DOC.

ID:

40-0000294

REV/STATUS:

D / Approved

DATE:

13 Sep 2013

MADE/APPROVED:

JONANYLU / TUUKAHON

PAGE:

1(18)

NAME:

Numbering manual

SUBJECT:

Numbering manual

1 Contents
2

Introduction .................................................................................................................... 2

Structure of the KKS-Identification system .......................................................................... 3

3.1

Break down levels and coding letters ........................................................................... 3

3.1.1

Break down level 0, (N) ....................................................................................... 3

3.1.2

Break down level 1, (AAANN) ............................................................................... 3

3.1.3

Break down level 2, (AANNN) ............................................................................... 5

3.1.4

Break down level 3, (AANN) ................................................................................. 5

3.2

Equipment coding ..................................................................................................... 6

3.2.1

Coding of valves ................................................................................................. 6

3.2.2

Coding of pipes ................................................................................................... 6

3.2.3

Symbols and Coding of process instruments ........................................................... 6

3.3

Electrical KKS coding ................................................................................................. 7

3.4

Fire Protection KKS coding ......................................................................................... 8

Examples ........................................................................................................................ 9

List of appendixes .......................................................................................................... 10

5.1

Appendix1 KKS function key .................................................................................. 11

5.2

Appendix2 Equipment key ..................................................................................... 16

5.3

Appendix3 Component key .................................................................................... 18

CITEC OY AB
P.O. Box 109, FI-65101 VAASA, FINLAND, Tel. +358 6 3240 700 Fax +358 6 3240 850
www.citec.com

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2 Introduction
This document contains guidelines for the use of the KKS identification system, for Kinyerezi 150MW
Power Plant.
Technical installations such as a power plant are often extremely complex. An installation of this
type can only be clearly described by subdividing the plant and its equipment into smaller units. The
plant is normally subdivided on a process-oriented basis in accordance with functional and structural
consideration into so-called plant items such as plant areas, systems, subsystems, machine sets,
etc.
At the same time, the plant items are classified on a process-oriented basis, and identified in
accordance with a specific power plant identification system and designed in plain text.
The main feature with the KKS coding system is that every item in the plant is assigned a unique
number that consists of information showing the Equipment type, equipment number item type and
item number.
KKS is based on alternating alphabetical letters (A) English Latin capital letters other than I, O and
any special characters and numerical digits (N) and is structured in plants, systems, equipment
and components.
The main purpose being to establish a system to keep track of the individual components
throughout the design process and beyond. Every piece of equipment, pipe or valve carries a
unique code that identifies the system it belongs to.
The intention is that the plant shall have a rational, simple, logical and uniform documentation
(including KKS numbering) which shall assure good conditions for the operation and maintenance
staff after commissioning.
This Manual shall be seen as a working document, which means that it will be adapted whenever a
modification is needed and sensible or other/new prescriptions are added.
The component coding in GE delivery follows GE numbering system.

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3 Structure of the KKS-Identification system

This chapter describes briefly how KKS-codes are implemented.

3.1 Break down levels and coding letters

In the P&I diagrams, the equipment is identified to the breakdown level 2 (plant, system and
equipment). Break down levels are listed in the Table1.
Table 1. Break down levels

Break down level 0

Plant
N

Break down level 1

System
AAANN

Break down level 2

Equipment
AANNN

Break down level 3

Component
AANN

N: Numerical characters (Arabic numerals)

A: Alpha characters (Roman letters, except I and O and special symbols)

3.1.1 Break down level 0, (N)

Generally Break down level 0 (Plant) is a number and it is same for all devices in the same power
plant. If there are two power plants in the same site, the first power plant prefix can be 1 and the
second power plant prefix would be 2.
Kinyerezi 150 MW Power Plant the Break down level 0 is implemented as follows:

Code is 1 for all GT1 related systems

Code is 2 for all GT2 related systems
Code is 3 for all GT3 related systems
Code is 4 for all GT4 related systems
Code is 9 for common systems
Other numbers are not available.

3.1.2 Break down level 1, (AAANN)

Break down level 1 (System) have always three letters and two numbers. Letters tells which system
it is. The first letter describes the system in general level. When three letters is used, the system is
defined in a detailed level. For Example:

E
Conventional fuel supply and residues disposal
EG
Supply of Liquid Fuel
EGA Receiving equipment inc. pipeline

On a system numbers, the following rules should be applied:

Modules and units should have an unique system number. Example 9LAB12 (module 12)
Modules and units should use a unique system number from 1 to 69. This enables an unique
module identification even though a module contains many different functions. Example
9LAB15AA001 and 9LBE15BR004 are both in module 15.
Numbers between 1 to 73 indicates that it is a module (i.e. an unique module identification)
Number 70 indicates that it is HVAC and plumbing (i.e. an unique identification for HVAC
and plumbing)
Numbers between 74 to 99 are free to use (i.e. 9GAD85 and 9EKC85 have no relation
although they both contain the system number 85)
The system always change on module/unit borders

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Site subsystems (site piping) should use numbers 00. Example: in this case 9LAB00 and
9LBE00 have no relation although they both contain the system number 00.
If same device/pipe/module/unit is used in more than one GT, the units are indentified with
help of Break down level 0 (Plant) code:

1QKA15
2QKA15

KKS system numbers for modules are listed in document Module matrix. The KKS
system numbers for modules are:

KKS (*
system Layout Item nr Qty
MODULES
number
9_21
21
1
Liquid fuel unloading/Metering module
9_22
22
2
Liquid fuel tanks
9_23
23
1
Liquid fuel forwarding module
9_25
24
1
Liquid fuel purge water cooler skid
9_71
25
1
Foam station
9_26
26
1
Gas fuel receiving, Metering module & ESD
1
9_27
27
Fuel gas Conditioning module , including
1
9_29
29
condensate drain tank (from Fuel gas, etc)
9_28
28
1
Hot water gas boiler module (for pre-heating of gas fuel)
9_30
30
1
Gas pressure control module
9_31
31
1
Nitrogen module
9_34
34
1
Fire water & raw water tank
9_73
35
1
Fire fighting pumping station container
1
36
Oily water separation basin/tank, (near tank farm)
1
37
Oily water separation basin/tank, (near GT area)
38
2
Sewer treatment (separation wells)
9_41
9_42
9_43
9_43
9_44
9_48
9_50
9_49

40
41
42
43
44
48
XX
49

1
1
1
1
1
1
1
1

Water treatment module including:

Fresh water treatment module, potable water
Potable water tank+pumps
Fresh water treatment module, demi water
Demi water tank & pumps
Compressed Air (Instrument & Service air) module
GT wash water effluent collection tank (concrete tank)
GT Wash water effluent transfer pump skid with neutralisation
Settling Tank , concrete (for neutralized GT wash water)

* KKS number (X_XX) consists of Break down level 0 and Break down level 1
numerical characters. Following systems does not follow this rule:
Electrical systems
Civil system

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3.1.3 Break down level 2, (AANNN)

Break down level 2 (equipment) have always two letters and two numbers. Letters functionality is
like break down level 1, but in this level letters indicate which equipment we are dealing with. For
Example:

A
AP
AA
AT

Mechanical device
Pump,
Valve
Cleaning, drying, filtering and separating equipment

Break down level 2 numbering rules are project specific. Specifically pipe, valve and instrument
numbering principle may differ a lot. Equipment numbering is described detailed in the chapter 2.2.
Note: If a Break down level 2 code has been used in one revision and the equipment is removed the
equipment code shall not be re-used ever again.
3.1.4

Break down level 3, (AANN)

Break down level 3 (component) code is not visible in the P&I diagrams. Usually break down level 3
code is used, if e.g. pump or valve accessories are coded. For Example:

-M01
MS
-Y01
-B
-S01

E-Motor
Pneumatic drives
Magnetic valves, coils
Electropneumatic converter
Limit switch

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3.2 Equipment coding

Equipment code letters define the equipment type and usually numbering start from 001 with
interval 1. The numbering of valves, pipes and process instruments are project specific and the
numbering principle is described in this chapter
3.2.1 Coding of valves
Valves equipment code letters area AA and numbers are as follows:

001 099 Hand valves

101 199 Manual balancing valve
201 299 Non-return valve
301 399 On/off valve with actuator
401 499 Control valve with actuator
501 599 Safety valve
601 699 Instrumentation valve / pressure gauge valve
701 799 Venting valve
801 899 Drain valve
901 999 Special valve

3.2.2 Coding of pipes

Main pipes numbering start from number 010 with interval 10 (010, 020, 030). The branch pipes
from main pipe are coded according to main pipe by changing the last number (main pipe 020 have
branch pipes 021, 022, 023...).
If the branch pipes are instrumentation, venting or drain pipes, then pipe number equals valve
number. If there are more than one valve in the branch pipe, then pipe code equals the lowest valve
code. (Drain pipe have valves AA803 and AA804, pipe code shall be BR803).
Pipes equipment code letters area BR and numbers are as follows:

010 599 Normal pipes

601 699 Instrumentation pipes
701 799 Venting pipes
801 899 Drain pipes
901 999 Special pipes

3.2.3 Symbols and Coding of process instruments

Process instrument coding letters are according to standard EN ISO 14617. Coding letters are also
listed in the appendix xx. Process instruments numbers are as follows:

001 099 Local measurement/gauges

101 199 Binary signal / switch
201 299 Analog signal
301 399 Plant safety system
801 899 Controller
901 999 Calculator

Symbols for process diagrams, measurement, control and instrumentation are acc to ISO 10628
and ISO 14617. Standard Symbols are described in the following table.

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Table 2 Measurement and control symbols.

3.3 Electrical KKS coding

The electrical & instrumentation equipments can be coded with 4 break down levels (0,1,2 & 3) if
needed. The electrical & instrumentation cables are coded with break down level 0 & 1. The KKS
code of the cable indicate which system the cable belong to, not which type of cable it is.
Break down level 0: Numbering define if it is a gas turbine wise or a common equipment/cable.
Break down level 1: System code letters define the system type and usually numbering start from
01 with an interval of 1. Cable code letters define the system from where the cable starts and the
numbers start from 0001 with an interval of 1.
Break down level 2: Equipment code letters define the equipment type and usually numbering
start from 001 with an interval of 1. Not used for cable codes.

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Break down level 3: Is used if coding of accessories to the equipment is needed, e.g. safety switch
for electrical motors. For process equipments break down level 3 is used to separate the electrical
part from the mechanical part of the equipment, e.g. the electrical motor on a pump. Component
code letters define the component type and usually numbering start from 01 with an interval of 1.
Not used for cable codes.
The biggest main equipment are:

1ATA01, 2ATA01, 3ATA01, 4ATA01

1MKA01,2MKA01,3MKA01,4MKA01
1BBA01, 2BBA01, 3BBA01, 4BBA01
1BFT01,2BFT01,3BFT01,4BFT01
1BFA10, 2BFA10, 3BFA10, 4BFA10
9BFA10, 9BFA20

Examples:

Step-up transformers
Generators
MV-switchgear
Auxiliary transformers
GT wise LV-switchgear
Common LV-switchgear

- 11ATA01GH001 is a control box on the step-up transformer 11ATA01

- 10LBA10AA420-M01 is the electrical motor for the valve 10LBA10AA420
- 11ATA0001 is a cable from a step-up transformer 11ATAxx

Fire Protection KKS coding

3.4

Fire protection KKS coding uses three Break down levels (0,1,2).
Break down level 0:

Code 9 is used in plant level.

Break down level 1:

All codes include SGA letters and shall be used in system level.
System numbers 00 and numbers 71, 72 and 73 shall be used.
o Number 71 is for foam station
o Number 72 is for Fire Brigade connection point
o Number 73 is for Fire Fighting container

Break down level 2:

In equipment level numbers AA, AP, BB, and BN shall be used.

o AA for valves
o AP for fire container
o BB for bladder tank
o BN for hydrants

Numbering of Hydrants, monitors and Hose Reels shall be started at number 1. In gate valve (with
post indicator) and fire brigade connection point number 901 shall be used. Numbering also from
number 901 to needed one 90X. Numbering interval for these is 1.

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4 Examples
Example1:
According to the KKS manual 1GCF25AA401 code states the following:
1

Breakdown level 0; GT1

GCF10

Breakdown level 1; System

AA401

Water supply and disposal

GC

Treatment system (demineralization)

GCF

Ion exchange, reverse osmosis

system.
From incl. ion exchanger inlet.
From incl. isolation valve of chemicals
supply system or auxiliary fluid system
upstream of ion exchanger

25

System numbering, used to subdivide

systems into subsystem.

Breakdown level 2; Equipment

A

Mechanical device

AA

Valve

401

Equipment numbering (control valve

with actuator)

Example2:
According to the KKS manual 9EKC17AC001 code states the following:
9

Breakdown level 0; Overall Plant

EKC20

Breakdown level 1; System

AC001

Conventional fuel supply and residues

disposal

EK

Supply of gaseous fuel

EKC

Heating system
From incl. heater inlet.
From incl. heater outlet.

17

System numbering, used to subdivide

systems into subsystem.

Breakdown level 2; Equipment

A

Mechanical device

AC

Heat exchanger

001

Equipment numbering

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5 List of appendixes
Appendix1 KKS function key
Appendix2 Equipment key
Appendix3 Component key

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5.1 Appendix1 KKS function key

A GRID AND DISTRIBUTION SYSTEMS
AD 220 kV system
AT Transformer equipment
B POWER TRANSMISSION AND AUXILIARY POWER SUPPLY
BA Power transmission
BB Medium-Voltage distribution boards and transformers
BF Low-Voltage main distribution boards and transformers
BJ Low-Voltage subdistribution boards and transformers
BL Low-Voltage subdistribution boards, local switchgears
BR Low-Voltage distribution boards, converter power supply (battery supply)
BT Battery system
BU DC distribution boards
C INSTRUMENTATION AND CONTROL EQUIPMENT
CA Protective interlocks
CH Protection
CJ Unit control system
CK Process computer system
CR Programmable process control systems
CV Marshalling racks (junction boxes)
CW Control rooms
CY Communication equipment
E - CONVENTIONAL FUEL SUPPLY AND RESIDUES DISPOSAL
EG Supply of liquid fuels.
EH Chemical treatment of liquid fuels incl. residues removal
EK Supply of gaseous fuels.
EL Chemical treatment of gaseous fuels incl. residues removal.
EG Supply of liquid fuels.
EGA Receiving equipment incl. pipeline
from excl. receiving point
to excl. tank, incl pump
EGB Tank Farm
from incl. tank inlet
to incl. tank outlet
EGC Pump system
from incl. pump system suction nozzle
to incl. pump system discharge nozzle
EGD Piping system
from excl. tank outlet
to excl. temporary storage system or branch to user
EGE Mechanical cleaning, scrubbing,
EGF Temporary storage system
EGG Preheating
EGY Control and protection equipment
EH Chemical treatment of liquid fuels incl. residues removal

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EGAU

free for use

EK Supply of gaseous fuels.

EKA Receiving equipment incl. pipeline
from excl. receiving point
to excl. tank, incl pump
EKB Scrubber system
from incl. moisture separation inlet
to incl. moisture separation outlet
EKC Heating system
from incl. heater inlet
to incl. heater outlet
EKD Main reduction station, expansion turbine
from incl. main reduction station inlet, expansion turbine inlet
to incl. main reduction station outlet, expansion turbine outlet
EKE Mechanical filtering, cleaning, scrubbing
from incl. inlet of mechanical cleaning, scrubbing system
to incl. outlet of mechanical cleaning, scrubbing system.
EKG Piping system
from excl. receiving point
to excl. branch to user
EKR Residues removal system
EKT Heating medium system
from excl. branch of supply system
to excl. branch to user
EKY Control and protection equipment
EL Chemical treatment of gaseous fuels incl. residues removal.
ELAU
free for use
G - WATER SUPPLY AND DISPOSAL (INCLUDING ALSO PROCESS DRAINS FROM FUEL
SYSTEMS)
GA Raw water supply
GB Treatment system (carbonate hardness removal)
GC Treatment system (demineralization)
GD Treatment system (others)
GH Distribution systems (not drinking water)
GK Drinking water supply
GM Process drainage system
GN Process drains treatment system
GQ Domestic waste water collection and drainage systems
GR Domestic waste water treatment system
GT Water recovery from waste water
GU Rainwater collection and drainage systems incl. treatment system.
GV Lubricant supply system.
GW Sealing fluid supply system
GX Fluid supply system for control and protection equipment
GY Control and protection equipment
GA Raw water supply
GAA

Extraction, mechanical cleaning

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GAC
GAD
GAF
GAY

from incl. intake

to incl. mechanical cleaning system outlet
Piping and channel system
from excl. intake or outlet of other system
to excl. inlet to other system
Storage system
from incl. storage system inlet
to incl. storage system outlet, incl. intake and outfall
Pump system
from incl. pump system suction nozzle
to incl. pump system discharge nozzle
Control and protection equipment

GB Treatment system (carbonate hardness removal)

GBB
GBF
GBK
GBL
GBB

Filtering, mechanical cleaning system

from incl. separation equipment inlet
to incl. separation equipment outlet
Ion exchange (e.g. for carbonate hardness removal )
from incl. ion exchanger inlet or from incl. isolation valve of chemicals supply
system or auxiliary fluid supply system upstream of ion exchanger
Piping system, temporary storage system, pump system for main fluid.
Storage system outside fluid treatment system, (if not part of another system)
Flushing water and residues removal system incl neutralization.
from excl. outlet of respective system
to excl. discharge into disposal system

GC Treatment system (demineralization)

GCB
GCF
GCK
GCL
GCR

Filtering, mechanical cleaning system

from incl. separation equipment inlet
to incl. separation equipment outlet
Ion exchange (e.g. demineralization)
from incl. ion exchanger inlet or from incl. isolation valve of chemicals supply
system or auxiliary fluid supply system upstream of ion exchanger
Piping system, temporary storage system, pump system for main fluid.
Storage system outside fluid treatment system, (if not part of another system)
Flushing water and residues removal system incl neutralization.
from excl. outlet of respective system
to excl. discharge into disposal system

GH Distribution systems (not drinking water)

GHA

Distribution system (not drinking water)

(free for other kinds of water)
GHB Distribution system after treatment (carbonate hardness removal)
to excl. inlet to other system
GHC Distribution system after treatment (carbonate hardness removal)
to excl. inlet to other system
GHD Distribution system after treatment (others)
to excl. inlet to other system
GHEU
Distribution system (not drinking water)
(free for other kinds of water)

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GM Process drainage system

GMA

Process drainage system in structures for conventional fuel supply and residue
disposal.
GMB Process drainage system in GT wash water system
GMC Process drainage system in structures for transformers/switch gear
GMD Process drainage system in other structures
GME Process drains to trench
GMFU
Process drainage system (free for use e.g. building/system-specific)
CONVENTIONAL FUEL SUPPLY AND RESIDUES DISPOSAL
GN Process drains treatment system

GQ Domestic waste water collection and drainage systems

GQAU

Domestic waste water collection and drainage drainage system (free for
use e.g. building-specific)

GR Domestic waste water treatment system

GT Water recovery from waste water

GTAU

Water recovery from waste water (free for use)

H - CONVENTIONAL HEAT GENERATION (HRSG)

M - MAIN MACHINE SETS
MB Gas turbine plant
MK Generator plant
N - PROCESS ENERGY / MEDIA SUPPLY FOR EXTERNAL USERS
ND Process hot water system
NE Process chilled water
NG Process air system
NK Process gas system
P - COOLING WATER SYSTEMS
PA Circulating (main cooling) water system
PB Circulating (main cooling) water treatment system
PA Circulating (main cooling) water system
PB Circulating (main cooling) water treatment system
PC Service (secondary cooling) water system, conventional area

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PD Service (secondary cooling) water treatment system, conventional area

PG Closed cooling water system
PH Closed cooling water treatment system for conventional area
PM Closed cooling water system for transformers (if separate from closed cooling water
system)
PS Cooling tower blowdown system (if separate from *PAB*)
PU Common equipment for cooling water systems
PV Lubricant supply system
PW Sealing fluid supply system
PX Fluid supply system for control and protection equipment
PY Control and protection equipment
Q - AUXILIARY SYSTEMS
QC Central chemicals supply
QE General compressed air and carrier air supply
QF General control air supply
QG Central gas supply for closed gas cycles (as working fluid)
QH Auxiliary steam generating system
QJ Central gas supply, also inert gas
QK Chilled water systems for conventional area
QL Feedwater, steam, condensate cycle of auxiliary steam generating and distribution
system
QM Air humidifying system
QS Central oil supply and disposal system (for systems assignable to more than one F1function)
QU Sampling systems for conventional area.
QK Chilled water systems for conventional area.
QKAU

Chilled water systems for conventional area (free for use)

R - GAS GENERATION AND TREATMENT

S - ANCILLARY SYSTEMS
SG Stationary fire protection systems
SGA Fire water system, conventional area
U - STRUCTURES AND BUILDINGS FOR COMBINED CYCLE POWER PLANTS
X - HEAVY MACHINERY (NOT MAIN MACHINE SETS)
Z - WORKSHOP AND OFFICE EQUIPMENT

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5.2 Appendix2 Equipment key

A Mechanical equipment
AA
Valves, dampers, etc., incl.
actuators, also manual;
rupturedisk equipment
AB

-blocked-

AE
Turning, driving, lifting
and slewing gear (also
manipulators)
AF
Continuous conveyors,
feeders (escalators)
AG

Compressor units, fans

AP

Pump units

AQ

-blocked-

AR

-blocked-

Isolating elements, air locks

AC
Heat exchangers, heat transfer
surfaces
AD

AN

Generator units

AS
Adjusting and tensioning
equipment for non-electrical
variables (to be applied only,
if the actuator forms itself a
constructive unit with another
equipment unit)
AT
Cleaning, drying, filtering and
separating equipment, excl. *BT*
AU
Braking, gearbox, coupling
equipment, non-electrical
converters

AH
Heating, cooling and air
conditioning units

AV

AJ
Size reduction equipment,
only as part of process

AW
Stationary tooling, treatment
Equipment

AK
Compacting and packaging
equipment, only as part of
process

AX
Test and monitoring equipment
for plant maintenance
A

AL

-blocked-

AM

Mixers, agitators

AZ

Combustion equipment

-blocked-blocked-

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B Mechanical equipment
BA

-blocked-

BN

BB

Storage equipment (tanks)

BP
Flow restrictors, limiters,
orifices (not metering orifices)

BC
BD

Jet pumps, ejectors, injectors

-blocked-blocked-

BQ
Hangers, supports, racks,
piping penetrations

BE
Shafts (for erection and
maintenance only)

BR
Piping, ductwork, chutes,
compensators

BF

BS

BG

Foundations
-blocked-

BT
BU

Silencers
Flue gas catalytic converter modules
Insulation, sheathing

BH

-blocked-

BV

-blocked-

BJ

-blocked-

BW

-blocked-blocked-

BK

-blocked-

BX

BL

-blocked-

BY

-blocked-

BM

-blocked-

BZ

-blocked-

G Electrical equipment
GA
Junction boxes and cable/bus
bar penetrations (free for use)

GG
Junction boxes and cable/bus
bar penetrations (free for use)

GB
Junction boxes and cable/bus
bar penetrations (free for use)

GH
Electrical and instrumentation
and control installation units
identified as per process
system (e.g. cubicles, boxes)

GC
Junction boxes and cable/bus
bar penetrations (free for use)

GJ
Processing and storage equipment
for automation systems

GD
Junction boxes and cable/bus
bar penetrations (free for use)

GK
Information display and
operator control equipment
for process computers and
automation systems

GE
Junction boxes and cable/bus
bar penetrations (free for use)

GL
GF
Junction boxes and cable/bus
bar penetrations (free for use)

Limiting equipment

GM Junction boxes for light-current systems of

national telecommunication services

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GN

network equipment

GP
Subdistribution/junction boxes
for lighting
GQ
Subdistribution/junction boxes
for power sockets
GR
DC generating equipment,
batteries
GS
Switchgear equipment if not
identified under process
equipment
GT

Transformer equipment

GU

Converter equipment

GV
Structure-related earthing and
lightning protection equipment,
surge arrestors
GW
Cabinet power supply
equipment
GX
Actuating equipment for
electrical variables
GY
Junction boxes for light-current
systems (not of national
telecommunication services)
GZ
Hangers, supports and racks
for electrical and instrumentation
and control equipment

5.3 Appendix3 Component key

-M

Electrical motor

-Q

Safety switch

-Y

Electrical solenoid

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