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GE Power Systems
Oil & Gas
gasket (1) between the first box, and the cylinder itself;
contact surface (2) between adjacent rings housing
boxes;
rings (3) and especially the last rings (4) downstream
of the gas recovery, which work at low pressure.
Other factors influencing leakage are the finish of the rod
and of the contact surfaces between boxes, the piston rod
run-out and the cylinder alignment.
By applying a unique surface finish for both rods (reciprocating compressors modification kit 06) and boxes,
appropriate plastic materials for seal rings (reciprocating
compressors modification kit 03) and proper assembly of
the different parts, it is possible to minimize gas leakages. However, even with a new stuffing box, leakage
cannot be completely avoided the ring seal closure
depends on gas pressure exerted on the exposed surface of the ring.
Since conditions of insufficient pressure force can compromise the seal leaks can be eliminated only by adopting
further measures.
CM&Us
Us
RECIPROCATING COMPRESSORS
CM&
CO/AL08-9/2002
GAS + N2
N2
GAS
Cylinder
side
5 4
Figure 1
N2
Figure 2
N2
Gas leakage
Gas pressure
(cylinder side)
Figure 3b
Figure 3a
N2
N2
Figure 5
COMK/MARK 700/II- Studio Tre Fasi - 9-2002 2002 Nuovo Pignone S.p.A. all rights reserved
N2
VENT
N2
GAS + N2
SCOPE OF SUPPLY
For each cylinder, the supply consists of the following
items:
Stuffing box with set of three rings with axial preload.
Intermediate stuffing box or separation cover with
set of three rings with axial preload.
Modification drawings.
Buffer instrumentation.
Buffer instrumentation consists of:
Stuffing box type 1, intermediate stuffing box and separation covers
In this case, only three rings with springs housed in the last
box are used (Figure 4). When a buffer gas is used, the sets
of three rings are installed with opposing preload (Figure 5)
so that rings create a chamber with high leak resistance for
buffer gas injection.
Types of buffers
Usually, the maximum buffer pressure with standard materials
is 6 bar g; the recommended pressure is 0.3 to 0.5 bar higher
than the recovery gas pressure.
Different buffer gas strategies are available to meet specific
plant requirements and customer preferences:
1 - Constant pressure:
buffer pressure is kept constant and higher than the maximum
value of the recovery pressure. Recommended recovery pressure does not change very much.
2 - Variable pressure:
buffer pressure maintained at a fixed differential with
respect to the recovery pressure, therefore following variations in the recovery gas to maintain a constant over pressure.
Recommended if recovery pressure undergoes large variations and to optimize nitrogen consumption.
3 - Variable pressure with respect to pressure in the
recovery chamber:
An electronic pressure transducer is connected to the
recovery chamber of each stuffing box. This gives the actual pressure within each stuffing box recovery chamber
including effects of losses in piping and ducts.
N2
Figure 4