Professional Documents
Culture Documents
EFFECTIVENESS
OEE
Quality
Performance
Availability
Hasan Waqar
2. Speed Losses
(Performance rate)
3. Defect Losses
(Quality rate)
Changeovers
Minor
stoppages
Reduced
speed
Rework
Rejects
2. Startup Losses
Startup losses are yield losses that occur when production is
not immediately stable at equipment startup, so the first
products do not meet specifications.
This is a latent loss, often accepted as inevitable, and it can
be surprisingly large.
Availability rate
Performance rate
Quality rate
1. Availability rate
The time the equipment or process is really running, versus the time it
could have been running.
2. Performance rate
The quantity produced during the running time, versus the potential
quantity, given the designed speed of the machine or process
3. Quality rate.
The amount of good products versus the total amount of products
produced.
Elements of OEE
QUALITY
PERFORMANCE AVAILABILITY
Planned
Downtime
Breakdown
s
Running Time
Changeove
rs
Target
Output
OVERALL
Actual
Output
Good
Outpu
t
OEE
EQUIPMENT
Minor Stops
Actual
Output
HOW DO WE
CALCULATE
Running Slow
EFFECTIVENESS
Rework
Rejects
B/A
AVAILABILITY
D/C
PERFORMANCE
F/E
QUALITY
QUALITY
PERFORMANCE AVAILABILITY
Running Time
Target
Output
Planned
Planned
Downtime
Downtime
Breakdown
Breakdowns
s
Changeovers
Changeove
rs
OVERALL
Actual
Output
Good
Outpu
t
OEE
EQUIPMENT
Minor Stops
Minor Stops
Running Slow
Running
Actual
Output
HOW DO WE
CALCULATE
Rework
Rework
Rejects
Rejects
B/A
AVAILABILITY
EFFECTIVENESS
LOST
EFFECTIVENES
S
D/C
PERFORMANCE
F/E
QUALITY
Elements of OEE
Availability rate is the time the equipment
is really
running, versus the time it could have
been running.
A low availability rate reflects downtime
losses:
Equipment failures
Setup and adjustments
Performance rate is the quantity
produced during
the running time, versus the potential
quantity, given
the designed speed of the equipment.
A low performance rate reflects speed
losses:
Idling and minor stoppages
Reduced speed operation
Quality rate is the amount of good
products versus
the total amount of products produced.
Calculation of OEE
Calculation of OEE
Calculation of OEE
Data
Shift Length
8 hours = 480
min.
Short Breaks
2 15 min. = 30
min.
Meal Break
1 30 min. = 30
min.
Down Time
47 minutes
Ideal Run
Rate
60 pieces per
minute
Total Pieces
19,271 pieces
Reject Pieces
423 pieces
Operating Time
= [Planned Production Time - Down
Time]
= [420 - 47] = 373 minutes
Good Pieces
= [Total Pieces - Reject Pieces]
= [19,271 - 423] = 18,848 pieces
Availability
Performance
Quality
OEE
90.0%
Performanc
e
95.0%
Quality
99.9%
Overall OEE
85.0%
Unscheduled
Downtime
Uptime
Scheduled
Downtime
Any Question
Thanks EVERYONE