Professional Documents
Culture Documents
Vector AC Drives
AVy
...Quick start up guide
Specification and installation
Table of Contents
Safety symbol legend ........................................................................................................................... 8
13
14
15
16
16
39
39
39
40
4.2. WATTS LOSS, HEAT DISSIPATION, INTERNAL FANS AND MINIMUM CABINET OPENING
SUGGESTED FOR THE COOLING .................................................................................................... 53
Table 4.2.1: Heat dissipation and Required Air Flow ................................................................................ 53
Table 4.2.2: Minimum cabinet opening suggested for the cooling ............................................................ 53
Table 5.4.2.1: Assignment of the plug XS connector for the RS 485 serial interface ................................. 73
5.5.2. Parallel Connection on the AC (Input) and DC (Intermediate Circuit) Side of Several
Inverters .................................................................................................................................... 76
Figure 5.5.2.1: Parallel Connection on the AC and DC Side of Several Inverters ...................................... 76
5.8.3. Calculation of generic external braking resistor to be combined with the internal braking
unit with an approximate method .............................................................................................. 86
5.10. AVY POWER DIP RIDE THROUGH DATA AND RESTART SETUP ............................................. 89
Table 5.10.1: Drive Trip Times, 230-V Threshold....................................................................................... 90
Table 5.10.2: Drive Trip Times, 400-V Threshold....................................................................................... 91
Table 5.10.3: Drive Trip Time, 460-V Threshold ........................................................................................ 91
6. MAINTENANCE .................................................................................................... 93
6.1. CARE ......................................................................................................................................
6.2. SERVICE ..................................................................................................................................
6.3. REPAIRS ..................................................................................................................................
6.4. CUSTOMER SERVICE ..............................................................................................................
Block diagram legend ................................................................................................................
93
93
93
93
94
CAUTION!
NOTE!
Quick Start up
QS
L2
PE2/
PE1/
W2/T3
U2/T1
V2/T2
V1/L2
W1/L3
AC OUTPUT
CHOKE
L1
AC INPUT
CHOKE
AC Main Supply
U1/L1
L3
Safety
ground
Earth
All wires (including motor ground) must
be connected inside the motor terminal box
QS
10
AVy -HGB
CAUTION / PRECAUTION:
Do not connect power supply voltage that exceeds the
standard specification voltage fluctuation permissible. If
excessive voltage is applied to the Drive, damage to the
internal components will result.
CAUTION / PRECAUTION:
CAUTION / PRECAUTION:
CAUTION / PRECAUTION:
The Drive must be mounted on a wall that is constructed
of heat resistant material. While the Drive is operating,
the temperature of the Drive's cooling fins can rise to a
temperature of 194 F (90C).
Le drive doit tre mont sur un mur construit avec des
matriaux rsistants la chaleur. Pendant le
fonctionnement du drive, la temprature des ailettes du
dissipateur thermique peut arriver 194F (90).
NOTE:
Quick Start up
11
QS
QS
12
AVy -HGB
AC fuses
AC Mains
Contactor
AC Drive
Cabinet
Mounting panel
AC
Power
Supply
AC
Mains
choke
U1 V1 W1
U2 V2 W2 PE2
PE1
EMI filter
Motor
cable
terminals
Ground
Bus
Encoder cable
AC Motor
NOTE:
PE1 is the drive safety ground. If PE2 is used to connect the motor ground, EMI filter
ground must be connected to PE1.
Quick Start up
13
QS
1.2. OVERVIEW
This guide assumes a standard start up using the
keypad for a drive and motor that is to be run in either
sensorless vector or flux vector (with digital or
sinusoidal encoder for feedback) mode. It is also
assumed that a standard scheme is to be used for
control. In other words, that the drive will be run
from pushbuttons (or contacts) and the speed will be
set from a pot input (or 0 to 10 vdc source). While
the drive has more modes of operation and dozens
of combinations of more exotic and complex optional
configurations, this guide will cover most
applications that are not being started up by a service
engineer anyway. The manual can always be used to
do more complex changes to standard configuration
beyond this set up.
Standard Wiring: see the manual for the standard
suggested configuration for wiring. Note that if this
is a system designed and wired by our factory, the
set up of the drive (aside from tuning the motor) has
already been done and this Quick Start up guide is
not applicable. You will instead, need to use the
Quick Tuning guide for Factory Configured Drives
(AVy) located in this guide.
NOTE:
Memory: There are two memories for set-up
parameters. One is the active memory which is
always the one currently in use by the drive. The
other is the permanent memory which is the one the
drive will use if power is lost and then restored. Note
that power up is the ONLY time when the drive looks
at permanent memory. All file uploads and
downloads, all changes, etc. are made only to the
active memory and read from the active memory. The
only time permanent memory is used in any way is
that when it is booted into active memory on power
up, and when it is changed to new values by the Save
Parameters command. When parameters are
changed during set up, the drive will use those
parameters but unless you SAVE PARAMETERS
these changes will not be permanent and upon
recycling power, you will lose the changes. This is
an advantage if you are trying something to see
how it works and dont intend to change your
permanent set-up.
QS
14
AVy -HGB
Analog input 1
Reference point: terminal 2. Default setting: Ramp ref 1
10V
0.25mA
Analog input 2
Reference point: terminal 4. Default setting: none
Programmable/configurable analog differential input. Signal: terminal 5.
Analog input 3
(20mA when
current ref
input)
6
7
+10V
+10V/10mA
-10V
-10V/10mA
0V
12
Enable drive
13
Start
14
Fast stop
15
COM D I/O
18
0 V 24
19
+24V OUT
22
23
26
0V
28
RESERVED
29
RESERVED
36
Digital input 1
37
Digital input 2
41
42
46
78
R1K
+30V
3.2mA @ 15V
5mA @ 24V
6.4mA @ 30V
Reference point for digital inputs and outputs, term.12...15, 36...39, 41...42
Analog output
Program.analog output; def.setting: Motor current. Ref. point: term.22
2
BU comm.
VeCon controlled BU-... braking units command. Ref. point: term.27.
output
0 V 24
39
Analog output
Program.analog output; def.setting: Motor speed. Ref. point: term.22
1
27
38
16
21
External braking
unit (optional)
max
BU-
Function
Programmable/configurable analog differential input. Signal: terminal 1.
+2228V
120mA @ 24V
10V/5mA
10V/5mA
+28V/15mA
-
+30V
Programmable digital input; default setting: none
3.2mA @ 15V
Progr. digital input; def. setting: none. Configurable as 2nd encoder index qualifier
Digital input 3
(setting via S30 jumper, Digital input 3 parameter must be set 0=OFF)
Programmable digital input; default setting: none. Configurable as 1st encoder
Digital input 4 index qualifier (Digital input 4 parameter must be set 0=OFF ).
Digital output
1
Programmable digital output; default setting: none
Digital output
2
Supply D O
Supply input for digital outputs on terminals 41/42. Ref. point: term.16.
Motor PTC
5mA @ 24V
6.4mA @ 30V
+30V/40mA
+30V/80mA
1.5mA
79
Strip X2
80
82
83
OK relay
contact
Relay 2
contact
Function
max curr.
250V AC
1 A AC11
250V AC
1 A AC11
85
Quick Start up
15
QS
Tightening
Terminals
[mm ]
flexible
0.14 ... 1.5
0.14 ... 1.5
1 ... 79
80 ... 85
torque
[Nm]
0.4
0.4
AWG
multi-core
0.14 ... 1.5
0.14 ... 1.5
28 ... 16
28 ... 16
Ai4090
NOTE:
Terminal board points are intended for 1 wire/point. Daisy chains and multiple wires/point are
better done with a panel monted terminal board.
U1/L1
3Ph~
U1/L1
AC mains voltage
(3x480 VAC +10% 3Ph, see table 3.3.2.1)
V1/L2
3Ph~
V1/L2
W1/L3
W1/L3
BR1
C
Braking resistor
(optional)
Braking resistor
(optional)
BR1
U2/T1
AC mains voltage
(max 3x480 VAC +10%, see table 3.3.2.1)
U2/T1
Motor connection
(AC line volt 3Ph, 1.36 output current)
V2/T2
Motor connection
(AC line volt 3Ph, 1.36 output current)
V2/T2
W2/T3
W2/T3
PE2/
PE2/
PE1 /
PE1 /
1015
1022
AWG
14
[mm2]
2
14
[mm2]
AWG
14
2
[Nm]
8
10
4370
10
12
4
5450
5550
1/0
50
2
35
4
6750
2/0
70
7900
4/0
95
71100
300*
150
16
2
10
10
6
0.9
10
16
71320
350*
185
81600
4xAWG2
4x35
10-30
2
82000
150**
* = kcmils
**: copper bar
AWG
[mm2]
16
16
50
[Nm]
4220
10
1.2 to 1.5
12
6
16
3
8
10
1.6
4185
6
1.2 to 1.5
0.5 to 0.6
4300
4
25
3
8
10
1.6
3150
8
1.2 to 1.5
12
[Nm]
[mm2]
3110
0.5 to 0.6
[mm2]
[Nm]
2075
10
[Nm]
AWG
2055
0.5 to 0.6
AWG
[mm2]
2040
12
[Nm]
AWG
1030
4
avy4040
QS
16
AVy -HGB
Designation
PIN 1
I/O
Channel B-
ENC B-
PIN 2
PIN 3
Channel C-
ENC C-
Channel A+
ENC A+
ENC AGND
PIN 8
ENC B+
HALL 1+/SIN+
PIN 13
PIN 14
HALL 2-/COSHALL 3+
HALL 3-
10 mA digital or
8.3 mA analog
5 V digital or
10 mA digital or
8.3 mA analog
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
+5 V
200 mA
I
I
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
Reserved
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
Reserved
1 V pp analog
8.3 mA analog
Channel HALL 3 +
5 V digital or
I
I
Reserved
PIN 15
5 V digital or
1 V pp analog
HALL 2+/COS+
8.3 mA analog
1 V pp analog
Reserved
PIN 12
1 V pp analog
8.3 mA analog
HALL 1-/SIN-
200 mA
10 mA digital or
10 mA digital or
Reserved
PIN 11
+8 V
5 V digital or
5 V digital or
PIN 10
8.3 mA analog
Channel A-
Channel B+
AUX+
10 mA digital or
1 V pp analog
PIN 9
5 V digital or
1 V pp analog
Max. current
Channel C+
ENC C+
Max. voltage
10 mA digital
1 V pp analog
Channel HALL 3 -
Reserved
5 V digital or
10 mA digital
1 V pp analog
ai3140
Encoder type
Shielded
cable
DE
SE
8 pole
8 pole
DE
SE
8 pole
8 pole
1
B-
+8V C+
C-
A+
XE CONNECTOR PIN
6
7
8
9
10
11
12
13
14
15
A-
E-
F+
F-
G+
G-
0V
B+ +5V E+
l
l
l
l
ai3160
Quick Start up
17
QS
S18
S19
S20
S21
S22
S23
ai3150
(*) If the encoder is not provided with the zero channel S17=OFF
0.22
27 [88]
0.5
62 [203]
0.75
93 [305]
1
125 [410]
1.5
150 [492]
avy3130
QS
18
AVy -HGB
S8
S9
S10
S18 - S19
S20 - S21
S22 - S23
S26 - S27
S28
S29
S30
S34
S35
S36
S37
S38-S39
S40-S41
(**)
Function
Terminating resistor for the serial interface RS485
ON= Termination resistor IN
OFF= No termination resistor
Adaptation to the input signal of analog input 1 (terminals 1 and 2)
ON=0...20 mA / 4...20 mA
OFF=0...10 V / -10...+10 V
Adaptation to the input signal of analog input 2 (terminals 3 and 4)
ON=0...20 mA / 4...20 mA
OFF=0...10 V / -10...+10 V
Adaptation to the input signal of analog input 3 (terminals 5 and 6)
ON=0...20 mA / 4...20 mA
OFF=0...10 V / -10...+10 V
Encoder setting ( jumpers on kit EAM_1618 supplied with the drive)
ON=Sinusoidal SE
OFF=Digital DE
Monitoring of the C-channel of the digital encoder
ON=C-Channel monitored
OFF=C-Channel not monitored (required for single-ended channels)
Encoder setting
Pos. B= reserved
Pos. A= reserved
Analog input 3 enabling (alternative with SESC encoder)
Pos. A= reserved
Pos. B=analog input 3 enabled
Pos. OFF= resolver
Reserved
Encoder Internal power supply selection
ON / ON = +5 V
OFF / OFF = +8 V
Internal use
Second encoder qualifier input
A=from EXP- board
B=from digital input "3" on RV33-4
Jumper to disconnect 0V (+24V power supply) from ground
ON = 0V connected to ground
OFF = 0V disconnected from ground
Jumper to disconnect 0V (regulation board) from ground
ON = 0V connected to ground
OFF = 0V disconnected from ground
Internal use
Internal use
Internal use
Power supply for the serial interface RS485
ON = Internal power supply (from pins XS.5 / XS.9)
OFF = External power supply (to pins XS.5 / XS.9)
Factory setting
ON (*)
OFF
OFF
OFF
OFF
OFF
ON
ON/ON
A
A
ON
(hard-wire)
ON
(hard-wire)
not mounted
not mounted
ON
OFF
Ay4060
(*) on multidrop connection the jumper must be ON only for the last drop of a serial line
(**) see chapter 5.4
Quick Start up
19
QS
-Torque
+Torque
Alarm
Alarm condition
Enable
NOTE:
Designation
-Torque
+Torque
ALARM
ENABLE
Zero speed
Limit
Shift
Color
yellow
yellow
red
green
yellow
yellow
yellow
Function
the LED is lit, when the drive operates with a negative torque
the LED is lit, when the drive operates with a positive torque
the LED is lit; it signals a trip
the LED is lit, when the drive is enabled
the LED is lit; it signals zero speed
the LED is lit, when the drive operates at a current limit
the LED is lit, when the second keypad functions are enabled
ai5010
QS
20
AVy -HGB
Control
buttons
Text reference
Function
[START]
[STOP]
STOP button commands to stop the Drive from the Run state
when Main commands is set as DIGITAL
(Pressing this button for 2 sec, the drive will be disabled).
When Main commands is set as TERMINALS the button is
not active.
Jog
[Increase] / [Jog]
Help
Alarm
Escape
Home
Enter
Shift
Plus button increases the speed reference for Motor pot function.
JOG command, when shift button is selected.
[Enter] / [Home]
[Shift]
Quick Start up
21
QS
QS
22
AVy -HGB
AVy
INPUT VARIABLES
AVy
DRIVE PARAMETER
AVy
MONITOR
AVy
BASIC MENU
Main menu
Enter
Enter
Enter
Enter
BASIC MENU
Drive type
BASIC MENU
Motor current
BASIC MENU
Actual spd
BASIC MENU
Start/stop
BASIC MENU
Ramp ref 1
BASIC MENU
Enable drive
-/+
2nd level
Enter
Drive type
Mains voltage
3rd level
Parameter
Menu
MOTOR DATA
HP (kW)
Amps
Volts
Hz
rpm
Quick Start up
23
QS
QS
24
AVy -HGB
NOTE:
Quick Start up
25
QS
NOTE:
NOTE:
NOTE:
WARNING !
This procedure requires free rotation of the
motor shaft coupled to the load. Start/Stop
command is disregarded, therefore it can not
be used on drives with limited travel.
CAUTION !
The test is performed using the torque limit
value set in Test T curr lim parameter. The
torque is applied stepwise, with no ramp
(profile), therefore the mechanical transmission must not have significant backlash, and
it must be compatible with operation at the
torque limit set in Test T curr lim parameter.
The user can reduce the torque limit to a
suitable value via the Test T curr lim
parameter.
NOTE !
QS
26
- Application where the system inertia coupled to the motor shaft is much higher than
the motor inertia value , increase the Test T
curr lim parameter to avoid Time out error.
- This procedure is not suitable for use
with hoist or elevator drives.
- Encoder feedback is required when Field
oriented mode is selected.
15.
AVy -HGB
Sequencing
Display
Shift
NOTE!
Jog function
NOTE!
Quick Start up
27
QS
QS
28
AVy -HGB
Quick Start up
29
QS
1.12 TROUBLESHOOTING
Overflow list
CODE
CAUSES
10 ; 54
The ratio between the Encoder 1 pulses[416] and the number of motor poles pair must be
higher than 128
3;4
The Stator resistance [436] value is too high. The motor is not compatible with the drive
size used.
5 ; 8 ; 9 ; 15
The Leakage inductance [437] value is too high. The motor is not compatible with the
drive size used.
16 ; 24
The Rotor resistance [166] value is too high. The motor is not compatible with the drive
size used.
17
The Nominal voltage [161] and Nom frequency [163] values produce motor nominal flux
(out of range) that is too high.
- Verify these values: the Nominal voltage value is too high and/or the Nom Frequency
value is too small.
18
The Base voltage [167] and Base frequency [168] values produce motor nominal flux (out of
range) that is too high.
- Verify these values: the Base voltage value is too high and/or the Base frequency value
is too small
23
The ratio between nominal flux (Nominal voltage, Nom frequency) and working flux (Base
voltage , base frequency) is too high.
- Verify the above parameters value.
The Magnetizing current [165] value is too high.
- Verify that this value is lower than Full load curr.
27
The Base voltage value is too high. The maximum value is 500V.
28
The Base frequency value is too high. This value must be lower than 500Hz
59
64
The Motor cont curr [656] value, of the motor thermal protection function (menu Ovld
mot contr), produces continuative current that is too low in comparison to the used inverter
size. This error can also be due to a too low setting of the Nominal current [164] parameter
(0.3 x I2N).
66
QS
30
AVy -HGB
Note
Drive disabled:
Not ready:
Drive stalled:
Load applied:
T curr too high:
Friction null:
Note
Self tune part1 failed. Check integrity of connections between inverter and motor
prior to attempt repeating part 1.
Self tune part3 detected a a much higher speed than expected. Possible causes are:
load causing a speed drift or bad tuning of inner loops when using Sensorless vector
mode. Try repeating Self tune 1 or the corresponding manual tune operations.
Increase value of parameter Test T curr lim and repeat Self tune 3
Nominal zero load torque at standstill was detected. Self tune 3 is impossible for
this type of load.
Reduce value of parameter Test T curr lim for Self tune 3
Value of friction is zero or lower than the accuracy limit of the control system.
Quick Start up
31
QS
POSSIBLE CAUSES
QS
BU overload
Bus loss
Failure in the Bus connection (only with interface Bus option card)
Check the Bus connection
EMC compatibility problem, check wiring.
DSP error
Enable seqerr
External fault
Failure supply
Fault in voltage supply = the voltages are below the permitted value
CAUTION: switch off voltage before removing terminal strips.
In most cases the cause is in the external wiring. Pull out the plug-in terminal strips
of the regulator card and enter the Reset command. If no other failures are reported,
check your wiring for a short-circuit, in some cases with the cable shielding.
If this has not corrected the fault, try to RESET* once more.
If you are still unsuccessful: probably an internal fault. Contact your service office.
Heatsink ot
(For sizes from 22kW ... and higher). Temperature of the heatsink drive too high.
Failure of device fan.
Failure in the IGBT module on power section.
Fast overload current duty cycle.
Heatsink sensor
32
AVy -HGB
Intake air ot
(For sizes from 22kW ... and higher). Temperature of the cooling air too high.
Failure of device fan(s).
Cooling opening obstructed.
Interrupt error
Module overtemp
(For sizes from 0.75 to 15 kW). Temperature of the IGBT module too high.
Failure of device fan.
Failure in the IGBT module on power section.
Fast overload current duty cycle.
Output stages
Overcurrent
Overvoltage
Overtemp Motor
Regulation ot
Quick Start up
33
QS
- With the Drive disabled turn the motor clockwise (viewed from the front of the
shaft). The value indicated must be positive.
- If the indicated value does not change or random values are shown, check the
power supply and the cabling of the encoder.
- If the indicated value is negative, reverse the encoder connections. Exchange
channel A+ and A- or B+ and BMains voltage parameter incorrectly set (poss. 460 V set, although the device is run
on 400 V). Remedy: set parameter correctly and then acknowledge the failure via
RESET*.
The incoming voltage to the power section of the device is too low due to:
- too low an AC input voltage or long voltage dips
- poor cable connections (e.g. terminals on contactor, choke, filter ... not properly fixed). Remedy: check connections.
Undervoltage
To RESET the alarms press [Escape] ([Shift] + [Left arrow]). If Enable and Start commands are
configured from teminals (CONFIGURATION / Main.=Terminal), to RESET remove from these terminals
the +24V potential.
NOTE:
The RESET alarm operation can be also configured on a digital input (properly
configured).
Other faults
FAILURE
Motor not turning
POSSIBLE CAUSES
Failure alarm is displayed: see above
Once the error has been corrected enter the failure Reset command
Keypad display is dark: AC voltage supply to terminals U1/V1/W1 missing or
internal fuse faulty
Enable and/or start command missing (Check configuration of the reg. terminals)
Drive not accepting commands: incorrect or wrongly selected operating mode
Protective device of the power supply has tripped: protective device incorrectly
sized or input jumper faulty.
The analog input used for the reference value was not assigned or assigned
differently.
QS
34
AVy -HGB
35
QS
correctly set
- Check the value for the current limitation
- The value for Magnetizing curr and/or Rotor resistance parameters is not
correct. Optimize the tuning as described in the instruction book.
The speed during acceleration with maximum current is not linear
Reduce the Speed I and Speed P proportionally. If this does not lead to an improvement, optimize the regulator.
Speed oscillating
QS
36
AVy -HGB
37
Ch.2
Ch.2
38
NOTE!
AVy1030-XXX
SieiDrive - AVy series, AC flux vector drive, 3 phase input voltage
Enclosure dimension identification
Nominal motor output = 3kW
X = KCS led module, K = programmable KBS keypad
X = without internal brake transistor , B = with internal brake transistor
X = standard software, L = LIFT software (specific for lift control)
The AVy Drive selected depends on the rated current of the motor. The rated output current at the appropriate service conditions must be greater than or equal to the motor current required.
The speed of the three-phase motor is determined by the number of pole pairs and the frequency (nameplate,
data sheet) of the motor concerned. Operation above the rated frequency and speed of the motor must take
into account the specifications given by the manufacturer losses (bearings, unbalance etc.). This also applies
to temperature specifications for continuous operation under 20 Hz (poor motor ventilation, not applicable
to motors with external ventilation).
39
Ch.3
3.1.3. Nameplate
Check that all the data stated in the nameplate enclosed to the inverter correspond to what has been ordered.
Figure 3.1.3.1: Identification nameplate
Type
AVy1030-XXX
S/N 9862330
Main Power In :
480 Vac
8.9 A
50/60Hz 3Phase
0-480Vac
7.5A
0-400Hz
LISTED
INDUSTRIAL CONTROL EQUIPMENT
0.A
S/N
BU
0.A 0.A
9862330
SW. CFG
Prod.
CONF
1.000
Ch.3
40
AVy - HGB
D1
4 DC intermediate circuit
5 IGBT inverter
7 Output voltage:
8 Encoder
41
Ch.3
Keypad
Cover
Top cover
Regulation card
Power card
Cooling fan
IGBT Bridge
Dissipator
Cooling fan
(for type 1015 and higher)
Ch.3
42
AVy - HGB
TA Ambient temperature
Installation location
IP20
IP54 for the cabinet with externally mounted heatsink
(size type 1007 to 3150)
Up to 1000 m above sea level; for higher altitudes a current reduction of 1.2%
for every 100 m of additional height applies .
Degree of protection
Installation altitude
Temperature:
E
N
V
I
R
O
N
M
E
N
T
operation 1)
operation 2)
storage
040C (32104F)
050C (32122F)
-25+55C (-13+131F), class 1K4 per EN50178
-20+55C (-4+131F), for devices with keypad
-25+70C (-13+158F), class 2K3 per EN50178
-20+60C (-4+140F), for devices with keypad
transport
Air humidity:
5 % to 85 %, 1 g/m 3 to 25 g/m3 without moisture condensation or icing (Class
3K3 as per EN50178)
storage
5% to 95 %, 1 g/m 3 to 29 g/m3 (Class 1K3 as per EN50178)
transport
60 g/m 4)
95 % 3)
operation
A light condensation of moisture may occur for a short time occasionally if the device is
not in operation (class 2K3 as per EN50178)
Air pressure:
S
T
A
N
D
A
R
D
Climatic conditions
Clearance and creepage
Vibration
EMC compatibility
Approvals
operation [kPa]
storage [kPa]
transport [kPa]
1)
2)
3)
4)
43
Ch.3
NOTE!
In some cases AC Input chokes, and possibly noise suppression filters should be fitted
on the AC Input side of the device. See chapter Chokes/Filters.
Adjustable Frequency Drives and AC Input filters have ground discharge currents greater then 3.5 mA. EN
50178 specifies that with discharge currents greater than 3.5 mA the protective conductor ground connection
(PE1) must be fixed type.
AVy...-DC versions
In this version, the drive must be powered by a rectified DC supply of 600 Vdc.
The use of Gefran SM32 series power supplies is recommended for this, available with an output current
from 185 to 2000A.
From size AVy4185, insertion of an AC mains inductance on the power supply input of the power supply
unit is compulsory (for the type of inductance, consult the manual of the power supply unit), see figure
5.5.1.2.
Ch.3
44
AVy - HGB
I
N
P
U
T
O
U
T
P
U
T
[kVA]
KV at 460/480Vac
160
[A]
[A]
[A]
[A]
[A]
45
Undervoltage threshold
Overvoltage threshold
380
6.8
7.4
6.4
4
4.5
3.9
0.87
10.2
5.6
5.1
4.9
4.4
1.1
1.1
1.5
1.5
2.2
2.2
3
2
3.8
3.4
1022
500
7.9
9
7.8
5.5
6.2
5.4
13.6
7.5
6.8
6.5
5.9
1.5
1.5
2
2
3
3
3
3
5
4.5
1030
850
15.5
16.9
14.7
9.5
10.7
9.3
0.96
23
12.6
11.5
11
10
3
3
4
4
5.5
5.5
7.5
7.5
8.5
7.7
2055
21.5
24.2
21
14
15.8
13.8
0.87
32.2
8
16
17.7
16.1
15.4
14
500
4
4
5
5
7.5
7.5
10
10
12
10.9
2075
3110
27.9
30.3
26.4
18.2
20.4
17.8
0.93
45
24.8
22.5
21.6
19.6
5.5
5.5
7.5
7.5
11
11
15
15
16.8
15.3
3150
11
11
15
15
22
22
30
25
32
29
4220
18.5
15
25
20
30
30
40
30
42
38.2
4300
22
18.5
30
25
37
37
50
40
55
50
4370
86
47
43
40
36
116
63
58
54
50
79
72
68
62
144
70
39
35
34
31
170
93
85
81
74
22
22
30
30
45
45
60
50
64
58.3
5450
35.4
40
34.8
25
28.2
24.5
32.5
36.7
32.5
39
44
37
69
77
66
84
94
82
98
110
96
208
114
104
99
90
30
30
40
40
55
55
75
60
79
72
5550
7900
122
137
120
0.87
258
142
129
124
112
37
37
50
50
75
55
100
75
158
177
153
338
185
169
160
146
55
45
75
60
90
90
125
100
98
128
89.2 116.5
6750
192
216
188
382
210
191
183
166
200
55
55
75
75
110
90
150
125
145
132
71100
220
247
214
454
250
227
217
198
75
55
100
75
132
110
150
150
173
157.5
71320
n.a.
309
268
n.a.
324
295
282
256
90
90
100
100
160
160
200
200
224
204
81600
55
62
53
0.90
60
10
9
10
10
18.5
18.5
25
20
27
24.6
4185
33
30
28.7
26
7.5
7.5
10
10
15
15
20
20
22.4
20.3
n.a.
365
318
n.a.
--
400
364
348
317
100
100
125
125
200
200
250
250
277
252
82000
1200 1700 2250 2700 3200 4200 5500 6400 7900 9800 12800 14500 17300 22400 27700
820 VDC
230 VDC (for 230 V AC mains), 400 V DC (for 400V AC mains), 460 V DC for 460 V AC mains)
650
11
12
10.4
7
7.9
6.7
17.4
9.6
8.7
8.3
7.6
2.2
2.2
3
3
4
4
5
5
6.5
5.9
2040
[V]
[V]
[kVA]
4.4
4.8
4.2
3.6
3.9
3.4
[A]
2.9
3.3
2.9
1.7
1.9
1.7
[V]
[Hz]
7.2
4
3.6
3.5
3.2
4.4
2.4
2.2
2.1
1.9
0.75
0.75
1
1
1.5
1.5
2
1.5
2.7
2.4
1.6
1.4
0.37
0.37
0.50
0.50
0.75
0.75
1
0.75
1015
1007
AC Input frequency
IN AC Input current for continuous service :
- Connection with 3-phase reactor
@ 230Vac; IEC 146 class1
Derating factor:
[A]
[A]
[kHz]
[A]
[kHz]
[A]
[A]
[V]
[Hz]
[Hp]
[Hp]
[kVA]
Type
Ch.3
The Input current of the Drive depends on the operating state and the service conditions
of the connected motor, and the use of input reactors. The table 3.3.2.1 shows the values
corresponding to rated continuous service (IEC 146 class 1), keeping into account typical
output power factor for each size
3.3.4. AC Output
The output of the AVy Drive is ground fault and phase to phase output short protected. The switching
frequency is constant in the speed range and depends on the drive size.
NOTE!
The connection of an external voltage to the output terminals of the Drive is not permissible!
It is allowed to disconnect the motor from the Drive output, after the Drive has been disabled.
The value for the continuous output current rating ( ICONT ) depends on AC Input voltage ( KV ), Ambient
temperature ( KT ) and Switching frequency ( KF ):
ICONT = I2N x KV x KT x KF (Values of derating factor are the listed on table 3.3.2.1)
with an overload capacity IMAX = 1.36 x ICONT for 60 seconds
The applicable deratings are automatically set when selecting the appropriate values of AC Input voltage,
Ambient temperature and Switching frequency.
NOTE!
Ch.3
46
For service conditions with overload higher than 150%, the nominal current must be
derated.
Table 3.3.3.1 shows nominal current values for typical service profiles (Ambient
temperature =40C [104F], standard switching frequency). For cycles with nominal
current applied after the overload, the minimum duration is also specified.
For cycles shorter than the minimum duration specified, the current following the overload
should be reduced to a level lower than the nominal, so that the RMS average over the
cycle does not exceed the continuous current, ICONT.
Similar criteria apply for operation with additional derating factors.
AVy - HGB
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
[A]
Type
0.9
0.9
1.1
1.4
1.4
1.9
2.1
1.1
1.1
1.3
1.6
1.6
2.2
2.4
1007
1.6
1.6
1.9
2.4
2.4
3.2
3.5
1.8
1.8
2.2
2.7
2.7
3.6
1015
2.2
2.2
2.7
3.3
3.3
4.4
4.9
2.5
2.5
3.0
3.8
3.8
5.1
5.6
1022
2.9
2.9
3.5
4.4
4.4
5.9
6.5
3.4
3.4
4.1
5.1
5.1
6.8
7.5
1030
3.8
3.8
4.5
5.6
5.6
7.6
8.3
4.3
4.3
5.2
6.5
6.5
8.7
9.6
2040
5.0
5.0
6.0
7.5
7.5
10
11
5.7
5.7
6.8
8.6
8.6
11.5
12.6
2055
7.0
7.0
8.4
10.5
10.5
14
15.4
8.0
8.0
9.6
12.0
12.0
16.1
17.7
2075
9.8
9.8
11.7
14.7
14.7
19.6
21.6
11.2
11.2
13.5
16.9
16.9
22.5
24.8
3110
13
13
15.6
19.5
19.5
26
28.7
15
15
18
22.4
22.4
29.9
33
3150
15
15
19
23
23
31
34
18
18
21
27
27
35
39
4185
19
19
22
28
28
37
41
21
21
26
32
32
43
47
4220
25
25
30
37
37
50
55
29
29
34
43
43
57
63
4300
31
31
38
47
47
63
69
36
36
43
54
54
72
79
4370
37
37
44
55
55
74
81
42
42
51
63
63
85
93
5450
45
45
54
68
68
90
99
52
52
62
78
78
104
114
5550
56
56
67
84
84
112
124
65
65
78
97
97
129
142
6750
73
73
88
110
110
146
161
84
84
101
126
126
168
185
7900
83
83
100
125
125
166
183
96
96
115
143
143
191
210
71100
99
99
119
148
148
198
218
114
114
137
171
171
228
250
71320
128
128
154
192
192
257
282
147
147
177
221
221
295
324
81600
avy2020
158
158
190
238
238
317
348
182
182
218
273
273
364
400
82000
47
Ch.3
Selectable
0 / 15...30 V
3.2...6.4 mA
0... 10 V
0...20 mA
4...20 mA
0.25 mA max
10 V max
10 V max
(5 mA @ 24 V)
0... 10 V
Digital inputs
0 / 15...30 V
3.2...6.4 mA
Supply
Signals
+ 15...35 V
+ 15...35 V
Voltage
1 V pp
Current
No. of pulses
per revolution
max. frequency
Cable max.
Voltage
Current
No. of pulses
per revolution
Type
max. frequency
5V
10 mA
min 600
max 9999
standard and inverted signal
150 kHz
Load capacity
+5V
+ 10 V
- 10 V
+ 24 V
+ 10 V
- 10 V
+ 24 V
Digital outputs
Encoder inputs
Sinusoidal
Digital
(5 mA @ 24 V)
Tolerance
160 mA
Plug connector
10 mA
Terminal 7
10 mA
Terminal 8
120 mA
Terminal 19
3 % 1)
3 % 1)
+ 20 ... 30 V, not stabilized
Ch.3
48
AVy - HGB
3.3.6. Accuracy
Output frequency:
temperature dependent stability error
[C]
resolution
[Hz]
[V]
[C]
S
P
E
E
D
C
O
N
T
R
O
L
50 ppm/C typical
0.001 Hz at 50 Hz
0.005 Hz at 300 Hz
10V, terminals 7 and 8
100 ppm/C typical
16 bit or 15 bit + sign
11 bit + sign
0.1 % of full scale
[rpm]
[rpm]
8000
0.25
[rpm]
accuracy
control range
max bandwidth
[%]
[rpm]
[rad/s]
[rpm]
[%]
[rpm]
[rad/s]
0.5
typical 0.02%
better than 1:1000
300 rad/s [47 Hz] (1)
[rpm]
accuracy
[%]
control range
max bandwidth
[rpm]
[rad/s]
accuracy
[rpm]
[%]
[rpm]
typical 1:1.000
[%]
typical 5% (2)
control range
[rpm]
120
[ms]
0.8
control range
T
O
R
Q
U
E
C
O
N
T
R
O
L
max bandwidth
(1) The response time and bandwidth are affected by the load and inertia. These represent limit values.
(2) This value does not include iron losses, mechanical losses and cogging torque. With Rr adaptation enabled.
49
Ch.3
Ch.3
50
AVy - HGB
4. INSTALLATION GUIDELINES
4.1. MECHANICAL SPECIFICATION
Figure 4.1.1: Drive dimensions (sizes 1007 ... 3150)
E5
d
E2 E4
E3
E1
Table 4.1.1: Drive dimensions and Weights (sizes 1007 ... 3150)
Type
Drive dimensions:
a
mm (inch)
b
mm (inch)
c
mm (inch)
d
mm (inch)
D1
mm (inch)
D2
mm (inch)
E1
mm (inch)
E2
mm (inch)
E3
mm (inch)
E4
mm (inch)
E5
mm (inch)
d
Weight
kg (lbs)
1007
1015
1022
1030
2040
105.5 (4.1)
2055
151.5 (5.9)
306.5 (12.0)
199.5 (7.8)
62 (2.4)
69 (2.7)
115 (4.5)
296.5 (11.6)
69 (2.7)
115 (4.5)
299.5 (11.7)
99.5 (3.9)
145.5 (5.7)
284 (11.2)
2075
3110
3150
208 (8.2)
323 (12.7)
240 (9.5)
84 (3.3)
168 (6.6)
310.5 (12.2)
164 (6.5)
315 (12.4)
199 (7.8)
299.5 (11.8)
9 (0.35)
M5
3.5 (7.7)
3.6 (7.9)
3.7 (8.1)
4.95 (10.9)
8.6 (19)
avy3100
Installation guidelines
51
Ch.4
D4
D1
D2
D3
D2
D3
D3
D3
Table 4.1.2: Drive dimensions and Weights (sizes 4185 ... 82000)
Type
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
Drive dimensions:
a
mm (inch)
309 (12.1)
376 (14.7)
mm (inch)
489 (19.2)
564 (22.2)
mm (inch)
D1
mm (inch)
D2
mm (inch)
D3
mm (inch)
D4
mm (inch)
268 (10.5)
308 (12.1)
965 (38)
442 (17.4)
297.5 (11.7)
225 (8.8)
150 (5.9)
100 (3.9)
475 (18.7)
550 (21.6)
Weight
509 (20)
909 (35.8)
741 (29.2)
891 (35)
725 (28.5)
M6
947 (37.3)
kg
18
22
22.2
34
34
59
75.4
80.2
86.5
109
lbs
39.6
48.5
48.9
74.9
74.9
130
166.1
176.7
190.6
240.3
avy3105
Ch.4
52
AVy - HGB
To allow a confortable viewing angle, the keypad can be oriented on three different positions.
4.2. WATTS LOSS, HEAT DISSIPATION, INTERNAL FANS AND MINIMUM CABINET
OPENING SUGGESTED FOR THE COOLING
The heat dissipation of the Drives depends on the operating state of the connected motor. The table below
shows values that refer to operation at default switching frequency (see section 3.3.4, AC Output), Tamb
<40C, typ. motor power factor and nominal continuous current.
Table 4.2.1: Heat dissipation and Required Air Flow
Type
4
2
2
0
4
1
8
5
3
1
5
0
3
1
1
0
2
0
7
5
2
0
5
5
2
0
4
0
1
0
3
0
1
0
2
2
1
0
1
5
1
0
0
7
4
3
7
0
4
3
0
0
5
5
5
0
5
4
5
0
6
7
5
0
7
9
0
0
7
1
1
0
0
7
1
3
2
0
8
1
6
0
0
8
2
0
0
0
PV Heat dissipation:
1)
@ULN=400Vac
1)
[W]
512
546 658
864
5400
@ULN=460Vac
1)
[W]
468
490 582
780
4700
fSW=default; I2=I2N
Airflow of fan:
Internal fan [m3/h]
Heatsink fans [m3/h]
11
11
11
11
30
30
30
11
11
11
30
30
80
170
340
975
650
1820
2000
avy3110
NOTE!
NOTE!
Type
1
0
1
5
1
0
2
2
1
0
3
0
2
0
4
0
2
0
5
5
2
0
7
5
3
1
1
0
3
1
5
0
4
1
8
5
4
2
2
0
4
3
0
0
4
3
7
0
5
4
5
0
5
5
5
0
6
7
5
0
7
9
0
0
7
1
1
0
0
7
1
3
2
0
8
2
0
0
0
8
1
6
0
0
31 (4.8)
cm2 (sq.inch)
Heatsink
cm2 (sq.inch)
36 (5.6)
2x150 (2x
23.5)
36 (5.6)
72 (11.1)
2x200 (2x31)
2x370
(2x57.35)
2x620 (2x96.1)
2 x 1600
(2 x 248)
128 (19.8)
avy3120
Installation guidelines
53
Ch.4
Figure 4.2.1: UL type fans connections on AVy7900, AVy71100 and AVy71320 sizes
Drive
115
2V3
AUTOTRAFO
U3
230
230VAC fans
1V3
1V3
Drive
U3
115VAC
2V3
230VAC
(*)
1V3
1V3
NOTE!
Ch.4
54
Drive
(*) Only
for
AVy6750
and
AVy82000
drives
An internal fuse (2.5A 250VAC slo-blo) for AVy7900, AVy71100 and AVy71320 sizes is
provided.
On AVy6750 and AVy82000 sizes the fuse must be mounted externally.
AVy - HGB
The dimensions and weights specifed in this manual should be taken into consideration
when the device is mounted. The technical equipment required (carriage or crane for large
weights) should be used. Improper handling and the use of unsuitable tools may cause
damage.
Figure 4.3.1: Max. Angle of Inclination
NOTE!
The Drives must be mounted in such a way that the free flow of air is ensured. The
clearance to the device must be at least 150 mm (6 inches). A space of at least 50 mm (2
inches) must be ensured at the front.
From size 81600 the top and bottom clearance must be at least 380 mm (15 inches), on
front and sides must be ensured a space of at least 140 mm (5.5 inches).
Devices that generate a large amount of heat must not be mounted in the direct vicinity
of the frequency inverter.
Figure 4.3.2: Mounting Clearance
150 mm ( 6" )
[380mm (15")]
10 mm ( 0.4" )
[140mm (5.5")]
10 mm ( 0.4" )
[140mm (5.5")]
50 mm ( 2" )
[140mm (5.5)]
[...] For 81600 size (and higher)
NOTE!
55
Ch.4
4.4.1. Motors
The electrical and mechanical data of standard three-phase motors refers to a particular operating range. The
following points should be noted when these motors are connected to an AC Drive:
Is it possible to use standard induction motors?
With the AVy Drives it is possible to use standard induction motors. Some features of the motor have a great
influence on the obtained performances. Notice also what is stated in section 3.3.4, AC Output, about the
voltages and the motor power.
Which properties of the asynchronous motors have an unfavorable result in operation with frequency inverters?
Motors with double squirrel-cage rotors or deep rotor bars should not be used.
Star or delta connection?
Motors can be connected in both star or delta connections. Experience has shown that star connected motors
have better control properties, so star connections are preferred.
Cooling
The cooling of three-phase motors is normally implemented by means of a fan that is mounted on the motor
shaft. Remember that the output of the fan is reduced when the motor is running at lower speeds, which in
certain circumstances may mean that the cooling is insufficient for the motor. Check with the motor manufacturer whether an external fan is required and the motor speed range in the application concerned.
Operation above the rated speed
Due to the mechanical factors involved (bearings, unbalance of rotor) and due to the increased iron losses,
consult the manufacturer of the motor if this is operated above the rated speed .
What motor data is required for connecting the frequency inverter?
Nameplate specifications
- Motor rated voltage
- Motor rated current
- Motor rated frequency
- Motor rated speed
- Power factor
The other data required for vector control is calculated inside the inverter. In order to optimize the drive
operation it is also useful to know the values for :
- Magnetizing current
- Rotor resistance
- Stator resistance (Sensorless mode only)
- Leakage inductance ( Field oriented mode with Rotor resistance adaptation enabled or Sensorless mode.).
Motor protection
Thermistors
PTC thermistors according to DIN 44081 or 44082 fitted in the motor can be connected directly to the
frequency inverter via terminals 78 and 79. In this case the resistor (1Kohm) mounted between the terminals
78 and 79 has to be removed.
Ch.4
56
AVy - HGB
NOTE!
The motor PTC interface circuit (or klixon) has to be considered and treated as a signal
circuit. The connections cables to the motor PTC must be made of twisted pairs with a
shield, the cable route should not be parallel to the motor cable or far away at least 20 cm.
NOTE!
Remember that the current limitation can control an overheating of the motor only due
to overload, not due to insufficient ventilation. When the drive is operated at low speeds
the additional use of PTC resistors or temperature-dependent contacts in the motor
windings is recommended, unless separate forced ventilation is available.
Output chokes
When using general purpose standard motors, output chokes are recommended to protect winding isolation
in some cases. See section 5.7.2, Output chokes.
4.4.2. Encoder
One of two types of encoder may be connected to the XE connector (high density 15-pole socket, fitted on
device), see the table 4.4.2.2 for the jumper settings
-
0.22
27 [88]
0.5
62 [203]
0.75
93 [305]
1
125 [410]
1.5
150 [492]
avy3130
Installation guidelines
57
Ch.4
S18
S19
S20
S21
S22
S23
ai3150
The jumper S17 selects the inhibition or the enabling of the channel C pulses reading. It has to be correctly
selected in order to detect appropriately the encoder loss alarm.
S17 ON : channel C (index) reading=ON
S17 OFF: channel C (index) reading=OFF
(*) If the encoder is not provided of the zero channel : S17=OFF
Table 4.4.2.3: Encoders connections
Encoder type
Shielded
cable
DE
SE
8 pole
8 pole
DE
SE
8 pole
8 pole
1
B-
+8V C+
C-
A+
XE CONNECTOR PIN
6
7
8
9
10
11
12
13
14
15
A-
E-
F+
F-
G+
G-
0V
B+ +5V E+
l
l
l
l
ai3160
Ch.4
58
AVy - HGB
Requirements:
Sinusoidal encoders (XE connector on Regulation card)
max. frequency
80 KHz ( select the appropriate number of pulses
depending on required max. speed )
Number of pulses per revolution
min 600, max 9999
Channels
two-channel, differential
Power supply
+ 5 V (Internal supply) *
Load capacity
> 8.3 mA pp per channel
Digital encoders (XE connector on Regulation card)
max. frequency
150 KHz ( select the appropriate number of pulses
depending on required max. speed )
Number of pulses per revolution
min 600, max 9999
- two-channel, differential A / A, B / B, C / C ). An
encoder loss detection is possible via firmware setting.
- two channel, (A,B) only with optional card.
+ 5 V (Internal supply) *
> 4.5 mA / 6.8 ... 10 mA per channel
Channels
Power supply
Load capacity
*
Via keypad (CONFIGURATION/Motor spd fbk/ Enc 1 supply vlt menu) it is possible to select 4
different values of internal encoder supply voltage to compensate the voltage reduction due to encoder
cable length and load current encoder.
Selection available are:
- for +5 V encoder supply: 0=5.41V, 1=5.68V, 2=5.91V, 3=6.18V via Enc 1 supply vlt parameter.
- for +8 V encoder supply: leave standard default =0
Encoder power supply test (if the internal supply +5V is used)
During the start up of the drive:
- verify the encoder power supply to the encoders terminals with all the encoders channels connected
- via Enc 1 supply vlt parameter set the appropriate voltage if the encoder supply characteristic (example:
+5V 5%) is out of range.
Installation guidelines
59
Ch.4
Table 4.4.2.4: Assignment of the high density XE connector for a sinusoidal or a digital encoder
Designation
PIN 1
ENC B-
Function
Channel B-
I/O
I
PIN 2
PIN 3
PIN 4
PIN 5
ENC C+
ENC CENC A+
Channel C+
O
I
ENC A-
PIN 8
GND
ENC B+
PIN 10
PIN 11
PIN 12
AUX+
HALL 1+/SIN+
HALL 1-/SINHALL 2+/COS+
HALL 2-/COSHALL 3+
8.3 mA analog
1 V pp analog
8.3 mA analog
Channel A+
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
Channel A-
O
I
O
I
HALL 3-
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
+5 V
200 mA
5 V digital or
10 mA digital or
Reserved
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
Reserved
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
5 V digital or
10 mA digital or
1 V pp analog
8.3 mA analog
Channel HALL 3 +
Reserved
PIN 15
10 mA digital or
10 mA digital or
Reserved
PIN 14
200 mA
5 V digital or
5 V digital or
Reserved
PIN 13
8.3 mA analog
+8 V
1 V pp analog
1 V pp analog
Channel C-
Max. current
10 mA digital or
Max. voltage
5 V digital or
5 V digital or
10 mA digital
1 V pp analog
Channel HALL 3 -
Reserved
5 V digital or
10 mA digital
1 V pp analog
ai3140
Ch.4
60
AVy - HGB
5. WIRING PROCEDURE
5.1. ACCESSING TO THE CONNECTORS
5.1.1 Removing the Covers
NOTE!
Observe the safety instructions and warnings given in this manual. The devices can be
opened without the use of force. Only use the tools specified.
See figure 3.2.2 Drive view & components to identify the single part.
Figure 5.1.1: Removing the covers (sizes 1007 to 3150)
Wiring procedure
61
Ch.5
ATTENTION:
Ch.5
62
In order to avoid damages of the device it is not allowed to transport it by handling on its
cards !
AVy - HGB
M1
Wiring procedure
63
Ch.5
Ch.5
64
AVy - HGB
Wiring procedure
65
Ch.5
U1/L1
3Ph~
V1/L2
U1/L1
AC mains voltage
(3x480 VAC +10% 3Ph, see table 3.3.2.1)
3Ph~
V1/L2
W1/L3
BR1
W1/L3
Braking resistor
(optional)
Braking resistor
(optional)
D
BR1
U2/T1
V2/T2
AC mains voltage
(max 3x480 VAC +10%, see table 3.3.2.1)
U2/T1
Motor connection
(AC line volt 3Ph, 1.36 output current)
V2/T2
W2/T3
Motor connection
(AC line volt 3Ph, 1.36 output current)
W2/T3
PE2/
PE2/
PE1 /
PE1 /
1015
1022
AWG
14
[mm2]
AWG
14
2
AWG
14
2
[Nm]
4370
10
4
10
4
5450
5550
1/0
50
10
10
6
0.9
7900
4/0
95
71100
300*
150
10
16
71320
350*
185
12
6
16
3
8
10
1.6
8
8
1.2 to 1.5
6750
2/0
70
4220
16
2
1.2 to 1.5
12
2
35
4185
6
10
0.5 to 0.6
4300
4
25
3
8
10
1.6
3150
8
1.2 to 1.5
12
[Nm]
[mm2]
3110
0.5 to 0.6
[mm2]
[Nm]
2075
10
[Nm]
AWG
2055
0.5 to 0.6
[mm2]
[mm2]
2040
12
[Nm]
AWG
1030
81600
4xAWG2
4x35
10-30
2
82000
150**
* = kcmils
**: copper bar
AWG
[mm2]
16
16
50
[Nm]
avy4040
Ch.5
CAUTION!
The grounding conductor of the motor cable may conduct up to twice the value of the rated
current if there is a ground fault at the output of the AVy Drive.
NOTE:
66
AVy - HGB
FRONT SIDE
BACK SIDE
Color
red
green
green
green
green
green
red
(test point)
(test point)
Function
LED lit during the Hardware Reset
LED lit when the voltage +5V is present and at correct level
LED is lit when RS485 interface is supplied
LED lit during IGBT modulation
LED is flashing when regulation is running (not in STARTUP menu)
LED lit when encoder power supply +5V (XE-9)
LED lit when encoder power supply +8V (XE-2)
Phase current signal (U) (see manual "AVy Function description and parameters", table 1.3.1.2.2)
Reference point
ai4050
Wiring procedure
67
Ch.5
Function
Terminating resistor for the serial interface RS485
ON= Termination resistor IN
OFF= No termination resistor
Adaptation to the input signal of analog input 1 (terminals 1 and 2)
ON=0...20 mA / 4...20 mA
OFF=0...10 V / -10...+10 V
Adaptation to the input signal of analog input 2 (terminals 3 and 4)
ON=0...20 mA / 4...20 mA
OFF=0...10 V / -10...+10 V
Adaptation to the input signal of analog input 3 (terminals 5 and 6)
ON=0...20 mA / 4...20 mA
OFF=0...10 V / -10...+10 V
Encoder setting ( jumpers on kit EAM_1618 supplied with the drive)
ON=Sinusoidal SE
OFF=Digital DE
Monitoring of the C-channel of the digital encoder
ON=C-Channel monitored
OFF=C-Channel not monitored (required for single-ended channels)
Encoder setting
Pos. B= reserved
Pos. A= reserved
Analog input 3 enabling (alternative with SESC encoder)
Pos. A= reserved
Pos. B=analog input 3 enabled
Pos. OFF= resolver
Reserved
Encoder Internal power supply selection
ON / ON = +5 V
OFF / OFF = +8 V
Internal use
Second encoder qualifier input
A=from EXP- board
B=from digital input "3" on RV33-4
Jumper to disconnect 0V (+24V power supply) from ground
ON = 0V connected to ground
OFF = 0V disconnected from ground
Jumper to disconnect 0V (regulation board) from ground
ON = 0V connected to ground
OFF = 0V disconnected from ground
Internal use
Internal use
Internal use
Power supply for the serial interface RS485
ON = Internal power supply (from pins XS.5 / XS.9)
OFF = External power supply (to pins XS.5 / XS.9)
S8
S9
S10
S18 - S19
S20 - S21
S22 - S23
S26 - S27
S28
S29
S30
S34
S35
S36
S37
S38-S39
S40-S41
(**)
Factory setting
ON (*)
OFF
OFF
OFF
OFF
OFF
ON
ON/ON
A
A
ON
(hard-wire)
ON
(hard-wire)
not mounted
not mounted
ON
OFF
Ay4060
(*) on multidrop connection the jumper must be ON only for the last drop of a serial line
(**) see chapter 5.4
1007 1015 1022 1030 2040 2055 2075 3110 3150 4185 4220 4300 4370 5450 5550 6750 7900 71100 71320 81600 82000
ON
OFF
ON
OFF OFF
ON
OFF
ON
OFF OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
ON
OFF
ON
OFF
ON
ON
OFF OFF
ON
ON
OFF
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON ON ON OFF ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
ON
avy4080
The devices are factory set accordingly.When fitting a regulation card as a spare, remember to set dip-switch S3 and encoder
jumpers accordingly.
Ch.5
68
AVy - HGB
Analog input 1
Reference point: terminal 2. Default setting: Ramp ref 1
10V
0.25mA
Analog input 2
Reference point: terminal 4. Default setting: none
Programmable/configurable analog differential input. Signal: terminal 5.
Analog input 3
(20mA when
current ref
input)
6
7
+10V
+10V/10mA
-10V
-10V/10mA
0V
12
Enable drive
13
Start
14
Fast stop
15
COM D I/O
18
0 V 24
19
+24V OUT
22
23
26
0V
28
RESERVED
29
RESERVED
36
Digital input 1
37
Digital input 2
41
42
46
78
R1K
+30V
3.2mA @ 15V
5mA @ 24V
6.4mA @ 30V
Reference point for digital inputs and outputs, term.12...15, 36...39, 41...42
Analog output
Program.analog output; def.setting: Motor current. Ref. point: term.22
2
BU comm.
VeCon controlled BU-... braking units command. Ref. point: term.27.
output
0 V 24
39
Analog output
Program.analog output; def.setting: Motor speed. Ref. point: term.22
1
27
38
16
21
External braking
unit (optional)
max
BU-
Function
Programmable/configurable analog differential input. Signal: terminal 1.
+2228V
120mA @ 24V
10V/5mA
10V/5mA
+28V/15mA
-
+30V
Programmable digital input; default setting: none
3.2mA @ 15V
Progr. digital input; def. setting: none. Configurable as 2nd encoder index qualifier
Digital input 3
(setting via S30 jumper, Digital input 3 parameter must be set 0=OFF)
Programmable digital input; default setting: none. Configurable as 1st encoder
Digital input 4 index qualifier (Digital input 4 parameter must be set 0=OFF ).
Digital output
1
Programmable digital output; default setting: none
Digital output
2
Supply D O
Supply input for digital outputs on terminals 41/42. Ref. point: term.16.
Motor PTC
5mA @ 24V
6.4mA @ 30V
+30V/40mA
+30V/80mA
1.5mA
79
Strip X2
80
82
83
OK relay
contact
Relay 2
contact
Function
max curr.
250V AC
1 A AC11
250V AC
1 A AC11
85
Wiring procedure
69
Ch.5
CAUTION!
+24Vdc voltage, which is used to externally supply the regulation card has to be stabilized
and with a maximum 10% tolerance. The maximum absorption is 1A.
It is not suitable to power supply the regulation card only through a unique rectifier and
capacitive filter.
Terminals
flexible
0.14 ... 1.5
0.14 ... 1.5
1 ... 79
80 ... 85
Tightening
torque
[Nm]
0.4
0.4
AWG
multi-core
0.14 ... 1.5
0.14 ... 1.5
28 ... 16
28 ... 16
Ai4090
The use of a 75 x 2.5 x 0.4 mm (3 x 0.1 x 0.02 inch) flat screwdriver is recommended. Remove 6.5 mm (0.26
inch) of the insulation at the cable ends. Only one unprepared wire (without ferrule) should be connected to
each terminal point.
0.22
27 [88]
0.5
62 [203]
0.75
93 [305]
1
125 [410]
1.5
150 [492]
avy3130
Ch.5
70
AVy - HGB
Figure 5.3.1.2: Potentials of the control section, Digital I/O NPN connection
To Expansion Cards
1
2
Analog input 1
3
4
Analog input 2
5
6
Analog
output 1
21
0V
Analog
output 2
Analog input 3
22
23
S35
12
+24V
Enable drive
13
+10V
0V
- 10V
Start
14
Fast stop
Digital output 1
83
85
Digital output 0
80
82
15
External fault
36
Digital input 1
37
46
Digital input 2
Digital output 2
38
41
Digital input 3
+24V
LOAD
39
Digital input 4
0V(+24V)
16
COM D I/O
29
+24 V
Digital output 3
42
LOAD
0V(+24V)
+24V
19
0V (24V)
0 (+24 V)
18
78
1k
79
Over Temperature
Motor
BU
S34
Wiring procedure
26
27
71
Ch.5
XS
470 R
100 R
470 R
0VS
+5 V S
150 R
S41
S5
S6
S40
TxA/RxA
TxB/RxB
+5 V
PE
4
9
3
8
1
6
RS485
NOTE!
Ensure that only the first and last drop of an RS 485 bus have a bus terminating resistor
(S5 and S6 mounted). In all other cases (within the line) jumpers S5 and S6 must not be
mounted.
NOTE!
With S40 and S41 mounted the drive supply the serial line. This modality is allowed on
point-to-point connection without galvanic isolation only.
A connection point to point can be done using PCI-485 option interface (S40 and S41
mounted).
For multidrop connection (two or more drive), an external power supply is necessary
(pin 5 / 0V and pin 9 / +5V).
Pins 6 and 8 are reserved for use with the PCI-485 interface card.
When connecting the serial interface ensure that
Ch.5
72
AVy - HGB
NOTE!
Function
Internal use
Internal use
RxA/TxA
Internal use
0V (Ground for 5 V)
Internal use
RxB/TxB
Internal use
+5 V
I/O
I/O
I/O
Elec. Interface
RS485
Power supply
RS 485
Power supply
ai4110
I = Input
O = Output
Wiring procedure
73
Ch.5
L01
EMERGENCY-OFF
K0
S11
Off
S12
Stop
K2
G1
ok
K2T
S2
ON / Start
K1M
80
82
K2
K1M
K2
K0
K2T
L00
EMERGENCY-OFF
ON / OFF
Start / Stop
t =1s
Mains contactor
Note: OK relay must be configured as Drive healty for this circuit (Factory configuration)
NOTE:
Ch.5
74
The connection diagram reported in the picture 5.5.1.1 (Control sequencing) is valid
only when the configuration of the sequency alarm Enable seq err is set as Ignore.
AVy - HGB
18
16
15
14
K2
13
K1M
12
0 V24
COM ID
21
22
23
Fault
External
8
- 10 V
Fast stop
+ 10 V
0 V 10
Start
Enable
drive
Dig. Inp.4
Analog input 2
Analog input 3
BU
RS 485
26
9
1
A-
A+
XE1
BB+
5V
Keypad
27
0V
L1
L2
L3
N
PE
n>0
( default )
6
-
ok
3
+
82
80
4
-
85
83
Dig. Inp.1
R1
(2 ... 5 kOhm)
Dig. Inp.3
Dig. Inp.2
FWD
0
REV
L1 : Insertion of an AC mains
inductance the power supply
input of the power supply
unit is compulsory (for the
type of inductance, consult
the manual of the power
supply unit).
+ 24V
Analog
output 1
19
Analog input 1
K0
46
+ 30 V
41
Dig. Out.2
42
Dig. Out.1
Analog
output 2
79
1V3
2V3
U3
SMPS
*)
*) R 1Kohm if
no thermistor
connected
78
D
PE1
F1
W1/L3
V1/L2
V2/T2
U1/L1
U2/T1
K1M
L1
Thermistor
M1
W2/T3
M
3~
G1
Wiring procedure
75
Ch.5
L1
U
V
W
M1
U2
V2
INVERTER 1 W2
C
F12
F21
L2
U
V
W
U2
V2
INVERTER 2 W2
C
BR
F22
L1
L2
(*)
RBR
L3
K1
F..
L..
U
V
W
M2
U2
V2
INVERTER .. W2
C
M..
F..
F61
L6
U
V
W
27(0V24) 26
RBR
7
BR
CR
BU-32-...
(BUy-...)
(SLAVE)
Ch.5
76
M6
U2
V2
INVERTER 6 W2
C
AVy - HGB
10
D
C
3
F62
F7
25000
GRD2/10 or Z14GR10
A70P10
FWP10
GRD2/16 or Z14GR16
A70P20
FWP20
50000
50000
GRD2/10 or Z14GR10
A70P10
FWP10
GRD2/10 or Z14GR10
A70P10
FWP10
GRD2/16 or Z14GR16
A70P20
FWP20
1022
25000
1030
10000
2040
25000
GRD2/20 or Z14GR20
A70P20
FWP20
50000
2055
25000
GRD2/25 or Z14GR25
A70P25
FWP25
50000
GRD2/20 or Z14GR20
A70P20
FWP20
2075
10000
GRD3/35 or Z22GR40
A70P35
FWP35
50000
GRD2/25 or Z14GR25
A70P25
FWP25
3110
25000
GRD3/50 or Z22GR40
A70P40
FWP40
50000
GRD3/50 or Z22GR40
A70P35
FWP35
3150
10000
GRD3/50 or Z22GR50
A70P40
FWP50
50000
GRD3/50 or Z22GR50
A70P40
FWP40
4185
15000
30000
4220
10000
25000
GRD3/50 or Z22GR50
A70P50
FWP50
4300
10000
25000
4370
10000
25000
5450
5550
6750
7900
71100
10000
10000
10000
10000
10000
71320
10000
25000
81600
10000
25000
82000
10000
25000
50000
50000
25000
25000
25000
25000
25000
S00C+/f1/80/100A/660V
A70P80 FWP80
or Z22gR80
S00C+/f1/80/100A/660V or
A70P100 FWP100
M00f01/100A/660V
S00C+/f1/80/160A/660V or
A70P175 FWP175
M00f01/160A/660V
S1f1/110/250A/660V or
M1f1/250A/660V
A70P300 FWP300
S2f1/110/400A/660V or
M2f1/400A/660V
A70P400 FWP400
S2f1/110/500A/660V or
M2f1/500A/660V
A70P500 FWP500
avy4120
Fuse manufacturers:
NOTE!
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary
contactors, are reported in the corresponding data sheets.
Wiring procedure
77
Ch.5
Drive type
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
Europe
Z14GR6
A70P10
USA
FWP10A14F
Z14GR10
A70P10
FWP10A14F
Z14GR16
A70P20-1
FWP20A14F
Z14GR20
Z14GR32
Z14GR40
Z22GR63
S00C+/f1//80/80A/660V
S00C+/f1//80/80A/660V
S00C+/f1//80/100A/660V
S00C+/f1//80/125A/660V
S00C+/f1/80/160A/660V
S00F1/80/200A/660V
S1F1/110/250A/660V
S1F1/110/315A/660V
S2F1/110/400A/660V
S1F1/110/500A/660V
S1F1/110/500A/660V
S1F1/110/600A/660V
A70P20-1
A70P30-1
A70P40-4
A70P60-4
A70P80
A70P80
A70P100
A70P150
A70P175
A70P200
A70P250
A70P350
A70P400
A70P500
A70P500
A70P600
FWP20A14F
FWP30A14F
FWP40B
FWP60B
FWP80
FWP80
FWP100
FWP150
FWP175
FWP200
FWP250
FWP350
FWP400
FWP500
FWP500
FWP600
avy4140
Fuse manufacturers:
NOTE!
The technical data of the fuses, e.g. dimensions, weights, heat dissipation, auxiliary
contactors, are reported in the corresponding data sheets.
6750 to 71320
Designation Protection of
F1
+24V
F1
+24V
F3
Fans
transformer
Fuse (source)
2A fast 5 x 20 mm (Bussmann:
SF523220 or Schurter:
FSF0034.1519 or Littlefuse:
217002)
Resettable fuse
2.5A 6.3x32
(Bussmann: MDL 2.5, Gould
Shawmut: GDL1-1/2, Siba: 70 059
76.2,5 , Schurter: 0034.5233)
Fitted on:
Power card PV33-4-"D" and higher
Power card PV33-5-"B" and higher
Regulation card RV33-1C and higher
avy4145
Ch.5
78
AVy - HGB
A three-phase inductance should be connected on the AC Input side in order to limit the
input RMS current of AVy series Drives. The inductance can be provided by an AC Input
choke or an AC Input transformer.
In the case of DC power supply, from size AVy4185 insertion of an AC mains inductance
on the power supply input of the power supply unit is compulsory (for the type of
inductance, consult the manual of the power supply unit), see figure 5.5.1.2.
NOTE!
For the use of output sinusoidal filters, please contact the nearest Gefran office.
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
LR3y-1007
LR3y-1015
LR3y-1022
LR3y-1030
LR3y-2040
LR3y-2055
LR3y-2075
LR3y-3110
LR3y-3150
LR3-022
LR3-022
LR3-030
LR3-037
LR3-055
LR3-090
LR3-160
LR3-200
Avy4135
For all the sizes the input choke is strongly reccomended in order to:
- prolong the life time of the DC link capacitors and the reliability of the input rectifier.
- reduce the AC mains harmonic distortion
- reduce the problems due to a low impedence AC mains ( 1%).
NOTE!
The current rating of these inductances (reactors) is based on nominal current of standard
motors, listed in table 3.3.3.1 in section 3.4.4, AC Output.
Wiring procedure
79
Ch.5
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
NOTE!
LU3-003
LU3-005
LU3-011
LU3-015
LU3-022
LU3-022
LU3-030
LU3-037
LU3-055
LU3-090
LU3-160
LU3-200
Avy4150
When the Drive is operated at the rated current and at 50 Hz, the output chokes cause a
voltage drop of approx. 2% of the output voltage.
80
AVy - HGB
E
R BR
U ZK
M
3
BU
Drive sizes 1007 up to 4185 have, as standard configuration, an internal braking unit.
Drive sizes 4220 up to 5550 can have an optional internal braking unit (see section 3.1.2 Inverter type
designation) factory mounted. All the standard AVy... drive can be equipped with an external braking unit
(BU-32...) connected to the terminals C and D.
NOTE!
When the internal braking unit is present, or when circuit terminals C and D are connected to external devices, the AC Input must be protected with superfast semiconductor
fuses! Observe the mounting instruction concerned.
For braking resistor connection (terminals BR1 and C) a twisted cable has to be used. In
case the braking resistor is supplied with thermal protection (klixon), it may be connected
to the "External fault" drive input.
WARNING!
The braking resistors can be subject to unforeseen overloads due to possible failures.
The resistors have to be protected using thermal protection devices.
Such devices do not have to interrupt the circuit where the resistor is inserted but their
auxiliary contact must interrupt the power supply of the drive power section.
In case the resistor foresees the precence of a protection contact, such contact has to be
used together with the one belonging to the thermal protection device.
F1
PE1 /
PE2/
V2/T2
W2/T3
Braking
resistor
U2/T1
BR1
W1/L3
V1/L2
U1/L1
Braking
Unit
AC Motor
3Ph~
Wiring procedure
81
Ch.5
Resistor
P NBR
RBR
EBR
Type
Type
[kW]
[Ohm]
[kJ]
1007
(1)
(2)
RF 220 T 100R
0.22
100
1.5
11
RF 300 DT 100R
0.3
100
2.5
19
2040
0.75
100
7.5
38
2055
0.75
68
7.5
38
2075
0.9
68
48
3110
1.1
40
11
58
3150
1.9
28
19
75
BR T4K0-15R4
15.4
40
150
BR T4K0-11R6
11.6
40
150
BR T8K0-6R2
7.7
80
220
1015
1022
1030
4185
4220
4300
4370
5450
5550
Parameters description:
PNBR
RBR
EBR
PPBR
TBRL
avy4190
TBRL= 2
EBR
=[s]
PPBR
n,P
PPBR
EBR
n
TBRL
TCL
Figure 5.8.2.2: Limit operating braking cycle with typical triangular power profile
Ch.5
82
AVy - HGB
Minimum cycle time in condition of limit operating cycle (braking power = PPBR
with typical triangular profile)
TCL
TCL=
1
2
TBRL
PPBR
=[s]
PNBR
The BU overload alarm occurs if the duty cycle exceeds the maximum data allowed in order to prevent
possible damages to the resistor.
Resistor model:
Example code:
MRI/T900 68R
MRI = resistor type
900 = nominal power (900 W)
T= with safety thermostat
68R = resistor value (68 )
NOTE!
The suggested match of resistor-model and inverter-size, allows a braking stop at nominal
torque with duty cycle TBR / TC = 20%
Where:
TBR
TC
The standard resistor can be used for couplings, different from the ones above reported.
These resistors, whose technical data are reported in the table 5.8.2.1, have been dimensioned to tolerate an
overload equal to 4 time their nominal power for 10 seconds.
In any event they can tolerate also an overload, whose energetic dissipation was the same of the maximum
power level defined by:
2
VBR [V]
PPBR=
=[w]
RBR [ohm]
Where:
VBR = braking unit threshold (see table 5.8.2.2)
With reference to the figure 5.8.2.4, where the power profile is the typical triangular one, the following
example can be taken into consideration (see also table 5.8.2.1).
Wiring procedure
83
Ch.5
P PBR =
VBR 2
R BR
780 2
=
= 6084 [W]
100
T BRL = 2
E BR
P PBR
24000
= 7.8[s]
6084
1)
PMB . TBR
PNBR
2 TC
2)
The average power of the cycle must not be higher than the nominal power of the resistor.
If TBR > EBR / PPBR that is to say, in case of very long braking time, it must be dimensioned PMB PNBR
B)
PPBR
PMB
TBR
TC
If one of the above mentioned rules is not respected, it is necessary to increase the nominal power of the
resistor, respecting the limit of the internal braking unit (reported in table 5.8.2.3),
In order to protect these resistors from dangerous overload, the parameters BU ovld time and BU duty
cycle (menu FUNCTIONS\Brake unit) manage maximum time and duty cycle at which the resistors can
tollerate their peak power PPBR.
The data must be related to the AC mains for which they are specified defined by the parameter
BU DC vlt (menu FUNCTIONS\Brake unit).
The default parameters are calculated for a braking threshold that correspond to a Mains voltage = 400V.
Ch.5
84
AVy - HGB
The use of different braking resistors from those indicated on table 5.8.2.1, requires to take into consideration the meaning of following formulas:
BU ovld time [s] = EBR / PPBR (time of braking at limit condition for cycle with triangular profile)
BU duty cycle % = (PNBR / PPBR) x 100
Table 5.8.2.2: Braking thresholds for different Mains
Mains
voltage
Braking threshold
VBR [V]
230Vac
400Vac
460Vac / 480 Vac
400
680
780
avy4200
The result of these calculations must be assigned to the corresponding parameters in menu FUNCTIONS\Brake
unit. When the duty cycle exceeds the data entered, the alarm BU overload automatically occurs in order to
prevent possible damages to the resistor.
The following table can be used to choose an external resistor, different from the standard series.
Table 5.8.2.3: Technical data of the internal braking units
Inverter
type
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
IRMS :
IPK :
T :
IRMS
[A]
IPK
[A]
T
[s]
Minimum
RBR
[ohm]
4.1
7.8
19
100
6.6
12
16
67
12
17
22
31
17
16
36
26
18
52
42
15
37
29
78
23
37
10
50
104
22
7.5
avy4210
1
2
PPBR
RBR
T BR
TC
Each drive is provided of the terminals 26 and 27 which allows control of one or more external braking units,
parallel connected. The drive will act as Master and the external braking units BU32 must be configured as
Slave.
In this way it will be possible to utilize the internal I2x t protection also using external BU (see AVyFunction description and parameters instruction manual (available on CD), section 2.15.9 Braking unit).
In case of using more external BUs, each BU with a resistor (all the same) refers to the parameters calculation of a single unit.
Wiring procedure
85
Ch.5
PMB
Overload factor
fA003
RESISTOR POWER
Pause Time
15 sec.
30 sec.
1 min.
5 min.
30 min.
OVERLOAD FACTOR
In order to stop a 18.5 kW motor (38A at 400V) with a 150% overload, the max.
regenerated power is 27.75 kW. Assuming a 5-second braking time (overload time
for resistance) and 1-minute pause, the diagram gives a 3.9 overload factor.
27750
3.9
@ 7100 W
fA004
As for types bigger than 5550 or for particular braking cycles, it is recommended to use one or more BU-32
external braking units.
Ch.5
86
AVy - HGB
Inverter type
Cstd
[F]
220
220
330
330
830
830
830
1500
1500
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
Maximum
permissible
external
capacitance
Cext [F]
0
0
0
0
0
0
0
1500
1500
Maximum
power required
by switched
mode power
supply
PSMPS [W]
65
65
65
65
65
65
65
65
65
1800
1.54
2.3
4500
70
2200
3300
4950
4950
6600
6600
9900
14100
1.88
2.83
4.24
4.24
5.6
5.6
8.4
12.8
2.8
4.2
6.3
6.3
8.1
8.1
12.1
17.2
4500
4500
4500
4500
0
0
0
0
70
70
70
70
70
70
70
70
14100
12.8
17.2
70
avy4220
1 = 1 + 1
Cx
C1x
C2x
PE1 /
PE2/
W2/T3
V2/T2
U2/T1
BR1
W1/L3
V1/L2
U1/L1
F1
CX 900 VDC
or
3Ph~
Figure 5.9.1: Buffering the Regulator Supply by Means of Additional Intermediate Circuit Capacitors
Wiring procedure
87
Ch.5
NOTE!
When connecting the intermediate circuit terminals C and D the AC Input side must be
protected with superfast semiconductor fuses!
Cext, Cstd
PSMPS
tBuff
UBuff, Umin
[F]
[W]
[s]
[V]
2 P
SMPS
t Buff 10
U2 Buff - U2min
- C std
fA018
Calculation example
An AVy4220 Drive is operated with an AC Input supply ULN = 400 V. A voltage failure buffer is required for
max. 1.5 s.
PSMPS
UBuff
Cstd
70 W
400 V
1800 F
C ext =
Ch.5
88
tBuff
Umin
1.5 s
250 V
2 . 70 W . 1.5 s . 106 m F / F
(400 V) 2 - (250 V)
AVy - HGB
5.10. AVy POWER DIP RIDE THROUGH DATA AND RESTART SETUP
The AVy has a 3-phase full-wave rectifier feeding the DC link.
If the DC link reaches the Undervoltage threshold for its voltage input (see tables 5.10.1, 5.10.2 and 5.10.3),
the AVy will disable the Drive, and generate an undervoltage alarm.
The undervoltage alarm can latch & trip the drive immediately, or be programmed to reset itself and restart.
The undervoltage alarm settings define how many restarts are permitted. There is a restart time parameter
that sets how long the undervoltage condition can exist before the AVy gives up on the reset.
The DC link feeds the AVy power supply. If the DC link goes below 250 VDC the electronics reset as if just
powered up. The capacity of the DC link between the undervoltage shutdown of the Drivesection, the 250
VDC power supply threshold, and the power draw of the AVy electronics & cooling fan determine how long
the drive stays up under power dips or power loss.
The DC link can have extra capacitance added externally to the DC link to add time to keep the DC link
above 250 VDC as long as possible. The following tables calculate how long the Drive can keep the power
above 250 VDC for control power if the maximum amount of capacitance is added externally. Remember,
adding capacitance holds in the power supply longer, but also takes longer to recharge.
The survival of an input power dip without shutting down the Drive section depends on the relative load
(energy) that the DC bus has to output, and the magnitude and duration of the power dip. A power dip needs
to be below the DC undervoltage threshold before the drive would even see any trip condition from it.
Without external capacitors, as an estimate, a power dip of 1 cycle (16.6ms @ 60Hz) when the motor is at
full load will cause an undervoltage trip.
The undervoltage trip time can be calculated by means of the following formula:
t=
where:
t:
Udc:
Ubuff:
CStd:
Cext:
Pam:
fA027
Pm
hm
fA028
where:
Pm: motor rated power
m: motor rated efficiency
- at no load, it depends on the iron losses, on mechanical losses, and stator joule losses. The sum of
these terms is about 50% of the full load losses.
Wiring procedure
89
Ch.5
1 - hm
hm
fA029
Maximum power supply drop out time (Buffer time/voltage failure buffer) of AVy is achieved by adding the
maximum recommended capacitance to the DC bus.
The following table show the maximum power supply drop out time for different Undervoltage thresholds
and inverter sizes. The meaning of the symbols in the colums is as follows:
Cstd = internal capacitance (in uF),
Cext max = max external total capacitance (in uF),
Tbuff = max drop out time (in sec.),
PSMPS = power supply (watts),
Ubuff = volts threshold to disable drive operation (in volt),
Umin = min DC volts that will support the power supply (in volt)
Where Tbuff is defined by:
Tbuff =
PSMPS
C std
Cext max
Ubuff
Umin
Tbuff
70
1800
4500
230
200
0.58
70
70
70
70
70
70
70
70
70
70
2200
3300
4950
4950
6600
6600
9900
14100
14100
14100
4500
4500
4500
4500
0
0
0
0
0
0
230
230
230
230
230
230
230
230
230
230
200
200
200
200
200
200
200
200
200
200
0.62
0.72
0.87
0.87
0.61
0.61
0.91
1.3
1.3
1.3
avy4225
Ch.5
90
AVy - HGB
Size
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
Psmps
65
65
65
65
65
65
65
65
65
70
70
70
70
70
70
70
70
70
70
70
70
C std
220
220
330
330
830
830
830
1500
1500
1800
1800
2200
3300
4950
4950
6600
6600
9900
14100
14100
14100
Cext max
0
0
0
0
0
0
0
1500
1500
4500
4500
4500
4500
4500
4500
0
0
0
0
0
0
Ubuff
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
Umin
250
250
250
250
250
250
250
250
250
200
200
200
200
200
200
200
200
200
200
200
200
Tbuff
0.165
0.165
0.24
0.24
0.62
0.62
0.62
1.12
1.12
1.54
1.54
1.88
2.83
4.24
4.24
5.65
5.65
8.4
12.8
12.8
12.8
avy4230
Size
1007
1015
1022
1030
2040
2055
2075
3110
3150
4185
4220
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
Psmps
65
65
65
65
65
65
65
65
65
70
70
70
70
70
70
70
70
70
70
70
70
C std
220
220
330
330
830
830
830
1500
1500
1800
1800
2200
3300
4950
4950
6600
6600
9900
14100
14100
14100
Cext max
0
0
0
0
0
0
0
1500
1500
4500
4500
4500
4500
4500
4500
0
0
0
0
0
0
Ubuff
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
460
Umin
250
250
250
250
250
250
250
250
250
200
200
200
200
200
200
200
200
200
200
200
200
Tbuff
0.25
0.25
0.37
0.37
0.95
0.95
0.95
1.72
1.72
2.3
2.3
2.8
4.2
6.3
6.3
8.1
8.1
12.1
17.2
17.2
17.2
avy4240
Wiring procedure
91
Ch.5
I2N
2.1
3.5
4.9
6.5
8.3
11
15.4
21.6
28.7
35,5
42
Time (seconds)
90
150
205
220
60
60
Type
4300
4370
5450
5550
6750
7900
71100
71320
81600
82000
I2N
58
76
90
110
142
180
210
250
310
365
Time (seconds)
60
90
120
120
avy4250
This is the minimum time that must be elapsed since an AVy Drive is disconnected from the AC Input before
an operator may service parts inside the Drive to avoid electric shock hazard.
CONDITION
Ch.5
92
These values consider a turn off for a Drive supplied at 480Vac +10%, without any option, ( the
charge for the switching supply is the regulation card, the keypad and the 24Vdc fans if
mounted).
The Drive is disabled. This represents the worst case condition.
AVy - HGB
6. MAINTENANCE
6.1. CARE
6.2. SERVICE
The screws of all terminals on the device should be
re-tightened two weeks after initial commissioning.
This should be repeated each year.
If the drives have been stored for more than three
years, the capacitance of the intermediate circuit
capacitors may have been impaired. Before
commissioning these devices, it is advisable to
regenerate the capacitors by connecting them to the
voltage for two hours with the inverter disabled. After
these operations the device is ready to be installed
without limitations.
6.3. REPAIRS
Repairs of the device should only be carried out by
the specialist personnel (qualified by the manufacturer)
If you carry out a repair on your own, observe the
following points:
- When ordering spare parts do not only state the
device type but also the device serial number
(nameplate). It is also useful to state the type of
the regulator card and the version of the operating
system (on Firmware & Card revision level
nameplate, see figure 3.1.3.2).
- When exchanging cards ensure that the positions
of switches and jumpers are observed! This particularly applies to switch S3 on the regulation
card.
NOTE!
Maintenance
93
Ch.6
Parameter name
Parameter value
Variables
T current ref
50%
Variable name
Variable value
STSP_pro
Contents
Go To Index
NAVIGATION
Ramp -
Speed limited
Block diagram
95
DRIVE
Ramp
DRIVE
Fast stop
Start
Dig input term 10
Enable
Dig input term 9
EXPANSION CARD
Encoder 2 state
Ovr_RfSel
Speed Reference
Select / Ramp
Spd threshold
Ramp +
Drive ready
Active power
Encoder 1 state
Dc link voltage
Torque
Spd_Fbk
HWIO
Input / Output
Mapping
Ovr_SpTq
Sreg
Speed Regulator
T current ref
Ovld Available
Overload 200%
Heatsink temp
Regulation temp
Speed Feedback
Motor current
Output frequency
Output voltage
Inverter Overview
Tcurr_reg
Alarm_mp
ALARM
mapping
Flux
Enabled
MB swap float
Disabled
SERIAL COMM
Motctrl
Motor Control
Motor control
SBI enable
T curr (%)
Funct
FUNCTIONS
Npar displayed
Control mode
Local
Regulation mode
V/f Control
Device address
Main commands
Terminal
Ambient temp
40 C
Switching freq
8kHz
Mains Voltage
400V
BASIC CONFIGURATION
Continuos curr
2,4 A
7. BLOCK DIAGRAM
Ch.7
Ch.7
96
AVy -HGB
35
34
35
33
35
32
35
31
16
39
16
38
16
37
16
36
DG8(Common 0V)
DG8+
DG7Common 0V)
DG7+
DG6(Common 0V)
DG6+
DG5(Common 0V)
DG5+
DG4-
DG4+
DG3-
DG3+
DG2-
DG2+
DG1-
DG1+
AVy_Ovw
Digital input 4
Digital input 3
Digital input 2
Digital input 1
Off
Off
Off
Off
Off
Off
Off
Off
Digital Inputs
Option card
AVy_HWIOAN
Analog I/O
NAVIGATION
Overview
Motorpot Requests
T
Enable
Enable
Enable
Enable
Relay 2
Speed Zero Thr
Enable ramp
Regulator Commands
Ok relay func.
Drive Healthy
Jog Requests
0000h
Enable jog
R1COM
R1NO
R2COM
R2NO
82
80
85
83
Option Dig.Output 8
Option Dig.Output 7
Option Dig.Output 6
Option Dig.Output 5
Option Dig.Output 4
Option Dig.Output 3
Digital output 2
Digital output 1
Overcurrent
Undervoltage
Overvoltage
Overld Available
COM_DO
D_Out 8
COM_DO
D_Out 7
COM_DO
D_Out 6
COM_DO
D_Out 5
COM_DO
D_Out 4
COM_DO
D_Out 3
COM_DO
D02
COM_DO
D01
55
57
55
56
55
54
55
53
55
52
55
51
16
42
16
41
Option card
Spd Thresold
Ramp -
Ramp +
Digital Outputs
Block diagram
97
Ch.7
Ref_2-
Ref_3-
Ref_3+
Select input 3
Ref_2+
Select input 2
Ref_1-
Ref_1+
Select input 1
Ramp Ref 1
AVy_Ovw
Off
Off
Offset input 1
HW
input
type
Offset input 3
0
Scale input 3
Volts
An in 1 target
An in 3 target
Off
Select input 2
Select input 3
An in 2 target
Off
0 ms
2/9
+V
0V
B-
B+
A-
A+
Select enc 2
Encoder 2 (Option)
XFI connector
OFF
Select output 4
Motor Current
Select output 3
Current U
Select output 2
Torque Current
Select output 1
Actual Spd (rpm)
Tach follower
Input 1 cp error
Select input 1
Ramp Ref 1
Input 1 cp delay
Window comparator
Input 1 cp match
Input 1 compare
0 ms
Input 1 filter
Scale input 2
Volts
Scale input 1
Volts
Offset input 2
Input 3 type
-10V. . .+10V
HW
input
type
Input 2 type
-10V. . .+10V
HW
input
type
Input 1 type
-10V. . .+10V
AVy_HWIO
Digital I/O
NAVIGATION
Overview
5V
0V
B-
B+
A-
A+
Encoder 1
XE connector
Scale output 4
Scale output 3
Option card
Scale output 2
Scale output 1
Analog Outputs
Select enc 1
D
A AO4
C
2 ACOM
D
A AO3
C
1 ACOM
D
A AO2
C
2 ACOM
D
A AO1
C
1 ACOM
OFF
14
13
12
11
22
23
22
21
Ch.7
98
Jog -
Ramp ref 1
NAVIGATION
Ramp ref 2
Jog
selection
Ramp ref 2
0 rpm
0 rpm
Speed limited
Ramp input
Speed input
AVy_Jog
AVy_Mspd
0 rpm
AVy_Ovw
Back to Overview
Jog +
Ramp ref 1
AVy -HGB
0 rpm
Speed
AVy_mpot
Zero
Ramp in = 0
Zero
Speed
t
Quick stop
COMMAND
AVy_Ramp
Ramp Reference
Ramp out = 0
Zero
Speed
t
0 rpm
AVy_Ovr_SpTq
To Speed/Torque
Overview
Speed ref 1
Enable ramp
10000
10000
Speed ratio
Speed ratio
Speed Draw
function
Block diagram
99
Ch.7
NAVIGATION
AVy_Ovr_RfSel
From Speed
Reference
generation
AVy_Ovw
Back to Overview
Speed ref 2
Encoder 1
Enc 2 speed
AVy_Spd_Fbk
Encoder 2
Speed Feedback
AVy_slspar
SENSORLESS ALGHORITHM
Enc 1 speed
0 rpm
Speed limited
Field Oriented
Regulation mode
Sensorless
Regulation mode
T current ref 1
0 %
AVy_Droop_cp
Droop gain
Droop compensation
AVy_SReg
Speed Regulator
+
-
0 %
0 %
T current ref
Load comp
T current ref 2
T current ref
0 %
AVy_Motctrl
To Motor Control
AVy_TCurr_reg
Ch.7
100
AVy -HGB
Linear
S dec t const
S acc t const
500 ms
500 ms
S shape t const
500 ms
Ramp shape
S-shape
1 s
1 s
1 s
S-shape
S dec t const 0
500 ms
S dec t const 1
500 ms
S dec t const 2
500 ms
S dec t const 3
500 ms
S acc t const 0
500 ms
S acc t const 1
500 ms
S acc t const 2
500 ms
S acc t const 3
500 ms
Ramp shape
1 s
To
Ramp out=0
Speed
Freeze ramp
COMMAND
Freeze ramp
AVy_Sreg
1 s
1 s
1 s
1 s
To Speed Reference
generation
Quick stop
Reference Ramp
Ramp -
1 s
1 s
1 s
Linear
From
Ramp in = 0
Ramp +
AVy_Ovr_RfSel
Back
NAVIGATION
Block diagram
101
Ch.7
AVy_Spd_fbk
Speed fbk
Speed ref 1
0
rpm
Speed up filter
0 ms
Speed up gain
0
Speed up
Speed ref 2
0
rpm
AVy_Ovr_SpTq
Back
NAVIGATION
Speed up base
1000 ms
Speed Limits
+
S
+
S
Speed I in use
10
ms
Lock speed I
Not Active
Prop. filter
0
Speed I
Speed P
AVy_Srpi
Zero
AVy_J_comp
Speed P in use
Inertia/Loss comp
AVy_Droop_cp
Load comp
Speed regulator
+
S
T current ref 1
0 %
AVy_Adp_spd
Zero torque
COMMAND
T current ref
To
Torque current
regulator
AVy_Tcurr_reg
Zero Torque
Speed Adaptive
and
Speed zero logic
T current ref 2
0 %
Speed I base
0.234845 A/rpm*ms
Speed P base
0.939379 A/rpm
Ch.7
102
AVy -HGB
NAVIGATION
10 %
Adap P gains
Speed P
Adap reference
1 %
AVy_Adp_spd
Adap I gains
Adap P gains
Adap I gains
Speed Adaptive
and
Speed zero logic
Speed I
AVy_Sreg
Back to Overview
Speed I in use
Speed P in use
Anti-windup
Prop. filter
0 ms
Zero
Lock speed I
+
S
Anti-windup
Torque current limits
Zero
Block diagram
103
Ch.7
To Speed
reference
AVy_Sreg
Back
NAVIGATION
Zero
Enable droop
Droop limit
Droop gain
1500 rpm
0 %
0 ms
Droop filter
Droop compensation
Load comp
0 %
T current ref
Ch.7
104
AVy -HGB
AVy_Sreg
Back
NAVIGATION
Inertia
Speed
10 rpm
0.005 Kg*m*m
Ref 0 level
Friction
0.001 N*m
Flux reference
n
d
Torque const
Inertia/Loss compensation
0 ms
Inertia c filter
To speed regulator
output
Block diagram
105
Ch.7
NAVIGATION
+1% of
Motor nom speed
T current lim -
speed
T current lim +
-1% of
Motor nom speed
T current lim +
T current lim -
torque
AVy_SReg
T current ref
AVy_Ovr_SpTq
Back to Overview
T current lim -
speed
T current lim +
T current lim -
T current lim +
torque
AVy_Droop_cp
To Droop Feedback
136 %
T current lim -
Torque
reduction
T current lim
T current lim +
Torque reduction
COMMAND
Torque current
100 %
Torque reduct.
136 %
136 %
0.6 %
6.1 %
MOTOR
DRIVE
I2t
OVERLOAD Control
Current I
Current P
Overload 200%
I_sqrt_t_accum
Ovld Available
AVy_motctrl
60 s
100 %
To Motor Control
Current I base
475.518 V/A*ms
Current P base
475.518 V/A
Ch.7
106
AVy -HGB
NAVIGATION
AVy_Ovr_SpTq
Digital
BC+
C-
1
3
4
2/9
+V
0V
B+
A-
A+
5V
0V
Encoder 2
XFI connector
OPTION
C-
C+
3
4
B-
B+
8
1
A-
A+
1024
Refresh enc 2
Disabled
Encoder 2 pulses
5.41 V
1024
Refresh enc 1
Disabled
Encoder 1 pulses
Speed Feedback
Encoder repeat
Encoder 1
XE1 connector
Encoder repeater
(OPTION)
Encoder 1 type
Encoder 1
(Sinusoidal or Digital)
AVy_motctrl
Index Storing
Speed
Block diagram
107
Ch.7
60 Hz
460 V
460 V
Base frequency
Base voltage
Base voltage
Dc link voltage
AVy_Ovr_SpTq
From Speed/Torque
regulator
AVy_Ovw
Back to Overview
NAVIGATION
CONFIGURATION
Flux model
100 %
4 %
15 %
Flux max
Voltage I
Voltage P
Voltage regulator
Output voltage
Flux max
(ramped)
100 %
P2 flux model
9
Lkg inductance
0.0317009 H
Magnetizing curr
2.33276 A
0.45
P1 flux model
REGULATION
Flux model
Flux
Flux I
Flux P
Go to Motor
parameters
1.4 %
6 %
Torque current
Flux current
F current ref
AVy_motpar
Flux current
limit
Go to Motor
parameters
AVy_motpar
AC
Motor
PWM
Voltage limit
AVy_spd_fbk
Encoder
(option)
Flux I Base
7.51503 A/Vs*ms
Voltage I base
0.658035 Vs/V*s
Magnetization logic
Flux P base
855.043 A/Vs
Voltage P base
0.00526428 Vs/V
Flux regulator
Stator resist
1.07585 Ohm
Flux min
Flux reference
Flux max
(ramped)
Rotor resistance
1.07585 Ohm
AVy_slspar
Go to Sensorless
parameters
Flux level
Flux max
(ramped)
Motor control
1 %
Ch.7
108
AVy -HGB
AVy_Ovw
AVy_motctrl
NAVIGATION
Back to Overview
Stator resist
1.07585 Ohm
Base voltage
60 Hz
0.81
4.8 A
60 Hz
Base frequency
Cos phi
Nominal current
Nom frequency
Magnetizing curr
2.33276 A
LS
460 V
460 V
Nominal speed
1765 rpm
Nominal voltage
Rotor resistance
1.07585 Ohm
Motor parameters
LR
Enable rr adap.
Flux ref
Flux ref
30 %
1 s
min
Dynamic
CEMF
Lkg inductance
0.0317009 H
LS + LR
Flux current
Flux
Flux max
(ramped)
Block diagram
109
Ch.7
AVy_Ovw
AVy_motctrl
NAVIGATION
Overview
5000
Working
Flux
Flux
I Magn
Flux model
0.9
SENSORLESS Parameters
0.01 s
Actual speed
6 V
Output voltage
13 V/A
Voltage command
to PWM
Comp slope
Estimated speed
for Sensorless mode
Regulation mode
V/f Control
Ch.7
110
AVy -HGB
460 V
AVy_Funct
100 %
Off
Base voltage
AVy_Ovw
V out
Go to functions
NAVIGATION
Overview
V = k * f 1.0
60 Hz
10 s
ENERGY SAVE
Base frequency
V/f shape
V/f shape
1 %
Manual
1 s
10 s
Delay retrying
1000 ms
Manual boost
Voltage Boost
Actual boost
V/Hz functions
Auto capture
Enable
0.03 s
Manual
0 %
Speed
Motor losses
Slip Compensation
Torque
Regulation mode
V/f Control
Block diagram
111
Ch.7
AVy_Ovw
AVy_Funct
Go to functions
NAVIGATION
Overview
Speed ref
Spd threshold +
1000 rpm
Set delay
100 ms
100 ms
Threshold delay
Set error
Set speed
100 rpm
Spd threshold
AVy -HGB
&
Speed zero
To pos B
(Lock sensorless)
Speed
Enable spd=0 I
10 rpm
10 %
Ref 0 level
Ref 0 level
Adap I gain 3
Adap I gain 2
Adap I gain 1
Lock speed I
>
=
&
1 %
1 %
1 %
To pos A
(Lock sensorless)
10 %
10 %
10 %
Spd=0 P gain
Adap P gain 3
Adap P gain 2
Adap P gain 1
AVy_Sreg
Enable spd=0 P
AntiDrift
10 %
Anti Drift
Enable spd=0 R
>=
20.3 %
6.1 %
Lock speed I
Adap speed 1
Adap joint 1
From pos B
T
From pos A
Enable spd=0 P
Adap speed 2
Adap joint 2
>=
NAVIGATION
Back to overview
&
112
&
Ch.7
&
Speed
Adap reference
1000 rpm
Lock Sensorless
40.7 %
6.1 %
Block diagram
113
Ch.7
PID feed-back
PID offset 1
PID offset 0
PID source
AVy_Ovw
Gain
PID clamp
10000
Enable drive
Disable drive
Feed-fwd PID
PID error
0 s
0 s
Offset 0
thr2
thr
PID feed-back
AVy_Funct
Go to functions
NAVIGATION
Overview
0 ms
10 %
ON
PD D gain 3 PID
PD D gain 2 PID
PD D gain 1 PID
PD P gain 3 PID
PD P gain 2 PID
sign PID
PI P gain PID
1 %
1 %
1 %
10 %
10 %
10 %
sign PID
Enable PI PID
10 %
PD P gain 1 PID
PI I gain PID
Gain
Feed fwd sign:
pos gain = -1
neg gain = +1
Steady
state
PI steady delay
PD D filter PID
0 ms
PI integr freeze
++
Enable PD PID
10 %
10 %
ON
Off
PI top lim
PID function
+
+
PI central v3
Encoder 2 position
PI central v2
PI central v1
PI output PID
Encoder 1 position
PI central v sel
PI output PID
PI bottom lim
10
0 rpm
1 mm
8000
Dancer constant
Max deviation
Positioning spd
PI output PID
Minimum diameter
1 cm
Diameter calc
PID output
PID target
Diameter
calculator
Diameter calc st
Gain
Ch.7
114
AVy -HGB
AVy_Ovw
AVy_Funct
Go to
functions
NAVIGATION
Overview
Enable drive
T
Dig input term 10
Start/Stop
Digital Commands
OFF
Stop mode
Stop mode
Stop mode
Stop mode
Block diagram
115
Ch.7
AVy_Funct
100 %
646 V
Speed ref
10 s
-100 %
+100 %
Torque current
Actual speed
PL time-out
PL Timer
UV level detection
DC link voltage
100 %
AC Mains voltage
AVy_Ovw
PL stop t limit
100 %
Dc link voltage
Go to functions
NAVIGATION
Overview
PL active limit
PL stop dec
100 rpm/s
PL stop acc
100 rpm/s
PL time-out ack
Not acknoledged
time
PL stop enable
Disabled
646 V
PL stop active
Dc link voltage
5 %
0.3 %
PL mains status
Not ok
Speed ratio
calculator
PI regulator
PL stop I gain
PL stop P gain
PL next active
PL time-out ack
Not acknoledged
PL next factor
PL next active
PL active limit
PL time-out sig
Ch.7
116
AVy -HGB
AVy_Ovw
AVy_Funct
Go to functions
NAVIGATION
Overview
Enable jog
Jog Reference
AVy_STSP_pro
OFF
Stop mode
DRIVE KEYPAD
(or Digital inputs)
Enable
Disable
Ramp input
Jog selection
Start - Stop
Programming
Speed input
JOG function
Jog
JOG
Jog reference
100 rpm
To Speed reference
Block diagram
117
Ch.7
AVy_Ovw
Positive
Negative
AVy_Funct
Go to functions
NAVIGATION
Overview
DRIVE KEYPAD
(or digital inputs)
Jog
Motor potentiometer
To Speed Reference
Ch.7
118
AVy -HGB
AVy_Ovw
AVy_Funct
Go to functions
NAVIGATION
Overview
1
1
0
0
1
1
1
0
1
0
1
1
0
Speed sel 1
bit 1 not selected
Speed sel 0
bit 0 not selected
Speed sel 2
bit 2 not selected
Multi speed
Ramp ref 1
Multi speed 7
Multi speed 6
Multi speed 5
Multi speed 4
Multi speed 3
Multi speed 2
Multi speed 1
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
0 rpm
Ramp ref 2
REFERENCE
0 rpm
Block diagram
119
Ch.7
AVy_Ovw
AVy_Funct
Go to functions
NAVIGATION
Overview
Motor Setup 0
COPY
Motor Setup 1
COPY
Ch.7
120
AVy -HGB
AVy_Ovw
AVy_Funct
Go to functions
NAVIGATION
Overview
400V
BU DC vlt
AC 230
AC 400
AC 460
BU DC vlt
External
Resistor
Enable BU
BU ovld time
BU duty cycle
1.9 s
10 %
BU DC vlt
I2 t
logic
400V
External
resistor
Drive alarm
BU
ALARM
BU disable
Block diagram
121
Ch.7
DC braking curr
50 %
DC Braking
current
AVy_Ovw
I DC
I DC
DC braking delay
500 ms
Zero
spd
threshold
Zero
spd
threshold
DC braking curr
50 %
100 %
100 %
DC Braking mode 1
Speed
Quick stop
DC Braking function
Speed
Ramp stop
AVy_Funct
Go to functions
NAVIGATION
Overview
selection
DC Braking mode
DC Braking mode 0
DC braking mode
Ch.7
122
AVy -HGB
AVy_Ovw
User
defined variable
AVy_Funct
Go to functions
NAVIGATION
Overview
rpm
Dimension factor
Dimension factor
Face value factor
Control variable
AVy_Ovw
input
Analog
Block diagram
Pad 8
Pad 9
Pad 2
Pad 3
Pad 10
input
Analog
Pad 1
Pad 11
Pad 4
Pad 5
Pad 12
PAD parameters
Pad 13
Pad 6
Bitword pad A
Pad 14
input
Digital
Pad 7
General PAD
Pad 0
AVy_Funct
Go to functions
NAVIGATION
Overview
0000h
output
Digital
0000h
Pad 15
Bitword pad B
output
Digital
output
Analog
output
Analog
123
Ch.7
Ch.7
124
AVy -HGB
AVy_Ovw
Source 2
LINK 2
Source 1
LINK 1
AVy_Funct
Go to functions
NAVIGATION
Overview
0 par.n
0 par.n
Input absolute 2
Input absolute 1
Off
Off
Input offset 2
Input offset 1
Input min 2
Input max 2
Input min 1
Input max 1
Mul gain 2
Mul gain 1
LINKS Function
Div gain 2
Div gain 1
Output offset 2
Output offset 1
Destination 2
0 par.n
0 par.n
Destination 1
Block diagram
125
Ch.7
AVy_Ovw
Overview
AVy_Funct
Go to functions
NAVIGATION
Generator
output
Gen frequency
1 Hz
Gen access
Not Connected
Test Generator
Time
0 %
Gen offset
Gen amplitude
0 %
Ch.7
126
AVy -HGB
Ovw
Overview
NAVIGATION
Module overtemp
Heatsink / Air OT
External fault
Overtemp motor
Heatsink sensor
Overvoltage
Undervoltage
BU Overload
ON
ON
ON
ON
1
ON
MO Ok relay open
HA Ok relay open
ON
ON
ON
ON
ON
ON
RO Ok relay open
RO Latch
ON
ON
RO Activity
Disable Drive
ES OK relay open
EF Latch
EF Ok relay open
ON
ES Activity
Disable Drive
ES Latch
ON
EF Activity
Disable Drive
OM Ok relay open
ON
HO Ok relay open
0 ms
0 ms
ON
ON
OM Latch
BL Restart time
BL Ok relay open
BL Latch
BL Activity
Disable Drive
O2 Ok relay open
HO Activity
Disable Drive
ON
ON
ON
ON
O2 Activity
Disable Drive
OS Ok relay open
OS Latch
ON
ON
OM Activity
Disable Drive
HS Ok relay open
HS Latch
HS Activity
Disable Drive
OV Ok relay open
OV Latch
N of attempts
UV Restart time
1000 ms
UV Ok relay open
UV Latch
OC Ok relay open
BU OK relay open
ON
OC Latch
BU Activity
Disable Drive
Alarm mapping
Regulation OT
Hw opt1 failure
Bus loss
OPT2 failure
Output stages
Overcurrent
File: AVy_Alarm_mp.vsd
8. PARAMETERS LIST
Explanation of tables:
White text on black background
Menu/submenu
Function not accessible via keypad. The status of the corresponding parameter is only displayed.
"No." column
"Format" column
"Value" column
Factory column
Keypad column
RS485/BUS/Opt2-M" column
(Low priority)
Parameter available via RS485, field Bus or via the APC Card
manual communication (see the APC Card user manual)
The numbers indicate what has to be sent via interface line in order
to set the single parameters.
Term. column
Parameters lists
127
Ch.8
R/W/Z/C
X Pyy
NOTE !
*
**
***
Ch.8
Parameter available via the APC Card asynchronous communication (see the APC Card user manual) and/or the Process Data
Channel (PDC) of the Field bus.
NOTE: When field Bus interface parameters whose range is
[min=0; max=1] can be assigned to either virtual digital inputs
(if w access code exists) and/or virtual digital outputs (if R
access code exists).
The parameter number shown in the following table is a base number. The value 2000H
(=8192 decimal) must be added to the number given in the No. column in order to
obtain the index to access the parametr via Bus, serial line or Opt2 (APC card). The
parameters in the Drivecom group can be accessed using the format and index specified
in the DRIVECOM power transmission profile (#21).
128
AVy -HGB
Value
Parameter
No Format
Drive ready
Keyp.
min
max
Factory
380
U16
343
U16
316
U16
314
U16
Disabled (0)
44
I16
-2 x P45
+2 x P45
Stop (0)
8192
S
BASIC MENU \ Drive type
2
400 V (1)
Drive ready
Drive not ready
Quick stop
Quick stop
No Quick stop
Fast stop
Fast Stop
No Fast Stop
Enable drive
BASIC MENU
1
Enabled
Disabled
Ramp ref 1 [FF]
(Speed input var)
Start/Stop
Start
Stop
Actual spd (rpm)
Motor current [A]
315
U16
122
231
I16
Float
-8192
0
Mains voltage
333
U16
332
U16
40C (1)
334
U16
16
802
331
300
Float
Text
U16
S
-
S
18
321
U16
21
22
29
U32
U16
U32
0
0
0
100
1
100
230 V
400 V
460 V
Ambient temp [C]
50C (122F)
40C (104F)
Rated drive curr
7.5
12.6
17.7
24.8
33
47
63
79
93
114
142
185
210
250
324
485
580
2.4
4
5.6
9.6
400
39
Continuous curr [A]
Software version
Drive type (AVy)
Regulation mode
Sensorless vect
Self-tuning
Field oriented
V/f control
Acc delta speed [FF]
Acc delta time [s]
Dec delta speed [FF]
S
BASIC MENU
3
232 -1
65535
232 -1
Parameters lists
Access via
RS485/
BUS/
Opt2-M
R
1
0
R/W
0
1
R/W
0
1
Terminal
Opt2-A
/PDC
QD
H
L
ID
L
H
14
L
H
R/W
R/W
R/W
1
0
R/W
12
H
L
IA, QA
R/W
R/W
1
0
R
R
13
H
L
QA
QA
R/W
R/Z
0
1
2
R/Z
0
1
R
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
29
30
R
R
R
R/Z
0
1
2
3
R/W
R/W
R/W
R/W
R
-
129
Ch.8
Value
Parameter
No Format
30
8
9
415
Enable drive
Keyp.
min
max
Factory
U16
U16
U16
I16
0
0
0
0
65535
F
F
1
1
S
S
Digital (1)
416
45
256
Float*
U32***
U16
600
1
0
314
U16
315
U16
109
112
115
I16
I16
I16
119
I16
925
923
I16
Float
9999
16383
65535
MONITOR
1
1024
1500
Disabled (0)
Enabled
Disabled
Start/Stop
Stop (0)
Start
Stop
Ramp ref (d) [FF]
Ramp output (d) [FF]
Speed ref (d) [FF]
(Speed ref var)
Actual spd (d) [FF]
(Act spd value)
F act spd (d) [FF]
Act spd filter [s]
Ramp ref (rpm)
Ramp outp (rpm)
Speed ref (rpm)
Actual spd (rpm)
Enc1 speed [rpm]
Enc2 speed [rpm]
F act spd (rpm)
Act spd filter [rpm]
Ramp ref (%)
Ramp output (%)
Speed ref (%)
Actual spd (%)
DC link voltage [V]
Active power [%]
Output voltage [V]
Output frequency [Hz]
Motor current [A]
Torque [%]
T current ref [%]
T curr (%)
F T curr (%)
T curr filter [s]
Flux [%]
Heatsink temp [C]
Regulation temp [C]
Intake air temp [C]
Digital I/Q
Dig input term
Dig input term 1
Dig input term 2
Dig input term 3
Dig input term 4
Dig input term 5
Dig input term 6
Dig input term 7
Ch.8
130
32767
-32768
32767
0.001
0.100
0.001
MONITOR \ Measurements \ Speed \ Speed in rpm
110
I16
-32768
32767
113
I16
-32768
32767
118
I16
-32768
32767
122
I16
-8192
8192
427
I16
-8192
8192
420
I16
-8192
8192
924
I16
-32768
32767
923
Float
0.001
0.100
0.001
MONITOR \ Measurements \ Speed \ Speed in %
111
Float
-200.0
+ 200.0
114
Float
-200.0
+ 200.0
117
Float
-200.0
+ 200.0
121
Float
-200.0
+ 200.0
MONITOR \ Measurements
227
U16
0
999
229 Float**
-500
500
233 Float**
0
500
324
Float
0.0
500.0
231
Float
0.00
S
230
Float
-500
500
41
I16
-500
500
927
I16
-500
500
928
I16
-500
500
926
Float
0.001
0.250
0.100
234 Float*
0.00
100.00
881
I16
1147
I16
914
U16
MONITOR \ I/O
564
U16
0
65535
565
U16
0
1
566
U16
0
1
567
U16
0
1
568
U16
0
1
569
U16
0
1
570
U16
0
1
571
U16
0
1
-
AVy -HGB
Access via
RS485/
BUS/
Opt2-M
R/W
R/W
R/W
R/Z
0
1
R/Z
R/Z
C
Terminal
Opt2-A
/PDC
IA
IA
-
R/W
R/W
-
R
R
-
R/W
1
0
R/W
1
0
12
H
L
13
H
L
R/W
R
R
R
R
R
R
R
R/W
R
-
R
R
R
R
R
R
R
R/W
QA
QA
QA
QA
QA
-
R
R
R
R
R
R
R
-
R
R
R
R
R
R
R
R
R
R
R
R
R
R/W
R
R
R
R
QA
QA
QA
QA
QA
QA
QA
QA
QA
QA
R
R
R
R
R
R
-
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R/W
Value
Parameter
No Format
572
573
574
575
576
577
578
579
580
581
582
583
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
161
162
163
164
371
167
168
694
Float
Float**
Float
Float
Float
Float
Float
U16
165
726
166
436
437
251
Float
Float
Float
Float
Float
U16
Keyp.
min
max
Factory
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
65535
65535
0
0
65535
DRIVE PARAMETER \ Mot plate data
1
999
400
1
99999
S
1
999
50
0.10
999.00
S
0.1
0.99
S
1
999
400
1
999
50
0
1
DRIVE PARAMETER \ Motor Parameter
0.10
999.00
S
0.10
999.00
S
0.0001
S
S
0.0001
S
S
0.00001
9.00000
S
0
1
Std400V (0)
Parameters lists
Access via
RS485/
BUS/
Opt2-M
R
R
R
R
R
R
R
R
R
R
R/W
R
Terminal
Opt2-A
/PDC
R
R
R
R
R
R
R
R
R
R
R/W
R
R/Z
R/Z
R/Z
R/Z
R/Z
R/Z
R/Z
C
R/W
R
R/W
R/W
R/W
Z
0
1
C
R/W
R
R/W
R
R/W
R
R/W
R
R/W
R
R/W
R
R/W
R
Z/C
C
R/W
R
R/W
R
R/W
R
R/W
R
R/W
R
RW
R
RW
R
131
Ch.8
Value
Keyp.
Parameter
No Format
Voltage I [%]
Voltage I Nw [%]
Take val part 2a
902
909
679
Start part 2b
P1 flux model
P1 flux model Nw
P2 flux model
P2 flux model Nw
Magnetizing curr [A]
Magnetiz curr Nw [A]
Flux P [%]
Flux P Nw [%]
Flux I [%]
Flux I Nw [%]
Voltage P [%]
Voltage P Nw [%]
Voltage I [%]
Voltage I Nw [%]
Take val part 2b
680
176
689
692
690
165
691
91
907
92
908
1022
1024
902
909
681
1029
1048
1027
1014
1030
1015
1031
87
1032
88
1033
1028
U16
U16
Float
Float
Float
Float
Float
Float
Float
Float
U16
646
643
647
I16
Float
Float
712
U16
0
S
20
0
65535
0.0010
999.9990
S
0.0010
999.9990
0.000
99.99
S
0.000
99.99
0.00
100.00
S
0.00
100.00
0.00
100.00
S
0.00
100.00
0
65535
DRIVE PARAMETER \ Sensorless
0
32000
5000
0.01
0.50
0.01
0.50
1.0
0.90
DRIVE PARAMETER \ V/f control
0
3
V = k . f 1.0 (0)
709
U16
710
711
Float
Float
722
U16
Manual
Automatic
Manual slip comp [rpm]
Actual slip comp [rpm]
Slip comp filt [s]
Motor losses %
723
724
725
727
I16
I16
Float
Float
893
894
895
Float
Float
I16
V/f shape
min
max
Factory
Float
0.00
100.00
4.00
Float
0.00
100.00
S
U16
0
65535
DRIVE PARAMETER \ Motor Parameter \ Self-tuning \ Sel-tune 2b
U16
0
65535
Float
0.00
1.00
S
Float
S
S
S
U16
1
20
S
U16
S
S
S
Float
0.1
999.0
S
Float
S
S
S
Float
0.00
100.00
S
Float
0.00
100.00
S
Float
0.00
100.00
S
Float
0.00
100.00
S
Float
0.00
100.00
15.00
Float
100.00
0.00
S
Float
0.00
100.00
4.00
Float
0.00
100.00
S
U16
0
65535
DRIVE PARAMETER \ Motor Parameter \ Self-tuning \ Sel-tune 3
U16
1
2
Fwd direction (1)
V = k . f 1.0
V = k . f 1.5
V = k . f 1.7
V = k . f 2.0
Vlt boost type
Manual
Automatic
Ch.8
132
0.0
10.0
1.0
0.0
100.0
DRIVE PARAMETER \ V/f control \ Slip compens
0
1
Manual (0)
0
200
0
-400
400
0
0.003
0.300
0.030
0.0
20.0
0
DRIVE PARAMETER \ V/f control \ V/f spd search
0.01
10.00
10.00
0.01
20.00
1.00
-32768
32767
1500
AVy -HGB
Access via
RS485/
BUS/
Opt2-M
R/W
R
Z/C
Terminal
Opt2-A
/PDC
C
R/W
R
R/W
R
R/W
R
R/W
R
R/W
R
RW
R
R/W
R
Z/C
RW
R
-
R/Z
1
2
R/Z
C
R/W
R
R/W
R
R/W
R
R/W
R
Z/C
R/W
R/W
R/W
R/Z
0
1
2
3
R/Z
0
1
R/W
R
R/Z
0
1
R/W
R
R/W
R/W
R/W
R/W
R/W
Value
Parameter
No Format
896
897
U16
U16
898
U16
Access via
RS485/
BUS/
Opt2-M
R/W
R/W
R/Z
Keyp.
min
max
Factory
0
10000
1000
0
10000
1000
DRIVE PARAMETER \ V/f control \ Energy save
0
1
Disabled (0)
Enabled
Opt2-A
/PDC
ID
R/W
Disabled
Lock save eng
Terminal
0
899
U16
OFF (0)
R/W
OFF
ON
1
R/W
R/W
H
IA
-
R/W
-
R/W
IA, QA
R/W
R/W
R/W
R/W
IA, QA
-
R/W
-
R/W
R/W
IA, QA
-
R/W
-
R/W
R/W
IA, QA
-
R/W
-
R/W
R/W
IA, QA
IA, QA
R/W
R/W
R/Z
R/Z
R/Z
R/Z
R/Z
R/Z
R
0
1
QD
L
H
R/Z
IA
IA
IA
QD
L
H
ID
R/W
R/W
R/W
R
900
901
U16
U16
44
I16
Float
48
49
I16
Float
42
378
I16
Float
43
379
I16
Float
39
40
I16
I16
1
2
U32
U32
U32
U32
U32
U32
U16
U16
715
0
100
100
1
100
10
INPUT VARIABLES \ Ramp ref \ Ramp ref 1
-2 P45
+2 P45
0
+200.0
0.0
-200.0
INPUT VARIABLES \ Ramp ref \ Ramp ref 2
-2 P45
+2 P45
0
-200.0
+200.0
0.0
INPUT VARIABLES \ Speed ref \ Speed ref 1
-2 P45
+2 P45
0
-200.0
+200.0
0.0
INPUT VARIABLES \ Speed ref \ Speed ref 2
-2 P45
+2 P45
0
-200.0
+200.0
0.0
INPUT VARIABLES \ T current ref
F
F
0
F
F
0
LIMITS \ Speed limits \ Speed amount
0
0
232 -1
0
5000
232 -1
LIMITS \ Speed limits \ Speed min/max
0
0
232 -1
5000
0
232 -1
0
0
232 -1
0
5000
232 -1
0
1
T lim + / -
7
8
9
349
U16
U16
U16
U16
0
0
0
0
F
F
F
1
10
11
13
342
U16
U16
U16
U16
0
0
0
0
F
F
F
1
S
S
S
100
Not act. (0)
3
R/W
R/W
R/W
R
0
1
R
R
R/W
R/W
Not actived
actived
R
R
R/W
R/W
467
U16
10
100
R/W
IA
QA
R/W
889
Float
10.00
1.00
R/W
Parameters lists
133
Ch.8
Value
Keyp.
Parameter
No Format
21
22
U32
U16
0
0
29
30
U32
U16
0
0
37
38
U32
U16
0
0
Ramp shape
18
U16
19
663
664
20
673
Float
Float
Float
U16
U16
100
100
100
0
0
3000
3000
3000
65535
3
500
500
500
100
Fwd (1)
293
U16
294
U16
245
I16
Enabled (1)
344
U16
345
U16
373
U16
346
U16
347
U16
118
236
322
I16
I16
U16
-32768
0
OFF (0)
242
I16
Enabled (1)
348
U16
1016
Speed up
Inertia-loss cp
Prop. filter [ms]
444
U16
Speed up (0)
U16
1000
min
max
Factory
Access via
RS485/
BUS/
Opt2-M
Terminal
Opt2-A
/PDC
RAMP \ Acceleration
Linear
S-Shaped
S shape t const [ms]
S acc t const [ms]
S dec t const [ms]
Ramp +/- delay [ms]
Fwd-Rev
No direction
Fwd direction
Rev direction
No direction
Forward sign
FWD selected
FWD not selected
Reverse sign
REV selected
REV not selected
Enable ramp
Enabled
Disabled
Ramp out = 0
Actived
Not Actived
Ramp in = 0
Actived
Not Actived
Freeze ramp
Actived
Not Actived
Ramp +
Acc. clockwise +
Dec. counter-clockwise
Other states
Ramp Acc. counter-clockwise +
Dec. clockwise
Other states
Speed ref [rpm]
Speed reg output [% ]
Lock speed reg
232 -1
65535
RAMP \ Deceleration
100
1
100
232 -1
65535
1
RAMP \ Quick stop
1000
232 -1
65535
1
RAMP
1
Linear (0)
SPEED REGULAT.
32767
1
R/W
R/W
R/W
R/W
R/W
R/W
R/Z
0
1
R/W
R/W
R/W
R/W
R/W
0
1
2
3
R/W
1
0
R/W
1
0
R/Z
1
0
R/W
0
1
R/W
0
1
R/W
0
1
R
1
R/W
ID
L
H
ID
L
H
ID
L
H
QD
H
0
R
1
0
L
QD
H
L
R
R
R/W
1
0
R/Z
1
0
R/W
0
1
R/Z
0
1
R/W
QA
QA
ID
L
H
-
R
R
R/W
ID
L
H
-
R/W
ON
OFF
Enable spd reg
Enabled
Disabled
Lock speed I
Actived
Not Actived
Aux spd fun sel
Ch.8
134
AVy -HGB
ID
H
L
ID
H
L
-
R/W
R/W
R/W
R/W
R/W
Value
Keyp.
Parameter
No Format
Enable spd=0 I
123
U16
124
U16
Disabled (0)
125
U16
Disabled (0)
422
U16
Disabled (0)
126
106
890
Float
U16
U16
0.00
1
0
100.00
32767
1
10.00
10
Disabled (0)
891
U16
OFF (0)
892
U16
445
446
447
Float
Float
U16
696
697
698
700
699
Float
U16
I16
U16
U16
Inertia [kg*m*m]
Friction [N*m]
Torque const [N*m/A]
Inertia c filter [ms]
1014
1015
1013
1012
Float
Float
Float
U16
Current norm
Torque current
Flux current
F current ref
Zero torque
267
350
351
352
353
Float
Float
Float
Float
U16
469
U16
min
max
Factory
Enabled
Disabled
Enable spd=0 R
Enabled
Disabled
Enable spd=0 P
Enabled
Disabled
Enable lck sls
Enabled
Disabled
Spd=0 P gain [%]
Ref 0 level [FF]
Enable zero pos
Enabled
Disabled
Lock zero pos
ON
OFF
100
10
SPEED REGULAT \ Speed up
0.00
100.00
0.00
0
16000
1000
0
1000
0
SPEED REGULAT \ Droop function
0.00
100.00
0.00
0
1000
0
F
F
0
0
2 P45
1500
0
1
Disabled (0)
Enabled
Disabled
SPEED REGULAT \ Inertia/loss cp
0.001
999.999
S
0.000
99.999
S
0.01
99.99
S
0
1000
0
CURRENT REGULAT
0.00
9999.99
S
S
S
S
S
S
S
0
1
Not Act. (1)
Actived
Not Actived
Flux reg mode
Constant current
Voltage control
Flux reference
Flux
Out vlt level [%]
500
234
921
Speed P [%]
Speed I [%]
87
88
Current P [%]
Current I [%]
89
90
644
645
FLUX REGULATION
1
Volt.control (1)
Float*
0.0
100.0
Float*
0.00
100.00
Float*
0.0
100.0
100.0
REG PARAMETERS \ Percent values \ Speed regulator
Float
0.00
100.00
S
Float
0.00
100.00
S
REG PARAMETERS \ Percent values \ Current reg
Float
0.00
100.00
S
Float
0.00
100.00
S
REG PARAMETERS \ Percent values \ Current reg\Dead time comp
Float
0.1
30.0
6.0
Float
0.1
50.0
13.0
Parameters lists
Access via
RS485/
BUS/
Opt2-M
Terminal
Opt2-A
/PDC
R/Z
1
0
R/Z
1
0
R/Z
1
0
R/Z
1
0
R/W
R/W
R/Z
1
0
R/W
1
0
R/W
ID
L
H
-
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
1
0
IA
ID
H
L
R/W
R/W
R/W
R/W
R
R/W
R
R
R
R
R/W
0
1
QA
QA
QA
ID
L
H
R/W
R/Z
0
1
R
R
R/W
QA
QA
IA,QA
R
R
R/W
R/W
R/W
R/W
R/W
R/W
R/W
135
Ch.8
Value
Keyp.
Parameter
No Format
Flux P [%]
Flux I [%]
91
92
Float
Float
1022
902
Float
Float
93
94
Float
Float
95
96
Float
Float
97
98
Float
Float
1023
903
Float
Float
99
100
Float
Float
252
U16
253
U16
Local (0)
45
321
U32***
U16
1
0
16383
3
1500
V/f control (3)
Voltage P [%]
Voltage I [%]
Main commands
min
max
Factory
R/W
R/W
R/Z
R/Z
R/Z
R/Z
R/Z
R/Z
R/W
R/W
R
R
R/Z
0
1
R/Z
0
1
R/Z
R/Z
R
-
R
-
ID
H
L
-
R/W
Sensorless vect
Self-tuning
Field oriented
V/f control
Full load curr [A]
Flt_100_mf
Magn ramp time [s]
Magn boost curr [%]
Ok relay funct
Drive healthy
Ready to start
Switching freq
3
179
303
675
413
412
Float
I16
Float
U16
I16
0.10
0
0.01
10
0
999.00
32767
5.00
136
1
S
S
1.00
30
Drive healthy (0)
240
U16
8 KHz
16 KHz
2
3
2 KHz
713
I16
-2
-1
1291
85
U16
I32
0
00000
65535
99999
0
Disabled (0)
Ramp stop
DC braking
Npar displayed
Pword 1 :
Enabled
1
0
414
U16
415
I16
Digital (1)
416
Float*
600
9999
1024
Encoder 1
Encoder 2
Encoder 1 type
Sinusoidal
Digital
Ch.8
136
R/Z
1
2
R/W
W
Disabled
Speed fbk sel
Encoder 1 pulses
R/Z
R
R/Z
R/Z
R/Z
0
1
R/Z
4 KHz
Opt2-A
/PDC
R/W
R/W
Local
Bus
Speed base value [FF]
Regulation mode
Terminal
Terminals
Digital
Control mode
Access via
RS485/
BUS/
Opt2-M
AVy -HGB
R/Z
1
0
R/Z
0
1
R/Z
Value
Parameter
No Format
Keyp.
min
max
Factory
1146
U16
5.41 V (0)
169
1054
Float*
U16
600
0
9999
1
1024
Encoder 1 (1)
648
U16
651
U16
649
U16
Disabled (0)
652
U16
Disabled (0)
911
U16
Disabled (0)
912
913
U16
U32
0
0
333
5.41 V
5.68 V
5.91 V
6.18 V
Encoder 2 pulses
Encoder repeat
Encoder 2
Encoder 1
Encoder 1 state
Encoder 1 OK
Encoder 1 NOT OK
Encoder 2 state
Encoder 2 OK
Encoder 2 NOT OK
Refresh enc 1
Enabled
Disabled
Refresh enc 2
Enabled
Disabled
Enable ind store
Enabled
Disabled
Ind store ctrl
Index storing
Mains voltage
U16
65535
0
232 -1
CONFIGURATION \ Drive type
S
2
400 V (1)
332
U16
40C (1)
Access via
RS485/
BUS/
Opt2-M
R/Z
0
1
2
3
R/Z
R/Z
0
1
R
1
0
R
1
0
R/W
1
0
R/W
1
0
R/W
1
0
R/W
R
Terminal
Opt2-A
/PDC
R
-
QD
H
L
QD
H
L
-
R/W
R/W
R
334
U16
16
802
331
300
Float
Text
U16
R/Z
0
1
2
R/Z
0
1
R
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
29
30
R
R
R
50
51
52
I32***
I32***
Text
R/Z
R/Z
R/Z
R
R
-
54
53
I16
I16
R/Z
R/Z
R
R
230 V
400 V
460 V
18
CONFIGURATION \ Dimension fact
1
65535
1
1
1
232 -1
rpm
CONFIGURATION \ Face value fact
1
32767
1
1
32767
1
Parameters lists
137
Ch.8
Value
Parameter
No Format
Latch
357
U16
358
I16
359
360
U16
U16
361
U16
362
I16
368
U16
369
U16
Keyp.
min
max
Factory
ON
OFF
OK relay open
ON (1)
ON
OFF
Restart time [ms]
N of attempts
Latch
0
65535
1000
0
100
1
CONFIGURATION \ Prog alarms \ Overvoltage
0
1
ON (1)
ON
OFF
Ok relay open
ON (1)
ON
OFF
Activity
Warning
Disable drive
Quick stop
Normal stop
Curr lim stop
Latch
ON (1)
ON
OFF
Ok relay open
370
I16
1294
1295
U16
U16
1152
ON (1)
ON
OFF
Heatsink tmp thr [*C]
HS tmp thr state
Ok relay open
138
R/Z
1
0
R/W
1
0
R/Z
1
2
3
4
5
R/Z
1
0
R/W
1
0
R/W
-
1141
U16
ON (1)
1142
I16
ON (1)
R/Z
1
2
3
4
5
R/Z
1
0
R/W
1
0
1148
U16
1149
U16
ON (1)
1150
I16
ON (1)
R/Z
0
1
R/Z
1
0
R/W
1
0
1151
I16
R/W
1
0
365
U16
R/Z
1
2
Warning
Disable drive
Ch.8
U16
ON
OFF
Activity
1140
ON
OFF
Ok relay open
ON
OFF
Ok relay open
Ignore
Warning
Latch
R/W
1
0
ON
OFF
Activity
R/Z
1
0
R/W
1
0
R/W
R/W
ON
OFF
Ok relay open
Opt2-A
/PDC
I16
Warning
Disable drive
Quick stop
Normal stop
Curr lim stop
Latch
Terminal
0
255
50
0
1
0
CONFIGURATION \ Prog alarms \ Heatsink ot
0
1
ON (1)
ON
OFF
Activity
Access via
RS485/
BUS/
Opt2-M
AVy -HGB
Value
Parameter
No Format
Keyp.
min
max
Factory
Quick stop
Normal stop
Curr lim stop
Latch
366
U16
ON (1)
367
I16
ON (1)
354
U16
355
U16
ON (1)
356
I16
ON (1)
363
U16
364
I16
210
U16
211
I16
639
U16
640
I16
634
U16
633
U16
ON (1)
635
I16
ON (1)
636
637
U16
U16
386
U16
ON
OFF
Ok relay open
ON
OFF
Activity
Warning
Disable drive
Quick stop
Normal stop
Curr lim stop
Latch
ON
OFF
OK relay open
ON
OFF
Latch
ON
OFF
OK relay open
ON (1)
ON
OFF
Latch
ON
OFF
OK relay open
ON (1)
ON
OFF
Activity
Disable drive
Quick stop
Normal stop
Curr lim stop
OK relay open
ON (1)
ON
OFF
Activity
Warning
Disable drive
Quick stop
Normal stop
Curr lim stop
Latch
ON
OFF
OK relay open
ON
OFF
Hold off time [ms]
Restart time [ms]
Activity
0
10000
0
0
10000
0
CONFIGURATION \ Prog alarms \ Hw opt1 failure
1
5
Disabled drive (2)
Warning
Parameters lists
Access via
RS485/
BUS/
Opt2-M
3
4
5
R/Z
1
0
R/W
1
0
Terminal
Opt2-A
/PDC
R/Z
1
2
3
4
5
R/Z
1
0
R/W
1
0
R/Z
1
0
R/W
1
0
R/Z
1
0
R/W
1
0
R/Z
2
3
4
5
R/W
1
0
R/Z
1
2
3
4
5
R/Z
1
0
R/W
1
0
R/W
R/W
R/Z
1
139
Ch.8
Value
Opt2-A
/PDC
R/Z
1
2
3
4
5
R/W
1
0
R/Z
R/W
R/W
0
1
2
R/W
0
1
2
3
4
R/W
0
1
R/Z
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
OFF
Speed ref 1
Speed ref 2
Ramp ref 1
Ramp ref 2
Ramp ref
Speed ref
Ramp output
Actual spd (rpm)
T current ref 1
T current ref 2
T current ref
F current ref
Flux current
Torque current
Speed reg out
Motor current
Current U
Current V
Current W
18
19
No Format
min
max
Factory
ON (1)
Disable drive
Quick stop
Normal stop
Curr lim stop
OK relay open
387
I16
ON
OFF
Activity
1
0
CONFIGURATION \ Prog alarms \ Enable seq err
0
2
Disabled drive (2)
728
U16
729
U16
ON (1)
730
I16
ON
Ignore
Disable drive
Latch
ON
OFF
OK relay open
ON
(1)
Activity
737
U16
738
I16
319
408
323
U16
U16
U16
U16
U16
ON (1)
ON
OFF
Device address
Ser answer delay [ms]
Ser protocol sel
Slink3
Modbus-RTU
J Bus
Ser baudrate sel
326
19200
19600
4800
2400
1200
MB swap float
1292
Disabled
Enabled
Select output 1
140
R/W
0
Warning
Disable drive
Quick stop
Normal stop
Curr lim stop
OK relay open
R/Z
0
2
R/Z
1
0
1
OFF
Ch.8
Access via
RS485/
BUS/
Opt2-M
2
3
4
5
R/W
Terminal
Parameter
Keyp.
66
U16
AVy -HGB
Value
Parameter
No Format
Output voltage
Voltage U
Voltage V
DC link voltage
Analog input 1
Analog input 2
Analog input 3
Flux
Active power
Torque
Rr adap output
Pad 0
Pad 1
Pad 4
Pad 5
Flux reference
Pad 6
PID output
Feed fwd power
Out vlt level
Flux level
F act spd (rpm)
F T curr (%)
Spd draw out
PL next factor
PL active limit
Scale output 1
62
Select output 2
67
(Select like output 1)
Scale output 2
63
Select output 3
68
(Select like output 1)
Scale output 3
64
Float
U16
Float
U16
Float
Select output 4
69
(Select like output 1)
Scale output 4
65
Float
Select input 1
U16
70
U16
-10.000
10.000
1.000
I/O CONFIG \ Analog outputs \ Analog output 2
0
88
T current (14)
Access via
RS485/
BUS/
Opt2-M
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
38
39
78
79
80
81
82
84
87
88
R/W
R/Z
-10.000
10.000
1.000
I/O CONFIG \ Analog outputs \ Analog output 3
0
88
Current U (17)
R/W
R/Z
-10.000
10.000
1.000
I/O CONFIG \ Analog outputs \ Analog output 4
0
88
Motor current (16)
R/W
R/Z
-10.000
10.000
1.000
I/O CONFIG \ Analog inputs \ Analog input 1
0
28
Ramp ref 1 (4)
R/W
R/Z
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
19
21
22
23
24
25
26
28
Keyp.
min
max
Factory
OFF
Jog reference
Speed ref 1
Speed ref 2
Ramp ref 1
Ramp ref 2
T current ref 1
T current ref 2
Adap reference
T current lim
T current lim +
T current lim Pad 0
Pad 1
Pad 2
Pad 3
Load comp
PID offset 0
PI central v3
PID feed-back
V/f flux level
Flux level
Out vlt level
Speed ratio
Parameters lists
Terminal
Opt2-A
/PDC
141
Ch.8
Value
Parameter
No Format
An in 1 target
Access via
RS485/
BUS/
Opt2-M
R/W
0
1
R/Z
0
1
2
R/W
1
0
R/W
R/W
C
1
R/W
R/W
R/W
R/W
R
0
1
R/W
R/Z
Assign.(0)
R/W
10 V (0)
ID
L
H
-
Positive (1)
R/W
-10000
0.1
0
10.000
10.000
65535
1.000
1.000
-
Keyp.
min
max
Factory
295
U16
Assign. (0)
71
U16
10 V (0)
389
U16
Positive (1)
72
73
259
Float
Float
U16
-10000
0.1
0
10.000
10.000
65535
1.000
1.000
-
792
1042
1043
1044
1045
U16
I16
U16
U16
U16
0
-10000
0
0
0
1000
10000
10000
65000
1
0
0
0
0
-
74
I16
75
U16
296
U16
76
U16
390
U16
77
78
260
Float
Float
U16
79
I16
80
U16
297
U16
81
U16
391
Assigned
Not assigned
Input 1 type
-10V ... + 10 V
0...20 mA, 0...10 V
4...20 mA
Input 1 sign
Positive
Negative
Scale input 1
Tune value inp 1
Auto tune inp 1
Auto tune
Input 1 filter [ms]
Input 1 compare
Input 1 cp error
Input 1 cp delay
Input 1 cp match
Input 1 not thr.val.
Input 1=thr.val
Offset input 1
Select input 2
(Select like Input 1)
An in 2 target
Assigned
Not assigned
Input 2 type
-10V ... + 10 V
0...20 mA, 0...10 V
4...20 mA
Input 2 sign
Positive
Negative
Scale input 2
Tune value inp 2
Auto tune inp 2
Auto tune
Offset input 2
Select input 3
(Select like Input 1)
An in 3 target
Assigned
Not assigned
Input 3 type
-10V ... + 10 V
0...20 mA, 0...10 V
4...20 mA
Input 3 sign
Positive
Negative
Scale input 3
Tune value inp 3
Auto tune inp 3
Auto tune
Offset input 3
Digital output 1
-32768
32767
0
I/O CONFIG \ Analog inputs \ Analog input 2
0
28
OFF (0)
142
Opt2-A
/PDC
ID
L
H
-
R/W
R/W
QD
L
H
-
-32768
32767
0
I/O CONFIG \ Analog inputs \ Analog input 3
0
28
OFF (0)
R/W
0
1
R/Z
0
1
2
R/W
1
0
R/W
R/W
C
1
R/W
R/Z
Assign. (0)
10 V (0)
ID
L
H
-
R/W
U16
Positive (1)
R/W
82
83
261
Float
Float
U16
-10000
0.1
0
10.000
10.000
65535
1.000
1.000
-
84
I16
145
U16
-32768
32767
0
I/O CONFIG \ Digital outputs
0
63
Ramp + (8)
R/W
0
1
R/Z
0
1
2
R/W
1
0
R/W
R/W
C
1
R/W
R/Z
0
1
2
3
4
OFF
Speed zero thr
Spd threshold
Set speed
Curr limit state
Ch.8
Terminal
AVy -HGB
Value
Parameter
146
U16
63
Ramp - (9)
Access via
RS485/
BUS/
Opt2-M
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
25
26
27
28
29
30
31
32
35
36
38
46
49
51
52
53
54
55
56
57
62
63
R/Z
147
U16
63
R/Z
148
U16
63
R/Z
149
U16
63
R/Z
150
U16
63
Over-voltage (12)
R/Z
151
U16
63
Under-voltage (11)
R/Z
152
U16
63
Over-current (14)
R/Z
629
U16
63
R/Z
83-85
137
U16
R/Z
0
1
2
3
4
5
6
7
8
No Format
Drive ready
Overld available
Ramp +
Ramp Speed limited
Undervoltage
Overvoltage
Heatsink sensor
Overcurrent
Overtemp motor
External fault
Failure supply
Pad A bit
Pad B bit
Virt dig input
Speed fbk loss
Bus loss
Output stages
Hw opt 1 failure
Opt 2 failure
Encoder 1 state
Encoder 2 state
Ovld mot state
Enable seq err
BU overload
Diameter calc st
Mot setup state
Input 1 cp match
Overload 200%
PL stop active
PL next active
PL time-out sig
Regulation ot
Module overtemp.
Heatsink ot
Intake air ot
Heatsink tmp thr
Digital output 2
(Select like output 1)
Digital output 3
(Select like output 1)
Digital output 4
(Select like output 1)
Digital output 5
(Select like output 1)
Digital output 6
(Select like output 1)
Digital output 7
(Select like output 1)
Digital output 8
(Select like output 1)
Relay 2
(Select like output 1)
Digital input 1
Keyp.
min
max
Factory
OFF
Motor pot reset
Motor pot up
Motor pot down
Motor pot sign +
Motor pot sign Jog +
Jog Failure reset
Parameters lists
Terminal
Opt2-A
/PDC
143
Ch.8
Value
Parameter
Torque reduct
Ramp out = 0
Ramp in = 0
Freeze ramp
Lock speed reg
Lock speed I
Auto capture
Input 1 sign +
Input 1 sign Input 2 sign +
Input 2 sign Input 3 sign +
Input 3 sign
Zero torque
Speed sel 0
Speed sel 1
Speed sel 2
Ramp sel 0
Ramp sel 1
Speed fbk sel
PAD A bit 0
PAD A bit 1
PAD A bit 2
PAD A bit 3
PAD A bit 4
PAD A bit 5
PAD A bit 6
PAD A bit 7
Fwd sign
Rev sign
An in 1 target
An in 2 target
An in 3 target
Enable droop
Quick stop
Enable PI PID
Enable PD PID
PI int freeze PID
PID offs. sel
PI central v s0
PI central v s1
Diameter calc
Lock zero pos
Lock save eng
Mot setup sel 0
PL mains status
PL time-out ack
Digital input 2
(Select like input 1)
Digital input 3
(Select like input 1)
Digital input 4
(Select like input 1)
Digital input 5
(Select like input 1)
Digital input 6
(Select like input 1)
Digital input 7
(Select like input 1)
Digital input 8
(Select like input 1)
Ch.8
144
138
U16
67
OFF (0)
Access via
RS485/
BUS/
Opt2-M
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
32
33
34
35
36
37
38
39
44
45
46
47
48
49
51
52
53
54
55
56
57
58
59
60
62
66
67
R/Z
139
U16
67
OFF (0)
R/Z
140
U16
67
OFF (0)
R/Z
141
U16
67
OFF (0)
R/Z
142
U16
67
OFF (0)
R/Z
143
U16
67
OFF (0)
R/Z
144
U16
67
OFF (0)
R/Z
No Format
Keyp.
min
max
Factory
AVy -HGB
Terminal
Opt2-A
/PDC
Value
No Format
Parameter
Select enc 1
Keyp.
min
max
Factory
Access via
RS485/
BUS/
Opt2-M
Opt2-A
/PDC
R
R
-
1020
U16
1021
U16
OFF (0)
415
I16
Digital (1)
416
169
649
Float*
Float*
U16
600
600
0
9999
9999
1
1024
1024
Disabled (0)
652
U16
Disabled (0)
388
U16
OFF (0)
R/W
1
0
ID
H
L
181
U16
182
U16
Speed
Adap reference
Adap reference [FF]
Adap speed 1 [%]
Adap speed 2 [%]
Adap joint 1 [%]
Adap joint 2 [%]
Adap P gain 1 [%]
Adap I gain 1 [%]
Adap P gain 2 [%]
Adap I gain 2 [%]
Adap P gain 3 [%]
Adap I gain 3 [%]
183
184
185
186
187
188
189
190
191
192
193
I16
Float
Float
Float
Float
Float
Float
Float
Float
Float
Float
R/Z
1
0
R/Z
0
1
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
IA
-
R/W
-
101
102
103
393
U16
U16
U16
U16
U16
U16
U16
1
0
0
QD
L
H
QD
L
H
104
105
394
R/W
R/W
R/W
R
0
1
R/W
R/W
R
0
1
107
Speed zero level [FF]
Speed zero delay [ms]
108
Spd zero thr
395
Drive not rotating
Drive rotating
U16
U16
U16
1
0
0
R/W
R/W
R
0
1
QD
L
H
OFF
Speed ref 1
Speed ref 2
Ramp ref 1
Ramp ref 2
Select enc 2
OFF
Speed ref 1
Speed ref 2
Ramp ref 1
Ramp ref 2
Encoder 1 type
Sinusoidal
Digital
Encoder 1 pulses
Encoder 2 pulses
Refresh enc 1
Enabled
Disabled
Refresh enc 2
Enabled
Disabled
Auto capture
ON
OFF
Enable spd adap
Enabled
Disabled
Speed (0)
-32768
32767
1000
0.0
200.0
20.3
0.0
200.0
40.7
0.0
200.0
6.1
0.0
200.0
6.1
0.00
100.00
10.00
0.00
100.00
1.00
0.00
100.00
10.00
0.00
100.00
1.00
0.00
100.00
10.00
0.00
100.00
1.00
ADD SPEED FUNCT \ Speed control
1
32767
1000
1
32767
1000
0
65535
100
0
1
32767
65535
1
100
100
Parameters lists
R/Z
0
2
3
4
5
R/Z
0
2
3
4
5
R/Z
0
1
R/Z
R/Z
R/W
1
0
R/W
1
0
Terminal
145
Ch.8
Value
Keyp.
Parameter
No Format
246
I16
248
I16
Positive (1)
U16
U16
0
0
65535
1
No acc. (0)
U16
No dec. (0)
244
I16
375
U16
I16
U16
0
0
32767
1
100
No jog+ (0)
U16
No jog- (0)
153
I16
208
154
155
156
157
158
159
160
400
U16
I16
I16
I16
I16
I16
I16
I16
U16
0
-32768
-32768
-32768
-32768
-32768
-32768
-32768
0
7
32767
32767
32767
32767
32767
32767
32767
1
0
0
0
0
0
0
0
0
Not sel. (0)
401
U16
402
U16
243
I16
202
U16
659
660
665
661
662
666
min
max
Factory
Enabled
Disabled
Motor pot oper
Motor pot sign
Positive
Negative
Motor pot reset
249
Motor pot up
396
No acceleration
Acceleration
Motor pot down
397
No deceleration
Deceleration
Enable jog
Enabled
Disabled
Jog operation
Jog selection
Speed input
Ramp input
Jog reference [FF]
266
Jog +
398
No jog forward
Forward jog
Jog 399
No backward jog
Backward jog
Enab multi spd
Enabled
Disabled
Ch.8
146
AVy -HGB
R/Z
1
0
R/W
1
0
Z/C
R/W
0
1
R/W
0
1
R/Z
1
0
R/Z
0
1
R/W
R/W
0
1
R/W
0
1
R/Z
1
0
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
0
1
R/W
0
1
R/W
0
1
Terminal
Opt2-A
/PDC
ID
ID H=reset
ID
L
H
ID
L
H
R/W
R/W
IA
ID
L
H
ID
L
H
R/W
ID
L
H
ID
L
H
ID
L
H
R/W
R/W
R/W
R/W
R/W
R/Z
1
0
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
Enabled
Disabled
0
3
0
FUNCTIONS \ Multi ramp fct \ Ramp 0 \ Acceleration 0
100
U32
0
232 -1
U16
0
65535
1
Float
100
3000
500
FUNCTIONS \ Multi ramp fct \ Ramp 0 \ Deceleration 0
U32
0
100
232 -1
U16
0
65535
1
Float
100
3000
500
Access via
RS485/
BUS/
Opt2-M
Value
Keyp.
Parameter
No Format
23
24
667
31
32
668
25
26
669
33
34
670
27
28
671
35
36
672
403
404
U16
626
U16
U16
U16
0
0
1017
1018
1019
I16
I16
Float
0
-32767
-200.0
943
U16
940
U16
941
U16
Setup 0 (0)
944
U16
942
U16
Setup 0 (0)
656
657
U16
U16
Stop mode
OFF
Stop & Speed 0
Fast stp & Spd 0
Fst / stp & spd 0
Spd 0 trip delay [ms]
627
Jog stop control
630
ON
OFF
Speed ratio
Spd draw out (d)
Spd draw out (%)
Mot setup sel
min
max
Factory
U32
U16
Float
40000
1
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
0
1
R/W
0
1
ID
L
H
ID
L
H
R/W
R/Z
0
1
2
3
R/W
R/Z
1
0
R/W
R
R
IA
QA
-
R/W
R
-
R/Z
0
1
R/Z
0
1
R/Z
0
1
R
0
1
R
0
1
R/W
ID
L
H
-
R/W
QD
L
H
-
0
OFF (0)
Parameters lists
Opt2-A
/PDC
R/W
R/W
R/W
Setup 0
Setup 1
Mot setup sel 0
Value 2 not sel
Value 2 sel
Copy mot setup
Setup 0
Setup 1
Mot setup state
Not running
Running
Actual mot setup
Setup 0
Setup 1
Terminal
Access via
RS485/
BUS/
Opt2-M
R/W
R/W
R/W
147
Ch.8
Value
Parameter
No Format
Keyp.
min
max
Factory
658
U16
I_sqrt_t_accum [%]
655
Ovld Available
406
Overload not possible
Overload possible
Overload 200%
1139
Overload not possible
Overload possible
U16
U16
U16
Enable BU
736
U16
740
741
801
Float
U16
U16
0.10
1
0
1083
U16
1082
1080
1081
1084
1087
1086
1085
1088
U16
U32
U32
U16
U16
Float
Float
U16
0
0
0
0
0
0.00
0.00
0
F
99999999
10000
800
65535
100.00
100.00
1
100
100
10000
646
10
5.00
0.30
Not active (0)
1089
1090
U16
U16
1091
1093
I16
U16
0
0
32767
1
10000
Not active (0)
1094
U16
Not acknowledged
(0)
1092
U16
Not ok (0)
1289
1290
Float
Float
Overload
Not overload
Enabled
Disabled
BU ovld time [s]
BU duty cycle [%]
BU DC vlt [V]
S
S
1
50.00
75
2
230
400
460
PL stop enable
Disabled
Enabled as Mst
Enabled as Slv
PL stop t limit [%]
PL stop acc [rpm/s]
PL stop dec [rpm/s]
PL stop vdc ref [V]
PL time-out [s]
PL stop P Gain [%]
PL stop I Gain [%]
PL stop active
Not active
Active
PL active limit [%]
PL next active
Not active
Active
PL next factor
PL time-out sig
Not active
Active
PL time-out ack
Not acknowledged
Acknowledged
PL mains status
Not ok
Ok
VDC Ctrl P Gain [%]
VDC Ctrl I Gain [%]
Gen access
58
Not connected
F current ref
T current ref
Flux ref
Ramp ref
Gen frequency [Hz]
59
Gen amplitude [%]
60
Gen offset [%]
61
Ch.8
148
U16
Float
Float
Float
0.1
0.00
-200.00
62.5
200.00
200.00
AVy -HGB
1.0
0.00
0.00
Access via
RS485/
BUS/
Opt2-M
R
0
1
Terminal
Opt2-A
/PDC
QD
L
H
R
R
0
1
R
0
1
QD
L
H
QD
L
H
R
R
R/W
1
0
R/W
R/W
R/W
0
1
2
R/W
0
1
2
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R
0
1
R
R
0
1
R
R
0
1
R/W
0
1
R/W
0
1
R
R
R/W
R/W
R/W
R/W
R/Z
0
1
2
3
4
R/W
R/W
R/W
Value
Keyp.
Parameter
No Format
Enable rr adap
435
U16
256
258
235
327
328
329
417
U16
U16
Float
0
0
0.00
65535
65535
65535.00
Text
U16
U16
U16
0
0
0
65535
59
65535
Pointer
Failure reset
330
262
U16
U16
1
0
10
65535
263
U16
904
Enabled
Disabled
Brk time @ stop [ms]
905
DC braking curr [%]
717
DC braking delay [ms]
716
U16
U16
U16
U16
Source
Destination
Mul.Gain
Div.Gain
Input max
Input min
Input offset
Output offset
Input absolute
484
485
486
487
488
489
490
491
492
553
554
555
556
557
558
min
max
Factory
SPEC FUNCTIONS
1
Disabled (0)
10
R/W
1
0
C
Z/C
R
R
R
R
R
R
0000h
2300h
3210h
3220h
4210h
4211h
4212h
4213h
4214h
4310h
5100h
5210h
5410h
6110h
6120h
7110h
7301h
7400h
7510h
8110h
9000h
9009h
R/W
Z/C
65535
SPEC FUNCTIONS \ DC braking
0
1
0
R/Z
1
0
R/W
R/W
R/W
Enabled
Disabled
Save parameters
Load default
Life time [h.min]
Failure register
Failure text
Failure hour
Failure min
Failure code
No failure
Overcurrent
Overvoltage
Undervoltage
Heatsink sensor
Heatsink ot
Regulation ot
Module overtemp
Intake air ot
Overtemp motor
Failure supply
Curr fbk loss
Output stages
DSP error
Interrupt error
BU overload
Speed fbk loss
Opt2
Hw Opt 1failure
Bus loss
External fault
Enable seq err
DC braking mode
Terminal
Opt2-A
/PDC
ID
H=reset
-
U16
U16
Float
Float
Float
Float
Float
Float
U16
0
30000
1000
0
100
50
0
65535
500
SPEC FUNCTIONS \ Links \ Link 1
0
65535
0
0
65535
0
-10000
10000
1
-10000
10000
1
0
231 -1
-231
0
231 -1
-231
0
231 -1
-231
31
31
0
-2
2 -1
0
1
OFF (0)
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
1
0
U16
U16
Float
Float
Float
Float
R/W
R/W
R/W
R/W
R/W
R/W
ON
OFF
Source
Destination
Mul.Gain
Div.Gain
Input max
Input min
Access via
RS485/
BUS/
Opt2-M
Parameters lists
149
Ch.8
Value
Parameter
No Format
Input offset
Output offset
Input absolute
559
560
561
Float
Float
U16
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
I16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
1293
U16
Keyp.
min
max
Factory
-231
-231
0
231 -1
231 -1
1
0
0
OFF (0)
ON
OFF
Pad 0
Pad 1
Pad 2
Pad 3
Pad 4
Pad 5
Pad 6
Pad 7
Pad 8
Pad 9
Pad 10
Pad 11
Pad 12
Pad 13
Pad 14
Pad 15
Bitword Pad A
Pad A Bit 0
Pad A Bit 1
Pad A Bit 2
Pad A Bit 3
Pad A Bit 4
Pad A Bit 5
Pad A Bit 6
Pad A Bit 7
Pad A Bit 8
Pad A Bit 9
Pad A Bit 10
Pad A Bit 11
Pad A Bit 12
Pad A Bit 13
Pad A Bit 14
Pad A Bit 15
Bitword Pad B
Pad B Bit 0
Pad B Bit 1
Pad B Bit 2
Pad B Bit 3
Pad B Bit 4
Pad B Bit 5
Pad B Bit 6
Pad B Bit 7
Pad B Bit 8
Pad B Bit 9
Pad B Bit 10
Pad B Bit 11
Pad B Bit 12
Pad B Bit 13
Pad B Bit 14
Pad B Bit 15
SBI enable
Pdc in 0
Ch.8
150
1095
U16
Opt2-A
/PDC
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
IA, QA
IA, QA
IA
IA
QA
QA
QA
ID*, QD*
ID, QD
ID, QD
ID, QD
ID, QD
ID, QD
ID, QD
ID, QD
ID, QD
QD*
QD*
QD*
QD*
QD*
QD*
QD*
QD*
QD*
QD
QD
QD
QD
QD
QD
QD
QD
QD*
QD*
QD*
QD*
QD*
QD*
QD*
QD*
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R
R
R
R
R
R
R
R
-
R/W
0
1
R/W
0
65535
0
AVy -HGB
Terminal
Disabled
Enabled
Menu
Access via
RS485/
BUS/
Opt2-M
R/W
R/W
R/W
1
0
Value
Parameter
No Format
Pdc in 1
Pdc in 2
Pdc in 3
Pdc in 4
Pdc in 5
1096
1097
1098
1099
1100
U16
U16
U16
U16
U16
Pdc out 0
Pdc out 1
Pdc out 2
Pdc out 3
Pdc out 4
Pdc out 5
1101
1102
1103
1104
1105
1106
U16
U16
U16
U16
U16
U16
Virt dig in 0
Virt dig in 1
Virt dig in 2
Virt dig in 3
Virt dig in 4
Virt dig in 5
Virt dig in 6
Virt dig in 7
Virt dig in 8
Virt dig in 9
Virt dig in 10
Virt dig in 11
Virt dig in 12
Virt dig in 13
Virt dig in 14
Virt dig in 15
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
U16
425
U16
769
U16
770
U16
PID source
PID source gain
786
787
U16
Float
Feed-fwd PID
758
I16
Menu
Enable OPT2
Enabled
Disabled
Enable PI PID
Enabled
Disabled
Enable PD PID
Enabled
Disabled
Keyp.
min
max
Factory
Access via
RS485/
BUS/
Opt2-M
R/W
R/W
R/W
R/W
R/W
0
65535
0
0
65535
0
0
65535
0
0
65535
0
0
65535
0
OPTIONS \ Option 1\ PDC config \ PDC outputs
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
OPTIONS \ Option 1\ PDC config \ Virt dig in
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
OPTIONS \ Option 1\ PDC config \ Virt dig out
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
65535
0
R/W
0
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
0
65535
0
R/W
OPTIONS \ Option 2
Accessible only with optional DGF card (See DGF card user manual)
0
1
Disabled (0)
R/Z
1
0
OPTIONS \ PID
0
1
Disabled (0)
R/W
1
0
0
1
Disabled (0)
R/W
1
0
OPTIONS \ PID \ PID source
0
65535
0
R/W
-100.000
100.000
1.000
R/W
OPTIONS \ PID
-10000
10000
0
R
Parameters lists
Terminal
Opt2-A
/PDC
ID
R/W
ID
R/W
IA
151
Ch.8
Value
Keyp.
Parameter
No Format
PID error
PID feed-back
PID offs. Sel
759
763
762
I16
I16
U16
PID offset 0
PID offset 1
PID acc time [s]
PID dec time [s]
PID clamp
760
761
1046
1047
757
I16
I16
Float
Float
I16
PI P gain PID %
PI I gain PID %
PI steady thr
PI steady delay [ms]
P init gain PID %
I init gain PID %
PI central v sel
PI central v1
PI central v2
PI central v3
PI top lim
PI bottom lim
PI integr freeze
765
764
695
731
793
734
779
776
777
778
784
785
783
Float
Float
I16
U16
Float
Float
U16
Float
Float
Float
Float
Float
U16
PI output PID
771
I16
Real FF PID
418
I16
768
766
788
789
790
791
767
Float
Float
Float
Float
Float
Float
U16
PD output PID
PID out sign PID
421
772
I16
U16
PID output
774
I16
PID target
PID out scale
782
773
U16
Float
Diameter calc
794
U16
Enabled
Disabled
Positioning spd [rpm]
Max deviation
Gear box ratio
Dancer constant [mm]
Minimum diameter [cm]
795
796
797
798
799
I16
I16
Float
U16
U16
-100
-10000
0.001
1
1
PI central vs0
PI central vs1
Diameter calc st
780
781
800
U16
U16
U16
0
0
0
min
max
Terminal
Opt2-A
/PDC
R
R/W
R/W
0
1
R/W
R/W
R/W
R/W
R/W
IA
ID
R
R/W
R/W
IA
-
R/W
-
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
1
0
ID
IA
ID
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R
-
R
R/W
0
1
R
QA
R/W
R/W
ID
R/W
ID
ID
QD
R/W
R/W
R
Factory
Offest 0
Offset 1
-10000
10000
0
-10000
10000
0
0.0
900.0
0.0
0.0
900.0
0.0
0
10000
10000
OPTIONS \ PID \ PI controls
0.00
100.00
10.00
0.00
100.00
10.00
0
10000
0
0
60000
0
0.00
100.00
10.00
0.00
100.00
10.00
0
3
1
P785
P784
1.00
P785
P784
1.00
P785
P784
1.00
P785
10.00
10.00
-10.00
P784
0
0
1
0
ON
OFF
OPTIONS \ PID
1000 x
1000
P784
-10000
10000
0
OPTIONS \ PID \ PD controls
0.00
100.00
10.00
0.00
100.00
1.00
0.00
100.00
10.00
0.00
100.00
1.00
0.00
100.00
10.00
0.00
100.00
1.00
0
1000
0
OPTIONS \ PID
-10000
10000
0
0
1
1
0
Positive
Bipolar
Ch.8
152
-10000
10000
0
OPTIONS \ PID \ PID target
0
65535
0
-100.000
100.000
1.000
OPTIONS \ PID \ Diameter calc
0
1
0
100
10000
1.000
10000
2000
OPTIONS \ PID
1
1
1
AVy -HGB
Access via
RS485/
BUS/
Opt2-M
0
8000
1.000
1
1
Z/R
1
0
R/W
R/W
R/W
R/W
R/W
1
0
0
R/W
R/W
R
Value
Keyp.
Parameter
No Format
Malfunction code
57
U16
55
56
44
U16
U16
I16
0
0
-2 P45
65535
65535
+2 P45
115
I16
-32768
119
I16
-32768
1
2
U32
U32
0
0
5
3
6
4
U32
U32
U32
U32
0
0
0
0
21
22
U32
U16
0
0
29
30
U32
U16
0
0
713
Ramp stop
DC braking curr
QStp delta speed [FF]
37
QStp delta time [s]
38
I16
-2
U32
U16
54
53
I16
I16
50
51
52
I32***
I32***
Text
45
46
116
120
U32***
I16
I16
I16
Password 2
86
No failure
Overcurrent
Overvoltage
Undervoltage
Heatsink sensor
Heatsink ot
Regulation ot
Module overtemp
Intake air ot
Overtemp motor
Failure supply
Curr fbk loss
Output stages
DSP error
Interrupt error
BU overload
Speed fbk loss
Opt2
Hw opt 1 failure
Bus loss
External fault
Enable seq err
Control Word
Status word
Speed input var [FF]
(Ramp ref 1)
Speed ref var [FF]
(Speed ref)
Act speed value [FF]
(Actual spd)
min
max
Factory
DRIVECOM
65535
Access via
RS485/
BUS/
Opt2-M
Terminal
Opt2-A
/PDC
R
0000h
2300h
3210h
3220h
4210h
4211h
4212h
4213h
4214h
4310h
5100h
5210h
5410h
6110h
6120h
7110h
7301h
7400h
7510h
8110h
9000h
9009h
R/W
R
R/W
IA, QA
R/W
R
32767
32767
R/Z
R/Z
R/Z
R/Z
R/Z
R/Z
R/W
R/W
R/W
R/W
R/Z
1
2
R/W
R/W
R/Z
R/Z
R
R
R/Z
R/Z
R/Z
R
R
-
R/Z
R/W
R
R
R
R/W
R
R
0
0
1000
232 -1
65535
1
DRIVECOM \ Face value fact
1
32767
1
1
32767
1
DRIVECOM \ Dimension fact
1
65535
1
1
1
232 -1
rpm
DRIVECOM
1
16383
1500
-32768
32767
0
-32768
32767
0
-32768
32767
0
SERVICE
Service
0
0
Parameters lists
153
Ch.8
EMC DIRECTIVE
The possible Validity Fields of the EMC Directive (89/336) applied to PDS
CE marking summarises the presumption of compliance with the
Essential Requirements of the EMC Directive, which is formulated in the EC Declaration of Conformity
Clauses numbers [.] refer to European Commission document Guide to the Application of Directive 89/336/EEC
1997 edition. ISBN 92-828-0762-2
Validity Field
-1-
Finished Product/
Complex component
available to general public
[Clauses: 3.7, 6.2.1, 6.2.3.1 & 6.3.1]
A PDS (or CDM/BDM) of the Unrestricted Distribution class
-2Finished Product/
Complex component
only for professional assemblers
[Clauses: 3.7, 6.2.1, 6.2.3.2 & 6.3.2]
A PDS (or CDM/BDM)
of the Restricted Distribution class
sold to be included as part of a
system or installation
Installation
[Clause: 6.5]
Several combined items of system,
finished product or other components
brought together at a given place. May
include PDSs (CDM or BDM), possibly
of different classes -Restricted or
Unrestricted
-4System
[Clause: 6.4]
Ready to use finished item(s). May
include PDSs (CDM or BDM), possibly
of different classes
- Restricted or Unrestricted
Description
Placed on the market as a single commercial unit for distribution and final use.
Free movement based on compliance with the EMC Directive
- EC Declaration of conformity required - CE marking required
- PDS or CDM/BDM should comply with IEC 1800-3/EN 61800-3
The manufacturer of the PDS (or CDM/BDM) is responsible for the EMC behaviour of the
PDS (or CDM/BDM), under specified conditions. EMC measures outside the item are described
in an easy to understand fashion and could actually be implemented by a layman in the field of
EMC.
The EMC responsiblity of the assembler of the final product is to follow the manufacturers
recommendations and guidelines.
Note: The manufacturer of the PDS (or CDM/BDM) is not responsible for the resulting behaviour
of any system or installation which includes the PDS, see Validity Fields 3 or 4.
Not placed on the marked as a single commercial unit for distribution and final use.
Intended only for professional assemblers who have a level of technical competence to correctly
install.
- No EC Declaration of conformity - No CE marking
- PDS or CDM/BDM should comply with IEC 1800-3/EN 61800-3
The manufacturer of the PDS (or CDM/BDM) is responsible for the provision of installation
guidelines that will assist the manufacturer of the apparatus, system or installation to achieve
compliance.
The resulting EMC behaviour is the responsibility of the manufacturer of the apparatus, system,
or installation, for which its own standards may apply.
Not intended to be placed on the market as a single functional unit (no free movement).
Each system included is subject to the provisions of the EMC Directive.
- No EC Declaration of conformity - No CE marking
- For the PDSs or CDM/BDMs themselves see Validity Fields 1 or 2
- Responsibility of the manufacturer of the PDS may include commissioning
The resulting EMC behaviour is the responsibility of the manufacturer of the installation in cooperation with the user (e.g. by following an appropriate EMC plan). Essential protection requirements of EMC Directive apply regarding the neighbourhood of the installation.
Has a direct function for the final user. Placed on the market for distribution as a single functional
unit, or as units intended to be easily connected together.
- EC Declaration of conformity required - CE marking required for the system
- For the PDSs or CDM/BDMs themselves see Validity Fields 1 or 2
The resulting EMC behaviour, under specified conditions is the responsibility of the manufacturer of the system by using a modular or system approach as appropriate.
Note: The manufacturer of the system is not responsible for the resulting behaviour of any
installation which includes the PDS, see Validity Field 3.
154
BDM to be used anywhere: (example in domestic premises, or BDM available from commercial distributors), sold without any knowledge of the purchaser or the
application. The manufacture is responsible that sufficient EMC can be achieved even by any unknown customer or layman (snap-in, switch-on).
CDM/BDM or PDS for general purpose: to be incorporated in a machine or for industrial application. This is sold as a subassembly to a professional assembler who
incorporates it in a machine, system or installation. Conditions of use are specified in the manufacturers documentation. Exchange of technical data allows optimisation
of the EMC solution. (See restricted distribution definition).
Installation: It can consist of different commercial units (PDS, mechanics, process control etc.). The conditions of incorporation for the PDS (CDM or BDM) are
specified at the time of the order, consequently an exchange of technical data between supplier and client is possible. The combination of the various items in the
installation should be considered in order to ensure EMC. Harmonic compensation is an evident example of this, for both technical and economical reasons. (E.g.
rolling mill, paper machine, crane, etc.)
System: Ready to use finished item which includes one or more PDSs (or CDMs/BDMs); e.g. household equipment, air conditioners, standard machine tools,
standard pumping systems, etc.
AVy -HGB
Gefran worldwide
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Manuale AVy QS - EN
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