Take out the scale carefully to avoid it falling inside.
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Do it yourself !
Maintenance program
ENGINE NOT STARTING
Warning lamps not glowing with Ignition ON condition
! Check for blown IGN Fuse in Engine Compartment Fuse Box.
! Replace if found blown off.
Engine fails to crank
! Check if battery terminals / connections are clean and tight.
! Check the horn. if it sounds low, it indicates a discharged battery.
nd
! Try to push start the car in the 2 Gear.
Engine Cranks but does not start
! Check availability of fuel in the Fuel Tank.
! Check for ECU fuse in the Engine Compartment Fuse Box. Replace if found blown off.
! Check all connectors at coil, spark plug and other locations in the engine compartment for
looseness. Press connectors and reconnect if required.
! In case the engine still does not start contact the Hyundai service Centre.
ENGINE OVERHEATING
Due to Coolant leakage
! Check the coolant level in the Radiator and the Reservoir Bottle.
! If found low, top up with clean water and then start the engine.
! Check carefully for any continuous coolant leakage from radiator, Hoses, joints etc. repair the
leak if possible.
CAUTION
Do not open Radiator cap when engine is hot, as steam and boiling water may eject suddenly,
resulting in burns.
Due to Radiator Fan not working
! Check if Radiator Fan is working when engine is hot and ignition switch is in ON position.
! Switch off the engine and check Radiator Fan Fusible link.
! Replace the fuse if found blown off.
! If the fan still does not work, interchange the Radiator Fan Relay with AC Relay to confirm
proper function of Relay.
Due to Loose or Broken Water Pump Belt
! Check tension of the Water Pump Belt.
! If found loose or broken, get it adjusted or replaced.
NOTE
Contact Hyundai Road Service Centre if you cannot fix the overheating problem.
Do it yourself !
Maintenance program
HEADLAMP NOT GLOWING
! Check for loose Headlamp connectors.
! Check for Headlamp related fuses in following order :
Model
Santro
Accent
Location
Passenger Compartment Fuse
Box
Engine Compartment Fuse
Box
Passenger Compartment Fuse
Box
Fuse Rating
4) 10 A H/LP (LH)
5) 10 A H/LP (RH)
10A H/LP (LH)
10A H/LP (RH)
30A LAMP
10 A Relay
CARE
While refitting the connector align the bulb pins with the connector properly.
Do it yourself !
Maintenance program
AIRCON NOT COOLING
! Check if AC switch is presses inside in the ON mode.
! Check blower switch is turned ON to speed 1 or 2 or 3.
! Make sure that the Heater is completely switched off.
! Check AC compressor belt for leakage/ tightness.
! Check AC fuse (10A)b in the Engine Compartment Fuse Box and replace if blown off.
! Check if there is engine overheating causing the compressor to Cut Off. (refer Engine
overheating for further details).
DEFOGGING OF WINDSHEILD
To remove interior fog
! Set air intake control to the fresh position.
! Set the airflow control to defrost position.
! Switch the air conditioner on.
! Set the temperature control to comfortable temperature position.
To remove exterior fog
! Set air intake control to the fresh position.
! Set the airflow control to defrost position.
! Set the temperature control to warm.
! Set the fan speed control to 3 or 4 position.