Format No. QSP/7.1/01.

F01 (B)
Issue No.04 Rev. No 4 Dated: June 7, 2014

_____________________________________________________________________________________________

UNIVERSITY OF PETROLEUM & ENERGY STUDIES

College of Engineering Studies
Dehradun
______________________________________________________

COURSE PLAN
Programme : B.Tech [ADE]
Course

: MANUFACTURING TECHNOLOGY

Subject Code

: ADEG 201

No. of credits

: 03

Semester

:IV

Session
Batch

: EVEN (Jan 2015 May 2015)

: 2013-2017

Prepared by : G G SHASTRY
Email

: ggsastry@ddn.upes.ac.in

Approved By
_______________________

_______________________

HOD

Dean

UPES Campus

Tel : +91-135-2770137

Energy Acres

Fax : +91 135- 27760904

P.O. Bidholi, Via Prem Nagar

Website : www.upes.ac.in

COURSE PLAN

A. OBJECTIVES:

a.
b.
c.
d.

To Study and understand the basics of Material removal process, Theory and principles of Metal
Cutting and characterstics of cutting tool.
To understand the working of lathe, its features, functions and classifications. Also the working
principle, applications of Shaper ,Planar,Drilling, Milling machine, broaching machine, sawing
machine,etc. , Gear Manufacturing and their applications.
To understand the theory of joining process and different methods used for joining.
To understand various types of forming operations used in automotiuve Industries, Defects and
dimensioning problems.

B. COURSE OUTLINE
Sl.No

Unit

Contents

1.

Unit - 1

Theory of Metal Cutting

Unit 2

Machining process

Unit 3

Forming Processes

Unit 4

Joining processes

C. PEDAGOGY

The course will be taught using lectures and demonstration.

o Understanding of concepts both theoretically and practically
o Class interaction by Blackboard and PPT on few topics
o Instruction of topics in by demonstration in Laboratories.

D. COURSE COMPLETION PLAN

Total classroom sessions (Lectures)

36

Total Tutorial sessions

NA

Number of assignments

02

Number of class test and Quizes

Class tests-02
Quiz test -04

Session : 60 minutes
E. EVALUATION & GRADING
Description

Weight age

Schedule

1.

Internal Examination

30%

Detailed Below

2.

Mid-term Exam

20%

Academic Calendar

3.

End-term Exam

50%

Academic Calendar

Internal Assessment: Marks 100 (It is based on the individual/group assignment, online quizzes/test and class
room attendance)- Faculty are advise to declare detailed break-up or scheme for internal assessment.
Sl. No.

Description

100 MARKS

Class Tests/Quizzes
60%

Assignments (Problems/Presentations)30%

General Discipline ,Interaction and

Attendance 10%

60 +30 +10
=100

Mid- Sem Examination: 20% Weightage

Mid- Sem examination shall be of two hour duration and shall be a combination of short theory questions and
numerical problems.
End -Sem Examination: 50% Weightage
End-Sem examination shall be of three hours duration. The examination paper shall have theory questions,
short, long and application oriented problems.

Internal Assessment Record Sheet (including Mid Term Examination marks) will be displayed on LMS at
the end of semester i.e. during last week of regular classroom teaching.
F. DETAILED SESSION PLAN
Lect
ure
No

Pedagogy

Detail of
References

Coverage

Pictorial Depiction (if

any)

UNIT 01 INTRODUCTION

Introduction to syllabus .Significance

of Manufacturing Technology for
Materials/Mechatronics Engr

01

Blackboard

02

Blackboard/
PPT

1,2,3,6

Material removal process, types of

machine tools

03

Blackboard/
PPT

1,2,3,6

Single point cutting tool, tool

Geometry, Types of Machining

04

Blackboard

1,2,3,6

Mechanics of Cutting, Cutting forces

05

Blackboard/
PPT

1,2,3,6

Problems related
machining time

06

Blackboard/
PPT

1,2,3,6

07

Blackboard

1,2,3,6

08

Blackboard/
PPT

09

Blackboard/
PPT

10
11

1,2,3,6

1,2,3,6

tools

and

Chip formation, Continuous,

Discontinuous, Serrated , Built up edge
Tool Materials, Factors influence tool
material
Tool Wear , Crater and flank Wear, Tool
life, Factors responsible for tool life

Problems related to tool life

QUIZ 1 (LMS)
Surface finish, Factors responsible for
surface finish

Blackboard/
PPT

1,2,3,6

ASSIGNMENT I

UNIT 02 :
12

to

Blackboard/
PPT

1,2,3,6

MACHINING PROCESS

Lathe Machine, Types , operations,

Tools used in lathe machine,

13

Blackboard/
PPT

14
15

Capstan and turret

machine, operations,

1,2,3,6
1,2,3,6

Types of milling machines, Milling

cutters.

PPT

CLASS TEST 1

16
17

PPT

18

PPT

19
20

21

lathe,,Milling

Blackboard/
PPT

Blackboard/
PPT

Shaping and planning machines,

working principles and their operations

1,2,3,6

Drilling, Boring Tapping, other hole

making operations

1,2,3,6

Abrasive process: Grinding WheelSpecification, Selection,, Types of

Grinding Process Cylindrical
Grinding and surface grinding

1,2,3,6

Centreless Grinding Honing, Lapping,

Super Finishing, Polishing and Buffing,
Abrasive Jet Grinding. QUIZ II

1,2,3,6

22
MID SEMESTER EXAMINATION
Evaluated Answer scripts would be shown in one weeks time from last examination
23

Blackboard/
PPT

24

Blackboard/
ppt

1,2,3,4

Sawing Machine: Hack Saw, Band

Saw, Circular

1,2,3,7

Broaching
Machines:
Broach
Construction Push, Pull, Surface and
Continuous Broaching Machines,
UNIT 03 : FORMING PROCESS

25

Blackboard/
ppt

1,2,3,5

26

Blackboard

Ref :4
Page 133175

Metal Forming process, Principle of

plastic deformation,
Various forming operations,
Rolling, Extrusion, and its types

like,

27

Blackboard

1,2,3,4,

28

Blackboard/
PPT

1,2,3,4

29

Blackboard/
PPT

1,2,3,4

30

Blackboard/
PPT

31

Blackboard/
PPT

1,2,3,4

1,2,3,4

Forging, Types of forging, QUIZ III

Hydro forming, Principle, operations
Press working operations,
Press working operations
Defects and dimensioning problems in
forming
ASSIGNMENT II
UNIT 04 : JOINING PROCESSES

32

33

35

36

Blackboard/
PPT

1,4,5

Blackboard/
PPT

1,4,5

Blackboard/
PPT

1,4,5

Blackboard/
PPT

1,4,5

Blackboard/
PPT

1,4,5

Blackboard/
PPT

1,4,5

37

Principles of welding, Classification,

Solid phase welding (SPW), Types of
SPW
Types of SPW, Detailed discussion,
Thermit welding, Other joining
processes,like fasteners assembly, self
locking nuts and washers, riveting,
Adhesive bonding
QUIZ IV (LMS), Welding Defects
Inspection of weld joints
CLASS TEST II
Contingency /Doubts Clearance
Contingency/Doubts Clearance

F. SUGGESTED READINGS:

TEXT BOOK: Introduction to Manufacturing Process Vol I and Vol II P N RAO

REFERRENCE BOOKS:
1.
2.
3.
4.
5.
6.
7.

Production Technology RK Jain

Manufacturing process by P N RAO
Workshop Technology by Hajra Chodhary Vol I & II
Manufacturing Science by O P Khanna
Welding Technology by OP Khanna
Manufacturing Science & Technology - Kalapakjian
A text book On manufacturing Technology - Adhitan

VIDEO RESOURCES:

www.scribd.com/doc/7106885/Theory-of-Metal-Cutting
www.heroturko.org/t/Theory-Metal-Cutting/ -

www.youtube.com/watch?v=adRlGffXM5k
freevideolectures.com/Course/2369/Manufacturing-Processes.../33
WEB RESOURCES:
Wikipedia on Particular Headings

www.ebookpdf.net/___metal-cutting-theory-and-practice-free-download_ebook_.html
fliiby.com/file/337961/0wle8162ec.html
www.amtonline.org/TechnologyandStandards/ManufacturingWebResources/
GUIDELINES

Cell Phones and other Electronic Communication Devices: Cell phones and other electronic communication
devices (such as Blackberries/Laptops) are not permitted in classes during Tests or the Mid/Final Examination. Such
devices MUST be turned off in the class room.
E-Mail and LMS: Each student in the class should have an e-mail id and a pass word to access the LMS system
regularly. Regularly, important information Date of conducting class tests, guest lectures, via LMS. The best way
to arrange meetings with us or ask specific questions is by email and prior appointment. All the assignments
preferably should be uploaded on LMS. Various research papers/reference material will be mailed/uploaded on LMS
time to time.
Attendance: Students are required to have minimum attendance of 75% in each subject. Students with less than
said percentage shall NOT be allowed to appear in the end semester examination.

Passing criterion: Student has to secure minimum 30%/40% marks of the highest marks in the class scored by a
student in that subject (in that class/group class) individually in both the End-Semester examination and Total
Marks in order to pass in that paper.

Passing Criterion for B. Tech: minimum 30% of the highest marks in the class

Passing Criterion for M. Tech: minimum 40% of the highest marks in the class.