Professional Documents
Culture Documents
Operating Instructions
Printed
Book No.
Nov 1998
1810106-02 V3
Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by:
P000272A
Contents
Scope
Operating
2.1
2.2
Start up
2.3
2.3.1
Background
2.3.2
Recommended intervals
between sludge discharges
2.3.3
2.3.4
2.3.5
Bowl inspection
2.4
11
12
2.5
14
2.6
Stop
18
2.7
Emergency Stop
20
2.8
20
1810106-02
1810106-02
Scope
1810106-02
1 Scope
1810106-02
Operating
DANGER
G054742A
Disintegration
hazard
If the separator is not assembled and
connected properly it may lead to
disintegration.
2. Check the oil sump level: it should be no
more than half way up the sight glass and
not less than 1/4 of the sight glass.
G026201A
NOTE
Too much or too little oil can damage
the separator bearings.
G024632A
3.
Starter
P000025A
4. Power on.
1810106-02
2 Operating
Control Unit
G001462A
6. Power on.
The display reads OFF.
G001461A
DANGER
Disintegration
hazard
If power cables have been altered
always check the rotation direction. If
the separator rotates in reverse vital
rotating parts could unscrew.
Air Valve Block
9. Check that there is correct air supply by
reading the pressure gauge situated on the
valve block; see System Reference.
Plant set value:
max. ....................
P000081A
min. ....................
1810106-02
2 Operating
2.2 Start up
G046591A
P000022A
S005561A
DANGER
Disintegration
hazard
Excessive vibration may cause
breakdown.
1810106-02
2 Operating
S000961A
G001647A
Lube oil
I000731A
I000742A
G001642A
1810106-02
2 Operating
1810106-02
2 Operating
4 hours
2 hours
0.5 hours
1 week
1 week
2 days
1810106-02
2 Operating
Continuous operation:
In a new lubricating oil system the oil is
initially clean but as it gets dirtier the
interval between discharges will have to
be shortened until a steady state is
reached. Following information refers to
systems in steady state.
Recommended intervals for Crosshead
engines
Type of oil
Type of separator
Initial discharge
1 hour
0.5 hours
5 min.
1 week
1 week
After each batch
MOPX
MMPX
MMPX
Initial discharge
0.5 hours
2 days
1810106-02
2 Operating
Intermittent operation:
For installations where one separator
serves one engine which is temporarily
stopped the following recommendations
apply:
If the engine is to be stopped for 24 hours
or less:
Operate the separator continuously.
If the engine is to be stopped for more than
24 hours:
Keep the separator in operation for 8
hours after the engine is stopped.
Start the separator 8 hours before the
engine is started again.
Doing so most of the suspended particles
and condensed water will be removed
from the system and not settle in the sump
tank.
For installations where one separator
serves more than one engine the following
recommendations apply:
Continuous use of the separator
whenever possible.
Frequent switches between the engine
systems to be cleaned. In a typical case
with one separator serving 24
auxiliary engines switching after
maximum 24 hours of cleaning.
Discharge interval:
10
1810106-02
2 Operating
P000961A
A.
B.
C.
D.
E.
Top disc
Bowl hood
Sludge space
Disc stack
Sliding bowl bottom
1810106-02
11
2 Operating
12
1810106-02
2 Operating
Note:
1. A low pressure/low flow alarm with no
apparent external cause (incorrect flow,
temperature etc.) is a sign that the bowl
needs immediate cleaning. Never neglect
to investigate and remedy the cause of
such alarms.
2. Cleaning of the operating system is
normally required whenever productwetted parts of the bowl are manually
cleaned.
3. Intervals between manual cleaning can be
prolonged by the use of the Alfa Laval
CIP System (Cleaning-In-Place). Note
this does not apply to MOPX 207.
4. In cases where an uneven sludge cake
remains in the bowl after a discharge, this
induces a particularly heavy imbalance
when not covered by liquid. This may
occur in total discharge type separators
and when starting separators without
previous cleaning.
Therefore, always after each stop, inspect
the bowl for cleanliness from sludge, and
if required clean it before restart. This
should be done when the separator has
been in operation for 24 hours or more
after the last inspection or cleaning.
WARNING
Disintegration
hazard
Failure to clean the separator bowl,
including operating system, at
required intervals or after alarms and
stop of bowl may cause imbalance
with risk of injury to personnel.
1810106-02
13
2 Operating
NOTE
Neglecting or delaying an oil change
may result in damage to separator
bearings.
3. Tighten all connections.
During operation:
G013441A
NOTE
Fig.1. Oil level in the separator oil sump.
14
S000963A
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2 Operating
G001541A
I001071A
G001647A
I000731A
I001421A
I001431A
1.
I001071A
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15
2 Operating
P000092A
S005561A
DANGER
Disintegration
hazard
Do not discharge a vibrating separator. Vibration can increase if only part
of solidified sludge is discharged.
S000981A
CAUTION
Slip hazard
Oil leakage may make the floor
slippery and cause injuries.
16
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2 Operating
S005541A
CAUTION
Burn hazard
Process pipes, lubrication oil and
various machine surfaces can be hot
and cause burns.
S005161A
WARNING
Noise hazard
Excessive noise can cause damage to
hearing if no ear protection is used.
1810106-02
17
2 Operating
2.6 Stop
To stop the system:
1. Stop the system from the control unit:
G001643A
G001646A
G001647A
G046592A
S000962A
G024631A
G024632A
18
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2 Operating
P000022A
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19
2 Operating
S000991A
DANGER
Disintegration
hazard
Do not enter the room after an
emergency stop while the separator is
still rotating.
DANGER
Disintegration
hazard
Do not start the separator after an
emergency stop without first
remedying the cause of the
emergency.
To avoid accidental start, switch off and lock
the power supply before dismantling.
20
S005101A
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2 Operating
S005111A
DANGER
Entrapment hazard
Do not begin maintenance work
while the machine is still rotating.
DANGER
Disintegration
hazard
After an emergency stop the
separator bowl must be manually
cleaned before starting up again.
S005101A
DANGER
Entrapment hazard
Do not switch on without all covers
and guards in place.
1810106-02
21
2 Operating
22
1810106-02