LINE DIAGRAM

DVC, KTPS

Drawn and Compiled bySantosh Kumar Singh

EA (M), DVC, KTPS
E-mail- santoshsinghdvc@yahoo.in

KTPS

From the HOPs desk

I have great pleasure to know that Commissioning Team of DVC, KTPS has prepared multicolor
Line Diagram of KTPS for improvement of knowledge about the system. There is no end of learning
and successful organization understands that learning leads to business leverage..
The design of this booklet is user friendly containing all the intricate details of the scheme for easy
learning, efficient monitoring, safe isolation and normalization of the system. The booklet is found to be
very convenient for day to day jobs and user can easily understand and visualize the system and
schemes. The scheme drawn in this booklet titled Line Diagram contain fine details of the scheme as
erected in DVC, KTPS.
I am sure that all employees and new entrants to operation will make use of this book as a
immediate reference for improving their skills.
I convey my warmest greeting to all employees in commissioning and operation department and
wish them all success..

Dated:06/05/2013

K.N. Singh
Chief Engineer-1 & HOP
DVC, KTPS

KTPS

Greetings
Organizational goal can only be achieved by improving the skills of their employees. For
this purpose it is important to provide better inputs time to time.
The effort of Commissioning Team of DVC, KTPS is highly appreciated regarding
preparation of a unique booklet titled as Line Diagram. This booklet is compact in size, and
contains all the useful information for regular work at DVC, KTPS as well as the new employees.
I wish this booklet will be one of the tool to fulfill the requirement of the employees during
their work to improve their knowledge and skills.

Dated: 29/04/2013

S.D. Roy
Chief Engineer (O&M)
DVC, KTPS

KTPS

Message
Power Plant performance depends the efficient & correct operation of equipment &
systems. For this the operators must have an accurate knowledge of the equipment & system.
This can be achieved by regular practice & continuous learning with the help of correct inputs.
I am glad to learn that the Commissioning Team of DVC, KTPS has put its effort in this
direction by preparing an unique booklet Line Diagram for DVC, KTPS. This booklet contains
important inputs, which will be beneficial for the operators for their regular practices &
improvement.
I wish the effort and purpose of the Commissioning Team of DVC, KTPS may become fruitful
in enhancing the knowledge and skills of operators of DVC, KTPS.

Dated: 29/04/2013

B.N. Sah
Dy. Chief Engineer (M)
DVC, KTPS

KTPS

Forwarding
Efficient & reliable operation of Thermal Power Plant depends upon the awareness of the various
systems by operation & maintenance personnel about the Plant.
It is an endeavor by the Commissioning Team of DVC, KTPS to provide its employees necessary
inputs for understanding of the system and thereby improving there knowledge & skill .
I sincerely thanks Sri Santosh Kumar Singh, EA (M), DVC, KTPS for compiling & drawing of the
multicolor Line Diagram of KTPS.
I hope this Schematic Booklet will be useful tool for learning & improving productivity.

Dated: 29/04/2013

S.B.R.K. Murthy
Superintending Engineer (M)
DVC, KTPS

KTPS

Acknowledgment
Thorough knowledge of the system is fundamental requirement for efficient operation of the
Thermal Power Plant and there are so many ways to get the knowledge. But everyone wants a manual
compact in size, reliable, and very effective.
I feel great pleasure in presenting this Multicolor Line Diagram containing the basic inputs to
trace the important lines during operation. I hope the Line Diagram will help the New trainee and
working personnel equally.
As ever before, I take this opportunity to thank Sri S.B.R.K. Murthy, SE (M), DVC, KTPS for
providing me such a wonderful opportunity and keep faith on me.
I also thank Sri Swapan Kumar Mondal, EE (M), DVC, KTPS, Sri Akhilendu Singh, EE (M), DVC,
KTPS, Other Senior Officers and Colleagues for their kind suggestions and motivation.
Every suggestions for improvement of Line Diagram will be thankfully acknowledged and
incorporated accordingly.

Dated: 29/04/2013

Santosh Kumar Singh

Engineer Assistant (M)
DVC, KTPS

KTPS

Disclaimer
Enough Care was taken on drawing and compiling of Line Diagram. Even then any Mistake found or doubt faced,
please conform and follow the instructions of experienced superior. Before operating any equipment , dont be in hurry to
act. Always think before you act.

KTPS

CONTENTS
WATER SYSTEM AND CONDENSER
01

Auxiliary Cooling Water system

17

LP Heaters Extractions and Drips

02

ECW Pumps and PHE System

18

LPH and HPH Air Vents and Drains

03

ECW System (Full view)

19

HP By-Pass System

04

DM Makeup and CST Connections

20

LP By-Pass System

05

CEP Connections

21

Seal Steam System

06

Condensate System

22

Deaerator Connections

07

Feed Water System

23

Auxiliary Steam System

08

GSC Blower Connections

24

Mal Valve Flash Tank Connections

09

Circulating Water System

25

HP Flash Tank Connections

10

COLTC system

26

LP Flash Tank Connections

11

Condenser Connections

27

SDFT and UFT Connections

12

Condenser Air Evacuation System (V/pumps)

28

SVD Flash Tank Connections

13

Condensate Polishing Unit

BOILER FEED PUMPS AND CONNECTIONS

29

MDBFP-Seal and Cool Water Lines

14 HP Turbine Steam Circuit

30

MDBFP-Feed Water and Oil System

15 IP Turbine and LP turbine Steam Circuit

31

TDBFP-A Feed Water System

16 HP Heaters Extractions and Drips

32

TDBFP-A Turbine Steam Circuit

STEAM SYSTEM AND HEAT EXCHANGERS

KTPS

CONTENTS
GENERATOR AND SEAL OIL SYSTEM

33

TDBFP- Seal and Cool Water Lines

34

TDBFP- MOT Connections

49 Generator- Seal Oil System

35

TDBFP- Lubricating Oil System

50

Generator- Gas Filling and Vent System

36

TDBFP- Jacking Oil System

51

Generator- H2 Drier Connections

37

TDBFP- MOT Oil Purification System

52

Generator- Primary Water System

38

TDBFP- MOT Coolers and Filters

53

Generator- BCVE Fans Connection

54

Generator- Gas Cooling Water System and LLD

MAIN TURBINE MOT AND CFT OIL

39

Main Turbine- MOT Connections

40

Main Turbine- Lubricating Oil System

55

Hydrazine Dosing System

41

Main Turbine - Jacking Oil System

56

Ammonia Dosing System

42

Main Turbine- MOT Coolers and Filters

57

Phosphate Dosing System

43

Main Turbine- MOT Oil Purification System

58

Sodium Hydroxide Dosing System

44

Central Lub. Oil Storage Tanks Connections

59

Notes

45

Central Lub. Oil Storage Tanks- Centrifuge

46

Control fluid Tank and Pumps

47

CFT Oil Purification System

48

CFT Cooler and Draining System

DOSING SYSTEM

KTPS

LEGENDS
M

Manual Operated Valve

Pressure Relief Valve

Vent to Pit

Motor Operated Valve

Safety Valve

Drain Funnel

Solinoid Operated Valve

Hydraulic Operated Valve

Steam Trap

Orifice

Filter/Strainer

Throttle

Pneumatic Operated Valve

Y Type Strainer

Syphon

Non Return Valve (NRV)

Two Way Valve

Pressure Regulator

FC NRV

Three Way Valve

Power Cylinder Control Valve

Motor Operated Butter Fly Valve

Three Way Valve

Blower

Butter Fly Valve (Damper)

View Glass

Blower

Three Way Solenoid Valve

Motor and Pump

Differential Pressure Regulating Valve (DPRV)

Nozzle Flow

PART - 1

WATER SYSTEMS AND CONDENSER

AUXILIARY COOLING WATER SYSTEM

KTPS

VACUUM PUMPS SEAL WATER COOLERS

ECW OUT
ACW25

ACW22

ACW24

ACW30

ACW29

ACW36

ACW37

PHE-C
(TG)

SCS-GEAR MOTOR

ACW RETURN

TO CHLORINATION PLANT

DRAIN

ACW19

SCS-GEAR MOTOR
SCS-STRAINER

ACW17

ACW3

ACW15

ACW6

ACW7

ACW1
ACW8

ACW2

SCS-STRAINER

ACW-B

ACW14

ACW-A

ACW RETURN INTERCONNECTION WITH U#2

ACW35

CW RETURN

CW SUPPLY

CW PUMP HOUSE

D
C

ECW IN

STATION AUX.

ACW38

CT-1

ACW34

ACW39

RIGHT

CONDENSER

LEFT

ACW33

LP TURBINE

LPH-1

PHE-B
(TG)

ACW28

PHE-B
(SG)

PHE-A
(TG)

ACW26

ACW31

ACW27

PHE-A
(SG)

FOR VACUUM PUMP-B

ACW32

FOR VACUUM PUMP-A

ECW IN

ACW23

ACW21

M
SCS-FLUSHING PUMPS

ACW PUMPS AND SELF CLEANING STRAINERS

ECW PUMPS AND PHE SYSTEM

KTPS

NaOH DOSING
TANK

ECW TANK-TG

ECW62
ECW63

ECW69

ECW TANK-SG

ECW103

ECW SUPPLY HEADER (TG)

ECW70

ECW RETURN HEADER (SG)

ACW OUT

ECW5

ECW4

ECW7

ECW6

ECWP-B
(TG)

ECW2

ECW12

PHE-B
(TG)

ECW13

PHE-C
(TG)

ECW14

ECW16

ECW9

ECW-11

ECW101

ECW102

ECWP-C
(TG)

ECW8

ECW15

TO VACUUM PUMP
HEAT EXCHANGERS

ECW10

ECW3

ACW IN

PHE-A
(TG)
SAMPLING

ECWP-A
(TG)

ECW1

ECW17

SAMPLING
ECW-18
ECW100

FROM BFP COOLER

TO BFP COOLER

ECW81

ECW75

ECWP-B
(SG)

ECWP-A
(SG)

ECW77

ECW78

SAMPLING

ECW-82

ECW83

PHE-A
(SG)

ECW85

ECW79

ECW80

ECW76

SAMPLING

ECW-87

ECW84
ECW86

PHE-B
(SG)
ECW SUPPLY HEADER (SG)
ECW RETURN HEADER (SG)

PW COOLER

SEAL OIL COOLER (H 2)

GENERATOR H2 COOLER
EXCITER

KTPS
SEAL OIL COOLER (AIR)

MOT
CENTRIFUGE

CFT COOLERS

MOT COOLERS

ECW SYSTEM (FULL VIEW)

ECWP-A
(TG)

ECWP-B
(TG)

TDBFP-B

PHE-B
(TG)

TDBFP MOT
CENTRIFUGE

MDBFP
TDBFP MOT
COOLERS

TDBFP MOT
COOLERS

TDBFP MOT
CENTRIFUGE

PHE-A
(TG)

TDBFP-A

ACW IN

ECWP-C
(TG)

ACW OUT

CEP-C

CEP-B

CEP-A

ECWP-B
(SG)

ECWP-A
(SG)

MDBFP-W/O
COOLERS
PHE-A
(SG)

PHE-B
(SG)
ECW SUPPLY HEADER (SG)

CEP BEARING COOLING LINE

PHE-C
(TG)

MDBFP-L/O
COOLERS

ECW RETURN HEADER (SG)

ECW TANK NORMAL

FILL AND MAKEUP LINE

MAKEUP LINE TO
ECW SYSTEM (SG)

ECW TANK
(SG)

KTPS

ECW TANK
(TG)

DM MAKEUP
WATER PUMPS

MAKEUP LINE TO
ECW SYSTEM (SG)

NaOH TANK FILLING/MAKEUP LINE

M

DMV-16

ECW TANK EMERGENCY

MAKEUP TANK

CDV-47

LP TURBINE

HOT WELL EMERGENCY

MAKEUP AND FILL LINE

DMV20

LPH-1

CONDENSER

RETICULATION TO CST TANK

DMV47

DMV19

DMV15

DMV14

DMV13

HOT WELL NORMAL MAKEUP AND FILL

LINE FROM DM MAKEUP WATER PUMPS

CEP-C

CEP-B

CEP-A

DMV18

GSC

DMV17

CTP-B

CONDENSATE LINE TO LPH-1

DMV16

DMV23

SEAL POT

GRAVITY MAKEUP
LINE TO CONDENSER
CTP-A

D MV2 4

DMV49

NaOH BREATHER

PRIMARY WATER
SYSTEM MAKEUP LINE

CONDENSATE
STORAGE TANK

CST FILL AND MAKEUP LINE FROM

DM WATER MAKEUP PUMPS

DM MAKEUP AND CST CONNECTION

CST PUMP HOUSE/COMPRESSOR HOUSE

CEP DISCHARGE
HEADER

CONDENSATE SPILL LINE

TO LP BYPASS
SPRAY

CEP CONNECTION

KTPS

CEP-A CONNECTION

ECW IN

CONDENSER

DISCHARGE VENT

ECW OUT

CEP
MOTOR

BALANCING LINE
(SUCTION VENT
/CANSTER VENT)

CEP-C

CEP-B
TO CEP-B & C

CEP SEAL WATER LINE

CDV-10
S

TO CEP-B SUCTION

CEP MIN R/C LINE

BEARING

CSV-4

CSV-7

CDV-4

CDV-1

EXPANSION BELLOW

VIEW GLASS

CSV-1

CDV-7

TO HEADERS

STRAINR

CEP SUCTION HEADER

TO CEP-C SUCTION

CEP DISCHARGE HEADER

CEP-B DISCHARGE VENT

CDV-11

LPFT

CEP-C DISCHARGE VENT

FROM CEP SUCTION HEADER

CEP MIN R/C LINE TO CONDENSER

CEP CANISTER BOX

CONDENSATE SYSTEM

KTPS
LP BYPASS SPRAY LINES

MAL VALVES FT SPRAY

EXHAUST HOOD
SPRAY
CDV49

CDV47

LPH-1

FEED STORAGE TANK

CONDENSATE FLOW ORIFICE

CST

DEAERATOR

CDV46

CDV37

LP TURBINE

DRAIN COOLER

CEP-A MIN R/C

CONDENSER

CDV7

CDV4

CDV8

CDV1

CDV2
M

CDV5

CDV9

CDV6

CDV17

CDV16

CDV23

CDV22

C D V2 4

CDV20

CDV85

CDV19

CDV31 IBV

CDV71

CDV55

CDV60

CDV54

TO SCAPH SPRAY

CDV72

TO VALVE GLAND SEALING(CDV151 TO 200)

TO BOILER FILL LINE

CDV34 IBV

N2H4 DOSING

CDV30
M

CDV25

NH3 DOSING

CPU

CDV36

CDV26

CDV31

CDV34

CDV35

CDV21

LPH-2

LPH-3
M

MAIN CONDENSATE
CONTROL STATION

AUX. PRDS SPRAY

CDV33

CDV27

CDV41

CDV32

CDV18

GSC MIN R/C

GSC

CEP GLAND SEALING

CDV38

OVERFLOW AND
DRAIN TO LPFT

EXCESS CONDENSATE
TO CST

CDV28 IBV

CDV39

CDV43

CEP-A

SAMPLING LINE

CDV40

CDV44

CDV28

CDV42

CDV10

CSV1

CDV45

CDV11

CDV13
CDV12

CEP-B

CDV3

CSV29

DRAIN TO UFT

CEP-C

CSV2

CRV49 CRV48 CRV47

CSV3

CRV51

CEP SUCTION
HEADER

CDV14

CDV15

DRV-45
DRV-46

TO NH3, N2H4 & PO4 DOSING

FEED WATER SYSTEM

TO ECONOMISER INLET

TDBFP-A R/C LINE

KTPS

TDBFP-B R/C LINE

FCV6

FCV9

FCV2 FCV7

TO SUPER HEATER SPRAY

DEAERATOR

TO RE-HEATER SPRAY
AD AMMONIA DOSING

FCV4 FCV8

CHDV12
M

HD

AD

FEED STORAGE TANK

HYDRAZINE DOSING

CHDV15

CHDV13
M

CHDV11
M

CHDV7

HD

AD

HD

CHDV10

FSV3

FDV28

FDV22

MDBFP-C

HD

FSV2

TDBFP-B

FDV27

FDV20

FDV26

FDV19

FDV25

FDV24

FDV23

FDV18
FDV17

CHDV8

FSV1

TDBFP-A

FCV5

FDV21

CHDV14
M

CHDV19

CHDV5

CHDV16
M

CHDV6

AD

R/C LINE

FDV4

FDV6

FDV1

FDV5

BFP DISCHARGE HEADER

FCV1

FCV3
FDV2

FDV3

30% FLOW LINE

FDV15

FDV14

FDV13

TO HP BYPASS SPRAY LINE

TO APRDS SPRAY

TO BOILER DRUM
THROUGH
ECONOMISER

FDV9

FDV7

TO BOILER
FILL LINE

FDV16

TO BOILER FILL LINE

M

FDV-44

100% FLOW LINE

HPH-5A

FDV11

HPH-5B

FDV12

TO SH SPRAY
100% BYPASS

50% BYPASS

HPH-6B

HPH-6A
M

FDV8

FDV10

GSC BLOWER CONNECTIONS

KTPS

AIR AND UNCONDENSABLE

GASES TO ATMOSPHERE

ATMOSPHERE
GSC BLOWER-A
M

ATMOSPHERE

MAW80 A A011
GSC BLOWER-B

GSC BYPASS TO
ATMOSPHERE

MAW80 A A012

HPT

IPT

LPT
CDV16

TDBFP SEAL STEAM

EXHAUST TO GSC

TDBFP-B

CEP-B

CEP-A

TDBFP-A
CEP DISCHARGE HEADER

GLAND STEAM
CONDENSER

CDV18

DRIP LINE TO LPDFT

TO LP HETERS

CEP-C

STRAINER

LINE FOR INITIAL DRAINING (DRIP)

CONDENSER

LPDFT

SEAL STEAM EXHAUST TO GSC

MAW80 A A001

MAW80 A A007

CIRCULATING WATER SYSTEM

KTPS

COLTCS LINE TO BALL MONITORING SYSTEM

COLTCS LINE TO CW SYSTEM

LPH-1

ARV (CW14)

ARV (CW15)

CW16

CONDENSER

MESH FOR
STOPPING
OLTCS BALLS

CW17

M
M

CW13
M

CW12

PASS-B

PASS-A
COLTCS LINE TO CW SYSTEM
CW LINE-CW PUMPS TO
CONDENSER

COLTCS LINE TO BALL MONITORING SYSTEM

CW LINE CONDENSER TO CT

COLTC SYSTEM
CW LINE PASS-A IN/OUT
CW LINE FROM CONDENSER

KTPS
CW LINE PASS-B IN/OUT

CW LINE TO CONDENSER

CW LINE FROM CONDENSER

BALLS

BALLS

BALLS

BALLS

MESH

MESH

BALL MONITOR

BALL MONITOR
M

M
M

BALL VESSEL

BALL CIRCULATION
PUMP AND MOTOR

BALL CIRCULATION
PUMP AND MOTOR

CW LINE TO CONDENSER

BALL VESSEL

10

CONDENSER CONNECTIONS

KTPS

EXHAUST HOOD SPRAY

LPH-2 VENT

LPH-1

LPH-1 VENT

LPH-3 VENT
NORMAL HOT WELL MAKEUP LINE
EMER-HOT WELL MAKEUP LINE (CST)

MAL VALVES FT VENTS

GSC MIN R/C LINE

VACUUM BREAK LINE

MAL VALVES FT VENTS

VACUUM PUMP SUCTION LINE

VACUUM PUMP SUCTION LINE

SDFT VENTS

HPDFT VENT
LPBP LINE

TDBFP-A EXHAUST
TDBFP-B EXHAUST

LPBP LINE
LPDFT VENT

CONDENSER

LEAK STEAM DRAIN

HPT EVACUATION LINE

CEP-A R/C LINE

CEP-B R/C LINE
CEP-C R/C LINE

FROM CPU SYSTEM

(RINSING LINE)

CEP-A VACUUM BALANCING LINE

CEP-B VACUUM BALANCING LINE
CEP-C VACUUM BALANCING LINE

HOT WELL LEVEL TRANSMITTER LINE

HOT WELL LEVEL TRANSMITTER LINE

MAL VALVES FT DRAIN

MAL VALVES FT DRAIN

HPDFT DRAIN
LPDFT DRAIN

SDFT DRAINS
HOT WELL DRAINS

HOT WELL DRAINS

11

CONDENSER AIR EVACUATION SYSTEM-V/PUMPS

LPT

SMV24

AIR EJECTOR

SMV25

SMV26

CONDENSER

S
TANK
OVERFLOW

MAKEUP LINE
(FROM ECW)

VACUUM PUMP
MOTOR

SEAL WATER
CIRCULATION PUMP

VACUUM
PUMP

TO VACUUM PUMP-2

LEVEL GAUGE

SEPARATOR
TANK

SMV23

VACUUM BREAKER VALVE

EXHAUST WITH SILENCER

AIR FLOW
MEASUREMENT
DEVICE

KTPS

SEALING LIQUID IN

VENT AT NEAR LPBP (8.5M)

HEAT EXCHANGER
ACW IN

ACW OUT

HEAT EXCHANGER OUTLET TO CW OUTLET (L)

12

CONDENSATE POLISHING UNIT

KTPS

FROM CEP DISCHARGE

TO DM PLANT
FROM DM PLANT

TO LP HEATERS

TREATED CONDENSATE

S
S

CPU VESSEL-2

CPU VESSEL-1

CDV-51

S
S

TO CONDENSER HOTWEL

COMPRESSOR

MOTOR

13

PART - 2
STEAM SYSTEM AND HEAT EXCHANGERS

HP TURBINE STEAM CIRCUIT

KTPS

TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

STRAINER

DRAIN TO MAL VALVES FT

HPSV-1

DRAIN TO UFT

DRAIN TO SDFT

HPCV-1

I SEAL RING LEAK OFF LINE

TO SS HEADER

HP TURBINE

DRAIN TO SDFT

HPT EVACUATION LINE

TO CONDENSER

TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

HPSV-2
DRAIN TO MAL VALVES FT

CRH NRV

HPT CASING DRAIN TO

MAL VALVES FT

TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

DRAIN TO MAL VALVES FT

TDBFP-A
TURBINE

DRAIN TO SDFT
HPBP LINES

TO APRDS

TO RE-HEATER

DRAIN TO UFT

U SEAL RING LEAK OFF TO SS HEADER

HPCV-2

BALANCING LINE TO
IP-LP CROSS AROUND

MS LINE TO HPT

TO/FROM SEAL STEAM HEADER (SPINDLE LEAK)

TDBFP-B
TURBINE

EXTRACTION NO-6

TO APRDS

HPH-6A

HPH-6B

TO DEAERATOR
TO SEAL STEAM

14

DRAIN LINE TO MAL VALVES FT

IP TURBINE AND LP TURBINE STEAM CIRCUIT

TO/FROM SEAL STEAM
HEADER (SPINDLE LEAK)

CROSS AROUND PIPE

IPCV-1

STRAINER

LP TURBINE

IP TURBINE

DRAIN LINE TO SDFT

IPCV-2
EXTRACTION-1
(FOUR LINE)

IPSV-2

LPH-1

WARMUP LINE

DRAIN LINE TO SDFT

EXTRACTION-3

LPH-3
EXTRACTION-5

DRAIN LINE TO
MAL VALVES FT

EXTRACTION-2

STRAINER

DRAIN LINE TO UFT

BALANCE LINE TO IP-LP CROSS AROUND

WARMUP LINE

TO/FROM SEAL STEAM

HEADER (SPINDLE LEAK)

HRH LINE TO IPT

U SEAL RING LEAK OFF LINES TO SS HEADER

DRAIN LINE
TO MAL VALVES FT

LPBP LINE (R)

DRAIN LINE TO UFT

LPBP LINE (L)

IPSV-1

KTPS

CONDENSER
LPH-2

EXTRACTION-4.1
TO DEAERATOR

EXTRACTION-4.2

LPBP WARMUP LINE

HPH-5A

HPH-5B

TDBFP
TURBINE-A

TDBFP
TURBINE-B

15

HP HEATERS EXTRACTION AND DRIPS

KTPS

DEAERATOR

FEED STORAGE TANK

HP TURBINE

LP TURBINE

DRV-11

LPH-1

MAL-47
M

LINE DRAINS
CRH LINE
TO TDBFP

DRV-25

CONDENSER

DRV-18

EXV-147

EXV-23

EXV-101

EXV-102

LINE DRAINS

DRV-5

MAL VALVES FT

EXV-10

HPFT

EXV-09

EXTRACTION-5

CRH LINE TO RE-HEATER

NORMAL DRIP HPH-5A TO DEAERATOR

CRH NRV

NORMAL DRIP HPH-5B TO DEAERATOR

DRV-15

DRV-22

IP TURBINE

EXV-22

EXV-34

EXV-21

HPH-5B

HPH-5A
DRV-2
ALTERNATE DRIP
HPH-5A TO HPDFT

DRV-8
ALTERNATE DRIP HPH-5B TO HPDFT

EXTRACTION-6

EXV-23
EXV-24

EXV-26

EXV-25

HPH-6B

DRAIN LINE

DRAIN LINE

HPH-6A

NORMAL DRIP HPH-6B TO 5B

ALTERNATE DRIP HPH-6A TO HPDFT

NORMAL DRIP HPH-6A TO 5A

ALTERNATE DRIP HPH-6B TO HPDFT

16

LP HEATERS EXTRACTION AND DRIPS

KTPS

LP TURBINE
EXTRACTION NO.-1 (FOUR LINES)

EXTRACTION NO.-3

EXTRACTION NO.-2

NORMAL DRIP LPH-2 TO LPH-1

LPH-1

DRV-31

EXV-119
M

M
MAL-55

EXV-01
EXV-02

MAL-54

LPH-3

LPDFT
EXV-118

EXTRACTION
LINE DRAINS
DRAIN
COOLER

EXV-11

DRV-37

CONDENSER

EXV-12

EXV-03
EXV-04

EXTRACTION
LINE DRAINS

DRV-34

NORMAL DRIP LPH-1

TO DRAIN COOLER

LPH-2
DRV-28

ALTERNATE DRIP LPH-2 TO LPFT

ALTERNATE DRIP LPH-3 TO LPFT

17

LPH AND HPH AIR VENTS AND DRIPS

KTPS

SMV-20

LP TURBINE

SMV-19

SMV-21

LPH-1
SMV-18

SMV-16
SMV-14

SMV-13

HPH-6B

SMV-01

SMV-02

SMV-05

SMV-17

SMV-09

SMV-03

SMV-12

HPDFT

LPH-2

SMV-04

CONDENSER

SMV-06

SMV-15

LPH-1

LPH-3

HPH-6A
TO ATM.

SVD FT

HPH-5A

SMV-07

SMV-08

SMV-11

HPH-5B

SMV-10

FEED WATER LINES

DRAIN TO PIT

18

HP BY-PASS SYSTEM

KTPS

HPCV-1
HPSV1

HP TURBINE

LP TURBINE

IP TURBINE

LPH-1

HPCV-2

VENT TO ATM

HPSV2

CRH NRV

BPV-101

UFT

H
H

DRAIN LINES TO UFT

BPE-01

CONDENSER

BP-01

DRAIN TO PIT
BP-02

BPE-02

BPV-06
BPV-04

BPV-05

CRH LINE TO RE-HEATER

BPV-03

BPV-102

HP BY-PASS ATTEMPERATION LINE

BD-01

BPV-07

HP BY-PASS VALVES

BFP DISCHARGE HEADER

FEED WATER TO HP-HEATERS

WARM-UP LINES
HP BY-PASS LINES TO CRH LINE

TDBFP-B

TDBFP-A

MDBFP-C

19

LP BY-PASS SYSTEM

KTPS
WARM-UP LINE

IPSV-1

TO MAL VALVES F.T. SPRAY

LP BY-PASS LINES

IPCV-1
LPBP LINE DRAINS

HP TURBINE

LP TURBINE

IP TURBINE

LP BY-PASS
SPRAY VALVES
CONTROL RACK
LPBP CV-SV(R)

IPCV-2
HRHV-114

HRHV-109
M

HRHV-113

LPBP CV-SV(L)

CONDENSER

LPBP VALVES SPINDLE

LEAK-OFF LINE

SEAL STEAM HEADER

CEP-C

CEP-B

CEP-A

GSC

LP BY-PASS WATER
INJECTION VALVES

LP BY-PASS SPRAY LINE

CONDENSATE LINE TO CPU AND LPH-1

CST

HRH LINE TO IP TURBINE

WARM-UP LINE DRAINS

TO EXHAUST HOOD SPRAY

SDFT

HRHV-110

IPSV-2

20

SEAL STEAM SYSTEM

KTPS

SEAL STEAM EXHAUST HEADER TO GSC BLOWER

U-SEAL RING LEAK-OFF LINES

FROM TDBFP TURBINE

SEAL STEAM EXHAUST

HPSV-1

GSC

HPCV-1

U-SEAL RING
LEAK-OFF LINES

IPSV,CV-1

HP TURBINE

IP TURBINE

LP TURBINE

IPSV,CV-2

LEAK STEAM TO
IPT EXHAUST

HPCV-2
HPSV-2

HPT EVACUATION
VALVE

CRH NRV

MS LINE TO HPT

CRH LINE TO RH

LPBP CV AND SV
SPINDLE LEAK-OFF LINES

SEAL STEAM HEADER

MAW 15AA001

CONDENSER

MAW 55AA001

MAW 10AA001

A.S./CRH LINE TO SSH

MAW 50AA010

MAW 10AA010

DRAIN TO HPFT

HRH LINE TO IPT

HPCV,SV,AND IPCV,SV
SPINDLE LEAK-OFF LINES

MAW 50AA001

EXCESS SEAL STEAM TO CONDENSER

DRAIN TO MAL FT

21

VACUUM BREAKER LINE

CBD

DEAERATOR

CONDENSATE LINE TO D/A

FCV-07

FCV-04
FCV-06

EXTRACTION NO.-4.2 TO DEAERATOR

EXTRACTION NO.-4.1 TO TDBFP-A&B

FCV-08

FEED STORAGE TANK

DRV-23

LP TURBINE

IP TURBINE

ASV-05

ASV-08

ASV-079

ASV-06

DRV-16

DRV-15

HP TURBINE

ASV-07

DRV-14

FCV-02

FCV-09

EXV-14

ASV-11

DRV-22
DRV-21

KTPS

DMV-34 DMV-35

DEAERATOR FILL LINE

SMV-22

DEAERATOR CONNECTION

DRV-48

ASV-010

EXV-115

CONDENSER

EXV-13
MAL VALVES FT

R/C LINE

FCV-01

FCV-02

FCV-03

CRHV-07

TO LPDFT

TO LPDFT

CRHV-115

CRHV-06

CRHV-05

HRH-5A NORMAL DRIP TO D/A

ASV-44

CRH TAPPING TO D/A PEGGING

HRH-5B NORMAL DRIP TO D/A

EXV-05

TO SVD FT

CRHV-159

EXV-06

CRHV-09

TO LPDFT

CRHV-08

A.S TO D/A
PEGGING

TO UFT

MAL-51

D/A OVERFLOW
TO SVD FT

R/C LINE

R/C LINE

TO HPDFT

MDBFP-C

FCV-05

TDBFP-B

FCV-03

FCV-01

TDBFP-A

HPH-6A

HPH-5A
DRV-20

DRV-13

CRH LINE TO RE-HEATER

ASV-70

ASV-69

CRH LINE TO SEAL STEAM SYSTEM

HPH-5B

HPH-6B

22

AUXILIARY STEAM SYSTEM

KTPS

CDV-87

CDV-95

ASV-21 ASV-22
ASV-23
DESUPERHEATER

ASV-75
ASV-123

CDV-90

ASV-122

ASV-25

ASV-31

ASV-65
M

CDV-96

ASV-32

ASV-28
ASV-30

ASV-33

ASV-29

HIGH TEMP. UNIT AUX.

STEAM HEADER UNIT#1

ASV-128

ASV-133

ASV-129

ASV-34

ASV-142

ASV-64

TO SVDFT

ASV-144

FROM U#2
LOW T.H.

ASV-76

ASV-44
FOR DEAERATOR
PEGGING

FOR SCAPH

LOW TEMP. STATION AUX. STEAM HEADER

ASV-78

ASV-57

TO SVDFT

ASV-141

ASV-59

ASV-47

ASV-144

FOR FUEL
OIL ATOMIZATION

TO HP FLASH TANK
ASV-141

ASV-143

SPARE CONNECTION

BOILER
ACID
CLEANING

FOR FUEL OIL

UNLOADING

ASV-58

ASV-49

FOR FUTURE CONNECTION

ASV-186

ASV-143

ASV-174

ASV-171

ASV-187

TO SVDFT

ASV-71

ASV-50

ASV-172

ASV-138

ASV-70

TO MAIN
TURBINE
GLAND SEAL

ASV-51

ASV-171

ASV-142

ASV-188

TO SVDFT

ASV-173

ASV-172

TO SVDFT

TO SVDFT

ASV-69

ASV-189

ASV-173

TO BFP
TURBINE
& GLAND
SEAL

FROM CRH LINE

ASV-137

M
ASV-63

FOR MILL

HIGH TEMP. AUX.

STEAM STATION
HEADER

FOR A.H.
SHOOT
BLOWER

ASV-61

ASV-62

TO A/C
PLANT

FROM U#2 H.T. HEADER

ASV-68 ASV-67

DESUPERHEATER

ASV-48

ASV-132
ASV-126

ASV-174

ASV-36 ASV-37

ASV-131

FRO FUTURE
CONNECTION

CDV-92

LOW TEMP. UNIT AUX. STEAM HEADER UNIT#1

ASV-35

ASV-127

ASV-139

TO SDVFT

ASV-136

TO SDVFT ASV-134

CDV-94

ASV-179
ASV-72

TO FUEL OIL
HTB. & TRACING
SYSTEM

ASV-178

TO PUMPING & HEATING UNIT

ASV-46

FROM CRH LINE

ASV-121

ASV-27

CDV-89

CDV-91

ASV-180

TO SVDFT

PROVISION FOR TURBINE WET STEAM WASH

ASV-124

ASV-47

TO SDFT

ASV-55

ASV-74

CDV-97

ASV-54

ASV-73

CDV-99

ASV-77

TO IBD

ASV-24

CDV-93

SPRAY WATER
LINE FROM BFP
DISCHARGE

CDV-86

CDV-98

FROM MS LINE

CDV-88

SPARE CONNECTION

ASV-177

23

MAL VALVES FLASH TANKS (BOX) CONNECTION

KTPS

SPRAY LINE

SPRAY LINE

A
B
C
D
E
E

FLASH BOX
(TANK)-2
(BOILER SIDE)

FLASH BOX
(TANK)-1
(GT SIDE)

CONDENSER

DRAIN BEFORE HPCV-1 (MAL 11 AA 011)

DRAIN BEFORE IPCV-1 (MAL 26 AA 011)
DRAIN AFTER IPCV-1 (MAL 31 AA 011)
DRAIN AFTER IPCV-2 (MAL 32 AA 011)
HPT CASING DRAIN (MAL 22 AA 011)
DRAIN BEFORE CRH NRV (MAL 65)

16
17
17
17
16
16

G
H
I
J
K
L
M
N

DRAIN BEFORE HPCV-2 (MAL 12 AA 011) 16

DRAIN BEFORE IPCV-2 (MAL 27 AA 011) 17
23
SEAL STEAM DRAIN (MAL 81 AA 011)
EXTRACTION NO-2 DRAIN (MAL 55 AA 011) 19
EXTRACTION NO-3 DRAIN (MAL 54 AA 011) 19
EXTRACTION NO-4.2 DRAIN (MAL 52 AA 011) 34
EXTRACTION NO-4.1 DRAIN (MAL 51 AA 011) 24
EXTRACTION NO-5 DRAIN (MAL 47 AA 011) 18

24

HP FLASH TANK CONNECTION

B C

E
M

F
M

I
M

P Q R

SPARE

KTPS

SPARE

L
M

M
M

N
M

O
M

TDBFP-A GLAND SEAL STSYEM LINE DRAIN (GS-20)

TDBFP-B GLAND SEAL STEAM LINE DRAIN (GS-20)

ASV-152 (MAIN TURBINE GLAND SEAL SYSTEM LINE DRAIN)

ASV-104 (TDBFP-A AUX. STEAM LIE DRAIN BEFORE BLOCK VALVE)

ASV-109 (TDBFP-B AUX. STEAM LINE DRAIN BEFORE BLOC VALVE)

CRHV-135 (STEAM DRAI OF BFP-A TURBINE)

CRHV-141 (TDBFP-A LIE DRAIN BEFORE ESV)

CRHV-145 (STEAM DRAIN OF TDBFP-B TURBINE)

CRHV-153 (TDBFP-B LINE DRAIN BEFORE ESV)

CRHV-115 (CRH TO D/A REGG. LINE DRAIN)

CRHV-122 (CRH TO TDBFP-A LINE DRAIN BEFORE BLOCK VALVE)

DRV-4

DRV-12

DRV-11

DRV-10

DRV-26

DRV-25

DRV-24

DRV-19

DRV-18

DRV-17

HPFT

EXV-147 (EXTRACTION NO.-5 LINE DRAIN)

DRV-5

DRV-6

16
34
34
23
34
34
34
34
24
34
24
34

V
W

CONDENSER

CRHV-129 (CRH TO TDBFP-B LINE DRAIN BEFORE BLOCK VALVE)

EXV-101 (EXTRACTION NO.-6A LIE DRAIN)

EXV-102 (EXTRACTION NO-6B LINE DRAIN)

AIR VENT TO HPH-6A

AIR VENT TO HPH-6B

AIR VENT TO HPH-5A

AIR VENT TO HPH-5B

HPH-6A EMERGENCY DRIP

HPH-6B EMERGENCY DRIP

HPH-5A EMERGENCY DRIP

HPH-5B EMERGENCY DRIP

34
18
18
20
20
20
20
18
18
18
18

25

LP FLASH TANK CONNECTION

KTPS

DRV-31
DRV-30

DRV-32

F
DRV-37
DRV-38

DRV-36

O
DRV-48

DRV-49

DRV-47

H
Q
DRV-51

I
R

J
A

L
M

DR-1

M
T

DR-02

N
DR-2

LPFT

V
DR-01

CONDENSER

A CRHV-159 (CRH TO D/A PEGGING LINE DRAIN)

24

I TDBFP-A LEAK STEAM LINE

34

Q GSC DRIP LINE

09

B EXV-109 (EXTRACTION NO.-4.2 LINE DRAIN)

34

J TDBFP-B LEAK STEAM LINE

34

R DRAIN COOLER DRIP LINE

19

C EXV-105 (EXTRACTION NO.-4.1 LIE DRAIN)

K SCAPH DRAIN LINE (PRIMARY)

S A/C PLANT DRAIN LINE (STEAM)

D EXV-118 (EXTRACTION NO.-3 LIE DRAIN)

24
19

L SCAPH DRAIN LINE (SECONDARY)

T CEP-A DISCHARGE VET LINE

06

E EXV-119 (EXTRACTION NO.-2 LIE DRAIN)

19

M DR-1 (TDBFP-A TURBINE DRAIN)

34

U CEP-B DISCHARGE VENT LINE

06

F LPH-3 EMERGENCY DRIP LINE

19

N DR-2 (TDBFP-A TURBINE DRAIN)

34

V CEP-C DISCHARGE VENT LINE

06

G LPH-2 EMERGENCY DRIP LINE

19

O DR-01 (TDBFP-B TURBINE DRAIN)

34

G DEAERATOR OVERFLOW AND DRAIN LINE

24

P DR-02 (TDBFP-B TURBINE DRAIN)

34

26

KTPS

SPRAY LINE

SPRAY LINE

MS LINE STRAINER DRAIN (LEFT)

DEAERATOR DRAIN

VENT TO ATMOSPHERE

SDFT AND UFT CONNECTION

STEAM VENT

MS LINE STRAINER DRAIN (RIGHT)

CONDENSER

SDFT
M

UFT
M

HPBP WARMUP
LINE DRAIN (RIGHT)

HPBP WARMUP
LINE DRAIN (LEFT)

LP BY-PASS VALVE WARM-UP LINE DRAIN (LEFT)

LP BY-PASS LINE DRAIN (RIGHT)

DRAIN LINE TO PIT

DRAIN
HRH LINE STRAINER DRAIN (LEFT)

CRH NRV AND AFTER

NRV LINE DRAIN

LP BY-PASS VALVE WARM-UP

LINE DRAIN (RIGHT)
LP BY-PASS LINE DRAIN (LEFT)

HRH LINE STRAINER DRAIN (RIGHT)

27

SVD FLASH TANK CONNECTION

SVDFT = SAFETY VALVE DISCHARGE FLASH TANK

25 DRAIN LINES

VENT TO ATMOSPHERE

AUX. STEAM DRAIN

MANIFOLD

KTPS

G
A

F
M

D
C

SVDFT
DRAIN TO PIT

A
B
C
D
E
F
G
H

LPH-2 SAFETY VALVE DISCHARGE LINE

LPH-3 SAFETY VALVE DISCHARGE LINE
LPH-5A SAFETY VALVE DISCHARGE LINE
LPH-5B SAFETY VALVE DISCHARGE LINE
LPH-6A SAFETY VALVE DISCHARGE LINE
LPH-6B SAFETY VALVE DISCHARGE LINE
LT PRDS SAFETY VALVE DISCHARGE LINE
LT PRDS SAFETY VALVE DISCHARGE LINE

20
20
20
20
20
20
25

I
J
K
L
M
N
O

LT STATION HEADER DRAIN

A.S. TO D/A PEGGING LINE DRAIN
A.S. TO D/A PEGGING LINE DRAIN
LT HEADER INTERCONNECTION LINE DRAIN
LT UNIT A.S. HEADER LINE DRAIN
HT UNIT A.S. HEADER LINE DRAIN
LT PRDS D/S LINE DRAIN

25
24
24
25
25
25
25

25

28

PART - 3
BOILER FEED PUMPS

MD-BFP SEAL AND COOL WATER LINES

KTPS

ECW IN
ECW OUT

ECW-46
COOLER

HYDRAULIC
COUPLING

SEAL WATER LINES

JACKET COOLING LINES

ECW-44

BOOSTER PUMP

MOTOR
COOLER

MAIN PUMP

JACKET COOLING LINES

ECW-45

ECW-43

ECW OUT
ECW IN

MAGNETIC FILTERS

MAGNETIC FILTERS

SEAL WATER COOLERS

SEAL WATER COOLERS

MAGNETIC FILTERS

ECW OUT

ECW IN

ECW-52

ECW-51

SEAL
WATER
COOLERS

ECW OUT

MAGNETIC FILTERS

SEAL
WATER
COOLERS

ECW-37

ECW-36

ECW IN

29

MD-BFP-FEED WATER AND OIL SYSTEM

KTPS

FSV-03

CONICAL FILTER

SUPER HEATER ATTEMPERATOR

STRAINER

FDV-28

CRHV-07

FDV-05

HYDRAZINE DOSING

FDV-06

CRHV-13

FDV-22

AMMONIA DOSING

RE-HEATER ATTEMPERATOR

MAIN PUMP DISCHARGE

BOOSTER PUMP SUCTION LINE FROM D/A

R/C TO D/A

LUB. OIL FILTER

BOOSTER PUMP

COUPLING

COUPLING

MOTOR

HYDRAULIC
COUPLING

LUB. OIL PUMP

COUPLING

MAIN PUMP
VIEW
GLASS

W/O COOLER

L/O COOLER

W/O COOLER

L/O COOLER
ECW OUT

ECW OUT

ECW-38

ECW IN

BALANCING LINE

30

TDBFP- A FEED WATER SYSTEM

KTPS

FSV-01

CONICAL FILTER

SUPER HEATER ATTEMPERATOR

STRAINER

CRHV-05

FDV-24

HYDRAZINE DOSING

FDV-01

FDV-05

CRHV-11

AMMONIA DOSING

FDV-18

BOOSTER PUMP SUCTION LINE FROM D/A

RE-HEATER ATTEMPERATOR

MAIN PUMP DISCHARGE

M

R/C TO D/A

TURBINE

BARRING
GEAR

GEAR
BOX

BOOSTER PUMP

MAIN PUMP

BALANCING LINE
TDBFP-A = TDBFP VALVE NUMBERS
FSV-01 = FSV-02
FCV-01 = FCV-03
FSV-04 = FSV-05
FCV-18 = FCV-20
CRHV-11 = CRHV-12
FSV-24 = FSV-26
CRHV-05 = CRHV-06

31

TDBFP- A TURBINE STEAM CIRCUIT

CRHV-12

KTPS
EXHAUST HOOD SPRAY

TO ATM.

EXV-31

VENT TO ATM.

TO HPFT

ASV-104

CRHV-135

GSCV

DR-2

DR-1

GS-20

GLAND SEAL STEAM

TO
GSC

LEAK SEAL STEAM

SEAL STEAM EXHAUST LINE

LSCV

GS-10

RUPTURE DIAPHRAGM TO ATM.

EXT. NO.-4.2
EXV-15

EXV-109

TO MAL FT

EXT. NO.-6

CRH LINE TO
RE-HEATER

TO HPH-6B

TD BFP-A=TD BFP-B VALVE NUMBERS

CRHV-135=CRHV-145
CRHV-141=CRHV-153
CRHV-01=CRHV-03

TO HPH-6A

TO LPFT

TO HPFT

EXHAUST LINE TO CONDENSER

TO LPFT

MAL-52

CONDENSER

TO LPFT

TO HPFT

EXT. NO.-4.1

TO LPFT

GS-03

FROM TDBFP-B SEAL STEAM EXHAUST

TO TDBFP-B

SEAL STEAM EXHAUST LINE

MCV

CRHV-122

TO
HPFT
FROM
A.S. HEADER

ESV

TO HPFT

TO TDBFP-B
M

TO TDBFP-B

CRHV-01

ACV

CRHV-141

CRHV-12=CRHV-13
CRHV-122=CRHV-129

EXV-31=EXV-32
EXV-27=EXV-28
ASV-104=ASV-109
DR-1=DR-01

GS-20=G.S-20
GS-03=G.S-03
GSCV=GSCV
LSCV=LSCV

32

TDBFP-SEAL AND COOL WATER LINES

KTPS

MAGNETIC FILTERS

TURBINE

BARRING
GEAR

GEAR
BOX

JACKET COOLING LINES

BOOSTER PUMP

MAIN PUMP

JACKET
COOLING
LINES

JACKING OIL LINES

MAGNETIC FILTERS

SEAL WATER COOLERS

SEAL WATER COOLERS

MAGNETIC FILTERS

ECW OUT

ECW IN

ECW-27

ECW-26

MAGNETIC FILTERS

SEAL
WATER
COOLERS

ECW OUT

SEAL
WATER
COOLERS

ECW-25

ECW-24

ECW IN

For TDBFP-B: ECW-24=ECW-30, ECW-25=ECW-31

ECW-26= ECW-32, ECW-27=ECW-33

33

LUB. OIL HEADER TO BEARIGS

TDBFP-MOT CONNECTIONS

KTPS

RETURN OIL TO MOT FROM BEARING

COOLER-TOP

COLLER VENT LINE

LUB. OIL TO BEARINGS

TO ATM.

COOLER-BOTTOM

OIL TRAP

JACKING OIL

EMERGENCY OIL TO BEARINGS

FROM RESERVE OIL TANK

V/G

TO GOVERNING OIL AND

BARRING GEAR OIL

VEF
DEFOMER

EOP
SIMPLEX FILTER

FILTER

FILTER
S

TDBFP- MOT

AOP-B

AOP-A

COP
S

LUB. OIL CONTROL V/V

LUB. OIL HEADER TO BEARINGS

R/C CV BYPASS LINE

R/C CONTROL V/V

JOP

Pr. REGULATING V/V

TOP

LUB. OIL CV BYPASS LINE

TO RESERVE OIL TANK (COT/DOT)

34

TDBFP- LUBRICATING OIL SYSTEM

KTPS

BARRING
GEAR

GEAR
BOX

BARRING GEAR ROTATING OIL LINE

TURBINE

MAIN PUMP

COOLER-TOP
LUB. OIL TO BEARINGS

LUB. OIL HEADER TO BEARIGS

COOLER-BOTTOM

DRAIN LINE TO MOT

DUMP WELL

TRIP OIL
CONTROL
OIL

DEFOMER

EOP
SIMPLEX FILTER

FILTER

FILTER
S

TDBFP- MOT

AOP-B

TO CONTROL OIL AND

BARRING GEAR
AOP-A

35

TDBFP- JACKING OIL SYSTEM

KTPS

LUB. OIL HEADER TO BEARIGS

COOLER-TOP

MAIN PUMP

RETURN OIL TO MOT FROM

BEARINGS

TURBINE

BARRING
GEAR

GEAR
BOX

BOOSTER PUMP

JACKING OIL
Pr. REGULATOR

COOLER-BOTTOM

JACKING OIL
Pr. REGULATOR

DEFOMER

EOP

FILTER

FILTER
S

TDBFP- MOT

AOP-B

AOP-A

JOP

FILTER

36

TDBFP- MOT PURIFICATION SYSTEM

KTPS

ECW FOR
HEATER BOX

FLOW METER

FINE FILTER

ECW FOR BOWL SEALING

VENT LINE

HEATER BOX

V/G

V/G

REGULATOR

ANTI FLOOD TANK

BOOSTER
PUMP
RECIRCULATION LINE

CENTRIFUGE

CENTRIFUGE
MOTOR

GEAR BOX

FEED
PUMP

V/G
Y-TYPE STRAINER

MOT

37

TDBFP- MOT COOLER AND FILTER

KTPS
ECW INLET
ECW OUTLET

ECW TO TDBFP SEAL AND COOL WATER

ECW FROM TDBFP

SEAL AND COOL
WATER

ECW TO COOLERS

ECW-28

ECW FROM COOLERS

ECW-29

ECW TO TDBFP MOT CENTRIFUGE

VENT LINE

TDBFP MOT COOLER-TOP

LUB. OIL INLET

TO COOLER FROM AOP

CV-1

TDBFP MOT COOLER-BOTTOM

ORIFICE

V/G

CV-2

MOT FILTERS

MOT FILTERS

VENT LINE

TDBFP MOT

LUB. OIL TO TDBFP BEARINGS

38

PART - 4
MAIN TURBINE MOT AND CFT OIL

MAIN TURBINE- MOT CONNECTIONS

FILTERS

FILTERS DRAIN

FROM BEARING CHAMBERS OIL VENT

S
COOLER

COOLER

EMERGENCY OIL TO BEARING

JOP Pr.
REGULATOR

LUB. OIL DRAIN

COOLER VENT

FROM DOP

MOP SUCTION

RETURN OIL FROM BEARINGS

MOP/AOP DISCHARGE

JACKING OIL LINE

LUB. OIL HEADER TO BEARINGS

KTPS

FILTERS

AOP-1

AOP-2

EOP

JOP

TO ATM.

OIL SEPERATOR

DCJOP

CENTRIFUGE
OIL PUMP

FROM RESERVE OIL TANK

VAPOUR
EXTRACTION FAN

TO RESERVE OIL TANK

SAMPLING LINE

39

MAIN TURBINE- LUBRICATING OIL SYSTEM

KTPS

BARRING GEAR

MOP

HPT

IPT

LPT

INJECTOR

GENERATOR

EXCITER

SOST

BARRING GEAR VALVE- MAV-51

RETURN OIL HEADER TO MOT

TEMP. CONTROL V/V

TO ATM.

S
LUB. OIL TO BRGs.
FILTERS
EOP DICH. ONLY TO BRGs.

AOP-1

EOP

JOP

DCJOP

COOLER

VEF

TO DRAIN OIL TANK

MOT SUCTION

COOLER

MOP/AOP
DISCHARGE

AOP-2

40

MAIN TURBINE- JACKING OIL SYSTEM

HPT

IPT

LPT

KTPS

GENERATOR

THROTTLERS

EXCITER

THROTTLERS

FILTERS

Pr. REGULATOR
TO DRAIN OIL TANK

AOP-1

AOP-2

EOP

JOP

DCJOP

RETURN OIL HEADER

FROM BRGs.

JACKING OIL RETURNED

THROUGH BEARING OIL
RETURN LINE

41

MAIN TURBINE- MOT COOLER AND FILTER

KTPS

COOLER-B

COOLER-A

MOT
FILTERS

CENTRIFUGE
OIL PUMP

GAUGE BACK DRAIN

LUB. OIL TO BRGs.

ECW OUT

GAUGE BACK DRAIN

ECW IN

LINE FROM MOP/AOP

FROM RESERVE OIL TANK

MOT VEF OIL SEPARATOR DRAIN

JACKING OIL FILTER DRAIN

SOST AND SOST SYPHON DRAIN

AOP-1

AOP-2

EOP

JOP

DCJOP

DRAIN
OIL
PUMP

RETURN OIL FROM BRGs

DRAIN OIL
/CLEAN OIL
TANK

CFT ROOM

42

MAIN TURBINE- MOT PURIFICATION SYSTEM

KTPS

ECW FOR
HEATER BOX

FLOW METER

FINE FILTER

REGULATOR

ANTI FLOOD TANK

RETURN OIL
HEADER FROM BRGs

SEAL WATER LINE (ECW)

HEATER BOX

PURIFIED OIL CENTRIFUGE TO MOT

DRAIN LINE TO
DRAIN OIL TANK

MAIN TURBINE

TO COT/DOT

MOT

RECIRCULATION LINE

CENTRIFUGE

CENTRIFUGE
MOTOR

GEAR BOX

FEED
PUMP

DRAIN TO DIRTY OIL TANK

(WASTE FLUID TANK)OR TO PIT

FROM FILTER COOLER AND

GAUGE RACK DRAINS

43

CENTRAL LUB OIL STORAGE TANKS CONNECTION

KTPS

RETURN OIL FROM TURBINE BEARINGS

OIL UNLOADING VESSEL

MAIN TURBINE

MOT

VENT FLAME ARRESTER

LOV-02
LOV-01

CENTRIFUGE OIL PUMP

COP

DOP

FILTERS

FOR BARRING
FILLING LINE

LOV-34

LOV-19

LOV-18

LOV-22

LOV-12

DOT

LOV-14

LOV-11

LOV-30

LOV-21

LOV-26

LOV-33

LOV-13

LOV-25

COT

LOV-28
LOV-32
LOV-27

LOV-29

LOV-24 LOV-23

LOV-17 LOV-16

LOV-15

LOV-04

LOV-03

TOP

TDBFP-A

MOT

TOP

TDBFP-B

MOT

44

CENTRAL LUBE OIL STORAGE TANKS-CENTRIFUGE

KTPS

ECW OVERFLOW AND DRAIN

COT

FLOW METER

SAMPLING LINE

SEAL WATER LINE (ECW)

HEATER BOX

VENT LINE

ECW FOR
HEATER BOX

COT

ANTI FLOOD TANK

REGULATOR

SAMPLING LINE

RECIRCULATION LINE

TO OIL TANKS
BOWL

CENTRIFUGE
MOTOR

GEAR BOX

FEED
PUMP

FROM OIL TANKS

VIEW GLASS

45

CONTROL FLUID TANK AND PUMPS

KTPS

ACCUMULATORS
AIR LINE FROM SYSTEM

TEMP. CONTROL V/V

S
08 BAR CONTROL OIL LINE

OIL STRIPPER

32 BAR CONTROL OIL LINE

COOLER

VEF

COOLER

TO WFT

PUMP-2

AIR FILTER

PUMP-1

RETURN OIL LINE FROM SYSTEM

TO DFT

TO ATM.

ECW IN
ECW OUT

CONTROL FLUID TANK

46

CFT OIL PURIFICATION SYSTEM

FROM VALVES CONTROL RACK FILTERS DRAIN
RETURN OIL FROM SYSTEM
FROM ACCUMULATOR AND 8-BAR LINE DRAIN
A- COOLER VENT
B- ACCUMULATOR LINE RELIEF
C- 8 BAR DRAIN LINE AFTER TEMP.
CONTROL VALVE
D- 32 BAR LINE DRAIN
E- COOLER VENT (B)
F- COOLER OUTLET LINE DRAIN

B C

D E

KTPS

FROM COOLERS DRAIN

FULLERS EARTH FILTERS

FINE FILTER

MECHANICAL FILTER

F
HEATER

SAMPLING LINE

R/C PUMP- 1

R/C PUMP- 2

CONTROL FLUID TANK

(DPT- DRY PROTECTION TANK)

DPT

47

CF RACK DRAIN

OIL CANAL DRAIN

OIL STIPPER DRAIN

MOT ROOM FLOOR

DRAIN

CFT COOLERS AND DRAINING SYSTEM

KTPS

TO GOVERNING SYSTEM

32 BAR CONTROL OIL

COOLER

WASTE
FLUID TANK
/DIRTY OIL
TANK
RETURN OIL
FROM CF
SYSTEM

COOLER

TEMPERATURE
CONTROL
VALVE

ECW IN

PUMP-2

PUMP-1

ECW OUT

R/C LINE TO CFT THROUGH FILTERS

R/C PUMP- 2

R/C PUMP- 1

FROM SYSTEM DRAINS

FROM EARTH FILTERS DRAIN

CONTROL FLUID TANK

DPT

48

PART - 5
GENERATOR AND SEAL OIL SYSTEM

VENT TO ATM.
THROUGH BCVEF

5
GENERATOR PRE CHAMBERS

H 2SIDE SEAL OIL

GENERATOR

RING RELIEF OIL

KTPS
AIR SIDE SEAL OIL

RING RELIEF OIL

AIR SIDE SEAL OIL

H 2SIDE SEAL OIL

GENERATOR - SEAL OIL SYSTEM

TO MOT

SOST

AIR SIDE SO COOLERS

H2 SIDE EQUALIZING
VALVES

OIL IMPULSE LINE

H2 IMPULSE LINE

DPRV

DPRV

LLD STATION

SOT

SOT MAKEUP

H2 SIDE SO COOLERS

OIL IMPULSE LINE

H2 IMPULSE LINE
SOT - SEAL OIL TANK
SOST - SEAL OIL STORAGE TANK
DPRV - DIFFERENTIAL PER. REG. V/V

ECW OUT
ECW IN

FILTERS

COOLER

COOLER

FILTERS

DPRV

H2 SIDE SOP-1

AIR SIDE SOP-1

AIR SIDE SOP-2

DC SOP

49

GENERATOR - GAS FILL AND VENT SYSTEM

KTPS

PRIMARY WATER TANK

GENERATOR
TO ATM.
THROUGH
BCVE FANS

ATMOSPHERE

COMPRESSED AIR LINE

N2 FILLING
LINE

SAMPLING LINE

H2 FILLING LINE

100.00

PRESSURE GAUGE

ATMOSPHERE
GAS SUPPLY DIGITAL
DISPLAY DEVICE

CO2 FILLING
LINE
PRESSURE REGULATORS

H2 FILL AND VENT BOARD

N2 PRESSURE
REGULATOR

H2 FILLING RACK

FLASH EVAPORATOR

CO2 FILLING RACK

N2 CYLINDER

PRESSURE REGULATORS

50

GENERATOR - H2 DRIER CONNECTIONS

TO ATMOSPHERE
THROUGH BCVE FANS

PRIMARY WATER TANK

KTPS

WASTE GAS LINE TO

ATMOSPHERE

GENERATOR
H2 GAS TO GENERATOR FROM DRIER

H2 GAS TO DRIER

OIL TRAP

VIEW GLASS

VIEW GLASS

H2 DRIER

TOWER-A

H2 DRIER
LIMIT SWITCH

TOWER-B

CHANGE-OVER HANDLE

BLOWER AIR IN FOR REGENERATION

HEATER
BLOWER

H2 DRIER TOWER-A IS IN SERVICE

AND H2 DRIER TOWER-B IS IN
REGENERATION POSITION

51

GENERATOR - PRIMARY WATER SYSTEM

KTPS

PRIMARY WATER TANK

FILTER/MESH

MOTOR & PUMP

TO ATM.
THROUGH
BCVE FANS

GENERATOR
ALKALISER

ECW OUT

ION EXCHANGER

NaOH
STORAGE
TANK

MAGNETIC
FILTERS

N2 CHARGING LINE TO
PRIMARY WATER TAK

STATOR BUSH OUT

STATOR BUSH IN
STATOR COOLING WATER INLET

FINE FILTER

COOLER

COOLER

ATMOSPHERE

FLOW METER

ECW IN
TEMP. CONTROL VALVE

N2 PRESSURE
REGULATOR

RECIRCULATION LINE
MAKEUP WATER LINE TAPPING FROM
DM MAKEUP WATER PUMPS

N2 CYLINDER

52

GENERATOR- BCVE FAN CONNECTIONS

KTPS

PRIMARY WATER TANK

HPT

IPT

LPT

GENERATOR

EXCITER

DRAIN LINE FROM H2

DRAIN OIL TRAP

SOST

BCVEF-1
BCVEF-2
OIL SEPARATOR LINE

OIL TANK

OIL SEPARATOR LINE

TO ATMOSPHERE

H2 DRIER

53

GENERATOR- GAS COOLING WATER SYSTEM AND LLD

COOLER-A

KTPS

H2 GAS
COOLERS

GENERATOR

EXCITER

H2 GAS
COOLERS

COOLER-B
A

E
D

F
G

B
ECW OUT
HEADER
ECW IN
HEADER

ECW-17

VIEW
GLASS

ECW-16

ECW-18

ECW-19
TEMP. CONTROL V/V

ECW IN
ECW OUT

A,B = T. BOX BOTTOM LEAK

C = T. BOX TOP LEAK

ECW IN
ECW OUT

D = GEN. CENTER LEAK

E,F,G = T.E LEAKAGE

54

PART - 6
CHEMICAL DOSING SYSTEM

HYDRAZINE (N2H4) DOSING SYSTEM

KTPS

AMMONIA DOSING
CHDV-18

PUMP-A

PUMP-B

20.0

20.0

CHDV-17

CHDV-20

DOSING STORAGE SETTING

AND DISPLAY BOARD

CHDV-19

TO BOILER INITIAL FILL LINE

TO CEP DISCHARGE LINE

CHDV-05
M

CONDENSATE TAPPING LINE

BFP-A
S/LINE

CHDV-06
TO BFP SUCTION LINE

DM WATER TAPPING LINE

BFP-B
S/LINE

CHDV-07
M

TO AMMONIA
DOSING

BFP-C
S/LINE

STIRRER MOTOR
N2H4 MEASURING TANK

DOSING PUMP-1

DOSING PUMP-2

FLUSHING LINE

N2H4 MIXING CUM

STORAGE TANK

BREATHER TANK

DOSING PUMP
MAX. DISCHARGE
PR. IS 45 KG/CM2

55

AMMONIA(NH3) DOSING SYSTEM

KTPS

HYDRAZINE DOSING
CHDV-20

PUMP-A

PUMP-B

20.0

20.0

CHDV-19

CHDV-18

DOSING STORAGE SETTING

AND DISPLAY BOARD

CHDV-17

TO BOILER INITIAL FILL LINE

TO CEP DISCHARGE LINE

CHDV-11
M

CONDENSATE TAPPING LINE

BFP-A
S/LINE

CHDV-12
TO BFP SUCTION LINE

DM WATER TAPPING LINE

BFP-B
S/LINE

CHDV-13
M

TO HYDRAZINE
DOSING

BFP-C
S/LINE

STIRRER MOTOR
NH3 MEASURING TANK

DOSING PUMP-1

DOSING PUMP-2

FLUSHING LINE

NH3 MIXING CUM

STORAGE TANK

BREATHER TANK

DOSING PUMP
MAX. DISCHARGE
PR. IS 45 KG/CM2

56

PHOSPHATE (PO4) DOSING SYSTEM

STIRRER MOTOR

KTPS

DM WATER TAPPING LINE

CONDENSATE TAPPING LINE

TO BOILER DRUM

STIRRER MOTOR

MEASURING
TANK

MIXING
TANK

DOSING PUMP-1

DOSING PUMP-2

DOSING STORAGE SETTING

AND DISPLAY BOARD
PUMP-A

PUMP-B

40.0

40.0

57

SODIUM HYDRAXIDE (NaOH) DOSING SYSTEM

KTPS

STIRRER MOTOR
NaOH MIXING CUM
STORAGE TANK
BREATHER TANK

DM WATER MAKEUP AND FILL LINE

TO ECW PUMPS SUCTION LINE

ECW TANK-TG

ECW TANK-SG

TG SIDE

ECW TANKS NORMAL FILLING LINE

FROM DM PLANT

SG SIDE

DMV-75

58

KTPS

NOTES