Professional Documents
Culture Documents
COMBUSTION INSTABILITY
Editor
DAVIDT. HARRJE
Princeton University
Associate Editor
FREDERICK H. REARDON
Sacramento State College
There are four main parts to the book: (1) background information, including
an introduction to the phenomenon of combustion instability and a discussion of
pertinent aspects of the combustion and flow processes that take place in a liquid
propellant rocket engine (Chs. 1 to 3), (2) analytical models of both low and high
frequency instability, with the theoretical basis of each model given first and the
use of the models in design and development following in a separate chapter (Chs.
4 t o 6 ) , (3) a practical guide for designers, including aspects of excitation and
damping, with experiential information integrated as much as possible with the
results of theoretical studies (Chs. 7 and 8), and (4) experimental aspects of the
study of combustion instability, that is, techniques used to identify and investigate
oscillatory processes in both research and developmental hardware, and methods
of rating the stability of a giver] engine (Chs. 9 and 10).
The reference book is designed to allow the reader to quickly look up information
on combustion instability and related topics. The detailed index provided by the
authors and editors as well as the extensive table of contents should greatly aid
the reader in this respect. The General Somenclature, supplemented by specialized
nomenclature when required, should provide thc required information to interpret
the equations accurately. Each equation, figure, and table is uniquely numbered
by section to avoid confusion.
We arc greatly indebted to the many authors and reviewers (whose names are
listed elsenhere in the book) for the generally high quality of their manuscripts
and their cooperativeness during the editorial process. Special thanks go to Robert
J. Hefncr and I,. Paul Combs, who took responsibility for compiling Chapters 9
and 10, respectively, arid to 01ven W. Dykema, who edited Section 7.4.
The Editors
David '1'. EIarrjc
Frederick 11. Iteardon
CONTENTS
CHAPTER PAGE
...
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
2 STEADY-STATE PROCESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.1 GENERAL DESCItIPTION OF COMBUSTION AND FLOW
PROCESSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.1.1 Overall 1)escription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.1.2 Conversion Time and Izesidence Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.1.3 Characteristic Length and Characteristic Velocity . . . . . . . . . . . . . . . . . . . . . . . 39
2.1.4 Gas-Phase Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.1.5 Condensed-Phase and Gasification Processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.1.6 Spray Comb~~stion .............................................. 41
2.1.7 Experimental Observations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.1.8 Elaborntior~on 1)escription of Spray-Combustion Modela . . . . . . . . . . . . . . . . . 42
2.2 INJECTION AND ATOllIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.2.1 JIanifold Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5
2.2.2 J e t Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.2.3 JIechanisms of Atomization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.2.3.1 Liquid surface instability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.2.3.2 Liquid jet breakup, low velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.2.3.3 Liquid jet breakup, high velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.2.3.4 St~mmaryof jet breakup results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
CHAPTER PAGE
CHAPTER PAGE
CHAPTER PAGE
CHAPTER PAGE
CHAPTER PAGE
CHAPTER PAGE
10 S T A B I L I T Y RATING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
10.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
10.1.1 Purposes of Stability llating Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -539
10.1.2 Experimental Approaches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
10.1.2.1 Spontancor~sinstnt)ility methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
10.1.2.2 Artificial initiation mctliods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 541
10.2 EXPLOSIVE BORIBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 542
10.2.1 Typical Ilcsigns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 543
10.2.2 14:ffects of Dcsign on Blast Amplitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
10.2.2.1 Effect of explosive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
10.2.2.2 Case design effcrt.s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
10.2.2.3 Ambient mcdium effects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
10.2.2.4 An empirical scaled blast c.orre1ation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 548
~ erosion rind cxplosivc: heating . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2.2.5 B O I I Icase 550
10.2.3 Control of Shrapnel Ilanlagc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55'2
10.2.4 Application to Combl~stors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555
10.2.4.1 Possibility of overbombing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
10.3 PULSE GUNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
10.3.1 Typical Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
10.3.1.1 Pulse guns with gun powder charges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558
10.3.1.2 Pulsc guns with high cxplosivc ch.trges . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.51)
10.3.2 Effects of Dcsign on Pulse Arnplitr~dc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559
10..3.2.1 Brctech press~~rization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .559
10.3.2.2 Shock propagation in the gun barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561
10.3.2.3 Shock expansion into thc combr~stionchamber . . . . . . . . . . . . . . . . . . . . . 56:<
10.3.3 I~Cffcrtsof Comb~lstorOperating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565
10.3.4 Application to Cornbr~stors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 570
10.4 I)IILISCTEI> GAS FLOWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
10.4.1 Typical Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 572
10.4.2 Effect.s of 1)esign V.tri.tb1c.s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
10.4.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
10.5 FEIj:I> SYST15M PICI1TUIt.BATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577
10.5.1 Siren (Continr~or~s Osc+illatior~s) ...................................... 578
10.5.2 Pulscr (Singlc P111sc( h e r a t o r ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
10.6 OTITEll RATIN(; TE.CIrNIQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
10.6.1 Liquid ITydrogcrl Ten~pcratrlreIiamping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
10.6.2 Variable Frc!c!rlc>nc.y T(,st.ing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 586
10.6.3 Cornb~lstiotrAlt.c.r.ttiotrs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
10.6.4 Prcssurc Lcvcl Charlgc.s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
10.7 COMPAItISON OF ItATIN(; TI', C1TNIQUIj:S . . . . . . . . . . . . . . . . . . . . . . . . . . 588
10.7.1 Corrcbl:~tions I3cat.wc.c.11T(a(.hniqllcs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
10.7.2 IJinlit~ntionsof Av:~il:~l)l(~ Tcrhlliqllcs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580
10.7.2.1 I)is(.~~rl).~nec.[)rofilcs c.ffccsts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5XO
CONTENTS
...
Xlll
CHAPTER PAGE
GENERAL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 599
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 629
EDITORS, AUTHORS, AND REVIEWERS
Introduction
The subject of this reference book is combus- interchangeably for the same application. Pres-
tion instability as associated with liquid propel- sure-fed designs are preferred for reaction control
lant rocket engines. Before the details of unstable and space propulsion systems where thrust and
combustion can be properly discussed, however, chamber pressure are low and where emphasis
the reader should have some knowledge of the is on simplicity for multiple restart capability.
liquid rocket engine systems involved, and the Pump-fed engines are used for high thrust, high
associated performance parameters, as well as chamber pressure applications typical of the
the combustion instability phenomenon itself. booster and upper stages of launch vehicles where
An understanding and knowledge of the past long durations are common. The propellant tanks,
accomplishments and the present status of the although large, can be kept light because their
problem should also prove helpful. I t is the pur- strength must provide only for stmctural rigidity
pose of this introductory chapter to meet these and a pressure sufficient to provide + b :~: r y r
needs. net positive suction head (NPSH) to :he puap.
Subsequent chapters will treat much of this The more complex start 'maient tm he tolerated
introductory material in far greater detail- because of a limited nec-&ty fcrr n-iartmg the
exploring the mechanisms of instability, mathe- engine.
matical approaches for solutions of specific Although there are num~rcxl5 pasible pi+
problems, application of solutions to actual ~ ~ ~ aie basic to ctm-
pellant c o r n b i n a t i ~ n s ,three
engines, experimental measurements, and sta- ventional engines in currt:n: use. They are
bility rating techniques to name only a few of classified as earth storable, c~-qgenicand eryo-
the subject areas discussed a t length. However, genic-storable. Earth storable 1n:piies that the
other portions of this chapter, such as the engine propellant is in the liquid state at standrud
systems and performance parameters, will not conditions of temperature and presswe. P~Q-
be treated again but will be only referenced. Even pellants which are gases a t stanJsrd conditions,
with the material that is discussed later, the but through chilling have been liqtdid, are
emphasis given by each author to what he deems known as crgogenic propellants. ledsted can-
to be the most important aspects of the subject tainers are required for their s t o r ~ g eand rrnless
most likely will receive a somewhat different cooling is provided, boiloff losses sre inel-itable.
emphasis in the chapters that follo~v. For this Cryogenic-storable combinations -m.$ist of m e
reason, the reader with a particular need should cryogenic and one storable prope1,d~tr..
evaluate the overall assessments discussed here The common storable comb;nst;3a cansists
with the more specific information that follows of nitrogen tetroxide for the ,><~iiwr and a
in the subsequent chapters. blend of 50 percent hydrazine ssri & : ! percent
unsymmetrical dimethylhydrazinc, !--i)3lE) for
1.1 LIQUID ROCKET ENGINE SYSTEMS the fuel (the blended fuel is k o x r X&50F
or Aerozine 50 and will be refem-d :.) 3 %-50).
1.1.1 Conventional Engines* hlonomethylhydrazine (RIME, 15 9:-r-.i.imes
Liquid rocket engine systems can be classified substituted for the A-50. These storable com-
into two broad categories, pressure-fed and
pump-fed. In general, these systems are not used * R. J. Richmond, Author.
2 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
pump and gas generator subsystems for pumping has no throat; however, the turbine nozzles
the propellant into the combustion chamber. The through which the gas is injected into the turbine
typical pump-fed system operates on the high normally operate in a choked condition. There-
pressure ratio, low mass flow parallel* turbine fore, the gas generator, turbine manifold, and
cycle. The engine-feed system interface is at the nozzle assembly can be treated by the same
turbopump inlet flanges. analytical methods as the main combustion
In the feed system portion of the design, one chamber.
important consideration is to minimize the tank Ideally, the gas generator should supply a
weight. The tank must be strong enough to pro- completely reacted gas of uniform temperature
vide only structural rigidity and pressure suf- to the turbine. Combustion must be stable to
ficient to maintain the required NPSH; the avoid vibration and pressure oscillations. Uni-
latter factor is important in pump design and form temperature is necessary to avoid local hot
considerable effort is devoted to minimizing spots which could overheat regions of the com-
NPSH during engine development. In some cases bustor body or the turbine manifold. A completely
effort has been so successful in this regard that reacted gas at the turbine manifold inlet is neces-
structural, rather than pressure considerations, sary for eflic!ent turbine operation. If the gas is
govern the tank weight. not completely reacted at that point, the reaction
The turbopump subsystem (which is con- continues with rising temperatures as the gas
sidered part of the engine) consists of two pumps travels through the manifold. This is known as
(usually centrifugal), a turbine, and in some eases gas generator "afterburning." The gas that
a gearbox (now considered obsolete) mated travels the farthest before entering the nozzles
together to form a complete unit. The energy to is usually the hottest while that which enters the
drive the turbine is supplied by the gas generator nozzles almost immediately is the coolest. This
subsystem consisting of a propellant valve, in- results in the turbine operating at a lower average
jector and combustion chamber. Propellant is temperature than necessary. The injector has
tapped from the turbopump discharge lines, in- the largest effect on the uniformity and degree of
jected into the combustor through the gas gen- reaction attained, but the configuration of the
erator injector, chemically reacted and converted combustor body also is influential. The volume of
to gas. The gas is expanded through the turbine the combustor body must be large enough to pro-
which drives the pumps. Since the operating vide adequate stay-time for the reaction to be
temperature limit of current turbine materials completed. In order to minimize the stay-time
is about 1500 ° F, the gas generator is operated and hence eombustor size, mixing is enhanced
with excess fuel to avoid exceeding this limit. A mechanically by using L-shaped combustor bodies
schematic of the F-1 engine, a typical pump-fed along with choke rings and screens. Afterburning
system is shown in Fig. 1.1.1c. problems have been experienced primarily with
Since the gas generator is a combustion device, the LOX/RP-1 propellant combination. (See
similar in some respects to the main combustor Ref. 59a, pp. 273-304 for a more detailed dis-
and with many of the same inherent combustion cussion of pump-fed systems.)
problems, a brief discussion is warranted here. The main chaml)er and gas generator are sus-
The valve which controls the flow to the com- ceptible to the same types of combustion in-
bustor is normally mounted on the injector which stability mentioned in connection with the pres-
in turn is mounted on the combustor body. This sure-fed systems. Low frequency instability or
assembly is mounted directly on the turbine mani- chugging can occur when the combustion dy-
fold by means of a short duct. Since the gas namics are in resonance with the engine-feed
gene_at0r mu_t provide gases at _.... ,,,, temperature system dynamics. Normally the feed system up-
to be compatible with the turbine, cool:ng of the stream of the pumps is not considered in the
combustor body is not required. The gas generator analysis of chugging because of the isolation due
to the pumps. However, recent evidence has be-
* The word "p_tr:tlh'l" refers Io lht, fact thai, in lhis
Oxidizer
Fuel Fuel
¢
Oxidizer turbo generator
Main oxidizer
Main oxidizer valve valve
Regeneratively cooled
chamber and nozzle
_0xid_er
_Fuel Gas cooled
extention
Hot gas
as well as pressure-fed engines must be considered turbine and the low pressure ratio, high mass flow,
in combination with their ultimate feed systems series* turbine cycles. There are several variations
before their low frequency stability can be as- of these two cycles. 395 The conventional pump-
sessed. The combustion process could also couple fed system discussed previously is an example of
with the blade wake frequency of the turbopumps. a high pressure ratio, low mass flow, parallel
However, this rarely occurs because the blade turbine cycle. A variation of this is the so called
wake frequency usually is not matched to either tap-off cycle which taps gas from the main com-
the low or high frequency dynamics of the com- bustion chamber to drive the turbine, thus
bustion process. The blade wake frequency refers eliminating the gas generator subsystem.
to the pressure pulses present in the engine feed
lines due to the turbopump impellers and is de- 1.1.2.1 Aerospike e_gine.--One advanced en-
fined as the product of the pump speed and the gine concept under investigation is the toroidal
number of impeller blades. High frequency or aerodynamic spike or simply aerospike engine2
acoustic instability can also occur. A schematic of a possible system designed to
operate at 1500 psia chamber pressure is shoxxm
!.1.2 Advanced Engines in Fig. 1.1.2a. Gas tapped from the main com-
The preceding section discussed the two basic bustion chamber drives high pressure ratio, low
conventional engine systems. This section pre- mass flow, parallel turbines which puts this en-
sents two advanced systems being considered for gine in the same general cycle class as the con-
future applications. These are the aerospike and ventional engine. The aerospike differs from the
staged combustion systems. These systems, as conventional engine in the configuration of the
well as the conventional pump-fed systems, nozzle and combustion chamber. The combustion
operate on two basic power cycles which can be
categorized in terms of the turbine used. These * The series turbine cycle uses a turbine in series with
are the high pressure ratio, low mass flow, parallel the main combustion chamber.
6 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Main oxidizer valve Liquid hydroge n inlet qot gas control volve
_oxygen
inlet
chombe
Hot Fuel
contol_v_lve_._,__x,dizer urbopu p __egenerotively
_ LiqUidLiquid
oxygenhydrogen__::'::F::::':':':
........................ :':':':::::
chamber is toroidal in shape, rather than cylin- ments probably will result in circumferential
drical, and instead of a conventional bell nozzle, partitioning of the combustion chamber. There-
the combustion chamber discharges the exhaust fore, each partitioned section might act as an
individual combustion chamber whose dimensions
gases onto a regeneratively cooled, truncated plug
nozzle. The turbine drive gases, after expanding would not permit acoustic frequencies low enough
through the turbine, are discharged through the to couple with the feed system.
base of the plug to increase the base pressure and
nozzle performance. 1.1.2.2 Staged con_bustion engine.--Another
The advantages of the aerospike engine are advanced engine concept being investigated for
that the nozzle provides continuous optimum future application is the staged-combustion
expansion to the local ambient pressure through- system Gs,G9employing a conventional bell nozzle
with an extendible skirt. The skirt is extended at
out its trajectory. The outer boundary of the
exhaust jet is a freely expanding jet which upper altitude to improve the nozzle performance.
adjusts to the ambient pressure field. This re- This engine operates on the cycle which uses the
sults in a higher total integrated impulse over the low pressure ratio, high mass flow series turbine.
vehicle flight path. In addition, the combination This is sometimes called the staged-combustion
of the toroidal combustor and the aerodynamic topping cycle. A schematic of a proposed system
spike nozzle results in a compact short-length is shown in Fig. 1.1.2b. This system differs from
engine. Additional discussion of the aerospike the conventional system in both cycle and con-
engine is presented in Ref. 368, pp. 10-15. figuration. The engine consists of a primary com-
The aerospike engine is susceptible to the same bustion chamber, turbopump and turbine as-
types of combustion instability as the engines sembly, secondary combustion chamber and bell
previously discussed. In addition to the low and nozzle with skirt. The total fuel used by the en-
high frequency instability encountered in con- gine is pumped into the primary combustion
ventional systems, the aerospike engine by virtue chamber where it is combined with a small frac-
of the long path around its annular combustion tion of the oxidizer to produce a low temperature
chamber can encounter acoustic instability at (1500 ° F) fuel-rich gas. This gas is then expanded
frequencies low enough to couple with the feed through a low pressure ratio, high mass flow tur-
system. This is sometimes referred to as the "race- bine which drives the turbopumps. It leaves the
track" mode. It is similar to the coupling of turbine and enters the secondary combustor
acoustic modes with the feed system of large where it is combined with the remaining oxidizer
conventional engines. In practice this may not at the optimum mixture ratio prior to expansion
be a serious problem because structural require- through the bell nozzle.
INTRODUCTION §1.1
Low-speed inducer
Oxidizer turbopump
Oxidizer
Fixed nozzle
Main chamber \
Preburner
Fuel
Extendible skirt
Staged combustion systems currently under ratio and expanded through the nozzle. The high
consideration operate at chamber pressures up chamber pressure permits increased specific im-
to 6000 psi for the primary combustor and at pulse because larger nozzle expansion ratios can
3000 psi and above for the secondary combustor. be used without corresponding increases in the
Due to these high pressures, regenerative cooling physical size of the nozzle exit. The extendible
of the secondary combustion chamber and throat skirt improves the performance further (at al-
requires special consideration. To accomplish this, titude) by providing additional expansion ratio.
combustion chambers must be constructed from Combustion instability can also occur in
materials with thermal conductivities much staged combustion systems. Both the primary
higher than those in current use. Transpiration and secondary combustors can encounter high
cooling, a technique of passing a controlled and low frequency combustion instability. In
amount of fuel through the chamber walls, is an addition, complex interactions can occur between
alternate cooling technique. It is not as desirable the primary and secondary combustors, the
as regenerative cooling because of the performance primary combustor and the feed system, and the
loss associated with poor combustion of the cool- secondary combustor and the oxidizer feed system.
ing fuel after it enters the combustion chamber.
Transpiration cooling, therefore, would be used 1.1.3 Performance Parameters*
only in the critical areas of the throat and com-
The following nomenclature pertains to Sect.
bustion chamber. The major portion of the nozzle 1.1.3:
downstream of the throat where the heat flux is
lower would be regeneratively cooled as is the cur- F Thrust
rent practice. gc Gravitational constant
The advantages of the staged combustion r Nozzle radius (perpendicular to axis)
system are that its cycle is more efficient than the O/ Streamline angle, measured from axis
high pressure ratio, low mass flow parallel turbine Boundary-layer displacement thickness
cycle because all the propellant which drives the
turbines is ultimately burned at optimum mixture * W. B. Powell, Author.
8 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
justed over a larger range than the uncertainty rocket motor (where the vacuum thrust is F_¢).
INTRODUCTION §1.1
a 15 ° Conical nozzle.
b Contoured nozzle (or bell nozzle).
the several processes which occur in a real rocket A description of the listed liquid propellant
motor. rocket motor internal processes and a discussion
The internal processes which accompany the of their principal interactions follow:
production of thrust by a rocket motor are not as NONUNIFORM MIXTURE RATIO DIS-
evident as are the external characteristics, nor TRIBUTION: Propellant is injected into the
are they as yet completely understood. The motor at the upstream end of the combustion
principal internal processes in a conventional chamber. Often a low mixture ratio region is
rocket motor are shown on Fig. 1.1.3b and are deliberately produced near the wall of the thrust
listed on Table 1.1.3b. Each of these processes
chamber in order to reduce the severity of the
has associated with it a loss in performance (com- environment to which the thrust chamber is ex-
pared to the ideal one-dimensional isentropic
posed. Additionally, the injector propellant mani-
equilibrium performance); approximate percen-
folding and the orifice pattern may be such that
tage magnitudes of the loss in specific impulse
there are variations in both local mixture ratio
corresponding to each of the processes are also
shown on Table 1.1.3b. While these identified and local density of mass injection across the
processes are of primary importance in the face of the injector, superimposed on any de-
analysis of steady-state performance of rocket liberately created distribution (see Sect. 2.3).
motors, some of them are also known to be im- These propellant mass and mixture ratio dis-
portant in the analysis and prediction of com- tributions are best identified by non-reactive
bustion instability. fluid simulant flow tests, wherein the spray down-
10 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
ChambeT wall
i ',I \
I..... ....
_:" T -!- D°r°mlbl::tivop°rlzatl°n _ - T -!- Supersonic flowreglon--_
stream of the injector face is sampled.* Alter- of the stream tube rocket motor is the mass-
natively, a careful analysis based on the hydraulic averaged performance of each of its stream tubes,
flow characteristics of the injector propellant each presumed to expand through a nozzle having
passages and orifices can give a useful indication the shape and exit area ratio of the overall
of the delivered distributions. nozzle. The net effect of the variation in mixture
It has been found that regions of identifiable ratio from stream tube to stream tube is a de-
mass and mixture ratio which are larger than a crease in performance compared to the perfor-
typical molecular mixing distance (about ½ inch) mance that would have been obtained at a uni-
tend to maintain their separate identity as they form average mixture ratio.
react and progress through the thrust chamber TWO-DIMENSIONAL NOZZLE FLOW:
and nozzle. The two-dimensional shape of the de Laval
Thus the rocket motor can be idealized as a nozzle affects the flow in two ways. Near the
group of separate, non-mixing, rocket motors throat, curving of the flow distorts the pressure
(stream tubes) operating in parallel, and con- distribution, leading to curved constant-pressure
strained to coexist within the overall chamber surfaces. This causes a decrease in the mass flow
and nozzle contour. through the nozzle, comlmred to one-dimensional
As a tirst order approximation, the performance sonic flow through the geometrical throat area;
and the diw;rgence of the exit flow results in a
* llowew'r, il is recognized that tim clu'lnic'tl re.ration loss of axial momentum, and thus a loss in specific
c_m :tlter l.h(, nott-re:tctive-fluid spray distributions. impulse.
INTRODUCTION §1.1 11
Freal = Fpotentiol
nozzle
flow - [ 27rreOeC°S
, , ,t]Je
°(ePeVe E ] _'_
e
Oee/v;,e
Pe
__
of the integral momentum and energy equations plete energy release and kinetics is a decrease in
for the thin boundary layer. This results in the the vacuum specific impulse. Further, due to the
losses due to heat transfer to the wall appearing thermodynamic nature of the nozzle expansion
indirectly, as part of the total boundary layer process, the percentage performance loss for a
loss, rather than appearing separately, as in given energy deficiency increases with the nozzle
earlier boundary layer treatments. Thus all area ratio, and the magnitude of this effect in-
interactions between shear drag and heat loss creases with increasing energy loss.
from the gases are taken care of within the boun- (2) The effect of two-dimensional flow on kinetic
dary layer model. Alber 6° takes an overall look and other losses. Two-dimensional flow affects the
at this approach to the evaluation of the boundary magnitude and rate of change of the properties
layer losses and shows that the displacement of the expanding gas. Small nozzles and nozzles
thickness-momentum thickness approach is ex- having small radius of curvature throats and/or
actly equivalent to a correct accounting of the high expansion angles just downstream of the
axial component of the pressure forces acting throat may expand the combustion gases so
on the interior of the nozzle. rapidly that there is not enough time for rate-
INTERACTIONS BETWEEN PRO- limited equilibrium shifts to occur. Nozzle contour
CESSES: In principle, each process occurring curvature, located near the exit of a "bell" noz-
in the real thrust chamber interacts with each zle, can cause local changes in pressure, density,
other process. These interactions must be ac- velocity, and direction which enter into calcu-
counted for in a valid performance calculation lation of the boundary layer loss and the di-
procedure. Some of the more important of these vergence loss.
interactions are discussed here in general terms: (3) The effect of nonuniform mass and mixture
(1) The effect of incomplete energy release on ratio distribution on kinetic losses. Stream tubes
kinetic losses and on the nozzle expansion process. having different mixture ratios will produce com-
Incomplete evaporation, mixing, and reaction bustion gases having different properties and
result in a loss of energy and a change in the temperatures, and thus the kinetic losses will be
composition of the combustion products, com- different in each stream tube.
pared to complete reaction. The temperature of (4) The effects of incomplete energy release,
the gases entering the expansion nozzle is reduced, kinetics, stream tube flow, and two-dimensional
and associated with this is a reduction in the flow on the boundary layer loss. The properties
fraction of dissociated species present. While used in calculating the boundary layer corrections
that part of the total loss directly ascribable to are those of the stream tube closest to the wall.
kinetics may decrease, the net effect of incom- The properties of the gases in this stream tube
14 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
are determined by the local mixture ratio and c. Have conventional de Laval nozzles
by the energy release, kinetics, and two-dimen- d. Have conventional upstream-end propel-
sional interaction effects. lant injection techniques; no mass addition
in the supersonic region
1.1.3.3 Real rocket performance calculations.-- e. Are in steady-state operation
Calculation of the performance of a real rocket These restrictions correspond to the capabilities
motor must be based on an integrated physical of existing computer programs, and to processes
model that is a composite of models describing which are relatively well understood. Despite
each of the physical processes or effects occurring these seeming limitations, there is a wide and
in the real rocket motor. Separate inputs should important field of applicability for the developed
define each effect, and the calculated performance performance calculation capability; i.e., most
should reflect the result of all interactions. rocket motors used for space propulsion appli-
If all of the real rocket motor processes are cations use propellants composed of the six listed
identified and appropriately modeled, and if the elements, produce more than 100 lbf thrust,
input information is available to accurately specify and have de Laval nozzles.
each process or loss, then the computed perfor- The rocket motor performance calculation
mance will be identical to the performance of capability developed by the Performance Stan-
the real rocket motor as measured on a test stand dardization Working Group is based on two com-
(presuming accuracy of the test data). puter programs and on the use of the empirical
In practice, this degree of perfection has not model for the incomplete energy release process,
yet been achieved. Some processes have still not (discussed under Sect. 1.1.3.2). The two computer
been adequately modeled, some needed physical programs were selected by the Working Group
data are not as yet known with sufficient ac- from among all those that were available to it
curacy, and present computational procedures in June 1967. These computer programs, selected
are limited. on the basis of technical validity, computation
Because of these present limitations, the capa- time, documentation, and other factors _°, have
bility to predict the performance of the general since been modified and improved to meet the
case of a real rocket motor does not now exist. needs of a standardized performance calculation
However, a practical methodology for correlating and prediction procedure and to be compatible
and predicting the performance of a useful class with each other, and have been made available
of rocket motors has been developed by the as reference programs) 7,22,23,",4_(These and other
Performance Standardization Working Group* related computer programs can be obtained
of the ICRPG TM _'_'_'.This class of rocket motors through CPIA (Chemical Propulsion Information
is limited to those that Agency), The Johns Hopkins University, 8621
a. Use propellants whose combustion products Georgia Avenue, Silver Springs Maryland
are entirely gas phase, with no solid par- 20910.)
tides. (Currently only the chemical ele- 1.2 COMBUSTION INSTABILITY*
merits C, H, O, C1, F, and N can be han-
dled.) Combustion instability problems have been
b. Are large enough so that the flow is not experienced dm'ing nearly every rocket engine
dominated by viscous effects (i.e., above development program. Since these problems
about 100 lbf thrust) severely impair tim operation of the engine and
vehicle system, there is considerable incentive
* The I'erform'mcc Standardization Working Group to seek an understanding of this undesirable
of the intcragcncy Chemic-d Rocket Propulsion Group phenomenon. Combustion in_t_bi!ity results from
was org_mized in 1965 _md h'_s functioned through its coupling between the combustion and the fluid
three COlllnliI tees ; Overall Concel)t s, TheoreIie:tl Mel hods,
dynamics of the system. Through this coupling,
aml Expcrim(mt_d Measu,'emenls. The ICllPG Perform-
oscillatory energy is supplied by the combustion
ante Ewdualion M:muaI for Liquid Prol)(,ll_mt Rocket
Engilms 2s is tim l)roducL of joint, efforls of the Overall
Concet)is _m(l tile Theoretical MeI hods committees. * T. A. Coultas, Author, Sects. 1.2.1 to 1.2.3.
INTRODUCTION §1.2 15
to sustain the oscillations. Only if the damping bration measurements often do not correlate
processes present in the system are sufficiently well with the corresponding chamber pressure
large to dissipate the oscillatory energy more measurements. Frequently, however, there will
rapidly than it is supplied, will the oscillations be similarities in frequency as well as in severity
decay. Thus, combustion instability may be or amplitude (sec Sect. 9.5).
prevented by either increasing the damping or Temperature and heat transfer monitoring has
decreasing the coupling with the driving forces. also been successful in indicating the onset of
Several distinct types of instability have been combustion instability. Thermocouples buried in
observed and their physical manifestations have the chamber wall respond to the rapid increase
caused a variety of picturesque names to be in wall temperature. Faster response is afforded
generated for each of them. A common trait is by measuring the transducer coolant or the local
that all types of combustion instability are regenerative coolant temperature changes (see
characterized by chamber pressure oscillations, Sect. 9.6.5).
although the frequency and amplitude of these Combustion instability also causes oscillations
oscillations and their external manifestations of the axial position of the Mach diamonds in the
normally vary with the type of instability. exhaust plume and this can be detected by high
Oscillatory operation of a rocket engine is un- speed photography. The oscillations of the Mach
desirable for many reasons. One of the most im- diamonds will usually correspond in frequency
portant of these effects is the severe vibration. to the chamber pressure oscillations. Monitoring
Vibration levels in excess of 1000 g have been of the luminosity variations from the exhaust
experienced. Such vibration levels can impair the plume is another optical technique sometimes
operation of sensitive guidance components and used. These variations in luminosity may be
have severe effects upon payloads and even rela- very weak. For instance, it has been estimated
tively massive structural members. Another for one case that the relative amplitude of bright-
severe effect is the grossly increased heat transfer ness oscillations in the plume would be only 0.1
due to the oscillatory operation. This increase is percent of the relative oscillations in chamber
often sufficient to melt and destroy portions of pressure (optical measurements are discussed in
the rocket system. Other less drastic effects in- Sect. 9.4). Flow rate variations and thrust varia-
clude decreased performance, uncontrolled im- tions have also been observed as an indication
pulse, variation in thrust vector, and the effects of combustion instability.
of oscillatory propellant flow rates.
amplitude, increased heat transfer rates resulted Effort is also expended to assure that the
in chemically burning the thrust chamber at that propellants will be atomized into droplets suf-
location. This can become a chain reaction, burn- ficiently small that they will be completely
ing not only the chamber and the injector, but vaporized in the chamber prior to expansion
propellant lines and thrust stand structure as well. through the nozzle. Propellant vaporization is
Combustion instability is not always so dra- governed by heat and mass transfer between the
matically destructive. Lower frequency modes propellant droplets and the hot combustion gases.
of instability may do no damage at all. Even some Additional convective effects generated by the
high frequency instabilities are nondestructive acoustic or oscillatory pressure field will enhance
if the injector and thrust chamber are satis- the combustion efficiency by accelerating the
factorily cooled and sufficiently strong. In fact, at vaporization of the propellants. In spite of these
high frequencies, a quite sophisticated set of factors, which sometimes increase the combus-
instrumentation is often required to determine if tion efficiency, other effects of combustion in-
the combustion is unstable. At very high fre- stability may override them and decrease the
quencies, the amplitude of the oscillations may apparent or overall combustion efficiency.
be quite low and the damage incurred negligible The presence of low frequency or longitudinal
over the short periods of times (3 to 4 seconds) mode high frequency oscillations may result in
typically used to obtain performance data. a decided increase in the axial mixture ratio varia-
tions. This is particularly true with injectors
1.2.1.2 Effect on, combustiw_ e_cien.cy.--The having unequal injection pressure drops across
apparent performance of a particular rocket the two propellant systems. Here, a temporarily
system may either increase or decrease during a lowered chamber t)ressure will cause a much
combustion instability. At high frequencies, the larger quantity of one propellant to be injected
high transverse pressure and velocity gradients during the low pressure portion of the cycle than
enhance both factors which control the steady- of the other propellant. Thus, alternatively high
state rocket engine performance. These factors and low mixture ratio injection rates will result
are mixing (distribution), and vaporization of the in wide variations in mixture ratio along the
propellants. In engines where either of these length of tile chamber, resulting in poor per-
factors has not been very thoroughly optimized formance. Further, the grossly increased injection
for steady-state operation, it, might be expected rates during the low pressure part of the cycle
that the performance would increase during an can result in a portion of both propellants being
instability. In contrast, for the case of an opti- exhausted from the chamber unburned. Thus,
mally designed injector configuration displace- even though the mixing and vaporization may be
ment of the propellants may actually result in a very complete during one portion of the cycle,
performance loss. Considerable design efforts (high chamber pressure and low injection rate)
are usually put forth to assure that the propellant the chamber is flooded during the low chamber
mixtm'e ratio is made as uniform as possible at pressure portion of the cycle. Other less important
each point on the injector face. In spite of these losses occurring during combustion instability
efforts, however, combustion may occur locally include increased heat transfer and friction.
at mixture ratios considerably off design or As a rule of thumb, it may be stated that high
optimum value, particularly for propellants frequency instabilities tend to increase the com-
which vaporize at grossly different rates. It has bustion efficiency if the combustor is not initially
been found that if the propellants have not been a high performer, while low frequency oscillations
properly distributed within about an inch down- tend to decrease performance.
_uc_,H of the injector, any * ........... ;"_""e
1.2.2 Classification
ratio variations tend to persist, since gas phase
mixing is (;xeeedingly sh)w. In the presence of a Several different cl,tsses of instability have been
strong a('oustic lid(I, however, the gas-l)hase identified and studied experimentally. Usually
mixing is (umsidcrahly enh.mced, minimizing the instability driving mechanisms differ among
this source of inefficiency. the classes such th:tt different methods are re-
INTRODUCTION
§1.2 17
quired to controlor eliminatethe instability. time delay have met with mixed success. These
Historically,instabilitieshave been classified changes, even if successful in eliminating chug,
by their frequencyrange,but thereis not a may decrease the system performance or bring
sharpdividing line betweenthe so-calledlow, about a high frequency instability.
intermediate andhighfrequencyclasses. Classi- Other low frequency instabilities have been
ficationof combustion instability,merelyby its caused by coupling of the combustion process
frequency, hasled to muchconfusion. It would with the injector structure. The injector may act
appearthat a better methodwouldrelatethe as a diaphragm and oscillate in an "oil can"
classesof instabilityto their effects,the most mode. This can cause nonuniform propellant
important couplingmechanisms, and to the injection and atomization which results in a low
devicesusedtoeliminate them. frequency instability. Still other cases can allow
coupling between the combustion, or chamber
1.2.2.1 Low freque_cy, ckug.--Of the various pressure, and the structural system. One instance
types of combustion instability the low-frequency was found where pressure oscillations in the
type, or chug, also called putt-putt, groaning, propellant contained in the regenerative cooling
and motor-boating, is perhaps the easiest to jacket were being caused by chamber pressure
handle both from an analytical and experimental perturbations flexing the jacket wall structure
or developmental standpoint (see Chapters 5 with the resultant coupling causing a low fre-
and 6). It is generally accepted that the fre- quency instability. Another rocket system in-
quency range which might be encountered in stability, of very low frequency (order of a few
the chugging mode is less than several hundred hertz), is caused by propellant flow rate oscilla-
hertz. In this frequency range, the wavelength tions which result from pump amplification of
is usually much larger than characteristic di- the fluctuations of the pump inlet pressure (the
mensions of either the chamber or the feed sys- pump inlet pressure variations are due to the
tem. In some cases, however, there may be wave g-loading of the liquid column extending back
motion in the propellant feed lines. This insta- to the tank). Although this "pogo" instability
bility usually begins with a low amplitude, si- is driven by thrust modulations that are trans-
nusoidal wave shape, growing in a linear fashion ferred to the structure, the combustion is per-
to higher amplitude. turbed so slowly as to remain essentially steady
Analytically, tile chamber may be simulated and hence this is not generally considered a com-
by a lumped vohnne element, the combustion bustion instability.
represented by a simple, constant time delay
and the propellant feed system resistance ne- 1.2.2.2 Hi q]_ freque,_cy i,_stabilily--The most
glected, although feed system inertance and destructive type of instability is referred to as
capacitance may become important in the analy- high fre(luency instability, resonant combustion,
sis. The combustion time delay is defined as the or acoustic instability. The latter is a generic term
time required for' the liquid propellant to enter the derived froni the observed correspondence in
chamber, travel at injection velocity to an im- frequency and phase between experimentally
pingement point, then be totally vaporized and observed chamber pressure oscillations and those
burned. Usually an empirical average can be calculated for the acoustic resonances of the
found for each propellant. A value which has chamber (see Chapters 4 and 6). Both axial
often been used is simply the liquid flight time (longitudinal) and transverse (radial and tan-
from injector face to impingement point, usually gential) modes are included in this terminology.
for the least volatile of the propellants since this High frequency instability has also been called
constitutes a major portion of the total time lag. by such names as "screaming," "squealing,"
Methods of elimination of chug instabilities "organing," "screeching," and just plain "rough."
include: increasing the pressure drop in the in- It is generally conceded that the effect of the
jector, increasing fluid inertance (i.e., longer propellant feed system is usually unimportant
L/D in the injector or feed system), decreasing in tire study of high frequency instability. The
chamber volume, etc. Attempts to change the frequencies are often so high as to preclude coup-
18 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
ling with the relatively sluggish feed system. It than that required for sustaining the oscillations;
should be noted, however, that in large combus- and (2) making changes in the dynamic energy
tion chambers the fundamental acoustic frequency losses or damping so that they exceed the energy
may be so low that the feed system can easily gains from the combustion response (see Chapters
couple. Combinations of resonant combustion 7 and 8). Into the first category fall the very com-
and chug instability have also been observed. mon developmental attempts to achieve stability
In some cases the elimination of the chug by feed by varying the injector hole pattern, hole size,
system changes has also resulted in elimination pressure drop, etc.
of the resonant combustion. In other cases, the Of the thousands of postulates or design criteria
opposite has been true. for achieving combustion stability, the following
An oscillatory source of energy is required for is an example of an injector design rule that has
sustaining an instability. For high frequency worked out quite well. In nearly every case, "the
instabilities, this energy must come from the stability of a rocket engine will be improved if
propellant combustion and is usually only weakly the two phases, i.e., liquid and combustion
dependent upon the feed system. Further, the gases, move at grossly different axial velocities."
This rule of thumb indicates that if the most
sustaining energy addition must be properly
time-phased with respect to the oscillating pres- volatile propellant is injected at higher velocity,
sure. In most high frequency instabilities the the engine will become more stable. Also, if the
coupling appears to be direct. Each wave af- less volatile propellant is injected at lower veloci-
fects the propellant combustion strongly enough ties, further increases in stability will be found.
so that sustaining energy is added directly to This "relative velocity" criterion is probably
that wave (i.e., within a time no longer thal_ ½ responsible for the generally observed good sta-
the period). Effects of secondary importance can bility characteristics of engines using gaseous
come from transient change in propellant in- hydrogen fuel. Like all generalizations in the
jection rates, in propellant impingement and study of combustion instability, there have been
atomization characteristics and from residual exceptions to the rule and certain limits must be
effects from one cycle influencing the amplifica- set. Often it is not practical for performance,
tion of the next. In general, however, these simply compatibility, or other system reasons to increase
affect the equilibrium amplitude of the insta- the relative injection velocities (see Sect. 7.4).
bility. The predominant effect of combustion chamber
SUSTAINING MECHANISMS: Sustaining baffles places them in this first category as well,
mechanisms which have been proposed for high because their stabilizing influence primarily re-
frequency include: loss of ignition, sensitive sults from simultaneously increased resonant
chemical preparation time, physical time delays, frequency (i.e., a shift to higher modes) and
detonation processes, pressure or temperature lowered acoustic displacement of the combustion
sensitive chemical kinetics, the "exploding" of gases within a baffle compartment. Some of their
droplets heated to above their critical temperature effectiveness may also stem from disruption of
and pressure and the shattering and mixing of wave propagation and droplet shattering. In
the streams, fans, or drops by the gas particle addition, there may be some effect of the baffles
motion. These are only a few of the more recurrent in energy dissipation due to vortex shedding, but
explanations which are advanced to explain the the extent of this contribution to effectiveness of
sustained combustion instabilities. Many of baffles is not currently known.
these will be discussed in detail in later chapters. Although it is known that engines may be
METH()I)S OF ELIMINATION: Two stabilized by the use of baffles on the injector
lUllUaHtcm,_tt lnc{,ttocl8 of emmn_tmg high-fre- face, less .... u _1_ ..... _ ....:_,,,.; ....
I_ ULL--UbLILLk, U;,'* for defining
(,| t U_I try _,xl_)t,
quency coml)ustion chaml)er instal)ility have how many baffles are required, i.e., the necessary
been employed: (1) making changes in the pro- baffle spacing, or baltic length required to achieve
t)ellant sl)ray combustion tield or in the pressure
wave character* so that the coml)ustion response * F 'e(]u('n(*y or W:tVt' sha[)o :tlh'l':tli,)llS llllty be ,'te£onl-
to thc wave motion relcascs less oscillatory encrgy plished through (.hang('s ()t' lhe ('ham|)('v geometry.
INTRODUCTION §1.2 19
dynamic stability in the engine (see Sects. 3.5.3.3 or other types of acoustic absorbers (Sect. 8.2).
and 8.2). Although some empirical rules have Acoustic absorbers are also often considered to
been developed which seem applicable to some be a panacea. It is noted that if "enough" highly
propellant combinations over narrow ranges of absorbing resonators are inserted into a chamber,
injector variation, these rules are based only it will be stable. Similar to the case of baffles,
upon experience. When they fail in practice they questions remain as to the correct design criteria,
must be replaced by other rules which accom- and together with other operational factors it
modate the most recent failures of the old ones. is desirable to minimize the use of acoustic ab-
Generally, it has been thought that if a baffle is sorbers. It has also been found that the inclusion
made long enough to "shield" the region in the of particulate matter into the combustion gas acts
chamber wherein the major portion of the com- as an absorbing device by dissipation of oscillatory
bustion occurs, and if the baffle spacing is such energy through frictional processes associated
that the baffle cavity frequency is above about with particle drag. This damping method has
5000 Hz, the engine would be stable. Unfor- been widely acclaimed as the solution to high
tunately, there is much evidence which contra- frequency instability problems in solid propellant
dicts this rule. In one case it was found that motors (see Sect. 8.5.2).
longer baffles made the engine even more un-
stable. In most cases, however, it has been found 1.2.2.3 Intermediate frequency, buzz.--Between
that if the baffles are made long enough, and if the two extreme types of combustion instability
they are spaced closely enough, the engine will is the intermediate frequency. It is unfortunate,
stabilize. but most of the combustion instabilities which
Baffles are not generally regarded as a panacea are not obviously either low or high-frequency
for promoting combustion stability. Even if are lumped into this intermediate category. This
sufficient and proper baffles did assure stability, propensity is so strong that often many chugging
it would still be desirable to minimize the length instabilities at higher than usual frequency are
and number of baffles used. The presence of referred to as buzz (see Chapters 5 and 6).
baffles on the injector face represent a discon- The beginning of an intermediate frequency
tinuity in the most important combustion region. instability usual y shows a growing coherence of
It has been shown that baffles can have significant the combustion noise at a particular frequency
and deleterious effects on both combustion ef- with slowly increasing amplitude. There is usually
ficiency, and the effectiveness of nozzle thrust- wave motion in the propellant feed system. Al-
vector-control injection*. Furthermore, as the though there may be wave motion in the chamber,
baffle length is increased, the heat losses from the the phase and frequency does not usually corre-
combustion gases can become large enough to spond to an acoustic mode. If chug and buzz-
lower combustion efficiency, and the heat loads types are to be distinguished, it is by spatial
to the baffles may become prohibitive. Thus, it chamber pressure variations present during buzz
is desirable from the standpoint of cost, com- instability. The pressure wave shape is very nearly
plexity, performance, thermal compatibility and sinusoidal and one or both of the propellant feed
thrust vector control to minimize the number and systems may be highly coupled. Buzz-type in-
length of baffles used in a combustion chamber stabilities are not particularly damaging if they
to achieve dynamic combustion stability. remain at low amplitude, but may degrade per-
In the second category fall various types of formance, total impulse or thrust vector. In some
damping devices. Items of this nature have been cases the amplitude increases to the point of
noted to be effective when metal-walled com- triggering a high frequency mode.
bustion chambers were replaced with ablative In very large chambers there may be wave
chambers (Sect. 8.5.1) or lined with Helmholtz motion which approximates that of acoustic
instability. In one buzz instability the amplitude
* This effectiveness loss is because of mixture ratio and phase relationships in the combustion cham-
effects associated with the baffle which persists into the ber were the same as for a first tangential acoustic
nozzle. mode, but the frequency was 20 to 30 percent
20 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
lower than had previously been observed for this amplitude. The combustion chamber may be
mode. This particular instability was cured by either triggered unstable by some artificial dis-
the use of quarter-wave tubes placed on the turbance or the instability may develop spon-
propellant feed system. Some instances of longi- taneously.
tudinal high-frequency instability, although by The initiation of an acoustic instability is
definition an acoustic mode, probably should be frequently a nonlinear phenomenon; that is,
called buzz. This is because this acoustic insta- there may be a threshold value of perturbation
bility has the linear buzz characteristics, is usually amplitude above which a sustained instability
feed system coupled, and may be eliminated by is caused, and below which the perturbation will
feed system rather than combustion changes. damp. Thus a single pressure disturbance can be
A type of instability which also falls into the amplified and result in sustained combustion in-
intermediate category is the so-called "entropy stability. A rocket engine's inherent stability
wave." Here axial mixture ratio gradients passing determines its ability to absorb large disturbances
the sonic plane in the nozzle may emit a pressure and yet return to its steady-state operation. This
wave which travels upstream toward the injector. was the impetus for combustion stability rating
The reflected wave influences tile mixture ratio devices which provide artificial disturbances to a
and hence travels back downstream as an en- combustion chamber (see Chapter 10).
tropy discontinuity at the gas velocity. The Prior to the introduction of stability rating
overall effect is that of an intermediate frequency devices, a rocket engine's inherent stability was
oscillation. determined by reliance upon the occurrence of
Buzz is often encountered in development spontaneous stability. This required very many
programs on engines which are designed to tests and one system was deemed more stable
throttle over a wide thrust range. It is almost than another if, in many tests, the superior system
axiomatic that if the throttling range is to be exhibited fewer occurrences of combustion in-
very wide, buzz or chug will be encountered at stability. In other cases, the operational con-
some thrust condition. This is because the com- ditions were varied from the nominal. The system
bustion is given a continuously varying set of which remained stable through the widest ex-
conditions; e.g., velocity of propellants, impinge- cursion of operating conditions such as mixture
ment time, atomization effectiveness, etc. It is ratio, chamber pressure, fuel temperature, etc.,
nearly certain that at least one condition will be was alleged to be the more stable.
found which is favorable for coupling with wave The technique of relying upon spontaneously
motion in the propellant feed system. This is occurring combustion instability was desirable
particularly true if the engine is fairly large, al- in that the rating found was clearly associated
lowing many possible resonances in manifolds, with naturally occurring disturbances and the
domes, feed lines and other parts of the feed combustion was not changed because of the in-
system. sertion of foreign rating devices into the system.
This type of instability has been noted on However, using that approach, either a very large
many engines which were designed to be throttled. number of tests was required for rating, or the
Not only will the engine buzz at some operating rating obtained might not be typical of the oc-
condition, but often these os('illations will in- casional large trigger source (for instance, a hard
crease in amplitude sufficiently to initiate a high start). Furthermore, there was no method for
frequency instability. determining the size of perturbation to which the
system would be stable. If the rating was ob-
1.2.3 Initiation of Combustion Instability
tained by changing the operating conditions, it
_(ILllbl()ll _O bllg Ull{tlgt;t,.3 ,'_l(,_ of _-I... fit,L j- may ha-'e been obtained at conditions remote
developed instability discussed in the previous from actual operating conditions. At the off-
section, the manner in whi('h the instability starts nomin:d conditions there might be completely
can also furnish an iml)ortant (_lue to the diagnos- different driving "m(l damping nmchanisms i)resent
ti('ian, l(nowlcdge of how the inslal)ility began than at the desired ol)erating (,onditions. Bccause
may be as iml)ortant as its mode, fre(luency and of these severe limitations, coml)ustion stability
INTRODUCTION
§1.2 21
rating deviceshavebeendeveloped to perturb or small perturbation analysis at the stability
stable,steady-state combustionupon demand, boundary.
andthuseliminatesomeof the disadvantages of Pressure perturbations on the order of a few
the naturally occurringinstability rating ap- percent of the steady-state chamber pressure and
proach. exhibiting a sinusoidal shape are deemed linear.
Rating deviceshavehelpedto shortenthe Transition to a distorted wave shape and ampli-
development cycleof rocketengines.Prior to tudes increased to above ten percent of chamber
extensive useof thesedevicesit waspossible to pressure imply a nonlinear regime has been
arriveat theflightteststageandencounter small reached. Should this latter wave shape be present
systemchangeswhichgaveperturbations suf- from the onset of resonant combustion then a
ficientlydifferentthan thosepreviouslyexper- nonlinear analysis is required.
iencedsoasto causea sustained instability. All classes of combustion instability are dis-
In additionto the methodsof initiation,the tinguished from random turbulent fluctuations
beginningof the combustion instability is quite or combustion noise by coherence of a particular
different for the two cases. The fully-developed frequency or set of frequencies and in most cases
instability may be remarkably similar even by a much greater amplitude. Turbulent or ran-
though this initiation stage is distinctly dif- dora chamber pressure oscillations in rocket
ferent. These characteristics are contrasted by engines may have amplitudes on the order of one
a variety of name pairs; such as, sinusoidal versus to three percent. It should be noted that these
steep-fronted waves, spontaneous versus trig- "random" oscillations, when spectrally analyzed,
gered or pulsed, small amplitude versus finite show many preferred frequencies. These fre-
amplitude, and more generally, linear versus quencies, even in a stably operating system, can
nonlinear. This latter distinction is derived from usually be attributed to some system characteris-
the type of analysis which is believed applicable tics such as pump speed, propellant feed line
to the mathematical modeling of at least the length or combustion chamber dimensions.
onset of these instabilities. Because of this funda- The lower frequency instabilities such as chug
mental difference in the initiation characteristics, and buzz, and even most longitudinal mode high-
two rather distinct schools of thought have de- frequency instabilities, were historically found
veloped (see Chapter 4). to be linearly initiated. The high frequency non-
Linear instabilities are nearly ahvays con- linear instabilities were not generally recognized.
sidered to be spontaneous, but devices have been This was probably due to the relatively crude
constructed which sometimes can enhance the pressure transducers which were available at
occurrence of linear instabilities. Nonlinear in- the time and the absence of rating devices. Fur-
stabilities, on the other hand, are ahvays triggered ther, the early engines were usually characterized
by a finite disturbance. The disturbance may by low injection density and were prone to a
occm" naturally, or may be artificiaUy triggered linear, or slowly building instability. Exceptions
by a combustion stability rating device. to this may have been found on some start se-
quences which resulted in a finite perturbation
1.2.3.1 Spontaneously iniliated linear insta- or "hard start."
biIity.--Spontaneous instabilities require no initial Linear, low-frequency instabilities acting as
disturbance, but rather grow out of the noise triggers for high frequency instabilities are often
inherent in the combustion process. If an engine prevalent during engine start-up. As noted, an
is to experience a linear instability, it might be engine operating over a wide range of thrusts,
expected to begin immediately upon reaching flowrates, and chamber pressures is much more
normal operating conditions, since no trigger is likely to experience an intermediate frequency
required. However, variations in test conditions instability. Thus, if an engine's start transient
as well as the closeness to a stability boundary is very gradual, i.e., full thrust is achieved only
could delay that occurrence somewhat. It would after several seconds, some set of operating con-
appear that if an engine has experienced an in- ditions is likely to be prone to a linear buzz or
stability of this type, it should yield to a linear chug instal>ility. This linear instability can grow
22 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
and trigger resonant combustion. To prevent affect the guidance sensor systems. Further, for
this occurrence upon engine start, the start se- small engines used for intermittent operation,
quence is typically shortened to a few milli- the resultant thrust or total impulse is severely
seconds (while still avoiding overshoot or hard altered from that of a smooth start. For larger
start). In this manner, the linear growth of any engines, this ignition spike can result in a trigger
oscillations is curtailed since the "sensitive" for sustained resonant combustion which may
portion of the start is quickly passed through. cause subsequent hardware destruction.
NATURALLY OCCURRING TRIGGERS:
1.2.3.2 b_duced or nonli_war combustions, i_.- Hypergolic liquid bipropellant rocket engines
stabilily.--It would appear that most of the com- may operate over a wide range of conditions,
bustion instabilities which are encountered today ranging from a highly pulsed mode of operation
are initiated by finite disturbances. These finite to long duration tirings. In either situation, the
disturbances may take the form of several types ignition and start transients must be compatible
of natural disturbances or artificial triggers which with the propulsion system. For example, high
are used to determine dynamic stability of an pressure spikes resulting from explosions of ac-
engine system. cumulated propellants may result in the complete
The naturally occurring disturbances have ac- failure of a radiation cooled chamber.
quired the descriptive names of "spikes" and Propellants are said to be "beneficially hyper-
"pops." Although there is no universal agreement golie" if the chemical reaction initiated by con-
in the rocket industry, it is generally conceded tact of the two propellants is sufficiently energetic
that a "spike" is a significant chamber over- to establish steady-state combustion with a
pressure upon ignition of the engine. A "pop" smooth pressure buildup in a specified period of
is defined as a similar over-pressure, but occurring time. Because of low chemical reactivity, the
spontaneously during mainstage operation (i.e., chemical reaction may build up slowly for a
operation at nominal chamber pressure). period of time allowing unreaeted propellant
For many years the sources of pops and spikes accumulation to occur in the chamber. This period
were the subject of intensive research during of time may result in undesirable spiking when
rocket engine development programs. In more true ignition actually occurs because the propaga-
recent years, however, the source of the distur- tion flame front passes through premixed pro-
bance has become of less interest due to the pellants and lmilds into a detonn,tion wave. Much
development of stability rating devices. Engine of the experience with spiking is clouded by in-
systems which have withstood a variety of ar- strumental problems. Very sophisticated and
tificial combustion perturbations and quickly high frequency response instrumentation is re-
returned to stable operating conditions have quired to make a careful study of spiking. 4a_ A
been assumed to damp natural perturbations typical spike pressure amplitude may be ten
rapidly. This has been found to be the case in times steady-state chamber pressures, but with
many engine systems and natural perturbations pulse duration of only a few microseconds. This
have thus been rendered innocuous, although spike may either decay in a single cycle or show
wherever possible the sources of such distur- linear damping, lasting through several cycles
bances are still removed. of an acoustic mode of the chamber. High fre-
Under conditions of high altitude operation, quency instability following a spike will usually,
hypergolic bipropellant combinations may char- but not always, damp very quickly as steady-
acteristically start with an extremely high state operating conditions are approached.
chamber pressure spike. This spike may be at- Pops are not usually severely damaging to
bl'llJtlbetl bO bill2 t2.\|)lUblUlt/ u.,,,_;,¢_t,t,,,t of tile combustion eha,nbers, but like spikes they e_.n
propellants collected in the thrust chamber and,/ severely disrupt either programed impulse or
or 'tecumulated on it,s walls during the period of delicate portions of missile systems. They are
ignition delay. These chamber pressure spikes also natural triggers for high-frequency instabili-
may be of sufficient magnitude to result in de- ties. Pol>s are most often noticed in nm<lium to
structive thrust chamber failure, or adversely large-sized rocket engines and are not limited to
INTRODUCTION §1.2 23
hypergolic propellants. Neither a comprehensive The pulse gun, as the name implies, is a device
knowledge of the source of pops nor information which resembles a gun. It consists of a breech into
on wave growth thresholds are known. Some pops which an explosive (or powder) is placed, usually
are thought to be caused by leaks in the injector. in a conventional cartridge case, a firing mecha-
It is possible that these leaks lead to liquid nism, a barrel, and usually a diaphragm to protect
propellant flowing in an uncontrolled manner the explosive from the direct rocket chamber en-
across the injector face, collecting in pockets, vironment. Like the gas pulse, the pulse gun
and (without the necessity of oxidizer being barrel is usually attached to the rocket chamber
present in the case of monopropellants such as such that the pulse is fired tangential to the
hydrazine) exploding. Likewise, initiating dis- chamber, but it too may be oriented in any
turbances could be caused by a collection of direction. This device fires upon command to the
storable propellants in cracks or crevices where firing mechanism which may be a mechanical
detonation of hydrazine (for example) is en- detonator to initiate the main charge. The ex-
hanced by partial confinement as well as catalytic plosive charge in a pulse gun may vary from 3
effects of and heat transfer from solid surfaces. or 4 grains of gun powder to over 100 grains of
Accumulation of hydrazine in pressure pickup high explosive. To some degree, the ovcrpressure
ports has been detected by chemical analysis in the chamber caused by the pulse gun is related
after firing of N204/50_ hydrazine-50e/o UDMH to the charge size but the relationship with sus-
propellants. Apparently, the UDMH was selec- tained instability may not be so direct.
tively distilled away. Explosive decomposition The explosive bomb consists of three major
of film coolant, the possibihty of a noise pulse of parts. There is the explosive itself, usually a high
unusual amplitude from the combustion zone, explosive such as RDX, some sort of a detonator
and disturbances in the feed system are all possible which may be either initiated thermally by the
sources of pops. Probably many disturbances rocket gases or may be exploded electrically from
occur that are too weak to cause pops. an external signal. Lastly, there is a ease which
ARTIFICIAL TRIGGERS: To avoid the insulates the explosive charge and its detonator
many tests which may be required to determine from the environment of the rocket chamber and
stability by relying upon natural triggers, sta- furnishes some degree of containment for the ex-
bility rating devices have been developed. AI- plosive. Like the pulse gun, explosive charges
though many types have been employed, three from 2 to 100 grains are typically used. Unlike
techniques are most often used to perturb com- the pulse gun and gas pulse, the bomb is usually
bustion systems. These are the (inert) gas pulse, mounted inside the chamber and is not restricted
the pulse gun and the nondirectional bomb. The to a wM1 location. The perturbation from a bomb
first seems to act as a velocity perturbation to the is less directional than the pulse gun; both can
combustion processes, while the pulse gun and give chamber pressure perturbations of 10 to 500
bomb give both a pressure and velocity perturba- percent.
tion. These devices give perturbations of a The presence of these devices may introduce
finite size (10 to 500 percent of chamber pressure). spurious effects on combustion. It has been found
Thus the triggered instability is nonlinear and is that even though most of the bomb ease is ex-
best described by the nonlinear theory. pelled after the bomb detonates, the bomb dis-
The gas pulse used on engines employing LOX turbs the combustion prior to detonation and
and RP-1 propellants was found effective in the small ease residual may have an effect. The
producing perturbations which triggered sustained pulse gun and gas pulse also introduce an ad-
instability. Recently, however, the gas pulse has ditional cavity into the chamber which may re-
been utilized on storable propellants such as sult in acoustic interaction.
N204 and 50% hydrazine and 50% UDMH with
practically imperceptible effect upon the com- 1.2.4 Dynamic Stability*
bustion. With the RP-1/LOX propellants the
The ultimate objective of any rocket engine
gas pulse was successfully used to determine a
most sensitive combustion region. * V. H. Monteil and O. W. Dykema, Authors.
24 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
development program is the successful flight. linear stability of the system. Control system
Since large costs, important program objectives theory 217 defines a nonlinear system as stable if
and, in some eases men's lives are involved in the transients, resulting from a change of any
each flight, considerable efforts to guarantee the kind in the system operation, die out or if the
success of the flight are justified. In the area of amplitudes of subsequent sustained oscillations
coml)ustion stability, this means the attainment are su_cie_dl!] ,_mall. This definition implies that
of high confidence, prior to conducting any the change in system ol)eration can be of any kind
flight, that the engine will not sustain damage ,md can be artificial or natural. The stability of
during the flight bee:rose of combustion insta- the nonlinear systein is delincd only by the
bility. Both theory nnd experiment in(ticatc that system l)ehavior subsequent to the transient. A
a condition referred to qs @,mmic ,slabilil.q will dynamicnlly st'fl)le nonlinear system can_ot
yiehl the necess'_ry high degree of (.onii(len(,e suslait_, high aml)litude, damaging oscillations
which will result in the engine 1)crforming stably. •rod will ahvays return to acceptable operation
regardless of the transients which might oc,cur.
1.2@l Dg,am[c versus slalislical slabililg.-- The value of dynami(_ stability lies in the
In most cases, the COul)led combustion 'gas (ly- definition of the ldnd of sic'My-state ol)eration
namie system of a liquid rocket engine al)pe'_rs that the system ('an sustain. In a nonlinear sys-
to be nonlinear and requires some kind of trigger, tem, large 1)erturhations of sleady-state ol)erat-
natural or artificial, to initiate a high frequency, in! (x)nditions m:ty l)e re(luir('d to gain confidence
high alnl)litude, (l'mmging ehaml)er pressure that the system cannot sustain damaging opera-
oscillation. As a result, a great deal of effort is lion. An unstal)le linear syslem, however, does
expended in attempting to determine what tYl)e not require It large system transient for oscilla-
and magnitude of triggers might occur in flight tion growth. If the steady-slate el)crating con-
and in evaluating engine stability with artificial (titions 1)e(.ome su(!h that the system becomes
triggers of the assumed type. 5lany cases have. linearly m_stable, the instal)ility will be immedi-
OCClll'l'('(], }|(D,\o\'er, W}I('FO no apt)ul'('nt I.|'igg('|' ('t)ll ately aPt)arent. Unfortunately, not all of the
be ohs(,rv('d, anti the os('illation al)l)eavs siml)ly ()l)erating conditions, which nvty control linear
to grow, ottt of combtlstion noise, to some limit stability, are known. Thus, a system natur-dly
cycle alnplitude, it is apparent in these cases stable (no artifi('ial l)erlm'lmti(ms) under many
that :L trigger \vas not observable either 1)e('ause op(u'atin_ ('onditions in a nmnher of tests m'_y
the avail.d)h_ instrumentation was not a(tequate still deveh)l) a desiructive instal)lilly under at)-
to d(qe('t it or the syste n simply t)ec'mm line:trly 1)arently the i(lentieaI el)crating conditions in-
unstal)h* and no trigger was invoh'e(1. The roh, (.m'r(,(l in l'ttev tests.
of :_ trigger clearly is irrelevant in a linearly un- In summary, the concel)t of (tyn:tmi(' st'd)ility
stal)le system. involves the use of the system resl)onse to evaluate
The concept of dynami(' stability on the other the stal)ilily ()f "_ system. To evaluate dynamic
hand, avoids any ('onsi(h,r'ltion of lhe possible stal)ility the system is driven, 1)y any means, into
types and nmgnitudes of naturally oemtrring high amplitude ()s('ilhtti(ms. If the os('illations
trigg('rs, l)q_m_,ic .stahilily i_ cw,cerm'd oJdy wilh sul)se(luenlly decay rapidly to steady-slat(, (.ora-
lhc re,_lW.Sc of l/_c sgsh'm sub.scquc.l lo lrat_s[ctds l)us/ion, then it is al)l)'trenl that no high aml)li-
in ,s'!t,sqem .t_ecalio. a_d requires thai l}_e s!/,s'lem tulle, damaging, limit (T('h; oscillation (non-
'relm'. I. m.'mal Ol_eValim_ aflc_' a_g am/ all b'a_- linear) exisls (at least within lhe rqnge of the
sic,gs. The t)artieuhu' artificial tl'allsicnl which system (lislurt)an('e). A rocket engine whi('h has
might 1)e used to ('vahlat(' the system sial)lilly (l(,nl()nslrale(l this resl)(mse over the r'mg(' of
! i i. a .i .._" ..... _ ...... II..
llee(I 11()[ II:|ve It (lll(tui (llttlllll to hill IlLtl.ll_ , ,_l(-
"'"
out'ring dislurl)ances. The signilivant t'ador in ahvays rein:tin stal)le in tlighl, even under ralher
(lynami(' st:d)ility is the l)ehavior of tlw system wide excursi()ns and nhn(wmal transients.
ore'(' lhe inil ial (listurl)an('e is removed. Allhough Another :tilt)real'l, l() g_ain some contiden('e in
dyn:lmi(' st:d)ility is largely eotwcrne(l \vith non- the sial)lilly of an engine is I)ase(I on ('(mdut'ting
line'u' stabilily, conli(h,nce is also obtained in the a large number of sl.tl)le tesls and flights. This
INTRODUCTION §1.2 25
confidence is called statistical stability. Statistical tensive component and system demonstration
stability indicates only that instabilities have program must be run or subsequent vehicles must
occurred rarely, or never, under the operating be flown with decreased confidence in the pre-
conditions tested. This does not rule out the pos- dicted performance and reliability of the vehicle.
sibility that the system can sustain a nonlinear
The loss of even one vehicle during a flight pro-
instability but may only indicate that the natural
gram because of unknown reliability of some com-
occurrence of a destabilizing trigger is rare. It
ponents or system is sufficiently expensive to
also does not indicate a broad range of stability
outside of the range of hardware and operating justify extensive efforts to assure the highest pos-
conditions tested. sible confidence in the reliability of all components
There are engines that are known to be non- and systems prior to demonstration testing and
linearly unstable, but have demonstrated a flight. The development of an engine to satisfy
reasonably good record of stable combustion in the dynamic stability criteria has been shown to
flight. Confidence that these systems will not en- be a means of assuring high confidence in the
counter a damaging instability depends entirely stable operation of the engine.
on the vast background of test data which indi- Probably the most vivid demonstration of the
cates that as long as the engine operates in a above discussion lies in the Atlas program. The
known region of test experience, there is a low Atlas booster injector was extensively tested and
probability that instability will result. Any small (lualified at both the component and engine
change in hardware and/or nominal operating system levels prior to its first flight. The thrust
conditions can invalidate this vast background chamber assembly exhibited stable combustion
of supporting data and may result in instability and an incidence rate of instability of approxi-
and/or require the generation of an equally vast mately one percent. Despite this low probability
background of data with the new system to re- of unstable operation, two successive Atlas ve-
gain an equal confidence level. hicles developed spontaneous instabilities on the
There are many examples in the history of launch pad which resulted in a complete failure
liquid rocket engine development programs where of the missions. As a result, a time consuming and
a thrust chamber assembly which has exhibited expensive development effort had to be conducted
statistical stability for a large number of tests (in the middle of the flight program) to assure
suddenly begins to self-trigger high frequency stable operation. A 14-month special program
combustion instability in a high percentage of was necessary to develop a baffled injector, to
tests. The cause of the radical change in stability demonstrate dynamic stability, and to re-demon-
(if the cause can even be found) is often a small strate engine system operation, reliability and
change in hardware or operating conditions which, compatibility with the new injector. The Atlas
it was thought, would have little or no effect on booster with the dynamically stable, baffled in-
stability. When this change in stability occurs jector has never exhibited a combustion insta-
far along in a vehicle development program, when bility in hundreds of subsequent tests and
all hardware and operating conditions of the flights. Similarly, subsequent programs such as
vehicle/propulsion systems are "frozen," the the F-l, and Titan III, Stages I and II, have
cost in terms of money and flight program delays devcloped dynamically stable injectors and have
required to correct this problem can be disas- encountered no incidences of combustion in-
trous. Not only must the stability be improved, stability in many hundreds of subsequent tests.
but the effects of the necessary changes (usually Furthermore, these engines have sustained mal-
to the injector) on the rest of the propulsion sys- functions such as baffle and chamber failures,
tem and vehicle must also be evaluated and foreign objects in the feed systems and extreme
changes made where necessary. Once the redesign excursions in operating conditions, yet these
is made, the data on performance, compatibility :fl)normal conditions have not resulted in com-
and reliability compiled from previous component, bustion instabilities. These same conditions
system and flight testing are no longer applicable might well have caused combustion instability
to the new system. Therefore either a second ex- in statistically stable engines.
26 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1.2.4.2 Dynamic stability in engine develop- cept of dynamic stability faces the problem
ment programs.--Unfortunately, in the majority squarely and develops the desired stability early
of past rocket engine development programs, in a program. When the need for high confidence
combustion stability was defined as a requirement in the stable operation of an engine is recognized
late in the program, and in some instances, after in the preliminary planning stage, a decision can
flight testing had begun. In these cases the en- be made to satisfy simultaneously dynamic sta-
gine components were in an advanced state of bility, performance and compatibility from the
development, and the engine system had been very start of engine development. Theories and
extensively tested before the dynamic stability experimental evidence indicate that all of the
requirements were imposed. This had the effect variables of injector design, chamber configura-
of severely restricting design freedom in the tion, and operating conditions affect combustion
stability effort. Typical restrictions in past pro- stability, performance, heat transfer, and dura-
grams included requirements to maintain com- bility. If all these aspects of chamber design are
bustion chamber dimensions, propellant system considered simultaneously and early in the de-
hydraulic resistances, injector element type, velopment program, not only can a more optimum
chamber heat flux, and engine performance. Under solution for the total design be reached, but each
these restrictions a simple mechanical damping individual problem area can be solved more
device, the baffle evolved. Baffles could be quickly and surely.
mounted on existing injectors and thus solve the For example, the large thrust-per-element
stability problem with minimum effort and time. (LTE) injector design approach is often con-
These early injectors relied primarily on baffles sidered as a solution for combustion stability.
(generally consisting of an even number of Since an increase in thrust per element usually
blades extending radially from a central hub) to results in increased mean spray droplet size, one
stabilize the combustion. Later' systems, with might expect a corresponding loss in performance.
greater freedom, employed baffles (generally an If a solution for an existing combustion insta-
odd number of blades) in conjunction with modi- bility problem is being sought far downstream
fications of the combustion process through the in a development program, little can be done to
use of larger injector orifices (see Sects. 3.5.3.3 avoid this performance loss and the loss either
and 8.2 for details). must 1)e accepted or the LTE solution for sta-
The prohibitive expense involved when major, bility cannot be used. If, however, a stable sys-
developed vehicle components must be changed tern is being sought at the outset of a develop-
to solve a stability problem clearly point up the ment I)rogram, then a small increase in the
need for early development of dynamic stability. comlmstion chamber stay time (chamber length
Early development of dynamic stability, demon- or contraction ratio) may restore the performance
strated by rigorous pulse testing, assures a broad with very little real penalty to the thrust chamber
framework of stability within which other aspects design.
of the vehicle may be developed with confidence.
Statistical stability cannot be developed early 1.2._.3 Demw_stralit_g dy_amic stability in et_-
since it requires a large numl)er of tests on the gi_e developme_t programs.--Perhaps one of the
final prototype hardware. It is exactly this as- most difficult problems encountered in early en-
pect of statistical stability which sets the stage gine stability programs was that of measuring
for costly time-consuming, difficult re-develop- the relative stability of any new injector design.
ment programs to obt'tin stability after all other It is obvious that an ideal evaluation of the
development is complete. All engine components stability of the system could be obtained if
litt_b tic cuml)t_uwt 3 ut:_ _tui,_.u *,, .......nmanin
,% Ill every possible :node or mechanis:n of instability
statistical st_d)ility statement can be made. This could be artificially excited to produce dearly
approach often results in the :tcceptanec of what- defined oscillations. The driving force could then
eve," degree of stability whM, results "_t the end be removed to determine if the system would
of a devch)pment program. return to normal aecet)t-tble operation, or if it
In contrast with statistical st.fl>ility, the con- would sustain oscillations of some objectionable
INTRODUCTION
§1.2 27
dynamic stability. One obvious upper limit to As a result of the above discussion, a reasonable
the charge size on a given engine is excessive test program can be established to adequately
structural damage. For solid wall thrust chambers demonstrate dynamic stability and establish
of the Atlas and Titan types a 200 grain charge confidence that an engine will not self-ignite
appears to be near the structural limit. After instability in flight. A typical dynamic stability
repeated pulse testing with 200 grain charges criterion intended for this purpose is outlined
some minor bolt stretching and baffle cracking below. The general approach followed in this
have occurred. criterion is to strive to develop dynamic stability
Another limit on charge size is the effect of early in a program, with a few candidate in-
the pulse on propellant flow rates into the cham- jectors. These tests are designed to screen out
ber. An excessively large pulse may change the unstable configurations and to establish the dy-
flow rates sufficiently that the new operating namically stable candidate. Use of bombs as
conditions are quite different from those which large as are feasible, and the location near the
one wishes to test for stability. During the short injector face and the wall is the approach often
period before the desired flows are re-established employed for this initial screening. The possibili-
the amplitude of the pulse induced chamber ties of flow stoppage and/or a more sensitive
pressure oscillations may be greatly reduced. charge size or location are evaluated with the
The degree to which flows are changed by the selected candidate. Development of performance
pulse, and the time before nominal flow are re- and compatibility may proceed using the most
established are functions of the particular cham- stable candidate injector. The stability of the
ber and feed system under test and few generali- final prototype configuration is then evaluated
zations can be made with respect to a limit on over the limits of the anticipated flight operating
bomb size. There have been cases where a large conditions. A final test of stability in the engine,
charge will not induce instability while a smaller with _mall bombs to limit hardware damage,
one will induce it (see Sect. 10.2.4.1). This has evaluates possible flight-configured engine sys-
been attributed to the effect of the large pulse tem effects of stability. Criteria very similar to
on the propellant flow rates. A simple test series, this have been followed successfully for Stages
with a range of charge sizes, can be run to es- I and II on Titan III and Agcna. Much of this
tablish that there is no charge size, small oi' large, type of stability testing has also been accom-
which can initiate instability in the engine. plished on the Atlas, Thor, H-1 and F-1 engines.
The location of these charges in the chamber The following is an example of dynamic stability
should be such that the charge is most likely to criteria for a large engine :
initiate oscillations in the preferred and/or
damaging modes of the chamber. Theory and I. General Criterion
experiment indicate that the transverse modes An injector shall be considered dy-
are both the most probable and damaging. The namically stable if tile amplitudes of
best charge location to initiate oscillations in all driven oscillations resulting from all of
transverse modes simultaneously is near tile tim required explosive pulse tests at-
injector and near the chamber wall. Here again tenuate to 5 percent of mean chamber
an anomaly apparently exists, as in the ease of pressure within 40 milliseconds.
the effect of charge size on propellant flows. A
II. Explosive
few isolated cases have been reported where an
The explosive shall be composition C-4
engine can be triggered by a bomb located near
or a commercially available RDX equiva-
the throat, but not by the same bomb, under the lent.
_IIIU UUIIU. lblUIIb, IIUIII _11_ UL'IIUI IUL(_blUII. alia.,
tlle bomb location in the corner t)etwecn the in- III. Bomb Locations
jector and the wall should still be considered the Bombs shall be located at each of three
tile l)rimc h)cation to denlonstr,ge dynamic sta- positions as sl)ecified I)elow :
bility and "l few tests shouht be made to eliminate A. lladially between tile wall and tile
the possibility of any location anom'dy. mid-radius of the chaml)er and axially
INTRODUCTION §1.2 29
not further from the injector than one- ratio in steady-state operation. The
quarter of the distance from the injector maximum and minimum test conditions
to the throat. are defined as the estimated extremes of
Test conditions
Bomb size,
Test grains Location Hardware
Chamber Mixture
pressure ratio
frequency mode theory, frequency limitations ties to the chamber length required for efficient
of the apparatus necessitated replacement by a steady-state combustion. A similar model was
stability-limits-testing technique that was used later developed by Lambiris, Combs and LevinO 21
by Grey and Harrje is° in 1958 at Princeton to at Rocketdyne to better describe combustion
confirm the sensitive time lag theory as applied phenomena as encountered in large engines. The
to the longitudinal mode. This was achieved by use of streak photography, variable-length test-
holding the combustion process constant and ing, static pressure profiles and shock tracers
varying the chamber length (hence the frequency). have all added to our knowledge of the axial
Similar techniques were applied by Harrje and steady-state combustion profile. Taking these
Reardon ls7 via a sector motor to confirm the rocket combustion studies up to the present,
transverse mode behavior two years later. it now appears possible to check out the validity
In late 1958 a widely publicized disagreement of various combustion mechanisms by a "direct"
occurred between Zucrow-Osborn, TM and method. TM
Crocco. TM The point in question involved the Before leaving the subject of injection studies,
results of the tests just mentioned, which in- which were often directly related to the combus-
dicated a definite time lag behavior, and those tion processes, some specific topics should be
results from gas rocket studies at Purdue which cited. Included in the group were studies of spray
argued against the necessity of a time lag. Sev- fluctuation, impingement angle, liquid phase
eral years passed before the theory of Sirignano _46 mixing, dynamic characteristics, drop-size dis-
and the experiments of Glassman et al. m involving tribution, spatial characteristics, droplet break-
the wave shape and the importance of the up, etc.
Arrhenius rate function in gas-rocket-type com- The steady-state model developed at Lewis
bustors helped to clarify the differences between Research Center was followed in 1962 by a non-
the two combustion devices. linear theory using a one-dimensional model to
During the 1950's and early 1960's the AFOSR predict combustion instability limits. Priem and
Contractors 5Ieetings provided the forum for Guentert 563were the originators of this theoretical
most liquid rocket instability discussions just as approach which is described in Chapter 4. The
today the ICRPG serves this need. One constant model uses various mechanisms from the injec-
point of discussion was whether nonlinear or tion-combustion studies just discussed. A dis-
linear theoretical analysis should be used for turbance is inserted into each model and the
the high-frequency instability problem. Torda, 697 computer is used to evaluate whether stability or
then at Brooklyn Polytechnic Institute, was one instability results.
early advocate of the nonlinear approach. Priem Considering the actual rocket hardware, al-
and others later supplied the concepts applied though a relatively large thrust United States
to rocket engines. The subject of nonlinear theory liquid rocket engine was available in the early
will be discussed more fully in a moment. 1950's (i.e., the Redstone), the era of the large
While arguments as to the best way to proceed engine was really closer to 1960. A number of
theoretically on the instability problem were in engines in the 100 to 200 thousand-pound thrust
progress, the question remaining in the back- class had been developed by that time and the
ground was how much was really known about greater than million-pound thrust designs were
steady-state combustion. Along these lines in- being studied (F-1 and 5I-1). Large engine feed
formation on the factors influencing mass and system associated instability had already been
mixture ratio, injector element design, and other experienced and solved for the case of the Red-
propellant flow phenomena were being studied stone engine. The approach followed for high
by Rupe 615 and others at JPL. Related studies frequency instability was that incidences could
were being conducted by Heidmann/36 Ingebo, 375 be eliminated with controlled start sequencing
Morrell, 499 Priem 559and others at Lewis Research (to avoid triggering such modes), and by careful
Center. These studies formed the background selection of injection patterns and types, e.g.,
for the Priem-Heidmann propellant vaporiza- LOX/hydrocarbon injectors avoided unlike im-
tion model _64which relates the propellant proper- pingement injector designs which were more
32 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
susceptible to spontaneous resonant combustion. much attention in recent years because of the
Life with this approach was hazardous as was ability to damp transverse modes. However, the
shown by two Atlas mishaps described in Sect. design of the subsonic portion of the nozzle is also
1.2.4.1. Thus in 1961 the Atlas booste_ 93 became important for stability. The majority of nozzle
the first production engine to adopt a different studies t have been theoretical, with Crocco,
stability approach--use of a baffle so as to avoid Culick, Reardon, Sirignano, and Zinn the prin-
both spontaneous and triggered forms of resonant cipal contributors. The nozzle may serve as the
combustion. main damping source for longitudinal mode or
Techniques to control combustion instability may provide slight amplifications in certain
using baffles were first used in 1954 by Male and transverse mode situations. Only in the longitu-
Kerslakc _1 at NACA Lewis. Numerous studies dinal case have experiments been made.
at Aerojet, Rocketdyne, and Princeton also The merits of being able to determine the
helped to point out the benefits and limitations relative stability of candidate injector designs
of the baffle approach. As explained in Sect. 8.2, by rating devices were discussed at length in
,)
the mechanisms by which stability is accom- Sect. 1.,.4.1 and the details of the techniques
plished using the baffle are still not completely can be found in Chapter 10. These techniques
clear--indeed more than one mechanism is proba- were under development in the late 1950's pri-
bly responsible. The criticality of injection con- marily at Aerojet and Rocketdyne. Stemming
ditions near the baffle was found to be especially from such studies a 220-grain bomb was devel-
important in establishing the desired damping. oped for the Atlas MA-5 dynamic stability
A few years after the addition of the baffle to verification in 1961. t93 Studies of stability rating
the Atlas engine there was strong sentiment that techniques using bombs, pulse guns and gas in-
further instability research was unnecessary jection have been conducted more recently
since the high4requeney problem had been (1965-1968) by Combs et al. at Rocketdyne
_,
solved. This same argument was used again a as well as at other organizations. Lvaluatlon of
few years later for the acoustic liner approach to the techniques was the prime purpose of the
instability suppression. Unfortunately, it has studies as discussed in Chapter 10. The rating
not turned out to be that simple for either device techniques are the standard means of evMuating
to achieve universal stability and both devices dynamic stability, for example, the Titan IIIM
have preferred applications. Stage I baffled injector was designed for dy-
Liner design* has had the advantage of a namic stability and was proved successful from
reasonable theoretical base, particularly with the first, test (1964). Two programs that have
recent additions that treat nonlinear effects. yielded a great deal of information on the de-
However it has been found that typically the velopment problems in achieving dynamic sta-
design problem is made di_cult by the actual bility were the F-1 program 2° conducted at
chamber environments that are present. Experi- Roeketdyne and the GEMSIP program" at
mental studies in liner design for rocket motors Aerojet. An ad hoe committee formed for the
were initiated by Blackman and Lewis in the F-1 problem played an important role of trans-
early 1960's at Pratt & Whitney. That work has mitting information to and from both of those
been extended by Garrison. Other experimental programs.
work has been principally conducted by Phillips To achieve dynamic stability more than damp-
at NASA Lewis, Oberg at Rocketdyne, and ing devices and rating techniques were required;
Harrje at Princeton. The theory of resonators predictions of the stability limits were necessary.
as related to combustion applications was clari- Reardon's empirical correlations 6s° based upon
fied by the work of ingard. Nonlinear theoretical the .....
_ltJCco sensitive ":-'--
u,,,_ 1__,
_, tl u,eu_s were app[_u 1:._1
.......
extensions using the jet-flow model were done to the design of various engines. Modifications
by Sirignano. of the Priem theory by Dynamic Science and
Both baltics and liners have been receiving Rocketdyne proved helpful in other design ap-
* See Sect. 8.3 for individual references. ]" Set; Sect. 3.6 for individual references.
INTRODUCTION §1.3 33
plications. 9','36 Another correlation approach con- criticality of the impingement processes has been
ceived in the early 60's by Dykema 2_s also al- studied by a new approach at JPL _s and offers
lowed stability predictions to be made on new an explanation for the popping phenomena
hardware designs. This later approach is based (Sect. 7.6).
on droplet parameters controlling the response, The advent of the laser and the ability to
a subject which was further studied by Strahle 665 overpower combustion light has encouraged re-
at Princeton. In another analysis with the em- newed study of the difficult problem of droplet
phasis on understanding the conditions conducive measurements both cold and hot. Weurker et
to instability in LOX/LH_ engines, Feller and al.* at TRW have been the leaders in this area.
Heidmann 26° formulated a response model which Use of improved paraffin droplet techniques has
has proven quite successful. also shown considerable promise in the study of
Chapters 4 and 6 supply the background and droplet distributions (Diekerson et al. 224 at
application data on these approaches. In addi- Roeketdyne).
tion to NASA's interest, AFRPL has been deeply Another area of recent interest has involved
involved in this important aspect of designing further development of damping devices. Rocket-
for stable operation through in-house testing dyne has concentrated on the use of slots in the
efforts, extension of computer programs for the injector face, often in conjunction with baffles,
Priem approach _36 and encouragement in the a design which was used for the LM ascent en-
publication of a manual on how to apply the gine. _22 A similar approach involved the use, at
sensitive time lag theory. 65° Bell Aerosystems, of a toroidal cavity resonator
Damping devices have not been necessary in with apertures extending into the chamber at the
all rocket motors to achieve the desired stability injector-chamber interface. This design proved
for manned flight. One example is the Agena completely successful on the PBPS axial engine.
engine with a successful history of 250 launches, Similar designs had also shown considerable
over 350 space firings and nearly 3000 ground promise in the Bell LM ascent engine develop-
tests which have demonstrated that a reliable ment. In an even more recent program, Aerojet
system can be maintained without producing and Aerospace have been performing tests on a
disturbances frequently assumed to a general relatively small number of damping devices
condition of rocket engine combustion. The vari- placed across an injector face. As few as three
able-thrust TRW LM ascent engine has met all Helmholtz resonators a24 placed in the walls of
the dynamic stability criteria without requiring research chambers at Princeton had indicated a
damping devices. The merits of the later injector marked stability improvement--preferred con-
design approach together with a competitive ditions were those in which a short baffle limited
Rocketdyne module design (see Sect. 7.4.5) are the frequency spectrum with damping accom-
currently being tested on larger diameter hard- plished by the resonators.
ware where the stability demands are more dif- The nature of the tangential mode is still not
ficult to meet. completely clear. Tests in recent years by
Designs of recent years have extended engine Clayton TM at JPL have revealed shock-type waves
operation to higher pressures, above the critical in ll-inch diameter hardware. Other observa-
conditions of the propellants. Experimental pro- tions in similar diameter hardware have revealed
grams have been evaluating these effects on the peaked Maslin and Moore wave predictions.
stability. Such studies have been active at Aero- Phase differences have also been shown where
jet, Rocketdyne, Penn State, Illinois Institute of the wave leads near the nozzle entrance in the
Technology, and elsewhere. JPL study whereas it leads near the injector
It has not been only the newer ranges of pres- based on the measurements of others. Explana-
sure operation that have required additional tions have been offered which involve detona-
study. The effect of reactive jets of the hyper- tion-like processes, 4s however, the frequency has
golic propellants which cause the jets to deflect been shown to be limited in all cases to that
rather than mix has also received recent atten-
tion at JPL 364 and Dynamic Science. 777 The * See Sect. 9.4.5 for references.
34 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
predicted from acoustic theory. These wave data ment has led a somewhat clouded history. Unlike
are necessary if the proper theoretical analysis performance, which has always received its proper
is to be applied. Wave growth studies have been share of attention, instability has often in the
made by Agosta in the past and remain a sub- past been something that was only spoken of in
ject of active interest. guarded terms--certainly it was not to be ad-
In this review of the history of combustion vertised. In recent years this state of affairs has
instability the emphasis, following a brief dis- vastly improved and frank and open discussions
cussion of the earlier works, was to concentrate of current instability problems have taken place
on the high frequency modes or resonant com- and even are part of the annual ICRPG Com-
bustion. While resonant combustion is perhaps bustion Conferences.
the most dramatic way to destroy an engine A factor in determining the heartbeat of cur-
(burnout in a matter of milliseconds) problems rent research into combustion instability phenom-
in both low and intermediate frequency insta- ena is the status of engine development programs.
bility have plagued many engine development Currently liquid rocket development programs
programs. The early monograph by Crocco and are at a very low ebb; hence the concern for the
Cheng '79 served a need in clarifying the basic health of the associated instability research. Will
mechanisms associated with low frequency in- the answers be ready when the next generation
stability. An active program of research into low of engines are developed? This cyclic tendency
frequency phenomena has been maintained for is not unique to the rocket field nor has it failed
many years at NASA Lewis with Wenzel, Szuch, to be felt before in instability research. Just prior
Dorsch, Priem* and others participating. Studies to the advent of Sputnik (1957 era) marked one
in this area are still in progress though they are previous low point. Another hesitation occurred
few in number. with the development and use of the baffle on
Intermediate frequency instability has had the large engines, in the early 1960's. However, re-
most uneven history. Often the receptacle for those occurring engine problems on various thrust units
unstable phenomena which could not be readily subsequently spurred even more work in these
explained by the high and low frequency theory, areas of research and development.
much uncertainty continues to exist as to the To summarize the status of the instability
importance of this type oscillation. Scala in 1956 problem as of today it is necessary to subdivide
analyzed entropy wave-type instability but, as the problem into several principal categories:
explained by Crocco in Sect. 5.3.2, this insta- (1) the understanding of the processes funda-
bility is relatively rare in a pure form. In the past mental to liquid rockets such as atomization,
few years, Fenwick et al. at Rocketdyne, 5[cCor- mixing, vaporization, chemical kinetics, etc.,
mack at Dartmouth and investigators at Prince- (2) the application of instability theory to hard-
ton have looked at the bunching effects and the ware design primarily as a guide in predicting
basic jet frequencies as responsible mechanisms stability trends, (3) the application of damping
for intermediate frequency phenomena.t Many devices such as baffles, liners, slots, etc., which
of these jet characteristics had been observed in do not attempt to alter the combustion but
earlier investigations. The Rocketdyne analysis rather seek to absorb energy or restrict wave
was used with success in solutions of some H-1 motion, (4) the ability to detect the phenomena
development problems of buzz in 1966. of combustion instability, and (5) the develop-
ment of techniques to rate liquid rocket engines
1.4 CURRENT STATUS:_ for stability.
Progress in category one, the fundamentals of
Combustion instability research and develop-
liquid IOCKCI++UI.JlIIk)U_IolOII_
.--, ......... 1..... :_.. processes, has been
understandably slow. This is because of the ex-
* See Ch:tpler 5 for individual references.
treme difficulty in attempting to observe and
Set; Seel. :_.:_ for individual referene('s.
:_ I). T. l[:trr](,, .X.ulh,)r, with conlribuli,ms fr¢)m lh(, measure these physical and chemical processes
ICI{PG Working (h'<)up _)tl Li(tuid l{ockel C<mfl)usti,,n which often take place simultaneously at high
Inst'tbility. speed and in environments that rule out eonven-
INTRODUCTION §1.4 35
tional instrumentation. An example of such diffi- tools to the theoretician in his battle with the
culties are the studies of unsteady droplet burning instability problem. Unfortunately, because of
rates (as discussed in Sect. 3.4.2) where direct ob- such factors, a crash program to devise the ulti-
servation is often impossible, especially if one mate theory has never been feasible--constant
wishes to closely simulate the actual environments reevaluation of the current tools available and
encountered in high injection density, high cham- how they relate current knowledge of the actual
ber pressure rocket combustors. Hence simulation rocket combustion instability requires both time
must be attempted by other means such as and patience.
scaling, substitution of propellants (for such im- Before leaving the subject of theory status,
provements as optical clarity), laboratory evalua- mention should be made of low and intermediate
tion of only a portion of the processes involved, frequency theory as well as that pertaining to
etc. resonant combustion. Although often regarded
Perhaps it will never be possible to solve the as a problem substantially less difficult, instability
combustion instability problem by the direct in the low and intermediate ranges continues to
approach of attempting to understand in suf- appear in a surprising number of engine develop-
ficient detail the steps through which an element ment programs. Often this is due not to the lack
of propellant passes from its point of injection of theory or the inability to analyze the problem
into the combustor until it is converted into com- but rather because of the numerous factors that
bustion products. However, this basic effort can influence the occurrence of these instabilities
needs to be continued because knowledge of how and new parameters that enter the picture be-
the physical and chemical processes are influenced cause of different operating regimes. A recent
by injector element design and operating condi- example is the problem associated with pres-
tions, and how they are altered by factors such surization gases that dissolve in the propellants
as pressure and velocity perturbations is essen- causing enhancement of lower frequency oscilla-
tial to the successful application of instability tions. Further study is currently being carried
theory. Should the key be found in these funda- out to provide the proper model. Another exam-
mental studies the dividends would be tremen- ple is the spray bunching phenomenon associated
dous--think what it would mean to be able to with intermediate frequency oscillations. Studies
directly predict stability from parameters such in that case have yielded important insight so
as droplet size (primarily a function of the injec- that problems of that type could be overcome.
tion orifice diameters and differential pressure) In category three, immediate solutions to the
and the unsteady burning rate factors (from a instability problem are being sought using damp-
knowledge of propellant choice, injection density, ing devices. Success has been achieved in almost
axial and transverse combustion distribution, every case. Progress to date has also been good
etc.). in understanding how these devices function,
In category two, the theories as currently used particularly in the ease of liners where theoretical
act more to indicate trends and thus point the models have kept pace with the applications.
way to logically move in achieving stability. Cor- Based on usage, certainly baffle proponents need
relations using the theories as outlined in Chap- to make few apologies. Even without a good
ters 4, 5 and 6 can all point to considerable suc- theoretical base, experimentation with the con-
cesses in this regard. Through refinements in our trolling design parameters has achieved a high
knowledge via the more fundamental studies, degree of success. Were it not for the heat transfer
future theoretical models hopefully will improve penalties and the design complications, the quest
these stability correlations. We have moved a for alternate solutions would have gained little
long way from the dark days of the early fifties. impetus. Recently more effort has been directed
Incorporation of nonlinear effects, with the re- toward better explaining the fluid mechanical
sultant clarification of phenomena that pre- role played by baffles so that less empiricism will
viously were poorly understood, is one milestone be required in future applications.
along the road. Computer developments and With regard to liners and the closely related
mathematical advances have provided powerful acoustic slots, application has been rather limited
36 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
although the tests that were performed have been In those applications where chamber pressure
generally quite encouraging. As mentioned in measurements still are not feasible (e.g., certain
the previous section, limited liner concepts and flight-weight hardware) other primarily optical
slots have been successfully applied to developed techniques, often using recent advances in tech-
hardware. In most applications it is required that nology, have been used with considerable success.
the gas properties (speed of sound based on These approaches are described in Sect. 9.4.
temperature, molecular weight, and ratio of Last of the categories is the status of rating
specific heats) possess a degree of uniformity so methods to ascertain the tendency toward com-
that the theory may be successfully applied. The bustion instability of an engine. Stability rating
trend in optimization is to choose the best lo- techniques have improved over the years to a
cation for these damping devices so that designs point that rating of combustors over a wide thrust
can be minimized in size, complexity and cost. range can be achieved with a high degree of con-
Acoustic liners for ablative chambers is one ap- fidence. Problems may still exist in the very low
proach being investigated. The theory of acoustic thrust range where the rating technique may
slots, nonlinear regimes of operation, and opti- alter the normal combustion environment or pro-
mum configuration based upon fundamental flow vide a source for damping after the disturbance
considerations are typical of other areas of study. has been generated (the physical size of the bomb
The last two status categories are concerned can be the problem in the first instance, the port
with detection and rating combustion insta- of the pulse gun the cause in the second). How-
bility incidences. Detection has vastly improved ever, these are the exceptions rather than the
over the years. Where there were at one time rule and the ability to rate engines for stability
problems in evaluating instability occurrences has become quite refined as discussed in connec-
at relatively low frequency, today measurements tion with Dynamic Stability (Sect. 1.2.4) and
at tens of thousands of cycles per second have Stability Rating (Chapter 10).
been achieved, thus allowing not only better high Thus it might be said at this time that a
frequency measurements, but accurate recording good working balance has been achieved between
of shock-type wave forms as well. One of the the theoretician and experimentalist, the de-
principal factors in this success is the wide use velopment engineer and the researcher in the
of relatively small piezoelectric transducers with field of combustion instability. Each group has
ablative protection, helium or water cooling. This made a contribution toward tile goal of providing
stable combustors and in the understanding of
together with tape recording advances (fiat re-
the controlling factors. Not all the problems have
sponse to 80 kHz or better is now possible) has
bccn solved but steady progress has been made
allowed these and other miniaturized probes to
on all fronts. Future needs will require new in-
make unsteady pressure measurements that were
sight; however, the immediate problem of engine
previously impossible. Although further im- stabilization has been achieved in almost every
provements in pressure measurements will un- ease. Alternate approaches have evolved so that
doubtedly take place in the future, the current important factors such as performance, chamber
status is extremely good. compatibility, and stability can exist in harmony.
CHAPTER2
Steady-State Processes
2.1 GENERAL DESCRIPTION OF COMBUSTION that the propellants are usually injected from a
AND FLOW PROCESSES* distributing manifold (Sect. 2.2.1) through orifices
into the combustion chamber in the form of liquid
In a very general sense, the character of the
jets (Sect. 2.2.2). In some manner, the jets must
time-dependent perturbations that can exist in a
atomize, i.e., break up into small droplets, and
system depends on the steady-state properties of
the droplets must vaporize. Atomization is often
the unperturbed system. Therefore, every aspect
achieved by causing two (doublet) or three (trip-
of the steady-state combustion and flow processes
let) streams of like (or sometimes unlike) liquids
in liquid propellant rocket motors is potentially
to impinge;* impinging jets produce thin liquid
relevant to combustion instability. For this reason,
sheets or fans which disintegrate rapidly, first
it is important to have as thorough a knowledge
into ligaments and then into droplets (Sect. 2.2.3).
as possible of steady-state motor processes before
Except in monopropellant systems, the reactive
undertaking a study of combustion instability.
fuel and oxidizer vapors must intermix (Sect.
Five textbooks can be recommended as sources
2.3.3.3). The mixed vapors react, and finally the
for background material: Ref. 63, Ref. 78 (es-
hot product gases flow out of the combustion
pecially Ch. 7), Ref. 536 (especially Ch. 26),
chamber through a choked nozzle.
Ref. 535 (especially Ch. 3), and Ref. 740 (es-
Numerous variations of this sequence of events
pecially Ch. 11).
can occur. For example, with some injector designs
A complete knowledge of the sequence of events
the liquid propellants may be partially or totally
that occurs in a steadily operating liquid propel-
mixed, atomized or vaporized before they enter
lant rocket motor has never been attained. Liquid
the combustion chamber, by contouring the in-
propellant combt_stion processes are quite compli-
ternal injector geometry suitably, by injecting
cated and defy precise analytical description. A
gases into injector passages in a controlled manner,
host of comprehensible subprocesses are of direct
or by other methods (Sect. 2.3.3.1). Some pro-
relevance to the overall combustion sequence as
pellants (monopropellants and bipropellant com-
shown in Fig. 2.3.3a. It is details of these sub-
ponents with monopropellant characteristics) may
processes to which subsequent sections of this
experience appreciable condensed-phase com-
chapter are devoted. In the present section, we
bustion reactions before mixing or vaporizing;
shall attempt to discuss how these subprocesses
in other systems liquid-phase mixing may occur
might be integrated into a description of the over-
and give rise to condensed-phase or surface re-
all process. The integration is necessarily impre-
actions. Heterogeneous reactions may also be of
cise; except for the simplest models, it consists
importance in the absence of liquid-phase mixing,
merely of patchwork.
particularly for hypergolic propellant combi-
nations which ignite spontaneously upon contact,
2.1.1 Overall Description
As a brief introduction to the kinds of com- * Other techniques that have been used for liquid/liquid
bustion and flow processes that occur in liquid systems include showerhead, splash-plate and swirl
atomizers. Gas/liquid injectors often employ coaxial
propellant rocket motors, it can be stated first
elements where liquid in the central jet is sheared by a
surrounding annular gas. Impinging gas and liquid iets
* F. A. Williams, Author. are also used.
37
38 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
weight penalties. The description of the steady- injector design, etc. ; they typically lie in the range
state combustion sequence, which arises from the 10 to 70 inches.
re and rr concepts, is ill-defined and physically un-
satisfying because nothing is said about the history 2.1.4 Gas-Phase Processes
of events that occur during the interval re, thereby
making it impossible, in general, to compute Additional hypotheses concerning the nature of
either rc or rr in a simple way. One must introduce the gas-phase conversion processes are needed for
simplifying hypotheses concerning processes that obtaining a correspondingly simple expression for
occur during rc for these concepts to become use- re. If it is assumed (in addition to instantaneous
ful. Some simplified models lend themselves natur- vaporization) that gas-phase mixing processes are
ally to description in terms of re, while others do also rapid, so that the gases in the chamber are
not. essentially premixed combustibles, then re is de-
termined by the chemical kinetics (both mecha-
2.1.3 Characteristic Length and Characteristic nisms and rates) of the gas-phase reactions. For
Velocity example, approximating the gas-phase reactions
as a one-step, first-order process with specific
One useful simplifying assumption is that in- reaction rate constant
jected propellants vaporize very rapidly, since
then both rc and rr can be investigated by con- k=_ exp(- E,ct/_°T¢) (2.1.4-1)
sidering only gas-phase processes. Under this con-
(where _ is the frequency factor, E,_, is the acti-
dition, if the material in the combustion chamber
vation energy and _° is the universal gas con-
is approximated as an ideal gas, with gas constant
stant), one finds by solving the elementary first-
and specific heat ratio % at stagnation con-
order chemical kinetic equation that the ratio of
ditions, then rr is simply related to the chamber
the mass of reactants present at time t to the
temperature T_ and to the characteristic length L*
mass of reactants present at the time of injection
of the motor (the ratio of the chamber volume to
(t=0), a ratio which clearly equals the com-
the throat area). This correspondence can be seen
bustion efficiency Vc of a chamber with residence
by first noting that rr is the ratio of the mass
time t, is given by
contained in the chamber to the mass per second
flowing out the nozzle, then using the well-kno_ll _ = 1 -- e-kt (2.1.4-2)
isentropic formula relating the mass flow through
Strictly speaking, this result yields an infinite
a choked nozzle to stagnation conditions; the
chemical conversion time T_ (a property shared by
result is TM
many widely differing models, which makes it
/_, + 1_'y-_l/2 (7--1) more appropriate to discuss the results of such
Tr = L* ('_)_Tc) -1/2_T ) models in terms of _ rather than L*), but com-
bustion will be reasonably complete (e.g., _o=
0.99) in a time that is expressible in terms of the
- (2.1.3-1)
5"C*
parameters !_, E_¢t and To; e.g.,
(e.g., hydrogen-oxygen) the kinetics are under- the ratio of the condensed-phase to gas-phase re
stood well, 122while for others practically no infor- contributions to increase as the chamber pressure
mation exists. It generally is found that the gas- is increased, and it also provides a basis for intro-
phase reaction time decreases when either the ducing a "pressure-sensitive time lag" into de-
chamber temperature or the chamber pressure is scriptions of combustion instability _79 (Sect. 4.2).
increased. Since this division of the conversion time is rather
Descriptions of gas-phase mixing processes imprecise, it is instructive to consider condensed-
(Sect. 2.3.3.3) depend strongly on chamber shape phase models which are more explicit, less phe-
and on injection-pattern geometry; relevant mo- nomenological and more mechanistic.
lecular transport properties are typically known Aside from descriptions dealing with homo-
more accurately than chemical kinetic parameters, geneous condensed-phase chemical kinetics, the
but turbulent mixing processes, which generally simplest model that focuses attention on the con-
occur in motors, are difficult to describe prop- densed phase was stated first by Probert. _SsIt is
erly.536. 7_ Mixing-process models for rocket com- assumed that the liquid propellant jets break up
bustion have not received much attention and instantaneously into droplets and that gases
deserve to be studied further. evolved from droplets by vaporization, mix and
One-dimensional models for premixed gas flow react instantaneously to produce equilibrium com-
in constant-area motors, accounting for nonzero bustion products. The droplets are assumed to
Mach numbers in the chamber through relevant move at a velocity VL in the direction of the
mass, momentum and energy conservation equa- chamber axis, and the rate of vaporization of
tions, can be formulated in terms of the algebraic these droplets is taken to control the conversion
equations of "diabatic" flow (constant-area flow time. Thus, the model is essentially one of spray
with heat addition). Such models can be extended combustion or spray evaporation.
to variable-area chambers and in particular to A number of different choices are possible for
throatless chambers which produce supersonic flow describing the spray vaporization processes. For
through thermal choking (e.g., purely diverging monopropellant systems it may be assumed that
reactors) ; the description then involves obtaining the chemical heat release occurs in the spherically
solutions to ordinary differential equations? sg.74s symmetrical gas flow region near each droplet.
Instead of dwelling further on these and other Then monopropellant droplet combustion theories
elaborations of descriptions of gas-phase processes, (Sect. 2.4.3) should be used for describing the
we shall proceed to discuss models that consider vaporization rates. If it is assumed that the
condensed phases. One reason for doing so is that chemical heat release occurs in gas regions far
for most rocket motors the conversion time rc is removed from each droplet, in that case simple
appreciably longer than would be expected on the vaporization theories (Sect. 2.4.1) should be used
basis of gas-phase chemical kinetics alone; thus, for describing the vaporization rates.
if gas-phase processes are dominant, mixing must In bipropellant systems (Sect. 2.4.2) there is a
be of importance. great variety of limiting cases. If one of the
propellants is much more volatile than the other,
2.1.5 Condensed-Phase and Gasification
then it is reasonable to assume that the volatile
Processes
propellant vaporizes instantaneously after injec-
A straightforward extension of the preceding tion and that the spray model refers to vapori-
ide_s is to assume that r_ is the sum of two terms, zation of the less volatile constituent. In bipro-
a time lag associated with condensed-phase proc- pellants utilizing liquid oxygen and hydrocarbon
esses and a time lag associated with gas-ph-tse fuels, it can usually be assumed that the oxidizer
processes. TM It can be argued approxim_te!y and vq.p_)rizes instantaneously, while for hydrogen-
qualitatively that the rates of the condensed-phase oxygen systems the hydrogen can often be as-
processes are likely to be relatively unaffected by sumed to be gaseous at the injector exit2 4° When
the chamber pressure, whereas the rates of the one of the propelhmts vaporizes quickly, the
gas-phase processes "tre pressure dependent, gener- v:_porization rate of the less volatile constituent
ally increasing as pressure increases. This causes can be described on the basis of the theory of
STEADY-STATE PROCESSES §2.1 41
burning of a fuel droplet in an oxidizing atmos- G(rL) =brL _ exp (--arL _) (2.1.6-1)
phere (or of an oxidizing droplet in a fuel atmos-
where a, b, a and 6 are constants. Other functional
phere, as the case may be) (Sect. 2.4.2). Alterna-
forms have also been used (Sect. 2.2.4).
tively, if chemical reaction times are long com-
A partial differential equation with independent
pared with the time for an element of vapor to
variables rL and t (or rE and the axial coordinate
diffuse away from the vicinity of a droplet (but
x) can be written for the time (or space) evo-
still short compared with the time for the droplet
lution of the distribution function G. This equa-
to vaporize), the droplet vaporization rates can
tion has been referred to as the spray equation.
be described on the basis of the theory of non-
If the values of the constants a, b, a and ¢_ are
reactive droplet vaporization (Sect. 2.4.1). If both assumed to be known from measured atomizer
propellants are of comparable volatility, then
characteristics, and if the quantities VL, A, and n
spray descriptions can be developed for which
are treated as known constants, then the spray
condensed phases of two different chemical types
equation can be solved for the spatial development
are taken into account. 74° Droplet vaporization
of G in the combustion chamber. From this so-
during the heat-up period can also be analyzed.
lution, one can calculate v_ for a chamber of a
Whatever description is adopted for the vapori-
specified length, thereby obtaining a rather de-
zation process, analysis of this process yields an
tailed description of the combustion processes
expression for the time rate of change of droplet
implied by the spray combustion model. It is
radius rL, which can usually be approximated
found that, for a given chamber length, large
reasonably well* by an equation of the form u°
vaporization rates (large A), small droplets (small
drL rL), small injection velocities (small VL) and spray
- ArL -" (2.1.5-1) distributions that are as nearly monodisperse as
dt
possible, all favor high combustion efficiency. 74°
where the value of A which is independent of rL, This relatively simple type of spray combustion
depends on local gas-phase and droplet properties model is amenable to improvement by taking into
and where the constant n generally lies in the account the effect of the spray on the gas phase.
range 0 < n < 1. It is not proper to specify VL and A in advance;
instead, these quantities will vary with axial dis-
2.1.6 Spray Combustion tance in a manner dictated by mass, momentum
and energy conservation for the two-phase system
In order to complete the description of a spray in one-dimensional flow. We shall not delve now
combustion model, one might assume for sim- into the details or results of the improved analyses,
plicity that at any given axial position in the except to say that it becomes desirable to account
chamber all droplets are of the same size (i.e., for differences between droplet and gas velocities,
that the spray is monodisperse). It is obviously so that droplet drag coefficients become relevant
more realistic to account for differences in the
parameters.t Studies of the coupling between the
diameters of the various droplets, but the system gas phase and the spray have led to a considerable
is so complex that this can be done only statisti- amount of information on propellant vaporization
cally. Thus, it is convenient in such models to as a design criterion for rocket-engine combustion
introduce a droplet size distribution function chambers.:_ The primary fallacy in these descrip-
G (rL), such that G (rL) drL is the probable number tions probably is the assumption of one dimen-
of droplets with radius between rL and rL÷drL. sionality; if this assumption is deleted, then it
A four-parameter functional form for G(rL), ca- becomes exceedingly difficult to develop a compre-
pable of correlating experimentally measured size hensible, detailed description of spray combustion.
distributions, is74_ A few calculations have been made for sophisti-
* This relationship, ss usually derived, does not consider t See Refs. 53, 535, 656, 660 and 745 and see Sects.
forced convection or droplet stripping. However, these 2.3.3.2 and 2.4.1 for drag coefficients.
processes can be correlated approximately by the same See Refs. 117, 132, 343, 369, 373, 420, 557, 558, 559,
equation with a suitable relative velocity dependence in A. 564, 565, 651, 738 and Sect. 7.2.4.
42 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
cated spray combustion models in which properties largest droplets to those expected for the gas. 42°
are not invariant in planes normal to the motor The motion pictures show axial striations of
axis.* The choice of the transverse variations is luminosity extending dou,nstream from the like-
based on the droplet distributions expected to be on-like doublet fans, sometimes beyond the throat
produced by atomizers that have particular rela- of the nozzle. 4a° They indicate that intense heat
tive geometrical positions, consistent with some release occurs where the fuel and oxidizer fans
simple injector designs. Cold-flow measurements first meet and that the more volatile propellant
of spray characteristics can help in providing up- often vaporizes quickly, producing a downstream
stream boundary conditions and in extending the region in which droplets of the less volatile pro-
calculations to include a wider class of injectors2 5_ pellant (e.g., hydrocarbon fuel in hydrocarbon-
Electronic digital computers are used in the calcu- liquid oxygen systems) burn in the gaseous atmos-
lations, and it is difficult to draw generally valid phere provided by the volatile constituent. Down-
conclusions from the results. Faced with such stream intensity peaks coincide with the axes of
complexities in attempts to develop improved the fans of the less volatile propellant, thereby
theoretical descriptions of the complete com- providing support for the use of droplet com-
bustion sequence, one is motivated to seek guid- bustion models in downstream regions. It was
ance from laboratory experiments on rocket inferred qualitatively from these studies that the
motors. upstream jet-impingement and fan-intersection
regions are of critical importance to phenomena
2.1.7 Experimental Observations_" of combustion instability, a4° Processes occurring
in these regions are certainly the most complex
The most revealing laboratory experiments that and the least understood of the processes occurring
have been reported consist of observations made anywhere in the chamber. Thus, it is likely to be
by Levine and coworkers on two-dimensional quite difficult to develop adequate analytical
motors with transparent walls.42°. 421,424,44° Both descriptions of the steady-state combustion and
streak photography and high-speed cinem'_- flow processes that are most relevant to com-
tography have been employed. The natural lumi- bustion instability.
nosity of the combustion process has been ob-
served, and strong backlighting has been used in
2.1.8 Elaboration on Description of
an effort to make condensed phases visible. Many
Spray-Combustion Models
measurements were made with liquid oxygen as
the oxidizer and alcohol as the fuel, since this In spite of this unfavorable outlook, analytical
combination facilitates observation in some re- work is continuing on the development of steady-
spects. However, a number of observations were state spray-combustion models, with the specific
reported on liquid oxygen and hydrocarbon fuels objective of obtaining models that will be useful
such as kerosene, on liquid oxygen and gaseous or in calculations of combustion instability (Sects.
liquid hydrogen, and on storable hypergolic combi- 4.3 and 7.2.4). It is therefore of interest here to
nations such as nitrogen tetroxide and unsym- look more closely at the bases of these models and
metric:_l dimethyl hydrazine. at how subsequent material in Chapter 2 bears on
These experiments show highly heterogeneous their development.
conditions in the combustion chamber and do not Models for steady-state combustion of a spray
appear to conform to the assumption of one- generally begin with the assumption that the
dimensiom_l flow. The streak photographs are spray is a dilute collection of spherical droplets.
interpretable in terms of the presence of droplets The term "dilute" means that the volume occu-
of differing sizes moving with differing velocities; pied by condensed material can be neglected in
slopes of streak traces ct_n be correlated with comparison with the volume occupied by gas--an
velocities ranging from those expected for the excellent approximation except possibly in the
immediate vicinity of the injector. In hypothe-
* See Rel's. 165, 166, :_56, 421 _tnd Secls. 2.3 ttiid 2.5. sizing th,tt droplets are spherical, consideration of
See :Llso Sec_s. 2.3.:_.2, 2.3.3.3 _nd 2.;L4. the injection process and of most atomization
STEADY-STATE PROCESSES §2.1 43
processes is ruled out. Thus the information in Here p is the gas density, Y is the gas velocity,
Sects. 2.2.1, 2.2.2 and 2.2.3 affects spray com- Yi is the mass fraction of chemical species i in
bustion theories only through upstream boundary the gas, Ui is the diffusion velocity for species i,
conditions.* An exception to this statement is m_ is the mass rate of production of species i in
that atomization through aerodynamic shattering the gas phase by homogeneous chemical reactions,
and atomization or coalescence through inter- and there are N different gaseous species in the
droplet collisions, can sometimes be included as system. The quantity _j is defined as the mass of
break-up or coalescence criteria, by assuming that chemical species i added to the gas by a vaporizing
the interaction time is short enough for the conse- droplet of kind j per unit mass of droplet vapor-
quent droplet deformations to be negligible; thus, ized. The introduction of aij affords the option
material in Sect. 2.2.3 sometimes appears directly of either considering simple vaporization (in which
in spray combustion models (Sect. 4.3.1.3). case, for the example of a fuel droplet, _21iwould
If VLj denotes the velocity of a j droplet of be unity when i denotes fuel and zero otherwise)
mass m, then counting droplets of kind j leads to followed by homogeneous combustion, which is
the steady-state spray equation accounted for through m_, or hypothesizing the
existence of a diffusion flame in the thin boundary
(IIljgj) -_-V* (VLjgj) =Qj layer surrounding the droplet (in which case, for
Om
the example of a fuel droplet, a_i would be zero
j=I,...,M (2.1.8-1) when i denotes fuel, negative when i denotes
oxidizer, and positive when i denotes reaction
Here the size distribution function gj(m, x), de-
products, with the values of _ii for oxidizer and
fined as the number of droplets of kind j per unit
products determined by the stoichiometry of the
volume at position x per unit range of mass about
diffusion flame). The material in Sect. 2.4 is rele-
m, possesses an m dependence that can be de-
vant to the determination of _u-
scribed by formulas inferred from either Eq.
Overall mass conservation for the gas can be
(2.1.6-1) or equations appearing ill Sect. 2.2.4
obtained by summing Eq. (2.1.8-2) over all
(which contains additional information on distri-
species N. Since conservation of mass in the
bution functions). The quantity riai(m, x) is the
gasification process implies
time rate of increase in mass of a droplet of -kind j
N
and mass m at position x; its approximate func-
)-':_ _ = 1 j=l,... ,M
tional dependence on m can be inferred easily i_l
from Eq. (2.1.5-1). A more elaborate form indi-
cating the dependence on droplet and gas prop- since conservation of mass in homogeneous chemi-
erties is given in full in Sect. 2.4. The source term cal reactions implies
Qj represents the number of droplets of kind j per N
spray, as N
To derive an equation for conservation of mo- nuantity Hi is defined as total (thermal plus
mentum of the gas, it is reasonable for dilute sprays chemical) enthalpy added to the gas from a droplet
in rocket motors to assume that forces experienced of kind j per unit mass of droplet vaporized. Its
by droplets consist solely of aerodynamic forces value depends on processes occurring hi the bound-
(skin-friction and separation drag) exerted by the ary layer adjacent to a droplet and can be inferred
gas. If Fj(m, x) denotes the drag force per unit from discussion given in Sect. 2.4. Applying energy
mass (i.e., acceleration) exerted on a droplet of conservation across the boundary layer, one finds
kind j by the gas, then the steady-state mo- that Hi is the total enthaIpy leaving the surface
mentum conservation equation for the gas call be of a droplet of kind j per unit mass vaporized and
reasoned to be therefore energy conservation for the droplet can
M r be expressed as
p¥. VV = - Vp-- V. _- _ [ mFjg_drn
J0 0
l-I
Ih_ Om (mhj) +VLj .V (mh_) = IiaiH_
--
j-1
f0" Phi (VLi-V) gidm (2.1.8-4) j=I,...,M (2.1.8-7)
sprays, 65_,66°,73s
by introducing a small number (2 The applicability of the results to real rocket
to 5) of discrete droplet sizes,558,_9._64._5 or by motors should ahvays be judged through com-
accounting for a size distribution in a somewhat parison with quantitative and qualitative obser-
ad hoc manner. 745 The result is a set of ordinary vations such as those reported in Sects. 2.3 and
differential equations in x which at least can be 2.5.
programmed for computer solution.
After reducing the system to ordinary differ- 2.2 INJECTION AND ATOMIZATION
ential equations, investigators have adopted two 2.2.1 Manifold Flow*
paths to obtain solutions. One group has simplified
further until it becomes possible to obtain ana- In all but the very simplest of injection schemes,
lytical solutions.53,656.660.740,745 Another group has such as a single element, it is necessary (or con-
programmed the system for solution by digital venient) to distribute the propellant to the in-
computer.* The first approach leads rapidly to jection orifices by means of a manifold. In most
some general conclusions such as those cited in current schemes this manifold consists of a number
Sect. 2.1.6. The second approach affords the possi- of connected passages fed by the single outlet of
bility of simultaneously including a greater num- a shutoff valve, and terminating in the orifice
ber of phenomena. The second approach has pro- array.
duced a number of rather general conclusions for Consider first the case where the injector con-
specific propellant combinations. These include 42' sists of a large number of relatively small orifices.
a. A uniformly-distributed, one-dimensional The mass and mixture ratio distributions (Sects.
treatment of the injection region is un- 2.3.1 and 2.3.2) may then be characterized on a
realistic. scale defined by the flow from the individual
b. Calculation of droplet acceleration in a orifices, assuming the interaction of jets and sprays
high-velocity, combustion gas stream must is unimportant for this situation. Here the mani-
include the influence of droplet deformation fold design, based on distribution capability, plays
on the aerodynamic drag coefficient. a dominant role in determining the essential fea-
c. The effects of forced convection on heat tures of the early reaction region in the chamber.
and mass transfer processes must not be If the manifolding results in a poor distribution of
neglected. propellants; performance, chamber capability and
d. Droplet breakup processes must be con- even stability can be adversely affected. For such
sidered, particularly if combustion chamber situations it is essential that the overall discharge
length for attaining high efficiency is to be coefficient from valve exit to orifice exit be
computed. matched (or controlled in a specified way if the
e. The combustion rates of monodisperse discharge from individual orifices is not intended
sprays compare well with the combustion to be uniform) so as to provide the desired local
rates of corresponding polydisperse sprays. flow.
If the largest droplets' velocities are of As the scale of the element increases, the mass
interest, however, the monodisperse spray and mixture ratio distributions within individual
model does not supply that information elements are detectable in the overall combustion
and cannot be used. process.t Under these circumstances, the inter-
f. Both fuel and oxidizer sprays should be action between manifold flows and jet properties
considered, particularly if details in the must be taken into account. The turbulence within
injection region are to be computed. the manifold and, in particular, the local velocities
g. The changes of chamber pressure with com- in the vicinity of the orifice entrance (e.g., the
bustion progress and gas acceleration are so-called cross-velocity), can directly influence the
easily incorporated in a model for machine stability (both spatial _nd temporal), contiguous-
solution, and should not be neglected.
* J. H. Rupe, Author.
* Refs. include 132, 420, 557, 558, 559, 564, 565 and Note that changes in combustion length can mask
738. such effects.
46 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
ness, and symmetry of the effluent jets. 7°_As these elements. However, such analyses tend to de-
jet properties are degraded by adverse conditions generate rapidly through a series of compromises
within the manifold, the mass and mixture ratio that are required to facilitate manifold fabrication.
distributions associated with each element become Thus, the manifold design is dominated by em-
ill-defined, unsteady, and nonreproducible. This piricism with consideration given to minimizing
results in the initial conditions for the so-called pressure drop, cross-velocities, and dead spots.
steady-state combustion process also becoming The problem has received only superficial docu-
indeterminate. Thus, it is seen that in addition mentation in the open literature (for example,
to the process of propellant distribution, the mani- Ref. 705).
fold also has a role in determining the flow prop-
2.2.2 Jet Properties*
erties within the orifice itself and at the orifice
exit. Although the orifice configuration m,616 (Sect. Insofar as liquid propellant rocket injectors are
2.2.2) can be utilized in certain instances to relax concerned, the term "jet" refers to the effluent
such manifold requirements as low cross-velocity flow from an injector orifice. In most eases of
at the orifice inlet, the available compromises practical interest the jet is in the liquid phaset
(e.g., an orifice more than 10 diameters long) are and is conceived as a steady, continuous stream
often unacceptable since they are believed by some that is aligned along a particular reference line
designers to introduce insurmountable difficulties relative to the exit orifice geometry, and exhibits
in fabrication. a marked density discontinuity with its surround-
In addition to the requirements that the mani- ings. Although many geometrical variations are
fold provide the essential control of mass distri- possible, the one receiving wide acceptance is the
bution-either uniquely when jet properties are "cylindrical" jet. This jet is characterized by an
inconsequential or in conjunction with the orifice axis of symmetry, a free boundary, and a velocity
geometry when jet properties are a factor--it is profile within the flow. The extent to which these
also necessary to consider the absolute magnitude conceptual qualities are realized is to a large
of the pressure loss sustained in the manifold measure dependent upon the extent to which the
itself and the absolute volumes cont,dned within flow within the cylindrical portion of the orifice
the flow passages. These are not free variables can eliminate the deleterious effects introduced
since they are, in general, elements of a flow by the hydrodynamics of the manifold flow and
system and nmst be considered from that view- the mmsiti_n ,_eeeler._fion from the manifold to
point. Unfortunately, specifc guidelines for mani- flow within the orifice boundaries.
fold design have not as yet been elucidated; how- The orifice configurations that are most common
ever, it seems safe to assume that the objectives in rocket injectors are quite similar to those that
of small volumes and low pressure losses are both have been utilized for many years in control
desirable but often incompatible. Under steady- and/or measurement devices. 464 This family of
state conditions, manifold volume h-ts little sig- orifice eontigurmions is illustrated in Fig. 2.2.2a
nificance and hence c'm be increased to produce •rod the essential features of each are as follows:
relatively quiescent conditions at the orifice entry (a) represent s the conventional sharp edged orifice,
and thus maximize jet stability. Conversely, the (b) is a rounded or contour approach orifice,
problems associated with flow transients at engine (e) is a higher LiD, square-edged orifice, which
startup and shutdown, and propelhmt holdup in produces a cylindrical jet as in (a) and (b),
the manifolds are aggr.wated as the volumes while (d) is that same orifice where the jet has
increase.
The manifold problem can be treated to a first * J. H. Rupe, Author.
order analytic approximation by calculatiot_ of A n,,iablc cxeeplion is hydrogen, which in most cases
is injected into an environment "d)ove its critical pressure
the equivalent hydraulic resistances of each pas-
so lhat the only t}ossible distinction between liquid or
sage. This basic concept is illustrated in most
gas is based on whelher or not the temperature is less
texts on hydraulics (see Refs. 234, 621, 709). than or gre'tler th'm the critical temperature. Other
This approach is clearly an itcrative procedure exceptions are found in the high ('h'tml)er pressure designs
that must account for the interaction of all flow receiving allenlion currently.
STEADY-STATE PROCESSES §2.2 47
5 5
o i
_.6
"_ .9_
O 10 10
Iq:rlr't__l,_,,Ik _x
.6
.91
.8
I _l 20 2O
I(
.7 L2 .:lo
.6
0 20 40 60 8O I00 0 20 40 60 80 I00
FmtJRE 2.2.2b.--Typical variation of t_ow coefficient vs pressure drop at different cross-velocities for orifices with and
without flow discontinuities.
Ref. 288 where truly identic-fi jets whose Center- The detailed properties of a family of jet flows
lines were misalig_led in a predetermined fashion have been presented in some detail in Ref. 616.
were utilized to form a series of sprays and the However, these studies riffled to generalize on the
resulting mass -rod mixture ratio distributions relationship between orifice configuration and
were determined. When taken together the results manifohl disturbances to the resulting jet prop-
show that relatively small changes in direction erties. Thus, although definitive information on
and/or momentum (or its distribution within the steady jets formed by particular orifice geometries
jet) will produce marked changes in the properties is avana,Le,
"1 1.1 tn_....... c--i,--_i;.,,r
_t. between jet properties
of the sprays that are formed. Thus, it must be (as determined by injector design) and the conse-
concluded that control of mass and mixture r'ttio quent steady-state combustion environment has
distributions on a scale that is determined by the yet to be elucidated.
discrete properties associat e(l with a given element Alth()ugh this cht_pter is primt_rily concerned
must stem from adequ.rte control of jet properties. with the steady-state properties of the hljec-
STEADY-STATE PROCESSES §2.2 49
tion/combustion process, it should be clear from For proper combustion it is necessary to atomize
the above that the attainment of truly steady jets the propellants and thereby provide a great in-
is dependent upon conformance to at least one of crease in liquid surface area to accelerate burning.
two essential criteria; i.e., "quiescent manifolds" Hopefully, in this process the appropriate distri-
or "near fully-developed-flows at orifice exits." bution of the propellants will be maintained so as
Since common practice does not satisfy either of to achieve the desired mixing. Atomization in-
these criteria, then it must also be concluded that volves the bre'_kup of liquid jets and/or sheets.
in most instances the early combustion region is In this section the processes involved in liquid
only quasi-steady "rod it is this quasi-steady en- stream and drop breakup are discussed with a
vironment that is perturbed by and ultimately brief review presented of the analytical treatments
coupled to the combustion chamber dynamics. available to describe the simpler breakup mecha-
The fact that variations in combustion chamber nisms.
conditions, (e.g., pressure, vibration, etc.) can Several breakup mechanisms may be important
perturb these quasi-steady injection properties in in the atomization process with the mechanism
a significant manner, not necessarily related to dependent upon the type of injector. A highly
combustion or combustion instability, can intro- idealized version of the atomization process may
duce considerable difficulty in correlating unsteady be described as follows: the liquid is ejected from
"combustion" observations. an orifice as a jet, as a sheet, or as two or more
jets which may impinge to form a sheet. Dis-
turbances are present in the liquid which deform
2.2.3 Mechanisms of Atomization*
the surface. Typical disturbances include jet tur-
bulence, gas bubble formation, injector orifice
The following nomenclature pertains to Sect.
imperfections, aerodynamic effects from ambient
2.2.3:
gas, or injector vibration. Forces due to surface
hk Coefficients in disturbance func- tension, or more importantly to aerodynamic
tion series pressure caused by a relative velocity difference
Cd Discharge coefficient between the fluid and the ambient gas, act upon
f(x, r, 0, t) Disturbance function the surface deformations causing them to grow.
g Spatial distribution of disturbance If growth is sufficient, the jet or sheet may be
function severed or at least an element of fluid may be
k Transverse wave number ripped from the liquid surface. The severed fluid
Lb Breakup length may form a drop or may form an unstable liga-
lw Wavelength ment which will later break up into drops and
n Longitudinal wave number, 27flit finally, if the aerodynamic force on the drops is
s Complex disturbance growth rate, sufficiently large, the drops can be shattered into
X+i_ smaller drops.
tb Breakup time For some simple breakup meehmfisms theo-
tsep Time for separation of fluid from retical treatment has been successful. In the fol-
jet, fastest-growing disturbance lowing sections the general analytical approach
Y Thickness of annulus, coaxial in- and its application to some simple breakup models
jector element are discussed.
X Growth rate of disturbance
p Kinematic viscosity 2.2.3.1 Liquid surface instability.--A stable,
o_ Disturbance frequency steady flow system is assumed to exist as a liquid
jet or sheet. Superimposed upon this stable system
Subscript : is an assumed disturbance of the form
max Conditions associated with fastest-
growing disturbance f(x, r, 0, t) =e_tg(x, r, 0) (2.2.3-1)
The nonlinear equations of mass, momentum, low velocity jets where capillary forces are pre-
or energy conservation are linearized by assuming dominant. At high jet velocities jet turbulence
the disturbance is small compared with the stable and aerodynamic forces are controlling. In the
system dimensions (jet or sheet). These pertur- transition region theoretical breakup analysis is
bation-type equations are then substituted into of little use since both mechanisms are of com-
the appropriate conservation equations. This re- parable importance.
sults in differential equations in the spatial dis- The failure to predict drop size distributions is
turbanee function g(x,r, 0). Solutions for the a further limitation to the theoretical approach.
spatial disturbance function are then sought which In some limiting eases average drop sizes are pre-
will satisfy liquid surface bound,try conditions. dicted but not distributions. Drop size distri-
The bound'_ry coDdition may be expressed as a butions must be determined experimentally and
surface pressure which can include surface tension, the dependence upon system properties must be
shear stress, and aerodynamic pressure. The empirically correlated. This will be dealt with in
spatial disturbance function g may include the Sect. 2.2.4.
velocity potential function, and/or the stream In spite of all its limitations, theoretical analysis
function, or just the disturbance amplitude func- of liquid jet and sheet breakup provides much
tion, depending upon the approach used. useful information in several limiting eases. The
If the solution yields a positive real part of the following sections will discuss the results of some
complex growth rate (s in Eq. (2.2.3-1)) the of these analyses.
disturbance will grow and thus be unstable. The
disturbance wavelength for maximum instability 2.2.3.2 Liquid jet breakup, low velocity.--The
is then found. This may be determined from breakup of a liquid jet at low velocity cannot be
maximum disturbance growth rate or else from truly called atomization since an increase of sur-
face area does not result. IIowever, it. is an inter-
maximum disturbance growth, if the rate is a
function of time. The predominant disturbance esting limiting ease and has been used to produce
sprays of uniform drop size3 °6
wavelength then allows inferences about drop size,
Rayleigh _Ts first derived the equation for the
breakup length, and bre,fi_up time.
Several limitations to the theoretie,fl analysis stability of a non-viscous jet, subjected only to
surface tension forces. Weber 72'_extended the anal-
should be realized. First, the disturbance ampli-
tude is assumed small to linearize the differential ),sis by including the jet viscosity. Both analyses
were for the ease of symmetrical disturbances on
equations of motion. At breakup, the disturbance
the jet surface (see Fig. 2.2.33).
may approach or exceed the fluid system dimen-
Rayleigh's 57s analysis yielded the following re-
sions (e.g., jet diameter) and thus the linearized
equations may not be valid. Second, to obtain lationship between the wavelength of the dis-
turbanee which will exhibit the maximum growth
closed form or explicit solutions an assumption of
either very long or short wavelength disturbances rate (real part of s in Eq. (2.2.3-1)) and the jet
must be made which means the solution is not radius :
l...... = 9.02rj (2.2.3-2)
necessarily valid except over a limited wavelength
range. Third, in deternfining the predomintmt For comparison, Weber's 723 -malysis, which in-
disturbmme wavelength it is usually assumed that cluded the liquid viscosity, yielded
disturbances of all wavelengths initi:dly have the
same amplitude. This nrkv be violated due to
1.... = 8.89ri (1-t 3#L
.V/_i_ /_1/2 (2.2.3-3)
such phenomena as a nonuniform turbulence spec-
trum, cyclic flow oscillation or separation at a
with the m_ximum grmvth r'de givel_ by
boundary, or l)erhat)s a mechanical oscillation of
the orifices.
[,/8OLr'3+6#Lrj] -' (2.2.3--4)
Another limil ati<)n to theoretie.d breakut) analy-
sis involves the overlapping of competing bre,flmp
meelumisms. For inslance, the(wetie;d breakup The slight diffe, renee belween E(I s. (2.2.3-2) trod
anMysis is successful in I)redieling drot) size for (-3) with _L=0 is due to the approximation of
STEADY-STATE PROCESSES §2.2 51
Weber 723 considered the case of jet breakup liquid surface increase, and energy dissipation in
with atmospheric effects. The results of his analy- the jet. From Eqs. (2.2.3-13) and (-14) it is seen
sis show the disturbance maximum growth rate that, at high relative velocities, the time for
(X.... ) to increase and to shift to shorter wave- separation of individual drops is much less than
length with increasing relative velocity. This the time for complete breakup of the jet. The
would indicate a faster disintegration of the jet atomization of the jet thus commences almost
and reduced drop size. For more detail oll immediately upon injection into the atmosphere
Weber's TM results see Ref. 24, p. 1-40. and continues throughout the jet length.
Due to the complicated nature of the equations For high viscosity fluids Levieh 439 shows that
when aerod3]lamie effects are considered, Levieh _39 p(AV)2--$n
separated the analysis into four limiting eases. X_ (2.2.3-15)
PLP
He considered long and short wavelength dis-
turbanees for both high mid low viscosity fluids. Thus higher growth rate disturb,races are obtained
The following is a summary of that analysis. for long wavelengths (sm,_ller n). He also shows
For short wavelength disturbances and low that the time for jet breakup t_, increases without
liquid viscosity, the following expression was ob- bound with increasing viscosity, and thus con-
tained for the wave growth rate: cludes that small drops (from small lw) cannot
be produced by viscous jets.
Considering the case of long wavelength dis-
s=_/n2 Ep(AV)2- Sn-I (2.2.3-11)
t_L turbances on the surface of a high velocity jet,
with an arbitrary disturbance as in Eq. (2.2.3-8)
Thus, s can be real for
and for small fluid viscosity, the disturbance
2_-$ growth rate was shown 439to be
/w_>o(AV)2 (2.2.3-12)
Equ:tti(m (2.2.3-14) was derived using an energy s=n2rjAV _-In (/w _ (2.2.3-18)
2pL vrr)/
b.d.mco inv,)lving the energy transferred to the
jet by lhe surrounding g;ts, energy c(msumed in which shows the disturbance will grow for long
STEADY-STATE PROCESSES §2.2 53
wavelength (/w>_rri). In Eq. (2.2.3-18) the type fluids. Fluid viscosity increases the drop size and
of disturbance* (k=0, 1, 2, ...) no longer ap- jet breakup length (see Eqs. (2.2.3-5), (-6) and
pears. All types thus grow equally fast. (-7)).
Levich shows the time for jet breakup of low At intermedi_te jet-gas relative velocities, where
viscosity, high velocity jets to be aerodynamic forces must be considered, short
wavelength disturbances are unstable for low
viscosity fluids. This results in formation of small
r_ p_ (2.2.3-19)
drops which are shed from the jet surface. Long
A comparison of Equations (2.2.3-19) and (-14) wavelength disturbances -_re also unstable with
the symmetrical case h._ving the fastest growth
shows that the breakup times are of the same
rate. For sufficiently high relative velocities the
order of magnitude. This implies that, for a high
sinuous and higher order transverset disturbances
velocity jet of low viscosity, small drop size
can become unstable. These would result in jet
atomization and large drop size fragmentation
have prob,_bilities equal ill order of maglfitude. fragmentation forming large drops (see Eqs.
(2.2.3-12) and (-16)).
For long wavelength disturbances on a high
velocity, high viscosity jet, the growth rate was For very high jet velocities small droplet shed-
shown 439 to be ding from the jet surface continues but the char-
acter of long wavelength disturbances changes.
p (AV)2 (nrj) 2
hl (2.2.3-20) All transverse "rod symmetrical disturbances grow
S_ 4#L vrr# equally fast. Sinuous or higher order transverse
disturbances may cause jet fragmentation with
the jet breakup time to be
the formation of large drops (see Eq. (2.2.3-18)).
5#L Increasing fluid viscosity reduces the fluid shed-
tb-- (2.2.3-21)
p(IV) _ ding from the jet surface and increases the drop
size for that fluid which is severed. High viscosity
and the wavelength for maximum growth rate fluid jets break up due to long wavelength frag-
to be mentation with resultant large drop sizes (see
1...... = 6ri (2.2.3-22) Eq. (2.2.3-15) and (-20)).
Some support for the theoretical results is ob-
High viscosity thus reduces the disturb'race
tained from the experimental obserwttions on jet
growth rate :rod increases the time for jet breakup
breakup given by Grant "rod Middleman. 296 At
(and thus the breakup length). Large drops due
low jet velocities they observed symmetrical wave
to jet fr:tgmentation are produced with very
breakup. Higher velocities caused the appearance
viscous jets. A number of experimental studies
of transverse waves which damped and sym-
have provided further information on high relative
metrical waves continued to break the jet. A
velocity breakup. These include publications by
further increase in jet velocity produced jet
Ingebo, 379Clark _46and Morrell. 5°°,5°_
breakup by transverse waves. For even higher
velocities, and a turbulent jet, surface atomization
2.2.3.4 S_onmary of jet breakup results.--This
prevailed.
section provides a brief review of the more im-
portant conclusions obtained from the theoretical
2.2.3.5 Surface breakup--The theoretical jet
jet breakup discussion in Sects. 2.2.3.2 and 3.
breakup models reviewed in Sections 2.2.3.2 and
Equation numbers are given for reference back to
3 considered the deviation, due to a disturbance of
these previous sections.
a liquid jet from its origin-d cylindrical geometry.
Low velocity jets break up by fragment,_tion
due to the growth of symmetrical waves on the jet
surface. The diameter of the resulting drops is + This shouht not be ('onfuscd with lransvcrsc acoustic
about twice the jet di:mleter for low viscosity mo&,s of inslabiliIy in a combustion chamber. The defini-
tion implied her(' derives from Eq. (2.2.3 8) and defines
the jet cross-scclion shape under the influence of the
* Also scc Eq. (2.2.3-8). disturbance.
54 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
A low viscosity jet, under the influence of a high the length of the high gas velocity region. A higher
relative velocity gas environment, forms short liquid velocity results in more rapid escape from
wavelength surface disturbances which are inde- the high gas velocity region. A larger liquid jet
pendent of jet diameter (see Eq. 2.2.3-12). In diameter reduces the fraction of liquid atomized
the following analysis a simplified approach ig- by high gas velocity surface stripping. Mayer's
noring the actual jet geometry is thus used. analysis assumes a steady velocity difference be-
Mayer 47° considered the ease of wind-induced tween the gas and the liquid, thereby eliminating
capillary waves on a flat, deep liquid surface. He the separate effects of liquid and gas velocities
assumed that when a wave grows to an amplitude and the finite quantity of high velocity gas avail-
comparable to its wavelength, the wave crest able for surface atomization. The importance of
severs and forms droplets of size proportional to finite liquid jet diamet'er is discussed, but it does
the wavelength. A functional form for the drop not appear in Mayer's anMysis.
size distribution generated by the wave breakup The qualitative discussion of the concentric
was obtained which enabled the deriwttion of an tube injector was presented here since, with proper
aver,_ge drop size given by simplifying assumptions, the system may be ame-
nable to analytical treatment.
dL=97r(16)'/aB \ p(AV)2 /
(2.2.3-23)
2.2.3.6 Liquid sheet breakup.--Dombrowski and
Johns 23° considered the stability of asymmetric
where B_0.3. Excellent agreement was shown
waves (see Fig. 2.2.3b) on a viscous liquid sheet
between this theoretical drop size 47° and empirical
under the influence of aerodynamic forces caused
correlations of jet breakup in high speed gas
by a steady coeurrent gas flow. They obtained
streams obtained by Weiss and Worsham224
wave number and growth rate expressions which
Adelberg 49,_°,51 has extended Mayer's analysis
are viscous effect multipliers of lhe inviseid so-
to include the effect of fluid -meeleration on the
lutions of Squire. 6G4Also they allowed the sheet
surface disturbance wave speed. He shows th'tt
thickness to w_ry with time (following the fluid
these acceleration waves (as dislinguished from
particles).
capillary waves of Mayer's an-dysis) are con-
The drop size produced by the breakup of a
trolling if the jet is experiencing a large acceler-
radially flowing liquid sheet (sheet thickness
ation.
wtries inversely with distance) was _bta.ined in
An empiric,d correlation on the mass median
the folh)wing manner. When the disturbance with
drop size produced by a concentric tube injector
the wavelength for gre,ttest total growth (not
w,_s presented in Ref. 352. The correlation, con-
neeess:_rily gre,tlest growth r:_te) reaches a critical
sidering only those p,mtmeters actually w_ric(l,
amplitude, the wave breaks at the crests and
can be reduced to
troughs. Wave fragments of one-half wavelength
are formed which contract into lig,tments. The
dL_V-_@ (2.2.3-24) ligaments are assumed to break into drops ac-
cording to Webcr's criterion (Eq. 2.2.3-7).
where 3' is the gas romulus thickness. The exponent The resultant drop size expression of Dom-
on AV is seen to agree well with that, of Eq. browski and ,lohns _-a°is quite lengthy and the
(2.2.3-23) (i.e., -1 versus --_). reader is referred to the source for the details.
The conditions in "_ concentric tube injector However, the following should be noted here. In
ditTer from those assumed by Mayer in the fol- Ref. 230 the theoretical drop size (after adjust-
h)wing ways. A thin annulus of g'ts ofhigh veh)eity ment by a suitable constant) was compared to that
•
IS :..:--+^,1
lit I } _',_ t, tSU ........
bt,,l lC(TLI +M.,,ll
tl lb_lJ 1 l.y............
tl_l _UlL_L 1 _._ 1; .... ;a
1).'_ | _tlkt jot of obtained cxperime,,,tally fro,n fan spr,tys and the
h)w veh)eity. The high veh)city gas stream mixes agreement was favorable. The effect of the spray
wi! h the surrounding g._s environment. When t his variables upon (h'()t) size depends ut)on which of
mixing region has pcnetraled to the liquid jet, four domains is domimmt. These four domains
the liquid .iel lhereafter experiences a deceleraling e'm be defined by whelher ()r not the viscosity
gas environment. A thimmr gas anmdus decreases is effective in the sheet breaking into ligaments
STEADY-STATE PROCESSES §2.2 55
and in the ligaments breaking into drops. The that a drop will shatter if the surface deformation
limits on the exponents for the two extremes of at the stagnation point is roughly equal to the
lou T and high viscosity are: viscosity 0 to 7 drop radius. This occurs if the Weber number
surface tension +_ to -_z, relative velocity - exceeds six for a low viscosity drop and ten for a
to --_-_, liquid density -_ to _-½, and gas high viscosity drop in the case of a suddenly
density --_ to _ 1_2. applied steady gas velocity.
It may be possible to utilize the analysis of If the result is rounded off and the surface
Dombrowski and Johns 23° to obtain theoretical deformation is equal to the drop radius, the drop
drop size expressions for other atomization devices breakup time can be estimated by
besides fan sprays. However, the sheet thickness
as a function of time must be known. Perhaps
tb_2(AV )
the excellent analysis of Hasson and Peck _26can
provide the starting point for impinging jet in-
for a low viscosity drop with a suddenly applied
jectors and the water bell analysis of Taylor 6s_
steady gas velocity.
for swirl atomizers.
It has been pointed out 357 that in the actual
Spray formation from impinging liquid jets re-
atomization process, a newly formed drop is not
sults from breakup of the resulting liquid sheets.
subjected to a steady relative gas velocity. The
The empirical dropsize correlation by Ingebo 37_ is
drag force between the gas and the liquid will
one which has been used often for the common
reduce the relative velocity. If the drop breakup
ease of impinging liquid jets. More recent dropsize
time is sufficiently large, the Weber number may
correlations have been obtained by Dickerson, TM
be reduced below critical before the drop shatters.
using a molten wax technique. In the latter work
Photographs of drop breakup with a suddenly
spray size distributions for various types of im-
imposed gas velocity were presented by Rabin,
pinging jet elements were empirically correlated
Sehallenmuller, and Lawhead. 589 Two types of
in terms of orifice sizes and injection velocities.
drop breakup were shown, shear-and bag-type
Work with liquid sheet breakup in a unique in-
breakup. With both types the drop is first flattened.
jector design is being conducted by Riebling. 5°2 If bag-type breakup occurs the center of the disk
blows out into a bag which breaks into very small
2.2.3.7 Secondary drop breakup.--A liquid drop
droplets while the ring breaks into much larger
removed from a sheet or jet may be exposed to
drops. With shear-type breakup the edges of the
the aerodynamic pressure effect of a high relative
flattened drop are sheared into sheets and liga-
gas velocity. If this pressure is sufficiently large
ments which then break into drops. In Refs. 210
to overcome the restoring force of the drop surface
and 515 the drop breakup time was experimentally
tension, the drop will disintegrate into smaller
shown to be of the same form as (but ten times
droplets. The Weber numbeP 57 defined as
the value of) Eq. (2.2.3-26). Additional references
p (AV) 2d L on secondary droplet breakup include Refs. 222,
We - (2.2.3-25)
28 223 and 755.
description of the spray' which allows the pre- estimates of f must be used. Statistical uncertainty
diction of droplet propagation wilhin the com- is reduced as sampling effort increases. While the
bustion chamber aid, ultimately, the energy re- time variable is not a consideration in this section
lease profile (see Sects. 2.4 and 7.2.4). The purpose because only steady-state conditions are con-
of this section is to outline the type of information sidered, unsteady behavior is of interest for insta-
necessary for spray description and to briefly bility analysis (Sect. 3.3). Conservation equations
review the existing level of knowledge of steady- may be written for f,743 and are the basis of pre-
state spray properties. dicting domlstream behavior based on the specifi-
The b._sic factor influencing all appro,mhes to cation of an initi'd density function at formation.
spray description is summed up by the statement The function f could be considered to depend
that spray formation is 't random process. Fixing on other wwiables than those listed above, such
all injection parameters which emt be controlled as temperature, however, existing knowledge of
such as flow rates, fluid properties "rod injection even velocity :rod position dependence is scarce.
geometry does not produce drops of a single size l)rop sizes have received most of the emphasis in
traveling "_t the same velocity at a partieul'tr both experiment and an-dysis. However, det,dled
position. The fact th'_t droplet births are dis- measurements 29'ahave shown that, even immedi-
tributed throughout a region of sp'me and "_re the alely after forination '_t a partieul'_r position,
result of fluctuating gas-liquid interactions means drops of a given size move wilh different velocities
that a st,_tistieal tre:Ltment is required. indicating that, velocity should be treated on an
The following nomenclature pertains to Sect. equal statistical basis with drop size. Spray prop-
2.2.4: erties are also strong functions of position 277,5s9
due to droplet-gas transport processes. From an
DL Drop diameter
an.dytieal viewpoint the key positions are those
Djk Generalized mean drop diam-
where spray formation has just been completed
eter
since they locate the initial conditions required
Dm M_tss median drop diameter
for analysis.
Da0 Volume mean drop diameter
The bulk of existing spray data is composed of
D ..... Maximum drop di.uneter
w_rious types of drop size dislril)utions and mean
Da2 Volume-surface (Sauter) mean
drop sizes. Analytical representations of these
drop diameter
qu:mtities are obtained by wtrious integrations
f(DL, VL, X, t) Spray density distribution
of f over the droplet variables. Integr,ttion over a
f, Spatial drop size distribution
particular droplet variable reduces the amount of
fF Flux drop size distrilmtion
inform'alton av:dlable and ignores the distribuled
g Gener'd drop number distri- nature of the variable in favor of the simplification
bution
realized by dealing with a mean value. The re-
x Drop position
mainder of this section ignores time dependence
a, _, _, n, K, ¢ Parameters in empirical distri-
since only ste:tdy-state conditions are considered,
bution functions
'rod spatial dependence is implicit.
A basis for spr'ty description is provided by the Two general types of drop size distribution
concept of a spray density function, f (])L, VL, X, t), d'tta are av.dl:tble corresponding to two kinds of
which specifies the number of drops in the ranges sampling methods used. They are the spatial
of dl)L, dVL, and (Ix, about the size, DE, velocity distribulion f_, and the flux (temporal) distri-
VL, :rod position x at "t time t. This function bution fF given by
theoretically represents the results of a spray
r _ [ r ,rv" _o o ___ ",
sampling, operation in _ucn bzmqne size ap- is-- j • ,_tv 1, \._.._._..t. a_]
proaches infinity while increments in droplet prop-
erties, hi)L, AVL and Ax (the category sizes con- f
sidered) apln'oach zero. A theoretic:d prediction fr. = J VLf dVL (2.2.4-2)
of f from a knowledge of injeeti,m parameters
does not now exis_ (Sect. 2.2.3) s,, experimental Spalial distributions representing the number of
STEADY-STATE PROCESSES §2.2 57
drops per unit volume per unit size are estimated peak (unimodal), but some experimenters have
from instantaneous samples of the droplet popu- found definite bimodal characteristics.'°'.2_s.299, aa9
lation in a given spray volume; e.g., high-speed Partial characterization of distributions is fur-
photography. Flux distributions which specify the nished by various mean sizes. A general set of
number of drops per unit size crossing a unit area me,_ns is defined by 5°7
per unit time are estimated by collecting a sample
of all drops passing a plane in the spray during
Jg dD_
a kno_a sampling time; e.g., frozen wax22*, TM or
immiscible fluid collection cell methods. 465 The (Dik) i--k= (2.2.4-3)
distinction between f_ and fF is usually ignored in
the literature, but differences between the two f (Dr_)kg dDL
can be large depending on the distribution of drop
velocities. 299 In the remainder of this section the where g is a number distribution and the inte-
symbol g will be used to refer to size distributions gration is over the complete range of sizes. If
in geeeral without regard to type. Size distribu- k=0 the denominator simply assures normali-
tions are usually normalized to make the integr'd zation. Two commonly used means are the volume
over all sizes equal to one. In that case, any mean, Da0, and the volume-surface (Sauter) mean,
physical magnitudes of liquid concentrations or Da2. Two additional parameters used to character-
fluxes are lost unless they are purposely specified ize distributions are the mass median, Dm, and a
as the norm,dization factor. maximum drop size, D .....
Data which result from individual measure- Since a theoretical prediction of the form of g is
ments of diameter produce a number distribution lacking, a variety of empirical forms have been
of the type shown schematic,ally in Fig. 2.2.4. used to fit size distribution data. The equations
Uncertainties are greatest at very small sizes are basically of two types:
where measurement resolution is limiting and at
g(DL)_DL" exp (--_DL')
very large sizes where measured frequencies are
particularly sensitive to sample size. Mass distri- g (DL) _exp ( -- ½y2)
butions obtained by weighting the ordinates of with
the number distribution by DL a are a useful form
which often allows reasonable
be made at the size extremes.
extrapolations
The particular
to
y=_ In (.L)
Dm (2.2.4-5a)
or
examples shox_m in Fig. 2.2.4 each have a single
(
y =_ In \Dm_---DL] (2.2.4-5b)
the largest observed or a drop stability criterion mum drop sizes. In principle, an infinite number
(Sect. 2.2.3). of means given by Eq. (2.2.4-3) are equivalent
A comprehensive empirical approach would be to the specification of the distribution. In practice,
to choose a distribution equation capable of fitting investigators have usually only measured and
the data and to correlate its parameters with in- correlated one or two size indicators for a given
jection conditions. The labor of such an approach set of conditions. A sampling of the literature
has limited the number of such attempts and their (see Table 2.2.4) confirms the intuitive trends of
scope. For example, the parameters in Nukijama- drop sizes which vary directly with orifice size,
Tanasawa forms of Eq. (2.2.4-4) have been corre- liquid viscosity, and surface tension ; and inversely
lated for impinging jets 224,_75and cross-current with relative velocity between the gas and liquid.
injection 3n in air streams; and the parameters in Additional information for impinging jet arrange-
the upper-limit form of Eq. (2.2.4-5) have been ments may be found in Refs. 224 and 375. Maxi-
correlated for a swirl atomizer 5s9 and "_ collection mum drop diameters measured for injection into
of size d_ta from several injector types? °6 In the a cocurrent gas flow have been found to depend
absence of parameter correlations, distribution on the acceleration or deceleration of the gas
equations are fitted to specific data sets or the stream in addition to the liquid mid gas ve-
distribution data are simply plotted and tabu- locities? v6 The dependence of size on gas density
lated.1°',277. _9 Direct measurements of spray char- cmmot be approximated by a simple exponent
acteristics in a rocket combustion environ- since a switch in dependence from inverse to direct
ment 377,as,37a are scarce because of the associated is observed as gas density increases?iS, 229 Specific
experimental difficulties. Indirectly, distribution injector types and their relation to droplet sizes are
characteristics based on the log-normal form have discussed in Sect. 7.4.
been inferred from an .malysis of rocket perform- In summary, spray description requires a sta-
anee based on a vaporization model. 5_4 tistical treatment, and the concept of the spray
Other than size distributions, most of the exist- density function furnishes a basis for analysis.
ing data is in the form of mean, median, or maxi- Spray data awdlable as input to this model are
TABLE 2.2.4--VALUES OF EXPONENTS SPECIFYING TIIE DFPENDENCE OF DROP SIZE ON INJECTION VARIABLES a
I I
Correlation for pressure, Da2 0.65 0.20 0.35 --0.35 -0.55(r) 50(
swM .rod impinging jets D,nax .52 .18 .48 -- .48 -. 66 (r)
stagnant gas
mainly limited to specific size distributions or ingt (primarily diffusion in a smoothly operating
correlations of mean sizes with injection con- combustion chamber) if the desired throat con-
ditions. dition is to be met. The problem in general is to
achieve (other factors being equal) a uniform
2.3 SPATIAL DISTRIBUTION OF PROPELLANTS mass flux throughout the throat cross section with
a minimum chamber length.
The following nomenclature pertains to Sect.
The initial propellant distributions produced by
2.3:
real injectors are basically three-dimensional ar-
C Concentration of gaseous propellant rays of droplets formed from ligaments emanating
Em Mixing efficiency factor, defined in Eq. from many sources. The complexity of such sys-
(2.3.3-1) tems imposes the necessity of reducing these more-
F (C) Concentration distribution function or-less known properties of a single spray to the
G Local flow rate per unit area desired mass flux distribution thru some arbitrary
g Spreading factor or intuitive artifice.
KA Sampling area correction factor In certain analyses _44,421,_64 the discrete prop-
M i Momentum ratio function, defined in erties of the individual elements are reduced to
Eq. (2.3.3-2) an assmned uniform (or other prescribed) distri-
rh Local total mass flow rate, #_1q-#_2 bution of particles of known size ne,tr the injector
n Number of samples with _ < q_T face so that the droplet-gas interaction process
n' Number of samples with q_>4r can be described. Although this process results in
p, q,A Constants in F(C) expression, Eq. a tractable combustion model, the contribution of
(2.3.3-s) the injector (to the extent that it does not satisfy
St Lagrangian scale of turbulence the assumption) with regard to mass flux distri-
Vrms Root-mean-square lateral velocity bution is lost.
W Point-source strength An -tlternate approach 6_3emphasizes the contri-
OL Impingement angle bution of individual elements as determined from
_(p, q) Beta function measurements on non-reactive sprays. Such meas-
4 Mass flux fraction, rhl/(mlq-_h2) urements serve to define, strictly from geometrical
,I, Ripple factor, Cmi_/C_,_ considerations, the mass flux distribution at the
axial station where the boundary enclosing some
Subscripts:
95% of the total mass flux for the element is a
T Overall or total spray conditions
proportionate share of the chamber cross section.
1,2 Indices specifying propellant compo-
At that station the radial component of velocity
nents (e.g., oxidizer and fuel)
is presumed to go to zero--hence a mass flux for
2.3.1 Mass Flux Distribution* the bounded surface can be specified.
In the case of elements composed of identical
The mass flux distribution in the transverse like,m-like impinging jets, these distributions can
plane is of considerable interest in liquid rocket be char-_eterized to a reasonable approximation
engine design. If a uniform mass flux distribution by a two-dimensionttl Gaussian distribution within
is to be achieved by the time the nozzle throat is essentially elliptical boundaries. This is {he general
reached, i.e., all propellants to be burned prior to description that is utilized by Reardon et al. 5s3 in
that location (thus providing uniform product portraying the element orientations for like-
temperature and density), then considerable at-
tention must be given to the initial mass flux The discussion here will concentrate on designs which
distribution achieved at (or near) the injector. seek to achieve uniform m'tss flux across the injector face.
Although the initial mass flux distribution can be The use of nonuniform mass flux distributions for purposes
such as: improved stability, modified heat transfer,
somewhat less than uniform, such nonuniformities
spe('i:dized research modeling, etc., encourages other
cannot exceed the capabilities of secondary mix-
mixing phenomena which include reeirculation and radial
winds. These are discussed in Sects. 2.3.3, 2.3.4, 7.2.5,
* J. H. Rupe, Author of Sects. 2.3.1 and 2.3.2. 8.5.3 and 9.2.2.
60 LIQUID
PROPELLANT
ROCKET
COMBUSTION INSTABILITY
doublet sprays from which interactions and/or The performance level that is achieved, _°3A45,271
coupling effects with combustion chamber dy- the compatibility of the gas side boundary
namics are inferred. This representation is spe- flows 6°9,_6swith the wall, as well as the stability of
cifically appropriate for the distributions produced the combustion process 5s3are intimately related to
by doublets comprised of identical jets. this parameter. Although it is undoubtedly true
On the other hand, for non-identical jets (in- that there is no one particular mixture ratio distri-
cluding like-jets of differing momenta) the mass bution that is best for all possible requirements,
distributions resulting from impingement are sym- the intuitive arguments for achieving a specified
metrical only about the plane including the jet distribution in a controlled and reproducible man-
centerlines. The phenomenon is illustrated in Fig. ner are rather overwhelming. Also as is the case
2.3.1a where the normalized mass flux for two with mass flux distribution (Sect. 2.3.1), it is
different element configurations are portrayed. 6'3 logical from the stmldpoint of performance to
It is noted that only in one of these cases are the strive for a uniform distribution at the nozzle
jets identical. As the jet momenta diverge from throat, and to accomplish this objective with the
a ratio of unity, the resultant becomes increasingly minimum possible chamber length. Since the
non-planar and hence can make a unique contri- modification of an initial mixture ratio distribution
bution to the overall mass flux distribution. by secondary mixing processes (Sect. 2.3.3) is a
This concept of an element mass distribution relatively ineffectual process, '6s,3_s it is apparent
being utilized to form a composite for a complete that the injection scheme must play the most
injector is illustrated in Fig. 2.3.1b 6_3which por- important role in the determination of this cham-
trays the mass distribution for an injector con- ber property.
sisting of 6 elements. It should be noted that in Attempts to measure mixture ratio distributions
the actual "model" (of which this is a repro- in actual rocket engines by direct sampling tech-
duction) the absolute mag_fitude of mass flux is niques date back at least twenty years. 7_,_25,44_
proportional to the density of the photographic However, until the advent of the high speed mass
negative, which can be used to provide a quanti- spectrometer, these studies were necessarily
tative description of the mass flux distribution at limited due to the extreme severity of the environ-
the model plane. A computer model has recently mcnt being sampled and the dependence of a
been develope& _ to describe the three-dimen- composition determination upon an inferential
sional spray mass flux patterns formed by arrays relationship with, for example, temperature. 73 The
of injector elements as in a complete injector. additional complications arising from slow sam-
The model uses empirical cold flow data 6''s,'ss6to pling rates and the necessity for direct analysis
characterize the contributions from individual of the st_mpled gases precluded the wide accept-
elements. Collisions of spray droplets front ad- ance of such techniques. However, several new
jacent elements are considered on a probability efforts 6_8,7ss that utilize high speed mass spec-
basis. Development injectors, as well as rese'treh trometers for real time analysis of local com-
injectors, are now characterized by similar meth- bustion products show promise of yielding the
odsY 4,2_8Normally full injectors are tested rather much needed information. No data have been
than individual elements in order to characterize, published to date but the apparatus and tech-
non-reactively, the element-element interactions. niques are in the adwmeed stage of development.
In lieu of a direct measurement of mixture ratio
2.3.2 Mixture Ratio Distribution distribution and/or a correlation with injector
geometries, there are several alternate procedures
Of the several parameters th-d serve to char-
that have been devised to describe this parameter.
aeterize the combustion process in a liquid pro-
One method uses the flow rate from individual
pellant rockel engine, the mixture ratio distri-
bution* is certainly one of the most imi)ortant.
an equivalcnl rcl)rcs(ml:ttion wouhl be to specify the
* It should ()f course t)e r('c(_glfizcd ih:t_ tim d,,s(,ril_ti()n individu'tl mass flux distril)uti(ms rather than their (tuo-
of mixiurv rali,) sm'v('s only 1- Sl'l)ltl'ltll' |h(' lll:t,qS thlx tient so that lhc (lis(*ussions r(,lating to scale of the clement
distribufimls of the individual prop,ql:mts. ()bvi,,usly and scc(md'_ry mixing arc c(tually applicable here.
STEADY-STATE PROCESSES §2.3 61
7_" O-ARM
O"
I
OXIDIZER
75"
0= A-ARM
15"
TEST CONOITIONS
A-ARM
C-ARM
TEST CORDITK)NS
J FUEL • 0.173
OXIDIZER in. in.
• 0.173 c4"%'1
w, I
Me "OAioR
0,4_3
llaNO
,_'Nc
60= SPRAY TIME " O5 sec _ • I.IOZ il_/_K:
\
7,3*
\ 45"
(b)
FUEL: CW?PO/?AL
1 -1NJJ:;OR REFERENCE
OXIDIZER: SFNA
MIXTURE RATIO= 2 .SO I
-
h - ,'
,/'
i
0 I
IMPINGEMENT-POINT PLANE AT STATION 2.767 in. INCHES
MODEL PLANE AT STATION 8.597
Gmor -0.738 Ib/(sec in.z) AT STATION 16.45 in.
FIGURE
2.3.lb.-lIass flux distribution for a six-clement array of unlike doublets.
orifices (based in general on an extrapolation from been successful in the measurement of mixture
non-reactive cnlibrntion fluids to propellants), ratio
while a second utilizes experimental measurements The flow rate method is the most comnion
of mixture ratio distributions n ithin sprays formed mems to estimate local mixture ratio but neces-
by elements or entire injectors but with non- sarily results in an arbitrary definition of the
reactive fluid. In :it least one cnse7O5the mixture region of the clinniber that is characterized by
ratio has been inferred from the erosion pattern the stated value. Coriri et a1.'6Yimply a circular
011 an ablative null. A h o t h e r technique using section uhile H:wrjess3 prefers an ellipse. Each of
thermocouple rake measurements of the sprays these is undoubtedly :I valid representation when
formed by propellants (arid pseudopropellants) the scale of the element is small. On the other
injected :it different temperature levels h:ts also limcl, when the distribution within the element
STEADY-STATE PROCESSES §2.3 63
becomes significant, then a procedure that defines correlation with element configuration that in
local properties becomes more meaningful. The turn provided a so-called "uniformity criterion. ''612
results obtained with one such procedure _13 are This criterion has been used to improve rocket
illustrated in Fig. 2.3.2 where the mixture ratio combustor performance, m,6'°
distribution for two typical doublet elements are These sampling techniques have also been useful
superimposed upon their mass flux distributions in characterizing mixture ratio distributions of
(the same mass flux distributions sho_ in Fig. other element types 244,59'as well as complete in-
2.3.13). It is particularly interesting to note that jectors, and to show that uniformity of mixture
regions of relatively nonuniform mixture ratios ratio is indeed a prerequisite to high perform-
(associated with significant mass fluxes) dominate ance.3Sg, 609
these distributions even though the mixing effi- It should be noted that the properties deduced
ciencies characterizing the entire sprays were from nonreactive sprays of unlike doublets have
relatively high. restricted applicability for highly reactive pro-
For cases of no element-element interaction a pellants'35b.246,as9,4'5, _77 due to a phenomenon re-
composite array of such elements would yield a ferred to as reactive stream separation. For certain
mixture ratio distribution analogous to the one propellants and for specific element types (e.g.
shown in Fig. 2.3. lb and these distributions would unlike doublets) preliminary bounds for this oc-
then provide the appropriate initial conditions c'arrence have been established in terms of oper-
required for the analysis of steady-state com- ating pressure, jet velocities and diameters, pro-
bustion. 554,762The mathematical modeP 36 previ- pellant temperatures, and propellant reac-
ously mentioned in connection with spray mass tivity.4_a, 4s° However, it seems clear that these
flux likewise describes mixture ratio distributions gross effects should be taken into account when
for liquid-liquid propellant systems. In effect, this prescribing the size of the element for which the
model represents a numerical means of describing initial mass and mixture distributions of unlike
information such as shown in Fig. 2.3.1b, with impinging hypergolic elements are presumed
additional (analytical) predictions as to how this knm_-n. 389, 619
mixture ratio pattern would vary with axial lo- Although the analogous problem of combustion
cation. Allowance is taken for inter-element drop- effects on the mixture ratio and mass distributions
let collisions, but not for gross distortion of spray of elements composed of like-on-like sprays have
patterns by adjacent elements. not been studied extensively and therefore have
Extensive current application of the technique not as yet been quantitatively described, it would
originally advocated by Rupe 6'3 to describe mix- seem reasonable to assume that similar effects
ture ratio distribution of full (liquid-liquid) in- may appear if fuel and oxidizer from closely
jectors has provided empirical verification of the spaced adjacent elements come into intimate con-
general validity of this method in application to tact prior to full atomization into spray droplets.
performance analysis. 224,25sIn some cases, however, Thus it is seen that the mixture ratio distributions
element-to-element interaction substantially dis- associated with highly reactive (hypergolie) sys-
torts the distribution that would be anticipated tems require further elucidation.
by simple superposition of individual element
patterns. 2.3.3 Mixing Processes_
In at least one instance 61_detailed measurements
Before detailed consideration is given to the
on nonreactive sprays have been used to determine mechanism and characteristics of the various
a single quantity, i.e., a mixing efficiency, to mixing processes which occur and play an im-
represent the degree of uniformity of mixture portant role in rocket engine combustion, it is
ratio and to utilize this parameter* to define a pertinent to review briefly their overall significance
and relative importaneeJ 59,35_,269
* The parametric relationship for maximized mixing
uniformity as applied to unlike doublets is discussed in
Sect. 2.3.3.1, see Eq. 2.3.3-2. The modified versions of t J. D. Lewis, Author. British Crown copyright. Re-
that relationship for other unlike element types are dis- produced by permission of the Controller of Her Britannic
cussed in Refs. 244 and 591. Majesty's Stationery Office.
64 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
C_ A-ARM
TEST O0_)ffioNS
a • 44 deg
/ E_ • s_OI 45"
VALUES OF d NORMALIZED TO
/
3O" IS* B-ARM 75" 60 =
(a)
4S •
/
VALUES OF G NORMALIZED TO
FUEL
• ,o ,_/.o
• 0_)4545, • • 1.20
• 0.49730, • =0.99
IS °
TEST CONDITIONS
ORIFICE DIAMETER
FUEL • 0.173 in.
OXIDIZER • 0.173 m.
OXIDIZER
a • 45 C_g
L/d • IO0
/
/ s \ \ \
r/(r+ I) • 054545, •, 1.20 (NOMINAL)
E,m • 7S.G4 /
45" _0"
IS" B-ARM 75 = 60" 45"
(b)
It has long been recognized from practical de- processes under rocket combustion conditions in
sign requirements that chemical kinetic processes, the three categories enumerated above, it is im-
based on pre-mixed vapor-phase reactants, are portant to recognize the complexity involved and
neither rate controlling nor do they exert a domi- that any theoretical or experimental appraisal of
nant influence upon combustion characteristics in one process in isolation is virtually impossible to
most liquid bipropellant rocket engines during achieve in practice.
steady-state operation. It may be noted that
monopropellant combustion is far more susceptible 2.3.3.1 Liquid phase mixing.--There are obvi-
to control by kinetic effects. In common with ous attractions in attempting to achieve a high
other high intensity systems, bipropellant rocket proportion of oxidant/fuel mixing in the liquid
combustion performance is largely determined by phase, since this technique offers the greatest
a complex network of interdependent physical prospect of exercising design control where it is
processes as are indicated schematically in Fig. likely to be most effective, at the source of the
2.3.3a. This diagram illustrates the general case ensuing chain of combustion processes. Although
and it will be appreciated that under any given several attempts to obtain liquid-liquid mixing
set of operating conditions, propellant combi- before injection have been reported, these have
nation, or injector design configuration some of usually been unsuccessful owing to the onset of
the reaction paths may assume greater or lesser uncontrolled reactions during transient off-design
importance and may even be absent altogether. operation caused by the high sensitivity of the
Nevertheless, it can be seen that for all bipro- premixed propellants. Consequently, attention has
pellant combinations and at every selected oper- been directed mainly towards methods of liquid
ating condition, adequate mixing of fuel with phase mixing within the combustion chamber
oxidant is an essential criterion for the attainment itself. Exceptions to this generalization are pro-
of efficient combustion, i.e., maximum heat release vided by design solutions of the "recessed-cup"
in minimum volume. and similar types where mixing and often partial-
As indicated in Fig. 2.3.3a, it is possible for reaction take place in small pre-combustion cham-
propellant mixing in the rocket engine to occur bers on the injector face. In practice, liquid phase
under one, or more, of the following three con- mixing has been found to enhance the rates of
ditions : heat release and combustion efficiencies with some
1. in the liquid phase hypergolic propellant combinations*; whereas,
2. by droplet transport in a heterogeneous en- with non-hypergolic propellants there has often
vironment been a tendency to provoke unstable com-
3. in the vapor-phase bustion.539, 31s,446
By comparison with combustion systems for SO far, no authoritative theoretical model has
air-breathing engines, the rocket has the ad- been derived to describe liquid phase mixing
vantage of being able to utilize liquid-phase mixing processes, especially those in the presence of highly
under prescribed circumstances, whereas the exothermic chemical reactions, produced by typi-
higher gas temperatures of the rocket usually cal injection systems. Instead, there have been a
prevent all but rudimentary attempts at enhance- considerable number of experimental investiga-
ment and control by aerodynamic methods. Other tions, among which those at the Jet Propulsion
practical considerations apart from combustion Laboratory (e.g., Refs. 617, 612, 615 and 244)
efficiency may also impose design constraints es- are of particular significance. These studies have
pecially affecting the injector configuration. For provided quantitative data and empirical corre-
example, although rapid mixing in the liquid and lations under nonreactive or essentially isothermal
vapor-phases is a prerequisite of good perform- conditions and attempts have been made to relate
ance, at the same time there is often a requirement these to measurements of the overall combustion
to inhibit mixing processes in the boundary layer
in order to reduce heat transfer rates to acceptable
* Reacting stream separation_46,3sg, 4_5 may preclude
values by film cooling or other means. liquid phase mixing for common hypergolic propellant
Therefore, in the following discussion of mixing combinations under certain operating conditions.
66 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
EXPANSION IN
EXHAUST NOZZLE
DELAYED RECOMBINATION
REACTIONS PROCESSES
EXHAUST JET
performance and to qualitative visual observations (b) impinging sheet; these are similar to im-
of the flame shape or intensity. pinging jets except that propellants are
Propellmlt mixh_g ean be produced by a wide formed into thin sheets by fan sprays or
..... ;_+.,
...... _ of injector _,co,s-o,
" °; ...... the most eommon of other methods before converging upon
which include
each other
(a) impinging jet; whereby single or multiple
(e) splash pl-_te; propellants are injected
plain eylindrieal streams of eaeh propel-
hint converge at a common l)oint in free through plain jets to imt)inge on suitably
sp:mc near the face of the injector positioned plate. Some liquid phase mixing
STEADY-STATE PROCESSES §2.3 67
occurs on the surface during film for- to present in any general manner. However,
mation limited comparisons have been possible by the
(d) vortex; plain jets of one propellant im- adoption of a mixing efficiency factor, Era, 617de-
pinge on a cylindrical surface film of the fined as
second, thus providing a low resultant
f [ _ KA#t (_br-- _b)
axial momentum
Em=lO0 _1-- [ o_ mT*T
Oxidant
Fuel
::::/ ......... ."..:> Combustion gases
IMPINGING JET
IIIIIII BIIII
......
/,]
IIIII1|
FIGUI_E 2.3.3b.--Relative locations of fuel, oxidizer and combustion gases associated with splash plste and vortex-
type injectors.
68 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
local mass flux fraction = _hi/(_hI+rh2) practical combustion conditions, provided mixing
6T overall mass flux fraction rates are large compared with chemical reaction
= 7hT 1(7hT2-_ mT2 ) rates246; for example, when using stabilized fuming
nitric acid and various alcohols or kerosene/amine
and subscripts 1 and 2 are used to identify the mixtures. Conversely, with propellant combina-
two components (e.g. oxidant and fuel). tions which give rise to rapid liquid phase reactions
This mixing factor, based on the variation of
(e.g., oxidizers such as chlorine trifluoride or
local mixture ratio and weighted in accordance
nitrogen tetroxide with mixed hydrazine deriva-
with the proportion of the spray represented by tive fuels) the impingement mechanism can be
each sample, has been used by various workers to strongly influenced. Photographic studies _46 have
compare sprays produced by differing injector shown violent evolution of gases at the impinge-
configurations and operating conditions, and is ment interface sufficient to blow apart, or sepa-
generally preferred to other expressions relating rate, the streams of fuel and oxidizer and thus
the distribution of samples about a mean value.
inhibit further mixing and atomization. With such
For example, in the simplest case of the impinge- systems it is, therefore, probable that the uni-
ment of two unlike jets in free space it has been formity of mixture distribution is not only de-
possible to show 612,61_that for a range of geo- pendent on the ratio of the momenta in the two
metrical and operating conditions the mixture streams but also on the relative momentum be-
distributions are dependent on stream momenta. tween them. Highly reactive propellant combi-
At any given condition the most uniform mixture nations, however, can be made to give good com-
distribution (i.e. Em was a maximum) was ob- bustion efficiencies by design features which nullify
tained with equal momenta in the two jets, i.e., the disrupting influence of gas evolution i.e., the
plu12dl = mu22d2 use of multiple interlacing injection elements or
or such devices as the recessed-cup injector.
Injector designs like the splash plate and vortex,
1 ' plU12dl]-I which lead to liquid phase mixing on a solid
:0.5 (2.a.a-2)
surface, have the advantage of avoiding the
necessity for accurate alignment inherent in im-
in which p is the fluid density, u the axial injection
pinging systems and to some extent mitigate
velocity, and d the jet diameter; while Mj. is a
against the effects of spontaneous reaction. How-
convenient expression for representing large vari-
ations in momentum ratio. A typical correlation,
I00
from Ref. 615, obtained from experimental studies
®
of a simple unlike doublet system with an ira-
pingement angle of 60 °, is shown in Fig. 2.3.3c.
Similar trends of variation in mixing efficiency
with liquid stream momenta have also been ob-
6O
,
served for coplanar triplet injectors 111and concave Em
surface deflectors. 59_,252These and other similar
investigations have also sho_m the dependence of 40 A,/A=
e--I.O
mass flux distribution (spray patternation) and ¢, -- 0.670
in some cases of spray quality (drop-size and U --0.655 nnd 0.6.'56
20 e -- O. 592
drop-size distribution), on injector geometry and 0 -- 0.439
ever, these designs lend themselves to an infinite methods of propellant injection which provide
variety of geometrical configurations, scale effect intentional liquid stream impingement as a pri-
and operating criteria with the result that no mary mixing device may still rely on spray mixing
effective characterization of their design features as a secondary process, see Fig. 2.3.3b. In addition,
has been possible up to the present time. Never- for many injectors (e.g., like-impinging), each
theless, a number of qualitative design rules of propellant is atomized independently through a
an ad hoc nature have been accumulated for par- multiplicity of separate injector elements so there
ticular systems as a result of intensive develop- is no direct liquid mixing. Primary mixing of
ment experience. A typical procedure is the fol- propellants then takes place through intermingling
lowing: during the development of an injection between unlike sprays as a result of (1) natural
system, several design configurations are sub- expansion in the spatial distributions, (2) droplet
jected to cold flow mixture and mass distribution dispersion by turbulent eddy diffusion in the sur-
measurements over a range of operating con- rounding gas and (3) forced mixing by deliberate
ditions. Selected configurations are then subjected spray impingement.
to open burner tests for photographic recordings As in the case of vaporization rate predictions,
to be made of the flow patterns and flame shape, an intimate knowledge of the initial spray char-
then finally to detailed determination of their acteristics is an essential prerequisite of any at-
combustion performance and heat transfer prop- tempt to predict and understand the subsequent
erties under normal rocket engine conditions. TM droplet mixing processes. Numerous experimental
By this means it has been possible to formulate determinations of the spray properties under cold-
empirical design rules on the effects produced by flow conditions have been reported in the liter-
changes in stream momenta, impingement po- ature (see Sect. 2.2.3 and 2.2.4) for atomizers of
sition, injector geometry, etc., for the particular the types used as injector elements in rocket
systems studied. Some of the rules may be of engine applications. These studies have included
more general application. measurements of the drop-size distributions, mass-
Unfortunately, this comparatively tedious and flux distributions (patternation) and velocity dis-
costly approach* is likely to remain for some time tributions near the point of spray formation for a
the best available method for the acquisition of variety of injector element designs and scales with
detailed knowledge on any given type of injector, a range of fluid properties, ambient densities and
where complex liquid and gas phase mixing proc- operating conditions. In many instances it has
esses are involved. The desirable alternative, a been possible to correlate results satisfactorily by
comprehensive theoretical model of the various empirical, or semiempirical, relationships for a
chemical and fluid dynamic processes, is unlikely particular range of circumstances and these re-
to be realized until a better understanding of the lationships are of use in theoretical models of spray
fundamental mechanisms has been achieved. combustion processes.
Both vaporization and mixing processes in
2.3.3.2 Droplet transport.--The initial com- sprays are then dependent on the ballistics and
bustion characteristics of most liquid-fueled high- trajectories of individual drops, or groups of
intensity systems depend largely on the related droplets, which may be determined from em-
processes of atomization and spray mixing origi- pirically derived drag coefficients, CD, using an
nating at the injector. This is especially true of expression of the form 74°
the liquid bipropellant rocket engine where the
injection process is employed both as a means of dVL=0.75 CDpAV [AVI (2.3.3-3)
dt pLdL
imparting a large surface area to the liquid volume
for vaporization purposes and for encouraging in which AV is the relative velocity between
spray dispersion as an aid to the mixing of fuel droplets of diameter dL and liquid density PL, and
with oxidant, see Fig. 2.3.33. Previously discussed surrounding gas of density p. In practice it has
been found that the drag coefficients of liquid
droplets, especially under evaporating conditions
* Even this approach is much less costly than hot
firings. and high Reynolds number, depart markedly from
70 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
those derived for solid spheres, i.e. Stokes Law in In addition to the time-averaged spatial distri-
which bution and propellant mixing processes attributed
CD = 24Re -' (2.3.3-4) to the liquid injection mechanism; it may also be
necessary to consider temporal variations in mass-
where Re is the ReyBolds number based on droplet
flux, and hence in mixing, caused by periodic
diameter, relative droplet to gas velocity and the
disruption of the liquid streams during the atomi-
appropriate gas properties. Correlations which
zation process. 446,a4, S.mall-seale combustion studies
allow both for liquid evaporation 374and for droplet
have confirmed the presence of these periodic
distortion at high relative velocities _69with burning
variations in terms of light, emission and temper-
and non-burning fuel droplets are
ature at a point, and good correlation has been
obtained with measured frequencies. It may be
CD = 27Re -°'s4 0 < Re < 80
noted that these periodic fluctuations in mixture
=0.271Re °'2'7 80<Re<104_ (2.3.3-5)
ratio also give rise to apparent aimmalies in the
=2 Re > 104)
composition of g,_ses sampled from the combustion
The import-ulce of recognizing the effects of zone which suggest unrealistic departures from
evapor-_tion -rod drop distortion, implicit in |hese chemical equilibrimn among the sampled con-
correlations of CD with Re, has been demon- stituents? 00
strated 4_9in a comparison of experimentally de- Finally, a simplified analytical treatment of
termined burning rates with theoretical predic- forced mixing between unlike sprays has been
tions for droplet evaporation under typical rocket considered in the formulation of a semi-empirical
combustion conditions. combustion model 40-'based on the use of adjacent
It is now theoretie,fily possible by statistical sprays of fuel and oxidizer produced by impinging
methods to provide a comprehensive model for jet "like-on-like" injection elements. Mixing was
the subsequent droplet transportation mecha- ,_ssumed to take place instantaneously at the
nism TM and thus derive a complete distribution of boundaries of "wedge" shaped regions containing
mass and composition within the combustion fuel or oxid.mt sprays whose configurations were
chamber, including the probability of droplet eel- determined from cold flow experiments. A com-
lisions producing either agglomeration or liquid p'trison with experiments in a two-dimensional
phase reactions. However, the complexity ()f the combustion chamber showed that the theoretical
problem has, so f.tr, defied rigorous "m.dysis and model, which included spray mixing as a rate
in pr-tctice numerical soluti(ms have only been controlling process ne-tr the injector face, was
obtained after drastic, or l)erh'tps ovcrsimpliti- better able to describe the measured velocity
cation of the mathcmalical expressions -rod the distributions than one where vaporization alone
physical m(>del. Instead, the majority of work on was considered.
spray mixing under rocket combustion conditions None of the studies of spr:ty mixing and droplet
has been by inferential <)bserwttions b'tsed on the transport processes, whclher theoretical or experi-
flame patterns produced in semi-transparent mental in nature, have yet considered adequately
chambers (e.g., 12efs. 246, 111, 41(.) and 421) and the effects of operalion at high pressures when the
on direct measurements of coral>ostrich or tem- critical temt)eralure of either, or both, droplet
perature profiles. 44s systems could be exceeded.
Small-scale studies of single and multiple fuel
sprays under simulated rocket comtmstion con- 2.3.3.3 l'apor mixi_g.--It has long been recog-
ditions 44_h'_ve shown th'_t nonunifornl mixture nized from high-speed motion and streak pho-
distributions in the combustion l)roducts couhl tography that some nonuniformity in gas compo-
be rel-_ted to cold-fl()w measurements of m'tss-flux sition and teml)cr'mlre (lislribulions persist
distribulion. The technique has .dso t)een used 1o !hroughou! the rocket comlmslion chamber and
demonstrate tha! the additive effects ()f :utj'ment into the exl>:msi(m nozzle (lest)lie efforts to pro-
st)ra'*,'S ()f the sanle e()Inl)()llOll{ , llleasurc(l un(ler
mote fuel and ()xi(hml mixing in !he li(tuid l)hase
e()ld-fl()w conditions, :tr(, ret)r()dueed in the eom- by direct imt)ing('menl or spray inlert)enetration.
busti(m pr(_duet distributions. Moreover, these stri'ttions in mixture strength
STEADY-STATE PROCESSES §2.3 71
have been demonstrated to continue far beyond solutions obtained at various locations down-
the point at which vaporization processes were stream from the point sources by assuming values
complete, 445so that final mixing of the propellants for the scale and intensity of main stream turbu-
was taking place through turbulent diffusion lence. Results of this analysis were presented in
processes in the vapor phase. In practical systems terms of a "ripple factor," ,I,, defined as the ratio
where it becomes possible to achieve good atomi- of the minimum to the maximum concentrations
zation, for example by the use of blast atomizers* across any given plane normal to the direction of
with oxygen/hydrogen or H.T.P.t/hydroearbon flow. This ripple factor was found to depend on
propellant combinations, it is probable that vapor the ratio of downstream length to the separation
phase turbulent mixing becomes the dominant distance between sources and on the intensity,
rate-controlling mechanism in the steady-state but not the scale, of turbulence. For the selected
combustion process. Although a high degree of values of separation distance and turbulence in-
turbulent mixing is clearly desirable if high per- tensity it was concluded that turbulent mixing
formanee is to be achieved; there is also evidence rates were large (at least in the principal com-
that excessive mixing is unnecessary and can, bustion zone) compared with those of vapori-
under certain circumstances, degrade the com- zation and, therefore, that the latter process was
bustion efficiency. TM dominantly rate-controlling.
Turbulent mixing between gas streams has re- Experimental studies of vapor phase mixing
ceived considerable attention in connection with under rocket combustion conditions have used
air-breathing combustion systems of all types and direct gas sampling methods, 445,447the addition of
an extensive coverage of the subject is available a tracer, 35° or spectroscopic measurements 129 to
in the published literature. Less attention has evaluate changes of composition profiles along the
been paid to this topic under rocket combustion length of the chamber. In the particular ease of
conditions; but a theoretical analysis becomes oxygen/hydrogen combustion with concentric jet
feasible if the intensity and scale of the turbulence injection systems, radiation measurements _29con-
are known, together with the configuration and firmed that turbulent mixing controlled the extent
aerodynamic properties of the gaseous sources. A of reaction if liquid oxygen was injected through
further assumption has to be made, or empirical a central jet surrounded by an annular stream of
data have to be used, on the influence that com- gaseous hydrogen. However, if the propellant
bustion can have on physical properties and on streams were interchanged, a condition which
the turbulent intensity. Although it has been might be expected to enhance mixing near the
postulated that discrepancies between theoretical injector by expansion of the gaseous core, it was
and measured flame propagation rates were due found that propellant vaporization appeared to
to "flame generated turbulence ''a97 and this con- become rate controlling. A similar result was ob-
cept has received wide acceptance, serious doubts tained by assessing the variation in combustion
about its validity have recently been expressed. 437 efficiency with chamber length _49 and this trend
A simple analytical treatment '°° of turbulent has also been observed by other workers at
mixing under rocket combustion conditions was differing engine scales.
based on equations developed for the injection of The influence of turbulent mixing on combustion
gas from a point source into a uniformly turbulent performance has been analyzed _51using as a basis
gas stream in the absence of chemical reactions. the earlier analytical treatment of the decay of
Molecular diffusion processes were ignored and concentration profilesJ °° Numerical solutions for
eight propellant combinations and a range of
* Blast atomizers may be defined as those in which the chamber geometries were expressed in terms of a
primary source of energy for liquid breakup is derived mixing parameter, TL/S, the product of turbu-
from a suitably oriented jet of gas, usually at high-velocity. lence intensity and the ratio of chamber length to
]" H.T.P. (High Test Peroxide). Concentrated solutions injector element spacing. Reasonable correlation
of hydrogen t)eroxide in walcr, (usually 85 to 100 weight
was established with experimental measurements
percent hydrogen peroxide) which are used either as a
monopropellant or as an oxidizer in a bipropellant system and this "mixing model" enabled conclusions to
for rocket propulsion applications. be reached on the effects of maldistribution on
72 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
combustion performance and optimum perform- vortex generation and nonuniform reeirculation.
ance mixture ratio. However, an apparently anom- Under rocket combustion conditions the "pockets"
alous result was the decrease of turbulence in- of gas fowing past a point can vary in composition
tensity along the chamber axis, from values ,_s between the extremes of pure fuel and pure oxidant
high as 10 percent near the injector to about and it has been found 2°°that these variations about
2 percent 8 inches downstream. the mean value were best described by the beta-
More recently, as p'_rt of an analysis of con- distribution function, F(C), given by
vective heat transfer within the combustion ch,tm-
F(C) =ACp-I(1-C) q-' (2.3.3-8)
ber, a better description of experimental results
on turbulent mixing processes has been achieved? a_ for 0<C<I
In this theoretical model it is -tssumed that the
where 1) and q are constants limited to positive
root me,ul square later.d velocity, "rod not the values and A is a normalization constant defined
turbulence intensity, remains consl-mt throughout
as
the chamber length. Thus, as combustion takes
1
pl'me and the mean axi.fl velocity increases, the
turbulent intensity will fall away in a manner A-_=f0 Cp-l(1-C)q-_dC (2.3.3-9)
closely similar to measured observations. The
same basic mixing theory as th-Lt developed for =_(1, p, q)
hydroc,trbon/air combustion 6z7was used to predict in which the concentration, C, is expressed as the
the concentration, C, derived from a point source ratio of oxidant-equivalent moles of fuel to the
of strength, W, at a radius, r, from the longi- total oxidant equiv:dent moles of both fuel and
tudinal axis of the source, given by oxidant, i.e., C= (2nc+½nn)/(2nc+½nH+no).
W This mmlysis was successful in explaining ap-
parent departures from chemical equilibrium in
C =4_g-eXp (-r2/4g) (2.3.3-6)
samples collected over finite time intervMs. 447
Moreover, as a corolhu'y, it wt, s concluded that
in which g is a spreading factor defined by
convention,d g'_s sampling methods and a com-
g=StVrm_t+Ste[-exp (--Vrmst//St)--l_ (2.3.3-7) plete chemie,d analysis could be used to assess
the magnitude of mixture ratio fluctuations at a
where St is the Lagrangian scMe of turbulence, point.
V .... the root mean square lateral velocity, and t
2.3.4 Recirculation
the time after injection. The adoption of a con-
stant value of r.m.s, laterM velocity, V ...... h,ts The sigmifieanee of reeirculalion as a flame-
been found by comtmlation to lead to a final holding, or pih)ting, mechanism in air-breathing
turbulence intensity of the order of 1.5 percent combustion systems of all types is well known
with complete combustion and thus is in good and has been the subject of a number of investi-
agreement with experimental observ.ttions. gations reported in the published literature. These
Most experimental and theoretical studies of have ranged from "mrodynamic studies of the
vapor phase mixing have been concerned with conditions under which reeireulating flows and
changes in composition, which may be described vortices can become establisbed in confined ducts,
in terms of mixture strength profiles, over sections usually of very simt)le geometrical shat)e, to as-
of the combustion chamber normal to the direction sessments of the effects of recirculation and en-
of gas flow. However, nonuniformities may also trainmen/ on the mixing between coaxial streams.
be present in an axial direelion which give rise Experiments have been carried out both with
to random, or periodic, fluctuali(ms in coml)osition reacting and non-reacting constituents and, al-
about a mean v,due "tt any given t)oint. It has though much of the work is not striclly applicable
already been menli(mcd thal these fluctuations to rocket conditions, nvmy useful qualitative ob-
can originate from tim spray breaku 1) mechanism servalions and generaliz,_tions emerge205.77, s4
(see Secl. 2.3.3.2), but they can "ds() be caused by In the ]i(tui(l lU'()l)ell:mt rocket engine, gaseous
gas dyn'tmie processes near the injector face, e.g., reeireul-ttion phenomena "_re normally eonfined to
STEADY-STATE PROCESSES §2.3 73
a narrow region of the combustion chamber near can be clearly identified with local flow patterns
the injector where they can be induced by en- and velocities.
trainment and momentum exchange between the -Most experimental investigations of recircu-
injected propellants and the surrounding gas. lation under rocket combustion conditions have
These entrainment effects give rise to high local been by qualitative observations, using high-speed
turbulence 77 and a reverse flow of gas which, photographic techniques, as part of more general
depending on its source, consists either of cool studies of the flame patterns in transparent com-
unburned propellant vapor or of hot combustion bustion chambers. Moreover, few attempts have
products. Moreover, the recirculation flow pat- been made to confine attention to the recirculation
terns may be localized around each individual zone itself in order to relate spray geometry or
injector element, or else may be of larger scale propellant momenta to the resulting flow re-
giving rise to "cross winds" over appreciable areas gimes? °',275 One detailed study of recirculation as
of the surface of the injector. Recirculation can, a flame piloting mechanism 6s9 did, however, in-
therefore, be either beneficial or detrimental to vestigate in a systematic manner the significance
the stable combustion processes and reliable oper- of selected design and operational variables on the
ation of the engine according to the scale and overall performance of the system. In this es-
intensity of the flow, also depending on the compo- sentially experimental program, the effects of basic
sition -rod temperature of the gases taking part. chamber geometry and propellant properties, in-
When injector designs and the rates of chemical cluding mixture ratio, were assessed in terms of
reaction are such that only cold unreacted pro- mixing profiles derived from gas sampling and
pellant vapors form the recirculating flow, it has analysis, both for reacting and non-reactive con-
been stated 159 that the resultant eddy can have ditions. Nevertheless, further work of this nature
but little effect on the combustion process. While is needed before reliable generalizations can be
this may be substantially true for highly localized made and the importance of recirculation in the
effects in which the injected stream only entrains more general context of vapor-phase mixing can
its own vapor; other evidence is available to indi- be established.
cate that if unlike vapors become entrained then In addition, limited studies of the flow regime
mixing is improved and there is an increase in the near the injector face have been made using flow
initial rate of heat release. visualization techniques similar to those developed
In the case of recirculation of combustion for _pplication to air-breathing combustion sys-
products, there are claimed to be three inde- tems. Of these, possibly the most interesting is
pendent ways in which they can assist com- that in which the phase change produced by flash
bustion9 First, they are able to provide a con- vaporization is used to simulate the density
tinuous heat source for ignition purposes and, if changes under combustion conditions, 3_° although
not balanced in composition, are capable of further it is evident that considerable development of this
reaction with the propellant vapors. Secondly, technique is necessary before it can be regarded
they enable combustion processes to be brought as being of general usefulness.
into the "core" of each spray system. Finally, the The importance of the momenta of the injected
resultant evolution of gaseous combustion prod- propellants in determining the nature of the re-
ucts within the sprays may accelerate the spatial circulation has been demonstrated experi-
expansion process, thereby leading to more rapid mentally _2s by subjecting a typical impinging jet
spray mixing. Nevertheless, despite this awareness injector to a wide range of differential pressure
of its beneficial effects as a flame piloting mecha- (i.e., mixture ratio) conditions at a constant
nism, there has apparently only been one instance, chamber pressure. Temperature measurements at
in a thermal ignition H.T.P./kerosene rocket en- selected points on the surface of the injector
gine, where deliberate design provision was made showed the anticipated approximate relationship
to make use of this phenomenon. On the other with the gas temperature and mixture ratio as
hand, an excessive reverse flow of hot combustion long as the total momentum of the oxidant flow
products can have detrimental effects in causing exceeded that of the fuel. A complete reversal of
overheating of the face of the injector, H6 which this trend was observed at very fuel-rich mixture
7_= LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
conditions as fuel momentum became dominant, and Agoston, TM F. A. Williams TM and A. WilliamsJ 4_
Fig. 2.3.4, when surface temperatures rose rapidly The following nomenclature pertains to Sect.
despite the continuing fall in the mean com- 2.4:
bustion temperature. Further evidence from these a Stoichiometric coefficient
investigations showed that when oxidant mo- B Dimensionless interfacial mass transfer
mentum dominated the recirculation process the rate (transfer number)
reverse flow was fuel-rich in composition, but the Pre-exponential factor
converse was true when the fuel sprays provided b Stoichiometric coefficient
the main entrahlment mechanism. C Constant in Eq. (2.4.1-8)
Therefore, empirical work has shown that re- CD Drag coefficient
circulation can provide an important contribution D, First Damk6hler number
to the stability and intensity of the combustion _D Fick binary diffusion coefficient
process in the injection region. Although I1o clear dL Droplet diameter
proof exists, it is also logical to assume that dis- E_ot Overall activation energy of homogene-
turbances in the recirculating flow regime can ous reaction
produce related v'_riations in the heat release rate h_ Heat of vapor phase combustion per
in the primary mixing region and thus establish unit mass of oxidizer (Sect. 2.4.2) or
a possible driving mechanism for combustion of fuel (Sect. 2.4.3)
instability. k Reaction rate constant
Le Lewis number, Pr/Sc
_h" Mass flux per unit area, --lh/TrrL 2
2.4 LIQUID DROPLET VAPORIZATION
n Overall reaction order, a+fl
AND COMBUSTION*
Pe Peelet number, Re.Pr, based on dL
Far from literally atomizing (or "moleculariz- req Equivalent initial release radius at pre-
ing") liquid propellants, rocket motor injectors vailing pressure (supereritieal com-
produce nonuniform sprays of droplets with the bustion)
median size typic'ally containing some 1015 mole- rst Stoiehiometric oxidizer/fuel mass ratio
cules/droplet. Owing to low liquid phase diffusion Su Lamin,_r flame speed with respect to
rates and temperatures this initial state of mo- unburned g,_s
lecular ,_ggregation is ordinarily incompatible with V_ Relative velocity (absolute value) be-
high volumetric chemical reaction rates. Hence tween droplet and gas, I V-Va I
rapid droplet vaporization is essential to compact Re,ration order with respect to oxidizer
and efficient combustion. The combustion be- vapor
havior of such sprays is indeed a statistical conse- fl Reaction order with respect to fuel
quence of the vaporization/combustion behavior vapor
of its interacting individu'd droplets, each of which K Apparent evaporation coefficient,
finds itself in a rather extreme and time-varying -- d (all 2)/(it
local environment (even during stable combus- v Kinematic viscosity, u/p
tion). In this section, we briefly discuss the results r I)imensionless time, _t/retf 2
of fundamental research oi1 individual droplet x Stoiehiometry par,_meter,
vaporization, with emphasis on the significant (Yox _/Yr.L)/r_t
effects of localized gas phase chemical reaction in
Abbreviations :
augmenting the wtporization rates of monopro-
pelhmt and bipropell'mt droplets (fuel in oxidizer bp Boiling point
.......... r ,_ir_ var._q3 While some overl,Lp is in- B-S Burke-Schum'mn
evitable, attention will be directed at important DS l)istributed-source
experimental "rod theoretical developments since fct( ) Function of ( )
the comprehensive reviews of Spalding, 66_ Wise LOX Liquid oxygen [02(L)-]
PS Point-sourcc
* D. E. Rosncr, Author. Qs Quasi-steady
STEADY-STATE PROCESSES §2.4 75
760 200
t
\
\
740 \____ o
_ Liquid oxyge n P_
72O 150
pfVf=Af x
Kerosene
700
u
@ x \¢, g
J_
E
680 ,oo 1 TM
O
b- E
¢1
Q
66O E
0
=E
640 50
620
600 I I I0
1.0 1.5 2.2
Mixture rotio by weight *"[LOX/kerosene] 2'0
dLo
2
2
d_
0 tig n tlife
t-_"
FmURE 2.4a.--Squ'trc of droph,t diameter versus time; fuel droplet placed in hot stagmmt ,)xidizer-cont.dning gas.
STEADY-STATE PROCESSES §2.4 77
•"_-Twb (vop)
T w
0
tign tlife
t----*-
FZGURE 2.4b.--Droplet surface temperature versus time; fuel droplet placed in hot stagnant oxidizer-containing gas.
bipropellants at extremely high (supercritical) long enough to ensure that unconsumed droplets
pressures, and monopropellant burning rates and do not emerge. Accordingly, several authors have
flame structure (in ambient environments which considered the design consequences of deliberately
react with the primary decomposition products of simplified one-dimensional steady flow models in
the droplet). Previous theoretical models of the which propellant vaporization is the rate-con-
combustion of bipropellant and monopropellant trolling process. In the most complete numerical
droplets have been considerably extended, in study of this type, 5ss it is assumed that (1) all
part with the help of new mathematical techniques droplets in the initial spray have the same initial
and/or approximations. These extensions are of velocity and never shatter or coalesce, and (2)
three types: i.e., those which (1) increase the properties of the bulk gas flow (resulting from
accuracy of absolute predictions (burning rate, propellant vaporization) correspond to instan-
flame shape, etc.), (2) extend the domain of taneous stoichiometric combustion. The results of
applicability of previous results (e.g., to higher single drop studies play an important role in such
pressure levels, incipient forced convection), and models since the initial spray distribution is
(3) enable a qualitative understanding of the represented by several different groups of drop
effects of physical and chemical kinetic parameters sizes (each containing a fixed percent of the initial
(e.g., on fame zone structure, burning rate, mass of the spray) whose histories are then
environmental conditions enabling droplet ignition computed from the lt_ws governing droplet heat
or leading to extinction, etc.). As a byproduct, transfer, mass transfer and drag.
this work has delineated the limitations of pre- Most experimental droplet evaporation studies
vious theoretical models of droplet burning, and have been carried out using the above-mentioned
highlighted aspects of droplet burning having "captive droplet" technique (e.g., >500_ droplet
direct relevance to rocket motor combustion suspended on one (or more) thermocouple
instability. In what follows we outline these junction(s) or a silica filament), in which forced
advances against the voluminous background of convection or natural convection flows of hot
previously available droplet results. gases augment the droplet vaporization rate.
Smaller droplets can be accommodated using
2.4.1 Droplet Heat-Up and Vaporization
"free-flight" techniques in which droplets are
Combustion chamber "stay-times" must be projected, ass or fall freely through hot gases
78 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
produced by a furnace or flame. 24°,757In the latter nearly linearly with instantaneous droplet
ease drag measurements can also be obtained for diameter.
vaporizing droplets by simultaneously recording Several alternative, but essentially equivalent,
droplet position-time data? 4° As noted below, this quantitative formulations of the above-mentioned
information is required to predict droplet trajec- phenomena have been reported. Our choice here
tories, instantaneous velocity lags (between local is based on conciseness and ease of generalizing
gas and droplet) and, hence, instantaneous the results to eases in which combustion occurs.
vaporization rates in eombustors. In each ease one considers a single droplet, and
Experimental studies on single-component expresses the facts that: (1) the time rate of
droplets have led to the following iml)ortant change of its energy content is equal to the
observations and conclusions,112.248. 249,302,562 which instantaneous difference between the convective
form the basis of the quantit'ttive model outlined heat input and the heat required for surface
below: (1) in a quiescent environment the time to vaporization, (2) the time rate of change of
achieve the droplet wet bulb temperature is droplet mass is governed by the rate at which its
proportional to dE.02 and can be an appreei._ble vapors can diffuse away through the background
portion of the total vaporization time, (2) owing gas, and (3) the product of instantaneous droplet
either to small droplet size, or internal circulation mass and acceleration is equal to the net aero-
within large droplets, aetutfi drop temperature dynamic (drag) force acting on the droplet.
histories are well represented by neglecting Explicitly, the resulting coupled equations
internal temperature gradients* (compared to governing heat transfer, mass transfer and drag
external gradients; i.e., the "infinite liquid thermal for a quasi-spherical droplet of instantaneous
conductivity approximation"), (3) for droplets of diameter dE ( = 2rE) are, respectively,
high volatility the unidirectional mass tnmsport
d _ .a Nuu
process causes the heat transfer, mass transfer,
dt [-(_rI I.)pLeLTL_ = (4rr,}) -_L _(T_o-TL)
and drag coefficients to fall below those appro-
priate to solid (nonvaporizing) spheres at the - (47rrL2)rh"hv (2.4.1-1)
same Reynolds number, (4) despite the transient
1 d
nature of the droplet heat/mass trmlsfer problem, (_rrL3pL) --=_h"
step-by-step application of relations strictly (4_rrL 2) dt
derived for steady state conditions usually leads
to accurate predietionst, (5) after the droplet -- NUD (Yv w--Yv _o'_
=_DP--dL i'2gv.w' ,] (2.4.1-2)
temperature reaches the "wet bulb" temperature
(i.e., when heat transferred from the hot gas
dVd
environment is used almost exclusively to vaporize
PL(}TrrL3) dt- =lp(V-Vd)[_r--'Vd [ (lrrL2)CD
liquid) the droplet surface area decreases nearly
linearly with time (see Fig. 2.4a):_ corresponding (2.4.1--3)
to "_ mass rate of volatilization, _h, decreasing
Here the station subscripts L, w, _ refer respec-
tively to the liquid, the gas/vapor mixture at
* Iniernal al)sort)tion of Ill radiation can produce the liquid/gas interface (rffw=r_L), and the
unusu'tl teInI)erttlure profiles wilhin droplets (see, e.g., ambient stream ("far" from the droplet); the
H. C. Hottel el _tl.363), however, calculations in(li("tle that remaining symbols are defined in the Nomen-
this effe('t is l)robably negligibh' in 1host rocket motol's and clature. The subscript d (Eq. (24.1-31) refers to
i11dusirial furnaces. It is also cle'u' th'tt the present discus-
the droplet,, unsubseripted variables pertain to the
sion does not apply t(i droplets Cal)ablc of undergoing
exot hernfic liq,id phase reaction. gas, [V-Vdl =V._ being the instanta.neous
_ I,ilnitations of this "quasi-sleady" (QS) approxima- absolute value of the relative velocity between
ii(m will 1x_ discussed later on. droplet and gas. The dimensionless heat transfer,
{ Systematic departures fronl t he "dMaw" oe('ur in the mass transfer, and dr.tg coefficients Num NUD,
presence of lmll-negligit)te convective eontrilmlions (free
an(t CD "q)t)earing ('rod essentially defined) in
or forced), since eonve('tion causes ditml(,ter-det)cndent
heal lransfer mlgmctdation. Eqs. (2.4.1-1, -2, and -3) depend not oIfly on the
STEADY-STATE PROCESSES §2.4 79
local Reynolds number* Re------V.dL/v, but also Yv,_ = Y_._q(TL). Once solved for TL.wb, the value
on the dimensionless mass transfer rate per unit of Yv._q(TL,wb) can be inserted in Eq. (2.4.1-2)
area, : to provide the quasi-steady vaporization rate
during the period TL_TL.,o (see Fig. 2.4b).
_hltdL Yv,_-- Yv,®
B=-- -- - (2.4.1-4) In the extreme case in which Too greatly exceeds
_pNUD 1 -- Yv.w
the boiling point of the liquid,* examination of
Physically, this is largely due to distortion of the Eq. (2.4.1-5) reveals TL.wb--*Tbp, hence
radial profiles of vapor mass fraction Yv, tempera-
Cp (T_o-- Tbp)
ture, T, and tangential velocity due to convective B_p _ (2.4.1-6)
hv
transport associated with the radial mass transfer
from the droplet. Thus, the simplest possible This limiting result, when "combined with the
forced convection correlations which include these appropriate Nu(Re, Pr, B) relation, enables rh"
essential phenomena would be of the form:_ to be calculated without the need to explicitly
Nu_ (Re, Pr, B), NUD (Re, Se, B), and CD (Re, B), consider the vapor diffusion equation. For this
where property values are introduced as some reason, this extreme is (somewhat misleadingly)
suitable "mean" condition representative of the called "heat transfer controlled."
local environment within the boundary layer Early work on droplet vaporization in forced
(see below). convection environments was based on "syn-
Before presenting recent experimental and thesized" correlations of the separable form: 657,66_
theoretical results for the dimensionless transfer
coefficients, some comment is in order on the in (I+B)
Nu(Re, Pr, B) - NUB=0(Re, Pr)
(frequently invoked) simplifications arising when B
(1) the convective heating of the droplet and
(2.4.1-7)
evaporative cooling are nearly in balance (i.e.,
when TL---_Tr.wu), and (2) Le_l. Then Eqs. where, NUB=0(Re, Pr) constitutes the corre-
(2.4.1-1) and (2.4.1-2) can be combined to sponding solid sphere Nusselt number, commonly
provide a simple implicit equation for TL.wb, _sl taken as_
viz:
NUB=o(Re, Pr) =2(I+CReII_Pr _13) (2.4.1-8)
Yv.eq (TL.wU) --Yv,_
Svap,wb _
1 -- Y_.eq (TL._b) However, the logarithmic "driving force"
In (I+B) is kno_]l to be exacts only in the
6p(T_--TL,_b) stagnant limit (Re--_0, NuB=0---_2). Moreover,
= (2.4.1-5)
h_(TL,wb) available constant property solutions to the
conservation equations indicate that (1) the
where we have introduced the assumption of local in (I+B) driving force overestimates laminar
equilibrium at the gas/liquid interface, viz. flow mass transfer rates at high Reynolds number
and large B, (2) except as all empirical approxi-
*The Grashof number must be considered in the mation, it is unlikely that the transfer coefficients
presence of appreciable bouyancy. can be written in the separable form let(B).
t Sometimes referred to as the "transfer nulnber. ''66_
fct(Re, Pr) at all Reynolds numbers, and (3)
The second part of Eq. 2.4.1-4 follows from a mass balance
at the liquid/vapor interface by invoking the conditions
of (1) no vapor phase chemical reaction, (2) Fiek's law *This is defined by p_.eq(Tbp)=p, where p is the
of diffusion, and (3) ambient ("foreign") gas impenetra- prevailing total pressure.
bility into the droplet. ,This semi-theoretical form has been suggested by
:_ In the absence of gas phase chemical reaction, the Fr6ssling, 2s° Ranz and Marshall, 577 and, most recently,
differential equations governing heat and mass transport Lee and Ryley. 436 Recommended values for the constant C
are similar, leading to the expectation "that Null (Re, Pr, are 0.276, 0.30 and 0.37, respectively.
B) and NUD (Re, Sc, B) will have sinfilar functional forms. :_The (implicit) 1,tw Nu/NuB=0=[ln(I+B)/B] is
For gas mixtures relevant to combustion the diffusivity equivalent to the (explicit) law °9 (utilized by Priem, 562
ratio _/[_/(o Cp)] (or Lewis number, Le-=Pr/Sc) is fre- E1 Wakil et al. 248,249) Nu/NuB_0=B'/[exp(B')--1], where
quently near unity, in which case Nuu_NUD. B' -= _/'_"dL/(_p NUn-0)
S0 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
even in the absence of mass transfer Eq. (2.4.1-8) free-fall. These authors state that the use of
overestimates the incipient effects of small [In (I+B)]/B in the ordinate was somewhat less
forced convection when (Re < 1).* successful than (I+B) -_, again suggesting that
Despite these "theoretic_d" objections, experi- the driving force in (I+B) somewhat under-
mental correlations of the above-mentioned estimates the "blowing effect" (thereby over-
separable form have proven reasonably successful estimating mass transfer rates) when laminar
and, although there is a need for simple design forced convection is significant. :_
formulae, few practical alternatives have been Corresponding drag coefficient data, correlated
suggest ed. The meaning of "reasonably successful" in the same way, are sho_vn in Fig. 2.4.1b. Here
can be judged from the recent experimental work the "standard sphere drag" curve is CD(Re) for
of Eisenklam et al., 24°who photographed 25-2000_ solid inert spheres (B=0). With regard to the
droplets of six distinct liquids falling freely drag on bluff objects it should be commented
through unheated air. Figure 2.4.1a shows heat that the reduction factor [ln (1-kB)]/B has no
tr,msfer coefficientst inferred from observed theoretic'd basis, even in the Stokes flow limit:
ewq)or_tion coefficients K_p [-where Kw,=-- Re<<l. A self-consistent fornmlism for calculating
-- d (dL 2)/dt] during the TL _--TL,wb portion of the the correction to the Stokes drag law for a
vaporizing spherical droplet with no internal
* hnprovcd semi-empirical forms of Eq. 2.4.1-8 can be circulation has recently been outlined by Fendell
developed for small Peeler numbers (Pc = Rc.Pr) and B = et ttl. 2_ who have calculated the reduction in
0 based on the fact that the proper small Pc behavior has CD.Re for several illustrative cases. Unfortu-
been shown 47 to be Nu=2[l+(1/4)(Pe)-k---], with
nately, however, simple closed-form corrections do
the next term being of order Pc 2 In Pc.
In the presence of appreciable property variations
(duc to any cause) a "correlation" is of no use if an author $ ttowcvcr, a driving force like B/(1-kB) would appear
has not carcfully stated th(" conditions under which to be unreasonable on theor(,iical grounds when B--*oo
since there is no evidence llmt transf('r rates would become
property values are to t)e (or have been) inserted. In Fig.
2.4.1 a, b'Lscd on the work of Eis(,nklam ct al? 4° all property iT_dcpcndent of B at sufficiently large B. The maximum
values are those of the surroun(ling medium (air) evaluated value of B_,o in the experiments of ]_;iscnklam et al# 4° was
2O
I I I I I ' ' ' '1 ' ' ' '1 ' ' ' '
Evaporating drops Nu (I+B)= 2+1.6 Re_=/
I0- Heptone -
o
Pentone nC_ [_
o
5
X
Ethyl alcohol n (_1_1_,
O o
Nu (1+B)=2+1.6 Re'l_'1<
I . Evaporating drops
FIGURE 2.4.1a.--Correlation of heat tr'msfer data for a vaporizing droplet (after Eisenklam et al.2*0).
STEADY-STATE PROCESSES §2.4 81
I !
/ Standard C o curve
°
e_
¢)
I0
× & o
XA
X
FIGURE 2.4.lb.--Correlation of drag data for a vaporizing droplet (after Eisenklam et a134°).
not emerge, hence additional computations will completely vaporize a droplet in a particular high
be required to establish trends. temperature environment: (1) increases as the
Before considering extreme conditions which tax square of the initial droplet diameter, (2) di-
the validity of Eqs. (2.4.1-1, 2, 3), it is instructive minishes for fuels of high volatility (low Tu,,
to briefly examine the simplest possible case, low latent heat), and (3) depends only weakly on
viz, the evaporation constant for a small droplet the prevailing pressure level.*
preheated to near the wet bulb temperature, It is now appropriate to consider several circum-
suddenly placed in a high temperature stagnant stances in which the previous equations fail to
gas. Then, for Le_ 1, the previous "quasi-steady" apply--circumstances which, it turns out, are
equations yield GG1 often intimately connected with unstable rocket
motor combustion. Thus, essential modifications
dL,o 2
are to be expected when either (1) parameters or
Kvap- trap
boundary conditions (p, Y .... T®, V®,...)
undergo appreciable percentage changes in times Since some droplets can apparently reach their
not large compared with rL2/_, (2) the droplet critical points prior to significant fractional
temperature is driven up to near the thermo- vaporization loss or velocity equilibration, it is
dynamic critical temperaturet of the liquid, or likely that droplet distortion, shattering and,
(3) exothermic chemical reaction (either vapor ultimately, simple vapor/gas diffusion will then
decomposition, or fuel vapor/oxidizer vapor govern the rate of mixing. This class of "near-
combustion) occurs sufficiently close to the critical" phenomena may bear directly upon high
droplet surface to augment the heat transfer rate pressure rocket motor combustion instability, in
and, hence, vaporization rate (see Fig. 2.4.1a). view of the greatly increased pressure dependence
Items (1) attd (2) both violate the fundamental of the "droplet" vaporization rates in this region.
quasi-steady assumption underlying Eqs. Analogous reIntu'ks apply to droplet combustion
2.4.1-1, -2, and -3 according to which a truly at supereritieal pressures (see Sect. 2.4.2).
transient, moving boundary problem (e.g., a The problem of enhanced droplet vaporization
shrinking droplet) has been approximated by an rates in the presence of localized exothermie
"equiwdent" steady problem with radial mass chemical reaction (within the droplet boundary
transport. 74°Item (2) is intimately related to this layer; see Fig. 2.4a) is taken up in Sect. 2.4.2,
approximation since the radial interface velocity however it is appropriate to raise here two related
cannot be neglected (compared to the radial gas questions: (a) Under what, set of environmental
velocity at r=rL) when the liquid density is not conditions is ignition ultimately possible (for a
much greater than the prevailing gas mixture particular droplet)? (b) How long will it take
density. 7<434 On the face of it this conclusion before ignition occurs? The latter question is
would appear to east doubt on calculations of the closely related to the transient heat-up/vaporiza-
type reported by Wieber, 7as who used equations tion calculations already outlined. Indeed
essentially equivalent to (2.4.1-1, 2, 3) to show Williams 742 has shown that the so-called droplet
that at supereritieal pressures* heptane and "ignition-delay" is usually of the same order of
oxygen droplets can attain their critical tempera- mag_fitude as the time to "tttain the wet-bulb
tures following injection into 2780 ° K gas. How- temperature. However, tign for a partieul._r fuel
ever, it is interesting to note that during transient may dist)lay (1) a dependence on oxidizer mass
heat-up an evaporating droplet can actually fraction Y()x._ in the surroundings, (2) a sensitivity
expa_d due to decreasing liquid density (see Eq. to igafition-t)romoting additives and (3) can be
2.4.1-2) :_'_s, in fact, Wieber's calculations reveal. appreciably shorter than the time to achieve
In such eases the absolute interface velocity need TL_ TL,,._,. Accordingly, one alternative apt)ro'mh
not be large as pL--_pw, hence the accuracy of the for estimating "t h)wer linfit lo t_=,, is to estimate
QS approximation may not degenerate badly.§ the time required to first form a locally combustible
mixture (T, Y_, Yox combination)* within the
droplet boundary layer. Priem et al., 562 and E1
Wakil -uld Ab(tou, 247 who have made such cal-
J" At tlw critical temperature of a substance, parent
"liquid" and the "vapor" with which it is in equilibrium culations, term this the physical ignition delay.
ark equally dense--hence the two phases become in- To obtain the total ignition delay one must
distinguishable. As a consequence, both the latent heat of generally a(hl on a chemical ignition delay, i.e.,
vaporiz'ttion and surface tension vanish its TL---_Tcr. The the time required froln the beginning of perceptible
equilibrium "vapor" prcsstlre "_t Tcr is called the critical
homogeneous reaction to the establishment of the
pressure, p_ (see Sect. 2.4.2).
* The criti,,:d pressure itself can be exceeded withoul envelope diffusion flame. Unfortunately, reliable
signifie.mt del).trtures from the QS/finite latent heat estimates of the chemical ignition del-ty cannot be
(h'oph_t modci. \\ hat is relevant is the slq_crcriticai pressure
lewq at which no subcritical wet bMb tcmperature (satis- * For this t)url)ose it, is often h(,ll)ful to note th'tt for
fyin_ Eq. 2.4.1 5) exists. _°1 Le_l the following siml)h' inlerr('lation between Yox,
:[ Only wh(,n pL--C(mSt, does Eq. (2.4.1 2) specialize to YF, T exists within the l),)undary layer:
ihe fr('(lu('nlly IlSCd form --pL(drL/dl) = t/l".
T-T_ Y,,x,,- Y.x YF--YF,_
§ A ln,,r_, (luanlil:tlivo stat,,mcnl must awail additional
Tw--T_ Y_,x._--Y,,x,w YF,w--YF,®
cah'tllations and/or illeaSul'l,lllOlllS.
STEADY-STATE
PROCESSES
§2.4 83
made based on presently available data and Controlled droplet combustion experimentation
theory. has led to the establishment of the following
important facts and patterns.t (1) Combustion in
2.4.2 Bipropellant Droplet Combustion the immediate vicinity of a droplet can be of two
An important consequence of spray size dis- general types, depending primarily on the relative
tributions and unequal droplet evaporation rates velocity V= between gas and droplet. At low V_
for combustion chambers is that a fuel droplet can one observes distorted "envelope" flames char-
find itself in an oxidizer-rich vapor (or vice versa). acterized by a contiguous vapor phase diffusion
This introduces the possibility of localized flame zone wrapped around (but not contacting)
exothermic vapor phase chemical reaction, with the droplet. In this envelope flame, vapors
attendant increases in the heat feedb-_ck and emanating from the fuel droplet react with oxygen
diffusing inward from the environment providing a
hence vaporization rates of individual droplets
localized source of heat and reaction products.
(see Fig. 2.4a-b). To answer the question of
At larger V_ the quasi-steady state configuration
whether such processes play an important role in
becomes that of a "flame-holding" droplet
determining bipropellant spray combustion effi-
supplying fuel vapor into its wake, where com-
ciency, space requirements, and stability, it is
bustion then occurs due to mixing with ambient
necessary to first consider the laws governing
gas. Ultimately, at sufficiently large V_, "blow
such "heterogeneous combustion," the possible
off" (complete extinction) occurs. (2) In the
vaporization rate augmentations due to gas
envelope flame regime, for nearly stagnant
phase combustion in the droplet boundary layer or
conditions, dL 2 again decreases linearly with
wake, and the dependence of these vaporization
time,* however, the apparent evaporation coeffi-
rate augmentation phenomena on liquid//v'tpor
cient (i.e., the combustion constant K.... h)
properties and environmental conditions.
In addition to obvious modifications of the exceeds K_, (for the same environmental condi-
tions) by a factor depending primarily on the
suspended drop and falling drop techniques
heats of combustion and vaporization, ambient
already mentioned, a fruitful experimental method
temperature level and ambient oxidizer mass
for elucidating steady "burning" rates of in-
fraction. (3) Droplet burning rates are remarkably
dividual droplets (with and without convective
insensitive to the fuel chemistry (structure) and
flow) and reaction zone structure has been the
pressure level,:_ suggesting rate control due to
"simulated-captive droplet" technique, in which a
physical processes (diffusion/heat transport)
wetted porous sphere plays the role of the droplet*
(see Fig. 2.4.2a). _7,_53 Such experiments are rather than chemical kinetic factors. (4) The drag
on a burning droplet (with either envelope or
carried out by feeding liquid reactant into the
wake flame) is significantly less than that on a
sphere at the rate determined (upon ig]fition)
solid sphere of the same size in the same environ-
by the physical and chemical parameters of a
ment, and (5) quasi-steady state droplet com-
system under study--the major assumption
bustion is not possible for all combinations of
being that simulation of internal droplet phe-
ambient oxidizer mass fraction, temperature,
nomena (circulation heat conduction/radiative
heat absorption/emission) is not essential to pressure level and droplet size (e.g., in a gas
mixture of particular composition and tempera-
model steady state droplet combustion. While
practical considerations have limited this tech- ture, combustion cannot be achieved if the pres-
sure levels and/or droplet diameters are too
nique to sphere diameters above about 2000#,
small).
much of the experimental data on isolated
"droplets" (discussed below) has been obtained
References include 57, 58, 240, 290, 292, 293,303, 363,
with its aid.
518, 658, 680, 753 and 756. For a recent review and bib-
liography see Ref. 741.
* Some of the earliest heterogeneous combustion data * Again this implies that the instantaneous mass vapori-
were obtained using a simple variant of the simul'tted zati¢m rate, Ii_, varies nearly linearly with droplet diameter.
drop technique, viz. fuel-wetted, fabric-covered solid :_This is for p<<per (see Ref. 124); phen<_mena peculiar
(nonporous) spheres. 659 to p>pc_ will be dealt with later on in the present section.
84 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
I I
n %
I \
/ \
/ \
/ \
/ \
/+ )x--Wetted porous sphere
/ .... / _\ (Alundum)
i .... il _ __,_
."!_":" _. ' _ \ \
h:,!::':!_:,#_'2.,_;.':'&Y_,/:;:_"
;;,:.
4'_'.!;_':"L::_ _.. <.....
I " ;_!':"
_:_ "_" :>',:"_:..:'"!s ,;-'!, ,_,. k_:! .. II
L Flame
zone
I '74-4;?_}?:;:.7g
£;Q.:_:_i:'.i::_
I -._;:>_;_¢,i:
_'...'-_;,}",_'_
:ji?!:::/_,_:
_: iiir_l
'i:-?;_?_::!.i;;;:h:?:?:?5!":;i!}
i I
Product
vapor
\ >'.'_:,i?_,_fii_.
::.i.;:':t"i!: .".:._:::!
_ff.i::)il
:_:_.:.?"
': /
\ ;"!:i,
:,_';!i;:!!'iU:_
._:.":;'_: ':::;:"
_!._'.y_..'...:
-"._!.;'_::::"i
i_;"
.'.__,_:: //
vapor ,, ._!_::._?!.!._ii:i_,,:_...
/
Oxidizer Oxidizer
vapor vapor
1
I
N u.
FIGURE 2.4.2a.--Fuel-fed porous sphere technique for simul'_ting droplet combustion (after Wise, Lorell, and Wood_a).
2.4.2.1 E_welope flame model for s_lbcritical compatible with the requirement that the con-
pressures--theory and experiment.--As _ st-_rting duetive heat feedback from the vapor phase
point in the iterative process of building a theory diffusion flame be adequate to supply the latent
compatible with the above-mentioned facts, con- he:_t of v:tporiz-_tion at the droplet surface.
sideration was focused on the simplest case of a Without malting any restrictive assumptions con-
spherically symmetric system--i.e., a fuel droplet cerning the vapor phase flame z<me structure,
suspended in an unbom_ded oxidizer containing when Le=l and const'mt mean thermodyBamic
gas mixture with no free or forced convective transp<)rt properties are assumed, it can be shown
distortion of the composition -rod temperature from the governing conservation equations th'_t a
profiles in the vicinity of the droplet. Upon linear combination of temperature and oxidizer
ignition, the droplet supplies fuel vapor which mass fraction satisfies a boundary v-due problem
meets and reacts with oxidizer vapors in a narrow identie:tl to th:tt governing the corresponding
gas phase diffusion flame zone concentric with
(enveloping) the droplet surface (Gods:we, -_9°
* In this figure, and in the folh)wing discussion, the
Sp'd(ling _ss et :d.). In this (tu:tsi-stea(ly model
droph'l is considered to I)e fuel, and the surroundings
(see Fig. 2.4.2b)* flame zone r'tdial position and contain oxidizer, llowevcr, the trc.ttm(,nt clearly al)l)lics
the fuel vaporiz._tion rate adj tlst themselves to be equally well to the convc,'se case.
STEADY-STATE PROCESSES §2.4 85
Tf
T (r)
A
Tao
Yp (r)
Yo× t _o
Yox(r)
Fuel
droplet Flame zone
vapor
Oxidizer
Product vapor
vapor
FIGURE 2.4.2b.--Diffusion flame model of subcritical pressure bipropellant droplet combustion in the absence of convective
distortion.
pure droplet vaporization problem. In this way, vided one replaces Bv,p = _p" (T_--T_)/hv witht
one can immediately write the quasi-steady mass
%(T®-Tw) Yox,®ho
burning rate in the general formY 4° Bcomb= 4-- (2.4.2-2)
hv hv
trends with T,, Yox.., hc and h,. This simple contours, Fig. 2.4.2b). As will be noted below,
treatment also rationalizes the observed in- this thin-flame limit is not merely an irrational
sensitivity of burning rates to chemical factors computational approximation--it represents a self-
and pressure level, since in (l+Boomb) does not consistent asymptotic limit* [-for the cases of
show order-of-magnitude changes for a wide class very large (a) bimolecular forward rate constant),
of organic fuels in oxygen-containing gases, (b) pressure level and/or, (e) droplet size-] from
moreover in (I+B .... b) exhibits only a weak which the maximum possible (diffusion limited)
dependence on pressure level (for reasons identical droplet burning rate, #, ...... can be predicted.
to those already discussed for B,_,)* To embrace the fact that droplet combustion
Before discussing chemical kinetic phenomena, simply does not occur for all combinations of
ignition and exthmtion, it is appropriate to stress droplet size :rod environmental conditions
here that even in the absence of effects peculiar to (p, Yox.., T.) it is necess._ry to explicitly
particular experimental conditions (e.g., natural introduce chemical ldnetic limitalions into the
convection around large droplets at high pres- envelope fl-tme model. Despite the resulting
sures) the previous expressions often provide only complexity, only by these me:ms does it apt)ear
•L guide to orders-of-magnitude and trends. This to be possible to decide whether (a) the lower
is due principally to the extreme property vari%- limit ,iZv,p (no chemical reaction) or the upper
tions, a"9 and departures from unit Lewis number limit _it..... (flame sheet envelope) is more apt)ro-
which can occur in real casest (e.g., oxygen priate in a particular set of circumstances, or (b)
droplets burning in a hydrogen environment).399, a6_ neither limit yields % sufficiently accurate pre-
For this reason several methods of accounting diction. Even if a detailed knowledge of the
for property variations have been suggested; (nmlti-step, branching chain) chemical ldneties of
however, useful results usually require simplifying fuel vapor/oxidizer vapor systems of practical
the kinetic model to the extent that all chemical interest were %vail%ble, specific numerical pre-
re,ration is considered confined to a fl,_me sheet of dictions would be costly and tedious, hence a
negligible radial thickness. ]n this extreme, greal, deal of senfi-quantit%tive and qualit-_tive
sometimes called the Burke-Schumann '% limit,:_ information h:_s recently been gleaned from
oxidizer mid fuel vapor do not co-exist (intermix)-- simplifiedt but general theoretical treatments -%a,aga,
instead, both concentrations wmish at the flame 4_.%6s,.,
of ev_q)oration as enhanced by single step
sheet, with their gradients standing in the irreversible vapor phase reactions of the form:
_ k
stoichiometric ratio to one another (see dashed aOX+b_-_products. In these treatments the
reaction rate (per unit volume) is assumed to be of
• E'trly measurements on large captive (iroplcls 292,a°a
and porous si)heres _7 in n,arly quieseenl oxidizing environ- the mass-action form: rate o: k(T).[-OXJ"I-F_e,
ments reveah_d more sensitive pressure del)endeneies than which delines the forward rate constant k(T)
expected from hv(p) and T_,,(t)). However, these (tel)ar- (usually taken to have an Arrhenius temper,_ture
tares from the simple theory were shown to be eolnt):ttible dependence, i.e., _exp (--E_t/9_T)) and the
wilh induced (natural eonveelion) flows whi(!h distort
individ,al rcacliolt orders ee, _. If Tf.ad, is the
the qu:tsi-steady flame shape and augment heat/nmss
t l'_tnsfel' l'_( es, adiabatic flame temperature for the ambient
t tIowvver, Eq. (2.4.2-1), togelher wilh a reasonable gas/fuel combination, and n is the overall order
(.hole(, of mean propmties, has provided remarkably (n =aq-_5) then inspection of the governing con-
succ('ssful absolute predictions of _,o,,,u for hydro('arl)on/air servation equations indicates th%t the normalized
sysh, lnS; st!% e.g., Refs. 293, 292. lleeenl computer solu-
magnitude of the combustion-enhanced vaporiza-
lions of the transient variable t)r(q)erty burning equ._tions
(in the Ihin-fl_tme limit) suggest lht_t this agreelnent only tion rate should be of the general form:
occurs after an initial transient which is not short com-
l),'-u','d lo lira total d:.aplet lift,time [see Kol._ki, S and * See Refs. 261,263, 279, 3(.)g, 452 and 682.
()kaz:dd, T., ira. J. Heat M_tss Tr_tnsfer, Voh 12, pp. 395- _" Full adv:ml,tge is usually laken of l.he Le=l (or
609, 19(i9, and Nuruzzam:m, A. S. M., and Beer, ,l. M., "S(dlv:d)-Zehlovi('h") al)l)roxinvtlion which (_nables first,
(',(raft). Sd. Teeh., pp. 17-24, 1971[. inlegrals (algebraic il_lm'relalions between YEt,'), Yox(r),
:_ After ih(' inv(,siig:dors who firsl al)l)li(,d "tl'mm-shc'et" Y,,(r), T(r)) (o I)e used 1,) re(lu(.(_ Ihe overall eOul)h'd
(.on(.(,pis (in 192S) to lre:tt, sit,ady-sl:tte diffusion flame 1)robh,m lolhe in_ egral ion ,,f one highly nonlinear ordinary
shal)eS in ducts. differenl i_d equal ion.
STEADY-STATE
PROCESSES
§2.4 87
gas. In practice convection produces flame distortion and date, the intermediate (3rd eligible steady state) is stat-
ultimately, flame "blowoff" (see Fig. 2.4.2e and accom- ically unstable and hence should be physically unrealizable.
Slight reversibility (large but finite equilibrium con- burning rate have been shown _gs to be intimately connected
stant), also produces flame zone broadening, and the with the reaction order, a, and are extremely small when
This abscissa is proportional to D1 _/2 for a particular K¢on,U on pdL for gasoline, and p°.55dL for kerosene. Also
system (in view of the pressure dependence of the diffusion included are data on the pressure dependence of the
coefficient). When the overall order is 2, the abscissa minimum droplet diameter allowing combustion (for
becomes simply the pressure-diameter product. kerosene, gasoline, n-heptane and ethyl alcohol).
88 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
101
B- S Limit
pn/2 dL.___._"
FIGURE 2.4.2c.--I[on]ogcncotts ehemic:tl kblctic effects (m qu:tsi-stcad)" droplet combustion r:ttes; singlc-v;thmd case (low
activatiou energy).
10
B-S Limit
AE
-T "rn,m a x
%... branch
AI
i •
pnl2 d L.___.
F[cum.: 2.4.2d.--llomogelw(,ls chemiral kimqir t, ffec_s on quasi-steady droph,t roml)ustion rates; multiph_-vahted ease -_°'_
Thi.% to_elher with lhe re:tlizatiou th:tt only negligible rz_di:d thickness (:L "m()dilied flztme
treud,_ :u'e u,_uMlv sou_hl, h:ts motiv._led lhe stu'f:tce"). The (!u:tsi-._le:uly, c(mst:uH !)roperty,
develolmmIH :uld exl)loil:_lion of less ri_or_us, c(_ul)led /hwm'* dil'ferenliM e(lu:ttions goverMng
bul more (',-.q_ul :_tiomdly (,.nve.i(,.1 :H)l)roxim:_t(, flttme location, l('lnl)er_tlure "tin[ COml)osilioH
ninth(Ms, lu _me _.t' these, due I() l)e._kit_ :rod
\Vise, '_'46the mmline:_rity _)f lhe Arrheuius tcm-
* Ill lifts m(Hh'l thr ll(mliu_,:trily is :u'liliriMly removed
t)er:d ure det)rl.h,nce is relMne(I but lhe chcmicM
from 1hr diffrre_t i,I C(lll:tl iIHl_ :tl|(l l)l'u'rd in t lw I)otmd_u'y
re:tclious :tre "_rtiIicizdly c(m[im;d lo t_ zone of romlil lolls ()11 (,:t('}l ZOllC.
STEADY-STATE PROCESSES §2.4 89
profiles, and burning rate, rh, are then solved, Eq. 2.4.2-8)t provided the extinction criterion
leading to implicit but closed-form transcendental (see below) is not contravened.$ This appears to
relations between _h, Dr and the parameters of the be rigorously true at very low values of Re.Pr,
problem. Peskin et al. 545have used these results to (at which the semi-empirical FrSssling form of
illustrate the existence of auto-ignition and NuB=0(Re) breaks down) since Fendell et al. 2Gv
auto-extinction ambient temperatures and their have shown that, for constant property creeping
dependence on ambient oxidizer mass fraetiont flow around a small vaporizing/burning sphere:
at constant pdL, however at this time the available
body of such information is limited, as are relevant rh ..... _ (rh ..... )_=0"[-l+_(Re'Sc) -I-""
experimental data. :_ (2.4.2-6)
Droplet ignition, quasi-steady burning rates,
and extinction in practical eombustors are strongly which is precisely the result that would be
influenced by forced convection (due to instan- anticipated for nonreactive mass transfer from a
taneous droplet-gas velocity lags) and turbulence sphere in the absence of appreciable interfacial
(intensity/scale), neither of which can be in- velocities. 47 At higher Reynolds numbers theo-
eluded in simple spherieo-symmetrie theoretical retical analyses become intractable, but then
models. While progress in these difficult areas available experimental datJ supports the empiri-
(together with the ancillary (,,testion of the drag cal use of a FrSssling-type correlation,* as in the
on burning droplets) has been largely as a result non-burning case.
of direct experimentation, several recent theo- Experimental data on the drag on burning
retical analyses have shed light on qualitative droplets, either in the regime of envelope flames or
aspects of these effects. wake flames, reveal drag reductions when com-
As a practical expedient, there is still no pared with the drag expected from solid spheres
alternative but to assume that forced convection* in the same fluid dynamic environments. In
augments the quasi-steady burning rate rhmax and addition to the data reviewed by Wise and
vaporization rate, rhwp, by the same factor (see Agoston, 752 Eisenklam et al. 24° have recently
reported drag coefficients for droplets of methyl
t Interestingly enough, it is found that as the ambient alcohol, ethyl alcohol, benzene, heptane and
oxygen concentration is reduced (1) ignition and extinction pentane freely falling in heated air. For a particular
temperatures approach one another, and (2) differences choice of mean properties used,t and in the
between )h on the near equilibrium and near frozen envelope flame regime, these authors report a
branches diminish. Eventually the double-valued region
correlation of the same form as for non-burning
disappears, hence below this value of Yox._ ignition/
droplets (see Fig. 2.4.1b), viz:
extinction (as defined here) should not occur (see Fig.
2.4.2e).
_: Despite the fact that the combustion of large droplets
at near atmospheric pressure is nearly diffusion-limited,
Wood ct al. 757 have shown that flame inhibitors (e.g., Departures from this form of correlation in the work
CI?_Br) added to air can cause the extinction of ethanol of Eisenklam et al. 24° may only be apparent, i.e., a con-
combustion. Typically, extinction occurs without nmeh sequence of their calculation procedure for Nu. A more
"warning," i.e., the value of rh at incipient extinction is general definition than their Eq. (1) would have been
not significantly lower than _i_ in the absence of inhibitor. Nu=(_)(_p/_)(oL/B)K. Reeorrelation of their envelope
Bipropellant droplet theory, as outlined in the present flame data (for heptane, pentane, methyl alcohol and
section, shows that for sufficiently large pn/2dL it is hopeless ethyl alcohol) on this basis is suggested.
to search for "burning rate catalysts." It is interesting to 0nee the flame no longer envelops the sphere, the heat
contrast this situation to that of monopropellant burning transfer to the sphere abruptly drops, with the result that
(Sect. 2.4.3). values of _h in the wake flame region can be reduced to
* Though a great deal of work has been done on natural values only somewhat larger than fillip (see Fig.
convection-induced distortion of flame shapes and aug- 2.4.2e).412,7_3
mentation of burning rates (owing to its importance in * See previous footnote with regard to the data of
many laboratory studies on droplet burning in quiescent Eisenklam et al.
environments), we focus attention here on forced convection Consult Ref. 240 for details; e.g., the mean gas density
phenomena, since they arc likely to be of greater relevance was (somewhat arbitrarily) taken as ¼[PF(Tbp) +2p_(T_._d)
to actual eombustor enviromnents. +p®(Tup)].
9O LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Vext VBO
:i:::::::::::::!
Kcomb
(D
"5
CD
0
0
0
• -- ¢J
_o.4
ca Kvap
o 0.2
<
Envelope flame
0.1 I I
I0 20 40 I00 200 400
Air velocity, V_) (cm/sec)
FIGURE 2.4.2e.--Apparent evaporation coefficients for cetane with envelope flame, wake flame, and following blow-off
(after KumagaP*2).
localized extinction. For a laminar flow stagnation completely vaporizing, ns Since the latent heat of
point the theory predicts that Vext should depend vaporization and surface tension vanish at T¢,,
linearly on dL (i.e., there should exist a critical this means that the subsequent combustion of
velocity gradient),t a trend which has been ob- such a "droplet" (fuel pocket) t should be qualita-
served in some, 482,659but not ally. 7°° experiments. tively, as well as quantitatively, different from
For specific fuel/oxidizer systems, only limited that already described. That this will not be a rare
data are available for situation can be seen from Table 2.4.2, which
collects thermodynamic critical state data for
(V _/dL) ext several common fuels and oxidizers.
= fct (T_, Yox._, p, turbulence intensity/scale) If the gas in the spherical pocket:_ does not
react with its surroundings, then the time required
(2.4.2-8) for it to disappear by molecular interdiffusion can
be estimated from available solutions to the
however the theoretical approaches outlined
transient diffusion equation in spherical co-
earlier, when extended to include convection, ordinates. If combustion occurs at the "interface"
should be capable of modeling this class of phe-
between fuel vapor and oxidizer (containing)
nomena. Indeed Peskin and Yeh 547have reported vapor then the time to consume the fuel will be
qualitative agreement between (V/dL)ex_ as
shortened, but still limited by molecular diffusion
predicted for a modified flame surface/creeping
processes (i.e., the rate fuel and oxidizer vapors
flow theory and the observations of Ref. 482 on
can diffuse toward one another through the
(V/dL)ex_ for kerosene and ethyl alcohol in air.
product gas generated at the reaction zone).
Only limited data are available on droplet
Since the pressure levels of interest here are large,
burning rates and extinction phenomena in flows
this suggests transient application of the envelope
containing periodic (e.g., sound field) or random
flame sheet concept. Such a treatment is particu-
(i.e., turbulent) disturbances. With regard to
larly straightforward if one makes the rather
time averaged burning rates, significant enhance-
extreme assumption of a constant density field,
ments have been reported for periodic distur-
thereby ruling out radially symmetric convective
banccs$ but no observable enhancements were
transport. Spalding s62 presented simple closed-
reported in the turbulent caseY However, in-
form results for the flame-history and burning
creased turbulence intensity significantly reduces
time by regarding the fuel pocket as the result of
Vext, especially when the scale of the turbulence
an instantaneous (at t=0) point source (PS).*
is comparable to the near-extinction flame "stand
Rosner s°_ presented closed-form results for finite-
off" distance. _7
size ("distributed" at t=0) sources (DS),
suggesting that this model should be more accu-
2.4.2.2 Envelope flame model for supercritical
rate when the stoichiometry favors short burning
pressures--theory and experiment.--CMculations
relevant to rocket motors (and diesel engines)
reveal that droplets injected into a chamber * There is a region of supercritical pressures (p>p_r) in
which the wet bulb temperature will be subcritical (TL,_b
maintained at a pressure, p, sufficiently greater
<To_). This region is narrowed considerably in the presence
than the liquid's critical pressure,* pc, can be of an cnvelope flame.
heated to their critical temperature, T¢_, before t Again, these remarks apply equally well to an oxidizer
pocket in a hot fuel vapor surroundings.
Droplet breakup (prior to TL--'+Wer) and fuel pocket
_"For large kerosene "droplets" in 293 K air, (V_/dL)ext distortion due to velocity lags (V,_0), which would
is about 102 see% However, much larger values are considerably shorten the combustion time, are not con-
required at higher ambient temperatures. sidered here. Effects due to high turbulence intensity, and
It appears however, that the value of (K_o_b)_g cannot fuel vapor pyrolysis at high pressures and temperatures 4_4
exceed some limit, no matter how violent the oxidizing have not yet been accurately assessed, and are likewise
gas vibrations may be. 413 Phase lags between _//(t), rh¢omb(t) omitted here.
and p(t), V.(t) are currently under theoretical investiga- * Chcrvinsky _37b has recently generalized Spalding's PS
tion, owing to their relevance to the combustion instability treatment by allowing for self-induced radial convection,
problem (see Sect. 3.4.2). subject only to the rcstriction oT =const =p.T_.
92 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
TABLE 2.4.2.--CRITICAL CONDITIONS FOR SOME FUELS reduces to a straight line. The distributed source
AND OXIDIZERS 543
(DS) model leads to the inverted result [easily
solved for x (rb)J:
Substance por, Tcr,
X/(1-k-X) = erf [-1/(2Tb 1/2) J
arm oK
X - Yo_,Go/v,t
Z 4 6 e IlO-I 2 4 6 IO ° 2 410'.(I)
a I II l I I II I I I illll
_l_i I I I I I I II I I I I I I I I1|
•_ F DIstributed source _ _
/ pure
_,,,,
>.,o, \/
lo-ll I I I I I IIII I i I i l i\il
I0 -2 2 4 6 8 I0 -I 2 4 6 8 I0 °
X/(I+X)
FIGURE 2.4.2g.--Dimensionless time to complete combustion; comparison of the point so_trce (PS) and distributed source
(DS) models of "droplet" combustion at supercritical pressures (after Rosnere°l).
94 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
tb,p=l 0.4
0.2
0.1 i i I li i i I
I0 I00
Pressure, otm.
FIGURE 2.4.2h.--Observed time required to complete combustion (normalized by the p =latm. value) versus pressure
level; n-decane in air ([] ltall and Diederiehser.aoa; (/) F-teth et "d.2_; shaded line (of slope 1_) is theoretical prediction).
It seems likely that these conclusions will have limited chemical reaction with surrounding vapors
import'mr implicati(ms with regard to combustion of oxidizer or fuel. Consequently, eombustor
instability at high pressure levels (see Ilefs. 601, efficiency, space requirements and stability cannot
662, 738 and Sect. 3.4.4.2). Indeed, a recent be "meurately assessed without considering singular
combustion instability an'_lysis _aGincorpor'_ting a features of the gasification of such metastable
supereritical pressure envelope fl,mie model has liqui(ls.
predicted signific'mt alterations in stability limits. When compared with previously discussed
bipropelhmt droplet combustion, experiments on
a'l_ptive 118,239,257,429, 682 or sinlulate(179,353,6°4 nlono-
2.4.3 Monopropellant Droplet Combustion
t)ropelhmt droplets have in(leed revealed increased
Liquids whose vapors are thermodynamically sensitivity of droplet g,tsifieation rate fit to (1)
capable of exotherlnie chemical reaction are called droplet (liameler, in many cases approximating
monopropellants or s-dd to have "Inonol)rot)ellant fiz--_(1ae (c()rrest)onding to a linear diameter-time
capability." In liquid bipropella_t rocket motors curve for captive droplets (tecomposing in a
the fuel (e.g., hydr._zine) or oxidizer (e.g., ozone) stagnant "mnosl)here), (2) pressure level, even at
may ittdivi&_ally have this capability, hence their pressure levels far lower th'm the critical pressure
gasification r:_tes can be enhanced by the heat of the fuel, "rod (3) fuel additives (catalysts,
feedb:_ck resulting from localized vapor phase inhibitors) and impurities. Moreover, the ,tbsolute
deeomt)0sition*, even in the absence of diffusion- v-due of fit can exceed that pertaining to simple
v-q)orization into "_ product gas environment
* Not, _tll inonopropelhmts "u'e single nmtasl_d)le com- maint-dned at the "_diabatic decomposition tem-
pounds. Some "m_ l)ilysical solutions, synlh(,sized using
per,tture. At present, well-detined experiment-d
oxidizer and fuel consliluenls [e.g., NIIa(L)/NI{4NOa(L),
data on monot)rot)elhmt droplets (e.g., ignition,
ClIaNOa(l,)/CllaOll(l,)l, whose lnixlure ralio (or "oxygen
_-'-_........ "_] t...........
t)ttlt_llkU till })U VIII :,.'
If'It it{ v,-il!. "4 Hmvcvcr, r,'*1.... ilLli'pO:_C:4 ,,t"'#
extinction, ................... drng) q.ro far nmre
discussiolb we will inerely refer to lnOnol)ropellttnl "fuel" limited th'm for bil)rot)ellants. Ih)wever, many of
deeomposiliml (even if lhe liquid is nol in ilsclf a usabh_' the above-menli()ned h'ends c:m t)e rationalized in
nlonopropellttnl, or tim rc:t(qi(m is not :t simph_ (h!(,oml)o-
terms ()f quasi-steady (lifl'usion llmory, coupled
sition). As lu'forc, most of lhe discussi(m :It)plies (!(lu:dly
with hom()gcm,()us chemical kinetics. For reasons
well to o.rMizcr drol)hqs having some m ml)rOl)ell:mt
eap,'d)ilily." which will become evident t)clow, our discussion is
STEADY-STATE PROCESSES §2.4 95
divided into two parts, depending upon the modifications being required to account for (1)
absence or presence of an outer diffusion flame spherical geometry and (2) the role of the droplet
involving ambient oxidizer. as a "flame holder" at the so-called "cold bound-
ary." Common to all available treatments are the
2.4.3.1 Monopropellant droplet decomposition in important assumptions that (1) the propellant
an atmosphere comprised solely of inert gases or de- reversibily vaporizes* at the surface r=rL (in
composition products--theory a_d experiment.--In accord with a Clausius-Clapeyron type law) to
the absence of a surrounding oxidizing gas, the yield decomposable vapors, (2) decomposition
simplest model capable of embracing the above- products (which back-diffuse) are insoluble in the
mentioned phenomena is sketched in Fig. 2.4.3a. liquid fuel, and (3) nonconductive heat transfer
Here, heat generated by the spherically sym- mechanisms (e.g., radiation) are negligible. As in
metrical premixed vapor phase decomposition the case of laminar flame theory, it is possible to
flame zone is conducted back to the spherical fuel formulate and numerically solve the multicom-
droplet to sustain the quasi-steady vaporization ponent, variable property conservation equations
rate 7h. In this model, pursued independently by in the presence of specified chain-branching
Lorell and Wise, 45_Spalding and Jain, 663Williams, 747 reactions. However, greater insight has resulted
Tarifa et al.,682 Rosser and Peskin 6°4 and from analytical treatments of deliberately simpli-
Fendell, 262,264,26_the enhancement in vaporization fied chemical/transport models. Apart from the
rate evidently depends on the radial location of ubiquitous Le = 1 and constant property approxi-
the vapor decomposition flame zone, which now
cannot be determined based only on considerations * Apart from this boundary condition, the monopropel-
of radial diffusion (independently of the decom- lant droplet problem is also the spherical analog of the
burning of homogeneous solid propellants which irre-
position kinetics). Not surprisingly, mathematical
versibly gasify. However, this difference in boundary
treatments of this problem closely resemble those conditions is responsible for markedly different high pres-
of premixed gas laminar flame theory/_° with sure behavior.
T(r)
TQo
Yp,(z)
Yp(r)
Decomposition products
========================================================================================
.._i_::_i_::_i_::_::_::_i_i_::_::_i_::_::_::_i_::_::_::_::_::_i_::_::_i_::_i_::_i_i_::_i_::_i_::_
...._:i::::_:.S_:_"
FmURE 2.4.3a.--Premixed decomposition flame model of subcritical pressure monopropellant gasification in the absence
of convective distortion.
96 LIQUID
PROPELLANT
ROCKET
COMBUSTION
INSTABILITY
mMions, two types of chemical kinetic models pressure and/or sm,_I1 droplet diameter), n'z--_rh,.._p
have proven especially fruitful, and are briefly and hence increases linearly with diameter, and
out lined below.:_ logarithmically with the wflue of l+B,.=p (as
FLAME SHEET MODEL (Spalding -rod previously discussed, Sect. 2.4.1); and (3) in the
Jain, 6_3 JainaS7): If the activation energy, Eaot limit if Dr---_c (which corresponds to rapid
(for the vapor decomposition reaction) "rod kinetics, high 1)ressure and/or large droplet
pressure level, p, ,ire sufficiently high*, then 111e diameter*) fft--_47rrL'-'. (pu_qu) "laid hence increases
thickness of the decomposition zone will be sm:tll with droplet area, trod (pressure level) n/', and
compared to its radius of curvature. This being becomes independent of Bv,,p. This simt)le model
the ease, the simplicity of the thin-flame (or is therefore in qualilative aee(>rd with each of the
"flame sheet") concept in bipropelhml combustion experinlenltfl observali(ms outlined "_bove, with
e'm also be exl)l<)ite<l here (i.e., zones on both sides the sensilivily t() additives and impurities follow-
of the flame sheet t)eeome chemically "source- ing fr()m the strong dependence ()f _i_on gas phase
free") but without SUl)pressing the fun(l'mlenlal ldneties (_it--@<(Tf.._a)] 1/'-') at l'wge vahtes of
influence of chemical kinetics (now enfl)ed(led in a p"/2dL. In the absence of relevant flame speed data,
flame speed parameter, often available from absolule values of o.S. (and hence _i_) can often
direct experimentation with gases). The result for be eslimated in lerms of gas phase rate data
gasifie:_tion rate enh-meement, ffl/_i_,,_v in the (e.g., using Sp-fl(ling's "eenlroid method"). 74°
adi:_batie ease (i.e., a dr()t)let surrounded by its By eombining av.dlable information for ethyl
own decomposition t)roduets at the adiabatic nitrate, propyl nitrate, hy(lrttzine and nitro-
deeompositi()n temt)erature) is particularly simple nmthane, Spalding and ,Jain 66a have given the
and instructive 6_a: estimates of B,,=v and Dy2/rL which are eolleeted
in Table 2.4.3. The applieability of this treatment
- {1 q- liD,1 "_-- (D, @4D, 112)I/2]}-i has been extended by aain as_ _o include the
?iG.ap frequenlly encountered non-adiabalie ease,t i.e.,
(2.4.3-1) T=_T_.._(,. The relevant flame sl)eed lhen differs
where from the adiabatic flame speed, trot the correction
Di1/2 =__ (p,,_u) /I lit,._p" can be rati(mally eslimtLted in lerms of the im-
and l)osed enthall)y gra(liem and the activation energy
of lhe h(mmgene(ms dee()ml)osil ion reaction. Using
o,,S,, =- mass burning veloeit y for "_t)hme a(tiabal ie+ exact munerical integrati(ms for :t simple class of
flame (proportional to ]-k (T f. _,,) p"_/='). k(T) [unctions, .lain :_sr h'> further shown that
thin-titre., theory only slightly ()verestinmles fit,
This relation, shown ph)Ited in Fig. 2.4.32), esl)eeially for lar<e values ()f I'] .,t, l)r, and B,._r,.
immediately reveals th:tt (1) the eft'eel of ehemie.tl FIllST ()Ill)El/ (n=l), ('()NSTANT k
retmlion is ahv,_ys to inere:_se the burning rale as MOI)Iql,S (]}()ss(,r "rod Peskin, ';°4Fen(lell'-'¢-',_',2_:') :
compared with a chemically stable droplet wilh Line:u'ized models of In(m()t)rol)ell'mt deeom-
the s.m_e t)hysieal properlies; (2) in the limil if positi(m, resulting from the "_sSUml)ti(ms of first
Dr-_0 (which em'rest)(mds lo slow ldnetics, h)w ()rder kinetics wilh a temt)eralure in(lel)endent
rate conslant, lead to .malyt ie predieti(ms without
Of course, :t(hlilion'd al)pr()ximalions (nol discussed
here) h'tve I)e(,n inl rodu('ed and successfiflly used to ot)t ain
numerical results (see, e.g., Ihe "l)rofih' rat'!hod" exph)iled * II is intereslinlz 1() (.()llll'asl lhis b[,havior 1o lhal of
I)y Tgtrit'a t'l al. _;_'-'in mull i('mnl)(mt'nl sys! eros). I)il)rOl)(.lhml dl'ol)h,ls, viz. InOnOl)r()l)elhtnls are inlhlene('d
* For the dec,mmosili,m rea('lioll of useful monopr()- by ('hemi(':d kin(,ti('s when k, t) and d "tr(' large, wh(,reas
l)elhtnls E,,et is n(wt,ssarily high sin(.t, lhe mon()l)rOl)ell.tnl 1)it)rol)(,Ihmts (I)v,)vi(h'd igniti,m has ()('('uvrc(I) are in-
musl Iw sM'(,ly stored (1)ri()r 1_) ils use), l)ul rapidly tlu(,n(',,d I)y ('hemi(':d kim'li('s wl,'n k, 1) and (IL itre small
decoml)oSed at high llqlll)l'l'ltlllFl's (it) yield (,mnpa(,t ((.f. Figs. 2.-1.2(', ,I aim 2.1.3h).
COIII})US[ Ol'S). _" l/esulls (,infirm the ('Xl),'('l:tlion l}l:tl ln, m()l)rOp(,Ihml
"tTlu ' Ilnl)urn(,d g:l,s l(,nll)(,l':tlllr(, :tnll (,()ml)osili(m deCOml)Osili(m i'ItlPs :tl't' ['Itd. IIIt)FU svnsiliw, Io T_ lhan
e()rrt'sl)(mds 1() lh(' l,)l:tl ,'nlh:tll)y (1[' lh(' (.,)mt)osilion bipr(qnqhtnt c,mlbusli(m rates. (See (lis('ussi(m of ex-
l)rOducls far l'rmn lhe dr_q)hq. lineli,m, }wirer.)
STEADY-STATE PROCESSES §2.4 97
I00
I I I I [ ' ' ''I I , ,, m , , ,,
--'7"-
"n'b°P I0 9, _
I, _ l i il I i Ill I i ill l J lJ
I0 -2 I0- l I0 ° I0' IO z
DII/_~ p nl2dL
FIGURE 2.4.3b.--Effect of exothermie chemical decomposition on the gasification rate of monopropellant droplets sur-
rounded by motionless decomposition products at the adiabatic decomposition temperature (after Spalding and Jaine6a).
a priori restrictions on flame zone thickness. forced convection environments have been re-
Using matched asymptotic expansion lnethods, ported, however the effects of incipient forced
FendelP 6_,264,265(1965) has shoml that for this convection have recently been predicted by
model the incipient effects of chemical decom- Faeth 254 and Fendell, 262 using quite different
position can be represented by the series: approximation methods. At the outset, it seems
clear that the influence on rh should depend
_h _ 1+ • -- (2.4.3-2) markedlyt on the kinetic parameter Dr. This is
rhvap 1 q-Bvap q-""
due to the fact that incipient forced convection
which predicts slightly smaller enhancements than should have little effect on the evaporation rate
thin-flame theory when krL2/_) is small but non- when the decomposition flame is well embedded
zero. In the opposite extreme krL2/_>>l this within the boundary layer (large D_). On the
expansion method 264 as well as an alternative other hand, when the decomposition kinetics are
approximation method 6°4 leads to asymptotic sufficiently slow the flame will be too far from the
behavior of the form droplet, hence _h should approach _h_,(Re). It
is thus the intermediate case, occurring when
m" =(_) _. fct(h_/h,)(2.4.3-3) (krL2/_) la and Re are of the same order of
_h_ap In (1 +Bwp)
magnitude, which requires detailed treatment.
in qualitative agreement with the thin flame Interestingly enough, Fendell's calculations 262
model.* for this case reveal that Eq. (2.4.3-3) over-
Virtually no systematic experiments on mon- estimates (_hhh,-_p)-I by less than 30 percent
opropellant decomposition rate and drag in when (krL_/_) 1/_ and Re are comparable and Re
is small but nonzero._ Faeth's computations 2_4
* However, in the limit: krLl/_> >1, when hc>hL. for adiabatic monopropellant decomposition indi-
FcndelP 2,264.265 derives an alternative solution (reported
boundary conditions) which indicates that _'h/fft_p t In contrast to the bipropellant case in which both
approaches (from above!) an asymptotic limit depending fft_,p and ffl_. "_re affected by convection in a similar way.
only on h./h_ and B_p. The significance of this apparent The fft_,p in Eq. (2.t.3) is then interpreted as th,,p.R_=0
non-uniqueness is not clear. [1 +I(Rc) (Pr) +--. ].
98 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Hydrazine Nitromethane
Ethyl nitrate Propyl nitrate
Pressure,
aim Bvap DIII_/rL, Bvap Dlll2/rL, Bv_p D,ll2 /rL_ Bvap Dlll2/rL_
cm-X
cm-I am-1 era-1
(a)
care that the coupled region is fortunately rather prediction that for sufficiently cold environments,
narrow, suggesting the simple estimation pro- ste-tdy burning is not possible unless Dr is suffi-
cedure* ciently l'_rge,t is certainly compatible with the
obserw_tion that monopropellant burning fre-
_. {rhR,=01for Re such that rhR,=0 > *hv_, (Re) quently cannot be sust-fined unless some oxidizer
is added to the ambient environment (discussed
rh_--_t*h,a
,_ (Re) for Re such that rh,a, (Re) > rhRo=0
below) especially at low pressures. With regard
(2.4.3-4) to the ignition transient, even under environ-
ment'fi conditions such that quasi-steady decom-
which noticeably underestimates ,h only :_t position with TL_Tb, is ultimately possible,
Reynolds numbers such that _h,_v(I{e)_rhRo=0. complete droplet consuml)tion may occur before
Here _iZRo=0is the chemically enhanced vaporiza- this QS stage is re-mhed257; suggesting that
tion r:,le as calculated from the theory of mono-
appreciable dccomp()siti(m can occur at tem-
propellant decomposition in a st._gnant atmos- peratures well below the prevailing boiling point,
phere. The situation is more complex in the especiafly at high pressure levels. In these same
nonadi_batic case, for when 'P_ < T c aa convection
experiments "ignition" of the decomposition
has two opposing effects. At first convection reaction was observed to occur well before the
causes increased heat loss from the flame zone, nonreactive "wet bulb" temperature was reached,
suppressing the decomposition reaction. This can again especially at elevated pressures (i.e., high
outweigh the increase in transfer rates normally values of TL.wb). Thus, it appears that a greater
expected in nonreactive convective situ,ttions, degree of gasification occurs during the heat-up
le_ding to a region of decreasil_g #z with increasing period of monot)rol)ellants than is normally the
Reynolds number. Under these circumstances case for bipropellants (see Sect. 2.4.1). To predict
Eq. (2.4.3-4) over-estimates decomposition rates the droplet mass history therefore requires quasi-
for Reynolds numbers approaching (krL2/_tS) _/2 ste'tdy gasification rate calculations carried out
Little work h-is been reported on the ignition
with TL<TL.wb [hence Yr.w<YF,eq(TL.wb)-] in
mid extinction behavior of monopropellant droplets
the simultaneous presence of gas phase decom-
i,, _t,,,r,,_,,t .rod convective
....... m ......
environments. Jain's as7
_"Corollary results for the dependence of droplet size at
extillciion on _m ._clivalion energy t):mtmeler have been
* Equiwdcnt to that adopted by Bellran 89 et al. for esti- reporled by ,l:dn and l{mn:mi, as8 If the temper:_ture
maling lhe effects of enh'mced hydr:tzine gasificaiion sensilivit y of the dc(umq)osil ion reaclion r'_l e is sufficiently
rales on rocket motor eitieielwy "rod instability (scc next weak, slable "burning" al)l)ears to l)e possible however
subsection). small the droplet.
STEADY-STATE PROCESSES §2.4 99
Inner Outer
Droplet flame flame
surface boundary boundary Ambient
¢ ¢
2OOO {:i$i:i::::::. :!:i:i:?:!:!:i:i
::::::::::::::::::::::::::::::
1600
o
1200
--t
o
__iii@i!_ii ii_i_ii_}_i_i::i: N2H4/N 2 04
o. 8OO
E
Normalized radius,r/r L
FIGURE 2.4.3c.--Observed radial temperature profiles for a hydrazinc droplet decomposing in an inert atmosphere, in air,
and in nitrogen tetroxide (after Hersh et al)_9.
The thermal effects of the outer diffusion flame stabilizing monopropellant decomposition burning in the
invoking selected results already discussed for stable systems. It is noted however, that the
simpler limiting cases.* For quiescent systems, steady-state gas d)_mmic pattern in a thrust
burning rate estimates are usually made by chamber is closely related to the probability of an
assuming the role of the outer diffusion flame is instability occurring. That is, the mass and
merely to raise the effective value of T_o--other- mixture ratio distribution and the energy release
wise the burning rate is that of a monopropellant profile generated as the steady-state flow field in a
decomposing in an inert environment. In con- thrust chamber are also the determinants of the
vective flow environments Beltran et al. s9 employ stability margin.
this "effective Too" approach only if the boundary For element-type injectors associated with
layer thickness (inferred from the instantaneous axisymmetric cylindrical or conical chambers, it
value of Nu(Re, B, Pr)) exceeds the estimated may be said that the location of an element of
standoff distance of the decomposition flame fluid near the injector facet uniquely determines
(assumed independent of Re). At relative veloci- the location of that element of fluid at the nozzle
ties such that this inequality breaks down, only exit. It has been shown 318,246,619,554 that flow in a
single-flame theory is applied, much in the spirit rocket chamber may be characterized by stream
of Eqs. (2.4.3-4). Interestingly enough, when this tubes as outlined in Sect. 1.1.3 (see Fig. 1.1.3b).
computational scheme is used together with the Each stream tube exhibits a particular mass flow,
Priem-Heidnmnn 565,564 technique for estimating mixture ratio and energy rele:_se profile deter-
combustor efSciencies (based on liquid propellant mined by the injector design characteristics.
gasific,_tion as the rate limiting step), the Within a stream tube, the gas properties are
N2H,/LOX system no longer appears so anoma- considered to be homogeneous at any axial
lous, i.e., decomposition and/or combustion- station. This is reasonable, as the flow is highly
enhanced gasification apparently account for the turbulent within a given stream tube.
high combustor efficiencies previously observed The stream tube concept of core flow is con-
with this propellant combination. 89 sistent with the highly turbulent flow in rocket
chambers for the following reason: the dimension
2.5 FLOW PROCESSESJ" of turbulence is typically very much smaller than
the diameter of the chamber. For example, cal-
2.5.1 Core Flow culations of the Prandtl mixing length 632 for
2.5.1.1 Effects of injector design.--The steady- chamber flow generally shows the typicM dilnen-
state gas dynamic flow pattern within a rocket sion of turbulence to be on the order of 0.5 inch,
much sm-filer than most chamber diameters. Thus
thrust chamber is determined prim'trily by the
injector desigl_. If combustion instability occurs, virtually complete mixing will occur within -_
the relatively defin'tble pattern is obliterated and stream tube, but overall area mixing will not
replaced by a gas dyn-_mic environment which is oeeur.
For convenience one would not wish to choose a
usu-dly highly turbulent and erosive. Since there
are few practical applications for a rocket engine stream tube smaller than one element. However,
whose normal mode of operation is unstable, there based on the work of Rupe (see Sect. 2.3.2)
is little v'due in considering instability as a steady- mixture ratio nonuniformities have been shown to
state ch'mmterisiic. Here we sh,fll consider only exist with elements of 100 lbs. thrust. Also, recent
the char:mteristics of steady-state operation in investigations 3_6,224have shown the importance of
intermixing of spray fans from adjacent elements.
* in e(*nlr.t_i, Fcndcll, 0-6'_ again using (he method of Thus the distinction must be drawn between spray
matt'hcd :tSYlnl)loiic cxpansitms, has Ull(h'ri.d(t,n a sys- illterdispersion, which is imt)ortant , and gas
Wnuttic ("tt ah)gmg of (,nhanccd Val)oriz._tion })('h:_vior for stream mixing, which apparently has no great
t.hos(, c.tses in whi(.h mon(q)rop(,lhmt d('comp(,,_ition must influence in most practical rocket motors. There-
l)rcct'(h' th(, diltusion flame re.tclion. :ks might bc antici-
pat(,d from the l)rcvi,)us sc(,iions, the nl'tgnitudcs of two
dislin(.l l):unk6hh,r mmfi)t.i's are f,)und to govern the t l_(,yond the axial localion where tim sprays arc formed
b,Amvior of such systems. i.e., where r:utial winds or int(,ns(_ recirculation, if present,
t R. S. Val(mlinc, Aulhor. arc no longer a faci or.
STEADY-STATE PROCESSES §2.5 101
fore the majority of rocket engines, with thrust stream tubes. Pattern voids occur either by
per element on the order of 50 to 500 lbf, exhibit imperfect mass distribution at the injector face or
the tendency to provide unmixed areas within the because, barriers such as baffles, interfere with
spray fan of a single element. However, even with even mass distribution. The result of voids is
these nonuniformities, the choice of a single lateral flow towards the vacant areas. In severe
element stream tube, often approaching the 0.5 cases this lateral motion may result in some mixing
inch size, generally provides a reasonable basis for between stream tubes. There are also generally
performance calculations. adverse wall effects associated with strong lateral
For very large thrust per element systems flows, so this is never a desirable case.
(over 1000 lb F/E) the composition of the Stream tube divergence and displacement may
element must be analyzed further. Conversely, also occur as a result of all uneven energy release
low thrust per element engines (less than 1 lb profile. A combination of short impinging and long
F/E) will show relatively complete mixing over a impinging elements on the same injector will
span of several elements. Thrust chambers less often produce this phenomenon. The short
than one inch in diameter may be considered as impinging elements react rapidly, with the energy
comprising only a single homogeneous stream release resulting in expansion of the affected
tube in the steady-state core flow field. stream_ tubes into the entire available flow area.
Even though chamber core flow may be reason- When the long impinging elements react, the hot
ably characterized by stream tubes, this does not gases formed at that point then force the pre-
imply that flow in the chamber is always axial. viously generated gases back into their original
There are, of course, interactions between the positions with corresponding lateral motion. In
stream tubes resulting from chemical and gas some cases these lateral flows can be damaging.
dynamic gradients. For example, two adjacent For example, consider an injector with short
stream tubes of identical mixture ratio and energy impinging outer elements and long impinging
release profile would not be inclined to interact inner elements. The outer elements react first,
chemically. However, two adjacent stream tubes driving hot gases into the center as the effluent
of widely differing mixture ratio would tend to from the inner elements is still largely unvaporized.
react at the interface creating additional tur- Later the inner elements react driving gases
bulence and intermixing between the contents of outward toward the wall. When combined with
both stream tubes. The difference in mixture ratio the convergence of the chamber as the throat is
could occur either as a result of hydraulic dis- approached, these outward flows often create an
tribution behind the injector face or because of erosive atmosphere which results in severe
different types of elements exhibiting different streaking near the throat. In this situation, the
energy release profiles. The former case could be chamber is often undamaged near the injector
intentional, such as boundary cooling wherein face.
adjacent rows of elements have different mixture Many rocket engines have been developed using
ratios, or could result from injector manifold vortex or swirl cup concepts. These systems have
maldistribution. An example of the latter would be generally been relatively high performing, and can
adjacent location of two types of element with be compatible with the chamber, if carefully
identical mass flow and overall mixture ratio. If desi_md. Compatibility is not much more difficult
one were, say, a two-oxidizer-on-one-fuel triplet, to attain in such a system than with conventional
and the other a four-oxidizer-on-one-fuel pentad, elements as all of the induced lateral flow is in the
it is clear that oxidizer droplet size and vaporiza- same direction. Cooling of the chamber tends to
tion rates would differ. Thus, _t a given axial be more difficult with swirling core flow, as the
station, the mixture ratio of the vaporized pro- boundary layer thickness is reduced and heat
pellants in each stream tube might be sig_fificantly transfer coefficients are generally higher as a
different. result of the greater velocity past the wall.
Gas dynamic factors affecting interactions Compatibility becomes a serious problem however,
between stream tubes could result from pattern if the lateral flows are opposed, and can concen-
voids or varying energy release profiles between trate at specific points around the circumference
102 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
of the chamber. This generally results in chamber The flow obstructions themselves are very
streaking or burnout and is most often noted near susceptible to thermal or erosive damage and are
the injector face. rarely satisfactory except for very short durations
Momentum of the injector element effluent in high energy rockets. They do, however, find
streams can also contribute to lateral fow, either successful application in low flame temperature
intentionally or unintentionally. An engine oper- gas generators.
ating at off-design conditions will often have 2.5.2 Boundary Flow
element effluents in which the resultant momen-
tum vector is non-axial. Cases have been noted 16s 2.5.2.1 Film or boundary coolant.--Control of
in which a change in operating conditions to a the chemical eomt)osition and temperature of the
cooler combustion temperature and less corrosive steady-state boundary flow is -flmost universally
used as a means for cooling thrust chambers.
reaction products have resulted in marked de-
crease in duration capability. This effect can be Virtually all pr:telieal systems operate at com-
bustion temt)eratures far greater than any known
directly related to lateral flows of erosive gases
material can withstand. Often, the wall must Mso
resulting from an unfavorable change in resultant
momentmn vectors. be protected against chemical attack from highly
Lateral flow can be used to good advantage by corrosive components of the eombusting gases.
The degree of need for boundary flow as a
the injector designer who is unable to achieve
even mass distribution because mechanical ob- device for wall proteeti(m is directly related to the
injector core design. Ttie existence of strong
structions prevent proper element location. The
elements may be located as nearly as physically lateral flows generated as described in the pre-
ceding section m,_y require massive amounts of
possible to the desired area, then the effluents m-_y
be directed into the void area by adjustment of film coolant to offset potential damage. Con-
the momentum level and resultant direction. versely, even mass and mixture ratio distribution
mid evenly distributed energy release will mini-
2.5.1.2 Mechanical turbulence generation.--It mize the need for tilm or boundary coolant.
has often been observed that low performing Film and boundary coolant are generally
thrust chambers may be improved by artificial apl)lied evenly around the periphery of the
inducement of turbulence and lateral flow in the injector. This is not necessarily the best l)ractice.
core. Common methods of inducing lateral flow To minimize the need for bound'try protection,
include vortex or swirl elements, canted baffles coohmt should be concentrated at critical zones--
and adjustments to the wall contour. As an those where lateral flows or adverse cbeniical
example, a thrust chamber with an energy rele-tse concentrations would tend to :tttack the wall.
efficiency of 80% achieved a 12% increase in ('ases have been observed in which the use of
performance when a ring shaped baffle was evenly distributed fihn coohmt has actually had
installed in the chamber a few inches downstream an adverse effect. For example, if fuel coohmt
of the injector (this "enzian ring" baffle extends shouht come in contact with an oxidizer-rich
from the wall). stream tube of the core flow, the resulting reaction
It is important to note that mechanical tur- right :_t the wall can create high temperature
bulence generation will prob-_bly only result in turbulent gas flow wliich will disrupt the bound,_ry
better performance in systems which are basically layer and t)ermit corrosive and erosive gas streams
low performing initially. An injeetor/'ehamber to contact the wall.
combination, which has even mass and mixture Injectors with face baffles to prevent combustion
ratio distributions and elements which generate instability generally require film coohmt at the
_lllil,ll t311l)il_2_lt tllu[Jlt;t_ tO lll_Ul_ d.u v,_porization t)oint where the b-d!!e apl)roaches the chamber
is coml)leted in |lie available lenglh, will prob._bly wall. Usually, the baffle is lhiek enough to create
not gain but rather will h)se performance as a •_ void which is filled at the baffle tip by lateral
result of induced lalcral flow. Furthermore, gas flows. ()flea, Ol)l)osing gas flows concenlrate
injector/eh:_mber comt)alil)ility is f:_r more diffi- at this l)oint, an(t lmnce the most conimon
cult to :_ttain in the l)resencc of lateral core flows. location for chaniber damage is downstream of
STEADY-STATE PROCESSES §2.5 103
the baffle tips (if a sufficient gap exists between This happens commonly, as few designers are
the baffle and chamber wall the same damage can capable of determining in advance precisely what
occur at that location). While this effect can be minimum cooling requirements will be or, to a
minimized by careful design, it is at this location lesser extent, the mixture ratio at which per-
that boundary flow control is most needed. formance will be optimized.
Off-design operation means that flow in the
2.5.2.2 Wall effects.--Protection of the chamber injector manifolds will not be as designed, with
wall or of baffles if they are present, is the primary higher velocities and pressure drops in some
reason for applying boundary flow control. As channels, lower in others. The clement resultant
discussed previously, most wall or baffle damage momentum vectors which would normally have
results from imperfections in the core flow which been designed to be axial originally, may deviate a
sweep away the boundary layer and expose the great deal from axial.
wall to attack. The type of attack varies from These changes require corresponding adjust-
single critical areas to generalized attack when ments of boundary flow protection in order to
protection is uniformly insufficient. It is always maintain the highest performance consistent with
true that chambers fail at a single point--that durability. In general, a change to off-design
point at which the susceptibility of the wall and operation will result in lower performance and
the severity of the contained gases combine to poorer compatibility than would be exhibited by
provide the worst environment. an injector designed specifically for the new
Baffles are generally attacked at the tips, at conditions.
points where cooling is a minimum or external The following is an example of the cost in
forces are highest or both. Chamber walls usually performance of off-design operation. A particular
exhibit some indications of localized streaking, or thrust chamber was designed to operate with no
in the case of regenerative chambers, specific film coolant, and was found to be incompatible
tubes which are more prone to burnout than with the chamber over the required duration.
others. The streaks often indicate the direction of As a result, film coolant was added until the
gas dynamic motion within the chamber. For injector/chamber met minimum compatibility
example, often the protected zones under film requirements. This required 20% of the fuel as
coolant orifices may be seen to cant toward zones film coolant, and resulted in a performance loss of
where voids are being filled by lateral flows such about 4%. It was subsequently found that a
as downstream of the baffles. similar injector designed for 6% fuel film cooling
Where strong but evenly distributed radial was compatible, mid exhibited only a 1% per-
outflows exist, or where evenly distributed adverse formance loss over the uncooled case. Thus, the
chemical species are present, the chamber may difference in boundary flow requirements of 14%
exhibit general roughness from the erosive or of the fuel could be attributed to the effects of
corrosive attack. In some cases, the flow pattern operating at an off-design condition.
is such that a deep gouge may appear at one or
more locations, usually near the injector face. 2.5.3 Energy Release Distribution
This is indicative of a strong local condition which 2.5.3.1 Element desigm--Energy release occurs
attacks the wall, then is dissipated downstream by as the result of contact between fuel and oxidizer
the boundary protective flow. Such gouges would within the combustion chamber. As described
become streaks in the absence of the protective previously, the energy release profile is deter-
flow. mined by the element design, with stream tubes
formed by different types of elements exhibiting
2.5.2.3 Off-design operation.--Changes in oper- differing rates of combustion, dependent primarily
ating conditions or increased cooling requirements upon droplet size distribution, propellant vola-
are sometimes imposed upon engine systems after tility, and gas-spray relative velocity. The overall
design is complete and frozen. These systems are energy release efficiency is determined by the
then called upon to operate under circumstances percentage of the propellant that is able to
other than those for which they were designed. vaporize and burn in the available combustion
104 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
length. Thus, a few inefficient stream tubes can 2.5.3.2 Combustion volume and length effects.-
reduce the overall energy release efficiency below In liquid rockets the characteristic length, L*, is
acceptable limits. an almost meaningless parameter since volume
If an injector with an even mass distribution has comparisons are implied (see Sect. 2.1.3). L*
elements which are all identical in mass flow, requirements to achieve a given energy release
mixture ratio, and design, then the energy release efficiency are related primarily to the injector and
will proceed evenly in all stream tubes. If the chamber design characteristics and to a lesser
elements are very efficient with respect to atomiza- extent to propellant properties. For example,
tion of propellants, and generate a very small equivalent energy release effieieneies have been
attained in an L* of 5 to 10 inches with a very fine
droplet size distribution, most of the energy
release will take place within a very short distance element pattern as have been achieved with an L*
from the injector face. This system will generally of 30 to 40 inches with coarser elements. Some
exhibit excellent performance and compatibility eases have even been observed in which a reduc-
characteristics but will have a ten(teney to be tion of L* has led to higher energy release effi-
unstable. Thus, from the standpoint of stability, ciency with the same injector. This can occur when
it is generally good to have wide distribution of L* is reduced by lowering the contraction ratio,
energy release, axially, eireumferentially and A¢/At, thus increasing the gas velocity past the
radially. It becomes clear that a practical engine vaporizing dropletst. In contrast, any reduction
in L* which results from reduced combustion
must represent a balance between the factors
affecting performance, compatibility and stability. length, L, will invariably result in reduced energy
The balance depends upon mission requirements. release.
Manned systems generally must be dynamically When combustion is above about 95o-/o com-
stable, with performance being of secondary plete, droplet vaporization may cease to be the
importance, where:_s unmanned systems with high predominant factor in further energy release.
performance requirements must sometimes accept Kinetic factors and mixing efficiency may then
lower stability margins. become limiting. At this point however, com-
Energy release distribution is affected primarily bustion is at a state of completion such that there
by initial drop size distribution. 564 Droplet size is is little impact upon combustion stability regard-
determined by the size and type of element, design less of the distribution.
characteristics of the element and propellant In systems of low energy release efficiency, the
properties. As described in Sect. 2.2, atomization combustion front is dislributed over a wide axial
is most commonly obtained by momentum effects distance. In these systems, combustion may
in impinging liquid streams, stripping of liquid continue on into the expansion nozzle. Generally
jets or sheets due to shear from local gas-liquid these systems are not unstable because of the low
relative velocities, swirl induced by orifice pressure combustion rate at any given axial station. No
instance has been recorded in which nozzle
drop, or combinations of these. With hypergolie
combustion has had any affect upon combustion
propellants, all additional phenomenon occurs
stability.
which affects droplet size and in turn energy
release distribution. This phenomenon, reactive }" For chamber contraction ratios less than about two,
the high chamber gas veloeilies may cause secondary
stream separation, 246,a89,4'_results from the rapid
atomization of large droplcls with dramatic increases in
interface reaction that occurs when hypergolic energy release rates as comparcd to chambers with larger
droplets come in contact with one another. A¢/At.
CHAPTER 3
3.1 INTRODUCTION* phase with the local conditions but will possess
phase lags.
Although the preceding chapter is concerned Storage rates do not have to occur on the
with steady-state descriptions of the combustion microscopic scale to be import,mr. Low frequency
and flow processes that take place in a liquid instability can be caused by differences in in-
propellant rocket engine, dynamics are actually jection, burning, and discharge rates when viewing
considered there also. For example, liquid particle the entire engine as the system. Here, phase
trajectories involve an inertia lag between the differences may occur by consideration of only the
drag force and the change of velocity. The dis- "steady-state" process descriptions of the pre-
tinction to be made here is that the term "dyna- ceding chapter. In a Lagrangian sense there is a
mics" is used to refer to unsteadiness viewed in an
time delay between injection and burning of a
Eulerian sense. In a frame of reference fixed to
fluid element that is important in the descriptions
the rocket engine, the processes of Chapter 2 of various phase relations in an Eulerian view.
appear time-independent. The existence of such a Because the investigation of periodic phe-
stable steady state is taken from experimental nomena is obviously of interest to stability
evidence. However, it is also kno_l that under analysis, much of the following work is devoted to
certain conditions an engine does not possess this periodic descriptions, characterized by a circular
steady state. The various fluid mechanical and frequency _. This frequency defines a char-
particle dynamics processes may then behave acteristic cycle time against which other process
differently from the steady-state descriptions of times may be compared. If the period is much
the previous chapter. longer than some characteristic time of the process
Such behavioral differences usually occur when under consideration, the process is said to behave
time rates of storage of mass, species, momentum, in a "quasi-steady" manner with respect to the
and energy with an Eulerian control volume oscillation. For example, if the chamber pressure
become important. For example, the application at a point oscillates slowly with respect to the
of a pressure difference across an injector does not wave propagation time in the chamber, the wave
cause an immediate velocity response of the motion effects may be disregarded, and the
liquid propellant. There is a period of acceleration pressure is determined by quasi-steady chamber
(i.e., a time r-tte of storage of momentum) mass conservation. Also, if the gas field surround-
before the steady state is reached. The compressi- ing a vaporizing droplet is undergoing oscillations
bility of the chamber gases or feed line liquids that are slow compared to gas-phase diffusion in
allows for the existence of wave motions (time the vapor film around the droplet, this diffusion
rate of storage of mass). Such wave motions can process behaves quasi-steadily with respect to the
cause unsteadiness in the combustion process by oscillation. In this quasi-steady limit, which has
many mechanisms. For example, if the diffusion practical value for some processes, many of the
field surrounding a vaporizing droplet is exposed descriptions of the previous chapter may apply
to a time-varying free stream, heat transfer and directly to the oscillating system. However, in the
species diffusion processes will not respond in more interesting cases, new techniques of treat-
ment are required because the unsteadiness plays
* W. C. Strahle, Author. an essential role.
105
106 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
The concept of a single circular frequency losses, thereby minimizing the overall thrust/
breaks down in certain instances. If shock waves weight ratio. However, the losses introduced by
occur, for example, the combustion process orifices, high-pressure-drop injectors, etc., provide
encounters a succession of step functions. In a one of the most direct methods of obtaining
Fourier sense many frequencies are present. There dynamic stability in the lower frequency range.
can be no quasi-steady behavior because there are Thus, there must often be a tradeoff between the
always components of the wave with sufficiently static and dynamic performance of the system.
high frequencies. In any event, extreme caution is Occasionally a feed system may be tuned to force a
required in the use of quasi-steady considerations stable coupling with the combustion process by
when unsteadiness occurs somewhere in the use of passive systems (e.g., quarter-wave tubes,
system. There are so many process times operative Helmholtz or Quincke resonators) that introduce
in a rocket system that it is easily possible to have a resonance out of phase with an otherwise
essential unsteadiness with respect to several unstable system resonance. Hopefully, when both
processes but quasi-steady behavior with respect feed system and combustion dynamics are more
to others. Becanse of this complexity it is some- thoroughly understood, stable systems will be a
times difficult to reconcile results of different matter of standard design practice. For the
workers on what appears to be the same problem. present, analytical methods are helpful in (1)
This chapter summarizes the state of knowledge estimating the dynamics of the coupled feed
of unsteady behavior of feed system flow, atomiza- system, (2) providing a method for under-
tion, combustion, and wave propagation pro- standing test data, and (3) providing a "logical"
cesses. The treatments of these topics make use of test facility where, after correlation with test
the usual distinctions of engineering systems. data, the effects of system changes may be
That is, consideration is given to linear and non- evaluated.
linear behavior, lumped or distributed parameter Ev'duating the dynamics of a feed system
systems, and quasi-steady or unsteady behavior. requires an extension of steady-state calculations
Presumably, perfect knowledge of all pertinent to include inertance and capacitance effects. The
processes would allow a comprehensive description inertance is the tendency of the fluid to resist flow
of unsteady behavior of the rocket system by an rate changes due to pressure forces. Similarly, the
appropriate patching of the elemental processes. capacitance is the tendency to resist pressure
Such syntheses are discussed in Chapters 4 and 5, changes, despite changes in flow rate. Both the
but it will be apparent that the knowledge of the inertance and capacitance effects are time-
elements is insufficient to expect much success dependent and enable a fluid system to exhibit
without a good deal of empiricism introduced in preferred or characteristic frequencies. These
the synthesis procedures. Whereas the gas dyna- frequencies are analogous to those exhibited by a
mics and feed system dynamics are relatively well vibrating string, or more closely, an organ pipe.
understood, the injection and combustion pro- This section describes this "acoustic" behavior
cesses are not. In Chapter 2, it is indicated that and then discusses methods of formulating and
under certain restrictions the steady-state descrip- studying the dynamics of a propellant feed system.
tion of injection and combustion is well in hand. The following nomenclature pertains to Sect.
However, the actual structure of the steady-state 3.2:
is not understood in sufficient detail to form a
Ajk Normalization coefficient
basis for unsteady analysis. There are, of course
a Diameter of plane duct blockage (see
certain problems in wave propagation that have
Fig. 3.2.2d)
escaped solution, but the pacing item appears to
bo Orifice radius
be the Lujeetion and combustion processes.
f Friction factor
ko Orifice inertance correction coefficient
3.2 FLOW IN PROPELLANT FEED SYSTEMS*
High performance rocket engine systems are * J. A. Nesth'rodc, J. R. Fcnwick, and L. E. Sack,
usually achieved by minimizing feed system Authors.
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.2 107
Inertance of elbow associated with dis- mode of the duct; the fundamental mode would
tance along centerline have /w=4/. Any mode compatible with the
Inertance of elbow due to curvature boundary or end conditions can be expected.
lo Orifice length Hence, from a determination of the end conditions
lw Wavelength the standing-wave resonances can be predicted. A
Normalized flow rate for mode j troublesome frequency may be eliminated by
Rt Tip radius of pump impeller placing a restrictive or capacitive device at the
S Peripheral area of pump impeller proper location.
_j Damping coefficient for j-th mode The other basic type of resonance is that of the
q, Pump flow coefficient classical Helmholtz resonator, in which a large-
Turning angle of elbow capacitance element is coupled directly to a
xI, Pump head coefficient relatively short element of large inertance. In
Pump impeller rotational speed mechanical terms, the inertance element may be
thought of as a mass and the capacitive element as
Subscripts:
a spring. The coupled system has a natural
ar Anti-resonance
frequency given by
j Fourier mode index
k Location index
a _ (3.2.1-2)
l Feed line
r Resonance
where _d is the volume of the capacitive element
3.2.1 Feed System Acoustics and 1 is the effective length and A the cross
sectional area of the inertance element. For the
Long feed lines tend to exhibit so-called
idealized Helmholtz resonator, harmonics do
"standing" waves, which result from the super- not occur.
position of incident and reflected traveling waves. By a cursory inspection of a given propellant
Standing wave patterns have spatially fixed
feed system, with the concepts of Helmholtz and
points of maximum and minimum pressure (and
standing-wave resonators in mind, estimates of
velocity) fluctuation, termed antinodes and nodes, natural frequencies and, therefore, of probable
respectively. For low velocity flow, the standing frequencies of potential feed-coupled instabilities
wave frequencies may be calculated from fluid
are revealed. For systems in which nodes or
properties and feed system characteristics by the
antinodes are not obvious because of more complex
well-known relationship
geometry or many interrelated components, it
lwf=a (3.2.1-1) becomes necessary to use equations of a more
general form.
where l_ is the wavelength, f is the frequency,
and a is the sound velocity in the fluid. To relate 3.2.2 Component Dynamics
to a characteristic feed system dimension requires
some insight into the nature of standing waves. 3.2.2.1 Lumped-parameter approach.--In gen-
Fig. 3.2.1 shows a possible standing wave in a eral, a fluid system can be simulated by an
line connecting a tank and a dm_stream con- equivalent resistance, capacitance, and inductance
striction. For a standing wave, a velocity node is a network. In the lumped-parameter approach the
pressure antinode, and vice versa. The tank system is divided into many small "lumps" of
represents a large capacitance, and so maintains resistance, capacitance, and inductance, so that
relatively constant pressure despite flow fluctua- the system is governed by a set of simultaneous,
tions. On the other hand, the constriction has a ordinary differential equations rather than by
high inertance and will attempt to maintain partial differential equations. The analytical
constant flow despite pressure fluctuations. For description may be made as accurate as desired in
the wave show]l in Fig. 3.2.1, only _ of a complete the frequency domain by choosing a sufficient
wavelength appears, or l_ =41. This mode would number of lumps. A useful procedure is to deter-
be referred to as the second closed-open acoustic mine the wavelength of the highest frequency of
108 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
N A N A
Tonk Restriction
J, --_ Flow
q
A = Pressure ontinode, velocity node
interest from Eq. (3.2.1-1) and then to use no From Fig. 3.2.2b, it can be seen that
fewer than eight lumps per wavelength.
The most common elements encountered in
m= f (_hi--m2)dt
feed systems are uniform flow passages. For such
a feed line section (Fig. 3.2.2a) a generally Thus
accepted representation for pressure loss is
fz rhI-- rho = e dp
61 = -- (3.2.2-2) dt
2pDA 2
When the time variation of the fluid variables is where the capacitance e is related to the bulk
modulus K of the fluid by
considered, there are additional contributions to
the flow and pressure terms. First, consider 25
inertia alone, i.e., the acceleration of a fluid e =p _ (3.2.2-5)
column, Newton's second law gives
The representation of a feed system must
include not only the rel-_tively uniform feed lines,
PI-P2= \A] dt =2_ (3.2.2-3)
in the
of the cora-
of the fluid, which is the change in the
mass m of fluid stored in ,_n elemental volume v
pressure in the volume,
P'
l
_,
GI; .-....._._
O P2
i.e., [_ J._
Om
C- FIGURE 3.2.2._.--Seetion of feed line for derivation of
Op
lumped resistance trod inertanec relation.
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.2 109
!
--Volume "V"
O.E b
3 0 Curved
FIGURE 3.2.2b.--Elemental volume for derivation of
_>= 90" .Mitered
lumped capacitance relation. n'NO.4
_,, 60"
O_-,.A 30 °
0,2'
but also system elements such as elbows, valves,
orifices, tapered sections, and pumps. Such ele-
8
ments, which are characterized by three-dimen- I I I I I
sional flow fields, may influence, or may even % 0.1 0.2 0.$ 0.4 0.5
Rt/R,
control, both the static and dynamic behavior of
the feed system. Even though one-dimensional
FIGURE 3.2.2c.--Inertance _" due to duct curvature.
flow is usually assumed for low and intermediate
frequency problems, it is the three-dimensional
nature of these elements that influences the
DUCT BLOCKAGE: When a plane barrier is
one-dimensional dynamics. For example, a very
placed in a duct, the inertance contribution of the
short orifice clearly has resistance. Moreover,
blockage has been shown by Jackson 385to be as
because of the characteristic pattern of the flow
in Fig. 3.2.2d.
through the orifice, an effective inertance is
ORIFICES: For low velocity flow (V<_lo)
present that is greater than can be accounted for
through orifices with small length-to-diameter
by the orifice length alone. Similarly, the three
ratio, the inertance is given by 7°2
dimensional flow within a centrifugal pump
results in local cavitation, with a resulting
significant local decrease in the bulk modulus. lo (1-_1.7/_)
2 = _rbo_ (3.2.2-6a)
In evaluating the effective inertance of a
component, the theoretical and experimental where bo is the orifice radius and lo is the orifice
work of Jackson _s5 is of particular value. In this length. At higher velocities 2 decreases until
work, elbows, duct blockage, orifices, and tapered
sections were investigated. In the following
- 38 _rbo2
/o (l_]_l.7bo) _o (3.2.2-6b)
paragraphs, it is assumed that the resistance of
each component is readily obtainable by analytical at a Reynolds number of about 2000. To account
or empirical techniques. for wall effects, Eq. (3.2.2-6) can be modified 1°8to
ELBOWS: The inertance of an elbow can be
regarded as the sum of two contributions: (1)
2=8 3 _°o_ (1-_ 1.7ko b/o2o°
) (3.2.2-7)
that associated with the distance along the
centerline (_') and (2) the additional inertanee
where the coefficient ko is given by
due to curvature (2"). Fig. 3.2.2c shows _"
values for both curved and mitered configurations. 2bo
For curved elbows of large radius ratio the ko = 1-- _ (3.2.2-8a)
curvature inertance 2" is negligible. On the other
hand, for mitered elbows, the curvature inertance or if the feed line diameter D is less than about
(_") is a larger part of the total inertance. 2 centimeters,
/
110 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
O_ --" .'_
w,2
Pl J:!":_
_ ½ Pz
/ "n"
Aj = _- oj2
where the index j denotes a Fourier mode having The purpose of a feed system description is, of
a ch,mteteristic frequency coi. For a uniform 'tre't course, to provide a bound'_ry condition for the
flow pass'tge analysis of the combustion and flow in the thrust
chamber. Three approaches are used to describe
j 71"aL
(3.2.2-17) the effect of the feed system. The simplest and
¢oi- 1
most commonly used approach is that of a limiting
A norm,dized flow rate for mode j is defined by condition, such as constant injection pressure or
N constant injection flow. If the engine operation is
S Z AikPk(S) _i/jk not strongly dependent on the feed system
[<=0
behavior, then such t_simple appro,mh is justified.
_Tq- s,,+2_js+_0io " Aik (3.2.2-18)
However, in many cases more information is
where pk is a boundary or input pressure '_t needed. A second 'q)proach is to use ,_ feed system
loeati<)n k, lhe Ajk "Ire normaliz.ttion coefficients, transfer function derived by combining the
and s is the complex l_aplaee transf<)rm ()per'tim'. line.trized equalions for the feed system com-
The (laml)in,< eoeflieient ,)inlro(luees losses. The t)(ments. Using this apl)r()aeh the engine t)roblem
steady-state coefficient Vo is used to satisfy pres- may be solved in either the time or freqnency
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.2 113
domain. The third approach involves the solution namie coupling effects at lower frequencies often
of the nonlinear differential equations in the time allows a better understanding of the higher
domain. This technique may be necessary if wide- frequency effects.
range operation of the system is required or if In attempting to study the characteristics of an
limit-cycle* operation is to be studied. Of the engine system, the frequency domain techniques
three approaches, the linear approximation is have, as discussed above, particular advantages
generally the most useful. and disadvantages. Alternatives to the frequency
The feed system transfer function is derived domain studies are the less sophisticated time
from the set of equations for the components by domain response studies. Time domain analysis
writing each variable as the sum of a steady-state makes up for the inability to use classical stability
value and a perturbation. Subtraction of the criteria by providing not only an extremely
steady-state equations gives a set of relations powerful analytical tool, but also a practical
among the perturbations. These relations are then method of incorporating multiple and massive
Laplace-transformed. Finally, using substitution nonlinearities, and allows correlation with actual
to eliminate variables, a feed system transfer transient or limit-cycle test data.
flmetion The significance of being able to correlate
Thir (S) analytical results with engine system data cannot
G(s) -
_p'(s) be overemphasized. The importance of such
correlation is twofold: (1) to verify the validity of
is obtained. By setting s =i_o, the vector relation
the model, and (2) to convince others who are
G (co) between pressure and mass flow rate oscilla-
unfamiliar with analytical models (but who must
tions can be determined. Usually, this type of
accept and use the model results) that the model
frequency response function is sufficient for engine
really represents the actual engine system.
stability studies.
Fundamental to correlating with most engine
Since the substitution process to obtain G(s)
system limit-cycle data is the necessity to include
is quite tedious for complex feed systems, it is
multiple, time-dependent nonlinearities Most
standard practice to assemble the linear equations
time-dependent analytical models allow the in-
on a computer and then to determine G (co) for the
clusion of any definable nonlinearity.
desired frequency range. Using a digital com-
Another, and certainly not insignificant, ad-
puter, this determination involves the solution of
vantage of time domain analyses is that they lend
a matrix of equations with complex eoetticients.
themselves to analog simulation. Analog tech-
On an analog computer, a sinusoidal voltage
niques are of particular value when iteration,
representing Ap' is applied and the amplitude and
survey, optimization, or real-time data-input
phase of the voltage representing rh_' are measured.
studies are to be made. In addition, the output
Curve-fitting techniques have been developed to
recorders are often identical to those used to
allow the frequency response thus determined to
display engine test data, allowing an excellent
be represented analytieMly by a ratio of poly-
visual correlation between analysis and experi-
nomials. 45_
ment.
In choosing the frequency response requirements
At times it is necessary to define the effect of
for components of a finite difference model, it is
feed system response on an apparent transverse
desirable to use mathematical descriptions that
mode of combustion instability. A mathematical
are valid from zero (steady-state) to a frequency
model of the feed system can be developed that
well above (usually about 10 times) the frequency
allows a detailed representation of complex
range of interest. A benefit of using such com-
injector passageways and also allows for the dis-
ponent transfer functions is that when many
tribution of oscillatory chamber pressure across
transfer functions are mathematically joined the
the face of the injector. Such a feed system model
steady-state gain ratio is a very convenient cheek.
utilizes the matrix representation of n-port
Furthermore, a thorough understanding of dy-
networks to combine the linearized equations
* That is, oscillation at some relatively constant ampli-
describing the intereonneetion of manifolds,
tude.
ehmmels, coolant tubes, and injection orifiees2S. TM
114 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
51 ,- ' _. I r tl
Pt5
!
/llll[f
llllTl[lllllll - oo,o
n, accommodate
throughout
a large number of measurements
the feed system, and the existence of
successful,
the system,
of suppression
(3) the analysis
devices was
was further
NIIIIlllll//£ confirmed
techniques,
harmonics
by laboratory-scale acoustic
and (4) it was demonstrated
at least as high as the sixth may be
modeling
that
Channel
sources of troublesome frequencies.
I A schematic of the F-1 thrust chamber test
i i I
i i | facility is shown in Fig. 3.2.4a. Oscillations at
420 Hz were noted in the L02 inlet and chamber,
but not at the splitter. A mathematical analysis
of the feed system indicated many possible natural
resonant frequencies and overtones, among which
standing wave between the splitter and the
chamber hnd .'_ sixth acoustic-mode resin'race at
420 Hz. In addition, that particular resonance had
a pressure node at the splitter, in agreement with
pj_----_ r'j2 the test data.
To confirm the exislence of a sixth-mode
Fmum.: 3:2.3:t.--Fuel injector network. resonance in a complex feed system, a Plexiglas
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.3 115
(_ I _ I I I I I
6o \ I 120 I ! 160 240 _, 300 / 360
"-_ I- _ 8~ angle from fuel "_et (degrees) \ /
llatlon pattern
16"diam.
to tank duct I!l Quarter wave tul)e l{_ _h
:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::
_::_ ............. :_:_::.:.:.:.:.:... - _ __
In iector
FIGURE 3.2.4a.--Schematic of F-1 thrust chamber feed system showing observed wave pattern.
scale model was built. When excited with an nitude. This prediction was confirmed on the
acoustic driver in the chamber, the model showed acoustic model. Fig. 3.2.4c shows the frequency
all the pressure node and antinode characteristics spectrum obtained with a quarter-wave-length
of a sixth-mode oscillation between the chamber resonator in each leg of the inlet ducting. With
and splitter. A traverse of the frequency spectrum resonators installed on the test stand, several
clearly exhibited the sixth-mode (Fig. 3.2.4b). hundred hot-firing tests, some with hardware
Additional measurements on the actual thrust that had previously exhibited the oscillations,
chamber test stand further confirmed the mode were conducted with no occurrence of the 420 Hz
identification. oscillation.
To suppress the oscillations a side-branch
quarter-wave-tube resonator was placed at the 3.3 INJECTION PROCESSES
location of a pressure antinode in the feed system.
According to theory, such a device should split Except for a few rather widely scattered
the resonance into two resonances of lesser mag- investigations, the consideration of the dynamic
116 LIQUID PROPELLANT RocKET COMBUSTION INSTABILITY
o,h controlling
mixing,
factors. It is now generally
that the intermediate
which serve
processes of atomization
to prepare
recognized
the injected
and
°' ' LI
- 34
propellants for combustion, can be of great
importance in both low and high frequency
instability. It is also clear that these intermediate
,II O
I t , x_nI O_
. ! , bi processes may provide a significant coupling
between injection rate oscillations and droplet
:E 18
burning dynamics.
"e a" i, "," The emphasis in this section is on the character
I0 i A of the injection sprays rather than on the mass flux
v variation, which was discussed in Sect. 3.2.
Consideration is given to the effects of oscillatory
conditions on drop size as well as the spatial
G I I I
200 300 400 500 600 distributions of mass and mixture ratio, both as
mean and fluctuating quantities. The discussion is
Frequency (Hz)
divided into three parts. First, the effects of
FIGURE 3.2.4b.--Spectral characteristics of feed system upstream conditions on the formation of pro-
model without resonators. pellant sprays are reviewed. These conditions
include flow rate oscillations, hydraulic flip,
5O and injector vibration. In the second part, the
O line measurement emphasis is placed on the response of the injection
A Dome measurement sprays to pressure and velocity oscillations in the
A 42 combustion chamber. Consideration is given to
5the) 71_ the displacement and breakup of jets and sprays
"_ 34 as well as to the mixing of the propelhmts, both in
c
liquid and w_por phases. Attention is restricted to
_c small perturbations from the mean operating
i 26 conditions. The final part of this section deals
.g with the effects of shock waves on the breakup of
x
o
liquid jets and drops.
18
"v • It should be noted that the coupling of these
at some axial station the maximum-velocity where _h_= drh_/dt and r_ is the time required for
particles will theoretically be at the same location a fluid particle to travel from the injector to
as the minimum-velocity particles. Continuity station x. Eq. (3.3.1-1) is valid for r_t (/h_/rhl _) <
considerations dictate that the fluid originally 1.0. The derivative terms, produced by variations
between the maximum- and minimum-velocity in rx, tend to "time-squeeze" the wave form. In a
particles should still be approximately between closed-loop system simulation, at least the first
them. Hence the fluid appears to have "clumped." derivative term should be used to minimize flow
The ldystron effect has been well established in rate errors, although assuming a constant r_
electric'd systems and is commonly used to provide leads to the simpler expression
amplification of high frequency signals. Experi-
ments h'_ve indicated the applicability of this
effect to fluid systems? 68 The photograph of a rh(x, t) = [ ghi
1--r_,hT_i/_hP) -J t-_. (3.3.1--2)
single jet in Fig. 3.3.1c shows the severe clumping
illustrated schematically in Fig. 3.3.1b. The Typical wave shapes resultingfrom Eqs. (3.3.1-1)
occurrence of the klystron effect with impinging and (3.3.1-2)are compared to that for the pure
jets is shown in Fig. 3.3.1a. The development of time delay, fiz(x,
t)=rh_(t--_.), in Fig. 3.3.1e.
a single clump is shown in Fig. 3.3.1d. Eq. (3.3.1-1)may be linearizedby assuming
The flow rate at any axial distance x from the that both _h--rh_and i/_approach zero.Thus,
injector is28s
( ghi
_h'(x,
t), _hi(t--
,.)ml -J-'"cltd
(rh_) ,-_.(3.3.1-3)
_,(x, t) = _ 1- _77_,/,_ _)
or in Laplace notation
Fluid jet
injection after _x sec.
Fluid jet at
{ lt'l_/llll/I/I//I_ -------
.I
[] Fastparticle [] Slow particle
rhi
FIGURE
3.3.ld.-Development of a “clump” in a horizontal jet.
_, 6
- f_b Eq.(3.3.1-1 )
_ s
"5 2
- / / k \x /-Pure time
8,
I =___ / / .......---_L_. -_ ......
,_ :_-.,---:_.----
I I I I ] I
5 6 7 8 9 10 II 12
Normalized time, _t, radians
FIGURE 3.3.1e.--Comparison of wave shapes for sinusoidal injection rate variation rhi = 1--0.16 sin 5t (Ibm/see); mean
transport time r= = 1.0 sec.
0
...........
I00
Pure time delay(phase}-/_'"""_
,_ 40 2OO
"o
J
E
°l Lin \\ 0
O e-
20 300 o.
0 400
FIGURE 3.3.1f.--Bode diagram for linearized klystron effect and pure time delay.
evaporate, the vapor must diffuse away and mix rate of a given droplet will, therefore, be a function
with the vapor of the other propellant in the right of the mixture ratio of the vapor surrounding it.
proportion for chemical reaction. The burning Because of the stratification of the liquid spray,
122 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
there will be mixture ratio gradients in the vapor. oxidant-deficient region of the spray. A velocity
If a transverse acoustic field is imposed on such a perturbation V' that increases the oxidizer mass
spray, the vapor will be displaced relative to the fraction in the vicinity of the droplet will increase
droplet, causing mixture ratio oscillations in the the burning rate of the droplet. Since the velocity
vicinity of each vaporizing droplet. Hence, there perturbations in an acoustic field change direction
will be an oscillation in the burning rate, which cyclically, the burning rate of the droplet will
can couple with the acoustic field to produce oscillate with the frequency of the applied acoustic
instability. Experimental results showing the field. For a small velocity perturbation V'C i_t, the
importance of this mechanism have been obtained instantaneous burning rate ] can be written as
by several investigators. 441,54_.5s2
A linearized model of the above mechanism can ]=](l+l.V'e i.,t) (3.3.2-1)
be developed by considering the effects of small where ! is a "velocity interaction index" vector
transverse velocity perturbations on the spray (see Sect. 4.2), which has the same direction as
formed by an unlike-impinging doublet injector the gradient of Yox.
element with nonhypergolic propellants. 5saAt any Clearly, the effects of a given velocity per-
given axial station, such a spray will consist of turbation will be opposite for oxidizer and fuel
liquid droplets, vapors, and gaseous combustion droplets, since an increase in oxidizer fraction
products. As indicated schematically in Fig. corresponds to a fuel fraction decrease. Thus, the
3.3.2a, the stratification will be approximately effects of the same velocity perturbation will tend
symmetrical about the line of centers of the to cancel, unless the propellants have significantly
doublet orifices. The exact shape of the lines of different vaporization rates. In the latter case,
constant oxidizer mass fraction Yox depends, of at any axial station there will be a greater number
course, on the injector design, operating condi- of droplets of the less-volatile propellant, and
tions, and propellant characteristics. Also, be- summation of the velocity effect over all of the
cause of turbulence in the combustion chamber, droplets in the spray will result in a net con-
the Yox contours shm_ in Fig. 3.3.2a represent tribution to the burning rate.
only a mean condition. An expression for the velocity interaction index
Consider first a fuel droplet, which will be in an can be obtained as follows. From Eq. (3.3.2-1),
/. V,ei_t = f--f
_ _ Constant Yox ]
and considering that only Yox variations affect
the rate ]
_- contour
1
Yox'=- __ (V'--VL')'VV/ox
RO
__ "_ region
and the liquid velocity perturbation is approxi-
Oxidizer- rich mately
region
VL_= .k V'
FIGURE 3.3.2a.--Schematic illustration of the stratifica- leo
tion in the spray produced by an unlike-impinging
doublet. where k is a drag coefficient (Sect. 4.1). Therefore,
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.3 123
F
Or----."-----,
...._+.,_..,
,:.,_jVaoor._...._
.............
:_!i_!_':i__ droplets
^£
0 F 0 F 0 F 0 F
(al (b) (c) (d)
F
0 ,--_--.,
_!!'_ :i,,
V_ "_:_:'-::_;_,'
,._. _£'., _'_.
:?'i::ig::!!(i-'_
?.i] '¢
0 F 0 F 0 F
(e) (f) @
(a) Ste.tdy sloate. (b) Small "m_plitude. (c) Moderate amplitude. (d) Very large amplitude.
(e) SmM1 amplitude. (f) Moderate amplitude. (g) Very large amplitude.
FIGURE 3.3.2b.--Nonlinear velocity (displacement) effect, with like-on-like injection element.
more rapidly than the fuel, "rod that the velocity For velocity perturbations in the F---+O direel_ion,
perlurbation is parallel to lhe lines of centers of small amt)litudes will again have little effect,
the oriiice pairs. Since most of the mass in the other lhan to move lhe combustion zone in the
liquid t>hase is concentrated near the axis of each downstream direclion. Larger amplitudes will
sl)ray fan, tl, small transverse velocil y t)erl urbat i(>n cause sel)aration of the oxidizer vapor from the
will produce no appreciable effect on the burning fuel, resulting in a sharp reduction in the burning
ral e. rate. Again a limiling influence will be operative
For a moderate perturbation in the O-+F for very large amplitudes in that the fuel spray
direction, the oxidizer wq)or will be displaced will be broken up and displaced along with the
into the region of highest fuel tirol)let eoneen- oxidizer spray.
l,rali()lL t)rodueing "m increase in the burning r-_le. Thus, the response funcl, ion of a like-on-like
ihmever, a very hu'ge veh)cily l)ertm'i)alion will injector element can be at)proximated by a
disrul)t lhe fuel st)ray, (list)lacing il, in lhe direel ion combination of dea<lband -rod saturation, as
of the veh)cily, that is, away from the oxidizer.
Thus, the burning; rate enhanee,nen| due to dis-
* This is one possible exl)hmation of t,he "over-bombing"
l)l'mement of oxidizer wq>or will be limited.* effect discussed in Chaph'r 10.
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.3 125
illustrated in Fig. 3.3.2c, although complete element of Fig. 3.3.2b, if the spacing between fuel
symmetry is not likely. The presence of adjacent and oxidizer sprays is denoted by xs, then the
elements will modify the response function, displacement 8a' of the oxidizer vapor necessary to
probably eliminating the saturation effect for produce an appreciable change in the combustion
O---_F velocities and adding such an effect for F---_O rate should be on the order of xs/2. The corre-
velocities, as shown by the broken line in Fig. sponding velocity perturbation is
3.3.2c.
Recent studies of hypergolic propellant com- Va' _ _0_d'_ 7rx__ (3.3.2--6)
binations 252'415have indicated that under certain '-)re
conditions the rapid liquid-phase reactions pro- The point at which saturation effects begin is
duee vapor pockets that keep the unlike liquids more difficult to estimate. Assuming the breakup
apart and so inhibit the mixing that would of the fuel spray to be the controlling event, as
otherwise occur with unlike-impinging injection discussed previously, the experimental results of
elements. On this basis, it is not to be expected Clark _4_can be used to estimate the perturbation
that such injectors will exhibit the linear dis-
level for saturation effects in terms of velocity or
placement effects with hypergolie propellants
displacement perturbations :
that have been observed with nonhypergolie
propellants. When injection stream separation
occurs, the combustion response to transverse V_'_-dF-- _]pp ; _, Vs' -- _ --
d F _]pp (3.3.2-7)
Tc 0J
accomplished without detailed and systematic liquid jcts, not the sprays forincd by impinging jets.
However, thc authors are unaware of comparable experi-
studies of spray combustion. However, some rough
ments performed on sprays that can serve to detcrmine
estimates are possible on the basis of existing whether Eq. (3.3.2-7) is a valid extrapolation of Clark's
knowledge. Considering the like-on-like injection results.
!
!
I
t' tti I
V' or I_' v, v,
(0-,4:) 8s
(b)
(a) Actual (solid curve denotes isolated element; dashed (b) Approximate deadband-saturation model.
curve denotes adjacent elements present).
FmURE 3.3.2c.--Burning rate perturbation for like-on-like element.
126 LIQUID
PROPELLANT
ROCKET
COMBUSTION
INSTABILITY
d?' re ell' 1
--; -- _ -- (3.3.2-8)
dV' Irdr d_' dr
;hock
As discussed previously, the choice between the _Bow shock
between the unsteady and steady states enter into logical starting point for understanding the
descriptions of the combustion process. Even for unsteady burning phenomena. Attention is re-
the limited class of systems controlled by sub- stricted here to liquid elements vaporizing in a
critical vaporization in the steady state, as- subcritical state, so that a well-defined liquid state
surance is impossible that the considerations of exists surrounded by a gas phase diffusion field.
Sect. 2.4 may be carried over into the unsteady The gas at large distances from the liquid-gas
state. interface is assumed to be undergoing small
Most work on unsteady combustion has oscillations which, in the frame of reference of
centered about the subcritical* droplet burning the liquid, may be decomposed into one or several
process because of its success in predicting steady frequencies. Since linearity is assumed, it is
performance (see Chapter 2). However, many permissible to consider the response of the burning
diagnostic experiments giving the theoretician process to one frequency at a time, the final result
information on the detailed structure of the steady being obtained by superposition. It is assumed
state have not been performed. It has therefore that the liquid is spherical and that its geometrical
been necessary to proceed by assumption. Un- shape is invariant with time.
known factors include the degree of circulation
within a droplet, the structure of the wake, the 3.4.2.1 The freq_lency spedrum.--The gas phase
role of free stream turbulence and droplet inter- oscillation is considered to be the forcing oscilla-
ference effects, and the droplet flame structure. tion and the objective is to determine the behavior
All of these affect any theoretical formulation of of the vaporization or burning process under the
the unsteady state. The problem is that usual high influence of this oscillation. In other words, the
frequency cycle times may be of the same order as "open-loop" response of the burning process
the delay time between vaporization of a fluid is required. The frequency response will not
element and its combustion. The important depart from quasi-steady form unless the cycle
quantity entering stability criteria is the com- time of the forcing oscillation becomes com-
bustion rate, which is not, in general, instan- mensurate with some characteristic time of the
taneously the same as the vaporization rate. 17s burning process. Therefore, it is useful to examine
In spite of the difficulties, there is evidence and order the times which are characteristic of
that for many systems the droplet burning process droplet burning.
is controlling (see Sects. 4.3 and 4.4). It is there- Five characteristic times are of interest: a
fore worthwhile to investigate the models that droplet lifetime h, a liquid thermal inertia time
have been proposed for unsteady droplet burning. t2, a liquid thermal diffusion time t_, "t gas-phase
Only the burning process itself is considered here; diffusion time for a locally stagnant g'_s field t4,
the inclusion into rocket system analysis is and a forced-convection gas-phase diffusion time
covered in Chapter 4. There are "dso some mecha- ts. These characteristic times are defined in Table
nisms which have been advanced that do not treat 3.4.2a; numerical limits are specified on the basis
the burning process in detail but are capable of of property data.47'. 29 Liquid hydrogen has been
incorporation into stability analysis on a heuristic excluded as a propellant. As defined in 2able
basis. 5s3,'79,2G°Since these mechanisms do not rest 3.4.2a, the times are heat transfer oriented, but
on complete and detailed treatments of the c,_n be converted to mass or vorticity transfer
burning process, they are discussed in Sect. 4.2 times by use of appropriate Prandtl or Schmidt
and 4.4 in connection with high frequency stability numbers. It should be kept in mind that these
analysis methods. times are dimensional groupings that order the
appropriate process times; they should not be
3.4.2 Linear, Nonsteady Drop and Spray Burning confused with precise estimates of the actual
process times. For example, the grouping denoted
The study of burning under the influence of
droplet lifetime is a term to which the actual
small amplitude disturbances in ambient gas is a
lifetime is proportional, but the true droplet
* That is, at a pressure below the critical pressure of the lifetime depends on the precise nature of the
propellant. convective field and the values of other physical
]30 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
parameters. It is conceivable that a turbulent in the section. The large magnitude of Ct_ is due to
process controls the gas phase diffusion time in the the fact that the actual lifetime is quite a bit
droplet wake. To account for this in Table 3.4.2a, smaller than the dimensional grouping. The second
the effective thermal conductivity has arbitrarily and third products are large because of the strong
been increased by a factor of 10 for the upper role played by the derivative of the vapor pressure
limit estimate. No estimate of chemical kinetic with respect to temperature in governing mass and
times h_s been made since it is usually assumed heat transfer processes.
that they are short compared to all the listed The frequency ranges for unsteady interaction,
times.* Because of the wide latitude taken in the based on the data of Table 3.4.2a and the wt
construction of q able 3.4.2a, it is best to consider products given above, are listed in Table 3.4.2b.
the middle decade of the time range as most Of interest is the fact that all five processes can
representative. exhibit unsteady behavior within the range of
As the frequency increases (beginning from frequencies that is characteristic of high frequency
zero) the first effect should be interaction with the combustion instability. There has been, however,
droplet lifetime tl. That is, when the cycle time no compret ensive study which has included all
becomes commensurate with tl there will be processes. At most, two have been treated at
importalt unsteady interaction with the de- a time.
creasing droplet size. When the cycle time becomes Consideration of the five characteristic times
of the order of the liquid thermal inertia time t2, defined in Table 3.4.2a shows that they all scale
the droplet temperature cannot perfectly follow with droplet radius rL raised to a power between
that demanded by a quasi-steady treatment with 3/2 and 2. This leads to an interesting inde-
respect to this process. When the cycle time pendence: regardless of which theory may be
becomes commensurate with the liquid heat correct, the scaling rules, at least with regard to
transfer diffusion time ta, a thermal wave appears drop size, are roughly the same.
in the liquid. Continuing in this manner, one can
proceed to the high frequency limiting behavior 3.4.2.2 Response functions.--In the linear
with respect to all processes. For precise estimates, stability theory a quantity of interest to be
however, it is necessary to investigate more obtained from droplet burning theory is the
details, just as in a linear mass-spring-damper open-loop response function
system a resonance develops when the forcing
frequency becomes commensurate with the natural
Lp x;
[ ,hb'(x, y, z, t)t)(x, y,z)
y, z) j (3.4.2-])
frequency, but the exact frequency of resonance
depends on the amount of d-mq)ing. Detailed Here p' and lill> p "tre the instantaneous perturba-
theories giving the relations between cycle time tions of the pressure and burning r.tte from their
and process times are discussed later in this respective steady state wdues _ and _hb, and _e
section. Here it is of interest to state the mag- denotes the real t)'Lrt.* For instability, (PR must be
nitudes of the fre(luency-time product where positive and of order unity at a chamber position
importait unsteady interaction occurs: where the pressure is varying. In this section the
_tl_ 20 response function will be t/resented '_s derived
o_t_ 100 from several droplet burning theories. Since there
wt3_1000 is not enough space to present all parametric
_tt _'_ 5 results, the reader is referred to the literature
_ts_ 5 cited below for detailed effects. The results
These estim,ttes come from numerical calculations presenied here :tre, however, reoresentative of
based on the various theories investigated later practical rocket l)arameters.
Unsteadiness with respect to droplet lifetime
* Itowever, ._ lheory hits _ll)pem'ed in lhe literalure
bitsed on ('homi(,al kin(,ii('s "ts the ('()nirolling mechanism * For :1 l)re('ise fornmhttion (ff (Pll logether with a lnligni-
for insl abili! y.Z0a The .tssumpt ion m.ty bear a reexamination tude est ill)./lt c il.nd the nlluiitiul:ll ion (if Eq. (3.4.2-1) illto li
in the future. form tq)propriltle for sial)ilily cril.eri:l, see Ch. 4.
DYNAMICS
OFCOMBUSTION
ANDFLOW
PROCESSES
§3.4 131
pLeprL 2
pLCLrL 2
_L
0.03 < p < 0.4!f_
lb
0.94 X 10 -5_<t__< 5.4 X 10 -5_
ft-sec
Pr_ 1
t -- pCprL 2
and liquid inertia, with all other processes con- diffusion time effects (the thermal wave) the
sidered fast compared to these, forms the basis droplet temperature is at any instant considered
for analyses by Heidmann and Wieber s46 and uniform, but varying with time. In the opinion
Tang and Crocco2 92The assumption is made that of the author, both of these assumptions are open
burning coincides with vaporization. In the to question, TM and necessary diagnostic experi-
frequency range of interest this is justifiable if, ments are needed.
on the average, the fluid burns within a thin The characteristics of the unsteady droplet
leading edge boundary layer or in a turbulent burning process are examhmd here by an analysis
near wake. By neglecting the liquid thermal similar to those of Heidmann and Tang, but with
132 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
TABLE 3.4.2b.--FREQ[rENCY RANGES FOR Here TL' is the perturbation of droplet surface
UNSTEADY INTERACTION
temperature• Fourth, the thermal conductivity
varies as the first power of temperature, and the
Process Frequency Range, Prandtl and Schmidt numbers are unity•
Hz Under the constraint that the injected drop
size is a constant the following response function
may be developed by standard perturbation
Droplet lifetime 051 0.49 to 1200
18 to 3100
methods:
Liquid thermal inertia _2
3'- 1 YFL'
B=nd- -- --a-- ;
Combustion instability 500 to 3 X 104 7 P'
2rz
some differences• The purpose is to show, within
the framework of a single model, the characteristics A
of previous analyses as well as to indicate another a_
5(1--YFL)
effect not heretofore shown in the literature.
First, the Nusselt numbers for heat and mass
transfer
Reynolds
are taken in an
number form:
approximate, high '=A'n =A 1,1 [1+
c,(F_--TL)
hv -]
this expression. injected drop size was not imposed in that theory.
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.4 133
It should be noted that I ti-t] <rz. When controlling physics are contained in Eq. (3.4.2-4)
averaged over the chamber volume (i.e., over as in the Heidmann and Tang models, as may be
droplets in different stages of their lifetime) an seen by comparison in the top part of Fig. 3.4.2b.
effective (average) value of a(ti-t) results that The main difference when comparable assump-
is appropriate for chamber stability criteria. tions are used is that the peak in the present
As _0/a--*0, the response function of Eq. model is too broad. This is evidently a con-
(3.4.2-4a) does not vanish as determined by sequence of the constant size assumption. Curve A,
Heidmann, but remains finite, as in Tang's for which _L/5% = 100, closely resembles Tang's
numerical study. This behavior is due solely to results. The rise in the curve is due to interaction
the constraint on the injected drop size. Physi- with the lifetime; the decay begins when the heat
cally, even though all propellant is consumed in capacitance effect takes over. Heidmann's curve
a time short compared with a cycle time, there is is also similar except for the zero frequency limit.
still a nonvanishing perturbation in burning rate At the injection station (i.e., o_(t-ti)=0) the
because the droplet burns faster at high pressure. response curve for this case follows curve B and
The term B contains all the processes related to then breaks to curve A. Averaged over the
unsteady heat transfer to the droplet, which are chamber the response curve would still have a
dependent on ¢o3. As _L--_oo (essentially the peak in the vicinity of w3=100, which, for
Heidmann-Tang assumption) the results become t3 = 10-2 sec (Table 3.4.2a), corresponds to 200 Hz.
similar to those of Heidmann and Tang since For the opposite limit of no internal circulation
Eq. (3.4.2-3) becomes curves B and C are obtained. In the case of
interilal circulation the peak is broader than for
q, -, , 4 3 • dTL
curve A, and the quasi-steady behavior holds
L =IL pLeL'gTrrL "lc0---_mLeL
quite far out in the frequency range. Thus, the
and is a pure heat capacitance effect. true state of affairs with regard to the liquid
Fig. 3.4.2a shows four response curves cal- circulation can have a large influence on the
culated by use of Eq. (3.4.2-4). The shapes of results, which indicates that some diagnostic
these curves indicate that essentially the same experiments are needed.
+2
+I[ B
R o|
- c,-,il b c,/c,, \'&.
_.
e o -io i i \
C I/2 -I0 I I _.
2 D I/2 -I I I
- I I I I I
I0 I0 2 I0 3 I0 4 I0 s I0"
O0 3
FIGURE 3.4.2a.--Vaporization-rate frequency response functions under various assumptions concerning heat transfer to
the liquid, from Eq. (3.4.2-4), with A =3.0, n =0.5, 1' = 1.2, cpT_/hv = 10, and T,/TL = 10.
134 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
+2
#_% . ,
D"kema , , fStrahle (stagnation point)
Y -'_ _ _'LStrahle,Williams(flat plate)
+1
_ r-Eq.(5.4.2-4),
--" ."_"-_-"_.._ /no internal
' ,/ _ _ Strahle .
/ _x'_ _ _((ransverse wake)
Eq.(3,.4.2-41,/ b,\ !i \ _
high liquid / /¢'_, -
/ --_ .....
-2
Strahle / _
(longitudinal wake) -_/ '..
10 2 103 104 I0 5 I0 e 0 7
Frequency,(Hz)
Regardless of the nature of the assumptions the effective m_til higher frequencies. To illustrate
heat transfer process is highly delayed in becomhlg thi_ puh_t, curve D is dra',;_ for the mlrealistic
effective. Normally, i_ would be expected that this case of b=--l. Usually b_---10, so that only
process would play a strong role at _0_1, but small temperature variations are requh'ed iu
because of the l_rge slope of the vapor-pressure the liquid to accommodate the mass trmlsfer
curve of the liquLd propellant it does not become equation.
DYNAMICS OF COMBUSTION AND FLOV_ _ PROCESSES §3.4 135
Curves A and C are shown in the top part of the upward trend cannot continue. Eventually,
Fig. 3.4.2b (for ta=3.2X10 -2 sec), together with as the frequency is reduced, the curve must tend
results of Heidmann and Tang. A peak value, toward the low frequency results of Heidmann
obtained by Strahle and Crocco, 671 is also indi- and Tang, since at sufficiently low frequency,
cated. This peak was obtained by assuming combustion will closely follow vaporization within
oscillations fast with respect to lifetime but slow a cycle time. It is not kno_m whether a response
with respect to all other processes. Essentially, it peak develops. The treatment of transverse waves
is the factor B in Eq. (3.4.2-4a) with _3=0. was useful in that it showed that the same physics
Dykema 235was the first to discover a response were involved at the high frequency limit as with
peak in the proper frequency range on the basis longitudinal waves. However, the side of approach
of a simplified sphericosymmetric droplet burning to the limit could not be extracted because of a
model. The assumptions essentially amount to peculiarity in the steady-state flame structure
fast oscillations with respect to the liquid pro- and the occurrence of displacement effects. 8s6
cesses and lifetime (ti, t2, and ts) and oscillations While discussing analyses in the frequency
commensurate with t4. Because spherical sym- range dominated by gas phase diffusion time t4
metry was considered, t5 did not enter. A typical it is worth noting that no unsteady treatment of
response function for this model is shown in the low-Reynolds-number droplet burning has ap-
bottom part of Fig. 3.4.2b. It is of sufficient peared. In this case the problem is nearly spherico-
magnitude to drive instability as observed; the symmetric but, because convection is present, the
analytical details are presented in Sect. 4.4.1.3. difficulty in Dykema's work would not arise.
A fundamental assumption is that the flame The results would be of value near the point where
position is constant while the ambient gas is Vgas--Vliquid=0. Such a treatment would also
oscillating. Strahle 665has found that some artifice remove a singularity that appears in the analysis
of this type is necessary to obtain any solution to if Nu is chosen in the usual convective form
the spherically symmetric, time-dependent (Sect. 2.4). That is, the Re_/2-1aw must fail
problem. However, it is also known that the flame near Re = 0.
movement in a well-posed problem can have an For large Reynolds numbers (say Re>10),
influence on the response function. Strahle 867,s7° and Williams TM have considered
Actually, even if a flame can be held within the longitudinal-sound-wave perturbations acting on
leading-edge boundary layer of a drop, most the leading edge of a burning droplet. A collapsed
combustion 665must still take place in the wake in flame zone was assumed to exist in the interior of
the usual high-convection field found in com- the leading edge boundary layer. Strahle con-
bustion chambers. With this in mind, Strahle869. 686 sidered both the stagnation point and a flat plate.
considered both longitudinal and transverse Williams considered only the flat plate but carried
waves acting upon an overventilated diffusion the treatment into a wider frequency range than
flame in accordance with the experimental Strahle and also made a wider parametric survey
observations of Kumagai and Kimura. 414 The of results. With his solution technique, Williams
process time of interest is the gas phase diffusion was not able to extract the burning rate per-
time t4, the same as for sphericosymmetric burning turbation, which was the result of Strahle's
because the transverse wake scale is the same as analysis. Instead, Williams introduced an ad-
the droplet size. In the high frequency limit, mittance concept that has been sho_]l _Tsto yield
which was all that was treated, the wake behavior essentially the same results as the flame burning
becomes independent of conditions near the rate. For practical rocket parameters the ad-
liquid and all other process times are unimportant. mittance and burning rate behavior appear
The longitudinal wake analysis is the more comparable for both the fiat plate treatment and
satisfactory since the side of approach to the the stagnation point treatment. A typical stagna-
high frequency limit can be seen in the bottom tion-point curve near a velocity node is presented
part of Fig. 3.4.2b. However, the analytical in the bottom part of Fig. 3.4.2b.
procedure allows no estimate of the lowest There are three difficulties with the results of
frequency at which the result is valid; certainly these treatments. First, only shallow response
136 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
peal<s, if any, occur. Second, the break from diligently enough (with a model including suffi-
quasi-steady behavior occurs at such a large cient reaMife complexity), a mechanism could
frequency that no influence on stability is ex- be found for the support of high frequency
pected. Only near the point of relative velocity oscillations with the framework of the droplet
reversal in "_high Reynohls number environment burning process. The body of evidence is that of
is the frequency in the t)rol)er r-rage. This restric- the correlation of the observed frequency of
tive set <)f c<mditions holds for such a short oscillation with parameters affecting droplet size
fr.mtion of a droplet lifelime .is to h._ve no meaning (see Sccls. 6.3.3, 6.5.2, "rod I{efs. 235, 347).
when considering ch.mfi)er averages. Third, the Furthern)ore, the scaling of frequency with
iml)()rlanl "tssumt)lion is made that the liquid apt)r()xiIn'ttely the square of droplet radius is
temperature is consltml in lime, which from tile observed. ()he is hard-pressed to find any mecha-
tre:dmenl al)ove means that lhere is no internal nism olher lhan droplet t)urning that would scale
drol)lel circulation "rod lhe l)artial l)ressure- resulls in lifts mamler.
temi>er:_lure slope (b) is sufficiently large. Thus, Thus, lhe wdue of the droplet burning theories
the cycle lime is c()nsi(tercd sh,)rl with respect Io is 1() l)resenl a scaling rule. If one assumes the
t_ and t,_,, c()mmensurale wilh t_, and long com- exisl enee of a response curve wil h the prot)er 1)eak
pared t,) l a. This can only be reasonable near lhe thai is a universal curve when t)lotted against
rela!ive veh)eil3" reversal t>oinl. The break in lhe o0rt,'-',lhen this curve c:m be used to investigate
curve al ralher large values of o0ts insle'_d ()f "_t effecls ()f 1)arameter changes on system behavior.
h)wer values could not be anlieit)aled wilh<)ut The difticulty is thai lhe precise shape of the
conslruction of the the()ry; in fact, lhis is lhe curve cannot reasonal)ly be exl)ecled lo be
major eonlril)ution of lhese lheories. A useful universal; it nmst del)end on fuel tyt)e, el)crating
treatmenl that has n()l yet t)cen made w()uhl condi! ions, etc., in some nmnner, as yet unknown.
be lhe inclusion of a more realistic liquid slaie Thus, where-is effects of drol)lel size can be in-
with a lc't<ling edge b()un(lary layer t)eh._ving vest igal e(1 in a reasonable way, changes in droplet
quasi-sleadily with rest)eel 1() 1_. It can t)e sh()wn size "u'e usually produce(l at lhe expense of other
thai such am analysis (h)es n()l necessarily l)roduce changes in operating conditions, tile effects of
a curve of the form ()f lit(, laih)ff t)orli(m of lhe which cannot be explained lheoretically.
Heidlnann "rod Tang curves.
The preceding discussion has sh,)wn tirol lhere 3.4.3 Nonlinear Drop and Spray Burning
arc wide differences t)etween lhe results of the
3.4.3.1 l'ol)or/_-(_t/o,*.--The only lruly non-
vari()us the()ries ()t' unsteady (h'()t)lel t)urning. In
linear work concerning lhe deiails of lhe vat)()riz'>
st)ile ()f lhe (livergenl lh(,orelie.al results and lhe
ti()n 1)r()eess is lhal I)y IIeidmann and Wieber. :_47
absen('e ,)f t)r()per ext)erimenl s, lhree ()bserv:_l i(ms
()lher sludies, which e(msider lhe rockei syslem
can t)e made: (1) l{egardh,ss ()f lhe eh()iee ()f lhe
inter.wring with lhe vat)oriz'ttion process, are
nmehalfism, all dr()l)let burning lheories sh()w a
rel)()rted in the f()lh)wing ch'tt)ter. Presumal)ly,
dee()ul)ling of the e()ml)ustion and :te()ustie
these systems :malyses show the same effecls as
t)r()eesses al large enough frequency; lhe item
the ] leidmam>Wieber stu(ly since 1he e(lualions
missing is a t)roper (leseril)li()n of lhe h)w fre-
are similar. IIowever, Ibis is sl)cculali(m, since
queney eul()ff. (2) [l is this .mlh,)r's ()l)ini()n lhal
|here :ds() are some differences.
a l)r()mising t)rost)eel is in further work with
tlei,hn:mn :rod Wiel)er considered the effect of
resl)eel 1() 14, with inchtsi()n of lhe effecls due I,)
a transverse wave of linear form but tinile mag-
inlerac!li()ns with l,, I..,, all([ l;i. (:{) l)iagn()slic
nilu(te (,n the val)orizali(),_ process. ('()ml)uslion
exl)erim('nls on lhe slructure of lhe (h'()t)let
was :_ssumed 1() t)e instantaneous following
1)tli:lliilg Ill'tIC(',%"; g.tl't_ neede(l.
number were necessary. A response function, ever, if the drops were sufficiently small (less than
equivalent to Eq. (3.4.2-1) averaged over the about 10 microns), the spray detonation would be
chamber, was evaluated, but it was done with a essentially the same as a gaseous detonation.
numerical technique that is not necessarily Under rocket motor conditions the situation will
equivalent to that usually used in analytical be favorable to a strong interaction of combustion
stability criteria. Although it is an intuitively and shock in that there will always be some small
attractive procedure, there is a question about its drops present and, further, shattering can easily
accuracy in the low frequency limit. become influential.
The primary -_ssumption was that the liquid Experimental work on the interaction of shock
temperature was uniform but time-varying, to waves :rod combustion includes the studies of
which the objections of Sect. 3.4.2.2 may again be Rabin, et al., _69discussed in Sect. 3.3.3. Additional
raised. Actually, this numerical study preceded shock tube studies were made by Webber, 722 who
the analytical study and the results are qualita- noted spontaneous explosion when fine sprays and
tively the same (see Fig. 3.4.2b). The calculated sprays of a volatile fuel were subjected to shock
response funelion was correlated with 1t_e ratio waves. In an extension of this work, Cramer m
of the cycle time to the half-lifetime of the passed :_ shock wave through ;_ DECH (diethyl-
droplets.* The results are interesting because of cyclohexane, a very non-volatile fuel) spray in an
the existence of the response peak, which occurs oxygen at mosphere. A steep-fronted, high-velocity
usually at the lower end of the range of interest to wave resulted, which was described as "detona-
instability. Some success in its use has been tion-like."
reported, a47 A syslcmatic investigation of two-phase detona-
tion by l)abora, Ragland, -rod N icholls _-°7-2_°,57°,_72
3.4.3.2 Effects of slwck wavcsl.--The com- showed conclusively that aerodyn-tmic shattering
bustion characteristics of jets and sprays may be plays a major role and, in fact, is the main
substantially changed in the presence of shock determinant of the overall reaction zone length.
waves. If a shock passes through a combustion Thus the results presented in Sect. 3.3.3 are
field it will cause temperature and pressure applic._ble in fixing the combustion time behind
increases as well "ts a gaseous flow immediately shocks. It was also shown that two-phase
behind the shock. The temperature increase will Chapmau-Jouget detonations could be maintained
tend to increase the vaporization r-_te, but this even though the reaction zone was as long as two
effect may be overshadowed by the aerodynamic feet, with the attendant high heat tr'msfer and
breakup of the drops or jets. The 1-tt ter mechanism frictional losses. The l'_rger drop sizes led to
is discussed in Sect. 3.3.3, where it is pointed out greater reaction zone lengths (since breakup time
that under rocket combustor conditions even is proporlional to drop size), grealer losses, and
weak shocks can lead to the onset of drop breakup hence to lower propagation veh)cities for the same
via the stripping mode. mixture ratio. At the lower velocities, where the
Williams TM treated such a problem in an temperatures behind the shock were lower, the
analytical study of the structure of heterogeneous combustion was observed to be delayed until the
detonation. Subject to the limitation of uniform droplet wake region, where the sheared-off micro-
drop size -rod no :terodyn-mlic drop sh:_ttering, he droplets reacted explosively. Local shocks were
concluded that the extended reaction zone, due to formed which overtook the main shock and
the relatively slow vaporization process, would reinforced it, thus providing the mechanism to
lead to large wall losses and hence preclude sustain the wave. At higher wave velocities, and
detonation. In such a case the energy release by hence higher post-shock temperatures, burning
combustion wouM not reinforce the shock, and occurred earlier, possibly at the stagnation point
hence the shock would gradually dissipate. How- of the drop.
Jaarsma and Derksen TM found that the burning
time of DECH drops subjected to shock waves
* In view of (he remarks of Sect. 3.4.2, it eouhl also have
been correlated with _ot..,. corresponded to the breakup time. This time was
t J. A. Nicholls, Author of Sects. 3.4.3.2 and 3.4.4.3. two orders of magnitude shorter than a calculated
138 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
burning time due to forced convection if no proper foundation for dynamics investigations.
shattering occurred. They also observed that There are some indications that high-pressure
burning drops could be extinguished by passage of pyrolysis effects are of greater importance than
a shock when the partial pressure of the oxygen in supereritieal phenomena and that conventional
the combustion field was relatively low. droplet burning concepts are not applicable at
very high pressures. 434
3.4.4 Special Effects
3.4.4.3 Liquid films on surfaces.--Liquid pro-
The preceding sections have neglected certain
pellants may impinge on surfaces inside the
aspects of liquid propellant combustion that may
combustor, either as coolants for chamber walls or
be of considerable importance in unsteady rocket baffles or because of misdirected injector sprays.
operation. Some of these special effects are con-
The question thus arises as to whether such a
sidered in this section;however, very little funda-
liquid film can lead to a combustion-supported
mental research has been done, particularly on
shock, or "detonation-like" wave (see Sect.
the unsteady behavior.
3.4.3.2).
Shock tube experiments have been reported in
3.4.4.1 Monopropellant fuel.--Certain fuels of which thin layers of lubricating oil, grease, or
practical importance, such as hydrazine, UDMH, carbon black, once ignited, led to accelerating
MMH, or blends of these, can support either combustion fronts and eventually to sustained
decomposition or oxidation flames, or both, detonation. _94,454 The detonation velocity was
depending Oil local oxidizer concentration and somewhat periodic; secondary shocks were ob-
convective conditions within the combustion served that, overtook the main shock and caused
chamber (see Sect. 2.4.3). The addition of it to aeeelei'ate. The main shock slowed gradually
exothermie decomposition to the droplet burning after each collision until the next secondary shock
processes enhances the burning rate and hence overtook it. 57°
leads to shorter droplet lifetimes? 5_ This effect is
In an analytical study, Ragland 57' used laminar
particularly significant for low values of the bound-try layer theory to assess the vaporizatipn
droplet Reynolds number based on the relative
and combustion rate of the liquid layer behind the
velocity between the liquid and gas. Unfortu- main shock front. Combining these results with
nately, only a steady-state analytical model has
the experimental data, and reeog_6zing that in the
been constructed? 4° Definitive conclusions re-
real ease the boundary layer would undoubtedly
garding the influence of exothermie fuel decom-
be turbulent, he concluded that vaporization of
position on unsteady burning emmot be drawn at
the liquid layer is the major rate-controlling
this time.
mechanism for film detonation. This result is in
contrast to the liquid drop ease in which aero-
3.4.4.2 Supercritical chamber pressure.--When a
dynamic shattering is rate-controlling (Sect.
liquid propellant is sprayed into an atmosphere
3.4.3.2).
that is at a pressure greater than the critical
pressure of the propellant, the combustion
3.5 WAVE PROPAGATION IN
dynamics emmot be expected to be the same as
COMBUSTION CHAMBERS
the suberitical dynamics discussed in Sect. 3.4.2.
Although some experimental and theoretical Wave motion of the gases in the combustion
efforts have been made on the steady-state chamber is an important factor in intermediate
problem (Sect. 2.4.2.2), unsteady effects have not and high frequency instability. The nature of this
yet been considered.* In fact, the steady state is wave m,>tion is <tiseussed in this section, however,
not sufficiently well understood to provide a coupling with the combustion process is reserved
for Chapter 4. Mathematical and experimental
studies are presented, and the relationships
* lIowew'r, high frcquem'y instability has been ob-
between wave pattern and chamber geometry arc
scrw_d in tesls of rocket combuslors at supercritical
chamber pressures (see Sect. 7.4.2). described. The combustion chamber is here
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.5 139
defined as extending from the injector face to the 3.5.1.1 General considerations.--High frequency
entrance of the nozzle; unsteady nozzle flow is and intermediate frequency combustion instability
considered in Sect. 3.6. in a liquid propellant rocket motor involves
For convenience, the discussion is divided into wave motion in the combustion chamber and in
three parts. Linear wave motions, considered in the exhaust nozzle. A disturbance of the flow, at
the first part, are those in which the wave shape is any point in the chamber or nozzle, would
essentially sinusoidal. The amplitudes of oscil- propagate as a wave away from that point. The
lation here are small enough that wave distortion boundary conditions on the wave motion are
has not occurred. The second section, on nonlinear prescribed according to the chamber, injector, and
wave motion, considers the effects of large ampli- nozzle shapes. These boundary conditions are
tudes and the resulting wave distortion. Finally, physical constraints on the wave motion and lead
the other causes of wave distortion and weakening, to certain discrete modes of oscillation. That is,
such us liquid and solid particle drag, acoustic only certain frequencies and wave patterns are
linears, and injector-face baffles, are described. allowable. In theory these are infinite in number;
although only the lower-frequency modes appear
3.5.1 Linear Wave Motion* in practice. These frequencies and wave patterns
are, in mathematical terms, eigenvalues and eigen-
The following nomenclature pertains to Sect. functions. When they occur in combustion
3.5.1 (see also Sect. 4.1.2) :
chambers they are analogous to frequencies and
B Annular chamber transverse dis(ribution wave patterns for the classical problems of
constant vibrating strings and membranes (of finite
dimensions), and of organ-pipe and closed cham-
Nozzle admittance coefficient (complex)
ber oscillations. In fact, the rocket combustion
I Inhomogeneous term in wave equation
chamber may be considered (for the purpose of
Imn Term in eigenfunction expansion of I
L_m Associated Legendre function of first kind physical insight) as a modification of a closed
chamber having certain complicating features: a
m,n Eigenfunction indices for rectangular
chamber through-flow, two-phase flow with combustion and
Admittance of acoustic liner droplet drag; and the presence of an injector at
one end and an exhaust nozzle at the other end.
/_ Half-angle of conical chamber
Ratio of height to width of rectangular Also, acoustic absorption devices may be placed
chamber along the walls or at the injector face.
_, m Eigenfunctioll indices for conical chamber It is now clear how the wave patterns and
_, n Eigenfunction indices for circular cylin- frequencies in the rocket motor may be considered
drical chamber as distortions of the wave patterns and frequencies
pL ° _Iass of liquid per unit chamber volume in the closed chamber case. These distortions, of
Zm. Term in eigenfunction expansion Of course, are due to the complicating features just
entropy perturbation listed. If these distortions are small, the model can
4' Angle-coordinate in spherical coordinate be analyzed by an iterative approach, in which
system these complicating features are neglected in the
x Transverse eigenvalue : first step. Then the first approximation to the
x 2 = m e+n 2 for rect angular chamber solution for the rocket chamber wave patterns and
x = s_, for circular chamber frequencies are equivalent to the closed chamber
x* Transverse eigenvalue for rigid, imper- solutions. These solutions are given in standard
vious chamber walls acoustics texts 495,579but will also be reproduced
¢,._ Transverse distribution function for per- later in this section. The complicating features
turbations in circular cylindrical account for energy removal from and energy
chamber addition to the oscillating gases in the chambers.
Essentially, the amplitude of the oscillation is
determined by the condition of equilibrium; that
* W. A. Sirignuno, Author. is, in equilibrium, the amount of energy removed
140 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
from the chamber oscillation equals the amount oscillations and a low mean-flow Maeh number.
added to the chamber oscillation (per unit time). However, the discussion here is somewhat more
Whenever the amount added is greater (less) general; annular chambers, conical chambers, and
than the amount removed, the amplitude grows rectangular cross-section chambers are also con-
(decays) until an equilibrium is reached. For sidered. The annular and conical chambers are of
stable engines, this equilibrium only occurs at practical importance; the rectangular cross sec-
zero amplitude while for unstable engines, it tions have been useful for certain diagnostic
occurs at some finite amplitude. experiments (Sect. 9.2). In addition the present
The magnitude of this finite amplitude can analysis considers the effect of acoustic liners.
only be determined by u nonlinear theory of some The conservation equations governing the
sort. There is some advantage, however, to ,_ unsteady flow in a rocket combustion chamber are
linear theory in which the amplitude is considered presented h_ Sect. 4.1. By appropriate differ-
to be very small and qu.mtities which are quad- entiations and combinations, there is obtained the
ratic in the amplitude, or smaller, are neglected. wave equation for the pressure oscillations
It is simpler to develop a linear theory thin1 a
more general nonlinear theory since so much more 1 [0:p
Lot_ __aW2p] =a"-05{0t
is known about linear differential equations than
nonlinear differential equ'ttions. The linear theory -- a2V. [-F + MY-- V-oYY]
is sufficient to analyze the onset of spontaneous
0
instability since it predicts when small per-
+ (_,--1) _ [-G--V.F]
turbations grow, remain neutral, or decay. On
the other hand, a nonlinear theory is required to
predict the transient behavior and the limit cycle 0 0p 0a 2
- -- EpV.W]+ ---
if the sm,_ll perturbation grows. W'_ve steepening Ot 0t Ot
and shock formation are nonlinear effects which
(3.5.1-1)
obviously are neglected in ._ linear theory. Thus,
a nonline'w theory is require(1 to predict accurately where "_is the sonic velocity, p is the density, a is
the wave shapes for pressures and velocity. the entropy, and Y is the velocity, all for the gas
Furthermore, in cases where instability does not phase; M is the burning rale, or r:_le of generation
occur spont.meously but must be triggered by of gas; F is the force per unit v(>lume exerted on
some finite-amplitude perturbation, only a non- the gas because of momentum exchange with the
line:_r theory could predict the onset of instability. liquid phase; G is a combination of energy release
A linear :malysis can, however, accurately show rate due to chemical reaction :rod phase change
various fe.ttures of the oscillations, at least in a and of the rate of energy exchange belween the
qu.ditative manner, if not always a quantitative two phases. In E<I. (3.5.1-1) the following non-
mtumer. For example, the effects of the nozzle and dimensionalizing scheme has been used: thermo-
chamber geometries, the effect of the combustion dynamic properties are nondimensionalized with
distribution, the effect of droplet drag, and the respect to their steady-state stagnation wdues,*
effect of acoustic liners can be predicted with a the veh)cities are nondimensionalized with respect
large degree of confidence. The natural frequencies to the steady-st:tle stagnation sonic velocity, the
of oscillation era1 be predicted with extreme burning rate M by the producl of the stagnation
accuracy. density and the sonic velocity divided by the
There exist :_ number of linear analyses of characlerislic lenglh of the combustor, the time t
longitudin-d oscillations in cylindrical cham- by the characteristic length divided by the
bers 'Ts'179''s° an(! of three-(!ime:_si,.)n'd oscillations stagnatio.1 speed (>f sound, and the spatial ca-
in circular cylindrical chambers.* The approach ordinates by the ch-wacteristic length.
tt_ken in this section is essentially equivalent to
these analyses, which consider small amplitude * When terms of the order of lhe Math numl)er squared
are negle(qed, these values are uniform throughout the
* See Reflwences 178, 187, 203, 582, 583 and 630. c]lanll)er.
DYNAMICS
OFCOMBUSTION
ANDFLOW
PROCESSES
§3.5 141
(F+MV)'= --kpL
.... _ , _2.... s,o r(P)
3` r
+2u'
and
+ 0 0
1
- [-s2pP--V2p3 = sM'
3`
+ -
r O[Ou2uv ] Or r r
cot _ (3.5.1-3a)
p' =Pm,(x) cos (my+51) cos (nz+52)+-" coefficient, L = Lr+iLi, it can be shown that
M'=Mm,(X) cos (my+61) cos (nz+_2)+-.- For longitudinal modes, m*=n*=O but with
liners there would still be transverse motion.
I =Iron(X) COS (myq-lt0 cos (nz+_2)+.."
A similar eigenfmmtion expansion can be made
(3.5.1-4) for circular eross-seetionM chambers. Annular
chambers as well as "full" chambers may be
where Eq. (3.5.1-3) and (-4) may be considered considered with the following:
to yield
p' = P,,(x)$,,(r) ei'°+ •••
kpL°s _,-- 1 dfi
Imn= S_I,nn-- -- Pm.-- --T sP .... dx U' = e_. (x) _% (r) e i"O-I- • • •
"Y
X 2 = 113_$2-t-11"2 = X $2
]"All four walls are considered to bc acoustically lined
However, for lined'r ch'unbers with the admittance here, but. other eases couht be considered.
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.5 143
v is always zero or an integer to maintain con- These conditions imply that the radial velocity is
tinuity. Consider first the full circular chamber zero at both the inner and outer walls.
boundary condition. For unlined chambers, the With an acoustic liner on both chamber walls,
normal velocity at the wall is zero so that s_ = s_* it follows that
which is a solution of
_sad
Sv_ = SvT/* -{- --
J/(s_*) =0 Sv_ $
See Table 3.5.1 for the roots of this equation. On f(s_*) -- f(s_*_)
the other hand, for lined chambers, it can be
shown that
[(_,_--
L\S_, / 1]J f (s_*_) -- _ [(s_) v 2 -- 1] f (s_*)
_s
s_s_*+ --X*+X (1) (3.5.1-9)
S_*
= X*-{- X(1) (3.5.1-10)
and
+ kP"°s(°_) p(0) + 5"+ 1 s (°) d fi p(0)+s(0)fi dE('_) _(o)= _j (x*)2+-- _2jo j=0,1 2,...
Xe 2 1
_, 5" ux dx
The nature of the ]ine,tr
oscillations
isseen from
s(0) dp(0) d20
b 2 dfi
-- dU
-- (°) +2fi -- --2 U (°) Eqs. (3.5.1-4), (-7), (-18), and (-19). In general,
dx dx 5" dx dx 2 undulatory functions such as sinus()idal and
Besscl functions describe the amt)liludc as a
2s (°) dfi
+ __ __ p(0) (3.5.1-13) function of position in lhe chamber. Thc t)rescnce
_, dx of the chamber walls, the injector, and the nozzle
The longitudinal velocily disappears at the tend to prevent travelling waves but allow
injector face so that the boundary conditions there st'mding waves. That is, only standing waves nv_y
become "fftcr some nmnil)ulation wilh the momen- occur in lhe longiludimfi direction for any
tum equ:_tion chzmfl)er, in the radial direction for circular
chambers, "rod in bolh transverse direclions for
dp(o)
-- =0 at x=0 (3.5.1-14) reclangular chambers.* This occurs because a
dx veh)cily n()de must be pl:tccd tit lhe chamber
and w'dls "rod "it the injech)r-face. Also, lhe nozzle
entrance h:ts small hmgitudinal veh)city varia-
dP(')
--- =0 at x=0 (3.5.1-15) lions, so lhal lo h)wesl order, it is a node. Tr'tvclling
dx (st)imfing) waves occur only in the tangential
Similarly, the nozzle boundary conditions are direction for circular chambers; however, the
considered as discussed in Sect. 3.6, so that presence of injector-fitcc baffles will inhibit these
inodes, :dh)wing only standing modes.
dp(0) At limes, the argument of the trigonometric
--=0 at x=x_ (3.5.1-16)
dx functions in Eqs. (3.5.1-18) and (-19) may
and
become small im'tginary numbers. It is convenient
to use lhe hyperbolic cosine and sine functions in
(tPO) dU ° ) thai case.
..... = S(0)_1) (0) -- 5"(-le ---- at X=X e
dx (Ix It nmst be remembered that the waveforms
predicted by a linear :malysis can be grossly in
(3.5.1-17)
* II is possible to ()blain lransverse h'avelling modes
It follows then from Eqs. (3.5.1-12), (-14) and ch.mfi)('rs with s(tuarc c.ross-seetions.
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.;_ 145
(3.5.1-21)
As(1)Xe--g+A i (0,X(1)x_--7 f0"°M (1)cos x
7rj -- dx
Xe and
(3.5.1-22)
The first term on the right-hand-side of Eq.
+ (_,+1) f0 xe dx
dfi c°s27rj --
X
Xe
dx (3.5.1-21) is the real part of the nozzle admittance
coefficient. For longitudinal modes, it is negative
and therefore represents a stabilizing factor.
__Tr:J 2 2 f0 x_ dxx
+2 xI(_o(°)) dfic°s27rj xo
__xdx However, for first tangential mode oscillations, it
surprisingly is positive indicating that the nozzle
has a destabilizing effect for that mode. Cal-
_j [_ x culations (see Sect. 3.6 and Sect. 8.4.3) indicate
xe J0 fi sin 2_rj xo--dx
that 8r Call be of the order of the Mach number in
certain cases. In those cases, the effect of the
nozzle is important compared to other effects to
+ x_(_°))
27rj fo _ d2fidx2-
sin 27rj --xeX
dx=0 (3.5.1-20)
be discussed. In other cases, calculations show
that this term is of higher order and has, therefore,
where A=A(j). For purely transverse modes
a negligible effect upon the stability (except in
A=A(0) =2 while for mixed modes or purely
marginal situations). In general, the significant
longitudinal (j = 1, 2, etc.), A = 1. Eq. (3.5.1-20)
changes in the engine stability characteristics of
may be interpreted as a complex relation or two
all engine which can be achieved through modifica-
real relations which determine s(I)=X(1)+ico m.
tions of the nozzle design cannot be neglected.
co(_) is a modification (of the order of the Mach
The second term which represents the damping
number) of the frequency, but more importantly,
effect of acoustic liners Call be the largest sta-
the sign of X(_) determines the stability. For Xo)
bilizing factor with proper design. Further
positive, the oscillation amplitude grows with
discussion of this term is contained in Sect.
time and instability occurs, while for X(_)negative,
3.5.3.2. Also, acoustic liner operation is discussed
the amplitude decays and, therefore, stability
in Sect. 8.3.
occurs. Neutral stability occurs with X(1)=0.
The third term on the right-hand-side of Eq.
The effect of entropy waves for sufficiently well
(3.5.1-21) represents the driving mechanism
distributed combustion can be shown to be
provided by the combustion process. This desta-
negligible so that entropy waves are neglected
bilizing term contains the burning rate perturba-
in Eq. (3.5.1-20).
tion which is discussed in Sections 3.4, 4.2.1.2,
Separation of the real and imaginary parts of
and 4.3.1.3. The fourth term, representing droplet
Eq. (3.5.1-20) and simplification by means of
drag, has a stabilizing effect and is discussed
integration of parts yields:
further in Section 3.5.3.1.
For longitudinal modes of oscillation _o(°)=jTr/x
AXmxo=g_ - -_
AX* xox{_)+-r fo x`, M_ (_)cos 7rj xXe dx and the last three terms of Eq. (3.5.1-21) combine
to yield the negative (stabilizing) quantity
2 J0 xo_o(
kpL 1-4- cos 2rj :) dx
--7%-- ¢o(°)('Y-- 2) [x_ fi sin2co(°)xdx
J0
146 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
This implies that distribution of combustion It is interesting to note that the same stability
tends to stabilize the longitudinal modes. For relation applies for various cylindrical configura-
purely transverse modes j =0 and these last tions: rectangular cross-sections, circular cross-
three terms are simply -(_,-}-l)fie which is a sections, and circular annular cross-sections.
stabilizing quantity independent of combustion There will be the same effect of combustion
distribution. These terms are most important as distribution droplet drag nozzle entrance Mach
stabilizing quantities; usually, only the acoustic number, combustion response, frequency, and
liner term is more important. ratio of specific heats in the various configurations.
Eq. (3.5.1-22) gives the frequency correction However, the actual values of the nozzle ad-
due to the nozzle, liner, and combustion process. mittance and acoustic liner terms would differ
This equation is weakly coupled to Eq. (3.5.1-21) from one configuration to another. Again, it
since the frequency appears implicitly in the could be speculated that Eqs. (3.5.1-21) and
arguments of the nozzle and liner admittance (-22) might apply to all cylindrical chambers, no
coefficients. It should also appear in the com- matter what the cross-sectional shape.
bustion response term. If in the range of interest It is expected that the stability relations for
_,, Lr, and the combustion response terms are not chambers of varying cross-sectional area would
strong functions of the frequency w, we may set differ from Eqs. (3.5.1-21) and (-22). It is still
¢0=o_ (°) ill Eq. (3.5.1-21) which would uncouple to be determined exactly what effect area change
the two equations with no loss of accuracy. If any might have. There seem to be two approaches to
of them are strong functions, the two equations the solution of this problem. One is to consider the
should be solved simultaneously. case of small area change as a small perturbation
The question arises as to whether Eqs. (3.5.1-21) to the cylindrical case. The other approach which
and (3.5.1-22) apply to transverse modes in the applies only for conical chambers involves the
limiting case of concentrated combustion, since a use of spherical coordinates as discussed earlier.
different result has been obtained for this case. TM For conical chambers, the lowest order approxi-
The differences in the analytical procedures are mation to the pressure perturbation is given by
discussed in some detail in Ref. 650. Isentropic
oscillations are assumed in Ref. 771, and the e_m (r) L_,n (cos _) ei_ee st
3.5.2 Nonlinear Wave Motion scribing the particle behavior, e.g., evaporation,
chemical kinetics, viscous mixing, etc. These
The following nomenclature pertains to Sect.
processes produce wave distortion due to absorp-
3.5.2:
tion and dispersion effects. The relaxation proc-
rp Base pressure ratio for wave reflection esses are usually of short time duration compared
_r Radial gas displacement to the wave period and are determined in a
_t Tangential gas displacement Lagrangian frame of reference with respect to the
Perturbation amplitude parameter particle. Thus, it is necessary to generate short-
term solutions of the differential equations de-
3.5.2.1 Introduclion.*--Random pressure waves,
scribing the relaxation processes.
generated by a variety of processes or events, can At the present time, computer capability does
propagate through the reacting mixture in a com- not exist to solve the general ease of wave develop-
bustion chamber and with time can reduce to
ment from initiation to steady-state oscillation.
modes of resonance dictated by the rocket cham-
In view of this situation, the problem can be
ber geometry and the wave forcing funetion.t The divided into two parts: (1) the initial wave de-
existence of resonance is dependent on whether the
velopment, and (2) the steady-state wave propa-
wave-energy accumulative processes are greater
gation.
than the dissipative processes. The history of In the following discussion, the wave behavior
the wave shape and structure is determined not
for the longitudinal and tangential modes are
only by the gas d3]mmies of the reacting medium, considered separately. Wave behavior observed
but also by the initial wave shape, the character- from experimental data as well as the equations
istics of the chamber boundaries, the unsteady that model the behavior are discussed.
behavior of the mass and concomitant energy
sources, and the dissipative mid dispersive proc- 3.5.2.2 Longitudinal modes.*--Coupling be-
esses that occur. 3°s,4s'
tween the mechanical energy in a pressure wave
The wave motion in a combustion chamber can
and the available thermal energy in a gas volume
be described by the conservation equations for
element during a fluctuation in heat release is
gas-liquid flow that include mass and drag source based on the Rayleigh criterion. _43,m Included in
and heat sink terms (Sect. 4.1.2). The wave
this concept is the wave shape and velocity as
forcing function comprises the mass source terms well as the rate processes occurring in the reacting
and their deriv_tives. Such a mass source term
gases. Thus, the wave shape assumes an important
(M) should include the position- and time- role in that it determines the wave residence time
dependent behavior of all of the propellant parti-
in a reacting-gas volume element.
cles in the ch'tmber. A major simplification is
A significant property of hmgitudinal wave
achieved by considering M to be the product of
propagation is coalescence. For example, consider
three functions: (1) the initial propellant spray
a burning droplet disturbed by a passing wave.
distribution function across the injector face based
Due to the change in droplet, burning rate, wave-
on the injector design and hydrodynamics (Sect.
lets are generated _4_which coalesce as they propa-
2.3), (2) a distribution function that gives the
gate and ultimately overtake the initial wave that
particle sizes at any location in the chamber, 3°s,7_° caused the disturbance, thereby causing wave
and (3) a function that expresses the time-
amplification. In addition, as a wave propagates
dependent behavior of a mass source in a time-
in a gas it deforms. A compression wave in de-
dependent environment (Sect. 3.4).
celerating flow steepens; an expansion wave in
A characteristic time for the wave motion is the
accelerating flow broadens. A compression wave
wave period; for the particle, the characteristic
in accelerating flow and an expansion wave in
time is the relaxation time for the process de-
decelerating flow may steepen or broaden de-
pending on the magnitude of the wave slope and
* V. D. Agosta, Author Sects. 3.5.2.1 3.5.2.2 and 3.5.2.3.
the velocity gradient in the fluid flow/4_ Because
"Wave forcing function," "resonance," and "mode"
of wave deformation, the wave residence time is
are acoustic terminology and are borrowed in the absence of
suitable terminology for the nonlinear case. continuously changing as the wave propagates
148 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
w._ve moved upslream. The measured frequency ratio of 1.5. (Propell-mts, LO2/JP-5A; transducers lo-
cated at 3, 13, and 21 in. from injector face.)
indicated that the wave was at all limes propa-
gating at the local velocity of sound relative to tile
mean gas flow. In such a silualion the frequency nant frequency and a Maeh number factor:56
is equal to the product of the "organ pipe" reso-
1901 7
Pc where x_ is the effective length of the chamber
180k'_ ---- aP/&x (inclu(ling an approl)riate correction for the effect
of the exhaust nozzle), fi :rod 5 are mean wdues
of the fluid -rod sonic velocities, respectively.
Frmn Fig. 3.5.21) it can be seen that after the
first group of waves (initialed by a modified
shock tube) attmmalcd, a similar behavior oc-
, of7 curred spontaneously. In one l)ass through the
7----- chamber the wave amplitude increased to over
120 L ' l I I_"l---J I l JO 100 psi, ,,rod was a,,M,_'d to an incre,_sing base
0 2 4 6 8 I0 12 14 16 18
pressure.* This wave "dso damped out, and ag'tin
X (inches)
spontaneous wave I)ehavior occurred, but without
Fmum,: 3.5.2a.--Experimental distril)utions of pressure
•rod axial pressure gradient for showerhead (S) and * The I,(H'III "bast! I)ress/ll'(!" I'CflH'S to the h)cal pressure
impinging (1) injectors.
just ahead ,}1" the wave.
DYNAMICS
OFCOMBUSTION
ANDFLOW
PROCESSES
§3.5 149
the increase in base pressure as the wave built up oscillation increases past the lhlear regime to sub-
to about 100 psi amplitude in one pass. The time stantial values so that shock waves occur in the
interval between these events was about equal to systcm.'4a, s4s Several shock development mecha-
the propellant fill time of the combustion chamber. nisms have been proposed. According to one
Experimental data (Fig. 3.5.2d) using different mechanism, shock waves develop from wave co-
injectors indicated that wave steepening occurred alescence; that is, the wave front steepens, the
with showerhead injectors (kp/kx < 3), and wave aft end broadens, and the wave amplitude in-
broadening was obtained with impinging injectors crettses. In theoretical analyses the existence of
(kp/kx>4). 3°7 It was found that the base pres- shock waves is ascertained from the intersection
sure :tmplification was inversely proportional to of wave characteristics of the same family. At
both the chamber length and maximum slope of present, numerical methods are being developed
the steady-state pressure profile, as sho_x_ in Fig. to determine the existence and formation of shock
3.5.2e. The amount of wave-initiated evaporation, waves.4S°, 496Alternatively, it is suggested that the
coalescence, and subsequent increase in base pres- superposition of low- and high-frequency w.we
sure was greater with showerhead injectors than trains that propagate in a combustion chamber
with impinging injectors. produce a progressive wave amplification followed
If one considers the interaction of a wave with by tt sudden damping. It is found experimentally
a burning propellant, then the change in wave th'*t for low wave amplitudes the pressure oscil-
pressure causes a change in the entropy of the 1,ttions are more-or-less sinusoidal and the fre-
products of combustion. From a gas dynamic quency is well defined. As the chamber length is
point of view, these entropy waves appear "_s increased, harmonics are found to occur, thus
contact surfaces that move downstream at the distorting the wave forms. Finally, pressure peaks
local gas velocity. _4 of very short duration but of high amplitude may
Another pattern of wave behavior in the longi- •_ppear with a concomitant increase in frequency. TM
tudinal mode is one in which the amplitude of In summary, longitudinal wave propagation in
150 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
9O
70 5O
Plotted data average values of 7
consecutive wave rotations ~20msec
4O from bomb pulse
_0
2O
3O
as st'_tionary. Then, if these are transverse oscil- ment was determined by integration. Typical re-
lations, the vaporized propell:mt would move in sults are shown in Figs. 3.5.2h and i. For the
and out of regions of different mixture ratios. spinning wave case (Fig. 3.5.2h), the trajectories
This could have a signific,mt effect upon the com- are seen to be nearly elliptical orbits (the deviation
bustion response. from ellipses are second-order effects). In that
A certain amount of theoretical and experi- figure, 8_ is the radial displacement, at is the
mental work on the combustion response due to tangential displacement, and r is the mean radial
linear displacement effects has been performed. _s3 loeation of the particle. All quantities are non-
Here the n, r theory was modified to consider not dimensionalized by the chamber radius. The ratio
only the pressure sensitivity of the combustion of the semi-minor axis to the semi-major axis
process but also the velocity and displacement decreases in a continuous manner from unity at
sensitivity. An additional study of the nonlinear the eenter of the chamber to zero at the outer
displacement, but without consideration of the wall. The mlgular position in the chamber pro-
feedb'tck on the combustion process was made. _ss duees only a phase shift and does not change the
In the latter study, combustion and mean flow orbit shape. The orbit is symmetric with respect
effects were neglected and the approach of Maslen to the 5r-aXis only. Note that the maximum dis-
and Moore 46_ was employed to determine the placement increases as the radius decreases.
pressure "rod velocity solutions. Th-_t is, the non- For the standing wave ease (Fig. 3.5.2i), the
linear, two-dimensional wave equation was solved particle paths eonsist of motion back-and-forth
up to 'uld including second order in an amplitude along a eurvilinear trajectory. There is a strong
parameter ¢. In particular, tim first tangential dependence on the angle 0 as well as on the
spinning and standing modes were considered. radius r. Sinec the linear approximation gives
From these velocities, the gas particle displace- strai_tt-linc trajectories, it is obvious that non-
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.5 153
-.14
08
-.06
3r -. 04
-,02
r=.88
r= ,66
= .4 4
0
= .22
r--1.0
,I .I
r = .88
.I _ Porticle path
_=0 o
=45"
r =.22
8=90 o
linear effects are reasonably severe for the standing shows that droplet drag has no effect upon the
wave, more so than for the spinning wave. Since frequency.
a double symmetry exists, only one quarter of the There is a difference between the droplet drag
chamber is show_l in Fig. 3.5.2i. effect predicted previously in Refs. 178, 187, 582,
A more recent study '9° shows that certain non- and 583 and that predicted here. In those papers,
linear terms were neglected in the original work a complex kt is defined which replaces the k used
and the particle paths in the spinning wave case here. The necessity of introducing this quantity
are not exactly closed. Rather, a second order was caused by an improper ordering of the equa-
streaming, in the direction of wave travel, occurs. tions and it is claimed the present results in this
The streaming, superimposed upon the closed article are correct. Perhaps these present results
orbit motion, results in a looping motion. This are also more intuitively appealing in that they
occurs in the irrotational case and differs from predict the droplet drag has only a damping
the streaming due to viscosity studied by Maslen effect mid does not affect the frequency while the
and Moore. 46s It is shown further that a net previous references predict an effect upon the
angular momentum exists with the spinning wave, frequency.
implying that the gas feld must experience a net For purely transverse modes (j =0), the damp-
torque in order to initiate the spinning wave. ing added by droplet drag becomes
= _+i_, =_ (3.5.3-1 )
P wall k (l) = X(i)_=0-- fl_)-xi (1) (3.5.3-6)
1(5)'
Sv_*
damping term to the latter term decreases mono-
tonically with increasing mean flow velocity and
amplitude of oscillation. If e were 0.4 or fi_=0.2,
(3) circular-annular chamber (x *=s,,) : this ratio would be halved. This example illustrates
156 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
the fact that liners are more effective for lower be noted that the longitudinal modes are not
Mach number chambers. Also, they are more affected,* and neither are the higher-order trans-
effective against spontaneous instability than verse modes that are compatible with the baffle
against triggered instability. The effectiveness of configuration. In the ease sho_T_ in Fig. 3.5.3e, the
the liner increases in direct proportion to the ratio third tangential mode (3T) is compatible with
of the lined surface area to the cross-sectional the six-blade baffle, whereas the first radial (1R)
area. In circular chambers, since ,/s_,---_l as ,---_ _, is not, because of the hub.
liners are most effective for the high transverse It has been shown that the amount of the fre-
modes. quency shift and the increase in the damping rate
both increase with increasing baffle length, as
3.5.3.3 Injector-face ba_les.*--Transverse wave illustrated in Fig. 3.5.3d. 1L_3t An approximate
motion in a combustion chamber can be d_mped acoustical analysis, presented in detail in Sect.
by baffles on the injector face. A typical baffle 8.2.1, indic.ties that the chamber length and di-
configuration is sho_11 in Fig. 3.5.3:t. The blades ameter m_d the nozzle admittance (see Sect. 3.6)
are usually planar mid the hub cylindric'd, and are also important factors in determining the
all surfaces are parallel to the chamber axis to amount of baffle damping. Since the analysis
minimize interference with the mean flow. Many assumes a large number of blades, such that only
different baffle configurations have been designed axial oscillations are possible in the baffle cavities,
and tested; several are illustrated in Fig. 3.5.3b. it cannot predict the damping of modes that are
Most large liquid rocket engines have made use nearly compatible with baffle configuration. In
of baffles to prevent the occurrence of transverse- such eases, it can usually be expected that the
mode combustion instability.", ,_6.2_5.
aa, damping in the baffled and unbaffled chambers
Bee-rose of the complex n,tture of the oscillation will be about the same. An example of this is
patterns in a baffled combuslion chamber, the shown in Fig. 3.5.3d. As illustrated in Fig. 3.5.3e,
effects of the baffles on the wave motion are not the baffle blades of the "compatible baffle" ap-
fully understood. However, two effects h:_ve been proximate the streamlines of the first tangential
identified as being important in the suppression standing mode, imposed in the acoustic tests
of combustion instability : (1) tim modification of represented in Fig. 3.5.3d.
the acoustic reson:mce prot)erlies of the con> Although it is convenient to discuss the reso-
bustion chamber, and (2) the alteralion of the nances of a baffÊed chamber in terms of the acoustic
oscillatory flow patterns in the vicinity of the modes of the chamber without baffles, it must be
injector faee. A third effect, which has not yet remembered, as Wieber 7a7 has poinled out, that
been investigated in detail, is (3) the dissipation the correspondence exists only in 'm approximate,
resulling from the forinalion -rod destruction of gross sense. ('oml)lications enter also through lhe
vortices in the cavities between bt_ffle blades. interaelion ()f lhe different reson-mce characlcr-
The acoustic resonance eh'mmteristies of a istics of lhc baffle eavities aa_d the unbaffled part
typical combustion chamber, with and without of tim chamber. For example, in an engine thal_
baffles, are shown in Fig. 3.5.3c. In these anapli- ha(1 a b:dtte eonsisting of a eentral hub wilh radial
tude-frequency plots, oblained by methods dis- blt_des exl ending outward from the hub, a eout)ling
cussed in Sect. 9.6.6, the peaks correspond to the was esl.tblished between a longitudinal mode in
•moustie modes of the chamber. In general, the the t)affle cavities and the first radial mode ill tim
higher peaks are associated with the more strongly unbaffled t):tr| of the chamber. As a result, lhe
resonant modes, which have lhe lower damping radial mode frequency was reduced to the extent
rtttes. The effect of the battle is seen to be twofold: that it malched the resonant frequency of the
(!) !he fre(tueneie_ of the mve,'-,w !or transverse e_)mbus|ion process, thus produeing instability, n
modes are reduced, and (2) the peak amplitudes Of equal imt)ortance to the problem of eom-
of the same modes are lowered, that is, lhe damp-
ing rales of those modes "u'e inere'_sed. It should * (Jal'eflll lllettsur(qllenls show lhat there is :tfrequency
shift for longitu(lin'd lllOdCS, due 1o the (lecrcast!d cross-
* F. l[. l/eardon, Author. section'd .m'a in I he baffle part of the chambm', u
DYNAMICS
OFCOMBUSTION AND FLOW PROCESSES §3.6 157
Baffle blade
chamber
Boffle hub
(a) Radial blades; (b) Radial blades; (c) Diagonal blades, (d) Irregular blade
no hub. with hub. or "eggcrate." arrangement.
(e) Rectangular blade on (f) "Parallel" blade; dished (g) "Wing" blade; dished
planar injector face. injector face. injector face.
IT
O
.A
Log frequency
( I ) No baffle
10
,_= ]L IT IT IL 2L 2T IT _LjL IR _)L 3T
E
0
O_
0
_1
Log frequency
(2) 6-Blade baffle with hub
FIGURE 3.5.3c.--Acoustic resonance characteristics of typical combustion chamber, with and without baffles. Modal
pattern identified for each resonance (L, longitudinal; T, tangential; R, radial).
bustion instability are the oscillatory flow patterns The spatial region in which the baffle effectively
that can lead to an oscillating energy release rate, inhibits transverse flow depends on the length of
and thus contribute directly to the excitation of the blades, but also on the blade spacing and the
instability. In particular, the early experiments of wave pattern of the mode induced in the un-
Levine and Bambanek 44_and Reardon 5s2 demon- baffled part of the chamber. Although the flow in
strated that transverse velocity components, as- the baffle cavities has not yet been explored in
sociated with transverse modes of oscillation, have detail, the general picture has been established
a strong effect on the combustion process. This by several independent investigations. In the de-
effect is especially great in the region near the velopment of baffles for the second stage enghm
injector face, where there are large temperature of the Gemini launch vehicle, it was found that
and concentration gradients, and for the spinning the size of the perturbation required to trigger
forms of tangential modes.* It is clear that within instability increased as the number of blades was
the baffle cavities the transverse flow patterns are increased, with the baffle length held constant. TM
quite different from those in an mlbaffled chamber. Similar results, in which the minimum baffle length
Since there is a velocity node at each baffle surface, required for stability increased as the baffle blade
the mat_mitude nf the velocity oscillations is greatly spacing was increased, were reported by Hannum
reduced, effectively eliminatblg this type of excit- and Scott. n2 These indirect observations of the
ation. baffle blocking effects have been confirmed by the
direct measurements of Crocco, et al. of the
* For further discussion of these effects, see Sections breakup of a freon jet subjected to transverse
2.3, 3.3, 3.4, and 4.2. nitrogen pulses. '9°
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.6 159
ol.O
baffle cavity, it is to be expected that such vortices
are also present, but unsteady in time, the di-
_.9 rection of rotation alternating in response to the
flow past the baffle. Such creation and destruction
_.8 o _.
of vortices may provide a source of energy dissi-
"o.7 pation that is significant in certain cases. Further
research is necessary to establish the validity of
o
E.6 this conclusion.
t,
z
I l I I I I I
.I .2 .3 .4 .5 .6 .7 .8
3.6 UNSTEADY FLOW IN EXHAUST NOZZLES"f
Baffle length/chamber radius
plus nozzle into two parts: the combustion cham- before the flow enters the nozzle so that there are
ber, extending from the injector to the nozzle no energy or mass sources in the nozzle. However,
entrance, where the combustion processes take Mlowance is made for the occurrence of entropy
place but the mean flow Mach number is rela- and vorticity waves in the nozzle due to the com-
tively low; and the nozzle, where no combustion bustion in the chamber. For an axisymmetric
occurs but the mean Mach number increases to nozzle, a convenient coordinate system is that
unity. The result of this subdivision is to move which employs the values of the velocity potentiM
the boundary of the combustion chamber from ¢ and stream function ¢ of the steady-state flow
the throat up to the nozzle entrance, where the in addition to the azimuthal angle 0 (Fig. 3.6.1).
appropriate boundary condition can be obtained Since the value of the stream function is a con-
by studying the oscillatory behavior of the nozzle stant at the nozzle walls where the boundary con-
by itself. The admittance equation is obtained ditions are applied, sep'tration of variables is al-
from the condition of non-singularity at the throa _. lowed. Culick 2°2did not use this coordinate trans-
The following nomenclature pertains to Sect. formation and was forced to a more cumbersome
3.6 (see also Sect. 4.2.2) : •uudysis. Two dimension'tl nozzles have also been
analyzed; the treatment is parallel to the axisym-
(_, (g, g, e Nozzle admittance coefficients
metric case and will not be given here.
fl, f2, fa
Under the assumption of small amt)litudes , the
_,h,j,k Auxiliary functions
perturb'ttions are governed by linear, partial
differentiM equations. These equ._tions are sel)a-
k Scale factor for nozzle shape
raled on the assumption that the nozzle is suffi-
P Axial dependence of pressure pertur-
ciently long that the cosine of the semi-angle of
balion
convergence may be approxim-ded by unity. As
R R'tdius of curvature at throat (coni-
a result, the time and azimuthal dependencies are
cal nozzle)
given by sinusoidM functions. The radial* de-
U, V, W Axial dependencies of velocity per-
t)endencies ,_re expressed in terms of Bessel func-
turb:_l ions
tions of the first kind, just as in the circular
Admittance coefficient for isen-
cylindrical chamber analysis (Sect. 3.5.1.2). The
tropic, irrotational or longitudinal
axial dct)endencies -tre related to lhe solution of
oscillations
a secon(t-order, linear, ordinary differential equa-
0 Auxiliary funelion
tion with complex coefficicnts:
O, Semi-angle of conical nozzle
Velocity gradient at throat
(5'2--fi -") d"¢_c_:/1 de,'-' . \
X
1712
E Axial dependence of entropy per- de"- k> d¢ -t-2k°)
1urbat ion
4p Function related to axial velocity fi_ dfi" 2___. ]
perturbation
¢ Velocity potential
= -5%,(¢) [C,F(')(¢) +C_FC-')(¢) 3 (3.6.1-1)
¢o Velocity potential, normalized
Slream function where • is rel._ted to the axial velocity pertur-
bation, fi and 5 are the steady-state gas and sonic
3.6.1 Linear Nozzle Admittance Equation velocities (nondimensionalized by the sonic ve-
locity at the throat. _th), ¢0is the angul._r frequency
Only a brief discussion of the analysis leading
of oscillation (nondimensionalized by ath "m(t the
to the admittance e(luation can be given here.
throat radius rth), aBd S_, is the eigenwduc for the
For de!:d!s of lhe ,n:_the,natical development, the
parlicular mode of oscillation. This equation is
reader shouht consull Ref. 196.
To siml)lify the :m'dysis, the steady-state flow
* The radial coor(lilmh, r is r(,lah,d in a silnple manner
is considered to l)e one-dinwnsional, although the
h) (he siea(ly-stah' slrc'm_ function illld(w 1|1(! "tSSUlnl)lions
perturbed flow may be lhree-dimensiomd. The of the analysis. Similarly, lhe axi:d (!oordinah_ x is related
combuslion t)rocess is assumed to be completed h) the sh,ady-sl ah' velocity l)ohudi'd.
o
DYNAMICS OF COMBUSTION AND FLoW PROCESSES §o.6 161
---. _ =constant
Flow direction
Nozzle throat
zle entrance
FIGURE 3.6.1.--Coordinate system uscd for the solution of the oscillatory nozzle flow.
X[(1--fi2)fm]
(B= i¢°°xfil/_ I _2f_ ] 2
=-- l_'(m); m=l, 2 (3.6.1-7)
(_)1,(__,) L_(_f,_ to) _ _2j (3.6.1-4)
J= (_) 4 2/('-1)
s°_"2fi(a) O/:, (_)("/-I-1)/2(')'--1)I 11 o _*A ico °l
(5,)_/(',-') a_°+_-J
modes
8R generally
transverse the modes,
nozzle where
occur in the range
wouldwc ishave
close ato destabilizing
modes
of "purely"
i2_
o
I
I
[ /
/
/
f_
1\ /\
and those mixed modes where the longitudinal
.2
I whereas entropy and vorticity waves propagate
with the subsonic gas velocity. Figs. 3.6.2c and
/% 3.6.2d show the admittance coefficients (_R and
sv. 9 = 1.0 __
.I
! (gi (which are the most pertinent
viewpoint) plotted against
from a stability
axial distance. Super-
imposed on a gradual change due to the pressure
waves there is a rapid undulation due to the
entropy and vorticity waves. At higher frequencies
-,I the oscillations become more severe since the
undulations in the admittance coefficients also
occur due to pressure waves. The undulations due
-.2
to entropy and vorticity waves become still more
rapid.
-.3 A limited number of calculations have been
performed wherein the throat wall curvature, the
cone angle, and the ratio of specific heats have
-=4 been changed. It was found that changing _ from
the standard value of 1.2 to 1.4 generally produced
a change in the admittance coefficients of only a
-.5
-5 -4 -3 -2 -I 0 few percent. The other two parameters affected
X the results more significantly.
Calculations were made with R = 3.0 (comparec
to R=2.0 in the standard cases) and 0_=30 °, ant
FIGURE 3.6.2c.--Real part of pressure admittance coeffi-
cient versus axial distance. also with R=2.0 and 0t=15 ° (0,=30 ° in th(
standard cases). When R was changed and 0
.I left constant, the results changed most signifi.
cantly in the high Mach number range near th(
throat. A slight increase in gR and gi was observec
.0
with increasing R, but only for the smaller value,
of s_ (corresponding to lower-order modes). Fur
-.I
ther upstream, in the low Mach number range
the difference between the R = 2 and R = 3 case_,
-.2 was smaller. On the basis of this small amount o:
evidence, it seems that far away from the throa_
-.3
-.4
=
sv. q =I,0
.5 / the results
particulars
do not depend
-.5
-.6
_ l produced.
increases
For combined
Decreasing the angle 0t produced
in ga and g_ for purely transverse
longitudinal-transverse
sma]
modes
modes S
-4 -3 -2 -I 0
became more negative for smaller 0_. Again, siB
nificant effects were obtained only for small s_,.
Fmu_ 3,6.2d.--Imagin_ry part of radial velocity ad- It should be noted that the results of the talon
mittance coefficient versus axial distance.
lations for the standard three-dimensional axisym
metric nozzle may be sealed for use with eertai
rapidly due to the relatively small entropy and mmular nozzles. The major restriction is that t,l_
vorticity wavelengths. It should be noted that inner wall of the annular nozzle must have tb
pressure waves propagate with the speed of sound same shape as a stream tube contour in tb
DYNAMICS OF COMBUSTION AND FLOW PROCESSES §3.6 165
instead requires a finite-size disturbance to the left the nozzle oscillation problem coupled to the
steady-state operation in order to excite an oscil- chamber oscillation problem. A preferred method
lation, the linearized analysis is not sufficient. which uncouples the numerical integration of the
Also, if the regime oscillation does not have a nozzle equations from the chamber flow has been
small amplitude (as is often the case), the linear- suggested. 'gs
ized analysis does not accurately predict all of the
characteristics of the oscillations. In these situ- 3.6.5 Other Effects
ations, a nonlinear analysis is better suited on the
basis of accuracy. The effects of condensed phases and combustion
The analysis of the axisymmetric nozzle was in the nozzle upon the oscillatory behavior of the
extended to include nonlinear effects by Zinn. TM nozzle have always been neglected under the as-
A perturbation series was employed whereby the sumption that in a well-desigimd motor essentially
perturbation parameter was a measure of the all of the combustion occurs prior to the nozzle
amplitude. Of course, the first order solution is entrance. In the absence of any theoretical pre-
identical to the linearized solution discussed in diction or experimental evidence, one can only be
previous sections. The second and third order guided by intuition. It would be expected that the
solutions, which represent nonline_r effects, were presence of a condensed phase in the nozzle flow
obtained by the technique of cigenfunction ex- would result in a stabilizing effect since droplet
pansion. The nonline_r case differs from the linear or particle drag implies a loss in momentum for
case in that the nonlinear standing and travelling the gases. ALso, the presence of energy addition
waves in the tangential mode must be treated due to combustion would have a destabilizing
separately; the standing wave cannot be con- effect if the energy were added in phase with the
sidered as the superposition of two travelling oscillations. These arc the same effects that would
waves. Calculations were made only in the irro- occur in a constant diameter motor. It is not
rational case although the analysis is more general. clear how these opposite effects will modify the
Zinn treated the problem hi such a manner that oscillatory behavior when combined.
CHAPTER 4
167
168 LIQUID PROPELLANT :ROCKET COMBUSTION INSTABILITY
The Priem approach, on the other hand, is have not been justified by any mathematical
based on the examination of actual combustion limiting processes, but by the simplifications that
mechanisms. So far, only quasi-steady analyses they produce.
have been performed; therefore, no time lag exists The response function models of the instability
and the combustion response is instantaneous. phenomenon, discussed in Sect. 4.4, differ from
Obviously, no frequency dependence occurs with the Crocco and Priem models in that certain
this type of response. Initial efforts were concerned aspects of the problem, such as the combustion
with vaporization and chemical kinetics as rate- process, are emphasized, and the coupled problem
controlling processes. 556 More recently, other ef- is not treated. Also included in Sect. 4.4 is a
fects, such as atomization and jet breakup, vortex discussion of similarity methods, which have been
flow in the chamber, and droplet motion, have employed in the attempt to circumvent the com-
been iBeluded in the theoretical model21,1a6 plexities of the comprehensive mathematical
There are other differences between the Croeeo mmlysis.
and Priem approaches than those involving the
treatment of the eonIbustion processes. In the 4.1.2 General Conservation Equations
development of the sensitive time lag theory,
The conservation equations for the two-phase
both longit_udinal lw,488,645mid transverse modes Is7,
flow in the combustion chamber will now be
5sa.6ao.m have been considered. The transverse
written, assuming th'tt most of the chamber vol-
mode analyses introduce two additional space di-
ume is occupied by gases and a smaller portion
mensions; the longiludinal mmlyses require the
is occupied by liquids, mainly in droplet form. A
study of shock-wave oscillations. Two different
control volume is chosen that contains gases and
mathematical techniques have been used: (a)
many droplets, and each liquid and gas property
small t)erturbation mpdysis, _79,'sT,Ssa,_a°in which
is represented by an average wdue taken over the
the equations are line._rized, :allowing the study
volume. As the volume shrinks to "_ point, it is
of the stability of ste-_dy-state operation, :rod
assumed that both liquids 'rod gases exist at that
(b) nonlinear analysis, a45,4ss,77_ valid for finite
point.
amt)litudes that are not too large, yielding limit-
The following nomenclature pertains to Sect.
cycle solutions. In addition, lhc lime lag theory
4.1.2:
includes a careful analysis of the effects of the
injector-face boundary conditions and the oscilla- E Energy release rate per unit volume due to
tory flow in the nozzle on the solution in the chemical reaclion and phase change
combustion chamber. F Force per unit volume exerted on gas by
Most of the analyses that folh)w the apt)roach liquid
of Pricm have considered a one-dimension'd model G Combined energy release rate defined in
of the tangential mode of oscillalion, with aml)li- Eq. (4.1.2-6)
tudes of any size. No restrictions are made on the k Momentum interchange coefficient, defined
amplitude because numerical integration is used in Eli. (4.1.2-3)
and the nonlinearity offers no st)ecial difficully pLo Mass of liquid per unit chamber volume
as it would in an analytical approach. When at-
The conserwttion of mass implies that the net
tention is confined to lhin, circular annuli, it is
mass leaving the liquid phase must equal the net
clear Ihat radial and longitudin'd wave motion
mass entering the gas phase. Using the subscript
cannot be considere(t. Also, in this approach the
L to indicate liquid quantities and the absence of
radial motion associated with langential waves
subscripts to indicate gas quantities, this state-
has been neglected. Solulions for these thin ammli
ment may be rei)resented by
have been combined into quasi-throe-dimensional
models. Wi|h the isolat.ion of each thin annulus,
OP+V.O¥=O-PL--V.pLOVL=M (4.1.2--1)
the effect of any boundary condilions at lhe 0t 0t
nozzle, injeclor face, or chanfi)er walls is not c()n-
sidcred, liather, ccrt :fin "tssuml)l ions arc cmt)h)yed The quantity M has the role of the mass source
in order to solve the equations. These assumptions in the continuity equation for the gas flow. It
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.1 169
should be noted that pLo is the mass of liquid per (including vaporization) have a negative contri-
unit chamber volume (mass concentration) rather bution. By definition,
than liquid density.
e_=e+½V.V
For most applications, the gases may be taken
to be inviseid, except as they exchange momentum Combination of Eqs. (4.1.2-1) and (-5), together
with the liquid phase. Therefore, the conservation with the definition of the stagnation enthalpy,
of momentum for the two-phase flow implies that
h_=e_+ -p
P
°(PV)-+v.oW+Vp- 0pL°VL V'pdVLVL
0t 0t
yields another form of the energy equation
which may be combined with Eq. (4.1.2-1) to
yield Ohs _ . Op 0eLs oV
PO( +pV'Vhs--=E-pL°Ot _--- PL L" VeLs
0V
o _-+pv.vV+vp +M(eL_--h_) ------G (4.1.2-6)
where the vorticity _ is defined as curl Y. Since E_ Level of intermediate process accumulation
there is no basis for assuming that F/p is the in definition of time lag
gradient of some scalar function, a nonzero F leads ] Rate of intermediate processes
to the generation of vorticity since L Chamber length
m Displacement sensitivity index
n Interaction index
t+V.V_:_0
Gas displacement
o Injection density
even if the initial vorticity were zero and the
r Variable part of total time lag, "sensitive
density were represented as a function of pressure
time lag"
only. The laws of thermodynamics together with
rT Total combustion time lag
Eqs. (4.1.2-1), (-2) and (-6) result in
Subscripts :
r Radial direction
pT (_+V.V_)= G-V-F (4.1.2-9)
0 Tangential direction
from which it is seen that the entropy change in 4.2.1.1 The sensitive time lag.--Suppose that it
the gas is caused by energy release in the com- is possible to follow a small parcel of propellant
bustion process and by energy exchange with the as it undergoes the series of transformations neces-
liquid phase, including work done in momentum sary to take it from its initial liquid conditions to
exchange. Normally, the energy release in the its final merging into the gases of complete com-
combustion process is the most important phe- bustion. In the course of these transformations its
nomenon which generates vorticity and entropy. presence in the chamber is felt through the mo-
mentum and energy exchanges with the rest of
the material filling the chamber. With respect to
4.2 THE SENSITIVE TIME LAG THEORY*
combustion instability, the most important are
4.2.1 Basic Concepts the energy exchanges, particularly in the form of
work (originating in the chemical energy of the
The Sensitive Time Lag Theory was originally
propellants) developed against, or absorbed from,
formulated with the sole intent of gaining an
the surrounding gases. Since the work exchanges
insight into the essential features of the phe- increase with the volume of the propellant parcel,
nomenon of high frequency combustion insta-
its contribution to the general picture will become
bility. However, it was found that analyses based
especially important toward the end of the trans-
oil the theory were able to predict accurately the
formation into combustion gases.
quantitative behavior of combustion systems in
At this point, the simplifying assumption can
quite a few cases. As a result, the mathematical be made that this transformation is discontinuous.
developments and engineering applications have
That is, it can be assumed that the whole gasifi-
been extended far beyond those that were expected
cation process, from the liquid propellant to the
from this simple, heuristic approach. In this sec-
final combustion products, is collapsed into a single
tion, the main features of the time lag concept
instant. Then the only information needed to
and theoretical approach are summarized. The
describe the process is the time and location corre-
linearized analysis is presented in Sect. 4.2.2;
sponding to the gasification of each parcel. The
methods of solving the nonlinear problem are
fact that the gas generation is assumed to be a
discussed in Sect. 4.2.3.
discontinuous process does not imply that the
The following nomenclature pertains to Sect.
combustion is not distributed throughout the
4.2.1 (see also Sect. 4.1.2) :
chamber volume, since the time and location of
Ai Injection port area (per unit injector sur- the gasification of various propellant parcels will,
face area) in general, be significantly diversified. A useful
D Droplet drag term, kpL(V--VL) consequence of this assumption is that the ma-
terial filling the chamber consists only of gases of
* L. Crocco, Author. complete combustion and of ungasified liquid
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.2 171
,',
/ /
extended to cover displacement sensitivity by
I "
adding a linear sensitivity to the radi,tl displace-
merit & and one to the circumferential displace-
merit (_0in the form c:
o
(:g //
]==l+n ---(P--P) t-mr(_r+m0(_0 (4.2.1-2a)
f is
:3
with constant mr and m0, and assuming a common
sensitive time lag. However, one eouhl also make
the simpler -_ssuml)tion that, the variation of the "5 "%.
""z0 %.
mixture ratio resulting from the displacement pro-
duees an immediale variation in the burning rale,
without lhe time l'_g behavior, ssa In any ease, the Sophisticated
lineariz-ttion of the displaeement sensilivily is formulation
this reason, the more convenient formulation of are sufficiently close to being uniform and, on
Eq. (4.2.1-8) is chosen, with the assumption that the other hand, the convergence of the nozzle is
the coefficient k is substantially smaller than not too strong. Assuming, then, that the steady-
lmity.l_S,,79 state flow is one-dimensional, V and VVLare reduced
To complete the mathematical model, appropri- to their axial components fi and fiL and one
ate boundary conditions must be stated for both obtains
the liquid and gaseous phases. For the liquid
phase, assuming that the injection process is un- _fi _pLi ....ULi--PL UL _ IVl dx' (4.2.1-11)
fo x
WauglV 2° indicaWs how injection effects can bc included. to UL_, which is generally a small quantity.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.2 175
To study damped or amplified oscillations, the It is convenient at this pohlt to introduce the
time dependence of the perturbations must be normalized entropy a, defined as the entropy
exponentiM, rather than harmonic, as in Fourier variation from the reference state divided by %.
analysis, that is, each perturbation amplitude is The relation between pressure, entropy, and den-
multiplied by exp (st), where sity is
o = P '/_e-_ (4.2.2-7)
s=X+i0_
Eq. (4.2.1-5) mid (4.2.2.-7) yield the pertur-
_0 being the m_gul,_r frequency and X the amplifi-
bation equations
cation coefficient, both of which are nondimen-
sional (the normaliz'_tion f:mtor is 1he reciprocal _T'-- _'-1 p'=D_'=P'--2"p ' (4.2.2-8)
of the norm:fliz:ttion factor of the time). ,y 3,
Accordingly, the pressure perturbation is de-
which can be introduced into Eq. (4.2.2-6) to
fined by
give the followh_g form of the energy equation:
p = _ + 61e (t/e _t) (4.2.2-1)
s[-_cd-t- (3,-- 1) _V .V'-]
in which p' is the complex amplitude of the
perturbation, that is, a quantity such that the +v. {VEO¢+ _,--1)p_.¥'-]}
real part of t/exp(st) represents the actual in-
stantaneous perturbation. Similar equations define - "r-- 1 V. (Vp') (4.2.2-9)
the perturbations of all other quantities, scalar or
vectori'fi. The complex :m_plitudes thus defined
The set of perturbation equations is completed
are functions of the location alone.
by rewriting Eq. (4.2.1-4) in the form
4.2.2.1 Governing equations.--Substitution of
the expressions like Eq. (4.2.2-1) into 1,]% M' =n[1--exp (--s_)-]_I p' = (P_I P'-
:_ (4.2.2-10)
P P
(4.2.1-6) produces, after subtraction of the corre-
sponding ste'tdy equations, the folh)wing equations which is ._pplicable when only pressure sensitivity
of continuity: needs to be considered. For the more general case
in which displacement effects must also be in-
sp'+_V.V'+V'.V_ = M'-- V. (p'V) (4.2.2-2)
eluded, Eq. (4.2.2-10) is repl:med by
SpI/'_-V "(VLpL
-- o¢ )=--M'--V'(_L°YL ') (4.2.2 3)
M' = _I ((Pp'/_+5_8/+5060') (4.2.2-106)
Similarly, the momentum equations are obt:dned where
from Eq. (4.2.1-7) mid Eq. (4.2.1-8) "_s 5:r = mr[l--exp (--s_) ];
(4.2.2-11)
vu'
S(pVt-_-gp') -_-_ = --S(pI,
-- o
VL
f
-t-VLPL
" of
)
5:0= m0[-1 -- exp ( -- s_) -I
-y
4.2.2.2 Method of solution.--The system of
---- t - o-- / ---- t -- -- ot
--V. (2pVV +2pL VLVL +VVp +YLVLPL ) perturbation equations governing the oscillatory
flow in the combustion chamber consists of Eqs.
(4.2.2-4)
sVL'+ (VL. V)VL'+ (Vg. V)VL (4.2.2-2), (-3), (-4), (-5), (-8), (-9), and (-10).
This complicated system can be solved using the
= k(V'-VL') (4.2.2-5) folh)wing technique. First, use Eq. (4.2.2-8) to
eliminate the entropy perturbation a' from the
Finally, rnulti_l,_lvin_
.__, Eq. (4.2.1-6_, , by T_ (which
equ'fls 1, as Eq. (4.2.1-13) shows) and subtracting energy e(tuation, Eq. (4.2.2-9), writing the latter
in the fl)rm
it from l_(1. (4.2.1-10) gives
s(yl'_ ' y-I p' ) +V. (_VT_') =0 (4.2.2-6) s p'-- --s[(1-T)p'+ (y- 1)DV.V']
.y
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.2 177
+V. {V[-p'--Tp'+ (2/-- 1)_V.V']} (4.2.2-13), it is found that the first two terms
are given by
(4.2.2-12)
Ap' spl
sV'+ - --sZ--V.W (4.2.2-13) --+V .V_ = --sX_+V • Y_+M1
3/ 2/
where
Vpl
sVlq - --sZl--V'W1 (4.2.2-16)
X= (2/-- 1) _Vd.V'+ (l--T) p' 2/
Y = --Vp'+ (1 -- _)V'-- (2/-- 1) _V (V'-V) where the subscript 1 applied to the quantities on
the R.H.S. means that all terms of order higher
- (1- T)Vp'
than 0(f_) have been suppressed from these ex-
-- ! o t -- ot
Z =Vp +_L VL +VLPL -- (1--_)V' pressions. The relewmt forms of these quantities
are,n.179._s2
W_ 2pVV
--- t +2pL - o--VLVL t -_-VVp
---- t
XI= (2/- 1)fiUo
+VLVLPL' (4.2.2--14)
Y1 = --Vp0
In Eq. (4.2.2-14) W is a dyadic, _°4 but V.W is a
vector, and can be calculated by applying the rule Z_=VP°+_V_
2/
V. (AB)= (A.V)B+B(V.A) W_ = 2VV0 (4.2.2-17)
where A and B are two vectors into which W can
The following items should be observed with
be split.
regard to Eq. (4.2.2-17) : The only component of
The form of the system of Eq. (4.2.2-13) allows
_¢ is the axial component ft. The perturbation PL'
an easy series solution when the gas and droplet
only enters in higher order terms and so does not
velocities are substantially smaller than the sonic
need to be computed. However, VL' is needed;
velocity, that is, when fi and fL (and, of course, its lowest order term Vm can be obtained from
the nozzle entrance velocity fie) are small com-
Eq. (4.2.2-5). In the expression for Z_, p0 has
pared to unity. In this case, it can be seen from
been replaced by p0/% Now from Eq. (4.2.2-8),
Eq. (4.2.1-12) and (-13) that _-1, l--T, and
p' and p' _re related to a', which can be obtained,
1--_ are small quantities of 0(fi,2), and M is of
independently of the series expansion, from Eq.
0(%), provided that df/dx is of (9(ft.), that is, if
(4.2.2-9), with the result
the combustion is well spread out axially. In this
case inspection of Eq. (4.2.2-14) shows that all
,- (2/--1)_fiu' (2/--1) fox( p, d_x
dO'+f Op"_
terms on the R.H.S. of Eq. (4.2.2-13) are of 0 voO 0x'/
0(O_) or higher when compared to the pertur-
bations. As a result, one can solve the equations
by expanding the quantities in series, e.g., exp [--s fx, f(x"_J 1dx' (4.2.2-18)
if the combustion is rather concentrated, so that where the quantities on the R.H.S. are still defined
dfi/dx is of V(1) or larger. In that case, the by Eq. (4.2.2-17). Since the solutions are some-
integral term of Eq. (4.2.2-18) isof 0(1), and the what different for longitudinal and transverse
_o term is not zero. However, because of its modes, these are taken up separately in the next
oscillatory character, the contribution of the _o two sections.
term that would appear in Zl is only of (9(fie 2) in
4.2.2.3 Longitudinal mode solution.--For purely
the final solution of Eq. (4.2.2-16) and hence
longitudinal oscillations the zeroth-order equations
can be neglected. This result applies also to the
are
other terms that have been disregarded in Eq.
(4.2.2-17), which thus remain valid even if the sopo. duo ^
combustion is concentrated. "y _=o
The zeroth-order equations, Eq. (4.2.2-15), are
the equations of acoustics. Upon elimination
Vo they result in the wave equation
of
s0 0+ x
V_p0-4- s2p0 = 0 (4.2.2-19)
Their solution is a neutral oscillation with
written in terms of the complex frequency s.
P0 = Poo cos _oX
Particular solutions of this equation are known;
once expressions for po and Vo are obtained, they . Boo .
U0 = -- 1 -- Snl O)oX
can be inserted into Eq. (4.2.2-17) and then Eq. .y
(4.2.2-16) cml be solved. One can require that
So= ion0= ij (Tr/L) (4.2.2-20)
the zeroth-order solutions po and V0 satisfy the
boundary conditions, in which case they are eigen- The eigenvalue So is always imaginary. Its value
functions and exist only for well defined values is determined from the requirement that u0 vanish
So of s, called eigenvalues. Alternatively, one can not only at the injector face, x=0, but also at the
apply to the zeroth-order solulion all the boundary nozzle entrance, x = L. The integer j characterizes
conditions except the nozzle admittance con- the mode of oscillation and represents the number
ditions, in which case s remains undefined. In of pressure nodal sections. P0o is the maximum
this t)rocedure, the complete boundary conditions amplitude of the pressure perturbation.
are apl)lied only to the combinations p0+pl, The first-order correction u_ is found from Eq.
Y0+Vl, after which s will be determined. This (4.2.2-16a)
second procedure is t)rcferable for the actual
,u,(x)
ewfiuation of the stability conditions. However, -7(6)--1) cos woX
the first procedure allows a siml)ler discussion/TM Poo
and so will be followed here.
Since the boundary conditions are to be apt)lied -6)V_0 fi(x') sin w0(x--2x') dx'
j_o x
seI)arately to the zeroth-order solution, it is neces-
sary to expand s in a series,
s =s0+s_+'" +zo _ (x') [-sin _oX
fo x
GR = (4.2.2-23a)
Fig. 4.2.2.a illustrates the consequences of Eq. which can be seen in Fig. 4.2.2e, provides also the
(4.2.2-23) and the regions in which X_0. The basis for the experimental determination of the
abscissa is the ratio of the sensitive time lag to empirical coefficients n and _. The method, which
the oscillation period tw=27r/_o0. The maximum is described in detail in Ref. 180, involves the
tendency to instability takes place when _ contains measurement of stability limits* in terms of the
an integral number of periods plus a half-period, chamber length and operating parameters. By
according to the simple formulation of the n, r measuring also the oscillation frequency near the
model under discussion here. If the more sophisti- lower stability limit (smaller L), it, was possible
cated treatment _76mentioned in Sect. 4.2.1.1 were to obtain a direct experimental verification of the
used, only the stability boundary curve with the theory? s° That is, inserting the measured fre-
minimum at _/tw=0.5 would be obtained from quency and length of the lower stability limit into
Eq. (4.2.2-23). Concentrating on this lowest- Eq. (4.2.2-23), the values of n and _ were cal-
frequency loop, it can be seen first of all that culated as functions of mixture ratio and chamber
n/GR must be greater than 0.5 for instability to pressure. Then these n, _ wfiues were used in
be possible, and the larger GR is, the larger n Eq. (4.2.2-23) to predict the frequency and length
must be. Hence, terms producing an increase of at the upper limit. The good agreement obtained
is shown in Fig. 4.2.2d.
* For consistency with Um assumption u0(L)=0, the It is clear from Eq. (4.2.2-23) that nm the
admittance coefficient (_ should bc of 0(fiE). Actually it is minimum value of the interaction index for which
found that, although in some cases (i is quitc small, in
ninny cases it is of 0(1). This is the reason that for accurate
calculations it is betler to apply the nozzle condition in * When instability regimes overlap a frequency problem
the form u0(L)+u,(L)=_(_o)p0(L), as mentioned in Sect. in interpretation is prescnt; the wave characteristics and a
4.2.2.2, reserving the present procedure only for the pur- knowledge of boundary shape (based on nonoverlapping
pose of qualitative discussion. regimes) are helpful in this interpretation.
]80 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Unstable /
0.5
M Stable
(k<0)
I I I
0 0.5 I 1.5 2
T
tw
1.6
\
\
St0ble
\
J°4'
! \
0°4' A L St0ble I I
4 8 12 16 20 24 28 32 36 40
Cylindrical length, L, inches
FIGUI¢E 4.2.2b.--Experimcntal stability limits obtained with the Princeton University variable-length combustor. Pro-
pcUants, LOX/ethanol; ch:mlber prcssurc, 300 psia; S: =0.05.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.2 181
/I /;I
.....
;,,
0 1
0 2 4 6 8 I0 12 14
TmC_)
FIGURE 4.2.2e.--Effect of chamber length on stability limits for first longitudinal mode.
2.8
Stable /
1.2 Fundamental mode
2.4
moo -
0 heory
_o.8-
'-
llJ '-1.6
o
.- .¢_
"'0.6 - _
1.2
0.4 - 0.8 I I I I I
4 8 12 16 20 24 28
Cylindrical chamber length L (inches)
FIGURE 4.2.2d.--Comparison of experimental and theoretical stability limits. Experimental conditions same as Fig.
4.2.2b; theoretical upper limit determined from experimental measurements at lower limit.
182 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
instability is possible (n_ = ½GR), is dependent on must be replaced with a more sophisticated oneY 9
the axial distribution of combustion, represented An extensive discussion of the low-Much-number
by fi(x). Increasing the axial spreading of the theory, including the effects of a _ variation from
combustion increases nM (Fig. 4.2.2e) and so is one propellant element to another, is given in
stabilizing. Since the frequency also enters the Ref. 179.
combustion distribution terms of Eq. (4.2.2-23a) Recent attention has been given to the effects of
the effect of the shape of fi(x) changes from mode large chamber Much numbers on the stability of
to mode. As shown in Fig. 4.2.2e, the maximum the longitudinal modes. '9° Typical results are
stability of the first longitudinal mode is obtained sho_li in Fig. 4.2.2f, in which stability limits for
(for linear u(x)) when the combustion is spread the first arid second modes are given for two
over about 80% of the chamber length, whereas values of the Much number and for short and
the greatest stability of the second mode occurs long exhaust nozzles. Earlier, low-Much-number
when the combustion is spread over about 40% analyses '79 showed that increasing the length of
of the chamber length. Another source of the the subsonic t)ortion of the exhaust nozzle is
different stability behavior of the two modes is the stabilizing, increasing the value of n M and reducing
nozzle admittance coefficient (_R. In addition, for the frequency, in addition. As sho_li by curves
j > 1, the value of _00L becomes large compared to (a) and (b) of Fig. 4.2.2f, the effect of increasing
unity, and the treatment developed in this section the nozzle length is to shift the stability limit
curve on the n, r diagram up arid to the right,
although the shift in the r-direction is much
smaller than the shift in the n-direction. For
high chamber Much numbers, curves (c) and (d),
the stabilizing effect of lengthening the nozzle is
2.8
much smaller than for low Much numbers, and
the r-shift is comparable to the n-shift. For a
given nozzle length, increasing the chamber Much
2.4
number is destabilizing, .although the effect is not
very large for a short nozzle (Fig. 4.2.2f). In
addition to the decrease in riM, there is a large
nM 2.0
shift of the instability region to larger values of r,
with a correspondingly large decrease in the
oscillation frequency. The latter effect results, of
1.6 2L
course, from the fact that the small perturbations
considered in the linear theory travel at sonic
velocity with respect to the mean gas flow in the
1.2
chamber, so that the frequency of the first
longitudinal mode is given approximately by
(am/2Laf)(1--u,,_), where Loff is the effective
0.8
length of the chamber (including _ part of the
:t I
subsonic portion of the nozzle), am is the mean
.215 sonic velocity, mid Um is the metal Much number.
It is interesting to note that even for nonlinear
waves, experimental frequencies are in good
agreement with the theoretical predictions. 55
I I I I
0 0.2 0.4 0.5 0.8 1.0
4.2.2.4 Transverse mode solution.--In the case
Xc/L
of transverse mode oscillations in a cylindrical
chamber, the reference length is taken as the
FIGURE 4.2.2e.--Effect of axial combustion distribution on
minimum point of stability limit curve; first (1L) and chamber radius, and the transverse coordinates
second (2L) longitudinM modes. are the azimuthal augle 8 and the normalized
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.2 183
(d) Long J // /
nl
_-- ZL '_IL
0 I I
0 I 2 5
l"
FIGURE 4.2.2f._Stability limits for first (1L) and second (2L) longitudinal modes. Combustion concentrated at injector
end of chamber.
radius r. The velocity components in the x, r, two, such as sin _0 or cos _,0, corresponding to
and 0 directions are u, v, and w, respectively. standing modes, with the integer v representing
The zeroth-order equations for this case are the number of nodal diameters of the particular
mode. The radial dependence is given by the
OUo 1 0 (rvo) 10Wo
Sopo + --- Bessel function 'I,_= J,(s_r) where s_ is any root
_, + _-x +---r Or r O0 =0 of the equation*
Poo d_
(4.2.2-25) * For an annular chamber, the radial dependence must
Vo= ")'So dr O,
include both Bessel functions, viz, ,I%=J, (s,,r)+
BY, (s,,r) where s_, is a root of the equation
Poo _I'n dO,
Wo _--- dY, d J, dY,
_s0 r dO dzdJ_
(Z) _ (_Z)-_-_ (_Z) _ (Z) =0
where O, is either of the expressions in which _ =ri/r0 is the ratio of the inner radius to the
outer radius of the chamber. The constant B is determined
exp (±i_O) from the condition
Eq. (4.2.2-1@). When the combustion response is accurate calculations it is preferable to follow the
given by Eq. (4.2.2-10) that is, when only alternate procedure discussed in Sect. 4.2.2.3.
pressure-sensitivity is considered, the variables Setting the amplification coefficient XI=0 to
are immediately separated by taking obtain the equation for the stability boundary
yields Eq. (4.2.2-23) again, except that GR is
pl = Pl (x) _,. (r) O_(0)
now defined by
ul= gl (x) _I'_,(r) O, (0) (4.2.2-26)
GR=I+ 1
----- ga +-- k fL_ PLod x (4.2.2-29)
vl = Vl(x) (d%,/dr) 0,(0) J0
w_= IVy(x) (,I%/r) (dO,/d0)
when only pressure sensitivity is considered. For
thus converting Ell. (4.2.2-16a) into a set of any given mode, the general picture of the
ordinary differential e(lut_tions for P_, U_, lq, stability boundary, and the stable and unstable
•m(t W1. However, when Eli. (4.2.2-10a) is used regions of operalion given ill Fig. 4.2.2a still
for the combustion response, to take into account holds. More accurate calculations for the first
lhe effects of displacement sensitivity, the three transverse modes are sh(mll in Fig. 4.2.2g,
w_riables are not immediately separable, and only in which the strong overlapping of the instability
become so by expanding both the perturb'tit(ms regions can be seen.
•rod the combustion rest)onse terms in doubly Examination of Eq. (4.2.2 29) reveals thai file
infinite series of the eigenfunetions q_,q(r) and droplet drag effect is stabilizing, as it was for the
O,,(0). For stability, it has been shox_al that only longitudinal modes (see discussion following Eq.
the term corresponding to p=v, q=_ is impor- (4.2.2-23)). Nozzle admittance calculations _s'.'96
tantY-' Actually, only the following expression for have sh(mll that _r is gener'flly small and positive
U,, obtained by inlegrating the appropriate (Sect. 3.6). Therefore, the nozzle is slightly
differential equation, is needed for the st._bilily deslabilizing. Allhough in the longitudinal ease
analysis : the nozzle can SUl)l)ly an appreci,_ble amount of
damping, no daml)ing can be expected from it in
U,(x) = fox M_dx
' I
P°° [ @+ l )fl(x) +k LX pL°dX' +2s'xl_,
(4.2.2-27)
the purely transverse case. Fortunately, the first length is dependent on both the chamber Mach
two terms of G_ contribute strong damping number and the axial distribution of combustion.
effects. These terms can be traced back to the As showil in Fig. 4.2.2h(b), increasing the length
original equations to determine the physical is stabilizing for low Maeh number but is de-
nature of these effects. The first term comes from stabilizing for high Maeh number, when the
the necessity of supplying extra "pumping work" combustion is spread axially. Zinn 769has obtained
when the gases are produced at a pressure different the same results for combustion concentrated at
from the steady pressure. The second term is due the injector except that the magnitude of the
to the necessity of supplying, to the gas produced length effect is much reduced for the ease of
the proper transverse momentum. These two concentrated combustion. In Ref. 7 it is shown
effects, in the absence of artificial means of that either spreading the combustion or moving a
damping, are the major sources of damping in concentrated front away from the injector is
transverse modes. stabilizing, with the et'feet being larger for shorter
The effects of several design parameters are chambers.
shown by the stability limit curves of Fig. Up to this point, the propellant injection dis-
4.2.2h. 19° It can be seen th'_t increasing the tribution has been :_ssumed to be practically
chamber Mach number and concentrating the uniform. However, sometimes it is not feasible or,
combustion near the injector face are both possibly, not desirable to design for uniform
destabilizing. However, whereas increasing the injection. In such eases, the injection density
Mach number shifts the instability zone to larger /£o = PLiOULi is an assigned function of r and 0.t The
r, concentrating the combustion has a small effect mem_ injection density _°m can be obtained from
in the opposite direction. The effect of chamber
_°m = _° (r, 0) rdrd0
l, _t -- Ue :0.I I Combustion n rr
-o, //
GR= _ 1+ -- "gl.le
- +-- _l.le pL°dX ]
where
_') L:2.5.[ •- • iI
'\\\ ,,o //
\-_ .... L:2"5}Se:0"3 /7 ,'
f01 f0 2_ tt°l)0p0*rdrd0
Jj: A,, = (4.2.2-30)
I 2w
#Ore f f p0p0*rdrd0
I I "0 "0
I 2 5
T
with the asterisk denoting the complex conjugate.
(a) Effects of chamber Mach number and axial combttstion
distribution. L = 1. t This is, of course, inconsistent with the assumption of
(b) Effects of chamber length. Combustion spread axially. onc-dimcnsional steady flow, but an inconsistency that
FIGURE 4.2.2h.--Parametric studies of first tangential nmst be accepted in view of the difficulties involved in a
mode stability limits. three-dimensional steady-state analysis.
186 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
2.0
Fig. 4.2.2i shows the values of A_ for the first I I
three transverse modes, calculated for the extreme Firs1 longenfiol mode
/
|
Ay.q
_* _02_°mrSropo*rdrd0 |
I
/
0.5
fo* fo2_° mo_oopo*rdrd0
I
1 2r /
1111\
#°mr *0 J_O p0po*rdrdO
\ /
I
f Sj .J
where the zeroth order displacement components °o .2 .6 .8 1.0
are given by
6te[A_,6'Tlh_Wff_o]=GR (4.2.2-33a)
Thus, if both radial and tangential modes are values obtained from longitudinal mode testing) s_
likely, the stability of an engine will be enhanced Transverse testing in the same program also
by varying the injection density across the indicated the strong spin direction preference of
injector face such that the largest value occurs certain injector patterns. This is illustrated in Fig.
at a radius about half that of the chamber. The 4.2.2k, where a pulse gun directed opposite to the
practical application of this principle was success- preferred spin direction causes only a momentary
fully demonstrated on the GEMSIP program n spinning wave before the wave reverses to the
and is the design basis for the injector of the LM preferred direction. The mechanism for such
descent engine (see Sect. 7.4.5). preferences is the velocity/displacement effect and
The linear transverse-mode theory has been is described in Sect. 3.3.2.2.
verified by several experiments. At Princeton An experimental program conducted at Acrojet-
University, a variable-angle sector chamber was General encountered combined longitudinal-
used to measure stability limits of tangential transverse modes. 7 The extension of the transverse-
modes.5S__.187The test results showed the expected mode theory to cover the combined longitudinal-
close similarity to the longitudinal mode (variable transverse modes is straightforward, although
length, Fig. 4.2.2b) results. A typical example of care must be taken in the order-of-magnitude
the transverse stability limits is given in Fig. analysis required by the series solution method
4.2.2j, for injection concentrated near the outer (Sect. 4.2.2.2). The excellent agreement between
periphery of the chamber. Testing with the same theory and experiment obtained on this program
injector pattern, but with the injection near the is illustrated in Fig. 4.2.21.* The theoretical
half-radius, resulted in complete stability over the s_u,bility limit curves for modes which were
entire range of mixture ratio and sector angle. 5s2 unstable, either spontaneously or as a result of a
In addition, values of n and r obtained from the tangential pulse (Sect. 10.3) are shown by a solid
experimental results of Fig. 4.2.2j were found to line, whereas a dashed line is used to show the
be in excellent agreement with corresponding theoretical stability limits for modes that were not
found to be unstable. Velocity or displacement
effects were not considered in the calculation of
these limit curves. In agreement with the results
9u for purely trmlsversc modes (Fig. 4.2.2h), in-
i creasing the chamber Maeh number was de-
stabilizing, especially for the higher-order modes.
I
t The incidence of higher-order modes at the larger
Maeh number indicates an interaction between
the combustion dynamic response and the mean
flow in the chamber. It should be noted that the
linear theory is quite useful in guiding and
interpreting the results of pulse tests as well as
240*: linear stability limits tests.
pressure, and LOX/ethanol propellants. these data and hence r varied ovcr a range of values.
188 LIQUID
PROPELLANT
ROCKET
COMBUSTION
INSTABILITY
I
50
P,
PI
)ion 4
9_ __375p,i(typ)
ii111 lllll
P, l/&ll
i/IAI I/Illll
Regionl-Pulse disturbance f'Spinnin_wave
ttHtt , Ittt
P, II/1//l/ltt/ll//l
-'_ Imsec It-- I T1241_sj
is fictitious, since it violates the initial assumption with finite amplitude, the m_gnitude of which is
that Ires allowed the equations to be line'_rized. related to the nonlinear effects. Or, for linearly
In re:dity, as soon as the :maplitude grows beyond stable operation, there m-ty be ;m inversion of the
cerl:dn level nonline:_r effects become important. balance between energy feedback _nd damping
Eventu:dly they dominate the whole process. when a cert'dn :m_plitu(le level is reached, again
FGr ex:unple, for line'tr instability, tlmt is, -_s u result of nonlinearities. Perturbations below
oscilh_tions growing fronl infinitesim:d t)crlurb:t- that level are damped, in "_greement with the
tions, nonlim_.tr effecls prevent tim imhffi.ite linear behavior, whercas I)erturl):_tions "_bove that
growth trod determine some kind of limit ing cycle level :_re _tmplified, eventually rettching a limiting
ANALYTICAL MODELS OF HIGII FREQUENCY COMBUSTION INSTABILITY §4.2 189
• J Incidence, % of tests
0.8 "" ITIL Mode Spont.+
Spontaneous pulsed
0.6 , IT 20 40
• r2Tl ] ITIL 0 0
20 60
n0.4
IT IT2L
2T 0 0
20 60
"2T3L 2T2L
2T3L 20 20
o20 O.05
I
0.10
I
O.2O
I
T, millisec
Incidence,% of tests
2T3L 0 0
I
0.20 I
O.O5 ,
0.10 0.20
T, millisec
FIGURE 4.2.21.--Experimental and theoretical results for tangential and tangential-longitudinal modes. Propellants,
O2/H_; coaxial-element injection; chamber pressure, 1000 to 2500 psia; chamber diamcter, 14 in. ; chamber length, 24 in.
cycle of larger amplitude. The latter example is Fp, F,,Fo Nonlinear combustion response
characteristic of nonlinear instability, also called functions
triggered or pulsed instability. f,, fr, fo Describing functions used to
Nonlinearities in the oscillatory operation of linearize nonlinear combustion
liquid propellant rockets derive from two sources. response functions
First, the combustion processes themselves may
First order perturbation shape
present important nonlinear effects. This is gr, gs
functions
especially true of the displacement-sensitive
processes, as mentioned in Sect. 4.2.1.1. Second, 0 Wave amplitude
independently of the behavior of the combustion Ag Shock amplitude
processes, the wave motion is characterized by the K, K0, K1 Constants in periodic wave condi-
well known nonlinear effects of steepening and tion
dispersion, culminating in the appearance of
Peripheral distance
shock waves. These two sources of nonlinearity Y
are discussed separately in the following sections, a = t-y Independent variable in annular
The following nomenclature pertains to Sect. chamber analysis
4.2.3 (see also Sects. 4.1.2, 4.2.1, and 4.2.2) : a Displacement of nonlinear stability
190 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
limit from linear stability limit to unity when F,, Fr, and F0 coincide with their
on n, r plane arguments. The stability boundary is given by
Dimensionless amplitude parameter Eq. (4.2.2-33) or (-33a), as before, but with the
describing functions introduced into the integrands
4.2.3.1 Nonlinear combustion response.--For this of the numerators of Eq. (4.2.2-30) mid (-31),
discussion, it will be supposed that the only e.g., for the nonlinear case, A_, is given by
nonlinearity is that associated with the combustion
response. Aside from the obvious analytical
simplification, this case has some practical fo 1 jo2"#°fppopo*rdrdO
siguific.mce, as sho_ by numerical calculations A_, = (4,2.2-30a)
1 2_r
of combustion instability (see Sects. 4.3 and 6.4).
To insert a nonlinear combustion response into _°m /0 fO popo*rdrd0
V' = _°V_+_°W2+...
3'--1 .L
0t +V.Yl = 0 (4.2.3-5)
=(_/+l+_)g--j0 M2dx (4.2.3-7,
Ul=VI=0
The c()nstant K is rel'tted to the first-order
perturbation of the frequency (the zeroth-order
w_=g_(t--y) --g_(t+y) wfiue is unity). In the case that a shock exists,
K must coincide with the mean wdue of g at the
Pl
-g_(t-y) Tg_(t+y) shock, that is, taking the shock location as
-y
a=O, 1, 2, . . . ,
where y is the l)eril)heral variable. In this case it is K=gm= ½[g(O) +g(1) J
clear that g, and g_ must be periodic, of period
unity if the reference length is chosen to be the Hence, the balance condition, Eq. (4.2.3-8),
wave length. In the fun(iaInent:d mode, this eont.dns only g as -_ del)endent w_riable. Any
length would be the periphery of the ammlus. In solution of this equation represents the wave
the longitudinal e'tse the. funclions g_ and g_
* The deLails of Lhe (h!riwtt ion are given ill Ref. 177 and
must t)e l)erio(tic also if it is re(luired that the
App(mdix 1 of lief. 650. The an'dysis makes use of the
oseill._t ion be peri()dic. ('onsi(lering separal ely the method of coordinate strelehing, which is quite hcll)ful in
two transverse waves spimfing in ot)posite direc- the solution of n(mlincar partial (liffcrcnLial c(tuat.i(ms TM ,7o6.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4 2 193
shape of a possible periodic oscillation. Any other tions, it is found that solutions with finite e exist
wave shape is subject to distortions. In the first- only for n >no if _ <r <-_ and for n <no outside of
order solution, Eq. (4.2.3-6), the shock position that r-range. This e-expansion method is used in
is independent of x and so the shock is planar. References 645 and 143 to determine solutions of
However, to second order the shock is curved; its the longitudinal-wave problem, but without the
shape can also be obtained from the second-order assumption of small fi_ and uL_. The results are
solution. 177 more complicated, but are in substantial ._gree-
The physical interpretation of the various ment with the results obtained for transverse
terms of Eq. (4.2.3-8) is instructive. Oil the modes by the combined _°-and _-expansion
L.H.S., the first term represents the effect of the t_pproach.4SS. 489,194
nonlinear wave shape and the second term the If there is a shock, Eq. (4.2.3-8) must, in
effect of the frequency shift. Oil the R.H.S., the general, be solved numerically. 4ss Typical results
first term, _,g, corresponds to the perturbation of are sho_ii in Fig. 4.2.3b and the shock amplitude
the pumping work that the gases have to do Ag and wave amplitude 0 are illustrated in Sketch
against the prevailing pressure at the act of (c) of Fig. 4.2.3b. The solid line representing
generation. The second term, g, represents the n0(_) is symmetric with respect to _=0.5, where
work required to produce the transverse momen- no is minimum. At this value of _ any n>n0
tum of the generated gases. The third term, provides a shock-type solution. The behavior of
½(_,-1)g, corresponds to the perturbation" of the the shock amplitude Ag and the wave amplitude 0
work spent in pushing the gases through the with respect to the distance _=n-n0 from the
nozzle. These three terms are of the same sign; n0(i) curve is qualitatively sho_al in an expanded
they are damping terms and cannot sustain scale by Sketch (a) of Fig. 4.2.3b. In the range
instability. Therefore, instability must. come from -_<_<_, the typical behavior of the solutions with
the remaining term, which must provide the the normal distance _ is expm_ded in Sketch (b)
combustion energy feedback necessary to balance of Fig. 4.2.3b. In this region, the shock amplitude
the damping terms. Ag goes to zero for some finite _, at which # is
Shoekless solutions of Eq. (4.2.3-8) can be still finite. For _ <_, the oscillations are shoekless
obtained 65°by introducing the expansions and coincide with the shoekless waves discussed
above. Finally, when _<½ or _>_, the solutions
g = _gl+ rig2+" • • behave as shown in Sketch (e). As _--_0 from
above (i.e., within the linearly unstable region),
n =no+enl+ • • •
the shock m_d wave amplitudes tend to finite
K=Ko+eKI+" "" values, so that solutions exist also for _ <0, that is,
in the linearly stable region, dm_71 to a certain
in terms of an amplitude parameter _ that is
negative _min- Between _lnlrl and a certain (nega-
independent of _i. The resulting first-order
tive) 5_ two shock-type solutions are obtained.
equation is linear, and is satisfied by
For _<_<0, one shock-type and one shoekless
g_ = sin 27ra solution exist, the latter coinciding with the
shoekless solution discussed previously. This
for the zeroth-order values of n and K given by
result can be interpreted, by extension of the
37-t- 1 studies of Ref. 645, or by direct investigation, or
no
2_,(1-- cos 21r_) by topological considerations, as follows. Only
the upper branches of the curves of Sketch (e) of
37+1 Fig. 4.2.3b provide mathematically stable and
K 0 physically possible periodic solutions, in the
47rL(v+l) tan _r_
sense that any distortion from the corresponding
For _=0, n=n0(÷). This result represents the wave shape tends to die out with time. The lower
linear stability limit, and can be obtained directly brmmhes are mathematically unstable, and emmot
from the equations of Sec. 4.2.2.4 for k=0, correspond to a physically possible periodic
tL=fi_, _=-½('r-1)fio. For higher-order solu- solutions. However, the lower brmmhes do provide
194 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
/
/
Longitudinal, uniforml,
(c) distributed combustion I
I
I
4 (b} I
l
\ (a)
I
\
I
n 3 /\ I
>Tronsverse
stobility limit\
\
2
Linear stability I
"r = 2/51
limit, no (_-)
FIGURE 4.2.3b.--Stability limits and behavior of solutions for nonlinear wave motion.
a "triggering limit" for the perturbation ampli- reason that although a nonlinear instability
tude. That is, below this limit the perturbation region exists within the linearly stable region of
decays, whereas above the limit the perturbation Fig. 4.2.3b, it does not extend over the whole
is amplified, and tends with time to the solutions range of _, for example by decreasing the minimum
of the upper branch. This behavior is, of course, value of n for which instability can be produced.
only possible for the region above the dashed line If the nonlinear combustion response were in-
of Fig. 4.2.3b, which can appropriately be called cluded in the treatment along with the wave
the nonlinear stability limit. motion nonlinearity, the two effects would re-
The preceding discussion of the behavior of inforce each other, resulting in a nonlinear
transverse oscillations applies also to longitudinal stability limit nNL <n0 for all values of _.
oscillations, for which an equation similar to
Eq. (4.2.3-8) can be derived. 63°,769On the right 4.3 NUMERICAL INTEGRATION METHODS*
side of Fig. 4.2.3b are plotted the linear and
nonlinear stability limits for two limiting cases of Other sections of this chapter show how
longitudinal-mode oscillations: (1) the case of stability limits and wave characteristics of
combustion concentrated within a very short pressure oscillations in combustion chambers can
distance of the injector, and (2) the case of be determined analytically. Such approaches
combustion distributed uniformly along the have to make some assumptions to obtain a
length of the chamber. The similarity of the solution, e.g., (1) small-amplitude oscillations
longitudinal and transverse cases is apparent (except for some of the nonlinear theories), (2)
from this illustration. single-frequency sinusoidal oscillations, (3) burn-
A final observation is useful. Since Eq. (4.2.3-4) ing rate linearly proportional to pressure and/or
is linear in p_, the effects of the combustion
response nonlinearity are excluded. This is the * R. J. Pricm, Author.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.3 195
velocity. These assumptions are not always describe the unsteady combustion process by the
consistent with observed instability phenomena. equations presented in Chapter 3, retaining the
That is, finite disturbances are often required to nonlinear relationships. These combustion process
excite instability; waves are usually steep- equations define the mass, momentum, and
fronted; and the burning rate is inherently non- energy sources included in the conservation
linear. This section describes a technique for equations discussed in Sect. 4.1. The source terms
determining stability characteristics without the are coupled to the conservation equations, since
assumptions stated above. It should not be the combustion rates are dependent on gas
inferred that the technique presented in this velocities, pressure, density, etc., specified by the
section gives the complete answer, since other conservation equations. Therefore, simultaneous
non-realistic assumptions are made to obtain solution of all equations is required. Because of
solutions. Rather, the numerical integration the complexity of the equations the only practical
method should be considered to be complementary method of solution appears to be numerical
to the others, each providing information that integration.
cannot be obtained by another approach because A numerical solution begins with specified
of basic assumptions and limitations. conditions at some starting time. These initial
The following nomenclature pertains to Sect. 4.3: conditions are usually assumed to correspond to
the steady-state solution. Having specified all
Pre-exponential factor in Arrhenius rate
properties at numerous positions in the combustor
expression
at this initial time, the governing equations, in
C Instantaneous concentration of vaporized
difference form, are integrated at each position
but unreacted propellants
to determine time histories. The accuracy of the
E_ct Activation energy
solution depends on the number of positions
F Drag force per unit volume exerted on
selected in the chamber at which histories are
gas by liquid
obtained. If the eombustor is spontaneously
Viscous dissipation parameter
unstable, any deviation from the exact steady-
Burning rate parameter
state solution of the equations will result in
Mx Fractional burning rate per unit length
oscillations that grow to a finite amplitude. If the
_Z Dimensionless mass accumulation
eombustor is not spontaneously unstable, a
m_¢o(t) finite-amplitude disturbance may excite insta-
parameter, --
macc bility. By introducing disturbances at the initial
conditions it, is possible to determine whether the
ma Mass injected but ,lot atomized
combustor can be driven unstable by a finite
rnL Mass of liquid drop
disturbance.
ray Mass atomized but not vaporized
m,_ Mass accumulated prior to either atom-
4.3.1.1 Approach and assumptions.--In prin-
ization or vaporization
n Order of chemical reaction ciple, it is possible to follow the complete time
history of an engine firing, including starting,
Ap Instantaneous difference between maxi-
full-thrust operation, throttling, and shut-do_l,
mum and minimum pressures in
to determine conditions at all positions in the
chamber
engine. At present this procedure is impossible
tb Breakup time of liquid jet or drop
because of the excessive computer size and time
Oi Angular calculation location for numerical
required to perform the calculations. Although it
integration
is possible to follow the complete buildup of an
( ) Average value (of quantity enclosed)
oscillation and to determine the equilibrium
4.3.1 Basic Concepts* amplitude and wave shape, it is difficult and time
consuming. TM Therefore, it has generally been
The numerical integration approach to com-
assumed that if a disturbance initially grows in
bustion instability originated from the attempt to
amplitude, the system is unstable; whereas if a
* R. J. Priem, Author, and D. T. Campbell, Contributor. disturbance initially decays, the system is stable to
196 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
this disturbance. These assumptions save con- TABLE 4.3.1b.--APPROXIMATE TIME TO COMPUTE
100 TIME STEPS
siderable computing time, since only a few periods
of oseill,_tion must be computed. However, this
assumed rule of stability is not always valid. Number of
Number of subdivisions in Computing
Engines have demonstrated oscillations that grow
space dimensions each space time
for a short time and then decay; others first decay
dimension
and then become very large (see Chapter 10).
The magnitude of the problem of obtaining a
numerical solution for instability can be illustrated 10 1 rain
100 1 hr
by use of Tables 4.3.1a, b, and e. 276The number of
1000 1 wk
subdivisions in each space dimension determines
the amount of detail in the solution. Using 10
subdivisions gives only a sketchy picture of the 10 6 min
_'Ulllhcl' of
Numb(,r of subdivisions in lh'iluired 10 1 min
Sl):We dim(,nsions each space S{ ()l'_tge
100 1 wk
dimension
1000 100 yr
10 10
10 10 min
100 10:
100 1 yr
1000 10 a
1000 105 yr
10 1() 2
100 |04 numerical stability, the number of time steps for
1000 1() 6 one period is related to the numl)er of Sl):me
subdivisions. Hence, the inform'ilion in Tal)le
4.3.1b can be used to generate Table 4.3.1c,
10 10 a
100 1() _ which shows that a lhree-dinmnsiomd analysis
1000 109 with adequate detail wouht be extreniely costly
and time-consuming. Therefore, work t)erfi)rmed
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.3 197
using numerical integration methods has been formulation allows the treatment of fuel and
limited to one- and two-dimensional systems. oxidizer sprays with quite different characteristics.
The forces FF and Fox are the drag forces acting
4.3.1.2 Governing equations.--The equations on to accelerate the unburned propellants.
which the numerical stability analysis is based The stability analysis can be performed using
can be derived from the conservation equations the equations in either dimensional or non-
written for a parcel of gas through which liquid dimensional form. Nondimensionalization has the
propellant droplets move as they are converted advantage that parameters that control stability
into combustion products. These conservation appear in groups rather than as individual terms.
equations are essentially the same as Eqs. Typical reference quantities are: combustor
(4.1.2-1), (4.1.2-2), and (4.1.2-5), but are radius or length, speed of sound of the combustion
presented here in a somewhat different form and gases, and appropriately selected steady-state
with viscous effects and heat conduction in- values of pressure, temperature, density, and
cluded :359 burifing rate.
Mass : Solution of the governing equations requires the
establishing of initial and boundary conditions.
Op The usual -_pproach is to specify the initial
- V -pV+MF+Mox (4.3.1-1)
0t conditions as the steady-state values modified by
5{omentum: an arbitrary disturbance. The bound-_ry condi-
tions (spatial) are largely dependent on the
0V
combustor geometry. For a full, three-dimen-
p_- = --p(Y.V)V--Vp--V. _
sional chamber, the appropriate conditions are
('_) no flow through the solid walls of the chamber
- (V--VLF) M s- (V-VLox) Mox
and injector, (b) specified propellant flow through
--Fs--Fox (4.3.1-2) the injector orifices, and (c) sonic flow at the
nozzle throat. Boundary conditions for other
Energy:
configurations are given in Sects. 4.3.2 and 4.3.3.
aT hi specifying the boundary conditions, one must
pCv -- -- --pcv(V-V)T+_V2T--pV-V - _:: VV
at be careful not to give too many or too few condi-
tions or to use unrealistic conditions. A good
+Ms(eLr-cvT) +Mox(eLox-- cvT)
understanding of the physical phenomena asso-
q-F_. (V--VLF) +Fox. (Y--Ynox) ciated with combustion instability is the best
guide to establishing the proper boundary condi-
-]-_{F (VLF--V) ° (VLF--V)
tions.
+Mox (VLox-V) (VLox-V)
(4.3.1-3) 4.3.1.3 Burning rate models.--The driving
energy for combustion instability comes from the
The gas is assumed to be perfect, so that
combustion process, whereby chemical energy is
,'RT expended to gasify the liquid propellants and heat
(4.3.1-4) the reaction l)roducts. In the numerical integration
P=P
methods the local, instantaneous rate per unit
and volume at which these processes occur is described
e = cvT by a burning rate M, which may be different for
or
oxidizer and fuel. It is important that the depeud-
de ence of the burning rate on both the local reactant
Cv= - const. (4.3.1-5) character (propelhmt st)ray drop size distribution,
dT
velocity, concentration, etc.) :rod the local gas
It should be noted that the burning rate is dynamic environment be adequately represented.
_Titten as the sum of the fuel and oxidizer When time derivatives are suppressed, the
burning rates, MF and Mox, respectively. This burniBg rate equations must reduce to the same
198 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
equations used to define the steady-state char- concentration of unatomized propellant m_ by the
acteristics of the combustor. breakup time. When normalized by the appro-
The steps that are normally considered to priate steady-state quantities, the result is
make up the combustion process for a liquid
propellant rocket are atomization, vaporization,
57IM_ m,r_,(_)sn= \_-_l(Av'_
5/4 (4.3.1-7)
gas-phase mixing, and chemicM reaction.* A
single step is usually assumed to control the
overall combustion process. For example, Priem 56a Other atomization rate or breakup time equa-
employed vaporization- and chemical-reaction- tions can also be used. For example, the breakup
controlled burning rate expressions in the original time derived by Wolfe and Anderson TM specifically
development of the numerical integration tech- for the secondary breakup of droplets in a gas
nique, and subsequently added atomization as a stream would lead to an equation similar to Eq.
possible controlling mechmlism. 55_ Based on his (4.3.1-7) but with slightly larger exponents for
theoretical studies he concluded that chemical both gas density and relative velocity factors.
reaction is normally so fast that it would not be CampbelP a5 introduced a droplet shattering rate
controlling, except possibly for gaseous propellant into a vaporization-limited combustion model.
rockets. In most of the numerical stability The secondary droplets are considered small
analyses the burning rates have been treated as enough to burn as soon as they form. This model
being vaporization-limited, although a gas-phase is based on a capillary-wave breakup mechanism.
mixing limit at ion on the burning rate hits recently After local achievement of gas dynamic conditions
been used. 'aS In the folh)wing paragraphs the suitable for breakul) (viz, We/' (Re) in > 10), there
various burning rate equations are presented, with is an induction period TM followed by capillary-
a brief descrit)tion of their origin. The experimental wave breakup. _"°
data and analytical assuml)tions c'm be found in A major unanswered quesli(m in the use of any
the references quoted. of l he drot)let breakup equations is the imt)ortanee
ATOMIZATI()N-LIM ITEI) B 1: RN I N G of the sheltering of a given drop by eh)uds of
RATE: The burning rate equation used by neigbl)oring droplets. The available equations
Priem rm was oblained by use of the breakul) lime were obtained by observing the shattering of
measured by MorrelP °° for a watcr jet in a trans- isol'_Icd droplels :rod may well predict breakup
verse shock wave: rates Ioo high for dense propelhmt sprays.
VAP()RIZATI()N-LIM ITEI) BUI{N]NG
})ul is genera[ly c(msid('rcd lo It('coultl for ,% very small at)t)roximation :t)t)_,_T,,.7, the nondinIensional
frau'lion of I he overall energy rchuts('. form of the unsteady burning rate is
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.3 199
0(ou) o(_a)
0x 0x
Op 1 0(pw)
-? (M_--IV/IF) -? (Mox-- 1VIox)
0t r 00
k- - . J "P "\ !'k./] (4.3.2-7)
FIGURE 4.3.2b.--Annular-ring control volume for one- Alternatively, if the total mass flux in the control
dimensional stability model. volume is assumed to be constant, the local mass
flux can be equated to the average value from
one-dimensional 0 model, nothing is known about Eq. (4.3.2-6) to give
the radial direction. Therefore, all radial velocity
Op 1 0 (pw)
components and radial derivatives must be taken +MF+Mox
to be zero: 0t r 00
Op v Ov
V - =0 (4.3.2 2) 1 [_"
Or r Or 2_ J0 (M_,-?Mox)d0 (4.3.2-8)
In the axial direction there is additional informa-
Similar procedures are used to simplify the
tion, from the steady-state equation
other governing equations. 5G_ Caution must be
used in deriving the burning rate equation for a
0 1 0(_i-v) 0(_fi) -??_{F-?]_Iox (4.3.2-3)
r 00 0x one-dimensional mlalysis. Many of the terms in
the burning rate equation arc functions of time;
and with no tangential flow in the steady state, it is always desirable to retain these variables.
However, since the burning material is moving
0(_a) = 1({F-? _{ox (4.3.2-4) axially, a knowledge of the oscillations in that
0x
dimension is required. Hence the only one-
This is all the information known about the dimensionM model that can truly include time
axial direction unless it is assumed that the total dependent burning rates is an axial model.
mass in the annular ring remains constant. Then
4.3.2.2 Method of solution.--Several techniques
are available for the numericM integration of
fo2_ OP dO=O=-- r1-fo 2_ O(°w_)
O0 dOOt
differential equations. :76 Two basic types of
solution have been used in stability analyses, the
27r
first-order explicit method 5Gaand the predictor-
fo 2_ O(pu)
0x dO-? f0 (MF+Mox)d0 corrector method2'.'Sl, _35
In the first-order explicit scheme the spatial
(4.3.2-5)
derivatives of all quantities are determined at
The first term on the RHS of Eq. (4.3.2-5) is time t from known values at adjacent calculation
zero, since it is a closed integral. Then from Eq. locations. Thus,
(4.3.2-5) the average axial mass flux (pu) is
related to the burning rates by 0p (t, 0j) = p(t, 0j-?A0) --p(t, 0j--A0) (4.3.2-9a)
00 2A0
0(0u> 1 f2_
0x -- 27r J0 (Mr+Mox)d0 (4.3.2-6) where the 0i are the locations at which the cal-
culations are performed. From the conservation
Thus, there are two possible continuity equa- equations, the values and spatial derivatives of
tions. If the local axial mass flux is taken to be the dependent variables are used to determine the
equal to the steady-state value, or time derivatives at time t :
202 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1.006 I
1.004I _ '.6
,.002[\
.994[ 1.0
.992[
9 / I l I I I I I I 0.8
• 900 .2 .4 .6 .8 1.0 1.2 1.4 1.6 1!8 .0
Reduced time
helpful to conduct parametric studies, using FIGURE 4.3.2d.--Typieal pressure history with initial
a_
.006
a viscous dissipation parameter,
_*
,_ = -- (4.3.2-12)
r_pc .004
ix:
V-V_, .002
AV= - -- (4.3.2-13)
1.4
yet atomized. Tyl)ical stal)ilit y limil s "we I)rcsenl ed
a. 1.2 in Fig. 4.3.2i. The trends "tre sindl'u" to those
obtained with lhe vaporizalion m()del. Com-
1.0
t)arison of Figs. 4.3.2h and 4.3.2i shows lhat the
0.8
atomization process is more sensilive io dis-
0.6
0.4
U turbances
small :)IZ.
than vai)orizalion for hu'ge _,! and
FIGURE 4.3.2f. -Pressure difference history. Initial dis- uniimiled supply of unl)m'ne(l prot)elhmt; w'ts
turl)ancc _tmplit,tt(lc, 0.05. •_ssume(1, all dislurbanccs examined excil.ed insta-
1.0 I
11.
Unstable / i I
/ /
AV:.04 / /
E 0.1 _--%
,%
_02 /
%
lID ,%
U
t- %,
O
.1:1
", /
I/) / Stable
'IO ]
O 0.01 ]
I2
I I ,,,,,,[, ,,,,,,,II I I I IIIII I I I I IIIll I I I IIIII
1.0
-& =0.1
0.01
,= /
.01
0.001 I ' ' ,,,,,I I I Ili,, I 1 i lllllJ I I I iilllJ I i IIIiII
J axial movement,
frequency
treated
can also be included.
dependence
in a nonlinear
integration.
of the burning
analysis
Thus, the
rate can be
using mimerical
calculations rapidly become prohibitive, the and by avoiding the center of the combustor as a
circumferential-surface model is recommended calculation point. TM The latter studies also have
only when specific information is desired. shown that for some conditions a steep-fronted,
shock-type wave is produced.
4.3.3.2 Transverse plane (r-0) modeL--With
the transverse plane model (see Fig. 4.3.3b), 4.3.3.3 Comparison with one-dimensional
radial velocity components and parameter changes model.--Comparisons between the one- and two-
in the radial direction are included. Axial gradients dimensional models are difficult because of the
are treated in the same way as in the one-dimen- very small amount of work done with the latter.
sional, annular-ring model. Hence many of the However, results of calculations based on a
complexities added in the 0-x model are not simple vaporization-controlled burning rate
present in the r--0 model. However, the addition mechanism exhibited remarkable agreement, as
of the radial dimension permits the study of shmna in Fig. 4.3.3d. The minimum perturbation
chamber wall effects, such as viscous boundary required to excite instability determined from the
layers and acoustic liners. Calculations of boundary 0-x model (circumferential surface) agrees
layer influence have sho_]_ that the viscous forces closely with that obtained from the 0 model
have an insignificant effect on stability. 5_1Acoustic (annular ring). The stability limits for large
liners have not yet been incorporated into a obtained from the r--0 (transverse plane) and 0
transverse-plaHe numerical stability analysis. The models are also in reasonable agreement. There
boundary condition imposed by a resonating liner are differences in the results, too, as Fig. 4.3.3d
is presented in Sect. 8.3.1, and so could readily be clearly indicates. It would be worthwhile to make
incorporated into such an analysis. additional comparative calculations to gain a
Stability limits calculated with a simple better understanding of the differences between
vaporization-controlled burning rate equation in the stability limits determined by the different
the r--0 model are shom_ in Fig. 4.3.3d. The models. Additional comparisons based on more
explicit integration scheme was inadequate in the sophisticated combustion models would also be
low-_ range because of numerical instability. desirable.
Problems were also encountered in attempting to Two-dimensional combustion stability models
calculate properties at the center of the chamber. are valuable for investigating certain features of
More recent studies have eliminated these eombustor desigl_ that cannot be included in a
problems by using an implicit integration scheme one-dimensional analysis. Examples of such
1.0
i 0.1
/
o
-',,, /
.01 l-O model _ 2-D transverse
_= _ _ / plane model
-6
B
_¢
I ! llllld I I lllilll I I IIllill I t lilllll I l llllll
.001
.001 .01 0,I 1.0 I0 I00
Burning rote parameter,
FIGIJm_ 4.3.3d.--Stability limits for two- and three-dimensional, vaporization-controlled stability models.
208 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
features are injector-face baffles, axial combustion mental principles on which the response factor
distribution, -rod nozzle admillance for the 0-x and similitude analyses are based. The consider-
model, _md _coustic liners, nonuniform injection ations involved in applying the analyses to design
dislribulion for the r-O model. Otherwise, the and development problems are discussed in
informatioB provided by "t one-din_ensional model Chal)ter 6.
is about as good as th-_t provided by a two-
dimensional model in the prcdiclion of full, three-
4.4.1 Response Factor Approach
dimel>i(/nal engine stability charac(crislics. Both
models require experience and cngfineering judg- 4./t.l.1 lhl,_ic pri_miples.--As stat('d by Ray-
lnenl lo extrapolate to aclual, lhrce-dimensional h'igh, the g('nl'ral criterion for wav(' growth or
condilions. decay is, in the simpll'st tern>, that a way(, will
grow if heat or mass is added in phase with the
l)r('ssure. Convl'rs(qy, the wave will daml) if the
4.4 SIMILITUDES AND OTHER MODELS
addili(m is out of 1)has('. When "q)l)li('d to a system
In ih(' pr('e('ding seclions of this chal)t('r, con> in which s('v(,ral nB'chanisnls at(' releasing heat or
i)l'('h('l>iv(' analytical mod(,ls ()[ high fr(,(lU(,ney m:tss at one(', th(' growth or (h'cay of the wave is
combllsti(m inst-d)ility are d(w(q-t)('d. Tit(' a(l- d('t('rlnin('d I)y th(' n('t in-t)has(' (n' out-of-phase
v:ullag('s and disadvantages ()f ('ach lno(h'l are heal ()r mass addili()n. Th(' rest)(ms(' faclor :til-
bl'()ughl out there; furth('r coml)aris()ns "u'(' inade l)roach is basically an "*pill|cation of this l)rincil)l('.
in S('ct. 4.5. The sensitiv(, tim(' lag lh('()l'y and the Variations of this apttroach hay(' ttl'('n us('d by
lmm(,l'ic:tl int('gration in('lhods shat'(' ()n(' d(,fi- s('V('l'al il_v('stig:ttocs to amdyz(' unstabl(' c()m-
ei(qlcy, naln(qy, th(, inh(q'('l_l c(mc(,i)t ual or coml)u- btts|ion syst(,ms and are presented in the following
tation:tl (tiftieulti(,s Wn(| t() l)r('v('nt till' (h'sigll or sections.
(l(w('h)lmWnt ('ngilW(,v fl'oln :tchi(willg a 1)l':_ctical An a(lv'mlag(' (if th(' rosltonsp factor "tllllroach
Ull(h'vsl:tn(lillg of th(' l'('l:tli(mships b(qw('('n the is that it alh)ws tit(' d('sign('r to f(w,us att('ntion
physical and eh('lnical 1)roe('ss('s, havdWal'(, &'sign 011 Ill(' S('llal'al(' I)I'OC('SSOSthat influ('n('(' th(' sta-
ll:lr:mwt('rs, :rod th(' 1)h('nonwn.n ()t' C()lnbustion bilily of a ch:unt)('r. Th(' ('fl'('ct on stability t)('c:tus('
inslal)ilily. The al)llroach('s d('s('rib('(l in this see- of changes lna(l(, lo any ]):u'l of th(' e(mll)usl()r,
li(m :tr[' ailn('d :it v('m()vin_ lifts (l('tici('ney. stle]l :is lh(' inj('ctor, can l)(, ('v:thl:tl('(I t)y (,xamin-
Th(' l'('Sl)Ol>(, factor atll)l'oa(q/, discuss('d first, ing th('ir r('laliv(' ('ff('ct on th(' r('sl)(ms(' faclors ()f
is a_hnitt('dly not C()lnpl'('h('llsiv(' ,,l' eolnpl(q('ly Ill(' vari()us ln'()c_'ss('s. The al)l)r()ztch is g('lwrnl ill
rigorous. In g('n(Tal, lh(' wu'ious ('()rebus|ion and llttt/II'(' sill('(' tlt(' l'('S])()ltS(' t'act()r of till\" [)I'()C(*5S ()1'
gas (lyn'unic l)roe('ss('s :n'(' :tSSllnt('d l() inl('l'act m('ch:mism ()f imp()rtlum(' can, ill tlrineiI)l(' at
()lily weakly, so l]mt in th(' tirsl alll)r(_ximali()ll l('asl, I_(' ([('lm'min('d.
COUl)ling ('l'f(,cls are :lbS(ml. Priln:lry att(qlliOn is Tllr('(, analys('s ()f lh(' r('sll()ns(' [acl(n' lyl)(' are
given to il_t(uttionally silnl)lifi('(l ln()(hqs of lit(' d('s('ril)cd in lh(' s('eli()llS f()ll()wing. Th(' Ii('id-
mlSl('a(ly eomt)usli(m t)r()c('ss. I{o\v(wer, allow.me(, ln:lnn-l"eil_'r "Ul:llvsis is l):ts('d on till UIISI('ItdV ltlIISS
is mad(' for the ('t'f('cls ()f acousli(' l'('S()lmlm(' :m(1 lmlanc_' for :m axial c()lulnn (Stl'O:.llll |ll})(') wilhin
C('l'(:dl_ dalnl)ing t)roc('ss('s. tit(' ('_)ml)usli, 'l ('h:mfl)('l'. l)(qaih,d consid('vali(m
Th(' :till'rim|iv(' at)l)r()ach ()f silnilitu(h, in tal<mt in giv('n l() 1by(,,, pl'()c(,ss(,s "ff|'('cting th(' c(mA)ust i(m
Ul) ll('Xl, l{('e()gllizing that st :ll)h' engines have t)(,('n rat(': x':tl)()riz:tli()ll, inj('cti(m ()f a gas('()us pro-
(h'v('hqwd, one natur.tlly asks h()w the (,Xll(,l'i(,nce t)('llant, and "ttolnizatiol_. Th(' l)yk('nm analysis
gained in d('v(qot)illg such ('ll_in('s Cal, be used c(msi(h'rs only a single process, that ()f uns|('a(ly
eff('('.liv('ly in tit(' futur('. An:dyti(':d similal'ity v:q)oriz:lli()n of "t droplet in a r('gi(m of lh(' chaln-
Sill(lies :u'(, r('vi('w('d Ill'st. l..nfol'tunal_,ly, th('s(' t)('v wh('l'(' th(' li(luid :rod gas v('l()cili('s :u'(' at)-
studi('s h:lV(, not l)('('n COnlt)l_q(qy suce('sst'ul. t)r()xinml('ly _'(lU:d. Filmily, the mo(l:tl ('ll('rgy
Th('r('for(', :t l'('c('nt ('lnpivical sltt([y, inw)lving lit(' analysis is ('Xlll'('ssed in l('VlnS of an (m('rgy l):tlanc('
St:ltisli(':ll analysis of ('Xl)(Tilll('lll:tl _'ngilw sta- for ! h(' "acousl ic" lno(l('s ()f the (:Olntlusti(m chaln-
ll|lily dal:l, (,onchtd('s this s('('li()n. l)('r. Sine(' this is a lnor(' r('c('nt (ll,vel()imwnl than
The toni)basis in lifts s('cti(m is ()n the fund'|- th(' Iwo l)_'('.e(lmg "umlys('s, it is formulated in
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.4 209
more general terms and has not been subjected are no axial pressure variations and the pressure
to extensive experimental checking. Also, further at any radial and angular position is time de-
analytical consideration needs to be given to some pendent only. A mass balance for the gas in an
of the terms in the energy balance. Application axial column can be ext)ressed "_s
techniques and comparisons with experiment for
dm
all three response factor analyses are discussed in - r-E m.i]in-- EE n'_j3o.t
Sect. 6.5. dt i J
CD
temperature
Drag coefficient
perturbation, pv'/TL'
_T
d,,'[z,,, ] r:c
dt _//T _ in L 7_T
1
-lout
"/ *iZT dt
-- ----
t)tT
?hi'
_i,,
-- ---
_.T
" •1
mit
-lout
dmL
Mass balance ----- rh--rhv tyroL'S= --_hv'
dt
2_r;D_rLNUmpc p_
_hv' __1
-- _mL ! +3Pv !
-- (3-- ½)Pc'
Vaporization rate #Zv- ,_)_T ln-p¢--p_
C2
Vapor pressure lnpv = cl pv' = bT L'
TL--C3
dTL 1 CP _I_L _ t f t
Drop temperature --= (qln--qout)
dt c,mL _vv -'rvlL S --= qin -- qout
1 ! 1 !
Heat transfer qin = 2_._r L(Tb -- T L) zNuh qi_ t = ymL --_pv
t • !
qout = hvm_ qout = mv
C2T L
(TL-C_) 2"
oscillations. The particular injector element nation of these equations yields the following
modeled is shown in Fig. 4.4.1c together with the transfer function expressing the response of the
perturbation equations applying to each element hydrogen flow rate to a chamber pressure pertur-
in the lumped parameter treatment? 6° Combi- bation:
PJ
Ap__
9 rl4-Ap2 ( _2 _ 1_] Cs+A____ppI
( _2 __1_
14-2 P2 L p2 \Apl 3'/J pa \Apl 3'/ C£s2
where rb is an effective time delay between injection and combustion. The gain and phase angle for the
response factor,
N = Oh°'/p_ °') cos ¢
are
(4.4.1-7a)
and
CoD
pa L P2 \Ap1 _/J
7r
(_ = _ -- ¢0Tb -- tan -1 (4.4.1-7b)
2
pd \ip_ _//
A general response curve for a gaseous injection response factor. Tim progression of the frequency
process cannot be presented because of the inter- of peak rest)ons(' with increasing density is a result
acting effects of changes in geometry, gas prop- of the effect of density on the reactance, or tuning
erties and flow conditions on the response factor. of the flow system (for details see Ref. 260).
Specific evaluations must be made for each design. The magnitude of the, hydrogen flow response
The frequency dependence of the hydrogen re- factor is large compared to that for other processes
sponse factor for a typical injection design used considered in this section. The hydrogen flow
in a 20,000 t)ound thrust rocket engine is shown system wouhl therefore be expected to have a
in Fig. 4.4.1d. Since the hydrogen injection tem- significant role in determining the stability of a
perature or density has been a primary variable hydrogen-oxygen rocket engine.
in the study of the hydrogen-oxygen propellant JET ATOMIZATION: The atomization proc-
combination, curves are shown for several hy- ess is of particular dynamic importance when
drogen densities. extremely small drops are formed in the vapor of
As shown in the figure, th('re is a frequency the partner prop(,llant and cause rapid burning.
range at e'Lch density for which the response Atomization rate may then be the rat(', controlling
factor is positive. Also, as density increases, the process in the dynamic systenI and the response
cout)ling of the flow and pressure perturb'_tions factor for the atomization process is required to
increases as indicat('d by tb(' magnitude of the establish stability criteria.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.4 213
FIGURE 4.4.la.--Nonlinear
tane vaporization process.
frequency response for n-hep- Ammonia 554 Z 1.152 8.8
.4
,__Hydrazine
.2
\ element of liquid jet this time dependent atomi-
z 0
zation mechanism is given by
-.2
D
--.4
2 ft t dt' [ .t' p(t") [-AV(t") _2 dt ''
S= _ -% t-%
g -.6
Q.
The following atomization rate expression is ob-
g
nr
-.8
tained when a constant critical distortion, S, is
-I.0
assumed for all jet elements:
--I.2 Fluorine \/ ,Ammon,o
t
-I.4 I I _0xygen "_.
.I I I0 I00
ft p(t') [AV(t') ] 2 dt'
v V u_
_h'= 1
r,{ p(t--,_) r&V (t-,_) 3 -_}
FIGURE 4.4.lb.--Linear frequency response for vaporiza-
tion process of variotls propellants. For atomization within a traveling transverse
acoustic mode, the response factor obtained from
considering only first harmonic content of the
Analysis of liquid jet atomization} 4° has pro-
applied force is given by
vided some insight into the magnitude and vari-
ations of the response factor for the atomization 1 UL--Ux L'+ zU0 --[-zUr
N =- _ ^ '2_ '-__
process. The results of the analysis have a degree _, uL-u_[-+:uo +_u,-J
of applicability to liquid sheets, drops, ligaments
and possibly gaseous jets because a basic dis-
X sin __¢o÷_ cos w_ ) (4.4.1-8)
tortion or dispersion mechanism has been ana- COT a
lyzed. The mechanism is that of liquid distortion
caused by forces related to environmental con- Properties of this function are shown in Fig.
ditions within the combustion chamber. Atomi- 4.4.1e. The periodic variation of the response
zation or breakup of a liquid mass occurs when factor with _o_ is characteristic of a time delay
this distortion reaches a critical value. For an mechanism. The response factor attains extreme
214 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Ap I __J X_ _
values of about 4-1 for sm.dl amplitude t)ertur- unit volume wh('n the pressure is
bations (fi0' "rod fir' al)l)roaching z<'ro). These grettt('r than the m('an
v'tlu('s "u'(' ('xc<'('d('(I f(/r finite amlliitud(' ()scil- Q0' Unst('a(ly comt)(m('nt (if h('at r(,leas<, rate
lati(ins. F()r a ))articuhtr fr('(lu('ncy of oscilhtti(m, p('r unit \olum(' ii(,t.ti' th(' inject(lr face
th(' mean :ttomization tim(', ÷.,, d(,t(,rmin<,s wh(,ther YF ._[ass fraction ,)f fuel
th(' pl'()o('ss ires :t I)(Isitiv(' ()r i).('gativ(' contri|)ution _[VL Mean mass frac( ion (if sI>('ci('s F at drol)let
to st'tliility. F()r "t liquid jet this time c'm b(: SIlI'f_.tC('
('stinud('(l t'r()nl the j('t v('h)c, ity and th(' mean /3 Fr('qu('ncy i):lr:tm('t('r, "V/w/2LD F
br('akup h,n_th._4_ K R'ttio of flame radius to (h'ol)let radius,
Alth(IuKh this analysis (h'ii('n(Is on a simlllifi- rf/rL
cati(m of "t v('ry comIiiex I)r()c('ss, it, shows the (_F Ph&s(, angle b(,tween heat reh"ts(: and
signiIic:um(, (if th(, at(mfiz'iti(m l>r()c('ss in the chanfl)('r t)r('ssur(' ()sci llaii()ns
dyn:unic system, "I ))r()b:fllh' maKnitud(' of th<'. Dim(,nsi(mh'ss I)aram<'(('r r('lat('d to in-
resp()ns(, factor, :m(l ill(' r('laliv(' ('ff('ct of atonfi- t/]ms( ` combusti(m gain,
zgti(m t)arttnl('tITS.
x/_ cos ¢
4.4.1.3 l)yl,'c,t, ,,,h.],_i._'.*--Th(' following no-
m('ncl:ttur(, p('rttdns 1() Sect. 4.4.1.3:
High-fr('(lU('ncy coml)ustion instability has b('('n
l l(:ulial (listanc(' from (h'(lI) sm'ft/c(' t<) ol)s('rv('d in htrg(' ('n_in('s at fr('(lu('nci('s :ts h)w as
fl,',l Ill(' 500 Hz, corr('sl)(m(ling t() an (/scilhtti(m II('rio(t as
N, Stability c()rr('laiing t):tr'un('t('r, long; as 2 millisec. Inst:d)iliti('s of this type allp('ar
7rf(rf--rl.)"-/:OF to b(' wh(Illy thrust-ch:unl>(,l'-ori('nt(,d, and al)l)('ar
9Z Number ()f drops of m("m-siz(' (I> l)('r unit to ('xhibit :t tim(' d('lay b(,havi()r, as ('vid('nc('(1 I)3"
v()hmw n(':lr tiu' inj('('.I()r tim(' regions (if stability an(l inst:diiii(y. Sore(' pr()c(,ss
',)'(i Nunfl)(,r of inj('c)i()n ()rific(,s ()r series of ))r(/c('ss('s in ill(' spray combustion,
Q' (inst(,a(ly c(mq)on('n( (if h(':tt a(hh'(l p('r ther('f(ire, must I>(' suitici('ntly sh)w to affect "q)-
t)r('ciably the (lyn:mfics of spray combustion at
* (). W. l)ykem:t, Author. fr<,(lu(,ncies :Is h)w as ;)00 tlz. The int('nt of this
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.4 215
I0
Hydrogen
8 - Ib/fP fdensity,
2.89/ /_
6 - 1.48
u 4-
u_
c
0
¢I 2
u_
O_
-2
-4
0 I 2 .3 4 5 6 7 8 9 I0
Frequency, kHz
analysis was to dev<'lop an engineering model, of 1. The droplet is spherical and is surrounded
the response factor type, that can be used to by a concentric spherical flame.
correlate st'_bility experience and serve as a guide 2. Droplet and flame radii and droplet tem-
for design and d('velopment efforts. 2a6 perature are constant over the period of
It is assumed that the controlling process is the oscillation.
that of mass transfer from the liquid surfac(' to 3. Liquid-vapor phase equilibrium is main-
the flame by molecular diffusion due to conc('n- tained at the droplet surface.
tration gradi('nts. Mass transf('r due to radial The following simplifying assumptions are nec-
pressure gradients in the r('gion of the burning essary to apply the single droplet results to a
droplet is consid('r('d to occur much more rapidly combustion chamber:
than that due to concentration gradients, and is 4. Mass transfer by molecular diffusion is very
therefore neglected. One result of this assumption rapid if the boundary layer around the
is that the diffusion co('ffieient is a function of droplet is scrubbed thin by high relative
the moan pressure hwel, but not of the oscillatory gas v(,lociti(,s. The chamber axial location
component of pressure. Similarly, the scale of the where this boundary layer is thickest is at
burning drot)let is consid('red snmll compared to the region where the relative v(,locity passes
the combustion chamber dimensions and, there- through z('ro. This region has been found
fore, pressure gradients due to the oscillating to b(' close to the injector face and does
pressure in the chamber are assumed to be negli- appear to coincide with a region of greatest
gibly small in the region of the droplet. sensitivity to combustion instability. There-
In considering the unsteady burning of a single for(', this axial location, within th(_ first few
droplet, the folh)wing assumptions are made in inches of chamber length, is assumed to be
addition to those presented above: the important region.
216 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1.2
.8
--ItU --Iq" .4
+ +
--I_I _'_I_" 0
+ +
-°4
I O
-I_
II
I I 1
"n- 2"n" 371" 4-n"
the stability criterion is obtained by integrating 4.4.1.4 Modal energy analysis.*--The following
(Q0'/pJ) cos cot over the half-period nomenclature pertains to Sect. 4.4.1.4:
c 125
o
c. I00
c
0
o-
._ 75
E
0
o
E 5O
E
o-
xo 25
E
"6 0
_. -z5
I i I I I
-50
5 I0 15 20 25 5O
Ns
FIGURE 4.4.1f.--The()rctical v_riation of combustion gain with the stM)ility parameter Ns.
system boundary Aj
Outflow per unit area of boundary
Ek Energy stored in k th mode in phase with pressure oscillation
Gkj Coefficient relating energy outflow Vk t Velocity oscillation amplitude (in-
to pressure oscillation stantaneous), k th mode
Hkj Coefficient relating energy outflow _-k p Largest value of Vk'
to velocity oscillation Vkj Velocity oscillation at location j
Kk Ratio of k mode to one-dimensional- Rate at which work is done by k th
mode average energy density n]ode
several boundaries. Coefficients may be obtained summation index identifying a specific portion of
from full- or subscale experiments or theory. This the boundary S and the conditions there.
section derives general system equations from The heat transfer Ok (which is normally negli-
postulated boundary gain and loss laws, and gible) consists of the radiant transfer from the
describes the use of these equations to obtain gas in the chamber to the chamber walls plus
coefficient data. shear losses at the walls:
The energy stored in the k th mode is obtained
by integrating the potential and kinetic energies [ (15k') 2] (Kk_ (nklwkl,:k)
Qk =--q t 2pa 2 J\ 2 /
for all compliances and masses in the system.
The energy stored in the fluids, to which must be
added the energy of vibration of walls and other
2pa \_)k--U] dS (4.4.1-19)
boundaries, if significant, is given by
pkt2]X_p pVk 12
where the radiant transfer is taken to be linearly
proportional to the potential energy. The second
term represents the shear losses, and is written
where pk' and Vk' are the pressure and velocity in terms of a dimensionless shear coefficient Bkj
oscillation amplitudes. If one selects the time of and the local oscillating bulk velocity Vkj'. The
maximum pressure in the mode to perform the constant 2 results from using peak values (13k',_)k')
integration, the kinetic energy will be small and, rather than rms values.
in the absence of significant stored energy in the Work terms are provided by the combustion
boundaries, the system energy may be expressed zone, wall damping, nozzle damping and feed
as system damping. Each is considered to be a fre-
quency-dependent oscillating source which is pres-
Ek : [ (f)k')2] (Kk_ (Ak/wkkk)KpKv (4.4.1-17) sure-and-velocity-sensitive, but insensitive to the
L 2pa 2 J\ 2 /
rates of change of the amplitudes of these quan-
The first factor in this equation is the potential tities. The general expression for work is given by
energy density at the point of largest k-mode
pressure oscillation in thc system (15k'). The second Wk=f s pk'UkJ2AjCOS4_kdS (4.4.1-20)
term relates the peak energy density to the average
for the mode, where I_k is the ratio of the average where (Ukj cos Ck)/A_ is the in-phase outflow per
energy density for the k mode to that for a one- unit area of wall, injector or nozzle flow cross
dimensional (sinusoidal) mode. The third term is section, which can be related to the pressure and
the mode volume, where Ak is the cross section velocity oscillations of the k th mode by
of an equivalent one-dimensional mode, and kk is
the number of wavelengths in the mode. The Ukj COS (_k Gkj pkj,_2f_Hkj Cpk; _
Aj pa pa \_)k'] Vk/ (4.4.1--21)
coefficients I_, and Kv are the volume-averaged
correction for nonlinear compression and the cor- where Gkj and Hkj are dimensionless coefficients.
rection for kinetic energy residuals, respectively. The combustion zone normally produces an
In a linear, one-dimensional system, with velocity in-phase inflow, and does work on the system,
oscillation 90 ° out of phase with pressure, the K's leading to a negative value of G. Similarly, a
are all unity. portion of the stored energy being swept out the
The rate of divergence of the k th mode stored nozzle by the steady flow re-radiates into the
energy can be expressed in terms of heat transfer, system, giving a negative G. Wall work quantities
work, coupled work, and net outflow of material for ablative chambers are usually positive and
small. Tuned resonator (linear) wall work quan-
dt--Ok--_C'k--Wik--
dEk fs ekjV.d--S (4.4.1-18) tities are positive and significant in selected fre-
quency ranges.
Here, the subscript i refers to any other mode that The feed system contributes damping or work
interacts with the k th mode, and j is a position input by oscillating the propellant feed rates at
220 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
tion Ak is d('lin('(l in t(,rms of th(' system volume inj(,el()r ()f (,aeh typ(' in n, eomnmn syst('m, an(I
and tlw mode \vav('h'ngi!h 1,,k s()lvin_, Eq. 14.4.1-25) f()r the chang(' in (k
Co(qti(',i(,nts Hkj :U'(' (h't('rmined by comparing the
_o _0 uneharaet('riz('d eh'nwnt with a symm('tri('al in-
- atwkkk (4.4.1-24) jeclion element, for which tlkj is zero, in successive
Ak--l,,.kka
tirings in n c()mmon syst('m.
M(,:tsuring ()t' :tl)s()lut(' values for c()mbustion
wh('r(' lwk is th(' l_-mo(h' oscillation p('riod. G's and nozzle G's :rod N's is m()r(' ditticult.
The ('n('rgy })ahmee of th(' ld _' mo(h' can be
Confl)usti(m (l's c:m, of (;ours(', b(' bas('d on
(,xp.m(h'd t)y substituting b;(I. (-i.4.1-19) through
m('asur('d l{k vahws and caleulat('d nozzh' eo(qti-
(-24) into I';(l. (-lS) and (hqining a logarithmic
ei('nls, l,'()r ('xamI)h', the th('m'y yi('hls a n()zzh_
ral(' ()f div('rg(,nc(,
c()ndu(tlanc,", ,,,,'_"(-"_,,,,*N'ka, \Vll('r(' .N'_tkj C()lii})iI}OS
characteristics for the cold flow into the chamber 2. Simplified solutions, such as boundary-layer
could prove useful here. Or, the external acoustic theory
field of a nozzle could be integrated to determine 3. Similarities
the nozzle work output. Care is needed to assure 4. Dimensional analysis and rational scaling
negligible acoustic feld radiation from the test or modeling
chamber in field tests of a nozzle. 5. Empirical scaling or modeling
Combustion element G values are best de-
termined by measuring Rk while firing the ele- The discussion of analytical models in this chapter
ments in chambers having simple geometry, known is organized, more or less, according to Weller's
wall absorption, and a nozzle having calibrated classification. There are no models existing today
losses. By using a series of chambers with one which can be regarded as complete solutions to
element type, a G vs. frequency plot can be ob- combustor dynamics. However, most of the models
tained for the element. Simple geometries facilitate described in the preceding sections of the chapter
the calculation of Kk and minimize coupling can be regarded as simplified solutions or simi-
(Cik). Values for Bkj and q can usually be as- larity solutions since, to varying degrees, they
sumed to be negligible. are based upon a priori knowledge of equations
The modal energy analysis has three principal governing certain aspects of combustor behavior.
applications: (a) correlating measured gain and In this section, we will review acconq)lishments
loss characteristics of system elements for com- in the last two classes, dealing frst with analytical
parison with theories, (b) assessment of stability simililudes or rational scaling, and second with
inll)rovements to be realized by substituting one empirical similitudes.
(characterized) element or chamber material for
another, "rod (c) combining measured character- _./_.2.2 A_alytical similitudes.--A classical work
istics from a variety of sources to predict the on siniilarities in chemical systems, and on(" uni-
st'tbility sign and magnitude for new designs. versally cited in subsequent works, is that of
Data from subscale systems may be used in all l)amk6hh'r. -_lsIn his treatise, Damk6hler specified
three applications. Knowledge of mode pressure a s('ries of dimensionless groups of variabh's, or
and velocity distributions in the full scale ge- similarity parameters, as being import'rot in scal-
ometry is n('cessary for the last application. This ing chemical reactors. The underlying l)rinciple
may be al)t)roximated analytically, or measured of the apl)roach is that equality of the parameters
in "m acoustical model. bet w(,en a reactor model and 1)rototype will assure
similarity of performance of the two systems.
4.4.2 Similarity Approach* Sinc(' the number of different processes occurring
in a chemical reactor is large, the numt)er of
._.4.2.1 Similarity tech_dques.--In th(, most gen- paranwters required to relate thes(' l)rocesses also
eral s('nse, "ill approaches to the developnwnt of is large. Consequently, it is rarely, if ever, t)ossible
nIod('ls of rocket combustion can be regarded as to achieve equality of all similarity paranwtel's
similarity approaches. The universal objective is betw('en the model and prototype systems. There-
to ('stat)lish combustor characteristics which are
fore, in dealing with a specific re'rotor typ(', such
"similar" in all combustors exhibiting the same as a rocket combustor, one must identify those
dyn'tmic combustion behavior. The similarity l)ar:mwters which are most significant and attempt
characteristics may or may not involve geometric to achieve similarity among this limited selection.
wu'i'tbles.
l)('nner TM was among the first to utilize similarity
Weller, in his review of similarities in com-
l)aram('ters in developing scaling rules for corn-
bustion, 7a° defines five classes of similarity tech- busters with similar steady-slat(, performance
niques :
characteristics. Penner's set of paramet('rs in-
1. Comt)lete solution clud('s five groups associated with flow systems
without chemical reaction, viz., Reynolds, Sctmiidt,
Prandtl, Mach and Froude numbers, "rod two of
* E. K. Bastr(,ss, I. Miller, and G. H. ltarris, Authors. Damk6hler's chemical reaction param('ters. To
222 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
achieve a workable set of scaling rules, Penner were successful in correlating stability data from
specified a constant chamber pressure and a fixed a series of oxygen-hydrocarbon combustors using
propellant combination, and ignored the, Froude this approach.
and Mach numbers on the basis that chamber It would be difficult to comment on the validity
velocities are small. To extend the resulting rules of the approaches described as they remain largely
to cover dynamic behavior, _37 i.e., combustion untested, with the possible exception of the last
stability, he added a parameter consisting of a (Priem & Morrell). Effort on the development of
ratio of chemical time to wave propagation time. scaling rules in the manner of Pemwr and Crocco
However, this new parameter is incompatible with has declined in recent years. The folh)wing factors
the othors, and Penner essentially concluded that have contributed to this decline:
dynamic similarity could be achieved only t)y 1. With increasing experience in c<)mbustor
ab:mdoning the steady-state performanc(' scaling development, high combustion efficiency is
rules. achieved more readily than in past years.
Crocco m also developed combustor sclding rules Consequently, performance scaling rules are
for pres('rving steady and dynamic performanc('. no longer a significant goal of combustor
Inst('ad of utilizing the Damk6hh'r parameters, research.
Crocco defined simple ratios of rehwant dimen- 2. Contbustion instability, on th(' ()th('r hand,
sions, v(qocities, and times. He also assumed that continues to plague dev('lopnwnt efforts,
all significant chemical times are proportional to and has become the obj('ct of ext(,nsive
p-". Ther('upon, Crocco established two sc:ding study more or less ind('t)('nd('nt ()f l)er-
rules for steady performance consisting of r(qatitm- formance considerations.
ships t)(,tw('('n the dimension, velocity, and time 3. The avaihfl)ility of high-sp('ed computers
ratios, "rod the I)r('ssure index, n. His first rub' hits caus('d effort to bc (lir('et('(l toward
achiev('s flui(1-nwehanie:d similarity, hut not com- more comph't(' anal.vtical st)lull(ms ()f com-
bustion similarity. Itis s('eond rule aehi(wes simi- bustion dynamics, i.('., upwar(ls ()n the
hu'ity in c()m})usti(),l l)roc('ss('s "it th(' eXl)(qls(' of Welh,r classifie:ttion of simihlrity t('chni(lues.
Math mmfl)('r similarity. The ruh's coillci(h' fin.
It al)t)("lrs that, b('cause of factors such as th('s(',
cases wh(q'(' n = 1. In ext('n(ling th(' rul('s to include
analytical similitud(' (hw(qopnwnt offi,rs h,ss prom-
dynamic similarity, Croce() also (meount('r('d in-
is(' than other appro:/clws as a means ()f attaining
eomp:_tibilili('s which become increasingly s(M()us
sta})lo conlbustor p(q'fOl'lUttllC(L
as the vahw of u departs from unily. Sine(' the
pr(,sSUl'(' del)('n(l('ncit's of the contph'x reactions
4.4.2.3 Empiric,1 _i,_ilit,dc._.--Th(' folh)wing
I)(,tw('(qi roek(,t pr()t)('lhmts are unkn()wn, the
nom('nchtture pertains to Sect. 4.4.2.3:
v'didily of ttw Croeco ruh's is equally mw.erlain.
lh)ss _°_ (hw(qol)('d confl)ustor scaling rules in- BI" l_altl(_ l)aranwt('rs: 1 if batth'
volving practical clmmt)('r design paranwt('rs. }lis present ; 0 if n() })atth,
treatnwnt of (lynamie similarity, how(w_'r, is b_, |)1.... b., Co('fficients in r('gressi()n equa-
limited l() the i(h'ntification of a critical diam(q(q' tion
b(,y(m(I which unstabh' operation is anticipat(,d. EI)A Nunfl>('r of injection ('h'nt('nls
._[()r(' r('c(,ntlv Priem and Morrell :'a_;(lev('h)p('d I>er unit inj('ctm' aft'a, in.-'-'
:t l)air of similarity paranteters for correlating F02 l>rol)(,lhtnt param('t('r: 1 for
high-fr('(lu('ncy instability b('havior. The first is I:()2/I(P-1; 0 for other
r(qated l() prol)(ql'mt burning rate lind is regarded F03 l)r<)p(,lhmt paranwt('r: 1 for
•is a m('asu,',, of (m(q'gy "tvail'd)h' for support ()f it N..,O4/A-50; 0 f()r oth('r
pr('ssur(' \\:,v('. Th,' secured i_ !'_'l:ltt'd t_ vise()us I1)F Fuel inj('cti(m (ti._tributi(m pa-
(,ff(,cts :rod is r(,gard('d its "t lu('asul'(' of th(' l'ate ramet('r (l for uniform in-
of energy ('xlraction fr()m it waw'. ()n this basis, j('ction)
th(' stal)ilily ,)f a e()ml)ust()r w()u[d 1)(' (,xt)(,ct(,d IDEv Fuel inj,,cti()n (listribution ecc(m-
t,) iner('as_' with :m ini'r('ase in the ratio ,)f the tricitv I)aram('t(,r (0 for uni-
s,'e, md l,, tlw firs! Imranwt(','. l)ri_'m and Mort'ell form injection)
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.4 223
which were pulsed, were segregated into separate than with the results of a statistically designed
groups. A correlation, or stability prediction equa- exp(Tim('nt, it can be grossly misleading to isolate
tion, was developed for each data group, the a giv(,n eo('fficient and argue that its value ex-
equation incorporating variables appropriate to presses th(' effect of varying the associated inde-
the engines in that group. The stability prediction pendent variable. This statement does not imply,
equation can be used to calculate a value of an however, that use of the e_tire equation for the
instability parameter for a new engine design. purpose of predicting values of the dependent
The lower the predicted value of the instability variable is invalid.
parameter, the higher is the probability that this Associated with a predietion equation are a
engine, if built, will be stable. numher of statistical measures which describe its
In the developnwnt of a prediction equation, efficacy. Let us denote the originM variability of
the problem is one of describing a complex multi- the values of y (the observed stability measure)
variaW relatioi>hip. The resulting relationship, over all the data points entering the analysis by
express('d in lhe form of a "r(,gression equation," Sy_-,and the remaining (residu'd) variability after
is det(_rmiB('d from the observations by the nB'lhod fitting the regression equation by So2. If the re-
of least squares, which minimiz('s the sum of the gression equation is to be useful for prediction,
squared devi'_tionsb(,tw(,enthe observed values we would expect S_2 to be nmch smaller than Sy2;
of the stability ch'mtct('ristic (y) and the t)re- the quantity Sy2-S_ -_ measures the reduction in
dieted values (yp). variability achieved by the (,qu'ltion. The relative
The prediction equations develop('d are of the reduction in variability,
form
Sy 2 -- Se 2
Yv = b0 +t),xw/-b_,x._,+ • • • + b,,,x,. R2_
Sy 2
of view), the inclusion of extra terms may "con- eters was "explained" by the regression equation.
found" the relationship by introducing high in- The standard error of estimate, Se=0.278, gives
ternal eorr¢'lations. Thus, in the development of the amount of variability (as measured by the
prediction equations for rocket-engine stability, it standard deviation) remaining in the value of the
was found necessary to pass through many iter- stability parameter after the regression equation
ations, and to apply both engineering and sta- has been applied.
tistical judgment at each step. The prediction equation derived for pulsed
The stability prediction equation derived for tests, shown in Table 4.4.2b is similar in form to
non-pulsed tests is given in Table 4.4.2a. The the equation for non-pulsed tests, but contains a
equation is based on 1105 observations; the different set of independent variables. This equa-
coefficient of determination is tion is based on 1284 observations of pulsed tests,
and the coefficient of determination is
R 2 = 0.592
R 2= 0.259
and the standard error of estimate is
The standard error of estimate is
Se = 0.278
S_ = 0.434
Thus, approximately 59 percent of the original
variability in the values of the stability param- Note that the predictive power of the non-pulsed
equation (R2= 0.592) is considerably better than
that obtained for the pulsed equation. The reasons
TABLE 4.4.2tL--GENERAL EQUATION FOR
NONPULSED TESTS for this difficulty in describing the results of pulsed
[All logarithms arc taken to base 10.] tests are not clearly understood. However, lack of
knowledge of the exact positioning of the pulse,
yp(S) = [0.49583 --0.0014039 (LR--0.25068) difficulties in measuring the severity of the pulse,
--t5¢i--329.95023) and the resulting behavior of the engine probably
+0.024960 (Lc - 16.24385)
--0.45096 (logeo- 0.33429) TABLE 4.4.2b.--GENERAL EQUATION FOR
--7.15205 (BF-0.36833) (log IDF+0.01452) PULSED TESTS
+0.11250 (LR--0.25068) (L¢/D0--2.13785)
[All h)garithms arc taken to base 10]
--0.05177 (FO3-0.28507) (IDEF--1.92209)
--0.27789 (FO3--0.28507)
--0.0006173 (IDEF- 1.92209) (EPA--3.76607) yp(k) =[--5.56684--0.16675 (Lc/D_--l.45926)
+1.43317 (LR-0.25068) (MPE--1.93154) --0.26577 (LF/diF--8.20992)
+2.09309 (LR-0.25068) +0.03456 (TPVM--4.40439)
--0.30534 (BF--0.36833) +0.00009267 (Viox-- 1065.97697)
--0.80153 (PE1-0.16561) --13.6758l (log diF--1.69583)
+0.001229 (L¢- 16.24385) 2 +0.15923 (FO2--0.12461)
+0.002199 (MPE-- 1.93154) 2 --74.95672 (LR--0.08022)
--0.26849 (log ec--0.33429) _ --0.36162 (BF--0.11682)
+0.00035321 (15¢_--329.95023) (Lc/Do--2.13785) +12.57151 (LR--0.08022) (PE1--0.14330)
--0.087008 (L¢-- 16.24385) (log eo--0.33429) +0.27624 (BF--0.11682) (PE2--0.42991)
--0.17222 (L¢ -- 16.24385) (log IDF +0.01452) --0.003242 (TPVM --4.40439) _
--0.000131 (L_--16.24385) (MPE--1.93154) --0.42891 (log diF-- 1.69583) _
--0.81565 (log IDF+0.01452) (IDEF- 1.92209) --0.044068 (L¢/D¢ -- 1.45926) (TPVM --4.40439)
--0.030990 (L¢/Dc-2.13785) (MPE--1.93154) +0.0003075 (Viox- 1065.97697)
-- 0.033444 (IDEF -- 1.92209) (MPE -- 1.93154) (log diF -- 1.69583)
+0.25448 (PE1--0.16561) (Lc/Dc-2.13785) --3.09641 (LR--0.08022) (LF/diF--8.20992)
--0.90924 (PE1 --0.16561) (MPE -- 1.93154) +0.0003577 (LR--0.08022) (Viox--1065.97697)
+0.17428 (PE1 --0.16561) (IDEF -- 1.92209) -- 163.91664 (LR --0.08022) (log d_F-- 1.69583)
+0.0957 (PE1--0.16561) (log e_--0.33429) --0.12184 (PE1--0.14330) (LF/d_F--8.20992)
--0.0003465 (FO3--0.28507) (15¢_--329.95923) --0.15581 (PE2 --0.42991 ) (Lc/D_-- 1.45926)
+0.03243 (FO3--0.28507) (L¢--16.24385) --0.00002194 (PE2--0.42991) (V_ox-- 1065.97697)
+0.00098624 (BF--0.36833) (15¢_--329.95023) +0.03835 (PE2--0.42991) (TPVM--4.40439)
-- 1.20213 (LR- 0.25068) (log E¢--0.33429)] -0.40008 (PE2--0.42991) (log d_F-- 1.69583)]
99,26 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
contributed to the poorer predictive power of the Nevertheless, a great deal of understanding and
pulsed equation. intuition for the problem can be gained by study-
For c('rtain engine types it was possibl(: to find ing even restricted models. In this section the
special equations having better predictive power general features of the various analysis methods
than the apl)lieable g(,n(,ral equation. Data groups already eovered will be discussed; the differences
were d(,fined by considering all :12 combinations and sinfilarities will be exposed in some detail.
of the five variables: baffle, liner, pulsing, im- Perhaps the most obvious simplifieation of the
pinging jets, and annular jets. Based on the avail- general probh'm is the use of linearized equations.
at)ility of data, fourteen principal groups wer(, For this reason, it is convenient to discuss linear
s(qeet('d for individual study. A separat(, prediction and nonlinear models separat('ly. However, many
e(luation was d(,v('lop('d for each of these groups of the assunH)tions used in the linear models are
and eompar('d with the applicable g(,n('ral e(lua- earried ov('r into the nonlinear ease.
tion. For c(,rtain engine types, these special equa- The folh)wing nomenel'tture pertains to Sect.
tions at(, r(,comm('nd('d ov('r the general (,(luations 4.5 (see also S('et. 4.2.2) :
for design purpos('s. The special equations are A Comph'x quantity in('asuring time-aver-
similar in form to the g('n('ral ('(luati(ms, but ag('d energy loss at exhaust nozzle
contain f(,w('r t('rms, l)('tails are given in llef. $2. (_ Coml)h'x quantity t)rot)ortional to time-
av('raged ('n('rgy (,xtraction by con-
4.5 COMPARISON OF ANALYTICAL MODELS* v(,ction, momentum exchang(', an(1 vis-
cous losses in chamber
EN _- Quantity t)roportional to tim(,-av(,rag('d
Analysis of unsteady behavior in a roek('t eom-
busti()n ehamb('r is, of course, a sp('cial probl('m tot:tl ('n('rgy in eham/)('r
k Comph'x wav(' numb('r, _-iX
within th(' g(,neral ti('l(I of fluid mechanics. Thus,
(?ompl('x (luantity t)r()portional to tim('-
it ('ncomt)ass('s nol only lit(' (titticuliics assoeialed
av('raged en('r_y addition du(' to corn-
with th(' nonlin('ar ('(lUations of m()ti()n, eomt)r('ssi-
bust ion
bility, :tn(l viscous ('t't'('ets, but also the a(h[('(|
e()ml)lic:tti()ns of eh(,mieztl r(,zw,ti(ms trod phas(' Subseril)t :
Ch,_lIl_('S.._[()l'(q)V(q', th(' b(']mvh)r a(!tually found N l)('no(('s N t)' natural iDod('
in time) if and only if all of the component modes mode will grow or decay in time if it is excited.
decay in time. Hence it is sufficient to examine In such a stability analysis it is convenient to use
only the harmonic natural modes.* This general exponential functions; the time dependence is as-
approach to the problem of stability is exactly sumed to have the form exp(st), where s is the
the kind discussed by Crocco in Sect. 4.2. The complex frequency s = X+i_0. The decay or growth
results of such an analysis can yMd no infor- rate is given by the real part X, and the principal
mation concerning the influence of the amplitude purpose of the analysis is to determine X.
of a disturbance. Observation of waves in the chamber, as well
as the organ pipe analogy, suggests that the
4.5.1.1 Characteristics of lit_ear stability models.-- linearized problem should not differ very much
The simplest oscillation in a rocket chamber is a from the classical problem of acoustics in a closed
purely longitudinal wave in which the vibrations chamber in the absence of mean flow, combustion,
are always paralM to the axis. The standiBg-wave and all energy losses. Hence, one can find formulas
mode shape is only slightly different from the for the frequency _0 and the growth constant X in
standing wave in an organ pipe closed at both the following form
ends. At the injector face the fluctuating velocity
vanishes, and at the nozzle it is not quite zero, co2= kN2d - yOJtek_ (_,- X,_ CI) (4.5.1-1)
EN"
corresponding to the fact that some energy is lost
through the action of the exhaust nozzle. A non-
zero time average of the product of velocity and X=-- (_a-- XR--(_a) (4.5.1-2)
2EN 2
pressure fluctuations means a flow of wave energy
out of the chamber due to "p-v" work don(' by where k is a complex wave number such that
the material in the chamber on that downstream. s=ik, Ex is a normalizing quantity proportional
Because the velocity fluctuation is nearly zero at to the time-averaged total energy in the chamber,
the entrance to the nozzle, it is not only con- the subscript N indicates the N th normal mode of
venient but realistic to regard the nozzle as a the chamber, 2 represents the time-averaged
boundary condition on the waves in the chamber energy addition from the oscillatory combustion
and hence breal¢ off the calculation of its influence process, _A corresponds to energy extracted at the
as a separate problem (Sect. 3.6). If a steady wave chamber boundaries (including the exhaust noz-
exists, then th<' rate at which energy is provided zle), and (7_, includes all other energy losses, such
by the confl>ustion-wave interaction is just suffi- as the drag fore(, on liquid drops and transfer of
cient to eoml)('nsate the rat(' at which energy is nmn_entum betw<'en the average and oscillatory
lost through the nozzle and due to other possible motions in the gas phase.
influ('nces distributed throughout the clmml)er. The results of any linearized analysis can be
Th(, latter include wave interaction with the mean put into this form, provided that the admittance
flow, viscous (lamping at the walls, and drag function is small. Otherwise the frequency must
forces between the gas anti liquid phases. be found as the solution of a transcendental equa-
Now, as far as the stability t)roblem is con- tion (Sect. 4.2.2.3). For high contraction-ratio
cerned, (me is not particularly interested in the chambers the frequencies of the natural modes in
moth' shal)(', that is, the distribution of the ampli- a rocket chamber do not differ much from the
tude of motion in the chamber. The truly im- classical values (i.e., co_kx), since 2, A, and
portant quantity is the rat(' at which a particular all have the mean flow Maeh number as a nmlti-
plying factor. In transverse modes the shift in
frequency is normally too small to distinguish
* In contrast, if nonlinear cffecls arc studied, :_ dis- experimeIltally, owing to other uncertainties, and
lurl)alw(, ('ap, nol be ex'unin('d by studying only ils har- is in any case not of practical interest. On the
lnonic (.OlilpOll(ql|,'z,, although one may ('hoose "_s a sl)ecial other hand, for longitudinal modes the frequency
<.ase a finilc-aml)litude hal'llloni(, motion. The failure of
shift, due t)rimarily to nozzle effects, can amount
SUl)erl)osilion ac<'ounts for the (lualilative differences and
greatly increased COlnph, xities of mmlincar as colnt)arcd to as much as 20570.
to line'tr calculali,ms. The general result for the growth constant,
228 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Eq. (4.5.1-2), contains the stability criterion. In Sect. 4.2 both longitudinal and transverse
Since all fluctuations havc the time factor modes are treated. Although the time lag model
exp (st) = cxp(ikt) _-_exp(Xt), the necessary and of the combustion response is used, it is clear that
sufficient condition for stability of small dis- other models of the response can equally well be
turbances is X< 0, or used to compute 2. However, it nmst be empha-
sized that numerical results and comparison with
2R < -_kR-_(2R (4.5.1--3)
data have been obtained only for the time lag
Thus, in order for a particular mode to die out, model. It is of interest to note that all of the
the contribution to the wave energy from the results of S('ct. 4.2 have been used essentially in
combustion processes should be less than the dissi- an inverse way. That is, it has be(m supposed
pative contributions due to the nozzle (An) and that all other quantities are known, and the two
the volume contributions represented in (2 (e.g., (,quations for the stability bound:try have b(,en
convection, momentum exchange, viscous losses). used to comt)ut(' valu('s of th(, l)r('ssur(' index n
It should be noted that the quantities 2, A, and the time l:tg _ nec('ssary to satisfy the equa-
and (2 must account for all possible contributions tions. Th(' internal consist('ncy of this procedure
throughout the chamber and on the boundaries, has I)(,en check('d t)y comt)arison with (,xp('ri-
with the effects properly weighted according to ment'tl r('su[ts. An important assumption, which
the mode shape. The results, of course, are con> seems to be justifie(l by the favorable comp'trison,
plex numb('rs having different values for each is th'tt n anti _ are supl)os('d to h(' ind('p(q_(t(mt of
mode. Thus, as one expects, X is the sum of fr('quency. Thus it at)pears that the valu('s of
fractional energy changes due to the l)rocess('s tin's(' two par'mwters art' inde('d dolninat('d by
accounted for in the particular model used. th(' flui(l mech'ufieal "tnd chemical proc('ss('s in the
By far the most unc(,rtain contribution is that ch'md)er. This is by no m('ans obvious a l)riori,
repr(,s(,nted by 2, which d('t)ends on the resl)ons(' for in spit(' of the lwuristic argum('nt leading to
of the combustion process to oscillatory motions. the r(,sl)()ns(, equation, 1'2(1. (4.2.2-10), th(' latter
It is cl('ar that tin' distribution of the eondmstion is really a v('ry Sl)('cial funcli(m ()f fr('(lUency.
resl)ons(' r(,lativ(, to th(' mode shall(' is "m im- :kn obvious f('at/n'(' of th(' ('Xl)('rinl('ntal r('stllts
portant factor in the st'tbility of "t moth'. The that w:ts l)r('diet('d by tIw t]wory is the _'xistpnee
phas(' r('lationshit) betwe('n the pr(,ssur(' and con> of })oth Ul)l)('r and low('r critical l('ngths, as dis-
bustion r('st)ons(' is ('xl)re_._ed by the fact that 2 cusso(l in c()nnecti(m with l:ig. 4.2.21). Th(' distri-
is a coml)h'x number. If, for example, th(' con> t)uti(m of combustion in th(' chaml)(,r is an im-
bustion fluctuation lags th(' pressure oscilltttion l)ortant influ(,nc(' on thttt pr('dicti()n. In f'tct, the
ev(,rywhere by 90 °, then 2n=0 and comt)usti(m shall(' ()f (h(, stability boundary (l('l)('n(ls mainly
camlot (h'iv(' the wave. Maximum driving by lh(' on th(, fact thai combustion occurs in :_ region of
conlbustion proc('ss occm's when the fluctu:_ti()ns fix('d length (in(h'l)('nd('nt ()f total ch:tml)('r l(,ug(h)
are in t)hase with the pr('ssure oscillations. This an(l ()n th(' I)articular funclion of fr('(lu('ncy ))r()-
is tru(' _'v_')l if tlw response is sensitiv(, to velocity (luc('(l in 2 by the tim(' lag mo(l('l. The results are
fluctuati()ns. mo(lifi(,(l only in d(,tail by th(, variati()n of the
nozzl(' admittanc(' function with h'ngth an(l h('nce
4.5.1.2 Compariso_ of liJwar calc.latiot_s.-- wit h fr(,(lu('ncy.
Equations (4.5.1-1) and (4.5.1 2) can b(' used It is (luit(' l)ossibl( ' that oth(,r r(,sp()nse functions,
to show how the Iilwar analys(,s l)r(,s(,nted in this when us('(l in the g(,neral sch(,m(, for ('oml)uting
chapt('r are r(qate(I. In th(' frst plat(', it nltlst be stability, might also h'ad to (h(' l)r('(lietion ()f
obs('rv('d that only t]l(' s_'nsitiv(' time lag analysis Ut)l)er tm(l low(q' critical l('ngths. Sine(, the n(,ces-
(Scci. 4.2) is colni,l_'iv iit lhc s(ms(' thai all of sa W c()ml)uiations ht_v(' not b('('n carried out,
th(' e,ontri})uti()ns (tiscuss('d a})ov(, art' taken into howev(,r, it is n()t p()ssi})h, 1() ass(,ss (luantitaiiv('ly
acct)tlllt. ThllS, ()lily th()s(' l'('siil|s can b(, IlS('d to how th(' vari()us m()d('Is comp:u'(,. Nev('rth('h'ss,
(h't(Tnfin(' "t sial)lilly boundary with roasmpd)le sore(, (lu'dit:ttive obs('rwtti(ms can })(, m'td('. In
conii(l(,nc(, that signiIic.m( cont ril)utions hqv(' not th(' first l)lac( ', it is cl('ar that the c()ml)ustion
be(,n ign()r(,d. r('sl)ons(,, and h('nce _, m/lst })(' a comt)l(,x num})er.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.5 229
This simply expresses the fact that the conversion boundaries directly and avoid the inverse pro-
of liquid to gas and the associated, or subsequent, eedure followed by Croeeo. There appear to be
energy release during combustion cannot follow no complete results of this kind, although some
pressure changes instantaneously. There must be values of n and _ were computed from the
locally a lead or lag, which is expressed for the Heidmann-Feiler model. 'u7 This comparison is dis-
chamber as a whole by the integral 2. cussed further in Sect. 6.3.3.
The response factors discussed in Sect. 4.4.1 are Finally, the modal energy analysis of Sect.
essentially pieces of Eq. (4.5.1-2), the formula 4.4.1.4 is an approach leading to an expression
for X given above. They are all proportional to for the logarithmic rate of divergence of the
the ratio of a time-averaged energy input to the energy, Eq. (4.4.1-22), which is. essentially equiv-
time-averaged total energy in the chamber. Thus, alent to Eq. (4.5.1-2). This correspondence is
the response factor introduced by Heidmann and easily seen, for as X was originally defined, the
Feller, Eq. (4.4.1-5a), is practically the same as pressure amplitude grows as exp(Xt) so that the
2/EN 2, except for possible numerical multipliers. energy E, proportional to the square of the pres-
Subsequently, they consider several specific con- sure, varies as exp(2Xt). Hence dlnE/dt=2X,
tributions to this response factor and correctly which merely reproduces the interpretation of X
emphasize the importance of the real part, i.e., given above. Thus, the various terms of Eq.
the part that is in phase with the pressure fluctu- (4.4.1-22) can either be put in one-to-one e0"rre-
ations, and therefore the part that appears in spondenee with terms in Eq. (4.5.1-2) or else
Eq. (4.5.1-2) for the growth constant X: The represent contributions that. can be added to X by
response function for the nozzle suggested in arguments similar to those of Sect. 4.4.1.4. A
Sect. 4.4.1.1 corresponds to the factor A in Eqs. difficulty with the analysis proposed by Leeper is
(4.5.1-1) and (4.5.1-2). that the correct form of the various convective
Similarly, the analysis by Dykema (Sect. and momentum exchange terms is far from obvi-
4.4.1.;3) is also a computation of the real part of ous. It appears that the only way to handle these
x; the result is Eq. (4.4.1-12). However, the terms, appearing as 1_ in Eq. (4.5.1-2), is to begin
calculation is restricted in an essential respect by with the full set of differential equations.
the assumption that the processes considered These brief remarks may serve to clarify the
respond instantaneously to changes of the en- fact that the various linear analyses are more
vironment. As a result, the response is always in closely related than perhaps appears at first to be
phase with the pressure oscillations (i.e., 21=0). the ease. However, some of the analyses are
Recent work 66shas shown some limitations of this limited to pieces of the problem. A truly compre-
assumption. In particular, it implies that a very hensive analysis of the stability boundary must
important resonance efteet of transient heat con- be based on the full equations of motion and
duction in the liquid phase is eliminated, thus consideration of all contributions to the acoustical
reducing the magnitude of the response in the energy gains and losses. An alleged stability cri-
frequency range of interest for oscillations in terion based, for example, on the combustion
rocket chambers. This transient heat conduction response alone must be quantitatively in error
resonance is a well-known effect in the response of and qualitatively misleading.
a burning solid propellant to pressure oscillations,
4.5.2 Nonlinear Models
and has been found to be the dominant contri-
bution to a peak in the response in the frequency Linear analysis provides a rather general under-
range of a few hundred Hz to several thousand Hz. standing, which is useful both for its own sake
Obviously, the results of the various compu- and as a guide to the study of nonlinear problems.
tations of the response can be related directly. Owing to vastly increased complications, the
For example, any model properly handled and analyses of nonlinear problems amount to exami-
integrated will give numbers for 2a and 2i, which nation of quite special problems. The results are
in turn can, if desired, be interpreted as the pre- therefore useful mainly for particular eases and
dictions of the pressure index and tim(' lag. In obviously provide some information that cannot
this way one could, in principle, compute stability be gained from linear calculations. Two approaches
230 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
to nonlinear aspects of the stability problem are sentially from that of Sect. 4.2 only in the repre-
presented in this chapter. Unlike the linear anal- sentation of the coupling between the burning
yses, these do not fit into a common framework. rate and the oscillations. The difference in that
First, the nonlinear computations discussed in respect is quite significant, for all of the compu-
Sect. 4.2.3 constitute natural extensions of the tations discussed in Sect. 4.3 are based on quasi-
comprehensive linear analysis discussed in Sect. steady models of the coupling processes. Thus, if
4.2.2. An attempt is made to retain all the features these formulations were linearized, one would find
that distinguish the problem of motions in a that for purely pressure-sensitive coupling the
rocket chamber from other nonlinear acoustics quantity 2, defined in Sect. 4.5.1, would be real;
problems. It is clear from the discussion given the fluctuations of energy release would always be
that one is forced to back away from that am- in phase with the pressure fuctuations. Any lags
bitious goal. The effects on the stability boun- in the response would arise only through de-
daries of nonlinearities in the time lag mode| of pendence on velocity fluctuations which, for stand-
combustion response are found without excep- ing acoustic waves, are 90 ° out of phase with
tional difficulty (Sect. 4.2.3.1). However, in treat- pressure fluctuations. As remarked above in con-
ing the deeper nonlinearities associated with the nection with Dykema's calculations, such an as-
wave motion (Sect. 4.2.3.2), numerous approxi- sumption may exclude an important contribution
mations are required. For example, although the to the coupling, and one that would be strongly
presence of the mean flow and the nozzle are dependent on frequency. This must be regarded
accounted for, they are very much simplified. as a serious drawback of the numerical integration
Tlw calculations of S(,ct. 4.2.3 are for steady approach as described in this Chapter. It is a
waves (i.e., the solution does not grow or decay restriction, however, that can presumably be cor-
with time) so that the results are valid only on rected within the framework of the numerical
the stability boundary. Although an unrealistic approach.
boundary condition is used at the exh,mst end, A second limitation of the numerical results is
and the exchange of momentum between the the practical necessity of treating only one- or
gaseous and liquid phases is ignored, the results two-dimensional problems. A treatment of a com-
do indicate the kinds of effects due to nonlinear plete problem accounting correctly for both the
behavior. Thus, both large amplitude continuous exhaust nozzle and three-dimensional features of
oscillations and solutions representing the presence the injection process and distribution of com-
of a finite discontinuity or shock wave appear in bustion has not been carried out. Although the
the n, r stability diagram, Fig. 4.2.3b, and direct favorabh'_ ('ffects of both balttes and acoustic liners
comparison with the linear results is made. have been shown,* it is not clear how one can
The second approach (Sect. 4.3) is entirely confidently assess the stability of :t three-dimen-
numerical. In contrast to the linear calculations sional chamber on the basis of the restricted
and the nonlinear analysis of Sect. 4.2.3.2, an problems that have so far been handled. In view
initial value problem is treated. That is, "_ dis- of the assumptions used, it appears that the nu-
turbance is introduced arid its subsequent growth merical results are useful mainly as an indication
or decay is calculated numerically. The only of local nonlinear effects associated with the
practical restriction on the information that can viscous processes and exchanges of momentum.
be obtained is the capacity of the computer. As Since the combustion processes have been assumed
the discussion of Sect. 4.3.1 emphasizes, this re- to respond quasi-steadily, any conclusions one
striction is so severe as to prevent examination of draws should strictly be limited to frequencies
the comt)lete threc-dimensional problem. that are low compared to the characteristic fre-
Initially, however, the same basic information quency of the controlling combustion process.
must I)(' included : proper st)ecification of the mean Unfortunately, the differences in detail between
flow, the nozzle, combustion, etc. In addition, the
viscous terms in the equati(>ns of motion are
retain('<t in the general formul'ttion. If the viscous * Certain t_st)ccts of l)afltcs and liners can, of course, be
terms ar(_ ignored, this formulation differs es- CXalnincd within a linear analysis.
ANALYTICAL MODELS OF HIGH FREQUENCY COMBUSTION INSTABILITY §4.5 231
the two types of nonlinear analysis are such that complicated and involves so many variables and
the results cannot be meaningfully compared in parameters that one must settle for much less.
a quantitative way. In fact, complete analytical solutions cannot now
and probably never will be found. Nevertheless,
4.5.3 Concluding Remarks even though short of this goal, modeling and
approximate analyses can provide useful under-
The ultimate value of an engineering analysis standing and perhaps scaling laws. At the very
derives from its success in accurate prediction of least, these analytical models can suggest ways of
results required for design and development. How- correlating and interpreting experimental obser-
ever, the problem of combustion instability is so vations.
CHAPTER5
233
234 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1 T' e*'
0c- (5.2.1-3)
rh
is the chamber gas residence time, and r)= Since c* is a function of both chamber pressure
rob=the. Assuming that the combustion gases and mixture ratio,
are perfect., the LHS of Eq. (5.2.1-2) is
c,, (oc3 , (oc3p,
0¢) However, the pressure dependence of e* is nor-
Although the instantaneous pressure can be mally much smaller than the mixture ratio
assumed to be uniform throughout the chamber, dependence, so that the second term can be
the same cannot be said about the temperature. neglected. The burning rate _i_,,can be written as
Because of mixture ratio oscillations produced by the sum of the oxidizer and fuel burning rates:
the different dynamic response characteristics of
the fuel and oxidizer feed systems, the tempera-
ture of the burned gases in lhe combustion zone
The perturbations in burning rate and mixture
also oscillates. After burning, each parcel of gas
ratio can then be writlen in terms of the oxidizer
can be assumed io flow isentropically through the
and fuel mass flux perturbations in the com-
chamber. Therefore, the temperature oscillation at
bustion zone as
the Imzzle entrance is not the same as that at the
combustion front. The mean temperature per- _hb' = _hoxb'+ _hv_' (5.2.1-6)
turbation should be obtained by integrating over
r' (1 +_:) (1 +7")
the chamber volumeY 9 However, the usual _ .... fitoxl,'-- --"fi_Fb' (5.2.1-7)
procedure is to assume that the average chamber f f:fi_ fiz
temper:tture is approximately constant. Then the
Inserting the above relations into Eq. (5.2.1-7)
LHS of Eq. (5.2.1-2) becomes simply
yields the governing equation for low frequency
0 oscillations,
0(,,,5+(,q
0o0t\_/ \_/
For the exhaust flow, the temperature varia-
tions can be taken into account, because of the
isentropic flow of each gas l)'_reel downstream of
=1{[1__ 1-}-r(0c*_]
_-- \_'r/'J )hoxu'
the combustion zone. For very low frequency
oscillations, the exhaust flow can be assumed to be
quasi-steady, so that
-[-[1--_(l+[')a, k0r/j(Oe*'_]
fi_Fb'} (5.2.1--8)
Hence, the exhaust mass flow perturbation is It remains to determine explicit relations
bet ween the bm'ning r-ties, l he injection rates, and
fi_' p' 1 T' the chamber pressure. This is done in the following
- (5.2.1-4)
_h_ i5 2 T two sections, using two combustion models
appropriate to low frequency instability. Both
Substituting this result into Eq. (5.2.1-2) gives models are based on the concept of a combustion
time lag, which is discussed in detail in Sect.
0 (p') + (t_) = ,h,,' 1T' 4.2.1. Here it will suffice to observe that for
Ooot\ z T,? (a.2.1-5)
analytical convenience, the gradual evolution of
for the chamber equation. gaseous combustion products from the initially
More commonly, the last term on the RHS of liquid reactants is represented as a sudden con-
Eq. (5.2.1-5) is expressed in terms of the char- version at a time rT "ffter injection of the re-
acteristic exhaust velocity, e*, i.e., actants. The time r'r is variously knoll1 as the
236 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
TOX _ Tvox-[-TF
a,_ Nozzle admittance coefficients
and the stability equation becomes ? Overall combustion rate
_(s) Function representing effect of
mixture ratio oscillations
exp l+s0¢
[--- srF] {[1 nu _1-Fi: k,-_r/]
(Oe'_] Gox exp [-Sr,ox] J(s) Ratio of fractional injection
velocity perturbation to frac-
tional chamber pressure
+ [1 t(1-t-i:)(0c*_]
5* \_r/J GF } =--1 (5.2.3-4) perturbation
x(s) Function expressing effect of
mass flux oscillations
5.3 VARIABLE COMBUSTION TIME
k Momentum interchange co-
LAG MODELS
efficient
The analytical treatment given in Sect. 5.2.2 is M1 Mass burning rate perturbation
based on the interactions of the feed system with (first-order approximation)
the combustion system when the dynamic nr Mixture ratio "interaction
behavior of the latter is simplified to the point index"
that one parameter alone, the steady-state total (P(s) Combustion response function
time delay, is sufficient to represent it. Certainly for pressure oscillations
this is not rigorously true, even within the Wl, X_, Y1, Z1 Functions defined in Eq.
schematization of the time delay model. Even the (5.3.2-4)
improvement offered by the double time delay xc Location of concentrated com-
concept (Sect. 5.2.3) falls well short of reality, bustion front
since the time lags are assumed to be constant. Fractional injection velocity
Indeed, one explanation of the occurrence of the perturbation amplitude
238 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
The first term on the RHS of Eq. (5.3.1-2) has The effect of mixture ratio oscillations on the
already been discussed in connection with the
combustion time lag is derived by noting that both
constant, single time lag model; its influence on the combustion rate f and the threshold product
stability is included in Eq. (5.2.2-6). In this f_ are actually functions of mixture ratio. 63°
section, the additional effects introduced by the Hence, Eqs. (5.3.1-3) and (5.3.1--4) become
second term are outlined and added to the
(considering only mixture ratio effects)
stability equation. For clarity, the effects of
chamber pressure, mixture ratio, and injection
velocity are examined separately, a procedure that ftt ][r(t ') -]dt' = fti_ f [1-t-n2r' (tt- _w) ] at,
is consistent with the linearized theory.
Following Crocco, '73 it is assumed that the
total time lag rw can be expressed as the sum of ,_ =f÷ [1-t-n3r'(t(_w) ] (5.3.1-7)
constant ("insensitive") time lag r_ and a variable
("sensitive") time lag r, so that drw/dt=dr/dt. It should be noted that the mixture ratio per-
It is further assumed that the time lag is related turbation in Eq. (5.3.1-7) is evaluated at the
to the chamber conditions by instant of injection, since the integration is carried
t out following a particular propellant parcel, and
f_ f[p(t'), T(t'), ..._dt'=]7 (5.3.1-3) the threshold is that appropriate to the same
parcel. This model assumes equality of the fuel
where f is an overall combustion rate. The and oxidizer liquid velocities. The treatment of a
more realistic case would involve substantial
productf7 on the RHS of Eq. (5.3.1-3) represents
a threshold, defining the instant of conversion complication of the analysis and would still be
based on quite arbitrary models of the actual
from reactants to products in the time lag sche-
physical processes.
matization of the combustion process. For small
perturbations the combustion rate can be written Since the mixture ratio perturbation is constant
as with respect to the integration in Eq. (5.3.1-7),
a relation for the time lag perturbation is obtained
quite simply as
f=f(l_-n ;) (5.3.1-4)
(n_-n2)r'(t- _w)
where (5.3.1--8)
])efining
n= ] + 0-T0,--;+"" 11 • = n3-- n2
* F. H. Reardon, Author. and using Eqs. (5.2.1-7) ,rod (5.2.2-5), the time
ANALYTICAL MODELS OF LOW AND INTERMEDIATE FREQUENCY INSTABILITY §5.3 239
The first-order solution can be written as bility. However, a complete, systematic study of
follows : this type of instability has not been made.
ul= -tip0+ // {[-S(Wl-X1) +M1-] eosh s(x--x') 5.4 FEED SYSTEM RESPONSE
-t-s(Yl+Z1) sinh s(x--x') }dx' (5.3.2-8) In the preceding sections the equat ions governing
oscillatory flow in the combustion chamber were
pl = - 2flu0
presented. These equations included propellant
feeding effects by means of the normalized
- {I-s (W_- X1) +M_-I sinh s(x--x') injection adinittanees Gox and GF, defined by
pump. For each component, the admit,mice can is the time constant. In these equations the sub-
be evalm_ted at one end if its value is known at script 1 denotes the upstream end of the line, aL
the other. Thus, if the admittance is known at one is the effective speed of sound in the liquid, 1 is the
point in the feed system, it can be extended length of the line, A_ is the cross-sectional area,
through the system to the combustion chamber, and _, _, and s have the same meanings as given
thereby obtaining the injection admittance, by in Sect. 5.2.
use of the component admittance ratios: The requirement of low flow velocity, i.e.,
99_L= __VL<<1
aL
Some feed systems, particularly those on static is normally met in rocket engine feed lines.
test stands, have branch lines, which may be However, it should be observed that the effective
closed off at s()mc distance from tile main feed speed of sound CL may be considerably smaller
line. Such cases can be treated by summing the than the sonic velocity in a liquid medium of
-tdmittanccs of the m'dn line and the branch line infinite extent, "_L_, because of the structural
to obtain 1he admittance just downstream of the compliance of the pipe walls. Thus,
branch poinl. The admithmce of the brmmh line
aL_
is obtained in tile same manner as that of the main
aL= VZI_-LaL 2D,/ES_ (5.4.1-5)
line, requiring a starting value to be known at
some point in the branch line. The analysis of a where DL is the liquid density, Dz is the mean pipe
dead-ended line is straightforward, but if the diameter, _w is the wall thickness, and E is the
branch line returns again to the main line, the elastic modulus of the pipe material. If the flow
analysis is considerably more complicated. Addi- Mach number is apl)reciable, the admittance
tional complications are introduced if the branch ratio becomes _sS,721
loop cont'dns another combustor, as in the staged
combustion cycle (Sect. 1.1.2). (1-T2L2-G1Z'_t0 tanh// st, '_
1+
In the following paragraphs admittance ratios G2
are given for several common feed system com-
al
ponents. The reader is referred to Sect. 3.2 for a
general discussion of unsteady flow in feed systems, 1 + (G_Zt+ 9)lL) tanh (%/_]stz '_
including techniques of analysis. Special sta-
bilizing devices for feed system application are (5.4.1-2a)
considered in Sect. 6.2.3.
Eqs. (5.4.1-2) and (5.4.1-5) imply that the
liquid temperature and density are constant over
5.4.1.1 t:on.stant-area feed line.--A large portion
the length of the feed line. If these properties
of any feed system consists of tubing with constant
vary appreciably, it may be necessary to sub-
cross-sectional area. The admitlance ratio for
divide the line into several shorter ones, for each of
low-speed flow in a lossless line is47_
which suitable average properties may be chosen
* F. It. lh_ard,,, b Aulh,)r. to represent that line section.
ANALYTICAL MODELS OF LOW AND INTERMEDIATE FREQUENCY INSTABILITY §5.6 243
5.4.1.2 Line with area change.--In general, the given by Eq. (5.4.1-9) or (5.4.1-12). In some
problem of oscillating flow in a line with variable cases, however, there is a capacitance associated
cross-sectional area must be solved numerically. with the valve. Such a valve can be considered as
Hence the admittance ratio cannot be given in a a series combination of a manifold (Sect. 5.4.1.5)
form applicable to all systems. However, for and an orifice.
incompressible flow in a rigid-wall pipe, the
5.4.1.4 Pump.--Based on the discussion of Sect.
governing equations are greatly simplified, and
3.2.2, the admittance ratio for a high speed
yield the expression 13
propellant pump can be written as
G_ 1
-- = (5.4.1-6) 62 1 +Sep/G1
G1 I+ZAGI(I+stA) (5.4.1-13)
G1 1 - ZpG1 (1 +s%/G_) (1 +st.)
with where
_L_ _o
ZA= --_- _ --1
A_-\A2-- (5.4.1-7) ep= K_-" rh (5.4.1-14)
and
rh (dd--_P) (5.4.1-15)
tA= _p
mL fl 2 A(x)dX (5.4.1--8)
1
where _L is the liquid flow rate through the line
tp= (_)p / (_--_P)p (5.4.1-15a)
(not to be confused with _h, the total propellant
flow to the engine) and Ap is the steady-state The effective pump capacitance ep, the slope
pressure change (pl-p2) from the upstream end (dp/d/n) p of the pressure-flow characteristic, and
to the do_Tlstream end of the area change. the inertance (l/A), must be determined from
5.4.1.3 Orifice or valve.--An orifice is essentially experimental data.
a special case of a line with area change, in which
5._.1.5 Manifold.--For a low-frequency sta-
there is a reduction in area very close to the
bility analysis, it is appropriate to assume that the
upstream end. For a long orifice,
fluid in a manifold undergoes a bulk oscillation.
G2 1 Hence the admittance ratio across a manifold
(5.4.1-9)
G1 l+ZoGl(l+sto) takes the form
with G_ se_
-- =1+ -- (5.4.1-16)
G, G1
2Ap
Zo = -- • -- (5.4.1-10)
where the normalized manifold capacitance is
given by
and
pL_mpc
/orhL em - (5.4.1-17)
to= _ (5.4.1-11) KL_
2ApAo
in which X)mis the manifold volume and KL is the
where lo is the effective orifice length* and Ao is
bulk modulus of the liquid propellant.
the orifice cross-sectional area. Since the time
In the case of intermediate-frequency insta-
constant to is directly proportional to the orifice
bility, it may be necessary to consider the effects
length, for a short orifice, Eq. (5.4.1-9) reduces to of wave motion in the manifold. For such an
G_ 1 analysis the manifold would be divided into a
(5.4.1-12)
G1 1 + ZoG1 number of interconnecting flow paths, as outlined
in Sect. 3.2.2. Since the mathematical model of the
A valve is most commonly treated as an orifice; manifold flow is directly tied to the design
hence the admittance ratio across a valve is
features of the manifold under study, it is not
* See Sect. 3.2.2. possible to derive general admittance relationships.
244 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Volume _/'t
Propellant tank
Kt_4x
o i ,i
o.
_11"
.. i U i
1.0
_!
T_"aL o-0.6
, J-1
Injeclor
_'m KL_.
manifold
== i //I z
I vo,ome: j 0.2
), / /1'¢
I _'-_':'_'-*-!_-Injector orifices
_i ---r 0
0.5 hO 1.5
I Flowofone I Zi:_ cotl
7r
ropp_lIo
11%
Total flow
does not affect the resonant frequencies, but
FIGURE 5.4.2a.--Sehematic of pressurized-tank feed
system. narrows the half-wave peak, decreasing the
magnitude of GiZi, except at the resonances.
injector is at a velocity node. The effect of the Thus, increasing _ will have, in general, a sta-
manifold can be seen by comparhlg the curves for bilizing effect on feed-coupled oscillations, pro-
_=0 (negligible manifold volume) with those for vided that Zi is not decreased at the same time.
_=1, in Fig. 5.4.2b. The quarter-wave resonant If a valve is added to this simple feed system,
frequencies are lowered, but the half-wave fre- dividing the propellant line into two parts (Fig.
quencies are not altered. The effect of the velocity 5.4.2d), the injection admittance for a constant
parameter _ is sho_l by Fig. 5.4.2c. Increasing tank pressure is found to be
1 + _J)_v2St_m+_lsth tanh st,h+_,/_ tanh sth tanh stz_+ (hstz_+_/_2) tanh st, z,
ei _ m -- m
\Z,/1 q@_- _)_2St_mq- (_+_lstz,) tanh st,+_,/_ tanh sth tanh stz_-_ (_-k_:st_,q-_/_e) tanh sty,
(5.4.2-7)
246 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
where pL_)m
t_m-- (5.4.2--9)
Zz1 Zl2 emZ_l emZl_
' t/i t'/2 which is the residence time of the propellant in
the injector manifold.
are similar to the parameters involved in Eq.
The effect of the valve can be seen, at least
(5.4.2-6). Additional parameters are
qualitatively, by assuming that Zzl=Zz2=Z_,
so that
_v-- Z_ _ A-pv., OJ_v= V-Z (5.4.2-8)
Zi Apl aL
Propellant tank
vt p,% o
Line # /
-Tr I
t _ Valve
0.4
A ,! ×lJ
_2 _..-F.Z -- Line
m
_L
Tr_i
"-2_--
'_2 _£Z
#2
"El"
Pc
_
t_2
_¢2
=------
c_ L
0.2
where
Propellant tank
2
o-
Suction line
=_L_ _,
-Tr
_J ZLI AtI _c ;ttl =_
1.0
_-___ Pump_ .r
0.8 Cp = PLuP PC
t_=o
----_=lo,
KL_
P
o- 0.6
Zp
)c\dTi_]p
tT.p=( Xp _
\ dm/p
- I _Dischorge fine
._ 0.4
c _t_ _2
o.2 _///I I
:',,./
,,"i Z_2 A_2 Pc t-f2= 81L
0 _t [
0 0.5 1.0 1.5
constant-rate pump, in which case Eq. (5.4.2-14) observed that increasing _ was stabilizing. Thus,
reduces to it can be expected that this result will hold also
for values of _p of the order of unity, such as
(1/_) tanh stz_
GiZi correspond to centrifugal pumps.
1 + (1/_) tanh sty2 For the case of negligible pump capacitance,
which can also be obtained from Eq. (5.4.2-11a) the injection admittance can be written in the
for trm=0. In both of the previous cases it was form
1--_p(l+st,) 1+ (1/_)
tanh tanh stz_ stzJ
st1_ tanh
GiZi _ (5.4.2-15)
( 1+(1/_) tallhstl2
1+_ tanh s(tz,+t_) --_p(l+stp) \lq7 - ta_st_ t_hnh stz2!
It is evident that _,=0 corresponds to the case if the injection pressure is exactly in phase and
of a constant-pressure feed system with line equal in amplitude to the chamber pressure will
length=ll_-/2, whereas _p= oo corresponds to a the injector flow oscillation have zero amplitude
constant-rate feed system with line length=/2. and the system be conservative. In this special
Fig. 5.4.2g illustrates the nature of the injectioll case the injector is a flow node but correspond-
admittance frequency response for an intermediate ingly the flow input to chamber pressure is also
value of _p. For the particular case sho_n, zero.
_p = --1,/2 = 211, tp = 0, and _ = 10. For comparison, Similarly, if the injection pressure amplitude is
the dashed lines in Fig. 5.4.2g give the admittance zero, the orifice flow oscillation can be large, but
for a constant-area line without a pump (Fig. the rote of energy supply to the passive elements
5.4.2b). of the feed system is zero; all of the input energy
is absorbed by the injector orifices. The feed
5.4.3 Stabilizing Effect of the Feed System* system as a whole is therefore not conservative.
At frequencies other than those at which the
The feed system nearly always adds a stabilizing
injector pressure oscillations are zero the feed
influence to the combustion chamber dynamics.
system inhibits flow variations. This inhibiting of
In a pressurized feed system it is obvious that the
flow oscillations adds stability to the combustion
dynamic elements (inertia and compressibility)
chamber since the combustion process cannot
can only provide transient storage for energy
couple to the feed system unless a flow oscillation
input to the system. The injector orifices remove
exists. Hence only certain discrete frequencies are
energy at a rate of (pi--p_) _nl/pL. Hence the rate
left without benefit of external stabilization due to
at which energy is supplied to the passive elements
the feed system, and in general, at no time can the
of the feed system is pi_ti/PL.
feed system destabilize an otherwise stable
When driving the feed system with chamber
combustion process.
pressure at any frequency, sufficient energy must
be supplied to the system across the injector
orifices to account for the energy losses of the 5.5 ANALYTICAL METHODS OF SOLUTION*
orifices themselves and to result in steady-
The stability of an engine system is examined
amplitude forced oscillations. Assuming the only
analytically by solving a characteristic equation,
system loss to be the injector orifices, the feed
e.g., Eq. (5.2.2-6), (5.2.3-4), or (5.3.1-14).
system could be dynamically conservative at a
That is, the unsteady operation of the engine is
given frequency only if the sinusoidal component
described by equations such as
of the injector flow rate had zero amplitude. Only
* F. Reardon and J. Szuch, Authors of Sects. 5.5.1 and
* J. A. Nestlerode, J. R. Fenwick, L. E. Sack, Authors. 5.5.2.
250 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
I' I
techniques,
The following
are discussed in this section.
nomenclature pertains to Sect.
I
I 5.5 (see also Sect. 5.2) :
I
I
_..J Contour on s-plane used for
® 0 I I_I
Nyquist criterion
f_ Domain of s-plane bounded by
! "_p= -I 1
I contour
I
, I '\.I
I I tp=O
t12=2
_
tJt_ I
-- D (s)
F(s), f(s)
Denominator
Functions
of g(s)
defined by characteristic
--Tt
equation of engine system,
No pump------ f(s) =F(s)--I
G(s),g(s) Functions used in Satehe tech-
nique, g(s) = G(s) + exp (-srT)
_T 1.5
K Injection rate sensitivity factor
imaginary
= 1.0 _1 Ij I s-plane
i
g +iCO
It I I
0.5
, ,,.
_._] I \\--L 11 I _',_LI / I
0
0 I 2 3
witt, +t_ i)
7/"
l \ \\
/ N / \
' \ /
i' ' \ / _\
terms of 4). At the frequency ¢o for which the half-plane). However, a finite number of poles
magnitude ]f(i_) I =1 (called the "gain cross- may have been introduced, corresponding to the
over"), the phase margin _ must be positive. zeros of D (s).
This criterion is illustrated in Fig. 5.5.1c. Rather than plotting F(s), the Satche method
In rocket engine systems, the function f(s) involves plotting g(s) and the unit circle,
includes the factor exp (- SrT), which complicates exp (--i_rT). The vector G(s) is the difference of
the Nyquist diagram by introducing a number of the vectors g(s) and exp (--SrT). That is, the
loops. Because of these loops it is necessary to use vertex of the vector G(s) is on the line g(s) and
very small steps in the frequency ¢0 when cal- the origin is on or within the unit circle, as shown
culating f(s), in order to have a reasonably in Fig. 5.5.1d. The system is stable if the vector
accur'_te plotY 9 In this situation, the modified G (s) makes as many clockwise rotations (when s
Nyquist technique originated by Satche G26 is traces the contour _) as there are zeros of D (s) in
helpful. The characteristic equation is written in _. The number of zeros of D(s) can be deter-
the form mined by making a separate Nyquist plot. Thus,
the Satche method involves the examination of a
G(s) =g(s)- exp (--SrT)
where "Satche diagram" (Fig. 5.5.1d) for G(s) and the
associated Nyquist diagram for D (s). In general,
exp (--SrT) N(s)
g(s) - it is necessary to investigate the rotations of the
f(s) D(s) vectors G (s) and D (s). However, in the case that
Since
exp[--SrTJF(s)
G(s)=-
F(s)--i
-i
/
/
/
\ '!,Y J
J
/
/
/
/
-i
LStable
f(iw)
D (s), on the Nyquist diagram, does not encircle the g(s) curve (compared to f(s) in Fig. 5.5.1e)
the origin, the system will be stable uncondi- can be seen. It is clear that the system is un-
tionally if g(s), on the Satche diagram, does not conditionally stable for K<I, as in the present
encircle nor intersect the unit circle. example for kpox/p¢=0.5 (the solid curve
labeled g_). For the case of Apox/p¢= 0.3 (dashed
5.5.1.1 Example (single time lag model).--To curve) the Satche curve intersects the unit circle,
illustrate the Nyquist and Satche methods, a and unconditional stability is not possible.
simplified O2/H2 engine system is considered. For However, stable operation of this engine can be
this engine, the manifold capacitances are very achieved for certain values of rT and 0¢. It can be
large, effectively decoupling the feed lines from shou_W 9 that the engine will be stable if
the combustion chamber dynamics. The injector TT "if-- tan -1 _1
orifice impedances are purely resistive, with the -- < (5.5.1-6)
0¢ %/K 2-1
fuel injector pressure drop equal to 80% of the
mean chamber pressure and the oxidizer pressure For the example under consideration, with
drop equal to 50% of the chamber pressure. It is K = 1.372, 0o= 0.7 millisec, TT < 1.78 millisec
assumed that the combustion dynamics can be corresponds to stability and rT> 1.78 millisec, to
represented by a single, constant time lag of 2.75 instability. Moreover, it can be seen that for such
millisec. At a mixture ratio of 5.2, c*=7920 a simple engine system increasing either the
ft/sec, (Oc*/0r)=-185 ft/sec, and the chamber combustion time lag rT or the injection rate
gas residence time 0c=0.7 millisec. Using Eq. sensitivity K is destabilizing, whereas increasing
(5.2.2-6), the functions f(s) and g(s) are given by the residence time 0_ is stabilizing. These effects
are shox_al much more clearly on the Satche
K exp (--Srw) l+s0c diagram than on the Nyquist diagram.
f(s) = 1 + sOc ; g(s) =-- K
k!
I ,, / _ \ \_
I /I f l\ \ u,
oO
I,_[z [ _'_l I !!,,. "..,
\ /
\ ',x,."-,,Z,,,,-;K
.,,,.,,:,
FIGURE 5.5.1e.--Nyquist diagram for rocket engine characterized by a single combustion time lag.
If Kox is small compared to KF, but not negligible, When it is desired to investigate the trends of
moderately-large loops are introduced into the stability behavior of an engine with various
Satche diagram, as shown ill Fig. 5.5.1g. However, design or operating parameter changes, the
if Kox>KF, the Satche diagram spirals outward, stability limit approach is most useful. For a
as illustrated by Fig. 5.5.1h. In the latter case the given type of oscillation, the stability limit is
associated Nyquist diagram for D (s) encircles the specified by a relation between the controlling
origin. Prediction of stability thus involves rather parameters such that the oscillation is neither
careful study of relatively complicated diagrams, stable (decaying) nor trustable (growing). In
255
ANALYTICAL MODELS OF LOW AND INTERMEDIATE FREQUENCY INSTABILITY §5.5
I
// t
//
// I
i/ I
// I
I
I
_l_vT
g2
I
I
I
other words, h, the real part of s, vanishes. The engine operation is unstable (_>0). If the varia-
stability limit is thus a hypersurface that divides tion of a certain parameter shifts the stability
the hyperspace formed by the engine parameters limit so as to decrease the size of the unstable
blto two regions. In one region the operation of region, that parameter variation is said to be
the engine is stable (),<:0); in the other region, stabilizing.
on the opposite side of the stability limit, the Inserting s=i_ into Eq. (5.5.1-1) yields a
256 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
I o"
I '---_ r_.
FIGURE 5.5.1g.--Satche diagram for hydrogen/oxygen engine (double time lag). Kox<<KF.
g(iw) i .
complex equation that defines the stability limit, frequency can be elimhmted, graphically or
which can thus be expressed as a relation between numerically, to give the stability limit in the
any two system parameters, 5i and 52, with all form 51=51(_). When the results are plotted on a
other parameters held constant. It is usually most 51, 52 diagram, the effect of a third parameter 5s
convenient to divide Eq. (5.5.1-1) into its real can be shown by contours of 53= constant.
and imaginary parts, and then to solve for 5, and To illustrate the stability limit approach,
52 as functions of the frequency ¢o. After this the consider the engine described in Sect. 5.5.1.1.
ANALYTICAL MODELS OF LOW AND INTERMEDIATE FREQUENCY INSTABILITY §5.4 257
//) \-
It is convenient to let [.0,
0.8
/ :)°2m
stabilizing. Since an increase in rT shifts the
0.1
stability limit upward and to the right, thus
decreasing the stable region, it is concluded that 0.08
A,.o N
an increase in the total combustion
destabilizing. Many
time lag is
other useful stability
plots are possible, e.g., rT vs. 0c, TT VS. Apox/p_. It
limit
0.06
0.04
.04
/,77 .06 .08.10 0.2 0.4 0.6 0.8 1.0
should be observed that suitable experimental Z_POX/Pc
data can be combined with stability limit cal-
culaiions to provide information about the com-
FIGURE 5.5.2b.--Stability limits for double combustion
bustion time lag _T (Sect. 6.2.2), just as can be time lug model.
done in the high-frequency case (Sect. 6.3.3).
When the double-time-lag combustion model is The looping behavior shown in Fig. 5.5.1h is
used, the st:d)ility limit diagram in terms of the reflected in the multiple, intersecting branches of
parameters of Eq. (5.5.2-1) is somewhat more the stability limits of Fig. 5.5.2b. It should be
complic:tted. Fig. 5.5.2b shows stability limits for noted that each branch corresponds to _ different
the hydrogen/oxygen engine discussed in Sect. frequency range, and that to define the entire
5.5.1.2, for _=5.2, _*=7920 ft/sec, Oc*/Or=- 185 stability limit the calculations nmst be extended
ft/sec, rvox=2.0 millisec, and 0¢=0.7 millisec. to significantly higher frequencies than required
for the sillgle-time-lag model. It is clear from the
1.0 stability limit di-tgram (Fig. 5.5.2b) that in-
0.9
0.8
0.7
\ creasing
pressure
the fuel injector
some cases be destabilizing,
drop is also increased
also Sect. 5.5.1.2).
pressure drop may in
unless the oxidizer
sufficiently (see
0.6 2.0
gain and phase are simultaneously presented us reference to Fig. 5.5.1c. Criterion (2) may have a
functions of oscillation frequency. Actually, the somewhat greater appeal to one's physical
frequency response plot contains the same intuition.
information as the Nyquist diagram, and the To illustrate the use of the frequency response
use of the frequency response to predict stability approach, Fig. 5.5.3 shows the gain and phase
behavior follows from the properties of the margin as functions of frequency for the hy-
Nyquist diagram. drogen/oxygen engine discussed in Sect. 5.5.1.2,
In the frequency response method, the pro- the Satche diagram for which is presented in Fig.
cedure is to plot the magnitude of f(i_), defined 5.5.1h. For convenience, the phase margin has
by Eq. (5.5.1-1), in decibels (db), and the phase been restricted to the range -180°_<__ < 180 °. It
margin _, defined by Eq. (5.5.1-2), in degrees, can be seen that the system is unstable; the
versus the log of the frequency. If f(s) is analytic "dangerous" frequency range is that between 150
in the right h'tlf-plane, the simplified Nyquist and 700 Hz, where the phase margin passes
criterion (no encirclements of the point -- 1+i.0) through zero twice while the gain is positive.
can be used, expressed in terms of the magmitude Attention would thus be directed by the develop-
l f(i°a) I, or "gain," and the phase margin. This ment engineer toward modifying the response in
stability criterion can be stated for the Bode this frequency range.
diagram, in two, essentiMly equivalent ways: In the analysis of very complex systems, the
1. If the phase margin is positive at the governing equ'_tions for the system components
frequency at which the gain, in db, decreases form a large set of simultaneous equations. For
through zero for increasing frequency, the this situation, it is convenient to use matrix
system is stable (see also Sect. 5.5.1) ; techniques. The frequency-dependent coefficients
2. If the gain (in db) is negative at the of the perturbation form of these equations con-
frequency for which the phase margin is stitute the elements of the system matrices.
zero, the system is stable. Using -t high-speed digital compuler, the solution
The equivalence of these crit eri'_ can be verified by of the equation set, can be obtainc(l for a given
frequency by (]aussi:m eliminalion or by malrix
+180,
inversion. A computer such as the IBM 360 is
cat)able of solving 30 e(luati(ms at 30 fre(luency
I t)oinls in about one mimlte. This time inehldes the
//'
+9C
I
I printing of the int)ut matrix and the values of the
c
"E_ 0
perturbations at each specified frequency. When
\ ;
E resonant peaks with low damping are encoun( ered,
I
=o-9o
0-
t
\ I it is helpful to run the computer
()n the first run, lhe approximate
t)rogram twice.
h)cations of the
c
3
-I0
I
I
i'1
I
I
! Iv
I
_ I
I
J There
analytical
are
methods
solving the e(tualions
severe
governing
limit:_tions
discussed
unsle'tdy opera-
inherent
in Sect.
in the
5.5 for
Pl
P2
Lossless line
el
Pl
P2
Pl
_>'--- PZ
oscillations on a strip-chart recorder or a such a system is shown in Fig. 5.6.1c. The time
cathode-ray oscilloscope. delay is twice the pressure-wave transport time
4. Repeat steps (1) to (3) for new initial from one end of the pipe to the other. Junctions
conditions until the desired range of 1, 2 _re shown to indicate that if another line
operating conditions has been covered. segment (as in a composite line) is required, an
To illustrate the method in a simple manner, _n applicable configuration (see Fig. 5.6.1b) may be
engine system is assumed to be composed of a inserted. In fact, as many segments may be
single length of constant cross-section pipe fed inserted as will be required to simulate the actual
from a constant pressure tank, an injector with physical system. The frequency-dependent char-
prescribed dynamic properties, and a combustion acteristics of the injector may readily be in-
chamber. An analog line dynamics simulation for corporated in the simulation.
262 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Injector
Zc _!
line dynamics _ = Flow resistance dynamics I
-x
Chamber pressure
-_ }4.0Z sec
V
._ Line pressure
2-z
x(t___)) = (iwv)=-6(i_Jv) + 12
y(t) (ioJ v )z+6(ioJv) + 12
FIGURE 5.6.2.--Mechanization of pure time delay. FIGURE 5.6.3.--Results of a typical analog run.
Figure 5.6.3 shows the results of an analog is important. A simplified thermodynamic loop
simulation of this engine system. The injector is shown in Fig. 5.6.1m It must be strongly
dym_mics have been neglected; however, injector emphasized that the thermochemic:d loop should
fill time is included, as can be seen by the delayed include all applic_ble relationships. The diagram
chamber pressure. Feed system pressure response, of Fig. 5.6.1a is only a b_se from which a more
transient flow rates, and injector-fill time effects complete description of the actual processes m_y
are of primary concern in this simulation. be made. Depending on the ingenuity of the
The ultim,_te goal of a simulation is to approxi- analyst, w_rious parameters, both p,'im_ry and
mate chamber pressure so us to detect and define secondary, can be included. For example, thermal
the source of undesired pressure w_ri:_tion. Since or thermochemic_d stability may be a function of
the thermodynamic (chamber) h)op couples with 0c*/0r and should be included in a more complete
the feed system h)op, chamber pressure coupling simulation.
ANALYTICAL MODELS OF LOW AND INTERMEDIATE FREQUENCY INSTABILITY §5.6 263
Most large analog computers are 100 volt for example, a 4 millisec time delay is required in
devices. That is, the voltage representing any the simulation and the maximum delay available
physical quantity must not exceed 100 volts is 100 millisec, the problem c_n be slowed down
during any phase of the solution. Therefore, all by a factor of 25 or less.
variables must be amplitude-scaled. For example, Stability limits can be determined in terms of
if a certain pressure is kno_m to vary between 100 any significant design or operating parameter.
and 200 psia, one might select a scale factor of The amplitude of the pulses needed to produce
3 psia/volt for that variable. The computer sustained oscillation or the oscillation growth rate
voltage representing that pressure would then be can be used to identify the stability limit. Dis-
expected to vary between 33.33 and 66.67 volts. turbances may also be introduced at points other
In addition to _mplitude-scaling, time-scaling than the input to the chamber pressure integrator.
must be considered when mechanizing the engine For example, for a given application it may be
model. Consideration must be given to the desirable to perturb an injector or tank pressure.
frequency response characteristics of the computer In fact, the flexibility allowed in the location and
elements and of the data recording equipment and shape of the disturbance is one of the advantages
the ranges of the available time delay units. If, of the analog approach.
CHAPTER 6
265
266 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
heavily on the concepts and techniques introduced illustrated by the simplified block diagram of Fig.
in Chapter 3, in which the dynamics of the various 6.2.1. In this diagram, perturbations of pressure
combustion and flow processes that occur in a (p') and mass flux ()_t') are shown at various
liquid propellant rocket engine are discussed in points in the engine system. The equations
detail. Frequent reference is also made to the governing the unsteady operation of the engine
overall engine stability models presented in can be written schematically as follows:
Chapter 5. Although no universally successful
p°' = Fcrhb'
stabilization method is recommended, several
approaches to improved stability are presented litb' = F_ox_hvox' + FlqAi/,-F'
_x FBox
Fc
Mixing chamber
combustion Combustion
flow
F_F
FS F
r
" Fuel
system 'm.Lv = transport &
• _- Llnjector flow vaporizationJ
/
FIGURE 6.2.l.--Simplified block diagram of liquid rocket engine system.
In the remaining articles of this section, the pressure drops (Ap/po). Increasing the total time
transfer functions of the various engine system lag is destabilizing, since larger injector pressure
components are discussed. Primary attention is drops (resistances) are required to ensure stable
given to predicting the stability trends associated operation. This result is obtained for both the
with possible design changes. As much as possible, single and double combustion time lag theoretical
general design principles are brought out. Such models, although the shape of the stability limit
principles should be helpful both to the designer depends on the model used.
of a new engine system and to the development Very little effort has been devoted to the
engineer seeking to improve the stability of an experimental measurement of low frequeney
existing engine. eombustion response. Both Matthews 469 and
Drain et al. -_aaexpressed their results in terms of a
6.2.2 Combustion Time Lag Modification* single, overall combustion delay (rw) such that
the mass burning rate at any instant is equal to
The controlling factors in the stability of a
given engine system are the time delays associated the mass injection rate rw seconds earlier. Matthews
with the atomization, vaporization, mixing, and introdueed sinusoidal perturbations into the
chemical reaction of the propellants. Without injection rates of both oxidizer and fuel, measuring
the resulting oseillations of ehamber pressure.
these time lags, the basic injector-chamber system
Using an unfike-impinging doublet injeetor (with
would be inherently stable, regardless of the
orifice diameters about 0.040 in.) with the pro-
av'filable injector pressure drops. Unfortunately,
pellant combination LOX/ethanol, he inferred rT
the time delays of the combustion processes are
values between 0.1 and 0.3 msee for chamber
the least known of the parameters that appear in
pressures between 300 and 600 psia (Fig. 6.2.2a).
the stability analysis. The importance of the total,
The total time lag values of Drain et al., also
or overall, combustion time lag is illustrated by
shown in Fig. 6.2.2a, were obtained with a
Figs. 5.5.2a and 5.5.2b. These figures show
LOX/hydrogen eombustor, using a showerhead
theoretical stability limits, for various time lag
injeetor pattern with about the same orifice size as
values, as functions of the reduced injector
that of Matthews. They varied both ehamber
* J. Szuch, Author. pressure and mixture ratio, making use of a step-
268 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
2.0 V
o _7
ix
_7
:-= 1.0 _7 A
E A O
- 0.8
OO
o
O
0.6
E O
°_
c 0
.¢2_0.4 O
¢-1
E • Matthews LOX/C, zH_OH
O OA_ Drain, et. al.
u
0 2<0/F<4_
A 4<O/F < 6 _ LOX/Hz
?_o.z 9 6<O/F< 9)
o.1 i , I l , ,
40 60 80 100 200 400 600 800 10(30
Chamber pressure, psia
FIGURE 6.2.2a.---Experimental values of total combustion time lag for subcritical chamber pressure.
propellant into a vaporization time (different for for vaporization was equal to the time to vaporize
the two propellants) and a mixing, burning time 50% of the mass of a mean-size droplet. The
(same for both propellants). To date, no direct calculated droplet histories of Priem and Heidmann
experimental measurements of these separate time showed that the droplet velocity is very nearly
delays have been published. However, good equal to the injection velocity in this time
estimates of the vaporization time can be ob- interval. Thus, the vaporization time lag can be
tained from the analysis of Priem and Heidmann364 determined by using Fig. 6.2.2e to find the
Assuming vaporization to be the rate-controlling effective length corresponding to 50_0 vaporized,
process, calculations of fraction vaporized and la0, using Eq. (6.2.2-1) to find L¢_0= Lc(l_ff= lso) ,*
droplet trajectory were made for a large number and finally using the relation
of initial spray and combustor conditions. The
LC50
results were correlated by means of an effective rv- (6.2.2-2)
Vi
chamber length, defined in terms of the various
design parameters (viz, cylindrical length L¢, The least known of the parameters in Eq.
subsonic nozzle length L,, contraction ratio (6.2.2-1) is the mean droplet diameter dL. In the
ec=Ac/At, nozzle shape factor _=nozzle absence of systematic spray measurements, Priem
volume/ACLn, chamber pressure Pc, propellant and Heidmann 564 used experimental performance
temperature TL, mean droplet diameter dL, and data, in a reverse application of Eq. (6.2.2-1),
injection velocity Vi) by the equation to determine dL as a function of orifice diameter.
Results for three injector types are shown in Fig.
6.2.2d. For coaxial-tube injector elements, Hersch
leaf = _ -t- eoo.22_0.33j and Rice 3_2correlated cold-flow experimental data
with the equation
where prer=300 psia, drof=0.006 in., Vr, f=100 * The notation indicates that, L¢ is determined from Eq.
ft/sec. Fig. 6.2.2c shows the calculated fraction (6.2.2-1) for the condition l_rz =15o.
99 oj/ / //
g /" / o
._ 95 •/C-/I-I_,/NzH 4
9c
sc
E
,_ 6C ///'// j" .,J
.,,_!____/_ s9°zo
v°_ori_e%
._ 4c
u_
2C
.00 / _ , , , I , , I ,
).l .2 .4 .6 1.0 2 4 6 I0 20 40 60 I00 .01 AO 1.0
FIGURE 6.2.2c.--Priem-Heidmann correlation of mass FIGURE 6.2.2d.--Mean drop sizes determined from experi-
vaporized with effective chamber length for several mental combustor performance and effective length
propellants. Geometric standard deviation of spray, 2.3. correlation.
270 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
where the subscript i refers to the central tube and time delay model (Sect. 5.2.3). An additional
o denotes the annulus. For LOX/hydrogen, complication is the influence of the injector element
experimental stability-limit measurements yielded design on the combustion time delays. Therefore,
a value for the constant in Eq. (6.2.2-3) of 0.296. when a change in the injector impedance is con-
Once the, vaporization tim(; delay has been sidered, the associated changes in propellant
found (and added to the impingement time for injection velocity and combustion time lags must
impinging-jet injectors), the problem still remains be included in the analysis.*
of det('rmining the value of the mixing and As an example, consider a LOX/hydrogen
reaction tim(' r .... The most commonly used engine using concentric-tube injector elements.
method is to adjust r,,, to match obserwd chugging Assuming, for simplicity, that the feed lines are
frequ('nci('s, using the th('ory d(,wloped in Chat)t('r decoupled from the injector by large manifold
5. If no ('xt/erim('ntal data "_r(' availat)l(', stability capacitances, but inchding th(' effects of injection
limits c:m l)(, c:tlcul'/t('(1 for a rang(' of valu('s of velocity on th(' oxidiz(,r vaporization tim(;, the low
r,,, (('.g., Fig. 5.5.2b). As (,xperim('ntal instability frequency stability boundary is shown in Fig.
data ar(' accumul:m'(I for diff('r('nt engine con- 6.2.3a. As the reduc('d injector pressure drop of the
figurati()ns, it shouht b(' l)ossibl(' to d('wlop fuel is increased, the (_ff('ct is destabilizing for low
corr('lati()ns similar to thos(' for the sensitive time pressure drop but is stabilizing for reduced
lag (se(, S('ct. (;.3). Anoth('r possibility is h) make
us(' ()f ill(' >suits ()f Hersch, aa' who corrdated
* Other injection cffccls "m; discussed in Sects. 3.3 and
th(' loss in l)('rform:me(' (lu(' to inc()mpl('t(' mixing 5.3.
with such factors as ehamt)('r lengt]l, elem('nt
spacing, and mmfl/('r of injection elements. 4
/
o
_s.2._J.l I,,.i<'<:t<,rI'##lt)edfttlce.*--T]l(" silnl)l('st ap- -o'_
shown lh('or(,li(,:iliy by thl' (l()tllile e()nlbuslioii FIGURE 6.2.:{a.--Theorcti(!al low-frequency stability linfit
pressure drop greater than 1.0. The stabilizing response of the feed system to chamber pressure
effect results from the reduced oxidizer vaporiza- oscillations depends on the interaction of the
tion time caused by the higher fuel velocity. It manifold capacitance with the resistance and
should be noted that the chugging frequency inertance properties of the injector and feed
increases with increasing fuel injector pressure lines.* At low frequencies, the impedance of a feed
drop because of the interaction of injector element system, looking upstream from the injector,
design and combustion time lag. If a constant approaches that of a pure resistance, equal to the
vaporization time were assumed, the frequency sum of the injector and line resistances. At very
would decrease with increasing fuel injector high frequencies, the impedance approaches that
pressure drop (see Fig. 5.5.2b). of a pure inertance. In the intermediate range of
frequencies, the manifold capacitance can have a
6.2.3.2 Manifold capacitance.t--The capaci- strong effect on the feed system impedance and,
tance of the injection manifold, which is a measure hence, on engine stability.
of the ability of the manifold to store mass, To show the effects of manifold capacitance, it is
includes both the compressibility of the pro- convenient to assume that the feed line upstream
pellant and the flexibility of the hardware. The
* See Sect. 3.2 for definitions of these impedancc quan-
J. Szuch, Author. tities.
[ Fuelinjection
I Pt (R'r
Feed valve
lineand I
I _
I J -
Electrical analog
J
Combustion
I'Fu_ chamber
[]
Constontoxid_ _ Liquidoxid'zer/_>-x
feed pressure _//P_ m-" flow //
FIGURE 6.2.3b.--Electrical analog for injector-combustor system using gaseous fuel and liqlfid oxidizer.
272 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
of the manifold is purely resistive, such as the impedances and will be larger than the injector
oxidizer system shown in Fig. 6.2.3b. The im- impedance alone.
pedance of this feed system is given as a function These ideas can be clarified by means of an
of the angular frequency _ by example. Fig. 6.2.3c shows the stability limits for
the engine illustrated in Fig. 6.2.3b, which is
essentially the same as that considered in Fig.
Z0(_) = - ((L2.3-1) 6.2.3a, except that the manifold capacitance is
1 +i_0RtCi
now a parameter (whereas in Fig. 6.2.3a, the
where the component prot)erties are identified in capacitance was assumed to t)e infinite). It is seen
Fig. 6.2.3b. If the feed line resistance is very high that capacitance values below about 0.00025 in2
(at the frequency of interest), the chamb('r sees have a great effect on engine st-tbility. For a
an impedance resulting from the series combination capacitance value of about 0.00010 in2, the engine
of the injector resistance and inertance and the can operate stably with little or no oxidizer
manifold cat)acitance. Alternatively, if the mani- injector pressure drop.
fold c,_pacitance is sufficiently large, the m,mifold One of the serious problems in predicting the
imt)edance will be so small as to isolate the injector stability of a proposed engine is determining
from the feed line. On the other hand, for a small accurately wh'tt the capacitance is going to be
manifold capacitance, the imped-mce seen by the during actual operation. Bubl)los of prot)('llant
chamber will be the sum of the injector and line vapor or of gases dissolved in the i)rot)(qlant can
Unstable
._t,_
O_
<1
000,2//
o
•o 1.0
g .8
i/)
Stable
:__ .4
o
"o
)0015.0002/
= .01 to c0(inz)
l,'mum.: 6.2.3c.--Effect of oxidizer injector c'tpacitancc on thcorctic'd st.tbility limit for g_meous-hydrogen/liquid-oxygen
make drastic changes in the manifold capacitance. Another simple device is the Helmholtz reso-
Pressure-fed engines are particularly susceptible nator, _°3 shown in Fig. 6.2.3d(a), consisting of a
to dissolved gas in the propellants. The release of cavity and entrance aperture. By correctly sizing
this gas when the propellant undergoes a decrease the cavity and aperture, the device can be made
in pressure (such as in passage through the valve series resonant at any desired frequency. That is,
in Fig. 6.2.3b) may decouple the injector from the the Helmholtz resonator will have a minimum,
rest of the feed system, and lead to oscillatory purely resistive flow impedance at that frequency
engine operation3 96 Sampling of propellants and will prevent pressure waves from traveling
under typical operating conditions may be downstream to the chamber.
necessary to obtain valid capacitance information. Another form of resonator that can be used is
the parallel-resonant configuration, known as the
6.2.3.3 Resonators.*--Generally, the feed sys- Quineke resonator, Fig. 6.2.3d (b). This device has
tem of a rocket engine is more complex than the characteristic of a very high flow impedance at
the simple resistive configuration discussed in the the resonant frequency. In addition to attenuating
preceding section and may, itself, be the cause of flow oscillations in the feed system, the added
undesirable oscillations. It is possible for the feed impedance could be helpful in preventing chamber
system to have a low impedt_nce, looking down- driven inst abilities.
stream from the pressure source (tank or pump),
at a certain frequency. This frequenqy is not 6.2.3.4 Feed line losses.*--Losses of oscillatory
necessarily at the characteristic chugging fre- energy can be achieved in the propellant feed lines
quency (at which the impedance looking upstream by means of the "lossy" line, 9s the hydraulic
from the chamber is low). In this case, a per- capacitor, TM or gas injectionJ 6° The analysis of an
turbation in pressure at the upstream end of the absorptive or "lossy" fluid transmission line is
feed system could result in sizable oscillations in based on one-dimensional wave propagation in a
flow rate and chamber pressure. duct lined with distributed Helmholtz resonators.
For such cases of discrete-frequency sensitivity, A network that represents (;ne stage of the line is
some form of resonator may be used to dissipate shown in Fig. 6.2.3e. The series impedance term
energy in an oscillating feed system. The simplest Z_ consists of the inertanee £z and resistance 6tz of
form of resonant device is the quarter wave tube. the fluid in the main flow path. The shunt ad-
mittance term a3_ results from the parallel com-
* J. Szuch, Author. bination of the main flow fluid capacitance ez
and the resonator admittance, consisting of the
inertanee £a, the resistance 6tz, and the capaci-
tance ea.t
_f Fa _C:qp_- The fundamental equations describing sinus-
¢ / oidal pressure
with low mean-flow
transformed,
and flow oscillations
velocity
one-dimensionM
in a feed line
are the Fourier-
wave equations. 64s
(o)
From these equations, the relation between the
input impedance (Zl=pl'/_hl') in terms of the
-_t
_ _ = ,rg de output impedance (Z_=p2'/rh2') for a line of
length l is obtained:
Z__-FZ¢ tanh F1
Z_ = (6.2.3-2)
d=qP_r
1+ (Z2/Z_) tanh rl
(b) K
Zs
• i • /
q.n.r-_
r i
O-- 0
I
_ --J
_S
r
k
p; :¢
C{I
0 0
variabl(%
are the no-loss
for which
i i I i i i
.2 .4 .6 I 2 4 6 I0 20 40 60
4O
140 psio
1(30
8O
L 01 , , _ ,_.---.M._
.2 .4 .6 I 2 4 6 I0 20 '40 60
6y
E
.4
.6
oT, .2
oi- .4
.I
I
.01 .02 .04 .06 0.1 .2
.2 .4 .6 1.0 2 4 6 I0 20 40 60
cu/_ ~ dimensionless frequency Bubble rodius , in
FmURE 6.2.3g.--Propagation function for a "lossy" line. FIGURE6.2.3h.--Bubblc oscillation frequencies for helium
(R_/2_£_ =0.1 ; low velocity flow. bubble in LOX and RP-1,
ties of the line by energy dissipation as well as by 6.2.4 Combustion Chamber Response_
added compliance. The dissipation is caused
For bulk oscillations (chugging) of the com-
primarily by thermal effects, such as irreversible
bustion chamber gases, the residence time
heat transfer across the bubble walls. The thermal
0_= L*c*/_T¢ is the controlling parameter. Since
damping is maximum for frequencies corre-
the combustion chamber response falls off at
sponding to pulsations that are somewhere
frequencies above o_=1/0_, increasing 0¢ is a
between isothermal and adiabatic. The analytical
stabilizing trend. The residence time can be
model for the absorptive or "lossy" line can also be
expressed in terms of the chamber cylindrical
applied to a line in which the bubbles arc well
length Lo and contraction ratio e_ as
distributed. In the bubble-filled line, the shunt
resonator action is associated with the lowest (L_+L,) _oc*
frequency mode of bubble oscillation. In this case, 0_- (6.2.4-1)
_T_
the inertance 2a is due to the virtual mass of the
liquid, the resistance (Ra includes acoustic radia- where L. is an end correction for the subsonic
tion, viscous, and thermal losses, and the capaci- portion of the exhaust nozzle. From Eq. (6.2.4-1)
tance Ca is due to the bubble compliance. Typical it can be seen that increasing either the chamber
bubble oscillation frequencies are shown in Fig. length or contraction ratio is stabilizing. These
6.2.3h; it should be noted that these frequencies trends are illustrated in Figs. 6.2.4a and 6.2.4b.
are very high as compared to typical feed line Increasing chamber length also lowers the chug-
values. Normalized parameter graphs similar to ging frequency, whereas increasing contraction
those given in Figs. 6.2.3f, g are available for
bubble-filled lines28 J. Szuch, Author.
276 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
a. .4
required for essentially complete combustion adds
useless weight to the engine and may increase the
o wall cooling problems. _r6 Increasing the con-
traction ratio has similar effects and, moreover,
!2 may alter the combustion efticielmy and the total
o.
Unstable
combustion time delays.
o
The gain factor for the combustion chamber
"_ .10
rest)onse must be separated into two terms,
_= .08
correst)onding to th(' oxidizer and fuel con-
_n
.04
,_,,,x' - _o iTi + _ \eT/j
(6.2.4-2)
.02
.04
i
.06
i J
.08 ,10
I
.2
I
.4
I
.6
_ I
.81.0 ,,,,, ,,,F
#ZF' i, O_ _:_1 c*\Or/J (ec, l
Reduced oxidizer injector pressure drop , APiox/Pc
FIGURE 6.2.4a.--l']ffect. of ch:m_bcr length on theoretical It can be seen from Eq. (6.2.4-2) that the
st.d)ilitv lilnit for :t gaseous-hydrogen/liquid-oxygen mixture ratio l)l'tys "m iml)ortant part in estab-
ro('ket engine. Infinite injc('tor imped:mccs; constant lishing these gain factors. Fig. 6.2.4c illustrates
combustion time lags .rod contraction ratio. th(' ehang('s in the gain factors as functions of
mixtur(' ratio for a LOX/hydrogen engine. In
1.0
/ 1.5
I_ .2 124152
Hz g
o.
I.O condition
g -g
c
Unstabl /// Stable
g .e // ,L,
/
/
.8 /
/
I I I I I
_4 .06 .08 .10 .2 .4 .6
I
,7 I I I
Reduced oxidizer injector pressure drop , APiox/Pc
3 4 5 6
Mixture ratio (O/F)
FI(IURE 6.2.4h.--l':ffe('t of ('lmmt)er ('ontr:wtion ratio Oll
liquid-oxygen r(wket cngim,. ]nlinitc injector impcd- I,'l(Wm,: 6.2.4('.--l':II'eet, of ndxturc ratio on feed system
addition to the effect shown, the mixture ratio has theory is based on the observation that there are
an influence on the residence time, through _c, two conditions for the occurrence of high fre-
To and c*, and on the combustion time lags. quency instability: (1) the acoustic resonance
Since the feed system response is also related frequency of the combustion chamber must be
to the mean propellant flow rates, the effects of a matched with the preferred frequency of the
mixture ratio variation on the stability of an combustion process, and (2) the sensitivity of the
engine can only be determined by considering combustion process to variations in chamber
a specific system. conditions must be sufficient for the excitation to
If the feed system is responsive to high fre- exceed the damping. In the sensitive time lag
quencies, wave effects (Sect. 3.5) may be impor- theory, the first of these conditions is expressed in
tant in the combustion chamber, although terms of the sensitive tim(" lag (r), which is
acoustic modes may not be excited. The response essentially the reciprocal of the preferred com-
of the chamber for this intermediate frequency bustion frequency. The second condition involves
range is quite complicated. In fact, it is not the pressure and velocity interaction indices
possible to make a ne'_t set)aration between (n and l, respectively).
combustion response and ch'_mber response, as If the only unsteady combustion effects are
it is for low frequency oscillations, since temporal those associated with small changes in thermo-
and spatial effects are interrelated. Scala _° dynamic state, often referred to as lin('ar t)ressure-
developed a combustion chamber analysis for the sensitivity, the conditions for the occurrence of
intermediate frequency range as l)art of a study of instability can be rel)resented in a siml)h' graphical
entropy wave instability. However, little practical fashion of an n, r-diagram, shown in Fig. 6.3.1.
application has been made of this analysis. The combustor resonance properties are portrayed
by instability zones, one zone for ('ach acoustic
mode. The coordinates of the minimum t)oint
6.3 HIGH FREQUENCY: SENSITIVE TIME
show the characteristic time and the minimum
LAG MODELt
dnmping_ The unsteady aspects of the combustion
The following nomencl'tture pertains to Sect. process arc, represented by a l)oint, h)cat('d t)3' the
6.3 (see also Sects. 4.1.2, 4.2.1, and 4.2.2) : values of the sensitive time lag and the pressure
interaction index for that particular combustion
b Exponent indicating(lel)end('nce of time
process. The larger the interaction index for the
lag on orifice (liam('ter, ]C(1. 6.3.3-4
comt)ustioI: process, the greater the excitation
pr Reduced chtmd)er pr('ssure (1)_divi(h'd by
and, consequently, the greater is th(' tendeimy
critical t)ressure of controlling pro-
towar(t instability. Sul)ert)osition of the inst'tbility
pellant) zones for the combustor an(1 the n, r l)oint for the
tip Tim(' lag pressure-depen(h'nce factor
comlmstion process shows the stat)ility of the
5VR Time lag velocity-ratio-deI)endence factor
system. That is, if the n, r 1)oint falls within an
¢ Impingemeilt angle (included angh') of
instability zone, the oI)eration of the comlmstor
injection streams will be unstable in that mode. St:d)ilization is
thus achieved by shifting ('ither the t)oint or the
6.3.1 General Approach
zone to avoid intersection.
The basic al)proach used in the sensitive time The dynamic ',st)ects of the cond)ustion process
lag theory, as detaiD'd in Section 4.'-), is tlmt the are deternfined primarily by the injeetioil t)attern,
effects of the combustor g('om('try and st('ady- particularly the type and size of the injection
state eond)ustion and flow imtt(,rn are selmrated element, the t)ropelhmt comt)ination, qnd the
from the m>teady combustioI: effects. This ol)erating con(litions, ('.g., the chtmd)er pressure
set)aratien "dlows th(' g('neralizttlion of test results and the mixture ratio. There may also t)e inter-
and the accumulation of m('aningful stability actions with the ehaml)('r g(,ometry. The locution
data. With regard to th(' unsteady effects, the of the instability zones is (tictat(xl by the con>
bustor geometry and the steady-state condmstion
F. H. Reardon, Amho,'. characteristics.
278 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
e-
i
.5 Third
tangential .,,_-._;_ _3;;_
_c (3T) zone J
First radial_/
(IR) zone operating points
FIGURE 6.3.1.--An n,r diagram, showing instability zones for several modes :rod operating points for stable and unstable
combustion.
Velocity or disl)l'tcement effects have been The following sections take ut) the various
treated 5sa by defining two more combustion aspects of the applic'ttion of the sensitive time lag
parameters, the radial and tangentia_ velocity th('ory to design "rod develoI)ment of stable
indices, [r and lo, which are really components of a combustion chambers. S('v('ral items of inlportance
single vectorial index (see Sect. 4.2.1). These in the calculation of instal)ility zones are first
indices are ('ssentially empirical, just as the pres('nt('d, followed t)y "t discussion of the cm'-
pressure index and s('nsitive tinle lag, and depend r('ntly availabl(, eorr('lations of the combustion
on the same design and operation,ll factors. parameters (n, r,/). Finally, considerations in-
Although the comt)ustion excitation for this more volv('d in design "rod (h'v('h)pm('nt for dynamic
gen('r=d case comes from more than Olle source, it stttbility are discuss('d.
is still eonveniont to r('pr('sent stability graphically
6.3.2 Calculations Required
on th(' n, r diagraln. Now, however, the instability
zones show only that, part of the excitation to b(' In currently avail'd)le computer programs for
sul)pliod by the pr('ssure-sensitive eomtmstion calculating the boumlaries of the instability
proe('sses. In effect, the velocity effects appear to zon('s (('.g., Ih'f. 650), the combustion chamber is
modify the resonane(_ characteristics of the assmn('d to b(, a right circular cylin(ler, either full
ehamb('r. The contribution of the veh)eity ('fleets or annular, with a l)lanar injector at one end and a
to the ('xeitation can t)e seen t)y comparing the converging-diverging nozzle at the other. It is
instability zones with those ealculat(,d for t)ressur(' assum('(l also th-_t combustion is comt)leted prior
eff(,cts (rely. to th(' ('ntranc(' of the exhaust nozzle. For the
Nonlin('ar effects can be tr(-tt('d in the same l)r('s('nt, oth('r ch:unber sh'tt)es can only be treated
way "ts th(, v('locity (,fleets. Ch'arly, as additional by defining an "effectiv("' cylindrical chamber.
featur('s are :,l,lod t,) th,, tho, wotiea! mod('! to Tb.e ,,xhaust nozz!,, i_ ,tssu:n,'d to be conical, with
nlak(' it more r('alistic, more &'tailed information circular arc s('etions at the thro-tt and at, the
is n('('(h'd t() mak(' a stability analysis and the ehamb('r exit (nozzl(' ('ntranee). Other shat)es can
graphical r(,l)res(,ntation b('com('s mor(' difficult. easily t)e han(l[('(l, but this ()he is consistent with
Ev('n so, th(' tim,' lag e(mcopt and th(' n, r diagram eurr('nt t)ractie(_ and alh)ws a wide variety of
remain us('ful, practical engin(,(,ring tools. nozzle designs to t)e analyz(,(t with a fairly' simple.
USE OF ANALYTICAL MODELS IN DESIGN AND DEVELOPMENT §6.3 279
computer program. Analytical procedures for However, since the coefficient /c is usually quite
including the stabilizing effects of acoustic liners small, extreme accuracy is unnecessary.
are available (Sect. 8.3.1), but a corresponding It has been demonstrated that velocity effects,
analysis of injector-face baffles has not yet been either linear or nonlinear, can be of great impor-
made. Baffles, therefore, must be treated qualita- tance in determining the stability of transverse
tively, usually with the assumption that only modes, 5s2,Ss3 but systematic studies to obtain
modes that are compatible with the baffle con- quantitative data have not been made. Some
figuration can occur if the baffles are sufficiently approximate expressions for the velocity inter-
long (Sect. 8.2). action index for unlike doublets and like-on-like
Both the axial and transverse distributions of injector elements are discussed in Ref. 650.
combustion are important in determining the Nonlinear effects can enter in two ways: (1)
location of the instability zones on the n, r in the fluid mechanical behavior of the gases in
diagram. Unfortunately, this information is not the chamber, and (2) through the dynamics of
widely available because it requires special the combustion response. The analyses of Zinn TM
instrumentation and test hardware. However, and Mitchell 4ss emphasize the fluid mechanical
reasonable estimates can be made for most cases aspects and consider only pressure sensitivity. On
of interest. Analytical models for calculating the the other hand, Reardon '3 used a describing-
axial combustion distribution, for several pro- function approach to analyze certain types of
pellant combinations, are described in. Refs. 91, nonlinear combustion response functions, with
165, 421, and 564. Experimental studies of the particular emphasis on velocity effects. Significant
axial distribution for various types of injectors and enlargement of the instability zones has been
propellants are given in Refs. 321, 401, and 649. shown (see Sect. 4.2.4). However, because of the
Transverse distribution of combustion, of great complexities and inherent limitations of the non-
significance in the analysis of transverse modes of linear analyses and the lack of quantitative data
instability, can be identified with the injection for determining combustion response functions,
flux distributionP s4 Calculation of the effects of only the linearized theory is available for routine
the transverse distribution can readily be in- use at the present time.
corporated into the instability zone computer In addition to the geometrical and combustion
program if the injector pattern is repetitive, with dynamic parameters noted above, calculation of
the orifices grouped into elements. The computer the instability zones in terms of the dimensional
program described in Ref. 650 includes such time lag requires the value of the effective sound
calculations. Combustion distribution is further velocity in the chamber. This quantity is difficult
discussed in Sect. 7.2.4 and 7.2.5. to specify with precision, since it depends on the
The effects of the unreacted liquid propellants, completeness of combustion and, in fact, may vary
which contribute to the damping, are represented over a wide range between the injector and nozzle
by the droplet momentum interchange coefficient ends of the chamber. For design calculations, it is
k. This coefficient is defined as the constant of usually adequate to use the theoretical value for
proportionality between the acceleration of a the appropriate mixture ratio, corrected by a
mean-effective droplet and the relative velocity typical combustion efficiency factor.
between liquid and gas. That is, As discussed in Sect. 4.2.1, it is most con-
venient to perform the calculations using the
DVL
--k(V--VL) (6.3.2-1) frequency f as independent variable. The char-
Dt
acteristic equation then yields values of the
Several studies of droplet acceleration have been interaction index and sensitive time lag along the
made, comparing results of burning and non- limiting curve that defines the instability zones.
burning drops with theoretical calculations. 199,24° It has been found that the frequency range
In practice, it may be difficult to determine the required for the calculation of instability zones
mean droplet diameter, the Reynolds number, is from about 10% below to 10% above the
and the drag coefficient--Reynolds number rela- frequency of the corresponding acoustic mode,
tion appropriate to rocket combustor conditions. which is given by
2S0 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
4
n
where aoff is the effective sound velocity, Dc is the
chamber diameter, Lc is the chamber length,
j is the order of the longitudinal mode, and s,,
is the dimensionless frequency of the transverse
mode, the order of which is specified by the double n,o-_2
subscript ,_. If there is no longitudinal oscillation,
j =0. The first longitudinal mode corresponds to 2
j=l, and so on. Similarly, if no transverse 'rMa
oscillations are of interest, v=0, 7= 1, and s,,=0.
The tangential modes correspond to nonzero nM
\
values of ,, and radial modes correspond to values \
the steady-state combustion, which limits the storable combination O2/RP-1. In all cases, the
accuracy of the stability limit curves, and test-to- central stream was the less volatile propellant
test variations in the steady-state operating (viz, O2 for the O2/H,. combination and RP-1 for
conditions. the 0_/RP-1 combination), which can be regarded
Since the sensitive time lag and the interaction as the rate-controlling propellant. The correlating
index describe the overall response of the com- variables used in developing the correlation were
bustion process, which consists of a multitude of the diameter d_ of the central stream, the ve]oeity
interrelated, complex processes, it is not reason- ratio VR (the injection velocity of the outer,
able to expect that they can be correlated com- annular stream divided by the velocity of the
pletely with parameters controlling just one or central stream), the angle of impingement ¢ of the
another of the intermediate processes. For this annular stream on the central stream (see Fig.
reason, n and r have been correlated by use of 6.3.3a), the reduced pressure Pr (chamber pressure
design and operating parameters that are subject divided by the critical pressure of the controlling
to the control of the engineer. However, the propellant), and the nozzle entrance Mach
selection of correlating variables has been re- number 93t_.*
stricted somewhat by the nature of the data The sensitive time lag values have been
available. For example, very little systematic correlated by the equation
variation of mixture ratio is included in the data,
and injection velocity data are too few to be r_)_/7/3P =0.076 millisec (6.3.3-1)
/3va
helpful. Even for the correlating parameters
selected, the data tends to be concentrated in a where the pressure dependence factor ¢_pis given by
few areas of popularity among designers, which
inhibits the development of general correlations.
_3p= p/3 Pr < 1 (6.3.3-2)
The correlations presented here are based on
[1.0 p_>_ 1
the data collected and analyzed by Reardon over
a period of about six years and published in Ref. and _ .... l_,o;, ..... +;,, f-_ctor _vR, an empirical
650. Ten propellant combinations are represented, function of VR and q_, shown in Fig. 6.3.3a. The
about equally divided between hypergolie and time lag correlation is illustrated in Fig. 6.3.3b.
nonhypergolie types. Seven types of injection are These data indicate that the combustion
included: unlike-impinging doublets, triplets, response is essentially independent of element
quadlets (2-on-2), and pentads (4-on-I); non- size and is only weakly influenced by the mean
impinging (showerhead) ; self-impinging; and gas flow in the combustion chamber. Such a
coaxial elements, both impinging and non- result is consistent with the model of Combs and
impinging. The chamber pressure range covered is Schuman, _ according to which the coaxial
from 100 to 2500 psia. The chamber Math injector spray pattern is controlled by the
numbers range from 0.01 to 0.44. shearing between the high velocity annular
In forming the correlations, consideration of the stream of rapidly vaporizing or gaseous propellant
basic physical processes, as well as the study of and the central, low velocity liquid stream.
the data points themselves, suggested the separa- However, as shown by Fig. 6.3.3a, the time lag is
tion of the data into three groups: (1) coaxial independent of velocity ratio for nonimpinging
injectors with nonhypergolie propellants, (2) coaxial elements (i.e., _w is constant, at 0.9,
noneoaxial injectors with nonhypergolie pro- for all VR). The combination VRsin¢ was
pellants, and (3) all injector types with storable, derived on '_ purely empirical basis, amt gives
hypergolie propellants. The correlations for each what amounts to a central stream breakup
group are discussed separately in the following parameter.
paragraphs. The chamber pressure dependence for pressures
Coaxial i_@ctors with nonhypergolic propel- less than the critical pressure of the controlling
lants.--Most of the data in this group are for the
cryogenic propellant combination LOX/LH2, but * Conical chambc,'s present a problem in the definition
there are two data points for the cryogenic- of this quantity, as discussed in Sect. 8.4.1.
282 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1.6
1.2
1.0
Non-impinging I
.9
I
i I m I i i ,
.4 .6 .8 1.0 1.5 2 4 6
VR sin
.O6
Noncoaxial injectors with no_hypergolic pro-
pella_ds.--Unlike doublet and pentad, like-on-like,
.O4 and showerhead types of injection are included in
this group. The oxidizer in all cases is liquid
I I I I I I I I
oxygen; the fuels are hydrogen, ethanol (C_HsOH),
.02_. .4 .6 .8 1.0 2 4 6 8 I0
iso-octan(', RP-1, and hydrazine. The correlating
Reduced pressure Pr = Pc/P=lt
variabh's are essentially the same as used for the
FIGURE 6.3.3b.--Sensitive time lag correlation for coaxial
preceding group; injection orifice diameter di
injectors with nonhypergolic propellants. Correlating
of the controlling propellant, reduced pressure Pr,
variables defined in text.
and ch'tmber Mach number _)_c. However,
injection velocity and impingement angle have
(central) propellant is the same as that found
been omitted because of lack of data.
analytically by Heidmann and Wieber 346 for
For the impinging injector types, the sensitive
vaporization-controlh,d combustion. Above the
time l:tg is correlated by a formula with the same
critical pressure the experimental time lag values
pressure dependence factor /_, as that for the
appear to be independent of pressure. Unfortu-
coaxial injectors (see Fq. (6.3.3-2)) :
nately, corresponding theoretical studies have
not yet t)een mad('. The sharp brettk i_ the mean
line of Fig. 6.3.3b at the critical pressure is -- =0.165 millisec-in. -1/2 (6.3.3-3)
(1il/2
undoubtedly a gross simplification, but current
knowledge of combustion dyn'unies hardly war- This correlation is shown in Fig. 6.3.3e. Also
rants greater sot)histie:Ltion. included in the plot are data points for the non-
The pressure interaction index for coaxial impinging injector tyl)es.
USE OF ANALYTICAL MODELS IN DESIGN AND DEVELOPMENT §6.3 283
D2
?_ 0 O2/CzHsOH
_;_ j A 02/RP_ I or CeHle
J ]_ Correlating formula --_ : 2 \=JIJ _7 02/N=H 4
IlI'M n o,IH,
,,, "I"11 opensymbols=non-impingi_(_
8
_= I.C
o"°',T Solid symbols = impinging
-I-
o
e-
l:
5 4
rO f
f f 11
O
J
I.C f
1
.8
E
• Unlike doublet
.6
• " triplet
• " quadlet (duo-doublet)
.4 " pentad
O" l. i
.C}_ I .04 I I .06.08
I I I I .tO
J ._ I i .4 t t .6i _ .8 i J J.O
FIGURE 6.3.3c.--Scnsitivc time lag corrclation for storable hypcrgolic propellants; all injector types.
4
F
16"dia-
I Instability zones:
IL= First Ioncjitudina
.8 IT=First tangential
23__ ._ 2T= Second "
.6 I_-.f 2"//._11 !! i 3T=Third "
In- L'r'_"Jl.,__ J I I
IR= First radial
.4 in [--] Combustion
.... operating zone
Ldi= 0.150 in
I I I I I I I I
•20 4 .06.08 .I .2 ,4 ,6 .8 I
T, millisec
stantially more responsive combustion process radial, first tangential, or third tangential mode
than the other modes. Using the given injection could also occur. This design would be highly
diameter, design chamber pressure, and Mach undesirable from the viewpoint of stability.
number, one finds from the correlations of Fig. At this point, one can examine possible ways to
6.3.3e and Fig. 6.3.3f that the sensitive time lag achieve a stable design. One way would be to
and pressure interaction index are expected to increase the size of the injector orifice to produce a
lie in the ranges: larger time lag. As shown in Fig. 6.3.4a, it would
0.14<r<0.20 millisoc requlre an orifice diameter of 0.500 inch to move
the operating point into the stable region to the
0.6<n<0.S
right of the first tangential mode instability zone.
That is, the operating point for the given injector It is likely that such a coarse injector pattern
pattern is expected to lie somewhere within the would not have sufficiently high steady-state
shaded rectangle in Fig. 6.3.4a. performance, and so would be unacceptable.
From this result it would be concluded that the Mechanical damping devices are also available
combustor would only be marginally stable at (Chapter 8), but in this case the design of an
best. The most likely mode of oscillation is the acoustic liner or baffle would be difficult because
second tangential, which might develop spon- of the wide frequency range (1700 to 3900 Hz)
taneously from the random combustion noise or and the variety of oscillation patterns to which
be triggered by some ldnd of local disturbance. the combustor is susceptible (using the 0.075 inch
Although the symmetry of the triplet injector is orifices). If, however, the injection diameter can
such as to minimize linear velocity effects, be increased to 0.150 inch without degrading
nonlinear effects (both velocity and pressure) performance, the combustion response is altered
associated with such disturbances would be so that only the first tangential mode can be
significant destabilizing factors. Depending on the initiated without a strong disturbance. The
nature of the triggering disturbance, the first frequency range that must be protected by an
286 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
acoustic liner is reduced to 1700--2800 Hz, and 0.49. Thus, although the instability zones have all
dynamic stability is possible with a relatively been shifted to smaller time lags (by the ratio
simple baffle (e.g., one with five radial blades). 12/16 or 0.75), the operating point for the com-
Additional stabilizing effects can be obtained by bustion process has also been shifted toward
appropriate radial variation of the injection smaller r (by the ratio 0.25/0.49 raised to the _-
density. _s4 power, or 0.8). The result is that the stability of
All of the above design modifications could be the eombustor is changed very little, except that
investigated rapidly--_ithout hardware fabrica- the frequency range of interest is now from 2300
tion or testing--by use of the sensitive time lag Hz to 5200 Hz.
theory. Other parametric variations could also be
studied. For example, the effects on stability of
6.4 HIGH FREQUENCY: NUMERICAL
chamber diameter, length, nozzle convergence
INTEGRATION METHODS
angle and contraction ratio can be checked in-
dependently of injector type, orifice diameter, The numerical integration of the differential
propellant combination, and chamber pressure. It equations governing high frequency combustion
should be noted, however, that the chamber Maeh instability, the details of which are presented in
number effect on the time lag does introduce a Sect. 4.4, offers several advantages over other
coupling between the injector and chamber design. methods. This approach permits the determina-
This fact can be seen by comparing Fig. 6.3.4b with tion of stability boundaries in terms of disturbance
Fig. 6.3.4a. In Fig. 6.3.4b the instability zones are amplitude and for very complicated, nonlinear
shown for a eombustor similar to the one discussed combustion mechanisms, as well as for non=
except that the chamber diameter has been sinusoidal initial perturbations. Although a com-
reduced to 12 inches. Because the throat diameter pletely three-dimensional analysis for any shape
has not been changed, the contraction ratio is of chamber is possible in principle, the con_puter
reduced to 1.4 and the Maeh number increased to size and time required are prohibitive at present.
.e3. 0°
2
12"dia .... IO"dia
o
1+
1
'
' L-,o-A
.8 - IT
a,i.=0.075 in
.4
.2 , _ I , , , i I
.06 .08 .10 .2 .4 .6 .8 I
v, rnillisec
FIGURE 6.3.4b.--Effect of reducing chamber diameter on stability; other design variables unchanged from Fig. 6.3.4a.
USE OF ANALYTICAL MODELS IN DESIGN AND DEVELOPMENT §6.4 287
Therefore, numerical analyses currently makc use with transparent-wall chambers, have also been
of one- or two-dimensional models and are employed. _7° The analytical combustion models
conducted for selected zones within the com- now in use trace their origin to that developed by
bustion chamber. Most commonly, the zone Priem and Heidmann. 564 Subsequent improve-
analyzed is a thin annular ring. For conciseness, ments have been contributed by several teams of
the discussion in this section is mainly concerned workers.91.135.224.42_ Although multidimensional
with numerical integration methods as applied to steady-state models have been developed for
the annular ring geometry. The extcnsion of this certain specific injectors, _6_one-dimensional models
approach to other configurations is straight- have been used almost exclusively in stability
forward, since the general procedures are the same analyscs. Such models cannot be applied in
in all cases. regions near the injector face where propellant
The following nomenclature pertains to Sect. injection, spray formation, gas recirculation, and
6.4 (see also Sect. 4.3) : interspray mixing predominate.
The first step in the unsteady analysis is to
CD Drag coefficient
select the zone of interest within the combustion
Dd Droplet drag parameter
chamber. A single, representative zone may be
Burning rate parameter
chosen, or else the analysis may be carried out for
Mx Fractional burning rate per unit length
a large numbcr of zones to determine a spatial
_)E Dimensionless mass accumulation
sensitivity map for the combustor. Of course, the
maoc(t) maoo type of zone selected must be consistent with the
parameter,
_acc ' _htw chamber geometry and the oscillation mode of
interest. Most work has been done using an
m_o_ Mass accumulated prior to either
annular ring of small length and thickness (Fig.
atomization or vaporization
6.4.1a). Such a zone is most appropriate for
Rea Modified droplet Reynolds number
investigating tangential modes in an unbaffled,
tw Wave travel time, oscillation period
circular cylindrical chamber. Stability within a
baffle compartment, can be studied by using a
6.4.1 General Approach*
rectangular zone27°
The numerical integration methods are basically Next, the combustion response model must be
analog solutions of the stability problem. That is, chosen. Most available models emphasize
the steady-state combustion and flow parameters vaporization as the controlling step. However,
are perturbed analytically and numerical integra- high-speed photographs of oscillations in trans-
tion is used to find the time history of the per- parent, two-dimensional chambers, in which the
turbations. This technique may be used to instability wave often obliterates the injection
determine the stability limits of a given combustor streams, suggest that atomization may be as
or to make parametric studies of the effects of important as vaporization. At high pressures, the
design and operational factors. In either case, the combustion model should include droplet heating
analysis is carried out in two stages: (1) the as well as phase change.
characterization of the steady-state operation,
and (2) the tracing of the development of the
initial perturbation.
The quantities used to describe the steady-state
conditions include gas and liquid velocities,
burning rate, local concentration of unburned
propellant, and liquid droplet sizes. Normally
such data are obtained by calculation using a
steady-state combustion model. Experimental
data, obtained by means of streak photography
* R. J. Priem, Author, and D. T. Campbell, Contributor. FIGURE 6.4.1a.--Annular-ring zone for stability analysis.
288 LIQUID PROPELLANT :ROCKET COMBUSTION INSTABILITY
For the liquid sprays, it is necessary to specify sprays can be divided independently into many
the drop size distributions, the drop velocities, drop-size groups. To be realistic, the distributions
temperatures, and the fractions of fuel and of drop size must approximate those occurring in
oxidizer already burned at the point where actual rocket engines. This condition introduces a
calculations start. Gas phase data include com- major uncertainty into the analysis, since only a
position, flow rate, and pressure at the starting linfited number of studies of atomizMion 2-_4m5
point. In addition, propellant liquid and vapor haw_ been made. The molten wax technique TM
properties such as specific heat, viscosity, thermal might resolve this difficulty if it were applied to
conductivity, and molecular diffusivity are needed, enough injector element types and combined with
as well as corresponding gas mixture properties as suitable physical property correlations and ex-
functions of composition at the nominal chamber tended to variable gas velocity fields.
pressure. This information may be in equation A more difficult problem is the quantitative
or tabular form. description of the secondary breakup of the initial
The steady-state calculation proceeds in a spray by high velocity combustion gas. Currently
stepwise manner, moving downstream to the used vaporization-limited models become invalid
nozzle throat. At each step, interphase transfers for low-contraction-ratio or tapered chambers in
of mass, momentum, and energy are evaluated. which secondary atomization takes place. Al-
Solution of the gas-phase continuity, momentum, though several experimental studies of single
and energy equations then yields drop sizes, droplet breakup have been made, -'n,_69'v_'_ in-
velocities, and temperatures, and gas composition, corporation of these results into the analytical
velocity, and pressure at the new location. models will almost always lead to unrealistically
Typically, the transport equations 99,_4 use mean high combustion efficiencies. Two possible ex-
fihn transport properties, and rely on empirical planations for this disagreement are (13 the
correlations of Nusselt number and drag coeffi- sheltering effect of clouds of closely-spaced
eient to account for convection, turbulence, and droplets tends to reduce or retard secondary
lack of ,_pherieity of the burning droplets. The breakup processes, and (2) shattered and rapidly
gas-phase energy equation is normally simplified vaporized droplets produce pockets of unmixed
by the assumption that the composition and propellant vapors, the burning rate of which is
stagnation temperature are the equilibrium values limited by turbulent gas-phase mixing.
for the gas-phase oxidizer/fuel ratio and chamber For most t)ropellants, the assumption of
pressure. Other gas properties (e.g., static tem- vaporization-limited, bipropellant combustion is
perature, density) are evaluated from the stag- quit(' good. However, for hydr'_zine-type fuels,
nation wdues by applying the local Mach number exothermic decoml)osition reactions occurring
to the isentropic expansion equations. very close to the droplet can be important in that
The cMeulation of droplet heating may lead to tiles" tend to incre'tse the vaporization rate by
(nmnerical) oscillations in droplet temperature as incr('asing the rate of heat transfer to the
the wet bulb temperature is approached. Two droplet, s7,3_,_29 Such a "two-flame" combustion
methods have been used to overcome this problem: mechanism should be apt)li('d under conditions of
(1) the use of iter-ttion or higher-order numericM weak convection, in which the decomposition
integration, and (2) changing to a constant- flare(' is well ('mbedded in the droplet boundary
droplet-temperature model for calculating the l'_yer.
burning rate when the droplet temperature
reaches a predetermined percentage of the wet 6..L2.2 Stability analysis.--Once the st('ady-
bulb temperature. state flow in the combustion chamber has been
In most steady-st'tte combustion models the deternfined, the zone of interest for the unsteady
injection spray is assumed to consist of a number analysis can be selected. Because of the strong
of drop-size groups rather than a continuous dis- sensitivity of the stability results to the relative
tribution. Each group is characterized by a mean velocity between gas and liquid (see Sect. 4.3),
diameter, the number of drot)s ill the group, and the axial location where the average relative
the group velocity. Both the oxidizer and fuel velocity passes through a miniature is nornmlly
290 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
chosen as the location of the zone of interest. since transient cross-winds caused by a dis-
This choice will give the most unstable result. turbance represent relatively small changes in the
Actually, if this "least stable" region were narrow gas dynamic environment.
enough, more stable adjacent regions might act to The modified droplet Rey_wlds mlmber,
damp its oscillations. Thus, one would expect dLaA
that applying the analysis to an averaged zone of Red --
finite axial dimension would be more realistic.
Unfortunately, clear-cut guidelines for selection is a measure of the sensitivity of the vaporization
of a suitable width for the analysis zone are yet to rate to changes in the relative velocity between
be developed. gas and liquid. Large values of Rea are de-
The numerical integration approach can be stabilizing.
used with any combustion mechanism that has The droplet drag parameter,
been expressed in quantitative form. In practice, 3CDrcm acc
I
the integration must be repeated, and carried
o .8
out for a longer reduced time. O. .6
Q.
__ Unstable
6.4.3 Correlation With Test Data* <:3 .4
o
o
c ,/,/-_Stable unlike triplet
Several analytical and experimental investiga-
tions have been performed
tion between thrust
to establish
chamber design parameters
a correla- \\
2r::,:o°
a
o .I
and stability. One study 5_6 used an eight-foot 3.0a
diameter toroidal combustor, burning liquid _.oe
oxygen and gaseous hydrogen, with four different -o.04
injectors. Experimental results and theoretical 8
porollel jet
fine.... _Unstoble
"lwUnstob_lD coarse
curves for atomization- and vaporization-con- "o
= .o2
trolled combustion models are compared in Fig.
6.4.3a. The two injectors that were predicted Stable, l l I l l , l
analytically to be less stable were spontaneously .0l 2 4 6 8 I0 20 40 6080100
unstable, whereas the two injectors predicted to Molls occumulotlonfactor,2_rm_©©l,61.it w
be stable to disturbances of about 0.5 amplitude
(perturbation pressure amplitude divided by FmVRE 6.4.3a.--Experimental and theoretical stability
limits for toroidal combltstor. £ =0.015.
steady-state chamber pressure) each recovered
from a pulse of 0.2 amplitude.
A more recent analytical-experimental stability O Unstable "_ Bomb or Pulse
program] 29,9° using nitrogen tetroxide/mono- X Stable J
methyl hydrazin(', inw_stigated the influence of
"_X StabloUnStable
}"Pop"
propellant mixture ratio, injection velocity, droplet
size and distribution, and chamber pressure on the z
TRAX-21-11B TRA_-21-1D
minimum t_u_,, _._,,-_& reqmred to trigger O
instability. Two injector configurations were
tested. One consisted of a quadlet pattern of two I
oxidizer jets impinging on two fuel jets. The mass
01
median drop radius for this injector was estimated
0
to be about 70 microns. The second injector 0.5 \
\ ÷
consisted of a combination of quadlets and %.
triplets with "m estimated mass median drop x
Experimental ./_ A
radius of 30 microns. Experimental results are g" 0.z stability limit / _o
+(3
shown in Fig. 6.4.3b together with the theoretical -_
calculations. The s('cond injector (TRAX-21-11B)
showed greater stability than the first (TRAX- ,_ 0.1
21-1D), as predicted by the theory. How(,ver,
o
the level of disturbance predicted theoretically _
to excite instat)ility was significantly lower than - 0.05
that observed exp('rimentally.
The same propellants were used in another
study 46 of the effects on stability of injector
design and operating conditions. The experimeiltal 0.02 I i I I
0 20 40 60 80 I00
apparatus consisted of a 15-inch-diameter pulse
motor with a spud-type injector, allowing several Moss median radius, microns
self-impinging patterns to be tested. Actual test
FIGURE 6.4.3b.--Influence of mass median drop radius on
* R. J. Priem, Autimr, and D. T. Campbell, C. J. Abbe, stability for a transtage combustor with NTO/MMH
and B. P. Brccn, Contributors. propellants.
292 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
models have been used rather successfully to 6.5.1.1 Process selection.--Certain simplifying
predict trends of sensitivity to instability with assumptions were made in developing this
changing design and operational conditions. Since criterion so as to allow the designer, developer or
it is not presently possible to rely with confidence analyst to focus attention on the individual
on the absolute values of predicted stability processes that influence the stability of an engine.
limits, it is recommended that their application be In keeping with this objective, additional sim-
limited to predicting stability relative to rocket plifying assumptions are made in applying the
engines that have been experimentally tested for criterion to a specific rocket engine. The initial
stability. When employed in this manner and with step in such applications is identification of the
careful interpretation these models offer useful processes which control combustion gas flow rates.
design guidance. The major contribution to the outflow term,
[0hjlh)Nj]o_t is readily assessed for con-
ventional engines. It is the response factor of the
6.5 HIGH FREQUENCY: RESPONSE FACTOR
exhaust nozzle process with a weighting factor of
ANALYSIS
unity. Ideally, the response factor obtained from
As discussed in Sect. 4.4.1 the response factor a three-dimensional analysis of the nozzle flow
approach is intended to aid the engineer in process should be used (Sect. 3.6). In practice, the
evaluating the possible effects on stability of response factor of 1/v derived for constant-
various design parameter or operat_ ,g condition temperature flow in a simple resistive nozzle
changes. Since the governing mathen _tical rela- (Sect. 4.4.1) is usually adequate for an initial
tions are discussed in some detail in L,hapter 4, assumption. This value is less than the optimum
only the results of the analytical developments are value of (vq-1)/2v derived from a one-dimen-
repeated here. Instead, the emphasis is or, _he use sional analysis and, thereby, tends to compensate
of this approach in the solution of practical engine for reductions obtained from three-dimensional
stability problems. Experimental data are used to considerations. Experimental or analytical evi-
illustrate the application techniques as well as to dence, however, may dictate additional com-
demonstrate the validity of the approach. pensation to obtain quantitative agreement
between theory and experiment.
6.5.1 Heidmann-Feiler Approach* Assessing the inflow term, [-(_hJ_i_)Nj-]i, is
more difficult. The processes which control the
The stability criterion obtained from the production or generation of combustion gases and
response factor model based on mass flow rates the fraction of the total mass flow rate associated
(Sect. 4.4.1) ist with each process must be established. One of two
generalizations is usually adequate to represent
most bipropellant rocket combustors. The first is
j __m in _ m Jout
that all the mass release of combustion gases is
Basically, this states that a system will be controlled by a process associated with one of the
stable when the sum of the contributions of the propellants. The second is that the processes
processes controlling the input of combustion associated with both propellants act independ-
gases is less than the sum of those controlling ently in the production of combustion gases. The
the outflow. The contribution of a process is decision as to which of these two extremes best
measured by a weighted response factor, represents a particular combustor is based on
(mj/_)Nj, where the response factor, Nj, is the both intuition and analysis.
in-phase or real part of the fractional perturbation Control of the total mass release by one pro-
in mass flow rate with respect to the pressure pellant characterizes many oxygen-hydrocarbon
perturbation. combustors where the oxygen atomizes and
vaporizes rapidly and the hydrocarbon vaporizes
and burns in a steady flow of the oxygen vapor.
* C. E. Feller and M. F. Heidm_nn, Authors. This behavior may also apply to other propellant
See Sect. 4.4.1.2 for Nomenclature. combinations. The concept and method of
294 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
establishing its applicability are developed in the 6.5.1.2 Hydrogen-oxygen combustors.--The most
steady-state combustion theory (Chapter 2) and extensive application of the response factor model
are also applicable to the dynamic system. The to an actual engine system has been with the
additional requirement, that the rapidly prepared gaseous hydrogen-liquid oxygen propellant com-
propellants arrive at the combustion zone as a bination. A systematic study of this combination
steady flow, however, is not established by steady- for several injector and operating parameters has
state theory. Process dynamics must be examined been performed in a 20K thrust engine. 716'7'9
for this requirement. In general, rapid pret)aration The experimental technique consisted of de-
is associated with a small time to atomize and creasing the hydrogen injection temperature until
v:tporize and flow rate perturbations are negligil)le instability was obs('rved. The stability limit of the
at normal resonant frequ(mcies (00_ is small). system was prescril)ed by the operating conditions
The exception usually involves the injection including the hy(lrog('n injection temperature at
dynamics. Even though pr('tmration is r'tpid, the this transition point. A detailed account of the
injected flow rate m'ty r('sl)ond at normal resonant at)l)lication of the response factor model to these
fr(,quencies and cause flow rate 1)('rturt)ations of experim('nts is found in Refs. 259 and 260. The
the t)r('pared l)rOl)(qlant. H()wever, when st('a(ly stability criterion is ext)ressed for gaseous
flow can be justified the stat)ility criterion for a hydrog('n-liquid oxygen as
coral)us, ion l)r()cess controlled by one l)roi)ellant
is simply given by 0.;_7_ I)_/<,X -]-____lI_ Ni{2___ 1 =0.833 (6.5.1-4)
'lit _)/ 5'
N<)x.,,_< N, (6.5.1 2)
In this equation th(' nozzle rest)onse factor is tak(,n
l)r()c0ss('s assoeiat(,d with both t)ropelhuits
affect mass rel(,ase of combustion gas('s f()r nlally
c()ml)ustors, l)utd t)rol)(qlant control ocem's when Hydrogen orifice
th(' pr('p:tr:lti()n of l)()th t)ropellants t)roc('('ds oreo ,AHz , in 2 (L/A)eff ,in-I
t()14('th('r ,uld l ll(,r(,for(, h:tvo siinihu" characteristic .... 4.62 0.0677
1.41 0.1268
limos. Again, sloa(ly-st:lt(, th('ory can I)(' use(t f()r
----- 0.77 O. 1977
the (walu'_tion. Dual conlrol also occurs when
#Jl _X N(,X+ *)ll,' Xl.._<X. (6.5. l-3) FIGUre,: 6.5.1,_.--Variat,ion of response f'_ctor with hy-
JJa D# (Irogen density.
USEOFANALYTICAL
MODELS
IN DESIGN
ANDDEVELOPMENT
§6.5 295
as 1/7, as discussed previously. The oxygen Figure 6.5.1a shows the variation of the hy-
response factor is taken as 0.55, the maximum drogcn response factor with hydrogen density or
value found by linear analysis for oxygen vaporiza- temperature for three values of hydrogen orifice
tion (see Fig. 4.4. lb). This choice is an engineering area AH_, and three values of mixture ratio
estimate rather than an analytical evaluation. (O/F). The curves illustrate the. increase of the
With these two response factors and the mixture response factor as temperature is decreased
ratio prescribed, Eq. (6.5.1-4) defines the sta- (density increased). This result is in accord with
bility of the engine in terms of the hydrogen the experimental observations on the effect of
response factor. For a mixture ratio of 5.5 the temperature. The effect is one of increased
value of NH_ at the stability limit is 2.39. coupling between the hydrogen flows and chamber
The hydrogen response function for the type of pressure perturbations as the density is increased.
injector element used in the experiments of Rcf. At the stability limit, the density corresponding
719 can be calculated using Eq. (4.4.1-7a) and to the value of NH_ can be read from each curve.
(4.4.1-7b) of Section 4.4.1.2. The calculation is Figure 6.5.1b shows predicted stability limits in
straightforward, except that the combustion time terms of the hydrogen density at the transition
lag rb must be estimated. For the comparison point* as a function of O/F and hydrogen orifice
between theory and experiment under discussion area AI_,. Also shown are the corresponding
here, an initial rb value was estimated from the experimental data. It can be seen that the trends,
injection velocity and the standoff distance of the both with O/F and orifice area, are reasonably
flame. This value was then adjusted to produce the
best fit with the experimental data, giving a final * This transition point to resonant coInbustion is dis-
time lag value between 0.08 and 0.09 millisec. cussed in the hydrogen ramping techniques, Scct. 10.
---FExper imentol
calculated Hydrogen annulus
orifice area, (L/A)eff, Dome volume, entrance area,
AHz, in2 in'_ z/, in3 A I , in2
& 0.77 0.1977 46 9.12
rl -- 1.41 0.1268 46 9.12
0 ..... 4.62 0.0677 46 9.12
Q=4
c
O O O D •
2
e-
e
"o
i B
:I: .8 Unstable
.6
Oo o
.4 _-_"_'-o--...o .... o...o o
Stable
.2 I I I I I I I
5.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5
Mixture ratio, O/F
.8
TABLE 6.;"i.I.---1NJFCTOR |)ARAI_IETFRS O/F - 5.5 Unstable
AC/A T- 1.9 _ 0 S
Time drlay ('onMalll for burning, rb, sec ........ 0.00009 Total flow rote, Ib/eec
* At 20 atm. 1.0
8
It lms 1)('('n found ('Xl)('rim_'nlally that th(' __.m .8
importance will be the exact dynamic modelling of Eq. (6.5.2-1) can be reduced to readily meas-
the processes. As found for the hydrogen-oxygen urable engineering terms with the help of two
system, certain approximations and assumptions additional :tssumptions: (1) the ratio of flame
will enter into the modelling of the processes. radius to droplet radius is independent of droplet
These, however, will not impair the usefulness of size; and (2) the initial spray drop size dis-
the result, which is the acquisition of physical tribution can be approximated by the empirical
insight into the mc,ehanisms of instability and of r('lation established by Ingebo 'm with the relative
the parameters of importance. velocity between liquid and gas set equal to zero.
Then, using the following relations,
6.5.2 Dykema Analysis*
1-_= (rf--rL) 2- (_-- 1)2 ds0"-
The following nomenclature pertains to Sect. 4
6.5.2 (see also Sect. 4.4.1.3) :
patm
A_ Stability constant defined in Eq. (6.5.2-2) "_1; : _DFatm" --
and v/di/vi
"lili : pLAi Vi
Subscript :
the expression for N_ can be written
atm Conditions at standard "_tmospheric
pressure ins = A_97_idi a fI3_ (6.5.2-2)
_ti
In Sect. 4.4.1.3, an approximate response factor where
for unsteady droph't vaporization was given by
A_ = (4) 2pL
144 I(d2 (K--I) -°
_)FatmPatm
Q'
pc'- 6Ai
A_ K(K--
9_T_1) hR_--/FL[ _' ]
This engineering apt)roach to high frequency
Many of the quantities in this expression are very combustion instability thus involves the use of
difficult to determine within factors of two or Eq. (6.5.2-2), with an empirically-determined
three in accuracy.t Generally, these quantities constant, A_, in conjunction with the combustion
are established for a given engine by other impor- gain curve of Fig. 4.4.1f.
tant design considerations and are, therefore, The general objective in the. use of N, is to
considered constant. For these reasons it is usually establish a combustor design such that the com-
sufficient, and advisable, to consider only the bustion gain is minimized in all acoustic modes.
variation of the combustion r(,sponse factor caused If it is not possible to obtain negative gain for all
by the dinwnsi<mh,ss term _b/N_. This term is a modes, then (tamping must be introduced for
function only of the stability correlating I)aram('ter those specific modes having positive gain by
N_ (see Fig. 4.4.1f), which is defined as means of b_tffles or resonators. Large thrust-per-
element injectors are typical of the case where all
fl"-
N_ = 27r -- (6.5.2-1) transverse modes have negative gain. More
2_v conventioiml injectors, such as those used on the
It can be shown that F-/2_.gv represents the time Titan IIIM Stages I and II engines represent
cases where the first two transverse modes have
for diffusion over the (listance 1 in the presence of a
positive gain (unstable without baffles) and are
linear conc(mtration gradient. The frequency f is
stabilized with barites designed to introduce
the reciprocal of the acoustic mode period. Thus,
N_ is the ratio of a characteristic molecular damping into these two modes.
diffusion time to a characteristic acoustic time. To apply the N_ approach the propellant that
controls the stability must be determined. This is
generally the more poorly atomized, slower
* O. W. Dykenm, Author.
t These problems are also considered in lh'fs. 667, 669, vaporizing propellant, but this should be deter-
and 670. mined empirically. The controlling propellant can
298 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
usually be readily ascertained by observing the obtained from the results of previous analyses.
variation of stability with mixture ratio when all Applicable constants have been estimated for
other parameters are held constant. If, for nearly all production engines in the industry,
example, an increase in mixture ratio causes the ranging from some of the small, 100 pound thrust
instability to shift to a higher mode, the oxidizer attitude-control motors to the F-1 engine, a
is the controlling propellant, and its flow rate is range of 104 in thrust. Although the reason is not
used in Eq. (6.5.2-2). For several propellant entirely clear, the empirical values of A_ do not
systems the controlling propellants appear to be appear to vary a great deal despite the wide
as follows: ranges of parameters in N,. Thus, an initial
estimate of A_ can be obtained from
Rk-- lO ,
2.303 KpKv_ (q-{- _i Cik) shape, nozzle, profile, propellants,
sity, sound velocity,
injection
and gas constant,
den-
and the
feed system configuration. The designer then
ij
selects injection element and pattern designs to
achieve the desired (negative) values of the rate of
divergence, Rk, for all anticipated system modes.
2
Auxiliary damping devices may be added to
• L\_7, / Ski permit use of high performance injection elements.
The first step is to determine the frequencies
and shapes (Pki'/_)k' distributions) of the several
+ \ISk' / Gkj+ \gk_ ] \_T/ chamber acoustic modes, using classical solutions _°3
for simple geometries and lumped parameter
(6.5.3-1) relaxation techniques 7_3 or experimental micro-
where the coefficient q measures the radiative phone surveys of model chambers 473 for more
heat loss, Cik indicates the energy scatter to other complex cavities. The number, kk, of wavelengths
modes, Nkj expresses the nozzle outflow of ener- in each mode, the chamber volume, the wave-
getic material, Bkj is the wall shear coefficient and lengths, lwk, and equivalent mode cross sections,
Hkj represents the combustion sensitivity to Ak, are then calculated (see Sect. 4.4.1.4). Basic
velocity oscillations. The terms in Gkj include orientation in wave processes is given in Ref. 495.
pressure-sensitive combustion response as well as Loss coefficients, Gki, are then tabulated for the
wall absorption, feed-system damping, and nozzle wall materials and resonance absorbers, and Nkj
traveling-wave feedback. Usually it is reasonable for exhaust nozzles. Either Eq. (6.5.3-1) or (-2)
to assume is used to calculate the coefficients Gki from
q = Cik = Bki = 0 changes in Rk measured in subscale comparison
and tests with and without the material. Data should
I<, = Kv = 1 be selected from tests at wavelengths and local
conditions similar to those of the application.
Then Eq. (6.5.3-1) simplifies to
Nozzle coefficients for conventional geometries
may be determined by theoretical analysis. More
Rk 10 kk
2.303 1 { i_(Aj) _ 9)_njNkjKpjKvj complex geometries may require cold-flow acoustic
measurements. The contribution RkL of losses to
the system divergence rate, Rk, for each mode is
computed by summing the weighted Gki and Nkj
+H E
over the boundaries of the system. The wall area
is divided into incremental areas, A;, associated
2
with absorbing units having reasonably constant
• L\ /ao properties and Pki' values. The mode shape
coefficient Kk is computed as the volume average
of (pkJ/15k') 2 for each mode. Coefficients q, Cik,
+ \%,
(Vkj_'_ / \_k_/
(PkJ_'_ Hkj]} (6.5,3--2)
and Bki are assumed to be zero and I_p and K_ are
considered to be unity. The results are plotted as
where the combustion terms G¢ have been
(--tlkL) VS. frequency, i.e., one value for each
separated from the loss terms (Gkj). Eq. (6.5.3-2) mode.
is of the form
Inspection of Eq. (6.5.3-2) shows that the
Rk = Rko-- RkL
contribution of a loss element to RkL for a mode
where RkL and Rko are the contributions to the depends on the square of the local-to-maximum
system divergence rate of the losses and com- pressure amplitude ratio, pki'/15kq It is thus
bustion gain, respectively. important to locate absorbers in regions where the
Performance and chamber cooling requirements most suspect modes have maximum pressure
300 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
excursions. In systems having no preferred mode are added to the --Ilkg VS. frequency plot and
orientations, perturbations in cavity shape (e.g., the net Rk values noted. Positive values indicate
a small baKle) or periodically-spaced absorber statically-unstable modes. Negative values of 1
patches should be introduced to determine db/eyele indicate mildly damped, statically
antinode positions. Shape perturbations can also stable modes. Negative values of 2 and 3 db/eyelc
damp potentially d('struetive traveling waves indicate adequate and excellent static damping,
(e.g., spinning mod('s). respectively.
The basic injection elenumt is now seh'eted, The following exanq)le illustrates the method.
using available gaiu (G_) vs. frequency data. The chamber consists of a cylinder, capped at
Since dement an(t ehamb('r frequency char- each end with fiat, plates, and vented by a side
acteristics are virtually ind('pend('nt, it is possible outlet nozzle running the length of the cylinder.
to se(,l_ (,hm_ents whose gain i)eaks do not coincide (See Fig. 6.5.3a). Injection elements are dis-
with the chaml)('r r('sonant frequenci('s. Furth(,r, tributed on the cylinder interior opposite the
present data sugg('st that (qem(mts symmetrietd nozzle. The modal fr(,qu(,neies are approximately
about two "txes (l)hmar Iriph'ts, it(rata(Is, coaxial 1400, 2000, 2S00, 3320, 4160 and 4560 for the 1L,
eh,m('nts) have z(,ro v('h)city eo(,ffieients, Hkj, and IT, 2L, 2T, 11/ and aT modes, respectively, for
arc', t/wr(,fore, l)ref('rr('(l. the cylinder radius of 0.88 feet, length 2.15 feet
A consid('rable body of data indicat(,s that and a = 6000 fps. Daml)ing rates --I{kL are shown
maximum values of (L are ess(mtially in(h,1)en(h,nt in Fig. 6.5.3a.
of ('lenwnt (h'sign f('atures, but that the high Two elem(mt types are chosen: tyl)e A, with
frequency gain "cutoff" is inversely pro|)orti(m:d fr('queney p(,aks at 1100, 2000 and 3600 Hz and
to som(_ pow('r of the thrust-p('r-('h,m(,nt. (A typ(' B, with pe:d_s at 550 and 1000 Hz. Both have
useful approxinmtion for the maximum value of maximum G values of 0.1 (Fig. 6.5.ab). The
(L for a uniformly distribut('d group of inj('cti(m high-frequency eh'm('nt (tyl)e A) is used in the
eh,m('nts is (I¢= yff_//Awt, wh(,re G¢ is (lim('nsion- ZOll('S L/iS to 3L/S and 5L/S to 7L/S and the h)w
less and 7 is the ratio of specific h('ats f()r th(' fr('(lu('ncy (,lenl('nl (l,Yl)(' B) in zones 0 to I,/N,
combusli(m gas('s.) Tlwn stability is assur('d if lh(, 3L/S to 5L/N and 7L/N to L, -ts shown in Fig.
('h'in('nt s('h'et('d has :t cutoff fr('quency h)w('r than 6.5.3b. (Th(' us(' of tYl)e B ill th(' zone "_t the
that of th(' fundam('ntal r('son'mce of the cham})('r. cylind('r mi(lpoint is int('nd('d to d('cr('ase 2L
Uiffortunately, such ('h'm('nts g('n('rally have h)w nio(h' gain, although this ix th('or('tieidly un-
coral)us(ion ('Ificienei(,s, t]wreby d('liv('ring h)w n(,c(,ssary in this case.) The circumferential
l,,, i)('r formance.
()n(' al)i)roach w]lich inll)r()v('s p('rfoi'malic(' uses
9 IR
all frequencies but 2000 Hz (1T). Addition of
tuned resonator absorbers in the 1T antinode
I
IT ,I 2T
9
zones would correct this condition. Use of reso- q I I I I
t I I I I
I I I I I
nators throughout the chamber would probably , I I I I I = I |
permit use of higher cutoff frequency elements. Co I 2 3 4 5
admittance.
Finally, dynamic stability of the design is modes, using G values measured under nonlinear
checked by rccomputing RkG for the more sensitive oseillatory eonditions for the subject elements as
fired in subseale chambers. Limited data indieate
that nonlinear G values are 2 to 4 times linear
values. Using this ratio, it ean be seen that the
example would be dynamically stable in all
modes exeept the 1T mode.
t,9 Positive or small negative values for Rk aS
I _-Element,type
B
._= 2 determined from developmental test reeords
g (preferably tape) signal the need for additional
eorreetive measures. From the observed frequency,
E
iIJ the mode pressure distribution l_k, and Ak values
w
can be approximated. Eq. (6.5.3-2) is then used
to assess the ARk to be realized by element sub-
stitutions, pattern changes, and added absorber
materials or devices.
I ! I I
I 2 3 4
f, kHz 6.5.3.2 Special considerations.--Note that the
RkG for a combination of injection (,lements is
the result of a weighted summation, and that an
average wduc for G for the elements cannot be
used. Mode shapes are distorted by the mean flow
L=2.15 ft _1
in high Mach number chambers. 64_ Compliant
B I walls and nozzles having net compliance or
o)
omitted from design calculations and treated as prediction equations given in Sect. 4.4.2.3 and
additional margins of safety, since each adds argue that its value expresses the effect of varying
damping. Nonlinear compression effects, I-(,, alter the associated independent variable. In addition,
the magnitude but not the sign of Rk. In general, atthough the prediction equations are based on a
special terms in Eq. (6.5.3-1) are included to wide range of engines, they are not applicable to
remind the experimentalist to eliminate their engines with design innovations not represented in
effect in apparatus used to measure coefficients. the data. Under these circumstances, how can an
The design should consider all terms in unusual engine designer make use of the appropriate
cases. stability equation in designing 'm engine?
Typical data for actual hardware are given in There are three legitimate uses of the prediction
Ref. 436. Values used in the example are for equations which do not violate the caveat implied
illustration only. Injector element data, Gkj, by the above st,_tements, and nonetheless should
must generally be measured, as needed, in sub- be helt)ful in saving both time and funds. The
scale apparatus (see Sect. 7.4). Nozzle data are designer can us(' the equ'ltions as a checking
readily calculated from admittance analyses. device, to verify whether the application of his
Acoustic linear data are similarly converted. ideas is likely to I)roduee a st,tble engine; he can
Measurement of Rk values requires high frequency use them as a st¼red'rot against which proposed
surface pressure instrumentation and Fourier design changes can be evaluated; and the program
transform or graphic reduction techniques. manager can use the equations to assist in making
Although linear data are reasonably reliable, the fiirtl decision on whether or not the engine
nonlinear data exhibit considerable variation. shouhl b(' built and tested. In no case should it be
For a small data sample, agreement between inf('rred that a prediction equation can substitute
frequencies of peak G values and those obtained for the application of engine(,ring "rod physical
from n-r correlations for injection elem(,nts principl(,s to rocket engine design, nor should
(Sect. 6.3.3) is excellent. decisions involving construction and testing be
b.ls('d solely on th(' t)redicted stability obtained
6.6 HIGH FREQUENCY: SIMILARITY RULES* from an instability r(,gr(,ssion e(tuation.
In using the pr('diction e(lu'ttion "_s -_ chocking
6.6.1 Stability Prediction Equations in
d('vic(', the designer d('velops his ideas to the
Decision Making
point where he can supply a value for each of the
This s('ction contains a discussion of empirically- indet)('ndent p'mmwters or variables called for by
derived similarity rules or stability prediction the al)propriate stability equation (given in Sect.
equations obtained by means of a statistic.fl 4.4.2). Substitulion of these wdues into the
analysis of engine test data. The background of equati()n yi(qds a i)redicted wdue, the index of
this discussion is presented in Sect. 4.4.2, and i_stability, y,. If the analogy is not carried too far
Ref. 689. (vahws ()f yp occasionally will b(; less than zero or
The folh)wing nomenclature pertains to Sect. greater than 1), it is possible to regard the index
6.6 (se(_ also Sect. 4.4.2.3) : of instability as an estimate of the probability
th'lt the engine, if built and tested as represented
Dy Generalized distance between stable and
by the wdues chosen for the independent w_ri-
unstable statistical distributions
ables, will b(' unstable. This index provides the
_,, Mean of yp-distribution, stable tests
d('sign('r with an early check on whether the
27_ Me'm of yp-distribution, unstable tests
direction of his thinking is inherently sound from
z Variable in statistical analysis indicating
a stability point of view. It should cause him to
whether a test was pulsed (z=l if
reewlluat(' his concepts if he gets an "early
puls(,d; z = 0 if not pulsed)
warning" of the likelihood of instability in the
It mnst be emphasized that it c'm be grossly form of :m unaec('ptat)ly large v-flue of yp.
misleading to isolat(, a given coelticient from the In using the pr('(liction equation as a standard
for (,v.fluation of propos('(l (l('sign changes, the
* 1. Miller, G. lI. lIarris, "rod E. K. Baslress, Authors. d(,sign('r recalculates y_, to conform to e.mh
USE OF ANALYTICAL MODELS IN DESIGN AND DEVELOPMENT §6.6 303
.05
0.I o Stable tests 99.9
98.8
_. .2 o Unstable test .=., _,, .01 99.99
=
99.5 c
99
2 98 Stable Unstable _=
5 95 ,,
9O 2 98
o
2c 80
._t2
5C 12 '_
.¢2-- x:_
5c
7C
8C
,El
/ 30
20
_5
-_
Z 50 5o a
30
9o
95
6C °o// o o
.£
98 x
0 99.5
55 98 2 =
.c E
8" 99.8
/// .O5
99.9 7 o / ,,.,,
I I
o
9_99 "' ' ' _ .01
735 -.15 .05 .25 .45 .65 .85 1.05 1.25 o o
y I_m
a 99"9¢" 0.36 0.65 1.0"01 _
Predicted stability index y_'*
FIGURE &(i.lc.--Cumulativc distril)utions of predicted
stability index y,(_) for stablc and unstable tests; general FIGURE 6.6.1d.--hlterpretation of cumulative distribu-
eliminate 54% of the stable tests because of the Comparing this value with those obtained pre-
relatively poor separation of stable and unstable viously, viz, Dy= 1.98 for the non-pulsed tests
tests by the stability prediction equation. and Dy = 0.576 for the pulsed tests, it can bc seen
These cutoff values are by no means reeom- that there is a very poor separation between the
mended values. They have been chosen for stable and unstable tests. Thus, knowledge of the
illustrative purposes only. The seleetion of cutoff likelihood of spont-meous instability contributes
values could be based upon the relative costs of very little information about whether or not the
building engines that would later prove to be combustor will recover from a pulse.
unstable and deciding not to build engines that In a further effort to explore the relation
would have been stable. The value of this kind of between the pulsed and non-pulsed tests, a
analysis lies not in that it provides a hard-and-fast regression equation was computed for all available
rule for making the deeision to build and test an data (2133 points). The dependent variable was
engine (it should not), but that it gives otherwise ehosen to be appropriate to the nature of eaeh
unavailable insights into the eonsequenees of any test, that is, yp(8) for non-pulsed tests and yp(p)
proposed deeision eriterion. Moreover, the empiri- for pulsed tests. The independent variables that
eal similarity approaeh has the potential for appeared to be signifieant for either of the two
substantially reducing the number of unsatis- data sets were included in the model for the
factory and costly engines eonstrueted and tested, combined set. In addition, an independent
without at the same time causing an unacceptable variable z was ineluded to denote whether or not
number of potentially useful engines not to be the test belonged to the pulsed group. If a test was
constructed. pulsed, z = 1 ; otherwise, z = 0.
The resulting model, ineluding squares and eross
6.6.2 The Role of Pulsing in Stability produets of the variables, eontained 79 terms.
Determination After the first 32 terms were included in the model,
R 2=0.37, and the standard error of estimate was
In the preceding discussion, the pulsed and So = 0.39. Because of the inhomogeneous nature of
non-pulsed tests were treated separately, and the the dependent variable, the use of sueh an
empirieal instability prediction equations involved equation for instability predietion is not praetieal.
substantially different sets of independent vari- The eoetIieient of z was found to bet
ables. This result raises the question of the
1.232- 0.078Lo-- 0.740 log _-- 0.001FO3
relation between the two sets of data. Two
investigations were made in this regard: s2 (a) - 0.463PE 1-t-0.159 (L_/D_) -t- 0.029TPVM
The stability of the pulsed tests was predieted on
+0.039 (MPE) 2-- 0.180(log ec) 2
the basis of the non-pulsed equation and eompared
with the experimental results, and (b) the two -0.076(log die):--0.003_ci log diF
sets of data were combined and an instability
_-0.00001LcViox
prediction equation was determined for the
combined set. indicating that the effeet of pulsing depends in a
Using the general instability predietion equation very complicated way on the particular engine
for non-pulsed tests (Table 4.4.2a), the value of design, ineluding w_riables that are not strongly
the instability index y(8) was obtained for each of related to spontaneous instability.
the 1234 pulsed tests. This was the index for
spontaneous instability for the hardware and test 6.6.3 Stability and Efficiency
conditions included in the pulsed-test set. To The designer of a rocket engine is concerned
determine the relationship between the predicted with the steady-state performanee of the engine as
spontaneous instability and the observed pulsed well as its stability. In the statistieal investigation
instability, the distributions of yp(8) for the stable of Itef. 82, c* efficiency was used as a measure of
and unstable (pulsed) tests were examined
separately. The generalized distance between the
two distributions was ealeulated to be Dy = 0.218. The quantities are defined in Sect. 4.4.2.3.
306 LIQUID
PROPELLANT ROCKET COMBUSTION INSTABILITY
steady-state performance, and its relation to Another way to compare performance and
stability was studied in three ways: (a) regression stability is to develop a regression equation
equations for c* efficiency were developed using relating e* efficiency to the predicted value of the
the same independent variables as the corre- instability index. This procedure was followed
sponding instability prediction equations, (b) separately for non-pulsed and pulsed tests• For
the strength of the relationship between c* the non-pulsed tests, a linear regression equation
efficiency and the observed value of the instability was found to relate e* efficiency (CSE) to the
parameter was examined, and (c) the extent to instability index yp(_):
which the c* efficiency could be predicted from a
(CSE), = 0.879+0.050y, (')
knowledge of the predicted value of the insta-
bility index was examined. The relationship is a very weak one, the coefficient
The prediction equations for c* efficiency use of multiple correlation being only R2=0.043.
essentially the sam(; terms as those in the corre- However, a test of the null hypothesis that the
sponding prediction equations for stability. The true coefficient of yp(_) equals zero shows that it
statistics associated with the pulsed and non- cannot be rejected at the 0•001 level of significance.
pulsed data sets are compared in the following In other words, the relationship, however weak,
table: nonetheless is statistically significant.
For the pulsed tests, the resulting regression
equation is
c* efficiency Stability
(CSE) p = 0.903 +0.057y,(p)
wYp'
The sensitive time lag theory circumvents the Empirical correlation equations are based
problems inherent in the description of unsteady directly on experimental results and employ
combustion by use of a simplified two-parameter engine design parameters. Because of their
response function. However, the gas dynamic flow statistical nature and their inability to improve
field is treated rigorously, so that the effects of the understanding of the phenomena involved in
exhaust nozzle and of three-dimensional wave combustion instability, the best use of these
motion can be properly taken into account. equations is in checking the theoretical analyses
The response factor approach involves a much using the other approaches.
simplified treatment of the flow field, concen- The complementary nature of the several
trating on the combustion mechanisms that theoretical approaches can be illustrated with Fig.
contribute to the oscillations. The nozzle response 6.7, which is a three-dimensional stability map
factor is usually taken to have the constant value for a typical liquid rocket engine. The vertical
of 1/% The various gain and loss mechanisms are axis represents the combustion response, that is,
assumed to act independently. the magnitude of the burning rate oscillation
The numerical integration method makes it divided by the pressure oscillation amplitude.
possible to extend the consideration of specific The other axes represent the frequency and
combustion mechanisms to include nonlinear amplitude level of the oscillation.
combustion response functions, non-sinusoidal The curve s-t-u-v represents a typical response
waves, and the effects of finite disturbances. curve for small perturbations. Such a curve can be
However, the analysis is usually restricted to one obtained by use of the lincarized response factor
space dimension with a simplified flow field having approach. The curve m-n-p-q-r indicates the
an effective energy loss factor of 1/% combustion response required for continuing
308 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
oscillations, for two acoustic modes, and may be numerical integration method. Fig. 6.7 illustrates
obtained from the sensitive time lag theory. The the ease in which the combustion response factor
most sensitive frequencies are those corresponding increases with amplitude, so that at a certain
to the points n and q. The margins of stability for amplitude A the response curve b-e-d-e crosses
these two modes are indicated by the vertical the stability limit curve f-g-h, resulting in am-
distances n-t, q-u. If the response curve s-t-u-v plification of the oscillations. Hence, nonlinear
(available oscillatory energy) crosses the stability triggering of instability is possible for this ease.
limit curve m-n-p-q-r (required oscillatory energy) The point P, where the two surfaces intersect in a
spontaneous instability is expected. Th'_t is, the single point, indicates the threshold condition for
stability margin of one or more modes becomes triggering by a finite disturbance (amplitude B).
negative. It can be seen from Fig. 6.7 th-_t the Actually, the several theoretical models have
simple criterion that the combustion response not been combined in the manner discussed above;
factor equals 1/_, at the st:_bility limit is only a each is formulated to determine the overall
rough approximation and can t)e improved con- stability of the engine. However, it should be
siderabIy by use of the sensitive time lag theory. clear that a thorough analysis of stability caimot
From another point of view, it is clear that ability be restricted to a single approach. In lieu of
to investigate specific combustion mechanisms, combining the models, each can be used separately
inherent with the response factor approach, in the area where it is most appropriate. For
permits a greater understanding of the instability example, the sensitive time lag theory can be
phenomenon than is possible with the. sensitive used to investigate the effects of changes in the
time lag formulation of the combustion response. geometry of the combustion chamber and exhaust
The influence of wave amplitude "rod the nozzle. The linear response factor approach can be
possibility of nonlinear triggering must also be used to evaluate the importance of particular
taken into account in a comprehensiw, st'_bility combustion mech'misms. Then the numerical
analysis. Extension of the sensitive time l:_g integration method can be used to determine
theory to include finite amplitude, non-simlsoidal the possibility of nonlinear triggering, and the
waves (Sect. 4.2.4) hits shown lhat, for pressure- influence of wave shape. The empirical correlation
sensitive combustion processes, the U-shaped equations I)rovide'_ general check on the theoretical
stability limit eurw's beeonie bro'uter with stability "m'dysis. Finally, the importance of low
increasing amplitude, but :tre not shifted in the fre<tueney oscill'_tions or the interaction of feed
vertical direction. Thus, a st'_bility limit surface system dynamics with wave motion in the com-
(f-g-h-r-q-p-n-m), representing the combustion busti<m chamber should also be studied. Although
response required for continuing oseillati<ms, can a comprehensive theoretical stability model,
be visualized in the rest)oilse-anlplitude-frequeney covering all of these aspects of the problem, would
space. Correspondingly, the available combustion certainly t)<' advantageous, it is quite possible to
response for a given mechanism c:m be extended perfornl a thoroughgoing stability analysis by
into the finite amplitude domain by me'ms of the conIbining the existing models.
CHAPTER 7
309
310 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
bustion chamber, the coupling with the feed introduced, which limit the analytical models.
system has not been overlooked. In Sect. 7.5 Empirical investigations are often hampered by
aspects of the feed system coupling that may have the statistical nature of the data required and
been buried within the analytical treatments of hence the associated cost to produce a repre-
previous chapters are resurrected for further dis- sentative result. It is the intent herein to indicate
cussion. Such practical considerations as the role the problems associated with the accumulation
of injector impedance, the effect of gases trapped of empirical data and explain why the effects of
in the injector manifold (or created by the such parameters as chamber pressure have not
presence of cavitating venturis), mechanical been thoroughly established.
vibration, and the effect of imposed oscillations Perhaps the biggest problem with an empirical
on the system are discussed in this section. Again study to determine the effect of chamber pressure
the emphasis is on the design problems; however, on instability is the high cost associated with
the use of the related analytical background changing only the chamber pressure. One approach
material, covered in Chapters 3 through 6, is consists of varying only the total flow thereby
encouraged. maintaining the same thrust chamber hardware.
However, this results in revised injection char-
acteristics (new injection velocities, different jet
7.2 OVERALL COMBUSTION DESIGN
and droplet breakup, etc.) which can be expected
CONDITIONS
to alter the combustion process. Therefore, a
The following nomenclature pertains to Sect. 7.2: change in chamber pressure by varying the total
propellant flow has introduced a "sympathetic"
8a Real part of nozzle admittance coefficient
independent variable. The sympathetic parameter
f(y) Function of specific he._t ratio
can be eliminated by modification of the injector;
k Droplet drag parameter
however, manufacturing costs then become very
Burning rate parameter
significant. Another approach to changing the
Mx Fractional burning rate per unit length
chamber pressure consists of changing the exhaust
per Critical pressure of propellant
nozzle throat area. However, changing the throat
Ap Pressure drop across injector, t)i-pc
area is no better solution, since this modifies the
Vw Local wave velocity
contraction ratio and the chamber M-Lch number,
Vwm Average (mean) wave velocity
which also alters the combustion response. It can
VR Injection velocity ratio, VF/Vox
be seen that this approach necessitates alterations
AV Gas-liquid velocity difference
in the geometry of the engine for each datum
Low frequency stability parameter,
point. Inasmuch as statistical analyses require
apL*/_o
fairly large sample sizes, the cost of such a
¢ Injection stream impingement angle
program becomes prohibit'vely high.
Injection density
It is possible to reduce hardware cost by testing
r Sensitive combustion time lag (see Sect.
smaller-sized engines but here the uncertainties
4.2)
associated with scaling techniques :_re encoun-
tered. Furthermore, scaling techniques are appli-
7.2.1 Chamber Pressure*
cable only when a suitable mathematical model is
7.2.1.1 General statement of the problem.--The available, which is often not the case.
investigation of the effects of various operating For these reasons, the experimental information
par._meters, such as chamber pressure, on low concerning the role of chamber pressure in low
frequency or high frequency instabilities (or on the frequency or high frequency instability is incom-
ineidenc(' of popping) is beset with many difficul- ph'tc :rod _c:_ttt'rt'd. Tht'rcforc, only the trends
ties. Analytical investigations are hampered by and how these trends agree with existing analytical
the complexity of the combustion process to the models can be reported.
extent that simplifying assumptions must be
7.2.1.2 Low frequency instability.--One effect
* A. J. Smith, Jr., Author. that the me.m chamber pressure has on the low
DESIGN FACTORS AFFECTING EXCITATION §7.2 311
120
5O
¢: Unstable Stable
- 20
_- .8o
$0
I=.
• I
DO
I00 _ o
o" I0
60 Uncertainty
2-
$
40
b
d
r.0,o°
4 I I I
I0 2O 50 I O0
20 _x, in
FIGURE 7.2.lc.--The variation of chugging frequency the L* and plotted as a function of the correlating
with respect to the mean chamber pressure. parameter _, one obtains the result shown in Fig.
7.2.1d. It can be seen that the 0-correlation does
the effect that the mean chamber pressure has on
not lead to a precise defimtion of the stability
the chugging stability plane when viewed with bound'try. In support of their analytical chugging
respect to the correlating parameters that are model, Szuch and Wenzel 6n were looking for two
generally incorporated in chugging studies. The
chugging frequencies simultaneously. These two
two correlating parameters used for bipropellant
frequencies were the result of a "real-life" situation
motors are the ratio of pressure drop (i.e., from
that, if the bipropeLLant system was unstable,
tank to chamber or from injector inlet to chamber) either one or both of the propellants could be
to the steady-state chamber pressuret, and this
involved, thereby producing two frequencies.
same parameter multiplied by the characteristic
These two frequencies are referred to as "lower"
length of the chamber (see Ref. 7, Appendix C),
and "higher" chugging frequencies.
i.e.,
If the reported dat:_ is plotted at the two
pressure levels and '_t the observed chug situation
_= A__pL*
Pc as shown in Fig. 7.2.1e, it is seen that the lower
and higher frequencies individually generate
For the study conducted in Ref. 678, a high
stability boundaries and, therefore, the motor
imped'mce source was installed in the injector to
stability m:_p divides itself into a more com-
dccoupLe the feed system from the chamber. The
plicated rel,_tionship (compared to the data
flow r'_te was held constant while the chamber
previously discussed). Also, it can be seen that the
pressure was changed from 300 psi'_ to 650 psia by
me'm pressure h'_s a definite effect on the nature
ch'mging the nozzle throat diameter. This led to
of the stability zone.
a small change in the ch'tracteristic Length of the
chamber, L*. If the reported data is multiplied by
7.2.1.3 High frequency instability.--High-frc-
I00 IO0
• %%%%?)0
5C
:-1o
sI •|
_F 2O - / o
J
S
• BO
I0- /
Pc=500 Psio
4 I I
I0 20 50 I00
_OX _OX
FIGURE 7.2.le.--The effect of the mean chamber pressure on the chugging stability limits relative to the correlating
parameters _x and 6F.
propellant combinations, and operating conditions 7.2.1f), the dependent variable is the product of
as evidenced in the earlier chapters. An unstable the chamber Mach number, 9_c, diameter of the
rocket motor is analogous to a driven acoustic orifice related to the controlling propellant
system where the geometry of the motor deter- (usually selected as the least volatile), dl, and
mines the acoustic properties of the system and the sensitive time lag (or period), r, associated
the combustion process, determined by the with the instability frequency, where approxi-
propellants, injector elements, and operating mately
conditions, represents the driver. Because of the 1
strong interrelationship of the driver and acoustic
2f
cavity, it is very difficult to change one parameter
in the system, such as pressure, and not effect The independent variable is the ratio of the
another parameter. Therefore, in acquiring em- chamber pressure to the critical pressure of the
pirical data, it is necessary to keep account of all controlling propellant. In this case,*
variables considered to be meaningful and resort
r_pc-]/3
to statistically-oriented numerical correlation
techniques to indicate parameter trends. Such is There are no data in the supercritical pressure
the case of the effect of chamber pressure on the region for storable propellant combinations;
combustion response to high frequency instability. consequently, the effect of supercritical pressures
Recent accumulation of experimental stability on the combustion response is not known.
results 6_° indicate that the characteristic com-
bustion time decreases as the chamber pressure is
* The relationship indicates shorter characteristic com-
increased as shown in Figs. 7.2.1f and 7.2.1g. bustion times for higher pressures hence a tendency to-
In the case of hypergolic propellants (Fig. ward higher modes as shown in Fig. 7.4.3h.
314 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
interpretation requires a careful statistical analysis. various terms in Eq. (7.2.2-1). The first term gR
The results of such an analysis in which E¢ (and represents the energy loss or gain at the nozzle
hence 93_¢) is a parameter, are presented in Ref. 82. entrance. It has been shown 179,19°,196that 8R
In the remainder of this section the predictions depends on !)_¢ and that it can be positive (i.e.
and observations of those theoretical and experi- destabilizing) or negative (i.e. stabilizing); the
mental studies, which explicitly consider the 9)2¢ same references show that in the case of longitu-
dependence of the stability limits, will be dis- dinal oscillations gR is always stabilizing while in
cussed. the case of transverse oscillations its effect de-
The majority of this discussion will concentrate pends, among other factors, on the magnitude of
on the more detrimental and less understood case _3_¢. The negative term --(3,+1)_¢, which
of high-frequency combustion instability. In explicitly represents the effect of the mean flow, is
discussing this case it is important to classify the always stabilizing. The third and fourth terms
instability according to its amplitude (i.e. linear represent, respectively, energy gain due to com-
vs. nonlinear) and mode of oscillation. Available bustion oscillations and energy loss due to droplet
linear analyses are separated into those con- drag. The dependence of these terms on 9)_,
sidering longitudinal oscillations 179 and those depends on the particular analytical models which
considering transverse 5s2 or three-dimen- are chosen to represent these processes; relevant
sional 2°2,5_7,m oscillations. The majority of these discussions of these topics may be found in Refs.
analyses is limited, however, to situations in 346, 516, 582, 665 and 739.
which 9Xc<<1. It has been shown ln,2°2,Ss2that when Once the 9_ dependence of all the terms
9_¢<<1 the chamber's oscillations are qualitatively appearing in Eq. (7.2.2-1) has been established,
similar to the acoustic modes that can be excited this equation can be used to evaluate the !J)_¢
in a cavity whose geometry is similar to the dependence of the rocket's stability limits.
chamber's geometry. Hence when _c<<1, acoustic Similar theoretical studies have been conducted
solutions can be used as a first approximation to by Crocco and Cheng 179and Mitchell (pg. 116 of
describe the oscillations in the combustion Ref. 188) for the case of longitudinal oscillations
chamber; this is not the case when neither _c and by Culick, 2°2 Priem, _67 Reardon 5s2 and Zinn m
nor the amplitude of the oscillations are small. for the case of three-dimensional oscillations. The
Crocco 17s provided an approximate analysis conclusion in the case of longitudinal instability
that can serve to illustrate the manner in which (for both low and high values of 9_¢) was that
the rocket's stability limits for both longitudinal increasing _f)_¢ has a destabilizing effect. The
and transverse oscillations depend on _o (when predictions of the various three-dimensional
9_o<<1). Since the stability criteria for both the theories are contradicting. No general conclusions
longitudinal and transverse types of oscillations can be stated, but the indications are 2°2,567'772
are qualitatively similar, only the one applicable that when _ increases a larger combustion
to transverse oscillations will be discussed here. response is necessary in order to drive instability
According to Crocco (Sect. 4.2) neutral transverse which implies that, in the case of three-dimensional
oscillations can occur in the chamber whcn the oscillations, increasing 9_¢ is stabilizing. An
following relation is satisfied: interesting result was obtained in the studies of
Priem 567and Zinn TM which predicted, that as 9)2°
_R--(_+l)9_+')' f (7,_ dz'-- increases, the range of frequencies over which the
L M' f0 _
•% kP_ /rt operation of the system may become unstable
also increases. These references predict that an
increase in 9_o increases the chances of obtaining
Eq. (7.2.2-1) represents the energy balance that instabilities of the mixed acoustic modes which are
must exist between various energy sources and associated with a given pure transverse mode.
sinks in the combustion chamber when the Priem has considered the effect of acoustic liners,
oscillations are neutrally stable. and predicts that increasing 9Xc reduces the
It is of interest to consider briefly the signifi- effectiveness of the liners (also see Sect. 3.5.3.2).
cance and Mach number dependence of the Theoretical studies of nonlinear combustion
316 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
80
linear effects it is important to mention that Stable
e D C_B A
Priem's _63 nonlinear model, which has been
-r 60 0_0"-_0----_-0
studied extensively by various investigators,4". 3_9
Unstable
is not capable of predicting the _c dependence
40 I I I I I I I
of the stability limits except through an injection .8 1.0 1.2 1.4 1.6 1.8 2.0 2.2
density effect. _63 Contraction ratio ,E c
There arc few systematic exper:mental studies
whose results are relevant to this discussion.
FIGURE 7.2.2a.--Effect of contraction ratio. Hydrogen-
Reardon and Smith _s5 report that a decrease in oxygen propellants; po=300 psi; O/F =5.0.
the nozzle contraction ratio resulted in an increase
in the frequency of occurrences of instabilities
with respect to the mixed acoustic modes. This v/,,z/////,,////////////////,/,_ _Zd/V_///////////////_
observation is in agreement with the predictions o°: _j- 421 element injector
of Refs. 567 and 772. Using a temperature- o. _ 85 % Rodlol coverage \'_"_--_ =, =
ramping technique with a hydrogen-oxygen
engine Bloomer et al. '°7 conducted a set of experi-
ments specifically designed at checking the effects
of changing the nozzle contraction ratio. In one .= /
ob,e E :4.5
set of experiments (see Fig. 7.2.2a) the nIixture •-=2oo 7 c
ratio, chamber pressure and throat area were ® .0- +
held constant and the contraction ratio was /Unstable
elimination of low-frequency combustion insta- the density of the injected propellant, etc. Un-
bility in solid-propellant rocket motors. fortunately, each of these changes is known to
In conclusion it can be said that more theo- influence combustion instability.
retical and experimental research must be con- A little more quantitative insight into the
ducted before the dependence of high-frequency effect of injection density upon combustion
instability on _c is properly understood. Until instability may be seen from the dimensionless
such information becomes available the designer, parameters used in the Priem-type combustion
who for some reason contemplates changing the instability analysis. In this theory two of the most
contraction ratio, must keep in mind that such a important parameters are AV and _. The former is
change may have adverse effect on the stability usually found to be the most important; greater
of some modes but a favorable effect on the relative velocity between the two phases (gas and
stability of others. liquid) being the more stable. These variables arc
discussed in greater detail in Sect. 4.3. The other
7.2.3 Injection Density* stability factor _ was originally _Titten as
but that appears to be risky since any perturba- obviously not a direct function of injection
tion of burning rate or other variable will make density.
the engine more unstable in one mode or the other, Another use of injection density as a stability
depending upon the direction of the perturbation p_rameter is in assessing, a priori, the probable
(Fig. 6.3.4a illustrates the multiple mode situa- danage which may result from an instability.
tion). Damage is often greater and occurs much more
It should be kept firmly in mind that the values rapidly in an engine with a high injection density
of M., AV, chamber pressure, injection density, should resonant combustion be present. In fact,
and contraction ratio are not independent of each in large chambers without baffles, extensive
other. In a limited range, however, where M. and damage to both injector and chamber will often
AV may be considered constant, say at a high result even if a Rough Combustion Monitor
contraction ratio and at a position near the device begins to shut down the engine after 100
injector face where burning rates are primarily milliseconds of instability. On the other hand, with
hydraulically controlled (as opposed to gas a low injection-density injector resonant cam=
dynamically), maximum stability would come at bustion is less likely to cause significant damage.
minimum injection density. Thus, if chamber Thus, the hazard of combustion instability would
pressure and thrust are fixed, one would like to appear to be less in engines with low injection
have a maximum contraction ratio (note that density. Again, however, it is not obvious that the
although t_ varies directly with the size of the resultant damage is not simply caused by the
chamber, _ varies inversely with the square of the already higher steady-state heat fluxes which
chamber size). Such an apparent anomaly was result from the higher chamber pressure and low
experimentally observed by Abbe et al. 4GUnder chamber contraction ratio '_ssociated with high
these rather restrictive conditions, high injection injection density.
densities would be expected to be more prone to
instabilities than a lower injection density. 7.2.4 Axial Energy Release*
Injection density is, however, often used as a The importance of axial energy release to the
rule of thumb to estimate the difficulty of curing designer results from the often direct relationship
resonant combustion. For instance, the F-1 of this parameter and the ability of an engine to
rocket engine had an extraordinarily high injection initiate or sustain combustion instability. The
density of approximately 5 lb/in2-sec. Experience subject of axial energy release h._s been discussed
proved that it was very difficult to make this in a number of other sections, e.g., in Sect. 3.5.2
engine dynamically stable. On the other hand, the in connection with nonline'_r wave motion, in
Atlas (injection density of approximately 1.5 Chapter 4 as an input to the theories of reson'mt
lb/in3-sec) was easily stabilized. Space engines, combustion, and later in this eh'_pter with regard
such as the LM ascent or LM descent engine, to variation with injection type (also discussed in
have injection densities on the order of 0.5 lb/in3- Sect. 3.5.2). The emph:_sis here is on the role this
see "rod their stability problems have not been parameter plays in controlling resonant com-
as severe.
bustion, and on a method which makes possible
One explanation of this apparent relationship the exact determination of the axial energy
between injection density and stability is that release for a given test engine.
with the higher injection density, more unburned A knowledge of the axi:d combustion rates is of
propellants are present, when a chamber is per- great significance since one approach to stable
turbed (as with a rating device). Thus, a larger motor operation, short of resorting to damping
amount of propellant is awfilable for combustion devices, is to tailor the combustion axially to the
augmentation of the initial disturbance. The chamber involved, a_s For example, consider the
resultant overpressure e.msed by the perturbation case of longitudinal mode instability. If com-
m:_y be much larger with the high injection bustion of the propellants is essenti,flly completed
density (t)ressures of several thousand psi have
been recorded). However, the ratio of over-
pressurc to steady-sttm_ chamber pressure is * F. V. Br'tcco "rod D. T. IIarrje, Authors.
DESIGN
FACTORS
AFFECTING
EXCITATION
§7.2 319
in the first few inches of the chamber, the ability all the engine parameters could be calculated if
of the first pressure antinode region (associated the axial distribution of static pressure was
with the longitudinal oscillations) to couple with measured* and the assumptions of chemical
the combustion is enhanced since the maximum equilibrium of the reaction products and of no
pressure oscillations occur close to the point of reeireulation were made. n4 Figures 7.2.4a through
maximum combustion. This improves the chances 7.2.4f show the axial profiles for a specific engine
for instability to occur. characterized by the following parameters:
On the other hand, if the combustion is spread LOX/ethanol mixture ratio (O/F)= 2.33; cham-
over the available chamber length far less com- ber pressure (injector end)=295 psia; a 4X4
bustion is available at the favorable coupling grid-type injector design was used consisting of
locations, thus favoring stable operation. Although like-on-like doublets with orifice diameters of
the axial variation of pressure amplitude is 0.059 in. and an impingement angle of 55 ° . The
different for sinusoidal and shock-type longitu- measured axial static pressure profile is given in
dinal waves, 35both have pressure antinodes at the Fig. 7.2.4a. The calculated gas velocity (u), gas
injector end and hence would exhibit similar density (p), and gas temperature (T) are given
stability trends. in Figs. 7.2.4b-d. Finally, the fraction of liquid
Perhaps even more important to the designer is fuel not yet, burned at a given distance from the
the fact that transverse resonant combustion also injector (AcpLUL/miF) is given in Fig. 7.2.4e.
produces the maximum unsteady pressure ampli- Complete combustion values were used as
tudes at the injector end. _51,191In general, this reference values for u, p and T [namely, uf=
amplitude is found to decay rapidly (based upon 17,080 em/see (560 ft/see); pr= 1.83210 .3 g/em 3
pressure measurements taken further down- (0.114 lb/ft3); Tf=3290 ° K (5922 ° R)-]. The
stream). Therefore, as in the longitudinal case, local liquid fuel flow rate (mr) is nondimen-
the axial energy release pattern has been proven sionalized by the injection fuel flow rate (thlv).
to be important. Notice that the local derivative of (_hF/_h_F)
To appreciate the unsteady environment existing gives the local rate at which the liquid fuel is
in liquid propellant rocket chambers it is necessary burned. Actually Figs. 7.2.4b-e give ranges
that the steady state be well understood. Available within which the values of thc above parameters
steady-state models (see Chapter 2 and discussion are found at any given distance from the injector.
in Sect. 2.1.8) have contributed toward the under- Further resolution would not be particularly
standing of the complexities of the rocket environ- rewarding due to the natural scattering of the
ment and the axial combustion distribution, measurements and the natural randomness of the
however, certain anomalies continue to exist. To processes occurring in the combustion chamber.
attack the problem differently, in a way that did To check the validity of this approach the
not require a prior knowledge of the dominant particle velocity was measured at 5" and 20"
mechanism, the so-called "direct method" was using streak photography. The measured values,
used. n4 In this approach experimental observa- reported in Fig. 7.2.4b with their scattering
tions are used to characterize the individual ranges are seen to agree with those calculated.
eombustor environment and only then are the It should be emphasized that even though no
models of combustion (e.g., the droplet burning drop burning process was postulated, the axial
models) compared for agreement. This allows the distribution of the overall liquid burning rate was
steady-state parameters to be well-defined; thus determined (Fig. 7.2.4e). The most important of
more detail can be incorporated into the final the results is the finding of significant axial
model. Also important is the removal of the variations of the combustion parameters as
requirement for extensive assumptions. In the
more common approach, a model is first postu-
* Experimentally one can determine, for example, the
lated, the mathematical solution is obtained and
velocity of the gaseous products (sec Sect. 9.4.1 on Streak
comparisons are made with the experimental data. Photography) or the static pressure (this can be measured
The "direct method" was applied to the by high pressure manometers _9° or by sensitive pressure
LOX/ethanol system and there it was found that gaugcs_44).
320 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
2.0
0
O
i
Q.-2
h.
O_
¢D
_'4
¢J
_'-x..
°_I
{:J
_-6 _oI_ o X
I I
i I
-8 I I i I I I I
0 4 8 12 16 20 24 28 52
Distance from injector (inches)
I.O 2.2:
.8 2.0-
UL/U
1.0
.6 1.8-
u/uf
Ul./U.
.2 P/Pf 1.6-
.4 .4
.6
.8
1.0
I 1.4-
.2
I I I I I I I I I
1.2 -
! i
4 8 12 16 20
.9
.8
.6
u
T
utf .8 I
I
\ _ttF
\
\
.8 .7
T/Tf 1.0 l
.4 .6 I /"
l _ T/Tf
.5 I/
.2
|/
.4 //I /
4
i l
8
I
12
I
16
I
20
_ y u/uf
,3
Distance from injeclor (inches)
.2 ! _L/Uf V
1.0
.,o /I I\_ mlL-'--_
xd x I I
0 2 4 6 8 I0 12
.8 UL/U = 1.0 Distance from injector ( inches )
.8
,6
.4 FIGURE 7.2.4f.--Estimatcs of the combustion parameters
my .6 in the "near region."
"n_iF
properties is removed. The acoustic frequency velocity disturbances. Axial tailoring of the
calculated with the axially nonuniform tempera- combustion can reduce this sensitivity and the
ture profile of Fig. 7.2.4d is indeed some 20c/o related coupling.
smaller than that calculated with the assumption
that the temperature is axially uniform, n4a In 7.2.5 Transverse Energy Release Distribution*
other words, the longitudinal shock instability
The control of the spatial distribution of the
frequency as calculated with the speed of sound
transverse energy release has been utilized in
based upon the temperature for completed com-
some cases '3,584to provide a useful tool to designers
bustion is generally accurate because of the
so that they might achieve more stable operation
cancelling of the errors from two inaccurate
of liquid rocket engines. In essence the technique
assumptions.
involves moving the energy release location to a
In the case of transverse instability, the
region considered to be less "sensitive" to the
maximum amplitude is found where the speed of
initiation and maintenance of resonant com-
sound would be depressed as indicated from T/T_
bustion. For the transverse modes, the most
in Fig. 7.2.4f. Provided the amplitudes are not so
important variations in the oscillating quantities
great as to shatter the liquid strcams and droplets
obviously occur across the face of the injector
near the injector end, thus intensifying the local
rather than perpendicular to it. 494 Therefore, the
combustion (increasing the speed of sound),
problem of improving the stability involves
frequency depression* should be anticipated and
defining the injector areas of pressure and velocity
indeed has been repeatedly observed. As pre-
"sensitivity" for the different transverse modes,
viously discussed, axial tailoring of the combustion
and adjusting the energy release pattern in such
can reduce the energy available near the injector
a way that the rocket engine remains stable.
face. Techniques that have been used to control
A number of theoreticalt and experimental_
resonant combustion include increasing the fuel
studies are available for indicating the sensitive
orifice diameter and/or decreasing the impinge-
injector areas associated with a particular modal
ment angle in like-impinging fuel doublets (to
pattern. However, the variety of modes possible, 494
increase the fuel droplet sizes), increasing the
and the uncertainty as to the mechanism respon-
oxidizer velocity (to reduce the oxidizcr concen-
sible for the sensitivity, 172,_s'_,72_,7'_9complicate the
tration near the injector, see Fig. 7.4.3i), and
problem. Thus there may be some question with
altering the relative velocities between adjacent
regard to the precise energy distrit)ution to be
propellant streams (see discussion in Sect.
employed in a given rocket engine.
1.2.2.2). Naturally as the combustion intensity is
Based upon the analytical work (as described
reduced at the injector end care must be taken so
in Chapter 4) it may be stated that two physical
as not to lose performance because the combustion
is too stretched out. parameters are important in m.dntaining resonant
combustion. They are pressure and particle
In summary, it has been found that the axial
velocity. The discussion that follows will center
combustion distribution directly influences com-
about these quantities.
bustion stability for both longitudinal and
The location of the energy release in the trans-
transverse waves. Examination of the axial
verse plane can be tailored by altering the in-
combustion profile reveals major variations in the
jection system of a liquid rocket engine.* This
parameters (e.g., temperature and density) which
results in a change of the local injection density as
influence the frequency of the instability as. well as
compared to the average injection density for the
the COUl)ling between pressure, velocity and
entire injector. Some typical injection char-
combustion. The combustion region close to the
acteristics of six different radial profiles arc
injector f'tce, where the early reactions are taking
place, are particularly s('nsitive to pressure and
* J. R. Osborn, Author.
References include 172, 579, 583, 726 trod 739.
* Other f:u_lo,'s, such _s injector-(md impedance caused _: Expcrimcnlal references include 13, 216, 527, 573,
by baffles, c:m "dso I)c responsibh, for lr'msvcrsc frequency and 584.
depression (as discussed in Sect. 3.5.3.3). * References include 50, 147, 153, 225, 226, 611 and 620.
DESIGN
FACTORS
AFFECTING
EXCITATION
§7.2 323
presented in Fig. 7.2.5a. In that figure the length hence energy released at that location would be
of the arrow represents the quantity of locally expected to sustain radial and/or tangential
injected reactants, e.g., Profile I is uniform, oscillations. In contrast, energy released in
whereas Profile IV represents concentrated in- Region B would not be at thc pressure antinodal
jection at the center of the injector. It is assumed location of either type of oscillation, and therefore
that the energy release is directly related to the would be predicted to be rather ineffectual in
mass flux, hence, the energy release of Profile I sustaining those modes, thus resulting in a stable
will be uniform across the face of the injector, and system.
Profile IV will be concentrated near the center of The results of an experimental study using the
the combustion chamber. injection profiles just described are listed in
According to Rayleigh, 579 the energy release Table 7.2.5a. The tests employed a 7-inch-
should be located at a pressure nodal point for the diameter, 6-inch-long chamber into which pre-
combustion system to operate in the most stable mixed gaseous propellants, ethylene and air, were
manner. The results of the experimental injected through showerhead orifices. Inter-
work 2'6,527,57_conducted with a combustion system preting the results of Table 7.2.5a (also see Fig.
having the injection distribution as shown in Fig. 7.2.5a), Profile I has an equal amount of energy
7.2.5a were found to agree with Rayleigh's release per unit area in each of the three regions;
criterion. An analysis of the regions of mass flux A, B, and C, and will supply equal amounts of
distribution with the unsteady pressure dis- driving energy to the tangential and radial modes.
tributions associated with two transverse modes The tangential mode is predominant although the
indicates the relative stability for each injection amplitude is somewhat low.
array. That is, Region A corresponds to the Profile II yields stable operation even though
location of the pressure antinodes for oscillations energy is released in locations well suited for sus-
of the first radial mode, and energy addition in taining transverse mode oscillations. That is,
Region A would tend to produce oscillations in Region A receives the largest amount of the total
that mode. Both the radial and the tangential energy released, and this energy acts to drive the
modes have pressure antinodes in Region C and radial mode of oscillation. The considerably
A
c
B Chamber
A diomeler
7"
_ C
"x
Injector
face
I"
I
,_._o Moderate
o "_- ramp
_._-
0
0 I I I I O0 I I I I
0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0
Injeclion radius,ri/rc
utilized in that experimental program are shown a pressure coefficient would correlate the results,
in Fig. 7.2.5b. They were achieved by adjusting but that the radial velocity coefficient would not.
the number of elements in each row, while keeping It appears that the control of the transverse
the orifice sizes and the total number of elements energy release distribution via local injection
very nearly constant. The flat distribution was density variations can be utilized to obtain stable
designed for a constant injection density (flow operation of liquid rocket engines. There are
rate per unit injector face area) across the limitations, however, in that detrimental per-
injector face. The ramp distributions were formance and heat transfer changes may take
designed to give a linear variation of injection place (see Sects. 2.5 and 8.5.3) thereby restricting
density, with the maximum at the smallest the selection of local injection density based on
injection radius. The hump patterns were designed stability alone.
to provide the maximum injection density at the
mid-radius location. Two variations of each ramp 7.2.6 Boundary Effects*
and hump distribution were tested with the results 7.2.6.1 The boundary region.--The boundary
shown in Table 7.2.5b. Agreement with Table regions include all regions adjacent to the com-
7.2.5a data is evident; the steep hump (Profile V bustor inner surfaces--the chamber and nozzle
is similar) was stable with respect to bomb- walls, the injector face, and the baffle surfaces if
induced perturbations. Again, the injection dis- the engine is so equipped. The concern for good
tribution with the least energy at the pressure engine durability leads to injector designs that
antinode was shown to be the most stable.
control the propellant distribution near the
Reardon _84 attempted to correlate stability with boundaries in order to decrease heat flow to those
both pressure and velocity coefficients derived
using the time lag concept. It was concluded that * R. M. Clayton, Author.
14 ND Stable 222 5 . ..
8O T Stable 352 7 . , .
T, tangential pulse, fired during the starting transient; ND, nondirectional bomb, fired at steady state; number indi-
cares charge size in grains of powder or explosive.
b R, 1st radial mode; 1T, 1st tangential.
c Low amplitude 1T oscillations were present at the time the bomb was fired.
a Normal frequency of the 1T mode (in an unbaffied chamber) is 1900 cps.
326 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
surfacesY 7 Regardless of how such control is constant flux for the main flow; although it was
achieved (by film, barrier, transpiration, or realized that normal spray divergence from the
combined cooling techniques), the combustion main elements produces overlap into the boundary
properties near the boundary influence the engine's annulus and that separation effects in the main
performance 't7 and its high frequency combustion flow sprays 't7 further modify the actual near-wall
stability. distribution.
As discussed in Sect. 7.2.5, the effect of trans- Typical pressure records obtained for two
versely nonuniform injection distribution on measurement locations near the chamber corner
incipient tangential modes has been assessed for (i.e., in the proximity of the chamber-wall-to-
both linear and nonlinear perturbations, with the injector-face junction) are compared for three
result that decreasing the unreactcd mass flux configurations of this injector in Fig. 7.2.6b.
in the outer radius of the chamber cross These two measurement locations are illustrated
section has a stabilizing influence against those because the most severe transients for the rotating
modes of nonsteady combustion. But just how mode are found in this region. '52 The pressure
significant is the very outer environment--the wall measurements were made using ablatively-cooled,
boundary region? flush-mounted Kistler instrumentation and high
There arc no published analyses emphasizing response tape recording techniques described
this aspect of the stability problem, although it is in Ref. 151.
established practice for engine developers to vary For the full injector, the tangentially traveling
the placement and flow of injection elements in wave exhibited a shock-like frontal structure,
the proximity of wall and baffle surfaces. Signifi- having over an 800 psi pressure rise above the
cant improvements in combustion stability have base pressure of 70 psig and a period of 690 _sec
been observed by these trial and error methods, for 360 ° of rotation. With the boundary flow
but "fixes" devised for one engine design rarely deleted both the amplitude and the wave sharp-
produce the same results for another. Thus, most ness decreased markedly, and a somewhat greater
of the results to date are from rating procedures period (decreased propagation velocity) was
(Chapter 10) performed on injection arrange- obtained. On the other hand, with main flow
ments used in operational designs and thus fail to deleted (nozzle barely choked) the boundary flow
provide a well-defined insight into the actual itself sustained a sharp, higher velocity wave of
importance of the near-wall environment on nearly the same amplitude as for main flow only.
stability. It was also noted that no preferential spin direc-
Recently, experiments were conducted in- tion was observed, apparently as a result of the
vestigating the influence of wall boundary effects axially symmetric propellant distribution.
ell fully-developed, spinning tangential _.vaves. 14s,154 This engine exhibited a popping phenomenon
The resonance and its initiation was of a highly under certain conditions and was dynamically
nonlinear nature involving either nondirectional unstable to these self-generated pressure pulses
bombs or the spontaneous "popping" phenomenon as well as to bomb pulses when the injector was
(Sect. 7.6). Two results will be discussed: (1) the not equipped with baffles. Ultimately it was
effect of the boundary flow injection on the wave determined that, the popping was associated
characteristics of an 1S-inch engine, l*s and (2) with unsteady impingement processes in the
some effects on the waw_ properties for an ll-inch system._49, s,s
engine having a nonuniform injection distribution The second set of experiments was conducted
in the circumferential direction. TM using an ll-inch diameter engine producing
The injector design (Fig. 7.2.6a) used to obtain 20,000 lbf thrust for a nominal 300 psia chamber
the first result was based on a concept that flow pressure with N204 and A-50 propellants. The
from each concentric row of elements would feed injector had no provision for separately con-
proportionately sized annular areas of the cham- trolled boundary flow conditions, but comprised
ber. Therefore, deletion of boundary flow was an arrangement of identical unlike-impinging
considere(l to reduce the local flux for the boundary doublet elements producing a nonuniform pro-
annulus (_-_._ in. wide) to zero whih' retaining a pelhmt distribution near the wall. The distribution
DESIGN FACTORS AFFECTING EXCITATION $7.2 327
(a I I
I Parameter
rate ,I b m h I
Main kundory
F l O l F l O l F l O
Overall
I
22.981 48.481 3.48 4.44 126.46 152.92
~njector A p , psi
(manifold to &amber)
129 120 108 96 - -
Injection velocity, ft/s 86 1 58 92 I 68 - I-
Mixture ratio 2.11 8 1.27* 2.00
Fraction of total flow 0.90 0.10 1.00.
INumber of in]UCW 84 24 108
elements and dia. .in. 0.101 0.142 0.073 0.073 - -
Main fuel
Flex line typical
for 84 main flow
oxidizer orifices
ConficJurot ion Chamber wall iJ_ = 0.56 in. from face Injector face i r = 8.01 in.
Full
injector
_A_225 687 _ sec---4
T e/_ sec | iJ .
Main flow
only
-_-Tirne
FIGURE 7.2.6b.--Typic'd pressure records for near the chamber corner for various near-wall propellant distributions.
JPL 18-inch-diameter cylindrical engine with N204 and A-50.
at a plane 2.13 inches from the impingement plane on mass distribution at the wall seems to be
is shown in Fig. 7.2.6c. dominant for the nonlin('ar wave observed.
Two dominant clmractoristics were observed Relatively little effort has been expended in this
for this coInbustor when the wave was initi'tted country to applying two-phase detonation theory
by a nondirectional 13.5 grain bomb placed near to the combustion stability problem, particularly
the wall at various circumferential locations with with regar(1 to the early reaction region of the
resp('ct to the injector. These char'mteristics are boundary environment (i.e., near the chamber
summ'trized in Fi_. 7.2.6c wher(' they '_re com- corner). Based on linearized acoustical theory, the
pared to the assumed injected mass distribution. frequency of the spinning modes discussed has
Tiffs comparison shows that: been within 15(yo of the ext)('cted values. But this
1. The regions exhibiting ma×imum local theory does not explain the ne'trly instantaneous
wave velocity (shown "_s lit(' ratio of local develotmn'nt of the high amplitude, shock-like
to averag(,, wtw(, velocity, ,Vw,/V,w,,,_ at)p('tu" n'ltur(' of pot)t)ing , bond) t)ulses, or the fully-
where l)rol)('ll'mt imt)ing(,ment on the wall develGped wave, when prol)elhmt is in close
is most probabh, and wh('re wave motion is proximity with the wall. It is well-known that
n('arly "br()'t(lsid("' to the eh'm('nt sl)ray d(,tonation wav('s can t)e SUl)t)orted in fuel droplet
p'_tterns. fields..More recently the work of D'd/or't, ('t a19
2. The velocity t)r()files for th(' rest)ective has denumslrated that a fuel film on the walls
dir('etions of motion are n('arly mirror of a deton:tli(m tube will also stlpport a wave.
images of ('aeh other. Thus the "q)plication of theory for shock i)r,)l)aga-
3. The direction of rotation coincides with tion along eurw'd surfaces with the attendant
the dir('ction from Ill(' bomb to the ne'trest wave intor:lctions with a high energy coml)ustion
high-velocity region. field is sugg('sted as a SUl)t)ortive mechanism for
l{e:u'(ton et al. :'sa hay(' investigated tr'msv('rse the destructive spinning nmd('s (also see Sect.
gas disphmement ('fleets on linear transverse mode 3.4.3.3).
st'tl)ilily, but th(' conneclion betw('('n their results In summ'_ry, an atteml)t has been m'tde to show
concerning spray disl)lae(,ment and the above is the trend of the lint)act of the boundary environ-
not eh'ar. It is l'('as(>n'dlle to ('Xl)('ct that the size of ment on the combustion stability t)roblem. It was
the <>rifle<,el('nwnts us('d here (0.173 inch diam- seen that for Ill(' traveling tang('ntial way(', the
et('r) yi('hls significant stroqm S(,l).mtti(m eff('ets so conditions near the wall st'rye to shal)e the wave
that lh('cireumf('r('nliai spray (Iistril)ution n('ar form, and to modify aml)litud(, and t)('riGd of
th,, walls would t)(' nomin.dly oxidiz(,r-rieh from rot'ilion. The directi(m ()f the trend is, in general,
0 ° t() lS() ° (Fig. 7.'2.6e) and vie(' w,rsa from 1£()° e(mtr:try If) th(' c,mdit i(ms d(,sir'd)l(, for minimizing
to :_6()°, y('l no (,h':tr d('l)('n(h'nce (_1' lh(' wave ()n th(' heat flux t() the wall, in thai th(' I)r('s('ne(' ()f
t hes(' gr:,li('nts is :tl)p:u'ent-r'/th('r, :t (h't)('nd('ncy Imrrier or fihn l'u,,l-rieh th)w sh:u'p('ns "rod aml)lili('s
DESIGN FACTORS AFFECTING EXCITATION §7.2 329
50 °
ff ........
,/
TRAVEL/_.
_- BOMB LOCATION
AND RESULTING
WAVE TRAVEL
- (TYP) \
500 °
270°
\
240°
/
I 1/
CHAMBER WALL
16
2t0 o 180° 150 °
FIGURE 7.2.6c.--Comparison of tangential velocity variation with injection distribution, and of bomb position with
sustained wave-travel direction. JPL ll-inch-diameter research engine with N20_ and A-50.
the wave. Wave excitation effects have not been boundary injection apparently degrades engine
illuminated here, but it is difficult to believe that stability, it is generally necessary to enhance
nonlinear precipitating disturbances would not chamber wall endurance. What, then, are some of
be affected in the same manner as the fully- the major considerations for achieving control
developed wave properties. of this environment? Two categories of control
considerations will be discussed: (1) degraded
7.2.6.2 Boundary control factors.--As was shown mass and mixture ratio distribution due to poorly
in Sect. 7.2.6.1, the wall-boundary environment controlled injection properties, and (2) combus-
has a significant influence on tangential wave tion effects which can modify not only the
properties. Although the presence of fuel-rich intended primary mixing processes of the boundary
330 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
injection, but which may also cause unintentional dieted to have a pronounced influence on the onset
interactions with the adjacent main flow environ- of separation. Thus, for example, it would be
ment. expected that changing propellant temperature
For the first category, consider the boundary could drastically alter the near-wall conditions
flow as an annular zone completely isolated from for a typical barrier-controlled wall environment.
mixing with the main flow environment. In order Furthermore, engine operation near incipient
to achieve the desired uniform mass and mixture separation conditions would be predicted to
ratio, it is geometrically convenient to arrange produce sporadic combustion variations. There-
the boundary injection scheme so as to align the fore, a randomly occurring c:mse of pops is
major axis of the resultant spray patterns chord- suggested which has effectively the same signifi-
ally. For the unlike-impinging doublet element, cance as a hydraulically unstable jet.
the arrangement shown in Fig. 7.2.6a is typic,d. If the boundary zone is now allowed to interact
Besides the obvious requirement of prol)er eh,nlent with the adjacent main stream zone, it is apparent
that the near-wall environment can be further
spacing and uniform flow rates, the distribution of
mixture ratio and m'tss in _he result'rot sprays is modified. One obvious mechanism which increases
crucial. For this orientation of the elements, there such interactions is, again, separation effects
is little opportunity for secondary mixing of the which are even more likely to occur for the main
boundary propellants; hence the initial com- elements since they are usually larger than the
position distribution in the sprays will essentially barrier flow elements. Thus regardless of the
fix the subsequent axial condition. separated condition of the barrier, main spray
A design criterion for optimizing the mixture divergence into the boundary zone is an important
ratio distribution and methods of determining consideration. A complementary "crosswind"
mass distributions for impinging jets (in the mechanism through which these zone interactions
absence of stream sq)ar'ttion effects) were dis- can be produced has been analyzed by Corm
cussed in Sect. 2.3, an(l it is evident that 1)oorly- et :dY ;s and is discussed in Sect. 8.5.3.2.
eontrolh'd impingingeh'ments (either from f.d)rica- Both the separation and crosswind (radial
tion errors or poor hydr'mlic design) will seriously wind) mechanisms, insofar as they can be
degrade the attaimn('nt of the desired uniform at)plied to the near-wall enviromnent, have the
boundary conditions. From a combustion st'tbility pot('nlial of t)roviding insight to design factors
viewpoint, th(' oecurrenc(' of the t)ot)ping phe- which control the boundary region.
nomenon has been related to leaks, hydraulically
unstable oritic(, flow, 7°:'and unstable impingem('nt 7.3 EFFECT OF PROPELLANT COMBINATION
processes. 149,t;jsNonuniformly distributed heat ON STABILITY*
transfer and wall compatibility also have been
related to nonuniform boundary eon(litions. '_s'_2° Although the propellant combination for a
The second category of effects which can giw'n engine is normally selected on the basis of
modify the int('nded boundary environment specific impulse, heat transfer, cost, and handling
involves both stream separation effects and considerations, the effects of the physical and
secondary mixing between the /)oundary and chemical properties of the propellants on com-
m'fin zones. Analys(,s and experiments on the bustion stability should not be neglected. Un-
separation i)h(m()mena a64,a_6have indicated that fortunately, systematic investigations of pro-
the dominant controlling factors are related to pellant effects have seldom been attempted. There
t)rop(qlant reactivity, element size seal(', and was considerablc early emphasis on propellants,
stagnation pressure in the interfacial region of but recent efforts have. concentrated on the
iml)in_em('nt. The eorrelatin_ parameter has been injection pattern. For the most part, available
termed contact time and is defined as the ratio of data on propellant effects are difficult to interprct
stream (liamet('r to stre'tm velocity. In general, because of the. strong influence of the injection
larger contact times increase the s(,p.tration pattern, and the interaction of these two effects
effect. For the nitrogen t(,troxide/hydrazine
system, initial prot)e, llant temperature is pre- * F. II. Rcardon, Author.
DESIGN FACTORS AFFECTING EXCITATION §7.3 331
has not been systematically examined. It is well near-critical and super-critical than those studied
known that propellant properties are extremely extensively at low pressure. It should also be
significant in some instances. However, an equal mentioned that the compressibility of the liquid
number of cases show no discernible influence of propellants, which influences the injection rate in
propellant properties. nonsteady operation, is a property that must be
Propellant combinations are commonly grouped considered not only in low frequency stability,
into three classes, according to the temperature but also in engine systems where the feed rate can
range in which they exist in the liquid phase. couple with the acoustic modes of the combustion
These classes are chamber.
The most important chemical properties of
1. cryogenic propellants, which are liquid only
at temperatures well below normal ambient liquid propellants are those related to liquid-phase
temperatures, reactivity and monopropellant (exothermic) de-
2. earth-storable, or simply storable pro- composition. It has been demonstrated that rapid
reactions between liquid propellants can lead to
pellants, which are liquids at normal
inefficient mixing and hence to strong mixture
temperatures, and
ratio gradients in the combustion zone. Decom-
3. cryogenic-storable combinations, in which
position, which is often sensitive to catalytic
one of the propellants is cryogenic, the
other storable. effects, has also been shown to have a strong
influence on the overall burning rate.
For convenience, the discussion of the effects of The following nomenclature pertains to Sect. 7.3 :
propellant combination on combustion stability
will be organized around this classification fpref. "Preferred" frequency of unsteady com-
scheme. bustion process
In general, physical properties are much more T Sensitive combustion time lag (Sect. 4.2)
important than chemical properties in liquid Tc Contact time
propellant rocket combustion stability, consistent
with the thin-flame character of droplet burning 7.3.1 Cryogenic Propellants
at the pressures encountered in rocket combustion
chambers. Even for gaseous-propellant rockets, The only cryogenic propellant combination
Zucrow, 0sborn and Bonnell _75have demonstrated that has been tested extensively, and somewhat
that unless the propellants are premixed, chemical systematically, is oxygen hydrogen. Research and
factors are not important. It is reasonable that this development studies have made use of several
result should be generally applicable also to types of injection and rather wide ranges of
liquid-propellant rockets. However, where the operating conditions. Fluorine has been proposed
fuel has monopropellant characteristics or where for use with hydrogen for higher steady-state
the propellants react strongly in the liquid phase performance, but no useful stability data has been
(hypergolic propellants), chemical properties can reported. A small amount of information has been
have a substantial influence on the overall com- obtained for propellant combinations involving a
bustion response. mixture of fluorine and oxygen (FLOX) as
Physical properties that are important in oxidizer with various light hydrocarbon fuels,
combustion dynamics include the liquid density, such as methane, ethane, propane, butane,
viscosity, and surface tension, which, along with and butene.
gas density and injection velocity, control the In general, the physical properties of the
drop size distribution (Sect. 2.2). The vapor cryogenics are of much greater importance than
pressure and heat of vaporization have been the chemical properties, since they all have
shown to be significant properties in nonsteady relatively low critical pressures and temperatures,
droplet vaporization. With the recent trend to are not hypergolic, and do not act as mono-
very high chamber pressure, the critical properties propellants. Fluorine is an exception; its highly
are of growing importance, since burning mecha- reactive nature may lead to some of the com-
nisms, even in steady state, are different for bustion characteristics observed with the storable
332 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
propellants (see below). However, this expecta- binations, correlated on the basis of the non-
tion remains to be verified experimentally. cryogenic fuel parameters. One must conclude
that oxygen/hydrogen, from the point of view of
7.3.1.1 Oxygen/hydrogen (LOX/LH2).--Be-
the combustion response, is not fundamentally
cause of its very low critical pressure (188 psia)
different from other nonhypergolic propellant
and temperature (60 ° R), hydrogen enters the
combinations.
combustion chamber in nearly all cases as a super-
Extensive testing at the NASA Lewis Research
critical gas. Hence the combustion response is
Center has shown that decreasing the hydrogen
controlled by oxygen droplets burning in a
injection temperature tends to produce high
hydrogen-rich atmosphere. TM Since the critical
frequency instability, spontaneously initiated. 719
pressure of oxygen is only 738 psia, supercritical
The stability limit temperature has been found
combustion is common, particularly in launch
by these workers to be much more sensitive and
vehicle applications.
reproducible than the threshold amplitude of a
For most liquid propellants, the combustion
bomb-induced perturbation. The explanation for
process exhibits a "preferred frequency" char-
this temperature-sensitivity of the oxygen/hy-
acteristic, that is, under oscillating conditions,
drogen combustion process has recently been
the amplitude of the burning rate perturbation
attributed to the effect of hydrogen compressi-
reaches a maximum at a characteristic frequency
bility on the injection dynamics. That is, de-
(Sect. 3.4). This frequency is related to the
creasing the temperature increases the density,
sensitive time lag r defined by Crocco (Sect. 4.2)
thus decreasing the injection velocity and reducing
by
the injector impedance, allowing the hydrogen
1 injection rate to oscillate in response to the
fpref. _ --
2T chamber pressure. The oscillating injection rate
leads to an oscillation in the burning rate, which
Hefner, Reardon and Smith 333 correlated experi-
tends to enhance the pressure oscillation. In
mental stability data for chamber pressures from
agreement with this concept is the additional
300 to 2500 psia in terms of the sensitive time lag.
experimental result that increasing the mean
They found that r_p_ -I/_ for chamber pressures
hydrogen injection velocity increases the stability
below the critical pressure of oxygen, whereas r
limit temperature.
was independent of pressure for supercritical
However, the hydrogen temperature approach
operation.* This result seems to be in general
has not been universally accepted as the best
agreement with the theoretical and experimental
stability rating technique for these propellants.
determinations of droplet burning times at sub-
Other workers have found bombs and pulse guns
and supercritical pressures (Sect. 2.4). That is,
to be equally successful. 5{oreover, hysteresis
for quasi-steady combustion in a quiescent
behavior was observed in the testing of a large
atmosphere, it has been found that the ratio of
(42-inch diameter) combustor. 2'5 When the tem-
the burning time at supercritical pressure to the
perature was reduced, the stability limit was
burning time at low pressure is proportional to
found to be 80 ° R, but then the temperature had
p¢l/3. However, studies of nonsteady burning at
to be increased to 105°R before the combustion
high pressure have not yet been made. The sub-
again became stable. Records of the initiation of
critical time lag behavior found by Hefner,
oscillations shown in Ref. 215 indicate that the
Reardon and Smith is in agreement with the
instability started quite abruptly, as it would
unsteady vaporization analysis of Heidmann and
have if triggered by a bomb or pulse. Such be-
Wieber. 'u_ In fact, the pressure dependence of the
havior is common with the storable, hypergolic
time lag has been found to correlate with the
propellants, but has not been reported elsewhere
pr,:ss .... depenu,_n_,_ of th ........... _...... t,on of
for oxygen/hydrogen.
oxygen. In general, the time lag data, correlated
in terms of oxygen parameters, has been found to
7.3.1.2 FLOX/light hydrocarbons.--Only very
fit in well with data from other propellant corn-
preliminary stability information is currently
* See Sect. 6.3.3 for a discussion of these correlations. available for the FLOX/light hydrocarbon pro-
DESIGN FACTORS AFFECTING EXCITATION §7.3 333
pellants; the indications are that their stability TABLE 7.3.1.--CRITICAL VALVES FOR FLOX/LmI_T
HYDROCARBON PROPELLANTS
behavior is essentially the same as that for other
nonhypergolic propellants. Critical data are
listed in Table 7.3.1. Thus it is to be expected that Critical Critical
Propellant pressure, temperature,
the fuel will be the controlling propellant in these
atm °R
combinations.
In one investigation, tests were made at 100
psia (6.8 atm.) with a constant fuel injection Oxygen 50.1 280
tions (natural and artificial) and 5IMH appeared combustor was obtained simply by gelling the
to have a slightly smaller incidence of popping hydrazine. Moreover, the damping times of the
combined with smaller pop amplitudes. 729 Other disturbances and the limiting amplitudes of
recent data indicate that the resonant frequency sustained oscillations were nearly independent of
associated with hydrazine combustion is somewhat the particle additive type, size, and concentration
higher, for a given injection orifice size, than either (which varied from 10% to 43% of the fuel).
A-50 or MMH. 4b The stability improvement was attributed to the
Laboratory efforts to influence the combustion effect of the gelling agent in the inhibition of fue.1
characteristics of liquid hydrazine showed that atomization and droplet breakup. On the other
small amounts (1% to 2%) of such additives as hand, a laboratory investigation in which alu-
water, pyridine, MMH, and UDMH could minum powder was added to the gas phase showed
produce approximately 10% burning rate de- definite stabilizing effects of the aluminum when
creases. ''9 Water was the most effective additive; the concentration was greater than 0.02% (in all
10% water caused a 60% burning rate reduction. cases it was less than l(r/e) of the fuel. 342 The
However, these tests were conducted at pressures differing results of these two studies may be due to
well below those of interest in rocket combustion, the size and spatial distribution of the particles,
and under stagnant (actually free convection) since Dobbins and Temkin 228 have shown that
conditions. As Sawyer 629has indicated, because of strong damping effects are possible because of
the pressure dependence of the complex set of solid particles in the chamber (Sect. 8.5.2).
chemical reactions involved in the nitrogen
7.3.3 Cryogenic-Storable Combinations
tetroxide/hydrazine combustion process, it is
doubtful that studies carried out at pressures Historically, propellant combinations consisting
below 2 atmospheres can yMd data of significance of one cryogenic and one storable propellant were
for rocket combustors operating at 6 atmospheres among the earliest used. Most commonly, the
and above. In addition, it has been shown that oxidizer in such combinations is liquid oxygen,
convection effects are dominant, rather than although recent attention has been given to liquid
chemical kinetics, when the ratio of the relative fluorine. Fuels used with oxygen have included
velocity to drop diameter is greater than about alcohol, pure hydrocarbons such as heptane and
1000 sec-L For a drop size of 200_, the chemical octane, hydrocarbon blends such as JP-4, RP-1,
effects should not be controlling for relative and hydrazine and its derivatives. The most
velocities above one foot-per-second. On the popular combination for production engines has
other hand, at least one investigation, involving a been liquid oxygen/Re-1.
production-type engine, demonstrated that water Just as with the other two classes of pro-
was effective in eliminating hard start char- pelhmts, it is difficult to separate the effects on
acteristics observed with nitrogen tetroxide/A-50 stability of the propellant properties from those
propellants. of the injection scheme. Moreover, most of the
Addition of small amounts of aluminum powder investigations were made using fixed-geometry
has been found to be an effective method of combustion chambers. The results of such studies
suppressing combustion instability in many solid are difficult to generalize, since an improvement
propellant rocket motors. A few attempts have in stability may be caused either by an increase or
been made to apply the same technique to liquid decrease in the characteristic time of the com-
propellant rockets. In one study, aluminum and bustion process, or by a decrease in the sensitivity
aluminum oxide powders were added to hydrazine to disturbances. Therefore, it is possible, only to
and fired with nitrogen tetroxide in a moderate- determine whether or not propellant properties
size combustor? °4 A gelling agent, Carbopol 940, have any significant influence. Beyond that, any
was used to ensure that the solid particles re- conclusions must be regarded as speculative.
mained well dispersed throughout the hydrazine. Pass and Tischler TM used an injection pattern
The stability of the combustor was rated by use of consisting of a hollow-cone fuel spray between two
bombs of varying sizes (see Sect. 10.2). It was axial jets of liquid oxygen to study the effects of
found that an increase in the stability of the fuel type. The incidence of spontaneous, first
336 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
longitudinal mode instability was correlated with the combustion process is seen also in the sensitive
relative evaporation rate and with laminar flame timc lag correlations assembled by Rcardon? s_
speed, to the extent that such data were available. The time lag was correlated with chamber pres-
Their results showed that the physical properties sure, Mach number, and injector orifice diameter.
that made for higher evaporation ratc led also to For the cryogenic-storable propellants, very
higher incidence of instability. A moderate little data variation can be attributed to pro-
increase in the instability rate with increasing pellant properties, even with such diverse fuels as
gaseous flame speed was also observed. Regarding hydrazine, ethyl alcohol, and RP-1. In fact, for
the chemical type of the fuel, straight- and non-coaxial injector elements, all-cryogenic data
branched-chain paraffins and alicyclics had high fit into the cryogenic-storable correlation, pro-
evaporation rates, alcohol and amines had low vided that oxygen parameters, rather than
evaporation rates, and aromatics were inter- hydrogen, are used as independent variables.
mediate. For a given evaporation rate, straight- The preceding remarks, of course, arc intended
chain paraffins and aromatics were more unstable to apply to large-scale trends. In certain, some-
than branched-chain paraffins and alicyclics. what marginal cases, a change in propellant
A similar investigation of the effect of fuel type characteristics can cause a substantial alteration
on stability with the propellant combination of stability. Such tendencies can best be in-
liquid oxygen/hydrocarbon was reported by vestigated by use of dynamic stability rating
Greenfield. 297 The combustor was a large cylin- techniques (Chapter 10). For example, Weiss 72_
drical chamber with a very high contraction ratio employed the tangential pulse method to study
(to keep the thrust level low), with injection the effect of adding small amounts (up to 15%)
concentrated near a circle having a radius _ of of Hyballine A14 (CsH17NH2AI (BH4)3) to the fuel
the chamber radius. Tangential mode instability in a liquid oxygen/RP-1 combustor. Increasing
was initiated by means of a steady flow of nitrogen amounts of Hyballine produced increasing sta-
gas (Sect. 10.4). The higher the nitrogen flow bility, as determined by shorter damping times of
required, the more stable was the propellant pulse-induced perturbations. The stabilizing effect
combination. It was found that the data could be was greater at low mixture ratios. Because of the
correlated with the product of fuel density and limited scope of the test program, it is not possible
surface tension. This product was taken to to determine the nature of the stabilizing effect,
represent the degree of fuel atomization, with a although it is known that Hyballine is much more
larger product corresponding to a larger fuel reactive than RP-1 and is hypergolic with most
droplet size. The test results showed that in- oxidizers.
creasing droplet size was associated with better For all three classes of propellant combination,
stability (for that chamber, first tangential mode). the effects of propellant properties on stability
It was also observed that the data fell into three have not been thoroughly or systematically
groups, according to fuel chemical type. Paraffinics explored. Chemical characteristics appear to enter
were most stable, naphthenics intermediate, and only in determining whether the fuel and oxidizer
unsaturates least stable. In addition, the paraffinics are hypergolic or if the fuel can act as a mono-
showed the strongest dependence on atomization, propellant. Physical properties, particularly of
the unsaturates the weakest. The difficulty of the less volatile propellant, help to determine drop
generalizing purely empirical stability trends is size and hence droplet burning rate. However, the
illustrated by the fact that later tests in somewhat injection pattern is at least as significant as the
different combustion chambers failed to show any propellant combination in determining the nature
effect of propellant combination. 4-_ These later of the combustion dynamics.
tests used (1) a high-thrust chamber of the same
diameter as the low-thrust unit, and (2) a two-
7.4 INJECTOR PATTERN*
dimensional chamber of the same width as the
cylindrical on('s (see Sect. 9.2). The grouping of propellant orifices into injector
The lack of strong propellant effects on the elements and the arrangement of these elements
characteristic time (or preferred frequency) of over the injector face are termed the injector
DESIGN FACTORS AFFECTING EXCITATION §7.4 337
pattern. The injector pattern determines the mode of instability often involves a very detailed
propellant spray characteristics and, therefore, study of the feed system whereas the complex
the combustion response characteristics. Solutions combustion processes are described only by one
to combustion instability problems almost always or two simple time delays. With this kind of
involve variation of the injector pattern to achieve analysis, the only useful conclusions likely to be
spray characteristics which will yield stable com- reached must largely involve the feed system and
bustion response in the particular engine. This not the injector pattern. The usual conclusion
section discusses the effects of variations in (re-established in practice at least once a year) is
injector pattern on combustion instability. that the injector impedance should be sufficiently
The following nomenclature pertains to Sect. 7.4: high (see Sect. 7.5.1).
Often the effect of chamber pressure phenomena
Cd Orifice discharge coefficient
on feed system coupled modes has been neglected
f. Injection density distribution func-
in the design phase. As a result this form of
tion, h/hm
instability has continued to plague engine de-
Ap Injector-chamber pressure drop
velopment programs in recent years. Some
Injection density
important aspects of the injector design and the
Impingement angle
role played in the feed system coupled modes will
THtranm Hydrogen transition temperature for
be discussed in this chapter, however, Chapters
resonant combustion
3 and 5 should be consulted for further details.
Injection effects on the excitation of resonant
7.4.1 General Considerationst
combustion have been studied for many years in
The definition of combustion instability includes rocket chambers and in related combustion
both high frequency instability (for example, devices. These effects are often very complex and
Chapter 4) and feed system coupled modes of hence are often only partially understood and
instability (Chapter 5). There is some question therefore the governing mechanisms remain in
whether this artificial separation into specific question. One point of general agreement from the
types of instability should be made. To date, theories discussed in Chapter 4 is that droplet
largely to simplify analysis, such a separation size and propellant distribution are important.
nevertheless has been maintained. However, the relationships between these spray
Feed system coupled modes of instability are parameters and the injector geometry are also
largely controlled by the response of the com- very complex and much still is to be learned.
bustion to oscillatory flow from the injector. The Most theories show that the spray droplet
injector pattern determines the spray char- mean size (and distribution) controls both the
acteristics which establish this response. In frequency of maximum combustion response and
particular, the injector pattern determines the the magnitude of that response. In general, both
"flight time" of propellants from the injector to the frequency and the magnitude of the response
the impingement point and the subsequent decrease as the mean drop size increases. A
atomization, mixing and combustion processes. decrease in magnitude should always be a sta-
The dynamics of the feed system are also an bilizing influence. A decrease in response fre-
integral part of feed system coupled modes. quency, however, may only shift the predomi-
Because the feed system can be analyzed rather nantly unstable mode to a mode of lower frequency.
easily, the usual analysis of a feed system coupled If the original unstable mode is the fundamental,
however, there is no lower frequency mode and a
* O. W. Dykema, Section Editor. Contributions from decrease in response frequency would also be a
C. J. Abbe, H. L. Burge, J. Campbell, Jr., E. C. Clinger, stabilizing effect. No stability investigation is
D. T. Harrje, J. J. Lovingham, A. I. Masters, J. M. complete without consideration of the mode of
McBride, J. M. Senneff, A. J. Smith, Jr., and J. P. Wan- instability.
hainen.
The empirical correlations of mean spray drop
t For the reader interested in an overall view of the
various injector characteristics, the summary of each sec- size and distribution to injectory geometry are
tion that follows is presented in italics. limited both in the range of injector variables and
338 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
the element types studied. Almost all correlations vestigate only a limited range of injector design
have been obtained in cold flow, with simulated parameters, within the framework of limited
propellants, in atmospheric environments. Thus, hardware, operating conditions and propellant
such major effects as hydraulic flip and flow combinations. Often the changes made to the
separation of hypergolic propellants at the parameter under investigation necessarily cause
impingement point are not accounted for. small changes in other parameters which also
In general, there appears to be agreement that affect stability.
the mean spray drop size is proportional to the Few studies set out to confirm a general theory
injector orifice diameter, and inversely propor- of the combined effects of several injector design
tional to the injection velocity, both to some changes. Great ear(' nmst be exercised, therefore,
fractional power. Thus, the effects of increasing in interpreting the effects of variations in single
drop size on stability, previously mentioned, design factors as observed in a single, limited
could be generMly ascribed to increasing orifice experimental program. In the absence of a com-
diameters and/or to decreasing injection velocity.* plete, accurate theory to account for all variations
It is possible that much of the diltieulty in under- in such programs, only broad areas of general
standing combustion instability arises directly agreement between theory and experiment and
from the lack of understanding <)f the relations between experimental programs should be con-
between spray drop size and injector geometry sidered established.
as well as the associated unsteady combustion The results of some of these experimental
phenomena. programs are briefly summarized in this section.
The problem of spray drop size is not involved An attempt is made to show such gener'_l '_gree-
directly in the effects of propellant mass and ment (and disagreement) which exists between
mixture ratio distributions on stability. In the experimental conclusions and the theoretical
theory, there are two main ('fleets. The first considerations just discussed, or covered in
concerns the efticiency of coupling between the Chapl er 4. The experimental studies are separated
combustion and the pressure and/or velocity into unlike- and like-impinging jet, and coaxial
oscillations of the combustion chamber gases. jet element types. These (qement types represent
This coupling can be minimized by reducing the widely different physical mech'misms for ,m)miza-
quantity of propellant injected into those regions lion, mixing and distrit)ution of the propellants
of the chamber where the pressure or velocity and might be expected to yield quite different
oscillations are maximum (Sect. 7.2.5). The stability results. Also, two unique injector types,
second effect of mass and mixture ratio dis- representing departures from the conventional
tributions concerns the magnitude of the com- axial injection scheme, are also discusse(1.
bustion respons(_ to transverse gas displacements Injector design is normally constrained by the
(Sect. 3.3.2). This response can be minimized if necessity of achieving high performance, chamber
the propellant burning rates are approximately comp'Ltibility and durability of the injector,
the same in the steady-state and the displaced reproducibility in manufacture, and providing
conditions. This is often done, through the injector stal)le operation: TM These requirements have.
pattern, by minimizing transverse mixture ratio resulted in a similarity of the injector designs
gradients. eman'tting from the various propulsion companies.
Thus, a number of injector design factors are (Further information on the overall injector design
shown, in theory, to have significant effects on is found in Sect. 7.4.3 in the discussion of large
excitation of combustion instability. A wide injectors, see Fig. 7.4.3a.)
variety of experimental progr'_ms have been To achieve high performance the important
conducted to ewdu'_.tc am! verify these effects_ parameters include the di_tributian nf mqss 'rod
In general, each individual program can in- mixture ratio, the sizing of the orifices to achieve
the proper droplet sizes for efficient combustion
and the b'_sie choice of injector type.
* It shouhl I)c noted th:Lt injection wqocity aff('('ls sta-
bility in etcher ways as well, such as altering the :txial Chamber compatibility and injector durability
combustion protilc (Sect. 7.2.4). involve the control of th(, combustion environ-
DESIGN FACTORS AFFECTING EXCITATION §7.4 339
ment. Off-mixture ratio or fuel cooled regions cooling). In the case of regenerative cooling of
adjacent to chamber walls or baffle surfaces help the baffles this latter region is eliminated.
to regulate the heat transfer. Injection type, With this general injector design in mind, the
element placement, and impingement distances individual characteristics of the various clement
are variables that influence the heat transfer to types are considered next. At times in this dis-
the injector face and hence influence injector cussion cross comparisons will be made. The
durability. Vibration levels related to the stability nature of the data often necessitates this approach.
of the combustion are also related to durability
7.4.2 Unlike-Impinging Jets
and may influence the heat transfer environment.
Reproducibility is typically a direct result of Unlike-impinging jet elements are characterized
the choice of injector element type, complexity by one or more jets of oxidizer impinging directly
of the pattern, complications introduced by on one or more jets of fuel. Although doublets and
damping devices, etc. triplets have perhaps been the most popular unlike-
When these requirements are all taken into impinging jet element designs, greater numbers of
account the resulting injector will often closely jets (e.g., two-on-two, represented by the quadlet;
resemble that shown in Fig. 7.4.1. Three distinct or four-on-one such as the pentad) have also been
zones of injection are shown. The core region for highly developed. The point of impingement for
maximum performance, the barrier region (or various designs has ranged anywhere from the
film coolant region) for heat transfer control and injector face (or even behind the face) to distances
the baffle tip region which is necessitated by the normally approaching an inch (in some extreme
coolant requirements of the baffles (dump designs even further downstream). Unlike-impinging
jets tend to provide rapid liquid mixing, generate grains of PETN were generally used) necessitated
mixed specie droplets, and therefore result in com- the incorporation of a baffle. The final flow-
bustion that is characteristically concentrated near through baffle design included both fuel and
the injector face. This has prompted the use of these oxidizer passages where the issuing streams
elements in the smaller engines where combustion impinged to form unlike doublets, thus estab-
must be completed quickly if reasonable performance lishing a third propellant injection zone. The
is to be achieved. three zones were: primary, barrier, and baffle
Two examples of injectors developed by Bell with mixture ratios of 1.80, 1.05 and 1.60 respec-
Aerospace using unlike-impinging jets are de- tively. Additional injector design parameters are
scribed here by J. M. Senneff. Design of injector listed in Table 7.4.2a.
patterns must of course, consider performance, The same general type of injector was also used
durability and compatibility with the combustion on the three-inch diameter engine. The design
chamber walls, as well as combustion stability. was basically a fiat face, circumferentially dis-
Some of these specific i_@ctor design factors, as tributed, 2-row injector, where the outer row of
well as some observations on stability, are discussed triplets was run at lower mixture ratio to control
here and are representative of typical problems to be chamber wall temperatures. The inner rows were
faced by any injector designer. unlike doublets. The impingement distance was
To meet the stability specification on two 0.250 inch for both rows. This unit was found to
engine programs, an extensive evaluation of the self-trigger at simulated altitudes because of a
stability of unlike triplet and doublet injectors sharp pressure pulse (or spike) at the initiation of
was conducted at Bell Aerospace. Most of this combustion.
effort was related to achieving dynamic stability During the stability evaluation phase for the
for an 8-inch diameter injector operating at 120 larger injector, which involved several injector
psia chamber pressure. Additional data were modifications, eertain variations in inj eetor pattern
obtained from tests on a 3-inch diameter injector were identified that produced a greater degree of
operating at approximately 125 psia. Storable stability but not necessarily dynamic stability.
propellants were used with N204 as the oxidizer. For example, the reduction of the number of
Fuel consisted of the 50/50 blend of hydrazine barrier doublets appeared to increase stability.
and UDMH for the 8-inch hardware,* while This modification was accomplished by reducing
MMH was used on the other. Both injectors were to two thirds the number of doublets in the
designed to have equal mass distribution across peripheral pattern. A proportional increase in
the injector surface to reduce radial winds and flow rate was used while all other parameters
recirculation. such as impingement distance and angle were
The eight-inch injector originally provided two held constant. Increasing orifice diameters to
combustion zones, the inner primary zone used maintain Ap resulted in a reduction of orifice
triplets of two-fuel-on-one oxidizer operating at. a L/D since L was constant. Another change was an
mixture ratio of 1.89. The region near the chamber injector modified to alter the radial mass flow
wall consisted of unlike doublets (fuel on the distribution to that of the hump-type (see Sect.
outside) operating at a mixture ratio of 0.85. 7.2.5) which in this case showed no stability
The sensitivity of this design to bombing (2 improvement. The alteration was accomplished
by reducing the propellants in the outer triplet
* When photographic techniques were used in conjunc- row and near the baffle to 87% of nominal value.
t.ion with the 8-inch diameter study, the sprays of droplets
The remaining first, second and third row triplets
under actual operating conditions could be studied (see
Sect. 9.4.4). The fine droplets observed in both the liga- increased flow to 123%, 160% and 104% of the
ment breakup and aerodynamic breakup extended down nominal value respectively.
to thc 20 micron size range. These small droplets tend to The result of the study was that to achieve
verify the high rates of eonfi)ustion aet,ually encountered
dynamic stability the final design in the larger
with unlike impingement. Even more important is ttm
fact that this photographic apt)roach alh)ws droph,t size unit required a three-bladed, It-inch-long baffle
nlel]ksurclncnls under the identical environment encoun- supplemented by a ½-inch circular ring located at,
tcrcd in the actual engine. approximately the injeetor mid-radius. The smaller
DESIGN FACTORS AFFECTING EXCITATION §7.4 341
Zone
unit employed a toroidal acoustic damper cavity on the stability characteristics of an injector
connected to the chamber by orifices located at element, experimental measurements of the energy
the inj ector-chamber interface to provide dynamic input to a given system have been determined
stability. indirectly by the measured increase or decrease in
The programs just described immediately intro- pressure amplitude for three systems, a full scale
duced the reader to the complexities of injector engine and two subscale experimental engines. In
design; the two or three separate zones, the choice of the case of the full scale engine, data are presented
injector elements for each, the necessity in most giving a comparison of decay rates of two in-
cases for damping devices to be present, etc. The jectors in the same chamber. One of the injectors
table provides the actual dimensions and entrance is comprised of elements where two oxidizer jets
conditions that have been used to control the orifice impinge on two fuel jets (quadlet), whereas the
flow on one engine design so that reproducibility other is a like-on-like pattern (see Sect. 7.4.3).
between i_tjectors can be maintained. The propellants used are N204 and A-50.
Senneff makes the observation that decreasing the From the data presented in Fig. 7.4.2a it can be
number, and increasing the diameters, of the outer seen that the like-on-like injector has a reduced
row of orifices improved the stability of one injector. response; the decay rate based on the unfiltered
It is probable that this change increased the droplet traces is approximately 1.5 times that of the
size in the region of highest chamber pressure quadlet injector. The filtered data shows the same
oscillations, near the wall. The stabilizing effects of trend. This result indicates that for injector
increasing drop size were already discussed and will patterns having nearly equal number of elements
be further documented in the remainder of this the like-impinging injector would be expected to
section. be more stable. These results must be qualified
Looking further into the detailed characteristics of by the theoretical consideration (discussed in
injectors, the existence of a frequency dependent Chapter 4) that the frequency at which the
combustion response has been _wted by numerous maximum response factor can occur may vary
investigators. The experimental techniques used even though the absolute magnitude of the factor
in such studies are described in Chapter 9. Some of may be the same for two injectors. The conclusion
the program results at Aerojet relating to combustion is that, although the like-impinging injector shows
response are summarized here by J. M. McBride. increased stability over the impinging element in
In order to place some quantitative measure the particular example cited, this may not be true
342 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
2.0
Injection : like-on-like Injection : quodlet
.... Pentad (4 fuel - I oxid.)
-- Reverse pentod (4 oxid.- I fuel )
_ _--800 psi (p-p) x\\ --475 psi (p-p) Mixture ratio 2.1
1.6
Chamber pressure I00 psio
?,
u
\\ ,\ii0 db/sec
z \
ill x ,oo -o 1.2
f I _/,_ - Unfiltered data [
db/sec
, Ti.,.,me m_ o
JE:
\\ Filtered 0.8
o
1100-1400Hz
++
(.9
0.4
o
",,: \o
'\°
oi I _
,
%0 600 900 1200 1500
'
1800 2100
Frequency ( Hz }
II 'V_ Filtered ]
FIGURE 7.4.2b.--Effect of diameter on pressure amplitude
elements.
;I J t I
propellant combination
A second experimental
decreases stability.
motor has been developed
FIGURE 7.4.2a.--Pressure :unlIlitude decay rates for like-
to me'tsure the respons(_ of an inj(,ctor element to
on-like versus quadlet injector elements. transv(,rs(_ modes of instability. The etements
under evaluation consisted of two-oxidizer-on-one-
for "_ larger engine which would have lower fuel triplets using the cryog(mics LOX/H2. The
frequency acoustic mod('s. limited data availahl(m from the tests are pro-
Anoth(,r study of int('r(_st to the designer was senW(t in Fig. 7.4.2('. Perhaps the most significant
done by Mclh'ide and Veglia. 474 This is an experi- conclusion which can be reached is that these
monl'd comparison of two impinging injector injt'ctor elements do at)t)<'ar to have a preferred
patterns, one being four-fu(_ls-on-one-oxidizer and fr<_qu(mcy and a similar response shape. This
the oth('r four-oxidizers-on-one fuel. Tlw (,xperi- result lends crcdit)ility to the physical models
mental r('sults are given in terms of growth rate bas<'d on droplets "_swell as the assumed response
as a function of frequ('ncy (Fig. 7.4.2b) and functions postulated by Crocco (Sect. 4.2).
indicat(, that the most sensitive frequency This co_zcept of a combustion respo+_se, and the
(fre(lU('ucy at which m'txinium growth occurs) effect of thrust-per-element (closely related to drop
was rc(luc(,d by a decrease in fuel orifice diameter size) o_, this respo_zse, was used in a large engine
and "t corr('sl)onding increase in oxidizer diameter. program at Aerojet to develop a dynamically stable
Based on the physical mod(qs of droph't t)urning i_+jecto,. Such studies are further described by
discussed in ChapWrs 2-4 this would imply that A. J. Smith, Jr.
the oxidiz(,r was controlling the response char- The Gemini Stability Improvement Program
Ltt;t,t'll+tdt;N t)f LIII+ |H'tJ[Jt'ttZ+tltt, coi_ibiiiation _±N204 (GIdMSIP) was a program directed at producing
and h-50) and that r(+duction il1 oxi(tizcr orifice a dynamically stal)le injector configuration for
siz(" wotfld incre'ts(, the fr('(lU('ncy at which +ttl the second stage engin(_ of the Gemini flight
injector w()uhl be s(msitive. It is :dso itlt('resting s(,ri(,s. Similar to its l)redec('ssor the Titan II,
to not(' trhat a d<'ttdh'(l fr('(lU('ncy survey with ()n(' this engine used the storabhb hyt)ergolic pro-
of the inj('ctors in(licat('s th(' possibility of more pelhmt combination of N20_/A-50 and operated
DESIGN FACTORS AFFECTING EXCITATION §7.4 343
2.2
Pentod ' ' at a nominal chamber pressure of 825 psi. The
4 fuel-I_ lec$_
(_idizer
Mixture ratio 2. I
injector orifice configuration used during this
1.8 chamber pressure I00 ps program was a quadlet with two fuel streams and
two oxidizer streams impinging about 0.1-in.
from the injector face. 5s4
1.41 The injector program was divided into two
parts: (l) investigate the effect of various baffle
1.0
configurations, and (2) investigate different
injector propellant distribution schemes. For the
0.6
purposes of the discussion herein, only the latter
o o
part is of interest. The results to be discussed
were obtained with an injector that had seven
0.2
radially aligned baffles, which were five inches
long at the center of the injector and five inches
600 I000 1400 1800 2200 2600 5000
Frequency (Hz) long at the rim.
The propellant distribution portion of the
FIGURE 7.4.2e.--More than one frequency maximum as program was also subdivided into (1) determining
observed for N204/A-50 impinging eleme_lts. the effect of element number on the relative
stability of the engine, and (2) determining the
effect of varying the injection density across the
injector face on the stability of the engine. In the
1.5
former case, the number of elements tested was
Penfod injector
Cl_mber pressure I00 psio 400, 600, and _00 correspomting to a thrust per
1.2
element of 200, 150, and 100, respectively. In the
latter case, the SO0 element injector was used and
°_;
o
Frequency 1200 Hz variations in the injection density were accom-
plished by changing the number of elements in
respective, concentric rows.
Before proceeding, it is necessary to define the
terminology associated with the ensuing dis-
cussion. The injection distributions will be referred
i i 6--
1.0 1.5 2.0 2.5
to as flat, hump, and ramp (also see Sect. 7.2.5).
Mixture ratio {c_id./fuel) Defining the local injection density, h, as the
FIGURE 7.4.2d.--Mixture ratio and the effect on growth
ratio of the local, total propellant flow to the
rate for N204/A-50 impinging elements. local injector surface "_rea serviced by the flow
and the mean injector density,/_,,,, as the ratio of
the total injector flow to the total injector surface
area, then it is possible to define a distribution
function, f,, as the ratio of _ to _,_. The flat dis-
a, Chamber pressure
I000 1o 1400 psio tribution had an f,(r) that was constant from the
center to the rim of the injector. The ramp dis-
o Mixture ratio { _ 5.5
8.0
"5
i tribution had an f,(r) that was highest at the
eenter of the injector and lowest at the rim of the
injector. The hump distribution had an f, (r) that
was lowest at the center and rim of the injector
and highest at approximately the mid-radius of
I I _. I I
3 4 5 6 the injeetor. These distributions were shown in
Frequency { kHz) Fig. 7.2.5b for two variations of hump and ramp
distributions.
FIGURE 7.4.2e.--Growth rate vs frequency for LaX/H2
a corresponding increase in the orifice sizes since Although not specifically studying the concept
the total orifice area was to be kept constant. For of combustion response, a wide variety of studies
this study, the flat injection distribution was used with unlike-impinging jets have been conducted or
throughout and resulted in the following, a_,_29 monitored by the Air Force Rocket Propulsion
1. The 200 F/E (i.e., pounds thrust per Laboratory (A F RP L ) . Some general conclusions on
element) injector was dynamically stable the effects of injector design factors on drop size and
and could not be pulsed into instability the effects of drop size and injection velocity on
with a 1300 psi over-pressurization. stability are discussed here by C. J. Abbe.
2. The 150 F/E injector was also dynamically It is useful to begin this discussion by referring
stable and could not be pulsed into insta- to Table 7.4.2b which illustrates how increased
bility with a 1100 psi over-pressurization. injector orifice size decreases the likelihood of
3. The 100 F/E injector was pulsed into a instability for a liquid fluorine/hydrazine blend
1st radial mode instability by a 550 psi engine in the 8000 pound thrust range. 6_1 The
pulse. The conclusion reached in this great majority of the injector elements were
portion of the program was that large triplets with two fuel streams impinging on a
diameter orifices decrease the combustion central oxidizer jet. Note that as the hole size
response characteristics to the point of increases, the number of elements decreases, or
providing dynamic stability. thrust per injector element increases. Thrust/ele-
The results of the injection distribution tests ment, though not fundamental in nature, is often
(all conducted with 100 F/E injectors) were as used to characterize the relative stability of an
follows: injector design. The combustion performance for
1. The steep hump distribution was the most all the test conditions included in Table 7.4.2b
stable in that pulses up to 770 psi could are within 2.4% of each other. Additional data for
not drive it unstable. this engine system indicate that increasing the
2. All the other distributions were driven injection velocity by welding some injector holes
unstable by pulses less than 770 psi. The shut and maintaining the same total flow rate also
resultant instability mode was the 1st improved stability. In this case, the stabilizing
radial mode as was anticipated for this influence of increased velocity and increased
baffled injector. thrust per element more than offsets any de-
The conclusion reached in this portion of the stabilizing influence of smaller propellant drop
program was that injection distribution did indeed sizes.
contribute to the relative stability of an injector The influence of impingement angle and orifice
as predicted by the analysis in Ref. 583. This size (drop size) is again clearly indicated in a
conclusion was also reached in the case of tangen- combustion study of the Titan III Transtage
tial modes. 15°,584 Engine SystemJ 29 Two different injectors were
evaluated; they were designated TRAX 21-1D point for the unlike-impinging schemes, while
and TRAX 21-11B. The 1D injector elements being dependent on secondary fan interaction for
consisted of two fuel and two oxidizer streams the self-impinging doublets (distributed com-
impinging at a common point at an impingement bustion), is one explanation for the stability
angle of 80 °. The llB injector was the same as the difference; though the radial mass distribution
1D injector except that the two oxidizer streams can also affect injector stability characteristics as
were converted to a single enlarged stream in pointed out previously in this section (and Sect.
approximately half the number of quadlet 7.2.5).
elements. The area of the single oxidizer orifice The extensive and continuing studies at Princeton
was made equal to the combined area of the two University have included a wide variety of experi-
streams it replaced, so that injection velocity ments on stability with unlike-impinging jets. Most
remained constant. This change also resulted in a of the work discussed so far in this section has
decrease in impingement angle between the fuel concerned the transverse modes of instability. This is
and oxidizer streams. In addition, the l lB largely because longitudinal modes are rarely, if
injector did not have the film coolant holes that ever, a problem in large rocket engines. This does
the 1D injector had. Even though the thrust per not preclude the use of longitudinal modes, however,
element for each injector remained the same, the in research on combustion stability. In the following
11B injector was considerably more stable to high comments, D. T. Harrje shows characteristics of the
frequency instability with either N204/A-50 or combustion response similar to those observed in
N204/MMH propellants. The increased oxidizer transverse modes. Effects of injection distribution
orifice sizes and the decreased impingement angle are also discussed.
both have the effect of increasing propellant drop With propellant combinations such as
size and so improving stability. The removal of LOX/RP-1 and LOX/ethanol, unlike doublet and
the film cooling may have had some influence on triplet designs have been used in the instability
the stability of the thrust chamber, but it is not research at Princeton for a number of years, ls°,_s_,5_
considered to be a major factor in this instance In general, these injector elements consisted of
(however, see Sect. 7.2.6). 90 ° angle impingement at the injector face, often
The influence of injection pattern alone on in a conical recess, with orifice L/D_5, square
combustion stability is often not clearly defined; entrance conditions (Ca_0.7), and jet velocities
however, there is some basis for concluding that in the 100 ft/sec, range. This face impingement
unlike impinging designs are slightly more approach suppresses interactions between the jets
unstable than self-impinging elements. Experi- and the local velocity environment as well as
mental data obtained in a 35,000 pound thrust eliminating problems of misimpingement; how-
engine utilizing N204/A-50 earth storable pro- ever, it is recognized that effects of impingement
pellants indicate this may be true. 94 Data were are transmitted upstream 613and that injector face
obtained over a range of chamber pressures and heat transfer could be enhanced.
contraction ratios for both a 218 element triplet In longitudinal mode testing such unlike designs
(654 holes) and a 304 element self-impinging were used to confirm the predictions of the Crocco
doublet (608 holes) injector. All orifice sizes were sensitive time lag theory (see Sect. 4.2). The
exactly the same, and injection velocities and flow stability limits were well-defined and included
rates were nearly identical. The doublet did, higher longitudinal modes as the hardware was
however, have a slight mass distribution bias at lengthened. However, it is vital to note, as is
the mid-radius of the injector while the triplet shown in Fig. 7.4.2f, that such higher modes still
had a uniform distribution. The triplet injector possess the same band of characteristic frequency*
tended to be spontaneously unstable in the tan- thus relating injection, combustion, and propellant
gential mode whereas the doublet normally
required a 10, 15, or 20 grain pulse gun discharge
* Another example would be if this same injector were
to initiate instability. The total included impinge-
used in a large diameter annular motor. Again the same
ment angle in each ease was 50 °. The fact that frequ(,ncy would be anticipated even if it represented a
combustion starts rapidly at the impingement very high hm'monic mode in the annular configuration.
346 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
3.6 \
1.6
5.2-
Instability zones
Stoble
Firs? Iongifudinol
1.4- Second Iongitudinol
2.8-
Third Iongitudinol
\
1.2"
.9 2.4 \
+" 0
_=
o-°
._>
_j 0.8-
x
1.6
I
fj:2500- + 1500 Hz Stoble
f =25oo*_
900 Hz
0.6- 1.2
0,4- I I I I I I I I
O.
v4 8 12 16 20 24 28 132 56 40
Cylindricol length, inches
FIGURE 7.4.2f.--Ch:tr,_cteristic frequency l)ehavior for a given injector design and propellant combination (unlike doublet;
LOX/cthanol).
factors to a definite frequ('ncy response range. ]8° instability bound'tries exp:mded to those char-
The character of the inst'tbility in such tests is acteristic of the fin(;r droplet sprays, a_a
spontalwous, sinusoidat near th(' boundari(,s, but These same unlike doublet and triplet injectors
shock-type within the unst'_ble r('ginw. Axial when used as spuds in transverse mode, pulse-
streak film surw'ys rew'al that combustion is motor hardware indicated the same spontaneous
essenti'dly completed a few inchos downstro'tm of mode tendencies with LOX/R1)-I and LOX/cth-
the injector face in steady-state operation, a'-''-' anol. Although the unlike-doublet design rcprc-
Ew'n it, the early longitudinal testing it was s(,nts one popular approach to achicve maximum
evident that while stability limits were directly performance, "_a within the spray fan there still
related to the combustion process (the more exists a mixture ratio gradient 58a (e.g. see Fig.
eoncm_trated the combustion, t ho shorter the 2.3.2). When the gradient (which is in line with
length at which instability could be att'fined), the orifices) was placed in thc tangential direction,
and combustion was dot)en(tent on the char- only unstable tests resulted for a variety of
acteristics of th(' droplets g('n('rat('d, other factors, injection diameters (the pulse motor h'_s only a
such "ts recirculation patterns, could "rise influ('ncc single ring of injection spuds "ts shown in Fig.
burning rates. For exan_!)h,, in one seri('s of t('st._ 9.'2.2a, how,.,ver, th,_ ring diamet,.'r c:m be v_ried).
as inj(,ction diameters were enlarged (to incre'tse When the mixture r'_tio gradient was oriented in
dropl('t size and st)r("td combustion), :m(t the the radial direction improved stability in the form
numb(,r of unlike injecli(m eh'm('nts reduc('d (to (if a mixed stable and unstable regime was found. '_
m'fintain eoltslant, thrust), a point was reached Through these _md other tests velocity/displace,-
whet(' recireulation b('came domin:ml and the m('nt effects were thus shown to play an important
DESIGN FACTORS AFFECTING EXCITATION §7.4 347
role in determining the combustor stability (see Inasmuch as there is a trend toward launch
discussions in Sects. 3.3 and 7.2.5). vehicles that are propelled by engines operating
Testing these unlike elements (both tangentially at high combustion chamber pressure, the Hi-Pc
and radially oriented) in a variable-angle sector program was established in an effort to anticipate
motor (Fig. 10.6.2b) provided frequency de- the combustion instability problems associated
pendent limits similar to those of the longitudinal with elevated combustor pressures. One of the
testing. 1_ These stability-limits data are directly objectives of the program was to obtain data con-
related to baffle cavity mode instability and cerning the role of injector design on the relative
illustrate the differences in degree of instability stability of the system233
when velocity/displacement fields are altered The entire program was divided into four
(even with mode constant) by physical barriers separate studies: (1) initial exploratory study with
(sector plugs, baffle blades, etc.). Stabilization via an injector clement survey, (2) scaling effects
mechanical damping devices of such spontaneous study with an injector element survey, (3) coaxial
instability has given indications that the baffle is injector element study with propellant mixture
more effective than the acoustic liner in that ratio and velocity ratio survey, and (4) annular
case. 192 combustion chamber study with mixture ratio and
In addition to investigations of high frequency velocity ratio survey28 The operating parameters
instability, unlike doublet injector designs have that are of interest are tabulated in Table 7.4.2c.
been used in intermediate frequency research. TM The first two studies tested pentad, coaxial,
Variations in the impedance matching of the fuel and conventional injector elements whereas the
and oxidizer orifices resulted in alterations of the third study concerned itself strictly with the
mixture ratio response, and therefore changes in coaxial injector element. The pentad element,
the incidence of intermediate frequency insta- rated at 5000 F/E (i.e., pounds thrust per
bility (in that case, instability of the entropy element) for both studies, consisted of four
wave type). In the same study another version of oxidizer streams impinging on one fuel stream.
the unlike doublet injection added cavitating The coaxial element, rated at 1100 F/E for all
venturis as an integral part of tt_e injection three studies,* consisted of an annular fuel stream
orifices. This was done to eliminate pressure impinging on a central oxidizer stream. The
feedback from the chamber and thus stabilize conventional injector element, rated at 220 F/E
mixture ratio variations. Problems arose, however, for the first two studies, consisted of like-on-like
with that venturi placement since reattachment impingement of fuel doublets and showerhead
to the divergent walls must occur if the limiting oxidizer. The impingment half-angle used in
vapor pressure conditions are to be provided at all cases was 30 ° .
the throats of the venturis. It was concluded that The results of the first two studies were as
the venturi-type of mass-limiting device was follows :6.1s
better placed in the feed lines or internal mani- 1. The conventional injector pattern was
folding.3S0.574 unstable at all combinations of chamber
All of the preceding discussion, and nearly all of length, chamber diameter, and chamber
the available theory, concern combustion response pressures except for the 8-in. diameter,
and stability where the combustion is occurring 6-in. length, and 1000 psi chamber pressure
under pressures less than the critical pressure of the condition. One test was spontaneously
propellants. An intriguing question arises when unstable whereas instability was induced
chamber pressure is greater than critical. One could by relatively small pulses for the other
easily suspect that liquid droplet combustion, as unstable tests. The stable test could not be
such, no longer exists in this environment and the triggered into instability by a moderately
resulting stability characteristics should be q_dte large pulse.
different. Stability in this environment was explored 2. The coaxial injector pattern was dynami-
experimentally by Aerojet in their High Chamber
Pressure Programs. Results are briefly described * One injector in the third study was designed for 550
here by A. J. Smith, Jr. F/E.
348 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
2.93
Exploratory LO2/LH2 8.0 12.5 1500 3.93
6.0 20 000 1000 5.5
26.0 2500 4.0
14.0
Coaxial injector LO_/LH_ 6.0
24.0 60 000 t 1000
2500 3.0
4.0
b1.0
2.0
6.0
Mixture ratio was varied from 1.4 to 9.6 while the velocity ratio was varied from 12.6 to 2.1.
b Mixture ratio was varied from 0.40 to 2.85 while the velocity ratio was varied from 10.0 to 0.70.
cally stable at all of the test conditions used as a scaling tool (another objective of
except for the long chamber lengths at the the Hi-Pc program) for high frequency
2500 psi chamber pressure condition. A instability as long as the injector pattern
first longitudinal instability was promoted was repetitive. (Also see Sect. 7.2.1.3.)
by a small pulse in the 8-in. diameter No conclusions could be reached as to the
chamber in contrast to a first longitudinal- effect of orifice hole size or propellant mixing
second tangential combined mode that was schemes, because both of these parameters were
spontaneously induced in the 14-inch varied between injectors. For example, the
diameter chamber. pentad injector had much larger orifices than the
3. The pentad injector pattern was dynami- conventional injector but, at the same time, four
cally stable at all test conditions except for oxidizer streams were impinging onto the fuel
the 14-inch diameter, 24-inch long chamber stream (in the case of the pentad) whereas the
operating at 1000 and 2500 psi chamber oxidizer streams of the conventional injectors
pressure. A first tangential mode was were directed downstream without impinging on
observed in both these cases and was any other propellant stream.
triggered by a moderately large pulse. The For the third study7 the coaxial injector
8-inch diameter chamber was stable to element was selected as the element to be used
pulses of equal or greater size at the same because of its popularity among various researchers
conditions that were previously unstable in using this propellant combination.* This study
the 14-in. chamber. used five injectors with three injectors designed
The conclusions reached after these two for a nominal mixture ratio of 5.5 (engine condi-
studies wore: tion) and two iv_ectors designed for a nominal
1. There is no qualitative difference in the mixture ratio of 1.0 (gas generator condition).
general nature of the combustion instability Two of the engine injectors were designed for
associated with low and high chamber
pressure.
* Further discussion of the coaxial injector element is
2. The sensitive time lag theory could be found in Sect. 7.4.4.
DESIGN
FACTORS
AFFECTING
EXCITATION
§7.4 349
U
the observed stability at each given mixture ratio
G
Distance between
elements
Fuel
Fuel
Ox
FIGURE 7.4.3,_.--Typical injector face p'_ttern using like-impinging doublets and triplets.
complicate the problem. Some general observations the thrust chmnber. Smaller orifices generate
on like-impingb_g jct i_@ctor development problems smaller droplets that provide a niore concentrated
a_d stability arc summarized here by E. C. Cli_gcr. area of energy release close to the injector face
A majority of the injectors for large liquid therel)y raising the temperature of the injector
rocket engines use like-impinging jets. A typical face and increasing the heat transfer to the pro-
injector pattern formed of doublet and triplet pellants being injected. This high energy rele,_se
like-impinging jets is depicted in Fig. 7.4.3a. near the injector face is often directly associated
There are many parameters to consider when such with combustion instability.
an injector is being designed. The size of the The impingement angle (Fig. 7.4.3b) also
orifices, impingement angle, thickness of the ring, affects the resulting droplet size to some degree.
depth of the ring groove, entrance conditions, The smalh,r the included impingement angle of the
spacing of the orifices and groups of orifices, propellant jets, the larger the droplets, aa_ The
impingement point of two or more orifices, and minimum angle, and therefore the largest droplets,
the placement of the orifices with relation to the would be expected where the orifices are normal to
baffles and the thrust chamber wall. These the injector face and thus not impinging on each
factors alone or in combination, have 'm effect on other (i.e., showerhead injection). The other
stability, performance, and durability. 2Z extreme is where the angle of impingement is
The diameters of the orifices play an important very large and the resultant fan or spray is close to
p_u't in th,termining |ht, dI'oph_|, bpray fltn clml'- the. face of the injector. Irnpingemei_t angles of
aeteristies (including the drop sizes generated). 30 ° to 40 ° are common in large engine design. A
L;trge orifices (0.10-inch diameter ;rod above) buzz-tyt)e instat)ility was characteristic of one
cause more concentration of the propell'mt in the large engine when the inchlded impingement
center of the st)ray aim ther('fore sl)read the angle exceeded 55 ° .
combustion of the propellant longitudinally in The distance between orifice groups (Fig.
DESIGN FACTORS AFFECTING EXCITATION §7.4 351
7.4.3a) is another parameter associated with placement or position of the orifice groups with
stability. While a wide spacing is beneficial to respect to the thrust chamber wall and baffles.
stability, it can cause problems in heat transfer to This placement must allow for the normal ex-
the face of the injector and, in some cases, a loss pansion of the fans and the resulting gases (versus
of performance. Certainly, local recirculation is wall confinement) so that pressure waves cannot
also dependent on spacing. trigger energy release from these baffle or wall
The point of impingement from the injector regions (see Sects. 7.2.6 and 8.5.3 for further
face of the two or more jets nmst also be con- discussion).
sidered (see Fig. 7.4.3b). This point may vary Consideration must also be given to the injec-
from a location inside the ring to a spatial distance lion velocities of the propellants and particularly
of an inch or more from the injector face. The the velocity ratio of the two propellants. The
farther the impingement point is located from the injection velocities as well as the orifice sizes and
face, the closer must be the orifice tolerances with impingement angles determine the nominal drop
regard to angle and size, to avoid misalignment of size distribution of the propellants. Higher
the prot)ellant j('ts. Misalignment of the jets injection velocities will form smaller droplets and
prevents full dev(,lopment of the fans because of cause more dispersion (as defined in Fig. 7.4.3c).
the loss of the t)reakup energy. If a gross mis- An injection velocity ratio of 3 to 1 (or greater)
alignment of the orifices exists, uncontrolled of the more volatile propellant to the other
sprays may even cause instability. propellant has been found to be a stabilizing
As t)reviously mentioned, spacing of th(' orifice i_flue_ce in LOX/RP-1 large engin(' design.
groups with relationship to each other is important. Orifice entrance factors have also been shown to
However, perhal)S even more important is the contribute to the stability of an injector design by
Half
/,
Orifice Dio -_ I Impinging
distance
Ring thickness
Ox ring groove
Body
FIGURE 7.4.3b.--Impingcment angle and manifold flow for a typical like-impinging design.
352 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Dispersion
Fuel
Ox
Fuel
FIGURE 7.4.3c.--Dispersion and the zone of droplet interaction shown schematically for an element composed of a like-
impinging doublet and triplet.
influencing the spray fans. Improvement of the the allowable pressure drop for the injector. An
orifice discharge coefficient (e.g., use of a AS.ME evaluation must be mad(' to (tetermino if this
rounded entrance) may not result ill stability injector impedance is sufficient to inhibit feed
improvement as illustrated in one test series. system coupled modes of instability (discussed in
Another point to consider in orifice design is the Chapters 3 and 6). The injector should be de-
thickness of the material containing the injection signed such that the maximum portion of this
orifices. This often influences the length to impedance is provided as orifice pressure drop
diameter ratio (L/D) of the orifices and this ratio (i.e., just prior to injection across the rings in a
should be such that "hydraulic flip" will not occur ring-type injector).
over the range of injector operation. These general comments by Clinger on high-thrust
Large engine experience has shown that the engine design indicate that while many similar
manifolding behind the injection ring should have stability characteristics are observed with like-
sufficient volume so that the propellant velocities impingement (compared to unlike-impingement)
in those locations are low. This allows the de- the stability improvement has made the like design
veloped fans to be perpendicular to the face the popular choice in the large diameter hardware.
(Fig. 7.4.3c) rather than being canted because of One difference between the two element types is the
a higher propellant flow (e:msod by variations in large mixture ratio gradicnts predominant in the
cross flow) to one orifice as compared to the other. like-impinging injcctors. The gradients axially
The associated minimum pressure drot) also aids in spread the combustion reaction while at the same
providing th(, best possibh_ propellant distribution time the transverse mixture ratio variations con-
(see Sect. 2.2.1). tribute to potential velocity/displacement coupling
The engin(, configuration normally determines between local burning rate and the pressure field.
DESIGN FACTORS AFFECTING EXCITATION §7.4 353
This effect has been extensively investigated at ratio for all of these designs is approximately 5 to
Princeton University and salient conclusions are 1 with basically a square edge entry condition
discussed here by D. T. Harrje. based on the method of fabrication. Thus, the
In Sect. 7.2.4 axial tailoring of the combustion discharge coefficients are approximately 0.7.
to the chamber was discussed with reference to Orifice diameters ranged from 0.020 to 0.170
combustion instability. Like-impinging designs inches in the studies.
effectively stretch out the combustion as compared In longitudinal instability testing, where unlike-
to the unlike types. Three examples of like- injector designs were previously found to be
impinging injector designs that were used in the spontaneously unstable at chamber lengths
Princeton research are shown in Fig. 7.4.3d. ranging from 6 to 9 incheslS°; in contrast, the
Impingement of the streams was either at or like-impinging doublet designs required lengths
behind the injector face, even though such close of 30 inches or more before instability was encoun-
impingement can result in interaction with the tered. Whereas the unlike-impinging injection
orifice flow. 6_a However, benefits result in such pattern showed little effect from pulsing, the
designs in that there are no streams of liquid to be like-impinging design responded with expanded
displaced by the local velocity field (hence a resonant combustion regimes in both the longitu-
minimized misimpingement problem), and no dinal and the transverse studies 19° (although
backflow can occur. The first design (Fig. these regimes were still not as extensive as those
7.4.3d(i)) employs an impingement angle of 55 ° associated with the unlike designs). Hence if
to produce the ellipitical spray pattern as shown. disturbances are taken into account the relative
The orifices are drilled from milled recesses on the stability of like and unlike designs must be
injector face. The second design (Fig. 7.4.3d(ii)) carefully reassessed.
uses 90 ° impinging doublet streams which emanate In an evaluation of the effect of injector pattern
from a 90 ° conical recess that restricts the cross interaction on stability, tests were made using a
section of the spray fan. The third design makes square-motor (representing a small area taken
use of a small spray angle and a deep recess to from the pattern of a full-scale injector). Four
provide further control of the spray fan. The typical patterns are illustrated in Fig. 7.4.3e.
result is a relatively restricted spray angle'(Fig. The tests indicated that two of the four patterns
7.4.3d (iii)). The orifice length to orifice diameter were preferred. The Type II pattern, in which the
Typical
spray fans
FmURE 7.4.3d.--Three like-impinging doublet designs in which spray fan cross-section is altered.
354 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
ii
2.66 fuel and oxidizer droplet sprays were forcibly
mixed with each other, and Type IV, where spray
fans were isolated, were found to be superior
from a stability standpoint when compared to
F,,e,----I ! / Types I and III (where like spray fans inter-
acted). One explanation may lie in coalescence of
like sprays into large droplets (for Types I and
III) resulting in rougher combustion which
initiated the triggered type of instability. Cer-
tainly the pressure traces of the onset of in-
stability support this explanation. _s_ These
_' i I I interactions between adjacent elements illustrate
Type I the care which must be exercised when placing
hundreds, or thousands, of such elements in close
I
proximity across an injector face.
Evaluation of other like-injector designs, as
incorporated in spuds in pulse-motor-type hard-
ware, also revealed that stability was maximized
in the case where the unlike spray fans inter-
acted. _s_ A prime example is the Type II design
where both fuel and oxidizer spray fans are in
line (the so-called "zero spacing" design). Because
this pulse motor had only a single injection
Type ]I diameter (a single ring of spuds) performance
suffered when the propellants on the extremes of
the spray f'ms failed to interact with the other
propell:mt. This would not be the case for the
multi-ring injector designs used in the high-thrust
Unstable, 16spuds
Stable,8 spuds
-_200
I Io ]
o _zl,I _z-z_o r_-,oo
.._ 18o
Fuel £
160!
I'-i-"J i Ixl_ I-?2-2_WD 65-24( '187 I
Type lTr g 140
_" 120
_6
g
,. 60
/-_1"?1 I L,\z55o, 1 ,_-2o_
40
o 20 _172"187
!,Fuel
-f--- I !
o_
.6 .8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8
i _ I I Mixture rotio,(O/F)
Type 1_"
FIGURE 7.4.3f.--Stability boundary for 12 spuds on a
FmVRE 7.4.3e.--Typical spray fan interaction patterns 7-inch injection diameter (9-inch-diameter motor).
for adjacent like-impinging doublets. Spacing effects of 8 and 16 spuds are noted.
DESIGN FACTORS AFFECTING EXCITATION §7.4 355
hardware just described by Clinger. When fuel and Pressure trends were shown to affect the type
oxidizer spray fans were oriented parallel to each and mode of instability using the like doublets
other, stability was directly related to factors such (Fig. 7.4.3g). Pressure increases altered the mode
as spud orientation, spacing of the spuds and the preferences to the higher tangential or radial
pressure level in the chamber. modes* (first tangential modes shifting to second
From a spud orientation standpoint, directional tangential or first radial). Also enhanced were the
sensitivity was to be expected based on the chances for spontaneous instability as contrasted
velocity/displacement mechanisms outlined in with the higher amplitude, triggered instability
Sect. 3.3. Depending on the pulse gun orientation, characteristic of the lower chamber pressure
as well as the spud orientation, disturbances were operation. Special orientations (6 X 2, six groups of
shown to amplify or decay. 19°In a number of cases two spuds alternately oriented) improved sta-
the nonpreferred initial spinning mode (produced bility characteristics, lss
by the pulse gun) decayed only to build up again Spreading the combustion axially in this trans-
as an oscillation with the preferred spin direction verse mode hardware via smaller impingement
(refer to Fig. 4.2.2k). angles and recessed injection (Fig. 7.4.3d(iii))
Control of the degree and intensity of insta- further reduced the ability to pulse the chamber
bility could be achieved by varying the spud unstable. These like-doublet spuds were designed
spacing. Spacing the spuds further apart stabilized specifically to avoid impinging on the walls of an
an otherwise mixed stability region (Fig. 7.4.3f). annular version of the pulse motor2 92 The limited
When the spacing was decreased the test regime impingement angle has also resulted in reduced
was completely unstable and the pressure oscil-
lation doubled, lss Such spacing is closely related to
thrust per element (F/E) and the presence or * This follows the pressure sensitivity relationship,
Injector design
24() 187 I()0
•
150 Ix 12 (ox.outside) =_ _" 85'_" _'_o
psio 4x3(fuel
Ix 12(fuel outside)
outside) _ x .-_-__,_
x -,_
__
6x 2 (fuel outside) X
96 ?I
,×,2(rue,
outs,del 73 "/'3 I00
600 Ix 12(ox. outside) _---o-_
psio 77 56 32
4x 3 (fuel outside) x _
x-Stable to-Standing IT_ ._O-Spinning IT; 41,-Oscillating IT; o-2T; _l_-Mixed IR,IT
FIGUI_E 7.4.3g.--Effect of pressure and spud orientation on mode preference for like-impinging injector designs. (Numbers
performance, necessitating a longer combustor Many of the factors that govern combustion and
length to compensate. combustion instability on the large scale like-
One point concerning like-doublet designs that impinging injector designs (e.g., the axial spreading
demands considerable attention is the relative of the combustion) have been shown here to be
velocities existing between the streams. Control capable of research and modeling. However, basic
of the axial combustion distribution can be agreement as to like-impingement characteristics
achieved through the sizing of the orifice diameters extends beyond size alone. Propellant combinations
which, together with the pressure drop, control other than LOX/hydrocarbon also have been used
the velocity of injection. Fig. 7.4.3h provides with this type injection.
performance data on variations in the oxidizer An extensive in-house combustion instability
orifice size (normally the fuel orifice size, and the study was conducted at AFRPL using other pro-
resulting fuel droplet size distribution, are con- pellants. This study was a careful attempt to use an
sidered to control the rate of LaX/hydrocarbon existing theory of combustion stability to guide the
combustionbS4). This rather coarse injection testing so that all factors affecting stability were kept
pattern used in the square-motor hardware (fuel constant except a single variable parameter. General
and oxidizer doublets were separated by 1.34 conclusions are summarized here by C. J. Abbe.
inches and hence high c* values could not be A recent experimental study 46 has extensively
expected) illustrates how low fuel velocities evaluated the relative stability characteristics of
(68 ft/sec) used in conjunction with higher the like-impinging doublet type of injector
oxidizer velocities (112 ft/sec for 2.45 mixture element as a function of orifice diameter and
ratio) results in a more stable, slower burning injection velocity. Testing was conducted in
combustion environment lss (0.12-inch diameter pulse motor hardware (see Sect. 9.2) at 5000 lbs
data). In contrast, when the same fuel velocity is thrust utilizing the storable propellant com-
compared with lower oxidizer velocity (56 ft/see bination N204/monomethyl hydrazine. Stability
as shown by the 0.17-inch diameter results), a was determined for each test condition by the use
less stable, more rapid burning design results from of pulse guns (see Sect. 10.3). The relationship
the increased oxygen near the injector. This between injector orifice diameter and tangential
later arrangement increases the axial burning rate high frequency instability is shown in Fig. 7.4.3i
such that the maximum e* values are reached at for changes in oxidizer and fuel hole size in-
25 inches rather than 38 inches (see Fig. 7.4.3h). dividually as well as together. All other parameters
such as injection velocity, flow rates, impingement
5400,
angle, and chamber pressure were held constant;
.=2 therefore, the number of elements was reduced
as hole size increased. For all three cases, larger
5000
r /J orifice sizes resulted in improved stability, with the
/,/
jj u/1.8
2. 5
6O
_ 46oo _/ o Oxidizer orificediameter,=.089
.- I
0.12"dio = 5C x Fuel orifice diameter=.082 *
420° / Mixture ratio
o
c 40
[3 Bothorifice diameters varied /
"Oxidizer orifice
& I. 85 /
diameter /
5800
o 2.55 30 /
n 3.70 "o
.c_
• 1.8
2 20
v 2.45
45400 -o-a-- - --o_-_¢_-_ _ _------'_
_'_'_'
•_ I0
.E
o O_ I I I I I I
300% 22 26 50 34 58 42
.04 .05 .06 .07 .08 .09 .I0 .I
Length , inches Injector orifice diameter, inches
FmURE 7.4.3h.--Pcrformance versus chamber length for FIGURE 7.4.3i.--Effect of orifice size on high frequency
various liquid-oxygen orifice sizes, instability.
DESIGN FACTORS AFFECTING EXCITATION §7.4 357
combined influence of both fuel and oxidizer rate (thrust), show little stability change over a
orifice diameter changes greater than either range of injection velocities and constant orifice
individually. The primary mechanism whereby diameters for self-impinging doublets in the
larger orifice size improves stability is by in- pulse motor.
creasing the initial average propellant drop size. From this discussion it is seen that similar
Larger drops tend to reduce propellant vaporiza- characteristics regarding stability are found for this
tion rates somewhat, which is a stabilizing earth-storable combination as compared to the
influence (see Sect. 6.4), and thus, by the same LO X /hydrocarbon types previously discussed. Again
token, decrease combustion performance in the effects of drop size, or thrust-per-element are
volume- or length-limited chambers. TM An addi- predominant. A rather clear effect of injection
tional stabilizing effect evident in the above data velocity, per se, is indicated although the di_culty
is that as orifice sizes increased and the number of isolating the velocity effect on drop size from the
of orifices decreased, mass and mixture ratio dis- velocity effect alone is also pointed out. Indeed an
tribution became slightly less uniform (see Ref. even broader comparison of injectors would indicate
78, pp. 694-695). However, this is not a major that like-impi_gement designs have a number of
factor in this case. points in common with the unlike designs. Perhaps
The influence of injection velocity alone on this is not too surprising if one considers that the
stability is indicated in Table 7.4.3. 46 These data like-impinging design is most often used in the
were obtained using like-impinging doublets and relatively long, high-thrust chambers, whereas the
pulse motor hardware. Increased injection velocity unlike designs are most often placed in shorter
improved stability by spreading out the com- length, lower thrust units. If combustion intensity is
bustion zone and reducing the amount of pro- compared with fraction of chamber length, the
pellant vaporized at any particular location near combustion it_te_sity patterns may be quite similar
the injector face. tn these tests, in order to isolate for the two design types.
the influence of velocity alone, the injector orifices
were made larger as the velocity increased so as 7.4.4 Coaxial Jets
to keep propellant drop size constant. The data of
Ingebo aVa were used to estimate the effect of Coaxial i_jection, as the name implies, refers to
injection velocity and orifice size on drop size. In elemet_ts in which a jet of one propellant is i_jected
addition, in order to maintain constant flow rate into the combustor surrounded by an annular jet of
and chamber pressure, the number of elements had the other. Figure 7.4.4a illustrates some typical
to be decreased. design,s. Coaxial it_jection eleme_ds are in wide use
When injection velocity is increased but orifice today, but almost exclusively with the oxygen/hy-
size remains constant, stability trends are often drogen propella_tt combinations. The coaxial element
not clear. The higher velocity in itself t('nds to appears particularly adapted to mixing of gaseous
promote stability but also results in smaller propella_ts, such as hydrogen, with liquid pro-
propellant drop sizes which degrade stability. pellants such as oxygen. Much of the obvious
The data of Ref. 46, taken at constant total flow difference in the effects of i,_jector design factors on
stability between impinging jets and coaxial elements
TABLE 7.4.3.--EFFECT OF INJECTION VELOCITY ON HIGH is undoubtedly due to the differences in propellant
FREQUENCY INSTABILITY FOR CONSTANT PROPELLANT state rather than to the elements themselves.
DROP SIZE
One of the propellants commonly used with
coaxi(d elements, however, is a liquid which still
Average injection Pulse size inducting must be atomized and mixed with the other pro-
velocity, ft/sec instability, grains pellattt, as in the impinging jet-type elements.
Certain similarities in stability behavior then should
still exist. The effects of liquid droplet size on
88 10
117 Stable to 80 combustion response magnitude and frequency
125 Stable to 80 should be the same with impinging jet and coaxial
elements. The di_culty in comparing injector
358 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
(a) Simple coaxial clement. (b) With swirler. (c) With angular fuel annulus.
FIGURE 7.4.4a.--Typical coaxial element configurations.
effects on stability, however, is further complicated swirl device, such as the ribbon swirler shown in
by the wide differences in atomization and mixing Fig. 7.4.4a(b), high fuel velocities are necessary.
mechanisms between the element types. Analytical For a given oxidizer post diameter, the minimum
and/or empirical methods to relate coaxial element fuel annulus width that can be maintained
geometry attd operating conditions to spray drop size (without excessive variation in element-to-element
and distribution are even less ]¢itol_)lt than with animlus area) dictates a minimum fuel area.
impinging jet elements. Generally, for practical values of thrust-per-
_.]Iass and mixture ratio distribution effects element, the fuel flow area must be somewhat
should be quitc similar and almost independent of larger than the oxidizer flow area. The common
the element type. As will be seen in one study in this requirements of a high fuel-to-oxidizer velocity
section, however, thc "mass distribution effect was ratio :rod a lower limit of fuel-to-oxidizer injector
found lobc exactly opposite to that ge,crally foumt flow area ratio have limited the application of
with. impinging .jet ip_jectors. This discrepancy is co:_xial injectors almost entirely to gaseous fuel-
not yet resolved. liquid oxidizer applications.
3[any of the early, engine-dcvclopmcnt-oriented Because most coaxial injector data are based on
st,dic,_ wilh co,_xial clcme,t injcctors wcre conductcd gas-liquid injection, it is difficult to separate the
in support of thc RL-10 and J-2 e,gi,c programs. inher('nt stability of the element configuration
Some of the conclusions on injector effects on from that of the propellant inlet state. Further-
stability derived at Pratt and Whitney are sum- more, all of the comt)reh('nsive studies of stability
marizcd hcre by A. I. Masters. limits have been with oxygen-hydrogen propel-
Coaxial or concentric element injectors consist lants, thus imposing a further restriction on
of tubes or drilled posts that provide the flow are_ generalization.
for one propellant, and concentric annuli that Illvestigations by Jon('s TM and I)ahlberg _2
provid(' the flow area for the second propellant showed that oxygen-hydrogen coaxial injector
(Fig. 7.4.4a(tQ). Properly designed coaxial in- stability was dependent primarily upon hydrogen
jectors provide high efficiency and stable com- inlet temperature, propellant momentum ratio,
bustion; however, their application is limited by and chamber contraction ratio, as shown in Fig.
several geometric and fluid dyn'mfic restraints. 7.4.4b. Other investigations have also shown the
Propelhmt atomization is promoted by momentum importance of hydrogen inlet temperature on
exchange between the fuel "rod oxidizt'r, hence stability. Hydrogen temperature (or correspond-
high dii'f('r_,ntial velocities ar(' a fund:tm(,ntal ing d('nsity) has such a inajur (_'ff(_ct o,, _coustic
requir('m(,nt for effiei('ilt combustion. With few stability that it has frequently been used to rate
exc('t)tions, :_4_fu('l is inj('ct('(l through the annulus the stability of the coaxial element design and
at a wqocity several times that of the oxidizer. chamber geometry. 2'2,'m,'_2,_9 All of these in-
Even wh('n oxi(tizer atomization is ('nhanced by a vestigations have shown complete stability for
DESIGN FACTORS AFFECTING EXCITATION §7.4 359
4.0,
_ 5.0 Ec --1.5
2.5
z.o 4.o
g
[.0
-_e-
L
0(_ 50 I00 150
Hydrogen injection temperature, °R
FIGURE 7.4.4b.--Effect of injection momentum ratio and hydrogen temperature on acoustic stability.
hydrogen injection temperatures above 140°R Rocket engines using oxygen-hydrogen coaxial
with one exception. Bloomer, et al. '°6 found a injectors include the Pratt & Whitney RL-10,
15-degree tapered chamber to be unstable at the lloeketdyne J-2, and Aerojet M-1. Due
temperatures above 240°R and concluded that primarily to the relatively high hydrogen injector
the high flow velocity in the chamb6r near the inlet temperature (300 ° to 350 ° R) no high fre-
injector was destabilizing. For a practical injector quency instability was encountered during de-
with fuel-to-oxidizer velocity ratios high enough velopment of the (_300 psi) 15,000-1b thrust
to produce efficient combustion at design condi- RL-IO engin('. '_°sAs engine "design t)oint" thrust
tions, it is unlikely that acoustic instability would increases, the heat load per pound of prop(,llailt is
be encountered above 100 ° R. diminished. Thus, with the larger (_--_800 psia)
Investigations of element design have shown 230,000-1b thrust, J-2 and (_-_1,000 psia)
that several variables may be used for acoustic 1,500,000-1b thrust M-1 engin(,s, instability was
stabilization at low hydrogen inlet temperatures. of greater concern. M-1 testing with baffled
Stabilization can be accomplished by (1) in- injectors and reduced hydrogen inlet temperatures
creasing the hydrogen injection angle (¢ in Fig. produced acoustic instability when the hydrogen
7.4.4a(c)), (2) optimizing the tube base thick- inlet temperature was reduced to 80 ° R. Stable
ness, (3) recessing the oxidizer tube, and (4) combustion was restored as the hydrogen tem-
increasing the thrust-per-element. Optimizing perature rose to above 100 ° R. This low tempera-
one or more of these design variables has produced ture limit on stability provided a substantial
stable combustion with hydrogen inlet tempera- margin based on the engine design operating
tures as low as 50 ° R? n Baffles and acoustic temp(,rature of 142 ° R. 69° Later M-1 injector
liners have also been used for stabilization at low testing indicated that the baffles did not appear
inlet temperatures. A 20,000-1b thrust chamber, necessary for stable operation at the engine design
which was unstable at approximately 125 ° R, point. :l_
was found to be stable down to 55 ° R with 2-inch Coaxial injectors have also been used with
baffles, s12 Stable combustion at temperatures as fluorine-hydrogen, and mixtures of fluorine and
low as 51°R has been achieved with acoustic oxygen (FLOX) with methane, propane, 1-butene,
liners. _ and a eutectic blend of pentane and isopentane.
360 LIQUID PROPELLANT :ROCKET COMBUSTION INSTABILITY
With fluorine-hydrogen, fuel inlet temperatures as on the hydrogen tubes (i.e., another vsriation of
low as 216 ° R, have produced no instability. 72 Fig. 7.4.4a(iii)). This figure indicates typical flow
Additional completely stable results with ambient paths for the oxygen and hydrogen regenerative
temperature hydrogen are reported in Ref. 530. coolant prior to reaching the injection element.
With the FLOX/hydrocarbon combinations, all Again, as discussed previously, the injection
tests have been with fuel inlet temperatures above design relies on a large differential velocity be-
500 ° R, and these tests also have been completely tween fuel and oxidizer to accomplish the desired
stable. 407 mixing and breakup of the propellants. Hence the
Masters indicates the predominant effect of design favors propellant combinations in which
hydrogen temperature on stability. This is clearly a one of the injectants is a gas. Most oxygen-
function of the gaseous propeUant used with the hydrogen engines have injected the hydrogen _s
coaxial element rather than the element itself. The a gas, at the 150 ° to 400 ° R temperatures provided
same temperature effect exists with LOX/LH2 by a regenerative chamber. These injectors
propellants in impinging jets. Such injector element typically furnish c* efficiencies on the order of 98
design factors as hydrogen i_tjectio_t angle, tube base percent of theoretical equilibrium value, have a
thickness, recessed oxidizer tube, thrust-per-element peak-to-peak chamber pressure variation on the
and propellant momentum ratio suggest liquid order of 1 percent of "mainstage" chamber
atomization effects similar to those observed with pressure during stable operation, and are ex-
impinging jets. Similar experience with coaxial tremely durable.
element injectors, such as those used in the Rocketdyne Engine experience agrees with the previous
J-2 e_gine, are summarized here by J. Campbell Jr. discussion in that the operating condition having
An injector assembly of coaxial tube injection the greatest influence on the excitation of com-
elements typical of that used in the J-2 engine is bustion instability (with a given regenerative
illustrated in Fig. 7.4.4c. As shown, the oxygen chamber and LOX/LH2 concentric orifice in-
tubes are rccess_d and there is an outward flare jector) is the temperature of the injected hydrogen.
Liquid oxygen
Liquid
oxygen
Seal
Sleeve
._E
The injection elements are sized for operation desired, it is also possible to then raise the tem-
under normal steady-state temperature conditions perature to determine if the instability will cease.
but may be required to accept much lower Adjustment of the physical parameters of the
hydrogen temperatures during the engine start injection system can be made and their effects on
transient. Such a coaxial injector usually has a the resonant combustion zone determined. In this
lower limit of safe operating hydrogen tempera- manner the injector can be developed to meet the
ture, which is a function also of chamber pressure requirements of the engine system, or the stable
and mixture ratio. If operated for more than a region of the injector defined.
fraction of a second below this limit a combustion The operating parameters that appear to affect
instability will be excited. Conversely, operation excitation are chamber pressure, mixture ratio,
at normal temperature levels is very stable and and hydrogen temperature. Oxygen temperature
combustion pops are not present. The problem in is assumed constant at about 165 ° R. The hy-
LOX/LH2 engine development is usually that of drogen temperature at instability threshold is also
developing an adequate low temperature stability affected by the intimate physical details of the
margin. There is some thought that orifice injection element design. The effects of variations
configurations providing improved resistance to in these details can be conveniently observed by
resonant combustion associated with low tem- plotting experimental data in the format of Fig.
perature hydrogen also provide improved resis- 7.4.4d. At a given oxidizer flow the element pattern
tance to triggering by artificially imposed least sensitive to resonant combustion, and there-
disturbances. Such a relationship is presently fore described by a low hydrogen temperature,
unproven. will permit stable operation with the lowest ratio
The instabilities encountered with oxygen- of fuel flow to the square root of fuel density.
hydrogen coaxial injection are typically much less The plot format of Fig. 7.4.4d is based on the
damaging to the injector and thrust chamber than assumption that the initiation of an instability
are instabilities with other injector types and with a given injector pattern, and with a given
other propellant combinations. This characteristic oxidizer flow, is dependent on reaching some lower
sometimes makes it feasible to experiment _th limiting ratio of hydrogen to oxygen momentum.
coaxial injection systems by progressively re- For a given injector this assumption appears to
ducing hydrogen temperature until resonant hold over a wide range of chamber pressures,
combustion is induced (see Sect. 10.6.1). If mixture ratios, and hydrogen temperatures, but
.5
.4-
0 Designed
operating
Stable operation condition
.1-
% .I .2 .3 .4 .5 .6 .7 .8 .9 1.0
Oxygen flow/element, Ib/sec
prudence would advise gathering experimental lower the triggering temperaturc (see Sect.
data in the region of operating interest. Caution is 8.2.2.1).
also indicated with regard to data collected below 4. Since control of the entrance flow conditions
the 188 psia critical pressure of hydrogen, where are extremely important, icing of the
orifices must be avoided (by appropriate
pressure and temperature do not completely
determine the density of hydrogen. drying conditions prior to firing). Also,
The physical parameters which appear to thin oxidizer post tips should be used
influence instability threshold temperatures are (with a typical thickness 0.030 inch or less).
as follows: Injection other than through the elements
themselves must be avoided (e.g., flow from
1. High relative fuel and oxygen velocities are
desirable. Typical design values under cracks in the regenerative coolant tubes).
mainstagc operati<m are about 50 feet per Low frequency feed system instability
should also be avoided since it may act as a
second oxygen velocity and about 700 feet
per second hydrogen velocity. The experi- triggering mechanism.
mental work at constant 300 psia chamber Both Masters and CampbeU have it_<ticated the
pressure reported in Ref. 719 was found to stro_g effect of hydrogen temperature on stability
be w<,ll correlated by the observation that as well as observed effects of some i_jector design
instability would result if the ratio of factors a_d operating conditions. Campbell poi+ds
hydrogen to oxygen injection velocity was out that the critical low hydrogen temperature region
permitted to drop bclow 6.5 during low may ofte_ be reached durit_g the engitm start tran-
temi)er:tture ot)('rati(m. This ai)plied to sick#. There appears to be general agreeme_d that
nonrecessed elenwnts. excelle+_t stability can be maintained in LOX/LH_
2. A slight recess of the oxidizer orifice below e_gi+_es if the hydroge_ is used as a coola+d and _ever
the exit of th<' fuel annulus has a m._rked allowed, e_,c_ in the start tra_sie_d, to reach the
ben('fici'fi affect. Typically a recess of 0.2 lra_sitio_t tempcralure.
inch, or :_ length to diam('ter r'tti<) of the Much of the ,stability research with coaxial iJ_jeclar
recess on the order of 0.6, is approl)riate. eleme_ds aml the LOX/LH.,. propella,d combim, lion
A 0.1 inch recess ()f the elem(mt of Ref. 719 has bee_ doric at the NA SA Lewis Research Cetder.
improved th(' stability margin by about This work i._ ofte_ dolce in direct support on stability
50 ° R. A 0.2 inch recess of the J-2 eh,ment problcms itt NASA LOX/LH.2 engines, as is
impr(>ved the stability margin by about evidettced by the cross rtfere_tces amottg the thrce
25°1{. Recessments to 0.5 inch were writers o_ this topic. Some of the co_clusio_s on the
cwfiuated in Ref. 311. Recessment also effects of coaxial i_tjector design factors art stability,
increases both fuel and oxidizer pressure derh,cd at NASA Lewis, are summarized by J. P.
drops. Wa_hai_e_.
3. Experience in J-2 and 5{-1 engin(' dev('lop- The desirability of providing a high hydrogen
ment indicates that the '_ddition of con- injection velocity and a low oxygen injection
ventionally spaced baffles to the injector velocity has been previously discussed. _/[orc
face does not prevent resonant combustion recent tests at NASA Lewis Research Center _'"
determined that the minimum stal)le hydrogen
caused by low hydrogen temperature, nor
greatly affect the temperature at which the injection temperature, which was used as a
instability occurs. Such baffles do appear to stability rating technique (Sect. 10.6.1), varied
moderate the intensity ()f the chamber almost linearly with the ratio of hydrogen to
pressure excursions during the instability, oxygen injection area as shown in Fig. 7.4.4e.
and they probably aid in re-establishin_ The experiments were conducted with 421 eh,ment,
stabh, operation if engine operatioI: is 10.78-inch diameter injectors in 20,000-pound
moved into a "Imrmally stable" r('gion. :'_ thrust engines el)crating at a chamber pressure of
The l)reviously mention('d research on a 300 psia. Stability improved as the injection area
20,000 l)ound thrust 300 psi motor in(ticah's ratio was decreased until the transition tempera-
that the addition of finely sl)aced battles can ture was beh)w the minimum value obtainabh'
DESIGN FACTORS AFFECTING EXCITATION §7.4 .%3
_._.u I00 t f..A o O A & Z_ 2.17 injectors, the improved stability was achieved
[] O_ o 0.89
1.35
180
low as 60 ° R.
Stability Hydrogen injection area inZ_. The relation between the minimum hydrogen
160
5 8.53 temperature for stable operation and the injection
nr
configuration (taper-reamed, counterbored and
/ straight bore oxidizer tubes) is illustrated in
I .o<.62 Fig. 7.4.4f in terms of the previous established
correlation parameter of injection area ratio. The
8"yl temperature limits for both tapered and counter-
I_ 4"621_
bored configurations show good agreement with
straight bore configuration data when basei1 on
¢" &_ ¢o
o 8C __ 4.62 exit area ratio. The us(' of taper or counterbore
Iorr ^/o/,44 techniques, therefor(', will allow the large oxi(lizer
6o]--'A.yo.zz tube (,xit "m'a ne('ded for sut)pression of resonant
I J_1.44
combustion as well as maintaining adeItuate injec-
40 1 I I I I I I I
0 I 2 3 4 5 6 7 8 tor pressure drop to avoid chugging instability.
Hydrogen-oxygen injection area ratio, AH/Ao
Another inj_'et()r &,sign paraniotor that in-
fluene('s stability of LOX/I,H., combustion (using
FI(;UH_; 7.4.4e.--Correlation of instability linfits with
injection area ratio at O/F =5.
coaxial tilt)(' inj('ctors) is injector element radial
distribution. Tyt)ical stability limit points are
Toper reamed element Counterbored element presented in Fig. 7.4.4g for several 397 eh'ment
injectors in 20,000-poun(l thrust engines operating
FIGURE 7.4.4f.--Correlations of instability limits for elenit'lH (thrust per element), comraction ratio and cross
tapered and co/mterbored oxidizer tube configurations velocities (radial winds). Sonic of these parameters nIUSt
with area ratio at O/F =5. vary in an eXl)('rim('nhIl study of injector face cove,'age.
364 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
220
A parameter of interest not only from the view-
point of stability but also from economic con-
2OO
siderations is element size• Summarized in Fig.
(Row radial spacing/chamber dia.)._.._. 7.4.4h are results of experiments in a 20,000-
180 (.401P0.8) (.36".681}0.8-15.7) pound thrust size engine 6_4 using injectors with
.,,,_---_ [.68 / 17.o]
F (.36/lO.S varying number of coaxial tube elements from 8
160
to 992• In 10.78-inch diameter thrust chambers,
8. injectors with 100 elements or less operated
E
stably to a hydrogen tcmpcrature of 60°R
140
(minimum obtainable with the facility). The
stability characteristics of the 35 and 20 element
injectors were further evaluated near this tem-
}
£
120
2 Unstable
Instability \
perature limit by bombing with four successive
I00
predominant \ 45 grain charges of RDX (MIL-R-398) explosive.
mode \ In each case, the resulting perturbations were
80
\ damped within 20 milliseconds. The utility of this
technique as a solution to the acoustic mode
stability problem depends also on the effect of
60 I I L 1 i
element size on combustion performance• Referring
.4 .5 .6 .7 .8 .9 1.0
Fractional area of injector face to Fig. 7.4.4h, the loss in performance to provide
covered by active elements
stable combustion down to a hydrogen t(,mpera-
ture of 60°R was small. The characteristic
FmuaE 7.4.4g.--Effect of element radial face coverage
and element spacing on stability limits. O/F=5; throat exhaust velocity efficiency of the 100 (4ement
diameter, 7.82 inches. injector was 95½ percent which repres<,nts a loss
__ I00
O0.
_-
Ox
,-I= ¢_ 90-
8o b) Performance _%_
,.-_-- 70
t$-I u >
p
2 60 Open symbol denotes transition into resonant combustion
Closed symbol denotes stable combustion
I00 -
90-
Stable
o 80
o) Stability
f
"E Unstable "--.-...........e....,.., • • •
_:_ 5O
°°" 460! i I i I I I J I
.06 .I .2 .4 .6 1.0 2.0 4.0 6.0 I0
Weight flow per element. Ib/sec
I 1 I I I I .J
992 597 201 I00 95 20 8
Number of elements
FIOURE 7.4.4h._Effect of weight flow-per-element on hydrogen temperature stable operating limits. O/F =5.
DESIGN FACTORS AFFECTING EXCITATION §7.4 365
injection distribution which minimizes the energy locked within the radial oxidizer fan to promote
release in the region of the press_tre (l_ti-node for one further local mixing and atomization. Through
transverse mode must, necessarily, maximize the control of the oxidizer/fuel pressure drops and
energy release in the pressure anti-node of some oxidizer sizing geometry the combustion profile
other transverse modes but due to frequency con- can be controlled to provide mixture ratio tern-
siderations the latter may not be important. The perature control near the combustion chamber
stability results obtained with this injector concept wall as well as overall energy release proximity to
are considered further evidence of the greater stability the injector. The injection impingement point can
of a properly designed radially non-_o_iform in- be located axially within the chamber to provide
jection scheme and are discussed by H. L. Burge. space for heat transfer control as well as recir-
When acoustic instability modes and coupled culation mixing for performance. It is recognized
energy release profiles are examined in con- that the possible locations for abnormally high
ventional rocket engine combustion chambers, it energy release in a combustion chamber can have
is possible to postulate various means of injection dominant effect on whether the engine will bc
to minimize susceptibility to coupling between the dynamically stable or not (without aid of mecha-
chamber natural acoustic modes and the com- nical damping).
bustion energy release (see Sect. 7.2.5). This If a large local pressure pulse is generated in a
approach has been taken with the TRW injector region corresponding to a pressure antinode for a
concept. 24_,24_This concept employs a centrally given acoustical mode, the probability of that
located injection element as shown in Fig. 7.4.5a. mode being initiated will be high. If unburned
This injector utilizes an annular sheet of fuel which propellants exist in a mixed or near mixed condi-
impinges into a radial fan of oxidizer, created by tion in the pressure antinode region, the pressure
selected sizing of slot-type orifices. Part of the fuel disturbance can result in accelerated burning
is allowed to flow in between the orifices and with rates and consequent energy release by enhancing
hypergolic propellants the elements are sized such pressure sensitive reactions and mixing to drive
that the resulting gas phase reactions are inter- the mode. If thc propellant feed into the zone is
Oxidizer
/ _ _1_ ! __ Fuel
zolle
Co-axial.
pressure
distribution] ;_ dis,ribut
LJX'--.--/"--I
n /'"
Profile J /Unstable
Role of
JUnstab'e.7
Stable-/I
- Node
energy
role of
release release =/f_'-
Position of (sinusoidol)J..--"
maximum
rate of rate of Axial
maximum I /nstable j
energy
Positionof l@$_abie 1 energy __ Oscillolion
rate of I //".--"%
_Stable
release / _
release energy +__
Centrol injector Central injection
FIGURE 7.4.5b.--Schematic comparison of resonant combustion and steady-state energy release patterns for central
injection.
sufficient and time phase matched to the passing node region to result in a sustained longitudinal
wave the mode will be sustained. wave.
For comparison purposes the pressure nodes The use of high injection density near the
and indications of energy release profiles are shown mid-radius of the eombustion ehamber also tends
in Figure 7.4.5b for the tangential, longitudinal, to prevent the establishment of the radial mode
and radial fundamental modes. Since the tan- of instability. As illustrated the normal maximum
gential modes are usually most damaging in energy release zone is near the pressure node of the
development programs, attention is first given to radial mode. A continued displaeement of energy
these modes. The local pressure distribution for a release from this region is difficult to sustain.
fundamental tangential wave is seen to be most The concept has been employed in engines
susceptible to continuous excitation through ranging in size from 25 lbf to several hundred
energy release at the circumferential boundary of thousand lbf, with dynamic stability demonstra-
the chamber. The stabilizing nature of the tion at each thrust level. Propellant combinations
centralized injection to this mode is brought about have included: N204/UDMH, N204/50% N2H4-
in the following manner; increased combustion 50% UDMH, a25 F2/N2H4, 5a2 FLOX/LPG/_s'7_°
rates force the combustion zone toward the source CTF/Gelled Fuel, s3 N204/N2H4. 85A typical cham-
of the propellant, which in this case is at a pressure ber pressure recovery for the LMDE engine from a
node. Therefore, a pressure pulse induced com- bomb detonation is given in Figure 7.4.5c at
bustion wave which moves toward the nodal varying degrees of throttling.
point of the system becomes less effective to The other it@ction design to be considered here
sustain the tangential mode of instability, thus was not conceived to insure stability. Rather, the
providing some measure of damping. RMD vortex-type injector seeks to improve per-
With respect to the longitudinal mode the formance and control heat transfer for size-limited
injection and combustion regions are removed rocket designs. The design and stability history is
from the antinode region_ a,nd the injeetinn discussed by J. J. Lovi_gham.
densities are high in the center of the combustor. Vortex injection provides a form of swirl or
Thus, for a given chamber length the stable cyclone combustion for a rocket engine similar to
maximum energy release occurs nearer the pres- systems often employed in industrial furnaces.
sure nod<'. A pressure disturbance cannot driw_ The latter promote efficient combustion of pul-
the energy release profile uniformly to the anti- verized co:_l, liquid and gaseous fuels. When
DESIGN FACTORS AFFECTING EXCITATION §7.4 369
-_,VB2-539_
Half thrust
"_VB2 -538_,
Half thrust
=_ VB2-556 _
Full thrust
m 1-
_'! 150 psi
_10-_
milliseconds
Time
FIGURE 7.4.Sc.--Typical pressure recovery for central injection design in LMDE engine.
compared to other combustor systems, vortex within a combustor by the tangential injection of
furnace systems operate at high efficiency over one or more of the propellants is necessary for
wider ranges of fuel to air ratios. It has been vortex combustion. (Swirling flow generated
experimentally demonstrated_,9,a,7,,_6-_,633 that the mer('_ly by the introduction of vanes or baffles into
vortex furnace system is highly stable, requires a a normally non-tangential injected combustor
minimum of combustor volume, and imposes does not constitute a vortex injector system as
reduced thermal loads oil the combustor walls. In defined and discussed in this section.) The rota-
rocket engines, vortex injectors have been used tional flow field tends to increase the chamber
with a number of propellant combinations and at stay time of the reactants which encourages the
combustion pressures from subatmospheric to promotion of high combustion efficiencies/27
several thousand pounds per square inch. A Although gaseous, liquid, or slurry propellants
notable application of this injector is in the may be used in various combinations the sub-
Surveyor Vernier ACS engine system (Fig. sequent discussion will be limited to liquid
7.4.5d) which has been uscd in the soft landing of bipropellants. Further, the introduction of the
five vehicles on the lunar surface. fuel at the outer periphery, although not a
The generation of a rotational flow pattern restricting condition, will be used as the base of
370 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Molybdenum
nozzle extension --7
Silicon carbide Ae/At =86;I --
throat insert \
W"
- <>
_- 9..30" %
this discussion since it. provides a preferred case of (see Ch'tpter 4) may be qualitatively used in
fuel barrier cooling in a rock(q, engine. analyzing combustion instability for a vortex
Th(, vort('x inj(,ctor conc('pt is shown schemati- injector, additional work is required to extend the
cally in Fig. 7.4.5< As shown in the figure, furl, theory to this sp('cial case.
inj,,cted tang(,ntially from the out('r t)('riph('ry of An extensive investigation of combustion
the inj('ct()r ira() th( _ combustion zone, forms a iIlstability with vortex inj('ction was undertaken
cool boundary layer which swirls along the in the course of the d('v('lol)m('nt ()f the 100-1b
chamh('r walls: oxidiz('r is injected in (,ss(,ntially thrust C-1 ACS engine, (st'(' Fig. 7.4.5f). During
radi-d dir('c!ion to provi(h' intimat(' mixing with the (h'veh)l)ment program the. (,ngine, when
th(' swirling fu(q. The r('sult'mt momentum of the operating in t)uls(_ mode under certain conditions
inj('cte(l pr()l)ellants follows a helical pattern. of pulse width "rod fire fr.mtion (r:ttio of on-time
The t'mg('ntial momentunl provides longer mixing to elat)sed-time) occasionally enter('d an unstable
times th'tn conv(mtion'd axial injectors (i.e., combustion mode on start, s'; (Qualification testing
impinging str('am). Based on flow studies and of the C-1 engine under st(,ady-stat(' duty cycles
cxperim('ntal w()rk with uncooled vortex injectors, of 2 seconds to 200 seconds duration r(;ve-dcd no
it is ('vident th'_t oxidizer str('am impingement comt)ustion instability over accumulated firing
dot's not, coml)h'tely disrupt the swirling fuel times of 64,960 seconds.) The engine generally
layer and that a cool fuel fihn is maintained would not r('cover from this condition and, if
around the injector-chamber periphery. Since this operation was continued, severe erosion to the
fuel-rich boundary layer extends to some degree injector and/or combustion chamber liner re-
throughout the chamb('r, th('rmal margins are suited. The (,nginc was most susceptible to this
enhanced and combustion ch'unber durability is mode of ot)eration under the condition of maxi-
th,,.,,h,, ;,,.,,.,,.,,,.1 mum ;,,;,,o¢,,,!
---o ....... fuel t(,mp(,rature resulting from
V()rt('x injection gives rise to a ste'uty-st'tte t)rolong('d l)ulse mode ol)eration "rod heat soak.
flow which is highly thre('-dimensional with The instability, th(' first tang('ntial mode which
comph'x r('eirculatm'y p:ttterns in th(; combustion occurr(,d 'it 17.5 kItz with an inci(h'nt level of
(,h:unt)('r. While the results of th(' s('nsitive time 0.3(V:_,, was attribut('d to the injection of two-
lag the()ry and the num(,ric'd int(,gration analysis I)has(' fu('l dm'ing start which resulted from
DESIGN FACTORS AFFECTING EXCITATION §7.4 371
fuel boiling, entrained helium bubbles, or cavita- ever, durability of the baffles in the steady-state
tion in the coolant jacket, valve, or injector, mode was limited.
aggravated by a significant drop in fuel pressure Further work, recently completed, in which
on start. Although the investigation of a number the periphery of the fuel injector was modified to
of design modifications showed promising ap- function as an acoustic liner has shown that this
proaches it was found that the most effective and approach can suppress the instability. 7° From a
direct approach to damping was the use of chamber heat transfer standpoint, the vortex injector
baffles positioned adjacent to the injector. How- has definite merits for this method of suppression.
_L
17.0"
design. McBride shows the variations of oscillation tube base thickness, (3) oxidizer tube recess, and
growth rate (as _ measure of combustion response) (4) hydrogen/oxygen momentum ratio. Since
with frequency for a given injector. Harrje also these factors represent individual, empirical
confirms the existence of a single band of fre- observations, their interdependence is difficult to
quencies that a given injector can support. This assess. Generalizations, applicable to all com-
band of frequencies appears to be constant if the binations of these factors in all combinations of
spray is constant, regardless of changes in chamber hardware and environments, are difficult to make.
geometry or mode frequencies. Smith shows the Besides the effects of injector design factors on
same type of combustion response even with very the spray itself, the postulated effects of injection
high chamber pressures and oxygen/hydrogen mass and mixture ratio distributions, as discussed
propellants. in 7.4.1, appear reasonably confirmed. McBride
Many studies show that stability is strongly indicates the stabilizing effect of a "hump"
controlled by injector design factors which affect mass distribution. The stability of the TRW
spray drop size, with earth storable propellants or injector concept is ascribed by Burge largely to the
with propellant combinations which include one injected mass distribution concentrated near the
cryogenic. McBride shows the inverse relation center of the chamber. Clinger indicates the need
between orifice diameter and the frequency of to keep injected propellants away from walls to
maximum combustion response. McBride, Abbe, optimize stability. Many experiments (not re-
Masters and Wanhainen all indicate the stabilizing ported here) with "wall gap," a zone near the
effect of increased thrust-per-element'. These wall where no propellants are injected, indicate
investigators, plus Harrje and Smith, all ascribe improved stability. The data shown by Wanhainen,
this thrust-per-element effect to increasing drop however, indicate exactly the opposite effect; i.e.,
size. uniform face coverage was the most stable.
There is not general agreement, however, on Although other effects in the single experimental
how this change in drop size affects stability. program discussed by Wanhainen could explain
Many theories and experimental data tend to this disagreement, it cannot be concluded, at
indicate a strong effect of drop size on the fre- this time, that there is universal agreement on the
quency of the combustion response. Other theories effect of mass distribution.
and data indicate the major effect is to spread out The effects of mixture ratio distribution are
the combustion axially, minimizing the coupling discussed largely by Harrje. Based on these data,
between the region of sensitive combustion and it appears the uniform mixture ratio profiles,
the oscillations in chamber gases. As a result, the even across the individual injector elements,
effects of other major injector design factors on promote stability with regard to velocity/dis-
stability are not generally clear. placement effects. The data discussed appear to
In particular, the eff('ct of injection velocity, or be clear on this point. One might expect, therefore,
orifice pressure drop, is not clear. Empirical that like-impinging jet elements, which should
correlations of drop size show that increased create larger mixture ratio gradients than unlike
velocity reduces drop size, which should be impinging elements, should be more unstable
destabilizing. The Priem theory, however, indi- than the unlike elements. Harrje indicates the
cates that increased injection velocity spreads out greater sensitivity of like impinging jet injectors to
the combustion and has a stabilizing effect. These velocity coupling. The more rapid combustion of
opposite effects are discussed by Abbe and the unlike elements, however, is thought to con-
Harrje.
centrate the combustion closer to the injector face
Several other injector design details which could
than with the like impinging elements. This is
have significant effects on drot) size have also been
considered a de-stabilizing effect. As a result, the
shown to have significant effects on stability.
Uiffortunately, (,mpirical correlations between relative inherent stability of these two element
th(,se factors and (trop size are not available. Some types is not clear and may not always be the same
of these d('sigu factors, in coaxial tub(' inj('ctors, in all configurations. McBride, Abbe and Harrje
are (1) hydrogen inj('ction angh', (2) oxidizer all indicate dat'_ showing that the like-impinging
DESIGN FACTORS AFFECTING EXCITATION §7.5 373
elements appear to be more stable than the emphasis is on certain hardware oriented problems.
unlike type (and lower performing, as well). The injector impedance and the role of fluid
Aside from this difference between the like- inertance is discussed. Stability problems asso-
and the unlike-impinging jet injector elements ciated with bubbles trapped in the injector
discussed above, the general stability char- manifold are presented. The relationship of
acteristics of these two element types appear to structural vibration and instability is also brought
be quite similar. The differences between imping- into focus together with the role of blade wake
ing and coaxial types also do not appear too frequencies.
great, where comparisons can be made. Obviously, The following nomenclature pertains to Sect. 7.5 :
such injector design factors as base thickness,
Ao Orifice cross-sectional area
tube recess and concentricity, in the coaxial
Gravitational acceleration
types, do not exist in the impinging types. Also,
K Steady-state gain factor
there has not been the concentrated study of the
Ka Dynamic gain
oxygen/hydrogen propellant combination with
le, Effective orifice length
impinging element injectors. Where drop size
pd Pump discharge pressure
effects can be related, all element types appear to
ps Pump suction pressure
be much the same.
Ap Injection pressure drop
In the two special injector element types
5_, Pump dynamic resistance
discussed, comparisons with the more standard,
to Orifice time constant
axial injection types are even more difficult.
_t "Break" frequency, 1/to
Available theory is generally less applicable to
these injector types. Drop size correlations are Subscript:
unknown. The effects of injector design factors on d Discharge
stability can only be discussed generally, as Burge
and Lovingham have done. There is generally an 7.5.1 Injector Impedance*
insufficient range of instability data on either type The injector is often the most favorable system
to determine whether the stability varies as with
component for controlling feed-system-coupled
other element types. The specific discussions of instability. 272 The designer's goal is to maintain
these injector types are included here because constant injector flowrate. Instantaneous flowrate
these are injectors used in developed, operating is a function of chamber pressure, injector pressure,
engines. and injector impedance (for a detailed discussion
More recently other injection designs have been
see Chapter 3). In general, stability is improved
tested experimentally. For example, Riebling 59°
as orifice impedance (resistance_-inertance) is
has concentrated on sheet-type impingement
increased and injector volume is decreased. Thus,
designs. Other groups 52,476have been developing the stability benefits of injector orifice design can
micro-orifice injectors to achieve high combustion be cancelled by an overly large manifold volume.
efficiency in small chambers. Stability of such For simplicity, only the injector impedance is
designs will naturally influence the incorporation discussed here; the more complex effects of in-
into production engines. jector volume (capacitance) are discussed in
Chapters 3, 5 and 6.
7.5 FEED SYSTEM COUPLING It is necessary that the designer have a physical
understanding of the concept of inertance. Simply
The preceding sections of this chapter have
stated, the inertance of an injector orifice is the
concentrated on the combustion-related factors
tendency of the flow rate through the orifice to
which are responsible for excitation of various
remain constant despite instantaneous changes in
types of combustion instability. Another source of
the pressure drop across the orifice. The relation
excitation is the feed system and the coupling of
that system with the combustion processes. This
important aspect has been discussed in several of * J. A. Ncstlcrode, J. R. Fcnwick, and L. E. Sack,
the previous chapters, however, the present Authors.
374 LIQUID PROPELLANT ROCKET coMBUSTION INSTABILITY
between injector pressure, chamber pressure, and curve is shown in Figs. 7.5.1a and b. Quasi-steady
flow rate can be expressed by the equation behavior is obtained for low frequencies, where
inertial effects are insignificant, so that zb' is
de(t)
pi (t) -- p_ (t) = 5_zb2(t) + 2 -- dt proportional to po', and lags only slightly behind
(7.5.1-1)
it. As the frequency is increased the phase lag
_ Break frequency
"5
"O
¢-.
Increasing Ap __
I I
0.1 I I0 I00
_I_ t
OO
20
, /Break frequency
3O
_ 4O
9 5O
•_1_-°6o
_ 70
a. 80
90 °
I
wt
FIGURE 7.5. lb.--Phase angle versus frequency (same parameters as in Fig. 7.5.1 a, but expressed in degrees of phase angle).
376 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
cavitation vapor region downstream of the increasing 61,, which is achieved by changing the
venturi throat which can be treated as a vapor pump operating point.
spring or capacitance. 735 This analytical model
was used to predict the 70 Hz resonance for the 7.5.2.2 Distributed parameters.--The presence of
oxidizer circuit. Initial attempts to provide gain fluid transmission lines in propellant feed systems
stabilization by increasing the venturi pressure results in multiple distributed parameter reso-
drop were not successful since the resonance nances. In pressure-fed engine systems these
occurs downstream of such changes. However, resonances can result in low or intermediate
system stabilization was achieved by inserting a frequency instability. As a typical example, engine
pressure dropping orifice between the venturi and tests on a pressure-fed bipropellant engine
the injector. resulted in a combustion instability with char-
A similar dynamic resonance has been observed acteristics as summarized in Figs. 7.5.2e and
on tests of a bipropellant throttlable engine. This 7.5.2f. At the operating chamber pressure of 100
pressure-fed engine uses movable pintles in the psia, the frequency of instability was near 600
throat of cavitating venturis to obtain variable
thrust control. The venturis are located imme-
diately upstream of the injector and contribute to
combustion instability. The frequency of insta- 600
bility was found to vary between 130 to 450 Hz
while operating throughout the variable thrust
range.
An additional resonance can occur for a pump- 500 : I
fed engine involving the turbopump inlet cavita- L I
tion compliance and the combined discharge line o
400
/ L ron
and injector inertance. Since the actual value of
the cavitation compliance is difficult to define, ID
N'4"
KdPs' _p
o. 3--
J. ,
.a_
compliance
Cavitalion [ Pump
resislance I
Pressure. Discharge
controllea i
source line _o
and zoo 300 400 5O0 6OO
injector Frequency,f (Hz)
i!
type of vibr-tti(m is the ditq)hr'lgm m()tion of the ._
injector plat(, where this motion can httve a sub-
stanti_d effect on the liquid stream formed by the
orifice. A sk(qch of the vibrating injector is shown
in l:ig. 7.5.3"l where the injector face is t)resumed
to t)(, vibrating as a diaphragm which is driven "tt o.I
its mechanical natural
t)ressure flucluations.
fre(luency by the chamber
For (,xample,
engine test data are shown in Fig. 7.5.3b wher(,
oscillatory
"
-_ /
an aee('l('ronwh,r was mounh,d at the center of the
inj('eIor. 272 Vibration shake table testing of this
injector reveal(,d a 1330 Hz mechanical resonance "e .m
which correhtt(,s well with the engin(' test data.
The (qimination of sh'uetur'd cout)lings can be
achieved by nwchanieally stiffening the flexible -_
propellant feed systems. The "pump blade wake system experiencing 1000 Hz chamber pressure
frequencies" are simply a function of the pump oscillations. Tracing through the system this
rotational speed and the geometry of the com- frequency could be attributed directly to the
ponents. These blade frequencies become impor- fuel pumps.
tant candidates for a stability investigation when In order to evaluate the effectiveness of these
they approximate the frequencies that are char- pump-produced signals in modulating chamber
acteristic of other system components, primarily pressure, a transfer function can be analytically
the combustion chamber. defined using the techniques described in Chapter
A typical example of possible blade wake fre- 3 which relate the engine chamber pressure to
quency influence was found in a pump-fed engine the pump discharge pressure. For the pump-fed
engine system, this transfer function is evaluated
where the fuel pump discharge pressure, PaF, is
the input signal. The resulting frequency response
plot for the magnitude of this transfer function is
shown in Fig. 7.5.3c. The magnitude variation
indicates that any fuel pump-produced pressure
oscillations in the region of 1000 Hz are greatly
attentuated by the time they reach the chamber
and are ineffective in modulating the chamber
pressure. If the blade wake oscillations are found
to be a problem, they can be removed from the
system by using one of the acoustical filters
described in Sect. 6.2.3.
540 580 62_0 660 700 * Contributions from A. J. Smith, Jr., and R. M.
Oxidizer
Fuel feed feed line
line & tank _ tank Oxidizer manifold
t
,Thrusf chamber valves
t
TCV
Injector
Fuel manifold
o8[..
Pc 2q- I
•z =..04
I-
o! I
900 950 I000
Frequency-Hz
Impingement
_--poihl'(typ) /...I_
(a) Oxidizer
_c
I i I I
44 Iota sec I-- Fuel _ _
705 N204 a(A-50) Unlike 100 2.0 One or two pops per 100 sec;
doublet as high as one pop per sec;
Ap's not reported; pops reduced
by orifice rework
329 N204 _(A-50) Quadlet 90 One pop per 100 see for trax
21-1D; one pop per 530 see
for trax 21-11B; Ap's not
reported
639 N204 a(A-50) Unlike 120 1.6 Apex = Apt' =30 psia; pops
doublet eliminated by extending sides
of baffle to chamber wall
mentation have indicated that the gross dis- supplied by the start transient itself. Proposed
turbanee is actually a series of sharp spikes mechanisms to initiate popping include (1)
closely spaced in time. 43' This is apparently the impinging stream flow-field phenomenon] 49,6_s
result of multiple reflections of an initial wave (2) injection stream hydraulic instability, 7°a and
from the chamber boundaries. (3) discontinuous flow through the injector
Those investigators who have encountered because of dissolved gases.
popping are in general agreement that the dis- The search for a common denominator asso-
turbanees derive their energy from unburnt ciated with engine development programs that
propellants (or intermediate products) that exist have experienced popping and spiking phenomena
within the combustion chamber, near the injector has resulted in the tabulated data shown in Table
face. Collection of propellants on wall surfaces, 7.6. Examination of this table indicates the
corners, under the baffle blades, in the pressure following:
tap ports, etc., has been shown to be responsible 1. The propellant combination generally asso-
for popping in a number of instances. 72s Another ciated with popping and spiking is
explanation of the energy source for spiking and N204/N2H4. (However, similar occurrences
popping involves local collection of a pre-ignition have been experienced with propellants
reaction product (adduet), with monomethyl- such as UDMH and MMH. 4a')
hydrazine nitrate the prime candidate. _27 This 2. Popping appears to be independent of the
clear, yellow, viscous liquid with very low vapor injector element type.
pressure can provide considerable energy and has 3. The chamber pressure is generally low.
the characteristics of a monopropellant. Tests with N204/A-50 at 500 psiaf 49 750
Along with the potential energy source for psia, and 830 psia 329 have not resulted in
pops there must exist a mechanism to trigger this popping.
reaction. For spiking, this mechanism may be 4. Popping occurs when the ratio of injector
382 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
pressure drop to the chamber pressure (1) q_>qox (Fig. 7.6a(a)), (2) qF=qox (Fig.
exists in the range from 0.25 to 1.60. In one 7.6a(b)), and (3) qr<qox (Fig. 7.6a(c)). The
instance, m the popping was eliminated by flow field for cylindrical jets is more complex;
extending this pressure ratio from 1.6 to 2.5. however, at least for inviscid fluids, physics
Although these general observations are of requires that it exhibit the same behavior, i.e.,
interest to the designer, more specific information only for equal q do both streams stagnate simul-
is required in the form of a design criterion. Such taneously. Moreover, it can be shown 6's that the
information is available from a recent study at equal-q configuration is transitory, since small
JPL where Clayton et al. 149,618have investigated fluctuations in velocity head for either stream will
the reactive impingement process as a source discontinuously shift the flow field to that asso-
of popping. ciated with unequal q.
The model proposed is that three distinct flow Central to coupling this flow-field model to
conditions can exist with impinging streams, one hypergolic impingement and popping triggers is
of which is unconditionally unstable. These that a small quantity of reactant(s) may be
configurations are shown in Fig. 7.6a for the case stagnant at the impingement point. When
of two-dimensional, inviscid, impinging sheets. operating near the equal-q condition, depending
Stream dynamic pressures are the basis for on the instantaneous relative q's, either one or
comparison (where the dynamic pressure is both reactants may be stagnant. For example, in
q = ½pV_), and the three stream configurations are (1) the oxidizer is stagnant with the fuel stream
I10 , , , / I /- i _ i IL I i i
/ \ \
8 oo// / \ \ Popping threshold
I00 , ,o \ ,_A__/__
N30 Pops/sec.
9O el
_ __'4 Pops/sec.
8O
0
7O
i+( F/ OX
)
FmURE 7.6b.--Corrclation of popping occurrcncc.
DESIGN FACTORS AFFECTING EXCITATION §7.6 383
sweeping past, whereas in (3) the reverse situa- this parameter is not pertinent to popping occur-
tion exists. Contact timO 15may be relatively short rence. '47 As predicted by the flow-field model, the
in these cases as compared to casc (2) where both occurrence of popping is centered on the qF = qox
reactants are temporarily stagnant, qF=qox. line. The data indicate that propellant tempera-
This longer period to react could result in a small tures greater than 60 ° F are necessary to initiate
explosion and therefore supply the initial dis- popping.
turbance for a pop. 4s4 Most of the single element From considerations of the temperature and
stream separation and popping experiments are contact times there appears to be a close relation-
in this regime. Randomness of popping could also ship between the data of Clayton m (Fig. 7.6b)
be explained by this model since a time to recover and the stream-separation-temperature data given
would follow each disturbance. Higher reactant in Ref. 430 for N204/N2H_ propellants at ambient
temperatures would also be expected to enhance pressures. Hence, impingement-related popping
the reaction rates and hence could be an impor- sources and stream separation may be regimes of
tant popping parameter. the same phenomena. _49This may explain why the
The test results using N204/A-50 propellants, popping tendency appears to be reduced as the
which tend to confirm the applicability of these temperature is raised to higher levels (> ll0°F
concepts, '49 are presented in Fig. 7.6b. Each data in Fig. 7.6b) where increased separation effects
point represents a single firing. No distinction is may modify the reactive conditions at thc
made between bafIted and unbamed firings since impingement interface.
CHAPTER 8
385
386 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
and practical experience, a certain design pro- the modification of the acoustic properties of the
cedure is suggested. Injector-face baffles should be combustion chamber, (2) restriction of the
employed to stabilize the lower transverse modes. oscillatory flow patterns between baffle blades,
In addition, acoustic liners should be employed, thus protecting the sensitive pre-combustion
when necessary, and "tuned" to stabilize the processes, and (3) damping of the oscillations by
higher transverse modes and any longitudinal vortex generation, separation, or frictional effects
modes which might persist. The other factors such (the friction must be considered a secondary
as chamber shape should be examined, finally, to effect).
seek further improvements. With certain injector patterns, namely, those
with strong velocity or displacement sensitivity,
8.2 INJECTOR FACE BAFFLES
the protective effect of the baffle on transw'rse,
The following nomenclature pertains to Sect. oscillating flow is predominant. The influence of
8.2 (see also Sect. 4.2.2) : vortex generation and separation associated with
baffles has received little theoretical attention in
A_, Baffle surface area
connection with rocket applications/77 and hence
Deq Equivalent diameter
the relatiw, importance of this mechanism cannot
f, Sensitive frequency of combustion process
be accurately evaluated at this time. However,
hg (e) Gas-side film coefficient determined from
the change of the chamber acoustic properties has
experimental heat transfer tests
received theoretical study and has been success-
hg (p) Gas-side film coefficient predicted from
fully correlated with experimental tests of baffle
modified Bartz equation
stabilization and hence will constitute the main
Lo Chamber length from injector to nozzle
subject matter of this section.
entrance
Because a comprehensive theoretie'd treatment
L, Length of unbaffied portion of chamber
of baffle damping has not yet been developed,
lb Baffle length
baffle design has had to proceed on the basis of
l_ Wavelength
largely qualitative principles, :although these
Q Quality factor of resonant system (reso-
principles haw' relied on .malytic'd studies of
nance frequency divided by half-power
oscillating combustion and flow. To expl'fin
bandwidth)
certain results obtaiDed on the Gemini Stability
Tf Theoretical flame temperature
Improvement Program, particul'trly the change
Tg Gas-side wall temperature
in transverse mode frequency, Re'_rdon success-
Tm Mean film temperature, 1 (Tg+T_)
fully used a simple acoustical model of the baffle
T_ Free stream static temperature
in combination with the sensitive time lag
ATL Temperature rise of cooling liquid
theoryY 9 The same acoustical model can be use(l,
W Characteristic baffle dimension; circum-
without involdng a particular combustion model,
ferential blade spacing
to show the effects of baffle and chamber design
@L Flow rat<' of cooling liquid
on the resonant frequency and damping rate.
_J, Nozzle admittance
In this model, 456 the flow in the '_ poc¢_t,_ | ( "S"
_Jt Axial admittance at baffle tip
between baffle blades is assumed to be one-
_. Ratio of actual to theoretical c*
dimensional. That is, only longitudiiml oscillations
_2 Frequency parameter, (s2+s_, 2) 1/2
can exist in the baffle pockets, although three-
Subscripts: dimensional oscillations are allowed in the com-
b Solution in baffled region bustion chamber downstream of the baffle. To
u Solution in unbaffled region show the effects of the baffle on chamber acoustics
more clearly, th,: c.,:_,,a ..c
_ _ ...... t,, combustion, condensed
8.2.1 Available Theory*
phases, and mean flow are neglected in the
Three stabilizing effects have been identified
analysis given here.* However, the significant
with regard to the transw'rse mode instability by
injector-f'tce baffles (Sect. 3.5.3.3). These are (1)
* The effects of coinlmstion trod me:m flow are considered
coupling between the exhaust nozzle and the it is found that, for the unbaffled part of the
baffle is included, in the form of the nozzle ad- chamber, x> lb,
mittance boundary condition at the chamber
,Iz(r) = J_ (s,,r)
exit (see Sect. 3.6).
The combustion chamber is assumed to be spinning mode
cylindrical, with a planar injector face, as shown 0(0) = "1e-i_°
|
in Fig. 8.2.1a. The baffle blades are of length lb, (cos vO standing mode
and the length of the chamber from the injector
However, in the baffled part of the chamber,
to the nozzle entrance is Lo=Lu+/b. Since only
x<lb, because of the assumption of one-dimen-
longitudinal oscillations are considered in the
sionality, ,I, = 0 = 1.
baffle pockets, it is not necessary to specify the
The approach taken is to obtain the solutions
blade arrangement, although it is apparent that a
separately for the baffled and unbaffled parts of
relatively large number of blades (small pocket
the chamber and then to match the two solutions
cross section) is implied by this assumption.
by use of the axial admittance at the baffle tip,
Small perturbations around the mean conditions
are assumed, the perturbations are taken to have Ut
p(x, r, O, t) = l+p'(x, r, 0)e _t where u' is the axial component of the velocity
oscillation. The transition from the one-dimen-
where s= XTi_, and all quantities are dimension- sional oscillations in the baffle pockets to the
less, with the mean pressure, sound velocity, and three-dimensional oscillations downstream occurs
chamber radius as reference quantities. The in a region of complex flow near the tip of the
perturbations must satisfy the wave equation, baffle. In this simplified analysis the effects of this
which, in terms of the space-dependent amplitude transition region are neglected and the region
p', is itself is assumed to be very narrow.
Using the subscripts b and u to denote the
a2p ' O2p_ 1 ap' 1 a2p '
+ + -- + -s2p ' (8.2.1-1) solutions in the baffled and unbaffled regions,
Ox2 ar 2 r Or r 2 002
respectively, the equations to be solved are
__( Chamber
Injector face
Lu -_-o.
Lc _"
(A cosh _Lu+B sinh f_Lu) c0= s_,2+ L¢2 j=0, 1, 2 .... (8.2.1-11)
q_u(L¢)=qJn = --
vs (A sinh _2Lu+B cosh _2L_) It is clear that when either baffles or a nozzle are
(8.2.1-5) added both X and co take on values somewhat
and at the baffle tip, x- lb = 0, different than those of Eq. (8.2.1-11).
_A For acoustic oscillations in a closed-end cylinder
qJ_(Ib) = -- -- (8.2.1-6) with baffles at one end, Eq. (8.2.1-9) becomes
_,s B
s tanh slu = --_ tanh ftL. (8.2.1-12)
Combining Eq. (8.2.1-5) and (-6) gives the
relation between the baffle and nozzle admittances: Assuming that X is small, Eq. (8.2.1-12) can be
split into two real equations:
ft
_+ - tanh _2L_ _otan _olb= ftl_ tanh ftRLu (8.2.1-131)
S
ya3u(lb)= (8.2.1-7)
X (tail Wlb+ cos_--/'_
S _ o_lb/
1 + _ _,_J.
tanh ftLu
( _RLu '_ (8.2.1-13b)
The nozzle admittance has been calculated in = - _: \tanh _2aLu+ cosh 2 ftaLJ
the form
Since fl_-= s,,_--w2+2hc0i, for small X, fh is directly
8(co, s_,) =8,+i8_= --_qJ_ (8.2.1-8) proportional to X so that Eq. (8.2.1-13b) is
Making use of Eq. (8.2.1-8), and setting _b (lb) = satisfied only by X=0. That is, the mechanism
qdu (/b) gives considered here will produce no baffle damping
unless there is another loss-producing device in
tanh S/b (g tanh ftLu-- _) the system. However, the frequency is modified
by the presence of the baffle, as shown by Eq.
(8.2.1-13a). For very short baffles, this equation
=-- C)s g+ tanh tlL. (8.2.1-9) simplifies to
_21b _ QR2Lu
DESIGN FACTORS AFFECTING DAMPING §8.2 389
Blade arrangement
Blade shapes
/
/ Baffle
/
injector
///"_ Chamber -.._....._ /
first order, no velocity perturbations occur at the exists. Hence in the design of an effective blade
center of the injector. The order of a radial mode arr:mgenmnt the s(,lection of comt)artment size,
is determined by the number of velocity antinodes, blade h'ngth, number, position and degree of
as shown in Fig. S.2.2b. symmetry may follow different paths of logic.
The physical characteristics of the baffle are The following discussions cover these baffle,
involv_,d directly with the s,'v_,ra! m_,ch_ufi_m_ design !):lrnn_eters in some detail.
considered to be responsible for suppression of
resonant eoml)ustion (Sect. 3.5.3.3). Unfortu- 8.2.2.1 Number of blades.--The optimum
nately, the state-of-the-art of b,tttle design is such mm_ber of blades for "my 1)affle configuration
that 110 argument can be presented to prow' con- d('p('n(Is primarily on the mode of instability to
clusiv('ly that only one detain:rot m(,ch'mism which the system is most susceptible. The char-
DESIGN FACTORS AFFECTING DAMPING §8.2 391
PQ
First (IT) Second (2T)
v@ First 11R) Second (2R)
Combined modes
vl
0 (IT-IR)
1.0 1.0
.8
_6 X
<[ .6
IT 3T
>_
_" .4
>_
.2
" I I I
0 .2 .4 .6 .8 hO % .2 .4 .6 .8 hO
r/r c r/r c
acteristics of a baffle, as related to the blade and tangential mode would be a three-bladed design.
hub arrangement, depend strongly upon the It is also apparent that a one or two-bladed baffle
ability of the baffle to alter the acoustics of the could, at the most, only cause the mode to stand
combustion chamber. This can be accomplished in the baffle cavity with pressure antinodes at the
by introducing radial baffle blades or ring-shaped baffle blade and the velocity antinodes displaced
hubs such as shown in Fig. 8.2.2d, that interfere 90 °. The same type of logic applied to a second
or alter the transverse mode particle paths. For tangential mode as depicted in Fig. 8.2.2d would
example, the selection of the minimum sym- indicate that a symmetrical three-bladed baffle
metrical baffle configuration to damp a first also would be effective for this mode, and that
5- Radial blades 4- Radial blades 5-Radial blades 5-Radial blades wHh hub
Baffle
blades
ntinode
the symmetrical four-bladed baffle would have to chamber diameter (lb/D) are shown; all
little or no effect because the second tangential trends are toward higher decay rates for greater
mode can exist within the baffle eavities. blade number. The trend of increasing blade
Extension of these considerations to the higher number allowing reduction in the blade length
order tangential modes leads to the generalization required for stability is shown in Fig. 8.2.2f,
that a baffle configuration having an odd number based on Ref. 711 data. The plot is for the first
of radial blades (with the exception of a single tangential mode. The dashed extension is drawn
blade) would offer proteetion from modes which to indicate that the boundary between the stable
are of the order less than the number of blades and unstable regions should approach asymptoti-
and, to some degree, protection from modes of an cally a value of circumferential blade spacing at
order higher than the number of blades (provided the chamber wall, W, over wavelength lw
the order of the mode divided by the number of W//,.=0.92 at lb/D_= _. This asymptote repre-
blades is not equal to an integer). This then gives sents a baffle configuration having two blades
the designer a eriterion for the minimum number (W = rr¢), therefore W//_ = S_,/2 = 0.93, where it
of blades required in the ease of asymmetrieal is assumed damping of the mode will take place
baffle arrangement. However, this generalization at long baffle lengths.
only indicates the minimum number of blades This trend of stability improvement for smaller
required, and does not provide information on baffle cavities (smaller W/lw) was investigated
the optimum number of blades required to experimentally and the test firing data are
maximize damping and alter chamber resonant presented in Fig. 8.2.2g. The indication is that
frequeneies. For this information, eertain experi- there is nothing to be gained if W//_<0.2. De-
mental data are useful which are diseussed in creasing the cavity eharaeteristie dimension any
detail in Refs. 309, 473, 711, and 737. further may, in fact, prove detrimental for very
Of interest to the injeetor designer is the low W/lw as shown by the destabilizing behavior in
trade-off between baffle length and eompartment these LOX/LH2 tests (higher transition tem-
size because of system considerations sueh as peratures). Additional support for this eonelusion
heat transfer, performanee, system pressure drop can be found in Figs. 8.2.2h and i where the deeay
and eompatibility. There is little quantitative rate and frequency shift, as indieated from
data available; however, what is available indicates
that-as might be expeeted-when the order of 0.90
the tangential mode approaches the number of
blades, the trade-off be•ames quite significant in
terms of damping rate, as ean be seen from Fig. 0.80
8.2.2e. Two modes and two ratios of blade length
1.0
O. 60
-h
.7_
4 th-TarRentiol ._ /
I st - Tangential
_lo/D = 0.15
1 0.40
Unstable
.5O \ •
\
\ 0,20
%
o,,,_
oo
o.o
"oc
.25
e¢- 0
I st-Tangential / 0
J_blD=0.35
l l l l l l l l
O0 II Lb/Dc
2 3 4 5 6 7 8 9 10
Number of blades
FIGURE 8.2.2f.--Effeet of baffle spacing versus baffle
t _unsymmetrica[
/ (2) 25 Comportment O Number of radial baffles
"" 0 I I I I
(2) ,_(3) (5) 7 Compartment
0.1 0.2 0.3 0.4 0.5
nst e z_ _egg crate
/J
I _'_. I=_' l I I ._b/D .----,B,-
5O
0.I 0.2 0.5 0.4 0.5
FIGURE 8.2.2i.--Frequency depression versus baffle length
W/I w
and number of baffles.
\_ 7 0(5)
bustion is delayed). This makes the baffle less
E "_ .50 effective. Another point to consider is that at
(71O_'_ X
extremely small W dimensions the baffle could
(6) "_ ,,,,, behave as a series of closed-open tubes which have
%.,, (5)
.25 "" -_.(7)
cross-sectional dimrnsions in the order of 1/16
I st Tanqential
wavelength.* For this case the baffles would
exhibit the characteristics of a quarter wavelength
I I I I
tube, such as shown in Fig. 8.2.2j, which illustrates
0.I 0.2 0.3 0.4 0.5
_b/D only narrow band effectiveness (high Q) and
w Number of radial baffle blades makes the baffle length a critical parameter.
aD
-10 8.2.3.1 Baffle length.--The mean baffle length
_t is defined in Ref. 473 as
o.
(t)
lbm= 1 /b(r)dr (8.2.3-1)
-15 rc
proved to be successful when applied to high required are equal to the order of the mode
performance, small diameter engines where the (i.e., first radial requires one hub).
baffles were only ¼ inch long and the injector 3. Making the baffle compartments too small
patterns were very fine. 476 may be detrimental. A baffle characteristic
cavity dimension (W) in the range 0.4>
8.2.3.2 Blade shape.--Data on the acoustic W//w>__0.2 where l_v=a/f appears to be
effects of baffle shape are limited to that reported most desirable.
by Weiber _37 and others. '4 In the case of the 4. Baffle length to chamber diameter ratios in
Wieber data, the baffle shape change was a result the range of 0.2 to 0.3 appear to be optimum.
of a change in the contour of the injector face,
which resulted in the baffle being longer at the 8.2.3.3 Blade cooling.--In addition to the
chamber wall than at the center. The test results
stabilizing effects of baffles, consideration must be
are not conclusive because the variation in the
given to such factors as methods of baffle cooling,
injector face contour in itself has a significant
the effect the baffle will have on performance and
effect on the decay rates measured, making the
the magnitude of system pressure losses that can
effect of baffle shape difficult to interpret.* How- be attributed to thc addition of baffles. Detailed
ever, the results do indicate that based on the
considerations of each of these factors is beyond
average height (as determined using Eq. 8.2.3-1)
the scope of this section and are, in general,
the baffle shape described above is more effective
influenced by the injector systems in which the
than an equivalent constant height baffle in
baffles are to be installed. However, some dis-
damping oscillations. cussion is warranted.
In the case of the data from Ref. 14, the same
The effect of baffles on performance of a rocket
trend is indicated. However, the variation in
engine has never been documented in the open
baffle shapes is not significant, making correla-
literature; however, limited data is available for a
tions between baffle shape and damping char- few engine systems and is summarized below:
acteristics impossible. Additional work in this
area is required. The trends indicated are con-
sistent with the observation made earlier that the
System Change in specific
major gas motion for the tangential modes occurs impulse, sec
near the chamber wall. This effect becomes more
noticeable for the higher order modes.
Atlas --0.3
The effectiveness of radial baffles extending
Thor _-1.1
approximately ½ the chamber radius from the
F-1 +5.3
chamber wall has been demonstrated by Moberg H-1 --0.5
with a 1750-1b-thrust engine. 492In this demonstra- Titan --0.9 (Stage I)
tion, dynamic stability was not evaluated. From Titan --0.4 (Stage II)
the discussion and data presented the following
general rules can be used in designing a baffle.
1. An odd number of baffle blades is best for Though this data would seem to indicatc that
the tangential modes providing the order there is no significant performance loss attendant
of the modc divided by the number of to the addition of baffles to the injector, this con-
blades is not an integer. clusion must be tempered by the probability that
2. For the radial modes, hubs located at the the injector pattern was altered during the process.
velocity antinodes indicated in Fig. 8.2.2a Since with the addition of baffles, the system
are best. The minimum number of hubs would be considerably less susceptible to insta-
bility, the injector pattern could be modified to
* The interrelationship of injector face contour and
produce more efficient combustion. The net
baffle shape is largely a result of alterations in the baffle
height at the critical location near thc chamber wall. Often result would be very little loss (or perhaps, even a
with a face contour the baffle length at the wall is mini- small gain) in pcrformancc for the bafflcd system.
mized. A survey of several engine systems indicates
398 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
14.0
that a properly designed regeneratively-cooled
baffle system will require an increase in propellant
feed pressure on the order of 7v/o of chamber
12.0
pressure in order to operate reliably. However,
this is strongly dependent on the cooling tech-
niques used. For example, with tip-injecting %
I0.0
baffles, the pressure drop in some cases has to 2
be maintained at the unbaffled injector pressure
[3 ratio
drop.
8.(3 0 pc = 800 psia -- 1.5
At least one set of experimental measurements Q Pc" 850 psio -- 2.9
of the thermal environment in which a baffle Pc=865 psia -- 1.9
must operate, 14,a_ as well as several related articles I I I I
6.0
on similar design problems with cooled chambers, 2 3 4 5
hg(P) = _ \ P_-'6 ] m \Ad/ \Wm] designs for the M-l, LOX/LH2 combustor (baffle
configurations (a) through (e) in Fig. 8.2.3e).
(8.2.3-4) Considering a number of engine development
where programs, the most widely used method has been
T,+TB
Wm-
2 This is not unexpected when one considers the Bartz
correlation was derived for hcat transfer in the nozzle
where convection plays the major role rather than near
* The (T,/T,,,) °.s term replaces the boundary layer cor- the baffles where reeirculation, injection pattern, etc., are
rection in the Bartz relation. dominant.
DESIGN FACTORS AFFECTING DAMPING §8.3 399
H ==(hg)expr/(hg)Bartz corr.
LO
0.8.=
o/
,/
2/
i--
"-_:-
3_
J
4J I
5/
6/ 5
Radius, in
I 6 6
7 7
the single-pass coolant system. Here the pro- velocity amplitude on the chamber
pellant (or propellants) are injected into the side (see Eq. 8.3.1-25)
chamber at the baffle tips, i.e., the "dump" Ao Cross-sectional area of orifice (aperture)
cooling approach shown as configuration (a), b Amplitude of chamber velocity in phase
Fig. 8.2.3e. This method of baffle cooling has been with the pressure divided by _nal
the subject of much discussion because it could B Constant related to orifice entrance
introduce a secondary combustion zone down- conditions
stream of the baffle and therefore be detrimental Co Contraction coefficient
to stability. To date, however, no conclusive Ca Discharge coefficient
evidence to confirm this secondary zone has been Cz Orifice flow coefficient
obtained from injector development programs. C, Average pressure coefficient representing
Lately, another baffle cooling concept, which is the interaction between the orifice-jet
designed to eliminate secondary injection, has flow and the chamber-cross flow. The
received increased attention. A schematic version average is taken both time-wise and
of this double-pass design, or "regenerative- circumferentially around the jet.
cooled" baffle, is illustrated as configuration (f) C_ Velocity coefficient
in Fig. 8.2.3e (note that configuration (c) also ec,v Cavity capacitance
approaches this design goal by moving the coolant do Orifice diameter
injection close to the injector face). Fd Dissipation force per unit liner-surface
area (see Eq. 8.3.1-24)
8.3 ACOUSTIC LINERS g Amplitude of chamber velocity out of
phase with the pressure divided by
The following nomenclature pertains to Sect. 8.3 :
el/2_l
A
X Displacement of fluid particle in orifice
Resonator admittance
Z Impedance
o/ Absorption coefficient
= il _
_d Damping coefficient
Orifice length correction
Amplitude of pressure oscillation divided
by _
Nondimensional resistance (see Eq.
# 8.3.1-27)
¢ Phase shift
_,lo. _ Nondimensional imaginary part of the
Ca) (b) (c)
impedance (see Eq. 8.3.1-27)
o) r Resonant frequency
& Nondimensional angular frequency
(_ = Zo_/a= 2_Zo/Zw)
Subscripts:
1 Chamber side of orifice
2 Within orifice
3 Cavity side of orifice
nf No-flow case
i! i Superscripts:
to oscil-
(2) Second-order approximation
lating quantity
^ Maximum value,or near-maximum value
(d) (e) (f)
g./,,
u'=p'/[_to+i (W2o-7) ] (8.3.1-1b)
FIGURE 8.3.1a.--Mechanical analog of a Helmholtz where u' is the oscillatory velocity and p'
resonator. is the oscillatory wave pressure. The quantity
6to+i(¢o£o-- e_a_/_o) is the impedance and
resonator can be shown to be analogous to that (¢O_o-C¢,v/_0) is the reactance. The role of these
of a mass-spring-dashpot system. 4°7,_9 Under parameters in damping, as well as admittance
and absorption coefficient, are discussed in Sect.
these conditions the gas in the orifice and its
8.3.1.2.
immediate vicinity is considcrcd to move as a
When conditions in the chamber are oscillatory,
unit and provide the mass element of the system.
the gas in the orifice oscillates back and forth.
The gas in the resonator cavity, which is alter-
The amplitude of these oscillations reaches a
nately compressed and expanded due to periodic
influx and effiux of gas through the cavity opening, maximum value when the frequency of the
chamber's oscillations approaches the natural
provides the stiffness element; the energy losses
frequency of the rcsonator. The latter can be
which arc associated with viscous dissipation
easily determined by considering the behavior of
provide the resistive element. An illustration of
the mechanical analog of the resonator.
this mechanical analog is presented in Fig. 8.3.1a.
Since maximum damping occurs when the
Elementary analysis 4°7,579 shows that the dis-
placement x of this mechanical analog is con- product of the amplitude of the velocity oscilla-
tions and the orifice area is maximized, it is
trolled by the following ordinary differential
equation: dcsirable to design resonators with a natural
frequency close to that of the most detrimental
d2_ d_ _2Ao2 acoustic mode. The basic Helmholtz equation for
Ao_/_. _ + _D _ + q0ca------_= Aoe cos _t
:7=-_dt the resonant frequency, 00ris simply
(8.3.1-1a)
¢¢r=a /el f2.)cav (8.3.1-2)
where lo,= lo+_ is the effective length in which
is a length correction* that accounts for the flow
Based upon the maximized damping mentioned
effects in the vicinity of the orifice ends, Ao above, resonator designs with a frequency slightly
represents the orifice area, 6tD is the resistance above the chamber frequency are often desirable392
which results from the presence of viscous forces,
is the unperturbed gas density, _ is the mean
Here it is assumed one gas temperature exists, as
pointed out in Sect. 8.3.2 temperature can vary in the
* _ is further defined in Eq. (8.3.2.1). resonator cavity and orifice.
402 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
This is evident in the situation where volume is results in the formation of vortex rings at a
limited and orifice length is fixed. Enlarging the distance of the order of several orifice diameters
orifice diameter (increased Ao) provides improved away from the orifice. Once formed, the vortex
damping by involving additional gas mass. rings move away from the orifice and in the process
However, this gain is soon erased by the loss in they disintegrate into turbulence. The formation
unsteady velocity in the orifice as the resonator is and disintegration of the vortex ring and other jet
operated further from the design condition. breakup phenomena appear to be a major energy
dissipation mechanism and result in other energy
8.3.1.1 Nonlinear analyses.--Whilc designs losses in addition to the viscous losses.
based onthe solution of Eq. (8.3.1-1) are adequate Recent theoretical investigations of the non-
for various applications involving small amplitude linear aspects of resonator behavior have been
sound, this is no longer the case when the ampli- performed by Sirignano 644 and Zinn. 7_° The
tudes become finite and the frequency increases following simplifying assumptions were intro-
beyond a certain limit. I°5 To analyze the behavior duced in each: (1) the gas is calorically perfect;
of resonators when exposed to various external (2) there is no mean flow through the orifice;
conditions it becomes necessary to reexamine the (3) the flow in the orifice and in the vicinity of
derivation of Eq. (8.3.1-1a) by considering the its exit is one-dimensional; (4) the flow in the
same problem from a fundamental fluid mechani- orifice is not choked at any time; (5) the flow
cal point of view. conditions on both sides of the orifice are sym-
When subjected to external pressure oscillations metrical (i.e., conditions exactly reverse during
the flow in the orifice reverses direction during the cycle) ; (6) the amplitude of the oscillation is
each cycle, flowing from chamber to cavity during sufficiently high so that the flow at the orifice exit
one half of the cycle and in the opposite direction may be considered to be always separated; (7)
during the other half. Flow visualization studies 372 typical orifice and cavity dimensions are con-
and hot wire measurements 371 conducted by siderably smaller than the waveleIlgth of the
Ingard and coworkers indicate that the flow field oscillations; (8) at each instant the amplitude of
in the vicinity of the orifice ends is very complex; the velocity perturbation is constant along the
it depends on the frequency and amplitude of the orifice and the jet;* (9) Viscous forces are of
oscillation as well as the geometry of the orifice second order and can be described by boundary
(i.e., length to diameter ratio/o/do). It is shown layer shear averaged over the orifice cross-
in Ref. 372 that for a given orifice geometry and sectional area. While all of the above assumptions
frequency of oscillation, external secondary flow were used in the analyses of Refs. 644 and 770
patterns that resemble vortex rings and are the difference between them lies in the treatment
stationary relative to the orifice are established in of the flow in the entrance region. SirigImnO TM
close vicinity to the orifice ends at relatively low assumed this flow to be quasi-steady and irrota-
pressure amplitudes. An increase in the amplitude tional, Zinn 77° assumed instead that the axial
of the oscillation* results in a change in the momentum of the flow entering the control
direction of rotation of the secondary flow volume in front of the orifice may be neglected.
patterns; a further increase in amplitude results in The flow region for the Zinn assumi)tion 77° is
the appearance of jets, that coexist with the illustrated in Fig. 8.3.1b. In the entrance region
secondary vortex motion, at the orifice exit; a still of this model (as well as in the Sirignano modeV 44)
further increase in amplitude results in the the unsteady pressure is written as p_ = _-t-e cos ¢ot,
"strengthening" of the jets and the disappearance where the amplitude of the oscillating pressure is
of the secondary flow patterns. The viscous inter- represented by e. This disturbance is located a
action of the jets with the quiescent surroundings distance _ from the orifice ontra_n_eo.
Using the principle of equivalent linearization 4ss
* Tim experimental measurements also indicate that an
increase in the amplitude of the oscillation results in a * At low frequencies the gas oscillalions behave as if
decrease in the orifice reactance, aT_ These measuremcnis they were incompressil)le. 4_,s44 Vclociiy oscillations are
show that at high amplitudes orifice resistance varies as referred to here since pressure and dcnsiiy do not I)ehave
gU. in this manm_r I)ui w_ry through the orifice.
DESIGN
FACTORS AFFECTING DAMPING §8.3 403
le f f_cav d2p3(2)
Aog 2 dt _
b 8"t _Exit jet
/
/
/
/
/
/
+ -_- +p3 (2)= pl' = _ cos _t
/
/ (8.3.1-3)
/
/
/
/ where U (_) is the second-order approximation for
/
/ the velocity, amplitude, 7 is the ratio of specific
/
heats, _ and _ are the mean pressure and density
of the gas, _ is the viscosity and B is a constant
related to the orifice entrance assumptions. B is 8
FIGURE 8.3.lb.--Resonator flow field during finite
for the moderate amplitude case (_<120db)
amplitude oscillations.
treated by Zinn, TM and 4 for the higher amplitude
a solution was obtained. It can be shown that the case studied by Sirignano. _ The second order
second-order approximation for the fundamental solutions are given by the following expressions:
B _U(2)]2/1/2
(8.3.1-4)
Eq. (8.3.1-4) is used to define U (2). Furthermore, combination. The resistance of this analogous
mechanical system is amplitude-dependent and
u(_)=U (2) sin (_tW_b) (8.3.1-5)
according to Eq. (8.3.1-3) it varies as 0.86_u.
where u (2) is the second-order approximation for This theoretical prediction is in close agreement
the velocity, and the phase shift, ¢, is with available experimental data 37_ that shows
that the resistance varies as _u.
_b= tan -1 _(l+/o/do)+B/a_u (2) The analysis presented in Refs. 19, and 644 is
particularly relevant to large amplitude oscil-
(8.3.1-6) lations of interest to the rocket designer. Under
these conditions the orifice inflow may be assumed
Using the relation* u= d_/dt (where _ is the to be irrotational and the flow in the orifice and
displacement of the fluid particle in the orifice) the jet to be quasi-steady. Quasi-steady flow
together with an energy equation and assumption assumptions have also been employed in the
(8) it can be shown that Eq. (8.3.1-3) indeed studies of Oberg 5_ and Garrison. 2_ Considering a
describes the oscillations of an analogous mechani- steady flow between the orifice entrance and the
cal system made up of a mass-dashpot-spring vena contracta, it can be shown 36_that the orifice
velocity and the real jet velocity are related
* It should be noted that d_/dt is a Lagrangian quantity
as follows:
while u is an Eulerian quantity. It can be shown 3e6 that
the difference between these quantities is of second-order u_ = uo/C_C_= uo/C_ (8.3.1-7)
and will produce particular solutions that are proportional
to higher harmonics. The latter are not considered in this where u i and Uo respectively denote the velocity
analysis. perturbation in the vena contracta and in the
404 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
their quantitative determination is still dependent influence upon the liner design. An analysis has
on the use of experimentally measured discharge been performed that utilizes the jet model of
or flow coefficients. Due to the extremely complex Helmholtz resonator flow and accounts for these
nature of the flow field near and inside the orifice additional flow effects. 69_-693The analysis contains
available theories cannot determine the exact two parts: an off-resonance solution, and a near-
magnitude of the effective orifice length. In the resonance solution. The off-resonance solution
absence of appropriate theories liner designers considers the effects of chamber flows, whereas
must resort to the use of empirical expressions the near-resonance study considers, in addition,
(e.g., see Refs. 286 and 552) in their attempts to the effects of mean flows through the orifices. In
evaluate the effective orifice length. Fortunately both studies, it is not necessary that the wave-
for rocket designers the resonator reactance has length associated with the oscillations be much
little effect upon the resonator's response during larger than the orifice length. The assumptions
high-amplitude oscillations; hence the precise are discussed in Refs. 691 and 693.
knowledge of the effective length is of secondary The analysis shows that both the chamber
importance in rocket liner design. velocity and pressure must be considered as forcing
It should be kept in mind that the theory functions for the orifice motion. The chamber
described in this section was limited to con- velocity can change the phase of the orifice
siderations of the behavior of a single Helmholtz velocity independently from the chamber pressure.
resonator when it is subjected to pressure oscil- Therefore, the force required to accelerate the
lation wavelengths that are long compared to the orifice fluid to the jet velocity is not precisely that
resonator dimensions. Considerations of the force due to the part of the chamber pressure in
conditions inside unstable rocket motors point out phase with the orifice velocity. In other words, the
the need for improved theories that will analyze resistance (defined for no orifice mean flow, as the
the low- and high-amplitude behavior of arrays force leading to dissipation divided by the orifice
of Hehnholtz resonators over a wide frequency oscillatory velocity) is not, in general, equal to
range. The dependence of liner behavior upon the the real part of the impedance. This means that
presence of mean flow past and/or through the the chamber velocity can force the motion such
resonator should also be considered and will be that the orifice velocity does work against the
discussed in the following sections. chamber pressure, and indeed, regions are found
where the real part of the impedance (or real part
8.3.1.2 Flow effects.*--In addition to the occur- of the admittance, see Sect. 8.2.1.3) is negative.
rence of oscillatory pressure, the environment In particular, near the resonant point, the real
within a rocket chamber undergoing combustion part of the admittance is always positive, and is
instability contains velocities of both mean and always increased by a chamber flow (when the
oscillatory character. The direction between the average pressure coefficient on the chamber side is
mean and oscillatory velocities, and the phase negative), but in regions not too far from reso-
between the oscillatory velocity and pressure, nance, negative values of this quantity do occur.
depends upon the particular instability mode. These negative regions should be avoided in
The mean gas velocity is small near the injector practice, since the liner can then provide a
and increases downstream. 5_Iean flows through mechanism by which energy is extracted from the
the orifices (apertures) of the liner may also be chamber velocity field and fed into the chamber
present. Such flows occur when there are appre- pressure field, causing instability to be augmented.
ciable pressure gradients within the chamber, In Sect. 8.3.1.3, it is noted that, for maximum
and the backing volume of the lined surface is damping, a surface integral should be maximized
not properly partitioned. At times, a mean under near-resonance conditions. In most cases of
orifice flow" is introduced purposely for cooling. practical interest, this maximization is equivalent
Depending upon the pertinent magnitudes, any to the maximization of the real part of the
of the above flow effects can have considerable admittance coefficient (_R). Here, the concern is
primarily with these cases. Now, under near-
* T. Tonon, Author. resonant conditions,
406 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
qJa = _aM/dn_l (8.3.1-12) with the orifice velocity, and since M represents
that part of the orifice velocity in phase with the
where _ is the mean speed of sound, a is the percent
chamber pressure. This condition can be called
open area ratio, E is the amplitude of the non-
resonance.
dimensional chamber oscillatory pressure, _ is the
As mentioned earlier in this section, it can be
mean chamber pressure, and M is that part of the
proven that the chamber flow terms in Eq.
orifice-velocity amplitude which is in phase with
(8.3.1-15) only increase the value of 5_ above the
the chamber pressure. The conclusion is that both
no-flow value. It may be concluded that a chamber
a and M should be maximized.
flow can be used to aid performance. Note that
When there are no mean flows through the
when the chamber flow terms are zero, the
orifices, the resonator geometry which gives the
geometry given by Eq. (8.3.1-13) is the Helmholtz
maximum value of M is given at least approxi-
resonant geometry, with no end-correction applied
mately by
to the orifice length. No end-correction appears
Ao/o/_c_v= _ tan g_+d/2_K/TrS?[ cos _ _ (8.3.1-13) here since the flow fields exterior to the orifice are
where assumed to be quasi-steady. When fluid motion
is quasi-steady, the fluid particles experience no
K--2bg(1--Cp)/3+TrVg cos _b(Cp+ 1)/2 acceleration in time, and thus no inertia is
(8.3.1-14) present.* Note also the (l+lcos a_ [) term in
the denominator of the expression for 1_7I. This
_V_2 = 3CD2[-r/5'-4 - (V_+252/3+g_/3) (1-C,)
term suggests that unsteady effects in the orifice
+_Vb cos _b(Cp+l)/2]/2(l+ ] cos 3 _ ]) aid liner performance.
When there are mean flows through the orifices,
(8.3.1-15)
the geometry which gives the maximum value of
where Ao is the orifice cross-sectional area, lo the M must be found by numerical solution of
orifice length, _cav the cavity volume, (_= 27rlo/lw, simultaneous algebraic equations. This more
lw the wavelength, hTI a maximum or near-maxi- general form of the solution is not presented here
mum value of M, CD the coefficient of discharge because of its complexity, and the references
of the orifice when quasi-steady orifice flow occurs should be consulted.
(when the orifice motion is not quasi-steady, In certain situations, the chamber conditions
CD= 1), _, is the ratio of specific heats, and C, are not known precisely enough to attain the
is the average pressure coefficient for the jet necessary confidence in a design geometry cal-
interaction with the chamber cross-flow. The culated as described. In other cases, it is desirable
chamber pressure and velocity are assumed to restrict the orifice length to a value which is
known in the following forms: much less than the wavelength associated with
the oscillating chamber gases. In both cases, the
p_/_ = l+e cos _t (8.3.1-16)
designer should seek to provide a quasi-steady
V/5 = d_2_V+V '3 (8.3.1-17) flow condition in the liner. The quasi-steady
regime provides a safer design in that damping is
with the magnitudes
effective over a broad frequency range about
I _¢ ] = V (8.3.1-18) resolmnce. The resonator response is essentially
insensitive to the orifice length (i.e., the curve of
IV' [ =V'=e cos wt+g sin _0t (8.3.1-19)
M versus orifice length near resonance is quite
The angle _b is the angle between the direction of fiat). The acoustic effective length of the orifice in
V and V' when both vectors are considered this case approaches zero.
positive. That M will be a near maximum with For the case of no orifice mean flow, when the
this geometry has not been proven rigorously; K-factor in Eq. (8.3.1-13) is zero, the quasi-
however, calculations tend to confirm this result.
* An end-correction is not the result of the contraction
This geometry should provide at least an approxi- of sircamlines exterior to the orifice. When the entrance
mately maximum value of M since it requires region is qua.si-stcady, the contracted streamlines arc
that the chamber oscillatory pressure be in phase prcscnt, t)ut (he end-correction is zero.
DESIGN FACTORS AFFECTING DAMPING §8.3 407
steady-resonant point is achieved by making the conclusions may be drawn as to the effectiveness
orifice length as small as possible, and the cavity of liner operation.
volume as large as possible. Thc approach is Since the flow at the liner surface is spatially
asymptotic so that some sloppiness in the design irregular because of the perforations (orifices), a
can be tolerated. If this K-factor is not zero, surface is considered that is displaced from the
then, there exists a certain finite, optimum, liner surface. On this surface of interest, a spatially-
cavity volume and/or a non-zero, optimum, averaged-normal velocity is defined. In order
orifice length. Thus, more care must then be taken that this average be at least approximately equal
in selecting the liner geometry, which still can be to the actual values, this station of interest must
found from Eq. (8.3.1-13). It is important to be sufficiently far from the liner surface. When the
always keep the orifice length to diameter ratio orifice flow is characterized by jets, this distance
large enough so that the flow has reattached to should be at least the jet-break-up length or the
the orifice wall. It was found in the analysis that a characteristic spacing between orifices, whichever
vena contracta without reattachment further is larger. The flow field between the lined surface
limits the mass flow through the orifice, and thus and this imaginary surface is then assumed to be
hinders operation in the cases where _a should quasi-steady. It is also assumed here that the
be maximized. orifice axes are at least approximately perpen-
In certain volume-limited situations, it is not dicular to both surfaces, and that the lined surface
possible to vary the liner geometry such that is uniform at least locally. The definitions and
both M and a are maximized independently. In assumptions in this paragraph also apply to the
these situations, where the cavity volume is fixed, resistance and absorption coefficients, when these
thc maximum value of _a will appear at a fre- concepts are applied to a lined surface. The
quency above which M is a maximum. This definition of these latter two concepts will be
result is discussed in Refs. 691,692. The optimum made shortly.
condition should then be found by direct cal- IMPEDANCE: The impedance Z is defined as
culation. The proper equations to be solved are the ratio of pressure oscillation to velocity
more general than those appearing in this section, oscillation at a given point in space, for a given
and can be found in Refs. 691 and 693. These frequency. For a lined surface, this definition is
references should also be consulted when maxi- applied along the displaced surface discussed
mization of _R does not produce the optimum above. The velocity of interest is the velocity
design. See Sect. 8.3.1.3 for these situations in normal to this surface. Thus,
which the optimization is more complicated. Z=--ZR+iZI--p_'/au _ (8.3.1-20)
8.3.1.3 Parameters to evaluate liner designs.- where p' is the oscillatory pressure, u' the oscilla-
The mathematical treatment of the flow field tory orifice velocity on the chamber side of the
associated with a rocket combustion chamber liner, and a the percent open area ratio of the
involves, like most physical problems, the solution lined surface. Since, in general, u' is not in phase
of governing equations together with boundary with pl', the impedance contains both a real part
conditions. Thus, the events that take place at ZR and an imaginary part iZi.
(or near) the chamber walls have a significant ADMITTANCE: The admittance _ is defined
effect upon the behavior of the internal flow field. as the reciprocal of the impedance. Thus,
should be used in finding the absorbed power. results in which such a concept does not enter.
Likewise, there is energy contained in the velocity Such an analysis is described below.
field as well as the pressure field, thus the proper OPTIMUM DESIGN: Based upon the results
normalization for a becomes more complicated. It of a derivation by Cantrell and Hart, 137it can be
may be possible to incorporate these velocity shown that, for the cases of most practical
effects into the concept of an absorption coeffi- interest, the optimum design can be achieved by
cient, but there appears no need to do so. An making _a as large as possible.
analysis of the fluid mechanical problem yields The result of interest from that reference is
2at d _ -- (8.3.1-29)
This relationship expresses the stability of a 1. Transverse modes with either no mean
volume _0 enclosed by a surface S within which flows through the liner or a2<<l.
there are no volume-loss mechanisms," and all 2. Longitudinal modes in which the chamber
fluid motion is isentropic and irrotational. In oscillatory velocity is 90 ° out of phase with
applying this result to the problem at hand, the the chamber pressure (standing mode),
surface S is identified with the imaginary surface with the orifice oscillatory velocity in
defined earlier in this section, and it is assumed phase with the chamber pressure, and in
that any volume-loss (or gain) mechanisms addition, if either there are no mean flows
present in an actual combustor do not alter the through the orifices or if a2<<l.
results. In Equation (8.3.1-29), ( ) denotes a 3. All modes, if the mean flow in the chamber
time average much larger than a period of oscil- is very small (e.g., near the injector), and
lation, but still much less than a damping time. in addition, either no mean flows through
Thus, all flow quantities must have a slow the liner or a2<<l.
exponential growth with time; pl', pl', etc., _adt, In the above cases, only the first term of the
which serves to define ad, the damping coefficient. surface integral is important, and this term leads a
From this result, it is evident that the optimum quantity which is proportional to _Ja. The argu-
condition comes about when ad is made as largely ments leading to the above conclusions, starting
negative as possible. Since the transient motion is from the result of Eq. (8.3.1-29), are presented
considered slow, the conditions within the volume in Ref. 691.
can be considered fixed. Thus, we need only It is thus concluded that, for most cases of
maximize the time average of the surface integral practical concern, the optimum condition for
in the numerator. Proceeding in this way, and stability will be obtained by maximizing the real
making use of the relative magnitudes of the part of the admittance coefficient _R over the
terms involved, it can be shown that the optimum liner surface. It is noted here that _ does depend
condition will be obtained in moving towards significantly upon the chamber flow terms and
resonance of the liner system. It can bc shown orifice mean flows. Indeed, it is possible for
further that, under near-resonance conditions, in chamber flow effects to produce negative values
certain cases, _d becomes largely negative when for _R. In these special cases, ad will then become
the real part of the admittance is maximized to a positive, indicating that instability is enhanced.
positive value over the liner surface. These special Now, from Eq. (8.3.1-28), for conditions near
cases, which include most cases of practical resonance (_i _0), there results
concern, are listed as follows :*
= 4_1_1_JR/(1 q-_qJR) 2 (8.3.1-30)
* It is assumed that the chamber geometry is cylindrical,
with the lined surface on the outer-curved wall. In addition, under near-resonance conditions,
410 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
/ nearly superimposed
was assumed. Although
if a 20:1 ratio of velocities
there is some variation,
the results indicate that at values of flow past
FloURS 8.3.2b.--Distribution of kinetic energy for oscilla- corresponding to 120 m/sec the aperture mass
tory flow through an orifice according to Westervelt. TM was reduced to 0.375 times its nonflow value. The
aperture lengths for Refs. 472 and 478 were
1.0i substantially less than the aperture diameters
indicating that, to a good approximation, the
_=.10 cm d =.36 c_ reduction in loff was equivalent to a reduction in
_. The relationship of "velocity past" to "velocity
through," and a fundamental reason for the 20:1
difference remain open questions at this time. In
terms of design, however, the results indicate that,
<3 .10
I
to a good approximation, the effective length in
3 the presence of high mean flow or high wave
.c
amplitudes* is
leff = lo_0.375_n f (8.3.2--2)
",t =.05 cm d = 1.4 cm
The results of an experiment to study the effect
.ol of mean flow past the aperture on the resistance is
_r
shown in Fig. 8.3.2e, taken from Ref. 478. The
parameter used to correlate the data is frequency
dependent; however, recent experimental results
indicate that the effect should not be considered
as a function of frequency. 39,549Note should be
OOi , _ , , I , , ,,I , madc of the apparent leveling off of the flow effect
• .q .10 1.0
for the circular symbols. Comparison of the
Particle displacement
x/d -
Aperture diometer results shown in Fig. 8.3.2e with those reported
in Refs. 39 and 549 is shown in Fig. 8.3.2f. In
FIGU_E 8.3.2e.--Relative reduction in effective length as
a function of x/d. order to compare the results it was necessary to
replot the data as shown in the symbol list. The
results from Refs. 478 and 549 indicate a threshold
displacement to diameter, _/do is shown in Fig.
value of the flow (below which no significant
8.3.2c. The plot was obtained from figures 29-32
effect is noted) that corresponds to a velocity
of IngardY ° There, the reduction in leff was shown
as a function of _/lo. The results of plotting the * High amplitude quasi-steady flow was discussed in
average values on the new scale indicate that, for Sect. 8.3.1. In that regime a change in the effective length
_/do>3, the ratio of leftdo is reduced by 0.65 to is also predicted. When the amplitude is sufficiently high
0.70. Two comments can be made on the results. the end correction can be entirely eliminated and indeed
l_f_ can be less than l0 TM approaching zero as the flow be-
The first is that the aperture lengths were small
comes entirely quasi-steady. Amplitudes in the 190 db
(0.05 to 0.10 cm) compared to the diameters
range, where jet-type flow is well established (figure 5 of
(0.36 to 1.4 cm) so that the /eft was almost com- Ref. 694), indicate that l_f=lo+5/2 and represents a
pletely defined by $. The second is that the results single-end correction (one hemispherical cap).
412 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1.0
o
0.8 Ref 472 ..... Flow through
0.4
O 0.2
fE
0 I I I I I I
0 20 40 60 80 I00 120 140
Mean flow past-m/sec
I I I i I I I t
0 I 2 3 4 5 6 7
Mean flow through-m/sec
FIGURE _.3.2d.--Effects of mean flow past and mean flow through the apertures on the ratio of aperture mass with and
without flow.
AF
f kHz
6 o 0.4 kHz 0.0080 0.4 _d=
x 0.6 0.0035 0.6 i
1
& 1.0 0.0025 =lg 3 I'
o 1.4 0.002:5
_ x _.,/
R/Re = (I-AF V) "4
/o
_ 4 CIU
=o
0 21g 2 X//,-,-= Ref. 549Phillips • f=700-120C
U_l.,- f •
"_1._ / Ref.478Mechel Z_ f=lO00
(Previous
o/ _ • uB=• figure) X f=600
I t
¢
O f=1400
Meon flow parameter AFV Mean flow past the resonator aperture- ft/sec
Vmo x = 80 m/$
I000
o c-
- / ,/
-
//
1.0
I I I I I I I I I I I I I I
I0 I00 I000
Mean flow-_.- ft/sec
Through the operture
Refs. 371 and 472. The similarity in slope, how- agreement considering the possible sources of
ever, is of interest. Recent analyses indicate that error. Also worthy of note is the comparison of
the slope of the line should correspond to the gas the threshold velocity of _,100/ft sec past with
density, i.e., the threshold velocity from Fig. 8.3.2d corre-
sponding to _--100 ft/sec. Agreement between the
6to = p2fi (8.3.2-3)
two prompts speculation that the effect of --d00
This result is obtained when it is assumed that ft/scc of flow past or _5 ft/sec of flow through
the resistance changes from a friction-controlled induces a turbulent transition which reduces _t
to a jet-controlled value. If this is the case, then while simultaneously changing the character of
the threshold velocity corresponds to such a the resistance from a frictional to a jet loss effect.
transition. In addition, comparison of the effects of mean and
The results of the comparison between the oscillatory flow on _ indicate that violent oscilla-
effects of flow past and through on leff prompt a tions play a similar role in the turbulent transition.
similar comparison for resistance ratio. The The effects of variations in cavity gas com-
results of such a comparison are shown in Fig. position and temperature on the behavior of a
8.3.2h. liner are determined by noting which of the
The lines plotted represent average values of equations presented earlier are strong functions
the data from Figs. 8.3.2g and 8.3.2h. A com- of the gas properties. The obvious equations are
parison of the two sets of data show surprising (8.3.1-2 and 8.3.2-3) for the resonant frequency
414 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
o3 6
=_
u 4
g,- 0
nee,- 2
!
I i t i I I I I I I I I i
x 0
0 20 40 60 80 I00 120 140 160 180 200 220 240 260 280
Mean flow post ft/sec
I i I I l l I I i I I I I I
I 2 5 4 5 6 7 8 9 I0 II 12 15
Meon flow through/ft/sec
FiouaE 8.3.2h.--Comparison of the effects of mean flow past and mean flow through on the ratio of resistance with and
without flow.
and the aperture resistance. The gas properties The spread in cavity temperatures that can result
are the cavity gas sonic velocity as, and the from a typical test is shown in Fig. 8.3.2k. TM
aperture gas density p2. These properties, in turn, The spread represents variations due to axial and
are dependent on the gas temperature, pressure, circumferential position, as well as slight varia-
and composition or molecular weight. While tions in O/F ratio from on(' run to the next.* For
pressure can generally be specified, it is necess'try this particular configuration, it was necessary to
to measure the gas composition and temperature. resort to partitioning of the liner cavity and
Typical results obtained from thermocouples eventually to purging of the cavity with 1 lb/sec
mounted in a liner cavity are shown on Fig. of hydrogen or helium in order to define the
8.3.2i. 7_°,714The results shown indicate the strong cavity gas properties.
effect of propellant combination on backing In order to determine the composition of the
cavity gas temperature as well as the effect of gases, gas samples from either the liner cavity or
transition to instability.. The cavity temperature the rocket engine boundary layer were obtained,
for the H-O system is 900 ° R corresponding to a refs. 552, 523, and 286. Factors such as element
combustion temperature of about 6000 ° R whereas spacing, mixture ratio variations, etc. influence the
the result with earth storables corresponds to a gas composition and temperature, and wide
combustion temperature of about 5000 ° R. Thus, variations may necessitate the purging of the
the ratio of cavity to combustion temperatures liner cavity with a known gas.
varies from 0.15 for the H-O system to 0.36 for The effects of nonperpendicular incidence
the stor'_bles. angles, due to pressure fronts rotating in cylin-
Factors other than the propellants can also drical cavities, are difficult to calculate. For
affect the cavity temperature as shown by Fig. cavitb's with no axial partitions (see Fig. 8.3.2a),
8.3.2j. A strong effect of liner open area ratio a the rotating pressure will tend to set up standing
on the gas temperature is indicated. The t('m- wave patterns in the cavity. Consequently, the
perature in the cavity also incre'_ses with 'txial
position (500 ° to 900 ° F higher temperatures are * Similar (lata have also been ret)ortcd by other investi-
attained at the nozzle end, see Ref. 550, Fig. 25). gators, e.g., Rcf. 324.
DESIGN FACTORS AFFECTING DAMPING §8.3 415
2600 3200
of run
1400 Propellant I El "
2400 - Storablee 1
'._ 1500
$
o. 220(3- ---Hydrogen(Ref 47 7
120C u
o.
E
1100
1000 _1800
200o
I
!
Zo,j
"--'--[Inslabilil
induced
,4oo 2,OOl
,2oo-.E.
1000
/
-
- ,*
-20001--
/ _0
A"
S_roble
Aperturedl_eter,
propellant
In. (am)
I
90C _' isoo I =_ _0 0 I/8 (0.32)
! o > 1600L #" I"1 '/4 (0:64}
I
_ 1400 I 800 - ?
80C
i I I
7oo I
I _' 600 - m
"_ 600 'i 1200 !
m IO00 \
•
i
,. - _;Ins,tabilily
m 400- .oo- I I
501
;" linau_ed I I
800
200- 400 I ]" H_lr°gen-;xy_n ?_ ,ro_ Ref. 478
LO 1.4 1.8 2.2 2.6 5.0 3.4
0 4 8 12 16 20
Tlme,sec.
Open area, percent
Helmholtz criterion for small cavity size will not retical calculations.)
500
I
8.3.3 The Sizing of Resonators*
2.0
J 0 First tangential
..... 1.6
t
.E
_'_E° 4060rr:--First radialo _"
2o Izx- _t_
..... _" .... ..It
r'_ u 1.2
__oE® .8
oo[ o
- ooj j .4
6O
g
5O
40
t
sResulls from N:_O4/A-5Otests
5O
rl
LO2/LH 2 Tests
O a
_EO
2O
,;J
Unstable combustion
£ 10
s,able -I- -=ion
combus
I I I I
0
0 20 40 60 80 I0O
Liner obsorplion coefficient- %
FIGURE 8.3.4a.--Summary of data from firings of motors with acoustic liners showing the effect of finer absorption on
stability.
1.0
0.8
"5
0.6
0
0
t-
O
_o.4
/ Mixture ratio =2
/ Aperture gas temperature=lO00 °R
0.2
Frequency = 2200 Hz
0 I I I I
0 2 4 6 8 I0
Open area ratio-%
FIGURE 8.3.4b.--Theoretical dependency of liner absorption coefficient upon open area for a paxticular rocket motor.
no liner stability factor not based on assumptions similar. For this reason, it is suggested that in
similar to those required in the computation of addition to tuning the resonators so that the
absorption coefficients has yet been found. natural frequency corresponds to that of the
Although the. history indicates that only a small instability, an analysis of the liner absorption
amount of damping is required to stabilize most characteristics should be conducted. The assump-
motors, the designer of the liner for a new applica- tions, procedures and digital computer program
tion cannot be assured his requirements will be necessary to perform one type of absorbing liner
DESIGN FACTORS AFFECTING DAMPING §8.3 419
design analysis have been published. 2s2 This type liner design variable. An optimum open area can
of analysis would be more useful for design pur- be determined by computing the absorption
poses if the effects of hot gas flows on absorbing coefficient versus selected values of frequency with
characteristics were better understood and the the open area ratio as a parameter. The optimum
necessity of arbitrarily assuming the amplitude open area is the value that gives the highest value
of the incident pressure wave were eliminated or of the absorption coefficient over the widest
at least verified. frequency band_5dth. The same procedure can be
The amplitude of the incident pressure wave is followed to optimize aperture diameter, liner
important for the following reason: the principle thickness, and cavity volume if there are sufficient
of "absorbing" liner operation is based on the allowable variations to warrant the added
observation that combustion instability is a difficulty.
regular, cyclic oscillation, usually correlatable Liner design to be successful requires good
with one of the acoustic modes of the combustion bandwidth* performance which is important for
chamber. This indicates a feedback mechanism in two reasons. First, typical acoustic liners of the
which each new cycle is triggered by the reflected Helmholtz-array type tend to possess resonant
pressure wave from the chamber wall that results absorbing characteristics; i.e., high absorption
from the incident pressure wave from the previous coefficients are obtained near the resonant fre-
cycle. Thus, it is apparent that elimination of the quency of the assembly. However, at frequencies
reflection will eliminate the combustion insta- slightly different from resonance, the coefficients
bility. Unfortunately, as discussed in detail in decrease to less than 50 percent of the peak value.
Refs. 71 and 285, the incident pressure wave is The resonant frequency of the assembly can be
not directly related to the fixed amplitude pressure determined with an accuracy no better than that
oscillations of unstable motors and cannot be of the assumed sonic velocity of the gas in the
otherwise computed or directly measured at liner apertures and cavity. If the assumption is in
present. Therefore, an absorption coefficient based error, peak absorption cannot be obtained since
on an arbitrarily selected energy level, expressed the liner must operate with incident pressures at
as a pressure amplitude, is substituted for the a frequency different from that of the resonant
design criterion. The relationship between the frequency for which it was designed. Second, in
assumed energy and the actual value for a some instances the use of a resonant-type liner
particular combustion process is unknown. How- with narrow bandwidth characteristics does not
ever, the effectiveness of liners designed using this suppress the combustion instability, but rather
type of analysis in eliminating instability problems causes it to shift to a different frequency with
indicates that the arbitrarily selected value of 190 more or less the same pressure amplitudes. The
dB (13 psi) is greater than the actual incident additional wall impedance due to the presence of
energy of the motors tested, even though the the liner apparently can cause the frequency to
unsteady pressure amplitudes in similar unlined change only a few hundred Hz (a usual occur-
motors are many times larger. Perhaps a more rence), or it can cause a complete shift in the mode
reasonable assumption than the arbitrary 190 db and type of pressure wave; e.g., from first tan-
would be the maximum pressure oscillations gential to third longitudinal. The obvious solution
allowable for the combustion process in a given to both of the above problems is to design the
motor to be considered stable (e.g., 10 percent of liner so that high absorption is obtained over a
the mean chamber pressure). range of frequencies corresponding to the most
In most practical liner designs the backing destructive modes; i.e., the first through the third
distance and the liner thickness will generally be transverse modes. Unfortunately, it is difficult to
fixed by strength and cooling requirements. design a liner for both high absorption and wide
Limitations on the values of aperture diameter bandwidth performance, especially for operation
that can be tolerated are set by the diameter of
holes that can be conveniently machined, and by * Bandwidth refers to frequency bandwidth, the range
cooling requirements. For these reasons, it is of frequency over which the liner is effective in damping
usually better to use the open area ratio as the oscillations.
420 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
at low frequencies; therefore, some compromise is pressure amplitudes greater than 10 percent of
usually necessary. One approach to broadening chamber pressure, an unstable condition.
bandwidth is the use of different aperture sizes as Also, liner position tests 2s_ were conducted to
discussed in Sect. 8.3.5 and illustrated in Figs. determine if a } chamber length liner, positioned
8.3.5e and f. three inches downstream of the injector face, is as
A resonator installed on the chamber wall near cffective in stabilizing combustion as an identical
the injector face should be more effective than an liner installed next to the injector face. These
identical one installed further downstream. The tests were conducted with the same } length liner
upstream resonator is in a position closest to the described above. It was found that moving the
most critical zone* and, hence, can damp or absorb liner to the downstream position caused the
the pressure waves that would otherwise, be pressure oscillation amplitudes to more than
reflected directly back to the source of the in- double.
stability. The first test of this concept 274 used a Other tests w'ere conducted to determine the
liner consisting of an array of resonators with a most effective axial location for resonators. _4sa'°
common cavity volume (open area ratio of 5 It was shown 7'° that a full chamber length liner
percent) that had provided stable combustion in (10 percent open area) could be shortened from
full-length liner tests. The liner was cut into the nozzle end to } of the original length without
quarter-length sections; each section was in- affecting the stability of the combustor; however,
dividually tested in its respective axial position to the minimum liner length was found to be a
determine the most effective absorber location for function of the absorbing characteristics. A liner
preventing unstable combustion. The remainder consisting of eight rows of 34 individual resonators
of the chamber was made up of solid sections. per row was also evaluated34s It was concluded
Combustion was stable with the liner installed in tb'_t it was only the row positioned closest to the
the first two positions. Intermittent instability injector that contributed to the damping char-
was encountered with the liner in the third acteristics of the array. Other ext)erim(mts carried
position, and continuous instability was encoun- the "limited liner" concet)t still further, and
tered with the liner in the fourth position (closest have indic,m,d that stability Call be achieved with
to the nozzle). as few as three resonators, a24The concept of com-
A s('cond series of tests were conducted 2s'_with bining liners with frequency-limiting 1)attics is
storable propellants to determine the effects of also desirable in certain api)licati_ms as discussed
the liner length on suppression characteristics. in Sect. 8.3.6.
Successive tests were conducted with liners of ½, The results of the above, experiments do not
¼, 'rod _ of chamber length extending from the imply that a partial length liner or only a few
injector face; each liner section was a common- resonators positioned next to the injector are
cavity array type with an open area ratio of 5.7 always adequate for suppressing instability.
percent (absorption coefficient of 23 percent). However, the results give further evidence that a
Again, the remainder of the chamber was made up sensitive zone exists near the injector face "rod for
of solid sections. The tests were conducted at maximum effectiveness the resonators must be
mixture ratios of 1.2 and 2.0 and at a nominal located on the combustion chamber wall sur-
chamber pressure of 100 psia. Data in the form of rounding this zone. For applications requiring
the ratio of pressure amplitude to chamber only a few resonators the units may be located
pressure are shown in Fig. 8.3.4c as a function of within th(' injector assembly itself, when st)ace
lin('r h'ngth. A decrease in the liner length from permits, thereby simplifying cooling requirements.
{ to } ch'tmber h'ngth did not change the stability
ehar-tc!eristics of the motor; hov,'evor, a (h'cre'tse 8.3.5 Thermal Design Considerations*
in h,ngth from } to s_ chamber length resulted ill
For extended duration firings the acoustic liner
installed ill a rocket thrust chamber must be
* This is the zone of highest unsteady pressure ampli-
tude for I)olh transverse and hmgitudinal mode resolVmt
c()lll])us(i( )ll. * G. D. Garrison, Author.
DESIGN FACTORS AFFECTING D._MPING §8.3 421
6O
from baseline
i Indicates range tests
of data
(no absorption )
Unstable
combustion l
_=
l=
_= Stable
== combustion
0
i i I
I/4 I/2 5/4
Liner length
Chamber length
protected from its thermal environment. It has The first tests of a flightweight, acoustically-
been experimentally shown that both convectively lined, cooled thrust chamber 444 were conducted
cooled and ablative acoustic liners are entirely using a liner made from conventional coolant
feasible.t Furthermore, even though the presence tubes that were crimped (dimpled) at many
of a liner may cause additional complexity in axial locations. The stainless steel tubes were
thrust chamber design analysis from a heat brazed together so that the dimples coincided to
transfer standpoint (e.g., apertures of certain form liner apertures as shown in Fig. 8.3.5a. A
sizes can cause boundary layer disruption with a total of 9000 apertures, each with a nominal
resultant increase in local heat fluxes), the type of diameter of 0.060 inch, were formed producing an
analysis is basically the same as that required for open area of 8 percent. After brazing, the liner
any other cooled rocket motor. Film-cooled and was fitted with an uncooled outer pressure shell
transpiration-cooled liners have been tested; _s4 spaced one inch from the liner. Six uncooled
however, certain problems, to be discussed later, circumferential (ring) partitions were installed
may preclude these schemes from consideration between the liner and shell to support the as-
as a primary thermal protection device for acoustic sembly and to minimize the possibility of axial
liners. gas flows through the resonator cavity. Several
The primary problem in the design of a con- long-duration firings were made using an injector
vectively cooled chamber with an absorbing known to produce spontaneous instability; pro-
device is to provide a large number of apertures pellants were LOX/LH_ (hydrogen inlet tempera-
in the chamber wall without retarding the cooling tures of 45 ° R) and the coolant was water. Every
effectiveness of the assembly or allowing leakage of test was extremely stable with peak-to-peak
coolant into the resonator cavities. Many solu- pressure oscillations of less than 2 percent of the
tions to the problems exist. 274,2s5Typical are the mean 300 psia chamber pressure. Gas tempera-
following three different techniques which have tures were measured in each resonator cavity; a
been successfully demonstrated in hot tests of maximum of 1580 ° R was recorded.
cooled thrust chambers. Another water-cooled acoustic liner 71 was fabri-
cated by welding together fifty 0.25-inch OD
t See Refs. 71,284, 285, 444 and 490. stainless tubes with 0.040-inch walls to form a
422 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Water outlet
000000004
00000000000
00000000000
0000000000
Water-cooled liner
00000000000
(:596 holes, 0.210-in dio
O0 ¢:> ¢=10 O0 0000
Injector seal
and mount ring
<::>
Pressure shell
motor of known spontaneous instability char- 5 percent with 0.160-inch diameter apertures,
acteristics. _ (absorption coefficient of 43 percent). A total of
The finer, made of reinforced silica phenolic 336 seconds of firing time was accumulated in
resin, was fabricated with circular apertures eleven tests; stable combustion was experienced
ranging in diameter from 0.10 to 0.35 inches, and throughout. After each test the liner was inspected
a common cavity. Tests were conducted using for integrity and to estimate the effects of ablation
LOX/LH2 propellants at a chamber pressure of on the apertures. The liner remained in excellent
300 psi; Fig. 8.3.5c is a photograph of the liner condition; both aperture erosion and liner ablation
taken after several seconds of firing. Note that the were found to be negligible.
larger apertures (diameters greater than 0.25 One plausible explanation for the localized
inch) experienced a significant amount of erosion, regions of high heat flux on the downstream edge
whereas the apertures of smaller diameters of large apertures is that the downstream edge of
(0.10 and 0.15 inch) experienced little or no the aperture presents itself to the compressible
erosion. Also, it was found that a reduction turbulent boundary layer flow of combustion gases
in the pressure amplitude occurred as the char adjacent to the heated surface as the leading edge
layer formed on the liner wall, e.g., the amplitude of a flat plate. Local flow conditions necessary for
of pressure oscillations decreased from 60 psi to this flat plate regime to occur would involve the
3.5 psi in approximately seven seconds of testing. aperture flow and the aperture size. The small flow
Based on these results a similar ablative liner for oscillations present with the combustion noise
the same motor was designed for an open area of (and the local absence of a solid boundary) must
424 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1
Distance from trailing edge of aperture
FIGURE8.3.5d.-Effects of apertures on boundary layer development and associated heat flux profiles.
1.0
0.8
a_
"5
0.6
O
¢,9
t-
o
0.4
o
2_
0.2
0
0 2 4 6 8 I0
Frequ ency - kHz
FIGURE 8.3.5f.--Theoretical absorption coefficients for ablative liner with dual arrays of resonators.
that cause the presenc(, of coolant to degrade the maximum). Thes(' antinodes usually occur at the
stability characteristics of the motor and acoustic chamber wall or other confining surface (baffle
liner ar(' not yet known. Additional basic research surface or injector face). The frst use of the
will be necessary before this type of liner can be corner location for an abs()rl)er was by Lawhead
consid('red for further application. and Levine in the early fifti('s. 44-_They investigated
various types of acoustic absorbers, both resonant
8.3.6 Further Acoustic Absorber Applications* (Hehnholtz) and non-r('son'mt cavities, for con-
trol of combustion instability. Two-dimensional
Th(' eharact('ristics of acoustic absorbers and
and annular h,)rns w('r,' evaluated in both acoustic
b.tftles are such that it is desirable, at times, to
bench tests and rock('t firing tests. In one case,
us(' these devices in combination. A baffle arrange-
a 3000 t)ound thrust engine, which had been
ment c'tn be (,mployed to eliminate the lower
Sl)ontaneously unstable at 3600 Hz, was com-
ino(h's (e.g., a tbr('('-bh_ded baffle would elimin'_te
ph't('ly stabiliz('d (five tests) with an annular
tangential modes below the third) and the acoustic
horn, llOIlr(,sonant absorber.
absorbers are then tuned to the remaining higher
Another type of absorber is the "acoustic slot."
modes. Since the acoustic ,tbsorbers (either
The usual acoustic slot consists of an ammlar
resonant or nonresonant) tend to be more effectiv(;
cavity around the injector face. with a thickness
at higher frequencies, this division of damping is
often less than _ inch and length on the order of
usually advantageous. In other examples cited
an inch '_2° (see Fig. S.3.6a). This slot appears to
in this section the acoustic absorbers, in limited
act in a manner similar to an acoustic liner, i.(;.,
numb('rs, performed the damping function alone.
it dissipates oscill,ttory en(,rgy. Because of its
One form of acoustic absorber, acoustic cavities or
location, cooling problems associated with the slot
slots, h'tve been used both with and without
are minor. Further, it is easily fabricated and
bafitos._m.r,20
incorporated into existing designs. Thus, the slot
Acoustic absorbers have proved to be most
provid('s a very attractive stability aid. Acoustic
cffectiv(, wh('n locat,'d a[on_ the injector periphery
slots are not likely to h'_ve as large a (taml)ing
at or n('ar a I)r('ssur(' antino(h' (unsteady pressure
c.q)ability as full hmgth acoustic liners. However,
* T. A. C, oul{as, C. L. ()berg, and J. M. Senneff, Authors. since d'tmping due to the sh)t is introduced in the
DESIGN FACTORS AFFECTING DAMPING §8.3 427
frequencies of the chamber. At times, the normal tainty did not seem sufficient t o explain the
modes were split with two modes being evident in disparity.
the frequency range where only one appeared The second engine in which a n acoustic slot has
without the slot. Further, the damping due t o been successfully applied is the LM ascent engine.
the slot was found to be reasonably large and This engine produces 3500 lbf thrust a t a chamber
surprisingly insensitive to slot dimensions. As pressure of 120 psia with N204/N2H4-UDMH
might be expected, the damping was different with ( 5 M O ) propellants. The injector design uses
the two test gases, greater damping being found three equally-spaced radial baffles and a n acoustic
with helium. I n a n effort to develop rational slot along the periphery as shown in Fig. 8.3.613.
means for extrapolating these modeling data t o The baffles are designed to eliminate first and
motor conditions for design purposes, a n approxi- second tangential modes. The slot is designed t o
mate, linear analytical model was dcveloped based eliminate the third tangential and first radial
upon a viscous mechanism. modes.
The analytical predictions agreed surprisingly From these test results, it is evident that
well with the acoustic modeling data (both modal acoustic slots do provide sufficient damping to be
frequencies and decay ratcs were predicted) . Thc of practical importance for prevention of com-
analytical model was, however, much less success- bustion instability. However, proper design of
ful when applied to the hot firing case. I n the slots requires a n adequate analytical model.
latter case, the predicted damping was ncgligihly Such a model is currently under development,
small for the same slot dcsign which had so com- which includts the nonlinear effects in the slot.
pletely stabilized the engine. Although the gas I n addition, data are nccded to describe the
properties in thc slot wcrc unccrtain, the uncer- performance of the slot a t high amplitudes.
i
I .
FIQURE
8.3.6b.-hffled injector with acoustic slots in the corner.
DESIGN FACTORS AFFECTING DAMPING §8.4 429
Next are some examples of liner-baffle com- in Sect. 7.4.2). The aperture open area in the
binations as well as limited use of resonators. final version was slightly less than 1% of the total
These examples were supplied by J. M. Senneff. wall area of the chamber. Other experiments
A single row of apertures connected to appro- leading to this design included units having twice
priately tuned backing volumes achieved a sub- the open area and twice the number of orifices.
stantial reduction in instances of instability when The reduced area design was found to be ac-
located near the face of the 8-inch diameter ceptable in both start spike and bomb tests. Some
unlike triplet/doublet injector having a three- aperture erosion was noted when the apertures
bladed, 1.25-inch long baffle. The backing volume were placed both between and in line with the
for the resonators required circumferential com- triplet orifices. This indicated gas flow in and out
partmentalization to be effective, otherwise of the toroidal cavity resonator. By placing the
communication beneath the baffle blades occurred apertures only between the injection elements this
and stability was not achieved (this is similar to flow was eliminated and erosion was absent. The
the history with baffle tip gap on the same engine resonator design with apertures between injection
where gaps of 0.01 inch were successful for orifices was incorporated in the final design and
damping, whereas 0.1 inch gaps were not). The tested under a variety of conditions for both
single-ring resonator approach was found to stability and duration with complete success.
achieve stability at a discrete time following
ignition with aperture open areas only 0.4% of 8.4 THRUST CHAMBER SHAPE
the total wall area of the chamber. The time
8.4.1 General Considerations*
dependence involved the backing volume tem-
perature which varied significantly so as to In typical combustion chambers, acoustic
question the effectiveness of a single tuned design. liners and baffles may be considered as the
Multiple-sized apertures appeared to be beneficial primary damping devices and, as such, should be
but these experiments were not pursued sufficiently given first consideration by the designer. There
to provide a final design solution. exist, however, other practical approaches to an
Some experiments were also conducted with optimum-damping design which cannot be over-
this same injector using a Helmholtz resonator looked. These include the injector shape, the com-
array in the ablative chamber wall. The experi- bustion chamber wall shape, and the nozzle con-
ments indicated that significant damping resulted vergent section shape.
in the array tested. This array was in the form of In Sect. 8.4.2, a discussion is madc of some
twelve units each consisting of six apertures. The experimental observations of the effect of diver-
total open area of all elements was slightly less gent chambers on the transverse mode stability of
than ½% of the wall surface area. The placement the engine. The interest centers on the velocity
was related to the baffle blades and the associated difference between gas and liquid droplets which
third tangential cavity mode. Four resonators is influenced by the divergence of the chamber.
were in each sector with two units in the center of Little is known, however, of the more interesting
the sector (at one pressure antinode) and a unit at effect of converging chambers (such as conical
either end of each sector (the second antinode). chambers) on the stability.
The ablative chamber tests achieved damping No well-controlled experiments have been
but resulted in erosion and damage to the ablative performed which would compare conical chambers
resonator elements from bombing. The design to cylindrical chambers. Also, no mathematical
was thus eliminated from further consideration analyses which predict the effect of tapering the
based upon the success of other stability solutions. chamber have been completed. Some discussion of
However, evidence from the testing indicated that this point is contained in Sect. 3.5.1.
significant damping was achieved with a very small The linear analyses of various cylindrical
open area when resonators were properly placed. chambers where no tapering occurs but cross-
Another design used a single ring of resonators sectional geometries differ is also discussed in
at the injector-chamber interface with the 3-inch
hardware (the unlike injector design as described * W. A. Sirignano, Author.
430 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
that section. No explicit differences in the sta- role played by the fully tapered chamber as
bility relation are found among the various compared to a partially tapered chamber design.
shapes. Implicit differences which depend upon This point will be discussed from a theoretical
the cross-sectional shape occur in the acoustic viewpoint in Sect. 8.4.3, however, experimental
liner and nozzle effects. Also, the shape influences data using one injector, one contraction ratio,
the frequency, which in turn influences the effect equivalent propellant flow and pressure, etc.,
of the acoustic liner, nozzle, and combustion while varying the taper, seem to be lacking.
response upon the stability. It should be noted Systematic tests, however, have becn performed
that in a nonlinear situation, some other primary on a number of div('rging chambers and these
differences may depend upon the cross-sectional will be discussed next. One problem in the
shape; e.g., transverse shock waves may form in an evaluation of diverging chamber designs is also
ammlar chamber but are less likely in a st-tndard associated with the combustion rates, where high
chamber. rates can produce sonic flow in the diverging
The nozzle admittance has been shown to section itself. However the diverging chamber
influence the stability of the engine (Sections 3.5 with no physical throat is a design that could be
and 3.6) especially for longitudinal modes of of future interest.
oscillation. The important information for the In Section 7.4 it was shown that variations in
designer is (_xact knowledge of the d(q)end('nc(' of coaxial injector element details in a cylindrical
the nozzle admittance upon the nozzle shap(, or, thrust chamber can significantly affect the
more directly, the influence of the nozzle shat)e stability of the LOX/LH2 combustion process.
upon the stability. Since disturbances c:mnot By altering the shape of the thrust chamber,
propag,_te back from the supersonic portion, only additional control can be maintained over
the nozzle convergent section shape is of int('rest parameters affecting the combustion process and
from a sht)ility point-of-view. A summary of the thus, presumably, acoustic mode combustion
effect of the nozzle convergent section is given stability. The velocity differential between the
in Sect. <_.4.3.
Th(_ injector shape can also have a significant 280
/I.
e_ -//5 Injector
--- 0 ° Tapered chamber
standing here is still (,mpirical but s(im(, us_'ful
200 60* Tapered chamber- I
design information is contained in Sect. ,_.4.4. /
/ Stable
Inj('ctor design factors affecting excitation are
discuss('d in Sect. 7.3. g 16o
combustion gas and droplets is an important of the hydrogen injection temperature for the
parameter in controlling the transverse-mode LOX/LH2 combination (the lower the tempera-
stability characteristics of a rocket combustor (see ture the more stable the combustor, see Sect.
Sects. 4.3 and 6.4). Since the gas velocity is 10.6.1). The comparison of the effects obtained
related to the chamber geometry, increasing the in these experiments with theory 5_ are only valid
velocity differential parameter to produce stable with the earth storable propellants because the
combustion can be accomplished by simply predominant mode of instability changed from
altering the shape of the thrust chamber. tangential to longitudinal as the combustor shape
Typical stability results for chambers em- was varied for the LOX/LH2 case. Increasing the
ploying a divergence section to increase the chamber gas-droplet velocity differential in-
combustion gas velocity axial profile are shown in creased the tendency for the longitudinal mode
Fig. 8.4.2a for thc LOX/LH_ propellants 7t7 and in instability. For the N_O4/A-50 propellants, sta-
Fig. 8.4.2b for the N_O4/A-50 propellants/n The bility generally improved with increasing com-
combustors were the same size in both experi- bustion gas vclocity as predicted by the model.
ments; chamber diameter was 10.78 inches, The combustor incorporating the 15 degree half
contraction ratio was 1.9 and characteristic angle divergence was dynamically stable to at
length was nominally 42 inches. Stability rating least 41 grains of RDX explosive over the entire
was accomplished with directional explosive range of oxidant-fuel ratios investigated. (Note
charges for the storable propellants and ramping low mixture ratio instability for the 30 ° taper.)
6O
Injector
25.25"
O0 El& [3
4O
m
0 kO Bombed
E Bombed stable
% stable
O
Unsustained instability -,,0
._N 5O
olly unstable
-l.n'2 I
h4 dK_'A 1.6 "-- I
1.8 I
2.0 I
2.2 2,4
FmURE 8.4.2b.--Effect of chamber shape on stability. Earth storable propellants; chamber pressure, 100 psia; thrust,
6.7 K.
432 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
The effect of step variations in cross-sectional perature margin was improved by 24°R at an
area on stability in cylindrical thrust chambers is oxidant-fuel ratio of 5. However, the improvement
shown in Fig. 8.4.2c. The results were obtained in was less than the improvement with the axisym-
20,000-pound thrust size engine using a 397 metric sleeve, Fig. 8.4.2c. The pressure oscillation
element concentric tube injector operating at a frequency at the onset of instability varied
chamber pressure of 300 psig. 1°_,7'6As shown, the generally between 3000 and 3500 Hz which
effect on stability is associated with the early corresponds to the frequency of a first tangential
combustion zone. Once a length of 4 inches mode for a 10.78-inch diameter chamber.
downstream of the injector is reached, the In summary, the chamber shape and the
stability associated with the higher gas velocity resulting combustion gas velocity gradients in
(smaller diameter chamber) is attained (H2 the region near the injector are important factors
temperature at transition was 67°R which is in determining the stability of a rocket motor.
equivalent to the full length S.35-inch diameter
cylindrical chamber). Moving th(, step change ill 8.4.3 Nozzle Convergent Section*
chamber diameter to distances less than 4 inch('s
In studying the stability characteristics of a
from the injector face results in a continuous
rocket combustor it is important to understand
deterioration of the transition temperature finally
the effect of the nozzle shape upon the pressure
reaching that associated with the 60 percent radial oscillations inside the combustor. Pressure waves
face coverage injector pattern (see Sect. 7.4.4).
gener'_ted in the combustion ch'tmber during
In Fig. 8.4.2d is shown the effect of non- combustion instability are known to enter the
symmetrical variation in chamber cross-sectional
nozzle, where they are partially reflected from the
area on stability of a LOX/LH2 rocket combustor.
nozzle walls and partially transmitted through
The experiment was conducted with a 3-inch
the nozzle throat. From a practical point of view
long spiral sleeve whose internal radius varied it is desirable to maximize the amomlt of wave,
from 4.1S to 5.39 inches. The purpose of the sl('('ve
energy th'tt is transmitted through the nozzle,
was to interf(,r(_ with spinning mo(h,s. In com-
thr()ztt; and in or(ha" to maximize this quantity,
paris(m to the stal)ility limit of th(_ 10.7S-inch
diameter combustor without sle(wes, the t('m- * B. T. Zinn, Author.
180
o
................ ?Injector
160
.2
£
_" 140
8.55"Di0. 10.8 Dio. /
¢- 7.82" Dia. throat
0
•-_ 120
"E
\ 0
g ioo
Stable
8
"0
0 Stability limit of 8.35"
1- 80 l\T dia. combustor
Unstable_o
60 I I I I I I I I I
0 2 4 6 8 I0 12 14 16 18
Sleeve length, inches
FmURE 8.4.2e.--Effect of variation in chamber cross-sectional are:_ on stability. Oxygen/hydrogen propellants; p_ =300
psia; O/F =5.0.
DESIGN FACTORS AFFECTING DAMPING §8.4 433
220
this energy balance it is important to determine
Open symbol denotes transition
into unstable combustion how changes in nozzle shape affect the nozzle
contribution; that is, what changes are stabilizing
200 and which are destabilizing.
Spiral-stepped sleeve The following nomenclature pertains to Sect.
8.4.3:
n-
o. 180
==
n Interaction index (see Sect. 4.2.1)
rco Radius of curvature at nozzle entrance
/
rot Radius of curvature at nozzle throat
/
£ 16C rt Radius of throat cross-section
g /ch_ol_:eSr in.
Stable diameter 0n Nozzle convergence angle
jt/
U
rce_O
o.
Combustion
chamber
-T
r,
Region Region
m 1T RegionI ,__
unstable. The results m indicate that changing the been studied experimentally. 127,195While in Ref.
angle of convergence has the greatest effect upon 195 the applicability of Crocco's one-dimensional
the stability limits. This study also indicated theory (see Appendix B, Ref. 179) was partially
that the addition of a circular section, which verified, the more important three-dimensional
smoothes the transition between the combustion theory still awaits an experimental vcrification.
chamber and the conical section, has a negligible In a different set of experiments 1°7in which actual
effect upon the calculated stability limits;* hence rockets were used, a conventional smoothly-
the presence of such a section in actual systems converging nozzle was replaced by a sharp orifice
may be neglected in future analytical stability nozzle. The results of the study indicated that
studies. changing the nozzles had essentially no effect
Based on the above results the conclusion is upon the stability of the combustor in question.
that "slowing" the convergence of a nozzle with a In another publication by the same authors 1°6
given contraction ratio has a destabilizing effect a wagon wheel nozzle was described. That short
upon the stability of the first pure tangential contraction section design also reinforced the
mode. 172The nozzle theory 196used in this study to argument that drastic changes in the nozzle shape
evaluate the nozzle admittance relation is only had little effect on the stability of LOX/LH_
applicable to slowly-converging nozzles, a fact chambers experiencing transverse resonant com-
that should be borne in mind whenever the above bustion.
conclusions are being utilized. In the case of In summary, available theories indicate that
longitudinal instability the indications are 179that smoothing the convergence of the nozzle is desta-
lengthening the convergent section of the nozzle bilizing with respect to pure transverse modes
has a stabilizing effect. Additional results showing and stabilizing with respect to longitudinal modes.
the dependence of the admittance relation upon Experimental results confirm the predictions in
the nozzle shape are presented in the appendices the longitudinal case. In the transverse case,
of Ref. 196. however, the effects are not so evident as has been
At present no experimental data exists that is shown using various test nozzles.
capable of chec!dng the above-mentioned results.
Only the behavior of nozzles subjected to longitu- 8.4.4 Iniedor Shape*
dinal pressure oscillation in a cold-flow setup has
The shape of the injector face influences the
* Earlier calculations produced similar results regarding
FmuPm 8.4.3b.--Stability map of the first tangential the injector, then this same chamber distance
mode for various nozzle entrance configurations. may be assumed to hold approximately for all
locations.
stability of a rocket motor in several ways: Unfortunately the experimental evidence avail-
1. By affecting the reflection of incident able is such that no positive statement can be
pressure waves subsequent wave amplitudes made as to the rclative stability of the two
are altered. injector shapes described. Tests have certainly
2. The initial axial location of the injected been made with various propellants, baffle con-
spray is associated with the axial energy figurations and element designs with both injector
release profile. shapes but never for the specific purpose of com-
3. The generation of any winds transverse to paring the relative stability. Since from such
the injector face may be influenced by the tests no major differences were evident it would
face contour. be safe to conclude that fiat-faced and concaved
The two most common injector shapes are injector designs were actually quite similar from
flat-faced and concave-faced, where the former is a stability standpoint.
predominantly used. There are many variations to
these two basic designs (such as, for example, 8.4.5 Annular Combustion Chamber*
concentric face depressions that are used in certain
impinging designs). However, most injectors will The annular combustion chamber is receiving
generally be related quite closely to these two increased attention since it is the most logical
families of face shapes. combustion chambcr geometry to be used with
It is generally recognized that the concave
injector shape is more stabilizing than a flat-faced * A. K. Varma, Author.
436 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Aerospike engine
(Truncated plug nozzle
with annular chamber )
In]ec_ ,_ Chamber
Nozzle
annular chamber
""-"_'__ Segmented
Center bodies
E-D. nozz!e
conflgurahon
FIGURE 8.4.5a.--Represcntativc annular chamber and nozzle combinations for rocket engines.
some of the advanced nozzle concepts. The_se more widely used in the near future. The annular
nozzles include th(, plug or a('rosl)il_c, 'tmt the and the ch)s(,ly relat('d toroidal geometry com-
expansion-d(_flection tyt)es). '_ Fig. S.4.Sa shows bustion chambers have been proposed as one
some possible thrust ch:unl)(,r designs. Th(,s(_ method of at)l)lying high t)ressure thermodynamic
newer nozzh_ conc('l)ts t)resent (h'iinit(' a(Ivantag(,s cych_s to rocket |)oosters. '_'-°8One approach is the
over the convelltiona] coil|ca[ or contour n()zzl(,s :_;s
use of a comhusti(m ch:_m|)(_r formed by a series
for certain apt)lications :Lnd are eXl)('ct('d to be of wedge-sh:q)ed segments which, when tested
DESIGN FACTORS AFFECTING DAMPING §8.4 437
individually, provides the advantage of a less annular motor. Returning to the numerical
expensive test program. The suitably segmented example, if the annulus were divided into only
annular combustion chamber is also less sus- three equal segments the sensitive frequency of
ceptible to combustion instability--an advantage each segment is raised to 3090 Hz, thus improving
which incidentally also applies to engine clusters the segmented motor significantly from a sensitive
using a common plug nozzle. In contrast, a time lag standpoint (see Sect. 6.3). Also in a
non-segmented annular chamber is more sus- segmented motor the velocity/displacement
ceptible to combustion instability than con- effects _s3 are reduced thus leading to greater
ventional designs. The improved combustion stability.
instability performance results from the reduced An interesting annular motor concept has
characteristic dimensions due to segmenting been suggested by Nicholls et al. 5'2 Known as a
which raises the frequencies to higher, less rotating detonation wave rocket motor, it is an
sensitive, levels. attempt to use the characteristics of combustion
The frequency-motor size relationship for the instability to produce a more efficient motor with
first tangential mode of a cylindrical motor is lower engine weight per unit thrust. The proposed
flw(cyl_ =0.586_/Do whereas for an annular geom- motor consists of an annular combustion chamber
etry the frequency of the first tangential mode is wherein a controlled tangential mode instability
given by fiw¢_n_=2_/Tr(Do-}-Di). Here _ is the is encouraged to exist. A feasibility study of this
speed of sound, Dc is the diameter of the cylin- concept raises the following important questions:
drical motor, Do is the outer diameter of the (1) Whether the performance potential would be
annulus and Di is the inner diameter of the competitive with conventional motors? (2)
annulus. If Do is held constant, the frequency of Whether the heat transfer to the wails will
the annular design is approximately 0.6 that of become excessive? (3) What are the characteris-
the cylindrical chamber. Thus in experimentM tics of detonations at low temperature and high
research, to achieve the tangential mode frequency pressures and in a two-phase system as would
range characteristic of larger cylindrical chambers, exist in the chamber if cryogenic or storable
an annular motor can be used that is consi&_rably liquid propellants are used? Unfortunately, the
smaller and hence can operate at a lower thrust desired spinning tangential waves were not
level. achieved in the test motor. With the limited data
Looking at a numerical example of cylindrical available it appears that the average heat transfer
and annular motors retaining the same injection is not intolerably large and is of the order of the
density and a nominal sound speed (3600 ft/sec), heat transfer at the throat of a conventional
a cylindrical combustion chamber of 12-inch motor. The other questions regarding feasibility
diameter exhibits first tangential mode instability remain unanswered at this time.
at 2100 Hz. A thin annular motor with the same Application of the annular concept in current
cross-sectional area will typically have a 16-inch propulsion systems has not been without in-
outer diameter and a 10½ inch inner diameter. stability occurrences. Combinations of baffles and
The full annulus has a first tangential mode acoustic cavities have been used to achieve
frequency of only 1030 Hz, i.e., half the frequency stability but careful design has been necessary. 5'°
of the cylindrical motor. Therefore, based upon Besides the practical application of the annular
frequency considerations, the full annular motor combustion chamber geometry, the annular
would be expected to be more susceptible to motor continues to be a valuable tool for com-
combustion instability. This trend has been shown bustion research. Considerable simplifications in
experimentally, '92 where tests have indicated the governing gas dynamic equations are possible
that injector elements, which were dynamically for a thin annular geometry. The simplifications
stable in a conventional cylindrical chamber, in the analytical procedure allows one to obtain a
tend to produce self-triggered instability in the much clearer understanding of the conditions that
annular motor. Also elements that were non- influence the growth or decay of pressure waves in
linearly unstable in the cylindrical motor were combustion zones. In a narrow annulus it is
self-triggered into instability in the nonsegmented possible to use a one-dimensional treatment of
438 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
tangential wave propagation. By providing a rocket chamber the two competing effects would
continuous circumferential path for the wave usually result in a shock-type wavc. A typical
propagation, a n annular geometry avoids one waveform observed during unstable Combustion
criticism of the normal two-dimensional chamber, in the annular motor is shown in Fig. 8.4.5b. In
namely, that the reflection of the wave a t each the casc of a cylindrical motor, due to the absence
sidewall could changc the character of the wave of t h r inner wall, shock type solutions are less
and its effect in sustaining instability. likely. However, experimenters have reported
Because of these attributes the annular motor observing shock type waves in cylindrical motors152
has been used in combustion instability research (sre Sect. 3 . 5 . 2 . 2 ) .
by almost every active group in this field. Priem I n summary, the annular motor concept is
and Guentertj63 developed a nonlincar theory for expected t o be of increasing importance in the
a one-dimensional model considering a n annular future with regard to both practical application
section of very small thicknms and length. A and research. Evcn retaining the same injection
vaporization-controlled burning rate model was densities, suitably scgmcntcd annular motors can
used. ,4portion of the expcrimcntal research mas compc3tc with cylindrical chambers in areas of
carried out in a large toroidal combustor. B0nne11~~~pc.rformancc and stability.
has studied the problem of combustion stability in
a n annular gas combustor burning premixed gases.
8.5 OTHER DAMPING EFFECTS
His results are useful for estimating thc stability
trends due to changes in the paramrtcrs that 8.5.1 Chamber Wall Materials*
characterize the gas phase of the combustion
The choice of chamber wall materials in thc
process. Annular combustors have also been used
construction of a chemical rocket combustion
by rcsearchers a t JPL, Rocketdync, Purdue
chamber normally depends upon factors such as
University and Princeton University.
strength, hcat transfer, cost and easc of manu-
Typically, during unstable operation in a n
facture. However, the effect of the material
annular combustion chamber, the wave shape of
choicc. on the combustion stability characteristics
the oscillations is diff crent from those commonly
of tht. chambt.r must also bc considered. Several
observed in full cylindrical motors. If a sinusoidal
invostigntion.; have h c m mad(. to determine the
disturbance is prcwnt in an annulus i t is found
diff(wmcc.s i n stability for mctal chambers vrrsus
that the inner boundary tends to maLc the wave-
a1)l:itivc. &.signs in liquid roclwts.
form stccper while the outer wall tends to make
I%+fly rcvicwing the results of chambcr
the wave shape smoother. I n t h r casc of a n annular
m : ~ t c ~ i :tclsting,
~l onc finds that two tcntativc
conclusions can be drawn. First, with marginally
unst:hlv units, thc choicv of ablative rathrr than
mvt:iI \\:ills can significantly rcduce th(. instances
of rcwnant combustion. Sccond, in a high-
amplitudv or spontant.ously unstable unit, the
rffwt of thv matc.rial choice docs not appear to be
sufficimt to bring about stability. The rcasons for
this h’h:Lvior 1i:ivc. not h c m complvtc.ly clarificbd
hut t h(3 following discussion of th(. data should
provcx h(,lpful in out lining possiblr mechanisms.
I G n t it should bv st:Lt(d that two distinctly
ciiff(wnt mclthods for cv:iluating th(. stabilizing
ch:ir:Lctvristics of ablative v(mus mctal chamber
u : i I l q h:ivv k w n usod. O r i ~involves tmting the
actual hardware; observing instances of insta- positioned at various locations. The frequency
bility, margin of stability, and measuring relative bandwidth and filter settings monitoring the
amplitudes. The other approach relies upon microphone signal were used to check frequencies
acoustic behavior, such as decay rate measure- from approximately 0.2 to 45 kHz. Measurements
ments, for comparison. The latter tests are con- followed the instantaneous cutoff of the random
ducted in a laboratory environment with sound noise signal imposed by the driver. The results are
generators and detectors as discussed in some plotted in Fig. 8.5.1a where it can be seen that the
detail in Sect. 9.6.6. ablative damping rates were higher, for all
The firing data from a series of chamber frequencies and locations, by a factor which
material tests conducted at one company are varied from 1.3 to 5.6 with a 2.6 mean. These
summarized in Table 8.5.1. The ablative material tests were performed in air-filled chambers
was charred from approximately 460 seconds of (frequency was therefore approximately 0.3 that
firings.* The A's and B's in the table refer to of the hot environment). To better model the
injectors of similar design (i.e., A-1 is similar to sound speed and molecular weight found in rocket
A-2). Bombs were used to induce instability in chambers, helium and CO2 tests were planned but
these chambers. From the data it would appear never conducted.
that the choice of chamber wall material plays an In a third investigation 291 three candidate
important stabilizing role, since a 73% incidence chamber wall materials were evaluated; virgin
of instability was observed when bombing in ablative, charred ablative and coated steel
metal wall chambers, while only a 2.2% incidence (0.030 inch protective coating of 0.012 inch
was found when the same tests were performed nichrome plus 0.018 zirconium oxide). The
in ablative chambers. ablative was made of high purity silica cloth
The first series of acoustic modeling tests of reinforcement and phenolic resin (33% by
wall materials were performed by another or- weight). The reinforcement fibers were directed
ganization in connection with an earlier engine downstream at 60 ° to the engine centerline. The
development program. The tests were instigated charred ablative chamber sample was obtained by
because of a higher incidence of bomb induced exposing the previously tested ablative chamber to
resonant combustion with metal versus ablative a 17-second firing. This resulted in an average
chambers (less than 10% instability incidence char depth of 0.22 inch (surface roughness was
reduced to zero with ablative). Tests were con- 0.06 inch peak to valley).
ducted in a chamber-injector assembly with the The hot firings were conducted with LOX/LH2
nozzle plugged. The acoustic driver was located propellants where the liquid hydrogen temperature
near the chamber wall and a microphone was ramping technique (described in Sect. 10.6.1)
was utilized to check the characteristic stability
* Average char depth was 0.90 inch with a surface
roughness of 0.06 inch peak to valley. limits of each candidate material. Each chamber
Injector design
400
.Q
200
o
u
(I)
o IO0
8O
Steel chornber
6C
I I I I I I I I I I
200 400 I000 2000 3000 8000 16000 32000
Frequency ( Hz )
oscillation that remained (comparisons were other mechanisms, viz, viscosity and heat transfer
made with a control experiment in which the in the gas phase, and vibrational relaxation of
resonator is removed from the chamber and with polyatomic molecular products of combustion.
resonators that were properly tuned). Similar The latter losses are small except at the highest
tests have recently been initiated to observe the frequencies, and are totally beyond the control
effect of ablative chamber sections substituted of the designer. Damping by condensed phases,
for the resonator. or particulate damping, is the only volumetric
In the tentative conclusions as to the applica- loss mechanism whose magnitude is significant.
bility of ablatives to damp instability, the point Interest in this damping mechanism is increased
of spontaneous versus triggered resonant com- by the possibility that control of its magnitude
bustion was stressed. As discussed in Sect. 1.2.3, may enable the designer to use more effectively
the spontaneous initiation of resonant combustion a loss mechanism that is present to some extent.
requires no threshold value of disturbance. Rather From the historical viewpoint, the first interest
it is a case of a balance between energy sources in particulate damping arose in connection with
and available damping. This is offered as an instability in solid propellant rockets. The in-
explanation as to why the ablative chambers used cidence of either acoustic instability or the
in the LOX/LH_ materials test program described associated catastrophic burning rate was reduced
in this section only were capable of lowering the by the metallic aluminum added to the solid fuel
unsteady pressure amplitude 5% (although for the purpose of increasing thrust. Early
differences in the measurement distances from suggestions that the improved burning resulted
the face may also partially account for the low from particulate damping by the A1203 formed by
percentage loss, see Fig. 3, Ref. 291). The dis- the burning of the metallic aluminum were dis-
sipation of a high amplitude, short duration pulse counted. A subsequent series of investigations
no longer is a factor in this case. provide strong evidence that particulate damping
In bombing tests, such as those reported and probably is a dominant factor in controlling
those which justified the acoustic program, little instability in solid fuel rockets. Recent studies
doubt can exist that ablative wall material can suggest particulate damping may be a factor in
make a significant difference in stability for the combustion instability of liquid propellants.
triggered type of resonant combustion. However, The following nomenclature pertains to Sect.
because of the present lack of any theoretical or 8.5.2:
experimental guidance as to the required char-
as Specific heat of particle material
acteristics of the ablative material (char thick-
C111
Mass of particles per unit mass of gas
ness, degree of porosity, etc.) necessary to cure
E Acoustic energy
such a marginally stable engine, and because a
f(r_) Particle size distribution function
low incidence of bomb induced instability can
k Complex wave propagation constant
still be present even when ablatives are used,
P Probability
complete dependence on the ablative chamber
Rpn Generalized mean radius, defined in
approach to dynamic stability cannot be recom-
mended at this time. Eq. (8.5.2-9)
eL Spatial coefficient of acoustic attenuation
8.5.2 Acoustic Damping by Condensed Phases* Td Dynamic relaxation time
Tt Thermal relaxation time
Condensed phases in a liquid or solid state that
consist either of a fuel or oxidizer component, or Subscripts:
that consist of a product of reaction between these opt Optimum value
species, are always present in liquid-propellant s Solid particles
rocket motors. These materials are spatially dis- 0 Smallest-size particle
tributed throughout the combustion chamber and Largest-size particle
contribute to volumetric damping along with two
8.5.2.1 Theory of particulate acoustic damping.--
* R. A. Dobbins, Author. The theoretical basis for particulate damping is
442 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
obtained from the equations of motion for a gas- occurs when ¢ora= 1 and wrt = 1 where ¢o is the
particle mixture (see, for example, Ref. 463, pp. circular frequency. (Particulate relaxation effects
175-215) for an unsteady, one-dimensional flow. give rise to dispersion, i.e., a dependence of the
The equations are linearized in the usual fashion velocity of propagation on frequency, just as in the
to obtain a set of acoustic equations applicable for ease of vibrational relaxation. A discussion of
the gas-particle mixture. The interaction terms particulate dispersion, which is significant at
in the momentum and energy equations are given high particle mass fractions, is not within the
by Stokes' drag law and the corresponding expres- scope of this article, but is available elsewhere228)
sion for heat transfer rat('. The details of this Equations (8.5.2-1) and (-2), togettier with
calculation are given elsewhere, 684 and her(" it is the remaining linearized conservation equations
noted that the linearized momentum and (m(,rgy for both gaseous and particulate species and the
equations for the particulate phase* reduce to gas phase equation of state, represent a system of
six partial differ{mtial and one algebraic equation
OUs Us -- n
..... (s.5.2 1) in seven unknowns. By assuming a monochromatic
Ot r,l disturt)ance in the form expi(kx--c0t), the
equations are reduced to a system of linear
OT_ T,-- T
..... (8.5.2-2) algebraic e(luations st)ecifying the comt)lex wave
Ot rt
propagation constant, k. 684 When the mass of
wh('re u and T refer to the gas-phase velocity and particles per unit mass of gas, Cm, is small com-
temperatur(', u_ arid T_ refer to the correst)onding pared with unity, the t)articulate damt}ing is
particulate properti(_s, anti t is time. The quanti- expressed as
ties r{, and rt are the dynamic and thermal
o/a 50T(I Ca 50Tt
relaxation times, defin{'d as -= -- = +(y-l) .....
a ¢oC,,, 1+a_2rd 2 % 1 +orrt-
2 r._ _
-- p_ (s.5.2 3) (8.5.2-5)
Td = (}
gas, and o_ is the density of the l):trtieulate Th(' classical theory for the attenuation of
mat(,rial. sound t)y "t single drot}h't sust}ended in a gas due
1,](luati{)ns (S.5.2-1) and (-2) repres{'nt r{,l:txa- to Et)st{'in and Carh'trt TM can be expressed, by
tion ('{luations of ttn' classical type proposed orig- tilting lhe apl)rot)riate limits, in the same form as
inally TM to r('t)resent the transfer of transl:_tional E(t. (-5). Attenuation due to a finite l)ttrticle
en<wgy into an internal degree of freedom. 1,'or mass fraction and particulate dispersion of sound
this reason, we anticipate that the results of the are not given by the IBt)stein-Carhart theory.
study of acoustic t}rot}agalion ill gases with an l,'rom Eq. (-5) it ix at)pareIlt that if the two
internal {tegre{' of freedonl will carry over {lir{'ctly relaxation times are n{"trly e(lual, the att{,nuation
to th(' cas(, of acouslie l}r{}l)'tgalion in "_ gas with per unit wavehmgth ix a maximum when cor,,= 1.
p,wlich,s in suspensi():L In t)artieu!ar, it is found A s!}('eifi('(t frequency of excitation is therefore
that th(, m:_xinmm att('nuation per trait w:tve- most {'ttici('ntly art{muir(,(1 by particles of a size
length for each of tim above loss mechanisms such that
The noteworthy aspect of this result is the Cm increases and its position in dimensionless
dependence of the optimum particle size solely on frequency shifts (see Fig. 5, Ref. 684).
the square root of the dynamic viscosity of the The value of cord of interest in combustion
gas and its independence of all other gas properties. instability in the case that the A1203 particles are
In many instances, the small mass fraction formed by combustion reactions will range from
requirement is not fulfilled, and then it is not very small up to a magnitude of order unity. For
possible to express the attenuation in a simple example, for particles of 1 micron diameter,* for
algebraic form. Exact results for attenuation are a value of dynamic viscosity representative of
then found by solving Eqs. 33 and 34 of Ref. 684 propellant gases of 9.0X10 -4 poise, and a fre-
simultaneously. Two cases have been investigated quency of 50 kHz, we find o_Td=0.8. Particles of
that give an indication of trends. For particles of one micron diameter are most efficient in atten-
aluminum oxide in propellant gases (cs/c, _ 0.74, uating frequencies on the order of 65 kHz, and
_/_ 1.20, and Pr _ 0.90), rd and rt are numerically the value of _ will then be about 0.55. The high-
equal, and the second term in Eq. (-5) contributes frequency disturbances in rocket motors usually
only about 13 per cent of the total attenuation. correspond to high order harmonics where the
The influence of finite mass fraction is depicted acoustic path length spans many wavelengths.
in Figure 8.5.2a, where it is seen that a change in The attenuation by optimum size particles of the
Cm from 0.01 to 0.4 has a small effect on a. On high order harmonics over the distance corre-
the other hand, when the specific heat of the sponding to a half cycle of the fundamental mode
particle is higher, the two terms on the right hand would be substantial. Lower frequencies are
side of Eq. (-5) become more nearly equal and attenuated far less effectively by the same
the relaxation times more disparate. The mag- * This is a typical value where size estimates range from
nitude of the maximum in _ is then reduced when _/,_ micron to severM microns.
Cm =
0.1 I IO
_JT d
FIGURE 8.5.2a.--Spccific attenuation (a:,/_C_) versus dimensionless frequency for small and finite mass fraction. Property
values correspond to aluminum oxide particles in propellant gases: e_/cp =0.74; Pr =0.90; 7 = 1.20. (From Ref. 228.)
444 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
particles because the attenuation per wavelength numerical results must be considered tentative.
is smaller and also because the acoustic path Other methods, discusscd below, are available to
length is a smaller number of wavelength intervals. treat the evaporating particle.
A more detailed discussion of the role of damping The theory for the attenuation and dispersion
by particles of aluminum oxide is given elsewhere .228 of sound by inert particles has been subjccted to
When the particulate phase is present in the two experimental tests. Zink and Delsasso _68
form of fuel or oxidizer particles, then the average measured the attenuation and dispersion by
size of the particle will be substantially larger aluminum oxide particles in various gases and
than the typical size of the particles formed by their results show good agreement with the
combustion reactions. The frequency for which Epstein-Carhart theory, but their experiments
attenuation per unit wavelength is greatest is did not test the existence of a maximum in the
then shifted to lower ranges, e.g., for a non- curve of _ versus _0ra. Temkin and Dobbins 685
evaporating particle of 50 tL diameter whose have more recently reported the results of their
specific gravity is unity, the value of _ is greatest measurements over a wider range of _0rd which
for a frequency of 100 Hz. However, fuel and show satisfactory agreement with the theory
oxidizer particles are evaporating, and therefore predicting a maximum attenuation per unit
the theoretical model is incomplete and the wavelength when _ra = 1, see Fig. 8.5.2b.
Frequency,
kHz
0.1 I I0
(Vd) 3z
FIGURE 8.5.2b.--Comparison of measured acoustic attenuation and theory based on Eq. (8.5.2-5). Oleic acid particles
in nitrogen; _ = 1.4; Pr = 0.71 ; c_/cp = 0.55.
DESIGN FACTORS AFFECTING DAMPING §8.5 445
8.5.2.2 Role of particle size distribution.--The the theory for the attenuation of sound by
role of the particle size distribution in damping by monodispersed particles to correctly ac-
condensed phases is obtained from the results count for the effects due to polydispersions
given above by summing over all sizes in propor- in the low frequency limit when the above
tion to the number of particles of each size inequality is satisfied. This limit will often
present. Gs4We define the size distribution function be of applicable for the small size particles
such that its integral from size rl to r2 is the formed by combustion reactions when the
probability of occurrence of sizes within this frequencies correspond to fundamental
interval, longitudinal or transverse modes.
. When, for the smallest particle present,
_§(ro2/tL)p_>>l, then the attenuation can
f7 f (rs)dr. = Pl-rl <rs <r2-] (8.5.2-7)
be expressed as
The attenuation is then expressed as aa 1
+(-/--1) .c, 1
o_Cm - o_(rd)al
aa _ 1 f(rs)ra
_oCm R30 (8.5.2-12)
2 Ra12p_
(8.5.2-8) (rd)a_ .... (8.5.2-13)
9 t_
where Ra0 is a special case of the generalized mean
radius defined by Thus, the Ra_ mean radius is to be used in
the high frequency limit in the theory for
attenuation by monodispersed particles to
account for size distribution. The high
Rpq = If'i_ (r_)r_pdr_--]
f x/(p-q) (8.5.2-9) frequency limit will often be applicable for
fuel or oxidizer particles when the fre-
_f_ f (r') r*qdrsJ quencies correspond to high order trans-
verse modes. The significance of these mean
In general, it is necessary to know the particle diameters was first noted by Kesselring
size distribution function, f(r,), in order to cal- and Oberg. 4°a
culate the attenuation of sound by a polydisper- Finally, it is noted that for arbitrary values of
sion of particles. In two special instances the cord, the specific acoustic attenuation can be
results can be expressed in a simpler form. expressed as a function of any arbitrarily defined
1. If, for the largest size present, mean size when the form of the distribution
function is prescribed. An example of this pro-
cedure is given in Ref. 685 where the Ra2 was
then the attenuation can be expressed as chosen as the relevant mean size because it
could be conveniently measured.
aa = o_(rd)sa+ (7-- 1) cA o_(rt)_a
50Cm Cp
8.5.2.3 Particulate damping in rocket stability
(8.5.2-10) analyses.--The role of particulate damping of
acoustic waves has been investigated in analytical
where (rd)sa and (rt)sa are the relaxation models of combustion instability. Kesselring and
times based on Rsa 2, e.g.,
Oberg 4°_ have used a vaporization-rate-limited
version of the Priem theoretical model of com-
2 Rsa2ps
(rd)sa = - -- (8.5.2-11) bustion instability (see Sects. 4.3.1.3, 6.4.1.1,
9
and 6.4.1.2) modified to include the influence of
Thus, the Rsa mean radius is to be used in inert particle drag. They were able to calculate
446 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
the influence of particle size in this nonlinear but more particulate damping was required
analysis and to calculate the stabilizing influence with metallic aluminum. (This difference
of various concentrations of particles of selected appears to be due to the destabilizing
sizes. They report that the optimum size from influence of heat released by burning
this nonlinear analysis agrees with the linear metallic particles.)
acoustic theory, viz, Eq. (8.5.2-6). Thus, the 4. Control of particle size of A120a formed by
simpler linear theory can be used to guide the burning metallic aluminum, in order to
detailed complex calculations intended to describe control particulate damping, was not
combustion instability. achieved. They report that the A120a
Hoffman, Wright, and Breen 3_9 have modified particle size was independent of all con-
the Priem-type analysis for an annular combustion trollable variables. (This observation is in
chamber to include the influence of drag by fuel agreement with the latest results of studies
and oxidizer droplets. Their results indicate the of the size of A1..,Oa produced in metallized
stability is sensitive to the value of the droplet solid propellant.)
drag parameter when the dimensionless burning The reader is encouraged to refer to the report
rat{; parameter is small. The heat addition was of Kesselring and Oberg for further details on this
found to be more stabilizing than droplet drag at. valuable experimental study.
higher values of the burning rate parameter. In summary, it appears that the attenuation
They point out the difficulty in obtaining general of sound by condensed phases plays at least a
results because of the many parameters which minor role in the acoustic stability of liquid
cannot always be indet)end<'ntly varied. It appears propellant rocket motors. It is doubtful if damping
that an investigation of the role of evaporation on by fuel and oxidizer particles, even presuming the
particulate acoustic attenuation in both linear unrealistic possibility that droplet size and/or
and nonlinear regimes is :t potentially important spati:tl distribution could be arbitrarily controlled,
application of their an:d.vsis. can be effective against the strong driving
mech'mism present in liquid prot)ellant motors.
8.5.2./+ Experimental stu(tics of particulate damp- Progress in the direction of using damping by
vng in liquid rocket motors.--An exl)eriment'tl condensed phases more effectively may result from
study of damping by chemically reactive and the studies of the improved analytical models of
inert lmrtieh's in a rocket motor of 10 4 Ibs. thrust combustion instability now being developed.
was conducted by Kesselring and Oberg? °3 The
oxidizer w'ts N..,04 and the fuel was gelled hy- 8.5.3 Corner Effects*
drazine mixed with various concentrations of
aluminum or aluminum oxide particles. Some The details of the region near the corner or
general results of their study are as follows: edge of "m injector, i.e., the region which adjoins
1. The observed increase in damping when the chamber wall or baffle surface, is highly
particulate materials were added to the important. From a stability standpoint the corner
fuels was in general agreement with location is unique in that it repr('sents a pressure
particulate damping theory. The particle antinode for all tangential, radial and longitudinal
concentration required to produce stability modes. Thus this location is ideal for locating
was strongly dependent on particle size energy absorption devices. The injection in this
distribution. region substantially defines the injector-chamber
2. It. was found that an aluminum content of compatibility, as well as affecting the injector's
about 11 per cent of total propellants was performance and stability. Generally, e,very
r('quir('d to produce stability. The need for practica! injector design employs a modified
this relatively 1-_rge fraction of particulate injection configuration along the i)eriphery from
material was attributed to strong driving that in the center. In one extreme, the outer
mechanisms present in li(luid rockets. injector orifices are used exclusively for injection
3. Both "dumimIm an(1 aluminum oxide were
effect.lye in stal)ilizing the rocket meier, * T. A. Coullas -rod C. L. Obcrg, Authors.
DESIGN FACTORS AFFECTING DAMPING §8.5 447
of film or boundary layer coolant. In other cases, important in large thrust engines as well as in
the departure from the normal injector pattern research-size hardware. One important location
along the periphery is modest. Injectors are was shown to be the corner formed by the baffle
generally designed to assure that only the more blade and chamber. There small changes in local
compatible reactive propellant (usually the fuel) mixture ratio were noticeable and altered the
is allowed to contact the wall. The methods used damping times (pg. 76 of Ref. 190).
to assure high performance and chamber com-
patibility are beyond the scope of this section but 8.5.3.2 Radial winds.--One means of promoting
they are discussed in some detail in Refs. 356, and stability, in a circular engine, is to induce a radial
224, and Sects. 1.1.3 and 2.5. wind, i.e., a velocity component directed toward
the chamber wall. Other terms which have been
8.5.3.1 Stability considerations.--Aside from the used to describe this or similar effects are curved
affecting chamber compatibility and performance, divergence, wall gap, humped distribution, etc.
the combustion environment in the corner region Radial winds are generally induced by employing
can profoundly alter stability. One well-known a reduced injection density along the periphery
effect is that due to nonuniform injection flux. of the engine. They may be obtained in other ways
The coupling between the combustion and acoustic as well, such as canting spray fans away from the
fields is altered by varying the mass distribution. confining surfaces. Virtually no analytical descrip-
This approach is discussed in detail in Sect. 7.2.5. tion of the radial wind or its effect on stability is
Another mechanism responsible for changes in currently available. Calculation of the radial
relative stability involves the generation of radial wind velocity in a rocket combustion chamber is
gas flow because of variations in the mass flux very complex because of its multidimensional
across the injector. These "radial winds" directly nature. A very simple approximate method is
affect the combustion by influencing the environ- described below for a two-dimensional case. This
ments of the individual elements and thereby method, coupled with the output from a steady-
effectively changing the stability environment. state combustion computer program (see Sect.
A third, and closely related, factor involves the 6.4.1.1) allows the quantitative determination of
local mixture ratio in the vicinity of chamber and the transverse gas velocity.
baffle surfaces. Local effects have been found The two-dimensional continuity equation may
Conditions JL = 3.0
v_: I00 fps
:_]= 0562 Ib/in=-sec
IAJ,.o.." D30 = 60p.
pc = 500 psi
rn = 54% per inch
u = I00 fps
I00 m
C
flu
il)i ili
¢...
._o
0 -
% 5.4 " "I 3.4" 'I
Wall __ Wall q¢..
02
3
/ .9 2
o-
2;
i
.4 II 5.4"
Wall __ wa, __
FIGURE 8.5.3b.--Mixturc ratio distribution for N_O4/A-50 propellants.
0v --_M--_I
thus P 0y --
v(y) = f0 _ --dy
M -P
0,02 --
on the transverse velocity for these propellants. approximately 50%. This has little effect if
This velocity was calculated for the vastly is large. However, if _ is smaller than about 0.3,
different mixture ratio distributions shown in radial winds of this magnitude can significantly
Fig. 8.5.3b, but with the same injection density raise the Ap required to drive the engine unstable.
distribution. No perceptible difference in the Figure 8.5.3c shows this effect for two values of
transverse velocity was found. and two values of Av. The increased stability is
The effect of a radial wind on stability can be shown by the shift from the points designated by
illustrated with the Priem instability map (Fig. the circles to the points designated by the squares
8.5.3c). It can be shown (although several for the radial wind. As shown, the change brought
assumptions and approximations are required) about by the radial wind is through a modification
that the maximum effect of a 100 fps radial wind of the burning rate (Av remains constant for
is equivalent to reducing the value of 9 by each example).
CHAPTER 9
451
452 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
within the combustor cavity, (b) subscale simula- techniques is given in Sect. 9.3.3. The heat-sink
tors, designed to investigate the combustion chambcr is also commonly used for stability
characteristics of a full-scale engine but which are rating when pulsing devices arc to bc employed,
more economical to operate and amenable to not only because of the advantagcs listed above,
specialized instrumentation, and (c) basic com- but also because of its ability to withstand the
bustion process apparatus, designed to investigate shock and shrapnel effects of the explosive devicc.
the basic mechanisms or processes of combustion. It should be noted that although the heat-sink
combustion chamber has many advantages for the
9.2.1 Full-Scale Simulators* investigation of instability, it may not provide an
accurate duplication of the stability characteristics
In the investigation of combustion instability,
of the actual engine. For example, if the com-
the justification for full-scale simulation is that
bustion chamber being replaced by the heat-sink
often the actual engine design conditions can only
chamber is regeneratively cooled, the feed system
be achieved by this approach, n,2'_,639 Special
dynamics of the engine will probably be altered.
instrumentation is required which is generally not
Under these conditions, if either the actual engine
employed on flight hardware. Since nearly every
or the simulator is susceptible to feed system
engine at some point in development has been
couplcd instabilities, the simulator may provide
plagued with the problem of combustion in-
misleading data as to the stability characteristics
stability, it is most desirable to fabricate specially
of the engine. Also, the nonabsorbent metal wall
instrumented hardware to simulate the actual
of a heat-sink chamber may provide less damping
engine. These simulators range from actual
(less stability margin) than the actual chamber.
prototype hardware, modified as nccessary to
This latter may be true if the actual chamber is
provide dynamic instrumentation, to heat-sink
made of an ablative material (see Sect. 8.5.1).
combustion chambers highly instrumented with
Because of the inability of the heat-sink
pressure and vibration transducers, viewing
chamber to simulate all aspects of the actual
windows, and pulsing devices.
engine and because of the limited test durations
The most commonly used full-scale simulator
they impose, is is often desirable to provide special
is a thrust ch'maber assembly comprised of all
dynamic instrumentation on prototype hardware.
prototype components except for a heat-sink
This special instrmnentation may v'xry from small
combustion chamber. Typically a heat-sink
passage transducers inserted betwe('n tubes of a
chamb('r has the same intcrnal geometry as the
regeneratively-cooled chamber to long probe
prototype chamber, at least through the sonic
transducers extended through the body or flanges
thro-tt. It is constructed of heavy metal (usually
of the injector (such instrumentation is discussed
steel or copper) to permit operating durations of
in Sect. 9.3.2). Because of the limited numb('r and
from one to five seconds depending upon the
location of this type of instrumentation, as
operating conditions of the engine. Heat-sink
normally used, it is useful for detection of in-
chambers have the advantages of being amenable
stability but is not generally sufficient for complete
to a wide variety of dynamic instrumentation and
diagnostic evaluation.
of being able to withstand the adverse effects of
violent combustion instability for short durations. 9.2.2 Subscale Simulators*
The dynamic instrument most commonly used
on heat-sink chambers is the high response pres- The objectives of subscale simulations are (1)
sure transducer although nearly all of the instru- to develop design criteria that will substantially
mentation techniques discusscd in succeeding reduce the necessity for cut-and-try testing in new
sections have been employed. The immber of engine development programs, and (2) to attempt
pressur(' transducers hits wtried from only one in to understand the processes of instability well
some small ch'_mbers to as many as twenty on enough to eliminate any instability occurring in
some tests of the F-1 Engine simul'ttor. A dis- developed engine systems. Subseale research
cussion of optimum location and mounting eombustors must necessarily be of low thrust level
in order that research test facilities may accom- Spud or ring-type elements- 1
velocities difficult to ascertain. It is difficult or combustion chamber is that wall effects are
impossible to determine quantitatively the effects accentuated. Tests in which a pulse motor was
of other factors, e.g., the discontinuous injection converted to an annular motor (with the same
pattern and how it affects the tangential dis- spud orientation and nozzle size) have indicated a
placement, or the relative role of the injection greater tendency toward high frequency insta-
hydraulics on spray atomization with an altered bility292 This may be explained by the shift in
steady-state velocity environment. frequency of the tangential modes. Another point
The problem of discontinuous propellant in- to remember is that the nozzle conditions asso-
j ection around the chamber periphery, experienced ciated with conventional hardware are difficult to
in the pulse motor, was avoided in the barrel model in the annular motor, although this design
thrust chamber. 4:7 Retaining the basic design should better represent aerospike engine corn-
features of the pulse motor, this model motor used busters (also see Sect. 8.4.5).
a limited number of ring-type injection elements
in the outer annular area of the injector. Natu- 9.2.2.3 Wedge motor.--The wedge motor 4°s's6°
rally, with this fixed injector design the ad- also provides equivalent propellant injection
vantages of spud interchangeability as well as density and contraction ratio but only a fraction
spud orientation possibilities had to be sacrificed. of the total flow rate. The cross-section of this
As in the other pulse motor designs, the barrel model chamber is typically a 60 ° sector of a circle.
chamber faithfully modeled the chamber pressure, Since heat transfer conditions on the outer surface
particle velocity and particle displacement dis- area are representative of the full thrust unit,
tributions of the acoustic field as well as the heat transfer data are directly available from
identical radial and tangential mode frequencies water cooling of this model. The use of a trans-
(including combined transverse modes) of the parent wall and pressure instrumentation in the
parent combustor. wedge motor provides a means for observing
combustion phenomena. Simulation is limited to
9.2.2.2 Annular combustion chambcr.--Another longitudinal, radial and high order tangential
modeling approach which provides both an standing modes (the latter associated with the
equival(,nt propellant injection density and a wedge angle).
reduced thrust level (compared to the full-scale,
large-thrust hardware) is an annular combustion 9.2.2.4 Square motor.--One modeling approach
chamber. _64,m This chamber employs a centerbody to observe injector element interactions has been
which effectively restricts propellant injection to to take a small square section (4 to 25 elements)
a limited number of circular rings in the annulus. from a high density injection pattern. 's4,'s9 The
If the :mnular chamber, like the pulse and barrel motor has been varied in length to observe c*
chambers, has the same outer diameter as the variations and thereby measure axial combustion
full-scale engine, the nature of the instability is distribution for pressures to 1200 psia. Sensitive
no longer that of standard chamber resonant mercury manometer pressure measurements and
modes. For example, the first tangential mode streak film records have also aided in the inter-
frequency is depressed (for a thin annulus the pretation of axial combustion rates. Small scale
frequency is only 55% of that found in a con- circular cross-section chambers have also provided
ventional chamber with the higher tangential data on combustion distribution) 5''s° Both square
modes integral multiples of the fundamental), and circular sub-scale motors have also been used
and the wave shape is altered '92 (a shock-type to study longitudinal wave interactions with the
wave is characteristic). To properly model the combustion processes-a subject more appropriate
fre(lue".cy of the first tangential mode in a ful!- to other sections of this book (Sects. 3.5.2.1
scMe cylindrical chamber the outer diameter of and 7.2.4).
the annular chamb('r must be decr('ase(t. _4 The
radial mo(h' frequencies in the full-scale chamber 9.2.2.5 Two-dimensiottal motor.--Another means
cannot be modeh'd in the annular chamt)er. of obtaining an equiwdent propellant injection
One possil)le disadvantage of the ammlar density with a reduced thrust level is the two-
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR $9.2
engines, although, because of inherent design mentation and controls were mounted in a free
limitations of two-dimensional hardware, not all fall chamber to permit conducting the experiments
characteristics ot the full-scale engines can be in a zero gravity field (Fig. 9.2.3a).
simulated. The application of the two-dimensional A type of apparatus used to investigate the
motor to the study of resonant combustion is propellant mixing, atomization, vaporization, and
reported in Ref. 440. chemical reaction processes of a bipropellant
liquid injector is a combustor with a single
9.2.3 Basic Combustion Process Apparatus* element. 252 The combustion chamber may be
constructed of a transparent material such as
The apparatus used to investigate basic com-
plastic or glass or it may be a conventional type of
bustion processes in liquid rocket engines can be
heat-sink chamber, with or without observation
divided into two classifications: those that are
windows. The most common type of instrumenta-
used to study the characteristics and mechanisms
tion used is the high response pressure transducer,
of combustion during stable conditions and those
photographic equipment and performance meas-
used to investigate the combustion process during
uring instrumentation such as static pressure
unstable or perturbed conditions. The apparatus
used within either of these classifications have transducers and propellant flow meters.
Two types of apparatus will be described as
varied from the combustion of a single liquid drop
being typical of those used to investigate com-
suspended in a gaseous environment to rather
bustion under unstable or perturbed conditions.
large eombustors with multiple orifice injection
schemes. Several groups have investigated the effect of
shock waves and detonation waves on liquid
Probably the simplest apparatus used in basic
propellant combustion. Nicholls et al., 5'4 used a
combustion process investigations consists of a
long vertical tube in which liquid drops were
single liquid drop suspended from the tip of a
allowed to fall through a gaseous environment. A
thermocouple and a high-speed motion-picture
camera. The drop is combusted with air in an
unenclosed environment with the thermocouple
and camera providing the data for investigation of
the basic mechanisms of the combustion process. Door
One variation of this technique has been to Test Chamber r
)let
enclose the droplet
which permits
in a transparent
variation
enclosure
of the gas species with
7"---r
round
which the droplet burns and the temperatur(, and Mirror
pressure environment in which the combustion
takes place. 429 Other simple experiments utilized
eandh,s in various environments.69_. G95 V,.--d
shock wave was then introduced into the tube t o From the growth rate of any resonant instability
investigate the droplet shattering and two phase initiated, a direct measure of the combustion
detonation characteristics resulting from the response can be obtained as a function of frequency.
shock. I n these experiments both very high I n the version illustrated, if the combustion
response pressure transducers and various pho- takes place near the injectors at the ends of the
tographic instrumentation techniques were used. chamber, the combustion will be near a pressure
A second type of apparatus used t o investigate antinode which then provides data on the respon-
unstable combustion is the excitation chamber.708 sivcness of the combustion process to pressure
I n its original version the excitation chamber is a n oscillations without any fluctuating velocity
“organ pipe” with a n injcctor on each end and a influences. A variation of the longitudinal excita-
centrally located nozzle, Fig. 9.2.313. The length tion chamber utilizes a thin combustor cavity
of the combustion chambcr is varied to permit shaped like a sector of a circle with a curved
studying oscillatory combustion a t various fre- injector a t the periphery of the circular sector
quencies. The particular configuration shown in pointing toward a slit nozzle a t the center of the
Fig. 9.2.313 with the nozzle at thc center provides This configuration permits transverse
minimum systcm damping for the fundamcntal oscillations with pressure antinodes a t the edges
and all othcr odd numbered longitudinal modcs of the combustor. Thc injection elements and
and maximum damping for the even numbered thus thc combustion processes arc distributed
modes. By placing a baffle through the nozzle at across the oscillating field where they are subjected
the center of thc tubular chamber damping is to both the pressure and transverse vclocity
providcd for thc odd numbered modes. Once effects. By varying either the sector angle or radial
combustion is initiated and allowed t o reach length to the injector the fundamcntal resonant
steady-state, stable operation, the baffle is frcqucncy is varied. Again, by measuring the
removcd which permits thc initiation and growth growth rate of any spontaneous resonant insta-
of one of the odd numbered instability modes. bility, or the decay rate of a n induced instability
Annular Injector
Injector -_
nozzI e
FIGURE
9.2.3b.-Kxcitation chamber for measuring combustion response to longitudinal mode instability.
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 459
as the resonant frequency is varied, the respon- and the accuracy requirement for the performance
siveness of the combustion process to transverse measurement have made this impracticald 3_
oscillations can be directly measured with high For the analysis of combustion instability the
response pressure transducers. requirements imposed on a pressurc transducer are
Only typical specialized research combustors often very stringent. In the measurement of
have been described to give the reader an intro- dynamic pressures a pressure transducer is
duction to the types of apparatus available to exposed to high heat fluxes and high acceleration
the combustion dynamicist. forces. It is also required to have a high frequency
response. TM
the pulsing device. A charge directed toward a water-cooled types, although other protection
transducer can create a very high pressure initial methods are also used. Such transducers are
shock wave at the transducer. readily available in sizes which range from a
1 inch diameter down to ¼ inch diameter? 6
9.3.2 Available Instruments* The methods most often used in dynamic
transducers to convert pressure input to electrical
Many transducers are commercially available output are the bonded wire resistance strain gage
for the measurement of dynamic pressures in bridge, variable capacitance, piezoelectric crystals,
liquid propellant rocket engines. 16 Great strides and the piczoresistive (semiconductor) strain
have been made in the development of new gage bridge294,433
transducers in recent years which have greatly Representative of the bonded wire strain gage
alleviated the pressure measurement problems in types are the Dynisco PT-49A and the Norwood
large liquid rocket engines. 433 The relatively 14943 transducers, Fig. 9.3.2a. They are water-
recent development of small rocket engines, cooled with a thin diaphragm stitch welded to a
including pulse motors, presents new measure- coolant maze ribbon. The diaphragm is easily
ment challenges. For these small engines, the ruptured by pulse gun or bomb particles. A later
emphasis must now be placed on higher fre= Dynisco model, the PT-134, shows improvement
quencies in conjunction with a small transducer over the PT-49A. 433 Transducer output is low,
size. 3 mv/v with resonant frequencies in the 25 to
The characteristics of general types and the 30 kHz range.
applicability of available instruments will be Two widely used capacitance types are the
discussed rather than attempting to describe each Photocon models 307 and 352A. The Photocon
available transducer. 352A, Fig. 9.3.2b, has been very popular in larger
chambers (diameters>8 inches) which are com-
9.3.2.1 Transducers for combustion zo+_epressure patible with the relatively large transducer
measureme_,ts.--In order that the maximum diameter (1 inch). The unique feature of this
response of the transducer may be met, it must be transducer is the flame shield that protects
flush mounted with the internal chamber surface. against diaphragm punctures from high velocity
Although desirable, flush mounting is not always bomb particles without seriously affecting the
possible. A flush-mounted transducer in an frequency response. This flame shield presents two
ablative chamber may result in transducer cooling surfaces to the hot gas, as both the flame
erosion along with the ablation of the chamber shield and diaphragm are water-cooled, and
wall. Regeneratively cooled chambers have space allows operation under high heat flux environ-
problems for transducer mounting. It can be seen ments (25 to 30 Btu/in. 2 sec.). The resonant
that each type of chamber has its own unique frequency of the transducer (25 to 45 kHz) is
mounting problems. compatible with the required frequency measure-
PRESSURE TRANSDUCERS FOR HEAT- ment range of the larger chambers. As is true for
SINK CHAMBEI_S: Heat-sink chambers are most transducers, the higher range units have
generally the work horses of rocket engine develop- stiffer diaphragms and hence higher natural
ment. This heavy-walled hardware imposes only frequencies.
minor restrictions on the number of transducers For smaller chambers, where space is at a
used and the type of mounting configuration premium the Photocon model 307 is useful, Fig.
employed. The heat-sink chamber, especially in 9.3.2c. Its resonant frequency is approximately
the larger sizes, can adapt to a wide selection of the same as the previously discussed Photocon
available transducers. Transducers must success- 352A (25 to 45 kHz). Cooling is accomplished by
fully withstand the environmental exposure and recirculating water through a dual diaphragm.
yet produce valid data for subsequent analysis. Since it has an exposed outer diaphragm (no heat
Most commonly used are the double diaphragm shield), it is susceptible to puncture by high
velocity bomb particles; however, the occurrence
* R. D. Wesley, Author. is reduced by the smaller diaphragm size.
462 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
_,_8 12 UNF-2
Dynisco model PT-49 A
--
_ I-I/8-12 UNF-2A
\co .o 7 '/2i°-'1
I
I
1_--3-7/16
1-316in
'
in.
Water tubes _ .
/Q lIE A_, coax cobm
3_o-24.uNr.-3_\ _(mating connector- UG-89c/u)
Gas passage _ provlaeQ. _ \
H4NS-2A - -- •
(t y p.)_,_,,,,._
Coolant passages-_
2.81 Max_ ;,
FIGURE 9.3.2b.--Photocon model 352A transducer.
1.705
_L /
&
I. 125 Hex
--Spacer sleeve too, some chambers will not withstand the severe
Helium
instability environment. It is desirable, however,
.__ .9/16 - 18UNF- 2A
to make some measurement of stability on the
Jewel orifice final hardware design. As can be seen in the figure,
it is necessary to provide an external boss for
transducer mounting. The transducer tube is
inserted between adjacent combustor coolant
tubes which have been dimpled for this purpose.
Another approach to make d'ynamic pressure
Electrical / -_ ] _0.740 -_
connector.--/ measurements possible in a regeneratively cooled
chamber is the fluid dump transducer of which
FIGURE 9.3.2f.--Helium-bleed transducer (Aerojct-Gen- two models are shown in Fig. 9.3.2i. This type
eral Corp. model HB3X). transducer is adapted to the injector or chamber
flange (rather than the chamber itself) and
mounted flush with the internal surface. The
clogging by combustion or ablative particles.
Resonant frequencies will vary with the tube frontal size is 0.150-inch diameter with a dia-
length and cavity configuration as shown in Fig. phragm of 0.090-inch diameter. This particular
9.3.2g. For the transducer model shown in Fig. transducer utilizes water as a coolant which sprays
9.3.2f, which has a tube length of _ inch, "the across the diaphragm and dumps into the chamber,
resonant frequencies range from 10 to 12 kHz hence the water pressure must be maintained
with a usable flat response (4-10%) to 3.5 kHz. '6 sufficiently high to overcome the peak chamber
This can be extended with electrical compensation pressure oscillations. Therefore, a high pressure
to approximately 80% of the resonant frequency. 4'_3 filtered water system is required for its use.
Utilizing the concept described, it is now
possible to insert the small tube (0.080 in. O.D.) 9.3.2.2 Pressure transducers for propellant
through the ablative material flush with the inner systems.--Requirements for dynamic pressure
surface. As the chamber m'_terial ablates, the tube data in the propellant systems, as with the
will burn back remaining flush with the wall. combustion chamber, dictate a transducer with a
Although the resonant frequency will cb'mge high frequency response capable of being flush
slightly with operating time, it will be in the mounted. Any recess or tube connection can
direction of an increased resonant frequency. degrade the data to a point where it is unusable
Prior to use it is best to determine each trans- for dynamic aimlysis.
ducer's individual frequency response characteris- It is tilerefore highly desirable to flush mount all
tic via the shock tube or sinusoidal pressure propellant system transducers. In selecting a
generator.394,433 transducer consideration must be given to the
PRESSURE TRANSDUCERS FOR REGEN- frequency required, signal levels to be recorded,
ERATIVELY-COOLED CHAMBERS: The mounting configuration, measurement system
helium-bleed transducer just discussed was first compatibility, vibration environment and the
developed for use in regeneratively cooled cham- prot)ell.mt characteristics and temperature. The
bers. This application is shown in Fig. 9.3.2h. wide variance in propellant temperatures from
Prior to its development it was impossible to ambient to cryogenic must be given prime
make a dynamic pressure measurement through consideration.
the side wall of a regenerative chamber, although AMBIENT TEMPERATURE REGION:
measur('ments in the combustion zone were Since pressure fluctuations in the propellant
possible through the injector face. This, however, systoln are often of low magnitude, the first
involved special modification to the injector face preference would be to use a transducer with a
for insertion of the transducer. relatively high output so that a better signal-to-
Stability tests are not generally conducted in noise-ratio might be realized. To this end several
tube-wall chambers because of the difficulty of good semiconductor transducers are avaihd)le.
obtaining dynamic pressure measurements. Then Representative of these is the PT 3f-C2 manu-
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 465
f=
4 (L +'V'olA
L)
Working fluid: H e @ 70°F
Ao:3.73xlO'ein z
AL: 1.2_.58xlO-Bin
z
oo,
:.._
......
:::::;
% \
\",_
_
.OtO
• --'L':
.........
_ _p
5. I0 15 20 25 30 35
Resonant frequency x 1.03 Hz
L
He bleed transducer
PT 15 C-5 PT 15 D-I
I
5.00
1.10
+O.OOO
10-32 UNF threads 1.620-o.oo3 I/4 -28
0.190 Max Dio
threads
UNF-
÷0.000 ÷0.000
349 _ _-_
Wire strain gage transducers applicable to the
ambient propellant environment are numerous. A
° representative model
PT-76. It has a 3 my/volt
would be the
sensitivity
Dyniseo
or nominally
750 Hex _
a 30 mv full-scale output, is temperature com-
pensated and standardized for shunt calibration.
This transducer is capable of being flush mounted
in a l-inch thread size boss. Its resonant frequency
FIGURE 9.3.2j.--Piezoresistive pressure transducer for is 25 to 40 kHz.
propellant feed system. Quartz crystals, utilizing the piezoelectric effect,
can be adapted to a flush-mounted configuration
factured by Microsystems, Inc., Fig. 9.3.2j. This and ranged for any desired signal level. The main
is a standardized piezoresistive, strain gage type drawback to using these transducers is the
transducer with a 500 mv full scale output prior to requirement for maintaining a high output
amplification and utilizes a standardized constant- impedance to ground. Connector contamination
current bridge supply and signal conditioning is the main reason for the lowered output im-
.... _om The transducer
_d ....... is small (adapts to a ped:mcc which _ffeets the transducer sensitivity,
modified ¼ inch AN fitting) and is rugged enough low-frequency response and in many cases causes
to be easily handled without damage. It is a single the transducer to saturate with the ultimate loss
diaphragm device with silicon gages bonded on the of data. Care must be t'_ken to keep all COlUiections
back of the diaphragm. Because of its diaphragm dry and free from contaminants.
size and stiffness it has a w'ry high resonant CRYOGENIC Tl_MPERATURE REGION:
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 467
@
chambers, where typically only the cost and the
possibility of structurally weakening the chamber
limit the number and location of transducers.
With nearly all prototype combustion chambers,
however, thc type and locations of transducer
mounts is severely limited. For the optimum
2 transducers $ transducers
location of transducers within a heat-sink com-
bustion chamber, consideration should be given to
the types of instability likely to be encountered.
The longitudinal mode is characterized by a
maximum pressure amplitude at the injector end
of the chamber and also in the subsonic portion of
the nozzle. For maximum utility the optimum
transducer locations to identify this type of
instability would be three transducers lobated in
an axial alignment; one near the injector face, one
4 transducers 5 transducers
near the sonic throat and one approximately
halfway between the injectvr and throat. The
FIGURE 9.3.3a.--Circumfercntial transducer locations for
transducer at the mid-acoustic length will record a
transverse instability mode identification.
pressure node or antinode depending upon which
longitudinal mode is present (1L, 2L, 3L, etc.).
Odd numbered modes (1L, 3L,...) will record The phase and amplitude of a radial mode are
180 ° phase differences on the end transducers, the same at all points on the chamber wall at a
and a nodal point at the center transducer. Even single instant of time. Typically the transducer
numbered modes (2L, 4L,...) will exhibit no locations selected for transverse and longitudinal
phase difference on the end transducers but will mode identification are adequate to detect this
have an antinodal point near the cent('r transducer characteristic. The frequency is the only char-
180 ° out of phase. It is possible to i(lemify all acteristic that is available to distinguish among
longitudinal modes with these three transducers the various radial modes.
by the consideration of phase, relative amplitude As indicated, the number and location of
and frequency2 '_ pressure transducers to be used with a heat-sink
For transverse mode identification multiple chamber is flexible and should be selected based
transducers spaced at various circumferential on considerations outlined above. For other
locations are required. These transducers should types of chambers, however, both the number and
be located in a single plane parallel to and near permissible locations are quite limited and are
the injector face since there is often significant typically restricted by structur'd limitations.
distortion and/or attenuation of the characteristic
waveform with axial position. There is generally 9.3.3.2 Mou_ting considerations.--The severe
no physical restriction, corresponding to the environmental conditions associated with high
injector face for longitudinal modes, which frequency combustion instability place stringent
guarantees the spatial orientation of the trans- requirements on transducer location and mounting
verse waveform, however, the presence of baffles considerations. High heat transfer rates and
can often result in such positioning. Therefore, vibration levels make difficult the task of designing
no single circumferential pattern of trans(lucers environmental protection that will not seriously
h'ts been found to be ot)timum for all transverse compromise the quality of high frequency pressure
mode identific'ttion. Fig. 9.3.3a illustrates circum- measurements. As often as not the design of
ferential locati()ns for varying numbers of trans- environmental protection and analysis of its
ducers that lmve I)een fl)und to l)e well suite(t for effects on tr'msducer characteristics may be the
transverse mode i(tentific:ttion. major concern in the selection of a high response
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 469
pressure measuring system for use in instability engines may be in excess of 1000 g.43_,597 Such
studies. extreme conditions may produce varying degrees
A prime objective in mounting a transducer in a of damage to the transducer or erroneous data due
combustor is to have the sensing diaphragm flush to acceleration sensitivity. In recent years trans-
with the chamber wall. Any recess between the ducer design has improved to the extent that the
combustor cavity and the diaphragm will have effects of acceleration on pressure transducers
resonant characteristics of its own which may have been greatly reduced. Considering the
significantly affect the data recorded by the severity of the conditions, however, the magnitude
transducer. This is particularly true for higher of these effects should always be determined in
frequency data or where accurate wave shape or new or unknown test situations.
phase angle determinations are required. One of the best methods for measuring the
Recessing of pressure transducers can also effect of vibrational acceleration on the output of
affect the heat-transfer characteristics at the a pressure transducer is to monitor the output of a
transducer and may even alter the stability char- transducer whose sensing diaphragm is isolated
acteristics of the combustor. The effect of recessing from pressure during a firing. The transducer is
on the thermal characteristics may be either to otherwise installed in a normal manner. Such
increase or decrease the flux to the transducer as testing is illustrated in Figs. 9.3.3b through
will be discussed later. The resonant characteristics 9.3.3d. In the first figure the blanked transducer is
of the recess may act as an acoustic absorber seen to exhibit a higher amplitude output, follow-
which could alter absorptive characteristics of the ing the pulse, than the normal transducer.
combustor and, thus, the stability characteristics Subsequent analysis of the blanked transducer
of the engine. revealed a loose coil. In such a situation the
ACCELERATION EFFECTS : Additional transducer tested obviously exceeded the manu-
complications may be encountered in mounting facturer's specification of 0.002% fs/g. Fig.
because of the high vibrational environment 9.3.3c illustrates measurements taken with both
imposed upon the transducer by a combustion transducers operating properly. Even this amount
instability. TM The vibrational levels associated of vibration sensitivity can prove objectionable
with high frequency instability in some rocket with extremely high vibrational environments
'----- 5 Milliseconds----_
500 PSI
_2 A
(o)
-i_--
200H.sec-.-{
(c)
when amplitude ratios and phasing are critical. niques for reducing the acceleration effects in the
In such instances it may be desirable to use output of pressure transducers is shown in Fig.
accel(,ration compensated transducers or to shock 9.3.3d. The top two traces are the outputs of two
mount th(, tr'ulsducer. Kistler Model 603 transducers recorded during
An examl)l(, of an ewtluation of wtrious t(_ch- instability. Neither transducer had any internal
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 471
acceleration compensation features, both had worthless for making high response measure-
their diaphragms blanked and saw no pressure. ments. Uncooled transducers, such as the Kistler,
The transducer whose output is shown in trace (a) can withstand added heat for only very short
was hard mounted whereas that shown in trace durations prior to burnout unless protected,
(b) was shock mounted. 15',_96 In this instance although a carefully designed thermal barrier can
shock mounting reduced the output due to provide maximum protection with minimum loss
acceleration by a factor of ten over the hard- of frequency response. For these reasons the
mounted transducer. Traces (c) and (d) illustrate effects of thermal protection on the transducer's
the benefits of built-in acceleration compensation. ability to measure pressure must be determined.
In this case both transducers were rigidly mounted A considerable amount of work has been done
to the chamber wall with their diaphragms by various investigators in the use of ablative
blanked from pressure. Internal acceleration material over the diaphragm of the transducer.
compensation reduced the output due to accelera- This is accomplished by recessing the transducer
tion by a factor of three over the noncompensated diaphragm (recesses of a few thousandths to an
transducer. inch have been used successfully'_6), and filling
Although acceleration effects are usually mini- the cavity with a material such as silicone rubber
mized by the use of properly designed shock (e.g., G.E. RTV 580). Care must be taken to first
mounts, the particular application often dictates prime the surface, and to apply the RTV to the
which technique should be employed. The com- diaphragm so that no voids or irregularities are
plications associated with shock mounting trans- present in the application of this ablative material.
ducers as shown in Fig. 9.3.3e may not be Ablative protection can extend considerably the
warranted if the acce]eration levels are low or the exposure time of the transducer diaphragm before
effects not objectionable. Another consideration damage occurs.
may be the occasional loss of frequency response There is some effect on the resonant frequency
attendant with some non-flush, shock-mount of the transducer because of the RTV coating.
configurations. 596Whatever configuration is finally The effect is minimal with very thin coats and
dccided upon it should be evaluated under test does not alter the data appreciably. A 0.020-inch-
conditions. If the vibration effects are to be thick coat of RTV on a Kistler diaphragm reduced
eliminated they must be prevented from becoming the resonant frequency approximately 25% 36
mixed with the pressure data. Once the two have (400 down to 300 kHz).
been combined they are almost impossible to Figure 9.3.3f illustrates how various types of
separate. diaphragm protection affect thermal drift rates
HEAT TRANSFER EFFECTS : In addition to during bomb initiated instability firings. For
the influence on frequency response, if the trans- purposes of comparison the entire chamber
ducer is slightly recessed, the swirling action at pressure run record has been compressed to better
the edge of the transducer hole will cause the illustrate the thermal drift. Instantaneous heat-
chamber to erode around the transducer. This transfer measurements were not made, but were
erosion, if allowed to continue, will soon cause the probably on the order of 50 Btu/in.2/sec, sufficient
transducer to fail. Any protrusion of the transducer to burn through a -_-inch-thick steel chamber wall
into the hot gas stream will have a similar erosion in less than 1 second. These records were played
effect starting on the edge of the transducer. back from analog tape through a 1 kHz filter to
Once metal has started to flow, severe erosion and eliminate unimportant (in this instance) high
subsequent transducer failure is imminent. frequencies. Trace (a) is the output of a Kistler
In a flush installation the transducer will be 603A transducer that lost its 0.060 inch coating of
subjected to heat-transfer rates which produce RTV 580 during instability. The change in drift
effects ranging from slight thermal drift to com- rate just before firing termination is quite ap-
plete diaphragm burn through. Many of the parent. Trace (b) shows a drift rate on the order
available transducers utilize cooling or insulating of 0.2 psi/msec throughout the entire period of
techniques which affect the transducer response; instability. This rate, typical of those measured
some to the extent that they render the transducer when the ablative coating remained intact, is
472 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Chamber
wall
L .75" _ Pressure
balancing
ports
20.0 .Amptmc°n°n-lnput
to shock mountlnput
(to shock mount) topringSilostic
/_
held constant
/ II
Without compensating I!
r-
o 15.0 at lOg's (peak) press, feature (_ :500 psi I _,
'4'--
o Basic transducer _ I
u
I0,0 mount- 300 psig Neoprene
..-
Q. With 128 oj'n added mass \ 1op/_ng j,
E 500 psig \ _ ./_
,_ 5.O
1.0
0
I00 5 IK 5K IOK
Frequency, Hz
cam OUSTIO
"_'_-P
n-rr_t_c_i_vecoating lost
ignilion
_'_
-'_ _ (O) Kistler model 603A
/ rote transducer, shock rResonant
L=;.;, O.42psi/msec mounted, recessed / combustion
Firing term nat on 0.060 in.and potted / --_omb ....
(propellant valve with RTV 560. / / _ _" _ Ignition -_7
starts to close) Nun u_ . [.._.., , it
Resonant /-Bomb pulse _- -'-.___", " ..... - ....... " - --
comoustion/ l/ Igniti°n--7 --'-'_- =1 (d) Kistler model 603A
....... ? _ / '13dftrate i in helium bleed
.... I _ 1.7psi/msec adapter model 615A.
(b) Kistler model hard mounted,adapter
603A transducer, flush. Run B994
rate shock mounted
0.19 psi/msec recessed O.060in.
and
_, ,_,potted
_,-,._,_with RTV560 " ,-Resonant combust on
quite good when one considers the severity of the the inside chamber wall. A thin coating of RTV
environment. Trace (c) shows the output of a 580 (less than 0.010 inch average thickness)
Photocon 352A transducer with water-cooled was spread over the transducer diaphragm.
flame shield and diaphragm. Its drift rate prior to Needless to say, the drift rate was high, but even
the start of instability is lower than that of the here it is evident when the coating left the
ablative coated transducer, but during instability diaphragm. Prior to that point the drift rate
is higher than the uncooled transducer. Trace (d) appears to be acceptable. In an application where
shows the output of a Kistler 603A transducer maximum frequency response is required, this
mounted in a helium bleed adapter (Model 615). type of installation could be used to obtain data
The drift rate here, while not objectionable, is in the early portion of a firing.
considerably higher than that of previous condi- A few basic guidelines to the improvement of
tions. The reason is probably that the transducer heat transfer characteristics can be summarized
diaphragm, although cooled, still sees a great as follows :
deal of heat due to radiation. In even a short 1. If the transducer has a double diaphragm
duration firing the radiation effects are significant with internal water cooling, the outer or
and the thermal sensitivity can be greatly im- exposed portion of the diaphragm should
proved by the application of a thin coating of be smooth--to minimize erosion by high
ablative or ceramic material. Helium-cooled velocity, hot gases. The use of such tech-
transducers have the advantage of being able to niques as nickel-gold brazing or electron
withstand significantly longer duration firings beam welding of diaphragm to internal
than the ablative protected type. Trace (e) is the passages 22°is often desirable.
output of a 603A transducer mounted flush with 2. Cooling water pressure should be kept high,
474 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
the only practical limit being the strength normal transducer mounting cannot be employed.
of the cooling passages or the point at which Several specialized transducers and mounting
flow rates begin to produce noise. techniques have been developed for such cases.
3. The diaphragm should be protected from For example, the small passage, helium bleed
heating effects caused by radiation as well transducer described in Sect. 9.3.2.1 was de-
as conduction. A thin coating of ablative veloped to fit between adjacent tubes of a regen-
or ceramic material will usually accomplish eratively cooled combustion chamber.
the desired effect without significantly Mounting through the injector flange is another
affecting frequency response. technique that can be used if space is available.
4. If one of the RTV compounds is used, the Again it is usually a specially designed transducer
cavity surfaces should be carefully primed for a particular application. This type of applica-
and the RTV material applied in such a tion is illustrated in Fig. 9.3.3g. In this case a
manner as to prevent voids. Poorly applied boss was adapted to the injector flange through
ablative material is of little value.. As an the outer fuel channel of the injector. The trans-
additional safeguard against dislodging ducer shown in the boss is a helium bleed type
relatively thick ablative coatings during with a 25 kHz resonant frequency. Measurement
instability, the cavity can be slightly response is fiat 4-10_0 to approximately 10 kHz
undercut at the diaphragm end. 3_ without any electrical compensation. With elec-
5. The technique of compressing firings into trical compensation it is possible to maintain a
periods of substantially less than one second fiat response to 20 kHz. A measurement of this
with useful combustion information avail- type can be made with any type of combustidn
able within 100 msec after ignition will chamber since the measurement location is made
gre'_tly reduce the time the instrumentation in the injector flange.
is exposed to the severe combustion environ- Recent advances in the heat transfer capabilities
mmlt and its damaging effects. When these of water-cooled pressure probes now permit the
firing procedures can be employed, signifi- measurement of high frequency pressure variations
cant simplification of the environmental throughout the combustion volume (rather than
protection will result. only at the wall). Figure 9.3.3h illustrates two
The import'mee of temporature sensitivity on internal rocket motor probes designed and built
data is influenced largely t)y the use to which the by Greyrad Corporation _9 for a JPL combustion
data will be put as well as the type of sensitivity instability program. The probes can be adjusted
the transducer exhibits. For instance, if de or within their adapters to measure high frequency
steady-state values are not required, thermal pressure variations at locations _ inch to 51 inches
drift rates may be of no concern at all. If they are from the inside of the chamber wall. Thermal
of inter(,st and the drift rate is known they can be protection is provided by high water flow rates
eorreet(,d. Certainly of greater concern is whether through inner and outer tube bundles. Approxi-
or not there is a change in the output sensitivity
due to temperature. A significant change of this
type can render high frequency data worthless. Helium bleed transducer Fuel manifold
.m
Sensing are
(potted with F
580 1
FIGURE
9.3.3h.-Internal rocket motor probe.
mately half the water is used to cool the outer tube response of 20 kHz and the assumption is that this
bundle and exits above the 90" bend in the probe. is the quality of the measurement. Although the
The remainder is forced across the sensing area of quality may very well be as quoted, often the
the transducer (Kistler Model 603A) and out signal conditioning system or the recorder is
into the motor chamber. I n addition to the water incapable of meeting the response required.
cooling there is a 0.020 inch coating of RTV 580
on the transducer diaphragm t o provide pre- 9.3.4.1 Signal conditioning.-To accommodate
viously discussed protection against thermal the transducers previously discussed any one of
radiation. four types of signal conditioning systems is
required. Thew are (1) the strain gage system
9.3.4 Signal Conditioning and Recording*
(constant voltage) , ( 2 ) the strain gage system
The instrumentation system is only as good as (constant current), (3) the dynagage capacitance
its weakest link and in many instances of dynamic system, and (4) the charge system. Each has its
instrumentation this is the signal conditioning own peculiarities but there are some general
equipment or the recorder. I n the discussion of considerations which must be talien into account
dynamic pressure instrumentation the emphasis is in d l of the systcms if acceptable data arc t o be
usually placed on the transducer. For instance, obtained. For purposes of this discussion the
the transducer will be quoted as having a rcsonant signal conditioning is that portion of thc systcm
frequency of 100 kHz with a flat frequency from the transduccr to the rwordm-, including the
transmission cable and all intermrdiatc elements.
* R. D. Wesley, Author. Frcqucncy response has been discussed for the
476 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
eliminate interference (noise) from stray fields. 3_ gressed rather rapidly in the improvement of FM
This is especially true in low level input systems. tape records, so that 80 kHz is now easily obtained,
Electrostatic shielding is provided on com- and many manufacturers are, indeed, furnishing
mercially available cables by using braided this capability in their FM tape recorders25
copper, spiral wrapped copper, wrapped aluminum This higher frequency response is most desirable
foil and wrapped aluminized mylar. The better when recording steep-fronted waves. Use of the
materials for high frequency shielding are alu- tape recorder in the direct (AM) mode, although
minum foil and aluminized mylar which achieve the response is 500 kHz, is not recommended.
an effectiveness of nearly 100% against electro- The channels are neither as stable nor as easy to
static noise when properly installed. use as the FM channels and the noise level is
Magnetic fields can be effectively eliminated by significantly higher.
providing an additional high permeability outer Recordings can adequately be made with either
shield over the electrostatically shielded cable. 14 or 32 tracks on a 1 inch tape. All recording
Another way is to run the electrostatically heads should conform to the IRIG format which
shielded cables in heavy-wall steel conduits. All has become an industry standard. 25 When re-
shields should be terminated but only at the cording the higher frequencies, 20 kHz and above,
system ground point. it may be desirable to make dynamic checks on
Power line or power components are a prime the heads of the recorders being used to account
source of system noise. The power lines can act as for phase shifts due to head stack variations. This
transmitter of externally generated noise or they is especially important when different tape
may introduce the power line frequency into other machines are used for recording and reproducing.
circuits through power line ground loops. Power FM tape recorders generally have a -4-1.4 volt
components such as motors, fluorescent lights, input capability. It is always a good practice to
heating equipment and welding equipment are all utilize the full dynamic range. If it is desired to
common noise generators. To eliminate the effects look at the entire profile of a test, the signal
of noise transmission via the power lines it may be should be recorded without high pass filtering so
necessary to add shielded line isolation trans- that the start transient, shut-down and steady-
formers at the power input. Most present day state are available in an absolute pressure sense.
instrumentation components contain shielded In this type of recording it is well to offset or bias
power transformers which may make the isolation the signal to a negative 1.4 volt, and range such
transformer unnecessary. that the full scale pressure is near a positive
Cable noise by vibration during a test is 1.4 volt.
common, especially in the piezoelectric and Usually when making stability measurements
capacitance transducers. Localized electrostatic the prime interest is in the AC portion of the data.
charges can be generated by the relative move- In many instances this can be as little as 5% of
ment of shield, dielectric, and inner conductor the static level. To improve the dynamic signal
during flexing. Specially constructed "low noise" on tape, a common technique is to filter out the
cable has been effective in reducing this noise by DC portion of the data. This can be accomplished
an order of magnitude. with an RC filter, taking care to keep the corner
frequency well below the data frequency of
9.3.4.2 Recording of dynamic data.--Considering interest. Any insertion losses in the filter may be
the type of data that is required for combustion accounted for by calibrating with the filter in
instability, the methods of recording are very place, using an AC calibration voltage at a fre-
limited. If any detailed analysis is to be performed quency lower than that of the expected data, yet
on the data it must be recorded such that it is higher than the region which is affected by the
readily available in its raw form to various types filter roll-off. This has two basic advantages:
of analysis equipment. FM analog magnetic tape (1) the AC data can be ranged for optimum
recorders are ideal for this type of data handling. scaling on the tape, and (2) zero shifts due to
Since the interest involves frequencies which transducer heating or other causes do not affect
extend to 20 kHz and above, the recorder must the dynamic recording. Zero shifts can be very
possess this capability. The industry has pro- large and in many instances have driven channels
478 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
out of tape band limits when the recording is spaced longitudinally along the combustion cham-
being made in the DC mode. Since the high ber must be used. Again, if placed on the same
frequency transducer is not basically an absolute record, identification is accomplished more easily.
measuring device, little information is lost by It is possible to work between records as long as an
high pass filtering the data prior to recording identifier channel is carried as a common function
on tape. on all playback records.
It is desirable to look at all recorded data in its
9.3.5 Display Techniques* raw form-that is, as it has been recorded-in order
to ensure that further analysis is performed only
A wide variety of data presentations is available,
on valid data. This is normally referred to as a
with varying degrees of sophistication. These
"quick look" record which is accomplished by
extend from the presentation of raw data, which
using tape speed reduction and playing the data
leaves the engineer to interpret and make hand
back to an analog recorder that has sufficient
calculations, to completely machine-analyzed
response to accurately present the recorded data.
data which is presented in reduced form.
As an example, 10 kHz data could be accurately
There are four logical methods of handling
reproduced on an oscillograph which has 2500 Hz
data. Each presents the basic information in a
galvanometers with a 4:1 tape speed reduction.
unique way to aid in the analysis of combustion
All that remains is running the oscillograph at
instability data. The methods are, of course, not
sufficient speed to adequately review the data. The
limited to only the analysis of combustion in-
type of testing being performed will help to
stability, but rather apply to the general category
establish this; generally, an effective speed which
of all dynamic data analysis. It is the intent to
allows one to count predominant frequencies is
acquaint the reader with the many tools available
sufficient for a first look. For 10 kHz, under the
to him so that he might select the most meaningful
above ground rule, an effective speed of 400
presentations in the solution of any given probh'm.
inches/second would be sufficient. This could be
The four methods or types of data processing
accomplished on an oscillograph run at 100
operations are (1) analog playback, (2) analog
inches/second with a tape speed playback reduc-
spectrum analysis, (3) hybrid spectrum analysis,
tion of 4:1.
and (4) digital analysis. Each operation utilizes
In many instances where the run is longer, a
given types of equipment and leads to a variety of
much slower effective speed may be sufficient as a
data presentations as shown in Fig. 9.3.5a. It is
quick look to determine the general quality of
the intent here to show the different processing
the data and areas of interest for further types of
operations available with a brief description of the
analysis. A direct-write device is recommended
resultant presentation method. In each case it is
since time is often a factor in development testing.
assumed that the data is available on FM tape,
Several good direct-write oscillographs are on the
which has been properly recorded, utilizing signal
market, with speeds up to 160 inches/second and
conditioning systems and transducers capable of
high frequency response (recording light beam)
defining the frequencies to be analyzed.
galvanometers. A direct-write stylus recorder can
be used, however, the galvanometer response is
9.3.5.1 Analog playback.--Analog playbacks of
low (under 100 Hz) and a very high ratio of tape
dynamic data, due to their oscillatory nature,
speed reduction would be necessary to obtain
require a maximum parameter-limitation of 6 to 8
10 kHz frequency response. It should be noted
individual functions for a 12-inch oscillograph
that large tape speed reductions degrade the
paper width. It is therefore important to group
functions for ease in instability mode identifica- signal-to-noise ratio of the data (because of wow
and flutter problems encountered in some tape
tion. All [)aramet('r_ on a _ingle axial plane _hould
be grouped on the same record. With this record equipment) but are satisfactory unless the data
it is i)ossil)le to identify :_ tangential mode. For level is near the system noise level.
longitudinal mode identific,ttion, transducers After a review of the originally recorded data,
many options can be exercised for further data
* R. D. Wesley _md R. F. lh!fner, Authors. presentation on the oscillograph. Some of these
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 479
Amplitude vs frequency
(fixed time span)
Sweep analyzer Amplitude vs time
m X-Y plotter (fixed frequency bond)
Analog specfrum_ --[ _.mplitude vs time
variable frequency band)
Amplitude vs time .
(wide frequency bond)
analysis J __j Waverecorder
analyzer F
Quick look level _mplitude vs time
top( analog restricted frequency bond)
quency response compatible with the d_ta being to analyze effectively, it is a standard practice to
reproduced. As an example, if one is interested in reproduce, at high speed, only selected portions of
determining the phasing characteristics of 5 kHz the test as established from the quick look record.
data between variously oriented transducers in a The recording of a time code channel is recom-
combustion chamber, an effective galvanometer mendcd for positive position location on the tape
response of 10 kHz and effective record speed of at with a minimal effort, especially on longer tests.
least 2000 inches/second is desirable. This allows ANALOG FILTERING: Special records are
480 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
often made through analog filters in order to data, or average-responding for Fourier analysis
separate the frequency components in a complex of deterministic data. The resulting data are
mode or to eliminate noise. Problems can be plotted on an X-Y plotter.
encountered with the analog filtering due to Several options are possible for displaying this
filter roll-off and ringing. Filters range from the spectral data depending on its end use. Some of
simple passive RC type to the more complex the most common are 36
multi-order active filters. It is not intended that a 1. Amplitude vs. frequency (fixed time span)
complete discussion of filters be included here, 2. Amplitude vs. time (fixed frequency band)
other than to indicate types available and special 3. Amplitude vs. time (variable frequency
usage. band)
It was previously mentioned that it is desirable Another approach uses fixed band wave analyzer
to high pass filter when recording on FM tape. In equipment, represented by the Bruel & Kjaer
data reproduction it is best to use a multiorder 2111 Spectrometer and the General Radio 1564
active filter. Since the order of the filter determines Analyzer. On both of these instruments the data
the roll-off characteristics, a high order (generally may be passed through either _-octave or 1-octave
6) is desirable. A higher order filter produces a continuous filters, or may be unfiltered. The
greater attenuation above the cut-off frequency. output is usually recorded on a high speed level
Phase shift is another serious consideration recorder using a logarithmic (db) amplitude scale.
when filtering data, especially if the phase shift The principal differences between this class of
through a number of filters is different for the instrument and the sweep analyzer are in the use
same input conditions. This however, can usually of fixed filters whose width is a constant per-
be specified when purchasing a filter for delivery centage of the analysis frequency rather than a
to acceptable limits. The optimum type of filter fixed bandwidth, and the use of an associated
to use-such as Butterworth, Chebyshev, Bessel, or recorder with much faster capability than the
Linear Phase-will depend on the type of analysis usual X-Y plotter. The relatively wide band
to be performed after the data is filtered? TM'438'502'699 filters and high recorder sl)eed permit following
The Chebyshev filter of a given order is a closer much more rapid changes in amplitude than with
approximation to the ideal filter than an equal the sweep analyzer.
order Butterworth filter; however the Butter- As in the case of analog playbacks, a single
worth filter has flat frequency response without frequency mode can easily be displayed by a
peaking prior to roll-off, whereas the Chebyshev fixed-band wave analyzer to show the rate of
filter has some amplitude ripple and extreme phase decay or increase. It is also relatively simple to
distortion. Linear phase filters of which the calculate the decay rate with only one frequency
Bessel type is representative are generally present. Generally when an instability is induced,
specified when time distortion is a consideration. multi-frequency components are present. One of
Fig. 9.3.5b depicts the amplitude and phase the indicators of the combustion stability index is
characteristics of the filters mentioned. tho ability of an engine to sustain and recover
from an induced perturbation. If the engine
9.3.5.2 Analog spectrum analysis.--Sweep anal- rocovers, there will be some damping rate asso-
ysis is performed on equipment in which a rela- ciated with the pulse in that particular engine.
tively narrow, fixed bandwidth filter is swept or Further, each frequency associated with the
incremented slowly through the frequency range pulse may have a different damping rate. If a low
of interest. Since the rate of this sweep must be damping rate is indicated at a particular fre-
quite slow in order to allow the filter time to quency, further refinements on the hardware may
re_punu to chang(_s in th(, data amplitud% it is be made concentrating on further damping the
the usual practice to select a time period repre- given frequency.
sentative of the data and make this sample Types of presentations include a6
repetitive by means of a tape loot). The output of 1. Amplitude vs. time (wide frequency band)
the filter is appli('d to a suitable detector, eith(_r 2. Amplitud(' vs. time (restricted frequency
true rms for power density analysis of random band)
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 481
3C -2OO
u)
C i
/
0
CL
-10 -ioo
u_ I
I
I
I
I0 ..... _--
o_ I
\
E \
< 15
/
/
2O
0.1 0.5 1.0 20 5.0 0.1 0.5 1.0 20 5.0
tn -fn
Butterworth, 6th order Chebyshev, 6th order
0 -15
Amplitude response-- in db
\ ond phQse error---in degrees
-I0 of vorious filters vs normolized
E
O
I/)
frequency .fn
Q_
-5
"O where:
- /J I n : J--
k
9.3.5.3 Hybrid spectrum analysis.--A unique Record time length (effective data storage) in
method of presenting a frequency-amplitude-time the fixed mode of operation is directly related to
profile is by means of the Hybrid Spectral Analyzer. thc analysis spectrum to be analyzed as shown in
It is termed hybrid because both digital and analog Table 9.3.5. It can be seen that very short sections
techniques are used in one analysis system to of data can be locked up and analyzed. Fig. 9.3.5c
produce the data. '6 With this equipment, data can is an example of a pressure trace and its spectrum
be analyzed on a single channel basis in real time. analysis in a combustion chamber which has been
It is unique in that the analysis can be made in subjected to a gun pulse and recovered. The same
real time over an entire test, or selected small type of analysis can be made of unstable data
sections of a test, with various data presentations. over selected time spans.
A detailed analysis can be readily performed on as The most used mode of operation of the hybrid
little as 25 milliseconds of run data. analyzer is with a digital data processor. Here the
When used in conjunction with an X-Y plotter, same delay lines that were mentioned above are
the hybrid spectrum analyzer is used in the used. However, instead of locking the data up in
so-called "locked-up storage mode." The analyzer the delay lines, new data bits are continually
uses delay lines with fixed bit storage capacity. added and old data bits are dropped out such
482 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
rape Analysis spectrum Narrow-filter bandwidth Wide-filter bandwidth Effective data storage
_peed (frequency range), Hz (1/500 of freq. range), Hz (1/50 of freq. range), Hz time, sec
that the analysis is continually made on a fixed where complex or varying frequencies are present,
length of data storage in essentially real time. is to tabulate amplitude as a function of frequency
After analysis, the data is recorded in digital and time. Data are presented in a complete
form on a digital tape recorder for digesting and manner in that frequency spectrum analysis is
formating for useful presentations by a digital made incrementally with time. As an example, if
data processor. Again, as with the X-Y plotter the analysis spectrum is 0 to 10 kHz, each fre-
output, the analysis spectrum is pre-selected, with quency band is sampled every 0.050 second.
filter bandwidth and effective data storage time Once the data has been analyzed and recorded
as specified by Table 9.3.5. The selectability in on the digital tape, one of the options available
the filter bandwidth is either narrow or wide as with the computer is to present the amplitude
indicated with a 10:1 difference between the two versus frequency over any number of periods of
filters. The frequency resolution is correspondingly test time, or the entire test. This is useful when
different between the two modes in that with the looking for energy levels over a discrete segment
narrow filter the analysis is made with 500 lines of a test such as that done under the analog
of data (that is, 500 equally spaced increments method with a tape loop. The advantage here is
over the analysis spectrum) whereas with the that the length is extremely flexible. Output can
wide band filter only 50 lines of data are presented. be in the form of a tabulation or a plot. Other
An excellent method to survey an entire run, variations arc also possible.
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 483
500 PS_
1.510 1.555
2O
Q.
Frequency (Hz)
9.3.5._ Digital analysis.--Advances in the state- processing is known as phase-gain analysis since
of-the-art in analog-to-digital conversion equip- the phase and amplitude of the output data is
ment, digital processing equipment, and in developed and referenced to the phase and
program mathematics have made practical the amplitude of the input to determine the gain and
processing of dynamic data by completely digital phase shift characteristics of the system over the
techniques. A few years ago the prohibitive cost desired frequency range. Programs have been
of the large amounts of equipment time required written and are in use for this type of data..
for these types of processing made digital pro- Digital analysis of stability data is often carried
cessing impractical except for data of relatively out in the time domain rather than the frequency
low or restricted frequency range. domain because of the simpler programming this
The advent of analog-to-digital converters with method offers. The technique briefly consists of
basic conversion rates of up to 105 samples per multiplying the data at time "t" by itself (auto
second, higher speed computers, and the avail- correlation) or by another channel (cross correla-
ability of computer routines such as the Coolty- tion) at time "t+dt." A large number of products
Tukey fast Fourier transform, 5_3 has made the are generated, averaged, and normalized at each
application of completely digital techniques delay time dt as the delay time is varied from a
practical for dynamic data processing of a general low to a high value. A plot of the resulting
nature. Some of the processes currently in use are normalized averages versus dt is the auto or
described in the following paragraphs as repre- cross correlation function.
sentative of this type of dynamic data analysis. If a definite periodicity is present in the data,
One of the principal methods for the analysis of the correlation function will show a repetitive
the dynamic behavior of a physical device or shape with this period. The method has a powerful
system is by comparing the system output with practical use in extracting low level data at a
the input2 _ The transfer function of a physical known frequency from very high accompanying
device or system can usually be determined from noise. Spectral analysis using either hybrid
these data, or the effect of it can at least be analyzers or digital filters has largely supplanted
plotted as a function of frequency. This type of correlation techniques due to the reduced machine
484 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
time or easier interpretation of the data they Dc Optical beam diameter at condenser lens
offer. Do Optical beam diameter at camera lens
Spectral density and cross spectral density D8 Spark gap size
analyses may be thought of as special cases of Ds t Optical beam diameter at flame light stop
auto and cross correlation. Here, the delayed d Distance between field of view in chamber
function is also multiplied by the Fourier trans- and center of condenser lens
form into the time domain of the frequency F Size of image on film plate
response of a specified filter. Since the entire fc Focal length of condenser lens
process is digital, the frequency response of the fo Focal length of camera lens
simulated filter may be anything desired, even h Size of field of view
rectangular. The output is transformed to the m Magnification
frequency domain and plotted in mean square W Diameter of chamber window
units per hertz. Xc Spark object distance
If the input data is digitized from the raw Xc p Distance from condenser lens to spark
analog, the output is equivalent to the amplitude image formed by condenser alone
probability distribution versus time. Detecting Xo Distance from camera lens to field of view
and smoothing of the raw data, before digitizing Xo t Distance from camera lens to film plate
it, produces a probability distribution of the data Xs Distance from camera lens to spark image
envelope versus time. formed by condenser
The peak response of a number of single degree XS Distance from camera lens to flame light
of freedom resonators to a transient waveform stop
makes up a shock spectrum. A plot of the shock
spectrum consists of the maximum acceleration 9.4.1 Cinematography*
experienced by these single degree of freedom Motion picture photography is a long estab-
systems (with specified damping characteristics) lished, well-proven tool for studying combustion
as a function of their own natural frequency in and combustion instabilities. The more sophisti-
response to an applied shock. Although used cated uses have been associated with transparent
primarily in eBvironmental work, it has value in chambers or windows; however, excellent results
stability work in investigating the effect on the have also been observed through the nozzle.
hardware of charges used in liquid engines. This Where it is impractical to view inside of the
method of analysis is also used to analyze shock combustion chamber, useful data may be obtained
tube data.
from plume photography. In terms of potential
failure analysis, overall test stand views are used.
9.4 OPTICAL MEASUREMENTS For instance, rocket engine production testing is
recorded with several high speed motion cameras.
Optical measurements rank close to pressure Because the testing is so routine, the film is not
measurements in both wide usage and in supplying developed. However, should a combustion in-
pertinent data on combustion phenomena. A stability or malfunction cause a premature cutoff,
wide variety of optical techniques have been used the film is processed and used to aid investigation.
which range from direct photography to analog Thus, careful selection of test cinematography
recordings from optical sensors. This section offers detailed data of the expected and, often,
describes some of the techniques that have been the only record of the unusual or unexpected.
employed, outlining advantages and limitations,
and how the techniques are dependent upon the 9.4.1.1 Combustion zone photography.--Several
combustion environment under investigation. techniques have been employed to obtain direct
Tbc following nomenclature pertains to Sect. 9.4: light emission photographs of rocket engine
combustion processes. The two most common
B Maximum bellows extension
usages of motion picture photographic recording
C Xc/f¢
D Optical beam diameter at chamber window * R. J. Hcf nor, T. A. Coultas, and W. M. Ford, Authors.
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.4 485
of combustion processes are those associated with involved. Framing photography is of most value
combustion taking place in an unconfined environ- to observe the onset or triggering of instability
ment and within special research combustors such as may be caused by a combustion "pop,"
employing at least one flat transparent sur- an ignition "spike" or the buildup of a linear
face. 514,6°8,88There have been several techniques instability.
developed, however, to permit direct photographic Relatively small general observation windows
coverage of events occurring in full-scale rocket have been employed in the walls of the full-scale
simulators and in prototype rocket engines. uncooled combustion chamber simulators of the
Many of the subscale rocket simulators such as second stage Gemini engine, n For this application
those described in Sect. 9.2.2 employ transparent it was found that either quartz or transparent
windows or combustor walls to permit direct plastic was adequate to permit surveillance of the
photographic recording of events taking place overall combustion characteristics within the
within the combustor. Generally these viewing combustor. Although dramatic differences in
windows are constructed of heat resistant glass or luminosity between stable and unstable com-
transparent plastic, although quartz is frequently bustion were recorded, the speed and depth of
used if the dimensions of the window are relatively focus of the cameras used did not permit recording
small. The primary disadvantage of all of these data which could be used in diagnostic evaluation
window materials is that they generally limit the of instabilities.
test duration to less than two seconds due to their Another use of high speed framing cameras for
relatively low heat capacity and melting points. recording combustion instability within an engine
Quartz and heat resistant glass have higher involves the use of a window located in the center
melting points than the plastics and thus arc of the injector face of a full-scale combustor. For
capable of withstanding longer exposure to the this application a small hemispherical quartz
combustion environment but they have the added dome is mounted in the center of the injector.
disadvantage of being brittle. Behind this dome is a complex system of lenses to
In steady-state combustion, high speed pho- permit wide angle (160 °) exposure of the complete
tography of transparent rocket chambers allows cross section of the combustion chamber (Fig.
the qualitative visualization of propellant and 9.4.1a). High speed motion picture cameras
combustion gas flow patterns, spray interactions, mounted behind this "periscope" record the com-
and jet breakup, and stripping* (Refs. 424, 421, bustion process within the combnstor. It has been
and 74). Approximate distances required for found that wave patterns of the transverse mode
consumption of gross liquid streams, recirculation instabilities can be clearly observed by the
patterns, cross winds (and mixing patterns) may gradation of illumination325
be determined. Special effects such as ignition Both standing and spinning forms of transverse
and tap-off (gases taken from the main com- mode instabilities have been recorded using the
bustion chamber to operate turbo-machinery) apparatus shown in Fig. 9.4.1a. It was found that
may also be effectively studied with transparent with the spinning mode of instability highly
chambers and high speed cinematography. 275,44° luminous waves, corresponding to the peak
In the study of combustion instability, trans- pressure of the unstable wave front, could be
parent chamber photography enables the in- observed rotating within the combustor cavity.
vestigator to observe the reaction of the injected With the standing transverse mode the luminosity
streams to a combustion wave, the mode of the periodically increased and decreased in specific
instability, the flow behind the combustion wave, regions of the cavity corresponding to the pressure
the response of the feed system and other effects antinodal planes of the instability. The camera
upon the combustion instability. In the case of speed used with this type of apparatus is not
resonant instability, most of the quantitative data critical so long as the shutter speed is sufficient to
is taken with streak photography rather than stop the wave motion within the cavity, and the
framing because of the very rapid processes frame speed is not an integral multiple of the
frequency of instability.
* Removal of the surface fluid from a jet or droplet. All of the transparent window materials men-
486 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Doublet lens
Triplet A lens
Triplet B lens
_ J_,/ Quortz
tioned above are subject to surface deformation from the exhaust gases. This technique is limited
due to erosion which can result in distortion of the to propellants whose exhaust products are trans-
photographic images. In addition it has been parent in part of the visible spectrum and are not
observed that, under low chamber gas velocities, clouded with particles. Depending upon the
plastic materials will produce a combustion front optical path leiigth through the hot gases, some
at the inner surface of the window. The flame of the combustion process detail is lost. Although
resulting from this phenomenon radi'_tes strongly little may be seen of the detail, (',vents such as
in the wavelength range of standard color and "pops," "spikes," bomb or pulse guns are easily
black and white films and is quite sensitive to filmed through the nozzle. Combs has used streak
wqoeity. This characteristic can be used to cameras with curved slits to obtain quantitative
advantage to record wave motion at the chamber data through the throaty Clayton's movies l_
wall by focusing the camera on the flame front at indicate the zones of intensified combustion as
the internal surface of the window. Under condi- well as showing what appears to be considerable
tions of instability the fluctuating velocity patterns amounts of propellant s thrown out of the chamber
result in periodic ignition and extingaiishment of unburned.
the flame at the surface of the window. For
observing phenomena within the combustio_ zo_w 9.4.1.2 Exhaust plume photography.--The ex-
caution must be used to avoid obscuring the haust gas plume from a rocket engine can provide
desired image. This can be accomplished either significant information about the combustion
by locating the window in a relatively high wqoeity phenomena within the combustor. _ This is of
region of the eombustor to prevent the surface particular advantage when it is impractical to use
combustion or by using appropriate filters on high response instrumentation or high speed
the camera. photographic techniques to monitor the com-
Another technique that has been employed to bustion process. In Sect. 9.4.3 the use of radi-
provide data similar to that described for the ometry to record the temporal emissions from
periscope camera is to place a high speed motion exhaust gases is discussed, while here the, tech-
picture camera beyond the chamber nozzle aimed itique of photographing the exhaust gases is
into the combustor cavity. _,_63,_5° The major covered.
difficulty of this technique is h)cating the camera When resonant combustion is initiated and
in such a position as to observe most of the interior sust'fined within an engine, motion pictures of the
of th(_ cavity and at the same time protecting it exhaust tyt)icMly record a dramatic change in
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.4 487
color or luminosity. The change in exhaust plume Oxidizers containing O,F _ fuels contoining H,C,08 N
I000
characteristics is not well understood and may
reflect different mechanisms with different engines. c" "; OOo
It may be the result of a change in the com- .5 .4 .5 .6 .7 .8 .9 1.0
I
Very
1
weok HzO
I
oo 8
I0
I,I
I
.2 .3 .4 .5 .6 .7 .8 .9 1.0
tests for instabilities by photographic techniques.
More quantitative monitoring of the combustion _=
process by photographing exhaust gases can be ._c
It has been found that this shock surface Speotrol wovelength~ microns
be inexpensive. Since such a material is not avail- supply voltage to the drive motor. Motors
able, compromise materials are often used. Those operating at voltages between 30 and 220 volts
which have been most successful are Plexiglas result ill framing rates between 1500 and 8000
(or Lucite), Pyrex, and fused quartz. The cam- frames per second for the 16 mm frame size. The
posit(' of a Pyrex sheet (for dimensional stability) exposure time for each frame is 1 or _th the
bonded to Plexiglas (for mechanical strength) reciprocal of the framing rate, depending upon
with such adhesives as PS-18, RTV 602, or the camera model. A special eight sided prism
Uralane 5716 have been successfully used. Quartz offers twice the framing rate at the same film
windows, if they are kept small and installed very velocity by exposing only one half of each 16 mm
carefully to avoid being loaded in tension, even frame. This is called a split-frame camera.
temt)orarily, arc also very good. Fig. 9.4.1e Lenses aim rotating prisms are mad(; from high
shows the transmission characteristics of various quality optical glass and coated to protect their
chamber and bonding materials. exposed surfaces. This equipment cannot pass
M'my kinds and makes of camera have been wavelengths below about 0.4 micron. To pho-
used in combustion instal)lilly res('arch, one of the togr'tph into the ultraviolet regioB requires special
most popular has been the Fastax camera, s lenses and prisms. The transmission properties of
although recently the Hyc'tm camera is "tlso some typical lens and prism materials as well as
receiving considerable attentiolL ,_7 The key fea- some typical filters are shown in Fig. 9.4.1d.
tures of the Fastax camera include 't variable- Although there are many types of photographic
speed film drive, rotating prism, neon timing light, film available, only a few types need t)e con-
drive cut-off switch and supply aim take-up si(ter('d for combustion photogral)hy. The film
re('ls. The variable speed drive is controlh'd by the records the apparent brightness of the subject.
Black and white film records brightness over the
entire spectrum to which it responds, while color
NOTE= UNSHADED AREAS INDICATE TRANSMISSION
i-
tlJ
.J Note: Unshaded areas indicate transmission or response
_o ,,,
_1 I I !
I I I
RTV- 602
I I I I I 1
Plexiglos l |ers
I I I I
A I 1
BS=W TIOS--O IV_S_/" _ Film
Pyrex
FmURF 9.4.lc.--Transparcnt chamber materials-optical FlGURE 9.4.1d.--Film spectral response and camera equip-
transmission. ment transmission.
EXPERIMENTAL
EVALUATION
OFSTABILITY
BEHAVIOR
§9.4 489
film records brightness at a characteristic color optimum film transport speed depends on the
wavelength. In general, for photography of velocity expected to be measured as well as the
combustion processes, color film shows more detail magnification of the optical system, and is selected
with better contrast. A summary of film spectral so that the streaks will be at approximately 45 °
response is also shown in Fig. 9.4.1d. For observa- to the, film edge. Figure 9.4.2a shows streak
tion in the infrared region there are false color camera coverage of a transparent two-dimensional
films and black and white negative reversal films. combustion chamber in which the film is con-
The false color Ill film is unique ill that the color tinually exposed to luminous ('mission from a
projected on the screen actually represents narrow field of view along the entire chamber
information received at another wavelength. For length. A typical enlargement of such an :_xial
instance, infrared records as red, red light as streak is shown in Fig. 9.4.2b. Each trace on the
yellow, and greml light as blue, thus the entire film is of approximately parabolic shape and
spectrum is shifted toward the infrared. describes the trajectory of a particle (or cloud of
particles) whose luminosity formed the image.
9.4.2 Streak Photography* The slope of such a trace represents the local axial
velocity of the particle as it traveled through
9.4.2.1 Ge_wral pri_ciples.--The use of streak the chamber.
pictures provides "t wfiuable adjunct to th(' usual A 90 ° rotation of the camera from the position
high-speed moti(m pictures. Streak pictures may shown in Fig. 9.4.2a permits transverse streak
be obtained by modification of high-speed cameras. photographs to be obtained. Fig. 9.4.2c shows
For example, the framing prism of the Fastax simultaneous pressure and transverse streak
camera can be replaced with a imrrow slit (0.002 measurements during the occurrence of insta-
inch width typical) positioned at the film plane bility. The streak photo was again obtained from
and perpendicular to the film edges. The film is a two-dimensional motor 4°aand shows the sharply
then drawn past, the slit at high speed with a defined change in luminosity which occurs when
direction of travel perpendicular to the slit. The the instability wave moves from one wall of the
chamber to the other. Pressure was measured
* R. C. Kesselring and T. A. Coultas, Authors. with a Photoeon transducer located in the spacer
L .-" J
--'5. _
i J
_.4e .5 i.4
J
amera
1.5"
Time
t A- 2ooo psi
Photocon
location
bar a t thc same axial location at which thc streak pictures have bccn obtained by dircct
vcrtical slit was positioncd. The arrival of thc photography of the cmittcd light424as wcll as by
instability wave a t the spacer bar coincided with thc usc of silhouettc photography in which a high-
a sharp increasc in the pressure rccordcd by thc intensity backlight is employed with a transparent
transducer. Further examination of thc streak chamber (see Sect. 9.4.4).
photo provides evidence of the spontaneous
growth of a transvcrsc wave from negligible 9.4.2.2 Steady-state combustion distribution.-
amplitude to a 2000-psi disturbance in one pass The application of stcady-state, streak pho-
across the 20-inch chambcr, with damping tography to combustion instability is that of
observed after five passcs. Thc total period, i.c., determining the axial distribution of combustion,
point a to b, can be easily measured and thc which is nccded for all theorctical modcls. Thc
velocity of thc disturbancc calculatcd. combustion distribution is rrlatcd to the mean
By using scvcral streak cameras having different axial velocity of the combustion Although
fields of view, it is possible to cxaminc (in a two- analytical models are available for calculating thc
dimensional motor) specific combustion zoncs, stcady-state combustion distribution,421many of
i.c., near thc injector, in the convcrgent section the input quantities for thcsc models (c.g., drop
of the nozzle, close to the walls, ctc. Successful sizc distributions, evaporation coefficients, etc.)
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.4 491
,T-J
[] []Io Io I
o [] [] o []
-XPV"_P, ,%n f\f', ,%/_ ,%A1% P,A/"
y ¥ ¥ Y I I
[] [] 0 [] 0 [] [] 0 []
_"lL-_ _IR I
o I [] 1o o o /Slit location
I _ [] o Io Io []
[] [] [] o [] _" _ [] [] [] o []
First longitudinal mode First radialmode
FIGURE 9.4.2e. --Typical streak film traces of various modes using circumferential slits.
determination of the wave velocity at any point in test firings using a baffled, cylindrical cham-
"rod the number of waves passing the observation ber. 16aMore recently, similar streak photography
plane in a given time. Thus, direction of wave with imrrow fields of view along and perpendicular
travel, wave speed, frequency and mode identifica- to the axes of explosive bombs mounted inside a
tion are all possible from streak data. cylindrical chamber were used to determine shock
Luminous traces representing various modes of w-_ve velocities at various distances from the
instability are illustrated in Fig. 9.4.2e for a bombs. '67
circumferential slit location. The time corre-
9.4.3 Electro-Optical Techniques
sponding to the inverse frequency of the various
modes is also indicated in Fig. 9.4.2e. To best Several techIfiques have been developed to
study longitudinal or radial wave motion slit record optical data directly on magnetic tape.
configurations other than circumferential must be These techniques involve monitoring the com-
used. Fig. 9.4.2f illustr'_tes luminous traces bustion zone or exhaust plum,; with photodiodes
representing various instability mode, s for axial or radiometers and recording the electrical
and radial slit alignment. In addition, the luminous output on a standard FM tape recorder. A display
trace re,t)resenting a baffle compartment mode of record of the taped data, produced in the same
instability is presented for a semi-circmnferential maturer as pressure data records, provides an
slit positioned on the injector face. analog record of the optical emissions from the
Streak photographs obtained using circum- engine.
ferentia! slits have t),_en used extensively in the Electro-optical measuring devices can be used
identification of high-fr,'quency instability modes with transparent chambers in the same way as
in baffled, cylindrical ch:unhers '2 and in pulse cameras. When transparent walls or windows are
motor chambers. 24'-' Views through the nozzle aw_ilable, however, cameras and/or pressure
have, 1)(,en used t,) verify the coexistence of the transducers are normally used. The electro-optical
first radial and third tangential instability mod(,s tcchlfiques are typically used when the direct
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.4 493
_'IR_
[] o: o o [] o 10 In [] []
tSlit = 112 baffle
length comp't circumf. _ I Chamber
radius
[] [] [] 17 17 [] [] [] [] [] []
Slit location
//_ Bladed baffle
_j..Baffle mode (3T}
Radial mode / _/ _' _,lit location
slit location _
"4'_
Film travel
_IL_ --t2
ololo = o [] o_ Io [] o
_ Ilnjthroat
ect°r I Chamber
radius
[] [] [] [] [] length [] [] [] [] []
FIGURE 9.4.2f.--Typical streak film traces of various modes using axial and radial slits.
methods are impractical. Three such techniques 4)<10 -9 sec. Through their application to the
are described. measurement of the variation in light intensities
in the combustion chamber, it is possible to handle
9.4.8.1 Fiber optics.*--A unique method of the resultant data the same as that recorded from
optically measuring an instability frequency a flush-mounted pressure transducer (see Sects.
through an extremely small access area in a 9.3.4 and 9.3.5).
combustion chamber has been developed with the In order to measure light intensities within a
aid of optical fibers in conjunction with pho- combustion chamber some means of access into
todiodes. 16The optical fibers transmit the radiant the combustion chamber at the point of interest
energy given off by the combustion process in the must be provided.
chamber to the photodiode, which provides an For cameras this requires a relatively large
electrical output that varies with the quantity of window in the wall of the chamber. Such a window
light incident upon the diode. Recording of the is difficult to install and still maintain the struc-
data is handled routinely on FM magnetic tape. tural integrity of the chamber. With optical fibers
Instability frequencies have been well-defined it is possible to provide this access through a very
by streakphotography 12 and photomultiplier small opening, (typically 0.080 inch diameter)
tubes, indicating
776'361 the presence of a high into the chamber at any location where a boss can
intensity light phenomenon at the same frequency be placed. This method differs from the pho-
as the pressure wave. Small light sensitive pho- tographic process in that the data can be recorded
todiodes are available which will measure changes on FM tape instead of film. The recorded signal
in light intensities with rise times as short as can then be processed the same as any other
dynamic data which is recorded on tape. Multi-
* R. D. Wesley, Author. point recording can be used to identify instability
494 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
species (gases and/or particles) at the nozzle exit information and other dynamic measurements
of a rocket engine exhibit not only steady-state which may be made simultaneously.
radiation, but also possess a temporal variation. Consideration must be given to the field of view
It has been experimentally shown that the detec- of the radiometer. Since the variation in radiation
tion of the various chamber pressure oscillations is intensity is caused by varying chamber pressure,
possible by monitoring the time-varying com- if the field of view of the radiometer is such that
ponent of the radiation from the engine exhaust. both high and lou T regions of radiation intensity
Frequency analysis of the time-varying radiation arc viewcd simultaneously, thc integrated AC
from rocket plumes has shown that this radiation intensity may be zero. For instance, if the radiom-
is of two types. The first is a continuous frequency eter views the entire plume, as in Fig. 9.4.3d(a)
distribution, possessing an 1/f n dependence caused only the radial and longitudinal acoustic modes
by random processes. The second type involves may be detected, since the tangential modes will
coherent tones discontinuously distributed in the be effectively integrated at any instant of time.
frequency spectrum which are caused by chamber To observe tangential modes, only a small portion
pressure oscillations. Measurements made on of the nozzle exit (along the edge of the plume) is
engines using a variety of fuels have shown viewed as in Fig. 9.4.3d (b). To rigorously identify
excellent agreement of AC radiometry with flush- all possible acoustic modes, it may be necessary to
mounted high-frequency pressure transducers, utilize as many as seven radiometers simul-
both in frequency and in spatial phasing. taneously viewing different portions of the plume.
An AC radiometer is a simple instrument con- Usually, however, two or three are found adequate
sisting of an optical system to focus electro- for either monitoring or mode identification
magnetic radiation from the engine plume onto a purposes.
detector, a field stop to limit the field of view If the plume is optically thin, that is, very
of the radiometer to a particular spatial region of transparent, it may be possible for a radiometer
the exhaust, and filters which allow only selected to "see" completely through the plume. Thus a
wavelengths to reach the detector. Such a radiom- symmetrical view through the center of the plume
eter is shown schematically in Fig. 9.4.3b. Some would not be likely to detect a radial mode since
typical data obtained with an AC radiometer and the integration includes the entire plume. Thus the
compared to pressure transducer records are shown factors of opacity (at a particular wavelength)
in Fig. 9.4.3c. This is a record taken during a low must be considered in data interpretation.
frequency, feed system induced, oscillation. The proper wavelength regions of the spectrum
The output of the radiometer is usually re- to be used for the AC radiometry studies are
corded at several levels of amplification on separate primarily determined by the exhaust species.
channels on an FSI tape recorder to provide The wavelength should be selected so that a major
accuracy over a wide intensity range. Typical combustion species is monitored. A typical
frequency response is as high as 20 kHz. Other system used for AC radiometry of hydrogen-
channels of the tape may be used for timing oxygen plumes uses a lead selenidc photoresistive
Flotmirror
Spherical mirror \ Window
FieldleF:_it°_ __
Incoming radiation
Field of view(__angle
_ O __
I_ / \ Nozzle exit plane
t
Side (o ) Front
.__ Radiometer
Radiometer X,_(__
Side
0 Front
(b)
may have a flattened top and appear to be essen- at an angle past the nozzle exit toward the shock
tially a cone shape. In observing the shock cone in cone.
both stable and unstable operating conditions, it Analysis of the data from the FM tape can be
is evident that the surface disturbance and handled in the conventional manner as discussed
coloration has a definite change from one state to in Sect. 9.3.5.
the other. To the trained observer the distinction
between stability and instability is quite evident 9.4.4 Shadow and Schlieren Methods
from the shock cone. The determination of the The function of both schlieren and shadow
type of instability or the absolute magnitude is methods is to determine small variations in the
another matter.
index of refraction of transparent materials. It
However, there are methods of obtaining can be shown that, to a rough approximation, the
additional information. One such method is with schlieren method measures the first derivative of
photodiode devices oriented to measure the
the refractive index, whereas the shadow method
radiation from the shock cone. More conventional measures the second derivative. The direct
photographic methods are discussed at the end
experimental application of these methods in
of Sect. 9.4.1.1.
the evaluation of stability behavior is somewhat
Measurements of light intensity of the shock limited. However, both schlieren and shadow
cone with photodiodes are capable of identifying techniques have proven useful in the study of
combustion oscillation frequencies even though propellant injection and combustion processes
they are not well-developed. This can be ac- under both steady and unsteady conditions.
complished by the use of photodiodes which have
the desired spectral range capability discussed in
9.4.4.1 Schlieren applications.*--The general
Sect. 9.4.3.1. The best data is obtained by limiting
principle of the sehlieren system is illustrated in
the acceptance angle to the photodiode to include
Fig. 9.4.4a. Light from a point source A is focused
only the shock cone flattened surface. The
on the knife edge D by the long focus, large
photodiode can be mounted remote from the
engine, but at engine level, with the line of sight * R. C. Kesselring, Author.
498 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
I I I I I I I I 1
0 0.I 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Inches
FIGURE 9.4.4b.-Shadowphotograph of spray fan produced by impinging one Ne04 jet on one 50% N~H4-50%UDMH
jet a t 120 psia in a 2.5-inchdiameter windowed chamber. Spark, EG&G point light source, D. =&"; condenser, Aero-
Ektar, f.= 178 mm, (f/D).=2.5; camera lens, Wollensak Raptar, f,=135 mm, (f/D).=4.7; 22 inch maximum bellows
extension; film plate, 4"X5"; d=3.5 inch; W=1.4 inches; m=3.4.
I I I I I I I I
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Inches
FIGURE9.4.4c.-Shadowphotograph of spray fan produced by two fuel jets impinging on one oxidizer jet a t 120 psia.
Same apparatus aa Figure 9.4.4b except condenser lens is Taylor-Hobson, with f,=9.25 inchcs, (f/D),=2.5, and m = 1.6.
500 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
® ® ©@ @ ® ® @ ®
have a transmission no smaller than that required Also, this ideal lens is optically corrected for that
to attentuate the combustion flame light to a lew_t range of object, distances of the spark which wilt
insufficient to expose the photographic film during be used. In practice, multi-element lenses are
the open time of the camera lens shutter (not available with diameters between three and four
shown in the schematic). A practical method of inches and at f-numbers as low as 2.5. Although
selecting the filter will be given below. these lenses are most free of distortions at the
The spark must have an intensity many times designed object distances, the primary criterion
greater than the combustion flame light so that for selection is large diameter and low f-number.
after the inevitable rcfleetion and absorption A suitable camera for combustion phot<>gr'_phy
losses, especially in the transit of the windows, is the Speed Graflex Camera. Its main limitation
the combustion chamber contents and the flame is a short bellows extension which limits high
light filter, sufficient intensity remains to form magnification. This can be remedied by using the
high contrast shadow images of the liquid content 22-inch bellows of a Calumet View Camera which
of the chamber. The spark duration must be a has its own 4X5 inch film holder and which will
few microseconds or less to provide "stop action" accept the lens board of the Graflex camera. The
images of the rapidly moving liquid particles. use of this h'ns outside the design range of mag-
Many capillary and open air sparks satisfy these nification produces image distortion, especially at
requirements. Not(; that the exposure time of the the border of the imaged field of view. These dis-
film is determined by the spark light duration and tortions were not found objectionable at 3.5
not the open tim(; of the mechanical shutter of magnification, bearing in mind that qualitative
the. camera. information is the primary purpose of this optical
The size of the condenser lens determines the system.
illuminated field of view. This lens is located as An image of the spark is formed inside the
close as I)ossible to the chamber window. For .t camera between the lens and the lens focal plane.
given field of view, the farther this lens is located The limiting spark rays of the bundle of rays
from the window, th(; larger is its required diam- which pass through three points of the field of
eter. The ideal condenser lens has a large diameter view in the chamber are shown in the schematic.
attd ._ short foc'd length, that is, a low f-number It, is seen that each image point receives spark
(the ratio of focal length to lens diameter). light from the whoh; spark. This results in a nearly
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.4 501
uniformly illuminated background for the shadow the image of the illuminated field of view at the
images provided the spark intensity is independent desired magnification.
of direction. The spark image location is also the The location and size of the spark image and
location of the flame light stop, a thin metal plate thus the location and size of the flame light stop is
with an aperture whose dimensions are slightly dependent on the location of the spark and camera
larger than the spark image. Without the stop and lens, except in the case of parallel light. Then the
the flame light filter, each image point on the film image occurs at the focal plane of the camera lens
receives flame light from the whole camera lens irrespective of the camera lens location. With
and only spark light from a small portion of the nonparallel light, the spark image occurs any
lens. Use of a stop with an aperture the size of the place between the camera lens focal plane and the
spark image ensures the same solid angle of camera lens and even on the lens itself. The size
illumination at the film plane for both flame and of the spark image is greatest at the camera lens
spark light. Thus the effect of flame light on the focal plane and smallest at the camera lens. Thus
film is diminished without a reduction in spark for a particular optical system, there is a range of
light. This permits the use of a flame light filter observable fields of view. The following mathe-
with a much higher transmission than would be matical analysis permits calculation of the ob-
possible without the stop. servable fields of view and their magnification
The refraction of spark light, by the density for a given spark, a lens chosen to serve as the
gradients in the combustion gas of the firing condenser lens, a windowed chamber, a selected
chamber causes the spark image dimensions to be camera lens and a given film size.
larger than is the ease if the chamber is filled with The following equations describe the optical
ambient air. A flame light stop with an aperture system. 49s Most of the symbols are defined in the
the size of the spark image under non-firing schematic. Of the symbols not defined XJ is the
conditions will act as a knife edge under firing distance from the condenser lens to the spark
conditions and will produce sehlieren images of image formed by the condenser lens alone. This
the density gradients and a loss of definition in the image is a virtual image for the camera lens and
images of the liquid particles. A stop with dimen- lies on the optical axis at a distance X_ from the
sions several millimeters larger than the spark right side of the camera lens. Its image size
image under non-firing conditions will prevent is X_'D_/Xc.
unwanted sehlieren effects. A suitable knife edge
Xof_
can be placed in the flame light stop when sehlieren X.' - (9.4.4--1)
photographs showing the location of strong gas X_- f_
density gradients in the chamber are desired. X_ = X_'- (d+Xo) (9.4.4-2)
The fihn selection is a compromise between the
opposing film properties of high contrast and high Xsfo
X_' - (9.4.4-3)
resolution and is dictated by the degree of sup- X_+fo
pression of flame light relative to spark light.
Kodak Tri-X Panchromatic was used in Figs. (1-t-m)
9.4.4b and 9.4.4e. Xo - -fo (9.4.4-4)
m
The spark to condenser lens distance controls
the size of the illuminated field of view. The Xo'= (1-t-m)-fo (9.4.4-5)
largest illuminated field of view is obtained with
the spark at the focal plane of the condenser
Do= XJ-d h+ _ _ (9.4.4-6)
(parallel light). Moving the spark farther away
from the condenser produces a converging light F
beam and thus a smaller illuminated field of view. h = -- (9.4.4-7)
m
The illuminated field of view is not necessarily
the observable field of view. The camera lens may
Xo'D_' + FX_'
not be large enough to intercept all of the spark Do = (9.4.4-8)
Xo'--X_'
light, or the film plate may be too small to receive
502 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Xc I Xs !
XJ>d+Xo (9.4.4-12)
D J= X_ "X_ D8 (9.4.4-9) The solution of Eqs. (9.4.4-10) through (-12) is
m>_A+ (A2--B) in
In the derivation of these equations, the lenses
are assumed to be thin. This does not seriously 2A= (fjfo)[-C- (C-l) (d/fo)-]+D_/F-- (C-l)
affect the results. The sign convention of optics is (D/f)o(L/F) re- (C- 1) (d/re) ]- D_/F
not used, that is, all object and image distances
are positive. (C-1)
g_
It is assumed that the chamber windows are
(D/f)o(f_/F) I-C-- (C- 1) (d/f_) 7--D_/F
sufficiently large so as not to be limiting apertures.
For the sake of simplicity, the spark is assumed to (9.4.4-13)
be a thin circular radiating disk. Thus the illu- (F/f¢) C
minated feld of view and its image are circles. m>
- (D/f)_[-C- (C-1)(d/f_)]- (d/f_)(D_/f¢)
The dimensions of the im'_ged field of view is taken
to be the same as the fixed film size. Thus the (9.4.4-14)
magnification, m, of the field of view is given by
(fo/f_) (C- 1)
the ratio of film diameter to the field of view m>
-- C- (C- 1) (d/f¢) - (fo/f_) (C- 1)
diameter, Eq. (9.4.4-7).
Eqs. (9.4.4-1) through (-5) are simple lens (9.4.4-15)
equations specifying the locations of the centers where
of the objects, images and lenses on the optical C = X_/f_
axis. Eqs. (9.4.4-6) through (-9) specify the
diameters of the lenses, the observable field of For a chosen vMue of C greater or equal to one,
the smallest magnification which satisfies Eqs.
view and the spark image. The diameters specified
(9.4.4-13) through (-15) determines the largest
by Eqs. (9.4.4-6) and (-8) may be less than the
field of view obserw_ble with the chosen spark
full diameters of the respective lenses.
location. Solving Eqs. (9.4.4-13) through (-15)
In these equations, f¢, re, Ds, F and d are con-
for a range of spark locations determines the
stants of the apparatus. The constant d is given
range of observ'_ble fields of view and their
by the distance between the fiehl of view in the
chamber and the center of the condenser lens. An magnifications which can be obtained with the
inspection of the schematic shows that the system given optical system.
The limitations imposed by the chamber
is completely specified, within limits imposed by
the maximum diameters of the given lenses, by windows are determined by solving the inequality
choosing the spark object distance X_, and the D_<W where D is the optical beam diameter at
the chamber window of diameter W. The limita-
magnification, m. The limitation imposed by
the camera lens is tions imposed by the maximum bellows extension,
B, is determined from the inequality Xo'_< B.
The constants of the optical system used to
Do_ o.fO (9.4.4-10) produce Fig. 9.4.4b (paralM light) and Fig.
9.4.4e (converging light) are given in the figures.
where (D/f) o is the relative aperture of the camera Fig. 9.4.4b was taken at the, maximum mag-
lens, that is, the reciprocal of the f-number. The tfification and Fig. 9.4.4c was tM_en at approxi-
limitation imposed by the condenser lens is mately the maximum observable field of view.
A rational selection of the flame light flter and
D¢_<: .f_ (9.4.4-11) the photographic film requires knowledge of the
relative magnitu(h' and the spectral distribution of
Eqs. (9.4.4-1) through (-9) are valid providing the flame and st)ark light. Complete information
the spark image lies between or at the camera lens is never availabh_ a priori, at least for flame light
and the focal phme of the camera lens. This because the flame light intensity (h,pends on the
limitation is expressed by the folh)wing inequ-_lity : composition, pressure and radiating path length
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR $9.4 503
(chamber diameter). This information can be instability (such as high frequency wave motion
obtained from densitometer readings of spec- and low frequency chug) that would not other-
trograms of spark and flame light taken through wise be I n this type of application
the windowed chamber at the same spectrometer shadow (silhouette) photography is employed.
settings. With this information, a suitable film This type of photography should not be confused
and filtcr can be selected. with the shadow method which measures the
I n licu of this approach, past experience can be second derivative of the refractive index. The
utilized t o make i t certain that the first firing test silhouette photographs are obtained simply by
will produce a good shadowgraph. Figures 9 . 4 . g ~ using a high-inttw4ty monochromatic backlight
and 9 . 4 . 4 ~wrre talicn with a Kodak Wratten (e.g., a mercury vapor lamp). A narrowband
47-B filter and Kodak Tri-X Panchromatic film optical filter which passes only the green line of
with 0.007 Estm stnblr base. Thc exposed film thv mrrcury (5470 A) is uscd to eliminate the
was 175% ovrrdcvrloprd in a Jiodalc Vcrsamat combustion light within t h r chamber. A typical
Processor. Thc scniccs of :I profrssional pho- shadow picturc. of propellant fans is shown in
tographrr arv indisprnsnblt. in sc.lrcting thc proper Fig. 9.4.4r. As in th(. caw of schlicrrn pho-
film and filtcr combination and in thc proccssing tography, howrvrr, t hr prcscmcc' of high thermal
and printing of t h r nrgativc's. gradirnts may limit dcpth of fivld and droplet
Th(1prcdictrd pvrformancr of thc optical systrm r eso lutio11.
providrd by thr analysis is approximatc but Timr-svqucncr silhoucttr photographs have
rrasonably accuratv. Thc analysis should be also t)wn found useful in studying thc phe-
chcckrd by mounting thc apparatus on an optical nomrnon of droplrt shattering upon arrival of a
brnch, including t h r chumbcr windows, and taking shock wavr undcr noncombustion conditions.598
shndoivgrnphs of t hc spray producrd by an arrosol Figurc. 9.4.4f sho\is thc various stagcxs of shcar-
can. This tvst :dso providvs information on the t y p r droplet brrakup upon arrival of a shock.
optical rcwlution, th(b dq)th of field and t h r
shadow im:igci sli:irpnoss and contrast.
The optical analysis and t hc c.xpvrimcnt al
Inject or face
tcLchniquc.s just tlwcrihcd :irv an c.xtrnsion of thc
works of I t o s s m : i ~ i ~which
i ~ ~ ~providc
~ ~ ~ ~ ~dctailcd
~~)~
information on th(. c.xpcrimcmtnl aspccts of
combustion photography.
Shado\vgr:tph mrt hods have also bccn used t o
investigatc thr b r c d u p and vaporization of FIGURE
9.4.4e.-Typical shadow picture of propellant
spray fans.
liquid jrts in thc :hrnccl of combustion. Details
on liquid droplcts, lignmcmts and vapor pattrrns
(including displncrmcmt with pulsing) h a w bccn 9.4.5 Holography of liquid Rocket Engine
Combustion*
obtained using l h o n - 2 1 as t h(> pscwdo-pro-
pctll:mt
.('(* A subscyumt study invrstigntcd t h r A nrw t clchniquc. of sc('n(\rcxording has rvolved
(xffws of shock\v:ws : i d l):Lfil(.s 011 th(1 spray which yirlds a. prrm:inc~nt, thrcvdimcnsional
and vapor t)ound:iric\s."" rrcord of a high vclocity rvrnt. It is callcd
ho1ogr:q)hy and is txisrcl upon t h(t rrcording of a
light intc~rfcrc~ncc~ pnttcwi rat hrr th:m :in intcnsity
distribution ;LS in phot ogr:q)hy. Although known
for 20 ywrs hy optics si".cinlints,'"''27'28 the
trchniquc. did not hocomc~pr:tetical for transirnt
cvrnts until thv invrntion of thc solid-stntc laser
in l N X ) . 4 f i n 1 4 5 y Pulsed laser holography has been
504 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
are no different from those of conventional Pulsed lasers, as a result, require special pre-
photography. Therefore, resolution of the recon- cautions in the recombining of their radiations.
structed scene according to theory will be deter- When these precautions are followed, quality
mined either by the geometrical aperture of the holograms of high velocity events are achieved
system, or by the smearing of the event, by an to high resolutions.
amount equal to the product of the velocity of the Holography's main value is the fact that it
original subject and the exposure time. Thus, a separates the recording and examining steps in the
hologram made with a laser having a 0.1 micro- permanent capturing of an event. As a result, with
second pulse duration requires a velocity of the a pulsed laser, dynamic phenomena of an uncertain
original event of less than 10 meters per second to and unpredictable location can be recorded. After
have a 1-micron resolution. For 10=micron resolu- the hologram has been recorded, it can then be
tion, the velocity must be less than 100 meters per leisurely examined with any of the classical
second, etc. For this reason, it is desirable to have optical instruments, or can be used to make
short exposure times for high velocity events of interferometric comparative measurements2 2a_For
interest; however, the extreme insensitivity of the these reasons, the techniques should be of signifi-
films necessitates (in high resolution situations) cant value in studying rocket engine ignition
illuminators of multi-megawatt irradiance. At characteristics, combustion phenomena, and ex-
present, only the solid-state ruby laser is adapted haust products.
to the holography of high-speed events. This is
due to the fact that the chromium ions in the 9.4.5.2 Application of holography to rocket
sapphire host are optical energy storage means combustion.--Through the years, studies of liquid
(_-_0.2 joule per cubic centimeter) which can be rocket combustion have been accompanied by a
made to emit in times measured in terms of the continuing evolution of optical systems designed
light transit time between the mirrors of the to further the investigator's understanding of
optical resonator. Pumped ruby rods can also be events occurring within the combustor. The
used as simple optical power amplifiers to step up application of pulsed laser holography is a natural
the oscillator radiation level to that needed to extension in the development of such instru-
expose the presently insensitive high-resolution mentation systems. However, utilization of this
photographic plates. technique to investigate high temperature com-
Of all the solid-state lasers, the ruby laser bustion phenomena is a comparatively recent
emits at a wavelength which is within the sensi- accomplishment.
tivity of high-resolution photographic plates and An early pulsed laser holographic experiment
has a bandwidth narrow enough so that the with combustion involved making holograms of
optical interference pattern is not smeared appre- acetylene-air mixtures ignited by a spark plug. v63
ciably during the exposure of the plat(,. Ruby Another important holographic experiment with
laser systems have been built which emit as much combustion was the recording of a white-hot
as a billion watts; however, in many cases the zirconium particle in free fall2 _ These experiments,
coherence can be quite low. Gas lasers, in con- while of considerable interest and importance,
trast, have intensities which are at best six to were not specifically directed toward liquid
seven orders of magnitude less intense. As a rocket combustion.
result, a gas laser can be used only in the In 1967-68, two research programs using
holography of quasi-static scenes or scenes span- holography were initiated in the liquid rocket
ning such a narrow angle that the resolution is combustion area. The first involves the study of
quite low. This is true in spite of the fact that
small droplets in a cold environment a6s with
many gas lasers emit in regions of the spectrum
emphasis on (1) size resolution, (2) maximum
where films are more sensitive. Compared to
solid-state lasers, the gas lasers are more coherent droplet flux levels, (3) possibility of measuring
in terms of both the monoehromaticity (temporal mixture ratio, and (4) position flexibility. The
coherence) and phase uniformity across a cross second program is directed toward the feasibility
section of the emitted beam (spatial coherence). of using pulsed laser holography to record the
506 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
droplet dispersion of reacting sprays in liquid which is recorded is located between the focusing
propellant rocket engines. TM lenses and the hologram.
The two-beam holocamera arrangements used The hologram itself is a 4X5 inch glass pho-
in the two studies were improved versions of a tographic plate oriented at 67½ ° . This angle was
basic design developed by Brooks, Heflinger and chosen so that the normal to the photographic
Wuerker. 123 Representative of recent thinking plate bisects the angle between the direction of the
in the design of two-beam transmission halo- reference beam and the axis of the condensing
cameras TM is that which is presented in Fig. 9.4.5a. lens system. As a result, the interference pattern
As may be seen from the schematic of Fig. between scene and reference beam is perpen-
9.4.5a the holocamera has two spatially and dicular to the emulsion. HolOgrams made in this
temporally matched scene and reference beams. manner are thought to be freer of distortion than
Spatial matching is achieved by proper use of if the "blazing" is not perpendicular to the plate.
reflectors, a roof prism, and a large pair of con- Holograms to be mad(; of rocket combustion
densing lenses. The latter pair of elements takes phenomena require adequate shuttering systems
the light scattered by a ground glass screen and to prevent pre-exposure of the film plate. A
focuses it back onto the hologram. The mirrors simple focal plane or "window shade" shutter
and the roof prism insure that each scene ray from an antique Graflex-type camera has been
combines once again with the equivalent reference used successfully for this purpose; however, a
ray at the plane of the hologram. Temporal better arrangement includes a secondary leaf-type
matching is achieved by arranging the distances (capping) shutter to augment the focal pl:tne
of the mirrors so that after division by the beam shutter and eliminate light leak'_ge onto the
splitter, both scene and reference beams travel film.764
over the same optical path lengths; the accuracy The two rocket propulsion oriented studies
of the path match is within the temporal co- involved the recording of holograms of impinging
herence limits of the laser illuminator. The sc(me stream injector droplet spray patt('rns. 4_s'764Both
Mirror Diverginglens
_'_--_, "Collimatinglens
......
Wedcjeb'eam \ "_"_____ ,1_____________[ _. --._-----t_----
splitter '\ \, PfO.ml Reference beam I _ I _ M :)r _ 1
-------I_- -_ .... _ ..... _r_.i "-I_---_
,2"f Viewing
FIGURE 9.4.Sa.--Schcmatic diagram of TRW focused ground glass transmission holocamera design for producing reacting
spray holograms.
EXPERIMENTAL EVALUATION O F STABILITY BEHAVIOR i9.4 507
reacting liquid propellants (open flame and available at the inception of thc present programs
confined combustion) and non-reacting sprays and is preferred since it required a smaller laser
(cold flow simulations) have been recorded. illuminator, thereby making the whole holographic
These recordings have been made with Kodak system more portable.
649F and Agfa 10E75 and SE75 plates. The Fig. 9.4.5b is a photograph of the reconstruction
Kodak emulsion is panatomic* and has a resolution of a ruby laser water flow hologram rrcordrd on a n
of -4,000 lines/millimeter with a n ASA rating Agfa 10E75 plate and developed for 5 minutes in
of 1/40. It is even a n order of magnitude less Eastman HRP. The scrnr was reconstructed by
sensitive at the ruby laser wavelength (0.69 proprrly oricnting the hologram brfore a col-
micron). I n contrast, the Agfa emulsion is more limatcd beam from a 0.63 micron helium-neon
sensitive a t 0.69 micron, being sensitized primarily continuous wave gas laser. The copy camera was
for the red and green regions of the visible spectra. focused on a plane passing through t h r impingr-
The Agfa emulsion is a new film which was not mrnt point and central portion of the spray fan.
This hologram is typical of various rwordings
* Extremely fine grain panchromatic (sensitive to all made during a series of holographic studies of
visible colors and ultraviolet) film. injwtor water flow spray patterns.764
FIGURE9.4.5b.-A reconstruction photograph of a laser hologram illustrating the water flow spray pattern from the
single element impinging stream injector operating a t a pressure drop of approximately 300 lb/in.* and a flow rate of
2.35 Ih/sec; orifice diameters are 0.173 inch.
508 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
. . _ ..
.V
.
I ' . ? '
.
1.
" . - . .
FIGURE 9.4.5c.-A direct 1:mcr-illuminntcd photograph of the water spray fan from II single element doublet injector with
a flow rate of 1.22 Ib/sec.
~~~~ ~~
FIGURE
9.4.5d.-Two reconstruction photographs from a hologram of NzO, and A-50 open flame combustion. The photo-
graphs differ by the reviewing angle of the copy camera; the photos are mounted as a stereo pair and may be so viewed
with the aid of an appropriate viewer.
of rrconstruction photographs can b r virwed at a rockrt test site. This type of work is con-
strrroptically. (Also shown is a +-inch wide strel tinuing. Areas which warrant additional attrntion
bar with a scrirs of +-inch diamctrr holes on 1-inch and rcfinrmrnt includr (1) greatrr control of thr
crntcrs to prrmit t h r virnrr to rstimatr t h r sccnc/rcfrrrnce bram intrnsity ratios in ordrr to
magnification of the reconstruction photograph.) comprnsatr for absorption of t h r ruby light by
Figure 9 . 4 . 5 ~is a serics of four rrconstruction unburnrd oxidizer; (2) lasrrs of shortrr duration
photographs of a hologram of FIVA-UD3IH t o eliminatr image smear due to small droplets
combustion in a 3-inch diamctrr acrylic thrust traveling at vrry high vrlocity in t h r combustion
chambrr. Th(, four photographs correspond to cnvironmrnt; and (3) lasrrs of grratrr spatial
different focal positions \\ ithin thr reconstructed cohmncr.
scrnc volume. For t h r lowrr photograph t h r copy Improved mrans of hologram rwonstruction are
camera was focusrd on the near side acrylic needed i n order t o gain maximum resolution from
chamber \vall. The upprr photograph was made the hologram recording. One problrm at the
by focusing on t h r opposite or far sidr innrr present is the 10% diffrrence in wavelength
chambrr I\ all. The remaining two photographs brtncrn thc 0.6943 ruby light used to rrcord the
merr madr by focusing on intermediatr planrs hologram and the 0.63% hcliuni neon light used
within t h r combustion zonr. for rwonstruction. Usr of hcliuni nron lasers for
The photographs of Fig. 9 . 4 . 5 ~srrve to illustratr rrconstruction instcwl of ruby is an reonomic
the depth-of-fiold f(>aturcof holography. Drfini- choicct due to problrms of operating a ruby laser
tion of thc rrncting spray phcnomena was some- Theory predicts that holograms
what degrad(d by t h r rroding acrylic chanibcr should have resolutions rquivalcnt t o that of the
walls (note thv longitudinal streaking) . aperture. iubtrndcd by thr virtual imngcl at thc
Work conducted to datr has drmonstratrd thr hologram. At large norliing distancc.s, t h r rmolu-
fcssibility of pulsed laser holography of rrncting tion of holograms should comprtr with arid
liquid proprll:mt sprays undcr “fic.ld” conditions c>xccrtlt h r resolution of lrnws.
510 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
change in capacitance will be noted which can be not substantially affect the structure to
correlated with the acceleration concerned. Such a which it is attached
transducer has good high frequency response 3. Sufficiently rugged to withstand overload
coupled with accurate amplitude measurement. and shock conditions.
However, mechanical design considerations usually The crystal (piezoelectric) transducer meets
dictate that this instrument be somewhat larger most of these requirements and is therefore the
in size than the other types. A typical application type generally preferred for combustion instability
of this instrument could be the monitoring of a monitoring. A sketch of a typical crystal trans-
mechanical shaker used for vibration work. Here, ducer is shown in Fig. 9.5.1.
the accelerometer mass would still be small as
compared to the shaker. 9.5.2 Instrument Mounting
Piezoelectric (crystal) type.--In a crystal ac- Care must be exercised in the selection of the
celeromcter a measurement is made from the instrument mounting, so that the mount itself
charge variation obtained by the deformation of a does not compromise the quality of the data
piezoelectric crystal. Although this instrument output from the transducer. Typical examples of
does not usually provide amplitude measurement mounting techniques are
accuracies as good as those associated with the 1. The bonding of the transducer directly to
capacitor type, the crystal acceleromcter does the structure itself
have a broad frequency response, extending into 2. Attachment of a mounting block, into which
the higher frequency ranges (e.g., 10 kHz) 4°6 the transducer may be screwed.
and is usually smaller in size than the previously The advantage of the bonding system is that
described instruments. the accelerometer may be placed at any convenient
All types of transducers can suffer from cross- location on the structure where space permits.
axis sensitivity, that is, acceleration in one plane However, problems can arise regarding the
induces an output in some other plane. However, bonding agent itself. It must possess sufficient
some form of compensation is included in most elasticity to withstand shock loads without
instruments. cracking. Yet it must not allow movement of the
During the investigation of combustion in- accel(,rometer relative to the face onto which it is
stability the prime requirements of any ac- bonded. A further complication arises when tem-
celerometer are perature changes are experienced, in that bonding
1. Suitable high frequency response agents are invariably degraded by high tem-
2. Miniaturized design, so that its mass does peratures (say in the arca of 300 ° F and above).
C_ /Mass
fSprincj
Coax connecto_
attachment tal
Mica strip
The mounting block system does circumvent 3. Filtered time history for the examination of
the problems inherent in the bonding process. the setting up of a particular frequency
However, this approach does possess its own 4. Correlation of acceleration with the internal
peculiar complications. Welding-on a block can, pressure field perturbations.
for instance, involve a stiffening effect on the These techniques are of course identical to
structure being tested and this stiffening will those which can be applied to high frequency
obviously change the response characteristics of pressure information (Sect. 9.3.5).
the structure. Therefore, to minimize this effect
9.5.4 Typical Applications
the block should be as small in size as is reasonably
possible. It is also true that not all structures are 9.5.4.1 Detection and cEaracterization of com-
either accessible for or amenable to welding. bustion i,_stability.--Initial stability testing of an
However, if a mounting block is used, it is usually injector is usually carried out in a chamber
possible to arrange for the installation of more. designed with adequate instrumentation, particu-
than one instrument into that block. This is larly for chamber pressure measurements. In the
especially useful when it is required to monitor early development phase, tests may be run for
acceleration in various planes. As an example, comparatively short periods of time so that
accelerometers mounted on adjacent faces of a temperature effects on pressure transducers are
rectangular block (as shown in Fig. 9.5.2) will kept to an acceptable level, whereas the duration
monitor acceleration in three mutually perpen- of the actual mission duty cycle of the flight
dicular planes. engine may far exceed this.
Accelerometers can usually be placed in
9.5.3 Acquisition of Data locations where heat flux is at a minimum (such
as the back face of the injector) and also are
The output signal from a crystal accelerometer
is similar to that obtained from a crystal pressure e,_sily inst,dled on most hardware whether it be
transducer and is handled in a like manner (see R and D or flight-type. If both acc(,lerometers and
pressure transducers are provided at the develop-
Sect. 9.3.4). Once acquired on magnetic tape the
ment stag(,, the acceh,ration "patterns" can be
information is readily availal)le for subsequent
correlated with the chamber pressure perturba-
analytical m.mipulation such as
tions which are responsible for these acceleration
1. Time expanded playback for examination
patterns. The accclcrometer records obtained
of pulse "shape," etc.
from flight-type hardware can then be correlated
2. Frequ('ncy (harmonic) analysis and power
with those previously obtained pressure per-
spectral density determinations.
turbation versus acceleration patterns, and
reasonable deductions made regarding the be-
havior of the pressure field even though adequate
pressure monitoring was not possible.
The term "acceleration pattern" has been
Block welded... deliberately used because it is important to note
the envelope shape of the signal as well as fre-
quency content -rod amplitude. This is necessary,
for example, when the chamber pressure per-
turbation frequency is lower than the hardware
resonant frequency. A pressure pulse will then
excite the hardware, which will oscillate at its
resonant frequency. The hardware vibration _,ill
decay according to the iilherent mechanical
Accelerometer mounting damping of the system. A subsequent pulse in the
holes in adjocent feces.
pressure field will re-excite the hardware causing
FIGURE 9.5.2.--Mounting block for monitoring accelera- the process to repeat itself. This type of sign'tl
tion in three perpendicular planes. (shown in Fig. 9.5.4a) therefore contains both
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.5 513
Expanded time
acceleration history
axial plane (injector)
Hardware resonant
frequency
FIGURE 9.5.4a.--Typical acceleration pattern generated by a chamber pressure perturbation of lower frequency than the
resonant frequency of the hardware.
mechanical resonance and "forcing function" acceleration of the inj actor relative to the chamber,
information. The forcing function, of course, is and accelcration of the engine relative to the
the chamber pressure fluctuation and is the stand, as well as any movement of the stand.
information of most interest. This rather simple Therefore, it is expedient to instrument some
example shows the importance of the overall portions of the test stand itself. This would enable
envelope shape in the interpretation of accelera- these rigid body modes to be discerned and hence
tion data. discounted from the rocket engine hardware
frequency analysis.
9.5._.2 Determination of hardware resonance The information to be gleaned from such a test
effects.--Unstable combustion occurs at certain can only be of an approximate nature due to the
well-defined frequencies. Care must be taken to lack of prcssurization effects on the hardware.
ensure that the frequencies of the acoustic modes These effects would obviously be present during
of the combustion chamber and the mechanical engine firing; however, they are normally of second
resonant frequencies of the hardware do not order importance and do not seriously compromise
coincide. With such precautions, and the proper the d_ta acquired.
positioning of the acceleromctcrs, data can be
obtained on the combustion phenomena occurring 9.5.4.3 Estimation of hardware distortion during
in the chamber. A typical arrangement to check instability .--During unstable combustion the
for hardware resonance effects is shown in Fig. hardware usually oscillates at a high frequency
9.5.4b where chamber "ringing" frequencies will and experiences high acceleration forces. Some
bc displayed by accelerometers Y1 and Y2, while reasonable estimate of the displacement of the
Y3, X and Z will display the mechanical response hardware may be obtained by assuming that the
of the injector to acceleration originating in the hardware moves with simple harmonic motion.
chamber and transmitted upstream through the The displacement from its "at rest" position is
structure. The excitation in a cold test is provided then given by the expression
by a sharp blow delivered to the chamber at a
Point A. When interpreting data from such a test X _ --
4(_f) 2
one should remember that the accelerations
recorded are of an absolute nature and include where x is the displacement from thc "at rest"
514 LIQUID PROPELLANT ROCKET coMBUSTION INSTABILITY
Point
is monito__.
N
>-
position, a is the acceleration, and f is the oscil- obtained when the chamber is struck during
lation frequency. If the acceleration is measured resonant hardware frequency testing. That is, it
in g's, as is typical, this expression becomes consists of a single excitation pulse followed by a
x(inches) =9.788al/f 2. It can readily be seen that decaying mechanical resonant frequency. Of
if the frequency (f) is several kHz, the dis- course, this type of signal is usually of quite low
placement (x) is very small indeed, probably less amplitude, but is nevertheless important during
than one thousandth of an inch. It is for this the study of combustion phenomen_ and injector
reason that actual measurement of this displace- design. An example of such an occurrence is shown
ment is seldom attempted and that accelerometer in Fig. 9.5.4c. Here, _n acceleration output of
measurements are taken instead. 730 g's was experienced in the thrust axis of the
The assumption that the acceleration is simple- engine with no corresponding perturbation in the
harmonic is certainly an over-simplification (the chamber pressure field. The monitoring accel-
signal is usually more peaked than sinusoidM). erometer was located on the back of the injector
However, the estimated displacement usually (i.e., accelerometer "X" in Fig. 9.5.4c). This
provides a close approximation to that measure- perturbation occurred well into the steady-state
ment which could only be provided by quite period of the run and clear of all start transients,
exotic instrumentation techniques. etc.
The foregoing applications are typical of those
9.5._._ Detection of short-duration combustion current in the industry at present. However,
perturbations.--It is possible for localized ex- advances in transducer design which increase
plosions to take place in the combustion chamber their frequency range and amplitude reliability
and be either so positioned or be of such a short (while reducing their physical size) will un-
duration that they are not detected by chamber doubtedly lead to still more sophisticated applica-
pressure transducers especially those transducers tions.
that are either frequency limited or nonflush-
9.6 OTHER MEASUREMENTS
mounted, such as the helium-bleed type. However,
if such an occurrence takes place close to the The following nomenclature pertains to Sect. 9.6 :
chamber wall (especially in an all metal chaml)er), C_ Thrust coefficient
the shock wave would result in an acceleration F Thrust
output. Typically, this output is similar to that f0 Resonant frequency
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.6 515
F'. M. record
expanded time replay
Pc- I[Stotham]
pc-2[Kis,,er]
pc-3[K,st,er]
Switch pip
FIGURE 9.5.4c.--Portion of test record showing accelerometer response and no apparent "po" perturbation.
models of ½ inch flowmeters yielded typical time a 1 millisecond rise time from 10% to 90% of
constants of 2 to 5 milliseconds. 64° full scale output? G
For additional information on turbine meters Hot-wire anemometer.--By providing a constant
the reader may wish to consult the 42 references electrical current through a wire suspended in the
in the recent report by Thompson and Grey. 6s7 propellant stream, 2 it is possible to obtain a
That report also includes a turbine meter users' measure of flow velocity by measuring resistance
survey. changes in the wire as its temperature varies due
Electromagnetic flowmeter.--The electromagnetic to changes in heat transfer to the fluid (King's
flowmcter is used to measure non-steady flow. 3°5 law). This is a simple description of a "constant
It is based on the principle of an electrically current" hot-wire anemometer, however, where
conducting fluid through a magnetic field, which high frequency measurements (order of kHz) are
produces an e.m.f, proportional to the fluid required, electronically compensated anemometers
velocity. By locating electrodes on opposite sides that maintain "constant temperatures" on the
of the pipe and 90 ° to the magnetic field, the wire are also available. Both types are relatively
resulting voltage can be measured. Types of fluid easy to use but the probes are subject to breakage
which can bc measured with this principle are or corrosion damage. Since the probe is sensitive
those which have free ions, such as the acids, to flow in more than one direction data analysis
White Fuming Nitric Acid (NNO3), Red Fuming can become quite complicated.
Nitric Acid (NNOa+NO2+H20), Nitrogen Drag body flowmeters.--The drag body flow-
Tetroxide (N204) and certain of the hydrazine meter works on thc principle of impacting the
fuels. Measurements have been made experi- flow stream on a target connected to a beam on
mentally with conductivities as low as 2.8X10 -6 which strain gages are installed? sob As the target
mhos/cm. 7_ deflects due to velocity of the flow stream the
With the use of a constant magnetic field the beam will bend causing an output from the strain
flow measuring device experiences electrode gages. The force on the target is proportional
polarization. This is detrimental to measurement to the fluid density and the square of the fluid
of steady-state flow due to signal drift. To combat velocity. The resonant frequency of the device is
this electrode polarization, the use of an alter- soinewhat dependent on size, generally in the
nating magnetic field is employed. This does away range of 500 to 600 Hz, although som(_ have been
with th(, electrode polarization, but. due to the higher. The frequency respons(' for pulsating flow
behavior of rapidly changing currents in circuits measurements will be limited by the resonant
contaiifing inductance, it is difficult to alternate frequency.
the field at the frequency necessary to provide the
response desired without introducing transient 9.6.2 Injection Characteristics*
voltages beyond tolerance. Furthermore, frequency
Many attempts have been made to quantita-
response is only a fraction of field frequency, e.g.,
tively determine the mixing, atomization,
60 Hz allows 10 Hz measurements.
vaporization, drop size distribution, and mixture
Electromagnetic flowmeters with an alter- ratio distribution in bipropellant liquid rocket
nating magnetic field have gained wide application combustors with combustion taking place. The
in industry for measuring non-steady liquid flow. most successful of these investigations conducted
They are structurally simple and reliable to to date, however, have resulted in providing only
operate, although their use must be confined to qualitative information.
conducting fluids. Some devices have been manu- A more common method of investigating
factur('d with a 500 Hz frequency response. 4°° injection characteristics is to measure the char-
Fh)wra(,ters which use a constant magnetic acteristic injection parameters in a simulated
nonre'tctive environment and then to observe the
fiehl h:tv(, a th('or(,tically unlimited fr(,quency
effects of varying these parameters on the per-
respons(,. How('v(,r, this has not been found to be
formance and stability characteristics of the
the c._s(' iu practice. On(, such device has b(_(m
manufactured for pulse flow measurement with * 1{. J. llefncr, Author.
EXPERIMENTAL
EVALUATION
OFSTABILITY
BEHAVIOR
§9.6 517
engine. The following will describe some of the of the propellants. The mixing characteristics of
typical techniques used in this approach. the actual propellants were determined by using
There have been many methods employed to a combustor that was segmented into two halves
measure the mixing and atomization characteris- just below the impingement point of the injected
tics of nonreactive liquids. These generally liquid streams. This permitted the droplet
involve using either high speed photographic or breakup and mixing resulting from the impinge-
sampling techniques. By gathering samples of the ment of the two streams but prevented any
liquid spray with a small diameter collecting secondary mixing from turbulence and diffusion.
probe at various points, a three-dimensional By injecting additional fuel into one side of the
pattern of the mass and mixture ratio distribution segmented chamber and oxidizer into the other
can be reconstructed. High-speed motion pictures side well below the original combustion zone,
of the spray provide data on the drop size and they were able to establish that the hypergolic
mass distribution. If differently colored liquids reaction at the initial impingement point resulted
are used to simulate the fuel and oxidizer, the in forcing the unlike propellants apart, this
mixture ratio distribution can also be determined resulted in fuel-rich and oxidizer-rich zones
from the photographs. beyond the impingement point that had not been
Typical of the type of investigation where the observed with the nonreactive simulators.
nonreactive injection characteristics are related to Water flow tests are commonly used to check
the combustion characteristics of a single element the nonreactive flow and impingement char-
injector is the work of Evans, Stanford and acteristics on most full scale injectors. This type
Riebling. 252 They investigated the effect of of testing is primarily intended to detect plugged
injector element coarseness on the mixing and or misaligned orifices, but it also provides data on
combustion characteristics of hypergolic pro- the gross impingement and droplet breakup
pellants. To accomplish this they measured the characteristics. More quantitative measurement
mass and mixture ratio distributions generated of the mass and mixture ratio distributions
by various sizes of unlike doublet injector elements generated by full scale injectors have been made
using simulated nonreactive propellants. Then by using nonreactive sampling techniques. 1_,4s5Figure
investigating the characteristics of the same 9.6.2a illustrates a sampling probe used for
elements with the actual propellants they were measuring the mass distribution of simulated
able to determine in a gross sense the effect of the propellants as they emerge from the injector. The
hypergolic reaction on the mixing characteristics probe is sized to cover a single orifice or single
Face seal
injection element and is sealed against the ment is repeated with the inlet end of the col-
injector face by air pressure. The injector and lecting tubes located at different distances from
probe are sealed in a chamber to permit flowing the injector face, the nonreactive mixing char-
the injector with a combustion simulated back acteristics can be established as a function of
pressure. By moving the probe from orifice to distance from the injector. For this type of sampler,
orifice or element to element the mass flow dis- where flow is collected from the time the flow
tribution through the injector under simulated starts until it ends, it is necessary to run repetitive
steady-state operating conditions can be deter- tests with different durations to separate the
mined. '_ steady-state and transient injection characteris-
Another type of nonreactive flow sampling tics. The use of a flow shutter device has been
device that has been successfully employed on full used to eliminate multiple testing. 224
scale injectors 4s5 is illustrated on Fig. 9.6.2b. The Only a few of the many techniques employed
entire simulated propellant flow is collected in attempting to determine the injection char-
simultaneously in an array of tubes. The tubes are acteristics of liquid propellant engines have been
sufficiently long to collect all of the flow generated mentioned. As stated previously, most of these
during the start and shutdown transients plus up techniques involve investigating the characteristics
to several seconds of steady-state flow rate. By of simulated nonreactive liquids which may or
measuring the quantity and composition (if may not bear a direct resemblance to the actual
immiscible nonreactive liquids are used) of liquid combustion case. The general inability to deter-
collected in each tube, the mass and mixture ratio mine the characteristics of drop size, mixing,
distribution can be determined. G'5 If the experi- atomizati<m, vaporization and mass distribution
in an engine with combustion has been a major
factor in limiting the advancement of the state of
knowledge and control of liquid rocket com-
bustion processes.
desired statistical accuracy. If any changes are however, as the pc measurement is rarely repre-
subsequently made to the injector, chamber or sentative of true stagnation pressure for the nozzle
operating conditions, then recalibration is neces- entrance even when velocity corrections are
sary to insure accuracy of measured performance. made. Measured pressure at any given point in a
It is advisable to measure thrust on all tests, as no thrust chamber is a function of injector and
other parameter will permit accurate performance chamber design, and varies both axially and
evaluation under all operating circumstances. circumferentially. A method for evaluation of
AREA RATIO: The ratio of nozzle exit area, performance independent of pc and c* measure-
Ae to throat area, At determines the degree to ments is given in Ref. 703.
which pressure may be converted to kinetic
energy with corresponding enhancement of thrust. 9.6.8.2 Effects of instability on measured quanti-
These parameters are generally measured pre- and ties.--The incidence of combustion instability can
post-test, as no satisfactory method is available cause changes in measured thrust, mass flow, and
for direct measurement during firing. chamber pressure. Various combinations of effects
PROPELLANT TEMPERATURE: Fuel and have been noted. Performance can vary upward or
oxidizer temperature have a secondary effect on downward when an instability occurs. Very high
performance. Enthalpy effects alone account for performance units generally suffer a loss in I_p
0.01 to 0.03 sec Isp per degree Fahrenheit. An effect while low performance units often gain in per-
of similar magnitude may be noted as a result of formance.
temperature on surface tension and droplet These observations may be explained as follows:
vaporization characteristics. 564 High performance units generally exhibit rela-
MASS FLOW: Knowledge of the rate of all tively uniform rhox/rhF distribution across the
primary and secondary propellant flow to the injector face and an injector which is highly
thrust chamber is necessary for any meaningful efficient for atomizing the propellant stream into
performance evaluation. Mass flows are best small droplets. This leads to rapid droplet
measured by use of redundant flow meters, vaporization, a relatively sharp energy release
calibrated with propellants. The total flow rate, gradi(_nt and consequent high performance if
_hox+_hF is used to evaluate Isp, while the mixture combustion length is sufficient. These same
ratio, _hox/_hF, is required to relate the Isp to characteristics are generally considered adverse to
theoretical expectations. achieving combustion stability. If instability
PRESSURE MEASUREMENTS: Ambient occurs, the motion of gases in the chamber can
pressure (pa) is measured during most rocket result in misimpingement of the liquid streams
engine firings so that the measured performance and sprays, thus producing a less satisfactory
may be related to vacuum performance by addi- distribution of the mixture ratio. Designed mixing
tion of the quantity p aAe to the measured thrust. is also upset, which together with the off-mixture
If pa is not constant on all external surfaces of the ratio, results in lower I_p.
engine, the axial component of the actual gradient Conversely, lower performing units are often
must be evaluated to determine thrust loss at characterized by uneven rhox/rhF distribution,
ambient pressure versus the vacuum value. large orifices or poorly designed elements which
Nozzle exit pressure, pe can be related directly do not yield a small droplet size distribution.
to chamber stagnation pressure, po if the exit Instability in this system may result in mixing of
velocity is known. This parameter is rarely zones of varying rhox/rhF and more rapid droplet
measured, however, due to the extreme difficulty vaporization as a consequence of higher gas
of measuring a representative value considering velocity past the drops. These phenomena may
the normal pressure gradient at the exit plane. lead to higher I_p.
Chamber pressure is commonly used as a per- The design and operating factors which tend to
formance parameter by evaluating characteristic improve I_p performance of rocket engines are
velocity, c* = pcAtg¢/(_hox-_rhF). Specific impulse generally in the direction of reducing stability.
is then determined by the expression Isp= For example, performance is enhanced by even
c*CF/g¢. This method is not recommended, rhox/_h_ distribution, small orifice size and even
520 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
mass distribution. These same parameters work siderable gas sampling has been done downstream
against the achievement of stable operation. A of the nozzle exhaust. '55,a6 To assure a repre-
satisfactory rocket engine must exhibit a balance sentative sample, considerable eare is required in
between the factors influencing performance, positioning the probe. In addition to the radial
compatibility and stability. It will not be ideal boundary layer effeets, it has been found that
from any standpoint, but must meet minimum variations in compositions may be nearly as great
requirements of each. in the tangential direction. G2° Gas samples are
normally tal_en during stable combustion, but it is
9.6.3.3 Po_t shutdow_ observations.--The ther- possible to sample during combustion instability
mM, chemical and gas dynamic environment in a or during the start transient.
rocket combustion chamber is determined pri- Sampling has been done in two ways. Usually
marily by injector design characteristics. Analysis a gas sample is removed from the engine, stored
of local i_hox/#tF zones and the mass distribution in a container and analyzed at a later time. This
at the injector face permits prediction of approxi- method is always used when liquid and/or solid
mate char and erosion patterns on ablative phases are expected to be found. (Sampling of
chambers, or thermal zones on instrumented solid particles is discussed in Reference 34.) The
metal chambers. Observation of fired chambers other method uses an on-line mass-spectrometer
generally shows evidence of heat marks or char and the gas is continuously sampled and
and erosion patterns which are characteristic of analyzed, a74In the latter case particular attention
the injector design2 °4 For example, on ablative must be paid to the fluid system which leads
chambers the protected zone near a fihn coolant from the chamber to the ionizer of the mass-
orifice may generally be clearly seen. If an in- spectrometer. Stratification must be avoided and
stability occurs however, the characteristic pattern the sldmmers* are designed to deliver a repre-
will be obliterated. Ch'tmbers subjected to sentative sample of the original gas to the ionizer.
unstable operation exhibit rough textured sur- In tit(' former method of sampling, stratification
faces, often with streaks indicating tang('ntial is perhaps not so severe since a larger sample is
flow of erosive gas streams. Observation of the actually used and, if nec('ssary, the lead lines of the
post-fire condition of a chaml)er cannot be con- system may be cleaned out and used as part of
si(h'r(_d a satisfactory me'ms of char'lcWrizing the sample. To assur( _ g('tling a repres(mtative
instability, however, due to the (lualitative and sample in the bottle systenl it is usually necessary
variable nature of the results. to purge the system prior to and after taking the
samph'. A typical arrangement for purging,
9.6.4 Sampling of Combustion Gases* valving and gaging is shown in Fig. 9.6.4.
In either sampling system it is essential that
Ext)(_rimental combustion gas sampling is
the prob(' haw • several attributes. If the flow is
valuable where theoretical predictions are sus-
subsonic, the flow through the probe during
pected or difficult. Gas sampling provides :t direct
sampling should be isokinetie, that is, the flow
measure of mixtm'e ratio, sp('cies distributions
into the probe should t)e at, the same veh)eity as
and average molecular w(,ight. 3_ This information
the surrounding free-stream gases. Ileeently a
is particularly useful for gas properties of tap-off
subsonic type of probe has become commercially
gases for turbo-nmchinery operation, acoustic
awdlable. '9 If the flow is supersonic, the shock
absorb(,r entrance conditions, engine stm't con(ti-
wave should t)e swallowe(t by the probe such that
tions, mixture ratio distril)ution, and chamber
the bow shock standing off the probe tip does not
boundary layer cooling. If concurrent static
deflect particles or striate the gas flow. One of the,
presslll'(' and t(,nl|)('rature nl(,asurem(,nts are
most st ringent design -_spects of the probe involves
t'dwn, th(: combin(_d data allows nearly all of the
its structural integrity. It must be thoroughly
saml)hq gas prot)erti('s to 1)(' calculated.
Gases may be extract(,d from eittwr th(' com-
t)ustor c()r(' flow or th(' l)oundary l'Lver. Con- * Skimmers -m, cnlr'm('e ,wiii('('s for the on-line nlass
Cooling
rates were very high and severe hardware damage
water in
occurred." Actually, this helps explain why the
Hot gas amount of information is limited--first, these
Purge flow
increased heating rates during unstable operation
often jeopardize hardware integrity, thus in-
creasing testing risk; and second, since unstable
Sai_ _ _"1_
_ Cooled combustion is not a normal operational mode,
thermal measurements have been eonsid<'red to
, sampling probe
Sample I be of academic interest and therefore neglected.
On some occasions thermal measurements h'_ve
_"-]_-_ Probe
been used to identify the existence and nature of
Sample
service valve
tank block
mount T _ Thrust chamber
wall
combustion instability. Burrows '3° describes a
Cooling method for using thermal radiation as a tool in
water out
analyzing unstable combustion. He shows that
differences can exist betweeil the thermal radiation
.g ,/ frequency : ~ 1800 Hz
2 IO0
¢n
:.=
o. °.. 80,
_ Unstable(~lSOOpsi amplitude)
_0
_5 _, 600
so 0
_g = 400 Unstable (~200 psi amplitude)
O
25
200 F_ Stable
, I i 0
°o s ,'o ,_ 2'0 _ _o
Distance from injector,in,
% 01I. 0.2[ 0.5I 0.4I 0.5I 0.6I 0.7
Time from ignition,see
data. These are: (1) increased heat transfer rates chamber may be excited either by a broad band,
have been measured with transverse and longitu- "white noise," signal or by a single frequency
dinal instabilities of significant amplitudes; (2) varied slowly over a wide frequency range. Either
transverse modes tend to create greater heat flux method gives the same cavity response. 553
levels than longitudinal modes; (3) combustion If the chamber damping of a particular mode is
instabilities at lower pressure indicate greater low, the response curve will have a high maximum,
thermal variations on a percentage basis than at but will decrease rapidly for frequencies above
higher pressures; and (4) disturbance of a film- and below the resonant frequency. If the mode
cooled boundary during an unstable firing can damping is high, the response peak will be lower
be particularly damaging. and the curve broader. This behavior suggests the
use of the bandwidth or quality factor "Q" as a
9.6.6 Acoustic Modeling* measure of damping. The quality factor is defined
by
9.6.6.1 I ntrod_ction and scope.--Pressure and
velocity oscillations during high-frequency com- Q time-average energy stored
bustion instability (resonant combustion) may be 2_ energy loss per cycle
closely identified with the normal acoustic modes
The Q factor may be written in terms of the half-
of cylindrical cavities. Even extreme distortion of
power bandwidth:
the chamber shape from the cylindrical, by baffles,
long conical nozzles, and curved injector faces, f0
does not destroy this acoustic identity. It is,
therefore, worthwhile to study separately the
where f0 is the resonant frequency, and f_ and f_
acoustic aspects of combustion instability. The
are the frequencies below and above f0 for which
objective of such a study is to determine the
the response power is half of the peak power.
effects on the acoustic field of variations of the
The half-power point corresponds to a pressure
physical characteristics of the combustor. These
amplitude 0.707 times the maximum (or 3 decibels
variations may be caused by the presence of liquid
down from the maximum). A typical rcsponse
particles, gas flows, injector-face baffles, or non-
curve, showing the measurements required to
rigid walls. The (;fleets of oscillations on eombus-
compute Q, is given in Fig. 9.6.6a.
tion and liquid flow processes are not included in
The Q measurement is especially suitable for
these acoustic modeling studies.
high damping rates (low Q), where the response
In this section, methods of characterizing and
measuring the damping of acoustic modes in I
curve is broad and insensitive to errors in fre- all comparisons. Furthermore, the measurement is
quency measurement. Determination of high Q sensitive to location. It has becn observed that
values requires very accurate frequency measure- the pressure antinodo can shift when devices such
ments. For example, for a typical Q value of 55 at as baffles arc inserted into a chamber. Thus, it
a longitudinal mode frequency of 550 Hz, an error must be verified that the pressure transducer is
of 1 Hz in the measurement of either of the half- truly at the antinode if the measurement is to be
power frequencies fl, f2 will produce a 10% error meaningful.
in Q. If two modal frequencies are very close The dynamic measurement of damping is given
together, their response peaks overlap and the Q by the damping rate a, which,is the rate at which
factor cannot be determined. Often the power of the amplitude damps after the driving source
the driver varies with frequency. In such a case, abruptly stops exciting the chamber. If the cavity
the response curve must be normalized to a con- oscillates as a lumped parameter system with
stant driving t)ower. linear losses, the cavity pressure will damp ac-
Although the Q factor is deriv('d from a lumped cording to the law
parameter model and is strictly applicable to
linear systems, it is also us'tble as a measure of the 15t = 15..... e -at sin 27rf0t
damping in systems that are, nonlinear and have,
distributed elements. A thorough discussion where 1Stis the acoustic pressure amplitude at any
of the assumptions which apply to the use,of the time t and !5..... is the amplitude before the driving
Q factor is pr('s('nted by Culick and Dehority. -°°4 source is cut off at t=0. A typical exponential
The acoustic models of combustion chambers are damping curve (from Reference 737) is shown in
distributed parameter systems, but. their behavior Fig. 9.6.6b. The damping rate a can be found
can be characterized successflflly by the Q band- graphically by ph)tting In (15t/15..... ) against time,
width measurements. The feasibility of this where the 15t value is measured at the oscillation
approach h'_s been shown by Buffum et al. '27 peaks. Such a plot will give a straight line with a
from t(,sts on solid propell'mt rocket motors. slope of --a. The damping rat(, per cych' is simply
Lawhead t::_ obtained Q values for elliptical a divided by f0. For isolated modes, it has been
chambers, and Lawhead and Levino 428 used Q shown that the Q and a measurements are
values to evaluate the effectiveness of various related. '27
absorbing devices for use in liquid propellant The damping measurement works well if damp-
combustors. ing is low. It fails at very high damping rates
Another d'mlping measurem('nt has been used because several oscillation peaks are needed to
by Phillips and MorganY 'a At the resonant fre- establish the damping curve. The presence of
quency, the damping rate is inversely proportional nearby modes can complicate the measurement
to the amplitude of the acoustic pressure measured of a damping rate because the waves may inter-
at a pr(,ssure antinode. This method allows a fore, giving rise to beat frequencies or a succession
quick eomt)aris(m to be made between the damping of different damping rates.
abilities of two chambers that have roughly the The measurement of damping rates has been
same resonant frequencies. Th(' use of a single used in research studies of the effects of chamber
measurement is also an attractive feature. How- shape and baffle configuratioI1737 and of acoustic
ever, the input power must be held constant for liner design. 5_3This approach has also boon used to
Microphone
I Time "-"
0
FmUaE 9.6.6b.--Typieal damping trace for first standing transverse mode in a simulated rocket chamber.
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.6 525
guide the development of baffles for full-scale the cavity and that better agreement would have
engines .,5,599 been obtained from the shock tube tests if
extraneous frequencies had been filtered out.
9.6.6.3 Driving techniques.--The basic equip- The pulsing techniques are not desirable for
ment needed for acoustic modeling consists of a acoustic model tests because they bring into the
driver, with its associated power supply and measurement the ability of the pulser to excite
controls, to supply acoustic energy, and a pressure the acoustic field. Moreover, the spectrum of the
transducer or microphone to detect the cavity pulse produced by the shock tube or explosive
response. The instrumentation and analysis charge must be examined to verify that acoustic
methods are essentially the same as those used on energy is being produced in the frequency range
hot firings (Sect. 9.3). However, the different of interest. For these reasons, electrodynamic or
driving techniques deserve attention. electropneumatic drivers used with the technique
If no flow is needed, an electrodynamic loud- of abruptly switching off the driver are more
speaker driver can be mounted in the chamber desirable in measuring acoustic damping rates.
wall, injector, or nozzle. The acoustic output of
these drivers is low-less than 100 watts. One 9.6.6.4 Applications.--Acoustic modeling has
driver can produce any standing mode that has a been used with success in rocket engine develop-
pressure antinode near the driver location. TM Two ment programs for preliminary evaluation of
drivers separated by 90 ° around the chamber proposed design changes aimed at stabilizing
circumference, with inputs out of phase by 90 ° , oscillatory combustion. Lawhead and Levine 42s
are needed to drive t raveling transverse modes. 5°9,_53 studied several kinds of absorbing devices in
When bulk gas flow is included in the experi- acoustic model tests. Horn absorbers, which
ment, a siren or modulated-valve electropneumatic showed good damping, reduced or complctely
driver can be used to deliver both air flow and eliminated spontaneous instability in the hot
acoustic energy. These devices can deliver from firings.
100 to above 10,000 watts of acoustic power. An extensive acoustic model study of injector-
The electropneumatic driver can reproduce acous- face baffles was carried out as a part of the Gemini
tically an electrical input over its working fre- Stability Improvement Program. '_,331It was shown
quency response range. Gordon and Smith 295 that the variation of both frequency and damping
used a reciprocating, porous piston to provide a with baffle height gave generally the same correla-
combination of steady air flow with acoustic tion for both hot and cold tests, even though the
oscillations. excitation on the hot tests was supplied by
Transient driving may be produced by pulsing explosive charges. These results are illustrated by
the cavity with a directed or non-directed explo- Fig. 9.6.6c.
sive or by introducing a pulse of gas or a shock In applying the results of acoustic model tests
wave from a cold gas shock tube. However, such to full scale combustion chambers, the differences
techniques have seldom been used in acoustic in geometrical scale and speed of sound between
modeling studies. the model and the prototype must be taken into
The various methods of driving were compared account. It must also be remembered that the
by Buffum and his co-workers. 127 Q-factor data effects of vaporizing propellant sprays, inhomoge-
were obtained using a siren-type rotary valve. neities in the chamber gases, and detonation-like
These data, transformed into values, agreed very waves are not modeled by the acoustic tests.
closely with damping rates measured directly by Nevertheless, the good correlation between cold
shutting off the power to an electropneumatic and hot damping rates gives credence to the use of
driver. However, damping rates of a shock from a acoustic models as valid approximations of com-
cold gas, burst-diaphragm shock tube were bustion acoustics.
noticeably higher, and damping rates of a shock In addition to measurement of the damping of
from a powder cartridge were even higher. The the various modes of the combustion chamber,
investigators concluded that the gases from the acoustic modeling has proven useful in other types
burnt powder altered the acoustic properties of of tests related to combustion instability.
526 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Nestlerode, Chadwick, and Gleason _ modeled less of the type of instrumentation employed, the
the feed system of the F-1 engine in an attempt positive identification of the specific mode of
to find damping devices that would decouple the instability experienced (and whether it is spinning,
feed system from the combustion chamber. standing or precessing) requires a reconstruction
Insertion of the most promising devices in the of the wave formation within the combustor.
prototype engine eliminated feed system oscil- The following is a description of techniques
lations in engine testing. Rosen and Oberg 599 commonly used to translate data from analog
measured high acoustic gas velocities over the pressure records of high response transducers into
tips of baffles in a model combustion chamber and a form amenable to the identification of the specific
predicted a potential trouble area in another mode of resonant instability encountered during
booster engine development program. Nozzle the test. This will be followed by a discussion of
impedance measurements (see Sect. 3.6) have the evaluation of these reduced data in deter-
been made, using acoustic modeling techniques, mining the mode or modes of instability experi-
to supplement theoretical studies of the effect of enced. Although the discussion describes the
the nozzle on combustion inst'tbility. 12_'19'_''z95 reduction and int(_rpretation of analog pressure
Water table modeling has had limit(,d use in the data, the same techniques are applicable to other
study of acoustic liners. 4°,4_ Although there is types of analog data.
little experience in quantitatiw'_ applications, the
pictures of waw_ patterns can give interesting 9.7.1.1 Analog data reduction techniques.--In
qualitative understanding of the int'er'_ctions order to positively identify the specific mode or
betwe(_n incid('nt wave, s and acoustic resoimtors. modes of resonant combustion instability experi-
enced during a rocket engine firing, it is necessary
to reconstruct the identifying characteristics of
9.7 INTERPRETATION OF TEST DATA*
the waveforms that existed within the combustor.
9.7.1 Resonant Combustion There are several ways of doing this from the
analog data recorded by multiple high response
The most destructiw_ type of comlmstion
pressure transducers. Thre(_ commonly used
instahility exp(,ri(_nced in liquid rock('t engin('s
techniques will be described. Basically, all of the
involves a coupling of the comt)ustion t)rocess with
one or more of the acoustic resonances of the techniques involve the reconstruction of the
pressure within the combustor as a function of
comt)ustor cavity. This type of instability is
position and the change of this pressure profile as
variously referred to as resoimnt combustion,
a function of time. The analog recording of a
acoustic instability, or high frequency combustion
single transducer provides the pressure versus
instability. A discussion of the combustion
tim(' history at one point in the combustor,
mech'misms and physical manifestations resulting
whereas the instantaneous pressures (recorded by
from resonant combustion are presented in
several strategically located transducers) provide
Chat)ter 1. This section outlines the physical
the data for reconstruction of the instantaneous
characteristics of resonant combustion and de-
pressure profiles within the cavity.
scribes methods for the detection and identification
Transducers located circumferentially on the
of the various modes of resonant instability. For
chamber wall provide data for identifying pure
background see Refs. 495, 503, and 93.
transverse pressure wave formations. Similarly
Resonant combustion can generally be detected
axially located transducers provide data for
in a liquid rocket engine by th(_ oscillatory signal
identifying pure longitudinal pressure wave forma-
recorded by a single high response pressure
tions. The combined data from both of these
transducer. For diagnostic purposes, however,
planes permit reconstruction of the identifying
multiple high r('sponsc t)ressure transducers are
characteristics of the three-dimensional wave-
most commonly used. Streak photography, high
form, although the radial wave characteristics can
speed motion pictures, and multit)h_ light sensors
generally be deduced only indirectly. For purposes
have also been (_mployed for this t)urt)os(,. Regard-
of illustration only circumferentially located
* R. J. IIcSmr, Author. transducers will be used to describe the data
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.7 527
5-- X
\
\\\
\\\\\\\\
o
_"
o 0 I _ I I I I
I --\ 2 5 4 5
ID
c ...... \_ Effectivebafflelength(inches)
'_ ( ; o .... ......
e-
o_
o
-'"--_ _o __._• o
Z
-10
FIGURE 9.6.6c.--Comparison of acoustic model and hot pulse test data on the effect of baffle length on chamber damping.
TRANSDUCER LOCATIONS
A
,s-/%, .z,,\
I0
:o- X iX
"t3
A B C D E A
[ I I I, I ]
0 120 240 560
Angular position (degrees)
FIGURE 9.7.lb.--Transdm:er locations and amplitude-angular position-time diagram for an idealized standing first trans-
pressure on one trace leads or lags that of a Consider the analog pressure, record illustr'tted
reference trace. (Oil(; wave period corresponds on Fig. 9.7.1d. The boldface points on the phase
to a 360 ° phase angle.) Fig. 9.7.1c illustrates the diagram represent the tinI('S to successive maxi-
melhod of constructing maximuln amplitude an(1 mum pressure peaks measured from the anah)g
phas(' diagrams as functions of angular position r('cord. Th(, smaller points (m the diagram ret)re-
by this technique. In this case th(' physical sent the times to the smaller positive t)ressur(;
locations of the transducers ar(, the sam(, as that peaks at)l)(,aring on traces A, B and ]). From
shown in Fig. 9.7.1b and, "is will be discussed, the th(,s(, data l)oints the path of the major and minor
particular l)lms(, and amplitude diagrams mfiquely [)r('SSl_lre \vaves can t)e reconstructed as shod, vii.
d('serib(' a st)inning second t ransw,rse mode of This t)hase diagram together with the m'tximum
instability. amt)lit ude vs angular t)osition diagram charact('rize
],]thor of the above techniqu('s works well wh('n a standing first tangential mode with steel)-
th(, rtiw analog data indicate relatively sim>oi(lal fronted waves.
waveforms with high signal-to-noise ratio. If the
waves :ire st(,ep-frollted, irregular, or hav(, second- 9.7.1.2 Resonant combustio, mode idet_tiflc(l-
ary 1)orturbations superimt)osed on them, it is tion.--In order to identify the mode or modes of
g(,norally desirable to inake time-to-t)eak l)ressure resonant combustion from analog pressure data it
vs angular t)osition and nmximum i)("tl<-to-p(,ak is necessary to understand the identifying char-
amt)litude vs angular position diagrams. This is acteristics of resonant combustion in rocket
accomplish(,d by constructing a ref(,r(,nce time engines. To aid in illustrating some of th('se
line on the analog record and nwasuring from this char;mteristics, consider a small diameter pipe
r(q'(,r('nc(, the times that the first five to ten ot)('n at both ends with a continuous sin(; wave
posiliv(' t)r('ssur(' t)eaks ar(' r('cord('d on each g(,n(,rator at the left elx(t of lhe t)ipe. The pressure
trace, l_y 1)lolling th('s(' tim('s vs the angular wit hin the t)ipe as a function of tim(' and i)osition,
posit i,.,mof the various trans(hm(':'s, the imth of th(, as th(, wavos tra,vol through the pipe, can be
|)()SiliV(' l)ri'ssllr( * [)eaks call t)(* r('c()llStrll(;|('d "is a exl)ressed by
funclion ()f a,lgular t)()sitiml and tim('. This in
eff(,(',t is a r('conslruelion ()t' lh(' phas(' angl(, vs I) = t)_c°s "-)_7- -'_
xI,v _,)at_
angular I)osilion oXCOl)t thai it cov('rs s('v('ral
wave I)('riods rather than a single cych'. wher('
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.3 529
A
/ 25 o 240
"o
_.o
E
o 120
B
/L/' 25
ID
O
e-
0-
0o 120
, I
240
I
360
Angular position (degrees}
C --- 30-
r,-6o ° (p
-o 20-
D Q.
E
o IO-
E
3
E \ 25
E
"_
o
._- 06
B
[
120
C
I
D E
[ , (
24 360
A
[
FIGURE 9.7.1c.--Analog pressure record, ph_e and amplitude diagrams of a spinning second transverse instability mode.
Ref
time
A
I.O -
E
Q) 0.5
E
°_
C xY -%--.7 i
0
0 120 240 560
Angular position(degrees)
D
2OO
(:}.
E
_" I00
o
:2
o
:E B C D E A
n, I I la I I
v0 120 240 560
Angular position (degrees)
FIGURE 9.7.1d.--Pressure analog (phase and amplitude diagrams for standing first transverse mode with steep waves).
p=p_cos (x27r_+27r
the pressure
instability.
profile of a longitudinal
Again, if x is expressed
mode
in terms of
The phase and maximum amplitude diagrams angular position, rather than linear distance, the
would be identical to those for the generator at the above equation describes the pressure at the wall
left except that the slope of the phase angle would for transverse mode instabilities in a cylindrical
be negative. Thus, not only does the constant chamber. If either p+ or p_ is zero the equation
maximum pressure profile and linear phase angle describes a classical spinning tangential mode.
diagram uniquely characterize the spinning tail- If p+ = p_ the equation reduces to
gential modes, but the slope of the phase angle
plot also characterizes the direction of motion p=2p+cos 27r cos 27r
of the wave:
The more general case of one-dimensional
which is a classical standing mode. Solving for the
pressure waves in a pipe occurs when both genera-
time when the peak positive pressure is rcached
tors are operating simultaneously. If they are
and the magnitude of that maximum pressure as
both activated such that a positive pressure peak
functions of position yields the phase and ampli-
enters both ends of the pipe simultaneously, the
tude diagrams illustrated in Fig. 9.7.1f for pipes
pressure within the pipe as a function of time and
one and two wavelengths long. In this case the
position is given by
maximum pressure profile as a function of position
varies continuously with length going from a value
p=p+cos 2_r_ +p_cos 27r_+21r of 4-2t) + at the ends of the pipe (pressure anti-
nodes), to zero a quarter wavelength away from
If x is the linear distance from the injector face the ends as illustrated. The phase angle is a dis-
EXPERIMENTAL EVALUATION OF STABILITY BEI:LkVIOR §9.3 531
-I-
720 -- /
L=,t. L= 2._
w
540 -- _2p+
E
O
0_ L= 2tW_L=lw._ k A
3oo- o
O :E
o
e-
a_
Oo I
.25 ]
.5 I
.75 0I
I.
Axial position (x / L) Axial position(x I L)
FmURE 9.7.le.--Phase and maximum amplitude diagrams for a traveling wave in a pipe.
720 I
I
{#) l L=.tw'_ L=2Jw=
540 -
560 -
t-
o
FmURE 9.7.1f.--Phase and maximum amplitude diagrams for a standing wave in a pipe.
continuous function having a constant phase maximum amplitude diagrams for such a case. It
angle with a 180 ° phase shift at every point where can be seen that as p_ increases and approaches
the maximum pressurc is always zero (pressure p+ the peak-to-peak prcssure increases at the
node). antinodes and decreases a quarter wavelength
If the amplitude of the waves are not equal in from the antinodes. At the same time the phase
both directions (p+#p_,) the resultant wave angle diagram shifts from the characteristic
formation has characteristics different from either linear curve of the spinning mode toward the dis-
the spinning or classical standing modes of continuous step-function of the classical standing
instability. Figure 9.7. lg illustrates the phase and mode. The magnitude of the peak-to-peak pressure
532 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
_L
2 p+/_ _---L =_ 2p_
-F T
360
B
p_=O \ ',_,/_
-$
p_: 0.5p+-_\ _///
270 - p_=0.9 p+__,_r 4p | P-=P+_" F P-='5P+
P_=P÷ _ ..,_,_
o/
__ 180
e-.
o
13
e-
t3L
90
¢ _i
.25
I
.5
I
.75
I
1.0
0 tY Y
0
0 .25
I
.5 .75
I
1.0
Axiol position (x/f.) Axiol position (x/2w)
FIGURE 9.7.1g.--Phase and amplitude diagrams for opposed traveling waves in a pipe.
at the antinodes is equal to p++p_ and at a point the resultant pressure vs time history at several
a quarter wavelength away (eorrest)onding to the points along the pipe.
nodes of a elassieal standing mode) is equal to At a point one quarter of a waw_qength from
p+-p_. This type of instability is generally either end of the pil)e , oplmsing sin<; waves would
referred to as a quasi-standing mode. exaetly eancel at all times resulting in a pressure
The preceding paragraphs described the eh:tr- node. For the steepened waw's illustrated, how-
aeteristies of resonant eombustion modes when ever, the resultant is a periodic wave pattern with
the waveform is sinusoidal. More often in actual a wave period one half that of the component
rocket engine instabilities the waveform is steep- waves and peak amplitude somewhat h'ss than
fronted. For a spinning tangential mode with that, of either component wave. At, any inter-
steepened waves the eharaeteristies are the same mediate point between this point and the end of
as those described for a sine waveform, but for all the t)ipe the waveform apl)(,ars as a double 1)eak(,d
other modes the eharaeteristies can be different. wave. One peak is larger than the other and the
For example, eonsider the small diameter pipe time period between peaks of equal amt)litude is
one wavelength long but with generators intro- the same as that of the component waves. The
dueing equal amplitude, steepened waves at each time period between the larger and smaller peaks
end of the pipe such that, a maximum peak decreases as the position approaches the end of
pressure enters both ends simultaneously (i.e., the the pipe. This is, of course, the result of the super-
second longitudinal mode). The waves moving in position of the two component waves resulting in
eaeh direetion are mirror images of each other as the peak t)ressures being in t)hase at the pip(; ends.
illustrated in Fig. 9.7.1h. The peak positiw'_ The phase angle between adj'ment t)eaks increases
pressures of both waves in this ease pass the two linearly to 180 ° a quarter wavelength from the
ends and the eenter of the pipe simultaneously pit)e end. The shapes of the component waves
resulting in pressure antinodes. The maximum determine how close to the end of the t)ipe (tm'_-
amplitude at these antinodes is the sum of the sure antinode) the two peaks can be distinguished.
maximum amplitude of the comlmnent waves, "ts The, l)hase and maximum "mq)litude diagram of
in the ease of sine waves. The resultant pressure a typic:tl standing first tangential mode instat)ility
halfway between the antinode points is never zero with steepened waves is illustrated in Fig. 9.7. ld.
as it is with sine waves. Figur(, 9.7.1h illustrates As can be seen in that figure the component waves
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.7 533
x/L=O,l.O
X/L= 0.25,0.75
forming the standing mode can be distinguished alternate clockwise and counter-clockwise shift
by the individual positive pressure peaks. Each over a sector of the chamber. The rate of pre-
one produces a phase diagram characteristic of a cession of the standing tangential wave formation
traveling transverse wave but the maximum can vary over a broad range. Typically the entire
peak-to-peak amplitude varies as a function of oscillating pressure profile may rotate completely
position, characteristic of a standing mode. This around the combustor cavity in from five to one
diamond-shaped phasc diagram and varying hundred cycles of the resonant instability fre-
amplitude, maximum pressure diagram char- quency.
acterize the standing transverse modes with Figure 9.7.1i illustrates a precessing, standing
steepened waveforms. The location of pressure first tangential mode of resonant combustion with
antinodes within the cavity correspond to the steep-fronted waves. The peak-to-peak pressure
positions where the peak pressure vs position oscillations recorded by each transducer vary
curves intersect on the phase diagram. The order significantly in a cyclic fashion with the amplitude
of the tangential mode is equal to one half the changing from a maximum to a minimum in
number of antinodes existing around the chamber. approximately four cycles of the resonant com-
Another variation of standing tangential mode bustion frequency (8 cycles/period). The inter-
resonant combustion commonly experienced with section of the times of peak pressure vs angular
liquid rocket engines is the precessing tangential position on the phase diagram correspond to
mode. This type of instability has the characteris- pressure antinodes in the cavity. From this
tics of either the sinusoidal or steepened wave diagram it can be seen that the pressure antinodes
tangential modes previously described, except are moving clockwise at a rate of approximately
that the pressure antinodal points do not remain thirty degrees per cycle.
at a constant position with time. That is, the Thus far the identifying characteristics of the
entire wave formation shifts circumferentially pure tangential modes of resonant combustion
within the chamber. This motion of the standing instability have been described. The characteris-
tangential wave formation may be either a tics described for the standing and quasi-standing
continuous rotation about the chamber or an tangential modes with either sinusoidal or
534 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1.0
of this type of resonance is equal to the square root
PRESSURF of the sum of the, squared frequencies of the pure
• _DE
component reson:umes. For example, a so-called
first tangential-first h)ngitudinal mode (1T = 1L)
0.5
lib / i
.
,,:1
is not merely a combination
OA
A
A B
kh
-% O0 .25
Axial Position
.5
(X/L)
.75
Ref
time
lower order modes are readily identified by the High response pressure transducers are by far
methods described. However, when higher order the most common form of instrumentation used to
modes or multiple modes are encountered the detect and identify low frequency instabilities.
identification by these techniques is generally At least one transducer is required in each of the
quite difficult. This is due both to the high propellant feed circuits and in the combustor to
frequency associated with the higher order modes identify this type of instability. For diagnostic
and the problem of separating the resonant purposes multiple transducers are desirable in the
pressure fluctuations from random noise on the feed system as well as in the eombustor.
analog record. Feed system coupled combustion instabilities
typically generate relatively low amplitude quasi-
9.7.2 Low Frequency Instability sinusoidal pressure oscillations. It is generally
Low frequcncy, or feed-system coupled, com- easier to identify this type of instability than
bustion instabilities are characterized by oscil- modes of resonant combustion instability both
lations in one of the propellant feed circuits because of the normal absence of steepened waves
coupled with the combustion process in the and the lower frequencies.
chamber. This type of instability is generally The analog pressure records from both pro-
less damaging to engine hardware componcnts pellant feed circuits typically reflect the pressure
than resonant combustion instabilities. Low fre- oscillations characteristic of low frequency in-
quency instabilities have been known to cause stabilities. Typically, only one of the circuits
ruptured feed lines or joints as a result of vibration actively contributes to the instability while the
or accelerated ablative chamber erosion resulting other is merely driven by the oscillating chamber
from the propellant flow fluctuations, but typically pressure. In this ease the most difficult feature of
the adverse effects of low frequency instability identifying feed-system coupled instabilities is
appear as a loss of eombustor performance. the determination of the role of each feed circuit.
536 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
If there is more than one pressure transducer ingly distributed circumferential pressure dis-
located axially along the feed circuit, feed system tribution in the eombustor cavity (also see Sect.
resonances can be identified by techniques 5.4).
described in the previous section. If not, the active Because low frequency instabilities are typically
circuit must be identified indirectly. This can be less damaging than resonant combustion insta-
done either by comparing the observed frequency bilities, they have not received the same degree of
with computed resonances of the two circuits or concern or investigation by either the researcher
by careful examination of the oscillations in each or the development engineer. Experience has
circuit. Often the passive circuit does not respond shown, however, that %ed-system instttbilities
to the instability until the amplitude reaches a have. often been as t)r(walent as resonant insta-
relatively high value. In this ease the :tetive bilities. Problems with this type instability are
circuit can tie identified by observing where the often late in appearing and can result in a serious
oscillations first appear. setback to a develol)nwnt program. This late
Sometim('s the passive circuit e'm be identified apt)earance results from the dependence of low
by the r(,lative amt)litu(h_ of the oscillations in the frequency instability on the propelhmt feed system
two circuits. The amt)litude in the passive circuit and the normal developnwnt practice of per-
m:ty be significantly lower than that of the active fornIing e'_rly thrust chamber testing in facilities
circuit, but relying on this may lead to erroneous that do not duplicate the flight-tyt)(_ circuits. For
conclusions. For example, if the transducer in the example, the degree of dissolved pressurizing gas
active circuit is locat(,d near '_ pressure no(lal in the propellant can dramatically affect low
point of the resonant oscillation, the recorded frequency oscillations.
aniplitude niay be significantly lower than that
observed in the passive circuit. 9.7.3 Combustion Disturbances
Thus far only the characteristics of tim pro-
pelhmt feed circuits have been considered. For The comt)ustion t)roc('ss in a rock('t engine, by
classical "chugging" modes of low fre(lu('ney its very natur(', exhibils random pressur(' fluc-
instability the wavelength of th(, inst:tbility tuations. Nornmlly this combustion noise, although
fr(,(lueney is typically very l'trge eomp:tred to any r'm(tom in fr('queney, exhibits a fairly constant
ch'tracteristie dimension of the coml)ustor cavity. an_l)litude. (If at)proxinmt(qy one to two t)erc('nt of
This r('sults in bulk fluctuations of pressure within th(, steady-st'm, chamber pressure. Occasionally,
the eombustor. Therefore, this type of instability however, a disturbance may app('ar in the com-
can be i&'ntified by resonant oscillations in one of buster which is significantly greater than the
the feed circuits, as previously discussed, coupled rtmdom nots(' l(wel. Thes(' functional distm'bances
with a bull¢ oscillation in the chamber as identified cause a pressure perturl)ation whose anll)litude
by uniform instantaneous pressures throughout may reaeh l(,vels twice that of the steady-state.
the eonlbustor. chamber t)ressure. Typically these functional
A second type of feed-system coupled com- disturbane('s ('xeite resonant oseill:ttions in the
bustion instability observed with larger engines eombustor which may either be damped or sus-
involv(,s a r('sonant oscillation in one of the feed tained as a resonant instability. It is beyond the
circuits COul)l(,d with a distribut('d oscillation in scope of this article to discuss the various eauses
the combustor cavity. This can occur if the of these "spikes" or "pops." The objective here is
frequency of the feed-system oscillation closely to discuss the measurement and interpretation of
at)l)roximates "L resonance of the combustor or if the physieal eharacteristies of these disturbances.
the resonant oscillation in the feed system is not In addition to funetioiml or aeeidental dis-
uniform-m,,'(,ss the inject,;r. For ,,x:m_ple, if turbanees whieh oecur spontaneously in rocket
an "mnuhtr distribution nnmifol<l is used t(> feed engines, artificial disturbances are often inten-
one of the i)rol)(,llants to the injector, a r('sonant tiontdly introduced to excite instability or rate the,
oscillation in the anmllus will httve a ciremn- stability elmraeteristies of engin(,s. These artifieial
fer('ntially (listribut(,(l i)r(,ssur(, ,unt)litu(l(, and disturbanees are diseuss('d in eonsiderable detail
t)hase profile. This wouhl result in a corr('st)on(l- in Chapter 10, but many of the me'_surement and
EXPERIMENTAL EVALUATION OF STABILITY BEHAVIOR §9.7 537
300
I00 _.._/"
Unfiltered 30 . "_S
_-
• 10
--&
E 30
Filtered 25 psi
for firs_ ......
tronsverse
frequency vv j_--
I0 ms
FIGURE 9.7.3.--Analog and integrated logarithmic pressure decay from a combustion disturbance.
data reduction techniques used arc the samc as pressure cycle. By repeating this process at several
those used for spontaneous disturbances. times a plot of amplitude vs time can be con-
The high response pressure transducer is most structed. Thc slope of the resulting curve is the
commonly used to detect combustion disturbances damping rate of the unfiltered combustion re-
and the resultant effect on the combustion process, sponse to the disturbance (also see Sect. 9.6.6).
although accelerometcrs and photographic tech- Another technique is to play the tape recording
niques are also used. Many pressure measure- of the analog data through a logarithmic amplifier
ments taken directly from the analog records are and record the output on a level recorder. This
used to characterize combustion disturbances and produces an envelope of the amplitude of the
the resultant combustion response. Among thesc oscillating pressure from which the logarithmic
are the amplitude of the initial perturbation, the decay rate can be directly measured as the slope
peak overpressure of the maximum resultant of the amplitude vs time.
oscillation, the peak-to-peak amplitude of the When hither of the above techmques is applied
maximum resultant oscillation, the time required to the unfiltered pressure data, the decay rate of
for the resultant fluctuations to be attenuated, the overall pressure oscillations generated by the
etc. These characteristics are obtained by direct disturbance can be determined. Often, to measure
measurement from the unfiltered analog pressure the damping characteristics of specific resonant
records and are used to compare the stability modes of the combustor it is desirable to filter the
characteristics of various injector designs. data prior to applying either of the above re-
A second type of information used to char- cording and data reduction techniques. When
acterize the result of combustion disturbances filters are used it is desirable to play the analog
both to compare injectors and as a direct quantita- tape recording through the filter and display
tive measure of the damping characteristics of equipment in reverse. This is necessary because it
the engine is the damping rate of oscillations normally takes three to five cycles for the filter to
generated by the disturbance. There are several become sufficiently charged to output the full
techniques used to determine damping rates or amplitude of the filtered signal. By playing the
growth rates from analog pressure data. One tape in reverse only the low amplitude cycles near
method is to measure the peak-to-peak amplitude the final stages of decaying oscillation will be
of a single pressure cycle and the time interval distorted. Figure 9.7.3 illustratcs the linear analog
between the initial pressure perturbation and this and integrated logarithmic data for the unfiltered
5_8 LIQUID PROPELLANT :ROCKET COMBUSTION INSTABILITY
and filtered pressure oscillations resulting from a artificially or spontaneously induced disturbances
combustion disturbance. In this figure positive provides the primary means of rating the stability
time is from right to left indicative of the reverse characteristics of liquid rocket engines. Some of
the instrumentation and data reduction tech-
direction in which the tape playback was made.
niques used to interpret the effects of disturbances
The slope of broken lines on the level recorder
have already been described. The following
output is a direct measure of the decay rates as chapter discusses methods of utilizing combustion
discussed above. disturbances for rating the stability of liquid
The utilization of the reduced data from both rocket engines.
CHAPTER 10
Stability Rating
539
540 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
may be unstable, if infrequently, only an occa- sequence. A characterislic sharp pressure transient (spike
or hard-start) at the beginning of e'Lch pulse would occ't-
sional test may be unstable. One method that
sionally initi,ttc the first tangenlial spinning instability.
may be used for stability rating, particularly Use of this rating melhod resulted in very rapid dcvclop-
during the early development stages of an engine, ment of effective slabilization devices.
STABILITY RATING §10.1 541
(Sect. 10.6.1). It should be noted that the mapping Two fundamentally different approaches have
of stable and unstable operating regions is not been taken in perturbing steady-state combustion
only done with spontaneous instabilities; use is for stability rating: (1) introduction of distur-
sometimes made of artificial disturbance methods bances in one of the propellant feed systems to
(Sect. 10.6 and Ref. 7). disturb the combustion processes, and (2) direct
Some advantages of using rating techniques disturbance of the combustion processes. While
which rely on spontaneous occurrence of insta- propellant feed system perturbations have occa-
bility are that the ratings are associated _dth sionally been found to initiate high-frequency
naturally-occurring disturbances, the normal pro- combustion chamber acoustic instabilities _24,712
pellant and combustion gas flow patterns are not and they are of interest for production engine
disrupted by foreign bodies or substances, and rating, their effects seem to be critically dependent
when stability boundaries are mapped, they are upon point of application, feed system capacitance,
usually quite reproducible. In addition to the entrapped gas pockets, etc. Their applicability is
relatively large number of tests that may be usually restricted, therefore, to studies of low and
required to obtain a single rating, there are two intermediate frequency instabilities. Design and
major disadvantages to the stability mapping application of feed system perturbation devices
method. First, the mode of instability experienced are discussed in Sect. 10.5.
at a boundary may be different than the mode Three methods have been used for most ratings
most likely to be initiated by an occasional large that have been obtained or sought by disturbing
disturbance at the normal operating conditions. the combustion processes directly. They are (1)
Second, stability region boundaries may be asso- explosive bombs placed at selected locations
ciated with different instability driving mecha- within the combustion chamber, (2) explosive
nisms than those which are operative at normal pulse guns connected to the combustion chamber
operating conditions, e.g., regions may be encoun- by a connecting tube (barrel) through the cham-
tered where combustion instability is coupled to ber sidewall, and (3) flows of inert or reactive
feed system resonances. Finally, these techniques gases similarly directed through the chamber
do not provide an indication of the initial dis- sidewall. The succeeding three sections in this
turbance magnitudes responsible for triggering chapter are devoted to descriptions of the methods
the instabilities experienced. and discussions of their application. The re-
mainder of this section is essentially introductory,
10.1.2.2 Artificial initiation methods.--The providing a brief overview of the general features
second category of stability rating methods of the methods. A discussion of their relative
provides a means for obtaining ratings at the merits and limitations appears in the final section
normal operating conditions. Although uncertain- of this chapter.
ties as to the validity of the ratings are comparable The degree to which a rating technique simu-
to those of the spontaneous methods, the intro- lates natural triggering mechanisms is pertinent
duction of finite artificial disturbances into a to the technique's validity. Although a large
rocket system offers such distinct advantages that number of phenomena have been identified or
several techniques have been widely used. Ad- postulated as being probable instability triggers,
vantages are that (1) disturbances can be it has usually not been possible to isolate any as
sequenced in graduated sizes so that quantitative being solely responsible for particular modes, etc.
relative ratings can be obtained, (2) the time of As a result, it is not possible to define the degree of
instability initiation can be controlled so that simulation for a rating device. It would appear,
limited exposure of the system to a potentially therefore, not to be t)ossible to obtain an un-
destructive instability may be scheduled, (3) the equivocal quantitative stability rating for a com-
number of tests required may be reduced by buster. A corollary to this qualification is that a
introducing more than one disturbance in each correspondence is not known to exist between an
test, and (4) the mode of instability initiated artificial disturbance stability rating and the actual
sometimes may be selected by a proper choice of combustion stability. (Indeed, in the statistical
disturbance device and its placement. correlations of Ref. 82, such a correspondence was
542 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
found to be absent.) Nonetheless, these reserva- of the first radial mode and testing where it is
tions have not been considered to invalidate desired not to favor any one mode but find which
stability ratings by artificial disturbance tech- is most likely to occur. From this standpoint,
niques. Rather, it is usually recommended that small bombs probably come closest to simulating
more than one of the methods be used in a test natural trigger phenomena.
matrix which includes different disturbance It is usually found that the disturbances are
positions and directions to improve confidence in most effective when placed (or directed) in a
the validityof a rating)4°,'_l,'Ga region immediately downstream of the propellant
The phenomena that might act as natural injector. TM This presum£bly reflects a greater
instabilityinitiatorshave sometimes been con- degree of sensitivity of the injection, atomization,
sideredto provide varying degrees of combustion mixing and combustion processes in this region
fieldpressure disturbance and/or velocity dis- than further downstream in the chamber. When
turbance._4°Suppose, for example, that the pro- comparing stability ratings among injectors
pellantcombustion processesare quite sensitive which may have different spatial distributions of
to pressuredisturbancesand relatively insensitive these processes, it is advisable to attempt to
to I)erturbation of the combustion zone velocity establish regions of maximum sensitivity to
field. Then a ratingdevice that providesprimarily pulses, and then make the comparisons for those
a pressure disturbance would be expected to regions. Gas flow ratings have indicated that long
better simulate natural triggersthafi would a narrow rectangular entry tube slots could give
method which provides primarily a flow dis- more reliable ratings than did circular cylindrical
turbance. Bombs and pulse guns provide strong tubes, a86but this approach has not been pursued
pressure disturbances. The associated velocity for pulse guns.
disturbanceswhich may be strong initially, are so The bomb and pulse gun rating devices are
short-livedthat only 'ltransienteffectmay be essentially single-shot tools which discern the
felt.hl contrast,directedgas flows provide only instantaneous sensitivity at the particular instant
velocity disturbances. Even these interpretations that they are fired. There is some evidence that
are subject to question since the we-tk velocity the combustion processes may possess a random
disturbances behind a bomb blast wave are strong distribution (in tim(') of sensitivity. TM If that is so,
enough to cause immediate, appreciable secondary the gas flow method would tend to delineate the
drot)let atomization and greatly increased pro- ininimum sensitivity during its period of applica-
pellant vaporization rates. Also, the effective tion and thus might be expected to provide more
directionality of the pulse gull is well known. reproducible ratings than could bombs or pulse
Similarly, it is conceivable that gas flows perhaps gurL_.
distort the eombuslion field enough that it be- 10.2 EXPLOSIVE BOMBS*
comes suseeptibh' to moderately low amplitude
In rating rocket combustion instability with
pressure disturbances, such as are naturally
bombs, small explosive charges are detonated at,
present in the combustion noise.
Detonation of a bomb within a combustion strategic locations within an operating combustion
chamber, and the responses of the rocket engine
chamber is usually considered to produce 'm
are measured and analyzed. The bombs employed
essentially omnidirectional pressure disturbance.
generally have three basic components: (1) a
The pulse gun produces a general pressure dis-
charge of high exph)sive, (2) a device for initiating
turbanee at its muzzle which propagates in all
charge detonations, and (3) an insulating easing
directions but, is strongest along the direeti(m of
structure. The explosive charges used may range
the gun barrel's axis. Some degree of selectivity
in ..... "._*
,,,-,_ ..... from only on(" or two grains to a sizable
as to mode of inst-tbility imti.tted results from
fraction of a pound depending upon the bomb
this directionality, (,.g., tangential pulse entry
design and placement, the extent of the com-
into cylindrical ehanfl)ers is frequently emt)h)yod
bustor's response and the kind of response de-
for preferential triggering of the first tangenlial
sired. As discussed earlier, the pressure amplitude
mode. Ill oth('r situations, the noil(lireetionality
of the boml) is attractive. ExamI)les are initiation * L. P. Combs, R. J. lIefner, and J. M. Se,meff, Authors.
STABILITY RATING §10.2 543
of the bomb's shock wave is its output char- nondirectional, i.e., to provide spherical shocks, u°
acteristic which is considered to evoke that An ideal bomb configuration, then, might be a
response. The initial shock pressure amplitude spherical explosive charge tightly confined in a
may be predetermined in designing the bomb. spherical insulating shell. A spherical shell, how-
Design techniques and compromises required ever, introduces so many design and fabrication
for sufficiently long bomb life and for avoiding difficulties that most stability rating bombs are
bomb shrapnel damage arc discussed extensively of a simple cylindrical design. Departures from
in the following articles. Also discussed briefly are the ideal spherical shock structure are particularly
methods for predicting the pressure amplitude of pronounced in the immediate neighborhood of the
the shock as it expands away from the bomb. bomb, but tend to be averaged out in the shock
This is ultimately determined by the response of expansion processesY This is illustrated in Figs.
the combustion field, so that prediction must rely 10.2.1a and 10.2.lb. Whether such shock asphe-
upon the analytical methods of Chapters 3 and 4. ricity is important to the stability rating depends
However, the steady-state combustion calcula- upon how rapidly the combustion processes
tions are not very well developed for the case of respond to the wave's passage.
the initial response to a finite shock. In many applications, stability rating bombs
simply are commercial high-explosive detonators
10.2.1 Typical Designs
housed in a protective case (Fig. 10.2.1a).
Bomb disturbances are usually intended to be Typically, such a design might be used for charge
+
_- 4.65 in
56.5
el mountina member :
! n
.. . . .
f -2.
FIGURE
10.2.ld.-Thermally initiated bomb for high thrust booster engine rating.
I
devicw contain smdl primer c h a r p of primary addition t o eliminating thvrmal sensitivity, han-
exploqivcq, such as Icatl azidr and tcxtryl. Priimry dling hazards arc reduccd and the (lxplosive
csploiivw arc considerably mor(’ smsitivc. to charge is contained within a simple configuration
~
thermal (as \I (111 as shock or impact) initintion whose shapv, wall thiclinc.ss, etc., arc fully con-
than arc’ secondary clxplosivcs. 1;or applications trolled (Fig. 10.2.lf). This lattw fcrtturt. nil1 be
546 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
o/
12000 the initial velocities could not be measured; shock
pressure amplitudes were measured with a number
10000 of Kistler pressure transducers located 4.5 to
7.2-inches from the center of the bomb. The shock
overpressure amplitude data, analyzed by multiple
o 6000
regression techniques, exhibited a functional
dependence on ambient medium properties as
follows:
6000
,.yt .85p10.35
_.g 0-
Ap_ = p_-- t)_._ ---- (10.2.2-5)
400( _f_;0.25
sm'dl ctmrge._ in moderately thick cases. While most of the tion in Fig. 10.2.2d where, it will be noticed, the
data were within a factor of two of the predicted values, coordinates have been modified by inclusion of
a limited number gave experimental shock overl)ressures
the ambient pressure. This change was made so
nearly an order of magnitude higher than the predicted
that rocket motor firing (lata could be compared
values. The llleasurelllents in this case were nll:t(le with
x_t_x/Det°nat°r data
bomb case. These points then represent the initial
shock wave amplitudes. Within a factor of about
x
2, they are reasonably well represented by a
straight line. Charge weights and case thicknesses
were both varied by factors of about eight. This
! IO correlation then represents a reasonably accurate
method for predicting a bomb's initial shock
amplitude.
The value of that correlation of initial shock
amplitudes is greatly enhanced by the hot-firing
data in Fig. 10.2.2d. These data were obtained by
Reutenik and
o direct streak photography of bomb detonations
within an operating rocket motor by means of a
streak camera viewing through the exhaust nozzle.
Shock-front velocities were reduced from the
correlation k
streak films and, with the assumption of equilib-
rium combustion product properties, were used
........ I , ,J ,,,_I ,
I I0 40 in Eq. (10.2.2-2) to calculate shock pressure
amplitudes. Each set. of connected points in Fig.
Scaled distance r. /W_/3 , ft/Ib ,/3
10.2.2d is from a single bomb firing, with the point
FmuaE 10.2.2c.--Comparison of 13.5 grain detonator at the smallest scaled distance representing the
blast with empirical scaled blast correlation. initial shock wave. These initial shock points fall
among their one-atmosphere cold-flow counter=
parts, a result that is strongly suggestive that the
NzO4/A-50 at 150 psio p=
indicated correlating line is perhaps valid for other
I00 combnstor-oper-_ting conditions.* The equation of
A 2 gr bomb
the initial shock line is
13 • 13.5 or bombs
• 28 gr bomb
log_o (P_-- P_
¢L
_eutenik and Lewis \ P_ I
correlation. here.
550 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
comparable to the deviations noted among the gas temperatures are on the order of 5000 ° F.
cold-flow data. This degree of irr(,produeibility is With such high temperature gradients, acceptable
apparently what on(' must expect to experience heating rates are achieved through judicious
with eased cylindrical bombs. Ineonsistenei('s in material selection and provision of an adequate
explosive packing density and in the initiation of thickness.
detonation, (,ee(,ntrie ease machining and irregu- Selection of bomb ease materials h,'_s usually
larities in ease material density and (in the hot be(,n based on qualitative considerations of
firings) nonuniform ablation probably all eon- conductivity, strength, shrapnel damage potential
tribute to this degree of uncertainty. and l)robable mode of erosion or ablation. Many of
As the shocks expand away from the bombs the materials used have also been used h)r other
their amplitudes decay and, at sealed distances on apl)lications, such as ablative chamber walls, he,at
the order of 5 to S, app(,ar to reach limiting vahles shiehls, etc. An'dytical methods, together with a
somewhat loss than the l{eutenik 'm(t Lewis large body of exl)erimental (lat't, are available for
correlation (st'(' Fig. 10.2.2d and Sect. 10.2.2.3). effecting quantitative ewduation and selection.
Supporting (lat'/ wore oblain('d from 1)r('ssur(' Rec('ntly, their al)plic:fl)ility has been demon-
t r.msdue('rs in the eombusti(m ehamb('r wall. At, strafed by correl'_ting (lummy bomb c'_se erosion
(lisl antes froni the bomb ut) to "tboul ;5or (_ineh('s, rat('s with .malytically predicte(l rates for three
the direct transducer data (without correction for materi-tls ''_r in an N..,O4/A-50 rocket motor
w'w(' incidence anglo) fell along that asynil)totie operating at 150 psi-t ch-unber pressure. The
curve. Except for the 2 gr charge, transduc('rs an,dytic'fl work* is summ'_rized briefly in this
furthm' from th(' bomt)s than 6 ineh,,s r(,gist,'r,'(l sect ion.
iner('ased ovorpressur('s, indicating shock-wav(' Erosion or ablation analysis was bamed on
augment:ilion t)y lh(' t)rop('lhmt eonflmstion axisymm(,trie flow of rocket combustion products
processes. tmralM to the axis of ,_ cylin(lrieal bomb.'f A
This eorr(qation el(-trly r('v(':tls th(' m:mn('r in furth('r :malyiical simplillcation, v,did if the
which "t bonib's shock would b(qmv(' in an ()l)(q':tl ing therm'tl t)enetration (tepth is sm'dl with respect
rocket if th('r(' w('r(' no intoracli()n with tim to the I)omb case ra(lius, is the treatment of the
c()nfi)usti(m 1)r()e('ss('s. The sov(,ral t eehni(lu('s cylindrical bonal) case :_s a semi-infinite phme solid.
summ'u'iz('d in this s('etion art, r(,eomm(,nd(,(1 as B'ts(,d on a ch'mfl)er l)ressur(' of 150 psia, a
qu:tntitativ(, design bases. Int(,raelion with the chamb('r contraction ratio of 2.54 "rod N2()4/A-50
combustion l)roe('ss('s niay r('sult in ('ith('r mort, prot)ellants, several methods were considered in
rat)id attenuation or :unt)lific:tlion d(,t)(,nding arriving at 2 Btu/in2-sec. "is an expected cold w'dl
upon the t)rop(,llants, the sl)r'ty field ('stablish('d convective he'd. flux to a boml) case for us(: in the
by th(' inj('etor and th(' t)osition of the bomb. A following calculations.
d('sign based on no interaction may n('('d to t)e Erosion or ablation mass loss m'ty t,fl_e place by
seal(,d i1t) or down to account for "m ext)('ri('nc('d one or a combination of mechanisms. It is impor-
combustion effect, but still repr('s(,nts a reasonal)l(' tant to know which mechanisms dominate for
starling point in the abs(mce of combustion each m'tterial 'rod to account for them in the
rest)ons(' information. an'dyses. B'_sic mechanisms include
10.2.2.5 Bomb case erosioJt, a_td cxplosive Physical phenomena: melting, vaporization,
heati_g.--Adequ'_te performanc(' of stability rating sublimation
bombs is critic'flly dep(mdent upon protection of
the explosive charge from pronrtttlre detonation
(or hm'nin_z) as a result of explosive heating. As * Performed by Dr. J. D. Seader, Jr., of the University
describ(,(l earlier, this protection usually is of Utah.
provid('d by (,neasing the (,xph)siv(_ in an insulating A flow direction normal to the bomb's axis is unde-
sir'd)le, both from an analytic'd st'mdpoint and from the
shell math, of semi, hi,at-resistant m:tteri:d. Most
asymmetric erosion that resull,s. Neither prediction nor
exl)h)siv('s tmve th('rmal (,xpl()si(m t('n/l)('l'atur(,s conlrol of the shock pressure amplitude arc normally ade-
low(,r than 500 ° F and typical r()ck(_t, comlmstion qu:de with this laLl,er orient,ation.
STABILITY RATING §10.2 551
depolymerization
Mechanical phenomena: surface shear, spalling
and stress failure, Nylon (instantaneous mel_
particle impingement
Ablated or char (*) Residual case Minimum Minimum case wall Maximum wall
Case thickness at 0.5 thickness for 500 ° F initial wall mass remaining for mass IOSS,
material see,ill. inner wall, in. thickness, in. 500 ° F inner wall, percent
lbm/in. _
10.2.3 Control of Shrapnel Damage effects on ('ngine operation. Holes arc customarily
repaired before reuse of the damaged component.
The us(; of explosive de.vices always t)r(,s('nts the With tube-wall chambers, repair is considerably
threat of causing damage to the engine. The size of simpler with small holes than with large holes.
the exph)sive charge can be mad(; large enough to Increasing severity of damage might then progress
critically damage the engine simply by over- as no deformation, area deformation, rounded
pressuriz'_tion. This is not the type of damage d('nts, shar 1) debts, few small hob's, many small
normally experienced in rating liquid rocket hob's, few large holes, many large holes.
engines, however, since the quantity of explosive The simplest apt)roach to reducing shrapnel
charge used is usually selected to produce, a d'tmage is to locate the bomb as far as possible,
prescribed maximum overpressure which is well from s('nsitive engine components. For all but the,
within the structural limitation of the combustor. largest chamt)('rs, this at)t)roach ahme is inadequate
The typ(' of damage usually (mcounter(,(I as a because large fragm(,nts maintain enough momen-
result of using explosiv(, bombs (asid(, from tum to inflict signific'mt d'mr_ge at distances in
damag(' resulting from an induced instability) is exc(,ss of on(' foot. Addition'flly, this restriction on
dam'tge inflicted by shrapnel. Shr-tpn(_l from an bomt) plac(,nI('nt is und(,sirabh; with resp(_ct to
explosive bomb may penetrate the coolant versatility and pr(,ferred mode initiation.
passages of reg(,neratively cooled chambers or Several d('sign t(,chniques are available for
damage 'rod distort the injector face and baffles. reducing the pot(mtial for shratmel damage. One
It may also rupture the cooling or sensing dia- m(,thod would })e to simply reduce the weight of
phr-_gms of pressure transducers. the explosive charge which, in turn, can directly
The types of damage observed with thin metal reduc(_ the v(qocity imparted to the c._sc fragm(mts
structures, such as reg(,n(,ratively cooled chamber (Eq. 10.2.2-4). For a fixed case. design, however,
walls, may be divided into three broad categories: this implies a reduced shock pressure amplitude,
are't (h'formation, debts and holes. It is difficult to which m'ty be un(h'sir:tble. Perhaps a more useful
establish "tbsolut(' criteri't for assessing the degree apl)roach is simultaneous reduction of charge
of d'mmg(,. However, heat transfer, mat('riM weight 'rod case thickness. Even though case
stress and repair cost consid(,rations indic'tte that particle velocity may not be reduced with this
area (h'form'_tion and dents will normally cause apl)roach, less shrapnel damage usually results
very little, if any, degra(l'tti/m of engine per- from reducing th(' case thickn('ss, probably as a
form'mc(, or reliability. One ('xc('t)tion to this result of reduced case mass as well as of flag-
might t)e very sharp (h'nts with small radii of ment:/ti_m to smaller pieces.
curvatur(, at tim at)(,x(,s; ther(, may })e a possi- Sore(, degree of control can be exercised over the
bility of the m(,t'fl ev(mtually cracking from fragm(,ntation characteristics. Two major design
rel)eal('d lh('rm'd str('ssing of such lips in (,ngin(,s f'tclors in this regard "_re the m'tt(,rials used in the
fir('([ many limes, lIoh's at(' obvi()usl.v un(l(,sirabh,, })omb an([ the shal)(, of the charge "rod bomb cttse.
although many tim,'s ill(' 5" m'/y have I1()d(q('l('rious All metals shouhl b(' avoi(h'(l as far as possibh; in
STABILITY RATING §10.2 553
• u
_o
.: < .-r
-,
{.J ,.-_ _ , Oo-0
I i ' I
I
the bomb design (this includes the detonator achieved, viscous drag brings about more rapid
casing). Fiberglass, teflon and other plastic t)omb deceleration and less impact momentum is
cases can be designed to fragment into very" sm'fll exchanged. Impact strengths, as determined by
pieces which are either consumed within the notch testing at ambient temperatures, vary by
combustion zone or are sufficiently softened by the more than an order of magnitude among candidate
tim(; they reach a wall that little or no damage plastic materials, Table 10.2.3. Bomb eases made
occurs. of Lucite, polystyrene or cellulose acetate are
It has been found that a cylindrically shaped attractive from this standpoint. Both Lucite and
explosive charge encased in a relatively thin east; cellulose acetate were used in the uncooled motor
like that shown in Fig. 10.2.3a will produce a tests of Ilef. 167 and obserw,d to have comparable
band of small fragments which move radially ablation rates (about 20 to 40 percent higher than
away from the cylindrical sides of the explosive nylon). C{'lluh}se "tcet:tte bond) cases, used in
and large fragments whieh cover about a thirty rating a high thrust hydrogen oxygen engine,
degree cone as they mow'_ away from the end of the
cylindrical eharge. If these large fragments from
TABLE 10.2.3.--IMPACT STRENGTIIS OF
the end of the ease can be directed out through SELECTED MATERIALS
produced considerably less shrapnel damage than integrity make it more attractive than other low
nylon when bombs were discharged during full density materials such as natural cork, pressed
mainstage operation. However, they gave com- cork (large particles), balsa wood, foamed teflon,
parable damage when detonated during prestage Styrofoam and foamed polyurethanc.167 Increased
a t approximately 40 to 70 percent of mainstage thicknesses of Insulcork, over those required for
chamber pressure. It was not determined how thermal protection, are needed for structural
much of this difference was due to (1) hardening strength.
of thc cellulose acetate because of its exposure t o Cold-flow experiments for evaluation of shrapnel
cryogenics carly in the start tranqient, ( 2 ) altered damege iisii,zlly invnlve detonation of bombs a t
fragmentation characteristics from the same various distanccs from (and with various orienta-
causc, or (3) increased fragment softcning before tions with respect to) metal structures. The
impact under mainstage conditions. witness structures in somc tests have bcen sections
Another matcrial having excellent charactcris- cut from discarded rcgencratively-cooled cham-
tics for rc3duccd shrapnel damage is Insulcork, a bcrs. A rcccnt approach167 utilizes a cylindrical
modtmtely high density reconstituted cork pro- structuraI cage with replaceable witness sheets.
duct with particles smaller than 0.03411. diamctcr. An eccentric positioning of the bomb, illustrated
Both its low ablation ratc and good structural in Fig. 10.2.3b, provides simultancous variation
FIGURE
10.2..7h.-Apparntiis for cvnlunting relnt.ive shrapnel damage potential for bombs.
STABILITY RATING §10.2 555
of distance and fragment impact angle. Results of smaller explosive force are used at several loca-
such evaluations, while qualitative, are valuable tions within the combustor to obtain a broader
for performing an initial screening and reducing knowledge of the stability of the injector design.
the number of hot firing tests required. Explosive bombs may be mounted in the
desired location by any convenient method.
10.2.4 Application to Combustors Frequently, a threaded attachment to the injector
face or the downstream edge of a stabilizing baffle
There are several factors to be considered in the has been used. Provision of electrical leads to
application of explosive bombs as stability rating such an installation may become complicated,
devices in liquid rocket engines. Among these are with conduits through propellant supply systems.
the bomb location, physical access to that loca- Particularly with uncooled workhouse chamber
tion, mounting method and the physical size of assemblies, more ready access may be found by
the bomb assembly. Each of these factors is inserting the bombs through the chamber wall.
influenced to some degree by the bomb design In any event, the preferred orientation of a
parameters and characteristics already discussed, cylindrical bomb is with its axis paralM to the
such as the charge weight, case thickness, method local flow direction. A chamber-mounted bomb
of initiating detonation, shrapnel damage poten- installation might then appear as sketched in Fig.
tial, etc. Some different influences are examined 10.2.4a. Rotation of such a mounting device
in this article. about the elbow has sometimes been used for
In using a bomb to evaluate the ability of a varying bomb position and orientation. 'a
combustor to damp a specific mode of resonant Reduction of shrapnel damage to a bomb by
instability, it is desirable to locate the bomb near detonation of another one and modest ease thick-
a pressure antinode for that instability mode. ness increases to offset increased erosion rates
This gives the highest probability that the energy during instability appear to make regular use of
generated by the bomb will go into exciting the multiple bombs feasible. The design of the bomb
desired acoustic resonance. The most commonly mount appears to be the key to being able to
used locations are near the chamber wall at axial retain a bomb intact through a brief period of
stations near the injector, in a central chamber instability initiated by an earlier-detonated bomb.
location and at the entrance of the nozzle. Dew,lopment of strengthened bomb mount de-
There are no well established criteria for signs is needed.
obtaining the desired excitation characteristics The physical size of the bomb may disrupt and
within a combustor by use of explosive bombs. distort the gas flow pattern within the combustor,
For this reason many different procedures have which may also alter the excitation effects of the
been used for establishing stability characteristics
through explosive bombing techifiques. One Teflon case
rel'tti<)nship couht b(' established between the Spike chamber pressure, psio
o 1
produced nearly 100% incidence of unstable
operation and hence bombs were subsequently o
8 0
_. 400-
sized to provide mean-disturbance amplitudes in
that range. (The shock pressures obtained with
-1
varied charge weight are shown in Fig. 10.2.4d.) 300 -
Beyond this range there were indications of too Q,
large an overpressure
resulted
(400 to 500 psi)
in a lower incidence of triggered
which
in- --&
2oo- y o
1/)
stability. The results of these tests were inter-
preted as indicating the existence of an optimum )00 -
bomb size to evalu'ttc a given combustor design.
In considering reasons for the apparent ability 0 I I I I I
to overbomb a combustor, it has been suggested 0 40 80 120 160 200 240
that a link may exist between the disturbance and Bomb size, mg lead azide
the response of the feed system. According to this
hypothesis the bomb overpressure (or the over- FIGURE 10.2.4d.--Peak chamber pressure amplitude ob-
pressure resulting from massive acceleration of served in bombing a 300-pound-thrust engine at ap¢ of
125 psia.
the combustion processes) essentially stops the
propellant flow, resulting in a stable restart after
the induced chamber wave motion has decayed for and those which use high explosives. Influences of
lack of sustaining propellant sprays in the pulse gun design variables on the blast admitted
chan!ber.440,759 to the chamber are discussed in Section 10.3.2
using a natural subdivision into breech pres=
surization processes, barrel wave propagation
10.3 PULSE GUNS*
phenomena, and expansion of the blast wave into
the combustion chamber. '1° Considered in Sect.
Pulse guns were originally used as an applied
10.3.3 is its interaction with the combustion
research tool to aid in investigating the basic
m(,ehanisms of initiating and sustaining in- process as affected by the operating conditions.
stabilities. The tmlse gun has now t)eeome on(' of
10.3.1 Typical Designs
the two most used engine stability rating devices.
Many pulse gun characteristics aud application As implied by its name, a pulse gun is normally
techniques are different from those of explosive comprised of a breech, an explosive charge, a
bombs, although their stability rating objectives firing mechanism and a barrel. The original
are the same. Thus, the two rating devices are designs, as well as most of those in current use,
about as much complementary as they are com- are modifications of small firearms' components
petitive. and, therefore, utilize gun powder charges encased
Pulse guns usually embody an explosive charge in standard caliber cartridges. Only recently have
which is mounted outside of the rocket com- designs been modified so that high explosive
bustion chamber. Explosion products are directed charges might be used. In either case, a burst
into the chamber through a connecting gun barrel. diaphragm is normally placed at the discharge
Several different designs are in current use. end of the breech to protect the explosive charge
These are described in Section 10.::;.1 which is from the adverse thermal environment of the
divided into discussions of those guns which use combustor. For gun powder charges, the burst
small arms cartridges loaded with a gun powder diaphragm acts, as well, to confine the explosion
and intensify the iititial blast before it enters
the combustor.
* L. P. Combs, R. J. Hefner, D. T. tIarrjc, and H.
Bloomer, Authors. Some pulse guns have been designed to operate
558 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
with premixed gas charges rather than explosives. weight of smokeless powder* held in place by a
One design was very similar to the gun described paper wad. The quantity of powder used has
in the following article, having a gas charge varied from as little as three grains to as much as
admitted through a valved port in the side of the 400 grains.
breech, contained in the breech by a burst Burst diaphragms used to close the discharge
diaphragm and detonated by an electrical spark end of the breech normally are matched to the
plug which replaced the firing pin. Another gun powder charge weight. Burst diaphragm
interesting design 39' had a continuous supply of burst pressures ranging from 1,000 to 20,000 psi
detonable gases supplied to a pulse tube which normally are used, although in some instances
had no burst diaphragm; alternating accumulation even weaker and stronger discs have been used.
and detonation produced a series of repetitive In most designs, plain precision burst diaphragms
pulses. are specifed. It has be(m shown recently '6_ that
reduced shrapnel damage results from using
10.3.1.1 Pulse guns with gun powdcr charges.-- thicker scored diaphragms which rupture in a
Figure 10.3.1a illustrates a typical pulse gun controlled pattern with little or no fragmentation.
design. The breech assembly is comprised of an For introducing multiple pulses at a single
electric:flly-actuated primer charge, a firing pin, a point in a combustor, a modified machine gun
cartridge housing and a burst diaphragm housing. may also be used as a pulse gun. 6_2 A .30-caliber
It should be noted th'_t a spring-actuated firing machine gun was mounted on a single-port bomb
mech,ufism typical of firearms breech designs is ring (Sect. 10.3.1.2) in either a tangentially or
not generally used for pulse guns because of the radially-oriented manner. Slight modifications to
requirement of gas-tight seal at high static pres- the gas-oper'_ted bolt were necessary. The machine
sures. (The breech ()f a typical small arm is not gun was also altered by inserting a low mass
leak tight prior to firing but is sealed by the check valve in the barrel. This was needed to
expansion of the cartridge case upon discharge of prevent janmIing at chamber pressures above 100
the gun.) The breech housing and barrel of the psi. The valve distorted and att(muated the pulse
pulse gun are typically thicker than those of greatly, but. it was possibh' to pulse the combustors
small arms to accommodat(' the higher t)eak unstable with the valve. Standard .30-caliber
t)ressur(,s attain('d when a burst (ti'tphragm is I)lanks were eharg('d with a single base, tubular
eml)h)ye(l. tfitrocelluh)se propellant. During a normal run,
The cartridge housing of the lmlse gun is eight increasingly larger gunpowder charge sizes,
typically designed to accommodate one of the
standard, small-arm cartridges such as the .22-
* A fast-burning pistol powder (lIercules Bullseye No. 2)
caliber long rifle, .3S-caliber pistol, the .30% is commonly used. Slower t)urning, less energe/.ie i)owders
caliber magnum rifle, cartridges or shotgun shells. h&ve been tried but not found h) offer any particular ad-
The cartridge itself is preloaded with a prescrib(,d vantages in lint)roved rcpc_lability or reliability.
• U 1
Primer
Burst diaphragm
which ranged from 18.5 to 39.0 grains, were fed combustion chamber section. A schematic of a
to the gun via a standard link belt. The number typical bomb ring is presented in Fig. 10.3.1c.
of charges detonated consecutively was limited by It has four tangentially-oriented ports located
run length, but generally eight charges were around the circumference. Each port is loaded
fired within a two-second time. with a specific size charge of explosive. The
explosive can be a relatively low-energy gun-
10.3.1.2 Pulse guns with high explosive charges.- powder or a high brissance RDX with the ex-
Design modifications have been made to the plosive charge controlled by the number of
basic pulse gun illustrated in Fig. 10.3.1a. The pellets of explosive. Normally, increasingly larger
burst diaphragm seal has been improved to size bombs are electrically detonated in a con-
prevent leakage prior to rupture, _67 direct elec- secutive manner during a run. A 1.63-grain PETN
trical initiation is used to eliminate misfires charge is used as an initiator, while each RDX
related to the firing pin and high explosive has pellet weighs 4.36 grains. Ten bomb sizes, ranging
been substituted for the gunpowder. The change from 1.63 to 40.9 grains of explosive, can be made
from gunpowder was made in anticipation that by varying the number of RDX tablets in each
the pulse wave shape (Sect. 10.3.2) would be bomb. A typical bomb assembly is also shown
simpler and more reproducible and thus more schematically in Fig. 10.3.1c.
easily correlated to the combustor's response. A
10.3.2 Effects of Design on Pulse Amplitude
cross-sectional view of the modified gun is shown
in Fig. 10.3.lb. This device has been used with The pressure amplitude of the blast waw'. from
charges of both PETN and RDX (as well as a pulse gun may be considered in discrete stages:
Bullseye pistol powder) ranging from 5 to 80 (1) breech pressurization and formation of a
grains. Somewhat improved reliability was ob- shock front, (2) propagation of the shock (and
tained, but the wave shape was essentially subsequent flow) through the gun barrel, and (3)
unaltered. Greater brissance of the high ex- expansion of the shock and explosion products
plosives increased the shrapnel damage potential: into the combustion chamber.
leaves of petM-leaf-scored burst diaphragms were
consistently broken off by high explosive charges 10.3.2.1 Breech pressurizatio,_.--The pressure
larger than 20 grains as compared to no leaf frag- amplitude of the shock wave produced by a low
mentation with 40-grain and some break out with explosive pulse gun is dependent upon charge
80-grain gunpowder charges. weight, breech volume and burst diaphragm
A more compact high-explosive pulse gun strength. Excessive void volume may grossly
design has been incorporated into a so-called bomb offset a substantial increase in charge weight. For
ring, G52which is designed to replace a standard example, it was found that the peak pressure
..... ;" I
Barrel
Cement-filled Breech Spacer Bose charge
"0" ring
lead-in tube in cardboard cylinder
FmURE 10.3.lb.--Pulse g_m designed to fire either high explosive or gun powder charges.
560 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Detail view
RDX pellets
amplitude observed from the use of a 160-grain high degree of uniformity in the disturbances
charge in a gun designed for a maximum charge t)roduced. _s:_
load of 400 grains was equivalent to that obs("rv('d Charg('-volume effects have been examined
from a 60-grain charge ill a grin designed for a analytically and are (,xt)licable in t('rms of constant-
maximum charge of S0 gnfins. 7 The only diff('rence volume cond)ustion and diaphragm rut)ture
in the intern'd breech design of these two gulls wz/s I)l'('ssure. 167 A good design t)raetice for gunt)owder
the volume provided behind the diat)hragm. This charg('s is to coordinat(, charge weight and
volume was approximat(,ly seven tim('s great(,r diat)hragm strength so that t he calculated pressure
in th(; case of the 160-grain charge in th(' large for constant-volume cond)ustion exceeds the
breech than that of the 60-grain charg(' in the diat)hragm rating by 20 to 30 per cent. Th(m the
smaller t)reech. maximum breech 1)r('ssure is approximately e(tua[
With a I)uls(' gun in which tlw e'u'tri(Ig(' ('ss('n- to the diat)hragm I)urst pr,,ssure. However, if the
tially fills the entire breech volmne, imt)rov('(l burst pressure is '20,000 psi or gre:tter, the com-
reproducibility may be gained by controlling the I)ustion reactions acceler'tte so much as the
ratio of charge weight to cartridge or shell vohmw. pr(,ssure iner<,ases that l)ressures substantially
Sinc(; one shell size is normally chosen for a giv('n higher than Imrst pr('ssur(' may be re'lehed t>efore
puls(_ unit, a wid(; range of charge weights may th(' dial)hragm rul)tures. In this case the m'_ximum
vary conditions from a lightly-loaded sh(ql and "t t)re('ch l)ressure is approximat('ly equal to the
relatively large void volume, at one extrenw, to a t)r(,ssure tlmt would be attmBed by constant-
heavily-loaded shell with a milfimum volume at v()lum(' combustion in a cavity that, is 10% larger
the other. To achieve, a naore ret)roducibh, breech than the "tel ual bre(,ch. This result holds also when
pressurization by making the fined volum(_ th(' constant-volulne combustion pressur(', is more
fraction nearly constant, filler bh)cks can be used. th'm twice the diat)hragm burst pressure.
Fig. 10.3.2a shows this design arrang(,meilt for =t With high exph)sive charges, the burst dia-
small charge. Uniform grain compaction is t)ro- t)hragm ex('rts little, if any, effect on pulse ain-
vided by filling th(; remaining volume with a t)litu(h' because the breach is t)rt'ssurized by a
metal st)acer containing a central t)assage to guide detonation, essentially at constant volume, before
tho primer flash to the charge. The grain:_ of nmch gas can (:scatn'. Again a pseudovolume of
pow(ier are. constrained (by a she('t of tissu(; 1.10 times the actual volume is recommended for
paper) from filling this I)assage. An oaktag disk c'tlculating t)r('dicted constant-volume breech
cement(_t in I)lace with Pliol)ond cement eom- t)r('ssures.
plet(,s th(; coniiguration. When used with t)recision Sam(, typical values of measured maximum
burst diaphr'Lgms, this al)proach has resulted in "t br(,(,ch pr('ssur(,s (using "t Kisth,r Model 607A
STABILITY RATING §10.3 561
T
Chamber
112 '--_-
/ /- Tissue sheet
Ooktao .013" wad
FIGURE 10.3.2a.--Use of a metal spacer to control ratio of pulse gun breech volume to charge weight.
transducer) are shown in Fig. 10.3.2b for a pulse defined shock wave is normally obtained with
gun like that of Fig. 10.3.1b with 10.7 cm _ breech charges smaller than about 15 grains, while larger
volume. A linear relationship between charge charges characteristically produce double-peaked
weight and breech pressure is seen to hold for profiles, Fig. 10.3.2c. The source of the second
Bullseye charges while ,t moderate curvature is pressure peak has not been determined. Wave
observed with high explosive charges. analyses of the breech and cartridge do not support
any reflected wave hypothesis. The second peak
10.3.2.2 Shock propagation in the gu_ barrel.- has been attributed _6a to continued burning of
Following the rupture of the burst diaphragm, a powder in the breech after diaphragm rupture,
strong pressure wave is propagated down the gun but a similar occurrence with high explosive
barrel. It is followed by a flow of explosion charges appears to refute that interpretation.
products which may still be reacting and may Perhaps it is a secondary wave of the sort analyzed
contain burning grains of gunpowder. In general, numerically by Brode _2_for spherical explosions,
these processes result in the discharge of a shock in which inward propagation of a rarefaction wave
wave into the combustion chamber. How much of is reflected from the center of a finite mass of
the barrel length is needed to effect steepening explosion products as a shock wave. Transducer
and coalescence of the pressure wave into a shock measurements of pulse gun shocks in inert gas-
wave depends primarily upon thc type of explosive, filled chambers have revealed that the double
charge weight and combustion chamber back- fronts coalesce to a single front soon after expan-
pressure. High explosive detonations apparently sion from the gun muzzle and so they may be
result in immediate shock-front formation under unimportant to the pulse gun's use as a rating
all practical conditions. The blasts from gun- device.
powder guns fired into ambient atmospheric The maximum pressure in the barrel is usually
pressure are not steep-fronted, and are observed associated with the second pressure peak. Trans-
to broaden as they propagate along the barrel. ducers placed at various positions in a gun barrel
Under back pressures of 65 psia and higher, shock have shown that there is little attenuation of
formation within 6 inches from the diaphragm has i_itial shock amplitude from charges of 40 grains
been observed2 _7 and smaller. In contrast, significant losses in
Pressure-time profiles in the barrel produced by maximum pressure were observed with charges
different explosives are nearly identical at elevated larger than 20 grains. _67
pressures, differing primarily in the effect of The amplitude of the initial shock in the barrel
explosive energy on amplitude. A single, well- may be calculated by ideal shock tube theory if
562 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
6oI
5O
High explosive
(RDX + PETN)
/
/ 8
/
/
/
x
/ HB gun powder
/
x
¢
,o /
x
0 I I I I I
0 I0 20 30 40 50 60
Charge weight- grains
FIGURE 10.3.2b.--Maximum pulse g=m breech pressure from gunpowder and high explosives in a 10.7 cm 3 breech.
g= [{2+
2+ ('y,--
(y4_ 1)_/J_
1)gJ_SA2j '!_ X
the breech pressure is known or predictable.
Then, if the barrel is of moderate length-so that
the initial shock amplitude is not degrad(,(l much {2+ (-_,-1)_,1'"'("-" (10.3.2-3)
by frictional and thermal losses to the barrel
STABILITY RATING §10.3 563
x
0 H.B. powder
X RDX explosive
n
- 0
0
F1G-E 10.3.2d.--Comparison of measured barrel Pressure ratios with idcal shock tube performance for RDX and Her-
cules Bullseye explosives.
Chamber wall
16 )6 F sec from
appearance
of pulse
Pulse gun
FIGURE 10.3.2g.--Shock front shape at successive times for a radially fired pulse g,m.
oxidant-to-fuel ratio oll pulse amplitudes was point in the chamber. Not only does instrumenta-
marginal with each eombination. Finally, for the tion location become critical but also each pulse is
O2-H2 combination, decreasing the hydrogen directed at a different location with respect to the
injeetion temperature resulted in larger amplitude injector pattern. Hence, l'trge v'triations in
pulses. stability rating can occur. The machine gun
Amplitude is affected by the dist,mce the wave eliminates both problems by keeping the location
travels through the combustion gases. Thus, if of the injection port (barrel) constant while
(tistance variations exist between instruments pulsing. _2
and/or port locations, amplitudes will be in doubt The exph)sive used also affects the pulse
as a sttd)ility parameter. Since the, bomb ring amplitude. The RDX explosive used with the
incorporates four individual ports, a problem bomb ring produces a high energy detonation
•_rises in that each bomb is detonated at a different with high brissance. A plot of typical results
STABILITY RATING §10.3 567
Shock waves
0 Linear tests
A Ref. 679
Maximum peak-to-peak pressure
e_
160 Jo
Hot e_
!
o
Time
o
:FIGURE 10.3.2h.--Comparison of pressure versus time
records from cold-flow and hot-firing experiments. E
30C
A 15-groin charge , 7, 500-psi burst diaphragm
i
o
b...
/P =74e-'z4' ' IOC
: _- --t--- _f:2,0OOHz .
_, __._:,400Hz \L L I _, 6o
\i/ T
1
1I I f = I700Hz { 4o
o.
:=
a. • P'ov_r.= 185 e"e= '
"L
Q.
I00 I0 20 30 40 50
Time , millisec
(a}
I (a) The perturbation amplitude decreases
0 I0 20 30 0 I0 20 30 0 I0 20 50
with increasing combustor size.
(b) The dimensionless perturbation amplitude
(peak amplitude divided by steady-state
1oo I chamber pressure) is approximately con-
st'tnt for a given charge size for chamber
p' = 107 e -'s'z t pressures below about 1000 psia.
(c) The perturbation amplitude is independ-
ent of the steady-state chamber t)ressure
_..
___._o
__._Q__
;ii/'= .ooo.z
PC:= 300 psi_
-- for pressures above apl)roximately 1000
psia.
- 0o.,5o0,, o (d) The observed perturbation amplitude
"_ X p' = 104 e-30"7 '#,/ decreases with increasing coarseness of the
-&_ IC Xfc_ = 'IOOHz /
injector pattern.
Tests have been conducted for direct com-
2OO
"o
= 180 "v
m
f_
E_ I
_" 160
_ _4o
• I
"9 g
o
120
L=
c
IOC
O. 8 1.0 1.2 1.4 1.6 I. 8 2D 2.2 2.4 2.6
Mixture rotio, O/F
FIGURE 10.3.3d.--Variation of initial pressure amplitude of the spinning first tangential mode with mixture ratio when
pulses are fired into an oxygen-alcohol rocket motor (45-grain powder charges and 20,000-psi burst diaphragms).
(pms/pl) were calculated directly from the hot- This may be an indication that droplet dis-
firing data by use of the Kuluva method. 167The integration is a tremendous momentum sink.
effective distances, Xo, from the points of measure- Before the waves have propagated more than
ment on the wave front to the pulse gun exit along about 2 inches (effective) into the chamber,
the axis 0=0 were obtained from geometrical combustion reinforcement controls the response.
considerations. Comparisons between the semi- The combustor, propellants and operating
analytical predictions and the hot-firing data are comtitions for the triplet tests were the same as
shown in Fig. 10.3.3e for the radial pulse guns with those bomb test results that were discussed in
both injectors using RDX high-explosive charges Sect. 10.2.2.4. There the scaled-blast correlation
(little difference was seen between the HB and appeared to be valid for about 4 to 5 inches from
RDX explosives). It is evident that there is almost bombs before combustion-augmented amplifica-
no comparison between the cold-flow results and tion was experienced. The apparent disparity of an
the experimental hot firings. The presence of ideal gas correlation being valid for bombs, but
rapidly occurring combustion reinforcement of not for pulse guns, is related to the disturbance
the shock wave in the chamber is most pro- locations. The centers of the bomb charges were
nounced, especially in the case of the gel injector. 4 to 5 inches from the injector, whereas the pulse
In general, it appears that the initial shock wave, guns were only 2 inches from the injector. Although
as it enters the chamber, is attenuated much more comparabh' tests were not made, it is expected
rapidly than is predicted by the semianalytical that pulse gun disturbances introduced further
correlation. A suggested mechanism for this downstream would behave as predicted. Rigorous,
effect is rapid conversion of shock overpressure detailed analyses of the pressure wave interaction
momentum to propellant spray momentum. A with the sprays and combustion processes could
curious observation is that, with the triplet give improved predictions but full?- developed
injector, shocks from charges of 10 to 80 grains me(Ms are not, now available.
were attenuated to about the same amplitudes The ordering of the data points in Fig. 10.3.3e
before combustion augmentation became effective. suggests that the wave penetration distance,
570 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
2O
Curves from ideal shock expansion theory.
Data from N 2 04/A-50 test at 150 psia Pc
I0
Solid symbols ; gel injector
Open symbols; triplet injector
8
• 5 gr charge 0 5 gr charge
• I0 gr charge _ I0 gr charge
• 20 gr charge _ 40 gr charge
J • 40 gr charge 0 80 gr charge
._o
• !
.e-.
¢3
• t
P
(/)
9/)
P
(3.
40
20
I I I o I I t I
0 I 2 :5 4 5 6 7
Distance, Xo-inches
FIGURE 10.3.3e.--Pressure ratio vcrmus distance for spherical expansion of a pulse gun shock-comparison between theo-
rctical predictions and hot firings with ItDX explosive.
before reinforcement became effective, was appre- bustion chamber with only an access hole for the
ciably shorter for the gel injector than for the barrel, more than one gun can generally be
triplet. Furthermore, with the gel injector, the mounted on the chamber. As many as five pulse
attenuation apparently did not persist long guns have been successfully employed on an eight-
enough to accomplish as much degradation of the inch-diameter chamber to produce multiple per-
higher amplitude shocks as occurred with the turbations in graduated charge sizes during a
triplet. single firing.
Along with the operational advantages of pulse
10.3.4 Application to Combustors guns listed above is the disadvantage that they
Tller(_ arc several design and operational normally cannot be used with prototype com-
features of pulse guns which have made their bustion chambers. As discussed in Sect. 9.2.1 it is
application popular as a stability rating device. often necessary to perform final stability evalua-
Among these are the ability to utiliz(_ more than tion test_ in an actual prototype engine. This can
one pulse on a single test firing, easy access for often be done by mounting an explosive bomb
reloading twtween firings, no obstruction to the from the injector but it cannot be done with a
g.ts flow characteristics within the engine, and pu!se gun.
reduc('(l hazard of shrapnel damage. Sine(' the The barrel of a tmlse gun is threaded near the
pulse gun is mounted on the outside of the com- exit end and equit)p('d with an O-ring or crush seal
STABILITY RATING §10.3 571
to permit mounting in an adapter on the com- time, a first longitudinal oscillation will begin to
bustion chamber wall. Only sufficient barrel emerge from the remainder of the decaying
length is provided to permit access to the breech oscillations. With time, this longitudinal mode
while the gun is mounted on the chamber. The instability will grow to some limit cycle amplitude
chamber adapter is normally designed such that which will persist throughout the duration of
the gun barrel, when mounted, is directed either the test.
tangentially or radially into the combustion The use of multiple pulse guns permits per-
chamber. turbing the combustion process at different
The radially-oriented pulse gun has been used locations or with different charge sizes during the
as a stability rating device during some develop- same test. The normal procedure is to time the
ment programs but it has been found to offer no actuation of the various pulses to permit at least
advantages over the tangentially-oriented pulse a 100-millisecond interval for the combustion
gun. Because of the similarity between the results process to return to normal or for an instability
obtained by either orientation and the greater to develop fully prior to a subsequent perturbation.
quantity of experience gathered with the tangen- Although both the bomb ring and machine-gun
tially-oriented gun, the radial gun appears to be rating techniques have been easily adapted to
losing popularity. For this reason the following research-type combustors, some doubt exists in
discussion of the application of pulse guns will be adapting such devices to flight-type engines. Due
directed toward the tangential pulse gun but much to the inherent design of such engines, i.e., cham-
of the discussion is applicable to either. ber geometry, strength of materials, regenerative
The tangentially-oriented pulse gun has a cooling, etc., the placement of a heavy, multiport
tendency to excite the first tangential spinning ring around the thrust chamber may be im-
mode of resonant instability. However, all of the possible. In this respect, the single-port injection
basic types of resonant and feed system coupled used with the machine gun would be more easily
instabilities have been excited in this manner. adopted. Besides the previously mentioned ad-
The predisposition for the first transverse spinning vantages of the machine gun in regard to the
mode can be explained by the characteristics of the measurement of quantitative data (Sect. 10.3.3),
pulse gun as discussed in Sect. 10.3.2.3. this technique is more economical to operate while
The initial shock wave is reflected from the providing finer charge graduations. Down time
chamber walls and injector at varying times and between runs would also be shortened, since the
angles, resulting in multiple, reflected waves link belt contains enough cartridges for several
being propagated through the cavity. As the runs.
propellant sprays stored in the chamber are then The pulse gun is commonly used on rocket
burned at a higher rate, a rise in the mean chamber engine development programs as a stability rating
pressure occurs. This pressure rise is sufficiently device. It is also widely used on applied research
prolonged to affect the flow through the injector and technology programs to initiate instabilities
orifices and thus may initiate a low frequency and to obtain a measure of instability damping
oscillation. It has been observed that this complex characteristics. Recently, when it has been used on
mixture of high and low frequency oscillations can engine development programs it has been used in
excite any mode of instability to which the engine conjunction with the explosive bomb. On a typical
is susceptible. development program two or more tangential
If the engine has a high stability margin for the pulse guns would be used in conjunction with a
first tangential mode but a low margin for the single explosive bomb on all heat sink chamber
first longitudinal mode, for example, the pressure pulse tests to screen various injector design
traces from the test will typically record a few variations. The pulse gun perturbations may be
cycles of a dearly-defined first transverse spinning actuated either before or after the explosive bomb.
mode superimposed on a complex mixture of low This technique provides a wider variety and
and high frequency oscillations. This tangential greater quantity of perturbation data on the
mode will be spinning in the direction the gun was candidate injectors than with the bomb alone in
aimed and will be rapidly attenuated. At the same the same number of tests. This procedure provides
572 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
a higher probability of success when the one or been found to be an effective means of initiating
two best injectors are selected for testing with acoustic instabilities in rocket combustion cham-
prototype chambers where only the explosive bers. Stability rating with this method consists of
bomb can be used. measuring some characteristic parameter asso-
For either development or applied research ciated with the flow, such as the gas stream
testing the tangential pulse guns are typically weight flowrate or momentum flux at the instant
mounted on a heat-sink combustion chamber in a of onset of the instability. Directed gas flows are
single axial plane approximately two inches down- not as widely used as bombs and pulse guns,
stream from the injector face. Although referred principally because not all combustion systems
to as a tangential pulse gun, the barrel is not are susceptible to instability triggering by them,
typically directed tangent to the inside surface of the, y are less directly associable with natural
the combustor wall.* Rather it is normally directed instability triggers, and a moderately extensive
tangent to an imaginary circle typically two gas supply facility is required. In situations to
inch('s inside the chamber wall. If the chamber is which it is :tpplicable, however, this tech_fique has
sufficiently large to accommodate the desired some very strong advantages in minimization of
number of pulse guns and high frequency pressure test requirements and in reproducibility.
transducers in the same axial plane, it is desirable Inert gases (nitrogen and helium) have been
to do so. This will provide the most accurate used most often, in which case the directed gas
measure of the perturbation characteristics intro- flow at)l)arently provides primarily a displacement
duced by the pulse. If this is not practical, several and velocity disturbance. The technique must
transducers are placed circumferentially in a plane then affect the velocity-sensitive combustion
as close to the pulse gun plane as possible. Also, mechanisms of atomization, spray mixing and
additional transducers are desirable at v'trious spray eval)oration. In general, the mechanisms
longitudinal locations to permit resonant in- whereby "t finite amplitude pressur(' wave results
stability mode identification. A more detailed from disl)lacement disturbance of steady-state
discussion of the mounling of transducers and combustion are not understood at pr(,sent.
interprt'tation of test data is found in Chapter 9. High-sl)('ed motion photogral)hy of inert gas
It should be noted that "tllhough the pulse gun flows disturbing LOX/eth-mol combustion 4'-'4
some,-
charge is located external to the combustor, the times showed very appreciable disphmement of
tim,' of actuation nmst be reasonably early in a the t)ropellant sprays for relatively hmg times
test. Dq)ending upon the el)crating pressures and before any pressure wave growth was evident (if
teml)eratures of the engine the actuation may be it ever occurred) and, at other times, showed no
as late as five to seven seconds after igIfition. If apparent effects prior to an abrupt onset of
actuation is delayed too long radiant and con- instability. Some limited investigations using both
ductive heat effects may deteriorate the ex_)losive oxidizer an(t fuel gases TM have shown that reactive
charge. gases may give different ratings than inert gases.
A word of caution should be giwm when using
pulse guns, particularly multi-gun arrangements. 10.4.1 Typical Designs
Since there is a definite cavity volume involved
even prior to firing, and an even gre'tter volume Severt_l types of gas flow control systems have
after firing, these volumes may aid damping. This been used. Each contains elements for limiting
is lint)errant to keel) in mind for marginal sy'stems the magnitude of the maximum flowrate (e.g.
(see Sect. 10.7.2.6). source t)ressure regulation) and for controlling
the rate of variation of flowrate (e.g. a flow control
10,4 DIRECTED GAS FLOWS,+ v'dve). The simple, st method of control provides
for r'q)id activation of a simple shutoff valve to
The injection of directed flows of gases into the
effect "t more or less impulsive, establishment of a
prot)elhmt st)ray eomtmstion region has sometimes
constant flowrate. In an extreme application, the
* This is l lm chordal orient:Llion of Fig. 10.4.2b. vale(' may i)e ot)ened rapidly enough that "_weal(
t L. P. Cmnl)s and M. F. llcidnmnn, Authm's. shock wave attends the onset of gas injection into
STABILITY RATING §10.4 573
the combustor. This constant flow approach 10.4.1. The flow valve is instrumented with a
provides a single data point for each rocket engine linear motion transducer for sensing valve stem
firing so that multiple firings and staircase testing position which is the primary control variable.
techniques are required. Preprogrammed control of the gas flowrate is
A more productive flow control approach uses accomplished by scheduling the desired valve
slow actuation of a linear or proportioning flow position as a function of time. Here, a servosystem
control valve, so that the gas flowrate increases is used to compare the actual valve position with
gradually in a well-controlled and reproducible the desired position and drive the valve stem in
manner. Most often, linear variation of flowrate the proper direction to reduce the difference
with time has been sought but the controls may be between them. This method of control requires a
tailored to give a desired variation of some other prior calibration of gas flowrate versus valve
parameter, e.g., linear variation of momentum position. Full servo control, based on measured
flux _4th time has been used. 54° In this way, a gas flowrate, has also been used. 163
wide range of an appropriate flow parameter may Other typical gas supply systems for stability
be covered in a single engine test. If the variations rating have differed from this one in respect to
are slow enough, the magnitude of the flow param- (1) scale (the size of lines used, surge volumes
eter at the instant of instability initiation provides and magnitude of flowrate) (2) metering system
a direct quantitative indication of relative sta- (some have used venturi meters), (3) valve design
bility. Potentially, a stability rating may be and actuation (butterfly valves, plug valves _ith
obtained from each test firing in which an in- various opening versus travel characteristics,
stability is initiated. quick opening and linear travel rates), and (4)
A schematic diagram of a gas flow supply connecting tube design, as discussed in the next
system reported in Ref. 163 is shown in Figure section.
Hand
shutoff
valves
Hydraulic pump
Pressure Filter
regulator
Hydraulic
cylinder
valve
Combustor
10.4.2 Effects of Design Variables flow at the instant of initiation will be only slightly
greater than the earlier, effective flowrate. A
Many gas flow system design variables, e.g.,
determination of how rapidly the flowrate may be
supply pressure, supply volume, line sizes, system
varied without influencing the rating should
pressure drop and surge volume, do not ordinarily
probably be included in each engine application
affect the stability ratings directly, but only
of this rating method.*
indirectly as reflected by their effects on the
The connecting tube design can also affect the
maximum attainable gas flowrates and the
rating results greatly. Increasing the diameter of
permissible rates of change of flowrates.
a cylindrical tube requires higher gas flowrates.
A major effective design variable is the choice of
For impulsively started, constant flowrate gas
an impulsively initiated constant flowrate or a
flows, the effect may be approximated, as noted
slowly and continuous]y varying flowrate. It has
earlier, by assuming constant momentum flux.
been noted that the former approach requires
For continuously varying flows, it has been found
multiple tests to attain a single rating and so is
that tube diameter and shape effects may be
at a relative disadvantage. With that approach,
approximated roughly by 9
however, variations of connecting tube diameter
and pulse gas resulted in ratings which indicated
that the effective rating flow parameter is the wg._) = (w_a_) (10.4-1)
Act/1 \ Act/2
pulse gas momentum flux ('&V/gc) entering the
combustor. TM The continuously varying flows Connecting tubes with rectangular cross-
have sometimes failed to corroborate this indica- sections may provide more valid ratings than
tion or to delineate any other fundamental circular cylindrical tubes with comparable cross-
correlating parameter34°,_6_ sectional area, particularly if the combustion field
Another effect observed with constant flowrate contains a discrete position of maximum sensi-
rating tests is that a highly variable time delay tivity. It has been found that a connecting tube
from initiation of the gas flow to actual onset of having a long rectangular slot spanning the zone
instability almost invariably occurs* even though of maximum sensitivity produces ratings which
the gas flow magzlitudes required to initiate compare well with those from sm,dl (less than
instability are quite reproducible. It has been 0.5-inch diameter) circular cylindrical connecting
suggested that this may be the result of a dis- tubes located at the point of greatest sensitivity, as6
tribution in time of the combustion processes' An example is shown schematically in Fig. 10.4.2a
sensitivity to disturbances, with the most sensitive for a number of ratings obtained with a particular
conditions occurring relatively infrequently. Then injector and fixed operating conditions (the throat
the constant gas flow rating might correspond of the exhaust nozzle was 28 inches from the
with the highest value of sensitivity which injector). When rating different injectors, whose
occurred as frequently as the time duration of the zones of maximum sensitivity may lie at different
pulse; the next occurrence of a sensitivity of that distances from their faces, a rectangular slot
magnitude or higher might take place soon after connecting tube should be much preferred to any
the flow is started or much later. TM which affect only a small local region.
It is conceivable, then, that the appearance of The connecting tubes are customarily oriented
instability with a constant varying gas flow dis- with their axes contained in a plane normal to the
turbance is really the result of an earlier flow than combustor's axis. For cylindrical or annular
that metered at the time of initiation. 54° If the combustion chambers, a tangential or chordal
rate of change of flowrate is small, the metered entry direction is usually preferred (Fig. 10.4.2b) ;
enhanced sensitivity to initiation of spinning or
* An cxception was noted in gas flow ratings of the
Redstone engine, hi those tests which exl)erience(t in-
stability, it was initiated within l0 milliseconds of the * In an extensive series of rating tests, 9 a linear ramp
pulse entry into lhe combustor. This apl)arently was flowrate of nitrogen was injected into a 150,000 lb thrust
caused by the control valve opening so f._st that the flow combustor through a 0.50-inch diameter connecting tube
initiation coalesced into a shock wave within lhc con- with ramp slopes of 6 4-1 lb/scc 2. For one set of conditions,
necting tube. TM doubling the slope did not alter the rating obtained.
STABILITY RATING §10.4 575
o"
I I I/2"x5/8" rectangular slot
Tangential
FIGURE 10.4,2b.--Typical
orientations.
gas
and chamber
Extended
flow
con-
tube
connecting tube
/
unbaitt(,d injector designs and extending the range g
of correlation.
Directed gas flows have recently been found to
be ineffective, for iIfitiation of instability with
N204/A-50 propellants ill full-scale (,ngines. 1G'_,729
Photographic evidence of strong transverse flow I I M
HYd
Oxygen
FIGURE
10.4.3b.-Two dimensional circular combustor and photographic arrangement.
-
+
Stable
Unstable
Nitrogen flow rate, Ib/sec
alumirium addition. Assuming this slope is main-
tained for constant fractions of aluminum addi-
tion, as \vas don(. in constructing Fig. 10.4.3d,
particulate damping is shown to be effective in
improving linear stability limits.
1.0 -
10.5 FEED SYSTEM PERTURBATION*
.8
Stability rating by introduction of disturbanccs
.6 dirc\ctly into the combustion chamber has been
c
al
discussed in thc prc3ceding thrco sections. A diffcr-
0
h
X
m t stability rating technique., indirect disruption
0 .4 of thr propc.llnnt combustion I)rocc.ssc.s by pc’r-
turhing onc of th(. propellant fwd SJ stems, is the
- .055 subjclct of this svction.
.2
I .029 . i s notc>d in Scct. 10.1.2.2, fced systmi pcr-
turhntions arc’ sometimes capnblc of initiating the
combustion chnmbcr acoustic modcs of insta-
.05 .I .2 .3 bility but arc’ prininrily of intcwst for cvnlu:Lting
Hydrogen f l o w , Ib/sec stability to thc low and intt.rmcdiate frc.quency,
FIGURE 10.4.3c.-Stability boundaries in two-dimensional
circular combustor. * I>. F:iirchil(l :ind .J. Vinccnt. Aluthors.
578 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
.20
No aluminum ._
a?
.16
a,
//St, / // //_/
e_
Q.
//Z// _o.
<1
--- .12 ///
,"/,,"
O
"O
o,,'/U,,.o4
om
t_
E
o .08 -
Q.
.el /A/ ,/ / /
"040! %'7/',/I,,// ,
4 8 12 16 20
Jet impulse, F/WT , sec
feed-system coupled modes. Two distinctly dif- large injection rate (and, as a result, bumting rate)
ferent approaches have been used: pulsers, to fluctuations. Design and installation must be
provide single, short duration pressure pulses of engineered carefully to avoid gross attenuation of
moderate to very high amplitude; and sirens, to pressure disturbances before they reach the
provide continuous feed system pressure oscil- injection orifiees. Such attenuation ean result from
lations of only moderate amplitudes. Ideally, the loeating the device far from the injector (or
output of the pulser approaches a unit imt)ulse or upstream of propellant valves, filter, etc.), from
Dirae delta funetion, which is capable of exciting having high feed system eapacitanee (e.g.,
all frequencies, so that any inherent instability flexible manifolds, expansion joints or trapped gas
can eoneeivably be iIfitiated by a single pulse. pockets) or from tortuous injector passages.
The output of the siren, on the other hand, is
often nearly sinusoidal so that excitation is 10.5.1 Siren (Continuous Oscillations)
limited to a fairly narrow frequency band near the
siren's operating frequency (and, of eGurse, to Several siren designs have been used. 6°s,_s2`469'15
harmmfie multiples). Thus, in principle, the siren One design approach is the sinusoidal displace-
is best suited for evaluating stability of a particular merit of a piston in the wall of a propellant line.
known mode whi!(_ the pulser may mor(" readily This has been used in mode! motor firing experi-
reve'd wlmther any mode of instability is likely ments 's2 for measuring the combustion time delay
to be ('ncountered. and interaction index as functions of frequelmy.
Wh('th('r or not meaningful results are, obtained With bi-propellant combustion, both the fuel and
with either deviee depends eritieally upon its oxidizer systems were perturt)ed simultaneously
being positioned t)rol)erly to achiew' suffieiently with mechanically-coupled piston displacements.
STABILITY RATING §10.5 579
Another design approach is the intermittent Variances in average bleedoff flows are accom-
release of a quantity of propellant from a feed- plished by adjusting the gate position to vary the
system by installing a siren in a bleedoff line. slot area.
Extensive stability rating experiments 6°_employed The siren was developed to explore the sensi-
a siren integrally designed around a section of tivity of the combustion process to continuous
feed line with a rotating cylindrical sleeve alter- feed-system disturbances, and to determine the
nately opening and closing perforations in the dynamic response characteristics of the feed
feed line wall. Experimental results from tests systems. Designed for use with nitrogen tetroxide,
with the siren in either the fuel or oxidizer system the siren was evaluated in the laboratory with
gave quantitative pressure oscillation amplitude water. For example, while 169 lb/see of water was
and phase relationships throughout a research- flowed through a pressure-instrumented, calibrated
scale combustor system. A more recent series of line, the rotor was driven at 600 RPM to achieve
tests 1_ using a siren for bleedoff oscillations is the an oscillation frequency of 200 Hz. Amplitudes in
subject of the remaining discussion of sirens. excess of 200 psi peak-to-peak were experienced
The siren was designed to vary the bleedoff with a fairly sinusoidal wave shape. The physical
flows from 0 to 20 lb/sec by opening and closing vibration of the siren was excessive, however, and
two diametrically opposed inlet slots. A rotor with structural failure resulted in a weld on one of the
20 slot openings matching the inlet slots is inlet elbows. No further testing has been at-
supported on two sets of matched radial ball tempted.
bearings and is rotated inside the siren housing by The chosen bleedoff siren concept is completely
a motor-driven protruding shaft, Fig. 10.5.1. feasible as a feed system continuous pulse method.
Rotor in "open"
position
Rotor.
Driver shaft
Outlet
Rotor in
The cyclic pressure amplitude can be adjusted to the hammer to be driven along the cylinder; (3)
meet a typical test requirement (e.g. exceed 25 before contacting the stop, the hammer strikes
psi) yet avoid excessive vibration loads at high the piston which has been positioned for the
amplitudes. The adjustment can be made by collision by system back pressure; (4) following
removing part of the obstruction that prevents a the momentum exchange, the piston travels
tangential flow direction between the rotor and through a stroke adjustable from 0.100 to 0.200
the housing to the adjacent slots in the rotor when inch before wedging into the piston housing; (5)
the rotor is in a "closed" position. With this the resulting compression of the liquid generates a
alteration, flow is never fully obstructed, only the high-energy, short-duration pressure pulse.
direction of the flow is varied. The explosive pulse generator was designed with
the intent of rating the stability of a 165,000-
10.5.2 Pulser (Single Pulse Generator) pound thrust engine with a nominal chamber
pressure of 600 psi. 712 The engine, at that time,
A classical method of determining the dynamic utilized an injector configuration which was not
characteristics of a linear system is to measure its dynamically stable (conclusively demonstrated
response to an impulse which, in principle, excites during an extensive bomb test program). Chamber
equally all frequencies of the system under test. bMttes were successful in suppressing the acoustic
In practice, of course, unit impulse functions modes of the engine when bombed; however, a
cannot be obtained. If, however, a pulse function mode in the 200 cps region was consistently
(finite amplitude and rise time) can be generated triggered. The propellants for that engine were
which has the sam(; amplitude -rod phase ch'_r- liquid oxygen and RP-1. Program objectives were
acteristics as the impulse function in a limited to demonstrate that a pressure pulse in the feed
frequency band, then the two functions are system would induce the same instability observed
identical in that band. in the bomb test series, and to (h'termine the
To produce a steep-frollted, high-energy pres- optimum pulse input location. During the course
sure wave in the propellant feed system of a rocket of the test program, three pulser h)cations were,
engine, the impact of a high-velocity "hammer" evahrtted: (1) tangential entry into the fuel
upon an "anvil" piston (in contact with the injection manifold, (2) radial entry into the fuel
propellant) is used. By proper adjustment of the injection manifold, an(t (3) on the oxidizer dome
mass ratio between hammer and piston, a v(,h)eity (manifold). The 200 Hz mode of inst'd)ility was
amplification can be transmitted to the piston successfully triggered reI)eate(tly by pressure
which results in greater pulse amplitudes than pulses in the fuel injection manifoht. Peak ampli-
would be achieved from using only the hammer tudes of the pulses were varied between 10,000
portion of the device. Pulse characteristics can be and 15,000 psi when measured at the interface
adjusted with appropriate design of the apparatus. between the pulser and the fuel injection manifold.
Two designs are described below, one using Pulses of less than 10,000 psi did not result in
exph)sive actuation n2 and another using gas sust:fined instability. Rise times for these pulses
pressure actuation. 1'_ The explosive pulser is averaged approximately 70 microseconds and
illustrated in Fig. 10.5.2a. In the. explosive design, total durations were 150 to 200 microseconds.
shear pins of differ('nt materials, employed to Some differences were observed between the
retain the hammer until predetermined driving tangential and radial pulser loc'_tions. Both
pressures are reached, provide a means of altering positions were used to induce instability ; however,
pulse amt)litudes. Piston travel is varied by using
the tangential location often resulted in a stronger
spacers of selected sizes which control the duration
chamber pressure disturbance than (lid the radial
of the ge,mrat,,d pulse. Its method of o[)erati,.m is
position. The radial position failed on one occasion
(1) an exph)sive charge mount('d in the hammer
housing cover plate (and containe(t within the to generate a measurable disturbance when the
hamm(,r cavity) is ignited by an electrical sign:d; injector was inadvertently rotated during "ts-
(2) when the burning charge generates sufficient sembly such that a chamber 1)'till(, was aligne(I
pr('ssure, th(, hamm('r-holding pins fail, permitting with the lmlser. The absence of a direct path to
STABILITY RATING §10.5 581
Piston stop
Piston Retainer
Spacer
\
Piston housing
Stop
Hammer
Hammer housing
the combustion chamber in this instance was pressure-actuated, retractable trigger. Gas pres-
enough to critically attenuate the pulse. sure (up to 1000 psig) is stored in the dome to
The LOX dome mounted pulser did not produce control the amplitude, and the cavity between the
any detectable disturbance either in oxidizer two pistons is evacuated. When the trigger is
injection pressure or chamber pressure during the disengaged, the hammer is driven against the
tests. It is undetermined whether the compressi- anvil, thus transferring energy to the anvil
bility of the propellant or improper bleeding through impact. The anvil then transfers the
procedures was to blame. Since the engine was impact energy to the fluid, producing the required
tested in a vertical attitude, the pulser could not puls('. The Belleville washers act as shock ab-
be oriented to completely eliminate the possibility sorbers to limit the travel of the anvil.
of a gas bubble at the piston face. The pneumatic, single-pulse generator was
Subsequent tests with this device were con- developed to evaluate the dynamic response and
ducted on the same engine but with an injector coupling characteristics of the feed, injector, and
type which had been demonstrated to be dynami- combustion systems. For the fuel system, the
cally stable. No instabilities were triggered pulser was installed on the feed line between the
during the remainder of the program and pulse pump and the thrust chamber valve; some eases
induced disturbances were of such low mag- were run with the pulser mounted on a fuel
nitudes as to be virtually undetectable in chamber inj(,etion pressure tap. On the oxidizer circuit, the
pressure data. pulser was mounted directly on the oxidizer
The second design, the pneumatic single pulse injector dome.
generator (shown in Fig. 10.5.2b), was developed Calibration tests of the pneumatic pulser were
to induce a pressure pulse with an overpressure conducted with a simulated engine and water
20 per cent greater than the static pressure in the flowing at rated flows. For the fuel system, the
propellant at the point of pulse generation. The pulse pressure was measured at the chamber inlet,
design locks the hammer in position with a nearly two feet down-stream of the pulser. For
582 LIQUID PROPELLANT ROCKET cOMBUSTION INSTABILITY
Vent port
Oxidizer injector
inlet pressure
Time code
!
_- I0 ms
dynamically stable injectors, which have yet to be either simulate natural disturbances or produce
driven unstable via feed system pulsing, only the oscillations within a combustor. Factors such as
exceptional situation where other rating methods damping rate, disturbance duration, amplitude,
cannot be employed would encourage further feed etc., serve as measures for determining the margin
system pulsing as a means of injector stability of stability. In this section another stability-limit
evaluation. concept is discussed, namely, alteration of com-
Within the feed system the pulse data can be bustor environmcnt. Techniques include pro-
interpreted to define feed system transfer func- pellant change-of-state variations through
tions for frequencies below the fundamental temperature control, frcquency variations through
transverse mode of the combustion chamber. alterations in the combustor dimensions, and
Data reduction techniques such as cross-correla- combustion changes through variations in mixture
tion, auto-correlation, and Fourier spectrum can ratio, chambcr pressure, etc. Such approaches
be used to describe the transfer functions. Further, have often been used in conjunction with the
the feed system resonance characteristics can be rating techniques previously discussed.
described by performing spectral analyses of the
pulse data, and the pulse attenuation can be 10.6.1 Liquid Hydrogen Temperature Ramping*
determined at discrete resonant frequencies using
filtered playbacks of the pulse data. For rocket engines burning the liquid oxygen/
liquid hydrogen (LOX/LH2) propellant com-
bination, the relative combustion stability
10.6 OTHER RATING TECHNIQUES
normally is rated by a somewhat unique tech-
In the previous sections of this chapter attention
has been concentrated on rating techniqucs which * D. E. Sokolowski, Author.
584 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
nique. The technique is t o decrease the tempera- simultaneously increasing the liquid flow rate in
ture of the liquid hydrogen prior to being injected order to maintain a constant total flow rate, a
into the combustion chamber until acoustic mode rate of temperature reduction of as much as
combustion instability is initiated. Consequently, 2.5" R per second (12.9" K/sec) can be realized.
this technique is commonly called liquid hydrogen Liquid and gaseous hydrogen arc mixed by
temperature ~ - a m p i n g . ~The
! ~ l ~quantitative rating swirling the liquid into a gaseous stream of flow.
parameter is the hydrogen injection temperature The mixing section is in a manifold just upstream
when the transition from stable t o unstable of the injector. This section is four feet (1.312 m)
combustion takes place. A stability boundary for long and has a volume of 1140 cubic inches
a specific combustor configuration may be (0.01S7 cu m) .I n Fig. 10.6.la is shown a schematic
established by varying the operating conditions of the mixing section. Flow rates of gaseous
(such as, oxidant-fuel ratio or chamber pressure) hydrogen and liquid hydrogen to the mixer arc
of the combustor between tests. By making a controllcd by valves which arc operated b y
relative comparison of stability boundaries, dif- several electrohydraulic servosystems.
ferent combustor configurations then can be Operational parameters necessary for the servo-
evaluated. I n general, the most stable configura- system include chamber pressure, flow tcmpcra-
tion would have a stability boundary a t low turcs, and flow rates. I n Fig. 10.6.1b is shown a
hydrogen injection temperatures. diagram of the propellant flow system and
Changing the temperature of the injected necessary test instrumentation types and loca-
hydrogen is accomplished by mixing warm tions to rclcord the operational parameters. An
gaseous hydrogen with liquid hydrogen. Nor- oscillograph record of these parameters for a
mally, a test begins with specific flow rates of typical test is shown in Fig. 10.6.1~. I n this
liquid hydrogen a t 60" R (33.3" IC) and gaseous examplc, combustion instability was initiated at
hydrogen a t ambient temperature. By reducing a hydrogen injection temperature of 70" R.
the gas flow rate a t a predetermined rate while Hydrogen injection temperature ramping is a
Liquid hydrogen
I)
Goseous hydrogen
Cold hydrogen
gas to injector
Flowmeter
I /'lLiirq/_i Oxygen
] Liquid-
I oxygen
I tank
Gaseous-
hydrogen
Gaseous-
hydrogen
I 'n,e or
tank _& fire valve--.[_T_ mixer I
_._.3.25-in.
,(0.0_o6
m ,_--
Liquid- _------- -_"_4in.
hydrogen
(0.
1016m)
fire valve..... T
I
Engine
[]
(
,-Liquid-hydrogen tank
Hydraulic
jack
4 by 4 grid injector ( type "rv"}
Oxidizer
Nozzle
Fuel
Static pressure
tops(14used)
Rating technique
Adv,mtages
1. Affect pressure sensitive processes, 1. Affect pressure and velocity sensi- 1. Affect displacement sensitive pro-
3. Have positional versatility; not 2. Disturbances are prcdominately forcing particular modes.
4. Use of wands permit several posi- 3. No disruption of chamber flow 4. No shrapnel damage potential.
tions from a single attachment processes prior to use. 5. May provide ratings in very few
Limitations
1. Bomb orie.ntalion may influence 1. Limited to chamber wall applica- 1. Pressure sensitive processes are
2. May disrupt normal chamber flow tivcly-eooled engines. 2. Natural triggers are not known to
3. Non-uniform heating or ablation of chamber and influence stability. 3. Extensivc supply and control sys-
the case may introduce directional 3. Multiple bosses required for multiple tem may be required.
effects. pulses or for varying location. 4. Large quantities of gas may be
4. Subject to structural failure; often 4. Requires reasonable acccss to posi- nceded for triggering.
limited to one per test. tions external to engine. 5. Ports may interact acoustically
5. Most dcsigns liable to thermal with chamber and influence sta-
initiation of detonation. bility.
6. Some shrapnel damage to engine 6. Multiple bosscs required for vary-
parts possible. ing location.
7. Electrical initiation requircs 7. Limited to chamber wall applica-
external access. tions.
this practice becomes a particularly severe ensure detonation of the base charge, the ex-
limitation when a regeneratively-cooled engine is ploding bridge wire bombs contain no such booster
to be rated and is usually not attempted for and, as a result, are not sensitive to thermal
obvious reasons. Adapting bombs for use in these initiation. This certainly can be considered to be
engines needs only the simpler provision of an advantage in some cases, e.g., thermal initiation
injector or baffle mounting and of electrical of detonation during pre-stage (before the bomb
lead-ins through the injector or thermal initiation case is partially ablated and before the additional
of detonation. fragment drag due to higher gas density has
become established) may entail greater shrapnel
10.7.2.3 Shrapnel damage.--Little use has been damage potential. This might be particularly true
made of the preceding bomb advantage because of with cryogenic propellants, where both the bomb
the high potential for shrapnel damage from most case is very hard and the chamber walls are very
bomb designs. The design of bombs having reduced brittle during the start transient. Fracturing or
charge weights contained in thin-walled cases and dislodging the improved bomb would result in its
made of low impact strength materials now loss but in a non-damaging manner. In some
appears to offer minimized shrapnel damage engine applications, where electrical lead-in access
potential. A further reduction of shrapnel damage is not available, bomb detonation by thermal
may be gained by using the exploding bridge initiation has been counted upon; one of the earlier
wire initiation method, thus eliminating the designs would then be appropriate.
extraneous components associated with com-
mercial detonators. A less severe shrapnel problem 10.7.2.6 Acoustic i_teraction.--Information was
associated with ejection of the pulse gun burst presented in Ref. 167 demonstrating that both
diaphragm has been virtually eliminated for all pulse gun ports and bomb lead-wire passages may
but the largest gun-powder charges, but remains form acoustic cavities which influence a com-
partially unsolved for high-explosive pulse gun bustor's stability, and thus invalidate the stability
charges. rating. Gas flow inlet ports may behave similarly.
The pulse gun and gas flow ports may bc viewed
10.7.2.4 Multiple pulses.--A long-term advan- simply as quarter-wave resonators while bomb
tage of pulse guns has been the possibility of passages are more complicated. _G7Care must be
scheduling more than one pulse per test. Typically taken in designing and matching the devices to a
three or four pulses are introduced at intervals of combustor so that they do not provide damping
100 milliseconds or more. Bombs, on the other for the instability. Because of gas temperature
hand, are subjected to the full force of any gradients which vary both in time and position
transient pressure disturbances or periods of within the devices, prediction of whether a cavity
instability which might precede their scheduled added to the system is active or passive is difficult
detonation. They have usually proven not to be and subject to inaccuracies. Bombs should be
structurally strong enough to survive the blast of designed so that no uncontrolled cavities are left
another bomb or pulse gun or more than a few after detonation.
cycles of high amplitude acoustic instability.
Normal practice, therefore, has been to provide 10.7.2.7 External engine access.--A rating
only one bomb per test, or if multiple pulses are device's physical size is important in relation to
used, to make the first one a bomb and subsequent the external and internal engine access required.
ones pulse guns. Recently, multiple bombs have The bomb and pulse gun rating devices must be
been used successfully in development tests; removed from the chamber and rebuilt after each
design for good structural integrity is essential. test. This requires that each entry port be readily
accessible from the outside of the engine, a re-
10.7.2.5 Thermal initiation of detonation.- quirement which may severely limit selection of
Whereas most previous bomb designs have application points and the number of pulse guns
contained a booster charge of thermally-sensitive which may be used. The access problem is con-
primary explosive (such as lead azide or tetryl) to siderably reduced for installation of bombs if
592 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
there is good access to the inside of the chamber. Another hazard associated with bombs is the
The gas flow apparatus is certainly the largest of possibility that one may be dislodged and ejected
the techniques but it usually can be mounted in from the combustion chamber as a live bomb.
some unobtrusive location within a few feet of the This is even more hazardous than having a residual
combustor. Its only required connection to the bomb in the combustor; personnel may be com-
engine is usually a simple flow line which, unless pletely unaware of its presence and so may un-
the flow entry point is varied from test to test, wittingly detonate it without benefit of protective
does not require continuous accessibility. equipment. Periodically, the test area should be
searched thoroughly, and a specific search should
10.7.2.8 Handling characteristics.--Some dis- be conducted whenever there is not positive
cussion pertinent to the handling characteristics of evidence that a bomb actually detonated in the
each rating device has been given earlier. The combustor.
relative, effort required to effect changes or
10.7.3 Criteria for Selection of a Rating
replacement between tests and the hazards
Technique
associated with each technique are discussed
briefly here. Several stability-rating techniques have been
Once the basic flow system has been installed described in the preceding sections for evaluating
for the gas pulse apparatus, very little additional both resonant and feed system coupled stability
handling is required. The only test hardware characteristics of rocket engines. Since each of
preparation consists of relocating the connecting these techniques evaluate the stability in some-
line between the control valve and the appropriate what different manners, it would be desirable to
chamber boss. The operation of the device, use all of them on an engine before it would be
however, requires additional preparation. This considered fully developed. This is not feasible
includes the manipulation of numerous valves and economically and has been found to be un-
the pressurization of the source tank to the nec(_ssary.
desired valuc. Other than personnel association For ev,fluating the stability characteristics of
with high-pressure gas systems, no particular engines using any propellant combin-ttion except
hazard is associated with gas pulsing equipment. hydrog(,n, the exph)sive bomb and/or pulse gun
The bomb and pulse gun devices both contain have been widely used with success. For engines
small amounts of high explosives. Safety with using hydrogen, the tenlperature ramp technique
explosives requires knowledge of the hazards has been most popular. The technique of varying
involved and rigid adherence to the proper both mixture ratio and chamber pressure for
methods of performing each function. The greatest stability rating is commonly used in conjunction
hazards to be guarded against are stray currents, with both th(_ hydrog(_n ramp and explosive
static electricity, frictional heat, impact and techniques.
carelessness. Pulse guns are less hazardous than It has been found that both the hydrogen ramp
bombs because the cartridge-loaded charges and and explosive device techniques provide stability
the unidirectional blast make it easier to avoid information on feed system instabilities but for
direct personnel exposure. quantitative evaluation of feed system effects,
Following a hot-firing test, any bombs that have the feed system pulsing devices have proved to be
not been detonated must be disposed of imme- valuable and should be considered in selecting
diately. Extra precautions are called for because rating techniques for these modes.
of the potentially higher sensitivity of explosives Aside from these general guidelines, the
that have been heated; this work should be selection of a rating technique for application to a
performed by personnel specifically trained in particular combustion system is dependent upon a
explosives-disposal techniques. Residual pulse gun number of interrelated factors, most of which are
charges, on the other hand, may simply be associated with the nature of the program and of
returne(l to storage and used in a subsequent test the engine system design and operating param-
(unless there is external evidence of excessive eters. Discussion of ttIese factors and their
heating of the pulse gun asseml)ly). influences on the choice of a rating device is
STABILITY RATING §10.7 593
approached in this subsection* from a parametric deletions from the approaches suggested in the
combustion chamber design viewpoint after following discussions. More stringent program
attempting to eliminate major program variables. requirements, in the form of definitive contractual
For simplicity, the discussion centers on the requirements for perturbation source, pressure
explosive devices. Included in this discussion are disturbance amplitude, rate of pressure rise,
recommendations or guidelines regarding place- recovery time, etc., may actually ease the selection
ment of the rating devices in the test hardware. task by restricting the range of choices.
A number of programs have contractual re-
10.7.3.1 Program considerations.--Whether or quirements for dynamic stability (several are
not stability rating is a major program goal will listed and discussed in Ref. 726). Generally, these
influence the device sclection. Questions which specify that recovery to stable operation must be
must be considered are concerned with whether or effected within a stated time period following
not there arc contractual commitments to be introduction of a disturbance of a specified ampli-
fulfilled regarding stability demonstration, whether tude (or from a given charge weight). Frequently,
a general "as is" evaluation of stability traits is to they also include a definition of what constitutes
be sought or whether some design changes are recovery. The demand for achieving dynamic
expected to be made for stability improvement, stability followed the development of effective
the number of tests projected for stability evalu- stabilization devices, particularly combustion
ation, how many engine design or operational chamber baffles. Initially, it was believed that
variations are planned for those same tests, and demonstration of adequate recovery from very
how much calendar time is available for prepara- large blast waves was all that was needed. This is
tion and performance of experiments. The answers reflected in the requirement for 220-grain bombs
to these and similar questions define the scope of and 400-grain t angeiltial pulse guns for the Titan
the stability evaluation problem. An experimental Stage III engine in the Gemini Stability Improve-
program can then be structured to provide the ment Program. TM It has been found (Sect.
required characterization. A universal goal should 10.2.4), howcver, that a combustor can be "over
be the accomplishment of the characterization in bombed," i.e., a disturbance may be so large that
as few engine-firing tests as possible. If the pro- its disruption of propellant injection is very severe
gram is limited to fewer tests than the definition and, before combustion of freshly-injected pro-
of the scope of the problem appears to require, pellant is resumed, pressure wave motion in the
then it must be recognized that less than complete chamber has nearly subsided. The engine can,
characterization may result and the program therefore, "come back on" stable. The current
structured accordingly to seek definitive knowl- trend is for more modest disturbance amplitude
edge of the most crucial portions of the problem requirements, e.g., the LM Ascent engine speci-
(see discussion in Sect. 1.2.4). fication requires a pressure spike with a minimum
For the purposes of the ensuing discussion, the peak overpressure that is 175 percent of the mean
vicissitudes of program requirements can be steady-state chamber pressure (120 psia). The
averted, largely by assuming that disturbance is achieved with quite small (2 gr
1. a new rocket engine system is to be de- PETN) bombs as discussed in Sect. 10.2.4. For
veloped; general stability evaluations, it is recommended
2. a rcquiremcnt exists to determine its that a wide range of disturbance amplitudes be
stability characteristics; provided so that engine rest)onse to quite small
3. detrimental instabilities are defined and, if (_-_10 percent of pc) and very large (several
they are experienced, system changes are to times pC) pressure perturbations may be observed.
be made to eliminate them.
Less stringent actual program requirements 10.7.3.2 Engine design and operatiot_al con-
generally will be satisfied by simplifications or sideratio_s.--Shock waves from bombs and pulse
guns disturb the steady-state combustion processes
* This subsection parallels closely a similar discussion and evoke dynamic responses which may cause
in Rcf. 167. growth or decay of the initial waves. The resultant
594 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
waves may be strong enough to excite acoustic these shapes. The shapes, per se, really have little
resonances of the combustion chamber which may, influence on the rating device selection but do
in turn, be driven as sustained combustion enter into consideration of device placement.
instability. A proper coupling between the With cylindrical chambers, bombs located near
oscillatory wave motion and the combustion the chamber wall and tangentially (or chordally)
processes is required for driving the wave. Either oriented pulse guns are most often used. To avoid
longitudinal (axial) or transverse (radial or overlooking the possibility of initiating the first
tangential) wave motion may be initiated and radial mode, bombs at the center of the chamber
sustained; however, most frequently the latter are and/or radially disposed pulse guns should be kept
experienced. That observation can be attributed in mind. The radially-oriented pulse gun is also
to a number of factors, but probably the most recommended for potential initiation of the
important ones are the different sensitivities of modes other than the first tangential. With
the combustion processes to motion in the annular chambers, the shape accentuates the
different directions of wave propagation and likelihood of experiencing tangential instabilities
greater acoustic energy losses from the nozzle for so a re,_sonable practice is to orient pulse guns
longitudinal wave motion. tangentially. Unless the animlus is narrower than
Combustion chamber design parameters have about 2 -1 inches, some effort should be made to
direct influence upon the initiation and driving of initiate the radial mode. Either bombs or a radial
combustion instabilities and, therefore, upon the pulse gun could serve this purpose. Pressure
selection and placement of rating devices for instrumentation capable of discerning oscillations
artificial initi._tion. The items of most interest to about 20 kHz might be needed to observe such
are the size and shape, wall material construction a mode. In two-dimensional chambers, both
of the combustion chamber, the injector spray bombs and pulse guns are normally mounted so
pattern, and the presence of stabilization devices. that their blast waves propagate along the length
Sometimes an acoustic instttbility is augmented of the injector (Ref. 403).
(or complicated) by induced oscilhltions in the COMI_USTION CHAMBER SIZE: Large and
propellant injection rates. For example, the small combustion chambers have been stability
longitudinal ._coustic mode is occasiontdly driven rated with bombs, while interme(liate_ size cham-
by injection rate fluctuations. Another form of bers have been disturbed with both bombs and
instability, l<nown as "repeated pressure surging," pulse guns. With small chambers, the volume of a
has characteristics of a transverse mode super- 6-inch-long (unfired) to 9-inch-long (fired) pulse
imposed on chugging? 4° Also, intermediate fre- gun cavity would be large compared to the
qu('uey "buzz" instabiliti,'s are sometimes ('x- volume of the chamber and appreciable acoustic
cited "-7°-which have characteristics of feed system interaction between the volumes should be
acoustic resonances. These and other examples expected to alter the combustor's stability. No
clearly demonstrate that engine design parameters lower limit on chamber size has been established.
other than those listed in the preceding paragraph Guide lines for estimating a gun's acoustic
also affect the chamber instabilities. influence on the stability of a small chamber
COMBUSTION CHAMBER SHAPE: Three could perhaps be developed by correspondence to
commonly used rocket combusti(m chamber the effectiveness of acoustic liners and cavities.
shapes are (1) circular cylinder with a fl'lt or Another approach which might be taken with
"dished" injection-end closure and a deLavaI small chambers is to reduce the size of the pulse
cxhtmst nozzle, (2) annular combustion spaces, gun. Correlations in Ref. 167 show that the
ranging from a cylindrical chamber with a amplitude of the shock discharged from a gun's
c_htoro,t_y
n .... l.(..] - - to th(" very la,-gt_ di:mwter, vt'vy muzzle is lower than predicted by the simplified
narrow coml)ustion sl)ace of the 'terospike engines, theory if the gun barrel's L/D is less than about
and (3) for research scah, photographic and 16. Reducing the pulse gun size, particularly its
stability rating work, specializ('d rectangular two- length, m'_y be considered as exchanging a meas-
dim(,nsional configurations. Both bombs and ure of predictability for decreased acoustic
t)ulse guns have be(,n use(l in tests with each of interaction.
STABILITY RATING §10.7 595
Within limits, then, compromises can be made STABILIZATION DEVICES: The use of
between axial disturbance location and design baffles or acoustic liners to improve the stability
variables, such as access through the chamber of the combustor may influence the rating device
wall being impeded by propellant manifolds or selection by changing the modes of instability
injector attachment flanges, and such as moving a most likely to occur, altering preferred directions
bomb with a thin wall case downstream to achieve for greatest sensitivity, restricting access to the
more predictable and uniform ablation rates. chamber for installing pulse guns, changing the
PROPELLANT INFLUENCES: The effects range of positions available for bombs, and, if
of the propellant combination on rating device such devices are successful, increasing the proba-
selection are mainly felt through a heightening or bility that recovery to st'able combustion will
reduction of the injector influences just described. occur following a given disturbance.
Other considerations might be (1) whether As with cooled chamber walls, the complexity of
there is a likelihood of potentially explosive or the acoustic liner makes installation of pulse guns
detonable propellants or propellant residues less attractive than bombs. A necessary caution,
becoming trapped in rating device cavities and however, is that bombs be positioned to minimize
producing unwanted and uncontrolled pressure the possibility of shrapnel damaging the liner.
disturbances, (2) chemical compatibility of bomb Otherwise, stability rating chambers with liners
case and diaphragm materials with the pro- appears to be subject to the same considerations as
pcllants and their combustion products: Unusual for unlined chambers.
results may sometimes be encountered. An Baffles introduce the possibility of baffle com-
example is the apparent distillation of UDMH
partment modes of instability being driven.
out of trapped 50% N2H4-50% UDMH fuel
Pressure perturbations should be introduced to
mixture, leaving an explosive pocket of hydrazine.
evaluate the stability to both those baffle com-
Another example was the adsorption of prestage
partment resonances and the (perhaps altered)
liquid oxygen onto a Micarta bomb case, which
had been machined using cutting oil, to form an full chamber resonances. This can be accomplished
explosive gel within the case, resulting in detona- by locating rating devices both upstream and
tion immediately upon propellant ignition. downstream of the end of the baffles.
GENERAL NOMENCLATURE
The following symbols are used throughout the q Heat transfer rate
book• Additional symbols are given in Sections in q Dynamic pressure, ½oV2
which they are used. Re Reynolds number
Flow resistance
A Area 6t
Real part of complex quantity
a Acoustic velocity 61e(
in parentheses
e
Capacitance 9_ Gas constant
c_ Thrust coefficient
r Radial coordinate (circular
Cp Specific heat of gas at constant
cross-section)
pressure
rL Radius of liquid droplet
Cv Specific heat of gas at constant
r Mixture ratio (OX/F)
volume Se Sehmidt number
eL
Specific heat of liquid g Surface tension
C* Characteristic velocity
Laplacian variable, complex
D,d Diameter s
amplification factor, X+iw
Diffusion coefficient
T Thermodynamic (absolute) tem-
e Specific internal energy (gas)
perature
f Frequency Shear stress tensor
h
Specific enthalpy t Time
hv Heat of vaporization
• • tA Time constants
h_ Heat of reaction tl, t2,
Oscillation period, wave travel
9m( Imaginary part of complex tw
time
quantity in parentheses
Axial component of velocity
i Imaginary unit, _ u
V Velocity vector
Isp
Specific impulse V Velocity (magnitude)
J_
Bessel function of first kind, _V Relative velocity (gas-liquid)
order v AV Magnitude of relative velocity
KL
Bulk modulus of liquid X) Volume
Kn Knudsen number
Radial or lateral (y-direction)
Thermal conductivity v
velocity component
L, 1 Length We Weber number
L*
Characteristic length of corn- _[9 Molecular weight
bastion chamber
Tangential or lateral (z-direction)
Flow inertia (inertance) w
velocity component
M Mass burning rate per unit volume
tb Weight flow rate
Mach number
x Longitudinal coordinate
m Mass or mass concentration
Y Mass fraction
rh
Mass flow rate, mass flux y, Bessel function of second kind,
Nu Nusselt number
order
o( Of the order of magnitude of the
Admittance
quantity in parentheses _J
Pr Prandtl number _/ Ratio of specific heats (gas)
P Pressure (static) _o Nozzle contraction (area) ratio
pv Vapor pressure Ee Nozzle expansion (area) ratio
597
598 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
1. ANON: "Advanced Design Analysis on Annular Equipment. Greyrad Corporation Bulletin, GB-1,
Nozzles. Rocketdyne Rept. R-2354-3p, 1961. Jan. 1968.
2. ANON: Applications of the Heat Flux System in 20. ANON: History: Project First, F-1 Combustion
Low Temperature Gases and Liquids. Technical Stability Program. Rocketdyne Rept. No.
Bulletin No. 4, Thermo-Systems Inc., Min- R-5615, 1964-1967.
neapolis, Minn. 21. Ibid., Column e, Book 4, Feb. 1967.
3. ANON: Combustion Instability Experience-Final 22. ANON: ICRPG Handbook for Estimating the Un-
Report. General Elcctric Company, July 1963. certainties in Measurements Made with Liquid-
4. ANON : Combustion Stability Rating Devices. Propellant Rocket Engine Systems. CPIA Pub.
Rockctdyne Rept. R-6807-P, Nov. 1966. No. 180, April 1969.
4b. ANON: Design Guide, Acoustic Liner Feasibility 23. ANON: ICRPG Liquid-Propellant Thrust Chamber
Program. Aerojet-General Rept. 8852-DG, April Performance Evaluation Manual. Working Group
1970. on Performance Standardization ICRPG, CPIA
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1b-Thrust J-2 Rocket Engines-Final Report. 24. ANON: Injection and Combustion of Liquid Fuels.
Rocketdync Rept. No. R-6700, Dec. 1966. WADC Technical Report 56-344, ASTIA Docu-
6. ANON: An Experimental Investigation of Combus- ment No. AD 118142 Battelle Memorial Institute,
tion Stability Characteristics at High Chamber Wright Air Development Center, 1957.
Prcssurcs. Acrojet-Gcncral Interim Rcpt. 25. ANON: IRIG Document 104-60 prepared by Tele-
9. ANON: Final Technical Report for WS-107A-1 once time codes, as an example NASA 36-bit time
Contributory Engineering. Rocketdyne Rept. code is covered by IRIG Document 104-59.)
R-2325-4P, Feb. 1961. 26. ANON: Low-Flow, High-Response Flowmeter. Aero-
10. ANON: Format for the Collection of Liquid Pro- jet-General Technical Documentary Rept.
pellant Rocket Combustion Instability Test AFRPL-TR-65-85, 1965.
Data. CPIA Publication No. 149, The Johns 27. ANON: Microscopy by Reconstructed Wave-
Hopkins University, Applied Physics Laboratory, Fronts. Proc. Roy. Soc., Vol. A197, 454_86,
Sept. 1967. July 1949.
11. ANON: Gemini Stability Improvement Program 28. ANON: Microscopy by Reconstructed Wave-Fronts
(GEMSIP)--Final Report. Aerojet-Gencral Rept. II. Proc. PAy. Soc. (London) B64, June 1951, pp.
GEMSIP FR-1, SSD-TR-66-2, Aug. 1965. 449-469.
12. Ibid., Vol. 2, Development Test Program. 29. ANON: Pcrformance and Properties of Liquid
13. Ibid., Vol. 3, Analytical Model. Propellants. Aerojet-General Rcpt. No. 8160-65,
14. Ibid., Vol. 4, Baffle Design Studies. Apr. 1966.
15. Ibid., Vol. 5, Development Tools. 30. ANON: Physical Mcasurements in Gas Dynamics
16. Ibid., Vol. 6, Instrumentation. and Combustion. Princeton University Press,
17. ANON: Handbook of Recommended Practices for Princeton, New Jersey, 1954.
Measurement of Liquid-Propellant Rocket En- 31. ANON: Pulsed Laser Holography Techniques Ap-
gine Parameters. CPIA Pub. 179, Jan. 1969. plied to Chemical Rocket Propulsion. TRW
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Launch Vehicle Engines Program-Final Report. 32. ANON: Research Summary No. 36-1, Volume 1 for
Aerojet-General Rept. No. 4008-SA4-F, April the period 1 December 1959 to 1 February 1960.
1964. JPL, Feb. 1960.
19. ANON: High-Temperature Probes and Auxiliary 33. ANON: Results of the Jupiter Engine Stability
599
600 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Limits Evaluation Test Program. Rocketdyne bustion Conference, CPIA Pub. No. 192, Vol. 1,
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20672-PISF, Oct. 1968. of Chemical Reaction. A.R.C. Tcch. Rept. No.
39. ANON: A Study of the Suppression of Comb_Lstion 20-189, Currcnt Paper No. 446, 1959.
Oscillation with Mechanical Damping Devices. 54. AGOSTA, V. I).: Shock Wave Intcraction With a
Pratt and Whitney Aircraft Quarterly Progress Burning Solid Propellant. AIAA J., Vol. 4, 1966,
Rept. PWA FR-2491, June 1962. p. 934.
40. ANON: A Study of the Suppression of Combustion 55. AGOSTA, V.; ItAMMER, S.; AND PESCHKE, W. T.:
Oscillations with Mechanical Damping Devices. Iligh Frequeney Combustion Instability and
Quarterly Progress Rept. No. 3, Pratt and Scaling of Liquid Propellant Rocket Motors.
Whitney Aircraft, PWA FR-960, April 1964. First ICRPG CombtLstion Instability Conference,
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Oscillations with Mechanical l)amping l)evices. 56. AGOSTA, V. l). ; AND MAZZITELIA, l). A.: A Theoreti-
Summary of Results for Tasks III through VI, cal Study of the Forcing Functions in Axial Flow
Pratt and Whitney Aircraft, PWA FR-1330, Turbojet Engines l)ue to Flow Pulsations. Wright
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43. ANON: Symposium on Water Hammer. Americ_tn namic Factors Affecting the Combastion of
Society of Mechanical Engineers, New York, Liquid Spheres. Sixth Symposium (International)
1933. on Combustion, l{.einhohl, New York, 1957, pp.
44. ANON: Turlmlent Boundary Layer Nozzle Analysis 708-717.
Computer Program. Working Group on Perfor- 58. AGOSTON, G. i.; WOOD, B. J.; AND WISE, H.:
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Computer Program. Working Group on Per- AGOSTON, G. A.: Also see Ref. 752.
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Rocket Design Parameters on Combustion In- 60. ALBER, I. E.: Comparison and Evaluation of Com-
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63. ALTMAN,
D.;CARTER,
J. M.; PENNER, S. S.; AND of Combustion Instability. A paper appended
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665. STRAHLE, W. C.: A Theoretical Study of Unsteady gram at Lewis Research Center. AIAA Paper
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668. STRAHLE, W. C.: The Temporal Development of a 682. TARIFA, C. S.; DEL NOTARIO, P. P.; AND -_'_ORENO,
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TARIFA, C. S. : Mso see Ref. 482.
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624 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
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INDEX
Admittance ratio
Ablative liners (aperture liners, aperture shape, aperture
constant area feed system [5.4.1.1]
erosion) ]8.3.5]
line with area change [5.4.1.2]
Ablative loss, see case erosion
Ablative materials, chambers [8.5.1] manifold [5.4.1.5]
orifice or valve [5.4.1.3]
Absorptive line [6.2.3.4]
Accelerometers and acceleration data [9.5] pump [5.4.1.4]
629
630 LIQUID PROPELLANT ROCKET COMBUSTION INSTABILITY
Bombs, see explosive bombs, case design, etc. Combustion efficiency [2.1.4]
B(mndary effects [7.2.6] Combustion-experimental observations in rocket [2.1.7]
Boundary flow [2.5.21 Combustion and flow processes--general description [2.1]
Boundary layer friction and |mat transfer [1.1.3.2] Combustion gas sampling [9.6.4]
Bouyancy cffccts on droplet combustion [2.4.2] Combustion
acoustic liners& nonrigid walls[3.5.3.2] Dual fiamc combustion of monopropcllant droplets [2.4.3.2]
])cad time, see cembustion time lag Eigen values and eigcn functions [3.5.1.1] [4.2.2.2]
burning times, [2.4.2] [2.4.3] [3.4.2.1] Table 3.4.2a typical designs [10.2.1]
Spark photography [9.4.4] Stream and droplet breakup by shock waves [3.3.3]
Specific impulse (I_,) [1.L3.1] Streaming [3.5.2.4]
Spectral characteristics of components [9.4.1.3] Stream separation [2.3.2] [7.6]
Spontaneous instability Stripping mode [3.3.3]
method of rating stability [10.1.2.1] [1.2.4.1] Structural vibrations [7.5.3.1]