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LESSON PLAN

Sub Code & Name : ME6403, Engineering Materials and


Metallurgy
Unit: I Branch: B.E. Mechanical Engg.
Semester: IV

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Review Part (Not for Exam): Crystal structure-BCC, FCC and HCP structure-unit cellcrystallographic planes and directions, miller indices-crystal imperfections, point , line, planar and
volume defects-Grain size, ASTM grain size number.
Unit Syllabus (1) : CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS
9(L)
Constitution of alloys Solid solutions, substitutional and interstitial phase diagrams, Isomorphous,
eutectic, peritectic, eutectoid and peritectroid reactions, Iron Iron carbide equilibrium diagram.
Classification of steel and cast Iron microstructure, properties and application.
Objective:
To illustrate the various fundamentals of alloy design with emphasis on Fe-C system.
S. Proposed
No Date
1
2
3
4
5
6
7
8
9
10
11

Actual
Date

Hours Topic
Crystaline and Non crystalline
materials, Unit Cell, Crystallaographic
planes and directions.
BCC, FCC & HCP Structure, Miller
indices, Point, line, planar and volume
defects, Grain size, ASTM grain size.
Metals, Alloys, Constitution of alloys
Solid solutions, substitutional and
interstitial
Phase diagrams, unary, isomorphous
diagrams
Binary systems, Eutectic and eutectoid
phase diagrams, Peritectic and
peritectoid reactions
Iron-Iron carbide equilibrium diagrams
Phases of iron-iron carbide, Coring and
surrounding
TTT, Austenite, martensite, ferrite and
bainite transitions
Ferrite and Bainite transitions
Classification of steel and cast iron
Microstructure and properties,
Applications

Teaching
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LESSON PLAN
Sub Code & Name : ME6403, Engineering Materials and
Metallurgy
Unit: II Branch: B.E. Mechanical Engg. Semester: IV

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Unit Syllabus (2) : HEAT TREATMENT


9(L)
Definition Full annealing, stress relief, recrystallisation and spheroidising normalising, hardening
and Tempering of steel. Isothermal transformation diagrams cooling curves superimposed on
I.T.diagram CCR Hardenability, Jominy end quench test Austempering, martempering case
hardening, carburizing, Nitriding, cyaniding, carbonitriding Flame and Induction hardening
Vacuum and Plasma hardening.
Objective:
To impart knowledge on the importance of heat treatment and phase transformations with studies on
surface treatment.
S. Proposed
No Date
12
13
14

15
16

17

Actual
Date

Hours Topic
Definitions, sintering and annealing, full
annealing
Recrystallization and stress relief,
spherodizing, Normalizing-hardening and
tempering of steel
Isothermal transformation diagrams
Cooling curves super imposed on IT
diagram CCR
Hardenability, Hardness, Jominy end
quench test
Austempering, Martempering
Case Hardening, Carburising, Nitriding

Teaching
Aids
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Cyaniding and carbonitriding


18
19

Flame and Induction Hardening


Vacuum and Plasma hardening.

LESSON PLAN

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Sub Code & Name : ME6403, Engineering Materials and


Metallurgy
Unit: III Branch: B.E. Mechanical Engg. Semester: IV

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Unit Syllabus(3) : FERROUS AND NON FERROUS METALS


9(L)
Effect of alloying additions on steel- and stabilisers stainless and tool steels HSLA,
Maraging steels Cast Iron Grey, white, malleable, spheroidal alloy cast irons, Copper and
copper alloys Brass, Bronze and Cupronickel Aluminium and Al-Cu precipitation
strengthening treatment Bearing alloys, Mg-alloys, Ni-based super alloys and Titanium alloys.
Objective:
To apply the learnt philosophy to ferrous and non ferrous metals and alloys and familiarise with the
classifications for future applications.

S. Proposed
No Date
20
21
22
23
24
25

26

Actual
Date

Hours Topic
Effect of alloying additions on steel- and
stabilisers
Effect of Alloying additions on Steel
(Mo,V,Ti and W)
Stainless and tool steels, HSLA steel,
Maraging steels,
Cast Iron Grey, white, malleable,
spheroidal alloy cast irons,
Copper and copper alloys Brass, Bronze
and Cupronickel
Aluminium,Al-Cu & Precipitation
strengthening treatment
Bearing Alloys, Mg-alloys, Ni-based
super alloys and Titanium alloys.

LESSON PLAN

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Sub Code & Name : ME6403, Engineering Materials and


Metallurgy
Unit: IV Branch: B.E. Mechanical Engg. Semester: IV

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Unit Syllabus (4): NON-METALLIC MATERIALS


9(L)
Polymers types of polymer, commodity and engineering polymers Properties and applications of
various thermosetting and thermoplastic polymers (PP, PS, PVC, PMMA, PET,PC, PA, ABS, PI,
PAI, PPO, PPS, PEEK, PTFE, Polymers Urea and Phenol formaldehydes)- Engineering Ceramics
Properties and applications of Al2O3, SiC, Si3N4, PSZ and SIALON CompositesClassifications- Metal Matrix and FRP Applications of Composites.
Objective
To impart and invoke an application oriented approach to the use of non metallic materials and
advanced materials in engineering practices. Here the classification and use of polymers and
ceramics and their composites is highlighted.
S. Proposed
No Date
27
28
29

30

Actual
Date

Hours Topic
Polymers and types
Commodity and engineering polymers
Properties and applications of PE,PP,PS,
Properties and applications of
PVC,PMMA,PET
Properties and applications of PC,PA
,ABS
Properties and applications of PI, PAI,
PPO, PPS
PEK, PEEK and PTFE polymers, Teflon

Teaching
Aids
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Urea and Phenol Formaldehydes, Epoxies


Ceramics and Engineering ceramics
Properties and applications of
Al2
O3,SiC,Si3N4

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Properties and applications of


Sialon fibres

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Composites-Classifications- Metal Matrix


and FRP Applications of Composites.

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32

PSZ

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Signature

Sub Code & Name : ME6403, Engineering Materials and


Metallurgy
Unit: v Branch: B.E. Mechanical Engg. Semester: IV

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Unit Syllabus (5) : MECHANICAL PROPERTIES AND DEFORMATION


9(L)
Mechanism of plastic deformation, slip and twinning Types of fracture Testing of materials
under tension, compression and shear loads Hardness tests (Brinell, Vickers and Rockwell)
Impact test Izod and charpy, fatigue and creep test.
Objective : To teach the students the importance of mechanicallly characterizing the materials with
known methods and enable qualification through the desired properties.
S. Proposed
No Date
35
36
37
38

Actual
Date

Hours Topic

40

Plastic deformation of materials


Mechanism of slip and twinning,
Types of fracture, fracture mechanics
Testing of materials under tension,
compression and shear loads
Hardness tests - Brinel, Vickers &
Rockwell test, comparison of hardness
testing methods.
Impact test- Izod and Charpy

41

Fatigues and creep tests

39

Teaching
Aids
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Signature

LESSON PLAN
Page 6 of 6
Sub Code & Name : ME6403, Engineering Materials and
Metallurgy
Unit: -- Branch: B.E. Mechanical Engg.
Semester: IV

References:
TEXT BOOK
1. Avner,, S.H., Introduction to Physical Metallurgy, McGraw Hill Book
Company,1994.
2. Williams D Callister, Material Science and Engineering Wiley India Pvt Ltd, Revised
Indian Edition

REFERENCES
3. Raghavan.V, Materials Science and Engineering, Prentice Hall of India Pvt. Ltd., 1999.
4. Kenneth G.Budinski and Michael K. Budinski, Engineering Materials, Prentice Hall of India
Private Limited, 4th Indian Reprint 2002.
5.Upadhyay. G.S. and Anish Upadhyay, Materials Science and Engineering, Viva Books Pvt.
Ltd., New Delhi, 2006.
6. U.C.Jindal : Material Science and Metallurgy, Engineering Materials and Mettalurgy, First
Edition,Dorling Kindersley, 2012

Prepared by
Name
Designation

Approved by

J. Riaz Ahamed
Assistant Professor

Professor and Head

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