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1. Project creation
Create a new project using System View
Exercise
Create the user-defined project ENGPJT
Define 1 KFCS (Field Control Station), station number FCS0101
Define 1 HIS (Human Interface Station), station number HIS0164
PROCEDURE
1. Select System view from Start menu / Programs / YOKOGAWA CENTUM /
System View
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4. [Create New Project] dialog window appears with the [Name and Position] tab,
enter the following data.
:
ENGPJT
Project Name
:
Default (C:\CS3000\eng\BKProject\)
Position
Project Comment
:
Exercise for Engineering course
Click on
1
No (blank)
button
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Now, ENGPJT project is created. Next step, FCS and HIS will be created.
6. Create FCS folder
[Create New FCS] dialog window appears, select [Type] tab, and define
:
AFS30D Field Control Station Standard Type
Station Type
Database Type
:
General-Purpose
Station Address / Station Number : 1 / 1
Component / Number
: Leave in Blank
Station Comment and others
: Leave in Blank
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2. To create New IOM, select from the pull down menu, [File] [Create New]
[Node] or Right click on [Node] position in System view and select it, as shown
below.
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Activate [IOM Definition Builder] by double clicking on the <1AAI141-S > file.
5. Assign I/O Modules for each terminal with data for Signal Details and Signal
Conversion referring to the following figure and [Save]
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6. Messages are displayed in the [Message] area. If no error occurs, exit from
the IOM definition builder.
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7. Three files as shown in the following figure have been created in the [IOM]
folder.
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Click on
button
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9.
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10. [IOM Definition Builder] window as shown below appears. The input modules
can be assigned for each terminal.
In the exercise, confirming the settings, leave them as default, and exit.
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11. Three files as shown in the following figure have been created in the [IOM]
folder.
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2) Choose the [PID] in the [Controllers] under the [Regulatory Control / Calculation]
displayed on [Select Function Block] dialog, and click on
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3) Click a desired position on the sheet of the Drawing Panel to display the PID
block symbol. Enter the tag name [TIC100] and press the [Enter] key.
4) Do the same procedures as item 2) and 3) to create another PID tag, named
[FIC100]
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5) Double-click the symbol of the function block [TIC100] to display its property
sheet. On the [Function Block] tab sheet, define
:
Primary Temp. Control
Tag Comment
High limit value
:
100.0
:
DEGC
Engineering unit symbol
Click on
6) Define the basic definitions of the function block [FIC100] according to the
above item 1) to 5)
Tag Comment
:
Secondary flow Control
High limit value
:
50.0
Engineering unit symbol
:
L/M
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2) Click the sheet on the Drawing Panel by referring to figure below. The symbol of
I/O connection block is displayed. Enter the element name [%Zxxxxxx]
3) Define the element names of I/O connection blocks according to the above
steps 1) and 2)
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[%Zxxxxxx]
[%Zxxxxxx]
:
:
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6. Create Wiring
1) Choose the [Wiring] tool button from the [Insert] on a tool bar
3) From picture above, Click the positions 4 and 5 and double-click the position 6
to connect [OUT] terminal of the [TIC100] to [SET] terminal of the [FIC100]
4) To change the terminal name of [FIC100] from [IN] to [SET], right-click on
[IN], choose the following menu
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3) For Advanced setting, choose the [Detailed Setting Item] from the [View] on a
tool bar.
Check the setting items of each tab as the following sheet is displayed:
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4) After the detailed setting items have been defined, update the definition by
choosing the [Update] from the [File] on a tool bar.
After updating data, choose the [Exit Function Block Detail Builder] from the
[File] on tool bar to close the window.
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5) After the setting has completed, choose the [Save] from the [File] on a tool bar
to save the definitions. If the definition has an error, an error message is
displayed at the [Message] Display Area. Correct the error according to the
message and choose the [Save] again.
After the error is corrected, choose the [Exit Function Block List Definition
Builder] from the [File] on a tool bar to close the [Function block List Definition
Builder] or DR0001
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In the same way, define the instrument diagram of FIC100 next to TIC100.
4. After completion of the setting, save the defined file. Select in the tool menu
[File] [Save] in order.
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With the builder, such as [Trend Format], [Sampling Period] and so on are
specified.
Trend Format
Sampling Period :
1 Second
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If no error exists, exit from the [Trend Gathering Pen Assignment Definition
Builder].
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Click on
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Wait a while until the message Completed FCS test function start processing
and Completed Downloading Wiring appears.
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3. The window shown below appears. Select DR0001.wrs and then click on Open
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The control window [CG0001], that has just been created, appears.
Click to call up
data entry window
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4. Transfer the block mode of FIC100 to CAS by clicking on CAS mode symbol
Transfer the block mode to AUT. Enter 80 in the SV of TIC100 primary controller
TIC100 transfers to AUT without bump. Confirm by displaying the trend window
TG0101.
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4. After downloading, call the control window CG0001 to confirm that the
measuring range can be changed.
5. The range of the MV of primary temperature controller TIC100 has also been
changed (output range tracking function)
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Click on
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4.2 Click on
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Tag Comment
Indicator
LAG200
Tag Comment
Process Simulator
SEL200
Tag Comment
Selector
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CAL200
Calculation Script
As shown below
Move to edit Function block detail definition by select from pull down menu
:
:
:
Tag Comment
:
Scale Range convert1
High limit value
:
50.0
Engineering Unit
:
M3/M
Click here to show all tab for advanced settings
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CAL201
Calculation Script
As shown below
:
:
(Output Tab) :
:
:
Tag Comment
:
Measurement Tracking/MAN mode
:
MV Display Style/MV Display Style
:
MV Display Style/MV Range High Limit :
MV Display Style/MV Engineering Unit Symbol
Level control
Yes
SELF
50.0
:
M3/M
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PGS200
:
Tag Comment
:
:
Total elapsed time
:
(Control Calculation tab): Bumpless Start
:
When program exits
:
(Output Tab) :MV Display Style/MV Display Style
:
:MV Display Style/MV Range High Limit
:
:MV Display Style/MV Engineering Unit Symbol :
FIC200
(Input tab)
:
:
:
:
:
:
Program Control
100
No
Quick Return
SELF
50.0
M3/M
Tag Comment
:
Secondary flow control
Totalizer/Totalizer Time Unit
:
Minute
Totalizer/Low-Input Cut Value
:
0.5%
Measurement Tracking/MAN mode:
Yes
Scale High limit
:
50.0
Engineering Unit
:
M3/M
6. After the error is corrected, choose the [Exit Function Block List Definition Builder]
from the [File] on a tool bar to close the [Function block List Definition Builder] or
DR0002.
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PROCEDURE
1. Select in the system view [ENGPJT] [COMMON] folder. Click on <OpeMarkDef>
file.
3. Click on [File] [Save]. Make sure that no errors are detected and correct them if
any.
4. Click on [File] [Exit Operation Mark Builder].
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In the exercises, create the complex loop in the CG0002. (See 1.2)
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4. After completion of the setting, save the defined file. Select in the tool menu [File]
[Save] in order.
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3. Transfer the block mode of FIC200 to AUT and change SV of FIC200 to 30.
Monitor the response. (referred to Exercise 1, CASCADE CONTROL)
4. Transfer the block mode of FIC200 to CAS.
Transfer the block mode to AUT. Enter 80 in the SV of LIC100 primary controller
Monitor the response
5. Create the profile of PGS200 program for Setpoint change of FIC200 by specifying
the parameter as per figure shown below
6. Change selector position, SW, from 1 to 2 (Set point from output of PGS200)
7. Transfer the block mode of PGS200 to AUT, MAN, and CAS.
Monitor the response
MAN: PGS200 stop sending the program
AUT: PGS200 start sending the program and stop when the program end.
CAS: PGS200 start sending the program and repeat sending the program
cyclically.
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ON
Start Switch
SW445-11
OFF
OFF
ON
Switch
SW446-11
OFF
OFF
5s
time up
5s
Timer
Reset start
time up
ON
Switch
OFF
OFF
SW447-11
5s
Timer
Reset start
time up
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Tag Name
%SW0445
SW445-11
%SW0446
SW446-11
%SW0447
SW447-11
Enter arbitrarily
ON,,OFF,ON
Display Format
Direct Position
Button Color 1
Red
Button Color 2
Green
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4. Select [Save] from the [File] menu to save the common switch
definition file.
5. Then select [Exit Common Switch Definition Builder] in the [File] menu.
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The [Control Drawing] builder starts from the following System View:
Note: To display messages only, choose the [View] on a tool bar and click the
[Message Display Area] from the pop-up menu not to display other items.
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: ST222-11
TM
: TM222-11
Timer block
Choose the [Function Block] from a tool bar to display the Select Function Block.
Click the [ST16] from the [Sequence Table] in the [Sequence] on the Select Function
Dialog, and the [OK] button.
Click an arbitrary position on a sheet of the Drawing Pane.
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2. In the exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
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<Supplement>
The [Edit Sequence table] window can also be opened by double-click on the number
column of ST222-11 in the [Function Block List Definition Builder] window.
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button.
3. In the exercise, leave all items in default and click on <OK> button.
The processing timing is defined and the dialog closes.
4. Click on the field of C01 in the [Tag Name. Data Item] column in the
condition signal setting area.
Enter the data as follows:
(C01) SW445-11.PV (%SW0445.PV will do)
Shift to the next entry field a line below with a return key.
(C02) TM222-11.BSTS
5. Click on the field of A01 in the [Tag Name. Data Item] column in the action
signal setting area.
Enter the data as follows:
(A01) TM222-11.OP
(A02) SW446-11.PV (%SW0446.PV will do)
(A03) SW447-11.PV (%SW0447.PV will do)
(A04) SW445-11.PV (%SW0445.PV will do)
6. Click on the field of C01 in the [Data] column in the condition signal setting
area.
Enter the data as follows:
(C01) ON
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Move the cursor to the lower field by pressing the <Down> key on the
keyboard.
(C02) CTUP
7. Click on the field of A01 in the <Data> column in the action setting area
and enter the data as follows.
(A01) START
(A02) H
(A03) H
(A04) H
8. Click on the field of C01 in the [Comment] column in the condition signal
setting area.
Enter the data as follows:
(C01) Start Switch
(C02) Timer
9. Click on the field of A01 in the [Comment] column in the action signal
setting area.
Enter the data as follows:
(A01) Timer
(A02) Switch 1
(A03) Switch 2
(A04) Start Switch
10. Rule column are defined with the combination of Y(Yes) and N(No).
Move the mouse cursor to the position to define and then click mouse
button to specify the position.
On the specified position;
One click of the mouse button
Deletion of Y or N
11. Move the cursor to the step label setting area of the rule 01 and click.
Enter A1.
Then enter A2, A3 and A4 in order.
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12. Move the cursor to the next step label setting area of the rule 01 and click.
Enter A2.
Then enter A3, A4 and A1 in order.
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CG0011
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6. Click on the left most instrument diagram to select. Then click the right
button of the mouse and select [Properties].
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9. Assign the following tag names from the second instrument diagram
onwards.
Number
Tag Name
2
TM222-11
SW446-11
SW447-11
ST222 -11
10. On completion of the assignment of all tag names, select [Save] in the
[File] menu.
11. Then select [Exit Graphic Definition Builder] in the [File] menu.
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2. Set the Mode of the sequence table ST222-11 to AUT, and confirm that PV
is A1. If not, set to A1.
3. Enter 5 in PH of the timer TM222-11.
4. Setting the switch SW445-11 to ON activates the sequence table.
5. Confirm that the switches SW446-11 and SW447-11 change.
The rule condition display column is provided between the condition rule column and
the action rule column in the sequence table window.
Confirm that when a rule is satisfied, the color of the satisfied rule in the rule
condition column changes from;
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ON
Start Switch
Temp.
OFF
SV
Heatin
g
Reacting
Coolin
g
Finished
Time
BDS0011
TIC0011
TIC0012
Raw Materials
LAG01
Water
DLAY01
Steam
Products
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Data Type
SV(TIC0011)
80C
Reacting Temp.
SV(TIC0011)
Cooling Temp.
3
4
5
6
7
8
9
10
11
12
13
14
15
16
P(TIC0011)
I(TIC0011)
D(TIC0011)
P(TIC0011)
I(TIC0011)
D(TIC0011)
P(TIC0011)
I(TIC0011)
D(TIC0011)
20C
60 %
10 sec
2 sec
25%
15 sec
0 sec
50 %
10 sec
0 sec
Heating
Reacting
Cooling
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For other items If you do not need to define, keep defaults. Click the [OK]
button.
3. Detail Definition of Controller Block.
1. Click on [TIC0011], [TIC0012] block in the Control Drawing Window. Select
[Edit Function Block Detail] from [Window] or click at
button.
2. The [Function Block Detail Definition Builder] Window as shown below is
activated.
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For TIC0012 Detail Spec. Item Connection [Measurement Input (IN)] input
LAG01.CPV
In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
4. Defining Jacket Temp. Simulator Block [LAG].
1. Click LAG block [LAG01]
2. Click the [Properties] from the [Format] or click the right button of mouse
select [Properties] enter the word as shown below.
For other items If you do not need to define, keep defaults. Click the [OK]
button.
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In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
6. Defining Reactor Temp. Simulator Block [DLAY].
1. Click DLAY block [DLAY01]
2. Click the [Properties] from the [Format] or click the right button of mouse
select [Properties] enter the word as shown below.
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For other items If you do not need to define, keep defaults. Click the [OK]
button.
7. Detail Definition of DLAY Block.
1. Click on [DLAY01] block in the Control Drawing Window.
Select [Edit Function Block Detail] from [Window] or click at
button.
2. The [Function Block Detail Definition Builder] Window as shown below is
activated.
In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
8. Defining The Batch data set.
1. Click The Batch data set block [BDS0011]
3. Click the [Properties] from the [Format] or click the right button of mouse
select [Properties] enter the word as shown below.
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For other items If you do not need to define, keep defaults. Click the [OK]
button.
9. Detail Definition of Batch Data set Block.
1.Click on [BDS0011] block in the Control Drawing Window. Select [Edit
Function Block Detail] from [Window] or click at
button.
2.The [Function Block Detail Definition Builder] Window as shown below is
activated.
In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
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For other items If you do not need to define, keep defaults. Click the [OK]
button.
11. Detail Definition of Timer Block.
1.Click on [TM222-22] block in the Control Drawing Window. Select [Edit
Function Block Detail] from [Window] or click at
button.
2.The [Function Block Detail Definition Builder] Window as shown below is
activated.
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In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
12. Defining The Batch Status Indicator.
1. Click The Batch Status Indicator block [BSI0011]
4. Click the [Properties] from the [Format] or click the right button of mouse
select [Properties] enter the word as shown below.
For other items If you do not need to define, keep defaults. Click the [OK]
button.
13. Detail Definition of The Batch Status Indicator Block.
1.Click on [BSI0011] block in the Control Drawing Window. Select [Edit
Function Block Detail] from [Window] or click at
button.
2.The [Function Block Detail Definition Builder] Window as shown below is
activated.
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In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
14. Defining Relational Block.
1. Click Relational Block. [RL0011]
2. Click the [Properties] from the [Format] or click the right button of mouse
select [Properties] enter the word as shown below.
For other items If you do not need to define, keep defaults. Click the [OK]
button.
15. Detail Definition of Relational Block.
1.Click on [RL0011] block in the Control Drawing Window. Select [Edit
Function Block Detail] from [Window] or click at
button.
2.The [Function Block Detail Definition Builder] Window as shown below is
activated.
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In this exercise, leave all data in default. Select [Exit Function Block Detail
Definition Builder] in the [File] menu.
16. Defining Calculation Block.
1. Click Calculation Block. [CALCU01], [CALCU02], [CALCU03]
2. Click the [Properties] from the [Format] or click the right button of mouse
select [Properties] enter the word as shown below.
For other items If you do not need to define, keep defaults. Click the [OK]
button.
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select [Edit
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CALCU03
CALCU04
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CALCU05
7. Choose the [Save] from the [File] menu to save the Control Drawing Definition File
[DR0013]
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3. Choose the [Save] from the [File] menu to save the Operator Guide
Messages File [OG0101]
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3. Enter START01 in Tag Name item and Start Batch switch in Tag
Comment item.
4. Select [Save] in the [File] menu to save Common Switch.
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4. Choose the [Save] from the [File] menu to save the Control Drawing
Definition File [DR0013].
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In the exercise, leave all items in default and click on <OK> button.
The processing timing is defined and the dialog closed.
3. Change Number of signal lines
At Function Block Detail Builder of ST222-22 Window. Select [Change
Number of Signal lines] from [View] menu
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button.
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will appears.
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5.2 Define Switch Color click at [SWCR] and enter data as below:
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5.3 Define Switch lable click at [SWLB] and enter data as below:
5.4 Define Switch Guard Color click at [SWOP] and enter data as
below:
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5.5 Define Phase (Step) click at [PHAS] and enter data as below:
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For other items If you do not need to define, keep defaults. Click the [OK]
button.
2. Detail Definition of Logic Chart Block.
1. Click on [LG01] block in the Control Drawing Window. Select [Edit
Function Block Detail] from [Window] or click at
button.
2. The [Function Block Detail Definition Builder] Window as shown below
is activated.
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5. Define wiring
Click at
button of Edit Logic Chart Window then click at end point of
switch AAAA and double click at [OR] operation element.
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3.Start Operation.
1. Define Control Group Window [CG0015] and [CG0016] as shown below.
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If you want to operate switch AAAA double click at Input element AAAA
Faceplate will appear you can ON or OFF switch and notice result action of this
Logic Chart.
Note.
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The [C0ntrol Drawing] builder starts from the following System View :
(Note) To display messages only, choose the [View] on a tool bar and click the
[Message Display Area] from a pop-up menu.
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2. Define Specifications
(1) Choose one block from the Drawing Pane and click it. The block
turns to green.
(2) Choose the [properties] from the [Format].
(3) Enter necessary items.
(4) Click the [OK] button.
Tag Name
SFC001
TM001
LI001
P001
V001
Engineering Unit
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2. Draw wiring
Use a wiring tool to draw automatic or manual wiring. Choose the [Wiring]
tool button on a tool bar to connect as follows:
On completion of wiring, choose the [Save] from the [File] on a tool bar to save
definitions. Check that no error appears at the [Message Display] area.
3. Define the SFC Block
(1) Define the SFC Block data
Choose the SFC001 on the [Drawing Pane] (sheet). The block turns to
green.
Choose the [Edit Function Block Detail] on the [Window] to display the
following figure:
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Choose the [Data Item Definition] from the [Edit Window] to open the
next display.
Define the following items on the [User Definition] tab:
No 1.
No 2.
Data item
:
TMSET
LEVELSET
Data type
:
I16
F32
Comment
:
Timer set value
Level set value
Engineering Unit
:
s
%
Function restriction level: 1
1
Display format
:
7
7.1
After the definition, in the tool menu of the [Function Block Detail Definition Builder]
window, click on [File]- Update]. Then in the tool menu of the [Function Block List
Definition Builder] window, click on [File]-Save] to save the defined data.
Confirm that any error other than initial step not found does not appear in the
[Message] area.
(It is recommended to save defined data every time a file has been defined.)
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In the same way, define the <02> step using [Step Attribute] window.
Comment
Process Name
Other items
:
:
:
Delivery
Delivery
Leave in default
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In the same way, carry out the program coding for the <02> step.
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