Southern Inspection Services

Closed Book API 572

1. What must be considered important in the inspection of a metallic
lining?
a.
b.
c.
d.

That there are no dissimilar welds

That the linings made of pure alloy only
The vent holes exist in all liners.
That there are no holes or cracks present in the lining.

2. Of the following tools which should the inspector have on hand for
vessel inspections?
a.
b.
c.
d.

Pencil and note pad, flash light and scraper

Social security card.
Clean fire retardant clothing
Electrical conductivity testing equipment to test liners.

3. Many of the problems that develop in operating vessels may be traced

to;
a.
b.
c.
d.

Cold winters
On-stream inspections
Electrical shorts
Faulty materials and workmanship

4. The primary cause of deterioration in pressure vessels is;

a.
b.
c.
d.

Corrosion
Operating conditions
Improper installation
Water damage

5. High pressure may develop in a vessel as a result of;

a.
b.
c.
d.

Rapid venting of a vessels pressure source

Lowering heat below normal operating conditions
Thermal contraction of trapped fluids
Blocking off against a pressure source

6. Which of the following techniques is considered the primary means to

determine the minimum thickness of a vessels components?
a.
b.
c.
d.

A boat sample remove from a thin area

Measuring from a corroded area
Any suitable destructive method of examination
Ultrasonic thickness measurements.

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7. before starting the inspection of a pressure vessel, especially one is

severe service the inspector should determine;
a. The pressure and temperature conditions under which the vessel
been operated since the first inspection
b. The pressure and temperature conditions under which the vessel
been operated during the period since the last two inspections.
c. The pressure and temperature conditions under which the vessel
been operated since the current inspection
d. The pressure and temperature conditions under which the vessel
been operated since the last inspection

has
has
has
has

8. The inability to draw the products of fractionation or distillation from

certain trays may
a.
b.
c.
d.

Indicate fouling or loss of tray parts in a process tower

Indicate that instrumentation is giving false readings.
Prove that the piping diameter is too small
Indicate that the trays have lost all bubble caps or tray valves, or
possibly the tray has collapsed

9. Before any repair to a pressure vessel in accordance with its code of

construction, what if any additional requirements for inspection may
need to be considered?
a.
b.
c.
d.

Jurisdictional requirements that might override the API 510 code

Who is doing the repair?
The quality of the repair materials
The need for qualified welding procedures

10. Some jurisdictions require that welded repairs to a pressure vessel be

documented by the completion and filing of;
a.
b.
c.
d.

A detailed report of the location and extent of repairs

A qualifications record of all repair personnel
A permit issued by the jurisdiction
The national Board of Boiler and pressure vessel inspectors form R-1

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11. While inspecting an operating vessel you observe that cracks are
present in the connecting welds for a gauge glass, you also notice
vibrations are occurring in the assembly. Before you recommend
corrective actions you should;
a. Re-evaluate the materials used in the fabrication of the gauge glass
b. Write a report of the location with a recommendation for the type of
repairs needed
c. Research the inspection records for previous failures of this type
d. Check with a pressure vessel engineer to see if the cracks are caused
by fatigue failure
12. The two types of graphitization are
a.
b.
c.
d.

Localized and random graphitization

Ferritic and martensite graphitization
Austenitic and martensitic graphitization
Circular or globular graphitization

13. The main reason(s) for inspecting heat exchanger bundles after removal
and prior to cleaning is/are;
a.
b.
c.
d.

Location of scale on tubes can reveal non-operational problems.

Deposits on the tubes can reveal acid contamination problems
Color of the tube ends can reveal de-zincification
Color of deposits and scale can scale can reveal corrosion problems

14. Hydrogen chloride becomes a problem when,

a. Exposed to air, it will thermally react and result in a fire.
b. Exposed to water, it forms hydrochloric acid.
c. Exposed to water it becomes unstable and can form an explosive
compound
d. Exposed to water and air it produces formic acid
15. Which one of the following types of coating failures may not easily
detected?
a.
b.
c.
d.

Film lifting
Rust
Blisters
Film dispersions

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16. A vessel is in a service that subjects it to acidic fluids, what is a major

concern for this type of service?
a.
b.
c.
d.

Graphitic induced corrosion

Caustic blistering
Caustic embrittlement and cracking
Accelerated corrosion, Hydrogen blistering and Hydrogen induced
cracking

17. Ordinarily non-metallic coatings and linings can be most effectively

inspected by what technique?
a.
b.
c.
d.

Law holiday tester

Radiography
Hammer testing
Using a high voltage low current brush type electrode device (spark
Tester)

18. A major concern(s) when inspecting a nozzle flange face is /are;

a.
b.
c.
d.

Brand name of the flange

Brand name of the gaskets used in the flange.
Surface corrosion in the bolt circle.
Distortion of the flange and the condition of the gasket seating
surfaces.

19. If there are leaks in a vessels insulation system or protective coatings,

corrosion can occur. At below what temperature is this corrosion
most likely to be a problem?
a.
b.
c.
d.

250F
212F
350F
275F

20. which of the following is subject to de-alloying when exposed to steam

containing sulfur compounds?
a.
b.
c.
d.

Cuppro brass
Naval brass
Admiralty brass
Monel

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21. Titanium alloys are subject to loss of ductility in certain environments

what is this condition called?
a.
b.
c.
d.

High temperature embrittlement

Low temperature embrittlement
Hi-alloy effect
Hydriding

22. Which of the following describes a crack in metal?

a.
b.
c.
d.

Cracks run parallel to the surface

Cracks run at right angles to the surface
Cracks are usually wide at one end and narrow at the other
Cracks run at obtuse angles to the surface

23. Which of the following describes a lamination in metal plate?

a. Laminations usually represent large cavities
b. Laminations are fish mouth type openings and are only found on the
edges of plate
c. Laminations run at a slant to the plate surface
d. Laminations run at an obtuse angle to the plate surface
24. Above what temperature must hydrogen attack be considered a concern
in an operating carbon steel vessel?
a.
b.
c.
d.

above 650F
below 650F
below 450F
above 450F

25. After removing an exchanger bundle you find a Prussian blue coating
on the tubes, what do you suspect causes this coating?
a.
b.
c.
d.

Amino acid
Cyanide
Ferri-ferrocyanide
Phosphoric acid

26. One major area of concern when inspecting guy wires for a vessel is
crevice corrosion where does this occur?
a.
b.
c.
d.

On the free end of the turn buckle

In the threaded areas
On the guy wires
Where the wires contact the ground

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27. You are inspecting a failure in a vessel wall, what conditions would you
look for if it was believed that the fracture was brittle?
a.
b.
c.
d.

There is almost a no lack of ductility

The fractured surfaces has a smooth surface
The surface of the crack would have jagged edges.
There is an almost complete lack of ductility and the failure site will
have a faceted surface

28. Carbon dioxide considered corrosive when?

a.
b.
c.
d.

When combined with glycol

When combined with water
When combined with ethylene
When combined with water and high temperatures

29. If white salts are found at cracks in a vessel;

a.
b.
c.
d.

It is an indication that the vessel contains an alkaline based chemical

It is an indication that the vessel contains an acidic based chemical
It is an indication that the vessel contains a low pH chemical
It is an indication that the vessel had been operated above normal
temperatures.

30. A poor choice of material for ammonia service would be;

a.
b.
c.
d.

Stainless steels
Copper based alloys
Carbon steels
Carbon Molybdenum steels

31. when manufacturing lubricating oils and aromatics the following

chemical is used.
a.
b.
c.
d.

Phenol
Ammonia
Hydrogen cyanide
glycol

32. Aluminum chloride can affect stainless steel in which of the following
ways?
a.
b.
c.
d.

Severe pitting corrosion only

Intergranular cracking only
Stress corrosion cracking only
Stress corrosion cracking and/or intergranular cracking can occur

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33. The low temperature corrosion of gray cast irons is called;

a.
b.
c.
d.

graphitic corrosion
temper embrittlement
brittle fracture
incipient melting

34. Most active of sulfur compounds found in refinery service is;

a.
b.
c.
d.

Mercaptans
organic sulfur compounds
hydrogen sulfide
polymorphic sulfides when combined with polymer products.

35. Which of the following is an example of a microstructure change in

metal?
a.
b.
c.
d.

Graphitization
Interstial Corrosion
Dembrittlement
Embossing

36. A common corrosive compound found in crude oil is;

a.
b.
c.
d.

Nitrogen compounds.
Phenolic acid
Napthinic acid.
Carbonic acid

37. Dezincification occurs by attacking metals which contain;

a. Copper Zinc alloys containing less than 95% of copper used in water
service
b. Copper Zinc alloys containing less than 85% of copper used in water
service
c. Copper Zinc alloys containing less than 85% of copper used in
caustic service
d. Copper Zinc alloys containing less than 95% of copper used in acidic
service
38. Which of the following describes a physical change in metal?
a.
b.
c.
d.

Intergranular conosion
Sensitization.
Banite solution.
Amphoric layering.

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39. When looking for surface cracks in a vessel made of ferrous material
which of the following is the most capable of detection?
a.
b.
c.
d.

Fluorescent Penetrant Method.

Radiography
Fluorescent Magnetic Particle Method.
Close visual Inspection with good lighting.

40. The majority of vessel foundations are constructed using;

a.
b.
c.
d.

High grade (load bearing) concrete compounds.

Structural steel fireproofed with concrete.
Concrete reinforced with polymers.
Structural steel overlaid with refractory.

41. Vanadium Oxide corrosion is not known to occur below;

a.
b.
c.
d.

1,050 F
1,100 F
950 F
800 F

42. Which of the following is a major concern when operating vessels that
utilize the fluidized bed principle?
a.
b.
c.
d.

Overheating
Erosion
Corrosion
Cracks

43. The inspection of a vessel to determine if a hydrogen blister is present

is often best performed by;
a.
b.
c.
d.

Researching the inspection records.

Determine the vessels material to see if hydrogen attack is likely.
Shining a flash light parallel to the vessels surface.
Recommending metallurgical tests for blisters in a laboratory.

44. When preparing to inspect a vessel which has had previous inspections
what is the initial step in preparation for the inspection?
a.
b.
c.
d.

Assemble all the required tools to perform the inspection.

Review previous inspection records.
Advice maintenance of any anticipated repairs.
Insure that all non-destructive examinations required have been
scheduled

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45. Which of the following best describes a Corrosion Button as might be

found in a pressure vessel?
a. Buttons made of highly corrosion resistant material from which
corrosion loss can be measured.
b. Buttons which corrode at about the same rate as the vessels material
and are used to estimate the vessels corrosion losses.
c. No such thing exists; there is however a corrosion tab used in vessels.
d. A form of corrosive product produced by certain chemicals in a vessel
when is constructed of high chrome alloy material.
46. Why should weld probe or trepan inspection methods be avoided if at
all possible?
a. The repair concern will normally charge more to repair these
destructive tests sites in the vessel
b. These types of destructive test site (holes) are difficult to repair and the
weld quality of such repairs is likely to be poor.
c. Most jurisdictions prohibit such destructive tests.
d. NDE personnel are ill equipped to test such sites prior to repairs.
47. pitting corrosion is usually found in a vessel by what means?
a. Thickness measurements at all the compass points at one foot
intervals.
b. Scratching with a pointed scraper.
c. Each shell course and head shall be subjected to abrasive blasting.
d. Each shell course and head shall be wire brushed thoroughly.
48. Heavy wall process hydro-carbon reactors operate at high pressures
and have special inspection requirements, chief among these
requirements are inspections for what type of problem?
a.
b.
c.
d.

Laminations of the heavy wall plates used in construction

Crack damage.
Upset trays and down comers.
Severe corrosion in the top head due to corrosive vapors generated in
the process.

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Closed Book API 572 ANSWERS
Q.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

ANSWER

LOCATION OF ANSWER

D
A
D
A
D
D
D
A
A
D
D
A
D
B
A
D
D
D
A
D
D
B
C
D
C
B
D
B
A
B
A
D
A
C
A
A

API 572 10.4.5

API 572 10.2.2
API 572 8.4
API 572 8.2
CHAPTER II 206.021 - .023
API 572 10.5
API 572 10.1
API 572 9.2
API 572 11.0 (see note in text body)
API 572 11.0 (see note in text body)
API 572 10.3.10
CHAPTER 2 204.022
API 572 A.9.1
CHAPTER II 202.022
API 572 10.3.11
CHAPTER II 202.022
API 572 10.4.6
API 572 10.3.8
CHAPTER II 202.042
API 572 8.3.3
API 572 8.3.7
API 572 10.4.4
API 572 10.4.4
CHAPTER II 204.035
API 572 A.9.2
API 572 10.3.7
CHAPTER II 205.01
CHAPTER II 202.024
API 572 10.3.12
CHAPTER II 202.037
CHAPTER II 202.033
CHAPTER II 202.039
CHAPTER II 202.063
CHAPTER II 202.23
API 572 8.3
CHAPTER II 202.021

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37
38
39
40
41
42
43
44
45
46
47
48

B
A
C
B
B
B
C
B
A
B
B
B

API 510 DAY 4

CHAPTER II 202.66
API 572 8.3
API 572 10.4.4
API 572 10.3.3
CHAPTER II 202.054
CHAPTER II 202.32
API 572 10.3.13
API 572 10.4.3
API 572 10.5
API 572 11.0
API 572 10.4.4
API 572 10.4.4

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