Irrigation Company

Hastings, Nebraska

Precision Linear Control II System

INSTALLATION MANUAL
CD90452

July 2011

CONTENTS
IMPORTANT:

USE THIS MANUAL IN CONJUNCTION WITH THE LINEAR INSTALLATION

MANUAL AND PIVOT INSTALLATION MANUAL.

NOTES ON RUN LIGHTS ........................................................................................................... CONTENTS

1 INTRODUCTION...................................................................................................................................... 3
1.1
Other T-L Installation Manuals to be Used: .................................................................................... 3
1.2
Notes On Run Lights: ..................................................................................................................... 3
1.3
General Information: ....................................................................................................................... 3
1.4
Linear Guidelines: ........................................................................................................................... 4
1.5
Precision Linear Control System Components Center Feed Linear (Figure 2) .......................... 5
1.6
Precision Linear System Components End Feed Linear (Figure 3)............................................ 6
1.7
TRACTOR INLET TO RISER DIMENSIONS (Figure 3a) .............................................................. 7
1.8
TYPICAL RISER INSTALLATION WITH T-L PART NUMBERS (Figure 3b)................................. 7
2 HARDWARE INSTALLATION ................................................................................................................ 8
2.1
The Precision Linear Control Panel Mounting ................................................................................ 8
2.2
Span Cable Installation (Figure 5) .................................................................................................. 9
2.3
Manifold Panel Installation at End Tower A-Pipe MB45246 (Figure 6) ........................................ 10
2.4
Pressure and Return Oil Line Plumbing of Manifold at End Tower (Figure 7) ............................. 11
2.5
Motor Oil Line Plumbing at End Tower (Figure 8) ........................................................................ 12
2.6
Hose Drag Tractor Plumbing - Center Feed (Figure 9) ................................................................ 13
2.7
Hose Drag Tractor Plumbing End Feed (Figure 10) ................................................................. 15
2.8
Pivoting Option (Lift Plumbing) ..................................................................................................... 16
2.9
Ditch Tractor Plumbing - Center Feed (Figure 11) ....................................................................... 17
2.10 Ditch Tractor Plumbing End Feed (Figure 12) .......................................................................... 19
2.11 Motor With Integral Speed Sensor End Tower (Figure 13) ....................................................... 21
2.12 Motor With Integral Speed Sensor at End Feed Tractor ........................................................... 21
2.13 End Gun Control Without Booster Installation End Tower MB45247 (Figure 14) ..................... 22
2.14 2 HP End Gun Booster with Electric Control End Tower MP56909 (Figure 15) ....................... 23
2.15 Auto Stop/Auto Reverse Arms and Switch Installation ................................................................ 24
2.16 Above Ground Cable PLC Rotary Sensor Controller Installation ................................................. 25
2.17 Pivoting Guidance - Above Ground Cable PLC Controller Installation ........................................ 27
2.18 Buried Wire Guidance Component Installation ............................................................................ 29
2.19 Auxiliary Application (Speed) Switch (Figure 19) ......................................................................... 30
2.20 Installation of GPS Antenna (Used for Distance Sensor)............................................................. 31
3 WIRING .................................................................................................................................................. 32
3.1
Precision Linear Control Panel Wiring .......................................................................................... 32
3.2
Wiring of Engine Panel Power & Safeties to Precision Linear Control Panel .............................. 35
3.3
Installation & Wiring of Analog Water Pressure Sensor ............................................................... 36
3.4
Water Shutoff Valve Installation. .................................................................................................. 36
3.5
Wiring of Above Ground Cable Rotary Sensor Controllers .......................................................... 37
3.6
Wiring of Pivoting Option - Above Ground Cable Rotary Sensor Controllers .............................. 38
3.7
Wiring of Buried Wire Communication Cable Guidance Box to PLC ........................................... 39
3.8
Buried Wire Guidance Board II Settings....................................................................................... 39
3.9
Wiring of Span Cable for Center Feed ......................................................................................... 40
3.10 Wiring of Span Cable for End Feed .............................................................................................. 40
3.11 Wiring of End Tower Manifold ...................................................................................................... 41
3.12 End Gun Booster Control Wiring - End Tower ............................................................................. 42
3.13 Wiring of GPS Antenna to PLC Panel .......................................................................................... 42
3.14 Spray Protective Coating on Wiring Connections ........................................................................ 43
4 INITIAL START-UP OF SYSTEM ......................................................................................................... 44
T-L Irrigation Company
151 E HWY 6 & AB Rd
Hastings, NE 68901
(402)-462-4128
www.tlirr.com

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PLC II Installation

CONTENTS

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B

INTRODUCTION
1
1.1

TL

INTRODUCTION
Other T-L Installation Manuals to be Used:
A. CD9043 Pivot Installation Manual
- General T-L Span, Tower, Oil Line Installation & Flushing Procedures
B. CD90451 Linear Hose Drag Installation Manual
- Tractor Structure & Special Span Installation Information Hose Drag Systems
C. CD90457 Linear Ditch Feed Installation Manual
- Tractor Structure & Special Span Installation Information Ditch Feed Systems

1.2

Notes On Run Lights:

Use only T-L supplied Run Lights as these will have electronic noise suppression built into them.

1.3

General Information:
The Precision Linear Control system uses electro-hydraulic components to provide reliable speed
and direction control from the Linear Tractor. Proper installation procedures and precautions will
ensure years of continued operation. Observe the following during installation:
1. Read this entire manual before beginning with the installation.
2. Be sure all electrical power is off when wiring the system.
3. Use care in handling and stripping all electrical cables and wires. Watch for nicked wires that
may cause a short.
4. Use drip loops with all electrical cable to prevent moisture infiltration.

Figure 1. Use Drip Loop.

5. Keep hydraulic lines and ports free from contamination.

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____________________________________________________
6. Throughout this Manual, several terms are used: Forward, Reverse, Left, Right, Tractor unit and
End (or Lead) Tower. The Tractor unit contains the engine. On an End Feed Linear, the Tractor
unit is the Left End and the Right End is the Lead Tower. On a Center Feed Linear, there are 2
lead/end towers located on the Left and Right ends of the system, with the Tractor in the middle.
(See Figs. 2 and 3)

1.4

Linear Guidelines:
The following guidelines have been established from experience with T-L linear systems. These
guidelines must be followed for satisfactory linear performance.
1. A STRAIGHT Guidance Cable or Buried Wire is the most important single item for successful
operation. The guidance reference (above ground cable or buried wire) should be surveyed
straight from end to end. Above Ground Cable: . The cable should run 1/2 way up from the
bottom of the guidance wand. The cable must be kept free of weeds and obstructions. Install
end of cable stops at the end of each run. Also install a physical barrier at the end tower
(supplied) if there is a structure or obstruction near the end of the field.
2. A Flat, Uniform, Dry Roadway for the tractor is necessary for proper guidance and traction. The
roadway must be maintained free of wheel tracks or ruts. The roadway must be maintained to
minimize the dirt pulled in the hose loop.
3. Wheel tracks must be controlled on all towers. A dry pass followed by a light application on the
first irrigation is required to establish a track base and reduce the possibility of deep rutting on
subsequent irrigations. Wheel track depth should not exceed 4-6" and should be filled if they
cause guidance shut downs. Special caution should be taken with pivoting linears to reduce
wheel tracks.
4. Deep Furrows parallel to the tracks of the system MUST be avoided, as they can put a side load
on the system and cause guidance and structural problems. Row Crops can be planted parallel
to the tower tracks BUT the rows MUST be planted perfectly parallel to the wheel tracks.
Planting perpendicular to wheel tracks may be done on shallow furrows.
5. The Maximum Side Slope is 3% measured perpendicular to the direction of the travel.
6. The Maximum Slope of 5% should not be exceeded along the travel path of the system.
7. Sudden or Extreme Terrain Changes should be avoided because they can cause excessive
compression or tension and/or guidance irregularity.
8. Minimum Travel Speed on all T-L Linears is 8 Inches per Minute.

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INTRODUCTION

1.5

TL

Precision Linear Control System Components Center Feed Linear (Figure 2)

Figure 2. Center Feed Component Location and Identification

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1.6

Precision Linear System Components End Feed Linear (Figure 3)

Figure 3. End Feed Component Location and Identification.

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1.7

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TRACTOR INLET TO RISER DIMENSIONS (Figure 3a)

Figure 3a. Tractor Inlet to Riser and Guidance Dimensions

1.8

TYPICAL RISER INSTALLATION WITH T-L PART NUMBERS (Figure 3b)

IV75931 VOE 6 X 4 BLF

IV75932 VOE 6 X 5 BLF
IV7593 VOE 6 X 6 BLF
IV75934 VOE 6 X 4 BLF
w/chains (soft hose)
IV75935 VOE 6 X 5 BLF
w/chains (soft hose)
IV76045 Valve Stub, 6 X 6 for
PVC
IC6877 Draw Band 6

Figure 3b. Typical Riser Installation.

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2
2.1

HARDWARE INSTALLATION
The Precision Linear Control Panel Mounting

Manifold =
End Feed Only

Ref.
1
2
3
4
5
6

Part No.
Description
# Reqd.
AL18692
PLC Panel Mnt Angle
2
AP18682
3/8 Spacer Washer
2
AP18683
Panel Support Bar
2
AP18693
PLC EF Manifold Mount Plate
1
EA53120
PLC Panel Assy
1
EA53247
End Tower Manifold (3 GPM for End Feed Ditch)
1
EA53248
End Tower Manifold (5 GPM for End Feed Hose Drag)
7
FB5439
HHCS 3/8 X 1
4
8
FB5443
HHCS 3/8 X 1-1/2
6
9
FN5401
Hex Nut 3/8
10
10
FW5652
Lock Washer 3/8
10
Parts in MP46450 Manifold Mnt Package
11
FB4808
HHCS x 5/8
4
12
FN5399
Hex Nut
4
13
FW56512
Star Washer
2
Parts in MP52019 Mnt Package for 5/16 Rubber Mnts
14
EH5291
Terminal Ring 5/16 16-14AWG
1
15
EW5383
Wire 16AWG TFF
2
16
FN5400
Hex Nut 5/16 - 18
8
17
FW5650
LW 5/16"
8
18
FW56513
Star Washer 5/16"
2
19
UD57701
Rubber Mnt 5/16 Studs
4

Figure 4. The Precision Linear Control Panel Installation

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2.2

TL

Span Cable Installation (Figure 5)

Ref.
1
2
3
4

Part No.
AB1572
FT5702
FT5705
FT57058

Description
Span Cable Holder
Wire Tie
Wire Tie 32
Span Cable Outlet Clip

# Reqd.
1 per flange
1 per flange
1 per Tower
1 per 910 outlet

Figure 5. Span Cable Installation

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HARDWARE INSTALLATION

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2.3

Manifold Panel Installation at End Tower A-Pipe MB45246 (Figure 6)

The End Tower Controls are contained in an enclosure that mounts to the End Tower A-Pipe as
shown.
1. Attach Manifold Panel Assy (3) to Manifold Mount Weldment (2) using four x 5/8 Bolts,
Nuts (4,6). Be sure to attach frame Ground Wire to one of the 4 bolts.
2. Attach Manifold Mount Weldment (2) to left side of End A-Pipe with Half-Band (1) using four
3/8 x 2 Bolts, Nuts (5,7).
3. Leave Half-Band loose for final positioning during end tower plumbing installation. Note
rough dimension shown.

Ref.
1
2

Part No.
AP641
AW21801

3
4
5
6
7
8

EA53247
FB4808
FB5444
FN5399
FN5401
FW56512

Description
Half Band 6-5/8
Point Manifold Mount Weldment
(Design change early 2008)
Point Manifold Panel Assy
HHCS x 5/8
HHCS 3/8 x 2
Hex Nut
Hex Nut 3/8
Star Washer

# Reqd.
1
1
1
4
4
4
4
2

Figure 6. Attachment of Manifold Panel Assembly to A-Pipe

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2.4

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Pressure and Return Oil Line Plumbing of Manifold at End Tower (Figure 7)

1. Remove plastic plugs from bottom of Manifold. Install fittings into bottom of Manifold as
shown. Do not install EG Plug is End Gun Control to be used (non-booster).
2. Dry fit parts together to determine distance to cut 1 System Pressure/Return Lines. Cut
back 1 lines and install Pressure and Return fittings to Manifold Pressure and Return Ports.

Ref.
1
2
3

4
5
6
7
8
9
10
11
12
13

Part No.
HV9707
HV97381
PE81255
TE9629
PN8232
PP8185
PP8187
TC9613
TC9614
TE9456
TE9629
TT94567
TX22419
TX22412
TX525

Description
# Reqd.
Ball Valve Steel
1
Check Valve 5 psi, MPT X FPT (6/04 - )
1
Street Elbow 90 Deg Plated (6/04 - )
1
(factory installed 10/07 - )
Elbow MPT x Erm (1/02 5/04)
1
Nipple x 1 BEH
1
Pipe Plug Galv.
2
Pipe Plug Galv.
AR
Conn MPT x Erm (not used after Feb. 09 )
2
Conn MPT x Erm (was qty 2 before Feb. 09)
4
Elbow 1Erm x FPT
1
Elbow MPT x Erm
2
Tee 1Erm x FPT x FPT
1
Manifold Return Line 10 x 14 (6/04 - )
1
Manifold Return Line 14 X 14 (1/02 5/04)
1
Manifold Pressure Line 4 x 8-5/8
1

Figure 7. Pressure and Return Oil Line Plumbing (eff 2/09).

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2.5

Motor Oil Line Plumbing at End Tower (Figure 8)

Ref.
1
2
3
4
5
6

Part No.
TC9613
TC9614
TE9631
TN9604
TS9608
TU9622
TX22413

Description
Conn MPT x Erm (prior to Feb. 09)
Conn MPT X Erm (after Feb. 09)
Union Elbow Erm
Tube Nut Erm
Tube Sleeve Erm
Union Conn. Erm
Manifold Motor Lines 5 x 15-1/2

# Reqd.
2
2
2
2
2
1
2

Figure 8. Motor Line Connections

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2.6

TL

Hose Drag Tractor Plumbing - Center Feed (Figure 9)

Figure 9. Hose Drag Center Feed Tractor Plumbing

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HARDWARE INSTALLATION

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Ref
P/N
Item
Items in MB47526 Center Feed Hydr Box
1
AB14352
TANK PLMG MNT PLT
2
FB57255
U-BOLT 5/16x1-1/2x2-1/2
3
FN5400
NUT HEX 5/16 - 18
4
FW5649
WASHER 5/16" FLAT
5
HH612601
HOSE 8C1T-8MP-8MP-66"
6
HH61295
HOSE 12C2AT-12MP-12MPX-16
7
HH6130
HOSE 12C2AT-12MP-16ERM-23
8
HH61731
HOSE 6PF2-8ERM-8MP-22" UV
9
HH6182
HOSE 12C2AT-16ER-16ER-T-26-1/2
10
HH62212
SWVL ADPT 8FPX-8MP
11
HV8040
QUICK CPLNG 3/4" 5101-12B
12
MD9615
TB Conn 16ERM X 12MP
13
PE8113
EL STREET 3/4 90 DEG PLTD
14
PN8241
NIP 3/4 X 3 BEH
15
PT8153
TEE 3/4" PLTD"
16
TN9604
TB Nut Erm
17
TS9608
TB SLEEVE 8ERM 7165 X 8
18
TS9609
TB SLEEVE 16ERM 7165 X 16
19
TU9622
TB UNION 8 ERM 7305 X 8
20
TX1047
ALIGN VLV RTN LINE
21
TY542
Oil Line 1 X 6 Long
Items Packed Elsewhere
22
AP85
Oil Line Holder
23
FB5449
HHCS X 2
24
FN5404
Hex Nut
25
FG6000
Gusset Grommet 1-3/4
26
HH61370
HOSE -12MPX-16ERM-36
27
HH61822
HOSE -12MPX-16ERM-46
28
TX1072
Upper Tower Line
29
TX10877
4WT Deck Line X 144
30
TX1099
Towable Lower Tower Line
31
TY14582
4WT CF Tractor Line 1

Qty
1
1
2
2
2
1
4
4
2
2
2
2
1
1
2
2
4
4
6
4
2
1
1
1
20
1
1
2
1
2
2

Figure 9. Hose Drag Center Feed Tractor Plumbing

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2.7

TL

Hose Drag Tractor Plumbing End Feed (Figure 10)

Motor Port Filters added Feb. 2009, add

Bushing X on M2 & M4.

Figure 10. Hose Drag End Feed Tractor Plumbing

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HARDWARE INSTALLATION

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Ref
P/N
Item
Items in MB47525 End Feed Hydr Box
1
AB14352
TANK PLMG MNT PLT
2
FB57255
U-BOLT 5/16x1-1/2x2-1/2
3
FN5400
NUT HEX 5/16 - 18
4
FW5649
WASHER 5/16" FLAT
5
HH612051
HOSE 4CIT-4FP-4MP-30"
6
HH61235
HOSE 8C1T-8MPX-8MPX-132"
7
HH612601
HOSE 8C1T-8MP-8MP-66"
8
HH61261
HOSE 8C1T-8MPX-8MPX-116"
9
HH61295
HOSE 12C2AT-12MP-12MPX-16
10
HH61731
HOSE 6PF2-8ERM-8MP-22" UV
11
HH62212
SWVL ADPT 8FPX-8MP
12
HV8040
QUICK CPLNG 3/4" 5101-12B
13
HV9707
BALL VLV 1/2" STEEL"
14
HV97381
CHECK VLV 1/2" 5 PSI MXF"
15
PB7998
BUSH 3/4 X 1/2 ST PLTD
16
PC8052
CPLG 1/4" PLTD"
17
PE8111
EL ST 1/4" 90 PLTD 3409
18
PE8113
EL STREET 3/4 90 DEG PLTD
19
PE81255
EL STREET 1/2" 90 DEG PL"
20
PN8206
NIP 3/4 X CLOSE GEH
21
PN8232
NIP 1/2 X 1-1/2 GEH
22
PN8233
NIP 1/4 X 1-1/2 GEH
23
PP8185
PLUG 1/4" GALV ALLEN SCKT
24
PT8152
TEE 3/4 X 3/4 X 1/2 BAAR
25
PT8153
TEE 3/4" PLTD"
26
TC9613
TB CONN 8ERM X 4MP 7205
27
TS9608
TB SLEEVE 8ERM 7165 X 8
28
TS9609
TB SLEEVE 16ERM 7165 X 16
29
TU9622
TB UNION 8 ERM 7305 X 8
30
TU9623
TB UNION 16ERM 7305 X 16
31
TX1047
ALIGN VLV RTN LINE
42
PB7997
Bushing X (2/09 - )
Items Packed Elsewhere
32
AP85
Oil Line Holder
33
FB5449
HHCS X 2
34
FN5404
Hex Nut
35
FG6000
Gusset Grommet 1-3/4
36
HH61370
HOSE -12MPX-16ERM-36
37
HH61822
HOSE -12MPX-16ERM-46
38
TX10877
4WT Deck Line 144
39
TX10879
4WT Deck Line 38
40
TX1409
LIN Line 92
41
TY14581
4WT Press Return Lines 1

Qty
1
1
2
2
2
1
2
1
1
4
4
2
1
1
1
1
2
1
4
3
1
1
2
1
1
2
4
4
6
2
6
2
1
1
1
20
1
1
1
1
1
2

Figure 10. Hose Drag End Feed Tractor Plumbing

2.8

Pivoting Option (Lift Plumbing)

SEE CD90451 LINEAR HOSE DRAG INSTALLATION MANUAL, Pivoting Option Section.

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2.9

TL

Ditch Tractor Plumbing - Center Feed (Figure 11)

Figure 11. Ditch Center Feed Tractor Plumbing

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Ref
P/N
Item
Qty
Items in MB46786 Center Feed Ditch Hydr Box
1
HH612601
HOSE 8C1T-8MP-8MP-66"
2
2
HH6130
HOSE 12C2AT-12MP-16ERM-23
6
3
HH61731
HOSE 6PF2-8ERM-8MP-22" UV
4
4
HH6182
HOSE 12C2AT-16ER-16ER-T-26-1/2
2
5
HH62212
SWVL ADPT 8FPX-8MP
2
6
HV8040
QUICK CPLNG 3/4" 5101-12B
2
7
PE8113
EL STREET 3/4 90 DEG PLTD
2
8
PN8206
NIP 3/4 X Close GEH
2
9
PT8153
TEE 3/4" PLTD
2
10
TN9604
TB Nut Erm
2
11
TS9608
TB SLEEVE 8ERM 7165 X 8
4
12
TS9609
TB SLEEVE 16ERM 7165 X 16
4
13
TU9622
TB UNION 8 ERM 7305 X 8
6
14
TX1047
ALIGN VLV RTN LINE
4
15
TY542
Oil Line 1 X 6 Long
2
Items in MD8972 Rotating Suction Screen Option (not all will be used)
16
HH612121
HOSE 4C1T-4FP-4MP-120"
2
17
HH621061
HOSE 4C1T-4MP-4MP-336"
2
18
HH62211
SWVL ADPT 4FPX-4MP
4
19
HV9783
Needle Valve Brass
1
20
PB7997
Bush X Steel Plated
3
21
PB80412
Bush 3/4 X G
1
22
PE8111
EL STREET 1/4 90 DEG PLTD
2
23
PN8201
NIP 1/4 X Close GEH
1
24
PN8206
NIP 3/4 X Close GEH
1
25
PT8152
TEE X X
1
26
PT8153
TEE 3/4 PLTD
1
Items found elsewhere
27
AP79
Backplate
1
28
AP85
Oil Line Holder
1
29
FB5449
HHCS X 2
1
30
FN5404
Hex Nut
1
31
FG6000
Gusset Grommet 1-3/4
20
32
HH61370
HOSE -12MPX-16ERM-36
2
33
TX1072
Upper Tower Line
2
34
TX10877
4WT Deck Line X 144
1
35
TX1099
Towable Lower Tower Line
2
36
TY14582
4WT CF Tractor Line 1
2

Figure 11. Ditch Center Feed Tractor Plumbing.

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2.10 Ditch Tractor Plumbing End Feed (Figure 12)

Motor Port Filters added Feb. 2009, add

Bushing X on M2 & M4.

Figure 12. Ditch End Feed Tractor Plumbing

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Ref
P/N
Item
Qty
Items in MB46785 End Feed Ditch Hydr Box
1
HH612051
HOSE 4CIT-4FP-4MP-30"
2
2
HH612531
HOSE 8C1T-8MPX-8MPX-44"
1
3
HH612601
HOSE 8C1T-8MP-8MP-66"
2
4
HH612641
HOSE 8C1T-8MPX-8MPX-24"
1
5
HH61731
HOSE 6PF2-8ERM-8MP-22" UV
4
6
HH62212
SWVL ADPT 8FPX-8MP
4
7
HV8040
QUICK CPLNG 3/4" 5101-12B
2
8
HV9707
BALL VLV 1/2" STEEL"
1
9
HV97381
CHECK VLV 1/2" 5 PSI MXF"
1
10
PB7998
BUSH 3/4 X 1/2 ST PLTD
2
11
PC8052
CPLG 1/4" PLTD"
1
12
PE8111
EL ST 1/4" 90 PLTD 3409
2
13
PE81255
EL STREET 1/2" 90 DEG PL"
4
14
PN8206
NIP 3/4 X CLOSE GEH
4
15
PN8232
NIP 1/2 X 1-1/2 GEH
1
16
PN8233
NIP 1/4 X 1-1/2 GEH
1
17
PP8185
PLUG 1/4" GALV ALLEN SCKT
2
18
PT8153
TEE 3/4" PLTD"
2
19
TC9613
TB CONN 8ERM X 4MP 7205
2
20
TS9608
TB SLEEVE 8ERM 7165 X 8
4
21
TS9609
TB SLEEVE 16ERM 7165 X 16
4
22
TU9622
TB UNION 8 ERM 7305 X 8
6
23
TU9623
TB UNION 16ERM 7305 X 16
2
24
TX1047
ALIGN VLV RTN LINE
6
44
PB7997
Bushing X (2/09 - )
2
Items in MD8972 Rotating Suction Screen Option (not all will be used)
25
HH612121
HOSE 4C1T-4FP-4MP-120"
2
26
HH621061
HOSE 4C1T-4MP-4MP-336"
2
27
HH62211
SWVL ADPT 4FPX-4MP
4
28
HV9783
Needle Valve Brass
1
29
PB7997
Bush X Steel Plated
4
30
PE8111
EL STREET 1/4 90 DEG PLTD
2
31
PN8201
NIP 1/4 X Close GEH
1
32
PN8206
NIP 3/4 X Close GEH
2
33
PT8152
TEE X X
2
Items Packed Elsewhere
34
AP79
Backplate
1
35
AP85
Oil Line Holder
1
36
FB5449
HHCS X 2
1
37
FN5404
Hex Nut
1
38
FG6000
Gusset Grommet 1-3/4
20
39
HH61370
HOSE -12MPX-16ERM-36
2
40
TX10877
4WT Deck Line 144
1
41
TX10879
4WT Deck Line 38
1
42
TX1409
LIN Line 92
1
43
TY14581
4WT Press Return Lines 1
2

Figure 12. Ditch End Feed Tractor Plumbing

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2.11 Motor With Integral Speed Sensor End Tower (Figure 13)

Figure 13. Motor with Speed Sensor Installation at End Tower

2.12 Motor With Integral Speed Sensor at End Feed Tractor

End Feed Tractors will have one Speed Sensor Motor. See previous plumbing diagrams (End
Feed Hose Drag or End Feed Ditch Tractor plumbing) for location of Sensor Motor.

Figure 13.1. Sensor Motor Location on End Feed Tractor

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2.13 End Gun Control Without Booster Installation End Tower MB45247 (Figure 14)

SeePivotInstallationManual
for"HighPressureAutoEnd
GunAssembly"onOVH.

Ref.
1
2
3
4
5
6
7
8
9
10
11

Part No.
EC98370
EC98371
HH61205
HV98043
IV97080
PB7998
TC9613
TC9614
TN9604
TS9608
TU9622
HF57602

Description
Deutsche Conn with 36 Wire Leads
Coil 24VDC
Hose 4CIT-4FP-4MPX-30"
3-Way Cartridge for EG Control
2" Ball Valve W/Hyd Actuator
Bushing x
Conn MPT x Erm
Conn MPT x Erm
Tube Nut Erm
Tube Sleeve Erm
Union Conn. Erm
Brass Filter, Male X Female (11/04 - )

# Reqd.
1
1
3
1
1
1
3
1
2
4
2
1

Figure 14. Installation of End Gun Control without Booster.

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2.14 2 HP End Gun Booster with Electric Control End Tower MP56909 (Figure 15)

Ref.
1

Part No.
Description
EC98370
Deutsche Conn with 36 Wire Leads
EC98371
Coil 24VDC
2
EH50808
Point Junction Box
3
EH52354
Wire Connector Brown
4
EH5244
Strain Relief Connector
5
ES52975
Pressure Switch 5 PSI 48 Leads
6
EW5356
14/2 TC Cable
7
FN5424
Nut 10-24
8
FS5481
SRHMS 10-24 x
9
HA83356
Tee Assy 1Erm x FP x Erm (remove conn.)
10
HF57775
In-Line Filter
11
HH6130
Hose MP x 1Erm x 23
(Note: One HH6130 is also included in MP56803 2HP Bstr End Span Box)
12
HV98382
Sterling 2-Way NC Valve Cartridge
13
HV98386
Sterling Body for 2-Way Valve
14
MD8208
Nipple x Cl Galv
15
PB80412
Bush x Galv
16
PE8113
Street Elbow x 90 BEH
17
PN8206
Nipple x Cl BEH
18
PT8154
Tee Galv
19
AS16923
End Gun Solenoid Valve Shield
(Shipped Loose in Component Box)
20
EH52495
Black Poly Loom
22
AL2938
Oil Line Clamp Angle
23
FB5725
U-Bolt 5/16 X 1-3/8 X 2-3/16

# Reqd.
1
1
1
3
3
1
18 ft.
2
2
1
1
1
1
1
1
1
1
2
1
1
2 ft.
8
8

Figure 15. 2 HP End Gun Booster with Electric Control

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2.15 Auto Stop/Auto Reverse Arms and Switch Installation
- End Feed Tractor, install 1 on Right End Tower
- Center Feed Tractor, install 1 on Right End Tower and 1 on Left End Tower
Pipe Barricade Installation
- Install at each end of the field, to activate switch(es) on End Tower(s)
See Installation Sheet: CD91100 Installation of Intermediate/End Tower Auto Reverse
- IMPORTANT: See Note below about Switch Installation on RIGHT END TOWER

Right End Tower

Figure 16. Auto Reverse & Pipe Barricade Installation

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HARDWARE INSTALLATION
2.16 Above Ground Cable PLC Rotary Sensor Controller Installation

(Marked "Left")
Reverse

(Marked "Right")
Forward

Cable
Facing
Facing

Tractor

Cable

(Marked "Right")
Reverse

(Marked "Left")
Forward

Tractor Span
Guidance Cable Location

19"
21"
28" 32"
60"

40"

X"
20
3

18,21,25
8 Right
14
5

Existing
5/8" X 2"

16,24,27

19

6
19

13
16,24,27

7
Ditch Feed Linears
See Ditch Inst. Manual

28
10

30

Left

11

32,33,34
29

31

FLUSH WITH
TOP OF STAKE
CABLE APPROX. 21"
ABOVE GROUND

15,23,26

14

2
15,23,26
12
4

19

Figure 17. Installation of Above Ground Guidance & Rotary Sensor Assemblies

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____________________________________________________
Ref
P/N
Item
Qty
Parts Shipped individually on Truck or in Component Box:
1
AP2196
Support Straps.............................................. 2
2
AR2034
Control Cable Stake ................................... AR
3
AR20791
Position Stop Rod Cable Guide.................... 2
4
AW2050
Cable Anchor Post........................................ 2
5
AW25863
Control Tube 3"............................................. 1
6
AW27849
Cntrl Ext Mount for 3" Tube .......................... 2
7
EA2013
Secondary Safety Assy. ............................... 1
8
EA21333
PLC Cable Guidance Control Right ............. 1
9
EA21334
PLC Cable Guidance Control Left ................ 1
10
EW5375
Cable 18/3 TC ........................................... 65 ft
11
FC4847
Yellow Cable Holder ................................... AR
12
FD4822
Winch DL2500 .............................................. 1
13
FD4817
Cable 1/8" GAC .......................................... AR
14
TX21308
Proximity Controller Wand (1") ..................... 2
Parts in MP46651 Above Cable Guidance Bolt Sack:
15
FB5439
HHCS 3/8" X 1 .............................................. 7
16
FB5454
HHCS 5/8" x 1 1/4" ....................................... 6
17
FB5465
HHCS 5/16" x 1 1/4" (Not used) ................. 2
18
FB5507
HHCS 1/4" x 3/4" .......................................... 4
19
FB57102
U-Bolt 3/8" x 3" ............................................. 3
20
FC4910
Cable Clamp 1/8" ......................................... 9
21
FN53995
Nut Hex -20 Nylon Insert ........................... 4
22
FN5400
Nut Hex 5/16-18 (Not used) ....................... 2
23
FN5401
Nut Hex 3/8-16 ............................................. 7
24
FN5406
Nut Hex 5/8-11 ............................................. 6
25
FW5647
Washer Flat ............................................. 4
26
FW5652
Lock Washer 3/8 ......................................... 7
27
FW5658
Lock Washer 5/8 ......................................... 6
28
FT5702
Wire Tie 13 Black ....................................... 10
Parts Shipped if Ditch Water Supply:
29
AL27736
Cntrl Tube Sppt Horizontal Angle ................. 1
30
AG27735
Cntrl Tube Sppt Gussest .............................. 1
31
AW27732
Cntrl Tube Sppt Vertical Weldment .............. 1
32
FB5455
HHCS 5/8 x 1 1/2 ....................................... 3
33
FN5406
Nut Hex 5/8-11 ............................................. 3
34
FW5658
Lock Washer 5/8 ......................................... 3
AR = As Required

Figure 17. Installation of Above Ground Guidance & Rotary Sensor Assemblies

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2.17 Pivoting Guidance - Above Ground Cable PLC Controller Installation

NOTE: See Hose Drag Linear Installation Manual, Figures 23 25c for Installation of:
- Pivoting Wheel Mounts
- Tower Brace Stiffener Package
- Tractor Lift Plumbing
- Pivot Ring Installation
- Pivot Chain Installation

Figure 17a. Installation of Pivoting Guidance for Above Ground Cable

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____________________________________________________
Ref
P/N
Item
Qty
Parts Shipped individually on Truck or in Component Box, shown in Fig. 17a:
1
AL27845
Double Controller Ext. Angle ........................ 2
2
AP2196
Support Straps.............................................. 4
3
AW25863
Controller Tube 3 OD .................................. 1
4
EA2013
Secondary Safety Assy. ............................... 1
5
EA21333
PLC Cable Guidance Control Right ............. 1
6
EA21334
PLC Cable Guidance Control Left ................ 1
7
EW5375
Cable 18/3 TC ........................................... 65 ft
8
TX21308
Proximity Controller Wand (1") ..................... 2

Comments

Parts in MB52460 PLC Pvt Guidance Above Cable Box, shown in Fig 17a:
9
AP27964
Linear J-Box Mnt Plate ................................. 1
10
AW27940
Pin Gd Bracket Wld 3" OD ........................... 2
11
AW27951
Socket Guide Bracket ................................... 4
12
EA52462
PLC Junction Box Ext Cord .......................... 1
13
EA52466
PLC Pivoting Junction Box Assy .................. 1
14
FB5439
HHCS 3/8 X 1 GR5....................................... 8
15
FB5454
HHCS 5/8 X 1-1/4 GR5 ................................ 6
16
FB5456
HHCS 5/8" X 2" GRD5 ................................. 2
17
FB57102
U-BOLT 3/8 X 3 X 3-5/8 ............................... 6
18
FN5399
NUT HEX 1/4-20........................................... 8
19
FN5401
NUT HEX 3/8 - 16........................................ 16
20
FN5406
NUT HEX 5/8-11........................................... 6
21
FW5651
Washer Flat 3/8 ........................................... 16
22
FW5652
LW 3/8" ......................................................... 8
23
FW5658
LW 5/8" ......................................................... 6
24
FW5663
Washer Flat 5/8" ........................................... 4
25
UD57800
Rubber Radiator Mnt 1/4" ............................. 4
Parts Shipped individually on Truck or in Component Box, shown elsewhere:
AA27840
Pivot Ring Assy / 4WT .................................. 1
See HD Inst Man
AB14351
Lift Valve Mnt 4WT ....................................... 1
See HD Inst Man
AP27839
Jack Safety Strap 4WT ................................. 4
See HD Inst Man
AW2050
Cable Gd Anchor Post .................................. 2
Fig 17, PLC
AR2034
Control Cable Stake ................................... AR
Fig 17, PLC
AR20791
Position Stop Rod Cable Guide.................... 2
Fig 17, PLC
AW2050
Cable Anchor Post........................................ 2
Fig 17, PLC
AW27831
Steering Arm 4 WT ....................................... 2
See HD Inst Man
AW27852
Jack Tie Strap Wld ....................................... 2
See HD Inst Man
AW27876
4WT Pvt Axle Right ...................................... 1
See HD Inst Man
AW27877
4WT Pvt Axle Left ......................................... 1
See HD Inst Man
AW27878
4WT Pvt Wheel Mount Right ........................ 1
See HD Inst Man
AW27879
4WT Pvt Wheel Mount Left .......................... 1
See HD Inst Man
FC4847
Yellow Cable Holder ................................... AR
Fig 17, PLC
FD4817
Cable 1/8" GAC .......................................... AR
Fig 17, PLC
FD4822
Winch DL2500 (from MB46660) ................... 1
Fig 17, PLC
GT85229
T-L BW 75:1 Plnty Gear W/ QD ................... 2
See HD Inst Man
MB99851
Pivoting Box Linear 4WT .............................. 1
See HD Inst Man
MP46651
Above Cable Guidance Bolt Sack ................ 1
Fig 17, PLC
AR = As Required

Figure 17a. Installation of Pivoting Guidance for Above Ground Cable

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HARDWARE INSTALLATION
2.18 Buried Wire Guidance Component Installation
Antenna Identification
1200 Hz I.D.'d with Metal
Disk from 6/06 & after.

17,18

1000HZ
Antenna

1200HZ
Antenna

15

(No Disk)

16

4
3,12

2
11,12,13,14

Forward
Steering
Antenna

Insert
Grommet

19

Reverse
Steering
Antenna

21 22 11,12,13,14
7,8,9,10

25,26
Bottom of
Tractor Base

24,12

7,8,9,10

20

NOTE: Ref Ant. Lead

Toward Tractor.

23

Reference
Antenna

6
END FEED
CENTER GUIDANCE

IF AT
TRACTOR

Reference Antenna Mounting

REF.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.
AW25863
AL2481
FB57102
FB5725
AB2596
ED50704
ED5079
FB5465
FN5400
FW5649
FW5650
FB5439
FN5401
FW5651
FW5652

DESCRIPTION
#REQD.
Control Tube ............................................. 1
Control Tube Mount Angle ........................ 1
U-Bolt 3 x 3/8 .......................................... 2
U-Bolt 1 1/2 x 5/16 w/Nuts ...................... 6
Antennal Mount Bracket ............................ 2
1000HZ Antenna w/25ft. lead ................... 3
1200HZ Antenna w/10ft. lead ................... 3
HHCS 5/16 x 1 1/4 .................................. 6
Nut Hex 5/16-18 ....................................... 6
Flatwasher 5/16 ....................................... 6
Lockwasher 5/16 ...................................... 6
HHCS 3/8 x 1 Grd. 5 ............................... 6
Nut Hex 3/8-16 ....................................... 10
Flatwasher 3/8 ......................................... 6
Lockwasher 3/8 ........................................ 6

REF.
15
16
17
18
19
20
21
22
23
24
25
26

PART NO.
EA52060
AB17010
FB5435
FN5399
EW53635
AP641
AW2723
AB2705
AB27050
FB5444
FB5454
FN5406

DESCRIPTION
#REQD.
Guidance Cntrl. Box II Assy ...................... 1
Guidance Box Mount Plate ....................... 1
HHCS 1/4 x 1 Grd. 5 ............................... 4
Nut Hex 1/4-20 ......................................... 4
Cable 20Ga 3Pr Comm Cable ............... AR
Half Band 6 5/8 ........................................ 1
Ref. Antenna Mount Clamp ....................... 1
Ref. Antenna Mount EF or CG .................. 1
Ref. Antenna Mount at Tractor ............. 1(A)
HHCS 3/8 x 2 .......................................... 4
HHCS 5/8 x 1 1/4 ............................... 2(A)
Nut Hex 5/8-11 .................................... 2(A)
(A) Tractor Location Only

Figure 18. Installation of Buried Wire Components

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____________________________________________________
2.19 Auxiliary Application (Speed) Switch (Figure 19)
OPTIONAL, Not required.
- use only if Auxiliary Speed to be set manually by Switches.
NOTE: Auxiliary Applications (different speeds) can be set one of 2 ways:
1. By Distance, using the AUX APPL key.
a. Can set 2 Auxiliary Applications in FWD and 2 in REV.
i. This will give a total of 3 speeds in each direction.
2. By external switchs wired into the ANALOG Terminal Block.
a. +24 VDC to Aux. Appl 1 or 2 terminal triggers Aux. Appl.
b. Aux. Application set using the AUX APPL key.
i. Distance is overridden by manual switch input
c. Aux. Application for direction system is traveling.
i. This will give a total of 3 speeds in each direction.
Typically the Auxiliary Applications will be set by Distance. The PLC will automatically
change speed as each AUX APPL distance range is reached.
If so desired, a toggle switch or some other form of maintained switch could be used so
the operator would just flip a switch to change to a different application.

EXAMPLE:

Precision Linear Control II

Figure 19 . Auxiliary Speed Switches.

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2.20 Installation of GPS Antenna (Used for Distance Sensor)

OPTIONAL, Not required.
Install on Span Pipe at Tractor.
Route GPS Cable with Span
Cable into PLC Panel.
See following section for Wiring.

9
7

MB45216 & MB45219

Ref.
Part No.
Shipped Loose
1
AP15641
7
FB383
12
TY10183
Shipped in MB45219
2
CD91174
3
EC53231
4
EH52350
5
EH52394
6
EH52413
8
FB5725
9
FN5400
10
FT5702
11
FW5649

Description

Qty

Mount Strap Run Light and GPS

End Twr Control PLT U-Bolt
TB 1 X 18 Rn Lt GPS

1
1
1

I.S. GPS Mounting and Wiring (not shown)

Garmin GPS Antenna
Wire Nut - Orange (not shown)
1/2 Conduit Locknut (not shown)
1/2 Cord Conn. (not shown)
U-Bolt 5/16 x 1 3/8 x 2 3/16
Nut, Hex 5/16-18
Wire Tie (not shown)
Flat Washer 5/16

1
1
2
1
1
2
4
3
4

Figure 19.1 GPS Antenna Mounting at End Tower.

NOTE: Clip and discard Fuse Holder from GPS antenna cord.

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____________________________________________________
3
3.1

WIRING
Precision Linear Control Panel Wiring
NOTES:
A. Figure 20 below indicates the layout on the backplate of the Precision Linear Control Panel.
B. Field wiring is attached to the bottom side of each terminal block.
C. Each terminal block is labeled per function
D. See the sections following to wire each individual circuit.

Figure 20. Terminal Blocks in Precision Linear Control Panel.

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WIRING

____________________________________________________
Precision Linear Control II Panel Internal Wiring Top Half vers. 1 Bd (5/11 -

Figure 21. PLC II Internal Wiring Top Half (5/11 -

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____________________________________________________
Precision Linear Control II Panel Internal Wiring Bottom Half vers. 1 Bd (5/11 -

Figure 22. PLC II Internal Wiring Bottom Half (5/11 -

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____________________________________________________
3.2

Wiring of Engine Panel Power & Safeties to Precision Linear Control Panel

Figure 23. Wiring of Engine Panel and Safeties to Precision Linear Panel.

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3.3

Installation & Wiring of Analog Water Pressure Sensor

Ref.
1
2

Part No.
EH52865
ES52652

3
4
5
6
7
8
9

FW5655
PB80412
PC8052
PN8200
PT8164
TM9664
TW6119

Description
WIRE CLIP #34-383-C
PRESS SENSOR 0-100 PSI
(change to Stainless Steel Sensor 2/11)
WASHER FLAT 1/2"
BUSH 3/4" X 1/4" GALV
CPLG 1/4" PLTD"
NIP X CLOSE GV
TEE PLTD C3709 X 4
ELBOW BARB X MPT
NYLON TB .304 OD .176 ID

# Reqd.
2.0
1.0
3.0
1.0
1.0
1.0
1.0
2.0
10.0 ft

Figure 24. Installation & Wiring of Analog Water Pressure Sensor

3.4

Water Shutoff Valve Installation.

- Engine Shutdown = Water Valve closes, Pressure in mainline rises, stops Water Pump with safety.
Hydr Actuated
Shutoff Valve
(No Wiring
required.)

Nelson Valve
(Bladder Type).
Wire to #12 & Gnd
in Small Engine Pnl.

High/Low Water
Pressure Switch
Gage at Water
Pump.

Figure 24.1. Water Shutoff Valve Options.

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____________________________________________________
3.5

Wiring of Above Ground Cable Rotary Sensor Controllers

Note orientation of cable exit and

flat of shaft is towards cable.
Make sure set screw is tight.

Figure 25. Wiring of Above Ground Cable Rotary Sensor Controllers

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3.6

Wiring of Pivoting Option - Above Ground Cable Rotary Sensor Controllers

Figure 26. Wiring of Pivoting Option - Above Ground Cable

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____________________________________________________
3.7

Wiring of Buried Wire Communication Cable Guidance Box to PLC

Figure 27. Wiring of Buried Wire Communication Cable Guidance Box to PLC.

Buried Wire Guidance Board II Settings

V 1.32

3.8

Jumper P/N
EC50684

Version 1.32 firmware

or higher. (5/09)

Figure 28. Gd Bd II Settings (Verify these settings)

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3.9

Wiring of Span Cable for Center Feed

Figure 29. Wiring of Span Cable for Center Feed Tractor.

3.10 Wiring of Span Cable for End Feed

Figure 30. Wiring of Span Cable for End Feed Tractor.

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____________________________________________________
3.11 Wiring of End Tower Manifold
VERY IMPORTANT: Right End Tower = Switch Coils for FWD/REV.

Figure 31. Wiring of End Feed Tractor and Center Feed Left End Tower.

Wiring of End Tower Manifold at End Feed Tractor

Figure 32. Wiring of End Tower Manifold at End Feed Tractor.

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3.12 End Gun Booster Control Wiring - End Tower

Figure 33. Wiring of End Gun Booster Control Solenoid & Press Switch.

3.13 Wiring of GPS Antenna to PLC Panel

NOTE: Clip and discard Fuse Holder from GPS antenna cord.

Figure 34. Wiring of GPS Antenna to PLC Panel.

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____________________________________________________
3.14 Spray Protective Coating on Wiring Connections
To protect against corrosion, spray coating on all wiring connections.
T-L Part No. EH53613 Weather Guard Spray
Wiring Connections that should be sprayed with Weather Guard:
- Wiring Connections in engine panel & Battery Terminals
- Wiring inside of the Precision Linear Control Panel.
- Left and Right End Tower Manifold Circuit Board Wiring.
- Wiring Connections in Above Ground Cable Controllers (if above cable).
- Wiring Connections in Buried Wire Guidance Box (if buried wire).
- Wiring Connections in Buried Wire Oscillator Box (if buried wire).

Figure 30. Wiring of End Gun Booster Control Solenoid & Press Switch.

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T
____________________________________________________L
4

INITIAL START-UP OF SYSTEM

REFER TO THE PLC II OPERATORS MANUAL FOR INFORMATION ON:
- Initial Start-Up of System.
- Control Panel Operation.
- Troubleshooting

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