Professional Documents
Culture Documents
ST6A
Super Trident Sewage Treatment Unit
to IMO MEPC 2(VI)
GO 94708 & 94709
Hulls 5299 & 5300
WARNING
1.
Health and Safety Act Compliance. Before working on this equipment personnel should be
made aware of, and ensure compliance with, the Health and Safety Regulations appropriate to
this class of work.
2.
Work must only be carried out by suitably qualified and competent persons.
3.
Before lifting, installing and operating the unit, the instructions detailed below, and also the
accompanying manual must be read.
4.
Ensure that all equipment used for lifting the unit is adequate for the weight. The weight is
normally stencilled on the unit and/or stamped on the machine nameplate.
5.
The handling points are indicated on the unit and these must be used. The hooks of slings
must not be fitted directly to lifting eyebolts or lugs, shackles must be used.
6.
Before running the unit for the first time, the installation must be thoroughly checked and the
procedure detailed in Section 4 of this manual under the heading Preparation for Initial
Operation referred to.
7.
The unit must not be run unless all protective guards supplied with the equipment are in
position.
8.
Before proceeding with maintenance on the unit, or making adjustments to its connections and
fittings, it must be stopped and isolated electrically and mechanically and visible warning notices
displayed.
9.
Ensure safety procedures for hazardous gases or oxygen depletion are carried out before
opening the tanks.
10.
Before commencing repair or overhaul a preliminary check of available spares must be made,
e.g. replacement set of joints or jointing material.
11.
Pumps handle various liquids, sometimes not those for which the pump was initially supplied.
Know the properties of the liquids that have been pumped, and the actions necessary to make
handling safe and in the event of an emergency.
12.
13.
14.
This equipment is subject to international, European, and national regulations and must be used
accordingly.
ISSUE
CUSTOMER: 1DAE014
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
CONSIGN TO:
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
Rotary Vane Air Blower, Electric Motor Driven to aerate and mix through internal fine bubble diffusers.
Two
Hamworthy B50x50HC medium head, Effluent Discharge Pump, Electric Motor Driven.
Capacity:
8 m/hr
Total Head: 25 m
One pressure gauge with brass body and 3 way gauge valve for discharge pump (supplied loose)
(kg/cm2)
One pressure gauge with brass body and 3 way gauge valve fitted to air distribution manifold ( kg/cm2)
Full set of mating flanges
CONNECTION SIZES:
Sewage Inlet:
50A/ 150A
Discharge Pipe-work: 50A
Air Vent:
65A
Hospital Grey Water: 50A
Flush Water Inlet:
40A
Grey Water:
150A
Overflow:
65A
Distance between the centre of the black water and hospital inlet to be 300 mm
ISSUE
CUSTOMER: 1DAE014
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
CONSIGN TO:
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
3 level float switch for pump control - polyester resin/polypropylene Test lever type
Tank Mounted Calcium Hypochlorite tablet dosing chlorinator - polypropylene/PVC
Effluent Quality Test Kit for checking residual chlorine level, nominally 5 ppm
10 Kg drum of hypochlorite tablets for use in chlorinator unit.
CONTROL PANEL:
Auto-Control Panel with IP55 enclosure mounted on unit with contactors for air blower and discharge pump,
running pilot lamps, 220 volt control circuit transformer, with primary circuit breaker protection control circuit
fuses and main motor protection circuit breakers. U, V & W terminals to be GREEN, YELLOW & BROWN
respectively. General abnormal alarm complete with volt free contacts to be provided. Door stay to be
fitted. Cable glands to be provided for incoming electrical supply and alarm cables :
Lamps:
Remote connections:
Power available (white), Discharge pump running (green), Blower running (green)
Blower running, discharge pump running, emergency stop
INTERNAL TANK:Corrosion protection shotblast to SA 2.5 and a minimum of two coats of coal tar epoxy paint to give a minimum
of 250 dry film thickness.
PAINT FINISH:1 - Tank
2 - Panel
3 - Blowers
4 - Pumps
Special:
Tank to be provided with access ladder to tank top.
ISSUE
CUSTOMER: 1DAE014
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
CONSIGN TO:
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
Hospital inlet
Nameplates for each valve to be fitted material : stainless steel
Suitable nameplates should be fitted for all electrical equipment material : stainless steel
The internal circuit diagram is to be enclosed inside the control panel
External cables to be low smoke halogen free type
ALL GAUGES TO BE SUPPLIED COMPLETE WITH COPIES OF THEIR CALIBRATION CERTIFICATE
Cable tray to be added for yards cable work
Carriage:
FOB Shanghai Port
Inspection Factory Acceptance Test
Certification:Depart of Transport, MED & Works Test Certificates
(IMO & MED approval labels fitted to unit)
Terms:
100% against Irrevocable Letter of Credit raised 30 days prior to despatch
Handbook: PCH1544 + PCH1557
ISSUE
CUSTOMER: 1DAE014
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
CONSIGN TO:
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
94708
5299
SEWAGE TREATMENT PLANT
94708-01
Packing list to be provided in two copies inside vinyl cover and included inside steel box.
Carriage:
FOB Shanghai Port
Terms:
Irrevocable Letter Of Credit
ISSUE
CUSTOMER: 1DAE014
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
CONSIGN TO:
DAEWOO SHIPBUILDING & MARINE
ENGINEERING CO LTD
1, AJU-DONG, KOJE-CITY
KYOUNGNAM,
KOREA 656714
South Korea
CONTENTS
SECTION 1 - TECHNICAL DATA ........................................................................................................ 1-1
1.1
GENERAL .............................................................................................................................. 1-1
1.2
PEAK LOADING CONSIDERATIONS R61638 .................................................................. 1-2
SECTION 2 - DESCRIPTION............................................................................................................... 2-1
2.1
INTRODUCTION.................................................................................................................... 2-1
2.2
GENERAL .............................................................................................................................. 2-2
2.3
DETAILED DESCRIPTION.................................................................................................... 2-2
2.3.1
Aeration Compartment.................................................................................................... 2-2
2.3.2
Settling Compartment ..................................................................................................... 2-2
2.3.3
Chlorine Contact Compartment ...................................................................................... 2-2
2.3.4
Chlorinator ...................................................................................................................... 2-3
2.4
Discharge Pump..................................................................................................................... 2-3
2.5
Air Compressor ...................................................................................................................... 2-3
2.6
Electrical Controls .................................................................................................................. 2-3
2.6.1
General ........................................................................................................................... 2-3
2.6.2
Float Switches ................................................................................................................ 2-3
2.6.3
Operation ........................................................................................................................ 2-3
2.6.4
Remote Emergency Stop................................................................................................ 2-4
SECTION 3 - INSTALLATION.............................................................................................................. 3-1
3.1
GENERAL DATA ................................................................................................................... 3-1
3.2
INSTALLATION INSTRUCTIONS T0504007 ..................................................................... 3-2
3.3
RECOMMENDATIONS ON VENT SYSTEM DESIGN R58386 ......................................... 3-7
3.4
FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT .. 3-10
3.5
COMPARTMENT VENTILATION ........................................................................................ 3-10
SECTION 4 - OPERATION .................................................................................................................. 4-1
4.1
HEALTH AND SAFETY INFORMATION ............................................................................... 4-1
4.2
PREPARATION OF UNIT FOR INITIAL OPERATION.......................................................... 4-3
4.3
DETERMINATION OF RESIDUAL CHLORINE CONTENT .................................................. 4-3
4.3.1
General ........................................................................................................................... 4-3
4.3.2
Sampling Instructions ..................................................................................................... 4-4
4.4
Disinfectant Cleaners............................................................................................................. 4-4
4.4.1
Approved Biological Toilet Cleaners............................................................................... 4-4
4.4.2
Approved Descaler ......................................................................................................... 4-4
4.5
DESLUDGING TO AN INCINERATOR ................................................................................. 4-4
4.5.1
General ........................................................................................................................... 4-4
4.5.2
Using a Sludge Pump ..................................................................................................... 4-5
4.5.3
Using the Super Trident Discharge Pump ...................................................................... 4-5
4.5.4
Key to Symbols shown on Schematic Drawing A19170................................................. 4-6
SECTION 5 - MAINTENANCE ............................................................................................................. 5-1
5.1
GENERAL .............................................................................................................................. 5-1
5.2
MAINTENANCE SCHEDULE ................................................................................................ 5-2
5.2.1
Weekly ............................................................................................................................ 5-2
5.2.2
Monthly ........................................................................................................................... 5-2
5.2.3
6 Monthly ........................................................................................................................ 5-2
5.2.4
Annually .......................................................................................................................... 5-2
5.3
CLEANING THE CHLORINATOR ......................................................................................... 5-3
5.4
DRAIN AND CLEAN UNIT..................................................................................................... 5-3
5.5
AIR DIFFUSER ASSEMBLIES .............................................................................................. 5-4
5.5.1
General ........................................................................................................................... 5-4
5.5.2
Element Replacement .................................................................................................... 5-4
5.6
RECOMMENDED SPARES LIST.......................................................................................... 5-5
SECTION 6 - KEY COMPONENTS ..................................................................................................... 6-1
6.1
DISCHARGE PUMP .............................................................................................................. 6-1
6.1.1
TECHNICAL DATA......................................................................................................... 6-1
6.1.2
DESCRIPTION ............................................................................................................... 6-2
6.1.3
INSTALLATION .............................................................................................................. 6-2
6.1.4
OPERATION................................................................................................................... 6-3
6.1.5
MAINTENANCE.............................................................................................................. 6-5
6.1.6
DRAWINGS .................................................................................................................. 6-10
Page 1
6.2
COMPRESSOR ..................................................................................................................... 6-1
SECTION 7 - DRAWINGS AND SPECIFICATIONS.......................................................................... 6-10
7.1
Process and Instrument Diagram ........................................................................................ 6-11
7.2
General Arrangements......................................................................................................... 6-12
7.3
Sectional Arrangements....................................................................................................... 6-13
7.4
Electrical Drawings .............................................................................................................. 6-19
FIGURES
Figure 2.1-1 Schematic Diagram of Sewage Treatment Unit.............................................................. 2-1
Figure 3.3-1 Discharge Pump Installation ......................................................................................... 3-10
Figure 4.5-1 Schematic System Layout Sewage Treatment Unit / Incinerator ................................... 4-7
Figure 6.1-1Impeller Shimming ............................................................................................................ 6-7
TABLES
Table 5.1-1 Trouble Shooting Guide ................................................................................................... 5-1
Table 5.6-1 Recommended List of Spares.......................................................................................... 5-5
Table 6.1-1 Maintenance Schedule...................................................................................................... 6-9
TABLE 6.1-2 Fault Finding Chart ........................................................................................................ 6-9
Table 7.3-1List of Parts for Drawing D7937 ....................................................................................... 6-16
Detailed Contents of Section 7
Reference Number
D8462
Details
Section 7.1: Process and Instrument Diagram
Process and Instrument Diagram (2 pumps)
D7936 - 376
A21951
D7937
ES10292
ES10291
ES10291-1
Page 2
or via any Hamworthy office or agency throughout the world, listed below.
Outside normal working hours a 24 hour emergency facility is available. Initial telephone contact
number is England +44 (0)1202 662663.
Hamworthy Offices and Agencies
AUSTRALIA
BENELUX
BRAZIL
BULGARIA
CANADA
CHILE
CHINA
CROATIA
CYPRUS
TEL:
FAX:
EMAIL:
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00 55 21 2516 7543
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00 421 43 4248601
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ivo.petek@st.hinet.hr
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Adamos@mieserv.cy.net
Continued...
Page 3
GREECE
INDIA
ISLAMIC
REPUBLIC OF
IRAN
ISRAEL
ITALY
ITALY
JAPAN
KOREA
KUWAIT
MALTA
NEW ZEALAND
NORWAY
OMAN
PAKISTAN
TEL:
FAX:
EMAIL:
00 421 43 4248601
00 421 43 4248349
chalupka@martimex.sk
TEL:
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00 20 3 4876959
00 20 3 4877969
intlmarinew@hotmail.com
TEL:
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EMAIL:
00 33 1 45619932
00 33 1 42256962
alfred-tiano@ets-tiano.fr
TEL:
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00 49 40 3178420
00 49 40 3194841
113304.2717@compuserve.com
TEL:
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00 30 210 4282826
00 30 210 4183627
misltd@aias.gr
TEL:
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00 91 22 22843429/22040801
00 91 22 22872394
hamworthyindia@airtelbroadband.in
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00 98 21 8590002/3
00 98 21 8590005
iz.teh@neda.net
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00 39 0 40 304247
00 39 0 40 308196
sirnts@tin.it
00 39 0 10 586771
00 39 0 10 542678
genova@sirn.it
TEL:
FAX:
EMAIL:
00 81 78 3323399
00 81 78 3323363
fesco-tony@msj.biglobe.ne.jp
TEL:
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EMAIL:
00 82 51 7413724
00 82 51 7419961
korea@hamworthy.com
TEL:
FAX:
EMAIL:
00 965 4819188
00 965 4810387
tony-carvalho@tiecokuwait.com
TEL:
FAX:
EMAIL:
00 356 245071
00 356 242056
info@tcsmith.com
TEL:
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00 64 9 4383661
00 64 9 4300854
TEL:
FAX:
EMAIL:
00 47 815 48600
00 47 815 48610
pumpinfo@hamworthy.com
TEL:
FAX:
EMAIL:
00 968 798503/787912
00 968 702981
totest@gto.net.om
TEL:
FAX:
00 92 21 2414916
00 92 21 2416862
Continued...
Page 4
PORTUGAL
QATAR
ROMANIA
RUSSIA
SERBIA
SINGAPORE
SLOVAKIA
SOUTH AFRICA
SPAIN
TAIWAN
UAE DUBAI
UK
USA
USA
ROMAC LTD
UL CIOLKOWSKIEGO 7A/25
PL 80-463, GDANSK
POLAND,
GELLWEILER SOC DE EQUIP. MARTIOMOS E
INDUSTRIALS
TRAVESSA DO ALECRIM 3-2
BOX 2005, 1101 LISBON
PORTUGAL,
AL-AHED TRADING & CONTRACTING CO
PO BOX 3266
DOHA, QATAR
TOTAL TRADING SRL
118 DOMNEASCA STREET
6200 GALATZ, ROMANIA
TRANSAS MARINE LTD (EURASIA)
11, KRUSTALNAYA STREET
ST PETERSBURG, 193019
RUSSIA,
MARTIMEX-MARINE TRADING SRO
CERVENEJ ARMADY 1
03601 MARTIN, SLOVAKIA
HAMWORTHY PTE LTD
15 BENOI CRESCENT
SINGAPORE 629978,
MARTIMEX-MARINE TRADING SRO
CERVENEJ ARMADY 1
03601 MARTIN, SLOVAKIA
HAMWORTHY ENGINEERING AFRICA (PTY) LTD
PO BOX 50435
RANDBURG, 2125
GAUTENG, SOUTH AFRICA
EQUIPOS NORNAVAL SA
NUNEZ DE BALBOA 15-3
ES-28001, MADRID
SPAIN
MING TZONG HARNG TRADING CO LTD
3F-3 NO 90 CHUNG SHAN HENG ROAD
KAOSHIUNG 80015, TAIWAN
R.O.C
AQUATECH INTERNATIONAL LLC
PO BOX 73799,
DUBAI,
U.A.E
HAMWORTHY LTD
FLEETS CORNER
POOLE, DORSET
ENGLAND
HAMWORTHY INC
1011 HIGHWAY 6 SOUTH
SUITE 208, HOUSTON
TX 77077, USA
HAMWORTHY INC
1418 EDWARDS AVENUE
SUITE B, NEW ORLEANS
LOUISIANA 70123, USA
TEL:
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EMAIL:
00 48 58 3467203
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V17 0804
Page 5
CAUTION
NOTICE TO ALL USERS OF HAMWORTHY EQUIPMENT
SPARE PARTS
Please ensure that only original spare parts are used.
Machines have failed as a direct result of using non-original spare parts
Warranty claims may be invalidated if non-original parts are used.
The use of non-original parts can be dangerous.
Statutory rights are not affected.
Page 6
GENERAL
440V, 3 phase, 60 Hz
Control Voltage
220V A.C.
5.7 kW
1.50 / 1.80 kW
3480 rev/min.
Compressor Duty
ST6A
Maximum 95%
Page 1-1
1.2
Page 1-2
Page 1-3
SECTION 2 DESCRIPTION
SECTION 2 - DESCRIPTION
2.1
INTRODUCTION
The Hamworthy Super Trident Sewage Treatment unit is a self contained system for the treatment of
sewage from ships or rigs before it is discharged overboard and so prevent the pollution of harbour
and coastal waters and inland waterways. The system uses the aerobic principle of sewage digestion,
coupled with treatment of the final effluent, and is generally accepted as the most compact, efficient
and flexible system for use on board ship. The Super Trident will operate satisfactorily on salt, fresh
or brackish flushing water.
The system is ideal for ship installation as, if necessary, a number of small units can be arranged to
suit accommodation requirements rather than one large installation requiring considerable installation
space and long lengths of piping.
Page 2-1
SECTION 2 DESCRIPTION
2.2
GENERAL
Basically the Super Trident Sewage Treatment unit comprises a tank, divided into three water tight
compartments - an aeration compartment, a settling compartment, and a chlorine contact compartment.
The incoming sewage enters the aeration compartment, where it is digested by aerobic bacteria and
micro organisms which are promoted in the sewage itself by the addition of atmospheric oxygen.
From the aeration compartment the sewage flows into the settling compartment where the aerobic
bacteria floc, known as activated sludge, is settled out producing a clear effluent which passes through
a chlorinator and into the chlorine contact compartment before being finally discharged.
2.3
2.3.1
DETAILED DESCRIPTION
Aeration Compartment
In this compartment of the treatment unit, aerobic bacteria, that is those bodies requiring dissolved
oxygen to exist, reduce the influent waste material which mainly comprises Carbon, Oxygen,
Hydrogen, Nitrogen and Sulphur into Carbon Dioxide, Water and new bacteria cells. The Carbon
Dioxide is emitted throughout the vent system whilst the water together with the bacteria cells are
displaced into the settling compartment.
Air is supplied to the sewage from a rotary compressor through a number of fine bubble diffusers,
located at the bottom of the tank but removable from the side for ease of maintenance.
The air provides the life giving oxygen to the aerobic organisms and also keeps the contents of the
tank intimately mixed with the incoming raw sewage and the returned settled activated sludge.
2.3.2
Settling Compartment
In the settling compartment the bacteria settle out and are returned to the aeration compartment by
the airlift tube. This takes its supply from the bottom of the compartment and discharges to the
aeration compartment, via a visual indicator pipe which enables a check to be made on the sludge
return. The settling compartment of the unit is of the hopper type. The sloping sides prevent the
sludge from accumulating and direct it to the suction side of the air lift. The effluent enters the
compartment through a stilling chamber and rises through the clarifier, to discharge to the chlorine
contact compartment through a weir at the top of the clarifier. A surface skimmer is provided to skim
off and return surface debris back to the aeration tank - a second airlift is used for this purpose.
2.3.3
The effluent is stored in this compartment after chlorination to allow time for the chlorine to kill off any
harmful bacteria.
On units fitted with a discharge pump two level regulators (or float switches) are fitted to control the
operation of the pump, see Electrical Controls.
An additional float switch is fitted which operates an alarm signal should the level rise above the
normal high position.
An emergency overflow pipe connection is also provided through which only treated effluent can pass.
Page 2-2
SECTION 2 DESCRIPTION
2.3.4
Chlorinator
1. Tablet disinfection (standard). This is of the flow-through type and all of the effluent passes
over the specially formulated tablets and absorbs the required amount of chlorine before flowing
into the chlorine contact tank.
One or two tubes depending upon test results (see Section 4 - Determination of Residual Chlorine
Content) are filled with tablets and placed in position in the chlorinator with the cut-away sections
at the lower end. The effluent flows around and past the lower end of the tube and comes into
contact with the tablets.
At the outlet end of the chlorinator is a control weir arranged so that as the effluent flow increases
the level rises and more tablets come into contact with the effluent. In this way the chlorine uptake
is always sufficient for sterilisation of the effluent.
2.4
Discharge Pump
These pumps are horizontal close coupled centrifugal units with a 2-bladed open impeller of the nonclog type. They are designed for capacities up to 40 m3/h and operate at 2-pole motor speeds.
The medium head pump is suitable for heads up to 18 metres.
heads up to 25 metres.
The pumps are particularly suited for effluent discharge, sump drainage and handling dirty water
containing solids up to 25mm. diameter.
2.5
Air Compressor
One rotary vane air compressor is fitted as standard, with a second standby unit available as an
option.
2.6
2.6.1
Electrical Controls
General
The rotary air compressor motors, are operated by manual switches on the control panel. When a
discharge pump is supplied it is controlled by float switches fitted in the final effluent tank with an
overriding HAND/AUTO switch on the control panel.
2.6.2
Float Switches
These are of the magnetic reed type with three floats mounted on a common stem and wired to the
control panel. The two lower floats operate the discharge pump(s), and the upper float operates the
high level alarm circuit should the level rise above normal.
2.6.3
Operation
When the system is fitted with a discharge pump and the control switch is in the AUTO position, the
typical sequence of operation is as follows:
When the liquid reaches the High level float switch, the pump motor is started and the liquid begins
to discharge from the compartment. The pump continues to run until the liquid drops to the level of the
Low level float switch when the motor is switched off.
Should the High level alarm float switch fail to operate for any reason, the level of the liquid will reach
the High level alarm float switch, and actuate the alarm circuit.
When the control switch is moved to the HAND position and the ON push-button switch is operated
the pump motor will run, to empty the tank for draining or cleaning until the control switch is moved to
OFF.
Page 2-3
SECTION 2 DESCRIPTION
When dual pumps are supplied the second pump is typically a standby unit, however if requested the
sequence of operation may be arranged for lead follow or parallel operation to suit special on-board
conditions.
A control panel General Arrangement drawing including control switch layout is included in Section 6.5
and a circuit wiring diagram is shown in Section 6.7.
2.6.4
Terminals are provided in the control panel for customer supply and connection of a remote stay put
type emergency stop button. Operation of the button will prevent all pumps and compressors from
running. If the compressor is stopped for a prolonged period the loss of process air may result in
anaerobic conditions. To prevent this occurring, either an emergency oil free air supply must be fitted,
taken from the ships air system or the unit must be emptied and flushed out as detailed in Section 5.
Page 2-4
SECTION 3 INSTALLATION
SECTION 3 - INSTALLATION
3.1
GENERAL DATA
The unit should be installed in a position where it is as level as possible when the ship or rig is in its
normal position. Bolt holes, are provided in the baseplate of the unit for fixing. It is recommended that
the Super Trident is installed with the longest side in a fore and aft direction to minimise the effect of
rolling motion. The maximum angle of roll or pitch at which the unit will function satisfactorily is 15
either side of the vertical.
To facilitate periodic maintenance and for use in an emergency, a direct overboard by-pass of the unit
must be provided. Galley waste water, which meets solids discharge standards can be led, via a
grease trap, to the waste water mains. Where solids are disposed of by macerator / garbage disposal
unit, Hamworthy must be consulted.
CAUTION: Welding must not be carried out on the tank surfaces or the internal coating will be
destroyed.
The incoming electrical control terminals are clearly marked in the control panel.
The following should be read in conjunction with the General Arrangement drawing supplied with the
equipment, or as part of the contract documentation.
A General Arrangement drawing is included in Section 6.1 for reference purposes only, but this may
not fully represent the installation.
Access to the following items must be arranged:
1.
Electric Control Panel. Switches are mounted on the outside of the door. The open door
dimension is stated on the General Arrangement drawing.
2.
3.
4.
Rectangular and circular covers in the top and sides of the units. During servicing of the
aerators and internal examination after annual cleaning these are removed.
5.
6.
2.
3.
Overboard discharge connection (from pump discharge) and one sea water filling connection.
4.
Inlet for water from sinks, showers, etc., that cannot gravitate directly overboard.
5.
Emergency overflow connection. It is important that the pipe does not rise above the height of the
boss on the tank side. Can be piped to bilge via a water trap, or directly overboard, or into a storage
tank.
6.
With due consideration of the foregoing, i.e. access required to various items and all pipe connections
to be made, the tank and pump can be positioned to suit the space available.
Page 3-1
SECTION 3 - INSTALLATION
Page 3-2
SECTION 3 INSTALLATION
Page 3-3
SECTION 3 - INSTALLATION
Page 3-4
SECTION 3 INSTALLATION
Page 3-5
SECTION 3 - INSTALLATION
Page 3-6
SECTION 3 INSTALLATION
Page 3-7
SECTION 3 - INSTALLATION
Page 3-8
SECTION 3 INSTALLATION
Page 3-9
SECTION 3 - INSTALLATION
1.
Chlorinator tablet tubes. These are mounted in the chlorinator in the position shown on the
General Arrangement drawing.
3.3
COMPARTMENT VENTILATION
Ensure that the compartment containing the Sewage Treatment plant has an unrestricted supply of
clean air (See Technical Data, Section 1 for flow rate).
Page 3-10
SECTION 4 - OPERATION
SECTION 4 - OPERATION
4.1
Personnel:
Protection
Product:
Application:
Properties:
Hazards:
Of low toxicity. Minimal hazard during normal handling and use as directed.
Storage:
Shelf Life:
Handling:
Use only as instructed. Avoid handling whenever possible. Wash hands after
use. Not to be taken.
Transport:
Not regulated.
If swallowed
In case of spillage
In case of fire
Page 4-1
SECTION 4 - OPERATION
Product:
Application:
Composition:
Properties:
Hazards:
Storage:
Shelf Life:
Un-opened
12 months at 23C
6 months at 30C
3 months at 45C
Handling:
In case of contact with eyes/skin, flood with plenty of water. OBTAIN MEDICAL ATTENTION
IMMEDIATELY for eyes. Obtain medical attention for skin if irritation persists.
If swallowed, feed bread soaked in milk, followed by olive oil or cooking oil.
DO NOT INDUCE VOMITING. OBTAIN MEDICAL ATTENTION IMMEDIATELY.
In case of spillage, dispose of with large amounts of water.
In case of fire, drench with water and cool the surrounding area with water.
Page 4-2
SECTION 4 - OPERATION
4.2
Ensure that all valves in the air supply lines are open, except standby compressor delivery
valve. Close control panel isolator. Switch the service compressor on and check for correct
rotation by placing a hand over the inlet. Suction effect indicates correct rotation. Check
operation of relief valve by closing compressor discharge valve. Open compressor discharge
valve to check that relief valve reseats. Repeat this for standby air compressor (if fitted).
2.
With duty compressor running, partially fill unit with water to cover diffusers. Open valves to
diffusers, close valves to air lifts and confirm air to each diffuser. Select auto and No. 1 duty
discharge pump on panel.
3.
Close all side hatches on tank, close valves 1, 3, 4 and 6. Open valves 2 and 5 and fill unit with
clean sea water or fresh water until water flows over skimmer, and through chlorinator. Check
for leaks at covers. Close valves 2, 5 and 7 (when fitted), open 3 and soil inlet valve, together
with 4 and 6 of duty discharge pump.
4.
Check that liquid is flowing through the visual indicator pipe in the sludge return line. The air
flow is controlled by the air valve and should be set, during normal operation, to give as high a
sludge return as possible whilst ensuring that the liquor does not become clear. If this happens
the airlift should be reduced until the return is seen to darken again. Following initial filling the
airflow should be set to give the minimum liquid flow and then be gradually increased in line with
the above instructions as the solids content of the unit increases. The skimmer airlift should be
adjusted to give the minimum reliable liquid flow.
NOTE: Skimmer air lift can empty skimmer. Adjust valve only when water is in skimmer tray, i.e.
when being fed.
5.
6.
7.
8.
Fill contact tank and check time required to discharge contents. Check for signs of cavitation.
9.
Check that water is not pumped from syphon vent in discharge pipe.
10.
Close up tank.
11.
Fill chlorinator tubes with tablets if in restricted waters (when fitted). Approximately 2.5 kg of
tablets are required to fill one tube.
12.
Check air pressure above liquid in aeration tank with manometer. Not to be more than 15mm
(H20) with blower running.
13.
Open raw sewage and grey water (when fitted) inlet valve(s) to put unit on line.
14.
4.3
4.3.1
General
A chlorine test is supplied so that the residual chlorine content of the treated sewage effluent may be
determined. A sample of this effluent is obtained by way of the sampling valve. Full instructions for
carrying out the test are supplied with the kit which consists of the following items:
Page 4-3
SECTION 4 - OPERATION
1 Colour Comparator
50 D.P.D. Test Tablets in 5 foil packets
(10 per packet) HP & C No. T9201005
1 Cleaning Brush
1 Stirrer
4.3.2
Sampling Instructions
Fill the middle and right hand chambers with sample up to line.
2.
Add D.P.D. tablets to right hand chamber and crush with stirrer. (Replacement tablets Pt. No.
T9201005).
3.
Make comparison.
Disinfectant Cleaners
Disinfectant toilet cleaners used in large quantities can be detrimental to biological treatment plants.
They should be used very sparingly.
4.4.1
Approved Descaler
DESLUDGING TO AN INCINERATOR
General
Sludge from the Super Trident can be disposed of to the Hamworthy Neptune Incinerator, but it
should be noted that the water content of the sludge is in excess of 99% and hence fuel will be
used just to evaporate this water.
It is therefore an advantage to desludge the Super Trident in the normal way at sea when
outside restricted waters.
2.
When it is not possible, however, the sludge from the Super Trident should be removed daily in
the quantities shown for the unit in use.
Page 4-4
SECTION 4 - OPERATION
ST6A
135 Litres
A 1" BSP connection is provided on the Super Trident for this purpose and the sludge can then
be pumped direct into the sludge tank provided with the incinerator. In this way the small
quantity of sewage sludge will be mixed with waste oil and incinerated without using fuel.
3.
4.5.2
When removing sludge daily in the quantity shown for the Super Trident, the suspended solids
reading for the aeration tank should remain constant and should be checked approximately
twice a week. If the suspended solids are increasing, then the quantities of sludge removed
should be increased a little until a constant reading is obtained. Alternatively, if the suspended
solids are decreasing the sludge quantity should be reduced.
Using a Sludge Pump
A small positive displacement pump (with 1" B.S.P. connections) can be supplied for desludging the
Super Trident. The starter provided is fitted with an adjustable time switch which will run the sludge
pump for sufficient time to remove the correct quantity of sludge. The time switch should be adjusted
to achieve the correct desludging rate.
It is recommended that the starter is fitted adjacent to the incinerator and sludge tank control panels
so that the desludging operation can be carried out in a position where the sludge tank level indicator
can be observed.
4.5.3
The Super Trident discharge pump can be used to desludge to the incinerator sludge tank but, due to
the large capacity of the pump, care must be taken not to overfill the sludge tank.
Volt free contacts are available on the level switches in the sludge tank control panel and it is strongly
recommended that these are used to provide a remote indication adjacent to the Super Trident control
panel, of the sludge tank level. In this way, desludging of the Super Trident can be carried out without
the problem of overfilling the sludge tank.
The quantities shown in paragraph 2 must still be adhered to, but to simplify the operation the
desludging can be carried out twice a week instead of daily.
To desludge, close valve number 3 and open valve number 1 (refer to section 3 - Discharge Pump
Installation) and switch discharge pump to manual and allow pump to run for two minutes or until
sludge tank is full. Then stop the discharge pump and close the valve.
Page 4-5
SECTION 4 - OPERATION
4.5.4
Super Trident Discharge Pump for discharge of effluent and desludging overboard.
B.
C.
D.
E.
Incinerator unit
F.
G.
H.
J.
K.
135 Litres
Page 4-6
SECTION 4 - OPERATION
Page 4-7
SECTION 5 - MAINTENANCE
SECTION 5 - MAINTENANCE
5.1
GENERAL
The item numbers in the text refer to the item numbers called up on the appropriate Sectional
Arrangement included in Section 6.2. When ordering spare parts or in any correspondence the unit
number stamped on the nameplate must be quoted. Please also give the drawing and item number
and full description of the item required as quoted on the appropriate List of Parts and Sectional
Arrangement drawing.
Table 5.1-1 Trouble Shooting Guide
Problem
Tank overflow.
High level alarm.
Cause
Remedy
Pump failure.
Blockage.
Excessive input.
Page 5-1
SECTION 5 - MAINTENANCE
5.2
5.2.1
MAINTENANCE SCHEDULE
Weekly
When in controlled waters replenish the supply of tablets in the Chlorinator. Fill tubes completely and
replace cap. Use only recommended tablets and never allow the level to fall below full. Check also
the air supply pressure gauge reading and that activated sludge is being returned through the
transparent pipe on top of the tank. The cock valve should be carefully adjusted to give the required
flow. Check the chlorine content of the effluent. (See section 4 - Determination of Residual Chlorine
Content).
Coarse screen filter to be inspected and any plastic bags or other debris etc. to be removed. Access
to screen is obtained through inspection cover.
5.2.2
Monthly
Change over from the duty to the standby air compressor. Ensure that the delivery valve is open
before operating change over switch and then close delivery valve on unit not running.
Check the contents of the aeration compartment for quantity of suspended solids using the graduated
cylinder supplied. Fill the cylinder to 100 ml level and allow to stand for 30 minutes. If the level of the
settled sludge is above the 60 ml level, the unit must be partially desludged as detailed below, when
not in controlled waters or to a shore facility.
1.
Close the valves on the raw sewage and waste water inlet lines and open the overboard bypass valves.
2.
3.
4.
Select HAND on the control panel switch to operate duty discharge pump.
5.
Run the discharge pump until approximately 50% of the aeration tank contents have been
discharged.
6.
Remove cover in the top of the aeration tank and check that the screen below is clear, also
remove the cover in the top of the settling tank and check the surface is clear of scum. If scum
is present hose down the surface or pump out and clean settling tank as necessary.
7.
Refill unit with clean fresh or sea water and select valves for normal running.
8.
5.2.3
6 Monthly
Examine filter cartridges fitted to the aeration compressor and replace if dirty. (These may be cleaned
by blowing compressed air from the inside of the cartridge outwards in an emergency). Check the
functioning of the non-return valve fitted to the air line.
5.2.4
Annually
Drain and clean all compartments of the unit and inspect and repair any damaged coating. Inspect the
discharge pumps and air blowers for wear. Replace aerator air diffuser elements.
NOTE: If air pressure rises above 0.2 bar (3 lbf/in2) above original commissioning pressure at any
time, check both filter cartridges and aerators and replace as necessary.
Page 5-2
SECTION 5 - MAINTENANCE
5.3
The chlorinator must be cleaned periodically, at intervals determined by the characteristics of the
water used, and the amount of mineral deposits accumulated on all contacted surfaces. Should it be
required to clean the unit before all the tablets have been dissolved, the tablets must be removed and
all surfaces must be washed and cleaned with a stiff brush (NOT WIRE).
CAUTION:
5.4
1.
Never use water above 65C (150F) in this chlorinator. To do so may result in
damage.
2.
Use only the recommended tablets as supplied initially with the unit.
Safety Notes:
1.
Never leave the Trident sewage treatment unit full of sewage without the air compressors
running.
2.
To completely shut-down, drain and clean as shown below and leave empty, or alternatively
refill with clean water and ready for use.
3.
Never enter a sewage treatment unit unless it is thoroughly cleaned out, with all inspection
covers removed, or breathing apparatus is worn.
During these operations the pump should not be allowed to run dry for extended periods.
Refer to the notes regarding valve numbers in Section 3 for discharge pump installation.
1.
Close the valves on the raw sewage and waste water inlet lines, or alternatively, ensure that the
connected appliances are not used.
2.
3.
4.
5.
Select HAND on the control panel switch to operate the discharge pump.
6.
7.
8.
9.
10.
11.
Close valves 4 and 6 and open valves 1, 2 and 3, refill unit through valve 5 taking care not to
over pressurise the tank.
12.
Where a recirculation line has been fitted, Super Chlorinate the unit before entering the tank,
close valves 2, 3 and 5 and open valves 3, 4, 6 and 7. Start discharge pump, circulate tank
contents for approximately 30 minutes. Then close valve 1 and open valve 3. Circulate for a
further 30 minutes. After circulation pump out unit as previously described.
13.
Inspect the internal coating and recoat as necessary with a high grade coal tar epoxy.
Page 5-3
SECTION 5 - MAINTENANCE
14.
Examine the inspection cover joints for serviceability and renew if necessary. Refit the joints
and covers.
15.
Inspect the filter periodically. This can be cleaned in situ with a hose or removed from the tank
and cleaned.
NOTE: When a standby discharge pump is fitted, refer to Section 3 - Discharge Pump Installation and
ensure that the appropriate suction and delivery valves serving the pump in use are open
and those serving the standby pump are closed.
5.5
5.5.1
The air diffuser elements are made from a porous ceramic material and must be handled with care to
avoid breakages. The diffuser elements must be replaced annually or at any time when the pressure
gauge reading rises 0.2 bar (3lbf/in2) above original commissioning pressure, or the air pressure relief
valve is blowing. Ensure that the air filter cartridges are clean and that the air lift valves are adjusted
to give the required flow.
5.5.2
Element Replacement
This must normally be carried out during annual servicing with the tank empty.
Remove respective side manhole cover and disconnect running union located immediately inside
cover. Lift out diffuser assembly complete.
Remove wingnut and washer and withdraw ceramic element.
Fit a new element taking care that the rubber washers are in place at either end. Replace the wingnut
taking care not to overtighten.
Replace diffuser assembly in the tank taking care to locate spigot in the bracket in the bottom of the
tank. Replace manhole cover.
Page 5-4
SECTION 5 - MAINTENANCE
5.6
Description
Impeller screw
Pump
Compressor
Filter elements
Set of bearings
Set of spacers and tolerance rings
Contactor
Controls
Sampling kit
Chlorine tablets
Page 5-5
DISCHARGE PUMP
6.1.1
6.1.1.1
TECHNICAL DATA
STANDARD PUMP PERFORMANCE
Pump type
B50 x 50HC Medium Head
B50 x 50HC High Head
6.1.1.2
Capacity
Up to 35 m3 /hr
Up to 42 m3 /hr
6.1.1.3
3. 0 kg m
5.0 kg m
3.0 kg m
MOTOR SPEED
50 Hz (2 pole)
60 Hz (2 pole)
6.1.1.4
Head
Up to 18 Metres
Up to 25 Metres
2900 rev/min.
3480 rev/min.
GENERAL DIMENSIONS
Refer to the General Arrangement drawing supplied with the contract documents for maximum
equipment weight, dimensions and the minimum clearance needed for dismantling.
6.1.1.5
ROTATION
The direction of rotation is clockwise when looking at the non-drive end of the pump.
6.1.1.6
BEARING LUBRICATION
The motor bearings must be lubricated as detailed in the motor manufacturers handbook.
Page 6-1
6.1.2
6.1.2.1
DESCRIPTION
GENERAL
These pumps are horizontal close coupled centrifugal units with a 2-bladed open impeller of the nonclog type. They are designed for capacities up to 40 m3/h and operate at 2-pole motor speeds.
The medium head pump is suitable for heads up to 18 metres.
heads up to 25 metres.
The pumps are particularly suited for effluent discharge, sump drainage and handling dirty water
containing solids up to 25mm. diameter.
6.1.2.2
The inner cover is bolted onto the electric motor and houses the mechanical seal.
6.1.2.3
PUMP CASING
The pump casing is bolted to the inner cover and incorporates the suction branch which is in-line with
the motor shaft, and the discharge branch which is arranged at right angles with the suction branch.
6.1.2.4
MECHANICAL SEAL
The mechanical seal arrangement comprises two basic parts, a stationary seal ring, located in the
pump cover, and a rotating seal ring, carried on the impeller hub. A spring maintains pressure
between the seal faces, and lubrication is by the pumped fluid. Circulation passages are arranged to
maintain flow rate and prevent the accumulation of sediment.
6.1.2.5
IMPELLER
The impeller is keyed to the motor shaft and retained by a screw and lockwasher. A shim is fitted at
the bottom of the impeller hub to permit the running clearance to be correctly set between the impeller
and inner cover.
6.1.3
6.1.3.1
INSTALLATION
INSTALLATION DATA PUMP WEIGHT AND DIMENSIONS
The maximum weight of the pump, the overall dimensions, and the minimum clearances for removal of
parts are shown on the General Arrangement Drawing, normal supplied with the contract documents.
For dimensional data on any particular installation, reference must always be made to the General
Arrangement drawing.
6.1.3.2
INSTALLATION PROCEDURE
General
It is of the utmost importance that sufficient space is provided around the pump to allow personnel
access, and to facilitate removal and installation of components during normal maintenance routines.
It is advisable to leave adequate headroom above the unit for crane joists or lifting tackle. Minimum
required clearance dimensions for components removal are shown in the General Arrangement
drawing supplied with the contract documents.
Pipework
All pipework should be constructed so that pipe strains are eliminated and the unit protected against
frost.
Page 6-2
Pipe fittings must fit easily without strain and suction and discharge pipes must be supported
independently near the pump so that no strain is transmitted to the pump casing. The bore of the
suction line must NOT be less than the pump suction flange nominal bore.
Suction piping must be absolutely air tight and as short as possible, avoiding bends and elbows.
Also, it should be between one and two sizes larger than the suction opening of the pump if the
suction line exceeds 15m (50ft) in length. Care should be exercised in laying, to eliminate loops which
create air pockets. If possible, check with water pressure for leaks.
Electrical Installation
Each installation must be wired in accordance with recognised standards of practice. Earth continuity
must be provided for all exposed metalwork of electrical apparatus, cable sheaths and armour, cable
glands, conduits, ducts, trunking, etc.
Flexible conductors must be provided to earth resiliently
mounted equipment.
Ensure that overload relays are set to the correct current rating of the motor(s) they are protecting.
Direction of Rotation
On initially starting the pump, ensure that it is running in the direction indicated by the arrow on the
pump body. If the direction is incorrect, the wiring connections at the motor terminal box must be
reversed.
6.1.4
OPERATION
WARNING:
THE
6.1.4.1
Before running the machine for the first time after installation or maintenance, proceed as follows:
16.
After initial installation, fill the pump with the liquid to be pumped (see Priming, below).
17.
Rotate the pump manually through at least one revolution to ensure that the pump is free to
rotate. (It may be necessary to remove the motor fan shroud to achieve this).
18.
Check that the motor bearings are lubricated as detailed in the motor manufacturers handbook.
19.
Ensure that the suction and discharge line stop valves are in the Open position.
20.
On initially starting the pump, ensure that it is rotating in a clockwise direction when viewed from
the driving end of the shaft. If rotation is incorrect, reverse any two wiring connections at the
terminal.
Page 6-3
6.1.4.2
PRIMING
The pump can be primed by filling with the liquid to be pumped. The installation of a tee in the
discharge line just above the pump will provide a means of filling. Remove the priming plug and pour
liquid through the open branch of the tee until the pump and suction line are completely filled, then
replace the priming plug and start the pump.
6.1.4.3
3. Start motor.
6.1.4.4
The quantity of fluid delivered by the pump is regulated by opening or closing the delivery valve to give
the required rate of flow. Care must be taken not to overload the motor or reduce the rate of flow to
such a small capacity that over-heating of the pump will occur.
CAUTION
WHEN PUMPING MEDIA CONTAINING SOLIDS, THE DISCHARGE RATE MUST NOT BE
REGULATED BY THE DELIVERY VALVE.
6.1.4.5
Page 6-4
6.1.5
MAINTENANCE
WARNING:
6.1.5.1
GENERAL
The item numbers in the text refer to the item numbers called up on D8103 Sectional Arrangement
included in Section 6. When ordering spare parts or in any correspondence relating to the pump, the
unit number stamped on the nameplate must be quoted. Please also give the drawing and item
number and full description of the item required as quoted on the appropriate List of Parts and
Sectional Arrangement drawing.
A complete pump and motor are readily available as standard spares so that should trouble be
experienced with either of these relatively small items it can be quickly remedied without interfering
with the normal duties of the unit.
A maintenance schedule is given in Table 5.1, and a fault finding chart in Table 5.2, located at the end
of section 5.
6.1.5.2
LUBRICATION
Page 6-5
The motor bearings on the B50 x 50HC must be lubricated as detailed in the motor manufacturers
handbook (most motors will have Sealed-For-Life bearings).
6.1.5.3
1. Ensure that the electrical power supply to the motor is switched off.
2. Shut the suction and delivery valves in the system pipelines.
3. Remove the drain plug (27) and joint washer (28) from the pump casing.
6.1.5.4
DISMANTLING PUMP
INSPECTION
Thoroughly clean and examine all components for corrosion, cracks, wear or any other damage and
renew any parts found defective. If the mechanical seal faces are damaged, the complete seal
assembly must be renewed. The O-ring seals (14, 15) and tab washer (17) must be replaced with
new ones.
6.1.5.6
ASSEMBLING PUMP
1. Position the liquid thrower on the motor shaft and the inner cover on the motor.
washers (25) and nuts (23).
2. Impeller Shimming:
To determine the amount of shimming required between the impeller and motor shaft:
a) Position a new peel-off shim (11) in the bore of the impeller (5) (do not fit mechanical seal at
this stage).
b) Line up the keyway in the impeller with the key in the motor shaft and push the impeller onto
the shaft.
c) Place the tab washer (17) on the impeller screw (8) and fit the screw into the tapped hole in
the end of the motor shaft. Fully tighten the screw but do not lock it at this stage.
Page 6-6
d) With the aid of feeler gauges, measure the clearance between the rudimentary vanes at the
back of the impeller and the inner cover (see figure below). This dimension should be
0.457mm 0.076mm (0.018 0.003 in).
Subtract 0.457mm (0.018 in.) from the
measurement obtained. The resultant figure is the amount of shimming which needs to be
removed from the peel-off shim.
e.g.
Clearance measured
Deduct required clearance
Total to be removed from shim
e) Ensure that the end of the motor shaft key does not protrude beyond the end of the motor
shaft or the peel-off shim pack will be fouled.
f)
Remove the impeller screw and tab washer and withdraw the impeller from the motor shaft.
g) Remove the peel-off shim from the bore of the impeller and remove the number of laminations
determined in (d) above.
3. Smear the inside of the impeller bore with grease.
4. Fit the mechanical seal as follows:
a) Ensure the ceramic seat is fully inserted into the cup rubber. Lubricate the outside diameter
of the cup rubber and also the bore of the recess in the inner cover, which locates the
stationary seat, with soft hand soap and water.
b) Feed the cup rubber and ceramic seat into the recess and press into position ensuring an
even pressure over the whole of the ceramic seat face. Make sure that the cup rubber and
seat are pressed fully home.
c) Stand the pump, less casing and impeller, vertically with the impeller end of the shaft
uppermost.
d) Lubricate the bore of the bellows with soft hand soap and water.
e) Apply soft hand soap and water to the outside diameter of the impeller hub, and pass the
bellows of the mechanical seal carefully over the taper on the hub (rubber end first) until the
bellows contacts the hub shoulder.
f)
Ensure that the impeller adjusting peel-off shim (11) is in position on the shaft end.
g) Line up the keyway in the impeller hub with the shaft key, locate the bore of the hub with the
shaft end and push the impeller fully onto the shaft.
5. Carefully position the liquid thrower on the impeller hub.
6. Secure the impeller with the impeller screw (8) and tab washer (17). Lock the screw with the tab
washer.
Note:
Installation of the seal unit, to its working length, should be completed with 15 minutes to ensure
that the bellows is correctly positioned before it permanently grips the impeller hub.
7. Place a new O-ring seal (15) on the inner cover (2) and position the motor and pump assembly
on its mounting and secure the inner cover to the casing with bolts (19), washers (34), and nuts
(20).
Page 6-8
8. Fit the bolts and washers securing the motor to its mounting.
Table 6.1-1 Maintenance Schedule
Item
Action
Inspect
Every 4 Years or
20,000 Hrs
O-Ring Seals
Replace
Inspect
Mechanical Seals
Replace
Pump Casing
Inspect
Impeller Key
Inspect
NOTE:
1. Where running hours and time are quoted, the shorter period is the criterion if the component is a
dynamic part.
2. All clearances and parts should be checked as routine if the unit is dismantled for any reason.
3. This table is for guidance only and indicates the minimum recommended schedule. This may be
varied where, for specific conditions, operating experience indicates that a difference schedule
would be beneficial
Fault
No Discharge
Open valve.
of pump.
suction head.
Power
Choked impeller.
closed.
valve.
Remedy
Page 6-9
6.1.6
DRAWINGS
Drawing Number
D8103
A21980
Drawing Title
Sectional Arrangement, B50x50HC 2-Pole Sewage Pump
General Arrangement, B50x50HC 2-Pole Sewage Pump
Page 6-10
Page 6-11
DESCRIPTION
MATERIAL
QTY.
1
2
5
8
10
11
14
15
16
17
19
20
22
23
25
26
27
28
29
30
31
34
39
50
Pump Casing
Inner Cover
Impeller
Impeller Screw
Liquid Thrower
Peel-off Shim
O-ring (impeller)
O-ring (casing)
Mechanical Seal
Tab Washer
Bolt
Nut
Stud
Nut
Spring Washer
Nameplate
Plug
Joint
Stud
Nut
Key
Washer
Jacking Screw
Motor
1
1
1
1
1
1
1
1
1
1
6
6
4
4
4
1
3
3
4
4
1
6
2
1
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6.2
COMPRESSOR
The following blower models are fitted to Hamworthy Super Trident Sewage Treatment Units.
ST6A
DLT40
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6.3
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6.4
General Arrangements
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6.5
Sectional Arrangements
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DESCRIPTION
TANK SUB-ASSEMBLY
AIR COMPRESSOR
CONTROL PANEL
LEVEL SWITCH
BLANK FLANGE
FLANGE
DISCHARGE PUMP
JOINT,50NB
JOINT
NUT & BOLT
CHLORINATOR
COVER
JOINT-FITTERS CUT
LABEL
NAMEPLATE
M8 STIFF NUT
HEXAGON SCREWS
LABEL WARNING WELDING
3/8" ST.ST. WASHER, EN58.
NAME PLATE
LABEL
CABLE
NAMEPLATE
TERMINAL TAG PANEL
JOINT WASHER FIBRE
FLEXIBLE CONDUIT
CABLE TIE
CONDUIT ELBOW
ADAPTOR
LABEL
LABEL
NAMEPLATE
RING TYPE CABLE TERMINAL M5
CABLE 2.5MM
SHIM
MANIFOLD
MANIFOLD
GATE VALVE 2 IN
VALVE,BUTTERFLY,WAFER
PUMP MOUNTING
MOTOR SUPPORT, TRIDENT TANKS.
UNION STRAIGHT
M10 X 25 HEX SCREW
B.M.S. WASHER, M10 CAD PLATED.
B.M.S. WASHER, M16 CAD PLATED.
HEXAGON BOLT
BOLT
HEX NUT,M16 ZINC PLATED
BOLT
1.1/2"NB POLYURETHANE DUCTING
HOSE
REINFORCED PVC HOSE
HOSE CLIP
M STUD ELBOW BSP BR
FERRULE
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ITEM
150
156
158
162
163
164
165
169
170
174
179
180
184
185
201
202
203
204
205
206
207
244
245
246
247
270
271
272
273
274
275
276
277
278
279
280
281
282
283
289
293
294
295
296
297
300
301
302
303
304
305
306
307
308
309
320
DESCRIPTION
DIFFUSER HOLDER
DIFFUSER ELEMENT
COMPOSITE UNION
FLEXIBLE HOSE
HOSE CLIP
BULKHEAD CONNECTION
1/2"OD NYLON TUBE
DIFFUSER DOWNTUBE
ABS.BS5391 DN15X21.3 CL.T
AIR LIFT TUBE
SURFACE SKIMMER
SEALING RING
REDUCING ELBOW
PIPE
TEE, PVC
REDUCING BUSH
TUBE, PVC
TUBE, PVC
FLEXIBLE HOSE
HOSE CLIPS
HOSE CLIPS
LABEL
LABEL
LABEL
LABEL
STIFFNUT, M6
SPRING WASHER, M6 , ZN PLT
B.M.S. WASHER, M6 CAD PLATED
ELBOW,1/2"
HOSE CONNECTOR,3/4"
HOSE,RUBBER,3/4"
HOSE CLIP
BALL VALVE,3/4"
NIPPLE,3/4"
TEE,3/4"
PLUG,3/4"
NON-RETURN VALVE,3/4"
GAUGE ADAPTOR
PRESSURE GAUGE
ELBOW,1/2"
'P' CLIP
NUT,M5
WASHER,M5
HOSE CONNECTOR,3/4"BSPx3/4"NB
CONDUIT ADAPTER
JOINT
JOINT
HEX NUT,M12 ZINC PLATED
HEX NUT M8 ZINC PLATED
HEX NUT,M16 ZINC PLATED
HEX NUT,M20 ZINC PLATED
B.M.S. WASHER, M12 CAD PLATED.
B.M.S. WASHER, M8 CAD PLATED.
B.M.S. WASHER, M16 CAD PLATED.
B.M.S. WASHER, M20 CAD PLATED.
FILTER SCREEN, ST2A
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ITEM
321
322
323
325
326
330
331
335
340
341
342
350
351
360
361
370
371
372
373
374
375
376
377
378
379
380
DESCRIPTION
FILTER SCREEN, ST3A
FILTER SCREEN, ST4A
FILTER SCREEN, ST6A
BALL VALVE 1"BSP
BALL VALVE 1/2"BSP
HEX SCREW M6 X 16MM LG ZINC
PLATED
B.M.S. WASHER, M6 CAD PLATED.
JOINT
JOINT-FITTERS CUT
B.M.S. WASHER, M8 CAD PLATED.
JOINT-FITTERS CUT
1/2" BSP BACKING NUT
BSP BACKING NUT DURAPIPE
ELBOW,3/4"
ELBOW,3/4"
CABLE MARKER NUMBER '3'
CABLE 2.5MM
CABLE MARKER LETTER 'U'
CABLE MARKER LETTER 'V'
CABLE MARKER LETTER 'W'
CABLE MARKER NUMBER '4'
CABLE MARKER NUMBER '1'
CABLE MARKER NUMBER '2'
CABLE MARKER LETTER 'X'
CABLE MARKER NUMBER '3'
TERMINAL TAG PANEL
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Electrical Drawings
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