Flexitallic Products PDF

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PRODUCTS
& SERVICES
International manufacturer
& supplier of specialised
sealing products & services.
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FLEXITALLIC
The Flexitallic Group is the international
market leader in the manufacture
and supply of high quality, high value
industrial static sealing products.
Flexitallic LLC
Flexitallic Middle East LLC
Flexitallic LLC
The U.A.E. factory was established in January
2009 as Novus Sealing Middle East LLC.
Following integration of Novus Sealing into
the Flexitallic family the business adopted
the Flexitallic LLC name.

Established in 2012, Flexitallic Middle East
LLC provides quality gasket products and
support services to customers in the
Kingdom of Saudi Arabia and Bahrain.
Their local presence means customer
requirements are met quickly through
increased production, efficient deliveries
and the finest support and training.
Based in Ras Al Khaimah, United Arab Emirates,

this established gasket manufacturing and
distribution facility has become the premier
sealing provider in the region.
Their goal is to deliver technical excellence,
competitively priced products and the best
customer training, through a flexible, reliable
and dependable team. The business is
committed to supporting customers across
the Middle East and North African markets.
The newly constructed manufacturing

facility is ideally located in Saudi Arabia
on the Dammam to Jubail highway. Their
experienced team is focused on meeting
the sealing needs of key customers in
this region.
FLEXITALLIC SAFE
Flexitallic Manufacturing Company

Flexitallic Licensee
Allied Distributors
Based on sales and geographic reach, the Flexitallic Group

has become the global supplier of industrial gaskets.
Innovative Product Range
We have a rich history of innovation,
which has seen us lead the industry
with many new products.
Over the years, our products have gained
a reputation for quality, reliability and
technology that is second to none.
Customised Engineering Solutions
Our Application Engineering, Production
Engineering and R&D teams work
closely together to design, develop and
manufacture bespoke sealing solutions.
We have been responsible for a number
of truly revolutionary products, including
Thermiculite, Sigma and the Flange
Rescue Gasket, which ensure we are
able to continually meet the ever more
stringent requirements of our customers.
Our Commitment to Quality

We place great emphasis on maintaining
international quality standards, and
are approved to ISO 9001:2008,
ISO 14001:2004 and OHSAS 18001:2007,
API 6A and API 17D, to ensure we meet
the highest possible standards for all
our products and services.
We also invest heavily in test and
quality assurance equipment to maintain
our reputation for the highest quality
products.
Our materials are subjected to a wide
range of tests as specified by statutory
regulations and customer requirements.
These approvals enable our customers
to make informed choices as to the
suitability of a product for each and
every application.
Inside Industry
We pride ourselves on not simply supplying
products, but by supporting customers with
a detailed knowledge of their industry and
applications, so that products and services
are tailored to their specific needs.
This unique approach means that we focus
on providing more than just a product, but
also a complete solution that adds genuine
value to our clients.
Global Distribution... Local Support
Our products are distributed through
a global network of Allied Distributors.
These carefully selected distribution partners
are strategically located within their territory
to deliver the best possible service and
products to our customers. This approach
means our products and know-how are
available to the global industries we service.
Flexitallic Safe
Over the last century, our aggressive
R&D efforts have helped customers
become Flexitallic Safe. From the first
Spiral Wound Gasket in 1912 to the ever
evolving applications for Thermiculite,
our goal is to develop materials that
push the parameters of heat, pressure
and chemical resistance.
1.
CONTENTS
SECTION
2.
TITLE
PAGE
1.
INTRODUCTION
2.
CHANGE GASKET
3.
THERMICULITE
4.
SPIRAL WOUND GASKETS
5.
FLEXPRO KAMMPROFILES
28
6.
CORRUGATED METAL GASKETS
36
7.
METAL JACKETED GASKETS
41
8.
RING TYPE JOINTS
42
9.
INSULATION KITS (IFLEX)
54
10.
FLANGE RESCUE GASKET
60
11.
SIGMA
64
12.
SHEETING
68
13.
GRAPHITE
73
14.
RUBBER & PAPER
75
15.
CHEMICAL RESISTANCE CHARTS
77
16.
FLAT GASKET DIMENSIONAL DATA
84
17.
INSTALLATION PROCEDURES
90
18.
TECHNICAL INFORMATION
93
19.
TECHNICAL SERVICES
98
20.
SHUTDOWN SUPPORT
99
21.
ACADEMY OF JOINT INTEGRITY
100
22.
PROJECTS TEAM
101
23.
ACCREDITATIONS / CERTIFICATION
102
CHANGE
GASKET
Engineered like
nothing else.
To perform like
nothing else.
What a Change.
chang
When we invented the spiral wound

gasket in 1912 there was nothing like it.
100 years of innovation later, we introduce
the Change gasket an incredibly
resilient metal-wound heat exchanger
gasket thats designed to deliver the most
dynamic seal ever.
Benefits
Excellent compression
and recovery
High performance in thermal cycle
applications
Change is manufactured with proprietary

equipment, using a 5-times thicker metal
spiral and a unique laser welding process
that penetrates completely through the
winding so it requires no inner or outer
ring. Best of all, its proven to perform
without fail at least 60% longer than any
other heat exchanger gasket. CGI spiral
wound. Double jacketed. CMG.
Or Kammprofile. And thats a game
changer.
Fire-safe (API 6FB)
Robust and versatile design
THE CHANGE GASKET. UNIQUELY MANUFACTURED.
Shape
Unique wire profile
304, 316L & other materials
Develops a uniquely solid gasket
Laser welded
Higher unit adhesion
Pin point accuracy
Solid unit construction
3.
PRESSURE VS. CYCLE NUMBER

bar
33
32.5
32
31.5
31
30.5
0
10
15
20
25
cycle number
Across a 24-day, 24-cycle pressure vs

thermal cycle test at 3020C (6080F)
replicating industry application conditions,
the Change gasket lost just 0.1 bar. Total.
Never coming close to the failure point.
It outperformed every other gasket tested
by at least 9 cycles. And theres no telling
how long it would have kept going if we
hadnt stopped the test.
4.
COMPRESSION VS. RECOVERY AT 124MPa (18,000 PSI)

GASKET STRESS
Gasket Style % compression % recovery
Change
30
34
CGI X-750HT
24
34
CGI, 316SS
30
26
DJ
26
Kammprofile
25
The high level of stored energy

gives the Change gasket
extremely high recovery. In a
compression test against other
heat exchanger gaskets, the
Change gasket recovered
almost five times better than
Kammprofile and DJ gaskets.
THERMICULITE
Thermiculite is
innovative, versatile and
complete gasket material,
making it the industrys
leading sealing solution.
Innovative.
Cutting-edge material technology
Ever since inventing the spiral wound
gasket in 1912, Flexitallic has been at the
forefront of fluid sealing innovation.
In 1998, Flexitallic set new standards
for sealing technology with the introduction
of Thermiculite Critical Service Series
gasket material available in Tanged Sheet
and later in Spiral Wound Filler and
Flexpro (kammprofile) Facing styles.
Exclusive to Flexitallic, this revolutionary
material, which comprises of chemically and
thermally exfoliated Vermiculite*, simulated
the structure of exfoliated graphite, with
one notable exception it maintains
integrity through a wide range of extreme
temperatures.
All Thermiculite Critical Service Series

products are designed and engineered for
high temperature processes in services up
to 1832oF / 1000oC.
*Vermiculite, a naturally occurring mineral
with a plate-like structure, demonstrating
an exceptional broad range of chemical and
temperature resistance.
Complete.
The total static sealing solution
Since its inception, Thermiculite gasket
material has proven itself as an effective
long-term sealing solution in over 500
of the most demanding industrial sealing
applications the most complete range
since asbestos.
5.
THE INDUSTRYS
LEADING SEALING
SOLUTION
There is no comparison.
When it comes to worryfree sealing, choose
Thermiculite
The unique composition of Thermiculite

gasket material ensures that seals
maintain their integrity at maximum
service temperatures far exceeding that
of graphite.
Total freedom from oxidation

Conventional graphite gaskets are
susceptible to attack by oxidising agents.
This occurs from oxygen flowing through
pipes, or simply from oxygen present in the
atmosphere surrounding the flange. The
rate at which graphite oxidises depends
on the application temperature and the
concentration of oxygen present. But when it
does happen the end result is seal failure.
There really is no comparison. When

it comes to worry-free sealing, choose
Thermiculite and eliminate the risk
of oxidation altogether.
PROVEN TRACK RECORD IN THE FOLLOWING INDUSTRIES
Power Generation
Oil and Gas
Fertiliser (Agro-Chemicals)
Oil Exploration
Industrial Chemicals
REQUIRED
SERVICE LIFE
IN YEARS
Automotive
Aerospace
Oil Refining
Emerging Technologies
(Solid Oxide Fuel Cell)
MAXIMUM SERVICE TEMPERATURE

Graphite
Thermiculite Critical
Service Series
366oC
1000oC
332oC
1000oC
321oC
1000oC
10
304oC
1000oC
*The Tightness Testing Research Laboratory (TTRL) at Ecole Polytechnic in Montreal on behalf of the
Pressure Vessel Research Council (PVRC) performed independent testing to show that the maximum
service temperature for graphite in long-term service is much lower than quoted in manufacturers
literature. This table summarises those results.
6.
THERMICULITE
CRITICAL SERVICE
SERIES
Effectively manage your
gasket selection process,
simplify inventory
requirements, and receive
proven long-term sealing
with Thermiculite gasket
material The Total Static
Sealing Solution.
Why Thermiculite Critical Service

Series?
Chemical compatibility exceeds graphite
Can be used in temperatures from
cryogenics up to 1832oF/ 1000oC
Fire safe
Proven track record (over 500
applications & approvals globally)
Wide range of metals available
Thermiculite 815 Tanged Sheet

High temperature sheet reinforced with a 0.004
316 stainless steel tanged core. Available in
thicknesses of 1/32" (0.8mm), 1/16" (1.5mm)
and 1/8" (3mm) in cut gaskets and 60" x 60"
(1500x1500mm) sheet.
Thermiculite 835 Spiral Wound Filler

High temperature filler material for spiral wound
gaskets. Wide range of metals available.
Thermiculite 845 Flexpro

(kammprofile) Facing
High temperature facing material for
kammprofile gaskets. Wide range of
metallic core materials available.
Thermiculite 866
Sealing material specifically designed as a
compression seal for Solid Oxide Fuel Cells
(SOFC). Proving very successful in a range of
SOFC applications around the world.
7.
THERMICULITE
PERFORMANCE
SERIES
Choose Thermiculite
- contact your local
Allied Distributor today.
Why Thermiculite Performance Series?

Broad chemical compatibility range
Fire safe
Genuine opportunity for gasket standardisation and inventory consolidation
Wide service capability.
Thermiculite 715 Coreless Sheet

High performance coreless sheet material.
Replacement of compressed fibre sheet line,
SF 2401, 2420, 3300, 5000 and tanged graphite
sheet. Available in thicknesses of 1/32" (0.8mm),
1/16" (1.5mm) and 1/8" (3mm) in cut gaskets
and 60" x 60" (1500x1500mm) sheet.
RECOMMENDED SERVICE CONDITIONS FOR THERMICULITE CRITICAL SERVICE & PERFORMANCE SERIES
CRITICAL SERVICE SERIES
815
835
845
715
Product Type
Tanged Sheet
Spiral Wound Filler
Flexpro
(kammprofile)
Facing
Coreless Sheet
Temperature
Range
Cryogenics to
1000oC
Cryogenics to
1000oC
Cryogenics to
1000oC
Cryogenics to
454oC
Pressure
Range
Class
150 to 300
Class
150 to 2500
Class
150 to 300
Class
150 to 300
Typical Use
8.
PERFORMANCE SERIES
High temperatures, nominal pipe sizes, non-standard gaskets,

problem applications, critical seals.
Available in cut gasket

and 60 x 60 sheet
SPIRAL WOUND
GASKETS
Driven by the industrys
need for safe, effective
sealing solutions for
increasingly demanding
applications, Flexitallic
invented the spiral wound
gasket in 1912.
First and Foremost

The concept of spiral wound gasket
construction was originated by Flexitallic
in 1912, starting a new era in safe,
effective sealing. The primary purpose
for this development was the increasingly
severe temperatures and pressures used
by U.S. refinery operators in the first half
of the century.
The necessity for a gasket to have the
ability to recover cannot be over
emphasised. The effects of pressure
and temperature fluctuations, the
temperature differential across the flange
face, together with bolt stress relaxation
and creep, demand a gasket with
adequate flexibility and recovery to
maintain a seal even under these
varying service conditions. The Flexitallic
Spiral Wound Gasket is the precision
engineered solution to such problems,
meeting the most exacting conditions
of both temperature and pressure in
flanged joints and similar assemblies
and against virtually every known
corrosive and toxic media.
Pages 10-28 of this brochure are

designed to facilitate the specification
and ordering of standard Flexitallic Spiral
Wound Gaskets. Dimensional data for the
basic styles - Style CG, Style CGI, Style R
and Style RIR are detailed on respective
tables.
Metal Strip
Filler Material
9.
GASKET
SELECTION
Style CG - Utilises an external

ring which accurately centers
gasket on flange face, provides
additional radial strength to
prevent gasket blow-out and acts
as a compression stop. A general
purpose gasket suitable for use
with flat face and raised face
flanges up to and inclusive of
class 2500.
Style CGI - A Style CG gasket

fitted with internal ring which
gives an additional compression
limiting stop and provides heat
and corrosion barrier protecting
gasket windings and preventing
flange erosion. Suitable for use
with flat face and raised face
flanges.
Style R - Basic construction

type. Inner and outer diameters
are reinforced with several plies
of metal without filler to give
greater stability and better
compression and sealing
characteristics. Suitable for
tongue and groove or male and
female or grooved to flat face
flange assemblies.
Style RIR - Solid inner metal ring

acts as a compression stop and
fills the annular space between
flange bore and the inside
diameter of the gasket. Designed
to prevent accumulation of solids,
reduce turbulent flow of process
fluids and minimise erosion at
flange faces. Suitable for male
and female pipe flanges.
Published as an indication of which Flexitallic spiral wound gasket best

suits different pipe flange configurations and service conditions.
SELECTION GUIDE
Flange Face
Raised Face
Flat Face
Male and Female
Tongue and Groove
Flat Face to Recess
Style CG
Style CG
Style R*
Style R*
Style R*
Style CGI**
Style CGI**
Style RIR**
Style RIR**
Style RIR**
Recommended
Gasket Style
For general duties
Recommended
Gasket Style
For high pressure/
temperature duty,
also for gaskets with
PTFE filler, corrosive
or fluctuating pressure
or temperature service
conditions.
NOTES: *It is essential that Style R gaskets are fitted with a compression stop. Without a correctly dimensioned stop the gasket can easily be over-compressed resulting in failure.
To provide a compression stop the depth of the tongue, groove or recess should be controlled to provide optimum compressed gasket thickness with metal to metal contact on the
flange faces.
** See note at bottom of page 14 for inner ring requirements
Figures stated are for information only. Please refer to the current version of the original standards for dimensional information.
10.
*Style CG
STYLE CG &
CGI GASKETS
*Style CGI
All CG and CGI Gaskets for these standard

flanges are 0.175 in (4.5mm) thick, fitted with
0.125 in (3.2mm) thick solid metal rings, unless
otherwise stated.
To suit standard
raised face and
flat face flanges.
Special gaskets
Gaskets of special design can be engineered
and fabricated using the same basic fundamentals
of Flexitallic Spiral Wound Gasket design and
construction to cover a wide range of applications
in installations for which there are no industry-wide
standards. Special gaskets have been designed for
valves, pumps, compressors, turbines, boilers, heat
exchangers, etc. Consult with Flexitallic engineers
as early in the design stage as possible.
Flexitallic style CG and CGI Spiral

Wound Gaskets can be
manufactured in accordance with
all relevant gasket standards to suit
the following flange designations.
Please note that gaskets for nonstandard flanges are also readily
available.
Low Emission style Gaskets are

available, which conform to major oil
refinery requirements in accordance
with CFET March 2013 revision.
Please speak to the Applications
Engineering Department for further
information.
ASME B16.5
ASME B16.47 Series A (MSS SP 44)
ASME B16.47 Series B (API 605)
BS 10
BS 1560
BS 4504
BS EN 1092
BS EN 1759
DIN Flanges
JIS Flanges
WHEN ORDERING PLEASE SPECIFY
EXAMPLE
Gasket style
Flexitallic Style CGI Spiral Wound Gasket
Nominal pipe size (NPS)
Pressure rating
Class 900
Gasket standard
ASME B16.20
Winding materials
316L/Flexicarb (FG)
Outer ring material
Carbon Steel
Inner ring material
316L
NOTES
Please select correct gasket style for your particular application. See page 10 Gasket Selection.
11.
GASKET
IDENTIFICATION
Gaskets are colour coded to help expedite the selection and identity of the gaskets you need.
The colour on the outside edge of the centering ring identifies both the winding and filler materials.
The metallic winding material is designated by a solid colour. The filler materials are designated by
colour stripes at equal intervals on the outside edge of the centering ring. Flexitallic colour coding
meets the industry standard for metal and filler materials listed in ASME B16.20.
Metallic Winding
Materials
The metallic winding
material is designated
by a solid colour
identification around
the outside edge of
the centering ring.
12.
304SS
Yellow
316LSS
Green
317L
Maroon
321SS
Turquoise
347SS
Blue
310SS
No colour
304LSS
No colour
309SS
No colour
430SS
No colour
Alloy 20
Black
Titanium
Purple
Inconel 600/625
Gold
Incoloy 800/825
White
Inconel X750
No Colour
Hastelloy C276
Beige
Hastelloy B2
Brown
Nickel 200
Red
Zirconium
No colour
Carbon Steel
Silver
PTFE
White Stripe
Flexicarb
Gray Stripe
Monel
Orange
Duplex
No colour
Flexite Super
Pink Stripe
Ceramic
Light Green Stripe
Non Metallic Fillers

The gasket filler
materials are designated
by a number of stripes
placed at equal intervals
around the outside edge
of the centering ring.
Thermiculite 835
Light Blue Stripe
GASKET
MATERIALS
METAL WINDING STRIP AS STANDARD
Stainless Steel
type
304
316L
OTHERS
Stainless Steel
type
304L
309
310
316Ti
317L
321
347
430
17-7PH
Alloy 20
Monel
Titanium
Nickel 200
Inconel
type
Hastelloy
type
Incoloy
type
Duplex
Zirconium
Tantalum
Copper
Phos-Bronze
600
625
X-750
B2
C276
800
825
FILLER MATERIAL
Flexicarb flexible graphite

Thermiculite 835
Flexite Super
PTF
Ceramic
Non-sintered PTFE
GUIDE RING MATERIAL AS STANDARD
Carbon Steel
OTHERS
Stainless Steel
type
This revolutionary patented

product simulates the structure
of exfoliated graphite but with one
notable exception... gaskets made
with Thermiculite maintain their
integrity, even at extreme
temperatures.
Inconel
type
Monel
Titanium
Nickel
Incoloy
type
800
825
Thermiculite is thermally
stable, ensuring against thermal
oxidation, at temperatures in
excess of 1800F
(Thermiculite 835).
Alloy 20
Hastelloy
type
B2
C276
Thermiculite, FLEXITALLICS
proprietary high-temperature,
sealing material is comprised
of chemically exfoliated and
thermally exfoliated vermiculite.
304
304L
316
316L
316Ti
310
321
347
410
600
625
NOTES
Selected materials should be compatible with operating temperature and chemicals. If in doubt, contact Flexitallic Technical Department.
If PTFE is subjected to temperatures above 250C (500F) decomposition starts to occur slowly, increasing rapidly above 400C (750F).
Care should be taken to avoid inhaling the resultant fumes, which may produce hazardous effects.
IDENTIFICATION REQUIREMENTS
13.
DIMENSIONAL
DATA
CG

Dimensions to ASME B16.20 for ASME B16.5 Flanges
CGI
INNER RING ID
NOMINAL BORE
SEALING ELEMENT ID (1) (2)
SEALING ELEMENT OD
CENTERING RING OD (3)
Inches
mm
150lbs
15
14.2
14.2
14.2
14.2
14.2
19.1
19.1
19.1
19.1
19.1
31.8
31.8
31.8
31.8
31.8
31.8
31.8
47.8
20
20.6
20.6
20.6
20.6
20.6
25.4
25.4
25.4
25.4
25.4
39.6
39.6
39.6
39.6
39.6
39.6
39.6
57.2
300lbs 400lbs
(5)
600lbs 900lbs 1500lbs 2500lbs

(5)
(5)
150lbs
300lbs 400lbs 600lbs

(4)

(4)
(4)
150lbs 300lbs
400lbs 600lbs
900lbs
1500lbs 2500lbs 150lbs 300lbs
400lbs
(4)
600lbs

(4)
(4)
54.1
54.1
63.5
69.9
66.8
66.8
69.9
76.2
25
26.9
26.9
26.9
26.9
26.9
31.8
31.8
31.8
31.8
31.8
47.8
47.8
47.8
47.8
47.8
47.8
47.8
66.8
73.2
73.2
79.5
85.9
1 1/4
32
38.1
38.1
38.1
33.3
33.3
47.8
47.8
47.8
39.6
39.6
60.5
60.5
60.5
60.5
60.5
60.5
60.5
76.2
82.6
82.6
88.9
104.9
40
44.5
44.5
44.5
41.4
41.4
54.1
54.1
54.1
47.8
47.8
69.9
69.9
69.9
69.9
69.9
69.9
69.9
85.9
95.3
95.3
98.6
117.6
50
55.6
55.6
55.6
52.3
52.3
69.9
69.9
69.9
58.7
58.7
85.9
85.9
85.9
85.9
85.9
85.9
85.9
104.9 111.3
111.3
143.0 146.1
65
66.5
66.5
66.5
63.5
63.5
82.6
82.6
82.6
69.9
69.9
98.6
98.6
98.6
98.6
98.6
98.6
98.6
124.0 130.3
130.3
165.1 168.4
81.0
81.0
101.6
95.3
92.2
80
81.0
78.7
78.7
78.7
101.6 101.6
92.2
120.7 120.7
120.7 120.7 120.7
120.7 120.7
136.7 149.4
149.4 168.4 174.8 196.9
100
106.4 106.4 102.6
102.6 102.6
97.8
97.8
127.0 127.0 120.7 120.7 120.7 117.6 117.6
149.4 149.4
149.4 149.4 149.4
149.4 149.4
174.8 181.1
177.8
193.8 206.5 209.6 235.0
125
131.8 131.8 128.3
128.3 128.3
124.5 124.5
155.7 155.7 147.6 147.6 147.6 143.0 143.0
177.8 177.8
177.8 177.8 177.8
177.8 177.8
196.9 215.9
212.9
241.3 247.7 254.0 279.4
150
157.2 157.2 154.9
154.9 154.9
147.3 147.3
182.6 182.6 174.8 174.8 174.8 171.5 171.5
209.6 209.6
209.6 209.6 209.6
209.6 209.6
222.3 251.0
247.7
266.7 289.1 282.7 317.5
200
215.9 215.9 205.7
205.7 196.9
196.9 196.9
233.4 233.4 225.6 225.6 222.3 215.9 215.9
263.7 263.7
263.7 263.7 257.3
257.3 257.3
279.4 308.1
304.8
320.8 358.9 352.6 387.4
10
250
268.2 268.2 255.3
255.3 246.1
246.1 246.1
287.3 287.3 274.6 274.6 276.4 266.7 270.0
317.5 317.5
317.5 317.5 311.2
311.2 311.2
339.9 362.0
358.9
400.1 435.1 435.1 476.3
12
300
317.5 317.5 307.3
307.3 292.1
292.1 292.1
339.9 339.9 327.2 327.2 323.9 323.9 317.5
374.7 374.7
374.7 374.7 368.3
368.3 368.3
409.7 422.4
419.1
457.2 498.6 520.7 549.4
14
350
349.3 349.3 342.9
342.9 320.8
320.8
371.6 371.6 362.0 362.0 355.6 362.0
406.4 406.4
406.4 406.4 400.1
400.1 400.1
450.9 485.9
482.6
492.3 520.7 577.9
16
400
400.1 400.1 389.9
389.9 374.7
368.3
422.4 422.4 412.8 412.8 412.8 406.4
463.6 463.6
463.6 463.6 457.2
457.2 457.2
514.4 539.8
536.7
565.2 574.8 641.4
18
450
449.3 449.3 438.2
438.2 425.5
425.5
474.7 474.7 469.9 469.9 463.6 463.6
527.1 527.1
527.1 527.1 520.7
520.7 520.7
549.4 596.9
593.9
612.9 638.3 704.9
20
500
500.1 500.1 489.0
489.0 482.6
476.3
525.5 525.5 520.7 520.7 520.7 514.4
577.9 577.9
577.9 577.9 571.5
571.5 571.5
606.6 654.1
647.7
682.8 698.5 755.7
24
600
603.3 603.3 590.6
590.6 590.6
577.9
628.7 628.7 628.7 628.7 628.7 616.0
685.8 685.8
685.8 685.8 679.5
679.5 679.5
717.6 774.7
768.4
790.7 838.2 901.7
GENERAL NOTES
All dimensions are in mm.
The gasket thickness tolerance is +/-13 mm measured across the metallic portion of the gasket, not including the filler, which may protrude slightly beyond the metal.
The inner-ring thickness shall be 2.97mm to 3.33mm.
For sizes NPS 1/2 through NPS 3, the insider diameter tolerance is +/- 0.8mm; for larger sizes the inside diameter tolerance is +/- 1.5mm.
NOTES
1. The gasket outside diameter tolerance for NPS 1/2 through to NPS 8 is +/-0.8mm; for NPS 10 through NPS 24 +1.5mm -0.8mm
2. The gasket inside diameter tolerance for NPS 1/2 through to NPS 8 is +/-0.4mm; for NPS 10 through NPS 24 +/- 0.8mm
3. The centering ring outside diameter tolerance is +/-0.8mm
4. There are no Class 400 flanges in NPS 1/2 through NPS 3 (use Class 600), Class 900 flanges in NPS 1/2 through NPS 2 1/2 (use Class 1500), or Class 2500 flanges NPS 14 and larger
5. There are no NPS 1/2 through NPS 3 Class 400 flanges (use Class 600), NPS 1/2 through NPS 2 1/2 Class 900 flanges (use Class 1500), or NPS 14 and larger Class 2500 flanges
14.
DIMENSIONAL
DATA
CG

Style CG & CGI ASME B16.47 Series A
CGI
INNER RING ID
NOMINAL BORE
SEALING ELEMENT OD (1) (4)
CENTERING RING OD (3) (4)
Inches
mm
150lbs
300lbs
400lbs
600lbs
900lbs
(4)
150lbs
300lbs
400lbs
600lbs
900lbs
150lbs
300lbs
400lbs
600lbs
900lbs
150lbs
300lbs
400lbs
600lbs
900lbs
26
650
654.1
654.1
660.4
647.7
660.4
673.1
685.8
685.8
685.8
685.8
704.9
736.6
736.6
736.6
736.6
774.7
835.2
831.9
866.9
882.7
28
700
704.9
704.9
711.2
698.5
711.2
723.9
736.6
736.6
736.6
736.6
755.7
787.4
787.4
787.4
787.4
831.9
898.7
892.3
914.4
946.2
30
750
755.7
755.7
755.7
755.7
768.4
723.9
736.6
736.6
736.6
736.6
806.5
844.6
844.6
844.6
844.6
882.7
952.5
946.2
971.6
1009.7
32
800
806.5
806.5
812.8
812.8
812.8
825.5
850.9
850.9
850.9
850.9
860.6
901.7
901.7
901.7
901.7
939.8
1006.6
1003.3
1022.4
1073.2
34
850
857.3
857.3
863.6
863.6
863.6
876.3
901.7
901.7
901.7
901.7
911.4
952.5
952.5
952.5
952.5
990.6
1057.4
1054.1
1073.2
1136.7
36
900
908.1
908.1
917.7
917.7
920.8
927.1
955.8
955.8
955.8
958.9
968.5
1006.6
1006.6
1006.6
1009.7
1047.8
1117.6
1117.6
1130.3
1200.2
38
950
958.9
952.5
952.5
952.5
1009.7
977.9
977.9
971.6
990.6
1035.1
1019.3
1016.0
1022.4
1041.4
1085.9
1111.3
1054.1
1073.2
1104.9
1200.2
40
1000
1009.7
1003.3
1000.3
1009.7
1060.5
1028.7
1022.4
1025.7
1047.8
1098.6
1070.1
1070.1
1076.5
1098.6
1149.4
1162.1
1114.6
1127.3
1155.7
1251.0
42
1050
1060.5
1054.1
1051.1
1066.8
1111.3
1079.5
1073.2
1076.5
1104.9
1149.4
1124.0
1120.9
1127.3
1155.7
1200.2
1219.2
1165.4
1178.1
1219.2
1301.8
44
1100
1111.3
1104.9
1104.9
1111.3
1155.7
1130.3
1130.3
1130.3
1162.1
1206.5
1178.1
1181.1
1181.1
1212.9
1257.3
1276.4
1219.2
1231.9
1270.0
1368.6
46
1150
1162.1
1152.7
1168.4
1162.1
1219.2
1181.1
1178.1
1193.8
1212.9
1270.0
1228.9
1228.9
1244.6
1263.7
1320.8
1327.2
1273.3
1289.1
1327.2
1435.1
48
1200
1212.9
1209.8
1206.5
1219.2
1270.0
1231.9
1235.2
1244.6
1270.0
1320.8
1279.7
1286.0
1295.4
1320.8
1371.6
1384.3
1324.1
1346.2
1390.7
1485.9
50
1250
1263.7
1244.6
1257.3
1270.0
1282.7
1295.4
1295.4
1320.8
1333.5
1346.2
1346.2
1371.6
1435.1
1378.0
1403.4
1447.8
52
1300
1314.5
1320.8
1308.1
1320.8
1333.5
1346.2
1346.2
1371.6
1384.3
1397.0
1397.0
1422.4
1492.3
1428.8
1454.2
1498.6
54
1350
1358.9
1352.6
1352.6
1378.0
1384.3
1403.4
1403.4
1428.8
1435.1
1454.2
1454.2
1479.6
1549.4
1492.3
1517.7
1555.8
56
1400
1409.7
1403.4
1403.4
1428.8
1435.1
1454.2
1454.2
1479.6
1485.9
1505.0
1505.0
1530.4
1606.6
1543.1
1568.5
1612.9
58
1450
1460.5
1447.8
1454.2
1473.2
1485.9
1511.3
1505.0
1536.7
1536.7
1562.1
1555.8
1587.5
1663.7
1593.9
1619.3
1663.7
60
1500
1511.3
1524.0
1517.7
1530.4
1536.7
1562.1
1568.5
1593.9
1587.5
1612.9
1619.3
1644.7
1714.5
1644.7
1682.8
1733.6
GENERAL NOTES
The gasket thickness tolerance is +/-0.13mm measured across the metallic portion of the gasket, not including the filler, which may protrude slighlty beyond the metal.
ASME B16.47 Series A flanges NPS 12 through NPS 24 have the same raised face dimensions as ASMEB16.5 flanges.
The inner-ring thickness shall be 2.97 mm to 3.33 mm.
The inside diameter tolerance is +/- 3.0 mm.
These inner rings are suitable for use with pipe walls 9.53 mm or thicker.
NOTES
1. The gasket outside diameter tolerance for NPS 26 through NPS 60 is +/-1.5 mm
2. The gasket inside diameter tolerance for NPS 26 through NPS 34 is +/-0.8 mm; and the tolerance for NPS 36 through NPS 60 is +/-1.3 mm.
3. The centering ring outside diameter tolerance is +/-0.8 mm.
4. There are no Class 900 flanges NPS 50 and larger.
15.
DIMENSIONAL
DATA
CG

Style CG & CGI ASME B16.47 Series B
CGI
INNER RING ID
NOMINAL BORE
SEALING ELEMENT OD (1) (4)
CENTERING RING OD (3) (4)
Inches
mm
150lbs
300lbs
400lbs
600lbs
900lbs
(4)
150lbs
300lbs
400lbs
600lbs
900lbs
150lbs
300lbs
400lbs
600lbs
900lbs
150lbs
300lbs
400lbs
600lbs
900lbs
26
650
654.1
654.1
654.1
644.7
666.8
673.1
673.1
666.8
663.7
692.2
698.5
711.2
698.5
714.5
749.3
725.4
771.7
746.3
765.3
838.2
28
700
704.9
704.9
701.8
685.8
717.6
723.9
723.9
714.5
704.9
743.0
749.3
762.0
749.3
755.7
800.1
776.2
825.5
800.1
819.2
901.7
30
750
755.7
755.7
752.6
752.6
781.1
774.7
774.7
765.3
778.0
806.5
800.1
812.8
806.5
828.8
857.3
827.0
886.0
857.3
879.6
958.9
32
800
806.5
806.5
800.1
793.8
838.2
825.5
825.5
812.8
831.9
863.6
850.9
863.6
860.6
882.7
914.4
881.1
939.8
911.4
933.5
1016.0
34
850
857.3
857.3
850.9
850.9
895.4
876.3
876.3
866.9
889.0
920.8
908.1
914.4
911.4
939.8
971.6
935.0
993.9
962.2
997.0
1073.2
36
900
908.1
908.1
898.7
901.7
920.8
927.1
927.1
917.7
939.8
946.2
958.9
965.2
965.2
990.6
997.0
987.6
1047.8
1022.4
1047.8
1124.0
38
950
958.9
971.6
952.5
952.5
1009.7
974.9
1009.7
971.6
990.6
1035.1
1009.7
1047.8
1022.4
1041.4
1085.9
1044.7
1098.6
1073.2
1104.9
1200.2
40
1000
1009.7
1022.4
1000.3
1009.7
1060.5
1022.4
1060.5
1025.7
1047.8
1098.6
1063.8
1098.6
1076.5
1098.6
1149.4
1095.5
1149.4
1127.3
1155.7
1251.0
42
1050
1060.5
1085.9
1051.1
1066.8
1111.3
1079.5
1111.3
1076.5
1104.9
1149.4
1114.6
1149.4
1127.3
1155.7
1200.2
1146.3
1200.2
1178.1
1219.2
1301.8
44
1100
1111.3
1124.0
1104.9
1111.3
1155.7
1124.0
1162.1
1130.3
1162.1
1206.5
1165.4
1200.2
1181.1
1212.9
1257.3
1197.1
1251.0
1231.9
1270.0
1368.6
46
1150
1162.1
1178.1
1168.4
1162.1
1219.21 1181.1
1216.2
1193.8
1212.9
1270.0
1224.0
1254.3
1244.6
1263.7
1320.8
1255.8
1317.8
1289.1
1327.2
1435.1
48
1200
1212.9
1231.9
1206.5
1219.2
1270.0
1231.9
1263.7
1244.6
1270.0
1320.8
1270.0
1311.4
1295.4
1320.8
1371.6
1306.6
1368.6
1346.2
1390.7
1485.9
50
1250
1263.7
1267.0
1257.3
1270.0
1282.7
1317.8
1295.4
1320.8
1325.6
1355.9
1346.2
1371.6
1357.4
1419.4
1403.4
1447.8
52
1300
1314.5
1317.8
1308.1
1320.8
1333.5
1368.6
1346.2
1371.6
1376.4
1406.7
1397.0
1422.4
1408.2
1470.2
1454.2
1498.6
54
1350
1365.3
1365.3
1352.6
1378.0
1384.3
1403.4
1403.4
1428.8
1422.4
1454.2
1454.2
1479.6
1463.8
1530.4
1517.7
1555.8
56
1400
1422.4
1428.8
1403.4
1428.8
1444.8
1479.6
1454.2
1479.6
1478.0
1524.0
1505.0
1530.4
1514.6
1593.9
1568.5
1612.9
58
1450
1478.0
1484.4
1454.2
1473.2
1500.1
1535.2
1505.0
1536.7
1528.8
1573.3
1555.8
1587.5
1579.6
1655.8
1619.3
1663.7
60
1500
1535.2
1557.3
1517.7
1530.4
1557.3
1589.0
1568.5
1593.9
1586.0
1630.4
1619.3
1644.7
1630.4
1706.6
1682.8
1733.6
GENERAL NOTES
The inner-ring thickness shall be 2.97 mm to 3.33 mm.
The inside diameter tolerance is +/-3.0 mm.
These Inner rings are suitable for use with pipe walls 9.53 mm or thicker.
The gasket thickness tolerance is +/-0.13mm measured across the metallic portion of the gasket, not including the filler, which may protrude slightly beyond the metal.
NOTES
1. The gasket outside diameter tolerance for NPS 26 through NPS 60 is +/-1.5 mm
2. The gasket inside diameter tolerance for NPS 26 through NPS 34 is +/-0.8 mm, and the tolerance for NPS 36 through NPS 60 is +/-1.3 mm.
3. The centering ring outside diameter tolerance is +/-0.8 mm.
4. There are no Class 900 flanges NPS 50 and larger.
16.
DIMENSIONAL
DATA
CG

Style CG & CGI. To suit Large Diameter Flanges, Class 75-125
CGI
CLASS 75 SLIP-ON AND BLIND*
CLASS 75 WELD-NECK AND BLIND*
CLASS 125
SEALING ELEMENT
SEALING ELEMENT
SEALING ELEMENT
NOMINAL
PIPE
SIZE
INSIDE
DIAMETER
OUTSIDE
DIAMETER
CENTERING
RING OUTSIDE
DIAMETER
NOMINAL
PIPE
SIZE
INSIDE
DIAMETER
OUTSIDE
DIAMETER
CENTERING
RING OUTSIDE
DIAMETER
NOMINAL
PIPE
SIZE
INSIDE
DIAMETER
OUTSIDE
DIAMETER
CENTERING
RING OUTSIDE
DIAMETER
26
685.8
717.6
765.2
26
673.1
704.9
730.3
26
673.1
704.9
774.7
28
736.6
768.4
816.0
28
28.5
755.7
781.1
28
723.9
755.7
831.9
30
787.4
819.2
866.8
30
774.7
806.5
831.9
30
774.7
806.5
882.7
32
841.4
873.1
923.9
32
825.5
857.3
892.2
32
825.5
860.4
939.8
34
892.2
927.1
974.7
34
876.3
911.2
943.0
34
876.3
911.2
990.6
36
943.0
977.9
1025.5
36
927.1
962.0
993.8
36
927.1
968.4
1047.8
38
38
38
977.9
1019.2
1111.3
40
40
40
1028.7
1070.0
1162.1
42
1098.6
1136.7
1184.3
42
1079.5
1117.6
1158.9
42
1079.5
1124.0
1219.2
44
44
44
1130.3
1177.9
1276.4
46
46
46
1181.1
1228.7
1327.2
48
1251.0
1292.2
1336.7
48
1231.9
1273.2
1311.3
48
1231.9
1279.5
1384.3
50
50
50
1282.7
1333.5
1435.1
52
52
52
1333.5
1384.3
1492.3
54
1406.5
1466.9
1501.8
54
1384.3
1431.9
1470.0
54
1378.0
1435.1
1549.4
60
1558.9
1609.7
1654.2
60
1536.7
1587.5
1622.4
60
1536.7
1587.5
1714.5
66
1714.5
1765.3
1822.5
66
1689.1
1739.9
1784.4
66
1803.4
1847.9
1886.0
72
1866.9
1917.7
1974.9
72
1841.5
1892.3
1936.8
72
1968.5
2013.0
2051.1
84
84
84
2292.4
2336.8
2374.9
96
96
96
2616.2
2660.7
2698.8
GENERAL NOTES
* Outside diameter, facing diameter and drilling of Class 75 Blind flanges depend on whether they are to be used against weld-neck or slip-on flanges.
**Where Style CGI gaskets are required, inner ring I.D. must be specified. Standard Practice is to use inner rings with an I.D. that is 3.2mm greater than the bore.
17.
DIMENSIONAL
DATA
CG

Style CG & CGI. To suit Large Diameter Flanges, Class 175-350
CGI
CLASS 175
CLASS 250
CLASS 350
SEALING ELEMENT
SEALING ELEMENT
SEALING ELEMENT
NOMINAL
PIPE
SIZE
INSIDE
DIAMETER
OUTSIDE
DIAMETER
CENTERING
RING OUTSIDE
DIAMETER
NOMINAL
PIPE
SIZE
INSIDE
DIAMETER
OUTSIDE
DIAMETER
CENTERING
RING OUTSIDE
DIAMETER
NOMINAL
PIPE
SIZE
INSIDE
DIAMETER
OUTSIDE
DIAMETER
CENTERING
RING OUTSIDE
DIAMETER
26
673.1
704.9
739.8
26
673.1
704.9
831.9
26
673.1
704.9
752.5
28
723.9
755.7
790.6
28
723.9
755.7
895.4
28
723.9
755.7
803.3
30
774.7
806.5
847.7
30
774.7
806.5
952.5
30
774.7
806.5
860.4
32
825.5
857.3
898.5
32
825.5
860.4
1009.7
32
825.5
860.4
911.2
34
876.3
911.2
952.5
34
876.3
911.2
1060.5
34
876.3
911.2
962.0
36
927.1
962.0
1003.3
36
927.1
968.4
1117.6
36
927.1
968.4
1025.5
38
977.9
1012.8
1054.1
38
977.9
1019.2
1168.4
38
977.9
1019.2
1076.3
40
1028.7
1066.8
1104.9
40
1028.7
1070.0
1225.6
40
1028.7
1070.0
1127.1
42
1079.5
1117.6
1165.2
42
1079.5
1124.0
1289.1
42
1079.5
1124.0
1184.3
44
1130.3
1168.4
1216.0
44
1130.3
1178.0
1346.2
44
1130.3
1178.0
1244.6
46
1181.1
1219.2
1266.8
46
1181.1
1228.7
1403.4
46
1181.1
1228.7
1295.4
48
1231.9
1273.2
1317.6
48
1231.9
1279.5
1492.3
48
1231.9
1279.5
1346.2
50
1282.7
1327.2
1368.4
50
50
52
1333.5
1381.1
1425.6
52
52
1333.5
1377.9
1457.3
54
1384.3
1431.9
1476.4
54
54
1384.3
1435.1
1508.1
60
1536.7
1587.5
1628.8
60
60
1536.7
1587.5
1660.5
66
1705.0
1749.4
1781.2
66
66
1689.1
1739.9
1841.5
72
1863.7
1908.2
1946.3
72
72
1911.4
1955.8
1993.9
84
2209.8
2254.3
2292.4
84
84
2244.7
2289.2
2327.3
96
514.6
2559.1
2597.2
96
96
2559.1
2603.5
2641.6
GENERAL NOTES
18.
DIMENSIONAL
DATA
CG

Style CG & CGI. To suit BS10 Flanges
CGI
NOMINAL
PIPE
TABLE
D-R
TABLE
D&E
TABLE
D
SIZE
INNER
RING
SEALING
ELEMENT
TABLE
E
TABLE F TO R
CENTERING
RING
TABLE
F
TABLE
H
SEALING
ELEMENT
TABLE
J
TABLE
K
TABLE
R
TABLE S
CENTERING RING
ID
ID
OD
OD
OD
ID
OD
SEALING
ELEMENT
OUTSIDE DIAMETER
TABLE T
CENTERING
RING
SEALING
ELEMENT
CENTERING
RING
ID
OD
OD
ID
OD
OD
14.3
26.2
29.4
54.0
54.0
26.2
38.9
54.0
66.7
66.7
66.7
66.7
19.1
31.8
69.9
19.1
31.8
82.6
3/4
30.2
31.8
42.9
60.3
60.3
31.8
44.5
60.3
66.7
66.7
66.7
66.7
25.4
39.7
69.9
25.4
39.7
88.9
27.0
39.7
52.4
69.9
69.9
39.7
55.6
71.4
71.4
71.4
79.4
79.4
31.8
47.6
82.6
31.8
47.6
33.3
47.6
60.3
74.6
74.6
47.6
63.5
82.6
82.6
82.6
82.6
82.6
38.1
55.6
88.9
41.3
58.7
98.4
1 1/2
39.7
54.0
66.7
85.7
85.7
54.0
69.9
88.9
88.9
88.9
95.3
95.3
44.5
63.5
101.6
47.6
66.7
114.3
52.4
66.7
79.4
98.4
98.4
66.7
82.6
111.1
111.1
108.0
111.1
111.1
57.2
79.4
114.3
60.3
82.6
127.0
2 1/2
65.1
82.6
98.4
111.1
111.1
82.6
101.6
130.2
130.2
127.0
127.0
127.0
73.0
95.3
127.0
76.2
98.4
142.9
77.8
96.8
112.7
130.2
130.2
96.8
115.9
149.2
149.2
146.1
146.1
146.1
85.7
108.0
142.9
88.9
114.3
165.1
3 1/2
90.5
109.5
125.4
149.2
149.2
109.5
128.6
161.9
161.9
158.8
161.9
161.9
98.4
120.7
168.3
101.6
130.2
187.3
103.2
123.8
139.7
161.9
161.9
123.8
142.9
174.6
174.6
171.5
174.6
174.6
111.1
136.5
177.8
114.3
142.9
206.4
4 1/2
115.9
136.5
152.4
174.6
174.6
136.5
190.5
190.5
187.3
187.3
187.3
123.8
149.2
190.5
127.0
158.8
228.6
128.6
149.2
165.1
193.7
193.7
149.2
171.5
215.9
215.9
212.7
212.7
212.7
136.5
161.9
212.7
139.7
171.5
244.5
154.0
174.6
190.5
219.1
215.9
174.6
196.9
241.3
241.3
238.1
238.1
238.1
161.9
187.3
247.7
165.1
196.9
285.8
179.4
200.0
219.1
244.5
241.3
200.0
225.4
273.1
273.1
269.9
266.7
266.7
187.3
219.1
288.9
190.5
228.6
333.4
204.8
225.4
244.5
276.2
273.1
225.4
250.8
304.8
304.8
301.6
292.1
298.5
212.7
244.5
323.9
215.9
254.0
368.36
230.2
250.8
269.9
308.0
304.8
250.8
276.2
333.4
333.4
330.2
330.2
330.2
241.3
273.1
358.8
244.5
285.8
409.6
10
255.6
276.2
295.3
336.6
336.6
279.4
304.8
358.8
358.8
355.6
355.6
362.0
266.7
301.6
393.7
269.9
311.2
450.9
11
281.0
301.6
320.7
362.0
362.0
304.8
330.2
384.2
384.2
381.0
384.2
403.2
292.1
327.0
435.0
295.3
336.6
489.0
12
306.4
327.0
349.3
387.4
384.2
330.2
358.8
415.9
415.9
412.8
403.2
428.6
320.7
355.6
469.9
323.9
368.3
527.1
13
331.8
368.3
390.5
419.1
415.9
362.0
390.5
444.5
444.5
441.3
450.9
463.6
346.1
384.2
501.7
349.3
393.7
558.8
14
357.2
393.7
415.9
447.7
447.7
387.4
415.9
469.9
469.9
466.7
476.3
495.3
371.5
409.6
539.8
15
382.6
419.1
441.3
473.1
473.1
412.8
441.3
495.3
495.3
492.1
508.0
520.7
400.1
438.2
581.0
16
408.0
444.5
466.7
498.5
498.5
444.5
476.3
527.1
527.1
523.9
533.4
552.5
425.5
466.7
616.0
17
433.4
473.1
498.5
530.2
527.1
469.9
504.8
558.8
558.8
555.6
565.2
577.9
18
458.8
498.5
523.9
562.0
562.0
495.3
530.2
581.0
581.0
577.9
619.1
638.2
19
484.2
523.9
549.3
587.4
587.4
523.9
562.0
612.8
612.8
609.6
20
509.6
549.3
574.7
619.1
619.1
549.3
587.4
644.5
644.5
641.4
673.1
692.2
21
535.0
574.7
603.3
650.9
647.7
574.7
619.1
669.9
669.9
666.8
22
560.4
600.1
628.7
673.1
673.1
600.1
644.5
695.3
695.3
692.2
730.3
755.7
23
585.8
625.5
654.1
698.5
698.5
625.5
669.9
723.9
723.9
720.7
24
611.2
650.9
679.5
730.3
727.1
650.9
695.3
749.3
749.3
746.1
GENERAL NOTES
Dimensions in mm.
Special gasket dimensions are required when an inner ring is fitted to gaskets for Tables S and T. Please request details.
19.
DIMENSIONAL
DATA
CG
NOMINAL
PIPE SIZE

Style CG & CGI to BS4865 Part 2. To suit BS4504 Flanges
CGI
INNER RING
INSIDE
DIAMETER
SEALING ELEMENT
PN10-PN40
CENTERING RING
OUTSIDE DIAMETER
INSIDE DI
OUTSIDE DI
PN10
PN16
PN25
PN40
10
15
23.6
36.4
48
48
48
48
15
19
27.6
40.4
53
53
53
53
20
24
33.6
47.4
63
63
63
63
25
30
40.6
55.4
73
73
73
73
32
39
49.6
66.4
84
84
84
84
40
45
55.6
72.4
94
94
94
94
50
56
67.6
86.4
109
109
109
109
65
72
83.6
103.4
129
129
129
129
80
84
96.6
117.4
144
144
144
144
100
108
122.6
144.4
164
164
170
170
125
133
147.6
170.4
194
194
196
196
150
160
176.6
200.4
220
220
226
226
200
209
228.6
255.4
275
275
286
293
250
262
282.4
310.4
330
331
343
355
300
311
331.6
360.4
380
386
403
420
350
355
374.6
405.4
440
446
460
477
400
406
425.6
458.4
491
498
517
549
450
452
476.6
512.4
541
558
567
574
500
508
527.6
566.4
596
620
627
631
600
610
634.6
675.4
698
737
734
750
700
710
734.0
778.5
813
807
836
800
811
835.0
879.5
920
914
945
900
909
933.0
980.5
1020
1014
1045
GENERAL NOTES
Dimensions in mm.
The use of an inner ring is recommended for gaskets for use with PN25 and PN4O flanges.
Inner rings may be fitted also to gaskets for use with PN1O and PN16 flanges.
Ring thickness 2.97 mm to 3.33 mm.
20.
DIMENSIONAL
DATA

Style CG & CGI. PN rated to suit 1092-1 Flanges.
EN1514-2-2005
CG
NOMINAL
DIAMETER
INNER
DIAMETER
OF THE
INNER
RING
CGI
WIDTH
OF THE
INNER
RING
INNER
DIAMETER
OF THE
SEALING
ELEMENT
INNER
DIAMETER
OF THE
GUIDE
RING
PN10-PN40
MM
10
15
20
25
32
40
50
65
80
100
125
150
200
250
300
350
400
500
600
700
800
900
1000
WIDTH
OF THE
SEALING
ELEMENT
18
23
28
35
43
50
61
77
90
115
140
167
216
267
318
360
410
510
610
710
810
910
1010
3
3
3
3
3
3
4.5
4.5
4.5
6
6
6
6
6
6
6
6
6
6
6
10
10
10
24
29
34
41
49
56
70
86
99
127
152
179
228
279
330
376
422
522
622
722
830
930
1030
5
5
6
6
6
6
8
8
8
8
10
10
10
12
12
12
14
14
14
17
17
17
22
34
39
46
53
61
68
86
102
115
143
172
199
248
303
354
400
450
550
650
756
864
964
1074
WIDTH
OF THE
SEALING
ELEMENT
INNER
DIAMETER
OF THE
GUIDE
RING
PN63-PN160
5
5
6
6
8
10
10
10
12
12
12
14
14
14
17
17
17
20
20
20
25
34
39
53
68
86
106
119
147
176
203
252
307
358
404
456
556
656
762
870
970
1080
OUTSIDE DIAMETER OF THE GUIDE RING TO EACH PRESS CLASS
PN10
PN25
DN40
PN63
PN100
PN160
46
51
61
71
82
92
107
127
142
162
192
217
272
327
377
437
488
593
695
810
917
1017
1124
46
51
61
71
82
92
107
127
142
168
194
224
284
340
400
457
514
624
731
833
942
1042
1154
46
51
61
71
82
92
107
127
142
168
194
224
290
352
417
474
546
628
747
852
974
1084
1194
56
61
82
103
113
137
148
174
210
247
309
364
424
486
543
657
764
879
988
1108
-
56
61
82
103
119
143
154
180
217
257
324
391
458
512
572
704
813
950
-
56
61
82
103
119
143
154
180
217
257
324
388
458
-
GENERAL NOTES
Dimensions in mm.
The use of an inner ring is recommended for gaskets for use with PN100 Flanges an above.
Gasket dimensions are available to suit PN250 and above, consult the technical department.
Ref: EN1514-2:2005 - standard
21.
DIMENSIONAL
DATA

Style RIR. For use with Large Male & Female
ASME B16.5 & BS 1560 Flanges
Standard RIR gaskets are manufactured to

0.125" (3.2mm) thickness. The gasket features
a solid metal inner ring nominally 0.090"
(2.3mm) thick, as an integrated part of its
design. The inner ring provides a positive
stop preventing the gasket from over
compression and possible damage.
Special styles are available in other thickness.
NOMINAL
PIPE
SIZE
STYLE R1 FOR LARGE MALE AND FEMALE

INNER RING
SEALING ELEMENT CLASS 150 - 1500
SEALING ELEMENT CLASS 2500
ID
ID
OD
1/4
12.7
25.4
1/2
14.3
25.4
34.9
20.6
34.9
ID
)D
3/4
20.6
33.3
42.9
27.0
42.9
27.0
38.1
50.8
31.8
50.8
1 1/4
34.9
47.6
63.5
41.3
63.5
1 1/2
41.3
54.0
73.0
47.6
73.0
60.3
92.1
52.4
73.0
92.1
2 1/2
63.5
85.7
104.8
76.2
104.8
77.8
108.0
127.0
95.3
127.0
3 1/2
90.5
120.7
139.7
103.2
131.8
157.2
120.7
157.2
4 1/2
115.9
144.5
171.5
128.6
160.3
185.7
146.1
185.7
154.0
190.5
215.9
171.5
215.9
203.2
238.1
269.9
222.3
269.9
10
254.0
285.8
323.9
273.1
323.9
12
303.2
342.9
381.0
330.2
381.0
14
342.9
374.7
412.8
16
393.7
425.5
469.9
18
444.5
489.0
533.4
20
495.3
533.4
584.2
24
596.9
641.4
692.2
GENERAL NOTES
Dimensions in mm.
22.
DIMENSIONAL
DATA
CG

Dimensions to JIS B2404 for JIS B2220 & JIS B2238 - 2240 Flanges
CGI
INNER RING ID (d1)
NOMINAL BORE
SEALING ELEMENT ID (d2)
SEALING ELEMENT OD (d3)
CENTERING RING OD (d4)
mm
10K
16 to
20K
30K
40K
63K
10K
16 to
20K
30K
40K
63K
10K
16 to
20K
30K
40K
63K
10K
16 to
20K
30K
40K
63K
10
18.0
18.0
18.0
15.0
15.0
24.0
24.0
24.0
21.0
21.0
37.0
37.0
37.0
34.0
34.0
52.0
52.0
59.0
59.0
64.0
15
22.0
22.0
22.0
18.0
18.0
28.0
28.0
28.0
24.0
24.0
41.0
41.0
41.0
37.0
37.0
57.0
57.0
64.0
64.0
69.0
20
28.0
28.0
28.0
23.0
23.0
34.0
34.0
34.0
29.0
29.0
47.0
47.0
47.0
42.0
42.0
62.0
62.0
69.0
69.0
75.0
25
34.0
34.0
34.0
29.0
29.0
40.0
40.0
40.0
35.0
35.0
53.0
53.0
53.0
48.0
48.0
74.0
74.0
79.0
79.0
80.0
32
43.0
43.0
43.0
38.0
38.0
51.0
51.0
51.0
44.0
44.0
67.0
67.0
67.0
60.0
60.0
84.0
84.0
89.0
89.0
90.0
40
49.0
49.0
49.0
43.0
43.0
57.0
57.0
57.0
51.0
51.0
73.0
73.0
73.0
67.0
67.0
89.0
89.0
100.0
100.0
107.0
50
61.0
61.0
61.0
55.0
55.0
69.0
69.0
69.0
63.0
63.0
89.0
89.0
89.0
79.0
79.0
104.0
104.0
114.0
114.0
125.0
65
77.0
77.0
68.0
68.0
68.0
87.0
87.0
78.0
78.0
78.0
107.0
107.0
98.0
98.0
98.0
124.0
124.0
140.0
140.0
152.0
80
89.0
89.0
80.0
80.0
80.0
98.0
99.0
90.0
90.0
90.0
118.0
119.0
110.0
110.0
110.0
134.0
140.0
150.0
150.0
162.0
90
102.0
102.0
92.0
92.0
92.0
110.0
114.0
102.0
102.0
102.0
130.0
139.0
127.0
127.0
127.0
144.0
150.0
162.0
162.0
179.0
100
115.0
115.0
104.0
104.0
104.0
123.0
127.0
116.0
116.0
116.0
143.0
152.0
141.0
141.0
141.0
159.0
165.0
172.0
182.0
194.0
125
140.0
140.0
128.0
128.0
128.0
148.0
152.0
140.0
140.0
140.0
173.0
177.0
165.0
165.0
165.0
190.0
202.0
207.0
224.0
235.0
150
166.0
166.0
153.0
153.0
153.0
174.0
182.0
165.0
165.0
165.0
199.0
214.0
197.0
197.0
197.0
220.0
237.0
249.0
265.0
275.0
175
202.0
202.0
202.0
201.0
218.0
218.0
218.0
226.0
250.0
250.0
250.0
245.0
294.0
315.0
328.0
200
217.0
217.0
251.0
251.0
251.0
227.0
233.0
271.0
271.0
271.0
252.0
265.0
311.0
311.0
311.0
270.0
282.0
360.0
378.0
394.0
225
300.0
300.0
300.0
252.0
320.0
320.0
320.0
277.0
360.0
360.0
360.0
290.0
418.0
434.0
446.0
250
268.0
268.0
336.0
336.0
336.0
278.0
288.0
356.0
356.0
356.0
310.0
328.0
396.0
396.0
396.0
332.0
354.0
463.0
479.0
488.0
300
319.0
319.0
383.0
383.0
383.0
329.0
339.0
403.0
403.0
403.0
361.0
379.0
453.0
453.0
453.0
377.0
404.0
524.0
531.0
545.0
350
356.0
356.0
366.0
376.0
406.0
416.0
422.0
450.0
400
407.0
407.0
417.0
432.0
457.0
482.0
484.0
508.0
450
458.0
458.0
468.0
483.0
518.0
533.0
539.0
573.0
500
508.0
508.0
518.0
533.0
568.0
583.0
594.0
628.0
550
559.0
559.0
569.0
584.0
619.0
634.0
650.0
684.0
600
610.0
610.0
620.0
635.0
670.0
685.0
700.0
734.0
GENERAL NOTES
NOTES
With these dimensions the inner ring will not protrude into the bore of the pipe to be sealed.
23.
SPECIAL APPLICATION
GASKETS
Traditional Spiral Wound Gasket

with Inner Ring
LSI Gasket
Style LS & LSI

Low Stress Range
of Spiral Wound
Gaskets.
LS Gasket
The LS gasket offers the same high integrity seal

associated with the spiral wound gasket however,
the LS and LSI has been designed in such a way
that compression and sealing requirements are
achieved under very low seating stresses. These
gaskets are intended for use on class 150 and 300
applications, where customers traditionally do not
use Spiral Wound Gaskets due to concerns about
exceeding allowable design stresses.
The traditional spiral wound gasket has its steel
windings protruding above the compression stop;
this requires a significant loading stress to compress
the gasket to its optimum operating thickness.
Metallic centering
ring provides blowout
resistance and
compression stop
Available in a variety of metals, engineered

to suit specific applications.
Flexitallic recommend minimum bolt torque figures for

use with the LSI gasket on ASME/B16.5 Flanges.*
Spiral wound design
significantly reduces
gasket creep
Low Stress
construction seals at
sheet gasket torques
Metallic inner ring

contains and protects
sealing elements
Patent #5161807/5275423
FLEXITALLIC LSI VS. PTFE SHEET

800
5000
4000
600
500
3000
400
1/16 PTFE Sheet

Temperature
LSI Gasket
2000
300
Temperature (F)
700
Gasket Stress (psi)
The LSI gasket retains more of its initial

stress or tightness, even when subjected to
high temperatures, unlike PTFE sheet gaskets.
LOWER BOLT STRESS-REDUCED

FUGITIVE EMISSIONS
Colour coded and stamped

centering ring for easy
product identification
Available with
Flexicarb,
Thermiculite,
or PTFE filler
NPS (in)
N/m
NPS (in)
N/m
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2
4
34
34
34
34
34
67
67
67
67
67
5
6
8
10
12
14
16
18
20
24
111
111
111
178
178
273
273
395
397
559
Note: Minimum Required torques may be even lower depending on

gasket size and bolt materials. Please contact Flexitallics Technical
Department for more information.
*Above torque values are for class 150 ASME flanges
Torque values for 300# available on request
200
1000
100
0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
Elapsed Test Time (hours)
24.
The LS and LSI gaskets have only soft Flexicarb

or PTFE filler protruding above metal windings and
guide ring; therefore as the gasket is compressed,
the Flexicarb or PTFE filler is readily compressed
thus producing the sealing mechanism at an earlier
stage as compared to the conventionally
manufactured spiral wound gasket.
4.0
4.5
GENERAL NOTES
Dimensions in mm.
Figures stated are for information only. Please refer to the current
version of the original standards for dimensional information.
Please select correct gasket style for your particular application.
See page 10 Gasket Selection.
SPECIAL APPLICATION
GASKETS
Standard Style M
For Boiler Cap and

Manhole Cover
Assemblies.
Style M & MC & MCS

Spiral Wound Gaskets for Boiler
Manhole Cover Assemblies.
The Flexitallic manhole gasket spiral
constructions incorporate modified
compression values to provide seating
loads within the normal range of cover
assemblies.
Size/Range Specification
Available in circular, obround, and oval
shapes to suit standard manhole plate
configurations.
Gaskets for boiler handhole, tubecap and

manhole covers incorporating the unique
Flexitallic Spiral Wound profile and
specially manufactured with Flexicarb
filler, are ideal for corrosive, high
pressure or temperature duties.
Flexitallics anticipation of developments
in modern steam generating and
engineering equipment and ability to
design to specific requirements are the
guarantee of the perfect seal at minimum
maintenance cost with consistently high
standards of performance.
High safety factor related to specific
operating conditions
Compression loadings proportional to
safe stresses of cover assemblies
Resilient under concentrated and
fluctuating loads
Prolonged trouble-free service
Reduced seat cleaning time
Style T Pear
Style T Square
Style T
Spiral Wound Gaskets for Boiler Handhole and Tubecap
Assemblies.
The design features of the basic Flexitallic spiral wound
construction alleviate the need for sealing compound. Particularly
suitable where old and pitted faces have rendered other gaskets
ineffective.
Size/Range Specification
Available in several standard shapes:
Supplied in thicknesses of 3.2mm (0.125in.) or 4.5mm (0.175 in.).
The standard thickness of 4.5mm (0.175in.) is recommended for
use in assemblies where the seat is relatively broad and bolting
load is low.
Materials
Standard materials are Type 304 Stainless Steel
and Flexicarb windings. Special materials to suit
specific operating conditions are available.
To Order
With all orders or inquiries please submit
the following:
a) Name of boiler or equipment manufacturer
b) Gasket style
c) Dimensions of gasket
d) Gasket thickness
e) Flange width of gasket
f) Pressure service rating
g) Gasket material preference
25.
SPECIAL APPLICATION
GASKETS
Thermiculite 835 Spiral Wound Gasket

with Heat Treated Inconel X-750 Winding
Thermiculite 835 Heat

Treated Inconel X-750
Spiral Wound Gasket.
Increased safety.
Proven results.
Proven cost savings.
Severe cyclic conditions?

For the most demanding cyclic conditions, the
choice is Flexitallics Thermiculite 835 Spiral
Wound Gasket with Heat Treated Inconel
X-750 winding.
Differential thermal expansion and contraction
of components in a bolted joint, due to the effects
of cyclic conditions, requires that extra resiliency
be built into the joint or the gasket to compensate
for fluctuating load conditions.
Normal gasket materials do not provide sufficient
resiliency, and therefore cannot compensate for
the adverse effects of cyclic conditions. Special
Heat Treated Inconel X-750 gasket materials have
been developed by Flexitallic to ensure that joint
integrity is maintained during thermal cycles.
Specify Flexitallics proprietary precipitation

hardened Inconel X-750 windings in
applications where there are concerns about:
Cyclic conditions
Differential thermal expansion
and contraction
Radial shear
Bolt relaxation
Hot torquing
Mating flanges of dissimilar metals
When ordering this material it is
important that you specify Precipitation
Hardened Inconel X750 Windings,
or Inconel X750HT.
In OEM and End User testing comparing the

performance of standard 316L SS windings
vs. Heat Treated Inconel X-750 windings
(precipitation hardened), HT Inconel X-750
winding material significantly increased the yield
strength resulting in increased springback before
leakage, or usable recovery.
FULL SCALE TEST RESULTS (AVERAGED)

GASKET DIMENSIONS 1032 x 1067 x 4.5
Winding Material
316L SS
Heat Treated Inconel X-750
Initial Thickness
4.5
4.5
Compressed Thickness
3.1
3.1
Total Springback
0.3
0.3
Spingback to
Leakage @ 2500 psi
Test Pressure
0.1
0.2
Ethylene Cracker Unit
26.
SPECIAL APPLICATION
GASKETS
The Baker* Gasket.

For HF Acid & other
hazardous chemical
applications.
Problem
A leak occurs on HF service
HF can attack the bolts causing bolt failure.
A small emission goes undetected.
Solution
Prevents HF attacking the bolts.
Early detection of small leaks.
Containment of HF emissions.
Improves maintenance (detect & repair).
Requires no modification to the flanges.
Designed to suit Class 150 & 300 flanges.
Contains no respirable fibers.
What are the benefits?

The Baker gasket offers the user the reliability of
a spiral wound gasket with the additional back-up
of an emissions containment system should a leak
occur. Reduced maintenance costs through an
improved Detect & Repair program. Improvements
in plant operators Health & Safety profile.
A PTFE ring is attached to the external

guide ring. Any emissions will be
confined within the flange arrangement.
PTFE Channel Ring
Any HF emissions are focused to the tagged

area where a reaction with the detector paint
can be easily observed. This concept has
been successfully field tested.
Spiral Wound Gasket utilising PTFE

or Flexicarb filler materials
27.
FLEXPRO
KAMMPROFILES
Flexpro - The versatile
gasket with three key
features: compressibility,
low stress, convenience.
The FLEXPRO gasket has been providing

an extremely tight, reliable seal in a wide
range of applications throughout Europe
since its development in Germany over
85 years ago.
The FLEXPRO gasket is comprised of a
concentrically serrated solid metal core
with a soft, conformable sealing material
bonded to each face. The soft facing
material provides low stress gasket seating,
while the serrated geometry of the metal
core enhances sealing performance by
inducing stress concentrations on the
sealing surfaces. The serrations minimise
lateral movement of the facing material,
while the metal core provides rigidity and
blowout resistance.
The FLEXPRO gasket exhibits excellent
compressibility and recovery characteristics,
maintaining joint tightness under pressure
and temperature fluctuations, temperature
differential across the flange face, flange
rotation, bolt stress relaxation, and creep.
Suitable from vacuum to extremely high
pressure applications.
STYLE PN
Style PN FLEXPRO gaskets are

selected for use in confined locations,
including male and female, tongue and
groove, and recessed flange
arrangements.
STYLE ZG
Variation of the PN FLEXPRO, utilises

an integral outer locating ring for correct
gasket positioning within the mating
flange bolt circle. Style ZG FLEXPRO
gaskets are recommended for use on
standard raised face and flat face flange
assemblies.
STYLE ZA
COMPOSITE CONSTRUCTION WITH SERRATED CORE

Soft conformable facing
Serrated surface machined
on solid metal core
Optional outer ring for centering;
can be integral or floating
28.
The Style ZA FLEXPRO is a slight

variation of the Style ZG. The integral
outer locating ring is replaced by a loose
fitting independent ring which is
preferred where flange differential radial
thermal expansion may be encountered.
These rings may also be spot welded.
FLEXPRO
KAMMPROFILES
Ideal for Heat Exchanger Flanges
Although suitable for use on standard ASME
flanges in a wide range of difficult applications,
the FLEXPRO gasket is proving to be especially
suitable as a reliable, cost effective alternative
to jacketed gaskets that are commonly used in
heat exchanger applications.
FLEXPRO gaskets are suitable for use

on TEMA flanges, and when required,
pass partition ribs can be supplied in any
configuration.
The FLEXPRO gasket provides a high
integrity, low seating stress seal, and is
ideal for heat exchanger applications with
limited bolt load or lighter weight flanges.
Use of the Flexitallic FLEXPRO gasket will

ensure a reliable seal, from initial hydrotest
through difficult operating conditions.
SHELL SIDE
TUBE SIDE
1
GASKET LOCATIONS
1. Floating Head 2. Shell Cover
3. Shell to Tubesheet
Standard Core Materials

Standard core thickness is 3.2mm; other
thicknesses and materials are readily
available to suit specific applications.
4. Tubesheet to Channel Box
5. Channel Box Cover
MAX. TEMPERATURE
Stainless Steel
535 - 870oC
Carbon Steel
5350oC
Brass
260oC
Copper
315oC
Aluminium
425oC
Monel
815oC
Nickel
650oC
Inconel
1100oC
Flange Surface Finish Requirements

The ideal flanges surface finish for use
with Flexitallic FLEXPRO gaskets is
125 - 250 m-inch Ra.
Thermiculite
Flexicarb Flexible Graphite
Non-asbestos Sheet
PTFE
Soft Metals
CORE MATERIAL
Standard Facing Materials

Standard facing thickness is 0.5mm;
other thicknesses and materials are
readily available to suit specific
applications.
FACING MATERIAL
MAX. TEMPERATURE
982oC
454oC
175-400oC
260oC
Per material
SEATING STRESS AT ROOM TEMP

MIN. PSI (Mpa)
MIN. PSI (Mpa)
2500 (17)
2500 (17)
3300 (23)
2500 (17)
Per material
72500 (500)*
72500 (500)*
72500 (500)*
72500 (500)*
Per material
*While high stresses have been utilised, Flexitallic Engineering should be contacted for operating stresses above 40,000 psi.
29.
FLEXPRO
KAMMPROFILES
Performance in ROTT tests
The results of two ROTT tests conducted at
TTRL1 on Flexitallic FLEXPRO gaskets are
shown in Figure 1.
Independent PVRC
testing confirms
superior tightness,
room temperature
tightness (ROTT),
behaviour
characterisation.
ROTT test procedure

The ROTT test includes a gasket load sequence
(5 stress levels, S1 to S5), called Part A, which
represents the initial joint tightening and gasket
seating. The maximum stress level (S5) is 15160 psi
for metallic gaskets. Part A is interrupted at its three
highest stress levels to run unload-reload sequences,
called Parts B1, B2, B3 which simulate joint relaxation
and re-tightening. At each stress level, Helium leakage
is measured (for two pressures in Part A and one
pressure in Part B).
At the highest Part A stress level (S5 - 15160

psi), Tp values above 55000 were obtained.
A tp of 55000 corresponds to a Helium leak
rate of approximately 1 x 10-6 mg/s for an
800 psig pressure.
Part B test data indicates that this gasket
maintains superior tightness during stress
cycling.
ROTT test data are plotted in the form of Gasket

Stress, Sg, vs. Tightness Parameter, Tp, on a log-log
scale. The tightness parameter, Tp, is a measure of
the ability of an installed gasket to control its leakage
performance in a pressurised flange joint. Tp is
proportional to the pressure causing a small leak
and inversely proportional to the square of the leak.
The higher Tp, the tighter the joint. A joint that is
10 times tighter than another leaks 100 times less
(at the same pressure).
Gaskets constants
The calculated gasket constants are reported
in the table below, along with computed
values of S100, S1000 and the maximum
Tp value obtained in the ROTT tests.
The ROTT behavior characterization of
a gasket consists of:
Performing a minimum of two ROTT tests
on NPS 4 samples
Gasket constants Gb, a, and Gs

The PVRC tightness based gasket constants are
determined from the results of two or more ROTT
tests. Together constants Gb and a together define
an initial seating performance line. The combined
effect of Gb, and a is best represented by the value
of STP = Gb x Tpa calculated for typical values of Tp
such as 100 or 1000. For example S100 = Gb (100)a.
Constant Gs independently represents operation. Low
values of Gb, a, Gs, S100 and S1000 are favorable.
Treating and reporting ROTT data on the

basis of the Tightness Parameter Concept
Calculating the PVRC Gasket constants,
Gb, a and Gs, according to the proposed
ASTM Standard
Reporting the gasket constants and
characteristics
TABLE 1: PVRC CONSTANTS
Gb
Gs
100
1000
FIGURE 1: ROTT TEST RESULTS

Tp MAX
387 psi 0.334 14 psi 1802 psi 3888 psi
100000
Part A
Part B1
Part B2
Part B3
55000
TABLE 2: ASME CONSTANTS
Note: Applied internal pressure (P) for leakage measurements:

P = 800 psi points are represented by unfilled markers
P = 400 psi points are represented by filled markers
2500 psi
Gasket Stress, Sg (psi)
10000
a = 0.334
1000
Gb = 387
FL09RT01
FL09RT02
Gs = 14
1
10
100
1000
Tightness Parameter, Tp
1
30.
Tightness Testing and Research Laboratory - Ecole Polytechnique of Montreal
10000
100000
FLEXPRO
KAMMPROFILES
Cycling Comparison
During operation, unloading of a
bolted-gasketed joint can occur due to
pressurisation, fluctuation in pressure and
temperature, thermal effects, joint relaxation,
etc. PVRC test data confirms the superior
ability of the FLEXPRO gasket to maintain
tightness under these cyclic loading
conditions. As shown in the graph, when
gasket stress is reduced from 8000 psi to
4400 psi, the FLEXPRO gasket leaks 100
times less than a comparable corrugated
metal graphite gasket. A tighter joint is
a safer joint!
T3 Tightness
The PVRC developed method for characterising
gasket performance specifies three classes of
tightness. T1 (economy), T2 (standard), and T3
(tight). A tightness class of T3 represents a mass
leak rate per unit diameter, of 0.00002 mg/sec-mm.
This graph shows that the Flexitallic FLEXPRO
gasket achieves a tightness class of T3 at the
lowest seating stress when compared to other
types of gaskets. Results are based on PVRC test
data, using a gasket with dimensions of 20 x 211/2 diameter, with (20) 1 diameter bolts, and
an assembly efficiency of 0.075. The Flexitallic
FLEXPRO gasket is ideal for use in applications
with limited bolt load and lighter weight flanges.
HELIUM AT 800 PSI

0.1
CMG
12000
0.01
10000
FLEXPRO leaks
100 times less
0.001
Gasket Stress
Leakage (mg/s)
8000
0.0001
20 times
less
Flexitallic
FLEXPRO
1E-05
20 times
less
6000
4000
2000
1E-06
Limit of resolution
1E-07
Jacketed
8000
4400
1050
4400
8000
CMG
FLEXPRO
Gasket Stress (psi)
31.
DIMENSIONAL
DATA
NOMINAL BORE
SEALING
INNER
DIAMETER
INCHES
MM
15
23.1
20
28.7
25
1 1/4
1 1/2
Dimensions for Grooved Metal Gaskets with
Covering Layers used with ASME B16.5 Flanges
STYLE ZG
STYLE ZA
SEALING
OUTER
DIAMETER
CENTERING RING OUTER DIAMETER

150lbs
300lbs
400lbs
600lbs
900lbs
1500lbs
2500lbs
33.3
47.8
54.1
Note (4)
54.1
Note (5)
63.5
69.9
39.6
57.2
66.8
Note (4)
66.8
Note (5)
69.9
76.2
36.6
47.5
66.8
73.2
Note (4)
73.2
Note (5)
79.5
85.9
32
44.5
60.2
76.2
82.6
Note (4)
82.6
Note (5)
88.9
104.9
40
52.3
69.9
85.9
95.3
Note (4)
95.3
Note (5)
98.6
117.6
50
69.9
88.9
104.9
111.3
Note (4)
111.3
Note (5)
143.0
146.1
2 1/2
65
82.6
101.6
124.0
130.3
Note (4)
130.3
Note (5)
165.1
168.4
80
98.3
123.7
136.7
149.4
Note (4)
149.4
168.4
174.8
196.9
100
123.7
153.9
174.8
181.1
177.8
193.8
206.5
209.6
235.0
125
150.9
182.6
196.9
215.9
212.9
241.3
247.7
254.0
279.4
150
177.8
212.6
222.3
251.0
247.7
266.7
289.1
282.7
317.5
200
228.6
266.7
279.4
308.1
304.8
320.8
358.9
352.6
387.4
10
250
282.7
320.8
339.9
362.0
358.9
400.1
435.1
435.1
476.3
12
300
339.6
377.7
409.7
422.4
419.1
457.2
498.6
520.7
549.3
14
350
371.6
409.7
450.9
485.9
482.6
492.3
520.7
577.9
Note (6)
16
400
422.4
466.6
514.4
539.8
536.7
565.2
574.8
641.4
Note (6)
18
450
479.3
530.1
549.4
596.9
593.9
612.9
638.3
704.9
Note (6)
20
500
530.1
580.9
606.6
654.1
647.7
682.8
698.5
755.7
Note (6)
24
600
631.7
682.5
717.6
774.7
768.4
790.7
838.2
901.7
Note (6)
GENERAL NOTES
Dimensions in mm. Tolerances in mm.
NOTE
Tolerances +/- 0.8mm for all dimensions.
32.
DIMENSIONAL
DATA
Covered Serrated Metal Gaskets for Type A and Type B Flanges. EN1514-6: 2003 E
STYLE ZG
STYLE ZA
OUTER DIAMETER
DN
INNER
DIAMETER
PN10/40
LOADING RING OUTER DIAMETER
PN64/160 PN250/400
PN10
PN16
PN25
PN40
PN64
PN100
PN160
PN250
PN320
PN400
10
22
See
36
46
46
46
46
56
56
56
67
67
67
15
26
PN250
42
51
51
51
51
61
61
61
72
72
20
31
to
47
61
61
61
61
25
36
PN400
52
71
71
71
71
82
82
82
83
92
104
32
46
See
62
66
82
82
82
82
40
53
PN64
69
73
92
92
92
92
103
103
103
109
119
135
50
65
to
81
87
107
107
107
107
113
119
119
124
134
150
65
81
PN160
100
103
127
127
127
127
137
143
143
153
170
192
80
95
115
121
142
142
142
142
148
154
154
170
190
207
100
118
138
146
162
162
168
168
174
180
180
202
229
256
125
142
162
178
192
192
194
194
210
217
217
242
274
301
150
170
190
212
217
217
224
224
247
257
257
284
311
348
175
195
215
245
247
247
254
265
277
287
284
316
358
402
200
220
240
248
280
272
272
284
290
309
324
324
358
398
442
250
270
290
300
340
327
328
340
352
364
391
388
442
488
300
320
340
356
400
377
383
400
417
424
458
458
536
350
375
395
415
437
443
457
474
486
512
400
426
450
474
489
495
514
546
543
572
450
480
506
539
555
571
500
530
560
588
594
617
624
628
657
704
600
630
664
700
695
734
731
747
764
813
700
730
770
812
810
804
833
852
879
950
800
830
876
886
917
911
942
974
988
900
930
982
994
1017
1011
1042
1084
1108
1000
1040
1098
1110
1124
1128
1154
1194
1220
1200
1250
1320
1334
1341
1342
1364
1398
1452
1400
1440
1522
1548
1542
1578
1618
1600
1650
1742
1772
1764
1798
1830
1800
1850
1914
1972
1964
2000
2000
2050
2120
2182
2168
2230
2200
2250
2328
2384
2378
2400
2460
2512
2594
2600
2670
2728
2794
2800
2890
2952
3014
3000
3100
3166
3228
GENERAL NOTES
Diameter tolerances for Table 1. Up to DN 1000: OD +/- 0.4mm. ID +/- 0.4 mm/-0. Above DN 1000: OD +/- 1.0mm. ID +/- 1.0 mm/-0
33.
DIMENSIONAL
DATA
ASME B16.47 Series A
STYLE ZG
NOMINAL BORE
INCHES
STYLE ZA
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
INNER
OUTER
INNER
OUTER
INNER
OUTER
INNER
OUTER
INNER
OUTER
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER
MM
150
150
300
300
400
400
600
600
900
900
150
300
400
600
900
882.7
26
650
673.1
704.9
685.8
736.6
685.8
736.6
685.8
736.6
685.8
736.6
774.7
835.2
831.9
866.9
28
700
723.9
755.7
736.6
787.4
736.6
787.4
736.6
787.4
736.6
787.4
831.9
898.7
892.3
914.4
946.2
30
750
774.7
806.5
793.8
844.6
793.8
844.6
793.8
844.6
793.8
844.6
882.7
952.5
946.2
971.6
1009.7
32
800
825.5
860.6
850.9
901.7
850.9
901.7
850.9
901.7
850.9
901.7
939.8
1006.6
1003.3
1022.4
1073.2
34
850
876.3
911.4
901.7
952.5
901.7
952.7
901.7
952.5
901.7
925.6
990.6
1057.4
1054.1
1073.2
1136.7
36
900
927.1
968.5
955.8
1006.6
955.8
1006.6
955.8
1006.6
958.9
1009.7
1047.8
1117.6
1117.6
1130.3
1200.2
38
950
977.9
1019.3
977.9
1016.0
971.6
1022.4
990.6
1041.4
1035.1
1085.9
1111.3
1054.1
1073.2
1104.9
1200.2
40
1000
1028.7
1070.1
1022.4
1070.1
1025.7
1076.5
1047.8
1098.6
1098.6
1149.4
1162.1
1114.6
1127.3
1155.7
1251.0
42
1050
1079.5
1124.0
1073.2
1120.9
1076.5
1127.3
1104.9
1155.7
1149.4
1200.2
1219.2
1165.4
1178.1
1219.2
1301.8
44
1100
1130.3
1178.1
1130.3
1181.1
1130.3
1181.1
1162.1
1212.9
1206.5
1257.3
1276.4
1219.2
1231.9
1270.0
1368.6
46
1150
1181.1
1228.9
1178.1
1228.9
1193.8
1244.6
1212.9
1263.7
1270.0
1320.8
1327.2
1273.3
1289.1
1327.2
1435.1
48
1200
1231.9
1279.7
1235.2
1286.0
1244.6
1295.4
1270.0
1320.8
1320.8
1371.6
1384.3
1324.1
1346.2
1390.7
1485.9
50
1250
1282.7
1333.5
1295.4
1346.2
1295.4
1346.2
1320.8
1371.6
Note (4) Note (4)
1435.1
1378.0
1403.4
1447.8
Note (4)
52
1300
1333.5
1384.3
1346.2
1397.0
1346.2
1397.0
1371.6
1422.4
Note (4) Note (4)
1492.3
1428.8
1454.2
1498.6
Note (4)
54
1350
1384.3
1435.1
1403.4
1454.2
1403.4
1454.2
1428.8
1479.6
Note (4) Note (4)
1549.4
1492.3
1517.7
1555.8
Note (4)
56
1400
1435.1
1485.9
1454.2
1505.0
1454.2
1505.0
1479.6
1530.4
Note (4) Note (4)
1606.6
1543.1
1568.5
1612.9
Note (4)
58
1450
1485.9
1536.7
1511.3
1562.1
1505.0
1555.8
1536.7
1587.5
Note (4) Note (4)
1663.7
1593.9
1619.3
1663.7
Note (4)
60
1500
1536.7
1587.5
1562.1
1612.9
1568.5
1619.3
1593.9
1644.7
Note (4) Note (4)
1714.5
1644.7
1682.8
1733.6
Note (4)
GENERAL NOTES
NOTES
Sealing ID Nom Bore 26 to 34 tolerances +/- 0.8mm and Nom Bore 36 to 60 +/- 1.5mm
Sealing OD Nom Bore 26 to 60 tolerances +/- 1.5mm
Centering Ring OD tolerances =/- 0.8mm
34.
DIMENSIONAL
DATA
ASME B16.47 Series B
STYLE ZG
NOMINAL BORE
STYLE ZA
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
SEALING
INNER
OUTER
INNER
OUTER
INNER
OUTER
INNER
OUTER
INNER
OUTER
DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER DIAMETER
INCHES
MM
150
150
300
300
400
400
600
600
900
900
150
300
400
600
900
26
650
673.1
698.5
673.1
711.2
666.8
698.5
663.7
714.5
692.2
749.3
725.4
771.7
746.3
765.3
838.2
28
700
723.9
749.3
723.9
762.0
714.5
749.3
704.9
755.7
743.0
800.1
776.2
825.5
800.1
819.2
901.7
30
750
774.7
800.1
774.7
812.8
765.3
806.5
778.0
828.8
806.5
857.3
827.0
886.0
857.3
879.6
958.9
32
800
825.5
850.9
825.5
863.6
812.8
860.6
831.9
882.7
863.6
914.4
881.1
939.8
911.4
933.5
1016.0
34
850
876.3
908.1
876.3
914.4
866.9
911.4
889.0
939.8
920.8
971.6
935.0
993.9
962.2
997.0
1073.2
36
900
927.1
958.9
927.1
965.2
917.7
965.2
939.8
990.6
946.2
997.0
987.6
1047.8
1022.4
1047.8
1124.0
38
950
974.9
1009.7
1009.7
1047.8
971.6
1022.4
990.6
1041.4
1035.1
1085.9
1044.7
1098.6
1073.2
1104.9
1200.2
40
1000
1022.4
1063.8
1060.5
1098.6
1025.7
1076.5
1047.8
1098.6
1098.6
1149.4
1095.5
1149.4
1127.3
1155.7
1251.0
42
1050
1079.5
1114.6
1111.3
1149.4
1076.5
1127.3
1104.9
1155.7
1149.4
1200.2
1146.3
1200.2
1178.1
1219.2
1301.8
44
1100
1124.0
1165.4
1162.1
1200.2
1130.3
1181.1
1162.1
1212.9
1206.5
1257.3
1197.1
1251.0
1231.9
1270.0
1368.6
46
1150
1181.1
1224.0
1216.2
1254.3
1193.8
1244.6
1212.9
1263.7
1270.0
1320.8
1255.8
1317.8
1289.1
1327.2
1435.1
48
1200
1231.9
1270.0
1263.7
1311.4
1244.6
1295.4
1270.0
1320.8
1320.8
1371.6
1306.6
1368.6
1346.2
1390.7
1485.9
50
1250
1282.7
1325.6
1317.8
1355.9
1295.4
1346.2
1320.8
1371.6
Note (4) Note (4)
1357.4
1419.4
1403.4
1447.8
Note (4)
52
1300
1333.5
1376.4
1368.6
1406.7
1346.2
1397.0
1371.6
1422.4
Note (4) Note (4)
1408.2
1470.2
1454.2
1498.6
Note (4)
54
1350
1384.3
1422.4
1403.4
1454.2
1403.4
1454.2
1428.8
1479.6
Note (4) Note (4)
1463.8
1530.4
1517.7
1555.8
Note (4)
56
1400
1444.8
1478
1479.6
1524.0
1454.2
1505.0
1479.6
1530.4
Note (4) Note (4)
1514.6
1593.9
1568.5
1612.9
Note (4)
58
1450
1500.6
1528.8
1535.2
1573.3
1505.0
1555.8
1536.7
1587.5
Note (4) Note (4)
1579.6
1655.8
1619.3
1663.7
Note (4)
60
1500
1557.3
1586.0
1589.0
1630.4
1568.5
1619.3
1593.9
1644.7
Note (4) Note (4)
1630.4
1706.6
1682.8
1733.6
Note (4)
GENERAL NOTES
NOTES
Sealing ID Nom Bore 26 to 34 tolerances +/- 0.8mm and Nom Bore 36 to 60 +/- 1.5mm
Sealing OD Nom Bore 26 to 60 tolerances +/- 1.5mm
Centering Ring OD tolerances +/- 0.8mm
35.
CORRUGATED
METAL GASKETS
Corrugated Metal
Gaskets consist of a
corrugated metal core,
normally stainless steel,
with a soft facing layer
applied to each face.
The corrugations provide resilience and

reduce the sealing surface area of the gasket
while the soft layer ensures outstanding
sealing, even at low loads. Particularly
suited as a replacement to metal jacketed
gaskets.
Practical Benefits
No sharp edges for safe handling
Heat Exchanger Applications

Heat exchanger flanges, owing to the
difference in thickness of the mating flanges,
heat and expand at different rates.
Seating Stress Range

Corrugated gaskets offer reliable sealing
performance when seated within the
following seating stress ranges.
This differential expansion can cause radial

shearing of the gasket and therefore it is
critical that a gasket is selected which
resists radial shear and maintains a seal
even under thermal cycling conditions.
Corrugated metal gaskets have a proven
record in problematic exchanger
applications, offering low relaxation, high
resistance to radial shear and high levels
of tightness. For this reason these gaskets
are replacing more traditional gasket styles
such as metal jacketed particularly on these
applications.
Properties
Excellent resistance to radical shear
Creates a tight seal at low bolt loads
Can be used when there is insufficient
bolt load to seal spiral wound gaskets
Outstanding resistance to thermal cycling
Safe to handle and fit
Excellent thermal and chemical stability
Tolerant to flange imperfections
36.
Excellent rigidity ensures easy posting

between flanges
Does not stick to flanges
SEATING STRESS (20OC)

MINIMUM
(N/mm2)
OPTIMUM
(N/mm2)
MAXIMUM
(N/mm2)
20
90
200
Thickness
Available in 1.5mm, 2mm and 3mm.
Flange Surface Finish
The recommended flange surface finish for
corrugated gaskets with sealing layers is
from 3.2 to 6.3m Ra (125-250 RMS), this is
also referred to as a smooth finish.
Sizing Guidelines
DIN Sizes 10, 16, 25, 40 bar.
ANSI Sizes Class 150 and 300lb. Other sizes
available on request. Also available for
vessel and non-standard applications.
Chemical Suitability
PH Range 0-14.
CORRUGATED
METAL GASKETS
Layer Material Selection

The table (below) may be used to determine
the appropriate sealing layer material.
We recommend the use of graphite layers
for most applications. Only in cases where
graphite may cause media contamination,
or is not chemically resistant, should an
alternative layer material be chosen.
Graphite
Graphite is a universal, high quality, non
asbestos sealing material featuring very
good chemical resistance, resistance to
high fluctuating temperatures and
pressures, non ageing properties plus
excellent gas tightness.
Graphite APX 2
Inhibited grade for oxidation resistance.
Ideal for use at temperatures above the
limit recommended for standard graphite
grades.
LAYER
MATERIAL
Graphite
Graphite APX2
PTFE
TEMPERATURE (oC)
MIN
MAX
-200
-200
-200
450
500
260
PTFE
PTFE is a high quality synthetic material
featuring excellent chemical resistance,
temperature resistant up to 260OC, good
ageing resistance 1and excellent gas
tightness.
How to order
Please specify the following when
ordering corrugated gaskets.
Standard of the gasket
(flange standard)
Nominal size and pressure class
Materials - core filler
EXAMPLE:
CMG
Dimensions ASME B16.20
2 150lbs
SS316 Core
Graphite coating layer
MAXIMUM
OPERATING
PRESSURE
GAS
TIGHTNESS
APPLICATION
150
150
50
Good
Good
Good
Aggressive Media
Aggressive Media
Aggressive Media
37.
DIMENSIONAL
DATA

Raised Face Gasket
NOMINAL BORE
INCHES
MM
15
GASKET OUTER DIAMETER

GASKET
CLASS
INNER
DIAMETER 150lbs
CLASS
300lbs
CLASS
600lbs
Full Face Gasket
FULL FACE CLASS 150lbs

GASKET NUMBER DIAMETER
OUTER OF BOLT OF BOLT
DIAMETER HOLES
HOLES
D1
D2
D2
D2
D2
21.4
47.6
54.0
54.0
88.9
FULL FACE CLASS 300bs

BOLT
P.C.D.

DIAMETER HOLES
HOLES

BOLT
P.C.D.
D2
15.9
60.3
95.3

DIAMETER HOLES
HOLES
BOLT
P.C.D
D2
15.9
66.7
95.3
15.9
66.7
20
27.0
57.2
66.7
66.7
95.3
15.9
69.9
117.5
19.1
82.5
117.5
19.1
82.5
25
33.3
66.7
73.0
73.0
108.0
15.9
79.4
123.8
19.1
88.9
123.8
19.1
88.9
1 1/4
32
42.1
76.2
82.6
82.6
117.5
15.9
88.9
133.4
19.1
98.4
133.4
19.1
98.4
1 1/2
40
48.4
85.7
95.3
95.3
127.0
15.9
98.4
155.6
22.2
114.3
155.6
22.2
114.3
50
60.3
104.8
111.1
111.1
152.4
19.1
120.6
165.1
22.2
127.0
165.1
22.2
127.0
2 1/2
65
73.0
123.8
130.2
130.2
177.8
19.1
139.7
190.5
22.2
149.2
190.5
22.2
149.2
80
88.9
136.5
149.2
149.2
190.5
19.1
152.4
209.6
22.2
168.3
209.6
22.2
168.3
3 1/2
90
101.6
161.9
165.1
161.9
215.9
19.1
177.8
228.6
22.2
184.1
228.6
22.2
184.1
100
114.0
174.6
181.0
193.7
228.6
19.1
190.5
254.0
22.2
200.0
273.1
25.4
215.9
125
141.3
196.9
215.9
241.3
254.0
22.2
215.9
279.4
22.2
234.9
330.2
25.4
266.7
150
168.3
222.3
250.8
266.7
279.4
22.2
241.3
317.5
12
22.2
269.9
355.6
12
28.6
292.1
200
219.1
279.4
308.0
320.7
342.9
22.2
298.5
381.0
12
25.4
330.2
419.1
12
31.8
349.3
10
250
273.1
339.7
362.0
400.1
406.4
12
25.4
362.0
444.5
16
25.4
387.3
508.0
16
34.9
431.8
12
300
323.9
409.6
422.3
457.2
482.6
12
25.4
431.8
520.7
16
31.8
450.8
558.8
20
34.9
489.0
14
350
355.6
450.9
485.8
492.1
533.4
12
28.6
476.3
584.2
20
31.8
514.3
603.3
20
38.1
527.1
16
400
406.4
514.4
539.8
565.2
596.9
16
28.6
539.8
647.7
20
31.8
571.5
685.8
20
41.3
603.3
18
450
457.2
549.3
596.9
612.8
635.0
16
31.8
577.9
711.2
24
34.9
638.6
743.0
20
44.5
654.1
20
500
508.0
606.4
654.1
682.6
698.5
20
31.8
635.0
774.7
24
34.9
685.8
812.8
24
44.5
723.9
24
600
609.6
717.6
774.7
790.6
812.8
20
34.9
749.3
914.4
24
41.9
812.8
939.8
24
50.8
838.2
GENERAL NOTES
Dimensions in mm.
38.
DIMENSIONAL
DATA

Dimensions to ASME B16.47 Series A
(Previously MSS SP44)
Raised Face Gasket
NOMINAL BORE
INCHES
MM

GASKET
CLASS
INNER
DIAMETER 150lbs
CLASS
300lbs
CLASS
600lbs
Full Face Gasket

DIAMETER HOLES
HOLES
D1
D2
D2
D2
D2

BOLT
P.C.D.

DIAMETER HOLES
HOLES

BOLT
P.C.D.
D2
22
550
558.8
660.4
704.9
733.4
749.3
20
34.9
692.2
26
650
660.4
774.7
835.2
866.8
870.0
24
34.9
28
700
711.2
831.9
898.7
914.4
927.1
28
34.9
30
750
762.0
882.7
952.5
971.6
984.3
28
34.9
32
800
812.8
939.8
1006.6
1022.4 1060.5
28
34
850
863.6
990.6
1057.1
1073.2 1111.3
32
36
900
914.4
1047.8
1117.6
1130.3 1168.4

DIAMETER HOLES
HOLES
BOLT
P.C.D
D2
838.2
24.0
41.3
743.0
870.0
24
47.6
777.9
806.5
971.6
28.0
44.5
876.3
1016.0
28
50.8
914.4
863.6
1035.1
28.0
44.5
939.8
1073.2
28
54.0
965.2
914.4
1092.2
28.0
47.6
997.0
1130.3
28
54.0
1022.4
41.3
977.9
1149.4
28.0
50.8
1054.1 1193.8
28
60.3
1079.5
41.3
1028.7 1206.5
28.0
50.8
1104.9 1244.6
28
60.3
1130.3
32
41.3
1085.9 1270.0
32.0
54.0
1168.4 1314.5
32
66.7
1193.8
38
950
965.2
1111.3
1054.1
1104.9 1238.3
32
41.3
1149.4 1168.4
32.0
41.3
1092.2 1270.0
32
60.3
1162.1
40
1000
1016.0 1162.1
1114.6
1155.7 1289.1
36
41.3
1200.2 1206.5
32.0
44.5
1155.7 1320.8
32
60.3
1212.9
42
1050
1066.8 1219.2
1165.4
1219.2 1346.2
36
41.3
1257.3 1289.1
32.0
44.5
1206.5 1403.4
32
66.7
1282.7
44
1100
1117.6 1276.4
1219.2
1270.0 1403.4
40
41.3
1314.5 1365.3
32.0
47.6
1263.7 1454.2
32
66.7
1333.5
46
1150
1168.4 1327.2
1273.0
1327.2 1454.2
40
41.3
1365.3 1416.1
28.0
50.8
1320.8 1511.3
28
66.7
1390.7
48
1200
1219.2 1384.3
1323.8
1390.7 1511.3
44
41.3
1422.4 1466.9
32.0
50.8
1371.6 1593.9
32
73.0
1460.5
50
1250
1270.0 1435.1
1378.0
1447.8 1568.5
44
47.6
1479.6 1530.4
32.0
54.0
1428.8 1670.1
32
79.4
1524.0
52
1300
1320.8 1492.3
1428.8
1498.6 1625.6
44
47.6
1536.7 1581.2
32.0
54.0
1479.6 1720.9
32
79.4
1574.8
54
1350
1371.6 1549.4
1492.3
1555.8 1682.8
44
47.6
1593.9 1657.4
28.0
60.3
1549.4 1778.0
28
79.4
1632.0
56
1400
1422.4 1606.6
1543.1
1612.9 1746.3
48
47.6
1651.0 1708.2
28.0
60.3
1600.2 1854.2
28
85.7
1695.5
58
1450
1473.2 1663.7
1593.9
1663.7 1803.4
48
47.6
1708.2 1759.0
32.0
60.3
1651.0 1905.0
32
85.7
1746.3
60
1500
1524.0 1714.5
1644.7
1720.9 1854.2
52
47.6
1759.0 1809.8
32.0
60.3
1701.8 1993.9
32
92.1
1809.8
GENERAL NOTES
Dimensions in mm.
39.
DIMENSIONAL
DATA

Dimensions to ASME B16.47 Series B
(Previously API 605)
Raised Face Gasket
NOMINAL BORE
INCHES
MM

GASKET
CLASS
INNER
DIAMETER 150lbs
CLASS
300lbs
CLASS
600lbs
Full Face Gasket

DIAMETER HOLES
HOLES
D1
D2
D2
D2
D2

BOLT
P.C.D.

DIAMETER HOLES
HOLES

BOLT
P.C.D.
D2

DIAMETER HOLES
HOLES
D2
26
650
660.4
725.5
771.5
765.2
785.8
36
22.2
744.5
866.8
32
34.9
803.3
889.0
28
44.5
806.5
28
700
711.2
776.3
825.5
819.2
836.6
40
22.2
795.3
920.8
36
34.9
30
750
762.0
827.1
885.8
879.5
887.4
44
22.2
846.1
990.6
36
38.1
857.3
952.5
28
47.6
863.6
920.8
1022.4
28
50.8
32
800
812.8
881.1
939.8
933.5
941.4
48
22.2
900.1
1054.1
32
927.1
41.3
977.9
1085.9
28
54.0
984.3
34
850
863.6
935.0
993.8
997.0
1004.9
40
25.4
957.3
1108.1
36
900
914.4
987.4
1047.8
1047.8 1057.3
44
25.4
1009.7 1171.6
36
41.3
1031.9 1162.1
24
60.3
1054.1
32
44.5
1089.0 1212.9
28
60.3
38
950
965.2
1044.6
1098.6
1124.0
40
28.6
1104.9
1070.0 1222.4
36
44.5
1139.8
40
1000
1016.0 1095.4
1149.4
1174.8
44
42
1050
1066.8 1146.2
1200.2
1225.6
48
28.6
1120.8 1273.2
40
44.5
1190.6
28.6
1171.6 1333.5
36
47.6
1244.6
44
1100
1117.6 1197.0
1251.0
1276.4
52
28.6
1222.4 1384.3
40
47.6
1295.4
46
1150
1168.4 1255.7
1317.6
48
1200
1219.2 1306.5
1368.4
1341.4
40
31.8
1284.3 1460.5
36
50.8
1365.3
1392.2
44
31.8
1335.1 1511.3
40
50.8
1416.1
50
1250
1270.0 1357.3
1419.2
1443.0
48
31.8
1385.9 1562.1
44
50.8
1466.9
52
1300
1320.8 1408.1
54
1350
1371.6 1463.7
1470.0
1493.8
52
31.8
1436.7 1612.9
48
50.8
1517.7
1555.8
1549.4
56
31.8
1492.3 1673.2
48
50.8
1578.0
56
1400
58
1450
1422.4 1514.5
1593.9
1600.2
60
31.8
1543.1 1765.3
36
60.3
1651.0
1473.2 1579.6
1673.2
1674.8
48
34.9
1611.3 1827.2
40
60.3
1712.9
60
1500
1524.0 1630.4
1705.0
1725.6
52
34.9
1662.1 1878.0
40
60.3
1763.7
GENERAL NOTES
Dimensions in mm.
40.
BOLT
P.C.D
METAL JACKETED
GASKETS
Metal jacketed gaskets
consist of a metal cover
and a soft sealing
material filler.
STANDARD VESSEL & HEAT EXCHANGER PROFILES
The sealing filler provides outstanding

resilience, while the metal jacket
guarantees good sealing and protects
the filler against pressure conditions,
fluctuating temperatures and corrosion.
Standard Vessel and Heat
Exchanger Profiles
The illustrations opposite represent
standard spiral wound gasket shapes
for vessel and heat exchanger flanges.
41.
RING TYPE
JOINTS
The metallic Ring Type
Joint is used in the
petroleum industry, where
high pressure applications
necessitate the need for
a high integrity seal.
All Flexitallic Ring Type Joints are

manufactured from fully traceable materials
and are supplied to NACE specifications upon
request. Each Ring Type Joint is identified by
low stress stamping with style, ring number,
API license number, material reference,
Product Specification Level (PSL), a unique
Flexitallic material identification number, and
month and year of manufacture. Such full and
comprehensive traceability, from material
source with mill certification to final supply, is
an essential ingredient in the companys strict
quality assurance procedures and exceeds
those demanded by the highest API 6A and
17D approvals
UNS NUMBER
MATERIAL
MAXIMUM HARDNESS
IDENTIFICATION
BRINELL* ROCKWELL B
Soft Iron
Low Carbon Steel
46% Chrome 1/2% Moly
Type 304 Stainless Steel
Titanium Grade 2
Alloy 600
Alloy 625
Alloy 800
Alloy 825
Hastelloy
Alloy C276
SMO 254
Zeron 100
Duplex
K42544
S30400
S31600
S34700
S41000
R50400
N06600
N06625
N08800
N08825
N10001
N10276
S32154
90
120
130
160
160
160
170
56
68
72
83
83
83
86
200
200
200
160
200
200
180
200
D
S
F5
S304
S316
S347
S410
Materials
The gasket material should be selected
to suit the service conditions. It is always
recommended that the gasket material be
softer than the mating flanges. The more
popular Ring Type Joint materials, with the
recommended maximum hardness and
identification as specified in API 6A, are
shown in the table below.
For more highly specialised applications, Ring
Type Joints can be machined from DUPLEX
steels and other exotic materials such as
Monel, Inconel, Incoloy, and Hastelloy.
The Technical Department is available to
advise on other materials.
Protective coating
In accordance with API Specifications, soft
iron and low carbon steel Ring Type Joints
are protected with electroplated zinc to a
maximum thickness of 8m. Alternative
material coatings can be supplied on request.
Low stress stamping for identification

and traceability
S31803
* Measured with 3000 Kg load except soft iron which is measured with 500 Kg load.
Measured with 100 Kg load and 1/16 inch diameter ball.
Figures stated are for information only. Please refer to the current version of the original standards for
dimensional information.
42.
RING TYPE
JOINTS
Style R.
The Ring Type Joint was initially developed
for high pressure/temperature applications
found in the petroleum industry and is
primarily used in the oil field on drilling and
completion equipment. However, today this
product range can also be found on valves
and pipework assemblies, along with some
high integrity pressure vessel joints.
Standard Style R Ring Type Joints
are manufactured in accordance with both
API 6A and 17D. Available in both oval and
octagonal configurations, both types are
interchangeable on the modern octagonal
type grooved flanges.
As with all solid metal Ring Type Joints
including Style R, it is recommended to
replace the ring when flange connection is
broken.
Tolerances: (Inches)
A
(width of ring)
0.008
B, H (height of ring)
0.020
(average pitch diameter of ring) 0.007
23 (angle)
1/2
Flexitallic Style R Ring Type Joints can be

manufactured in accordance with all relevant
standards to suit the following flange
designations:
API 6A
API 17D
ASME B16.5
ASME B16.47 SERIES A
BS1560
DIMENSIONAL DATA - STYLE R

OVAL
OCTAGONAL
43.
RING TYPE
JOINTS
Style RX.
The Style RX is an adaptation of the
standard Style R which energizes on
assembly. The RX is designed to fit the same
groove design as a standard Style R, making
the joints interchangeable.
Consideration should be given to the
difference in finished make-up distance.
The modified design uses an energizing on
assembly effect which improves the
efficiency of the seal.
Designs are also available for Subsea
applications.
A* (width of ring)
+0.008, -0.000
H* (height of ring)
+0.008, -0.000
OD (OD of ring)
+0.020, -0.000
23 (angle)
1/2
*A plus tolerance of 0.008 inches for width

A and height H is permitted, provided the
variation in width or height does not exceed
0.004 inches throughout its entire
circumference.
DIMENSIONAL DATA - STYLE RX
Note 1:
The pressure passage hole illustrated in the Ring Type Joint cross section ensures equalization of pressure
which may be trapped in the grooves, it is in rings RX82 through RX91 only. Centre line of hole shall be
located at mid point of dimension c (width of flat). Hole diameter shall be as follows:
0.06 inches for rings RX82 through RX85;
0.09 inches for rings RX86 and RX87;
0.12 inches for rings RX88 through RX91.
44.
RING TYPE
JOINTS
Style BX.
The Style BX energized Ring Type Joints,
manufactured in accordance with API 6A,
are designed for use on pressurised systems
up to 20,000 psi.
When correctly fitted, the style BX gasket

allows virtual face to face contact of the
flange faces which means that the gasket is
fully trapped on both the inner and outer
diameters.
H* (height of ring)
+0.008, -0.000
OD (OD of ring)
+0.000, -0.005
All BX gaskets incorporate a pressure

balance hole to ensure equalization of
pressure which may be trapped in the
grooves.
One pressure passage hole required per ring

on center line *A plus tolerance of 0.008
inches for width A and height H is
permitted, provided the variation in width
or height does not exceed 0.004 inches
throughout its entire circumference.
Designs are also available for Subsea

applications.
A* (width of ring)
D (hole size)
23 (angle)
+0.008, -0.000
0.02
1/4
DIMENSIONAL DATA - STYLE BX
Note 1:
Radius of the ring shall be 8% to 12% of the ring height H.
45.
RING TYPE
JOINTS
Specialised
Ring Type Joints.
Rubber Ring Joint
Rubber Coated Ring Type Joints

This is an oval Ring Type Joint totally
enclosed in a nitrile rubber coating.
The Ring Type Joint material is usually
soft iron or low carbon steel.
This type of gasket has three main
functions:
It is used in pressure testing to
minimise damage to flanges.
The rubber contact points provide
additional seals while protecting
the flange surfaces.
It provides increased assurance
against corrosion, which can occur
between conventional Ring Type
Joints and the engaged surfaces
of the groove.
46.
Special BOP Type Joint
Custom Manufactured Seals

Flexitallic supplies gaskets, with or without
inserts, and other specialised machined
metallic components to suit subsea and
wellhead equipment.
Blind Ring Type Joints
Special Ring Type Joints can be
manufactured to blank off flanges and
pipework. They consist of standard Ring
Type Joints with integral solid metallic
centers.
Blind Ring Type Joints can be supplied in
all standard materials and exotic alloys.
For further information on the specialised
Ring Type Joint products, please contact
Flexitallics Technical Department.
A wide range of standard sizes are

available, with special sizes available
upon request.
For problematic ring type flange

applications, the specialised Flexitallic
CG-RJ Spiral Wound gasket design
may also be considered.
Section through a Rubber Ring Joint
Section through Blind Ring Type Joint
RING TYPE
JOINTS
Specialised
Ring Type Joints.
For critical and nonstandard applications,
Flexitallic offers a
range of specialised
Ring Type Joints to
suit the needs of the
petrochemical industry.
Transition Ring
Section through Oval Ring with Insert
Transition Ring Type Joints

These are combination rings which consist
of two different sizes having the same pitch
circle diameter. They are used for sealing Ring
Type Joint flanges where the mating flanges
have different ring groove diameters.
Style RX with PTFE Inserts

Style RX Ring Type Joints can also be
supplied with PTFE inserts, in order to
reduce turbulent flow and eliminate
gasket/flange erosion. The insert is
specially designed with radially drilled
pressure passage holes so that the self
energizing performance of the RX Ring
Joint is not impaired.
Transition Ring Type Joints can be manufactured

from standard materials, as well as exotic
alloys. Transition Ring Type Joints are available
with either oval or octagonal facings and are
not encompassed by the API specification.
Subsea Gaskets
Flexitallic is able to provide safe, dimensionally
and functionally interchangeable subsea
wellhead, mudline and tree equipment
within the scope of API.
As can be seen right, the insert is located

between the inside diameter of the Ring
Type Joint and the bore of the flange. On
assembly, the insert is completely trapped
between the make up of the flanges, filling
the annular space between the flange bore
and gasket.
The performance requirement of pressure

integrity, thermal integrity, material
choice along with no observable leakage
allowable are met with these sealing desires.
To distinguish from topside Ring Type Joints
the suffix s is used to indicate the additional
pressure passage hold in the ring cross section.
This is to indicate the additional requirement to
prevent pressure lock when connections are
made up underwater.
API SBX RTJ
OPTION A
API SRX RTJ
OPTION B
OPTION A
OPTION B
47.
RING TYPE
JOINTS
4
d1
d2
Single Seal Ring
Weld Rings.
Weld Rings
Another gasket concept, with origins from
the German industrial market, is welded
gaskets. As standard, two variants exist,
Welded Membrane gaskets in accordance
with DIN 2695 and Weld Ring gaskets.
Welded Membrane Gaskets
The Welded Membrane gasket consists
of two similar rings each of 0.157 inch
thickness. For chemical compatibility
and in order to ensure controlled thermal
conductivity and weld compatibility, the
gasket material must always be the
same as the flange material. Each ring
is individually welded to its mating flange
and upon flange assembly, a second
welding operation ensures the joining
of the rings on their outer diameter, thus
providing a fully welded joint.
Welded Ring Gaskets

As with Membrane Welded Gaskets,
Weld Ring Gaskets are utilised in pairs.
As standard, each ring is 0.591 inches
thick and manufactured to similar
materials to that of the flange, thus
ensuring full compatibility. All welding
is conducted on the outside of the
outside of the gasket and flange, thus
ensuring ease of location, especially in
restricted applications where space is
of a minimum. Two styles exist, Style
SR and Style SRL.
d2
10
d1
10
d1
5
80
d2
.5
1.2
R1
30
15
R5
R2
.5
Style SR
48.
Style SRL
Wire ring serves as welding aid (sealing

of lip space against penetration of condensate.
RING TYPE
JOINTS
Lens Rings.
By applying higher loads on the gasket
the contact area between the Lens Ring
and the flange increases. This prevents
the gasket from being overstressed.
Flexitallic Lens Rings, manufactured in

accordance with DIN 2696, provide
the engineer with a high integrity, high
pressure/temperature seal for special
applications.
Lens Rings have a spherical surface and
are suitable for use with conical flange
faces (other styles are available on
request).
As standard, the gasket material should
be softer than the flange material, thus
ensuring that the applied compressive load
leads to the elastic/plastic deformation of
the Lens Ring and not the flange sealing
face.
As with all metallic joints,the re-use of

Lens Rings is not recommended. During
assembly and use, work hardening of
the material occurs. With subsequent
re-use, increased bolt loads are required
to achieve similar sealing performance.
This can lead to damage to the flange
faces.
d3
d2
DN
20
S
d
d1
Cross section of Lens Ring
49.
DIMENSIONAL
DATA
RING TYPE JOINTS

ASME B16.20 - 2012 Type R.
OVAL
PRESSURE CLASS RATINGS

RING
NUMBER
ASME/ANSI B16.5
150
300/500
900
1500
2500
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
-
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
-
OCTAGONAL
HEIGHT OF RING
GASKETS WEIGHTS Kg
PITCH DIA
OF RING, P
WIDTH
OF RING, A
OVAL
B
OCTAG
H
OVAL
OCTAGONAL
34.14
39.70
42.88
44.45
47.63
50.80
57.15
60.33
65.10
68.28
72.24
82.55
82.55
95.25
101.60
101.60
107.95
111.13
114.30
117.48
123.83
127.00
131.78
131.78
136.53
149.23
149.23
157.18
161.93
171.45
180.98
190.50
193.68
193.68
211.15
211.15
228.60
247.65
269.88
269.88
279.40
304.80
323.85
323.85
342.90
381.00
381.00
6.35
7.95
7.95
7.95
7.95
7.95
7.95
7.95
7.95
7.95
11.13
7.95
11.13
11.13
7.95
11.13
11.13
12.70
7.95
11.13
11.13
12.70
7.95
11.13
11.13
7.95
11.13
15.88
11.13
7.95
11.13
19.05
7.95
11.13
11.13
12.70
19.05
7.95
11.13
15.88
22.23
7.95
11.13
15.88
28.58
7.95
11.13
11.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
14.2
17.5
14.2
17.5
17.5
14.2
17.5
17.5
19.1
14.2
17.5
17.5
19.1
14.2
17.5
17.5
14.2
17.5
22.4
17.5
14.2
17.5
25.4
14.2
17.5
17.5
19.1
25.4
14.2
17.5
22.4
28.7
14.2
17.5
22.4
36.6
14.2
17.5
9.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
16.0
12.7
16.0
16.0
12.7
16.0
16.0
17.5
12.7
16.0
16.0
17.5
12.7
16.0
16.0
12.7
16.0
20.6
16.0
12.7
16.0
23.9
12.7
16.0
16.0
17.5
23.9
12.7
16.0
20.6
26.9
12.7
16.0
20.6
35.1
12.7
16.0
0.05
0.10
0.11
0.11
0.12
0.13
0.14
0.15
0.16
0.17
0.30
0.20
0.34
0.39
0.25
0.42
0.48
0.57
0.28
0.49
0.51
0.65
0.33
0.54
0.57
0.37
0.62
1.16
0.67
0.42
0.75
1.91
0.48
0.80
0.88
1.08
2.30
0.61
1.12
2.00
3.65
0.75
1.36
2.40
7.36
0.94
1.58
0.05
0.09
0.10
0.10
0.11
0.12
0.13
0.14
0.15
0.16
0.29
0.19
0.33
0.38
0.23
0.41
0.44
0.56
0.26
0.47
0.50
0.64
0.30
0.53
0.55
0.33
0.60
1.14
0.65
0.39
0.73
1.89
0.44
0.78
0.85
1.06
2.26
0.56
1.09
1.96
3.71
0.69
1.31
2.35
7.73
0.87
1.53
NOMINAL PIPE SIZES

R 11
R 12
R 13
R 14
R 15
R 16
R 17
R 18
R 19
R 20*
R 21
R 22
R 23*
R 24*
R 25
R 26*
R 27*
R 28
R 29
R 30
R 31*
R 32
R 33
R 34
R 35*
R 36
R 37*
R 38
R 39*
R 40
R 41*
R 42
R 43
R 44*
R 45*
R 46*
R 47*
R 48
R 49*
R 50*
R 51
R 52
R 53*
R 54*
R 55
R 56
R 57*
50.
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
-
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
3
3 1/2
4
5
6
8
10
12
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
NOTES
Dimensions in mm. Figures stated are for information only. Please refer to the current version of the original standards for dimensional information.
Tolerances: A = width of ring +/-0.20. B, H = height of ring, +1.3, -0.5. Variation in height throughout the entire circumference of any given ring shall not exceed 0.5 within these tolerances.
P = average pitch diameter of ring +/-0.18. R1 = radius in ring +/-0.5. 23 deg = angle +/-0 deg 30 min
DIMENSIONAL
DATA
RING TYPE JOINTS

ASME B16.20 - 2012 Type R.
OVAL
PRESSURE CLASS RATINGS

RING
NUMBER
ASME/ANSI B16.5
150
300/500
900
1500
2500
12
14
16
18
20
24
-
12
-
OCTAGONAL
HEIGHT OF RING
GASKETS WEIGHTS Kg
PITCH DIA
OF RING, P
WIDTH
OF RING, A
OVAL
B
OCTAG
H
OVAL
OCTAGONAL
381.00
396.88
406.40
419.10
419.10
419.10
454.03
469.90
469.90
469.90
517.53
533.40
533.40
533.40
558.80
584.20
584.20
584.20
673.10
692.15
692.15
692.15
615.95
635.00
57.15
63.50
79.38
90.50
100.03
123.83
114.30
155.58
260.35
228.60
749.30
800.10
857.25
914.40
965.20
1022.35
234.95
749.30
800.10
857.25
914.40
965.20
1022.35
22.23
7.95
31.75
11.13
15.88
25.40
7.95
11.13
15.88
28.58
7.95
11.13
19.05
28.58
7.95
12.70
19.05
31.75
7.95
15.88
25.40
34.93
7.95
14.30
11.13
11.13
12.70
15.88
15.88
19.05
19.05
22.23
31.75
11.13
19.05
19.05
19.05
22.23
22.23
11.13
28.58
31.75
31.75
31.75
34.93
-
28.7
14.2
39.6
17.5
22.4
33.3
14.2
17.5
22.4
36.6
14.2
17.5
25.4
36.6
14.2
19.1
25.4
39.6
14.2
22.4
33.3
44.5
17.5
22.23
34.93
26.9
12.7
38.1
16.0
20.6
31.8
12.7
16.0
20.6
35.1
12.7
16.0
23.9
35.1
12.7
17.5
23.9
38.1
12.7
20.6
31.8
41.4
12.7
19.1
16.0
16.0
17.5
20.6
20.6
23.9
23.9
26.9
38.1
16.0
23.9
23.9
23.9
26.9
26.9
16.0
35.1
38.1
38.1
38.1
41.4
-
4.99
0.98
10.48
1.74
3.10
7.35
1.12
1.95
3.48
10.12
1.28
2.21
5.35
11.43
1.38
2.99
5.87
15.10
1.66
5.13
12.29
22.09
0.94
26.9
41.4
5.05
0.91
10.66
1.69
3.04
7.56
1.04
1.90
3.42
10.61
1.18
2.15
5.28
12.02
1.27
2.93
5.78
16.01
1.53
5.03
12.51
22.57
1.41
3.88
0.23
0.26
0.44
0.67
0.72
1.24
1.15
2.06
6.83
0.92
7.41
7.91
8.48
12.09
12.76
13.51
0.94
-
NOMINAL PIPE SIZES

R 58
R 59
R 60
R 61
R 62
R 63*
R 64
R 65*
R 66*
R 67
R 68
R 69*
R 70*
R 71
R 72
R 73*
R 74*
R 75
R 76
R 77
R 78
R 79
R 80
R 81
R 82
R 84*
R 85*
R 86*
R 87*
R 88*
R 89*
R 90*
R 91*
R 92
R 93
R 94
R 95
R 96
R 97
R 98
R 99*
R 100
R 101
R 102
R 103
R 104
R 105
14
16
18
20
24
22
-
14
16
18
20
24
22
26
28
30
32
34
36
-
14
16
18
20
24
26
28
30
32
34
36
NOTES
Tolerances: A = width of ring +/-0.20. B, H = height of ring, +1.3, -0.5. Variation in height throughout the entire circumference of any given ring shall not exceed 0.5 within these tolerances
P = average pitch diameter of ring +/-0.18. R1 = radius in ring +/-0.5. 23 deg = angle +/-0 deg 30 min
51.
DIMENSIONAL
DATA
RING TYPE JOINTS

ASME B16.20 Type RX.
PRESSURE CLASS RATING (PSI)

RING
NUMBER
2000
3000
5000
NOMINAL PIPE SIZE (INCHES)

RX-20
RX-23
RX-24
RX-25
RX-26
RX-27
RX-31
RX-35
RX-37
RX-39
RX-41
RX-44
RX-45
RX-46
RX-47
RX-49
RX-50
RX-53
RX-54
RX-57
RX-63
RX-65
RX-66
RX-69
RX-70
RX-73
RX-74
RX-82
RX-84
RX-85
RX-86
RX-87
RX-88
RX-89
RX-90
RX-91
RX-99
RX-201
RX-205
RX-210
RX-215
2 1/16
2 9/16
3 1/8
4 1/16
7 1/16
9
11
13 5/8
16 3/4
21 1/4
-
2 1/16
2 9/16
3 1/8
4 1/16
7 1/16
9
11
13 5/8
16 3/4
20 3/4
-
2 1/16
2 1/16
3 1/8
2 9/16
3 1/8
4 1/16
7 1/16
9
11
1 3/8
1 13/16
2 9/16
4 1/16
HEIGHT
OF RING
HOLE
SIZE
HEIGHT OF
OUTSIDE
BEVEL
D
E (NOTE 1)
4.62
6.45
6.45
4.62
6.45
6.45
6.45
6.45
6.45
6.45
6.45
6.45
6.45
6.68
10.34
6.45
8.51
6.45
8.51
6.45
14.78
6.45
8.51
6.45
10.34
6.68
10.34
6.45
6.45
6.68
8.51
8.51
10.34
10.34
12.17
19.81
6.45
3.20
3.05
5.41
5.33
3.18
4.24
4.24
3.18
4.24
4.24
4.24
4.24
4.24
4.24
4.24
4.24
4.24
4.78
6.88
4.24
5.28
4.24
5.28
4.24
8.46
4.24
5.28
4.24
6.88
5.28
6.88
4.24
4.24
4.24
4.78
4.78
5.28
5.28
7.42
7.54
4.24
1.45
1.83 (2)
3.18 (2)
4.24 (2)
19.05
25.40
25.40
19.05
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
25.40
28.58
41.28
25.40
31.75
25.40
31.75
25.40
50.80
25.40
31.75
25.40
41.28
31.75
41.28
25.40
25.40
25.40
28.58
28.58
31.75
31.75
44.45
45.24
25.40
11.30
11.10
19.05
25.40
1.5
1.5
1.5
2.3
2.3
3.0
3.0
3.0
3.0
-
OUTSIDE
DIAMETER
OF RING
OD
HEIGHT
OF RING
WIDTH
OF FLAT
76.20
93.27
105.97
109.55
111.91
118.26
134.54
147.24
159.94
172.64
191.69
204.39
221.84
222.25
245.26
280.59
283.36
334.57
337.34
391.72
441.73
480.62
483.39
544.12
550.06
596.11
600.86
67.87
74.22
90.09
103.58
113.11
139.29
129.77
174.63
286.94
245.67
51.46
62.31
97.64
140.89
8.74
11.91
11.91
8.74
11.91
11.91
11.91
11.91
11.91
11.91
11.91
11.91
11.91
13.49
19.84
11.91
16.66
11.91
16.66
11.91
27.00
11.91
16.66
11.91
19.84
13.49
19.84
11.91
11.91
13.49
15.09
15.09
17.48
18.26
19.84
30.18
11.91
5.74
5.56
9.53
11.91
WEIGHT
KG
0.24
0.52
0.60
0.64
0.68
0.78
0.87
0.95
1.03
1.15
1.23
1.34
1.66
3.88
1.72
2.43
2.07
2.93
2.43
11.97
3.01
4.26
3.41
9.14
5.28
10.02
0.36
0.40
0.40
0.81
0.90
1.46
1.35
3.09
7.76
1.50
-
GENERAL NOTES
Tolerances
OD = outside diameter of ring, + 0.51, 0.00 . A = width of ring, + 0.20, - 0.00 - Variation in width throughout the entire circumference of any ring shall not exceed 0.10 within these tolerances.
C = width of flat, + 0.15, - 0.00. D = height of outside bevel, + 0.00, - 0.76. H = height of ring, + 0.20, - 0.00 - Variation in height throughout the entire circumference of any ring shall not
exceed 0.10 within these tolerances. R1 = radius of ring, +/- 0.5. 23 deg = angle, +/- 0 deg 30 min. E = hole size. +/- 0.5
NOTES
1. Rings RX-82 through RX-91 only require one pressure passage hole as illustrated. The centreline of the hole shall be located at the midpoint of dimension C.
2. Tolerance on these dimensions is + 0.00, - 0.38.
3. Tolerance on these dimensions is + 0.5, - 0.0.
52.
DIMENSIONAL
DATA
RING TYPE JOINTS

ASME B16.20 Type BX.
PRESSURE CLASS RATING (PSI)

RING
NUMBER
NOMINAL
SIZE
5000
10000
15000
20000
NOMINAL PIPE SIZE (INCHES)

BX-150
BX-151
BX-152
BX-153
BX-154
BX-155
BX-156
BX-157
BX-158
BX-159
BX-160
BX-161
BX-162
BX-163
BX-164
BX-165
BX-166
BX-167
BX-168
BX-169
BX-170
BX-171
BX-172
BX-303
43
46
52
65
78
103
179
229
279
346
346
422
422
476
476
540
540
680
680
130
168
218
283
762
13 5/8
16 3/4
16 3/4
18 3/4
21 1/4
-
1 13/16
2 1/16
2 9/16
3 1/16
4 1/16
7 1/16
9
11
13 5/8
16 3/4
18 3/4
21 1/4
-
1 13/16
2 1/16
2 9/16
3 1/16
4 1/16
7 1/16
9
11
13 5/8
16 3/4
18 3/4
-
1 13/16
2 1/16
2 9/16
3 1/16
4 1/16
7 1/16
9
11
13 5/8
-
WIDTH
OF FLAT
HOLE
SIZE D
OUTSIDE
DIAMETER
OF FLAT
ODT
(NOTE 1)
9.30
9.63
10.24
11.38
12.40
14.22
18.62
20.98
23.14
25.70
13.74
16.21
14.22
17.37
24.59
18.49
26.14
13.11
16.05
12.93
14.22
14.22
14.22
16.97
70.87
75.03
83.24
99.31
115.09
145.95
235.28
291.49
348.77
423.09
399.21
487.45
473.48
551.89
566.29
620.19
635.51
754.28
760.17
171.27
216.03
265.43
331.06
847.37
7.98
8.26
8.79
9.78
10.64
12.22
15.98
18.01
19.86
22.07
10.36
12.24
12.22
13.11
20.32
13.97
21.62
8.03
10.97
10.69
12.22
12.22
12.22
11.61
1.5
1.5
1.5
1.5
1.5
1.5
3.0
3.0
3.0
3.0
3.0
3.0
1.5
3.0
3.0
3.0
3.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
OUTSIDE
DIAMETER
OF RING
OD
HEIGHT
OF RING
WIDTH
OF RING
72.19
76.40
84.68
100.94
116.84
147.96
237.92
294.46
352.04
426.72
402.59
491.41
475.49
556.16
570.56
624.71
640.03
759.36
765.25
173.51
218.03
267.44
333.07
852.75
9.30
9.63
10.24
11.38
12.40
14.22
18.62
20.98
23.14
25.70
23.83
28.07
14.22
30.10
30.10
32.03
32.03
35.86
35.86
15.85
14.22
14.22
14.22
37.95
WEIGHT
KG
0.13
0.15
0.19
0.29
0.40
0.55
1.88
2.97
4.35
6.54
3.06
-
GENERAL NOTES
Dimensions in mm.
Figures stated are for information only. Please refer to the current version of the original
standards for dimensional information.
Radius R, shall be 8% to 12% of the gasket height, H.
Tolerances
OD = outside diameter of ring, + 0.00, - 0.15
H = height of ring, + 0.20, - 0.00 - Variation in height throughout the entire circumference
of any ring shall not exceed 0.10 within these tolerances.
A = width of ring, + 0.20, - 0.00 - Variation in width throughout the entire circumference of
any ring shall not exceed 0.10 within these tolerances.
ODT = outside diameter of flat, +/- 0.05
C = width of flat, + 0.15, - 0.00
D = hole size, +/-0.5
R = radius of ring [see general note (b)]
23 deg = angle, +/- 0 deg 15 min
NOTE
1. One pressure passage hole is required per gasket as illustrated.The centreline of the
hole shall be located at the midpoint of dimension C.
53.
INSULATION
KITS
Flexitallic isolation system,
an insulation gasket to
provide electrical and
thermal insulation using
Sigma and Thermiculite
technology.
I-FLEX
We provide a complete product range to
limit corrosion in pipeline systems, using
modified PTFE material Sigma and our
unique high temperature material
Thermiculite - both giving unrivalled
performance.
The insulating sets are designed to
electrically isolate flanges and bolts in
cathodically protected piping systems or
whatever dissimilar metals are present.
The specially engineered materials used
in the I-Flex isolation system are also able
to extend traditional operating temperature
pressures and chemical compatibility, seen
with current insulation technology.
Benefits
Engineered in the UK and manufactured
in all Flexitallic facilities
Available as individual gaskets
and full isolation set
Widest possible temperature range
-200oC to 380oC
Service pressure range from vacuum,
to class 2500
Fire-safe
Can be used on all types of flanges
Used for both cathodic and galvanic
corrosion
I-FLEX Flange Insulating Sets

comprise of an Insulating Gasket,
Insulating Sleeves, Insulating
Washers and Metal Washers.
54.
INSULATION
KITS
Insulating Gasket and Insulating Washers are
metal grooved core with SIGMA 500 spacer
ring and SIGMA 500 facings on each side. The
facing material is not limited to SIGMA 500.
Typical Physical Properties:

Core Thickness
2.5mm to 4mm
Colour: Blue
Facing Thickness
0.75mm (x2)
Gasket Factor (m)
2.00
Min Design Seating Stress (y)
2,500 psi
Minimum Temperature
-200oC
Maximum Temperature
+260oC
Dielectric Strength
6.1 kV/mm
Service
The SIGMA 500 facing and spacer ring
material is specifically designed for flanges
where only low bolt loading is available. Such
flanges can be glass lined, ceramic, plastic or
so distorted that they provide areas of low
gasket stress only.
Maximum Flange pressure class:
2500 lb Class
The SIGMA 500 material is suitable for
sealing all chemicals across the whole Ph range
(0-14) with the exception of molten Alkali
metals, Fluorine gas or Hydrogen Fluoride.
The metallic core of the Insulating Gasket
and Insulating Washers is selected to
suit the application. If required, NACE
compliance metals can be supplied.
The Insulating Gasket and Washers have been
designed and developed for use in pipelines
that require cathodic protection. This special
design exceeds the requirements of Saudi
Aramco Std. 02-SAMSS-010.
Insulating Gasket & Washers:
Insulating Sleeves / Tubes Material Optional to suit application:

Phenolic Temperature range
Phenolic Dielectric Strength
-60oC min. to +120oC max.

11.8 kV/mm
Mylar Maximum Temperature

Mylar Dielectric Strength
+149oC
15.8 kV/mm
G10 Temperature Range

G10 Dielectric Strength
+73oC min. to +176oC max.

19.7 kV/mm
Nomex Maximum Temperature

Nomex Dielectric Strength
+232oC
19.7 kV/mm
Attamicah Maximum Temperature

Attamicah Dielectric Strength
+500oC
20.0 kV/mm
Metallic Washers:
Zinc plated C.Steel (as standard)
3mm thk.
(Note: Other metals can be provided to suite the application)
Each Insulating Set comprises of the following:

Insulating Gasket -1 per flange
Insulating Sleeve - 1 per flange bolt
Insulating Washers - 2 per flange bolt
Metallic Washers - 2 per flange bolt
Please contact the Flexitallic Applications Engineering Team when specific operating
parameters requires confirmation of appropriate materials.
55.
I-FLEX HIGH TEMPERATURE

FLANGE INSULATING SET
The Flexitallic I-Flex
High Temperature
Flange Insulating Set is
comprised of an insulating
gasket, insulating sleeves,
insulating washers and
metal backing washers.
The insulating gasket is constructed from

a serrated metal core utilising Flexitallics unique
Shallow P profile. The metal core is faced with
Thermiculite 725; a high performance, fire safe
sealing material incorporating Flexitallics
proprietary vermiculite based sealing technology.
Correct gasket location is ensured by the
inclusion of a Thermiculite725 spacer ring
positioned around the periphery of the serrated
metal core.
Colour: Brown
Service
Flexitallic I-Flex high temperature flange
insulation sets are specifically designed
to effect a seal and maintain electrical isolation
across a wide range of seating stresses and
flange classes in elevated temperature service.
They can be utilised in load compromised
connections; such as damaged and/or lined
flanges and also heavily bolted connections
where significant gasket stresses may be
generated. In addition the relatively high
compression characteristics of the facing
materials ensure both seal and isolation
performance can be realised over a wide range
of flange surface finishes. The use of
Thermiculite 725 as the sealing material
pushes the performance of the high temperature
insulation set beyond the capability of traditional
insulation sets based on phenolic resin or
glass/epoxy sealing technology.
Operational pressure range:

Full vacuum to ASME B16.5 2500 lb
Operational temperature range:
-200 to 380oC
Fire safe compliance:
API 6FB (Third edition)
Thermiculite 725 facing material is
suitable for sealing across a wide range
of chemicals (pH 0-14) and sweet and
sour gaseous and liquid hydrocarbons.
Gasket and washer metallurgy is selected
to suit the particular application. Unless
specified all materials are NACE
(MRO175) compliant.
The insulating gasket and washers have
been designed and developed for use in
standard pipeline flanges where both
cathodic protection and high integrity
sealing is required at elevated service
temperatures. For non-standard bolted
connections please consult the Flexitallic
Applications Engineering Department.

Insulating Sleeves:
Insulating Gasket & Washers:

Core Thickness
2.5mm to 4mm
Attamica H - Maximum Temperature +500oC
Facing Thickness
0.75mm (x2)
Attamica H - Dielectric Strength
ASME Gasket Factor (m)
4.00
ASME Minimum Seating Stress (Y)
3625 psi
Dielectric Strength (ASTM D149a)
9.8 kV/mm
Metallic Backing Washers:

Stainless Steel Washers
3mm thk
Other washer material can be provided to suit the application.
Each I-Flex insulating set comprises of the following components:

High Temperature Insulating Gasket - 1 per flange
High Temperature Insulating Sleeves - 1 per flange bolt
High Temperature Insulating Washers - 2 per flange bolt
Metallic Backing Washers
- 2 per flange bolt
Please contact the Flexitallic Applications Engineering Team when specific
operating parameters requires confirmation of appropriate materials.
56.
20.0 kV/mm
HDS1
HDS1 sets are designed

to electrically isolate
flanges and bolts in lower
pressure and lower
temperature systems.
HDS-1 is a high performance

compressed fibre sheet material with
excellent dielectric properties. It is
based on a blend of aramid/inorganic
fibres and special additives with a high
quality nitrile rubber binder system.
Insulation Kits also eliminate static
charge transfer in discharge and loading
operations at quayside and oil storage
terminals.
Insulation Kits are available for every type
of flange and in a range of materials to
suit the application, including our unique
electrically insulating material HDS-1.
Thickness
Density
Tensile Strength
Compression
Recovery
Residual Stress
120
100
80
Pressure (Bar)
60
40
20
50
100
Temperature (oC)
150
200
250
300
Service
A superior performance material with
excellent mechanical properties, it is
suitable for many applicationg including
oils, solvents, high pressure steam and
gases including oxygen. HDS 1 has very
high dielectric strength which makes it
an ideal insulating material.
Approvals/Compliance
Complies with BS Specification
7531 Grade X
TA-LUFT (in accordance with VDI 2440)
HDS1 Pressure / Temperature Limits
0
0
Colour - Face Yellow, Reverse Red
350
400
450
Gas Leakage
ASTM Oil 1
IRM 903 Oil
ASTM Fuel B
Dielectric Strength
ASTM F152
ASTM F36
ASTM F36
BS7531 (300oC)
DIN 52913
BS 7531
Thickness Increase
Thickness Increase
Thickness Increase
ASTM D149-95a
1.5mm
1.75g/cc
15MPa
9%
55% min
26MPa
32MPa
<1.0cc/min
1.0%
2.5%
3.0%
22-28 kV/mm
Each Insulating Set comprises of the following:

Insulating Gasket - 1 per flange
Insulating Sleeve - 1 per flange bolt
Insulating Washers - 2 per flange bolt
Metallic Washers - 2 per flange bolt
Please contact the Flexitallic Applications Engineering Team when specific operating
parameters requires confirmation of appropriate materials.
57.
FLANGE INSULATION
KITS - DIMENSIONS
NOM
GASKET
PIPE
INSIDE
DIAMETER DIAMETER
(INCHES)
1 1/4
1 1/2
2 1/2
3 1/2
58.
ANSI
Lbs
CLASS
GASKETS
SLEEVES
WASHERS
GASKET
OUTSIDE
DIA mm
ANSI RING
No.
RTJ
No. OF
BOLTS
mm
SIZE OF
BOLTS
mm
LENGTH
mm
I.D.
mm
O.D.
mm
(mm)
GASKET
OUTSIDE
DIA mm
I.D.
mm
(mm)
25.4
3.2
38.1
50.8
63.5
76.2
88.9
101.6
127.0
152.4
-
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
9/1500
2500
150
300
4/600
900
1500
2500
150
300
4/600
150
300
400
600
900
1500
2500
150
300
400
600
900
1500
2500
150
300
400
107.95
123.83
123.83
149.23
158.75
117.48
133.35
133.35
158.75
184.15
127.00
155.58
155.58
177.80
203.20
152.40
165.10
165.10
215.90
234.95
177.80
190.50
190.50
244.48
266.70
190.50
209.55
209.55
241.30
266.70
304.80
215.90
228.60
228.60
228.60
254.00
254.00
273.05
292.10
311.15
355.60
254.00
279.40
279.40
279.40
349.25
374.65
419.10
279.40
317.50
317.50
61.93
68.28
68.28
74.63
3.19
71.45
77.80
77.80
84.15
100.03
80.98
90.50
90.50
93.68
112.73
100.03
106.38
106.38
138.13
141.30
119.08
125.43
125.43
160.35
163.53
131.78
144.48
144.48
163.53
169.88
192.10
157.18
160.35
157.18
169.88
176.23
176.23
188.93
201.63
204.80
230.20
192.10
211.15
204.80
236.55
242.90
249.25
274.65
217.50
246.08
242.90
R15
R16
R16
R16
R18
R17
R18
R18
R18
R21
R19
R20
R20
R20
R23
R22
R23
R23
R24
R26
R25
R26
R26
R27
R28
R29
R31
R32
R31
R35
R32
R33
R34
R34
R36
R37
R37
R37
R37
R39
R38
R40
R41
R41
R41
R41
R44
R42
R43
R45
R45
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
8
8
8
4
8
8
8
8
4
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
12
12
12.70
15.88
15.88
22.23
0.88
12.70
15.88
15.88
22.23
25.40
12.70
19.05
19.05
25.40
28.58
15.88
15.88
15.88
22.23
25.40
15.88
19.05
19.05
25.40
28.58
15.88
19.05
19.05
22.23
28.58
31.75
15.88
19.05
22.23
15.88
19.05
22.23
22.23
28.58
31.75
38.10
19.05
19.05
22.23
25.40
31.75
39.37
44.45
19.05
19.05
22.23
12.70
15.88
15.88
22.23
0.88
12.70
15.88
15.88
22.23
25.40
12.70
19.05
19.05
25.40
28.58
15.88
15.88
15.88
22.23
25.40
15.88
19.05
19.05
25.40
28.58
15.88
19.05
19.05
22.23
28.58
31.75
15.88
19.05
22.23
15.88
19.05
22.23
22.23
28.58
31.75
38.10
19.05
19.05
22.23
25.40
31.75
38.10
44.45
19.05
19.05
22.23
33.35
39.70
52.40
71.45
3.44
36.53
42.88
58.75
74.63
93.68
39.70
46.05
61.93
80.98
106.38
42.88
49.23
68.28
93.68
119.08
49.23
55.58
74.63
100.03
131.78
52.40
61.93
80.98
93.68
112.73
150.83
52.40
65.10
77.80
52.40
68.28
87.33
93.68
106.38
125.43
169.88
52.40
74.63
93.68
106.38
119.08
163.53
201.63
55.58
77.80
100.03
14.30
17.48
17.48
23.83
23.83
14.30
17.48
17.48
23.83
42.88
14.30
20.65
20.65
27.00
30.18
17.48
17.48
17.48
23.83
27.00
17.48
20.65
20.65
27.00
30.18
17.48
20.65
20.65
23.83
30.18
33.35
17.48
20.65
23.83
17.48
20.65
23.83
23.83
30.18
33.35
39.70
20.65
20.65
23.83
27.00
33.35
39.70
46.05
20.65
20.65
23.83
14.30
33.35
33.35
44.45
44.45
28.58
33.35
33.35
44.45
50.80
28.58
39.70
39.70
50.80
55.58
33.35
33.43
33.43
44.45
50.80
33.35
39.70
39.70
50.80
55.58
33.35
39.70
39.70
44.45
55.58
61.93
33.35
33.35
44.45
33.35
39.70
44.45
44.45
55.58
61.93
73.03
39.70
39.70
44.45
50.80
61.93
73.03
84.15
39.70
39.70
44.45
600
900
1500
2500
355.60
381.00
393.70
482.60
261.95
284.18
277.83
312.75
R45
R45
R46
R47
12
12
12
8
25.40
28.58
34.93
50.80
25.40
28.58
34.93
50.80
112.73
128.60
182.58
233.38
27.00
30.18
36.53
52.40
50.80
55.58
66.68
69.85
NOTES
FLANGE INSULATION
KITS - DIMENSIONS
NOM
GASKET
PIPE
INSIDE
DIAMETER DIAMETER
(INCHES)
10
12
14
16
18
20
24
ANSI
Lbs
CLASS
GASKETS
SLEEVES
WASHERS
GASKET
OUTSIDE
DIA mm
ANSI RING
No.
RTJ
No. OF
BOLTS
mm
SIZE OF
BOLTS
mm
LENGTH
mm
I.D.
mm
O.D.
mm
(mm)
GASKET
OUTSIDE
DIA mm
I.D.
mm
(mm)
203.2
254.0
304.8
336.5
387.3
438.1
488.9
590.5
-
150
300
400
600
900
1500
2500
150
300
400
600
900
1500
2500
150
300
400
600
900
1500
2500
150
300
400
600
900
1500
150
300
400
600
900
1500
150
300
400
600
900
1500
150
300
400
600
900
1500
150
300
400
600
900
1500
342.90
381.00
381.00
419.10
469.90
482.60
552.45
406.40
444.50
444.50
508.00
546.10
584.20
673.10
482.60
520.70
520.70
558.80
609.60
673.10
762.00
533.40
584.20
584.20
603.25
641.35
749.30
596.90
647.70
647.70
685.80
704.85
825.50
635.00
711.20
711.20
742.95
787.40
914.40
698.50
774.70
774.70
812.80
857.25
984.25
812.80
914.40
914.40
939.80
1041.40
1168.40
274.65
303.23
300.05
341.33
354.03
347.68
408.00
334.98
357.20
354.03
395.30
430.23
430.23
471.50
404.83
417.53
414.35
452.45
493.73
515.95
544.53
446.10
481.03
477.85
487.38
515.95
573.10
509.60
535.00
515.95
560.40
569.93
636.60
544.53
592.15
588.98
608.03
633.43
700.10
600.41
649.30
642.95
677.88
693.75
750.90
711.20
769.95
763.60
785.83
833.45
896.95
R48
R49
R49
R49
R49
R50
R51
R52
R53
R53
R53
R53
R54
R55
R56
R57
R57
R57
R57
R58
R60
R59
R61
R61
R61
R62
R63
R64
R64
R65
R65
R66
R67
R68
R69
R69
R69
R70
R71
R72
R73
R73
R73
R74
R75
R76
R77
R77
R77
R78
R79
8
12
12
12
12
12
12
12
16
16
16
16
12
12
12
16
16
20
20
16
12
12
20
20
20
20
16
16
20
20
20
20
16
16
24
24
20
20
16
20
24
24
24
20
16
20
24
24
24
20
16
19.05
22.23
25.40
28.58
34.93
41.28
50.80
22.23
25.40
28.58
31.75
34.93
47.63
63.50
22.23
28.58
31.75
31.75
34.93
50.80
69.85
25.40
28.58
31.75
34.93
38.10
57.15
25.40
31.75
34.93
38.10
41.28
63.50
28.58
31.75
34.93
41.28
47.63
69.85
28.58
31.75
38.10
41.28
50.80
76.20
508.00
38.10
44.45
47.63
63.50
88.90
19.05
22.23
25.40
28.58
34.93
41.28
50.80
22.23
25.40
28.58
31.75
34.93
47.63
63.50
22.23
28.58
31.75
31.75
34.93
50.80
69.85
25.40
28.58
31.75
34.93
38.10
57.15
25.40
31.75
34.93
38.10
41.28
63.50
28.58
31.75
34.93
41.28
47.63
69.85
28.58
31.75
38.10
41.28
50.80
76.20
31.75
38.10
44.45
47.63
63.50
88.90
61.93
87.33
112.73
128.60
144.48
201.63
271.48
65.10
100.03
125.43
144.48
157.18
233.38
347.68
68.28
106.38
131.78
144.48
157.18
265.13
385.78
74.63
112.73
138.13
157.18
188.93
284.18
77.80
119.08
144.48
169.88
195.28
309.58
84.15
125.43
150.83
182.58
220.68
341.33
90.50
131.78
157.18
195.28
233.38
373.08
31.75
144.48
169.88
220.68
296.88
423.88
20.65
23.83
27.00
30.18
36.53
42.88
52.40
23.83
27.00
30.18
33.35
36.53
33.35
65.10
23.83
30.18
33.35
33.35
36.53
52.40
71.45
36.53
30.18
33.35
36.53
39.70
58.75
27.00
36.53
36.53
39.70
42.88
65.10
30.18
33.35
36.53
42.88
49.23
71.45
30.18
33.35
39.70
42.88
52.40
77.80
100.03
39.70
46.05
49.23
65.10
90.50
39.70
44.45
50.80
55.58
66.68
77.80
95.25
44.45
50.80
55.58
61.93
66.68
88.90
117.48
44.45
55.58
61.93
61.93
66.68
95.25
128.60
50.80
55.58
61.93
66.68
73.03
106.38
50.80
61.93
66.68
73.03
77.80
117.48
55.58
61.93
66.68
77.80
88.90
128.60
55.58
61.93
73.03
77.80
69.85
139.70
33.35
73.03
84.15
88.90
117.48
161.93
NOTES
59.
CORROSION
MANAGEMENT GASKETS
FLANGE RESCUE
GASKETS
The FRG range of high
performance sealing
solutions is the latest
innovation for challenging,
corrosive environments.
Winner of the 2013 NACE
Corrosion Innovation of
the Year Award.
ER

c orros i on man a gemen t
60.
NN
WI
Engineered for your industry

Internal corrosion and damaged flange
faces are responsible for a significant
proportion of hydrocarbon releases and can
have a major impact on operating costs,
particularly on ageing assets. The FRG was
developed in direct response to the oil and
gas industrys requirement for effective
closure on damaged flange faces, with
additional corrosion inhibiting properties.
A full range of FRG products is now
available for use in a wide range of
extreme applications.
Benefits
Engineered and Manufactured in the UK
Significant cost savings
Speeds up maintenance downtime
Fire-safe to API 6FB
Topside/subsea variants
Bespoke designs available
For more information visit
www.flangerescuegasket.com
Reducing risk
FRG products have been designed and
developed for ease of installation, even
in sub-sea and high temperature
environments. Creating a new industry
standard in the care of flanges and joints,
the FRG range reduces the potential for
loss of containment due to corrosion or
during maintenance activities. The unique
sealing materials developed by Flexitallic
conform to even damaged flange faces
when sealed, reducing the occurance of
further incidents. This innovative range can
also be used on new equipment to prolong
the longevity of the asset.
FRG
FRG-FS
The Worlds first

Flange Rescue Gasket
revolutionised
inspection and corrosion
management forever.

c orros i on man a gemen t
FLANGE RESCUE GASKET FIRE SAFE

corrosion management
Flange Rescue Gasket

The FRG prevents corrosion in both new
AND ageing assets with our superior
sealing technology Sigma, which
conforms to the flange face, even if
already damaged.
Restructured Sigma PTFE is bonded to
the high integrity metal core providing a
leak-free seal and blow out resistance.
The bright, easily identifiable FRG has a
corrosion resistant, fluoropolymer coated
body with integral bolt holes for easy
installation and correct location.
Superior mechanical integrity allows the
use of the full range of torque, reducing
the risk of operator error or failed repair.
Flanges can easily be inspected and
sealed effectively, enabling fast,
accurate assessment on internal
corrosion.
Flange Rescue Gasket - Fire Safe

The Fire Safe, corrosion inhibiting
gasket.
A fire-safe solution for use by engineers
dealing with corrosion damaged flange
faces, in challenging environments, such
as hydrocarbon containing systems.
Using Thermiculite, our high
temperature insulating, fire resistant
material, the FRG-FS is certified to API
6FB, providing assurance of its integral
fire-safe nature together with the ability
to seal damaged flanges.
Has been subjected to, and passed,
the stringent and essential API 6FB
fire test which involves testing the
gasket in its entirety, not just
components.
Utilises our exclusive, high
temperature material Thermiculite.
Improve production and profitability

and reduce shut-down risk associated
with HSE inspection.
61.
FRG-RJ
FRG-SS
FRG-RJ Corrosion
management under
pressure.
FRG-SS Enhanced
for easy sub-sea
installation.
FLANGE RESCUE GASKET RING JOINT

Flange Rescue Gasket - RJ

We developed the FRG-RJ for application
utilising high pressure, ring type joints.
RTJs are used extensively in the oil and
gas industry due to the gaskets longevity
and high pressure resilience, however
ring joint flanges are the most common
area for leaks, typically due to corrosion.
The FRG-RJ is suitable for both topside
and sub-sea applications where improved
corrosion resistance or prevention is
required. As with all our FRGs, it can
also be used on flanges that have
been damaged due to corrosion in
maintenance activities.
Stops turbulent media flow to prevent
erosion, corrosion and flange
degradation.
FLANGE RESCUE GASKET SUBSEA

62.
Available in Style R Oval, R Octag,

RX, SRX.
Flange Rescue Gasket - Sub-Sea

In response to engineer demand for a
Flange Rescue Gasket for sub-sea use,
and analysis of the challenge of this
environment, we adapted the FRG with
additional functionality to promote
safe practice in this environment.
The incorporation of an additional
identification handle allows easy
installation for deep sea divers; the
patented snap feature can be left on,
or if required can be easily removed.
All the benefits of the FRG anti
corrosion, easy installation, sealing
for damaged flange faces, reduced
maintenance, adapted for sub-sea
use.
Incident prevention and easy sub-sea
installation with integrated, removable
handle.
FRG-HF
FRG-CS
FRG-HF FRG meets

the demands of
critical services.
FRG-CS Conforms
to extreme cryogenic
service demands.
FLANGE RESCUE GASKET HYDROFLUORIC
FLANGE RESCUE GASKET CRYOGENIC SERVICE

Flange Rescue Gasket - HF

Engineers responsible for critical service
applications now have access to the
unique benefits delivered by the Flange
Rescue Gasket range with the FRG-HF.
Developed for applications where highly
aggressive chemicals are used, such as
Hydrofluoric Acid in alkylation processes,
the FRG-HF provides the ultimate sealing
potential in reducing corrosion activity
with the ability to seal already corroded
flanges in maintenance operations.
The FRG-HF combines the low stress
sealing of the fully structured modified
Sigma along with the fire-safe graphite
faced serrated metal core. This gasket
was initially developed for usage in
onshore fire-safe environment, sealing
flammable media under pressure, and
was further developed for use in
alkylation plants.
Fire-safe for corrosive chemical
service, especially alkylation
applications.
Flange Rescue Gasket - CS

In response to demand for effective
sealing in LNG and cryogenic service
applications, we developed the FRG-CS.
The metallic core of the FRG-CS is
manufactured from aluminium as
standard but can be adapted to match
the flange/connection alloy, ensuring the
materials expand and contract at the
same rate, delivering a superior sealing
solution.
The FRG-CS features the unique Sigma
core which adapts to the flange face,
even when already damaged, to provide
excellent sealing potential, preventing
corrosion.
Applications include Liquefied
Natural Gas production facilities.
PTFE ring allows use of FRG-CS in
temperatures ranging from 2600C
to Cryogenic Service.
Ease of identification with problematic

connections.
63.
SIGMA
For applications where
chemical resistance is
paramount, SIGMA
is the only option.
Innovative Materials,
Engineered Solutions
Utilising a unique manufacturing process
exclusive to Flexitallic, SIGMA represents
the latest generation of biaxially orientated
PTFE materials.
Utilising a unique manufacturing process

exclusive to Flexitallic, we created
SIGMA, an innovatively-engineered line
of biaxially-orientated PTFE gasket
materials.
Specified by more than 500 major

companies, SIGMA stands side by
side with Flexitallic metal gaskets and
Thermiculite gasket materials to provide
you with the complete and innovative
sealing solutions you demand to handle
all your sealing applications.
Developed for processes ranging

from cryogenic temperatures to 260oC, and
suitable for sealing virtually every chemical
medium across the entire pH range (0-14),
SIGMA pairs the outstanding chemical
resistance of PTFE with enhanced
dimensional stability to improve overall
material stress retention.
By designing seals that last longer in the

most difficult applications, SIGMA helps
production processes increase their output
capabilities.
The non-stick properties of the SIGMA

range of materials offer excellent removal
after usage to dramatically reduce the
downtime on shutdown.
Total Integrity
When it comes to applications involving
aggressive chemicals, SIGMA provides
enhanced levels of sealing performance
when compared to conventional materials.
In addition, all components in the SIGMA

range are FDA compliant. This inherently
clean nature makes them ideal for use in
industries where product contamination is
of concern such as food, pharmaceuticals
and electronics.
While conventional PTFE-based sealing

materials have long been the choice for
superb chemical resistance, they are not
ideally suited to achieve the maximum
reduction of creep in situations where
seal integrity is paramount - a vital
consideration for stringent long-term
emission control.
Material Compliance and Approvals

TA Luft, DVGW, BAM, WRAS, UDT, FDA,
The Chlorine Institute.
For total sealing reliability, inventory

consolidation and strict long-term emission
control, nothing out-performs SIGMA
The innovation of integrity.
64.
SIGMA
Innovative materials,
engineered solutions.
PRESSURE CONTAINMENT AND TEMPERATURE

Thickness
up to 1.5mm
2.0mm
3.0mm
Max. Temperature
260oC
260oC
260oC
Max. Pressure psig (bar)
1235 (85)
1160 (80)
1088 (75)
Note: The pressure/temperature (shown above) cannot be used simultaneously.
pH Range
0-14
Sheet Sizes*
Metric
1.5m x 1.5m
Sheet Thicknesses*
Metric
0.75mm 3.0m
Recommended Surface Finish
Metric
3.2 6.3 m
Note: Other sheet sizes and thicknesses are available on request.
SIGMA RANGE PRESSURE / TEMPERATURE ENVELOPE
Pressure Bar
90
1.5mm
2.0mm
3.0mm
60
40
20
-200
-100
100
200
300
Temperature oC
65.
SIGMA
PRODUCT RANGE
Unparallel sealing
performance SIGMA
the innovation of
integrity.
SIGMA 500
Enhanced compressibility
for low bolt loads
Suitable for use in alkali, acid

and chlorine service
Improved flexibility over

conventional calendered
and graphite sheets
Can be used for all concentrations

of sulphuric acid
Standard compressibility
Can be used for all concentrations

of sulphuric acid
WRAS approved for hot and cold

potable water services.
SIGMA 511
Strong acids (except hydrofluoric)

to general chemicals
WRAS approved for hot and

cold potable water services
Suitable for oxygen & peroxide service.
SIGMA 533
Standard compressibility
Aqueous hydrofluoric acid below 49%
Ideal for sealing food, pharmaceutical

and non-contamination applications
Not suited for sealing molten alkali

metals or fluorine gas.
Strong alkalis and other general

chemicals
SIGMA 588
Unique cellular structure low
load sealing for damaged contact
surfaces
Layered structure enhances
dimensional stability and assists
installation of larger gaskets
Layers bonded by direct sintering no

adhesive layer or potential leak paths
Suitable for use in both concentrated acid
and alkali service
Ease of use Eliminate jacket fold over
associated with large envelope gaskets.
SIGMA 600
66.
High compressibility for ultra-low

bolt loads; plastic and glass lined
equipment
Universal minimises inventory

requirements and eliminates
mis-application
Suitable for use across a wide range

of chemical media; acids, alkalis,
halogens and hydrocarbons
Easy to cut, handle, install and remove

Pigment and filler free suitable for
contamination sensitive applications.
SIGMA
PRODUCT RANGE
TYPICAL PHYSICAL AND MECHANICAL PROPERTIES

Standard
SIGMA
500
SIGMA
511
SIGMA
533
SIGMA
588
SIGMA
600
na
Blue
Fawn
Off-white
White
White
g/cm (ib/ft )
ASTM F1513
1.4 (87)
2.2 (137)
2.9 (180)
1.1 (68)
0.8 (50)
na
na
Glass
Microspheres
Silica
Barytes
na
na
Tensile Strength
MPa (psi)
ASTM F152
14 (2030)
15 (2175)
15 (2175)
10 (1450)
8 (1160)
Compressibility
ASTM F36
35
55
68
Recovery
ASTM F36
44
44
43
24
MPa
DIN 52913
30
30
28
28
34
Unit
Colour
3
Density
Filler System
Residual Stress (175 C)

Creep Relaxation
ASTM F38
31
35
33
< 50
< 50
Gas Leakage
mL/min
DIN 3754
0.0
0.0
0.0
0.0
0.0
Liquid Leakage
(50psi internal pressure)
mL/hr
ATSM F37
0.7
1.8
1.8
1.5
1.2
GASKET CONSTANTS & DESIGN INFORMATION ASME / PRVC (Data based on 1/16 (1.5mm) thickness material)
Unit
Standard
SIGMA
500
SIGMA
511
SIGMA
533
SIGMA
588
SIGMA
600
m Factor
na
ASME
1.4
1.4
1.4
1.4
1.4
Y Value
MPa (psi)
ASME
13 (1885)
16 (2320)
16 (2320)
11 (1595)
11 (1595)
Gb
psi
PVRC ROTT
209
115
317
405
na
PVRC ROTT
0.80
Gs
Tpmax+
0.36
-2
0.38
-3
0.29
-5
0.27
-6
psi
PVRC ROTT
11.5 x 10
4.9 x 10
6.5 x 10
1.1 x 10
24 x 10-2
na
PVRC ROTT
13150
24750
26800
50250
31850
MPa
EN13555
> 220
> 220
> 220
> 220
tba*
MPa
EN13555
> 220
> 220
> 220
> 220
tba*
MPa
EN13555
> 180
> 220
> 220
> 220
tba*
na
EN13555
0.72
0.74
0.60
0.51
tba*
Qmin/0.01***
MPa
EN13555
16
34
31
16
15
Qmin/0.01****
MPa
EN13555
< 10
15.0
< 10
< 10
< 10
Qsmax (RT)
Qsmax (175 C)
Qsmax (225 C)
PQr (60 MPa/175oC)**
NOTES
+
Draft 9 Test Procedure. *For further information please call the Flexitallic Applications Engineering Dept. **Stiffness: 500kN/mm.
***Leak rate: mg/m2. ****QA: 40 MPa. Additional EN13555 data is available on request.
67.
SHEET
JOINTING
The Flexitallic range of
Compressed Fibre Jointing
is designed for a wide
range of industrial and
original equipment
applications, where
sealing performance and
specification is essential.
A comprehensive range of grades are

available covering a wide spectrum
of applications.
In addition, the materials can be supplied
in private brand and colour formats to
ensure your company or customer is
accorded recognition.
The jointing can be supplied as sheet
or as cut gaskets, either to standard
or non-standard dimensions.
Products
Novus 10
Novus 30
Novus 34
Novus 45
Novus 49 (Graftec)
Novus 26, 28, 48 (Acid), HDS1
Flexitallic SF1630, SF24/2800, SF3300,
SF5001, AF2100
Benefits
Engineered and Manufactured in the UK
Wide range of service applications
Easy to handle and cut
Good bolt torque retention
Reliable for general service chemicals
68.
Based on high performance reinforcing

fibres blended with elastomeric binders,
the Novus materials offer outstanding
performance in the most demanding of
applications.
Availability
The jointing can be supplied as sheet or
as cut gaskets either to standard or nonstandard dimensions to a maximum sheet
size of 6m x 2m.
Chemical Resistance
Please contact the Technical Team to check
your chemical resistance requirements.
Properties
Wide range of service applications
Easy to handle and cut
Excellent bolt torque retention
Outstanding sealability
Wide range of standard and
non-standard dimensions.
SHEET
JOINTING
Novus 10
Novus 30
NOVUS 10
NOVUS 30
is a premium grade compressed sheet

material based on carbon fibre with a high
quality nitrile rubber binder.
is a good quality compressed sheet material

based on a blend of aramid fibre and inorganic
fibres with a nitrile rubber binder system.
Colour - Black
Colour - Orange
Service
A universal grade especially suitable for high
temperatures and pressures. Ideal for use under
alkaline conditions and in steam applications. It
also possesses excellent creep resistance and is
suitable for use with oils, fuels and refrigerants.
Service
Novus 30 is a general purpose material suitable
for use in wide range of applications, including
hot and cold water, steam, oils, fuels, gases and
a wide range of general chemicals.
WRAS Potable Water
Complies with BS Specification 7531 Grade Y
TA-LUFT (in accordance with VDI Guideline 2440)
Germanischer Lloyd GL Approved
Complies with BS Specification
7531 Grade X
Firesafe API 607 Fourth Edition
Availability
Available with fine mesh mild steel
reinforcement: Novus 30 Metallic. Can also be
supplied with anti-stick coating and graphite
coating.
Availability
Available with fine mesh mild steel wire
reinforcement: Novus 10 Metallic. Supplied
with anti-stick finish as standard.
NOVUS 10 Pressure / Temperature Limits
120
120
100
80
80
60
60
40
Pressure (Bar)
Pressure (Bar)
100
20
0
0
50
100
Temperature (oC)
150
200
250
300
350
400
450
40
20
0
0
50
100
150
200
250
300
350
400
450
Temperature (oC)
1 Suitable subject to chemical compatibility.

2 Suitable in some cases but check your application requirements with Flexitallic.
3 Contact the Technical Team for applications with higher temperatures and pressures. Applicable to 1.5mm and below.
The operating temperature of non-asbestos sheet material is related to the thickness of materials selected.
Thinner materials give better temperature and pressure properties.
69.
SHEET
JOINTING
Novus 34
Novus 45
Novus 49 Graftec
NOVUS 34
NOVUS 45
is a high performance compressed sheet material

based on a blend of aramid/inorganic fibres and special
additives, with a high quality nitrile rubber binder system.
Colour - Black
Colour - Blue
Service
A superior performance material with excellent mechanical
properties, it is suitable for many applications including
oils, solvents, high pressure steam and gases including
oxygen.
Service
Novus Graftec is a high performance material
with excellent mechanical properties. It is
suitable for many applications including oils,
solvents, high pressure steam and gases
including oxygen.
Service
Novus 45 is a general purpose material
suitable for use with oils, solvents, gases,
water, low pressure steam and most dilute
acids and alkalis.
WRAS Potable Water
BAM (Oxygen service) up to 90 C and 160 bar
Independently tested to Shell specification MF 94-0960
Complies with BS Specification 7531 Grade X
WRAS Potable Water
BAM (Oxygen service) up to 90 C and 160 bar
Complies with BS Specification 7531 Grade X
TA-LUFT (in accordance with VDI 2440)
TA-LUFT (in accordance with
VDI Guideline 2440)
Availability
reinforcement: Novus 45 Metallic.
Can also be supplied with anti-stick coating
and graphite coating.
Availability
Available with fine mesh mild steel reinforcement: Novus
34 Metallic. Supplied with anti-stick coating as standard.
Availability
reinforcement: Novus 49 Metallic
120
NOVUS 49 GRAFTEC Pressure / Temperature Limits
120
100
120
100
80
100
80
20
50
100
Temperature (oC)
150
200
250
300
350
400
450
40
60
1
2
20
0
0 50
Pressure (Bar)
40
100
150
80
60
Pressure (Bar)
60
Pressure (Bar)
is a compressed sheet material based on

a blend of graphite, aramid fibres and a
nitrile rubber binder.
is a medium quality cost effective

compressed sheet material manufactured
from virgin fibres and recycled material,
with a nitrile rubber binder system.
Colour - White
0
0
NOVUS 49 GRAFTEC
200
250
300
350
400
Temperature (oC)
450
40
20
0
0 50
100
150
Temperature (oC)

The operating temperature of non-asbestos sheet material is related to the thickness of materials selected.
Thinner materials give better temperature and pressure properties.
70.
200
250
300
350
400
450
SHEET
JOINTING
Novus 26
Novus 28
Novus 48 Acid
NOVUS 26
NOVUS 28
is a premium quality compressed sheet

material composed of aramid fibres with a
SBR/Natural rubber binder system. It is specially
formulated to exhibit controlled swell properties
in oil combined with good resistance to water.
is a good quality compressed sheet

material based on aramid fibre with a
quality nitrile binder system. It is
characterised by its high compressibility
and flexibility as well as outstanding gas
sealability.
Colour - Green
is a specially formulated
compressed sheet material based on
a blend of fibres with an acid resistant
binder system.
Colour - Off White
Service
Novus Acid is designed to withstand
aggressive chemical environments.
A chemical grade material suitable for
most acids, alkalis, oils, fuels and
refrigerants.
Service
Novus 26 is particularly suitable for applications
where controlled swell properties are required,
such as in the automotive industry.
Colour - Red One side Black on Reverse
Availability
Available with fine mesh mild steel reinforcement:
Novus 26 Metallic. Can also be supplied with
anti-stick coating and graphite coating.
Availability
reinforcement: Novus 28 Metallic. Can also
be supplied with anti-stick coating and
graphite coating.
Service
Novus 28 is specifically designed for use
in low bolt-loaded irregular flanges.
100
120
100
100
80
60
60
Pressure (Bar)
80
40
20
0
0
50
100
Temperature (oC)
150
200
250
300
350
400
450
NOVUS 48 ACID Pressure / Temperature Limits
120
80
40
20
0
0 50 100
2
150
Temperature (oC)
200
250
60
Pressure (Bar)
120
Pressure (Bar)
NOVUS 48 ACID
300
350
400
450
40
20
2
1
0
0 50 100
150
200
250
300
350
400
450
Temperature (oC)

The operating temperature of non-asbestos sheet material is related to the thickness of materials selected. Thinner materials give better temperature and pressure properties.
71.
SHEET JOINTING
TECHNICAL
INFORMATION
Novus Compressed
Fibre Sheet Jointing.
Options
Anti -Stick
Novus materials are available with an
anti-stick finish. The coating is specially
formulated to be environmentally safe
without compromising gasket removal from
the flange. Anti-stick finish is available as
standard on our premium grades Novus 10,
Novus 34 and Novus 49 (Graftec).
Wire Reinforced
Novus materials are available with wire
reinforcement for applications requiring
high compressive strength or where thermal
cycling is severe. Carbon Steel wire is the
standard reinforcement.
Eyelets
Cut gaskets manufactured from Novus
material are available with eyelets. The
eyelet is fitted on the inner diameter of
the gasket and prevents fluid contamination
as well as aiding sealability. The standard
material for the eyelet is 316L stainless steel
but other materials are available on request.
PTFE Envelopes
Cut gaskets fitted with PTFE envelopes
offer excellent chemical resistance under
moderate service conditions, allowing the
use of Novus materials in fluids which
would normally be unsuitable.
Availability
For large volume one size gaskets we can
also supply the materials in coils, increasing
material yield and reducing production time.
Contact our Technical Team for details.
Private Branding
Our materials can be supplied in private
brand and colour formats to ensure your
company or customer is accorded
recognition. Contact our Technical Team
for details.
Standard Sheet Sizes
Novus sheet materials are available in
standard and non-standard sheet sizes.
Standard sheet sizes are available as
follows, for non-standard sheet sizes
please contact our Technical Team.
Standard sheet size:
2000mm x 2000mm
2000mm x 1500mm
2000mm x 1000mm
1500mm x 1500mm
1500mm x 1000mm
Standard roll sizes:
Up to a maximum size of
6000mm x 2000mm.
Standard thicknesses
Novus 10, Novus 30,
Novus 49 (Graftec), Novus 45
0.4mm to 6.0mm
Novus 34
0.25mm to 6.0mm
Novus 26, Novus HDS 1
0.5mm to 6.0mm
Novus 48 (Acid), Novus 28
0.4mm to 3.0mm
Chemical Resistance
Please contact the Technical Team to check
your chemical resistance requirements.
72.
GRAPHITE
Exfoliated graphite
products are designed
for demanding, general
industry applications
typical of the
petrochemical and
refining industries.
Flexicarb RGS 1 is
a high purity graphite
laminate reinforced
with a nickel foil core.
Manufactured from high purity exfoliated

graphite, our products are available with
a variety of metallic inserts and
combinations of thickness.
Ultra high purity graphite is available for
the nuclear industry, and high pressure
grades are also available.
FLEXICARB RGS 1 is recommended

for general sealing applications and
can be used for sealing steam and most
chemicals with the exception of strong
oxidizing media. It is particularly
recommended where ease of gasket
cutting is important.
Maximum recommended
temperature:
Thermal oxidising media 3700C (7000F)
Inert or reducing media 10000C (18300F)
Maximum recommended pressure:
15MPa (150 bar; 2200 psi)
Note:
For applications sealing inert or reducing
media, at temperatures in excess of
3700C, attention must be given to the
possibility of oxidative attack on the
gasket from the external environment.
For long term continuous use in oxidising
environments at temperatures in excess
of 3700C please consult Flexitallic
Applications Engineering Department.
Use with strong chemical oxidising
agents should be avoided.
Products
RGS1 RGS3 RGS4
Benefits
Wide chemical resistance
Good compressibility
Resistent to thermal shock
Excellent stress retention
Materials / Construction
Facing material:
98% pure graphite foil.
Reinforcement:
13 micron nickel foil.
Adhesive:
Polychloroprene.
Availability
Sheet size:
1000mm x 1000mm & 1500mm x 1500mm
Tolerances +5mm/-4mm
Thickness range:
1.0mm to 3.0mm
Tolerances +/- 10%
TYPICAL PHYSICAL PROPERTIES
Thickness
Density
ASTM Compressibility
ASTM Recovery
BS Residual Stress
ASTM Tensile Strength
Leachable Chloride Ion Content
Leachable Fluoride Ion Content
1.5mm
0.9gcm-3
54%
10%
39MPa
7MPa
< 50ppm
< 50ppm
73.
GRAPHITE
Flexicarb RGS 3 is
laminate reinforced
with a tanged
stainless steel core.
FLEXICARB RGS 3 is recommended for

applications involving high sealing stresses
and where high blowout resistance is required.
The inclusion of the steel reinforced layer gives
rise to a robust sheet. RGS 3 can be used to
seal a wide range of media at extremes of
temperature and pressure. However the product
is not recommended for sealing against strong
chemical oxidising agents.
Maximum recommended temperature:
20MPa (200 bar; 2900 psi)
Note:
For applications sealing inert or reducing media,
at temperatures in excess of 3700C, attention
must be given to the possibility of oxidative
attack on the gasket from the external
environment.
environments at temperatures in excess of
3700C please consult Flexitallic Applications
Engineering Department.
Use with strong chemical oxidising
agents should be avoided
Flexicarb RGS 4 is
laminate reinforced
with a flat stainless
steel core.
FLEXICARB RGS 4 can be used to seal a wide

range of media at extremes of temperature and
pressure. However the product is not
recommended for sealing against strong
chemical oxidising agents.
Maximum recommended temperature:
15MPa (150 bar; 2200 psi)
Note:
For applications sealing inert or reducing media,
at temperatures in excess of 370OC, attention
must be given to the possibility of oxidative
attack on the gasket from the external
environment.
environments at temperatures in excess of
370OC please consult Flexitallic Applications
Engineering Department.
Use with strong chemical oxidising agents
should be avoided.
74.
Facing material:
Reinforcement:
0.1mm thick tanged stainless steel (AISI 316 grade)l.
Adhesive:
No adhesive used.
Availability
Sheet size:
100mm x 1000mm & 1500mm x 1500mm
Tolerances +5mm/-4mm
Thickness range:
1.0mm to 3.0mm
Tolerances +/- 10%
Thickness
Density
ASTM Recovery
BS Residual Stress
1.5mm
1.35gcm-3
45%
10%
38MPa
17MPa
< 50ppm
< 50ppm
Facing material:
Reinforcement:
0.05mm thick flat stainless steel
(AISI 316 grade).
Availability
Sheet size:
1000mm x 1000mm & 1500mm x 1500mm
Thickness range:
0.75mm to 3.0mm
Thickness
Density
ASTM Recovery
BS Residual Stress
1.5mm
1.2gcm-3
40%
20%
32MPa
20MPa
< 50ppm
< 50ppm
RUBBER
& PAPER
Neoprene Rubber (CR).
Nitrile Rubber
(NBR, BUNA N).
Ethylene Propylene
Diene Monomer
(EPDM).
Natural Rubber.
NEOPRENE RUBBER (CR)

Neoprene (Chloroprene) is a multipurpose
material suitable for applications
involving weathering, sea water, mineral
oils, greases, dilute acids and alkalis but
it is not recommend for fuel immersion.
NITRILE RUBBER (NBR, BUNA N)

Nitrile has excellent resistance to
Petroleum oils and aromatic hydrocarbons,
mineral oils and many acids with good
elongation resilience, tensile and
compression set properties.
ETHYLENE PROPYLENE DIENE

MONOMER (EPDM)
EPDM material has excellent resistance to
water (fresh & sea), oxidation, ultra violet,
ozone and weathering coupled with good
temperature resistance. It also has good
resistance to acids, water based chemicals
and vegetable based hydrocarbons but is
not recommended for use with mineral oil
and di-ester based lubricants.
NATURAL RUBBER (NR)
Natural rubber compounds have a high
abrasion resistance with excellent
resilience, tensile strength, elongation,
tear strength and mechanical properties.
It is highly set qualities. It is not
recommended on higher temperature
applications.
NEOPRENE RUBBBER (CR)

Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
Black
70 Shore A +/-5
1.4 S.G
6 MPa
300%
-30oC to +120oC
NITRILE RUBBBER (NBR, BUNA N)

Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
Black
65 Shore AA +/-5
1.5 S.G
6 MPa
300%
-20oC to +110oC
ETHYLENE PROPYLENE
DIENE MONOMER (EPDM)
Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
Black
60 Shore A +/-5
1.3 S.G
5 MPa
350%
-45oC to +120oC
NATURAL RUBBBER (NR)

Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
Black
40 Shore A +/-5
1.0 S.G
MPa
600%
-40oC to +80oC
75.
RUBBER
& PAPER
Styrene Butadiene
(SBR, BUNA S).
Fluoroelastomer
(FKM) Viton.
Silicone (S).
Paper.
STYRENE BUTADIENE (SBR, BUNA S)

SBR is a synthetic elastomer suitable
for low to medium duty applications
involving air, water and diluted mixtures
for economic, general purpose
applications.
FLUOROELASTOMER (FKM) VITON

Viton is designed to withstand the
higher operating temperature applications
in excess of 200C and has good
outstanding resistance to chemical
attack by oxidation mechanical properties.
SILICONE (S)
The outstanding properties of Silicone
rubber is their outstanding high/low
temperature resistance without failure.
Typical applications include oven door
seals, glazing seals, gaskets and sealing
characteristics and can be used in contact
with food and drink.
PAPER
OJ9 is a cellulose fibre sheet sealing
material impregnated with a glue
glycerine composition, suitable for
handling lubricating oils and solvents.
76.
STYRENE RUBBBER (SBR, BUNA S)

Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
Black
70 Shore A +/-5
2.0 S.G
4 MPa
200%
-10oC to +90oC
FLUOROELASTOMER (FKM) VITON

Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
Black
75 Shore A +/-5
2.0 S.G
10 MPa
200%
-20oC to +200oC
(peak 300oC)
SILICONE (S)
Colour
Hardness
Density
Tensile Strength
Elongation at Break
Temperature Range
(peak 250oC)
Translucent /Red
60 Shore A +/-5
1.15 S.G
7 MPa
400%
-60oC to +200oC
PAPER (OJ9)
Density
Temperature Range
0.67gcm-3
30-40%
14 MPa
Max 120oC
CHEMICAL
RESISTANCE
If your chemical resistance requirement is not listed please contact the Technical Team.
A = Suitable for application
B = Suitability depends on conditions
C = Not Suitable
N10
N26
N28
N30
Acetaldehyde
Acetamide
Acetic Acid
Acetic Acid Glacial
Acetic Anhydride
Acetone
Acetonitrile
Acetyl Chloride
Acetylene
Acrylic Acid
Acrylonitrile
Adipic Acid
Air
Allyl Chloride
Alum
Aluminium Acetate
Aluminium Chloride
Aluminium Fluoride
Aluminium Hydroxide (Solid)
Aluminium Sulphate
A
A
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
A
B
B
B
C
C
A
C
C
A
A
C
A
A
A
A
B
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
A
A
A
B
A
A
A
A
B
A
C
C
A
A
A
B
A
A
C
B
B
A
B
A
A
Ammonia Gas
Ammonium Carbonate
Ammonium Chloride
Ammonium Hydroxide
Ammonium Sulphate
Amyl Acetate
Amyl Alcohol
Aniline
Aqua Regia
Asphalt
Aviation Fuel
Barium Chloride
Benzaldehyde
Benzene
Benzoic Acid
Benzonitrile
Benzyl Alcohol
Benzyl Chloride
Black Sulphate Liquor
Blast furnace gas
Bleach (solution)
Boiler feed water
Borax
N34
N45
N48
Acid
N49
Graftec
HDS-1
A
A
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
A
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
B
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
C
C
B
B
A
C
C
B
C
C
C
B
A
A
A
A
B
A
C
C
A
A
A
C
A
B
C
C
B
B
A
A
A
A
B
A
C
C
A
A
A
B
A
B
C
B
B
A
B
A
A
A
B
A
A
A
B
A
A
Sigma
500
Sigma
511
Sigma
533
Sigma
588/600
A
A
A
B
A
C
C
A
A
C
A
A
B
A
A
A
A
A
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
A
B
B
B
C
C
A
B
C
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
B
A
C
C
A
A
A
B
A
B
C
B
B
B
A
A
A
A
B
A
C
C
A
A
A
C
A
B
C
C
B
B
A
A
A
A
B
A
C
C
C
B
A
B
A
A
C
B
A
B
A
A
A
A
B
A
C
C
A
A
A
B
A
A
C
B
B
B
A
A
A
A
B
A
C
C
A
A
A
B
A
B
C
B
B
A
B
A
A
A
B
A
A
A
B
A
A
A
B
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
The information on compatibility should only be used as a general guide to the selection of the most suitable material. If in doubt contact the Technical Team.
77.
CHEMICAL
RESISTANCE
C = Not Suitable
N10
N26
N28
N30
N34
N45
N48
Acid
N49
Graftec
HDS-1
Sigma
500
Sigma
511
Sigma
533
Sigma
588/600
Boric Acid
Brine
Bromine
Bromine Trifluoride
Butadiene
Butane
Butanol
Butyl Acetate
Butyl Alcohol
Butyl Methacrylate
Butyric Acid
Calcium Chloride
Calcium Hydroxide
Calcium Hypochlorite
Calcium Sulphate
Carbolic Acid
Carbon Dioxide
Carbon Disulphide
Carbon Monoxide
Carbon Tetrachloride
A
C
A
C
A
C
A
C
A
C
A
C
A
C
A
C
A
C
B
A
A
A
A
C
A
A
A
A
A
C
A
B
A
B
C
B
A
B
A
C
A
A
A
A
A
C
A
C
A
C
B
A
A
B
A
C
A
A
A
A
A
C
A
C
A
B
B
A
A
B
A
C
A
A
A
A
A
C
A
C
A
B
B
A
A
B
A
C
A
A
A
A
A
C
A
C
A
B
B
A
A
B
A
C
A
A
A
A
A
C
A
C
A
B
C
A
A
B
A
C
A
B
A
A
A
B
A
B
A
C
B
A
A
A
A
C
A
A
A
A
A
C
A
C
A
B
B
A
A
B
A
C
A
A
A
A
A
C
A
C
A
B
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Castor Oil
Caustic Potash
Caustic Soda <25%
Caustic Soda <50%
Caustic Soda >50%
Chlorine Dioxide
Chlorine Wet
Chlorine Dry
Chlorine Liquid
Chlorine Trifluoride
Chloroacetic Acid
Chlorobezene
Chloroform
Chlortrifluoride
Chromic Acid
Citric Acid
Condensation Water
Copper Acetate
Copper Sulphate
Creosote
Cresol
Crude Oil
Cyclohexane
A
B
B
C
C
B
B
B
B
C
C
C
B
B
B
B
C
C
C
C
C
B
B
C
C
C
B
B
B
B
C
C
C
B
B
B
B
C
C
C
C
C
A
B
C
C
C
B
B
B
B
C
C
C
B
B
B
B
C
C
C
B
B
C
B
B
C
C
A
A
A
A
B
B
A
B
C
C
C
C
C
A
A
A
A
C
B
C
C
C
C
B
C
C
B
A
A
A
B
B
A
B
C
B
B
C
C
A
A
A
A
B
B
A
B
C
B
B
C
C
A
A
A
A
B
B
A
B
C
C
B
C
C
B
A
A
A
B
B
A
B
C
C
B
C
A
A
A
A
A
B
C
A
B
C
B
B
C
C
A
A
A
A
B
B
A
B
C
B
B
C
C
A
A
A
A
B
B
A
B
A
B
B
B
B
A
A
A
A
C
A
A
A
C
A
A
A
A
A
A
A
A
A
A
B
C
C
C
A
A
A
A
C
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
C
A
A
A
A
A
A
A
A
A
78.
CHEMICAL
RESISTANCE
C = Not Suitable
N10
N26
N28
N30
N34
N45
N48
Acid
N49
Graftec
HDS-1
Sigma
500
Sigma
511
Sigma
533
Sigma
588/600
Cyclohexanol
Cyclohexanone
Dibenzyl Ether
Dibutyl Phthalate
A
C
C
B
A
C
C
B
A
C
C
B
A
C
C
B
A
C
C
B
A
C
C
B
A
C
C
B
A
C
C
B
A
C
C
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Diesel Oil
Diethanolamine
Diethylamine
Di-iso Butyl Ketone
Dimethyl Formamide
Dimethylamine
Dioxane
Diphyl (Dowtherm A)
Ethane
Ethanol
Ethyl Acetate
Ethyl Acrylate
Ethyl Alcohol
Ethyl Chloride (Dry)
Ethyl Ether
Ethylbenzene
A
B
B
B
C
B
B
A
A
A
B
C
A
B
A
B
A
C
A
C
C
C
B
B
A
B
C
B
B
B
C
B
B
A
A
A
C
C
A
C
B
C
A
C
A
C
C
C
B
B
A
C
A
B
B
B
C
B
C
A
A
A
B
C
A
C
A
B
A
C
A
C
C
C
B
B
A
B
A
B
B
B
C
B
B
A
A
A
B
C
A
B
A
B
A
C
A
C
C
C
B
B
A
B
A
B
B
B
C
B
B
A
A
A
B
C
A
B
A
B
A
C
A
C
C
C
B
B
A
B
A
B
B
B
C
B
C
A
A
A
B
C
A
C
A
B
A
C
A
C
C
C
B
B
A
B
A
B
B
B
C
B
C
B
A
A
B
C
A
C
B
B
A
A
A
C
C
C
B
B
A
A
A
B
B
B
C
B
B
A
A
A
B
C
A
B
A
B
A
C
A
C
C
C
B
B
A
B
A
B
B
B
C
B
B
A
A
A
B
C
A
B
A
B
A
C
A
C
C
C
B
B
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
C
C
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Ethylene
Ethylene Chloride
Ethylene Glycol
Fluorine Dioxide
Fluorine Gaseous
Fluorine Liquid
Formaldehyde
Formamide
Formic Acid 10%
Formic Acid 85%
Freons (see refrigerants)
Fuel Oil
Gas (LPG)
Gas (Natural Gas)
Gas Oil
Gasoline
Generator Gas
Glucose
Glycerine
Glycol
Green Sulphate Liquor
Heating Oil
Heptane
79.
CHEMICAL
RESISTANCE
C = Not Suitable
Hexane
Hydraulic Oil
Hydrochloric Acid (20%)
Hydrochloric Acid (37%)
Hydrofluoric Acid <65%
Hydrofluoric Acid >65%
Hydrofluorosillic Acid
Hydrofluosilicic Acid
Hydrogen
Hydrogen Chloride (Dry)
Hydrogen Fluoride
Hydrogen Peroxide 6%
Hydrogen Sulphide
Isoctane
Isopropyl Acetate
Isopropyl Alcohol
Isopropyl Ether
Kerosene
Lactic Acid
Linseed Oil
Liquid Petroleum Gas
Lithium Elemental
Lubricating Oil
Machine Oil
Magnesium Sulphate
Maleic Acid
Maleic Anhydride
Methane
Methanol
Methyl Alcohol
Methyl Chloride
Methyl Ethyl Ketone
Methyl Methacrylate
Methylated Spirits
Methylene Chloride
Mineral Oil
Mobiltherm 600
Mobiltherm 603/605
Molten Alkali Metals
Motor Oil
Naphtha
Naphthalene
Natural Gas
N10
N26
N28
N30
N34
N45
N48
Acid
N49
Graftec
HDS-1
Sigma
500
Sigma
511
A
A
B
C
C
C
C
A
B
C
C
C
C
B
A
A
B
C
C
C
C
A
A
B
C
C
C
C
A
A
B
C
C
C
C
A
A
B
C
C
C
C
A
A
A
A
C
C
C
A
A
B
C
C
C
C
A
A
B
C
C
C
C
A
B
C
B
B
A
B
A
B
A
B
A
A
B
C
B
B
B
B
A
B
C
B
B
A
B
A
B
C
B
B
A
B
A
B
A
B
A
A
A
B
C
B
B
A
B
A
B
A
B
A
A
A
B
C
B
B
A
B
A
B
A
B
A
A
A
B
C
B
B
A
B
A
B
A
B
A
A
A
B
C
B
B
A
B
A
B
A
A
A
A
A
B
C
B
B
A
B
A
B
A
B
A
A
A
B
C
B
B
A
B
A
B
A
B
A
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
B
B
B
C
A
A
A
C
B
C
B
C
B
B
B
C
B
B
C
A
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
A
A
A
A
C
A
A
A
B
A
C
A
C
A
B
B
C
A
A
B
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
A
A
A
B
C
A
A
A
B
B
C
A
C
A
A
A
C
A
A
B
A
A
A
A
A
C
C
C
C
A
A
C
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
C
C
C
C
A
A
C
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
80.
Sigma Sigma
533
588/600
A
A
A
A
B
B
B
A
A
A
C
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
CHEMICAL
RESISTANCE
C = Not Suitable
Nickel Chloride
Nickel Sulphate
Nitric Acid <30%
Nitric Acid >30%
Nitric Acid Red Fuming
Nitrogen
Octane
Oleic Acid
Oleum
Oxalic Acid
Oxygen (BAM Approval)
Palmitic Acid
Paraffin
Pentane
Perchlorethylene
Perchloric Acid
Petroleum
Phenol
Phosgene
Phosphoric Acid <45%
Phosphoric Acid >45%
Phthalic Acid
Phthalic Anyhydride
Potassium Acetate
Potassium Carbonate
Potassium Chlorate
Potassium Chloride
Potassium Cyanide
Potassium Dichromate <20%
Potassium Elemental
Potassium Hydroxide <50%
Potassium Hydroxide >50%
Potassium Hypochlorite
Potassium Nitrate
Potassium Pemanganate
Producer Gas
Propane
Pyridine
Rape Seed Oil
Refrigerant R11
Refrigerant R112
Refrigerant R113
N10
N26
N28
N30
N34
N45
N48
Acid
N49
Graftec
HDS-1
Sigma
500
Sigma
511
Sigma
533
Sigma
588/600
A
A
B
C
C
A
A
A
C
B
C
A
A
A
B
C
A
C
C
B
B
A
C
A
A
A
A
A
A
A
A
C
C
C
A
B
B
C
C
C
A
C
B
C
C
C
C
C
C
C
A
C
A
C
A
A
A
A
A
A
C
C
C
A
A
A
C
B
C
A
A
A
C
C
A
C
C
B
C
A
C
A
A
A
A
A
A
A
A
C
C
C
A
A
A
C
B
C
A
A
A
B
C
A
C
C
B
C
A
C
A
A
A
A
A
A
A
A
A
A
C
C
C
A
A
A
C
B
C
A
A
A
C
C
A
C
C
B
C
A
C
A
A
A
A
A
A
A
A
B
B
C
A
A
A
C
B
C
A
A
A
B
B
A
B
C
A
A
A
C
A
A
C
A
A
A
A
A
B
C
C
A
A
A
C
B
A
A
A
A
B
C
A
C
C
B
B
A
C
A
A
A
A
A
A
A
A
C
C
C
A
A
A
C
B
A
A
A
A
B
C
A
C
C
B
C
A
C
A
A
A
A
A
A
B
B
B
A
A
A
A
C
A
A
A
A
B
C
B
A
A
A
A
C
A
C
C
A
B
C
C
A
A
A
A
C
A
A
A
A
B
C
B
A
A
A
A
C
A
A
A
A
B
C
C
A
A
A
A
C
A
A
A
A
B
C
B
A
B
B
A
C
A
C
B
A
B
C
B
A
A
A
A
C
A
A
A
A
B
C
B
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
C
C
C
A
A
A
C
B
A
A
A
A
B
C
A
C
C
B
C
A
C
A
A
A
A
A
A
B
C
B
A
A
A
A
C
A
A
A
A
81.
CHEMICAL
RESISTANCE
C = Not Suitable
Refrigerant R114
Refrigerant R114B2
Refrigerant R115
Refrigerant R12
Refrigerant R123
Refrigerant R125
Refrigerant R13
Refrigerant R13B1
Refrigerant R134A
Refrigerant R141A
Refrigerant R141B
Refrigerant R152A
Refrigerant R22
Refrigerant R402A
Refrigerant R402B
Refrigerant R404A
Refrigerant R502
Refrigerant R507
Salicylic Acid
Santotherm 66
Sea Water
Silicone Oil
Silver Nitrate
Soap
Sodium Aluminate
Sodium Bicarbonate
Sodium Bisulphite
Sodium Chloride
Sodium Elemental
Sodium Hydroxide <25%
Sodium Hydroxide <50%
Sodium Hydroxide >50%
Sodium Metaphosphate
Sodium Phosphate, Dibasic
N10
N26
N28
N30
N34
N45
N48
Acid
N49
Graftec
HDS-1
Sigma
500
Sigma
511
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
C
A
A
C
A
A
A
B
C
C
A
B
B
B
B
B
B
B
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
C
C
A
A
C
C
C
C
C
C
C
C
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
B
A
A
A
A
A
B
A
A
A
A
A
A
A
A
A
A
B
B
B
B
C
B
B
C
B
B
C
B
B
C
B
B
C
A
B
C
B
B
C
B
B
C
A
A
A
A
A
A
C
A
A
A
A
B
B
C
A
A
A
A
B
B
C
A
A
A
A
B
A
C
A
A
A
A
A
A
C
A
A
A
A
B
B
C
A
A
A
A
B
B
C
A
A
A
A
A
A
C
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
B
B
B
A
B
A
B
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
C
C
C
B
B
A
B
B
A
A
A
A
A
A
Sodium Phosphate, Monobasic
Sodium Phosphate, Tribasic

Sodium Silicate
Sodium Sulphide
Sodium Sulphate
Starch
Steam
Stearic Acid
Styrene
82.
Sigma Sigma
533
588/600
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
CHEMICAL
RESISTANCE
Sugar
Sulphur
Sulpher Dioxide Dry
Sulphur Trioxide
Sulphuric Acid (Fuming)
Sulphuric Acid 30%
Sulphuric Acid 50%
Sulphuric Acid 96%
Sulphurous Acid
Tannic Acid
Tar
Tartaric Acid
Tetrachloroethylene
Thermal Oil
Toluene
Transformer Oil
Transmission Oil
Trichloroethylene
Triethanolamine
Turpentine
Urea
Vegetable Oil
Vinyl Acetate
Vinyl Chloride
Vinyl Bromide
Water
White Spirit
Xylene
Zinc Chloride
Zinc Sulphate
C = Not Suitable
N10
N26
N28
N30
N34
N45
N48
Acid
N49
Graftec
HDS-1
Sigma
500
Sigma
511
Sigma
533
Sigma
588/600
A
B
B
C
C
C
C
C
B
A
A
A
B
A
B
A
A
B
A
A
A
A
B
C
C
A
A
A
A
A
A
B
C
C
C
C
C
C
C
A
B
A
C
B
C
B
B
C
A
C
A
C
C
C
C
A
B
B
A
A
A
C
B
C
C
C
C
C
C
A
B
B
C
C
C
C
C
B
A
A
A
B
A
B
A
A
B
A
A
A
A
B
C
C
A
A
A
A
A
A
B
B
C
C
C
C
C
B
A
A
A
B
A
B
A
A
B
A
A
A
A
B
C
C
A
A
A
A
A
A
C
B
C
C
C
C
C
C
A
A
A
C
A
B
A
A
C
A
A
A
A
C
C
C
A
A
A
A
A
A
B
A
C
C
A
B
B
A
A
C
A
A
A
B
B
A
B
A
A
A
A
B
C
C
A
A
B
A
A
A
B
B
C
C
C
C
C
B
A
A
A
B
A
B
A
A
B
A
A
A
A
B
C
C
A
A
A
A
A
A
B
B
C
C
C
C
C
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
B
B
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
B
A
A
C
A
A
A
A
C
C
C
A
A
A
A
A
A
A
A
B
A
B
A
A
B
A
A
A
A
B
C
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
83.
FLAT GASKET
DIMENSIONAL DATA
NOMINAL BORE
INCHES
MM
15
GASKET
INNER
DIAMETER CLASS
ALL
150
CLASS
FLAT GASKET DIMENSIONS

FULL FACE CLASS 150
CLASS
300
CLASS
400
CLASS
300
CLASS
400

DIAMETER HOLES
HOLES
FULL FACE CLASS 300*

BOLT
P.C.D.
10
11
21.0
48.0
54.0
54.0
54.0
64.0
89.0
5/8
60.3

DIAMETER HOLES
HOLES
95.3
15.9
FULL FACE CLASS 600*

BOLT
P.C.D.
66.7

DIAMETER HOLES
HOLES
95.3
15.9
BOLT
P.C.D
66.7
20
27.0
57.0
67.0
67.0
67.0
70.0
98.0
5/8
69.9
117.5
19.1
82.5
117.5
19.1
82.5
25
33.0
67.0
73.0
73.0
73.0
79.0
108.0
5/8
79.4
123.8
19.1
88.9
123.8
19.1
88.9
1 1/4
32
42.0
76.0
83.0
83.0
83.0
89.0
117.0
5/8
88.9
133.4
19.1
98.4
133.4
19.1
98.4
1 1/2
40
48.0
86.0
95.0
95.0
95.0
98.0
127.0
5/8
98.4
155.6
22.2
114.3
155.6
22.2
114.3
50
60.0
105.0
111.0
111.0
111.0
143.0
152.0
3/4
120.7
165.1
22.2
127.0
165.1
22.2
127.0
2 1/2
65
73.0
124.0
130.0
130.0
130.0
165.0
178.0
3/4
139.7
190.5
22.2
149.2
190.5
22.2
149.2
168.0
80
89.0
137.0
149.0
149.0
149.0
3 1/2
90
102.0
162.0
165.0
162.0
162.0
191.0
3/4
152.4
209.6
22.2
168.3
209.6
22.2
168.3
216.0
3/4
177.8
228.6
22.2
184.1
228.6
22.2
184.1
100
114.0
175.0
181.0
178.0
194.0
206.0
229.0
3/4
190.5
254.0
22.2
200.0
273.1
25.4
215.9
125
141.0
197.0
216.0
213.0
150
168.0
222.0
251.0
248.0
241.0
248.0
254.0
7/8
215.9
279.4
22.2
234.9
330.2
25.4
266.7
267.0
289.0
279.0
7/8
241.3
317.5
12
22.2
269.9
355.6
12
28.6
200
219.0
279.0
308.0
292.1
305.0
321.0
359.0
343.0
7/8
298.5
381.0
12
25.4
330.2
419.1
12
31.8
349.3
10
250
273.0
340.0
12
300
324.0
410.0
362.0
359.0
400.0
435.0
406.0
12
362.0
444.5
16
25.4
387.3
508.0
16
34.9
431.8
422.0
419.0
457.0
498.0
483.0
12
431.8
520.7
16
31.8
450.8
558.8
20
34.9
489.0
14
350
356.0
16
400
406.0
451.0
486.0
483.0
492.0
521.0
533.0
12
1 1/8
476.3
584.2
20
31.8
514.3
603.3
20
38.1
527.1
514.0
540.0
537.0
565.0
575.0
597.0
16
1 1/8
539.8
647.7
20
31.8
571.5
685.8
20
41.3
18
450
457.0
603.3
549.0
597.0
594.0
613.0
638.0
635.0
16
1 1/4
577.9
711.2
24
34.9
638.6
743.0
20
44.5
654.1
20
500
508.0
606.0
654.0
648.0
683.0
699.0
699.0
20
1 1/4
635.0
774.7
24
34.9
685.8
812.8
24
44.5
723.9
24
600
610.0
718.0
775.0
768.0
791.0
838.0
813.0
20
1 1/8
749.3
914.4
24
41.9
812.8
939.8
24
50.8
838.2
GENERAL NOTES
Dimensions in mm.
*Dimensions for up to Class 150 are to B16.21 standards, Class 300 and 600 are for guidance only please speak to the Technical Department if you need assistance.
NOTES
Unless otherwise specified on the works order, tolerances shall be in accordance as follows:
i.e. Outside Diameter < NPS 300mm - + 0 / - 1.50 mm
> NPS 350mm - + 0 / - 3.00 mm
Inside Diameter < NPS 300mm - + / - 1.50 mm
> NPS 350mm - + / - 1.50 mm
Bolt circle diameter + / - 1.50 mm
Centre to centre of adjacent bolt holes + / - 0.76 mm
84.
FLAT GASKET
DIMENSIONAL DATA
NOMINAL BORE

Dimensions to ASME B16.47 Series A
FULL FACE CLASS 300lbs*
INCHES
MM
GASKET
INNER
DIAMETER
CLASS
150lbs
CLASS
300lbs
CLASS
400lbs
CLASS
600lbs
22 [note 1]
550
559.0
660.0
705.0
702.0
733.0
749.3
20
34.9
692.2
26
650
660.0
775.0
835.0
832.0
867.0
870.0
24
34.9
28
700
711.0
832.0
899.0
892.0
914.0
927.1
28
34.9
30
750
762.0
883.0
953.0
946.0
972.0
984.3
28
34.9
32
800
813.0
940.0
1006.0
1003.0
1022.0
1060.5
28
41.3
977.9
1149.4
28.0
50.8
1054.1
1193.8
28
60.3
1079.5
34
850
864.0
991.0
1057.0
1054.0
1073.0
1111.3
32
41.3
1028.7
1206.5
28.0
50.8
1104.9
1244.6
28
60.3
1130.3
36
900
914.0
1048.0
1118.0
1118.0
1130.0
1168.4
32
41.3
1085.9
1270.0
32.0
54.0
1168.4
1314.5
32
66.7
1193.8

OUTER
OF BOLT OF BOLT
DIAMETER HOLES
HOLES
BOLT
P.C.D.

OUTER
OF BOLT OF BOLT
DIAMETER HOLES
HOLES
BOLT
P.C.D.

OUTER
OF BOLT OF BOLT
DIAMETER HOLES
HOLES
BOLT
P.C.D
838.2
24.0
41.3
743.0
870.0
24
47.6
777.9
806.5
971.6
28.0
44.5
876.3
1016.0
28
50.8
914.4
863.6
1035.1
28.0
44.5
939.8
1073.2
28
54.0
965.2
914.4
1092.2
28.0
47.6
997.0
1130.3
28
54.0
1022.4
38
950
965.0
1111.0
1054.0
1073.0
1105.0
1238.3
32
41.3
1149.4
1168.4
32.0
41.3
1092.2
1270.0
32
60.3
1162.1
40
1000
1016.0
1162.0
1114.0
1127.0
1156.0
1289.1
36
41.3
1200.2
1206.5
32.0
44.5
1155.7
1320.8
32
60.3
1212.9
42
1050
1067.0
1219.0
1165.0
1178.0
1219.0
1346.2
36
41.3
1257.3
1289.1
32.0
44.5
1206.5
1403.4
32
66.7
1282.7
44
1100
1118.0
1276.0
1219.0
1232.0
1270.0
1403.4
40
41.3
1314.5
1365.3
32.0
47.6
1263.7
1454.2
32
66.7
1333.5
46
1150
1168.0
1327.0
1273.0
1289.0
1327.0
1454.2
40
41.3
1365.3
1416.1
28.0
50.8
1320.8
1511.3
28
66.7
1390.7
48
1200
1219.0
1384.0
1324.0
1346.0
1391.0
1511.3
44
41.3
1422.4
1466.9
32.0
50.8
1371.6
1593.9
32
73.0
1460.5
50
1250
1270.0
1435.0
1378.0
1403.0
1448.0
1568.5
44
47.6
1479.6
1530.4
32.0
54.0
1428.8
1670.1
32
79.4
1524.0
52
1300
1321.0
1492.0
1429.0
1454.0
1499.0
1625.6
44
47.6
1536.7
1581.2
32.0
54.0
1479.6
1720.9
32
79.4
1574.8
54
1350
1372.0
1549.0
1492.0
1518.0
1556.0
1682.8
44
47.6
1593.9
1657.4
28.0
60.3
1549.4
1778.0
28
79.4
1632.0
56
1400
1422.0
1607.0
1543.0
1568.0
1613.0
1746.3
48
47.6
1651.0
1708.2
28.0
60.3
1600.2
1854.2
28
85.7
1695.5
58
1450
1473.0
1664.0
1594.0
1619.0
1664.0
1803.4
48
47.6
1708.2
1759.0
32.0
60.3
1651.0
1905.0
32
85.7
1746.3
60
1500
1524.0
1715.0
1645.0
1683.0
1721.0
1854.2
52
47.6
1759.0
1809.8
32.0
60.3
1701.8
1993.9
32
92.1
1809.8
GENERAL NOTES
Dimensions in mm.
*Dimensions for Gasket Outer Diameter up to class 600 are to B16.21 standards, Full Face Class 150, 300 and 600 are for guidance only please speak to the Technical Department if you need assistance.
NOTES
(1) NPS 22 for reference only. Size not listed in ASME B16.47
85.
FLAT GASKET
DIMENSIONAL DATA
NOMINAL BORE

Dimensions to ASME B16.47 Series B
INCHES
MM
GASKET CLASS
INNER
75
DIAMETER
26
650
660.0
28
700
711.0
30
750
32
34
36
CLASS
150
CLASS
300
CLASS
400
CLASS
600
708.0
725.0
772.0
746.0
765.0
785.8
36
22.2
744.5
866.8
32
34.9
803.3
889.0
28
44.5
806.5
759.0
776.0
826.0
800.0
819.0
836.6
40
22.2
795.3
920.8
36
34.9
857.3
952.5
28
47.6
863.6
762.0
810.0
827.0
886.0
857.0
879.0
887.4
44
22.2
846.1
990.6
36
38.1
920.8
1022.4
28
50.8
927.1
800
813.0
860.0
881.0
940.0
911.0
933.0
941.4
48
22.2
900.1
1054.1
32
41.3
977.9
1085.9
28
54.0
984.3
850
864.0
911.0
935.0
994.0
962.0
997.0
1004.9
40
25.4
957.3
1108.1
36
41.3
1031.9
1162.1
24
60.3
1054.1
900
914.0
973.0
987.0
1048.0 1022.0 1048.0
1057.3
44
25.4
1009.7
1171.6
32
44.5
1089.0
1212.9
28
60.3
1104.9

DIAMETER HOLES
HOLES
BOLT
P.C.D.

DIAMETER HOLES
HOLES
BOLT
P.C.D.

DIAMETER HOLES
HOLES
38
950
965.0
1024.0
1045.0
1099.0
1124.0
40
28.6
1070.0
1222.4
36
44.5
1139.8
40
1000
1016.0 1075.0
1095.0
1149.0
1174.8
44
28.6
1120.8
1273.2
40
44.5
1190.6
42
1050
1067.0 1126.0
1146.0
1200.0
1225.6
48
28.6
1171.6
1333.5
36
47.6
1244.6
44
1100
1118.0 1181.0
1197.0
1251.0
1276.4
52
28.6
1222.4
1384.3
40
47.6
1295.4
46
1150
1168.0 1232.0
1256.0
1318.0
1341.4
40
31.8
1284.3
1460.5
36
50.8
1365.3
48
1200
1219.0 1283.0
1307.0
1368.0
1392.2
44
31.8
1335.1
1511.3
40
50.8
1416.1
50
1250
1270.0 1334.0
1357.0
1419.0
1443.0
48
31.8
1385.9
1562.1
44
50.8
1466.9
52
1300
1321.0 1387.0
1408.0
1470.0
1493.8
52
31.8
1436.7
1612.9
48
50.8
1517.7
54
1350
1372.0 1438.0
1464.0
1530.0
1549.4
56
31.8
1492.3
1673.2
48
50.8
1578.0
56
1400
1422.0 1495.0
1514.0
1594.0
1600.2
60
31.8
1543.1
1765.3
36
60.3
1651.0
58
1450
1473.0 1546.0
1580.0
1656.0
1674.8
48
34.9
1611.3
1827.2
40
60.3
1712.9
60
1500
1524.0 1597.0
1630.0
1705.0
1725.6
52
34.9
1662.1
1878.0
40
60.3
1763.7
GENERAL NOTES
Dimensions in mm.
NOTES
*Dimensions for Gasket Outer Diameter up to class 600 are to B16.21 standards, Full Face Class 150, 300 and 600 are for guidance only please speak to the Technical Department if you need assistance.
86.
BOLT
P.C.D
FLAT GASKET
DIMENSIONAL DATA
NOMINAL BORE

Dimensions to DIN2690
MM
GASKET
INNER
DIAMETER

PN2.5
PN6
PN10
PN16
PN25
PN40
6
8
10
15
20
25
32
40
50
65
80
100
125
150
175
200
250
300
350
400
450
500
600
700
800
900
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
10
14
18
22
28
35
43
49
61
77
90
115
141
169
195
220
274
325
368
420
470
520
620
720
820
920
1020
1220
1420
1620
1820
2020
2220
2420
2620
2820
3020
3220
3420
3620
3820
4020
28
33
38
43
53
63
75
85
95
115
132
152
182
207
237
262
318
373
423
473
528
578
680
785
890
990
1090
1290
1490
1700
1900
2100
2305
2505
2705
2920
3120
3320
3520
3730
3930
4130
28
33
38
43
53
63
75
85
95
115
132
152
182
207
237
262
318
373
423
473
528
578
680
785
890
990
1090
1305
1520
1720
1930
2135
2345
2555
2760
2970
3170
3380
3590
3800
-
38
43
45
50
60
70
82
92
107
127
142
162
192
218
248
273
328
378
438
490
540
595
695
810
915
1015
1120
1340
1545
1770
1970
2180
2380
2590
2790
3010
3225
-
38
43
45
50
60
70
82
92
107
127
142
162
192
218
248
273
330
385
445
497
557
618
735
805
910
1010
1125
1340
1540
1760
1960
2165
2375
2585
2785
-
38
43
45
50
60
70
82
92
107
127
142
168
195
225
255
285
342
402
458
515
565
625
730
830
940
1040
1150
1360
1575
1795
2000
2230
-
38
43
45
50
60
70
82
92
107
127
142
168
195
225
267
292
353
418
475
547
572
628
745
850
970
1080
1190
1395
1615
1830
-
GENERAL NOTES
Dimensions in mm.
Figures stated are for information only.
Please refer to the current version of the
original standards for dimensional
information.
NOTES
Unless otherwise specified on the works
order, tolerances shall be in accordance
as follows:
i.e. Outside Diameter < NPS 300mm
- + 0 / - 1.50 mm
> NPS 350mm - + 0 / - 3.00 mm
Inside Diameter < NPS 300mm
- + / - 1.50 mm
> NPS 350mm - + / - 1.50 mm
Bolt circle diameter + / - 1.50 mm
Centre to centre of adjacent bolt holes
+ / - 0.76 mm
87.
FLAT GASKET
DIMENSIONAL DATA
NOMINAL
BORE
GASKET
INNER
DIAMETER
MM
10K
10
15
20
25
32
40
50
65
80
90
100
125
150
175
200
225
250
300
350
400
450
500
550
600
650
700
750
800
850
900
1000
1100
1200
1300
1350
1400
1500
18
22
28
35
43
49
61
77
90
102
115
141
167
192
218
244
270
321
359
410
460
513
564
615
667
718
770
820
872
923
1025
1130
1230
1335
1385
1435
1540

Dimensions for JIS Type Flanges
2K
535
585
643
693
748
798
856
906
956
1006
1106
1216
1326
1481
1636
5K
45
50
55
65
78
83
93
118
129
139
149
184
214
240
260
285
325
370
413
473
533
583
641
691
746
796
850
900
950
1000
1100
1210
1320
1475
1630
10K
10K
STANDARD
THIN
53
58
63
74
84
89
104
124
134
144
159
190
220
245
270
290
333
378
423
486
541
596
650
700
750
810
870
920
970
1020
1124
1234
1344
1498
1658
55
60
65
78
88
93
108
128
138
148
163
194
224
249
274
294
335
380
425
488
-
16K
53
58
63
74
84
89
104
124
140
150
165
203
238
283
356
406
450
510
575
630
684
734
784
836
896
945
995
1045
1158
1258
1368
1474
1534
1584
1694
20K
53
58
63
74
84
89
104
124
140
150
165
203
238
283
356
406
450
510
575
630
684
734
805
855
918
978
1038
1088
-
30K
59
64
69
79
89
100
114
140
150
163
173
208
251
296
360
420
465
524
-
FULL FACE NOMINAL

PRESSURE 2K
40K
59
64
69
79
89
100
114
140
150
163
183
226
265
315
380
434
479
534
-
63K
64
69
75
80
90
108
125
153
163
181
196
235
275
330
394
449
488
548
-
DIAMETER
OF BOLT
HOLES
BOLT
P.C.D.
HOLES
16
20
20
20
24
24
24
24
24
24
28
28
32
32
36
23
23
25
25
25
25
27
27
27
27
27
27
27
27
27
555
605
655
715
770
820
880
930
980
1030
1130
1240
1350
1505
1660
GASKET NUMBER
OF BOLT
OD
605
655
720
770
825
875
945
995
1045
1095
1195
1305
1420
1575
1730
FULL FACE NOMINAL

PRESSURE 5K
DIAMETER
OF BOLT
HOLES
BOLT
P.C.D.
HOLES
4
4
4
4
4
4
4
4
4
4
8
8
8
8
8
12
12
12
12
16
16
20
20
20
24
24
24
24
24
24
28
28
32
32
36
12
12
12
12
15
15
15
15
19
19
19
19
19
23
23
23
23
23
25
25
25
25
27
27
27
33
33
33
33
33
33
33
33
33
33
55
60
65
75
90
95
105
130
145
155
165
200
230
260
280
305
345
390
435
495
555
605
665
715
770
820
880
930
980
1030
1130
1240
1350
1505
1660
GASKET NUMBER
OF BOLT
OD
75
80
85
95
115
120
130
155
180
190
200
235
265
300
320
345
385
430
480
540
605
655
720
770
825
875
945
995
1045
1095
1195
1305
1420
1575
1730
FULL FACE NOMINAL

PRESSURE 10K
DIAMETER
OF BOLT
HOLES
BOLT
P.C.D.
HOLES
4
4
4
4
4
4
4
4
8
8
8
8
8
12
12
12
12
16
16
16
20
20
20
24
24
24
24
28
28
28
28
28
32
36
40
15
15
15
19
19
19
19
19
19
19
19
23
23
23
23
23
25
25
25
27
27
27
33
33
33
33
33
33
33
33
39
39
39
45
45
65
70
75
90
100
105
120
140
150
160
175
210
240
265
290
310
355
400
445
510
565
620
680
730
780
840
900
950
1000
1050
1160
1270
1380
1540
1700
GASKET NUMBER
OF BOLT
OD
90
95
100
125
135
140
155
175
185
195
210
250
280
305
330
350
400
445
490
560
620
675
745
795
845
905
970
1020
1070
1120
1235
1345
1465
1630
1795
GENERAL NOTES
NOTES
1. "Soft gaskets include joint sheet gaskets, rubber cut gaskets, cloth reinforced rubber cut gaskets, Graseal and PTFE cut gaskets.
2. Joint sheets, Graseal gaskets and PTFE cut gaskets are not recommended for nominal pressures of 2K & 5K.
3. For nominal pressure of 30K and above, soft gaskets are not recommended.
88.
FULL FACE NOMINAL

PRESSURE 16K
DIAMETER
OF BOLT
HOLES
BOLT
P.C.D.
HOLES
4
4
4
4
4
4
8
8
8
8
8
8
12
12
12
16
16
16
20
20
20
24
-
15
15
15
19
19
19
19
19
23
23
23
25
25
25
27
27
33
33
33
33
39
39
-
65
70
75
90
100
105
120
140
160
170
185
225
260
305
380
430
480
540
605
660
720
770
-
GASKET NUMBER
OF BOLT
OD
90
95
100
125
135
140
155
175
200
210
225
270
305
350
430
480
540
605
675
730
795
845
-
FLAT GASKET
DIMENSIONAL DATA
NOMINAL
BORE
GASKET
INNER
DIAMETER
MM
10
15
20
25
32
40
50
60 (1)
65
80
100
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1100
1200
1400
1500 (1)
1600
1800
2000
2200
2400
2600
2800
3000
3200
3400
3600
3800
4000
18
22
27
34
43
49
61
72
77
89
115
141
169
220
273
324
356
407
458
508
610
712
813
915
1016
1120
1220
1420
1520
1620
1820
2020
2220
2420
2620
2820
3020
3220
3420
3620
3820
4020

Dimensions to EN1514-1: 1997
FULL FACE PN2.5
PN2.5
PN6
PN10
PN16
PN25
PN40
39
44
54
64
76
86
96
106
116
132
152
182
207
262
317
373
423
473
528
578
679
784
890
990
1090
1290
1490
1700
1900
2100
2307
2507
2707
2924
3124
3324
3524
3734
3931
4131
39
44
54
64
76
86
96
106
116
132
152
182
207
262
317
373
423
473
528
578
679
784
890
990
1090
1307
1524
1724
1931
2138
2348
2558
2762
2972
3172
3382
3592
3804
-
46
51
61
71
82
92
107
117
127
142
162
192
218
273
328
378
438
489
539
594
695
810
917
1017
1124
1231
1341
1548
1658
1772
1972
2182
2384
2594
2794
3014
3228
-
46
51
61
71
82
92
107
117
127
142
162
192
218
273
329
384
444
495
555
617
734
804
911
1011
1128
1228
1342
1542
1654
1764
1964
2168
-
46
51
61
71
82
92
107
117
127
142
168
194
224
284
340
400
457
514
564
624
731
833
942
1042
1154
1254
1364
1578
1688
1798
2000
2230
46
51
61
71
82
92
107
117
127
142
168
194
224
290
352
417
474
546
571
628
747
-
GASKET GASKET NUMBER DIAMETER

INNER
OUTER
OF BOLT OF BOLT
DIAMETER DIAMETER HOLES
HOLES
18
22
27
34
43
49
61
72
77
89
115
141
169
220
273
324
356
407
458
508
610
712
813
915
1016
1120
1220
1420
1520
1620
1820
2020
2220
2420
2620
2820
3020
3220
3420
3620
3820
4020
75
80
90
100
120
130
140
150
160
190
210
240
265
320
375
440
490
540
595
645
755
-
4
4
4
4
4
4
4
4
4
4
4
8
8
8
12
12
12
16
16
20
20
-
11
11
11
11
14
14
14
14
14
18
18
18
18
18
18
22
22
22
22
22
26
-
FULL FACE PN6

BOLT
P.C.D.
50
55
65
75
90
100
110
120
130
150
170
200
225
280
335
395
445
495
550
600
705
-

INNER
OUTER
OF BOLT OF BOLT
HOLES
18
22
27
34
43
49
61
72
77
89
115
141
169
220
273
324
356
407
458
508
610
712
813
915
1016
1120
1220
1420
1520
1620
1820
2020
2220
2420
2620
2820
3020
3220
3420
3620
3820
4020
GENERAL NOTES
Dimensions in mm.
75
80
90
100
120
130
140
150
160
190
210
240
265
320
375
440
490
540
595
645
755
-
4
4
4
4
4
4
4
4
4
4
4
8
8
8
12
12
12
16
16
20
20
-
11
11
11
11
14
14
14
14
14
18
18
18
18
18
18
22
22
22
22
22
26
-
FULL FACE PN10

BOLT
P.C.D.
50
55
65
75
90
100
110
120
130
150
170
200
225
280
335
395
445
495
550
600
705
-

INNER
OUTER
OF BOLT OF BOLT
HOLES
18
22
27
34
43
49
61
72
77
89
115
141
169
220
273
324
356
407
458
508
610
712
813
915
1016
1120
1220
1420
1520
1620
1820
2020
2220
2420
2620
2820
3020
3220
3420
3620
3820
4020
90
95
105
115
140
150
165
175
185
200
220
250
285
340
395 (4)
445 (4)
505
565
615
670
780
895
1015
1115
1230
1340
1455
1675
1785
1915
2115
2325
-
4
4
4
4
4
4
4
8
8 (4)
8
8
8
8
8
12
12
16
16
20
20
20
24
24
28
28
32
32
36
36
40
44
48
-
14
14
14
14
18
18
18
18
18
18
18
18
22
22
22
22
22
26
26
26
30
30
33
33
36
39
39
42
42
48
48
48
-
BOLT
P.C.D.
60
65
75
85
100
110
125
135
145
160
180
210
240
295
350
400
460
515
565
620
725
840
950
1050
1160
1270
1380
1590
1700
1820
2020
2230
-
NOTES
(1) Relates to cast iron flanges only.
(4) This gasket is used also for flanges having 4 bolt holes.
89.
INSTALLATION
PROCEDURES
In order to ensure the
optimum service life of
metallic gasket materials,
and sheet products, it is not
only important to choose
the correct material for the
application but to install
and maintain it correctly.
These guidelines are
designed to assist the
end user in the assembly
of gasket materials.
Installation of Metallic Gaskets

Flange Condition
Remove the old gasket and check
that the flange faces are clean and free
from indentations and scoring. Radial
(cross face) scoring is a particular
concern and can lead to joint leakage
For camprofiles, corrugated metal and
spiral wound gaskets, a surface finish of
between 3.2m to 6.3m Ra (125 to 250
micro inch) is recommended; for metal
ring joints a surface finish of between
0.8m and 1.6m is recommended
(dependent on style) and for metal
jacketed gaskets a surface finish of
1.6m Ra is recommended. Use a surface
finish comparator e.g. comparator to
check flange finish.
Check that the flange faces are parallel
or that the pipework is sufficiently
flexible to allow the flanges to be pulled
parallel and concentric without excessive
bolt loads.
Gasket
Always use a new gasket
Scrape, wire brush or file as necessary the

back face of each flange where the bolt
heads and nuts are to sit, ensuring that
the surfaces are clean and flat
If possible use hardened flat washers
to ensure even transfer of the load.
Installation
Ensure that the gasket is installed
centrally
It is recommended that the bolts are
tightened using a controlled method such
as torque or tension. If using a torque
wrench, ensure that it is accurately
calibrated
Check that the gasket is in good

condition and that the dimensions are
correct for the class and size of the
flanges
Tighten bolts in a star-like crossing

pattern in the following sequence
Do not use jointing compounds, grease

or lubricants with metallic gasket
materials. These compounds can affect
the contact friction between the gasket
and the flange and can lead to creep and
premature joint failure
Tighten to 30% of the final load
If there is a requirement to fix the gasket

to the flange prior to assembly (e.g. large
vertical flanges) then a light dusting of
spray adhesive e.g. 3M 77 spray may be
used. The adhesive should be applied
sparingly and in isolated areas, and must
be compatible with the fluid medium.
90.
Bolting
Ensure the bolt and nut threads are clean.
Apply bolt lubrication to the bolt and nut
threads and to the face of the nut to be
tightened. Do not apply grease or bolt
lubricant to the joint face. After cleaning
and lubrication it should be possible to run
the nut along the full length of the bolt by
hand. If this is not possible the bolts and
nuts should be refurbished or replaced
Finger tighten nuts

Tighten to 60% of the final load
Tighten to full load
Make a final tightening sequence, working
around the flange, tightening each bolt in
turn until the specified torque is achieved.
After Installation
Check that the flange faces are parallel using
a suitable tool e.g. the Flange Gap Tool.
INSTALLATION
PROCEDURES
Installation of Sheet Products

Flange Condition
Remove the old gasket and check that the
flange faces are clean and free from
indentations and scoring. Radial (cross
face) scoring is a particular concern and
can lead to joint leakage.
For most applications a surface finish of
between 3.2m to 6.3m Ra (125 to 250
micro inch) is recommended. For very thin
gaskets (0.4mm or below) a surface finish as
fine as 1.6m Ra is acceptable. Use a surface
finish comparator e.g. comparator to check
flange finish.
Check that the flange faces are parallel or
that the pipework is sufficiently flexible to
allow the flanges to be pulled parallel and
concentric without excessive bolt loads.
Gasket
Always use a new gasket
The gasket material should be as thin as
possible. Out of flat or pitted flanges may
require thicker gaskets to accommodate the
imperfections. To ensure optimum
performance a minimum thickness/width
ratio of 1/5 (ideally 1/10) is required.
Check that the gasket is in good condition
and that the dimensions are correct for the
class and size of the flanges.
Do not use jointing compounds, grease or
lubricants with gasket materials. These
compounds can affect the contact friction
between the gasket and the flange and can
lead to creep and premature joint failure.
If there is a requirement to fix the gasket
to the flange prior to assembly (e.g. large
vertical flanges) then a light dusting of spray
adhesive e.g. 3M 77 spray may be used.
The adhesive should be applied sparingly
and in isolated areas, and must be
compatible with the fluid medium.
Bolting
Ensure the bolt and nut threads are
clean. Apply bolt lubrication to the bolt
and nut threads and to the face of the
nut to be tightened. Do not apply grease
or bolt lubricant to the joint face. After
cleaning and lubrication it should be
possible to run the nut along the full
length of the bolt by hand. If this is not
possible the bolts and nuts should be
refurbished or replaced.
Scrape, wire brush or file as necessary
the back face of each flange where the
bolt heads and nuts are to sit, ensuring
that the surfaces are clean and flat.
If possible use hardened flat washers
to ensure even transfer of the load.
Gasket Storage
We recommend the following conditions
for the storage of sheet gasket materials:
Room Temperature (Below 25OC)
Away from sources of UV light
(No natural light)
Dry (Humidity levels <60%)
Store Flat
Storing the gasket under the above
conditions will ensure a shelf life of
at least 5 years.
For graphite laminate and Uniflon grades
there is no requirement to avoid UltraViolet light and the storage temperature
is less important. All other conditions
apply.
Installation
Ensure that the gasket is installed
centrally.
It is recommended that the bolts are
tightened using a controlled method such
as torque or tension. If using a torque
wrench, ensure that it is accurately
calibrated.
Tighten bolts in a star-like crossing
pattern in the following sequence:
- Finger tighten nuts
- Tighten to 30% of the final load
- Tighten to 60% of the final load
- Tighten to full load
Make a final tightening sequence,
working around the flange, tightening
each bolt in turn until the specified
torque is achieved.
After Installation
Check that the flange faces are parallel
using a suitable tool e.g. the Flange Gap
Tool.
91.
INSTALLATION
PROCEDURES
BOLT TORQUE SEQUENCE
1
12
ts
l
o
-B
lt
o
B
-
12
10
7
11
6
2
16
5
13
12
ts
l
o
-B
16
11
14
7
6
10
1
12
15
13
20
24
16
17
8
8
17
20
16
lts
0-B
10
15
18
7
6
19
14
92.
11
13
12
s
olt
21
4-B
22
11
19
14
7
6
15
18
10
23
TECHNICAL
INFORMATION
Assembly techniques.
Gasket Style Selection
Flanges
Ensure that the correct style of

gasket has been selected for the
appropriate application.
Check that the flange faces are clean, in good

condition and with a turned surface finish within
the following range Ra 3.2 to 6.3 micro metres
(125 to 250 micro inches).
All PTFE filled Spiral Wound Gaskets

for raised face and flat face flanges
should utilise an inner and outer
guide ring. When using Style R
Spiral Wound Gaskets ensure that
a compression stop is incorporated
into the flange arrangement.
REQUIRED GASKET COMPRESSION

INITIAL GASKET
THICKNESS mm
RECOMMENDED COMPRESSED
THICKNESS mm
1.6
2.5
3.2
4.5
6.4
7.2
1.3/1.4
1.9/2.0
2.3/2.5
3.2/3.4
4.6/5.1
5.1/5.6
Required Gasket Compression

For optimum sealing performance
Flexitallic Spiral Wound Gaskets
should be compressed to the
thicknesses shown in the table left.
Spiral Wound Gaskets with internal
or external guide rings i.e. Style CG
and CGI, should be fully compressed
to the guide ring. This will not
damage the gasket or affect the
sealing performance, since the rings
are provided as a compression
limiting stop.
STRESS RELAXATION OF BOLT STRESS & ALLOYS

AT UPPER TEMPERATURE LIMITS
Bolting
Ensure that the correct bolting material is utilised
to suit the operating conditions, taking into
account the limitation of low yield strength bolts.
Ensure that the use of bolt lubrication is employed.
For torque tightening methods Flexitallic
recommends the use of molybdenum disulphide
bolt lubrication or similar nickel based compound.
Do not apply any lubricants when using PTFE coated
fasteners. Consult with the coating manufacturers for
product specific friction coefficients.
Tightening Procedures
Controlled tightening procedures should be used
when installing Spiral Wound Gaskets. Flexitallic
recommends that the use of hydraulic tensioning
equipment be considered where possible for bolt
diameters 1-1/4" and above. Please refer to
Flexitallic's Design Criteria for further technical
information.
THE IMPORTANCE OF BOLT LUBRICATION
100
100 (10)
Lubricated with
molybdenum
disulphide
B17/660
75
80 (8)
Load KN (tons)
Residual Stress (% of initial stress retained

after 1000 hours)
B8
B8M
50
60 (6)
Dry bolt with

no lubrication
40 (4)
B80A
25
B7
Carbon Steel
As received
condition from
manufacturer
20 (2)
B16
0
0
212
392
572
752
932
Temperature F
1112
1292
1472
27 (20)
54 (40)
81 (60)
108 (80)
136 (100)
163 (120)
Torque Nm (lbft)
93.
TECHNICAL
INFORMATION
NPS
(inches)
0.5
0.75
1
1.25
1.5
2
2.5
3
3.5
4
5
6
8
10
12
14
16
18
20
24
CLASS 150
RECOMMENDED TORQUE
Torque Table for CG Spiral Wound Gaskets
CLASS 300
CLASS 400
CLASS 600
CLASS 900
CLASS 1500
CLASS 2500
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
40
40
40
40
40
80
80
120
80
94
134
174
240
227
321
401
414
668
574
828
53
53
53
53
80
120
147
160
120
160
214
267
267
427
427
655
655
948
948
1336
40
80
80
80
134
80
134
134
134
134
147
147
240
334
481
481
668
668
668
1069
53
94
94
94
160
94
160
160
160
187
214
214
347
387
561
561
788
908
988
1376
40
80
80
80
134
80
134
134
214
214
281
254
414
454
681
668
908
908
1069
2004
53
94
94
94
160
94
160
160
254
267
347
321
534
588
855
1189
1069
1082
1256
2338
40
80
80
80
134
80
134
134
227
254
374
347
534
668
668
908
1069
1469
1469
2672
53
94
94
94
160
94
160
160
281
321
481
441
681
788
815
1069
1256
1723
1723
3126
94
94
147
147
227
147
227
187
160
160
254
254
387
254
387
307
94
94
147
180
267
174
254
354
134
134
214
227
334
227
334
481
67
94
147
281
414
294
401
614
134
134
214
334
481
334
481
334
301
481
401
648
675
761
842
1216
2097
2331
561
801
668
1069
1069
1135
1256
1723
3126
3433
554
781
708
1129
2091
695
1069
908
1469
2672
Not Applicable
Use CGI
Not Applicable
Use CGI
Not Applicable Use CGI
GENERAL NOTES
Dimensions in inches and mm.
NOTES
Torque Values are in Nm, and assume Alloy Steel Bolts (A193 B7 w/ 2H Nuts) with oil/lubrication.
(Nut factors used on these charts are within .15 to .19).
Flexitallic does not generally recommend a bolt stress above 60,000PSI.
Torque Values limit minimum and mazimum gasket seating stresses based upon pressure class and certain operating conditions. (Ie Maximum pressure ratings for
given pressure class, not hydrotest pressure), Extreme operating conditions such as high temperature may reduce bolt yield strength. Caution should be used in these
applications. The above torque values are for general use only. For critical or extreme applications (high temperature/pressure) consult with Flexitallic Engineering.
Flexitallic does not accept responsibility for the misuse of this information.
94.
TECHNICAL
INFORMATION
NPS
(inches)
0.5
0.75
1
1.25
1.5
2
2.5
3
3.5
4
5
6
8
10
12
14
16
18
20
24
CLASS 150
RECOMMENDED TORQUE
Torque Table for CGI Spiral Wound Gaskets
CLASS 300
CLASS 400
CLASS 600
CLASS 900
CLASS 1500
CLASS 2500
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
MIN
TORQUE
MAX
TORQUE
40
40
40
40
40
80
80
120
80
94
134
174
240
227
321
401
414
655
574
828
67
67
80
80
80
160
160
160
160
160
267
267
267
427
427
655
655
948
948
1336
40
80
80
80
134
80
134
134
134
134
147
147
240
334
481
481
668
668
668
1069
53
107
107
107
187
107
187
200
227
267
267
267
427
614
935
815
1229
1336
1336
2137
40
80
80
80
134
80
134
134
214
214
281
254
414
481
681
668
908
908
1069
2004
53
107
107
107
187
107
187
200
387
427
427
427
655
948
1336
1162
1670
1790
1910
3032
40
80
80
80
134
80
134
134
227
254
374
347
534
668
668
908
1069
1469
1469
2672
53
107
107
107
187
107
187
200
387
427
655
614
935
1069
1135
1269
1616
2391
2191
3567
94
94
147
147
227
147
227
187
160
160
254
254
387
254
387
307
94
94
147
187
267
174
254
361
134
134
214
219
334
227
334
481
67
84
147
281
414
294
401
614
134
134
214
334
481
334
481
668
347
481
401
648
675
748
842
1216
2097
2331
3934
561
801
668
1069
1069
1135
1256
1723
3126
3433
6866
561
788
708
1135
2097
2004
2832
3927
5276
6879
11141
695
1069
908
1469
2672
2939
4248
5878
7908
10312
16698
948
1710
2498
2378
4061
6158
1069
2004
2939
2939
5878
7908
GENERAL NOTES
Dimensions in inches and mm.
NOTES
Torque Values are in Nm, and assume Alloy Steel Bolts (A193 B7 w/ 2H Nuts) with oil/lubrication.
(Nut factors used on these charts are within .15 to .19).
Flexitallic does not generally recommend a bolt stress above 60,000PSI.
Torque Values limit minimum and mazimum gasket seating stresses based upon pressure class and certain operating conditions. (Ie Maximum pressure ratings for
given pressure class, not hydrotest pressure), Extreme operating conditions such as high temperature may reduce bolt yield strength. Caution should be used in these
applications. The above torque values are for general use only. For critical or extreme applications (high temperature/pressure) consult with Flexitallic Engineering.
Flexitallic does not accept responsibility for the misuse of this information.
95.
TECHNICAL
INFORMATION
NOM
PIPE
SIZE
(inches)
1/4
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
3 1/2
4
5
6
8
10
12
14
16
18
20
24
BOLTING DATA
For ASME B16.5 & BS 1560 Flanges
CLASS 150
FLANGE
DIAMETER
3
3
3
4
4
3/8
1/2
7/8
1/4
5/8
5
6
7
7 1/2
8 1/2
9
10
11
13 1/2
16
19
21
23 1/2
25
27 1/2
32
NO. OF
BOLTS
BOLT
DIAMETER
4
4
4
4
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
20
20
12.7
12.7
12.7
12.7
12.7
12.7
15.9
15.9
15.9
15.9
15.9
19.1
19.1
19.1
22.2
22.2
25.4
25.4
28.6
28.6
31.8
CLASS 300
B.C.
DIAMETER
2
2
2
3
3
3
4
5
1/4
3/8
3/4
1/8
1/2
7/8
3/4
1/2
6
7
7 1/2
8 1/2
9 1/2
11 3/4
14 1/4
17
18 3/4
21 1/4
22 3/4
25
29 1/2
FLANGE
DIAMETER
3
3
3
3
5
6
6
7
8
3/8
3/4
5/8
7/8
1/4
1/8
1/2
1/2
1/4
9
10
11
12 1/2
15
17 1/2
20 1/2
23
25 1/2
28
30 1/2
36
NO. OF
BOLTS
BOLT
DIAMETER
4
4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24
12.7
12.7
15.9
15.9
15.9
19.1
15.9
19.1
19.1
19.1
19.1
19.1
19.1
22.2
25.4
28.6
28.6
31.8
31.8
31.8
38.1
CLASS 400
B.C.
DIAMETER
2
2
3
3
3
4
1/4
5/8
1/4
1/2
7/8
1/2
5
5 7/8
6 5/8
7 1/4
7 7/8
9 1/4
10 5/8
13
15 1/4
17 3/4
20 1/4
22 1/2
24 3/4
27
32
FLANGE
DIAMETER
3
3
3
3
5
6
6
7
8
3/8
3/4
5/8
7/8
1/4
1/8
1/2
1/2
1/4
9
10
11
12 1/2
15
17 1/2
20 1/2
23
25 1/2
28
30 1/2
36
NO. OF
BOLTS
BOLT
DIAMETER
4
4
4
4
4
4
8
8
8
8
8
8
12
12
16
16
20
20
24
24
24
12.7
12.7
15.9
15.9
15.9
19.1
15.9
19.1
19.1
22.2
22.2
22.2
22.2
25.4
28.6
31.8
31.8
34.9
34.9
38.1
44.5
CLASS 600
B.C.
DIAMETER
2
2
3
3
3
4
1/4
5/8
1/4
1/2
7/8
1/2
5
5 7/8
6 5/8
7 1/4
7 7/8
9 1/4
10 5/8
13
15 1/4
17 3/4
20 1/4
22 1/2
24 3/4
27
32
FLANGE
DIAMETER
3
3
4
4
5
6
6
7
8
3/8
3/4
5/8
7/8
1/4
1/8
1/2
1/2
1/4
9
10 3/4
13
14
16 1/2
20
22
23 3/4
27
29 1/4
32
37
NO. OF
BOLTS
BOLT
DIAMETER
4
4
4
4
4
4
8
8
8
8
8
8
12
12
16
20
20
20
20
24
24
12.7
12.7
15.9
15.9
15.9
19.1
15.9
19.1
19.1
22.2
22.2
25.4
25.4
28.6
31.8
31.8
34.9
38.1
41.3
41.3
47.6
B.C.
DIAMETER
2
2
3
3
3
4
1/4
5/8
1/4
1/2
7/8
1/2
5
5 7/8
6 5/8
7 1/4
8 1/2
10 1/2
11 1/2
13 3/4
17
19 1/4
20 3/4
23 3/4
25 3/4
28 1/2
33
GENERAL NOTES
Flange Diameter and Bolt Diameter dimensions are in inches. Figures stated are for information only. Please refer to the current version of the original standards for dimensional information.
NOM
PIPE
SIZE
(inches)
1/2
3/4
1
1 1/4
1 1/2
2
2 1/2
3
4
5
6
8
10
12
14
16
18
20
24
CLASS 900
FLANGE
. DIAMETER
4
5
5
6
3/4
1/8
7/8
1/4
7
8 1/2
9 5/8
9 1/2
11 1/2
13 3/4
15
18 1/2
21 1/2
24
25 1/4
27 3/4
31
33 3/4
41
CLASS 1500
NO. OF
BOLTS
BOLT
DIAMETER
B.C.
DIAMETER
4
4
4
4
4
8
8
8
8
8
12
12
16
20
20
20
20
20
20
19.1
19.1
22.2
22.2
25.4
22.2
25.4
22.2
28.6
31.8
28.6
34.9
34.9
34.9
38.1
41.3
47.6
50.8
63.5
3 1/4
3 1/2
4
4 3/8
4 7/8
6 1/2
7 1/2
7 1/2
9 1/4
11
12 1/2
15 1/2
18 1/2
21
22
24 1/4
27
29 1/2
35 1/2
FLANGE
DIAMETER
4
5
5
6
3/4
1/8
7/8
1/4
7
8 1/2
9 5/8
10 1/2
12 1/4
14 3/4
15 1/2
19
23
26 1/2
29 1/2
32 1/2
36
38 3/4
46
CLASS 2500
NO. OF
BOLTS
BOLT
DIAMETER
B.C.
DIAMETER
4
4
4
4
4
8
8
8
8
8
12
12
12
16
16
16
16
16
16
19.1
19.1
22.2
22.2
25.4
22.2
25.4
28.6
31.8
38.1
34.9
41.3
47.6
50.8
57.2
63.5
69.9
76.2
88.9
3 1/4
3 1/2
4
4 3/8
4 7/8
6 1/2
7 1/2
8
9 1/2
11 1/2
12 1/2
15 1/2
19
22 1/2
25
27 3/4
30 1/2
32 3/4
39
FLANGE
DIAMETER
5
5
6
7
1/4
1/2
1/4
1/4
8
9 1/4
10 1/2
12
14
16 1/2
19
21 3/4
26 1/2
30
-
NO. OF
BOLTS
BOLT
DIAMETER
4
4
4
4
4
8
8
8
8
8
8
12
12
12
-
19.1
19.1
22.2
25.4
28.6
25.4
28.6
31.8
38.1
44.5
50.8
50.8
63.5
69.9
-
B.C.
DIAMETER
3
3
4
5
5
6
7
1/2
3/4
1/4
1/8
3/4
3/4
3/4
9
10 3/4
12 3/4
14 1/2
17 1/4
21 1/4
24 3/8
-
GENERAL NOTES
Flange Diameter and Bolt Diameter dimensions are in inches. Figures stated are for information only.
Please refer to the current version of the original standards for dimensional information.
96.
TECHNICAL
INFORMATION
FACING DIMENSIONS
For ASME B16.5 & BS 1560 Flanges
Class 150, 300, 400, 600, 900, 1500 and 2500
OUTSIDE DIAMETER See note 3
NOM
PIPE
SIZE
(inches)
1/2
RAISED FACE,
LAPPED,
LARGE MALE,
& LARGE
TONGUES
See Note 5
SMALL
MALE
See Notes
4&5
SMALL
TONGUE
See Note 5
OUTSIDE DIAMETER See note 3

I.D. OF
LARGE
& SMALL
TONGUE
See Notes
3&5
LARGE
FEMALE &
LARGE
GROOVE
See Note 5
SMALL
FEMALE
See Notes
4&5
SMALL
GROOVE
See Note 5
HEIGHT
I.D. OF
LARGE
& SMALL
GROOVE
See Notes
3&5
34.9
17.5
34.9
25.4
36.5
19.8
36.5
23.8
RAISED
FACE CLASS
150 & 300
See Note 1
RAISED
FACE LARGE &
SMALL MALE
& TONGUE
CLASS 400, 600,
900, 1500 &
2500
See Note 2
DEPTH OF
GROOVE OR
FEMALE
1.6
6.4
4.8
3/4
42.9
23.8
42.9
33.3
44.5
25.4
44.5
31.8
1.6
6.4
4.8
50.8
30.2
47.6
38.1
52.4
31.8
49.2
36.5
1.6
6.4
4.8
1-1/4
63.5
38.1
57.2
47.6
65.1
39.7
58.7
46.0
1.6
6.4
4.8
1-1/2
73.0
44.5
63.5
54.0
74.6
46.0
65.1
52.4
1.6
6.4
4.8
92.1
57.2
82.6
73.0
93.7
58.7
84.1
71.4
1.6
6.4
4.8
2-1/2
104.8
68.3
95.3
85.7
106.4
69.9
96.8
84.1
1.6
6.4
4.8
127.0
84.1
117.5
108.0
128.6
85.7
119.1
106.4
1.6
6.4
4.8
3-1/2
139.7
96.8
130.2
120.7
141.3
98.4
131.8
119.1
1.6
6.4
4.8
157.2
109.5
144.5
131.8
158.8
111.1
146.1
130.2
1.6
6.4
4.8
185.7
136.5
173.0
160.3
187.3
138.1
174.6
158.8
1.6
6.4
4.8
215.9
161.9
203.2
190.5
217.5
163.5
204.8
188.9
1.6
6.4
4.8
269.9
212.7
254.0
238.1
271.5
214.3
255.6
236.5
1.6
6.4
4.8
10
323.9
266.7
304.8
285.8
325.4
268.3
306.4
284.2
1.6
6.4
4.8
12
381.0
317.5
362.0
342.9
382.6
319.1
363.5
341.3
1.6
6.4
4.8
14
412.8
349.3
393.7
374.7
414.3
350.8
395.3
357.2
1.6
6.4
4.8
16
469.9
400.1
447.7
425.5
471.5
401.6
449.3
423.9
1.6
6.4
4.8
18
533.4
450.9
511.2
489.0
535.0
452.4
512.8
487.4
1.6
6.4
4.8
20
584.2
501.7
558.8
533.4
585.8
503.2
560.4
531.8
1.6
6.4
4.8
24
692.2
603.3
666.8
641.4
693.7
604.8
668.3
639.8
1.6
6.4
4.8
GENERAL NOTES
Flange Diameter and Bolt Diameter dimensions are in inches. Figures stated are for information only. Please refer to the current version of the original
standards for dimensional information.
NOTES
1. Regular facing for class 150 and 300 steel flanged fittings and companion flange standards is a 1/16 (0.0625mm) raised face included in the minimum
flange thickness dimensions. A 1/16 (0.0625mm) raised face may be supplied also on the class 400, 600, 900, 1500, and 2500 flange standards, but it
must be added to the minimum flange thickness.
2. Regular facing for class 400, 600, 900, 1500, and 2500 flange thickness dimensions.
3. Tolerance of plus or minus 0.016 in. (1/64) is allowed on the inside and outside diameters of all facings.
4. For small male and female joints care should be taken in the use of these dimensions to insure that pipe used is thick enough to permit sufficient
bearing surface to prevent the crushing of the gasket. The dimensions apply particularly on lines where the joint is made on the end of the pipe.
Screwed companion flanges for small male and female joints are furnished with plain face and are threaded with American Standard Locknut Thread.
5. Gaskets for male-female and tongue-groove joints shall cover the bottom of the recess with minimum clearances taking into account the tolerances
prescribed in Note 3.
97.
TECHNICAL
SERVICES
Flexitallic engineers
provide value for money,
engineered solutions to
customers on a global
basis, giving advice on
gasket selection, gasket
usage and trouble
shooting on those difficult
applications.
With over 7000
documented solutions
accessible on our Global
Engineering database the
list of satisfied customers
continues to grow.
Dene Halkyard
Applications Engineering Manager
Custom Design
We have a world-class capability
to supply bespoke solutions for all
applications.Our Application Engineers
have a wide range of experience in
different industries and applications to
enable us to provide a comprehensive
design service.
In many instances, special and bespoke
designs are required, and because we
have a dedicated Application Engineering
Team, R&D, and comprehensive
manufacturing facility, we are able to
manufacture various sizes and styles of
gaskets in a variety of materials.
We have a proven track record for
designing and manufacturing custom
solutions from 'cradle to grave'.
For more details please contact
our Application Engineering Team.
Chat with us LIVE
Live Support
ONLINE
Do you need help with an
application?
Our Application Engineering team have
many years of experience and are on
hand via our live chat link to answer
any questions you have relating to
troublesome applications, training
our shutdown support.
98.
Research and Development

We continue to make significant
investments in technology, in order to
support future development of materials
and to set new industry benchmarks for
the evaluation of existing products.
Our World Class testing centre, based in
West Yorkshire, UK ensures we remain at
the forefront of innovation in the supply
of sealing solutions for industries around
the world.
We utilise state-of-the-art rigs, including
the AMTEC and a 3MN gasket test rig.
Our test capabilities include:
Gas Leakage
Liquid Leakage
Tensile Strength
Creep Relaxation
Stress Retention
Compression and Recovery
Flexibility
Immersion Tests
Shell Thermal Cycle Test
EN1591
EN13555
SHUTDOWN
SUPPORT
During shutdown periods,
time is the most valuable
commodity, making good
planning a must. To this
end Flexitallic offer a
complete shutdown
support service.
Shutdown Support
Major maintenance events require
not just the supply of good quality products,
but also practical support before, during,
and after the shutdown.
We have developed a range of services,
designed to support major refinery and
process customers during shutdown
periods.
These services include:

Gasket specification review
Pre-service assessment
Dedicated team of Field Engineers
able to visit site and offer design
recommendations and solutions
Access to web-based Turnaround
Manager, resulting in quicker
turnarounds and cost savings
Rapid response mobile service unit
24/7 manufacturing capability
to produce an extensive range
of gasket types
Experienced Field Engineers
available 24 hours
Training available via The Academy
of Joint Integrity to ensure correct
gasket installation.
CASE STUDY: ROMANIA

OMV Petrom Romania site required our assistance to
install a critical gasket during a major shutdown.
Our engineer supervised the entire installation of a specially
designed Thermiculite Kammprofile on the main reactor
flange, resulting in a leak free start up on a critical vessel
during a major shutdown, which enabled the site to meet
industry best practice according to ASME PCC-1-2010.
99.
THE ACADEMY OF
JOINT INTEGRITY
Flexitallic can offer
speciality training
and consultancy via
The Academy of Joint
Integrity.
Fundamental to successful
joint integrity is the training
of the personnel involved in
the process of inspection,
assembly and tightening of
bolted connections.
The Academy provides a
range of cost effective
tailored training courses to
suit the needs of the client
or contractor.
Training Courses
The Academy of Joint Integrity offers
Accredited and Awareness Training
Courses to all personnel who are involved
in the assembly and tightening of flanged
bolted connections. Mentoring and
assessment programmes also complement
the training provision. All our training
courses are given by industry
professionals who themselves have
current and relevant industry-based
experience.
Courses
Training can be delivered in a variety
of ways:
The Academy is a member of the Energy

Institute and has contributed to the latest
UK Oil and Gas best practice guidelines,
specific to Joint Integrity Management.
The Academy is also an active member
of an ASME sub-committee, developing
new initiatives for Pressure Boundary
Bolted Flange Joint Assembly.
Benefits
Legislation compliance
Academy training courses incorporate

ECITB Mechanical Joint Integrity MJI10,
MJI18, MJI19, Energy Institute, European
(EN1591 part 4) and ASME PCC-1-2010
methods and procedures.
Location
The Academy has dedicated facilities
in Aberdeen, Teesside, Humberside
and West Yorkshire.
At the Academy, utilising our purpose

built training centres
At the clients premises, utilising mobile
training rigs and equipment
Via 'Blended Training' using a web
based learning portal with a unique
E-Learning programme.
Motivated workforce with

best practice skills
Reduced costs with increased
asset integrity
Access to the latest technical standards
and procedures
Sealing and integrity modules providing
greater knowledge
Alliance and structured support from a
world class technical / training team
For further information on the
range of courses available visit
www.academyofjointintegrity.com
Training is also offered within our

overseas operations.
Gary Milne
Technical Training Manager
* ECITB Accreditation - UK only
100.
PROJECTS
TEAM
Operating on a global
basis, combined with the
local resources available
in the UAE and Saudi
Arabia, the Flexitallic
Projects team offers a
dedicated service to the
regions engineering and
construction industry.
Our specialist team offers a

comprehensive service from initial
tendering through to final product
delivery. Drawing on the vast
manufacturing capabilities and
experience within the team, we are
able to offer a wide range of high quality
sealing products as well as first class
technical support and advice.
Either working directly with our EPC
contractors, or via strategically placed
Allied Distributors in the region, we
are involved in a wide range of projects,
including LNG and Gas Reception Plants,
Petrochemical Refineries, Power
Stations, Renewable Energy, GTL Plants,
FPSOs and Chemical Plants, amongst
many others. We are also able to offer
local manufacturing and after sales
support via our operations located
in the UAE and Saudi Arabia.
Our experience includes work on the

following projects:
Banha Power Station (Egypt)
Bazian Oil Refinery (Iraq)
Elixier Mirfa 1 Ruwais (UAE)
El Merk Central Processing Facility (Algeria)
Fahud Gas Project (Oman)
Finesco Kuwait (Kuwait)
Laggan Tormore Development (Kuwait)
Lekwair Gas Field Development (Oman)
LNG Carrier Golar Frostto FSFRU Toscana (UAE)
Elixier Mirfa 1 (UAE)
NGL4 Train Ruwais (UAE)
Rabigh Integrated Refinery & Petrochemical
Complex (Saudi Arabia)
Ras Laffan (Qatar)
Ras Tanura DHT Project (Saudi Arabia)
Ruwais Petrochemical Complex Expansion (UAE)
Sadara Project (Saudi Arabia)
Satah Full Field Development (UAE)
Sealine Crude Oil Export Facility (Iraq)
Shell Iraq Majnoon Project (Iraq)
Socar Aurora Fujairah Oil Terminal (UAE)
Sohar Refinery Project (Oman)
Sulphur Rundown Vessel (UAE)
Supply 19 Nos Pressure Vessel (UAE)
Upgrade FPSO, BW Athena (UAE)
VHFL Phase 6 Expansion Project (UAE)
Yanbu Export Refinery (Saudi Arabia)
Zubair Oil Field Development (Iraq)
For more information please contact:
Flexitallic LLC (UAE):
Tel. + 971 (0) 243 4305
sales@flexitallic.ae
www.flexitallic.ae
Flexitallic Middle East LLC (Saudi Arabia):
Tel. + 966-13-8089635
gadim@flexitallic-me.com
www.flexitallic.sa
101.
ACCREDITATIONS
CERTIFICATION
Quality - Flexitallic LLC are
currently the only gasket
manufacturer in the Middle East
to hold all three accreditations.
ISO9001, ISO14001
and OHSAS 18001
102.
UNITED KINGDOM
UNITED STATES
Flexitallic Ltd
Scandinavia Mill
Hunsworth Lane
Cleckheaton
West Yorkshire
BD19 4LN
UK
Tel. +44 1274 851273
Fax. +44 1274 300303
www.flexitallic.eu
Flexitallic L.P.
6915 Highway 225
Deer Park
Texas 77536
USA
Tel. +1 281 604 2400
Fax. +1 281 604 2415
www.flexitallic.com
UNITED ARAB EMIRATES

CANADA
AGS Flexitallic
4340 - 78 Avenue
Edmonton,
Alberta, T6B 3J5
CANADA
Tel. +780 466 5050
Fax. +780 465 1177
www.agsflexitallic.com
+ GCC
Flexitallic LLC
P.O. Box 6591
Amenity Centre
Tower Number 2
10th Floor, Office 4
Al Hamra Industrial Area
Ras Al Khaimah
UNITED ARAB EMIRATES
Tel. +971 (0)7 243 4305
Fax. +971 (0)7 243 4306
www.flexitallic.ae
CHINA
SAUDI ARABIA
and BAHRAIN
Al-Aujam Industrial City
6790-Al Badia
Unit No. 1
Al Qatif 32656-2462
KINGDOM OF SAUDI ARABIA
Tel. +966 13 8089635
Fax. +966 13 8089634
www.flexitallic.sa
About The Flexitallic Group

The Flexitallic Group is a global leader in specialised
sealing solutions and products serving the oil and gas,
power generation, chemical and petrochemical industries
in emerging and developed markets. Focused on the
upstream, downstream and power generation sectors,
it has operations in France, the United States, Canada,
Mexico, the United Kingdom, Germany, the United Arab
Emirates, Saudi Arabia, Kazakhstan and China plus a
network of worldwide licensing partners and distributors.
www.theflexitallicgroup.com
NOVEMBER 2013.
Designed by Clear Design (Scotland) Ltd. E. info@clearwebsite.co.uk
Flexitallic Sealing
Technology Co. Ltd
Building 3 South
Wujiang Export
Processing Zone
688 Pangjin Road
Wujiang, Jiangsu 215200
P.R. CHINA
Tel. +86 512 6303 2839
Fax. +86 512 6303 2879
www.china.flexitallic.com

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Flexitallic Middle East LLC

Flexitallic Middle East LLC

Based in Ras Al Khaimah, United Arab Emirates,

The newly constructed manufacturing

Flexitallic Manufacturing Company

Based on sales and geographic reach, the Flexitallic Group

Our Commitment to Quality

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SPIRAL WOUND GASKETS

CORRUGATED METAL GASKETS

METAL JACKETED GASKETS

RING TYPE JOINTS

INSULATION KITS (IFLEX)

FLANGE RESCUE GASKET

RUBBER & PAPER

CHEMICAL RESISTANCE CHARTS

FLAT GASKET DIMENSIONAL DATA

ACADEMY OF JOINT INTEGRITY

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When we invented the spiral wound

Change is manufactured with proprietary

Fire-safe (API 6FB)

Robust and versatile design

THE CHANGE GASKET. UNIQUELY MANUFACTURED.

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PRESSURE VS. CYCLE NUMBER

Across a 24-day, 24-cycle pressure vs

COMPRESSION VS. RECOVERY AT 124MPa (18,000 PSI)

The high level of stored energy

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All Thermiculite Critical Service Series

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The unique composition of Thermiculite

Total freedom from oxidation

There really is no comparison. When

PROVEN TRACK RECORD IN THE FOLLOWING INDUSTRIES

MAXIMUM SERVICE TEMPERATURE

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Why Thermiculite Critical Service

Thermiculite 815 Tanged Sheet

Thermiculite 835 Spiral Wound Filler

Thermiculite 845 Flexpro

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Why Thermiculite Performance Series?

Thermiculite 715 Coreless Sheet

Spiral Wound Filler

High temperatures, nominal pipe sizes, non-standard gaskets,

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Available in cut gasket

First and Foremost

Pages 10-28 of this brochure are

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Style CG - Utilises an external

Style CGI - A Style CG gasket

Style R - Basic construction

Style RIR - Solid inner metal ring

Published as an indication of which Flexitallic spiral wound gasket best

Male and Female

Tongue and Groove

Flat Face to Recess

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