SiteStar Cabinet Manual

SiteStar Cabinet CPI
Document No: D000100

Revision: R1A
SiteTel Sweden AB Box 7039 Staffans Vg 4-8 SE-192 07 Sollentuna Sweden

Ph: +46 (0)8 410 102 00 Fax: +46 (0)8 638 06 00 info@sitetel.se
Contents
1
Warnings .............................................................................................................................. 4
1.1
Batteries ........................................................................................................................ 4
1.2
Electrical equipment ...................................................................................................... 5
1.3
Refrigerant .................................................................................................................... 6
1.4
RoHS/WEEE ................................................................................................................. 6
1.5
In case of fire................................................................................................................. 7
1.6
Damages....................................................................................................................... 7
Abbreviations ....................................................................................................................... 8
Space requirements for installation ...................................................................................... 9
Tools .................................................................................................................................. 12
Unpacking .......................................................................................................................... 13
5.1
Content of the packaging............................................................................................. 13
5.2
How to unpack ............................................................................................................ 13
5.2.1
Avoiding damages and injuries ............................................................................. 13
5.2.2
Step by step ......................................................................................................... 14
5.2.3
Lifting ................................................................................................................... 15
5.2.4
Disassembling the plinth ...................................................................................... 16
5.3
6
Waste materials .......................................................................................................... 17
Installation .......................................................................................................................... 17
6.1
General torques during assembly ................................................................................ 17
6.2
Base ............................................................................................................................ 18
6.3
Plinth ........................................................................................................................... 20
6.4
Assembling the cabinet ............................................................................................... 21
6.4.1
Lifting the cabinet in place .................................................................................... 21
6.4.2
Assembling the cabinet to the plinth ..................................................................... 23
6.4.3
Door ..................................................................................................................... 24
6.4.4
Changing from left hanging door to right hanging door ......................................... 25
6.4.5
Assembling locks ................................................................................................. 34
6.4.6
Assembling side entry kit ...................................................................................... 35
Document No: D000100-INS-01

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6.5
Battery cables ............................................................................................................. 41
6.6
Battery installation ....................................................................................................... 44
6.6.1
Placement of the batteries .................................................................................... 44
6.6.2
Connection of batteries ........................................................................................ 45
6.7
6.6.2.1
DC connection............................................................................................... 45
6.6.2.2
Connection of ventilation tube ....................................................................... 45
6.6.2.3
DCCU ........................................................................................................... 48
6.6.2.4
DC configuration ........................................................................................... 49
AC connection ............................................................................................................. 51
6.7.1
Connection to electricity networks ........................................................................ 51
6.7.2
Diverting of AC ..................................................................................................... 51
6.8
External alarm connection ........................................................................................... 53
6.9
Control unit .................................................................................................................. 55
6.10
Environmental considerations ..................................................................................... 57
Commissioning ................................................................................................................... 58
7.1
Starting up the system ................................................................................................. 58
7.2
Adjustments ................................................................................................................ 59
Troubleshooting.................................................................................................................. 60
8.1
Alarm........................................................................................................................... 60
8.2
Mechanics ................................................................................................................... 60
8.3
DC Output ................................................................................................................... 61
8.4
Cooling Heating ........................................................................................................ 61
8.5
Leakage ...................................................................................................................... 62
Maintenance....................................................................................................................... 62
9.1
Repair ......................................................................................................................... 63
9.2
Preventive Maintenance .............................................................................................. 64
9.3
Cleaning ...................................................................................................................... 64
10
Recycling ........................................................................................................................ 67
11
Functional description ..................................................................................................... 68
12
Specification ................................................................................................................... 70

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WARNINGS
1.1
BATTERIES
Warning!
High energy levels are present in this unit. Improper handling of the unit
can lead to short circuiting that can result in serious injury. Exercise care
when working with this unit.
Warning!
It is important that every battery is connected with the ventilation tube,
and that the first battery in the chain is plugged. The tube must be routed
out of the cabinet.
There is a risk that explosive gases are accumulated in the cabinet.
Caution!
Improper handling of batteries can result in the batteries short-circuiting,
which can result in serious injury due to high energy levels. Exercise the
necessary care when working with batteries.
Caution!
Batteries can leak electrolyte if improperly handled. Electrolyte in contact
with skin or eyes can cause injury. In the event of electrolyte injuries,
rinse the affected area with water and seek medical attention
immediately. Use protective equipment when replacing batteries.

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Caution!
Excessive heat can cause battery casing to soften and warp, potentially
allowing acid to escape. In contact with the skin, acid can cause injury,
and if breathed in, can affect the airways. Use protective equipment
when replacing batteries.
Caution!
Heavy batteries can cause injuries when lifting incorrectly.
Caution!
Heavy batteries can cause damages to the property when installed
incorrectly.
Warning!
If the Sitestar cabinet is configured without the DCCU (type D000070) it
is of vital importance that the Battery cables are provided with adequate
protection at the site to ensure compliance to national wiring regulations.
Risk of personal injury and property damage.
1.2
ELECTRICAL EQUIPMENT
Installation personnel should exercise care when working on or around
electrical equipment. In addition to this safety information, the specific
safety instructions for all products involved in the installation procedure
should be adhered to.
When work is being done in a power cabinet, the power supply system
must be de-energized. The mains supply and, if applicable, all batteries
must be disconnected.
Installation personnel must have competence for electrical installation
according to local regulations.

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Warning!
High energy levels are present in this unit. Improper handling of the unit
can lead to short circuiting that can result in serious injury. Exercise care
when working with this unit.
1.3
REFRIGERANT
The refrigerant consists of R134a (1,1,1,2 Tetrafluoroethane)
The refrigerant is not classified as hazardous.
The refrigerant is not classified as environmentally hazardous. However,
as R134a is having a non-zero global warming potential (GWP) the
refrigerant shall be reclaimed at any service interventions. The refrigerant
shall also be reclaimed at end-of-life.
All handling must take place so that inhalation and skin and eye contact is
avoided.
Avoid the steam coming into contact with the welding arcs.
Avoid the steam coming into contact with hot surfaces (decomposition)
If there is a suspicion of leakage from the cooling system, ventilate and
leave the place. Call for a competent cooling technician.
In case of fire, the refrigerant, R134a, develops toxic and corrosive gases.
The cabinet must be standing upright for at least 1 hour before starting.
Caution!
Inhalation of high concentrations may irritate air pipes and cause
drowsiness and dizziness. At very high levels there is a risk of breathing
difficulties.
Skin contact or splashing in the eyes of the liquefied gas may cause
frostbite.
1.4
ROHS/WEEE
For information, see document DOC-081 End of Life Treatment Plan
This document is available on request.

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1.5
IN CASE OF FIRE
Take care of any injured persons Call for help Try to extinguish the fire.
Only use approved fire extinguisher for extinguishing electrical equipment.
After a fire the cabinet insulation might has been damaged. In this case the
cabinet strength will be considerably reduced and can cause the cabinet to
collapse when opening the door.
Warning!
In case of fire, toxic and corrosive gases will be formed.
Caution!
Excessive heat can cause battery casing to soften and warp, potentially
allowing acid to escape. In contact with the skin, acid can cause injury,
and if breathed in, can affect the airways. Use protective equipment
when replacing batteries.
1.6
DAMAGES
If the cabinet gets a dented area in size of a hand, with a depth of 10 mm,
the cabinet strenght is reduced and has to be replaced.
If the door have been warped so much so that it cant close securely, it
have to be replaced.

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ABBREVIATIONS
Abbreviations used in this document.
CLU
Climate Unit
CPI
Customer Product Information
DC
Direct Current
EN
European Norm
ESD
Electrostatic Discharge
PSU
Power Supply Unit
RoHS
Restriction of Hazardous Substances
WEEE
Waste Electrical and Electronic Equipment

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SPACE REQUIREMENTS FOR INSTALLATION

Figure 1a shows the necessary minimum height to roof for tipping the
cabinet to standing position.
Figure 01a

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Figure 1b shows the clearance between the cabinet and walls.
Figure 1b

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Figure 1c shows the clearance to the roof when the cabinet is standing up.
Figure 1c
Minimum
Recommended
0 mm
10 mm
10 mm
200 mm
210 mm
400 mm
50 mm
200 mm

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TOOLS
The following tools are required for the cabinet installation.
8 mm wrench
13 mm wrench
Spirit level
Screwdriver 0.4x2.5xL
Torx T20 screwdriver (only when changing from left hanged door to
right hanged door)
Torx T25 screwdriver
Knife
Chisel
Hammer
Universal pliers
Nipper

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UNPACKING
5.1
CONTENT OF THE PACKAGING

When the equipment arrives, check that the exterior packaging is
undamaged and that all the units included in the shipping specification are
present and correctly numbered.
Leave the final unpacking of each unit until it is required during the
installation. This will help to avoid losing or misplacing smaller items such
as sets of parts supplied with the units.
Content of the packaging
Item No.
Designation
Art. No.
Quantity
Manual
D000100
Cabinet incl. plinth
001/01
Side entry kit
D000115
Lock kit
D000121
Warning!
Do not leave the door open when the cabinet is lying down. The door
can close and cause serious injury.
5.2
HOW TO UNPACK
5.2.1
AVOIDING DAMAGES AND INJURIES

Do not use sharp tools when removing packaging.
To avoid injuries to the personal unpacking and installing the cabinet, it is
important to take special notice to the lifting instructions.
To avoid damages to the cabinet during unpacking and lifting, it is
important to follow the lifting instructions and to protect surfaces to avoid
scratches from sharp tools etc.

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5.2.2
STEP BY STEP
Figure 02
Note: At delivery the door is left hanging. If the door has to be right
hanging, the change to right hanging door is best done with the
cabinet standing up. See chapter 5.4.4 for instructions.

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5.2.3
LIFTING
Two persons can tip the cabinet over to standing position. Figure 03.
Figure 03

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5.2.4
DISASSEMBLING THE PLINTH
Warning!
When opening the door, the empty cabinet can tip. Risk of personal
injury.
At delivery the plinth is assembled to the cabinet. Before the plinth can be
assembled at the base, it has to be disassembled from the cabinet.
When opening the door, the empty cabinet can tip. Arrange some support
for the door before removing the screws that connect the plinth to the
cabinet.
Open the door and remove the screws that connect the plinth to the
cabinet. Figure 04.
Figure 04
Lift the cabinet as in chapter 5.4.1.
When the cabinet has to be placed anywhere without standing on its plinth,
the door has to be closed and not to be opened due to risk of damages.
If the cabinet gets a dented area in size of a hand with a depth of 10 mm, it
is destroyed and has to be replaced.
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Warning!
Do not stay close to hanging load. Risk of personal injury.
Warning!
Be careful when lifting and lowering of the cabinet. Risk of personal
injury.
Caution!
Be careful when lifting and lowering of the cabinet. Risk of property
damage.
5.3
WASTE MATERIALS
Recycle all waste materials that can be recycled and sort waste so that it
can be disposed of according to local regulations. (See chapter 9 Recycling)
INSTALLATION
6.1
GENERAL TORQUES DURING ASSEMBLY

Dimension
Torque
Note
M8
15 Nm
M6
3 Nm
Door locking screws
M6
9 Nm
Generally
ST 3,5
1 Nm
End torque.
Start torque are higher.

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6.2
BASE
The base, the cabinet is to be installed upon, must withstand a load of
1500 kg.
Configuration of support points of the base as shown in figure 05.
Figure 05

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The support points need to be horizontal within 1 mm. See figure 06.
Figure 06

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6.3
PLINTH
Figure 07 shows the hole pattern at the underside of the plinth.
Note:
The hole pattern 460 x 620 mm is the preferred configuration for

assembling the plinth to the base.
The hole pattern 360 x 620 mm is an alternative configuration for
assembling the plinth to the base.
Hole dimension 10 mm.
Figure 07

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Assembling the plinth to the base. See figure 08.
Figure 08
6.4
ASSEMBLING THE CABINET
6.4.1
LIFTING THE CABINET IN PLACE

Two persons can lift the cabinet by gripping it by their hands on the sides
of the cabinet. Figure 09.
Be careful so that no dents occur.
Note:
No batteries are allowed in the cabinet while lifting it.

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Figure 09
Warning!
Be careful when lifting and lowering of the cabinet. Risk of personal
injury.
Caution!
Be careful when lifting and lowering of the cabinet. Risk of property
damage.

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6.4.2
ASSEMBLING THE CABINET TO THE PLINTH
Figure 10

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6.4.3
DOOR
At delivery the door is closed and locked with the locking screws. To open
the door, unscrew the locking screws.
Note:
Do not open the door if the cabinet is standing without being

assembled with the plinth. The door can be damaged.
The opened door is locked in position with a wind stopper. When the door
is opened the hatch locks at its utmost position. Lift the hatch some
millimeters to unlock the hatch when closing the door. Figure 11.
Figure 11

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6.4.4
CHANGING FROM LEFT HANGING DOOR TO RIGHT HANGING DOOR

At delivery the door is left hanging. If the door has to be right hanging, the
change to right hanging door is best done with the cabinet standing up.
1. Start with the cabinet standing upright.
2. Open the door. Arrange some support under the door. Figure 12.
Figure 12
3. Disconnect the electrical connection, A to C. Figure 13.
Figure 13
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4. Dismantle the door hatch at the bottom shelf and the door, D and E.
Figure 14.
Figure 14

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5. Unscrew the hinge from the cabinet. Start with screw no 1 and end
with screw no 6. Figure 15.
Figure 15

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6. Dismantle the door. Figure 16.
Figure 16

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7. Remove the hinge from the door, and assemble it at the opposite side.
8. Remove the vertical safety beam. Figure 17.
Figure 17

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9. Assemble the vertical safety beam at the lefts side of the cabinet.
Figure 18.
Figure 18

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10. Assemble the door at the right side of the cabinet. Start with the top
screw. Figure 19 and 20.
Figure 19

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Figure 20

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11. Reassemble the door hatch at its new position. Figure 21.
Figure 21
12. Reconnect the electrical connections between the cabinet and the
door. Figure 22.
Figure 22

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6.4.5
ASSEMBLING LOCKS
To cover the locking screws of the door there are two detachable locks that
are to be assembled into the front cover at the opposite side to the door
hinge. Figure 23.
Figure 23.

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To cover the alternative placement for the locks there are two plugs to be
assembled to the front cover. Figure 24.
Figure 24
6.4.6
ASSEMBLING SIDE ENTRY KIT

Remove the knockout plate at left or right side of the cabinet. Figure 25.
Recommended tools to use when removing the knockout plate:
Chisel
Sharp Knife
Hammer
When removing the knockout plate it is important not to push or hammer at
the center of the plate. Use chisel, knife or sharp tool to cut and tear out
the plate. There are plates at the inside as well as at the outside. Between
the plates there is insulation foam, which has to be cut out with a sharp
knife.

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Figure 25
The side entry kit is delivered in a box strapped to the bottom shelf in the
cabinet.
Assemble the inner part of the cable gland.
Figure 26.
Figure 26

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Figure 27 shows the assembled inner part of the cable gland.
Figure 27
Place the inner part of the cable gland into to hole in the cabinet wall.
Figure 28.
Figure 28

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Figure 29 shows the inner part of the cable gland in its position.
Figure 29
Assemble the multi grommet to the outer part of the cable gland. Figure 30.
Tighten the screws with a torque of 3 Nm.
Figure 30

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Figure 31 shows the assembled outer part of the cable gland.
Figure 31
Assemble the outer part of the cable gland to the cabinet. Figure 32.
Figure 32

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Figure 33 shows the cable gland assembled to the cabinet.
Figure 33

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6.5
BATTERY CABLES
It is recommended that the battery cables are routed before the batteries
are installed.
The battery cables are preferably routed at the front of the battery shelves.
Position the cables towards the corners to secure ventilation in the front of
the cabinet.
Secure the cables with cable ties. Figure 34.
Figure 34

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If the cabinet is fully equipped with all batteries, the cables need to be
secured together. After the first cable is secured to the shelf, as in figure
34, the other cables are secured to the first. Figure 35.
Figure 35

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If necessary, cables can be routed in the back of the cabinet. Cable routing
in the back of the cabinet is done in the same way as in the front. Figure 36
shows routing of multiple cables.
Figure 36

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6.6
BATTERY INSTALLATION
Caution!
Heavy batteries can cause injuries when lifting incorrectly.
Caution!
Heavy batteries can cause damages to the property when installed
incorrectly.
6.6.1
PLACEMENT OF THE BATTERIES

Secure that the cabinet is attached to the base.
Set the batteries on the shelves. The distances between the batteries
are given by the connection and the distance blocks. The distance
between the wall and the outer batteries are approx. 35 mm. Figure 37.
For further information, see the installation instructions for the battery
kit.

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Figure 37
6.6.2
CONNECTION OF BATTERIES
6.6.2.1
DC connection
See the installation instruction for the battery kit to connect the battery
cable to the battery.
6.6.2.2
Connection of ventilation tube
Warning!
It is important that every battery is connected with the ventilation tube,
and that the first battery in the chain is plugged. The tube must be routed
out of the cabinet.
There is a risk that explosive gases are accumulated in the cabinet.

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Connect the ventilation to all batteries. Secure that the free connection at
the first battery in the chain is plugged, A in figure 38 and figure 38A, and
that the ventilation tube is routed out of the cabinet, B in figure 38.
Figure 39 shows how the ventilation tube is routed between the batteries
and between the shelves.
Figure 38

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Figure 38A
Figure 39
For more information, see the installation instruction for the battery kit.
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6.6.2.3
DCCU
The SiteStar system contains an optional DCCU (DC Connection Unit).
The DCCU is a connection point, including fuses, for up to 4 battery
strings.
The DCCU is mounted at the bottom of the cabinet, figure 40.
Figure 40
Warning!
If the Sitestar cabinet is configured without the DCCU (type D000070) it
is of vital importance that the Battery cables are provided with adequate
protection at the site to ensure compliance to national wiring regulations.
Risk of personal injury and property damage.

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6.6.2.4
DC configuration
The figures below show examples of different DC configurations with or
without DCCU.

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6.7
AC CONNECTION
6.7.1
CONNECTION TO ELECTRICITY NETWORKS
Warning!
Ensure that the electricity is disconnected before work is started. Risk of
personal injury.
The cabinet must be installed in accordance with national wiring

regulations.
The cabinet has to be connected to the electricity network through a switch
that allows contact separation in all poles that provide full disconnection
under voltage category III.
Use an external 10A AC fuse when connecting the SiteStar cabinet alone
to the electricity network. When using the SiteStar AC terminals to connect
the cabinet and external equipment, the fuse rating must be checked
accordingly.
Note: If the local electricity network demands over voltage protection to
protect SiteStar mains AC feed, this protector shall be installed at
the site mains switch board as per local electrical regulations.
6.7.2
DIVERTING OF AC
The AC connection is located at the bottom of the cabinet.
Figure 41a shows star connection. Figure 41b to 41d shows schematic
examples of star, 1 phase, and delta connections.

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Figure 41a
Figure 41b

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Figure 41c
Figure 41d
6.8
EXTERNAL ALARM CONNECTION

The system supports sending an external sum alarm. The alarm can either
be connected as normally closed (NC) or normally open (NO). The external
alarm will be trigged by:
CLU failure: compressor fail, heater fail (if equipped), fan fail or
controller fail
Temperature: Internal temperature outside regulation window or
external temperature outside system specification
Door switch open
Mains failure
During startup sequence the external alarm will be trigged several times.

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Ext Alarm 9-pol D-SUB

1 N.O.
2 COMMON
3 N.C.
8 GND
9 +12V DC

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6.9
CONTROL UNIT
The control unit and its display are located at the inside of the bottom part
of the door. Figure 42.
Figure 42

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Figure 43 shows the display.

Eco and operational lamps are green, test is yellow and fault is red.
To the left of the lamps a plug is located. Behind the plug, the switch for
the eco operation is located (if equipped).
Figure 43

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6.10
ENVIRONMENTAL CONSIDERATIONS
If the cabinet is exposed for extreme sun, it might be necessary to arrange
for an extra sun protection. The sun protection is mainly needed to insure a
long term reliable function of the cooling system. Extra sun protection is
recommended if the temperature on a regular base exceeds +45 C.
Exampel, see figure 44.
Figure 44

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COMMISSIONING
7.1
STARTING UP THE SYSTEM

Note: The cabinet must be standing upright for at least 1 hour before
starting.
Step What to do
1
Connect all cables (batteries, AC and alarm if applicable)
Check the installation of the batteries.

Connect the ventilation to all batteries. Secure that the free
connection at the first battery in the chain is plugged and that the
ventilation tube is routed out of the cabinet.
Start-up sequence
The system does a self test at start-up. The start-up sequence is
approx 3 minutes long. During the self test, all components in the
system are tested, i.e. compressor, fan, heater (if equipped),
temperature sensors, etc. The indicator Test is lit during the self
test sequence. After the self-test is completed the system will go
into operation mode, or indicate a fail. As the system goes into
operation, the yellow Test indicator will go out, and the green
Operational will be lit.

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7.2
When everything is OK close and tighten the door with the

screws and lock with the blocking locks.
ADJUSTMENTS
This chapter applies only if the cabinet is equipped with the eco operation
mode.
To turn the eco operation mode on, first remove the plug. Then press the
eco switch, placed behind the plug. Use a stick or a small screwdriver to
press the switch. A green lamp will indicate when the system is in ECO
mode. Figure 45.
Figure 45

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TROUBLESHOOTING
8.1
ALARM
8.2
Problem
What to do
Compressor fail.
Replace door.
Heater fail (if equipped).
Replace heater.
Fan fail.
Replace fan.
Controller fail.
Replace controller.
Internal temperature outside

regulation window, too high.
Check compressor.
Internal temperature outside

regulation window, too low.
Install optional heater. If heater is

installer, check heater.
External temperature outside

system specification.
See chapter 5.11
Door switch open.
Close door
Mains failure.
Check mains fuse (external)
MECHANICS
Problem
What to do
The door does not close correctly. Check if there is anything stuck
between the door and the cabinet.
Check if the door has been
damaged. If necessary replace the
door.
Check if the cabinet has been
cabinet.

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8.3
DC OUTPUT
Problem
What to do
No voltage.
Check battery connection.

If equipped, check DCCU fuse.
For further guidance check PSU
and battery manuals.
Voltage too high or too low.
Check if the battery configuration is

right.
Check battery connection.
Check batteries.
8.4
COOLING HEATING
Problem
What to do
Temperature in the cabinet is too

high.
The condenser might bee clogged

with dirt. If necessary clean the
condenser. See Maintenance,
chapter 8.3.
Check if the door sealing is
sealing.
If the door is damaged, it has to be
replaced.
Temperature in the cabinet is too

low.
Check temperature sensor.

If temperature sensor is ok, replace
control board.
The fan does not work.

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Check connections. If the fan still

does not work, replace it to a new
one.
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8.5
LEAKAGE
Problem
What to do
Water in the cabinet
Check possible water from

condensation. Check If the drain
tube is clogged.
Check possible water leakage from
outside the cabinet. If necessary
replace damaged sealings.
Check if the door has been
door.
Acid from the batteries
Remove leaking batteries. Clean the

cabinet and shelves surfaces where
acid leaked. Replace with new
batteries.
MAINTENANCE
Note: See chapter 1 Warnings, before maintenance work.
Note: Maintenance may only be performed by competent personnel.
Warning!
Leaking batteries can cause corrosion to the skin. Risk of personal
injury.
Caution!
Leaking batteries can cause corrosion to the cabinet. Risk of property
damage.

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Warning!
High energy levels. Short circuits can cause serious injuries. Risk of
personal injury.
Caution!
Handling of the batteries in an incorrect way may cause denting of the
cabinet. Risk of property damage.
Caution!
Handling of the batteries in an incorrect way may cause pinching. Risk of
personal injury.
Caution!
Heavy lifting. Risk of personal injury.
9.1
REPAIR
If the door is damaged or broken it shall be exchanged to a new one.
If the battery shelf attachment in the cabinet wall is broken, it is possible to
repair by drilling up the hole and replace the screw with a new larger one. It
can also be repaired by using a pop rivet.
If the battery shelf is damaged or broken it can be replaced with a new
one.
The AC connection can be replaced if it has got damaged or broken.
A damaged or broken side entry kit can be replaced with a new one.
Smaller dents can be touch painted to prevent corrosion. Use paint usable
for outdoor applications to touch paint the dents. If the cabinet gets a
dented area in size of a hand, with a depth of 10 mm, the cabinet strenght
is reduced and has to be replaced.

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9.2
PREVENTIVE MAINTENANCE
Preventive maintenance shall be performed in a 12 month interval in
normal conditions. If the condenser is fully clogged with dirt at the first 12
months service, the service intervals must be narrowed down to remain a
long term reliable system.
For cleaning, see chapter 8.3.
9.3
CLEANING
Open the door and remove the ten screws that hold the cover. Start with
screws AL (at the left side) and AR (at the right side) and finish with screws
B. Figure 46.
Figure 46

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Remove the cover by lifting it up and out. Figure 47.
Figure 47

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Use vacuum cleaner and brush to clean the condenser and other
equipment. If necessary, use water (low pressure) and mild detergent.
Figure 48.
Note: Do not use high pressure water to clean the equipment.
Figure 48

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10
RECYCLING
It is strongly advised, that when cleaning after installing the cabinet, the
personnel performing the installation pay particular attention to the
environment. Primarily, recycle all waste materials that can be recycled
and sort waste so that it can be disposed according to local regulations.
Recycle or dispose of all packing in accordance with local recycling
regulations.
Items for recycling or disposal
Item
Sort or Recycle?
Cable insulation from crimping,

brazing or welding
Sort as plastics
Packing chips
Foam
Polystyrene
Bubble plastic
Cable tie clippings
Paper and wool
Recycle or sort as paper
Waste metal from cable ladders
Recycle or sort as metals
Pieces of cable
Nuts, bolts, washers and screws
Refrigerant R134a
Recycle in accordance to local

regulations.
Batteries
Follow the manufacturer's

instructions about the disposal
of batteries.
Cabinet
The cabinet is recyclable.

Recycle in accordance to local
regulations.

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11
FUNCTIONAL DESCRIPTION
Power-up
When the system is powered up, it will automatically initiate the SWs startup sequence. The start-up sequence contains a self-test.
Self-test
The system does a self test at start-up. The start-up sequence is approx 3
minutes long. During the self test, all components in the system are tested,
i.e. compressor, fan, heater (if equipped), temperature sensors, etc. The
indicator Test is lit during the self test sequence. After the self-test is
completed the system will go into operation mode, or indicate a fail. As the
system goes into operation, the yellow Test indicator will go out, and the
green Operational will be lit.
Operational
After the system has completed the self test sequence the system will start
to regulate the temperature inside, after a 320 sec delay. Normal
temperature is 20C. The hysteresis in normal operation is 2K, and in ECO
operation 5K. The system can be equipped with a heater if necessary. If
so, the system will remain the optimum temperature for the batteries in sub
zero temperatures down to -40C.
ECO Operation
The SiteStar system has an optional ECO Operation mode. This mode will
reduce power consumption with approx 20%.
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Fail
The possible alarm statuses:
Compressor
Temperature sensors
Fan
Internal
Heater (if equipped)
Over temperature, inside
Under temperature, Inside
Over temperature, Outside

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12
SPECIFICATION
Area
Spec
Units
Size (l*w*h)
780*660*1800
Mm
Weight Cabinet Complete
95
Kg
Weight Mounting Plinth
6.5
Kg
Weight FPRA (incl cable rail)
5.9
Kg
Weight FlexiBTS Kit (per side)
4.4
Kg
Weight Battery Shelf
Kg
Load handling
1200
Kg
Encapsulation
IP55
Class
Color
NCS7500
Battery capacity
16x170Ah
Mechanical
Electrical
AC connection
103-127 or
198-250
VAC
Frequency
60 5% or
50/ 60 5%
Hz
Power consumption (Average at 35C

Ambient temperature in ECO Mode)
39
Power consumption max at cooling
150
Power consumption max at heating
250
Alarm connection
Sum alarm
NO or NC (over temp, malfunction, door)
Highest ambient temperature
+50
Lowest ambient temp. (optional heater)
-40
Humidity
100%
Air pressure
70-106
kPa
Inside temperature Normal
202
Inside temperature ECO
15-25
Environmental

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Product approvals
Transport
ETSI EN 300 019-1-2
Class 2.3
Storage
ETSI EN 300 019-1-1
Class 1.2
Operation
ETSI EN 300 019-1-4
Class 4.1, extended temperature range
Chemical and mechanical substances
ETSI EN 300 019-1-4
Class 4.1
EMC
EMC directive 2004/108/EC
EMC
ETSI EN 300 386
EMC
ETSI EN 301 489
EMC
FCC CFR 47 part 15
Safety
IEC 60 950-22
Approval
CB, UL, CE
Encapsulation
IEC 60 529
IP55
Safety
IEC 60335
Cooling system
Safety
LVD 2006/95/CE
Low voltage directive
Safety
UL 60950
Safety
UL 50
Safety
UL 1995

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SiteStar Cabinet CPI

Document No: D000100

SiteTel Sweden AB Box 7039 Staffans Vg 4-8 SE-192 07 Sollentuna Sweden

Electrical equipment ...................................................................................................... 5

Space requirements for installation ...................................................................................... 9

Content of the packaging............................................................................................. 13

How to unpack ............................................................................................................ 13

Avoiding damages and injuries ............................................................................. 13

Step by step ......................................................................................................... 14

Disassembling the plinth ...................................................................................... 16

Waste materials .......................................................................................................... 17

General torques during assembly ................................................................................ 17

Assembling the cabinet ............................................................................................... 21

Lifting the cabinet in place .................................................................................... 21

Assembling the cabinet to the plinth ..................................................................... 23

Changing from left hanging door to right hanging door ......................................... 25

Assembling locks ................................................................................................. 34

Assembling side entry kit ...................................................................................... 35

Document No: D000100-INS-01

Battery cables ............................................................................................................. 41

Battery installation ....................................................................................................... 44

Placement of the batteries .................................................................................... 44

Connection of batteries ........................................................................................ 45

Connection of ventilation tube ....................................................................... 45

Connection to electricity networks ........................................................................ 51

External alarm connection ........................................................................................... 53

Control unit .................................................................................................................. 55

Environmental considerations ..................................................................................... 57

Starting up the system ................................................................................................. 58

Cooling Heating ........................................................................................................ 61

Preventive Maintenance .............................................................................................. 64

Functional description ..................................................................................................... 68

Document No: D000100-INS-01

Document No: D000100-INS-01

Document No: D000100-INS-01

Document No: D000100-INS-01

Document No: D000100-INS-01

Customer Product Information

Power Supply Unit

Restriction of Hazardous Substances

Waste Electrical and Electronic Equipment

Document No: D000100-INS-01

SPACE REQUIREMENTS FOR INSTALLATION

Document No: D000100-INS-01

Figure 1b shows the clearance between the cabinet and walls.

Document No: D000100-INS-01

Document No: D000100-INS-01

Document No: D000100-INS-01

CONTENT OF THE PACKAGING

Cabinet incl. plinth

Side entry kit

AVOIDING DAMAGES AND INJURIES

Document No: D000100-INS-01

Document No: D000100-INS-01

Document No: D000100-INS-01

DISASSEMBLING THE PLINTH

GENERAL TORQUES DURING ASSEMBLY

Door locking screws

Document No: D000100-INS-01

Document No: D000100-INS-01

Document No: D000100-INS-01

The hole pattern 460 x 620 mm is the preferred configuration for

Document No: D000100-INS-01