Professional Documents
Culture Documents
ORACLE APPLICATIONS
Approval Record
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Change Record
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Table of Contents
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Overview......................................................................................................................5
Managing FPOs...........................................................................................................6
2.1 Create FPOs...........................................................................................................6
2.2 Converting FPOs to Batches..................................................................................8
Batch Creation.............................................................................................................9
Manage Production Process.......................................................................................10
4.1 Batch Release.......................................................................................................11
4.2 Step Release.........................................................................................................12
4.3 EMCM Management...........................................................................................14
4.4 Step Completion..................................................................................................15
4.5 Batch Completion................................................................................................16
4.6 EMRM Management...........................................................................................17
4.7 FG, Recovery and Control sample Qty management..........................................18
4.8 Batch Close..........................................................................................................19
Inquiries.....................................................................................................................20
5.1 Running a Production Schedule Inquiry..............................................................20
5.2 Running a WIP Inquiry........................................................................................21
5.3 Running a Material Variance Inquiry...................................................................22
Reports.......................................................................................................................23
6.1 Running the Batch Pick List Report....................................................................23
6.2 Running the Batch Ticket Report.........................................................................24
6.3 Running the Batch Yield Variance Report...........................................................25
6.4 Running the Production Activity Report.............................................................26
6.5 Running the Material Usage & Substitution Variance Report.............................27
Process Execution Workbench...................................................................................28
1. Overview
The primary function of the OPM Production Management module is to record
information about production batches. With this module, one can schedule production
batches, create firmed planned orders (FPOs), convert FPOs into single or multiple
production Batches.
In addition the PM module is used to allocate ingredients, record actual ingredient usage,
certify and complete production batches and record actual product production quantities
among other production processes. One has to use the PM module in conjunction with the
OPM Material Requirement Planning (MRP) module to plan production schedule.
When OPM MRP is executed, it gives suggestion for the Production of the Finished
Goods which are required either from Forecast or Sales Orders. Firm Planned Orders, are
created depending on these suggestion. These Firm Planned Orders are then converted
into Batches.
PM Module lets you do:
Plan the production schedule with information from process planning applications
2. Managing FPOs
2.1 Create FPOs
Firm Planned Orders are designed for medium and long range production planning.
Inventory planners manage discrepancies between net requirements and actual orders that
cover them. Unplanned events can change gross requirements. Planners cannot change
the actual quantities of these gross requirements directly; however they can change the
timing and quantities of material on orders. The firm planned order enables them to do
this.
You create firm planned orders:
From the MRP Action Messages Inquiry
On the Create Batch/Firm Planned Order window.
Navigation Path: OPM Production > Create Documents or Firm Planned Orders
Steps:
1. Enter the appropriate Document Type to indicate entry of a Batch or creation of a
Firm Planned Order. The default Document Type is Batch.
2. A document number is assigned automatically and displays in this field after the
batch is saved.
3. Enter the WIP Warehouse as the work in process warehouse for the batch or firm
planned order. If no entry is made here, then the application selects the default
WIP Warehouse from the plant warehouse rules (defined in MPS application).
4. Click one of the following regions to enter the batch or firm planned order:
Recipe to enter by specifying a recipe version with its default output
quantity.
Or Product Output to enter by specifying the quantity of a product
Or Total Output to enter by specifying a recipe version and a required
output quantity.
Or Total Input to enter by specifying a recipe version and defined input
quantity.
Note: Firm Planned Orders will not be created in the Production Process. These will be
made in the Planning Process.
3. Batch Creation
Batches are created from From FPOs- Check earlier section on Convert FPOs to Batches
From the MRP Action Messages Inquiry- When MRP action messages are
approved, one can select document type as batches to directly create Batches.
On the Create Batch/Firm Planned Order window- The process of making Batches
in production responsibility is similar to that of making FPO. Check earlier
section on creating FPOs; instead of selecting document type as FPO choose
Batches.
Navigation Path: OPM Production > Create Documents
3. On the step material detail window, user will mention the actual output in the
Actual field. This information is captured to calculate step-wise yield.
Fig.4.3: EMCM
Fig.4.6: EMRM
5. Inquiries
5.1 Running a Production Schedule Inquiry
The Production Schedule Selection Criteria dialog box lets you limit the list of production
schedules displayed. When you accept the selected criteria entered, the Production
Schedule window lists the scheduled batches and firm planned orders that meet those
criteria.
Navigation Path: OPM Production > Inquiries > Production Schedule
Steps:
1. Navigate to the Production Schedule Selection Criteria dialog box. Enter a
code for the Plant that has scheduled the batches or firm planned orders.
2. Enter parameters to specify the Type and Status of Production Schedule to
display:
6. Reports
6.1 Running the Batch Pick List Report
The Batch Pick List report identifies the material that must be picked for production
batches. If you allocate ingredients before releasing batches, then the Batch Pick List
report identifies the lots that must be picked and the warehouse locations where the
ingredients must be picked. Use the Batch Pick List as a guide to picking material before
actual allocation.
Navigation Path: OPM Production > Reports > Batch Pick List Report
Steps:
1. Navigate to submit Report window. Select Batch Pick List Report.
2. Enter parameters. Click OK.