SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Post-Application Inspection of Extreme Erosion Resistant

Refractory
PROJECT TITLE

SAIC-N-2033
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

PLANT NO.

EC / PMCC / MCC NO.

MH's SPENT

TRAVEL TIME

SAUDI ARAMCO USE ONLY

CONTRACTOR INSPECTION LEVEL

REFERENCE

General Requirements (SAES-N-120 procedure, See Note 1)

A1

All new linings are cured & dried out per the Refractory Manufacturer's
recommendations &/or standard procedures of SAES-N-120 Section 11

SAES-N-120,
Section 11

A2

Checklist SAIC-N-2032 was completed for the in-process inspection of

applied extreme erosion resistant refractory.

As Referenced

B.

Post Application Environmental Monitoring (SAES-N-120 Procedure)

B1

Protective Steps are taken to maintain a maximum temperature of 32C

for a minimum of 24 hours after installation. Linings are protected from
heat-induced accelerated setting.
See Note 2.

SAES-N-120,
Para. 10.1.7

B2

Linings & lining materials are kept above 10C during the lining
application and for a period 48 hours after the lining application.

SAES-N-120,
Para. 10.1.9

B3

Surfaces are kept dry after installation (during curing). No spraying!

SAES-N-120,
Para. 10.1.10

C.

Post Application Curing & Dryout (SAES-N-120 Procedure)

C1

Refractory is air cured and furnace dried out unless otherwise

approved by the SA Engineer (CSD).

SAES-N-120,
Para. 11.1

C2

Applied linings are allowed an air set (48 hour minimum) & are protected
from injury at all times, particularly during the early stages of hardening.

SAES-N-120,
Para. 11.2.1

C3

During the 48-hour air set period no water is allowed to contact the
lining. Applied lining is not sealed from contact with the atmosphere. No
moist curing is not permitted.

SAES-N-120,
Para. 11.2.2

C4

Adequately calibrated temperature measuring devices are installed to

monitor temperature. When dryout is by auxiliary burners, temperature
monitoring is provided on the gas outlet and burner areas.

SAES-N-120,
Para. 11.3.1

C5

Maximum dryout temperature is controlled & does not reduce chemical

composition or mechanical properties of lined equipment materials.

SAES-N-120,
Para. 11.3.2

C6

Dryout done in furnace - the temperature measuring devices shall be

installed on the refractory side & on external surfaces of equipment to
indicate differentials between metal and refractory temperatures.

SAES-N-120,
Para. 11.3.3

Page 1 of 5

MECH-

SYSTEM ID.

QUANTITY INSP.

SAUDI ARAMCO INSPECTION LEVEL

ACCEPTANCE CRITERIA

QR NUMBER

CONTRACTOR / SUBCONTRACTOR

PURCHASE ORDER NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

A.

15-Dec-09

EQPT CODE

SAUDI ARAMCO TIP NUMBER

ITEM
No.

30-Jun-08
DATE APPROVED

WORK PERMIT REQUIRED?

PASS

FAIL

N/A

RE-INSP DATE

C7

Minimum holding times during dryout are 1 hour per 25 mm of refractory

thickness, unless otherwise specified by the Refractory Manufacturer.

Page 2 of 5

SAES-N-120,
Para. 11.3.4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Post-Application Inspection of Extreme Erosion Resistant

Refractory
PROJECT TITLE

ITEM
No.

SAIC-N-2033
WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

30-Jun-08
DATE APPROVED

REFERENCE

D.

Specific SA Inspection Requirements Form 175-328110 (SAES-N-120 Procedure)

D1

All inspection is performed per Saudi Aramco Inspection Requirement

Form 175-328110 & SAES-N-120 procedure.
See Attachment 1.

SAES-N-120,
Para 12.1.1

D2

Independent laboratory & personnel were available on site & present

during entire installation process for production sample testing purposes.

SAES-N-120,
Para. 12.1.3

D3

Applied linining have been properly installed per IFC drawings & are
visually inspected for cracks and any construction damages.

SAES-N-120,
Para. 12.5
(Check list)

D4

At completion of curing & drying, linings are randomly checked for voids
or damaged areas by lightly tapping them with a 1-pound hammer.

SAES-N-120,
Para. 12.5
(Check list)

D5

Any refractory found defective (voids, honeycombs, insufficient cure, or

construction damage) is totally removed to full layer thickness & relined
(Repaired per SAES-N-120) to the Refractory Inspector's satisfaction.

SAES-N-120,
Para. 12.4.1

D6

Refractory lining cracks with a width of 1/8" and larger and a depth of
more than 20% of refractory thickness are marked for repair.

SAES-N-120,
Para. 12.4.4

QR NUMBER

15-Dec-09

MECH-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

REMARKS:
REFERENCE DOCUMENTS:
1. SAES-N-100 -- Refractory Systems (30 Jan 2007)
2. SAES-N-120 -- Installation Requirements-Extreme Erosion Resistant Refractories (30 Jan 2007)
ATTACHMENTS: 1. Attachment 1 -- SA INSP FORM 175-328110 (Refractories)
NOTES: 1. This checklist applies to Post-Application inspection for extreme erosion resistant refractory systems per procedure of SAES-N-120.
2. To achieve temperature limitations specified (Maximum 32C for 24 hours minimum), the backing surface may be shaded from direct sunlight,
the refractory lining may be applied indoors, or apply refractory lining at night with proper illumination. Cooling by water spraying is prohibited.

Contractor / Third-Party

Saudi Aramco

Construction Representative*

PMT Representative

Work is Complete and Ready for Inspection:

Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

PID Representative
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others

Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 3 of 5

N = NO F = FAILED

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Post-Application Inspection of Extreme Erosion Resistant
Refractory

SAIC NUMBER

SAIC-N-2033

30-Jun-08
DATE APPROVED

15-Dec-09

Attachment 1 -- SA INSP FORM 175-328110

Page 4 of 5

QR NUMBER

MECH-

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

Post-Application Inspection of Extreme Erosion Resistant
Refractory

Page 5 of 5

SAIC NUMBER

SAIC-N-2033

30-Jun-08
DATE APPROVED

15-Dec-09

QR NUMBER

MECH-