Professional Documents
Culture Documents
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~~ ~SCHEMEIo;OF
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AND
INSPECTION
FOR CERTIFICATION
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TESTING
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ACCORDING TO ~S
:551I-1993
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1.
e;, Uiboratory-
"'lab6ratory
Iii!!1Ii:
sl'rall
shall
be sui~ta~biy equipped
and staffed,
carr i ed
out
in", accordance
wi.th
the
spec i f i cat i on.
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A11
the
and records
of
tes"ti
n~ apparatus.shall
sueh~er~ks
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t.
be ~aintai'1~d
which
where the tests~sha~ll
be
methods
given
i n ~the '"
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1 .1,
...
be
checked
pe r i od i c~l ly
iiff
2.
kept
of~ tests
shall
and anal ys is
be
by the Bureau.
!!i if>
NOTE: The
existing
forms etc.,
manufacturers
may .be rexain~d.
sha 11
~contai n
"a11 the
operating
this
o~
Scheme
as being
maintaqped
These
i nformat
Testing~and
by
: !
.
the
forms,
however,
ion
requ i red
for
Inspection.
2.1
'Copi es of any~ records,;< or charts
shall. be made a~iilabl~
~t any time
1
by
BlS
""
It is recommended that,
as far
as'"
possible,Stat+stic~al
"Quality
Control
(SQC) methods may be used
for
control~,ing
the
quality
of theprodqpt
~during product~ion
as
envisaged
in
this
scheme
<See IS:397
(Part
1)-1972,
IS:397
(Part
11)-1985
and "IS:39}(P~rt
11.1)-1980>
to
contrpl
the,
quality
~uri~g
produ~tion.
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2.2
i.
Qualdtv.,
C8ntrol
2.3
In addition
the
provisipn
of quality
system
specified
Systdms-Model
for
Qua~ity
Assurance
IS 14003:1988
"Quality
Final
Inspection
and
Test"
may be complded
with
as far
poss i b 1e . :>it ~."
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in
in
as
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3.1
TEST
CERTIF}CATE
conforming
"
For
each
consignment
~to IS:5517-1993,
shall
of ".;B1S certified
there
contain
the
shaU
.. .
certifica"te.
It;c
condition,
corresponding
fast
~umber,
Gra'de
designation
test~results
~as given in Annexure
Standard
be
""'Mark,
ana'
test
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dEnivery
the
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3.
Sta.ndard
Mark -t"Vhe Standard
Mark'" as gi ven. in Col umn 1 of
the First
ScHedule
df~.the l"'icence is speccified
for Steels
~for
Hardeni~ng and Temperin~tas'per
IS:5517-1993.
.~
material
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3.2.1
Bars below 50mm dia. or of equivalent cross sectional
area shall be tied in suitable bundles which will carry metal
tags.The metal tag attached to each bundle shall be marked as
given in 3.2
above.
...
3.2.2
The bars, billets, etc., shall be suitably colour coded
at the ends to mark the grade of the material. The colour scheme
followed can be in- ~ccordance with
15:2049-1978 or as per
purchaser's
4.
requirement.
METHOD OF MANUFACTURE
4.1
Unless otherwise agreed to in the order, the processes
used in making the steel and
product 'are left to
the
discretion of the manufacturer, but the steel shall be fully
killed. When
so
desired,
the purchaser
4.1.1
For continuously cast bar/billets, a minimum reduction
ratio of 6:1 between the cast product and the final product is
recommended. However, other reduction ratios may be mutually
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5.
individually
Levels of Control -
or in combination.
levels
of control
(Table
1) shall 'be carried out on all
Quantities of ste~l intended
to
be
covered under BIS
Certification
Marks Scheme and appropriate records maintained
in accordance with para 2 above.All the croduction which conforms
to th~ Indian Standard and covered by this licence shall be
marked with BI5 Certification Mark.
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5.1
On the basis of tests and inspection results, decision
regarding conformity or
otherwise
of lots of steels for
hardening' and
tempering
to
the requirements of the
specificationshall be taken as indicated below:
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5.1.1
CHEMICAL COMPOSITION - The ladle analysis of steel
shall be as given in Table 2 of the specification.The check
analysis shall be Qarried out at the rate of one sample for each
cast on the finished product.The permissible variation in case of
such check analysis from the limits specified in Table 2 shall be
as given
in Toable 3 of the
5.1.2
specification.
such internal and surface defects which may impair the end use.
reduction &' discard shall be made from each ingot to
ensure freedom from pipe, harmful segregation & other'defects.
Sufficient
5.1.3
HEAT TR4EATMENT
Recommended temperature for hot
working and heat treatments aimed at controlling the hardness,
machinability,
shearability,
etc, are given in Table 4 for
guidance only.
"
5.1.4
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5.1.5 MECHANICAL
PROPERTIES - If required, the mechanical
properties of the reference test bars after hardening and
tempering in accordance with Table 6 shall conform to the
requiremants given in Table 5 of the
specification. The
properties given in Table 5 are applicable to test pieces taken
on rounds in the direction of rolling fibre, the axis of which
corresponds to Fig. 1 of the specification.
For rectangular
sections the ranges for equivalent sections shall be as given in
Fig. 2 of the specification.
.'
5.1.5.1
Methods for determining the mechanical properties
specified in Table 5 of the specification shall be in accordance
with 18:1598-1977 and IS:1608-1972.
5.1.6
GRAIN SIZE - Unless otherwise agreed, the steel when
tested in accordance with IS 4748:1988 shall show grain size in
the range of 5'to.8 for inherently fine grained steel.Steel with
grain size outside th..erange of 5 to 8 (for microalloyed
steel)may however, be supplied with mutual agreement.
.
If
~;~
5.1.7
CLEANLINESS OF THE STEEL - Inclusion rating of the
steel shall be determined in accordance with 18 4163:1982.The
inclusion rating for th~ specimen shall not exceed the limits
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specified
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in clause
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5.1.7.1
When required
also be assessed by
and ordered,
step
down
cleanliness
test,
blue
f~acture
test
and
(part 1 to 3) or
5.1.8
.HARDENABILITY- For
steels ordered on the
basis
of
end quenched hardenability, the requirementsshall be as
given in Table 7 of the specifcationor as mutually agreed
to
between the purchaser and the manufacturer. The
method
of
testlng hardenability of steels shall be in
accordance
with IS:3848-1981.
5.1.9
i"
DIMENSIONALTOLERANCES - The
5.2
~\
,1'
RETESTS
5.2.1
Retest for Product Analysis - If the results of the
product analysis do nqt meet the composition requirements given
in
Tables
2 and 3 of the specification, unless otherwise
agreed to between the purchaser and the manufacturer, two new
samples shall be taken on different
pieces from the same
cast. Should the two analysis satisfy the requirements, the lot
represented shall be accepted. Should either of the tests fail,
the material shall be taken as not complying with this standard.
, ,
5.2.2
Retest for Hardness Test in the Normalizedor
Annealed Condition - If the samples selected under 14.2
-,
f)
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5.3.3
If the
;'[
b)
Ultrasonic
c)
d)
11371
1985,
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test in accordance
recommendations
with IS 3664
of Table 5 of IS 5517
"
: 1981,
'
per
: 1993,
e)
f)
Microstructure
g)
i,"
for machinability,
including
bending,
and
8.
in anyone
of the basis
given in Table
1 of
, '':.,1
specification.
REJECTION -
I.~
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9.
Samples-The
licensee shall supply, free of charge, the
in
accordance
with Regulations of the
samples required
Bureau of Indian Standards from hls factory or godown. BIS
shall pay for the samples taken by it from the open market.
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10.
Replacement - Whenever a complaint is received soon after
the goods with Certification Mark have been purchased and used,
and
if there is adequate evidence that the goods have not
been misused, defective goods shall be replaced free of cost by
the licensee in case the complaint is proved to be genuine and
the warranty period (where applicable)
has not expired. The
final auth~rity to judge
conformity of the product to the
Standard shall be with BIS.
11.
product
shall
be
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of marking
'sha) 1 also
be sent
to
BIS.
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IS:5517-1993
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1
Test Detai1s
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No.of
1
1
ChemicalComposition
6.1
LadleAnalysis
Check(Product)
1
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1
15:5517-1993Three
,
6.2
REMARKS
:
: Samp
1es:
: C1a~se
: Reference: :
1
1
Test Method:
Clause: Requirement
Levelsof Control
1
1
1
1_____------------------------
Onecast
Eachcast
Onecast
--don
--don
One'
--don
Threesamplesshouldbe
drawn from the beginning,
middleandendof teeming.
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Analysis
Freedomfrom defects
5.1
15:1500-1983 One
Hardness
Eachsize grouping
every lot from each
heat treatmentbatch.
9.
Mechanicalproperties in
hardenedtemperedcondition
&
c,r)
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IT:
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0
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11:1598-1977One
IS:1608-1972
10. Grainsize
IS:4748-1988One
12.
IS:3848-1981
Eachsize grouping
Everylot from each
heat treatmentbatch
-do-
Hardenabi1ity
Adequateinspection
to ensurethat the
productsconformto
the tolerance
If agreedbetweenthe purchaser
andthe manufacturerat the
time of inquiry andorder
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a) MacroEtchTest
b) Ulrasonictest
c)
d)
e)
f)
g)
f
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specif i ed.
"
IS:11371-1985
IS:3664-1981}
} As mutually ~greed
betweenthe purchaser
.! andthe manufacturer.
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ANNEXURE
MARK
& TEMPERING
DATE
TO M!s
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(P~EASE REFER TO
IS:5517-1993
TEST RESULTS
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Order: Steel:
No. &
I
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Cast:
1
1
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LADLE ANALYSIS
: designa-:
No. : Size:
:R
MECHANICAL PROPERTIES
:E
: Delivery:
:condition:
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the specifieddimensionaltolerances
REMARKS
SHIPPINGADVICE NO.
WAGON NOS.
,S
SIGNATURE;
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DESIGNATION:
FOR XYZ IRON AND STEEL COMPANY
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