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INTRODUCTION
2. LITERATURE SURVEY
2.1
BACKGROUND
allotropes of carbon
with a
cylindrical
larger
than
unusual
for
any
other
properties,
other
fields
which
material.
are
of materials
These
valuable
science and
categorized
as single-walled
nanotubes (SWNTs)
and multi-walled
nanotubes (MWNTs). Individual nanotubes naturally align themselves into "ropes" held
together by van der Waals forces, more specifically, pi-stacking.
Applied quantum chemistry, specifically, orbital hybridization best describes
chemical bonding in nanotubes. The chemical bonding of nanotubes is composed entirely
of sp2 bonds, similar to those of graphite. These bonds, which are stronger than
the sp3 bondsfound in alkanes and diamond, provide nanotubes with their unique
strength.
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to Buckminster
Fuller,
as
C60 resembles
his
trademark
geodesic.
2.1.3 FULLERENE
The
first
fullerene
molecule
to
be
discovered,
and
the
family's
Buckyball
Clusters:
smallest
member
is C20 (unsaturated
version
Fullerene rings.
2.1.4 BUCKYBALLS
A type of buckyball which uses boron atoms, instead of the usual carbon, was
predicted and described in 2007. The B 80 structure, with each atom forming 5 or 6 bonds,
is predicted to be more stable than the C 60 buckyball. One reason for this given by the
researchers is that the B-80 is actually more like the original geodesic dome structure
popularized by Buckminster Fuller, which uses triangles rather than hexagons. However,
this work has been subject to much criticism by quantum chemists as it was concluded
that the predicted Ih symmetric structure was vibrationally unstable and the resulting cage
undergoes a spontaneous symmetry break, yielding a puckered cage with rare
Th symmetry (symmetry of a volleyball). The number of six-member rings in this
molecule is 20 and number of five-member rings is 12. There is an additional atom in the
center of each six-member ring, bonded to each atom surrounding it. By employing a
systematic global search algorithm, later it was found that the previously proposed B80
fullerene is not global minimum for 80 atom boron clusters and hence cannot be found in
nature. In the same paper by Sandip De et al., it was concluded that born energy land
scape is significantly different from other fullerenes already found in nature hence pure
boron fullerenes are unlikely to exist in nature.
Another fairly common fullerene is C70, but fullerenes with 72, 76, 84 and even up
to 100 carbon atoms are commonly obtained.
In
mathematical
fullerene
is a
trivalent
convex polyhedron with pentagonal and hexagonal faces. In graph theory, the
term fullerene refers to any 3-regular, planar graph with all faces of size 5 or 6 (including
the
from Euler's
polyhedron
formula, V E + F = 2
(where V, E, F are the numbers of vertices, edges, and faces), that there are exactly 12
pentagons in a fullerene and V/2 10 hexagons.
The smallest fullerene is the dodecahedral C20. There are no fullerenes with 22
vertices. The number of fullerenes C2n grows with increasing n = 12, 13, 14, ..., roughly
in proportion to n9 (sequence A007894 in OEIS). For instance, there are 1812 nonisomorphic fullerenes C60. Note that only one form of C 60, the buckminsterfullerene alias
truncated, has no pair of adjacent pentagons (the smallest such fullerene). To further
illustrate the growth, there are 214,127,713 non-isomorphic fullerenes C200, 15,655,672 of
which have no adjacent pentagons. Optimized structures of many fullerene isomers are
published and listed on the web.
Trimetasphere carbon nanomaterials were discovered by researchers at Virginia
Tech and licensed exclusively to Luna Innovations. This class of novel molecules
comprises 80 carbon atoms (C80) forming a sphere which encloses a complex of three
metal atoms and one nitrogen atom. These fullerenes encapsulate metals which puts them
in the subset referred to as metallofullerenes. Trimetaspheres have the potential for use in
diagnostics (as safe imaging agents), therapeutics and in organic solar cells.
2.1.5 BUCKYPAPER
Buckypaper is a macroscopic aggregate of carbon nanotubes (CNT), or
"buckytubes".
It
owes
its
name
to
the
buck
minster
fullerene,
the
60
carbon fullerene (an allotrope of carbon with similar bonding that is sometimes referred
to as a "Buckyball" in honor of R. Buckminster Fuller).
Florida State Universitys High-Performance Materials Institute (HPMI,
Tallahassee, Fla., USA) reports that has developed a new high-performance composite
material that could be up to 10 times lighter and 250 times stronger than steel, twice as
hard as diamond and highly conductive to electricity and heat.
The High-Performance Materials Institutes research has focused on development
of buckypaper, and has reportedly already shown promise in a variety of real-world
applications. In aerospace applications, the buckypaper could replace the current metal
mesh used in the structure of the composite aircraft to disperse lightning strikes.
Replacing the metal with buckypaper would allow lightnings electrical charge to flow
around the plane and dissipate without causing damage. Buckypaper could also make
aerostructures stronger and lighter for increasing payloads and improving fuel efficiency.
Made of nanotubes, one of the most thermally conductive materials known,
buckypaper might lend itself to the development of heat sinks, enabling computers and
other electronic equipment to disperse heat more efficiently than what is currently
possible. And if exposed to an electric charge, buckypaper films could illuminate
computer and television screens. When compared to cathode ray tube and liquid crystal
display technology, these screens could be lighter, more energy efficient as well as feature
a more uniform level of brightness.
Furthermore, buckypaper is flame retardant and could help prevent fires on
aircraft, ships and other structures. Other applications include protective gear, such as
helmets and body armor for the military and police, as well as prosthetics for wounded
soldiers.
According to HPMI, to the naked eye buckypaper looks like ordinary carbon
paper, but under a microscope, one can see it is made from tube-shaped carbon molecules
50,000 times thinner than human hair. When sheets of buckypaper are stacked together to
become part of a composite structure, it can transform into one of the strongest materials
known to man.
Right now, HPMI is producing buckypaper at only a fraction of its potential
strength, in small quantities and at a high price. Nobel Laureate Dr. Richard Smalley first
produced buckypaper during the 1990s by filtering a nanotube suspension in order to
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prepare samples for various tests. The High-Performance Materials Institute has spent the
past several years building upon this work, making buckypapers larger and more
multifunctional for composite fabrication and achieving several patents for its efforts.
According to Frank Allen, operations director at HPMI, when he joined the
institute in 2001, the facility was producing buckypaper at the size of a quarter, and now
it is making much larger sheets using a batch production process.
In an attempt to make buckypaper more commercially feasible, HPMI is looking
to scale up its production by working on a prototype that would produce buckypaper
strips at a rate of 5 ft/min.
2.2
SYNTHESIS
The generally accepted methods of making CNT films involves the use of
non-ionic surfactants, such as Triton X-100 and sodium lauryl sulfate, which improves
their dispersibility in aqueous solution. These suspensions can then be membrane filtered
under positive or negative pressure to yield uniform films. The Vander Waals force's
interaction between the nanotube surface and the surfactant can often be mechanically
strong and quite stable and therefore there are no assurances that all the surfactant is
removed from the CNT film after formation. Washing with methanol, an effective solvent
in the removal of Triton X, was found to cause cracking and deformation of the film. It
has also been found that Triton X can lead to cell lysis and in turn tissue inflammatory
responses even at low concentrations.
In order to avoid adverse side-effects from the possible presence of surfactants, an
alternative casting process can be used involving a frit compression method that did not
require the use of surfactants or surface modification. The dimensions can be controlled
through the size of the syringe housing and through the mass of carbon nanotubes added.
Their thicknesses are typically much larger than surfactant-cast buckypaper and have
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Aligned multi-walled carbon nanotube (MWCNT) growth has been used in CNT
film synthesis through the domino effect. In this process, "forests" of MWCNTs are
pushed flat in a single direction, compressing their vertical orientation into the horizontal
plane, which results in the formation of high-purity buckypaper with no further
purification or treatment required. By comparison, when a buckypaper sample was
formed from the 1 ton compression of chemical vapor deposition (CVD) generated
MWCNT powder, any application of a solvent led to the immediate swelling of the film
till it reverted into particulate matter. It appears that for the CNT powder used,
compression alone was insufficient to generate robust buckypaper and highlights that the
aligned growth methodology generates in-situ tube-tube interactions not found in CVD
CNT powder and are preserved through to the domino pushing formation of buckypaper.
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3. BUCKYPAPER SYNONYMS
with 0.05 mm thickness. The membranes were reported to be not permeable by gases
(nitrogen and oxygen) but easily permeable by water vapors and, suggestively, by any
other solvents which are able to intercalate graphite oxide. It was also reported that the
membranes are not permeable by "substances of lower molecular weight". permeation of
water through the membrane was attributed to swelling of graphite oxide structure which
enables water penetration path between individual graphene oxide layers. The interlayer
distance of dried Hummers graphite oxide was reported as 6.35 but in liquid water it
increased to 11.6. Remarkably, the paper also cited the inter-layer distance in diluted
NaOH as infinity thus reporting dispersion of graphite oxide on single-layered graphene
oxide sheets in solution. The study also reported permeation rate of membranes for water
0.1 mg per minute per square cm. The diffusion rate of water was evaluated as 1 cm/hour.
H.-P.Boehm's paper also shows that graphite oxide can be used as cation exchange
membrane and reports measurements of osmotic pressures, membrane potentials in KCl,
HCl, CaCl2, MgCl2, BaCl2 solutions. The membranes were also reported to be
permeable by large alkaloid ions as they are able to penetrate between graphene oxide
layers.
In 2012 some of the properties of graphite oxide membranes discovered by
H.P.Boehm were re-discovered for graphene oxide membranes (essentially the same
material with new name): the membranes were reported to be not permeable by helium
but permeable by water vapors. This study was later expanded to demonstrate that several
salts (for example KCl, MgCl2) diffuse through the graphene oxide membrane if it is
immersed in water solution.
Graphene oxide membranes were also actively studied in 60-s for application in
water desalination but it never come to practical applications. Retention rates over 90%
were reported in this study for NaCl solutions using stabilized graphene oxide
membranes in reverse osmosis setup.
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4. BUCKY-PAPER PROCESSING
Bucky-papers are typically formed by first purifying the CNTs and then
dispersing them in a suitable solvent. Once a well dispersed solution is achieved, it is
filtered through a porous support which captures the CNTs to form an optically opaque
Bucky-paper. If the Bucky-paper is thick enough it can be peeled off the support filter
intact. As shown by the origami plane in Figure 2c, Bucky-papers can be mechanically
robust and flexible. Typically longer, narrower and more pure nanotubes lead to stronger
Bucky-papers with higher tensile strengths. As grown CNTs are highly entangled and
typically contaminated with metallic catalyst particles and carbonaceous material such as
amorphous carbon, fullerenes, and graphitic nano-particles. Consequently their
purification and dispersion is a critical step in Bucky-paper processing and can affect
both the Bucky-paper structure and properties. Figure 3, for example, compares SEM
images of Bucky-papers processed from a poorly dispersed and well dispersed CNT
solution.
For purification an oxidative treatment such as nitric acid (HNO3) or annealing is
commonly used to remove amorphous carbon which is oxidised more quickly than the
CNTs. This is often followed by an acid treatment such as Hydrochloric acid (HCl) to
dissolve any metal particles. However these treatments can also damage and shorten the
CNTs as well as functionalise them with carboxyl and hydroxyl groups. This can be
advantageous for dispersion into polar solvents such as water. However it can also alter
the natural CNT properties. The chemical purification steps can also be combined with
physical processes such as filtration and centrifugation.
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(a) Process for manufacturing Bucky-papers, (b) SEM image showing the Bucky-paper
surface and (c) Bucky-paper origami aeroplane demonstrating their flexibility mechanical
robustness.
For CNT dispersion a combination of the following strategies are typically used:
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16
5. PROPERTIES
Buckypaper is one tenth the weight yet potentially 500 times stronger than steel
when its sheets are stacked to form a composite.
Composed of tube-shaped carbon molecules 50,000 times thinner than a human
hair.
Buckypaper possesses unique properties enabling it to conduct electricity like
copper or silicon. and disperse heat.
Sheets of Buckypaper stacked and pressed together form a composite.
It has a very high thermal conductivity
Electromagnetic shielding (EMI) (Cables, Computers, Radios, Planes, general
interference).
Super capacitors(Buckypaper has great electrical conductivity although it depends
heavily on the temperature of the environment).
semi-conductors (Due to buckypapers electrical characteristics, it may one day
replace or augment silicon)semi conductors are essential to todays modern
computer. The simplest semi-conductor is a simple diode that can either act as an
insulator or a conductor.
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BuckyPaper can be folded, cut with scissors, like notebook paper. We have
investigated its mechanical properties after infiltrating the paper with epoxy base
matrix phases.
6. APPLICATIONS
Radiation shielding
Heat sinks
Thermal management
allow for a more uniform level of brightness than current cathode ray tube (CRT)
and liquid crystal display (LCD) technology.
Films also could protect electronic circuits and devices within airplanes
from electromagnetic interference, which can damage equipment and alter settings.
Similarly, such films could allow military aircraft to shield their electromagnetic
"signatures", which can be detected via radar.
7. ADVANTAGES
50,000 times thinner than a human hair, and harder than diamond.
Acts as Semi-conductors
8. DISADVANTAGES
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Expensive
Making it is very time consuming it take a few days to make a single role of a few
meters buckypaper.
9. FUTURE SCOPES
o
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10. CONCLUSION
In this seminar a brief study of the light weight material carbon fiber- buckypaper
has been given, with particular emphasis on the aircraft structures. Buckypaper is the
aerospace material of tomorrow. Carbon nanotube bucky paper is a ultra strong. It is
flame retardant and could help prevent fires on aircraft, ships and other structures. Instead
of the metal mesh currently used in the structure of the composite aircraft to disperse
lightning strikes, provide fuel efficiency and strength. Therefore, we can hope the future
aircrafts and spacecrafts are made by carbon nanotube bucky paper.
Carbon nanotubes (CNTs) possess great potential for developing highperformance and multifunctional nanocomposites for a wide variety of applications. As
the cost of producing CNT buckypaper, a thin film of CNT networks, continues to
decrease while the quality increases, more users and companies are becoming interested
in buckypaper for potential applications. Many of these applications, such as
electromagnetic interference (EMI) shielding and fire retardant surface skins for fiberreinforced composites or plastics, may not require buckypaper-based composites to be
much stronger compared to fiber-reinforced composites. This means that there is a market
for buckypaper even without its theoretical super strength, but desired functionality.
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11. REFERENCE
1.
2.
James B. Lewis, "Nanotechnology to soon provide paper stronger than steel for
commercial uses" , the Foresight Institute 2008-10-24. Retrieved 2012-12-7.
3.
4.
5.
Wang D, Song PC, Liu CH, Wu W, Fan SS, "Highly oriented carbon nanotube
papers made of aligned carbon nanotubes" Nanotechnology 19 (2008).
6.
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7.
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