Professional Documents
Culture Documents
Issue
BORAL PLASTERBOARD
December 1998
BORAL
PLASTERBOARD
for a professional finish
D-Stud
Wall Systems
BORAL
PLASTERBOARD
D-Stud
Contents, Introduction
Table of contents
Introduction
Introduction
2
Description
3
Attributes
4
High Wall D-Stud Applications
5
Low Rise D-Stud Applications
6
Low Rise System Selector
7-8
High Wall System Selector
9
Standards & Testing
10
Low Rise D-Stud Installation
11-13
High Wall D-Stud Installation
14-16
General Installation
17-20
Some Typical Application Details
21-23
Specification Low Rise D-Stud System
24
Specification High Wall D-Stud System
25
Materials
26-27
Guarantee,Technical Desk,
Sales offices
28 (back page)
D-Stud
Description
Description
Boral Plasterboards patented D-Stud Wall
System consists of two wall types:
The Low Rise D-Stud Wall System uses
rollformed top-hat sections as studs and is
particularly suited to wall heights up to
6.6 metres, typically used in multi-residential
construction.
The High Wall System comprises two Zed
Purlins laminated together to form a hat-shape
stud section and is suited to applications up to
13.4 metres, particularly cinema walls where
excellent acoustic performance is also required.
A D-Clip is used when installing the top-hat
D-Studs to the top track from floor level. Single or
multiple layers of Boral Plasterboard sheets are
then screw fixed to steel framing with bugle
headed, drill point gypsum screws.
D-Stud
Attributes
Sound isolation
Limitations
Economical
Limiting heights
Lightweight
Lighter than other systems, the D-Stud System requires
less foundation size and storage space and related costs.
Fire resistance
The D-Stud System is capable of up to 2 hours fire
resistance. The system can be constructed to achieve fire
resistance ratings to meet various design requirements.
Structural stability
D-Stud
Why D-Stud?
department store
shops
entry
shops
shops
food court
interactive
entertainment
stage
shops
cinema 4
cinema 5
cinema 3
cinema 6
cinema 2
cinema 7
cinema 1
cinema 8
entry
5
supermarket
supermarket
shops
cinema foyer
entry
department store
rest rms
Trim line
D-Stud
Typical Multi-Residential
Development
bed
living
bed
living
bed
living
bed
bed
living
bed
living
bed
bed
living
bed
living
bed
living
bed
living
living
carpark
carpark
2
4
bed
bed
carpark
carpark
balcony
bed 1
bed 1
bed 2
ldy
wir
wir
ldy
dining
living
balcony
wir
ldy
bath
wc
lifts/
services
bath
wc
bath
wc
bed 1
balc.
kit
wc
entry
bath wc
bath
kit
wc
bath
entry
kit
bed 2
ldy
wir
bed 1
dining
balcony
balcony
bed 3
wir
living
dining balc.
living
ldy
balcony
wir
bed 1
ldy
bed 3
wc
bath
wc
kit
bed 2
living
dining
kit
bath
bed 1
balcony
ldy
wir
dining
living
wir
bed 1
ldy
bed 3
kit
wc
entry
wc bath
bath
kit
wc
bath
entry
kit
bed 2
bed 3
balcony
balcony
balcony
stair
balcony
stair
living
dining
ldy
wir
wir
ldy
bed 2
bed 1
balc.
dining
bed 2
bed 1
kit
wir
ldy
dining
kit
bed 1
balc.
bed 3
living
dining
entry
balcony
entry
balcony
bed 1
kit stair
entry
bed 3
living
dining
living
entry
balcony
entry
balcony
bed 3
entry
bed 3
living
entry
balc.
Trim line
bed
living
balc.
living
living
bed
stair well
living
services shaft
D-Stud Applications
Multi-Residential
Development
dining
living
balcony
bed 2
D-Stud
DSS1
1 Hour
FRL -/60/60
(Test Ref.)
CSIRO Opinion:
FCO-1485
Width
D-Stud staggered
wall system
1 x 16mm Firestop
24mm
Acoustic
Performance
STC 47
& impact
Configuration
shown with min.
50mm thick
polyester or
glass wool
insulation.
STC 50
& impact
Configuration
shown with min.
75mm thick 30kg/
m 3 polyester or
glass wool
insulation.
STC 45
& impact
Configuration
shown with no
insulation.
1 x 16mm Firestop
D-Stud staggered
wall system
1 Hour
FRL -/60/60
(Test Ref.)
CSIRO Opinion:
FCO-1485
Width
DSS1
Non
load-bearing
1 x 16mm Firestop
24mm
1 x 16mm Firestop
D-Stud staggered
wall system
11/ 2 Hour
FRL -/90/90
(Test Ref.)
Width
DSS2
CSIRO Opinion:
FCO-1485
Non
load-bearing
Non
load-bearing
1 x 16mm Firestop
24mm
1 x 16mm Firestop
1 x 13mm Standard Core
Note:Stud size
BMT mm
3280
3560
3310
3590
61DS75
61DS100
3360
3750
4000
3380
3760
4010
64DS75
64DS100
64DS120
4790r
5300r
5650r
4850
5350r
5680r
96DS75
96DS100
96DS120
6100r
6580r
6140r
6600r
120DS70
120DS90
D-Stud
DSS3
11 /2 Hour
D-Stud staggered
wall system
(Test Ref.)
CSIRO Opinion:
FCO-1485
Width
FRL -/90/90
2 x 13mm Firestop
24mm
2 x 13mm Firestop
DSS2
11 /2 Hour
D-Stud staggered
wall system
(Test Ref.)
CSIRO Opinion:
FCO-1485
Width
FRL -/90/90
Non
load-bearing
2 Hour
FRL -/120/120
(Test Ref.)
CSIRO Opinion:
FCO-1485
24mm
2 x 16mm Firestop
Width
D-Stud staggered
wall system
1 x 16mm Firestop
1 x 16mm Firestop
1 x 13mm Standard Core
DSS5
Non
load-bearing
24mm
2 x 16mm Firestop
STC 50
& impact
Configuration
shown with no
insulation.
STC 56
& impact
Configuration
shown with min.
50mm thick
14kg/m3 polyester
or min 10kg/m 3
glass wool
insulation.
STC 55
Staggered D-Stud partition with 1
& impact
layer of 16mm Boral Plasterboard
Configuration
Firestop or Wet Area Firestop
shown with
each side and 1 additional layer of
13mm Boral Plasterboard Standard min. 50mm thick
Core to one side of 61 or 64mm
14kg/m3 polyester
or min 10kg/m 3
staggered D-Studs @ 600mm
glass wool
centres in 92mm top & bottom
insulation.
tracks.
Non
load-bearing
Acoustic
Performance
STC 50
& impact
Configuration
shown with no
insulation.
STC 57
& impact
Configuration
shown with
min. 50mm thick
14kg/m3 polyester
or min 10kg/m 3
glass wool
insulation.
Note:Stud size
BMT mm
3310
3590
3650
3870
61DS75
61DS100
3380
3760
4010
3690
4000
4200
64DS75
64DS100
64DS120
4850
5350r
5680r
4850
5350
5680
96DS75
96DS100
96DS120
6140r
6600r
6140
6600
120DS70
120DS90
D-Stud
System No.
Fire-Rating
DSS6
2 Hours
D-Stud staggered
wall system
4 x 16mm Firestop
FRL
-/120/120
(Test Ref.)
CSIRO Opinion:
FCO-1497
Non
load-bearing
Acoustic
Performance
STC 72
& impact
Configuration
shown with min.
150mm thick
10kg/m3 glass
wool or 14kg/m3
polyester
insulation.
With 370mm
cavity width.
4 x 16mm Firestop
Stud size
BMT mm
8 500
9 000
9 500
8 300
8 800
9 300
8 000
8 400
8 900
2/ Z150 12
2/ Z150 15
2/ Z150 19
11 000
11 700
10 700
11 400
10 200
10 900
2/ Z200 15
2/ Z200 19
13 400
13 000
12 500
2/ Z250 19
Note:
Excellent acoustics
Economical
Fire rated
10
D-Stud
Test Description
STC
63
125
250
500
1000
2000
4000
46
55
61
66
74
79
89
72
42
55
62
66
75
77
83
72
35
42
55
65
70
75
75
Notes:
1. The wall cavity was maintained at 370mm for each test. Two (2) layers of 14kg/m3 polyester insulation was placed within
the cavity.
2. Design objective noise reduction to be achieved between cinemas in the "fitted-out" condition as stipulated by Watson Moss
Growcott acoustics Pty. Ltd.
11
D-Stud
D-Clip at top of
each stud
D-Studs,
size as required
Note:
Direct fix first & second
layers. Dry laminate third.
Acoustic insulation
as required
12
D-Stud
Head track
D-Clip
at head only
(fastening to
top track
not required)
Fasteners
D-Studs
Layers of
Boral Plasterboard
as required
Stud fastened to
bottom track
Layers of
Boral Plasterboard
as required
Acoustic insulation
as required
Bottom track
Head track
Fasteners
D-Studs
Layers of
Boral Plasterboard
as required
Layers of
Boral Plasterboard
as required
Acoustic insulation
as required
Bottom track
Stud fastened to
bottom track
13
D-Stud
50mm
D-Stud as required
50mm
4mm continuous
acoustic sealant bead
to top & bottom tracks
Floor structure
14
D-Stud
Nested D-Studs,
(ex Zed sections), staggered
@ max 600mm ctrs
(offset by 600mm from
opposite stud)
Plasterboard to extend
up to underside of
roofing or floor slab
Refer Boral Plasterboard
for additional details
Vertical butt joints should
not fall on stud locations
Laminating screws paired
@ 200mm ctrs from
2nd layer into 1st layer
where butt joint behind
Base angle
ex 50x50x3 mild steel angles
fixed to concrete floor
to engineers detail
15
D-Stud
Roof beam
min 310 UB 40
Layers of Boral
Plasterboard
as required
D-Stud
(ex nested Zed sections)
to engineers specification.
Staggered @ max 600mm ctrs
(offset by 600mm from
opposite stud)
Boral Fyreflex
sealant if required
Acoustic insulation
if required
Base angle
ex 50x50x3
mild steel angle
fixed to concrete floor
to engineers detail
16
D-Stud
64mm CS 55 studs
@ 600mm max ctrs
Maximum height of
infill wall 750mm
2 layers 16mm
Boral Plasterboard
Firestop
Slip joint
20mm min
4 layers 16mm
Boral Plasterboard
Firestop
Acoustic ceiling
Note:
u For cavity widths greater than 372mm refer to Boral Plasterboard
u Design pressure 250Pa
u Serviceability span/240 or 30mm max
For variations to these design parameters such as crowd
loadings, refer to Boral Plasterboard
u Fixing to existing structure subject to written approval of
project engineer
D-Stud
to engineers
specifications
4 layers 16mm
Boral Plasterboard
Firestop
Acoustic absorber
to acoustic engineers
specifications
Plasterboard screws
@ max 300mm ctrs.
Refer to plasterboard
layout details
50 x 50 x 3
mild steel angle
(toe can be in or out)
Acoustic sealant
Acoustic sealant
Reinforced concrete
floor structure
17
D-Stud
General Installation
Inspection
Building inspection and certification of the D-Stud wall
should occur at the frame stage of construction before
sheeting commences and should be inspected for any
damage, correct position, stud and track fixing and the
presence of services. Inspection should be undertaken
again before taping or jointing, focusing on board
orientation, treatment of butt joints, the presence of any
damage or screw overdriving and correctness of screw
centres. A final appraisal is necessary prior to coating and
painting to assess suitability for finishing.
During the construction of a D-Stud wall, the following
guidelines should be followed to ensure building
approval and certification:
Damage
Components must not be used if fractured or damaged.
Boral Plasterboard should be installed according to the
instructions detailed in this manual.
D-Stud installation
In construction of Low Rise Walls, top-hat D-Studs should
be stood in position and their flanges fastened to bottom
track flanges, using the D-Clip to provide a friction fit to
hold the top of the stud in position prior to fixing the
plasterboard. D-Studs should be staggered at no more
than 600mm centres (offset by 300mm from opposite stud)
and fixed with a D-Clip.
Min 10 gauge
wafer head screw
D-Clip
D-Stud
rs
ne ax
e
t
fas s m
ck ctr
Tra mm
0
60
18
D-Stud
General Installation
Plasterboard installation
Two screws
Step 1
1200mm
Single screw
crew
300mm
Step 2
Underlapping purlin
should stand up
Tread
here
5-10mm gap
between plasterboard
and floor
Lip
Step 3
Plasterboard application
Fixing
Screw centres
Tread
Tread
19
General Installation
D-Stud
Butt joints
Control joints
Min 50mm
from edge
200m
Slip Joint
D-Stud
200mm
max ctrs
10 x 40
laminating screws
13mm or 16mm
Boral Plasterboard
Firestop back-block
Expected lengthening of
wall plus 50mm
expected shortening of wall
Plasterboard
Jointing
Plasterboard wall linings should be properly taped,
jointed (including stopping of fastener heads) and finished
to the required standard of finish for plasterboard wall
construction (as per AS/NZS 2589.2:1997, "Gypsum
linings in residential and light commercial construction Application and finishing").
Caulking
Caulk all perimeter gaps in fire rated walls with Boral
Plasterboard Fyreflex Sealant (or other approved sealant)
as shown in the construction details of this manual.
Acoustic sealant is only required at the base of the wall on
the second and fourth layers of board allowing the first
and third layers to rest on the floor during installation (if
using a three layer system, then provision should be made
on the second and third layers of board). The second layer
of plasterboard should start approx. 5-10mm above the
floor and the acoustic sealant should be applied to the
base of the second layer prior to the installation of the
third layer. A similar gap should be provided below the
fourth layer of plasterboard.
20
D-Stud
General Installation
Certification
Base of stud
200mm min
200mm min
21
D-Stud
CT or DT track as required
fixed to standard details
Insulation as required
for acoustic performance
& fire resistance levels
DS studs staggered at
not greater than 300mm ctrs
Door jamb fixed in accordance with
door manufacturers fire tested details
DS studs staggered
at not greater than
300mm ctrs
Track as required
fixed to standard details
Stud to provide
support at corner
Insulation as required
for acoustic performance
& fire resistance levels
Corner detail
D-Stud non load-bearing wall systems
22
D-Stud
DS studs staggered
at not greater than
300mm ctrs
Track as required
fixed to standard details
Rondo PN 554
50 x 50 x 0.75 BMT
galvanised mild steel angle
full height to all corners.
Fixed to DS with 10-16 x 16
pan head screws @ 600mm max ctrs
0 -180
Insulation as required
for acoustic performance
& fire resistance levels
Stud to provide
support at corner
T - Junction detail
Insulation as required
for acoustic performance
& fire resistance levels
Track as required
fixed to standard details
DS studs staggered
@ not greater
than 300mm ctrs
Concrete/masonry wall
of equivalent FRL
Boral Fyreflex
Sealant
Terminal detail
D-Stud non load-bearing wall systems
23
D-Stud
DS studs
Track as required
fixed to standard details
DS studs
Insulation as required
for acoustic performance
& fire resistance levels
00
mm
ma
2 no. screws/nails
to each end of
fixing plate
mm
46
24
D-Stud
Specification
Qualifications
All materials unless otherwise indicated shall be
manufactured by Boral Plasterboard. They should be
installed in accordance with Boral Plasterboards printed
instructions as written in this manual.
Materials
D-Studs
Low Rise (DS) - zincalume coated top-hat type steel
studs 40, 50, 61, 64, 96,120 mm deep and various gauges
(Expressed as 40DS55) or equivalent BMT batten section.
In sufficient quantities, studs may be ordered custom cut to
required lengths.
Finishing
Any of the approved Boral Plasterboard joint finishing
systems comprising a finishing compound. (All Purpose
Dry or Pre Mix or All Purpose Plaster or FinalCote or
TopCote 550).
Fasteners - Boral Plasterboard Screws
Gypsum Screws - long bugle headed, drill/needle point,
double start, gypsum screw - sizes as required.
D-Clip
25 x 0.75 galvanised steel distributed by Boral
Plasterboard. Required for top-hat type D-Stud installation
only. Install where required for staggered stud walls, to
provide a friction fit to hold the D-Stud in position prior to
fixing the plasterboard.
Perimeter caulking
Boral Plasterboard Cornice Adhesive or an approved
flexible fire resistant sealant.
Plasterboard sheets
13 and 16mm Boral Plasterboard Firestop
13 and 16mm Boral Plasterboard Wet Area Firestop
10 and 13mm Boral Plasterboard Standard Core
Widths as specified for the system selected, lengths as
required.
Joint treatment
Any of the approved Boral Plasterboard jointing systems
comprising perforated 50mm wide paper tape and plasterbased tape bedding compound (BaseBond, BaseBond
Mid or Long Set or All Purpose Plaster).
25
D-Stud
Specification
Qualifications
All materials unless otherwise indicated shall be
manufactured by Boral Plasterboard. They should be
installed in accordance with Boral Plasterboards printed
instructions as written in this manual.
Materials
D-Studs
High Wall (Z) - 2 x Zed purlins 150, 200, 250 mm deep
and various gauges (a Zed Purlin 150mm deep, 1.2mm
BMT is expressed as Z15012)
Perimeter caulking
Boral Plasterboard Cornice Adhesive or an approved
flexible fire resistant sealant.
Base Angles
50 x 50 x 3.0 Mild Steel Angle, or as specified by
engineer.
Head Brackets
The head bracket will vary according to the size of D-Stud
used and may be welded to the roof beams on site or
during beam fabrication. Refer to Boral Plasterboard for
welding details for head brackets (minimum weld
requirements for brackets for each D-Stud size).
Plasterboard sheets
16mm Boral Plasterboard Firestop
16mm Boral Plasterboard Wet Area Firestop
Widths as specified for the system selected, lengths as
required.
Joint treatment
Any of the approved Boral Plasterboard jointing systems
comprising perforated 50mm wide paper tape and plasterbased tape bedding compound (BaseBond, BaseBond
Mid or Long Set or All Purpose Plaster).
Finishing
Any of the approved Boral Plasterboard joint finishing
systems comprising a finishing compound. (All Purpose
Dry or Pre Mix or All Purpose Plaster or FinalCote or
TopCote 550).
26
D-Stud
Materials
32mm
Width
to suit studs
Rondo Top and Bottom Wall Track & Deflection head
50mm
Width
to suit studs
Deflection head (DT) track as required.
Head Brackets
Used for connection of High Wall D-Stud to steel roof beam
in staggered or twin wall construction. Refer to Boral
Plasterboard for welding details for head brackets (minimum
weld requirements for brackets for each D-Stud size).
Fasteners
Boral Plasterboard Gypsum Screws
(used to affix plasterboard).
u Drill point screws
u Needle point screws
u Laminating screws
u Wafer head screws drill point
(used for fastening stud to bottom track).
u Self tapping screws
(used to stitch Zed sections together).
u Dynabolts (used for fixing top and bottom tracks).
u
Laminating Screw
Button Head Self Tapping Screw
Dyna Bolt
Insulation
Polyester or glass wool
u Cavity absorber to be applied to
suit STC requirement.
27
D-Stud
Materials
Taping Compounds
Topping Compounds
Jointing Compounds
50 mm wide paper tape and Boral Plasterboard
plasterbased tape bedding compound u BaseBond
u BaseBond Mid Set
u BaseBond Long Set
u All Purpose Plaster
Finishing Compounds
Boral Plasterboard finishing compound u All Purpose Dry Mix Compound
u All Purpose Pre Mix Compound
u All Purpose Plaster
u FinalCote
u TopCote 550
32mm
32mm
Fire sealant
Any of the approved Boral Plasterboard Fire sealants
or Boral Fyreflex Sealant.
* Use to seal perimeter of wall to suit STC and/or FRL
requirements. Effectively seal all penetrations to detail
supplied by sealant manufacturer.
Guarantee
Products manufactured and supplied by Boral Australian
Gypsum Limited (BAGL) A.C.N. 004 231 976 trading as
Boral Plasterboard, are guaranteed to be of consistent
quality and free from any defects.
Product
Catalogue
on CD
600mm
Temporary blocks at
every second stud
Recess in
plasterboard
300mm
Free Call
Technical Desk
Queensland
733 Nudgee Road Northgate 4013
Telephone (07) 3215 2244
Fax (07) 3215 2299
BORAL
ACT
7 Barrier Street Fyshwick 2609
Telephone (02) 6280 4243
Fax (02) 6280 5816
Western Australia
12 Hoskins Road Landsdale 6065
Telephone (08) 9400 2666
Fax (08) 9302 1133
PLASTERBOARD
Export Department
676 Lorimer Street Port Melbourne 3207
Telephone (03) 9214 2138
Fax (03) 9646 1109
Tasmania
93 Albert Road Moonah 7009
Telephone (03) 6278 9966
Fax (03) 6278 9865
Northern Territory
Cnr Coonawarra Road & Mataram Street
Winnellie 0820
Telephone (08) 8984 4484
Fax (08) 8984 3778