Norsok PC Systems Guide

NORSOK M-501
Coatings System Guide
Image BP Plc
Index
NORSOK Coating System 1
page 3
page 5
page 6
page 8
page 9
page 10
page 11
page 13
page 14
This document provides an example list of approved and recommended systems. Alternative systems
are available and further advice can be gained by contacting International Paint - Norsok information.
Protective Coatings
All products supplied and technical advice or recommendations given are subject to our standard Conditions of Sale.
Registered in England No. 63604
Registered Ofce 26th Floor, Portland House, Bressenden Place, London SW1E 5BG
Published 22/12/2014 version 7

Pre-qualication required
For structural steel and exteriors of equipment, vessels, piping & valves (not insulated) in a pre-qualied coatings system, the approved topcoat may
be substituted by another pre-qualied topcoat provided the intermediate is the same and the DFT of the topcoats are equal.
Please consult your International protective coatings representative for further advice on other coatings options.
Carbon Steel <120C (Zinc epoxy systems)

SURFACE PREP
Sa2.5
COATING SYSTEM
Interzinc 52
Intershield 300
Interne 878
Sa2.5
Interzinc 52
Intergard 475HS
Interthane 990
Sa2.5
Interzinc 52
Intergard 475HS
Interne 979
Sa2.5
Interzinc 52
Intergard 475HS
Interne 878
Sa2.5
Interzinc 52
Intercure 200HS
Interne 979
Sa2.5
Interzinc 52
Intergard 475HS
Interne 979
Sa2.5
Interzinc 52
Intergard 410
Interne 979
Total
Total
Total
Total
Total
Total
Total
DFT m
75
150
60
285
60
160
60
280
60
150
100
310
75
200
60
335
60
150
100
310
60
150
100
310
60
150
100
310
Protective Coatings

Carbon Steel <120C (Zinc Silicate Systems)
SURFACE PREP
Sa2.5
COATING SYSTEM
Interzinc 22
Intergard 475HS
Interne 691
Total
DFT m
60
160
60
280
Carbon Steel <120C (Zinc-Free Systems)

SURFACE PREP
Sa2.5
COATING SYSTEM
Interplate 11 (sweep blast)
Intershield 300
Interzone 505
Interzone 505
Sa2.5

Interzone 1000
Interzone 1000
Sa2.5
Interzone 1000
Interzone 1000
Sa2.5
Interzone 762
Interzone 762
Sa2.5
Intershield 300
Interzone 505
Total
Total
Total
Total
Total
DFT m
15
125
500
500
1,125
15
750
750
1,500
500
500
1,000
500
500
1,000
125
325
450
Protective Coatings

Pre-qualication not required
Sealer for TSA or alloys of aluminium or carbon steel >120C

SURFACE PREP
Sa2.5
1
COATING SYSTEM
Intertherm 50
DFT m
Total
Sealers for TSZ or alloys of Zinc will use an intermediate and topcoat which has been pre-qualied as Coating System Number 1.
Sealer for TSA or alloys of aluminium or carbon steel <120C

SURFACE PREP
Sa2.5
1
COATING SYSTEM
Intergard 269
DFT m
Total
Sealers for TSZ or alloys of Zinc will use an intermediate and topcoat which has been pre-qualied as Coating System Number 1.
TSZ or alloys of Zinc

SURFACE PREP
Sa2.5
COATING SYSTEM
Intergard 269 2
Interplus 356
Interne 1080
Sa2.5
Intergard 269 2
Intershield 300
Interne 878
Sa2.5
Intergard 269 2
Intergard 475HS
Interne 691
Total
Total
Total
2
DFT m
125
75
200
125
75
200
125
75
200
For sealers and tie coats thinning will be required.
Protective Coatings

System 3B requires pre-qualication
3A Potable Water Tanks 3

SURFACE PREP
Sa2.5
COATING SYSTEM
Interline 850
Interline 850
Interline 850
Sa2.5
Interline 925
Interline 925
Total
Total
3
DFT m
100
100
100
300
300
300
600
Solvent based epoxies must be three coats at 100 m each.

Solvent free epoxies must be two coats at 300 m each.
3B Ballast Water Tanks / Internal Seawater Filled Compartments

SURFACE PREP
Sa2.5
COATING SYSTEM
Intershield 300
Intershield 300
Pre-rusted steel
Intershield 300
Intershield 300
Sa2.5
Interplate Zero
Intershield 300
Intershield 300
Sa2.5
Interplate 997
Intershield 300
Intershield 300
Sa2.5
Interbond 808
Interbond 808
Pre-rusted steel
Interbond 808
Interbond 808
Sa2.5

Intergard 423
Intergard 423
Sa2.5

Intergard 343
Intergard 343
Total
Total
Total
Total
Total
Total
Total
Total
DFT m
125
150
275
125
150
275
15
150
150
315
15
175
175
365
150
150
300
150
150
300
20
150
150
300
15
150
150
300
Protective Coatings

3C Tanks for Stabilized Crude, Diesel & Condensate
SURFACE PREP
Sa2.5
COATING SYSTEM
Intershield 300
Intershield 300
Total
DFT m
150
150
300
3D Process Vessels <0.3 MPa <75C

SURFACE PREP
Sa2.5
COATING SYSTEM
Enviroline 376F-30
Sa2.5
Interline 994
Interline 994
Sa2.5
Interline 399
Interline 399
Total
Total
Total
DFT m
500
500
125
125
250
125
125
250
3E Process Vessels <7 MPa <80C

SURFACE PREP
Sa2.5
COATING SYSTEM
Enviroline 405HT
Sa2.5
Enviroline 376F-30
Sa2.5
Interline 994
Interline 994
Sa2.5
Interline 399
Interline 399
Total
Total
Total
Total
DFT m
500
500
500
500
125
125
250
125
125
250
3F Process Vessels <3 MPa <130C

SURFACE PREP
Sa2.5
COATING SYSTEM
Enviroline 405HT
Sa2.5
Interline 994
Interline 994
Interline 994
Total
Total
DFT m
500
500
90
90
90
270
Protective Coatings

For walkways, escape routes & lay down areas

SURFACE PREP
Sa2.5
Sa2.5
COATING SYSTEM
Intershield 300
Intershield 300
GMA734 Aggregate 4
Intergard 740
Total
Interzone 954
Interzone 954
GMA734 Aggregate 4
Intergard 740
Total
DFT m
15
175
175
100
3,000
900
500
50
3,000
Aggregate particle size will be 1 mm to 3 mm.
Protective Coatings

Please consult your International protective coatings representative for advice on Chartek DFT which will
vary depending on steel size and re duration requirements or for further advice on other coatings options.
5A Under epoxy based re protection

SURFACE PREP
Sa2.5
COATING SYSTEM
Intergard 251
Chartek 7
Sa2.5
Interzinc 52
Intergard 269
Chartek 7
Sa2.5
Interzinc 52
Intergard 269
Chartek 8
Total
Total
Total
DFT m
50
60
25
60
25
-
Protective Coatings

Un-insulated stainless steel and aluminium protection <120C

SURFACE PREP
Sweep blast
COATING SYSTEM
Intergard 269
Intergard 475HS
Interthane 990
Sweep blast
Intergard 269
Intershield 300
Interne 878
Total
DFT m
40
125
60
225
40
125
60
225
Total
DFT m
100
100
200
Total
Insulated stainless steel protection <120C

SURFACE PREP
Sweep blast
COATING SYSTEM
Intertherm 228
Intertherm 228
Galvanized steel protection <120C

SURFACE PREP
Clean with alkaline
detergent followed by
hosing with fresh water
COATING SYSTEM
Intergard 269
Intergard 475HS
Interthane 990
Total
DFT m
40
125
60
225
40
125
60
225
Total
DFT m
125
125
250
Total
Clean with alkaline
Intergard 269
detergent followed by
Intershield 300
hosing with fresh water Interne 878
Stainless steel protection >120C

SURFACE PREP
Sweep blast
COATING SYSTEM
Intertherm 228
Intertherm 228
Protective Coatings

For Splashzone coating system shall fulll the ageing resistance pre-qualication requirements for coatings System Number 1.
7A Splashzone
SURFACE PREP
Sa2.5
COATING SYSTEM
Interzone 1000
Interzone 1000
Sa2.5

Intershield 300
Interzone 505
Interzone 505
Sa2.5
Interzone 1000
Interzone 1000
Sa2.5
Interzone 762
Interzone 762
Total
Total
Total
Total
DFT m
15
750
750
1,500
15
125
500
500
1,125
500
500
1,000
500
500
1,000
7B Submerged <50C
SURFACE PREP
Sa2.5
COATING SYSTEM
Interzone 954
Interzone 954
Sa2.5
Interzone 1000
Interzone 1000
Sa2.5
Intershield 300
Intershield 300
Sa2.5
Interseal 670HS
Interseal 670HS
Sa2.5
Intershield 300
Interzone 505
Sa2.5

Intershield 300
Interzone 505
Sa2.5

Intergard 343
Intergard 343
Total
Total
Total
Total
Total
Total
Total
DFT m
200
200
400
400
400
800
200
200
400
175
175
350
125
325
450
15
125
325
450
15
175
175
350
Protective Coatings

7B Submerged <50C (continued)

SURFACE PREP
Sa2.5
COATING SYSTEM
Intergard 423
Intergard 423
Sa2.5

Interseal 670HS
Interseal 670HS
Sa2.5

Interzone 954
Interzone 954
Total
Total
Total
DFT m
15
200
200
415
15
225
225
450
15
250
250
500
7C Submerged >50C
SURFACE PREP
Sa2.5
COATING SYSTEM
Interzone 954
Interzone 954
Sa2.5
Interzone 1000
Interzone 1000
Total
Total
DFT m
200
200
400
400
400
800
Systems with Foul Release antifouling for System 7B 5

SURFACE PREP
Sa2.5
COATING SYSTEM
Interzone 954
Interzone 954
Intersleek 717
Intersleek 737
Intersleek 970
Sa2.5
Intershield 300
Intershield 300
Intersleek 737
Intersleek 970
Total
Total
5
DFT m
200
200
100
100
150
750
200
200
100
150
650
Alternative antifouling systems should be discussed with your International Paint representative.
Protective Coatings

Structural carbon steel with operating temperatures <80C

in internal and fully dry ventilated areas
SURFACE PREP
Sa2.5
COATING SYSTEM
Interseal 670HS
Sa2.5
Intergard 345
Sa2.5
Intergard 410
Sa2.5
Interzinc 52
Intergard 269
Total
Total
Total
Total
DFT m
150
150
150
150
150
150
60
25
85
Protective Coatings

Bulk supplied carbon steel valves

with operating temperature up to 150C
SURFACE PREP
Sa2.5
COATING SYSTEM
Intertherm 228
Intertherm 228
Total
DFT m
100
100
200
Protective Coatings

Norsok PC Systems Guide

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NORSOK M-501

Coatings System Guide

NORSOK Coating System 2

NORSOK Coating System 3

NORSOK Coating System 4

NORSOK Coating System 5

NORSOK Coating System 6

NORSOK Coating System 7

NORSOK Coating System 8

NORSOK Coating System 9

NORSOK Coating System 1

Carbon Steel <120C (Zinc epoxy systems)

NORSOK Coating System 1

Carbon Steel <120C (Zinc-Free Systems)

Interplate 11 (sweep blast)

NORSOK Coating System 2

Sealer for TSA or alloys of aluminium or carbon steel >120C

Sealer for TSA or alloys of aluminium or carbon steel <120C

TSZ or alloys of Zinc

For sealers and tie coats thinning will be required.

NORSOK Coating System 3

3A Potable Water Tanks 3

Solvent based epoxies must be three coats at 100 m each.

3B Ballast Water Tanks / Internal Seawater Filled Compartments

Interplate 997 (sweep blast)

Interplate 11 (sweep blast)

NORSOK Coating System 3

3D Process Vessels <0.3 MPa <75C

3E Process Vessels <7 MPa <80C

3F Process Vessels <3 MPa <130C

NORSOK Coating System 4

For walkways, escape routes & lay down areas

Aggregate particle size will be 1 mm to 3 mm.

NORSOK Coating System 5

5A Under epoxy based re protection

NORSOK Coating System 6

Un-insulated stainless steel and aluminium protection <120C

Insulated stainless steel protection <120C

Galvanized steel protection <120C

Stainless steel protection >120C

NORSOK Coating System 7

Interplate 11 (sweep blast)

Interplate 11 (sweep blast)

Interplate 317 (sweep blast)

NORSOK Coating System 7

7B Submerged <50C (continued)

Interplate 997 (sweep blast)

Interplate 997 (sweep blast)

Systems with Foul Release antifouling for System 7B 5

NORSOK Coating System 8

Structural carbon steel with operating temperatures <80C

NORSOK Coating System 9

Bulk supplied carbon steel valves

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