Professional Documents
Culture Documents
1.
SCOPE
2.
GENERAL
2.1 Applicable Codes and Standards
2.2 Design Philosophy
3.
4.
PIPING DRAWING
4.1 Process and Utility Unit
4.2 Utility Unit Off-Site
4.3 Scale
4.4 Letters
4.5 Size of Drawings
APPENDIX 1
1.
SCOPE
1.1
The intent of this standard is not to supersede ANSI piping code, but
2.
GENERAL
2.1
(1)
Design code
ASME / ANSI B 31.3 :
- 87 (88)
Refinery Piping
ANSI
ASME
31.1
- 1986
part
of
steam
generation
(system))
ASME
ANSI
31.4
- 1986
for
hydrocarbon,
petroleum
gas,
liquid
anhydrous
(2)
materials
shall be as
(3)
Dimensions
(a) Pipe
(d) Valve
2.2
Design Philosophy
The plant, equipment layout and relevant piping arrangement shall be
performed in consideration of the following.
(1)
(2)
Operational requirements
Easy access for daily operation/maintenance of various
instruments, valves etc. shall be assured to enable proper and safe
plant operation.
(3)
Safety requirements
The roads, access-ways and fire fighting equipment shall be
arranged in consideration of space requirement for safety, and
advantage to taking prompt action in case of emergency. High risk
facilities or equipment handling toxic or hazardous fluid, shall be
segregated to minimize involvement of adjacent facilities in an
emergency, and prevent further equipment failures.
(4)
Economical requirements
2.3
Piping Sizes
(1)
2.4
Joints
(1)
2.5
Valve Operation
(1)
(2)
for gear operation), the height of valve center shall be kept within 1.8
m high from grade or platform.
Where possible, valves shall preferably be located 1.2 m
above grade or platform.
Where the height of a valve stem is more than 1.8 m above
grade or the operating floor, operating steps or chain operation shall
be provided. However, chain operation shall not be used for valves
2" NPS and smaller.
(3)
where the valves mentioned below are located more than 1.8 m
above grade or platform.
(a)
(b)
(c)
(d)
2.6
Valve Size
(1)
(a)
(b)
pump nozzle size is two or three sizes smaller than the line.
(c)
the pump discharge nozzle, its check valve, if required, and its
shut-off valve shall be one size larger than the discharge size
of the pump.
(2)
Line Size
CONTROL
Block
Valve
By-pass
Valve Size
Size
Valve Size
3/4"
3/4"
3/4"
3/4"
1"
3/4", 1"
1"
1"
1-1/2"
3/4"
1-1/2"
1"
1", 1-1/2"
1-1/2"
1-1/2"
3/4"
2"
1"
1"
2"
1-1/2"
1-1/2", 2"
2"
2"
3/4"
2"
1"
1"
2"
1-1/2"
1-1/2"
2"
2"
2", 3"
3"
3"
3/4"
2"
1"
2"
3"
4"
1"
2"
1-1/2"
1-1/2"
2"
2"
2"
3"
3"
3", 4"
4"
4"
2"
3"
3"
3"
4"
4"
4", 6"
6"
6"
3"
4"
4"
4"
6"
6"
6", 8"
8"
8"
4"
6"
6"
6"
8"
8"
8", 10"
10"
10"
6"
8"
8"
8"
10"
10"
10"
12"
12"
6"
8"
10"
12"
When reducers are used the maximum reduction shall not be greater than
two nominal line sizes per reducer.
2.7
Pipe Support
(1)
Gas/Steam/Air
Water
Other Fluids :
(c)
(2)
Maximum
3.5 m
3/4" NPS
Maximum
4.0 m
1" NPS
Maximum
4.5 m
1-1/2" NPS
Maximum
5.5 m
2" NPS
Maximum
6.0 m
3" NPS
Maximum
7.0 m
4" NPS
Maximum
8.0 m
6" NPS
Maximum
9.0 m
8" NPS
Maximum
10.0 m
10" NPS
Maximum
11.0 m
Maximum
12.0 m
(3)
(4)
Supports
receiving
vertical
loads
for
the
high
(5)
(6)
2.8
(2)
(3)
2.9
(2)
2.10
2.10.1 General
The design and installation of pressure-relieving systems shall be in
accordance with API RP 520 "Design and Installation of pressure Relieving
System in Refinery".
following requirements.
(1)
(3)
(1)
(2)
2.11
2.11.1 General
(1)
(2)
The piping for pressure instruments shall not be branched off from
the bottom side of the line.
(2)
(2)
Thermowells shall be located at least ten (10) times the pipe inside
diameter downstream from the mixing point of two (2) different
temperature streams.
(2)
(3)
(4)
(5)
Cable runs between onsite central control room and battery limit of
the process units and/or in unpaved are shall be directly buried
underground.
(2)
(3)
2.12
Drain
(i)
Alloy, stainless, class 900 rating and higher C.S piping except
H2 service and class 600 rating and higher C.S piping for H2
service. - 3/4" NPS valve with blind flange.
(ii)
Class 600 rating and lower C.S piping except H2 service and
class 300 rating and lower C.S piping for H2 service. - 3/4"
NPS valve with threaded plug (or valve with pipe nipple and
cap for PWHT line).
(b)
Vent
(i)
Alloy, stainless, class 900 rating and higher C.S piping except
H2 service and class 600 rating and higher C.S piping for H2
service. - 3/4" NPS valve with blind flange.
(ii)
Class 600 rating and lower C.S piping except H2 service and
class 300 rating and lower C.S piping for H2 service. - 3/4"
NPS valve with threaded plug (or valve with pipe nipple and
cap for PWHT line).
(iii)
(iv)
Note : 1.
2.
2.13
(1)
(2)
(3)
Fluids :
1" NPS
2.14
Under-ground Piping
(1)
(2)
(3)
Minimum cover for buried pipelines shall comply with table 434.6 (a)
of ASME / ANSI B 31.4 - 1986.
(4)
(5)
(6)
2.15
Trench Piping
(1)
(2)
The minimum clearance between the top of sleepers and the bottom
of concrete trench shall be 75 mm.
(3)
The clearance between the top of piping and bottom face of the
trench cover shall be kept min. 50 mm.
2.16
Sample Connection
(1)
(2)
(3)
2.17
Utility Piping
(1)
(2)
If specified in P&ID and/or UFD, isolation valve onto branch line from
steam header will be provided.
(3)
(4)
2.18
Minimum Clearence
(1)
(2)
(3)
(2)
(3)
(4)
2.19
such arrangement.
Nominal Pipe Size
3.
Hole Diameter
An Insulated (mm)
1/2
130
3/4
130
130
1-1/2
150
160
190
210
270
320
10
370
12
420
14
460
16
510
18
560
20
610
24
710
Insulated
(2)
(3)
(4)
Minimum clearance between the first stage platform and ground level
shall be a minimum of 3 m.
(5)
(6)
3.2
General
(a)
(b)
(2)
Pumps
(a)
(b)
(c)
(d)
(e)
(g)
(h)
3)
Compressor
(a)
(b)
(b)
(c)
(d)
(e)
(f)
Piping supports.
(2)
(b)
3.4
Furnace Piping
(1)
(2)
The valves in the fuel supply piping to the burner and valves for
steaming out, shall be located close to the furnace observation
windows.
(3)
(4)
3.5
Piping in tank dikes shall take the shortest possible route to the main
pipe way, with appropriate allowance for expansion and contraction.
2)
(3)
3.6
(2)
(3)
3.7
3.8
Jacketed Piping
(2)
Steam shall be supplied from a point higher than the jacket and traps
shall be provided at low points.
(3)
Connection piping to jackets shall have the same size as that of the
steam supply piping.
(2)
(3)
(4)
4. PIPING DRAWING
4.1
Process Unit
(1)
(2)
For pipe rack and 1-1/2" and smaller C.S line in class 600 rating and
lower piping, plan and partially detailed drafting method shall be
applied
4.2
4.3
Scale
Scale shall be follows :
(1)
(2)
Process Unit
(a)
Plan drawing
(b)
(c)
Non scale
Non scale
(a)
Plan drawing
1/30,1/50,1/60,1/100, 1/200,
1/25, 1:33 1/3
(b)
4.4
Non scale
Letters
English shall be used for the drawing.
4.5
Size of Drawings
A : 842 m/m x 1,189 m/m; for Plan Dwg. in principle
B : 594 m/m x 841 m/m; for Plan Dwg. supplementary
C : 420 m/m x 594 m/m; others
D : 297 m/m x 420 m/m; Each Isometric Dwg.
E : 210 m/m x 290 m/m; Support Dwg. Specifications and Other
APPENDIX I