Professional Documents
Culture Documents
Maintenance
Manual
TALCHER
Plant:
Customer:
NTPC
CC43101101A
c
Note:
These instructions should be read prior to performing any installation, operation, maintenance or repair activity. In the event that the reader
considers the instructions to be unclear or insufficient ABB should be contacted prior to the perfonance of any activity and a written
clarification sought. These instructions may only be modified in written form by an authorised representative of ABB.
These instructions do not purport to cover all equipment details nor to provide for every possible contingency to be met in connection with
the installation, operation, maintenance or repair of the equipment.
The equipment should be installed, operated, maintened and repaired in strict accordance with these instructions. Failure to do so might
result in death, personal injury or damage to property. The equipment should not be used together with other manufacturers equipment
without ABEs express authority.
The Manuals are exclusively for our customers own use and may not be copied or made known to third persons or otherwise published
or used for the construction and manufacture or material or parts described in the Manuals. ABB reserves all rights in the documents
enclosed herewith and in the information contained therein Copyright Asea Brown Boveri Aktiengesellschaft.
GGMV69230E
TALCHER
n BR BR
IrWlW
Synopsis of Contents
Maintenance Manual
Designation
LAE
LBA
LBB
LBC
LBF
LBG
LBQ
KS Book
Code
..........
.................
Book No.
410
410
410
.....................
....................
410
.............
410
410
2,3
4
410
LBR
410
LBS
410
LCA
410
LCE
LCW
MAA
MAB
....................
...........
.............
...........
410
410
..............
........
310
310
.....................
310
..................
310
MAC
MAD
.....................
310
MAG
Condensation
310
MAJ
Evacuation
MAK
310
MAL
310
MAN
MAV
MAW
MAX
...........................
310
.............................
..............
310
................
310
9,lO
310
10
310
11
MKA
310
12
MKB
310
12
.................
........
.........
Plant: TALCHER
ABB order no.: CC-431 O-l 1O-1A
Modification:
page no.: 1
11 IRIR
FW11D
Synopsis of Contents
Maintenance Manual
Designation
MKC
Excitation Equipment
MKD
Bearing Assembly
MKF
MKG
310
14
MKQ
310
14
MKW
310
14
MKY
310
14
PAB
410
15
PAH
410
16
PCD
420
17
PGA
420
17
PGB
420
17
......................
........................
.........
......................
.........................
..........
................
.........
..........
KS Sook
Code
Book No.
310
13
310
13
310
14
Plant: T A L C H E R
ABB order no.: CC-431 O-l 1O-l A
t
Modification:
Page no. : 2
MAW mav
I
I
cI
List of Documents
Maintenance
Manual
I : BB
KKS power
Identification
station
code
MAV
Document
no.
or cro66 reference
Designation
Lubrication
Medium Supply
T05881E
device
see LBA
GMD0759254
MAV02
Lubrication
0MAV80
0MAV80AA002
0MAV80AA003
0MAV80AA004
0MAV80AA005
Stop valve
*Make ARGUS
see OMAV80AA003
BA10A002
200121515
see OMAV80AA003
3R0140
3L6129EZ
3L6042SZ
31510100559740
type SFFK
0MAV80AA006
Stop valve
*Make ARGUS, type SFFK
see OMAV80AA005
0MAV80AA007
see OMAV80AA003
0MAV80AA008
see OMAV80AA003
0MAV80AA010
Solenoid valve
*Make HERION type 23336201824
7500136060982
7500953061286
0MAV80AA011
0MAV80AA012
Plant
Contract
:
no. :
Talcher
CC4101101A
Rev.
see OMAV80AA003
see OMAV80AA003
Book
Tab
code
:
: MAV
Page
no.
List of Documents
Maintenance
Manual
i
KKS power
identification
station
code
0MAV80AP001
Transfer pump
Make ALLWEILER
0MAV80AT001
type SLS210ER
Motor
*Make ABB type QU112
see MAK85APOOl
Air filter
*Make MANN
HTGD691604E R0002
type 4301467012
0MAV85
OMAV85AA001
0MAV85AA002
R3279
R3146e
see OMAV80AA003
l
0MAV85AA004
see OMAV80AA003
0MAV85AA005
see OMAV80AA003
l
0MAV85AA006
Stop valve
see OMAV85CLOOl
0MAV85AA007
Stop valve
see OMAV85CLOOl
0MAV85AA008
Stop valve
*Make ARGUS
see OMAV80AA005
type SFFK
0MAV85AA009
Stop valve
*Make ARGUS, type SFFK
see OMAV80AA005
0MAV85AA010
7500136060290
7500953061286
0MAV85AA011
see OMAV80AA003
0MAV85AP001
Filling pump
*Make ZPM type N2105
46100002
80753
Motor
*Make ABB, type QLIX100L4AT
DEM402988DE
262
263
Air filter
*Make MANN
see OMAV80ATOOl
0MAV85AT001
Plant
Contract
Document
no.
or cross reference
Designation
:
no. :
Talcher
CC4101
IOlA
Rev.:
Book
Tab
code
:
: MAV
Page
no.
List of Documents
Maintenance
Manual
KKS power
Identification
station
code
Document
no.
or cross reference
Designation
0MAV85CL001
Level gauges
Make PHNIX
710100
710
710
type 7101000
0MAV85CL002
Level gauges
*Make PHONIX, type 710.100.0
see OMAV85CLOOl
0MAV85CL003
Level gauges
*Make PHONIX, type 710.100.0
see OMAV85CLOOl
0MAV85CL004
Level gauges
*Make PHONIX, type 710.100.0
see OMAV85CLOOl
0MAV85CL005
Level gauges
*Make PHONIX, type 710.100.0
see OMAV85CLOOl
Pressure limitation
TfGNoSE
GMD0988532
GMD0988685
0MAV85DP001
valve
0MAV90AA012
see OMAV80AA003
0MAV90AA013
see OMAV85AAOOl
0MAV90AA014
0MAV90AA015
0MAV90AT011
MAV11AA201
MAV11AA210
see OMAV80AA003
l
see OMAV80AA003
19065068
Drain valve
*Make ARGUS
see OMAV80AA005
Book 9
type SFFK
R3726e
type CB14
MAV11AA502
HTGD90475E R4002
MAV11AA503
MAV11AA504
MAV11AA220
Plant
Contract
:
no. :
Talcher
CC4101101A
Book 10
Book
Tab
Rev.
code
Page no.
:
: MAV
:
List of Documents
Maintenance
Manual
KKS power
Identification
station
code
Designation
Document
no.
or cross reference
MAV11AN001
GGMV690042E R5001
MAV11AN002
see MAVl
MAV11AT001
Air filter
see OMAV80ATOOl
MAV11AT010
Oil Seperator
GMD0095669
GMD0095660N
MAV11AT011
Oil Seperator
MAV11BB001
Oil tank
see MAV02
MAV11CL001
Level pick up
Make BESTOBELL MOBREY
type AE15VKL12000SVK
BFAA 24VDC
1001 sh.l-3,7,12
1 AN001
MAV11CL002
Level switch
HTGD90475E R4002
MAV11CL003
Level switch
MAV11CL004
Level switch
see MAVl
MAV21AA001
MAV21AA002
Check valave
MAV21AA003
Check valave
MAV21AA005
Check valave
MAV21ap001
APO01
HTGD690084E R9001
MAV21ap002
APO02
Auxiliary
HTGD691608E ROOO 1
orifice bore
MAV21AP003
Auxiliary
*
no. :*
oil pump
T&her
CC41 011 OlA
Rev.
DEM402988DE
DEM144883E
see MAV2 1 APO02
Motor
*Make ABB, type QUX200L2BH,Vl
Plant
Contract
HTGD691610E ROOO 1
oil pump
Motor
*Make ABB type QUX200L2BH V1
1 CL003
Book code
Tab
:
: MAV
Page no.
List of Documents
Maintenance
Manual
f
KKS power
Identification
station
code
MAV21AP005
Document
no.
or cross reference
Designation
Emergency
oil pump
Motor
Make GROSSENBACHER
type GKCF160L4AEA V1
CHIFK8409DFE
CHIFK8410DFE
MAV21AT001
T108316E
701
MAV22AA001
MAV22AA002
Switch valve
*Make ARGUS
PN16
0241000199
AAR9004
see MAV40AA504
type BK
MAV22AA010
Globe valve
*Make KSB type ZXS
761211M
MAV22AA201
Globe valve
*Make KSB, type ZXL
761111M
MAV22AA202
Globe valve
Make KSB, type ZXL
see MAV22AA201
MAV22AC001
type OKG
Page 1 3
GMC1503930
254104
type OKG
MAV22AC002
see MAV22ACOO 1
MAV22DP001
Constant
MAV22DT001
Temperature
MAV23AT001
Double filter
GGMV690071E R 1002
MAV23CP001
see MAV23ATOOl
MAV40AA501
Test solenoid
HTGD691503E ROOOl
MAV40AA504
3R0042
3D0656EZ
3D0071SZ
30210010594113
MAV40CP001
Pressure switch
Make HERION
7500767060788
7502066060390
Plant
Contract
:
no.
pressure valve
controller
valve
type 0811411 +
Talcher
CC4101101A
Rev.:
HTGD690182E R1004
GGMV690083E R1007
Book
Tab
code
:
: MAV
Page
no.
List of Documents
Maintenance
Manual
KKS power
Identification
station
code
MAV40CP002
MAV40CP003
MAV40CP004
MAV40CP011
Designation
Document
no.
or cross reference
Pressure switch
Make HERION
see MAV40CPOOl
type 0811411
Pressure switch
*Make HERION, type 0811411
Pressure switch
*Make HERION, type 0811411
Pressure transmitter
l Make ROUSEMOUNT
see MAV40CPOO 1
see MAV40CPOO 1
MAV53
Jacking
MAV53AA001
Check valve
see MAV53APOOl
MAV53AA002
Check valve
see MAV53APOOl
MAV53AA003
Check valve
see MAV53APOOl
MAV53AA021
Start up
valve
see MAV53APOO 1
MAV53AA022
Start-up
valve
see MAV53APOOl
MAV53AA023
Start-up
valve
see MAV53APOOl
MAV53AP001
Jacking
oil pump ac
oil system
HTGD690348E R4001
HTGD691536E ROOOl
motor driven
see MAV53
see MAV53
oil pump dc
see MAV53APOOl
Motor
MAV53AP002
Jacking
Motor
MAV53AP003
Jacking
motor driven)
Motor
Make GROSSENBACHER
type GKEF180L4Aea V1
Plant
Contract
:
no. :
Talcher
CC4101101A
Rev. :
CHIFK8409DEF
CHIFK8410DEF
H14
Book
Tab
code
:
: MAV
Page
no.
Air RRRR
P~RCRB
KKS power
Identification
List of Documents
Maintenance
Manual
station
code
Designation
MAV53CP001
MAV53CP003
Document
no.
or cross reference
Pressure switch
Make BARKSDALE
type B2TM48SS
Pressure switch
l Make
BARKSDALE,
type B2T-M48SS
P505D587E
see MAV53CPOOl
l
MAV53DP001
Constant
pressure valve
see MAV53
MAV53DP002
Constant
pressure valve
see MAV53
MAV53DP003
Constant
pressure valve
see MAV53
MAV61
see MAV53
MAV61AA001
Check valve
see MAV53
MAV61AA003
Check valve
see MAV53
MAV61AA021
Start up
valve
see MAV53
MAV61AA033
Start-up
valve
see MAV53
MAV61AP001
motor driven
see MAV53
see MAV53
Motor
MAV61AP002
Motor
MAV61AP003
MAV61CP001
MAV61CP003
motor driven)
see MAV53
Motor
Make GROSSENBACHER
type GKEF180L4Aea V1
see MAV53AP003
Pressure switch
Make BARKSDALE
see MAV53CPOOl
type B2TM48SS
Pressure switch
Make BARKSDALE,
type B2T-M48SS
see MAV53CPOOl
MAV61DP001
Constant
pressure valve
see MAV53
MAV61DP002
Constant
pressure valve
see MAV53
MAV61DP003
Constant
pressure valve
see MAV53
MAV62
Plant
Contract
:
no. :
Talcher
CC4101
see MAV53
Book
Tab
1OlA
Rev.
code
Page no.
:
: MAV
:
Ai DRDR
lrWBDl
t
KKS power
Identification
List of Documents
Maintenance
Manual
station
code
Designation
Document
no.
or cross reference
MAV62AA001
Check valve
see MAV53
i
MAV62AA002
Check valve
see MAV53
/
MAV62AA003
Check valve
see MAV53
MAV62AA021
Start up valve
see MAV53
MAV62AA022
Start-up valve
see MAV53
MAV62AA023
Start-up valve
see MAV53
MAV62AP001
motor driven
see MAV53
see MAV53
Motor
MAV62AP002
Motor
MAV62AP003
see MAV53AP002
MAV62CP001
Pressure switch
*Make BARKSDALE
see MAV53CPOOl
type B2TM48SS
Pressure switch
*Make BARKSDALE,
type B2T-M48SS
MAV62CP003
see MAV53CPOOl
MAV62DP001
Constant
pressure valve
see MAV53
MAV62DP002
Constant
pressure valve
see MAV53
MAV62DP003
see MAV53
MAV70AA213
Globe valve
*Make KSB type ZXS
761211M
MAV70AA214
Globe valve
*Make KSB, type ZXS
see MAV70AA2
MAV80AA001
3R0140
3L6039EZ
3L6042SZ
31510080559739
MAV85AA003
see OMAV80AA003
Plant
Contract
no.
:
:
T&her
CC4101101A
Rev. :
Book
Tab
code
:
: MAV
Page
no.
13
List of Documents
Maintenance
Manual
KKS power
Identification
station
code
MAV85AA010
Document
no.
or cross reference
Designation
Solenoid valve
Make HERION
7500136060290
7500953061286
type 23336201824
MAV85CL005
Level switch
MAV90AA001
see OMAVSOATOl
see OMAV80AA003
l
MAV90AT001
see OMAV90ATOll
MAV90AT002
Air exhaust
HTGD691604E ROOOl
...
Plant
Contract
:
no. :
Talcher
CC4101101A
Book
Tab
Rev.
code
Page no.
:
: MAV
:
MAVIIAAZIO
R3726e
gestra BGeSTRQ
AKTIENGESELLSCHAFT
P0.B. 10!5480~ D-2800 Bremen 1 .Tel. (0421)3503-O
Telex 2 44 945-O gb d
Telelax (0421) 3503-393
TeLNo. until May 1987: 3503-l
CB14
Opening pressures
mm
in
50
to
150
2
to
6
200
to
300
8
to
12
+
8
0
_
15
The values indicated in the chart are applicable to valves with horizontal flow. With
vertical flow insignificant deviations occur
only within the range of partial opening.
Bore of pipe flanges corresponding to DIN
2633.
VW =
0
-1-.lJ
v-- 1000
Imp.
gal/min.
m3/h
DN
mm
l/S
65
50
Enquiry Specification
GESTRA DISCO swing check valves CB.
Wafer design with extremely short overall
length. Valve flap opening through 70.
Without spring. Synthetic rubber flap with
integral rubber hinge.
Suitable for fitting between flanges to DIN,
BS or ANSI.
Indications on pressure, nominal size (DN),
body material.
100
i
10
I!!//
6
4
Order Specifications
Type CB 14, nominal size (DN) .
Fluid, flowrate, pressure and temperature.
Type of flanges.
0.6
Note
.>'
04
The valves should not be used on compressors or where pulsating flow exists.
For these applications please consult us.
I
Supply in accordance
terms of business.
0.01
1
0001
0.602
I 0.02111/ 0.05
0605
Obl
0.1
0.b2
1111
0.2
005
0.5
0.1
0:5
02
I V111l
2
45
bar
6 psi
PIressure drop Ap
1 US gallon 2 0.833 Imp.
gallon
MAVI 1AA502
HTGD90475ER4002
R.00.
HTGD90475E
1
KW 4071
Table of contents
Page
Paragraph
Title
General
V.l
Purpose ...........................................................
Mod.
description
.....................................
v.2
Maintenance
w.1
........................................................
Installation
............................................................
Setting
w.2
Code No.
w.3
Functional
check
Technical
data
Y-1
Data sheet
Y-2
Test cenificate
Appendices
Z.l
Designation
....................................................
...............................................
drawing
P 0101
P 2101
Wl
........................................................
Fig. 1 Sectional
Vl
Wl
..................................................
of parts
Vl
of monitor
...............................
.............................................
Wl
Yl
P 6101
Y2
P 6201
Zl
P 8102
P 8202
22
22
R 4002
B
KW
4071
HTGD
90475
E
2
Ah RRRR
f \1111)
v.l
Purpose
In addition to conventional
standard indicators,
large turbines have a minimum level trip for lube oil
tanks. In the event of the oil level falling below the
predetermined
minimum,
it trips the machine
automatically, so that no damage occurs as a result
of insufficient bearing lubrication (air in-leakage).
V.2
threaded pin 10 and its free end projects into the oil
tank. The float rod 3 moves inside the guide tube 5,
and at the bottom of the rod a float 4 is attached.
-f
P 0101
HTGD
90475
v
KW PO71
E
1
Airnn
PI1111
W.l
Installation
The level monitor
is mounted
directly
secured with hexagon bolts 1 1. The seal 12 ensures that the tank is
airtight (vacuum in the tank).
For electrical connection, see data sheet.
W.2
Setting
The float 4 has to be set to a distance
certificate,
with hexagon nuts 24 and secured with the lock nuts 25.
Between the minimum level and the trip level D there is a difference
X in height of 100 mm (see fig. on the test certificate).
W.3
Functional check
The faultless functioning
can be checked
electro-magnet
When the
downwards,
room by means
of a built-in
8.
electro-magnet
is operated,
it pushes the float
until the limit switch closes and simulates a low level
trip.
This can be carried out during operation
tions Testing the safety equipment
P 2101
B
KW
LO,,
by following
the instrucn
S 74.
HTGD
90 475 E
\v 1
Test Certificate
Ali IRIR
e!!!E
Dimension (mm)1
specified
measured
rep. no.
Turbine section/diagram
Ouantity
According
to drawing
Date
ldent no.
Issuer
Object
item no.
Low
Level
Monitor
I + T plan no.
I
Date
Quality control
I Date
Authority/customer
Factory erectcon
Site erection*
Archive no.
befor revision
afler rwision
Page no.
Mark whlthsver
a~p,,es
Vis.
P 6201
A
HTGD
90
AI, II ID
f \.1m11,
Zl
1
2
3
4
5
Designation
of parts
Housing
Cover
Float rod
Float
Guide tube
6
7
8
9
10
Miniature plug
Limit switch
Electra-magnet
Wire
Threaded pin with hexagonal
socket and plug
11
12
13
14
15
Hexagon bolt
Seal
Slotted cheese head bolt
Washer
Sealing material
16
17
18
19
20
21
22
23
24
25
Locking plate
Slotted cheese head screw
Washer
Hexagon nut
Lock nut
26
27
Striker
Guide
bush
P 8102
HTGD90475E
2 1
AL IRMR
l WR11
FIG. 1
A-i
i.--+J;:j I*
. . ..
5
-.
, gn
@
4 I
FIG. 2
I:
;9w
L--
IO
-
j
;
- --&+
jL
-27
B-B
71
ii
23
(@ --
;i
IT
I
i 11
[;
il I!
gj
4
2021
122
[;
;A-,
-.--1
2
707-t I j!
.- *:;y
!
P 8202
HTGD90475
22
KW
4071
MAVI IAN001
GGMV690042ER5001
ii
RR0
l 1111
Vapor Exhauster
R.OO.
GGMV690042E
1
KW 407,
Air RRRR
b\II
ID
c
Contents
Section
Title
General description
v.l
v.2
v.3
Purpose ...................................................
Construction. ...............................................
Principle operation .........................................
Maintenance
W.l
w.2
w.3
Technical data
Y.l
Y.2
Y.3
Y.4
Appendix
z.l
2.2
2.3
R 5001
Page
Var.-Cod.
Vl
v 1.
Vl
PO101
WI
Wl
w2
W3
P2101
P2201
P2301
Yl
Yl
Y2
Y2
Alter.
P 6101
P 6201
Zl
Zl
P8101
Zl
GGMV390017
GGMV690042E
2
KW 4071
AI 111)
l\IIIP
v.l
Purpose
The vapor exhauster prevents by continuous SUCtion removal, that corrosive or inflammable vapors
and gases can accumulate to dangerous levels in
the connect ed system. The slight pressure reduction produced by this exhauster also improves
degassing of the media handled in these systems.
V.2
Construction
ANNEX 1 shows
vapor exhauster.
of the
P 0101
KW 4071
V.3
Principle of operation
11 RRRR
l q IliB
W.7
Adequately fill the spaces between the rollers with the antifriction bearing grease.
W.2
Dismantling
Take off the intake flange 10 and O-ring 9 from the suction
unit casing 7.
CAUTIONI Take care not to damage the O-ring 9.
P2101
KW
4071
GGMV690042E
Wl
11 I? I?
FMDII
fanwheel
spring
13.
on the suction
side @.
the screws
27 after removing
30.
the lockring
W.3
tool.
bearings
21 and
3 (A-side)
ring 17.
Reassembly
Place the shim washer 25 on the B-side onto the outer ring of
the bearing 23.
Push the bearing bracket 28 with its bearing seat from the
B-side onto the antifriction
bearing 23 and funher until the
bearing bracket 28 comes against the motor casing 1.
bearing 21 into
bearing 21.
flange
bearing 23.
With the aid of the screws 29 bolt bearing bracket 28, motor
housing 1 and bearing bracket 3 to mounting flange 4. Seal
the screws 29 against mounting
flange 4 with a liquid
sealant.
CAUTIONI The antifriction bearings 21, 23 must not be skewed. The rotor 2 must turn freely by hand.
Mount the fan hood 24 and attach it with the screws 30.
P2201
KW
4071
1L IRIR
ll1 B R B
box
Before connecting
the motor power supply
leads, make sure that the safety precautions
taken at dismantling
time are still in effect.
Reconnect the drive motor to the mains supply and switchon or reinsert the fuses.
IMPORTANT1
Before
recommencing
operation,
make
sure that the terminal connections
correspond correctly to the connection
diagram
(see Y.3). Check that the vapor exhauster
rotates in the right direction
(see arrow
mark on the mounting flange 4).
If the motor
interchange
the motor.
l After completing
again.
P2301
KW 4071
in the system.
the tasks,
the
warning
plates
n
GGMV690042
w3
AirIRIR
!%PE
Y.l
Manufacturer
Type
Weight
Suction volume rating
Suction underpressure
Power consumption
Operating temperature
Medium
Y.2
BBC-order
numberIWBZI
Plant
Denomination
Vapor Exhauster
Identificationno.
lodificatior
l
TGD-:J~IFL
0215
Enrerdatc
nhncsppk&e
Documentno.
(DG 30)
P 6101
Data Sheet
Y.3
Connection diagram
@
MA-
y -
Connection
w2
Connection
v2
Ul
Vl
Wl
Direction
of Rotation
Direction
of Rotation
II
Ul
Vl
Wl
a-8
VP
Capacitor
Capacitor
u2
v2
Ul
Vl
WI
I
A
I
A
A
Three-phase
Y.4
w2
u2
A
A
motor on single phase mains circuit.
v2
TYpe
Replace bearings after
Replace grease after
A-side
B-side
6203-2 RS
30000 h
---
6201-2 Z
30000 h
5CCOh
shwm. Nor01lwcl~
BBC-order
numberIWBZI
Ian1
enomination
Vapor Exhauster
g..nno
lklodificatior
Enter date where appFtabk
TCD.232/Fl0215
I~:
(DG 30)
I
Documentno.
/ P62Ol
GGMV690042 y2E
AI, RR RR
l qRBBB
2.1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Designation
2.2
of parts
Motor casing
Rotor
Bearing bracket (A-side)
Mounting flange
Hexagonal collar screw
O-ring
Suction unit casing
Hexagonal collar screw
O-ring
Intake flange
Suction fanwheel
Press washer
Precision spring
Hexagonal head screw
Dubo-lo&washer
O-ring
Oil-seal ring
Mounting foot
Hexagonal head screw
Spring washer
Antifriction bearing (A-side)
Terminal box
Antifriction bearing (B-side)
Fan hood
Shim washer
Lockring
Motor fanwheel
Bearing bracket (B-side)
Special screw
Cylinderhead screw
Hexagonal head screw
Spring washer
Intermediate flange
Gasket
Vapor entrance
Vapor exit
Leakage connection
2.3
P8101
Explanatory designations
El
El
GGMV690042E
Zl
KW so71
n RRIR
r\IImI)
ASEA BROWN BOVERI
FIG.1
FIG. 2
29
28
27
26
25
24
23
22
g
21
ti
20
19
18
<\
\
m.-
32
31 -I
10
GGMV690042
ANNEX1
GGMV390017
MAVI IATOIO
Oil Seperator
GMD0095669
GMD0095660N
23
-a 0
0b
12
10
0c 4
GMD0095669
KW 4071
Pos.
Beteichnung
der
Designation
of
Nomenclature
des
Denominacibn
de
Stiftschraube
Stud
Boulon
filet6
Prisoner0
Sechskantmutter
Hexagon
nut
Ecrou
hexagonal
Tuerca
hexagonal
5-7
zum
parts
of
pieces
las
labscheider
the
du
piezas
oil
catcher
separateur
de1
separador
d'huille
de1
aceite
Verschraubung
Connection
Raccord
a vis
Atornilladura
-
Teile
12
Dichtung
Seal
Uldunst-Eintritt
Oil
vapour
inlet
Admission
de la
d'huille
Entrada
de vaho
@
Luftaustritt
Air
outlet
Sortie
d'air
Salida
de aire
:@
Ulaustritt
Oil
outlet
Sortie
d'huille
Salida
de aceite
vapeur
de
aceite
Deckel
Cover
Couvercle
Tapa
---
10
Geh'a'use
Casing
Corps
Caja
11
Dichtung
Seal
Joint
Junta
GMD0095669N
KW 4071
MAVIICLOOI
Level pick-up
*Make BESTOBELL MOBREY,
type AE1,5-VK-L12000SVK,
BFA-A/24VDC*
lOOlsh.l-3,7,12
Bestobell
Mobrey GmbH
-lY=E
ElJLFL=rlN
_.
jJz?j
i
.dq-L&-~
-3
.
r&i
.
id
c
1
.
iO0-l 1001
TYPE
BULLETIN
1001
Modeof operertiea
Level indicating
meters
The indicators of the level indicating meters indicate the level of the fluid in
the containers from 0 - 100 %. KOBLER level sensing elements, which measure the level in the containers, can be connecied via extremely long lines to
the stabilizing control circuit of the level indicating meters.
Furthermore it is possible to connect remote indicators via lines of optional length.
A number of ihe level inoicating meters can be supplied with two electronic
limit value re!ays for maximum and minimum ccntrol of the leve! and an
additional analog output from 0 - 20 mA.
Recorders or limit controllers type BFST (page 10) can be connected to
the analog output with 3 to 6 electronic limit value relays.
Ex
-eve1 se&g
elements
The KOBLER level sensing elsments are of a design which has proven itself in
Ireat quantities. Only one moving part - a float - moves reliably up and
lawn on a slide tube following the level of the liquid.
\;.,An.annular magnet located in the float provides non-contact operation
hiough the wall of the slide tube of miniature dry reed contacts, by means of
ts magnetic field. These contacts tap a measuring voltage, which isproporfioral to the level of the fluid.
The resistance measuring chains are of closely-stepped design. The standard
srsion consists of 66 equal resistors per 1000 mm (separation 15 mm) and
he special version for short lengths consistsof 198 equal resisiors (separation
i mm). The output measuring voltage is therefore quasi-continuous.
All level sensingelements can be installed in explosion hazard areas
IEC zone 1, if the connection to the level indicating meter is carried
out via TWOintrinsically safe Zener barriers. The level sensing element
type NMG 125 L...-SVC @ ) is licensed for IEC zone 0 (PTB no. III
B/E - 27744).
TYPE
GULLETIN
1001
Adiustmentof
the limitvalue relays
Electronic
limit
When ordering
value relays
level indicating
meters with
two built-in
to which
level in
Connrczion diagram
Type: BF 1
insialled.
the
112(31Li5(6(7
or empty as f0llOWS:
Disconnect the level sensing e!emenr from the ievel
indicating
indicating
indicaior
meter.
potentiometer
After
Pcrmtbmrmr
po;entiometer
type,
Adjustment
indicator
Y
v
l-l
111
Ildcv~ ,smlowe
o...s Lmw .mW
I
L' *..tm.*
'5
*
,,calibrate.
potentiometer
strument
1.2
and 3. Connection
~6~9~10~~1(12~1~~1L~i5~i6(17
4.7 k ohm
of ihe
as indicaied
of ihe 4700
ohm potentiometer
sets ihe
its potentiometer.
so ihat
it just trips.
Limit value relay il is similarly
sired level e. g. 20 %.
After
adjustment
ohm potentiometer
sensing element
Csnnemion diapram
BFA
reconnected
to terminals
of ihe wires.
Pornti~mclo
Conntiion
diagram
Porrn~iornw
4.7 k onm
43
k ohm
III
Li"wnu.
II
I I
zTr@
!au
, ,i-;i;
2
MPE
3&L
BULLETIN
1001
Levelindicatingmeter
type BFA
Connection
diagram
Type: BFA
0Ex
Via iwo
Zoner barriers,
inrrinsicaily
can be connecred
ca;ing
melee 3fA,
j;slled
in explosion
IEC zone 1
NMG
or
safe
are in-
hazard XEtS
125-L...-SVC
@I
(page 14).
Technical data
220 V ac
24 V ac
24 V de
Power consumption
approx.
Built-in indicator
O-loo%
Type BFA-A
0-20mA-loadSohm
(other values can be supplied)
1 antrol
element
- 1 analog output
Housing:
Dimensions:
Type of protection:
Prrmiorble ambient
Weight:
Gmneaion
temperature:
3 VA
50.63HZ
50 - 60 HZ
Type BFA
TypeBFA24W
Type BFA 24 G
adjun-
1 changeover
Length optional.
max. 220 m
lines:
cover
intrinsicshy
Safe
TYPE
BULLETIN
1001
-ype
65
or brass Ms 58
AEV2.VK-L...-SV
AEV2-VK5L...-SV
-
1.6)
;I j
L! iI
n.+
II
/:
:
1
1.4571,
0.65
sicm
52 mm @ made
no. 1.4571,
of refined aeel.
pressure
25 tars,
material
ior densiv
0.7 g/cd
mazerial
no.
connee.ion:
1.4571
(or
brass MS jEl
Permissible temperature
-5cloc
i j
73
7
wn.3
-.&TIP
,
I
I ?!I
p
-7
S.76
7I I(.I
I
3
\5tau MI$6
01VICI.I1:5:1
.a5I :.a;1
c51.11
?,,
I \
ijEl
u
-
,ZL
,
I !
if--he
risu
I
i,.)
3000 mm
of fluids:
Type AEVl,S-VK-L...-SVK
AEV1,5-VKS-L...-SVK
:o +1 XPC
Maximum
intrinsically
15 mm - 66 vnirs
(VK types)
closely-stepped separation
5 mm -
Connection
220 m
@-Explosion
Licensed for
prelection:
installation
in explosion
IEC zone 1.
12
hazard area
- w
Inr..Dn
5nu
H,
55
L..szn
mat
IIIz&
r-j--j,&
2.
,:L
- ei
.1.471
MAVI
Level switch
I CL002
HTGD90475ER4002
AL BRBR
FqBBBB
R.00.
HTGD90475E
1
KW 4071
A XRIR
FIII
II
Table of contents
Page
Paragraph
Title
General description
V.l
Purpose ...........................................................
v.2
Maintenance
W.l
Installation
w.2
Setting
.....................................
w.3
Technical
P 0101
Wl
P 2101
Yl
P 6101
Y2
P 6201
Z!
P 8102
P 8202
Vl
Vl
Wl
data
........................................................
....................................................
Y.l
Datasheet
Y.2
Test certificate
Appendices
z.l
Designation
of parts
Fig. 1 Sectional
...............................................
drawing
Wiringdiagram
of monitor
...............................
.............................................
R 4002
B
KW LO,,
Mod.
Wl
........................................................
............................................................
Functional check ...................................................
Fig.2
CodeNo.
22
22
HTGD
90475
E
2
?
f
v. 1 Purpose
In addition
large turbines
to conventional
standard
have a minimum
indicators,
minimum,
it
trips
the
threaded pin 10 and its free end projec?s into the oil
tank The float rod 3 moves inside the guide tube 5,
and at the bottom of the rod a float 4 is attached.
machine
V.2
attached
tripp-
P 0101
by
plug 6.
HTGD
90475
v
E
1
11 I@IB
lWBW
W. 1 installation
The level
monitor
secured with
airtight
(vacuum
For electrical
is mounted
hexagon
bolts
directly
cover
and
in the tank).
connection.
W.2 Setting
The float
certificate,
with hexagon
Between
the minimum
a,
as shown
on the test
functioning
can be checked
electro-magnet
When
the
downwards,
from
of the float
the
control
by means
of a built-in
8.
electro-magnet
is
operated,
it
pushes
the
float
a low level
trip.
P 2101
B
KW 4071
out during
operation
by following
the instrucm
S 74.
HTCD
90475
E
w
Data Sheet
Limit switch
Designation:
Micro switch
Type:
02-2
RW82-A2
Make:
Honeywell
Load:
AC
DC
15 AJ500 v
0.25 &250
0.5
Operating
force:
0.97 N
Restoring
force:
0.21 N
Stroke:
4mm
0.1 . . . 1.l mm
ti125v
Lifting magnet 8
Designation:
Simple solenoid
Type:
GSS - 60 FblM636
Make:
Magnet
Loading
DC
Rating at 20 C
Duration
i5%
lO%)*
100%
17.7 N
force
50.0 N
Holding force
l
of voltage
V(i
19w
15mm
Stroke:
Nominal
Corresponds
to BBC standard
design
7
lant
we2
Jrbme secrlon/d#agram
hall line
Item no.
Ouantq
I + T plan no.
ldent no.
lblect
Low level monitor
with test facility
Archive
Page no.
P 6101
no.
I
J
!
HTGD 90 475 E
Yl
Test Certificate
Ilr IR RR
;?5Ax!E
II ;I
1
$+
7
*
E-f-
I
4
I
----L--z-----c--- -,-- *-
Dimension
(mm)1
!
I
specified
-
measured
Test decision
1Aoolicable
Conf.
rep. no.
Plant
Quantity
According
IO drawing
Shaft line
Tumine section/diagram
Object
item no.
Low
Level
I + T plan no.
ldent no.
(Shed no.
I
4rchive no.
ase no.
Mark
rhachersr
a,,~,,.,
P c :01
Monitor
of sh.
I
HTGD
90 475E
Y 2
1h IR BR
FcIH818
2.1
of parts
1
2
3
4
5
Housing
Cover
float rod
Float
Guide tube
6
7
8
9
Miniature plug
Limit switch
Electra-magnet
Wire
Threaded pin with hexagonal
socket and plug
io
Designation
11
12
13
14
15
Hexagon bolt
Seal
Slotted cheese head bolt
Washer
Sealing material
16
17
18
19
20
21
22
23
24
25
&king
plate
Slotted cheese head screw
Washer
Hexagon nut
LDck nut
26
27
Striker
Guide bush
P 8102
HTGD90475E
2
11 ID ID
f 11111
FIG. 1
jl I
tj j -zA-I-
3
7
:P-\
-i'i
--.-Y
s4--,
+e
Fi
,iTj)
&kJ-j-.
~~
ii
rI ;.I
r1:
.
,;fl
r:
5-
I.
ii<
-r.
3
L
i
!
=r
.v
FIG. 2
t
P 8202
KW 4071
HTGD90475
22
MAVZIAAOOI
HTGD691610ER0001
Ai RRRR
F~llrlV
CHECK VALVE
Table
of contents
Supplier
Gustav
Pages
F Gerdts
.............................
P 0101
P 0601
R 0001
HTGD691610E
1
KW 4071
X
2
d
5
Installation instructions
GESTRA * Discocheck Split Disc Check Valves
BB11 BB16a
DN 150-1200 mm(6-48)
Nominal pressure according to type PN 6-40,
ANSI 125- 300
Wafer design of short overall length to DIN or with API faceto-face dimensions. On request with facings suitable for
counter-flanges
to DIN 2512, 2513, 2514 or ANSI . . . RJ.
Max. service temperatures:
valves with soft seat of EPDM
150 C, of FKM 200 C, with metal-to-metal
seat 400 C
(depending on valve type).
1. Flow in the direction of arrow.
2. Installation in horizontal pipelines the pivot axis of the
plates vertical or in vertical lines with upward flow.
If the valves are installed in vertical lines with downward
flow stronger closing springs are required (special springs
for opening pressures of at least 5 mbar).
3. Clamp valve body with joint gaskets between pipe flanges,
centre) and tighten flange bolts in diagonally opposite
pairs.
l ) If the valve is installed in horizontal lines the pivot axis of
the plates must be vertical (eyebolt on top).
P 0101
htgd691610e
I!!!-Eil.._
._
_
Akf
155~300 :f--
_. . .
pN6-40
DNl50-1200mm
---;((I-483>.,.+;.L_ -:..
.
Issue: 12la3
International patents
Description
Application
Dual-plate check valves with API face-toface dimensions, or in short overall length
to DIN 3202. sheet 3, series K 3. Each plate
pivots on its own rigid shaft and operates
independently. Each plate opens through 80,
and is closed by two springs.
-;
i BE311 -BB16
Design
Standard design with soft seat of EPDM
7
(ethylene propylene rubber).
Special designs, at extra cost, with soft seat 1:
of FKM (fluoro rubber) or with metal-to-metal i:
seat.
Range
Minimum temperatures
Grey-cast iron. cast steel, austenitic stainless steel valves with soft seat or metal-tometal seat: - 10 C (14 F).
Ratings to ANSI
Nominal sizes (DN)
Material)
I 88140
600)
6-12
14-24
12001165 140
~15.0~110 --~
750-1206(
150 150-1200
300 156 1200
30-48
6-48
6-48
11501 501 - i
1
1285 230 200(170 140 125 95 ,
740 655 635 600 550 535 505 i
1209
Mdvbdenum-free
-a--~~ ll!N 150-
austenittc S.S.
13001150-1200
6-48
BE15
BB 16
BB 15m
BBl6m
RR*=
lJIL
cast
ll2Sl3M
iron
cast steel
I
1
in
at temoerature 7
I
IO
400~%0f600f6501750
lool3l
16a
Austenitic S. S.
6-48
1501 150-1200~
648
3601 150-12001 6-48
son
seats
;?-.
Ratings to DIN
Typea
BB
88129
BB14ct
Material)
cast
iron
8812
10 91 6
16 14) 13
10
10 101 10
soft
seats
Onty
1OllOj
- 1-
soft
seats
onb
wBB __
BB16
BBll
,,z
1
\ ::
-- f~:f::!~!:~::~
r--I--40
40 38 35
Be--EB
BE
5 4.5
11
z
g
~~360~350~320~290~245I
- I -I
-I
32
3.5
0 9.5
IlQ1 16 15
r) Higher pressure/temperature
P 0201
ratings on request
lnstanatbnsbetweenANSI flanges
Face-to-face dimensionslo APi 594
mm
m
1xl
95
3%
222
2 00
127
280
2 50
10
140
51,
3 00
12
161
?I,
8%
340
96
BB 15
I
I
ANSI 150
6816
Max weight
TypeBB16
ANSI300
ANSI 300
In
mm
in
mm
In
mm
in
3'f;
222
6%
96
3'1,
25i
9'1,
11
127
279
11
127
308
12'1,
w,
146
5%
340
13v.
146
Sf,
362
14%
181
?'I,
422
16%
181
71,
410
16'f.
104
7%
451
17%
222
ev,
486
191,
191
7%
514
20%
232
S'f,
540
21%
4.
203
549
21'1,
263
lO"l,
597
23%
51
219
6%
606
23'l.
292
11 12
654
25%
222
6%
716
28'1,
318
12'lz
??5
30'&
603
1329
330
13
34%
398
15%'
953'
3%'
930
2050
1620
3570
410
16 I,
683
900
36
366
14YI
1046
41%
387
15%
1046
41%
409
19%
1110
44
1050
42
432
17
1219
46
432
17
1219
48
568'
22%'
1209'
50%'
2624
5780
1200
48
524
20%
1384
54%
524'
20%
1384
54%'
629'
24%'
1492'
58%.
2984
6500'
* not covered
by API standards
I
Lenti
209
mm
in
mm
150
76
Max.
Body diameter D in mm
8911
BB12
8814
BBlS
BB16
PN6
PN 10
PN16
PN25
PN40
220
220
i
200
89
264
250
10
114
319
330
331)
300
12
114
375
380
386')
350
14
127
425
44
'275
220
I
275
.=
403
460
I
13
36
293
23
73
355
40
82
420
57
114
77
119
549
109
144
574
171
146
471
I
400
16
140
475
491
496')
450
18
152
530
541
558
500
20
152
580
596
620
627
631
177
164
wo
24
178
661
698
737
734
750
353
223
700
1 28 I
229 I
786 I
613
807 I
836
8ou
32
241
893
920
914
945
900
36
241
993
1020
1014
1045
1000
40
300
1093
1127
1131
1158
1200
46
350
1310
1344
1345
P 0301
517
1366
055
97%
mm
226
I
266
446')
I
weight
in kg
TypeBE
PN40
510
-T&F1
670
295
1066
990
338
1196
1400
366
1404
20601444
are thmrdore 8dWlw
Connections
Installation
Dimensions
Materials
Types
BBllg
88120
88149
shafts
SpffogS
WY
Dual plate
Grey-cast
GG-25
(DIN-No.iron
0.8025)
Nodutarcastfron
GGG-40 (DIN-No. 0.70401
&ASTMA-126UassB
=-v&ygg-
8012
BB 14
BB 15
8816
BBllm
BB12m
BBl4m
B815m
BBl6m
Austzs.
s.
X10CrNiMoTf1810
(DIN No. 1.4571)
AASTMA-182F316
-%fNs
X IO CrNiMoTt 1810
(DIN No. 1.4571) 3
P ASTM A-313 Type 3
shafts
XsCrNil89
(DIN No. 1.4301)
C ASTM A-l 82 F 304
Sprinst
Xl2CdUl77
(DIN No. 1.4310)
C ABTM A-313
Type 302
Shaft!3
X 10 CFNiMoTi 1810
(DIN No. 1.4571)
aA.SThfA-182F316
Springs
X 10 CrNiMoli 1810
(DIN No. 1.4571) )
P ASTM A-313
Type316
ANSI 1251156/366
API face-to-face dlmenafons
+-a
-,-*-\
I
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*/--A:.:~
Tightness
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inspections, Type-Approvals
d
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L4
PNB-40
Short overall length to DIN
c
P 0401
f
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GeSTRFI
AKTIENGESELLSCHAFT
P.0.6.10~4~0-2B00Bremen1~Tel.(M21)3503-1
Telex 244945 gfgd . Tel&ix (04 21) 3503-393
,..
BBll-BB16
r
Pressure drop chart
Imp. gal/min
i:
5oow
p8i
faz
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11,11
I I t,ia
0.05
0.1
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0.2 0.3
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0.5 0.8 1
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3 456
015 bar
6psi
Enquiry specification
Pressure drop Ap
Discocheck split-disc check valves type BB,
manufactured by GESTRA, with soft seat of
1 US gallon P 0.633 Imp. gallon
EPDM, on request of FKM or with metal-tometal seat. Dual-plate check valve with two
plates operating independently of each other.
Each plate separately supported.
:!
Flow characteristics
Wafer design with API face-to-face dimen- 1
sions or in short overall length to DIN, for z BE valves in horizontal pipelines.
installation between pipe flanges to ANSI or i flow with water at 20%
DIN.
Indications on pressure
size (DN). fluid.
ratings,
nominal :: [
Opening pressures
Differential pressures at zero volume flow
Opening pressures in mbar
Direction of flow
BB fuflvopen
DN
Order specifications
t
5
_
.r.
Valves diflering from the standard design as well as dillerent connections and materials 2
at extra cost.
3
Supply in accordance with our general terms
of business.
Technical modifcations reserved.
ce+p$d 1se4 GESTRI A0
R34OY12bl
BREUEll Rnd
C. (U.S.) = 1.17 * Ic
C, (U.K.) = 0.96 * k,
h w. Gemnny
P 0501
VWt~etUllgWl
ill akf
weit * Agencies all over the
world . Reprr%eriiations dans le monde entier * Representaciones en todo .el mundo . Rappresentanze in tutto il mondo
GESTRA-Gesellschaften
in
GESTRA en . SociedadesGESTRA
.
en
GESTRA Companies
. Filiali GESTRA in
France :
in
Societes
(lignes group&es)
Great Britain :
ltalia :
Espaiia:
U.S.:
P 0601
BAEMEN
MAV2lAPOOl
HTGD690084ER900
A& IR IR
flq,1111
Gear Pump
Table of contents
Paragraph
Title
Appendices
2.1
22
23
R 9001
C
KW 4071
Page
Code No.
Zl
Zl
Zl
22
23
24
P
P
P
P
8101
8201
8301
8401
Mod.
C
-
HTGD690084E
1
lb IRIR
l \IBIB
Nomenclature
des pikes
Bezeichnung
der Teile
Designation
of parts
1
2
3
4
5
Pumpengehuse
Lagerflansch DE
Lagerflansch N DE
Antriebszahnkolben
Zahnkolben
Pump housing
Bearing flange DE
Bearing flange NDE
Geared drive piston
Geared piston
6
7
9
10
Axiallagerscheibe
Radiallager
Bolzen
Endstirck
Keil
13
14
15
17
Verschluss-Schraube
Verschluss-Schraube
Zylinderschraube
Zvlinderschraube
Screw
Screw
Socket
Socket
18
19
2 1
22
23
Federring
Federring
Konischer Stift
Konischer Stift
Balancier-Zapfen
Spring washer
Spring washer
Taper pin
Taper pin
Balancer
24
25
26
29
34
Ringschraube
Sechskantmutter
Draht
Untertagscheibe
Turbinenrittel
Eye bolt
Hexagon nut
Wire
Washer
Turbine pinion
35
51
52
Pumpenrad
Antrieb kpl.(Pos. 34.35)
Antriebuahnkolben
kpl.
(Pas. 4.9.10.17.26)
Drive wheel
Drive compl.fpans
34.35)
Geared drive piston compl.
(parrs4.9.10.17.26
22
Bezeichnung
der Werkzeuge
Designation
of tools
901
902
903
904
905
Buchse
Platte
Scheibe
Gewinde-Stift
Sechskantschraube
Bushing
Plate
Disk
Headlessscrew
Hexagon screw
Zl
plug
plug
head screw
head screw
906 Sechskantschraube
907 Zylinderschraube
9C8 Sechskantschraube
909 Sechskantmutter
9 10 Sechskantmutter
Hexagonsaew
Socket head screw
Hexagon screw
Hexa9on nut
Hexagon nut
23
Bezeichnung
der Anschliisse
Designation
of connections
Saugseite
Suction
Pressure side
Druckseite
.
side
KW 4071
Designacibn
de las pieras
8101
C
HTGD690084D /E
z 1
FIG.1
-f
15
B-B
A-A
LJ
26
17
9
I
E-E
16
23
22
29
25
D-D
P 8201
HTGD690084
22
KW 4071
Ak 1D#b
l \RBBB
FIG.2
Ii
.-.I.-
-
a/
P 8301
HTGD690084
z 3
KW 4071
FIG. 3
!
m
1
Ii- i
9d8
z
I
3c
3b
3a
!J
i
901
I
I
-1
i
T
!
904
II ! I
902
!:
!I
--p
!
!
j
907
910-t
i
j
P 8401
HTGD690084
z 4
KW 6071
MAVZlAPOO2
HTGD691608EROOOl
Motor
*Make
DEM402988DE
DEM144883E
Betriebsanweisung
Service Instructions
Druckschriften-Besteli-Nr.
DEM402988DE
Drehstrommotoren
offene und geschlossene
Ausfhrung
Three-phase
motors
open and enclosed
design
/II
-
3.T
II--==2
di
I
c III -q
ol & [IA drd
E-l
c
1. General
1.1 Information to be noted
The motor has left our works ready for operation. Immediately upon receipt please check
the motor for external damage and - in the event of any such damage - inform the
forwarding agent without delay.
1.2 Transport and storage
The motors must not be exposed to any harmful effects during transport and storage.
Motors fitted with cylindrical-roller
provided with a transport retainer.
bearings
and/or
angular-contact
ball bearings
are
Motors in Vdesign with angular-contact ball bearings have to be transported in their service
position. If it should become necessary to transport them in a vertical position, this is only
allowed with the transport retainer installed.
Basically, the transport retainer should only be removed when the motor has arrived at the
site of installation and when it is in its service position.
If the motors are to be transported over a long distance or stored for a prolonged
time, we recommend the following precautions:
period of
- Protect the bare surfaces, such as shaft end, flanges, etc. by an additional anti-corrosive
coating
- Secure the rotor by means of a transport retainer
- Use special packaging to provide protection against external damage or environmental
influences, e.g. a rugged wood casing with air-tight and dust-tight sealed plastic foil with
drying agent and moisture indicator.
- Store the motor in a vibration-free, dry and ventilated room at a uniform temperature
whenever possible.
Should you require any further information on prolonged
commissioning, please contact the sales offices.
Any damage caused by improper handling is not covered by. our guarantee.
1.3 Insulation classes, temperatures
The temperatures permitted for the motor winding are specified in VDE 0530 Part 1 for the
various insulation classes.
The following table gives the limiting temperatures for standard motors. For explosion-proof
motors, these values have to be reduced, and the requirements laid down in the relevant
regulations and standards apply.
Insulation
class
Max. permissible
temperature limit
OC
130
80
155
105
180
125
The motors have been designed in a way that the max. permissible temperature rise during
operation under rated conditionsat an ambient temperature of 40C and an altitude of site up
to 1000 m above sea level is not exceeded, assuming properventilation. Any deviations from
these specifications should be noted on the rating plate.
temperature
causing a higherwinding
from direct
2. Installation
and commissioning
Feeler gage
Guide values
Gap between
coupling halves
Angular shaft
misalignmant
Parallel shaft
misalignment
Ar I 0,030 mm
A bs0,05mm
a12mm
Fig. 2
Measure angular misalignment
/ b along entire circumference
by means of a feeler gage
2.4 Permissible vi brations
For criteria for the assessment
of mechanical
of the connecting
lead have to be
If a motor is designed for one sense of rotation only, the sense of rotation is marked by an
arrow. Indicated below this arrow are the motor terminal markings in thesequence in which
they have to be connected with the successive phases (Ll, L2, L3).
A-connection
w2
Ul
u2
Vl
v2
w2
Wl
Ul
u9
Vl
v2
Wl
Clockwise rotation
Clockwise rotation
Counterclockwise
rotation
Y-connection
Ll
L2
:i
L3
Ll
L2
L3
Counterclockwise
rotation
* The content of VDE0530 Part 8/July 1987 agrees with the harmonisation
documents HD 53.8,53.8S2 and 53.8 S3 of
the European Committee for Electrotechnical
Standardization
(CENELEC).ThisCENELEC
harmonisation
document
is largely based on publication
IEC 34-8, 1 st edition 1972.
Check the data on the rating plate before connecting the motor. The voltage marked on the
rating plate must be in agreement with the supply voltage.
The terminal board is normally equipped with 6 terminals. Details concerning the connection can be seen from the diagram provided in the terminal box. The links have to be installed
in accordance with the supply voltage available.
Basically,thestarconnectionisalwaysassociatedwith
thehighervoltage.Whenastardelta
starter is used, no links are required on the terminal board, and all 6 terminals are connected
to the corresponding terminals of the switch.
Pleasenotethattheratingplatemust
bemarked220/380VA/Yor220VA
in thecaseofaline
voltage of 220 V, and 380/660 VA/Y or 380 VA in the case of a line voltage of 380 V.
Specifications
VDE 0503 and VDE 0100 require that all motors be connected to the
protective conductor. Please use the terminal in the terminal box marked with aprotective
symbol for this purpose.
Motors with output ratings above 100 kWare provided with an additional earthing terminal on
the casing.
Important
When connecting the motor make sure that the stator terminals have at least degree of
protection IP 55, or that of the motor if this is higher.
2.6 Motor protection
You can prolong the service life of your motor by protecting it against short circuits and
overloads. We therefore recommend the use of our ABB protective switches and thermal
releases.
2.7 Commissioning
Motors which are stored or not operated for a prolonged period of time must not be switched
on immediately. It is essential to measure the insulation resistance before putting them into
service.
The insulation
Measurements should be made with 500 V direct voltage, e.g. using a megger with a direct
voltage output. The measuring instrument will show the correct insulation resistance value
only after some seconds, as a result of the fact that the winding is capacitively charged.
The enclosure, the thermal sensors and all winding sections
voltage applied to them should be earthed.
After disconnection
immediately.
If the measured insulation resistance proves to be too low, the insulation of the terminals
should first be checked for pollution and humidity. If necessary, the insulation must be
cleaned and dried.Thereafter, measurement of the insulation resistance has to be repeated.
If the measured insulation resistance
winding must be dried.
Drying can be performed with heated air. However, the air temperature
80C.
Minimum insulation
MOhm for:
Winding
resistance
temperature
of the complete
OC
1000 Volts
25
I 4.0
I 50
80
1 0,15
I 02
bearings
Unless the type of grease has been specified in the purchase order or to cope with special
load conditions of the bearings, the motor has been lubricated with bearing grease type
Shell Alvania G 3 (based on lithium). In the case of motors without relubricating device,
which are designed for continuous operation under normal operating conditions and for
direct coupling to the machine to be driven, the first filling is sufficient for
20,000 service hours for motors with 4 and more poles
10,000 service hours for 2-pole motors.
Motors with lubricating device are fitted with a plate indicating the intervals at which the
motors should be lubricated, together with the quantity of grease to be used.
The rolling-contact
Alternatively,
lubrication:
rolling-contact
Esso Unirex N3
Mobil Mobilgrease 532
Texaco Hytex EP3
C
We recommend
Where onerous operating conditions are involved, e.g. high degree of humidity, comparatively high degree of pollution, high or cyclic loading of bearings, high vibrational
stresses, ambient temperature above 40C, the relubrication intervals should be reduced.
The motor should be lubricated while running wherever this procedure does not involve any
risk The used grease will be collected in special chambers provided in the endshields.
When the relubrication intervals as well as the quantities of grease to be filled in are strictly
observed the chamber will be sufficient to take up the used grease over a period of 20,000
service hours.
It is recommended to have the bearings cleaned and.inspected by an expert every 3 to 5
years. If the motors are exposed to a high degree of humidity, vibrational stresses or comparatively heavy contamination, the bearings should be cleaned at shorter intervals. For
cleaning, petroleum ether (benzine) should be used.
3.2 Cleaning
The cooling air passages (cooling surfaces) must be cleaned at regular intervals depending
on the degree of pollution of the cooling air. For surface-cooled
motors it is normally
sufficient to clean the internal parts during normal overhauls.
The terminal compartment and the insulating parts must be cleaned as and when required.
Humidity that may have entered must be removed by drying, and any leaks have to be
eliminated.
category
increased
additional
The kind of explosive atmosphere for which the motor is approved can be seen from the
temperature class specified on the rating place. The use of the motor is subject to the
following conditions (excerpt from the Certificate of Conformity of the Physikalisch-Technische Bundesanstalt):
4.2 Motor protection
Specification VDE 0165 requires that every motor be protected by a monitoring facility
against excessive temperature rise as a result of overloading. If the motor is to be monitored
by an inverse-time overcurrent protective device to VDE 0660 (e.g. motor starter with overcurrent release), protection has to be provided in all phases.
In non-solidly earthed systems with rated voltages above 1 kV, the provision of two-phase
protection is sufficient.
The inverse-time overcurrent releases or relays have to be set to the rated motor current.
Also, they have to be selected so as to provide thermal protection for the motor even under
short circuit conditions (i.e. when the rotor is locked). This requirement is considered to be
met when the tripping time as obtainable from the tripping characteristic (initial temperature
20C) for the ratio 1,/l, does not exceed the temperature rise time tE specified for the
appropriate temperature class.
Windings connected in delta should preferably be protected by connecting the releases or
relaysin serieswith thewindingphases.Thechoiceand
thesettingsof thereleasesdepend
on the rated value of the winding phase, i.e. 58 percent of the rated motorcurrent. However, if
the releases are installed in the supply leads it is essential to take protective measures that
ensure adequate motor protection also after failure of one of the phases.
In the case of pole-changing motors, inverse-time overcurrent releases or relays, to be interlocked with each other, have to be provided for each speed step.
or commissioning
Modifications to electrical items of equipment that affect the type of protection for explosive
gas atmospheres or the temperature of the item of equipment are only permitted if the modified item is submitted to a testing laboratory for testing.
In the case of repairs to an electrical item of equipment that affect the type of protection, the
parts repaired must be subjected to a new routine test which need not necessarily be
performed by the manufacturer.
Attention
4.5 Validity
The Certificate of Conformity
Certificate for Switzerland.
5. Spare parts
The following information is required in enquiries and orders for spare parts:
1. Type of motor and type of construction
2. Serial number
3. Designation
The type designation of the motor as well as the serial number may be obtained from the
rating plate attached to the motor.
The spare part designation
motor list.
BBC
BOVERI
BROWN
Publication No.
DEM144883E
Three phase
squirrel cage motors
type QU Vqu zQU
Surface-cooled
Enclosure IP 54
Flange-mounted motors,
23 &
1. Outside bearing-cap- driving-end
from frame size 250
2. Endshield driving-end
3. Spring plate for ball bearing
driving-end. Only for frame size
169 to 259 and 280 to 400 (2-poles).
- Not shown 4. Ball bearing driving-end
5. Inside bearing-cap driving-end from
frame size 259
6. Rotor
7. Stator (with Pos. 22)
8. Inside bearing-cap non-driving-end
from frame size 180
9. Ball bearing non-driving-end
10. Spring plate for ball bearing nondriving-end. Only for frame size
56 to 132 - Not shown -
22c 22b
9.
11
12
13-15
16.,19
24
i 1. Endshield non-driving-end
12 Outside bearing-cap non-driving-end
from frame size 250
13. Fan
14. Tolerance ring for fan. Only for frame
size 56 to 71. - Not shown 15. Disc spring. Only for frame size
56 to 71, - Not shown 16. Fan cover. Frame size 56 to 315
and 400
17. Fan cover with protective cover
Vertical motors frame size 56 to 315
- Not shown 18. Protective cover. Only for frame size
355,400 - Not shown 19. End plate. Only for vertical motors
frame size 355 -Not shown 20. Oil seal - Not shown -
Example:
Motor QU 100 L 4 AT, IM B 5
machine number GS 8912521 N 0 1
1 endshield, drive end
BBC MOTORENTECHNIK
CENTRIFUGALPUMP
Table of contents
Supplier
Martin
Pages
Scheerle
Allweiler
R 0001
B
KW 4071
P 0101
P 1001
HTGD691608E
1
Qualittssicherung
I
Werk
Radolfrcll
0 .
allweiler /Quality
Assurance
;:;;'
19.08.85
Titel:
Title:
Long time
Preservation
Centrifugal Pumps
1.0
of
and
Purpose
This
instruction
describes
preservation
against
screw-ipindle-
2.0
Screw spindle
the
rust
and
of
execution
of
uncoated
centrifugal
long-time
surfaces
of
pumps.
Scope
This
instruction
ti'on,
well
the
as
determines
supervision
-.
the removal
of
of
and/or
It
shall
transportationdition
at
-(near
east
instruction
sons
tasked
for
the
and
supervision.
Attention!
Guarantie
be given
may
for
with
govern
Head
servation
at
for
for
pumps
with
more
than
pumps
with
the
climatic
it
shorter
con-
necessarity
climate).
furthermore
for
performance
as well
Customer's
rust
Site
prevention
accepted
filled
pumps
if
as
screw-spindle
subtropic
be only
correct
Customer
of
if
requires
preservation
responsible
pump surfaces
for
time
such
shall
with
of
mandatory
govern
Site
region
This
is
storage
Customer's
by
storage-duration
also
and
preserva-
preservation
It
a transportation
long-time
preservation
and centrifugal-pumps.
6 months.
the
all
peras
for
pre-
on internal
confirmation
with
can
preservation
liquid.
3.0
Performance
3.1
Requirement
The
performance
of
separately
required
be entered
as
tion-traveller
fugal
ling
and
the
drying"
in
an additional
by
pumps
long-time
the
preservation
work-shop
working
TMAS respectively
furthermore
has
P 0101
to
be
It
is
order.
step
in
TMAK.
additional
be entered.
must
step
The
the
For
to
ereccentri-
"dismant-
necessary
HTGD691608E
v
Qualit2tssicherung/Quality
Work Radolfzcll
Titel:
Title:
Q-17-003
Long-time
Preservation
Centrifugal-Pumps
Attention
charge
3.2.3
Rev.:
of Screw-spindle-
is to be
pipe
kept
screw
pumps
Excentric
screw
pumps
uncoated
and
on complete
metal
will
filling
as described
so prepared
parts
foil
be generally
surfaces
the mixture
shrinkage
19.08.85
of dis-
- if existing.
Excentric
All
Datum:
oat:
I)
Assurance
under
shall
before
have
be
transportation
boxes
(s.
Outer
preservation
to be prevented
3.3.
packed
they
are
dismantled.
Afterwards
3.4).
these
individually
placed
in the
with
in
relevant
f
3.3
surfaces
A mixture
tioned
able.
is to
under
Each
Packing
After
with
it
same
components
a viscosity
surface
(brushing
spaces
drying
agent
or
under
still
at the
as menbrush-
outside
is to
spray-gun).
covered
paper
are
the
The
the
at the
up.
discharge
flange
the highest
P 0301
has
to
hot
air.
foil
may
mounted
with
unsanded
with
the
into
be shrinkIf larger
exist
unclosed
wooden
tarred
cover
a plastic
- in any case
position
on
is required,
Additionally
water
be packed
before.
are
insides
against
foil
shrinkage
pumps
built
is to
by blowing
If sea-shipping
to be
to be prevented
on
foil.
body
is to be enclosed
frames.
boxes
pump
as possible
land-shipping
The pump
the
shrinkage
hollow
placed
with
metal
preservation
led as close
wooden
but
by
for Shipping
a two fold
For
3.2.1
uncoated
be covered
3.4
be prepared
of the
is
foil.
- has
to be
pump.
QualitStssicherung/Cluality
Wet-k Radolfzcll
litel:
Title
Long-time
P,reservation
Centrifugal'Oumps
4.0
Supervision
4.1
Supervision
After
and
receipt
Check
initial
of the
for
of the
and
at Customer's
supervision
shrinkage
each
foil
etc.).
.is to be repaired
19.08.85
operation
pump
openings,
(cracks,
f;;:
of Screw-spindle-
be responsible
-
Rev.: 0
Q-17-003
ti
_ :
Assurance
by an
Site
he will
6 months:
against
If this
failures
excists,
adhesive
cloth
it
tape
or
equivalent.
-
Check
of medium
blind
flange.
carried
4.2
Initial
out
level
If nescessary,
with
Tectyl
status
installation
The
record
typ;
pump
no.;
level
is ordered,
cover
at
area
of discharge
flange
x cm
below
area;
status
servation
of
media
coloured,
laminar
in
is removed
red
brown
laminares
are
be moved
interrupted
ordered
:
2
.
r
pose
to
the
fully
gasket
filled;
after
metal
coloured,
preclear,
thick
rust).
thick
:
a
below
(state:
is rusty
:
;
"cm"
condition
condition
rust
before
empty);
surface
rusty
preser-
representativ.
(state:
If surface
not
be
a minimum:
measures
gasket
the
and recorded
by Customer's
of medium,
visible
can
is to
only.
be checked
pump
shall
pump
dark
refilling
506
engineer
is to
of
the discharge
operation
If no AWR-erecting
vation
by removing
and
by hand,
founded
the
the
preservation
to the
and/or
engineer
guarantee
medium
brown
respectively
the
installation
a AWR-erecting
for saving
be provide
red
is
AWR-erecting
claim.
to be
pump
is to
shaft
be
is to be
For
hold
this
fully
purand
engineer.
i
2
3
P 0401
QualiM-ssicherung/Quality
r
Wcrk Radolfrell
Titel:
Title:
Long-time
Preservation
Centrifugal-Pumps
of
pumps
a film
removed
of the
trifugal'pumps
after
tus,
155 or
Ritz01
screw
preservation
is the
(for
and cleaned
and
and excentri:
or gas oil
drink
soap
to
For
shall
may
be
have
(except
be pumped).
have
removal.
sud
pumps
liquid
liquid
water)
liquid
;:;I;.19. 08.85
Screw-spindle-
Screw-spindle
emulsion
5.0
Rev.:0
Q-17-003
Assurance
if
Cen-
to be dismantled
cleaning
Spiri-
taken.
Documentation
The performance
of
presence
responsible
tion
(Area).
formance
order
cate
of the
preservation
He has
after
visual
dating
and
be done
correctly
signing
An
- is to be
only
of Final
in
Inspec-
per-
the work-shop
individual
in the work-shop
specification
ity En.gineering
the
examination.
- if so required
Customer's
Inspector
to confirm
by stamping,
shall
order
prepared
certifiand/or
by
Qual-
(TQT).
P 0501
ALLWEILERAQ
work uadonz*n
0.77~4 RAOOCFZELL
D. No. 4QOCK05017 E
Operating Instructions
for ALLWEUR centrifugal pumps
Type Sarles NSS
Date: 12.62
1. General
1.1
ALLWE~LEP centrifugal
pumps of Type Series NSS are singlestage. single-flOW.VOiule casing CentHfUgal Pumps
without seating for vertical installation In pressureless tanks for handling lubricating fluids without abrasive
constituents.
2. Structural design
21
bearing (23)
The pump shaft (4) on which the impeller is fastened is guided on the motor side by a
and on the pump side by a Qrooved ball bearing (24) lubricated by the
to be relubricated
. By means of a puncture-proof
pumped fluid. Towards the product side, lt is sealed by a shaft pack&J ring
claw coupling (6). the shaft (4) is connected with the driving motor
. The driving motor ls provided on a motor
support outside the tank
22
A strainer (37) is provided at the suction flange so that dirt particles. if any, cannot penetrate into the pump.
3. Maintenance
3.1
The grooved ball bearing on the pump side (24) Is lubricated by the ftuid to be pumped and requires no
maintenance.
3.2
. bearing on the motor side (23) Is greaseiubricated. Every 6000 operating hours or so, relubrication
The
is necessary. Use bail bearing grease Beacon 3.
at the grease nipple
3.3
After 20,030 operating hours, the grooved bail bearings (23.24) must be dismounted, carefully cleaned with Diesel
bearing.
oil and, ff damaged. replaced by a new
3.4
If in comparison with the normal (buzzing) operating noise scratching or rumbling noises or excessive temperature
increases are found, a damage at the
bearing is signalled. in such a case. it is advisable to replace the bearings
as soon as possible.
It is imperative to flush and/or dean all pipelines, slide valves. valves prior to mounting the pump.
4.2
4.3 If possible. the nominal width of the delivery line must be rated so that the flow velocity does not exceed 3 mlsec.
4.4
in the delivery line. a slide valve must be provided to control the delivery flow. tikewise, the installation of a nonreturn valve is recommended.
5. Start-up
5.1
For starting the pump, the tank. up to the top edge of the pressure flange, must be filled with the fluid to be pumped.
5.2
Check sense of motor rotation. Observe the directional marker on the motor support
5.3
Prior to startup. the shut-off valve in the delivery line must be closed. The operating speed being reached. slowly
open the slidevalve on the delivery side and set the operating point Prolonged driving against the ciosed.siide
valve may result in destruction of the pump; therefore, it must be absolutely avoided.
5.4
For stopping, if no non-return valve is provided, close the slide valve in the delivery line and switch-off the motor
only thereafter.
the pump
5.5 FGnting
provided at the delivery pipe below the wver plate.
6.2
bearing (23.24).
Replace
- Proceed as under 6.1.
-Dismount driving motor ,.
-Withdrawal of the coupling half on the pump side by means of a withdrawer.
-Removal of key (12).
-Turn out socket head cap screw (31) and remove cover (26).
- Dismounting of the circiip (80)
-Press out shaft (4) towards the pump with bail bearing (24).
c
P 0601
opefathrg
Irtstructh
for ALlwEllER
cecrtrtfugal
Type Sodas NSS
0. No. 4QOooO5017 E
pumps
Dale: 1282
. .
Etfect mounting in reverse order. See tdi! that the shaft packing rings
and Nilos ring
are not damaged.
bearing (23) musl be filled with bail bearing grease Beacon 3 at the grease nip&
The
).
COUphg.
proceed a~ follows:
- Haat up coupling to 12VC. for thasa purposes, remove coupling support Apply a filmy coat of molytdenum
dlsulphite (e.g. Molykota) to the shaft Push on coupling. If possible, counterhaM at the other shaft end
7.sparsws
7.1 For mounting and repairs. trained expert mechanlu will be at your disposal. For apars parts ordera. please always
quote the pump number engraved on the rating plate.
P 0701
Parts list
Teileliste
2
3
4
5
6
Spiralgehguse
Tauchkiirper
Welle
Laufrad
Klauenkupplung
2
3
4
5
6
Volute casing
Submersible casing
Shaft
Impeller
Claw coupling
Socket head screw
Casing cover
7
8
9
10
11
Zylinderschraube
Gehzusedeckel
Passfeder
Sechskantmutter
Federring
7
8
9
10
11
Key
Hexagon nut
Spring washer
12
13
15
16
17
Passfeder
Abdeckplatte
Sechskantschraube
Sechskantmutter
Zwischenring
12
13
15
16
17
Key
Blank plate
Hexagon screw
Hexagon nut
Intermediate ring
18
19
20
21
22
Zylinderschraube
Dichtung
Zylinderschraube
Sttitzscheibe
Sicherungsring
18
19
20
21
22
24
25
26
30
Zylinder-Rollenlager
Rillenkugellager
Dichtscheibe
Lagerdeckel
Federring
23
24
;z
30
31
32
33
36
37
Zylinderschraube
Passscheibe
Passscheibe
Passscheibe
Siebkorb
31
32
32
36
37
38
40
45
46
47
Zylinderschraube
Dichtung
Federring
Ringschraube
Federring
38
40
45
46
47
48
49
52
53
55
Sechskantschraube
Federring
Drehrichtungsschild
Blindniet
leistungsschild
48
49
52
53
55
Hexagon screw
Spring washer
Directional marker plate
Rivet
Rating plate
57
60
61
62
63
Hinweisschild
Druckrohr
Federring
Rtickschlagventil
Sechskantschraube
57
60
61
62
63
Information plate
Pressure tube
Spring washer
Check valve
Hexagon screw
64
Sechskantmutter
64
Hexagon nut
23
P 0801
67
68
69
70
71
Dichtung
Druckrohrbogen
Federring
Rohrleitung
Rohrverschraubung
67
68
69
70
71
Gasket
Pressure tube bow
Spring washer
Piping
Pipe union
72
73
74
76
77
Dichtring
Schwenkverschraubung
Dichtung
Zylinderschraube
Federring
72
73
74
76
77
Seal ring
Swing pipe union
Gasket
Socket head screw
Spring washer
80
83
84
85
86
Sicherungsring
Zylinderschraube
Federring
Support
Stiftschraube
80
83
84
85
Circlip
Socket head screw
Spring washer
Support
Setscrew
86
P 0901
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Asea Brown Boveri AG
Geschaftsbereich
Elektromotoren
Anschrift: Postfach 56, D-6600 Saarbrucken 3
Telefon:
06 81/ 8109-l
Telex:
4 428 982 bbmi Vertrieb Inland
4 421 369 bbcw Vertrieb Ausland
Ttx:
681 988 BBC md SB Auftragsabwicklung
Telefax:
06 81/ 8109-5 23 Vertrieb Inland
06 81/ 8109-5 47 Vertrieb Ausland
06 81/ 8109-3 41 Auftragsabwicklung
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aC
MAV2lAP005
Motor
*Make GROSSENBACHER,
type GKCFl60L-4A-EA,Vl *
CH-IFK8409D/F/E
CH-IFK841 OD/F/E
Druckschrift
Nr. CHIFK8409DFE
Grossenbacher
1. Allgemeines
1. G&&ralit6s
1. General
Uberprijfen Sie bitte sofort nach Anlieferung die Maschine auf eventuelle
lussere Beschadigung (Beanstandungen sind sofort dem Transporteur zu
melden).
Beim Auspacken bitte vorsichtig
vorgehenl
Wird die Maschine vor der Aufstellung
llngere Zeit gelagert, so sind
folgende Punkte zu beachten:
- Nur trockene Lagerraume
mit gleichbleibender
Temperatur
verwenden.
- Erschijtterungen
und
Schwingungen
sind zu vermeiden
(Lagerschlden).
- Urn Stillstandskorrosion
in den
Lagern zu vermeiden, muss
der Rotor mindestens halbjahrlich
gedreht werden.
2. Aufstellung
2. Montage
2. Installation
Sorgflltiges
Aufstellen und Ausrichten der Maschine auf ebener
Flache und gutes Auswuchten der auf
das Wellenende aufzuziehenden Teile
sind Voraussetzung
fur einen ruhigen
und erschiitterungsfreien
Lauf.
Der Rotor unserer Maschine ist, wenn
bei der Bestellung nicht anders
vereinbart,
mit ganzem Federkeil
dynamisch ausgewuchtet.
Kupplungen, Ritzel, Riemenscheiben und
dgl. mtissen mit jeerer Nut ausgewuchtet sein und dtirfen nur warm
(80-100C)
aufgezogen werden.
Schllge beschadigen die Lager
und sind unbedingt zu vermeiden.
Die Maschine mit hoher Laufgutestufe
ist mit ausserster Sorgfalt zu
behandeln.
Die belijftete Maschine ist so aufzustellen, dass die Ktihlluft ungehindert
zu- und abstrijmen
kann.
3. lnbetriebnahme
3. Mise en service
3. Commissioning
3.1 Anschluss
Die Maschine ist nach dem Schaltbild
im Klemmenkasten
antuschliessen.
Wichtig ist die Klemmenbezeichnung
und nicht die Klemmenlage.
3.1 Raccordement
La machine doit dtre raccordee suivant le schema de la boite a bornes.
Ce qui compte, cest la designation
des bornes et non pas leur position.
3.1 Connection
The motor is to be connected
according to the circuit diagram in
the terminal box. Decisive is the
designation and not the position of
the terminal.
3.2 Drehrichtung
Die Drehrichtung ist auf dem Schema
im Klemmenkasten
angegeben.
3.3 Lagerung
War der Motor vor lnbetriebnahme
llngere Zeit in staubiger oder feuchter
Umgebung gelagert oder wahrend
dieser Zeit Erschutterungen
ausgesetzt,
so sind die Lager zu
erneuern.
3.3 Stockage
Si le moteur a Bte stock6 pendant un
temps prolonge en atmosphere
poussiereuse ou humide avant la mise
en service, ou sil a 6te expose B
des secousses, il faut remplacer les
paliers.
4. Wartung
4. Entretien
4. Maintenance
4.1 Lager
Die Lager sind mit Walzlagerfett gefiillt
und abgedichtet (ZZ-Lager).
Ein Nachschmieren ist nicht moglich.
Die Lager sind nach 20 000 Betriebsstunden zu ersetzen, mindestens
jedoch alle 5 Jahre.
4.1 Paliers
Les paliers sont remplis de graisse B
paliers et Stanches (paliers ZZ). II nest
pas possible de les graisser ulterieurement. Ils doivent &re remplaces
apres 20 000 heures de service, au
minimum tous les 5 ans.
4.1 Bearings
The bearings are filled with bearing
grease and sealed (bearing type ZZ).
Relubrication is not possible.
The bearings are to be replaced after
20 000 operating hours, or at least
every 5 years.
4.2. Demontage/Montage
der Maschine
Die Demontage der Maschine ist durch
den Fachmann auszufiihren.
Riemenscheibe oder Kupplung mit
Abziehvorrichtung
abziehen - Liifterhaube und Deckband entfernen Kohlebtirsten abheben und mit den
Druckfingern im Haltergehause festklemmen - Eigenkifter abziehen
oder Fremdltifter demontieren Anbauteile demontieren.
4.2 Dlmontagefmontage
de
la machine
Le demontage de la machine doit Gtre
effect& par un specialiste: Retirer
la poulie ou Iaccouplement avec le dispositif extracteur. Retirer le capot
de ventilateur et la bande de recouvrement - soulever les balais et les
serrer dans la boitier au moyen des
doigts de pression - retirer le
ventilateur interieur ou demonter le
ventilateur exterieur - demonter
les pieces graissees.
4.2 Dismantling/assembly
of
the machine
The motor is to be dismantled by a
specialist. Pull off belt pulley or
coupling with puller - remove fan
shroud and cover band -lift off carbon
brushes and clamp tightly with
pressure fingers in brush box remove integral fan or separate fan dismount attachments.
4.3. Kollektor
Unter normalen Betriebsbedingungen
bildet sich unter den Lauffllchen der
Kohlebiirsten eine dunkle, kohlenstoffhaltige Patina. Je nach Betrieb ist
der Kollektorraum in regelmgssigen
Zeitabsttinden
von Kohlestaub und
Schmutzteilen zu reinigen (ausblasen
mit trockener Pressluft, reinigen mit
sauberem Pinsel).
Sollte der Kollektor nach liingerer Laufzeit oder Uberlastung starker
eingelaufen (Rillenbildung) sein, so ist
er zu Oberdrehen. Hierzu ist eine
sehr genaue Zentrierung notig. Vom
Kollektor ist nur so viel abzudrehen,
dass die Einlaufspuren beseitigt
werden und ein genauer Rundlauf
gewahrleistet
ist.
Die Isolation zwischen den Lamellen ist
auszuslgen.
Die Lamellenkanten
sind zu brechen. Anschliessend ist der
Kollektor sorgfaltig vom Metallstaub
zu reinigen.
falsch
faux
wrong
4.3 Collecteur
Sous les conditions normales de service, une patine de carbone foncee
se forme sous les surfaces de frottement des balais. Suivant Iexploitation,
le collecteur doit 6tre debarrasse
regulierement de la poussiere de charbon et des impure&
(soufflage
B Iair cornprime set, nettoyage au
moyen dun pinceau propre).
Si apres un fonctionnement
prolong6
ou une surcharge le collecteur presente de fortes stries, il faut le repasser
au tour. Un centrage tres p&is est
indispensable. Nenlever du collecteur
que ce qui est necessaire pour faire
disparaitre les stries et assurer une
rotation precise.
Scier Iisolement entre les lamelles,
casser les a&es des lamelles puis
debarrasser soigneusement
le collecteur de la poussiere metallique.
4.3 Commutator
Under normal operating conditions
a dark carbon film (patina) forms under
the running surfaces of the carbon
brushes. Depending on duty the commutator is to be cleaned of carbon
dust and dirt at regular intervals (blow
out with dry compressed air, clean
with clean brush). Do not damage the
patina.
If after prolonged operation or overloading the commutator is strongly
run in (formation of grooves), it is to be
skimmed, for which very precise
centering is necessary. Only that much
of the surface is to be skimmed so
that the running marks are just
eliminated and an exact run-out is
assured.
The insulation between the segments
is to be undercut. The corners of the
segments are to be broken. Then the
commutator is to be carefully cleaned
of metal dust.
richtig
correct
right
Kupferlamelle
lamelIe
de_ mivre
_-...-
copper segment
Lamellenisolation
isolement des lamelles
segment insulation
4.4. Kohlebiirsten
Die Kohlebtirsten dijrfen nur auf etwa
l/3 ihrer urspriinglichen
Lange
abgenijtzt werden, da sonst keine ausreichende Fijhrung im Burstenhalter
gewahrleistet
ist. Neu aufgesetzte
Kohlebiirsten
miissen stets eingeschliffen werden. Zu diesem Zweck
wird ein Schmirgelleinen (Nr. 240)
urn die Kollektorlauffllche
gelegt und
unter den Btirsten hin und her
gezogen, bis sie durch Abschleifen mit
ihrer ganzen Flache gegen den
Kollektor aufliegen.
Das Einschleifen erfolgt bei normalem,
von den BBrstenhaltern erzeugtem
Btirstendruck.
Der Druck darf keinesfalls erhbht werden (z. B. durch tusltzliches Andrticken von Hand).
Bei Neubestuckung miissen Abmessungen und Typ mit der abgenutzten
Kohlebiirste
ijbereinstimmen.
Nach Moglichkeit ist der ganze Kohlebiirstensatz zu ersetzen.
4.4. Balais
Les balais ne doivent suser qu8 environ 73 de leur longueur dorigine afin
d&re suffisamment guides par le
Porte-balais. Les balais neufs doivent
toujours 6tre rod&s. Pour cela, tendre
un ruban de toile Bmeri (no. 240) sur
le collecteur et le deplacer dans le sens
du rotor jusqua ce que les balais
soient appliques sur le collecteur sur
toute leur surface. Ensuite, ii faut
nettoyer le Porte-balais, les balais et le
collecteur (soufflage B Iair cornprime
set, nettoyage au moyen dun pinceau
propre). Les nouveaux balais doivent
6tre de mbmes dimensions et du
mQme type que les balais remplaces.
Dans la mesure du possible on remplacera tout le jeu de balais.
5. Ersatzteile
5. Pikes
Nous recommandons
toujours en stock:
1 jeu de paliers
1 jeu de balais
Bei Ersatzteilbestellung
folgende Angaben:
erbitten wir
de rechange
davoir
5. Spare parts
We recommend that
1 set of roller bearings
1 set of carbon brushes
always be kept on stock.
When ordering spare parts we request
the following data:
1. Machine, for which the spare
parts are ordered
2. Type designation of the motor
3. Motor serial no. (see rating plate)
4. Quantity and designation of the
desired spare parts
Ordering of spare parts is facilitated
by the use of our spare parts list.
Gleichstrom-Motoren
Leistung 0,5-30 kW, Baugrossen 7 1- 180 nach IEC-Normen.
Schutzart IP 54 und IP 22
Moteurs a courant continu
Puissance 0.5-30 kW, grandeurs 7 1- 180, suivant normes
C.E.I., protection IP 54 et IP 22
DC Motors
Power output 0.5-30 kW, size 7 l- 180 according to IEC
standards, enclosures IP 54 and IP 22
Thyristorregler
Leistung 0.5-70 (400) kW, l- und 4-Quadrantenbetrieb,
l- und 3-Phasen-Netzanschluss
Wgulateurs
B thyristor
Puissance 0.5-70 (400) kW, exploitation B l- et 4-quadrants,
reseau I- et 3-phases
Thyristor control units
Power output 0,5-70 (400) kW, 1- and 4-quadrant operation,
1- and 3-phase mains connection
Transistorregler
und Servomotoren
fiir l-, 2- und 4-Quadrantenbetrieb, Drehmomente
O,l-100
Nm, Drehzahlen bis SOOO/m,n
Rdgulateurs &transistor et servo-moteurs
pour exploitation B 1-, 2- et 4-quadrants, Couple 0, l- 100 Nm,
Vitesse jusqua SOOO/rnin
Transistor control units and servo-motors
for l-, 2- and 4-quadrant operation, Torque range
0.1-100
Nm, Speed up to SOOO/mi~
Grossenbacher
Antriebe und
Steuerungen
fur Anlagen und
Maschinen
Projektierung, Fabrikation,
Verkauf, Service
Grossenbacher
Grossenbacher Entrainements
commandes pour des
installations et des machines
Conseil et projet techniques,
fabrication, vente et service
Control
et
Ersatzteile zu Gleichstrommaschinen
maschinen Typ GK
Pikes de rechange pour
machines 3 courant continu
types GK
Spare parts for d.c. machines
types GK
Druckschrift
Nr. CHIFK8410DFE
Grossenbacber
P!3
.\
_c
--12
----11
-14
18
Item
Pos.
Pos.
1 Couvercle de palier AS
Flasque de palier AS
; Joint detancheite darbre AS
4 Bague de compensation
Stator
: Porte-bornes
Borne de raccordement
ii Joint de boite B bornes
9 Boite B bornes
10 Plaque B bornes
11 Joint de couvercle
12 Couvercle de botte B bornes
13 Balai
14 Bande de recouvrement
15 Manchon caoutchouc
16 Bouchon
17 Bague dbtancheite darbre BS
18 Capot de ventilateur
Rondelle
Aube de ventilateur
::
Bague de tolerance
Bague dart&
;;
23 Manchon
Bague de tolerance
Flasque de palier BS
z:
Couronne Porte-balais
Bague darr6t
;;
28 Rotor
29 Roulement a billes BS
30 Couvercle de palier BS
31 Roulement a billes AS
32 Support de tacho
33 Tacho
Couvercle de tacho
zz Support de ventilateur
36 Ventilateur exterieur complet
Ersatzteile
Pieces de rechange
Spare parts
Nous recommandons
toujours en stock:
1 jeu de paliers
1 jeu de balais
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Lagerabschlussdeckel AS
Lagerschild AS
Wellendichtring AS
Ausgleichsscheibe
Stator
Klemmentrlger
Anschlussklemme
Klemmenkastendichtung
Klemmenkasten
Klemmenplatte
Deckeldichtung
Klemmenkastendeckel
Kohlebijrste
Deckband
Gummitijlle
Stopfen
Wellendichtring BS
Liifterhaube
Unterlagsscheibe
LiXterflijgel
Toleranzring
Sicherungsring
Bijchse
Toleranzring
Lagerschild BS
BiIrstenbrticke
Sicherungsring
Rotor
Kugellager BS
Lagerdeckel BS
Kugellager AS
Tachotrager
Tacho
Tacho-Abschlussdeckel
Ventilatortrager
Fremdliifter kpl.
Bei Ersatzteilbestellung
folgende Angaben:
erbitten wir
davoir
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
We recommend that
1 set of roller bearings
1 set of carbon brushes
always be kept on stock.
When ordering spare parts we
request the following data:
1. Maschine, for which the spare
parts are ordered
.
2. Type designation of the motor
3. Motor serial no. (see rating plate)
4. Quantity and designation of the
desired spare parts
Gleichstrom-Motoren
Leistung 0.5-30 kW, Baugrossen 7 l-l
Schutzart IP 54 und IP 22
80 nach IEC-Normen,
DC Motors
Power output 0.5-30 kW, size 7 1- 180 according to IEC
standards, enclosures IP 54 and IP 22
Thyristorregler
Leistung 0.5-70 (400) kW, l- und 4-Quadrantenbetrieb,
l- und 3-Phasen-Netzanschluss
R6gulateurs B thyristor
Puissance 0,5-70 (400) kW, exploitation a l-et 4-quadrants,
reseau l- et 3-phases
Thyristor control units
Power output 0.5-70 (400) kW, I- and 4-quadrant operation,
l- and 3-phase mains connection
00
00
Grossenbacher Entrainements
commandes pour des
installations et des machines
Conseil et projet techniques,
fabrication, vente et service
Grossenbacher
Control
0
r7
et
MAVZIATOOI
T10.83./16E
701
Mounting,
Operating
and Maintenance
----_------_____-_-----------------------------
Instructions
for,
the
T108316E
1i RRRR
?~1BW
Rohrkopf
. Body
Pos. 5
Sechskantschraube
mit NutterScrew with nut
Zwischenscheibe
Middle disc
Halbrundkerbn~gel
Rivet
Kegelscheibe
Cone disc
Seiher
Strainer
'
GehWsedichtung
Body washer
DOERING
KW 4071
Norm701
MAVZZAAOOI
024.10.001.99
A:AR/9004
I
!
5
5 2%'
5 ws9rhw
s elCclAr
- ,I
J
smn: 665
2340
,
2c
I
!
'
:
I
f
<
lJ
NWlSO-ND16
CNTPC)
OONWACT
Thermal
Power
Corporation
Ltd.
NO.
cC.r3lQtr&l
National
1 PC
DRAWING NO.
I (2 x 500 MW)
L 27.30
SectIon /Vur A-A
Sertmn / IICI A -A
a.nmrm
-h.$a
E 1 1
Dou blethree way wlve :~~:~~~:~~~~~~~~~~~~--.-::
ON150 1 PN 16
.
ABB
au--.lNn
Weight
+~u.KW
I DA25
hmmMI---
Poids
Code: 150ARF160TB0600
INDUFIL ORDERNO.:91583.2
91584.2
&/r
16Bar/232
1 ooc/212r
ScnAAL
cET:cFI
Double
Qz:
threeway
Psi
OAT: o&f)4191
transfer
WENST:
-ENZlJ
MDERs MNQG
I
INDUFIL
Celsiusstroot
5
Tel. 08360-40861
Oidam-Holland
-,
6942
RA
EK.
No.
0241000199
-______--_---__-_--_--------------------------------------------------_-_____--_-------------------------------------------------------------
!MATERIAL
!PROD.CODE
POS!NR!DESCRIPTION
!DIMENSIONS
!
!DRAW.NUMBER
!
! !
===+==+=====================+==========+================+==========---!Gst 45.3
1 ! 2!BODY
!ND150 - PN16
!86.33.054.11
!
!
! !
!
---+--+---------------------+----------+----------------+
---a--w--w____
!Gst
45.3
PN16
2 ! 2!CONNECTION
!ND150
!86.34.054.11
!
!
! !
!
---+--+---------------------+----------+----------------+
----------____
!ST. 35
3 ! 4!SEATRINGHOLDER
!@180 X c)146
!86.44.024.31
!
! !
!
!103.00.000.07
----------+----------------+
------------__
B-m +--+---------------------+
!81.10.150.29
4 ! 4!0-RING
!BUNA-N
!SOR 82
!
! !
!7O"SHORE
!
D-w + me+---------------------+----------+----------------+------------!81.11.150.47
5 ! 4!0-RING
!BUNA-N
!R 2201
!
! !
!70"SHORE
!
--- + --+---------------------+---------+----------------+-------------!86.15.083.31
6 ! 4!JOINTRING
!21003
!r#173 x $150.5
! !
!103.00.002.05
!
!
m-m + --+---------------------+---------+----------------+-------------!86.20.024.31
7 ! 4!SEATRING
!ST 35
!@180 X +160
!103.00.000.41
! !
!
!
--- + --+---------------------+----------+----------------+-------------!81.10.150.13
8 ! 2!0-RING
!SOR 56
!BUNA-N
! !
!
!70"SHORE
!
B--+--f
---------------------+----------+----------------+
-------------9 ! Q!SPRING
!SPRING ST.!@164 X 4146 X 2 !83.15.143.31
! !
!H=6
!103.00.000.42
!1.4310
--- + -- +---------------------+----------------------+----------e-----+
10 ! 2!BALL
!
!STAINL.ST.!@240
! !T-BORE
!
!
!316
---+--+---------------------+---------+----------------+-------------11 !24!BOLT
!81.20.022.44
!ST. 8.8
!M16 x 55
! !
!
.1
!DIN 933
+-----w-------w
--- + --+---------------------+----------+---------------12 !24!WASHER
!81.30.004.16
!@30 x gJ17 x 3
!ST.
! !
!DIN 125-B
!
!
---+--+---------------------+---------+----------------+-------------13 ! 2!SHAFT
!sTAINL.sT.!Q~~
x 123
!86.10.135.11
! !
!
!23.34.01.29
!316
--- + em+---------------------+----------+---------------+-------------14 ! 2!BEARING
!86.17.085.31
!21003
!@55 x $45 x 19
! !
!02.00.06.13
!
!
+-----a---m-m----+--+---------------------+---------+-----------m----15 ! 4!0-RING
!81.10.150.40
!SOR 21
!BUNA-N
! !
!70'SHORE
!
!
---+--+---------------------+---------+----------------+-------------16 ! 8!BACK-UP-RING
!@55 X @45 X 1.5 !86.18.082.11
!PTFE
! !
!02.00.00.50
!
!
---+--+---------------------+---------+----------------+-------------!86.19.083.11
17 ! 2!BUSHING
!@60.5 X 10
!21003
! !
!
!
!23.34.01.14
--- +--+ ---------------------+----------+----------------+-------------18 ! 2!DETENTION FLANGE
!86.07.034.11
!C 45
!@105 x 21
! !
!
!23.34.00.28
!
=======================================================================
!REV
!REV
!REV
!REV
---------------^------------------------------------------------------DOUBLE THREEWAY TRANSFER BALL VALVE TYPE AR FLEX COUPLED
DAT:08-04-91
ND150 - PN16
GET:CA
*
*
INDUFIL
BV
GEZ:
******************t************
DRAW.NO: A0241000199
SHEETl/Z
=========-----------------------------------=====------================
POS!NR!DESCRIPTION
!MATERIAL
!PROD.CODE
!DIMENSIONS
! !
!
!
!DRAW.NUMBER
===+==+=====================+==========+================+==============
19 ! ~!DETENTION puTE
!ST.
!SQUARES 30
!86.24.025.11
! !
!
!
!02.00.01.11
---+--+---------------------+----------+----------------+
------------___
!ST.
8.8
20 ! 8!BOLT
!M8 x 20
!81.19.022.13
! !
!
!
!DIN 912
--- +--+---------------------+----------+----------------+
------------__
21 ! l!HANDLE
!ST.
!L=500
!
! !
!
!
!11.00.01.15
---+--+---------------------+----------+----------------+-------------22 ! 2!POSITION INDICATOR
!ST.
!@70 X SQUARES 30!86.21.016.11
! !
!
!
!02.00.10.32
-em + -- +---------------------+----------+----------------+-------------23!
!
!
!
!
! !
!
!
!
---+--+ ____---- -- ----- ------+--- ---- ---+ ------- - -------- + ---- ----- ----24 ! G!FLANGE
!
!ST 37.2
!ND150 - PN16
! !
!
!3.1B
!
---+--+---------------------+---------+----------------+-------------25 ! l!COUPLINGSHAFT
!ST.
!SQUARES 30
!
! !
!11.00.00.15
!
!
---+--+---------------------+----------+----------------+-------------26 ! 2!COUPLING
!ST.
!86.26.025.11
!SQUARES 30
! !
!
!
!
--- + -- +---------------------+---------+----------------+-------------27 ! 4!PLUG
!84.01.021.02
!ST.
!1/4"BSP
! !
!
!
!
--- + --+---------------------+---------+----------------+-------------28 ! 2!SAFETY RING
ISPRING ~~.!@38
!81.34.011.06
! !
!
!DIN 471
!
-me + --+---------------------+----------+----------------+-------------29 ! 2!RING
!@60 X Q50.5 X 25!86.43.030.11
!ST.
! !
!
!
!03.00.02.13
--- + -- +---------------------f----------+-----+----------------+-------------30 ! 4!USIT-RING
!VAR.
!1/4"BSP
!81.12.015.02
! !
!
!
!
w-m + -- +---------------------+----------+----------------+-------------! !
!
!
!
! !
!
!
!
---+--+---------------------+---------+----------------+-------------! !
!
!
!
! !
!
!
!
w-w + -- +---------------------f-------------+----------------+-------------! !
!
!
!
! !
!
!
!
---+--+---------------------+---------+----------------+-------------! !
!
!
!
! !
!
!
!
---+--+ -------- - ---------- --+ -----^- --- +----------------+-------------! !
!
!
!
! !
!
!
!
--- + -- +---------------------+---------+----------------+-------------! !
!
!
!
! !
!
!
!
=======================================================================
!REV
!REV
!REV
!REV
----------------------------------------------------------------------DOUBLE THREEWAY TRANSFER BALL-VALVE
TYPE AR FLEX.COUPLED
DAT:08-04-91
*******************************
GET:CA
ND150 - PN16
INDUFIL
BV
GEZ:
*******************************
SHEET2/2
DRAW.NO :A 024.10.001.99
3 WAY FLANGED
BALL VALVES
;+;;;;
l oooooao
rnOIOAO
.V.V
FAIREV
ARLON
Leak-free operation
Transflow design
Spring loaded PTFE seats
Low torque for easy operation
Full ports
Two-piece body design
Pure technology
Falrey Arlon BV. The Netherlands
I-ic
1. Description
Equalizing Line
Transflow Design
Transflow Ball Valves
Fairey Arlon Ball Valves are designed to
transfer flow, without interruption or
shutdown.
Typical applications are: Lubrication
Systems, Shaft-Sealing Oil Systems, Fluid
Power Filtration Systems - Fluid Power
Heat Exchange Systems.
08
\
--
Design Standards
Materials of Construction
The Ball valve two-piece body sections are
available in Ductile iron. GGG 50, Cast
steel ASTM-A 216 WCB/GS 45 and
Stainless steel AISI-316.
The floating ball and stem are made of
Stainless steel AISI-316as a standard for all
ball valve types.
All pressure contammg parts are covered
by certificates in accordance with
DIN 500 49/2.2. for valves type Aand
DIN 500 49/3.1.B. for valves type A-R.
Surface Protection
2. Dimensions
L
.- ~~-~~~--
In
---+i
,/
L
RS = RIgId Size
(no other srzes available)
FS = Flexible Size
(requiredslzes
to be specified
2 weeks before delivery)
III
latest
i-'
II I
I'i
All sizes in mm
*N/m = change-over
torque at equalized
, I/ (
pressure
3. Spare parts
Detail P
Detail 0
1 Yz/DN40
l/DN 25
POS
1
Description
Material
O-Ring
Buna-N
70shore
___~~
2
0-Rmg
Buna~N
-~~~~
3
Ball Seat
/; FTFE
Back-up Ring
c = code number
Buna-N =
150
R3162
c qi
,2 ~81.10.150.16
R 3206
qi
: SOR 82
c jq!
~_~
= ;q
;2 81 10.15020
2 81.10.150.25
p__L----I SOR 65
~SOR 70
-020x016x1.5
~.
. 026,7x022x1.5
4
86 18082 05
032.5~7
026.5x7
_~~~~~
~~~ ~ .~~
861908503
1 861908505
PTFE
Bushing
2 181 10.150 14
SOR 72
_.--
PTFE
_~~~~~~~~~
Buna N
86 18 082.03
8
I
c 91
I SOR66
7Oshorc
PTFE
-~
SOR61
6-E- lo/
, DN 18O/2W/25O
DN lCKV125
81 11 15048 ,2 81.11.150.45
281.~l.15~~~7-~--~~~~50
19
.2 j81.11 150.47
---A.
~2
,
~. ~~..
.~-~- 2 .,81.10.150.23
~~~-__
~_~_...~
--._ / 061,5x052,2
: 0120,5x&05,
~091,5x080
051.5x041,5
/ 0173x0150,5,
~036x028.8__~
861508323
2 861508325
i218615.083.26~~~~~~
8615085.28
_2;861508529
~2,861508531
~.
-2
j 2 _.~~_.
~~
~~~~~----~: SOR 20
SOR63
~SOR 65
SOR 74
R4600
j SOR 56
-----p7.-t--~..-~~
~~~taco
81.10.150.38
1 81 10150.17
,l 81 10 150.19
181.10150.26
,I 81 11.150.29
10150.13
1
----~~-~ I:81
~~~~
~..
*~~~.~~~
_~035x030~18
055X045X19
026,7x022x10
026.7~022~10
035x030~18
020x016~8
~~
- :
~~~~~~
-ii 17.085 23
1 86 17085.25
1 86 17 085.25
1 -~861708528
1 86.1708528
1861708531
I
TV~~~
~- v --- ---- --._~~~... ....~~_
~.~
_
SOR8
R 3087
R 3087
SOR 14
SOR 14
SOR21
_.
._~.~~~~
~~..~
,~~~-~.--~~ ~~
~- ---~ ~~ + ~~~~~~~
81 10 15036
2 81 II 150 13 2 81.11.150 13 -2-81 1015002
2 81 1015002
2 81 1015040
2
7Oshore
Bushmg
~_ ~__ _._~~~---6
0-Ring
~I--c q
R2112
_-..-.~.~
: Buna-N
~--____-~---
~SOR59
81 10 15003
: 70shore
~~~~~
4 --:~i 0-Rmg
~~~~i
SOR 16
--
&f-5,
~2%3/
DN 65l80
~2/DNsO
026.7x022x1.5
.~~
4 86 18 082 05
~3~~030~1.5
4
040.5x13.5
032,5x7
~.
1 861908505
1 861908508
for ordering
vaon
.IZ
Neoprene
153
86 18082 08
035x030x1.5
: 055x045x1,5-
4 86 18 082.08
.~~~ . 4. 86 I8 082 11
040,5x13,5
060,5x10
1-8619~8508
18619085.11
4. Flow Characteristics
Pressure drop Arlon valves WA-R (L-bore)
DN 025
h/A-R
DN 040
Alh-R
DN 050
A/h-R
Switch position
(normal operation)
DN 065/080
A/h-R
DN 100/125
A/A-R
1
3
22
DN 150/200/
250 A-R
.B
slEiG 0,3
$j
02
0.1
at
$1
d: ;
is;:
/
A/
0,03
0.02
--lo
20
/
.,
I A
/
/ II
/
A I
/I
//
I/
/I /
001
,I
40
100
200
400
1000
2000
4000 (L min )
025
040
I5
60
050 / 065
060
100
280
490
280
490 j1110/11!3
1110
DN025
A/h-R
DN040
A/h-R
DNOSO
A/A-R
3
2
DN 065/080
h/A-R
~ DN 100/125
~ A/A-R
DN 150/200/
250 A-R
45 Switch position
3
jj 2 ::,;
.i E 0.3
Caution:
This posltlon only appears shortly
dung change-over and may not
be used as a permanent posltlonl!
%
0 t
0.2
$2
IZIG
0)
g .sw
5
,a
01
0,05
0,04
0,03
0,02
nnl
-,__
10
20
40
100
200
400
1000
2000
4000 (L min )
Posltlon I
Posltlon II
Positlon I
Posl!lon II
L-Bore
(900 Switch)
T-Bore
(180 Switch)
Cv = LJSGPMwater at A P of I PSI
(I US Gallon = X78 liter)
Posltlon III
5. Ordering instructions
Name:
5.1
Order no.,
Inquiry no.:
Connection: DN
Connection: DN
Flanges act. to
DIN 2633,
rated PN 16 only
All types,
DIN/ANSI
Full Bore
* Reduced BallBore
5.2
5.4
3
7
Flange type
DIN 2633 PN 16
(Form E)
.
-i---l
IL-5.5 1 Flange
5.1 1 Seals
Buna-N
Won
Neoprene
5.8
5.10
No additionals
Bore 0 6 mm (standard)
Bore03
mm
Bore 0 1,5mm
MAV22AA010
Globe valve
Make KSB type ZXS
761211M
betriebsberdrcke
(im GeMuse)
Betricbsiberdriickc
/Workingpressures(in the body)I Surprassions
de rsrvica (A Iinttieur du corps)
%VlONCk
Gehas1u.c4chlhab- Zll!&#J4~~bubUT~DenllJ~Rl%
I wemmn
"Iomryl pressurn
PrvfUW
I seat tighlnsa ledPres+m
1 EPmum d'blanchNlb
, bu,l
soay le4l81-
MaImal
+%SsMt mmnrr
RI
,
f$mbFf-n
40
SW
W)-1209:
60
-1.0460
IC226
; GSC25N -1.0619
Adlllmlbb~pssnrsrnbvatlnnWmvslolg:
de lmvim aanklum
1290%
I2504:
40
35
011 2481
n w~uz~ltwnPmaluml de 4:
1
13509:
(4caws:
32
211
24
21
y
31
~VdtNbSl4pllatqlunOpaorvn~ChUlN3356.
"MN3230-BAitSO
')MN3230-BNllsskwmt4163052O.%.1bgem~3)
~)W3230-BAOSO520.9)
n)W3230-811~dehdl~l(LSO52081d4Maha43)
rhsmksamnu~a~twt~~toorn33sa
Lsfet4mhP~rontts~*rass~sun*M335k
1425%
I4sos:
17
19
12
13.5
Teik/Patts/Kkes
I Nr.
.rnNa.
Nodeplae
0-q
DesqMlmn
cz4Ypmtcn
100
G&&IS
w
COPS
Naunrate
NmLska
hwua~r
Tallpnuum
Eturktmmm
DN
TempCntwr
g:
wm0n
Rmllmll
R-
C22.6-1.0460
mn ChomdaNralKaung
wihhudtircap-1.4723
aMapcanaur
a-350
GSC25N - 1.0619
ma vwrchuhnngn,
wthtvWngstw&
Sl 35.8
avsc mlrJuls
ma NkopalL?l!Nnq
mthhatdlacmq - 1.4370
avec ap$xltl au1
10-200
c 22.8 - 1.0460
250-350
GS-C25N-1.0619
10-350
x2cQ13-
to-50
X20013-1.4021
lo-50
'bls
up lo
iusqu'b
450 T
q
!
I
166
Biigm
Yoke
Anade
2W.l '1
T%"
350.1 '1
?A+
rw
@Cd
Bemabrnp
Malw
Matbmu
1.4021
FMrm~
%mshamtbumdhd
hllllbrrsmcIalba
peh6lial
hmadma
tmlml
I
ml,- tihhwdlacw-1.4370
avecaFI,md~
EK
351 'I
WI
411.1 ')
il.1
540"
RiKbsclda~
cl!& cons
c&le&lelM
B-250
c2zB-l.om
3cQ-350
GSC25N-1.0619
BCMlin(l
Gaska
Joint dblanchbtlb
10-350
IT 403 ELrPPill
SlovltnKhtDlskunp
Qala PaC~n)
Gamthm de ,n?sdtoupe
Buctd8
ltaashka
caomchmlc~
bxachouc~mwas
G4adnl~besl
Ezftlz:
lo-50
9 S Ynpb 28 K - 1.0718
M-350
MEaw6TE Mjwo
lo-350
Ck35V-1.1181
-mtlmn
Tedfar-Ranted
- nllfb
zle
902.1
Slilllchnute
- 0.7040
&t%tb
920.1
6klYlmar
c 25 - 1.0501
!Fitxu;lu.b
&
961
Eo
Resson
Hama
HaVlJlanl
10-50
x12crNi17
65-m
f&uahlB
SplnpSWdE
AdecbmssornE
GOALY6Q3-32162
125-150
GlW40
ala AnhaQa
Ii!r'ZG
Raarvtlelk
nachoiNiEN19IIy)5209):
tNe-sna~
N-e
tffll. NanIPNI. Gehsurrwauton. Netllellauwlmu wa-:
wrlnno~mllDurcMLdnclpIJno.
PI04 zmaalqa BelMt4lwnp*stw fcl u3 Nluoom
Betwsii-
- l.Oscio
10-100
200-350
I - empmkm
7 -1.4310
itwl.
Grw-40
MEElUNfEGG-25
I - lbwmmma
swl
Pan
I - Rlm
b rechanpe IkDmma~
Thevalvs4~MhtdKOOrdnDtOMMN19lISOSM9):
twmmi sue IONI. nommal mswm 1ft4). MIWI
ac.uonatm ol boay. mam4actureh nom ardm tdemafk:
Lnmbnarwttmaf&sse.bn0tNEN19l1505209):
dia~mnomnrlIW),prbwnnonmr*~Ro,dCsiprvllDn~h
matlbm. maw4 au IaMunl elm malPw tl4Pma
d-a~torrbmclMol(IOw.a-~
lcP.2 and aawmmua *wkinp
i-lbmsdmavs*la~6~tnmPbrdurdsrancrPCl
dSWWSSilb-~Dfl-
fd 10*dldhl..~lm101.
tt4t,lbN, Ub .,dl
fesstm
blm~dlbI mb mdll~
. lI1D.l.
wld~1
~1.
",I
d" lb4
Pw I4 ml~~a, I# hldic9mM.
ia Ibm~mlo~ al IWtnth
4wl I'kdmdtm
ba ~4~1444ti 44 umcl D'O579.L
mk
ON 1O-50
ON lo-50
961
200.1
St-
absperrbares RMschteQventil
Screw-Down Non-Return Valve
Soupape de retanue. btocabb
Sperr-FiinQ
Lantern RinQ (4561
Chambre de blocage
A)@
ON 10
ON lo-50
GtiuSe
DrossdkeQel
Throtttiw cone (352)
One d%tranplenwnl
ON 50
ON 65-350
ON 1O-350
ON lo-350
1?,1,
~ernegelunQ md oder dme
n>v,
dffllUnQWK~Q~
SpenRinQ
Lantern nnQ (456)
Chambre de blwaQe
OpemnQ mndtcator
lndicateur douverture
absperrbares i%iCkschlaQveM
Screw-Down Non-Aeturn Valve
Smpap6 de retenue, blocable
DN 65-350
Y---,~
GnnunQsenzelQer
MS
ON 65-100
ON 125-350
KW
Cone
C8ne
DN 65-350
DN 125-350
l.lroselkeQel
Thmttllng tune (352)
Enwu~skepd
Pressure reiiel cOne
C8ne de d&UQe
c8ne d&ranQlenlent
Einbau
hstallation
Montage
thwava.dthe~ialpnuwesMeainthotaU~w
for b-ah sizas W 125 lo 350 are moea+
then a pms.m
refis(conw#horqwsL
hthnovan&ttwnlvsmuubsirstaUedsothatthprwwo
totesmbaotf~abovrt~c9~.
Thap3wremMcmedsmahyposardcanordytuHd
IIs hnxlm on con&Ion that 0 hack pnnws tutas UD am
ooomq of ttm valve, ~6 that the oreswe mtterenual &es
rim mzeed lha YIkB bus In the tat44 ww.
Si Is vrcsbm
rliftemntrolbs aoaasont coM wdqu(r
pov I*
W125335RIatnbcasskbpr6volrdss~CdChrpr
llamcoc?&knmngedutUmszbatt6dskocnQ*h~
akbet:lakmwm,ilocdnpmaodemaCc6m
LocOm6&hargeag6comrmunbygilmstdnmphcotk
tomtmdamkmsaumssulemsrrtobaprbssman*hn,u*
commgremmn
I pmaoh.pmonam doMonir okW8 080 mgian
aarbmib
l0ldmum 6 ceks lndlqUde3 our k Iat4mu
DN
(353)
A D Dar
DN 65-350
125
I 33
I150
1200
1250
! 300
! 350
21
14
norm-
4.5
Abswrt!are RtkxhlagvenIlle
TyD AXi wwbo qN!WYtzlSh x)
ew%uul.
dad das Durchllu&hlllSl unlCr Oe KqM a,,rm.
Sle smd serlenma0q mil SchlsBleder auqestattot UM konncn
such I Sloq- tier FalbM@en ClnDaJaut w,(lM.
Screwdmvn mnmum
valwa 01 the type AXS
musea n such 8 wsy lha, Ihs mKlium cntors
Oomalh ll!a cow. They am scmsnunvi~uur~
cbabng smo. ana can 04 msulbd m hmuomal
lines Wh &ward or downwar Ibw.
automatisierbare
xt
voi Typo zw
Abspenventile
Type DSF
b ttdb
am m onnc~ob
the ma
comobta wren
or vmwal
DN lo-50
DN 65-350
- i
DNlO-50
;+
I /
4
0
8
kiik
,/
,_
.
x11:,
SchwatBmutte
SOckelweklend
ANSI 8 16.11
Manchon
a mttier (DIN3239/Z)
Abmessungen / Dimensions/Dimensions
ygy
I m7-c
; ;;f,y
1
I Nommal
I
!acehngth(
presswe I sue
Embans d soda
w%srJn I hanwtfe / Dimenwn t
nomtnab 1 nomml
jtace-&lacc
/ unite,
bfxbrmt
I
unmacnmed
machmedDIN3239-O
I
I
,muwM
I
l=M
I
/
1
I
/
FN
!0d3
1
/ 0Amar. IOBmin
/ 0d2
/ tm
10
15
( 18
122
13
17
37
19
128
22
32
I
)160
50
24
34
134
I43
28
37
40
11no
38
1 49
43
50
1 210
/ 75
47
161
I 54
I 55
i 290
/ 76.1
65
! 76.1
/ 70
( 82
10
15
20
x25
25140
130
80
, 310
88.9
( no
i 88.9
1OO
j 350
114.3
/ loo
1 t14,3
106
125
j 400
139.7
( 125
1 139.7
131
150
I 4aO
168.3
I148
/ lffl.3
159
! 200
600
219.1
/ 199
) 219.1
207
250
I 730
273
i 251
1 273
260
330
t 950
345
1305
1325
309
350
/ 1100
385
1335
I 359
238
AnschhBma6s
Bmmm rJeothm
Cent* to top
hclpmwm
s4hwamm
s-xk&wsldm
MsnchonslrOuda
ANSI6 16.11IDIN3239121
j0C102
I -n
I
1 h*ril.,..
I
IbmIi-----/h
25.0
j 17.6
130
36.5
27.1
44.5
33.0
53.5
423
6o.s
48.7
180
/ 61.1
15.9 210
I
/
(Ok05
736
9.5
wlthLuU.mfq
awcdammds
rt-
242
- 127
! Hub
Stroke
I
I
mm
282
12
275
315
15
313
( 365
18
16O')
Assembly dimensions
Encombrements
FacStO
law bWthS ~COX@I toOiN32O2/S2 lvptoON 250). nmnvonr~~hcsru~rnMN3202lS2~LDN2M).
sehweiBendwbn*sanpanochDN3239-0.
Oimamiomoftuttw4MsendsaabtdiqtoOtN3239-O.
DimnsiomdganbwtsIsouCurumntOtN3239-O.
~nxhM255921.
T~psbnlnuretbsoudapsnmulMW2559.21.
~ndMAwNknuqda-und
SchvsiBhqenfonrmdmqlkh)cdodlnvmahllbdg
Ml?4lt-OtMtMld~Wtdwscd~lWmr
unbrMnuhdunQMo~vatNlldimmsloaAandB.
ExcqtbmbrulahJatkmdsrmboulsaEwdscetdatrpsem
rununrbmwhgosontporobkZmals-Cmba
dunsmMlrA3tR
htan8Aunda
Besteliangaban
SpecificationS
RewgiwursMcthltomummatdut:
PNLNsm*rale
W. BtimteOb*druQ
Chtbrmz- mmvut
pmunIW.nolmNl
ID(IONI.
work!q
p-wsJm,
OunMk~Bmsatm.
BelnebstMpatW
mdFIohnnrcNuRddbmhd
FWSRU
Row
mW.m
wkii tsmWntursand
and
mtenal~
PMconned=
I-
WbitsnumgmawbngabmbLw
dwk
specl6cations
NOUSMUIpMSdrWlJSUdQJWhS~~Ct6~QNSco-nt:
rmSi!M ~~bFW),dkmbtrs~mlNI
@N),Wmdr
-&Jgwmmhwdn4thtbldelkrda,temPtwtum(b
ccommmt da tubal0menslDns
a maemu)
0"
%
~w~nw.sublsdtoclungrwnhwtmtra.sota~d.~
8
0
GeschHtsfeld
Armaturen
lndustrie
Bahnhofplatz 1
Postfach 1360
D-8570 Pegnitz
MAV22AA201
Globe valve
Make KSB type ZXL
761111M
Pos.
083 + 081
KKS Nr. MAV22AA201
Werk Nr. 5-467-424468
Werk Nr. 5-46'7-424663
, MAV22AA202 ksb
, Talcher
1
, Talcher
2
Notice Descriptive
Leaflet
Typenblatt
PANZER@
PANZER@
PANZER @
Robinets4 soupapedarrdt
TypeZXL
GlobeValves
TypeZXL
Absperrventile
TYPZXL
a brides
flanged
mit Flanschen
PN25-40
F'N25-40
PN2540
DN 10400
DN 10400
DN10400
G2 1 761111M
Belriabsiiberdrgcke (im GehAuse) / Working prasaures (in the body) /Surpresaiona da ssrvb
iercdruck
I wefkstoff
iommal pressure
7*essbon nomfnare
?N
I Matenaf
I Mat&au
(
c 22.0
GSC25
25
I WerkstoffNr.
i Matenal No.
I Materiau no
/ 1.0460
1 1.0619
25
:o
! k%N
%shgkertsprufung:
40
1.5XPN. Oichthertsprufung:
1 xPN.
TI
(A Iint8rieur du corps)
20
17
32
20
16
13
24
21
a c
DIN 2401
detancheite:
1 XPN.
/F?ztrts/Pibces
relir.
?an No.
Noda Diem
, senennung
, Oe~NlDn
j OerqNllon
NellflWetl~
Nom. Sue
Oiametn nom.
1empeatur
Temperstun
Temp&aturc
Ltemarkunq
Remark
WUkStOfl
MaIaml
Metemu
Remarwe
mrt Chmmaahl.nemarung
C 22.6- 1.0460
withhadtatlng- 1.4723
awe atvon dur
G5-C 25 N - 1.0619
higel
Yoke
Al-cads
md Nuocmemng
wth hardlaculo
- 1.4370
avec appm dur
C 22.8- 1.0460
G54 25 N - 1.0619
351-1
IAKL)
Rlickachbglugal
!EbzztIanua
X 20 Cr 13 - 1.4021
Q&&W
hardem?Li
tnmpc
65-250
c 22.8- 1.0464
300404
WC
md Niipanawung
mth hardlacmg- 1.4370
aw amm auf
GfaphR-Asbert
w.1-,
sIoPfbuc~ckuq
GWgaFluna
Gamdura ds prasa-PO"W
10-400
Ti
OkMllll9
Gasket
Joint
d'MancM6
10-400
25 N - 1.0619
I
zj=fz
MEEH4NlTEGGG40 - 0.7040
961
t!anerad
Handwhacl
VObM
IO-100
9b-ASi 8 Cu 3 - 3.2162
aufwunscil
~!zizli
125-150
Glw-an
2Oo4Ou
MEHANm
Glw40
I
GG-25
7 - cmpiohbm .Msewetub
'I-l%cndcmharqemcommand~
01eAmmtum s~ndgeksrm~
MCIIOlNiEN19liTi5203):
HennwmtaIL% NannhcX $?O.Gahau-off.
~~~sIMIIdndiodn Warmacnm:
warn miwemq md Ou~u6nchlunqsCM, zubsqw etl(lMg(~tuI I%1 und ZUbrwpsm Betnetsubadruck Ibafl.
L~m~neIrmesontmaqubsc(onO!?UEN
190605209):
41amMnmmnalIC#L messon lemmas~PNI.dtamalmndumIUhNU
marquadu latitcuou marquaa&oJCt).auant
inees.5~aw
de la H&ha ds pasaaqe. tnm~tura ds SUVEI (W Lt WF=WJn
deswvle~tBar)admlruUe.
ForEbbm Irnrbb.
D$mo*l(a111nwrn*r lrn
mlldw
418Ebbs II,I~bwa(naaau~(
95lDJ aa bucbln.
Ftr iwt~llah~~.
W~III~. diontlbq 111npau WV
aadWmuhq
umrwu~~ m. 0510.1.
lemcmtw
tmawa mar).
11,~wrw~~
ON lo-50
ON lo-50
absperrbares Rijckscblagventil
Screw-Down Non-Return Valve A)(L
Soupape de retenue. biocable
I,,,
SpenRing
Lantern Ring (458)
Chambre de blocage
ON lo-50
.,/I
Orosselkegel
Throttling cone 1352)
COne detranglement
Gehause
ON 50
Bodv
Corps
ON65-400
absperrbares Riickschlagventrl
ScrewOown Non-Return Valve
Soupape de retenue. blocable
AXL
ON 65-100
ON 125-400
Kegd
Cone
COne
DN65-400
ON 125-400
ON65-400
I l?T
ON lo-400
ON&400
-1
SperrRing
Lantern nng (458)
Chambre de blocage
11111
0msselkegd
Throttting cone (352)
C&e detranglement
Entlastungskegel
Pressure relii cone (353)
COne de decharge
Gffnungsanaeiger
Opening indicator
lndicateur douverture
upto+2oog:max
jusqtta
Einbau
AbsDcnvMlb wadgl rwmal fo mwbsti.
mtlaltmladbnKe#sh-wkiiibardemtt~auem.S~
kawnaucan~nla~
mti-
Lhlckdnbrsnmn
liOUdamKsgc)bZgt.
DaEnl~haldbhnklbnMnUm~~
cmivlMHddNISGWMZWd.WWOufhnachdemOHnao
en *gadruclr
Iulbwt. IO da3 db huckdi~scacu mcht grddBa
mrd. al UI Tab& angsgdtm.
ON
Ap
bar
automatisierbare
Slehe
TypCILF
Absperrventile
so
Installation
Montage
Gbbanlv6sanbawllvimtalbdintbelinrsolbattha
lklvava.dlmdlnsrsnllsr~ealsdlnlhatabbbah
forn)vsrmrON125lo100usexcaeded.thena~m
rakdomwlubsnauasl
in I* wmlt. the v&e must bs kxlalbd so that IhE glesun
lo bs aeabd on lb3 abme Ihe cons.
~RsrrunnMfwm~aabypauandcanonlyfultit
its fuwlmn on cormid~~nthat a back wssum buMs UP after
opmq 01 the vake. so lhal 1kd pressure ddtwmtlal
dma not axwed Ik vdkw hated in the tat& t&w.
mcdi*nsnrerstkevahekomathemconeandflomout
abewlbscomTbwwnabobsml&dinfinsewlh
stlm
dnlecjlwd now.
SwmungvlcMw
SoWdbt6fDNl25bo4mlangegewl
tibawlninsnwsromrmdEnlbstwpftepsl~bl~
ON 10-400
12s
Is0
1 33
1 21
( 200
1 250
( 300
) 350
14
4.5
1 404
(
3.5
seeType
MLF
------$d
L
DN lo-50
ON
65-400
,
T
I-
Slmke
1 0 d,xf
14
<
25-40
/ z3:
'237
1 :6
/ !;7
I
, 20
I 150
i 105
I 75
25
160
/ 115
ia5
12
: 100
: 140
I 100
I 40
i 200
! 150
/ 110
88x3
! 50
, 230
/ 165
! 125
102x3
20
/ 65
) 290
185
122x3
22
315
i 00
1 310
I ml
160
136x3
24
305
100
j 350
/ 235
190
22
162x3
125
im
I 270
220
26
106x3
26
55
: 150
1 400
1 300
250
216x3
26
65
26
270x3
30
I 250
j 730
/ 425
1370
30
335x3
32
18
145
dlam.
COWS0
16
70x2
242
282
260
I300
275
1315
263
) 335
T
18
24
32
40
395
90
610
105
395x4
34
B05
120
33
450x4
38
1075
135
36
505x4
40
13M)
30
I265x3
34
660
33
345x3
38
610
410x4
42
965
1465x4
46
1075
36
Anschlu6mal3a
Connections
Cotes de raccordement
Facelo facelenglhe
accndng toDIN3202IFl
Loquew
1
ti
1
1
t
T
r;
1
t
E
//
1
bwslootsmaot MN 32021Fl
Mae.8inmm
Oimdrwmnmlo
Dimeoeioma mm
SOndsnurtuhnmg
laulWunsch)
spcav deogn IOnwwsl~
Ehatmn sDe0ak lsurdemands)
Flaw3 om#shn. be-Not
Fom, N UIIN2512)odefltiicksprwwl
Fan R 13 (OIN2513).
b~W~WM~WN2695)cd~tind~fi~timsndccMung(Iw2696l
!i&.mdnW.pmoMd
bolhetdeeebweN (OU'J2512~
Orm~esdd(lemabhced)st!a~R 13 fOlN2513)
cliaohfagnt
tw Wdtng pintK4N 2695)of turned
gmove lofWrtdupmt tO!N26961
Bridsssrrcuoug~ilamecndDubMl~lam.N(DLN2512)wnboRanrntlrmsllerinqlsformt~13
WI 2513),ioiet
eeudd;Imembmoe IDIN2695)Ou bvidemsnt
p~lttostt
tenttcubue
(DtN2696)
Bestellangaban
Specifications
Spacifications
wMl8tlumgaawbngabm~:
NeondmckIPN).
HeotWette
IDNt.Belnebwberdruct
Oilterenzdwck,Durchfk,BNdwm&?tf,eMemw~lw UM RohnoshkA
Nouavwsrm~sCua~lwcafad&t3liimdn
co-Ill:
prsslonrnMn.al
IF?&dlambvrmlrnlnal
ILWI.
w-n
vehm16.tmpenlws de
~&tiie&llwde
Andmngm
Geschlftsfeld
Armaturen
Kraftwerke
ma0iie0~
Bahnhofplatz 1
Postfach 1360
D-8570 Pegnitz
r&me
da -
et
da modifiol~0
MAV22ACOOl
Page l-3
GMCl503930
2541 O-4
\
f-
-1
,r -l I
.
/
:
/
T
b
OELTECHNlK
~~zk?Il$ fj ckk5-k xi4
:w.
2,
5 5533W3jljsa: i
%5%-l x3.
Td: C7?3./ 9 c?f- 0
lekc X222&6&id
Operating Instructions
for Oil Cooler Type OKG
2 O Ring Construction
Flow of fluids:
Water through the tubes
Oil around the tubes
----------------------------------------------1. Description:
------------The heat exchanger is used for re-cooling
the oil which flows arourd the
tubes in one pass, whereas the cooling water flows through the tubes in
several passes.
Design:
---- -The oil cooler is a welded onstruction
consisting
of a cylindrical
shell with
oil inlet and outlet nozzles, the oil side vent and the oil side drain.
The tube bundle is located moveable within the shell,
i.e. the great tubesheet is rigidly
fixed between the shell flange and the flange of the inlet/
outlet channel (see detail Z), whereas the small tubesheet is arranged
moveable in the shell (see detail Y), thus compensating thermal expansion.
The sealing of the small tubesheet is between the upper reversing cover, the
shell flange and a tension ring by means of two O-rings.
The upper water
channel is provided with a vent line. The channel has welded pass partitions
which are sealed towards the tubesheet by a profile
rubber gasket. The profile
gaskets are shaped in a way that the thermal expansion of the tube bundle
will be absorbed by the gasket material.
The bottom inlet/outlet
channel, also called foot channel, is equipped with
water inlet and outlet nozzles, also with drain nozzles for draining the water.
This channel has also welded pass partitions
for reversing the water flow.
The baseplate of the foot channel is a bottom plate having 4 anchor holes.
2. Assembly
--e-m-----The oil cooler is delivered by the works as an individual
unit. It is advisable
to check the cooler prior to taking it into operation for possible transport
damage, dirt etr. A stress-free
connection of the connecting piping is important.
Also the facings of the connecting flanges shall be entirely
free from dirt.
3.
Taking ------into
-_-_---The circulation
line.
operation
------of the cooling
fluid
shall
be started
prior
4.
Cleaning
---------Depending on the dirt in the fluids
the heat exchanger shall be cleaned within
regular periods of time. In cases of severe incrustation
chemical cleaning is
permitted.
In this case it is advisable to consult a specialised
firm.
When cleaning the heat exchanger, generally
the oil side and the water side shall
be cleaned; to this purpose the heat exchanger shall be depressurized.
-3-
-3
Operating Instructions
for Oil Cooler
2-O-Ring
Construction
-----------------------------------------------
Type OKG,
6.
--- Spare
---- parts
----- :
It is recommended to keep on stock suitable
gaskets and heat exchanger tubes
A good thing would be to keep a whole tube bundle on stock.
The advantage
would be to have a new tube bundle for inspection;
the old one could be
removed and controlled.
7. A@icable
Instructions
----------------------Instructions
condensers,
for start-up,
operation
coolers
and preheater-s.
Gesellschaft
fur Oeltechnik
6833 Wagh5usel
mbH.
and shut-off
of
em.
Yl
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h4yy I\i;S,RT ,fi;,.-;;vAt .
~b~N:
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_.. 153, ENliEERviC / CR;.
.___ -I?- 1 ml, wv.AYl, :,.
T.--z:
-___+ -- ---F-
I.
/AlIe
Dichtflochen
/ all
facinos
Ra 3.2 - 6.31
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ml
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LUBE OIL COOLER
I
1 OUTLINEDRWG
P+,.w
--Is?..
a-
AO,E!
_.
l.k
1,
-mm*.
1
Deckblatt Stueckliste
Cover sheet for part-list
Valid for : - Each of the two coolers per 500 MW-Unit
- Unit 1 and Unit 2 (each 500 MW)
KKS-No : MAV22AC001 / -002 (per 500 MW-Unit)
A!iEABROuNBovm
015
1 014'SCHUTZROHR
4 0 24 h7 x 200 LG
4 0 50 x 52 LG
c 21
CONNECTION
8 012 DICHTUNG
3.1
B
TYP D4
PROTECTINGTUBE
1 013 MUFFE
43763 lOCRM0910
VDTUEV3.1B
A 105
4 G 112'
399
7603 CU
GASKET
8 011 STOPFEN
4 G l/2'
910 5.8
267
ST
PLUG
1 010 MUFFE
4 G l/2'/ 38
2448 ST 35.8I
17175 3.18
1 8 21,3x 4 x 60
2448 ST 35.8I
17175 3.1B
1 C 15 / o 21,3
2633 C 22.8
VdTUEV3.18
CONNECTION
1 009 STUTZEN
NOZZLE
1 008 V-FLANSCH
W.N.FLANGE
7 007 STUTZEN
s=4
350/3
17175 3.16
kPo6 &-@nml
r@
descplia,
rpiece
dEls@ml
b-m
stckAtimmmg
pa-l1
Llmmdn
SCHLERETH
DIN
moteid
fmlke
5heddkte-Nr.
gUTMS!-NO.
ml
No.
Q-fit
OeltednkmbH.
r-tan&be
MUMi
25 410-4
2
SHELL
2 0'23GRUNDPLATTE
1 0 1405x 68
BASE PLATE
! 022 KAMMERFLANSCH
1 0 1110/976
x 100
1543 H II
17155 3.1B
c 21
VDTUEV3.18
FLANGE
A 105
? 021 TRENNSTEG
399
3 10 DICK/ THICK
1543 H II
17155
I 017 SK.MUTTER
4 M30
934 5-2
267
NUT
I 016 STEINSCHRAUBE
4 AM 30 x 400
529 3.6
267
PASS PARTITION
020
019
018
STONE BOLT
rPos Q=eictrug
rd
descrbbn
rFiece
des'gabn
'a 5icHLm
wrl
thedddt
SldcAknesslng
qJlJ-!kfjncfdm
Hotem:
mokfid
DIN
2~
kd
cersfiwle
sluedbtb.
{g
for O&clnk
DIN
mhH.
Eiottpoge.faae
3 060 KAMMERFLANSCH
1 0 1110/969
x 95
c 21
FLANGE
VDTUEV3.18
A 105
399
059
046
rPos
EbAdnlq
stdc
r@
Fiece-
m-
m-a
AlLmeaq
&eabhS
ftkOeltect&
mb.H.
DIN
Moterid
mate-id
SCHLERETH
an
L
DIN
gtti?JT
nommdoiue
Na
z@w
c+zfexle
25 410-4
Ehttpogafelae 5
Ind
8 075 SCHRAUBE
BOLT
8 074 SK.MUTTER
NUT
44 5/8'UNC x 185
ANSI A 19387
3.18
B1.1 GAL
88 5/8'UNC
.
ANSI A 194ZH
81.1 GAL
3.18
MAV22DPOOl
HTGD6901
Constant
Pressure Valve
Table of contents
Page
Paragraph
Title
General
v.l
v.2
v.3
Purpose , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . ... . . . . .. .... . . ..... . . . . ...... . .. ...... . . ..... .. . . .
Construction
.. .,.... .. ....... . ................. ...........
Principle of operation
Appendices
Zl
2.2
Mod.
P 0102
P 8104
P8203
P8304
description
R 1004
A
KW 4071
Code No.
Vl
v ,
Vl
Z 1
Zl
22
23
HTGD690182E
1
Ai RR RR
lIR P W
V.l
Purpose
V.2
Construction
V.3
Principle of operation
for
Attention:
In case of counterpressure in drain @ setscrew
26 (see fig. 2) is screwed into auxiliary piston 5.
The leakage connection is provided at screw plug
21.
This valve may only be used in combination with a
safety valve, an orifice or a rupture diaphragm.
l
P 0102
KW 6071
HTGD
690 182
v
E
1
A 8RiR
l %818P
Bezeichnung
der Teile
Designation
of parts
Nomenclature
des pikes
Designacibn
de las piezas
Ventilgehuse
Federhaube
Ventilkolben
Ausgleichskolben
Kolbenring
Valve housing
Spring cover
Valve piston
Auxiliary piston
Piston ring
corps
Chapeau du ressort
Tiroir
Piston de compensation
Segment
Caja de valvula
Tapa de resorte
Embolo de v&lvula
Embolo compensador
Segment0 de embolo
7
8
10
12
19
Deckscheibe
Federabstiitzung
Federteller
Druckfeder
Gewindestift
Retaining disk
Spring support
Spring plate
Compression spring
Setscrew
Fermeture
Cuvette du ressort
Plateau de ressort
Resson de pression
Vis sans t&e
Placa de cubierta
Apoyo de resone
Platillo del resone
Resorte de compresibn
Espiga roscada
20
21
22
24
Stiftschraube
Verschlussschraube
Verschlussschraube
Sechskantschraube
Stud
Screw plug
Screw plug
Hexagon screw
Goujon filet&
Bouchonfilete
Bouchon filet&
vis d tete hexagonale
25
Zylinderschraube
Esparrago
Tapbn roscado
Tap&-r roscado
Tornillo de cabera
hexagonal
Tornillo de cabeza
26
27
29
30
31
Gewindestift
Kapselmurter
Mutter
Mutter
Mutter
Setscrew
Cap nut
Nut
Nut
Nut
cilindrica
Espiga roscada
Tuerca de caperuza
Tuerca
Tuerca
Tuerca
32
33
34
35
Ablaufrohr
Schwerspannstift
Leistungsschild
Halbrundniet
Leakage tube
Rollpin
Rating plate
Round-head rivet
Tube decoulement
Goupille Clastique
Plaque signalitique
Rivet ti$te demi-ronde
36
Federring
Rondelle Blastique
Tubo
Pasador de sujecion
Placa de caraneristicas
Remache de cabeza
redonda
Arandela de muelle
37
38
39
40
Sicherungsring
Dichtung
Dichtung
Schwerspannstift
Circlip
Gasket
Gasket
Rollpin
Anneau darret
Joint
Joint
Coupille Blastique
Anillo de seguridad
Junta
Junta
Pasador de sujecion
22
Bezeichnung
der Anschliisse
Daisgnation
of connections
Designation des
raccords
Designacidn de las
conexiones
Regelsystem
Control system
Circuit de regulation
@
@
@
Abfluss
Leckage
Steuerflirssigkeit
Drain
Leakage
Control fluid
Ecoulement
Fuites
Fluide dela regulation
Messstelle
Gage connection
Point de mesure
Circuit0 de aceite
de regulation
Escape
Circuit0 de fugas
Circuit0 de fluid0
hidraulico
Punto de medicibn
tl
2
3
4
5
6
P 8104
A
KW 1071
HTGD690182D
/E/F/S
z
Ah IR IR
#alBIB
IG. 1
::
.?..
:/ :
.:
: ....
_j
;;.
II
2.
:
i
P 8203
KW
LO71
HTGD690182
22
-0c
24-
-6
1I :
.1 :I
Al
It
KI
___ ---.--A
-H--j
--
kL;j (II)
40 -
32.- __ _ _
P 8304
KW a071
.
lsi
30-
33
31-
I,,!
..
HTGD690182
23
MAV22DTOOl
Temperature controller
Temperature
valve
Contents
Page
Var.-Cod.
VI
V 1
V 1
Vl
V 1
P 0103
P 6102
Section
Title
General description
V.l
V.2
v.3
V.3.1
V.3.2
Purpose ...................................................
Mode of Operation ...........................................
Maintenance ...............................................
Oil-flushing ................................................
Emergency Manual Adjustment ..............................
Technical data
Data sheet Y1..
Additional
AIL
documents:
R 1007
to L20396
I
GGMV690083E
1
KW 4071
A IR IR
lWDID
V. 1
Purpose
V.2
Mode of Operation
V.3
Maintenance
V.3.1
Oil-flushing
Emergency
Manual
Adjustment
P 0103
KW
407,
1) System
check
out
The assembled-unit
type of construction
of the AMOT element assemblies
make them easy to check if they are suspected of causing erroneous
system
operation.
The following
procedure will
give you an indication
as to
whether the element assembly is close to its proper calibration.
For an
accurate
test,
we suggest the element assemblies
be shipped prepaid to
AMOT for checking
in our calibrated
test tanks. Note: Whenever shipping
element assemblies,
be sure to wrap them individually
for protection
against
nicks and dents.
On most element assemblies,
the sliding
valve starts
to lift
off the
spider seat at 3"- 4" C below the nominal temperature
rating
stamped on
the side: strap.
(This is the only number referencing
temperature
on the
element assembly.
All others are production
control
numbers.)
At 6" C
above the nominal,
the element assembly is at or near its full
stroke.
Place the element assembly in a bucket of water 8"- 10" C below the nominal temperature.
It is important
that the water always is well stired
(use a small circulating
pump). Tolerance of the thermometer
should be
+/- 1 %.
Now start
to heat the water slowly;
temperature
increase approx.
1" C per
minute or less if the element assembly reaches the crack open temperature
according
to table of data sheet A-3.301 the sliding
valve is lifted
off
of its seat approx. 0,2 mn.
Continue to heat the water approx. lo C per minute. The temperature
at
stroked is approx. 60 C above the
which the element assembly is fully
nominal rating,
see also table of data sheet A-3.302 position
"warm". Total stroke of the sliding
v.alve is approx. 9;5 mm.
It is important
ment assemblies
The water
should
be well
stired
during
bath
the whole
L20391
even for
test
ele-
period.
01.86
EM
AMOT CONTROLS SA
Cl-i-1816
Tki.(021)
CHAILLY
64 1141
(MONTREUX),
TClex
SUISSE
452 109
-2-
2) Maintenance
Properly applied and installed, AMOT Thermostatic Valves require minimal
maintenance. An inspection at 2 or 3 year intervals is adequate to detect and make provision for manual wear.
Excessive temperatures, chemical, electrolytic attack or cavitation will
shorten the life of the element assemblies, seals and seats. These items
are replaceable. Water additives may cause swelling of the O-ring seals
around the stem and the sliding valve to a.point where they may affect
valve action and require.replacement. Synthetic base lubricants will definitely attack the O-ring seals which may be replaced by O-rings of alternate materials. Contact the AMOT factory for recorrmendations.
Carbonates, scale and other solids must not be permitted to build up on
sliding valve or sensing cup surfaces. The valve and element assemblies
may be cleaned with mild acid or Oakite solutions. Hard scale may require wire brush buffing.
If necessary, temperature element assemblies in "BR"-models, may
be easily replaced. Remove Nuts (5) and separate the Upper and Lower
Housings. Remove Locknut (23), pull out Pin (19) and turn anticlockwise
Nut (22). As soon as Element Assembly (11) together with Stem (17) is
pulled out of Upper Housing, Stem (17) can be seperated from Element Assembly (11) by knocking out Pin, (13). To replace O-Ring (7) remove first
Screw (25) and Manual Operator Housing (20). Clean any foreign material
from all sealing surfaces. Reassemble all parts in the opposite way. Lubricate new O-Rings (7) and (9) with a good grade of petroleum grease.
To simplify re-installation of the Element Assembly it is recomnended to
put a little bit of grease at the upper part of Sliding Valve and to
turn Element Assembly when installing. If necessary replace also Housing
Gasket (3).
3) Manual override
If for any reason "BR"-Thermostatic valve should not work properly, each
element assembly is fitted with an infinitaly variable override which
allows on accurate manual temperature regulation. By unlocking the locknut (23) and by turning the screw (22) clockwise, the thermostatic element assembly's sliding valve (11) can be opened to cooler as needed. The
pin (19) will show the position of the sliding valve. When the pin is in
the lower position, the element assembly is in automatic regulation, and
when the pin is in the upper position, the sliding valve is completely
open to cooler.
Before the manual override is used we recommend, however, to check whether the cause of trouble is not somewhere in the system, according to
paragraph 4) "Trouble shooting". Manual override should only be used
in emergency case.
L2039/2
01.86
EM
-3-
4) Trouble-Shooting
In the event that your cooling system does not operate close to the desired temperature, the following check list may point to one or more
causes for the problem.
4.1 System Temperature Too Cold
i2039 /3
01.86
EM
-4-
d) Bypass will not close due to worn or pitted seats, sliding valve,
O-ring seal, etc.
e) Worn O-ring seal around the element assembly
f) Element assembly may have been over temperated sufficiently to
affect calibration or rupture wax seal and does therefore not
fully open 'C'-port anymore. Requires complete new element assembly.
g) Solids buildup on sliding valve prevents proper action of element
assembly
h) Foreign material stuck between sliding valve and seat
i) Excessive pressure differential between port (very low pressure
through bypass leg, very high pressure in cooler)
5) Spare parts
It is not necessary to keep a large stock of spare parts for the AMOT
Temperature valve. O-rings, housing gaskets and element assemblies with
most common nominal temperatures are stocked in our factory. All recommended spare parts are listed below.
L2039/4
01.86
EM
Item Description
Part.
Quantity
No
per valve
Housing
gasket
remark 1)
O-ring
358
112
O-ring
Element
1183
11
10
Sleeve
1182
11
Element
assembly
44654X...*
112
14
Element a.
salt water
44656X...*
Seat
9585LOO2
22
244
66
99
244
66
99
62
93
2.
12
141
-------___-------------------------------------------------------=========-------------------------------------=
----------------------------* If ordering elemertt assemblies,
cording to Data sheet A-3.302
advise
always desired
temperature
ac-
NOTE: Rep1 acement element assemblies are de1 ivered complete with 1ink (12 1
al ready fixed with pin (13) on element assembly, second pin will
be suppl ied apart..
** Recommended spare parts
1) If ordering,
please
for 3-years
advise
operation.
complete
L2039/5
model-code.
01.86
EM
-6-
L2039/6
01.86
EM
THERMOSTATIC VALVES
SERIES BR -DIN-PNIO
The thermostatic valves series BR are fitted with a variable manual override which allows a progressive opening of the
For general applications we resliding valve in A-C position.
commend
to use the AMOT thermostatic valves
series B without
manual override
which offer a very reliable operation
since
they are fitted with several identical
thermostatic elements.
The manual override feature may,
however,
be required by some
ship owners or by the Navy of certain countries.
FIG. 1
I,KK
T- -
DIMENSIONSDIMENSIONS
FLANGE
HOUSING
1001 38
105/ 41
llO/ 43
D@
@
YPES
mm
mm
22!
2 BR-MET.2
165 12!
ii
2#BR-MET.2
+185 14!
Is
3 BR-MET.2
200161
26:
4 BR-MET.2
224
+
ii
Is
i BR-MET.2
ii
i BR-MET.2
23
-
iii
-
181
120/ 49
130/ 55
150/
1551
160/
165/
1701
OF
1151 46
66
68
71
74
77
1751 79
1801 a2
1851 a5
195t 91
ii
43
45
47
50
54
60
63
66
69
71
74
77
79
82
a5
88
91
98
102
107
113
115
122
SPECIFICATION
0.6
NOTES
@
Elements in bronze
(exchangeable)
fresh water and oil.
suitable for
OS1
NOMINAL
SIZE
10
19
50 n
65 nm
80
100
125
150
mm
mm
mm
n
20
40
60
90
15
::
20
37
25
46
;;
35
64
60
90
135
40
80
120
180
50
100
150
225
60
120
180
270
70
140
210
315.
AMOT
A3302
A-3.302
HOW TO ORDER
TYPE - TEMPERATURE
CONTROLS
CH -1616 CHAILLY
(MONTREUX),
Tel.(021) 641141
- cast iron
SA
SUISSE
Telex 452109
Rev. 5-E
08.84
MAV23ATOOl
Double filter
GGMV690071
ERI 002
1L IR1R
PqIBIB
Twin Filters
interchangeable
Contents
Section
iitle
General
v. 1
V.2
Purpose ...................................................
Design and mode of operation ................................
Appendix
Z.l
2.2
2.3
Additional
Var.-Cod.
VI
V 1
P 0101
AL
description
Z 1
Z 1
Z 1
22
23
24
25
P 8102
P 8201
P 8301
P8401
P 8502
documents
...................
installation and operation instruction for Boll Twin filters
..........................
Construction and cleaning of candle filter element
........................................
Cleaning pistol .................
Description of the change-over valve and operating instructions .............
Differential pressure contact indicator. ....................................
Resistance list .........................................................
R 1002
A
KW 4071
Page
No. 00020
00110 00050
.
No. 00060
No. 00070
No. KV349
GGMV690071E
1
AhIR IR
lWBBB
V. 1
V.2
Purpose
control
and lubrication
PO101
KW 4071
1L IRBR
FIBBBB
c
2.1
1
2
3
4
5
6
7
a
9
10
11
12
13
14
15
16
17
ia
19
20
21
22
23
24
25
26
27
28
29
30
2.2
Nomenclature
pressure gage)
Nomenclature of connections,
openings, lines and systems
Medium inlet
63
@
Medium outlet
2.3
of parts
Opened position
Explanatory
nomenclature
Switching indicator
El
t
P a102
KW 4071
GGMV690071E
Zl
iL BRIR
l 1111,
FIG. 1
,627
Fq.2
l?
18
I
I
I
?
7
I
I
L--i-m-J
Fig.5
-1
\
FIG. 2
Fig. 3/
19
P82Ol
KW 4071
GGMV690071
22
11 IR IR
FWPBD
FIG. 3
7
A
16
ff%
I I
II
-8
15
-Gzkfk
/
P83Ol
GGMV690071
23
KW 4071
4 RR RR
FIRBIB
FIG. 4
. ..I....
I. . . .
t
* . . : 1; ; : :;
:*
i
c
Ok.
I
c
. . -.__
_,
P 8401
KW 4071
GGMV690071
24
Ai IR RR
l WBIB
FIG. 5
P 8502
GGMV690071
25
lNSTALLATlON
I.
AND
OPERATING
INSTRUCTIONS
FOR
General:
consist
of two filter
corings
connected
Twin-filters
which
con be switched
over,
change-over
device.
The filter
corings
ore
in parallel
through
a two -stage
for a particular
range of pressure,
the
designed
to meet the current
regulotions
filter
elements
with an appropriate
safety
factor
for the differentiol
pressure
quoted
The
maximum
differential
pressure
for
filters
with
on the filters
name plate.
and for filters
with
micro-cartridges
2 kp/cm2.
filter
mesh is 0.b or 1.2 kp/cm2;
Twin-filters
are used in cases where
must be carried
out,
without
shutting
the regeneration
down
the plant.
of the
dirty.
filter
elements
depending
on the type and size of the filter,
may have
The change-over
devices,
segment
shifts or two-stage
change-over
valves
and allow
o
cylindrical
plugs,
since
one filter
chamber
is switched
in at
change-over
without
pressure
shock,
the same rate as the other
is switched
out; both filters
con consequently
be operated
together.
A stop,
or the design
of the change-over
device.prevents
both filters
being
off at the some time.
II.
Installation:
Attachments:
If the filter
the possibility
required:
IV.
A.
heated
filters:
valve
for the filter
operating
pressure
chamber,
set to operate
of the filter
casing.
For electrically
heated
filters:
A thermostat
which
cuts off the power
permissible
temperature
i.e.,
15OoC.
Starting
up and
Pressure
1. Set
the
or with
base
the following
heating,
ond
attachments
there
are
is
1. For steam
A relieve
permissible
2.
to the
heater
at the
plate
maximum
at the
maximum
cleaning:
filters:
change-over
device
both
filter
chambers
in
use.
I
the
air
3.
Start
the
plant
up
slowly.
4.
Close
air
vents
when
5.
Operate
the change-over
device
to isolate
one filter
chamber;
while
one of
the filter
chombers
is being
used for filtering,
the isolated
chamber
is in
reserve
until
the maximum
permissible
differential
pressure
has built
up by
the operating
filter
becoming
clogged.
When
the differential
pressure
reaches
0.8.or
1.2 kp/cm2
for filter
mesh and
the
change-over
is
mode
or
foiiows
00020
aX,20
2 kp/cm2
for micro-cartridge
filters,
and
of both
its mid-position,
Open
the
vents
at
2.
lnstallation
is equipped
pith
a heating
jacket
that a steam cushion
may form,
operating
chambers.
the
air
has escaped
instructions
and
liquid
has started
Operatino
issuing..,
instructions
to the
6.
--?;
clean
If there
vent,
Chonge-over.
8.
Shut
the
Open
air
over
11.
Take
the
Clean
the
the
filter
element,
filter
bock
cover,
If there
is o pressure
the
filter
to
Close
opening
pressure
the
of the
oir
liquid
hos stopped
when
possible:
isolated
the
flow
there
by opening
con
filter
is o clronge-
the
be drawn
sludge
off.
chamber.
upwards.
new
the
liquid
level
by opening
instructions
the
air
casing,
sure thot
One
paro.
vent
both
the
through
cleaning)
the
filter
mesh
mesh
from
the
,
leaving
the
seal
air
vent
is in good
open.
condition
Before
ond
putting
is properly
the seal.
cock,
If there
vent.
Filter
the
eqydlising
from
by blowing
element.
renew
half.
micro-cortridges.Cleon
ossisted
open
is no pressure
its mid-positibnuntil
the
Suction
or fit
on the
if necessary
the
of the
6 on,
oir
filter
it until
equolising
has been
halves
is repeoted
the
air
hgs been
cock,
vented
set the
change-over
vented.
is then
again
in reserve,
This
as required.
filters:
Fill
up and
2.
Isolate
one
of the
Stort-up
the
isolated
chamber
the
the
device
process,
to reduce
agent
moke
seated;
1.
3.
releases
is not
vertically
(see operating
procedure,
B.
by briefly
or segment,
cleaning
of the
be necessary
cleaning
cover
the
from
and
change-over
valve
sealing
the
casing
element
cleaned
Put the
device
16.
filter
side
back
15.
this
the
using
during
the
so it may
the
clean
14.
filter;
whethec
complete
off
a suitable
Fix
it,
is full.
outlet.
with
13.
isolated
change-over
leaking
cover
Remove
sludge
to the
liquid
in doing
12.
on the
open
chamber
cock.
to check
by plug-cock,
outlet,
cock,
reserve
chamber.
In contrast
10.
vent
filter
the
equolising
it is possible
to the
equoliring
whether
pressure
the
and
chomberr
is a pressure
check
7.
9.
filter
maximum
filter
half
Open
6.
Remove
the
cover
7.
Remove
the
filter
6.
Clean
9.
Fit
air
the
11.
Put the
While
one
by means
filter
by the
of the
chamber
When
pumps
the
change-over
is being
pressure
suction
head,
drop
device.
used
for filtering,
across
the
a change-over
filter
to the
the
reaches
other
over.
the
Fill
holves
must be mode.
5.
halves;
is in reserve.
allowed
Change
10.
filter
plont.
4.
the
filter
filter
filter
up the
vent
on the
from-the
element
element,
isolated
casing
vertically
or change
filter
half.
of the
isolated
filter
half.
upwards.
the
cartridge
(see A.
12).
check
the
element..
filter
cover
coring.
bock
on the
oal2c
coring;
before
doinb
so,
GmbH - Kijln
BA DOi~p~2lrllTeriengllscnr
condition
Pobe
of
2t.3)
(G&
the
12.
real
The
and
cleaned
repeated
V.
its
correct
filter
half
as require.d,
seating;
if
is ready
in
from
paro.
necessary
reserve.
change
This
the
procedure
seol.
can be
4 onwords.
Servicing:
Servicing
mesh,
against
of the
and
twin
replacing
corrosion,
-filter
comprises
if necessary.
touch
up
the
checking
If the
paint,
or
filter
the
seals
is painted
repaint,
and
for
filter
protection
as necessary.
WfU
L
Installation
and operoting
instructions
for
twin-filters
I
0
-- -_..
.- .-_
-nm~o7~i~+nr
Ooeratina
instructions
909;
. . ;g;
G8
0,
Construction
and Cleaning of
Valve-Type
Candle Filter Element
(Bild 1)
__ . _
Fig.1
i
6
.
1.
(Bild 2)
Fig.2
Aufbau
und Reinigung
.-
des
Vent+Einsteck
kerzen-Einsatzes
00110 08188
1.2
".'
1.3
1.4
When inserting
the candles make sure
that the O-ring is present at the top
of each element (fig. 5, para 5).
1.5
1.6
2.
2.1
After
(101,
2*2
[Bild 4)
housing
valve.
by opening
Fig.4
unfastening
the bottom plate
remove the metal cage carefully.
Bl. 2
GB (4)
k-
BOLL&KlRCH
2.4
..
:Bild 5)
Fig.5
2.5
2.6
(Bild 6)
2.7
Reassemble
in the reverse order
that described in para 2.2.
2.8
3:
Cleaning
Fig.6
'1
. .
equipmen.t
3.1.1
2 off cleaning
3.1.2
Cleaning
gun;
tanks
type
as per 3-23700
5.01
10 mm 'spanner, width
(11)
across
flats
3.2
Compressed
air supply (lo bar max.)
For an efficient
cleaning we advise
to use our filter element cleaning
unit type 5.04 with disposable
cartridge type fine filter
4.
Valve
4.1
4.2
c..
Aufbau
to
test
00110
-b
InSPeCtiOn
Of the Pluo-In
The inspection
in the plug-in
pressure
set t in
to open at 2,s
Either water or
test medium.
Candle Valve
Elements
Method
The housing. (1) is made from aluminium and is protected
iforn-$orrosion
b a hard coating.
7,;n cand.eK valve element (4) is screwea tignrly.
(11) by-the pressure
screw
2)
3). The valve is pressurise
6
(A). The presslpn
is displayed
on
The valve musi*Gpen at d&test
SdFulp-passin;j~hrough
the valve flows out through the
,bY.,Yge pipe (15).
.he
inspection-device
is relieved-by
..---..IpreszFre_?n-the
Ju+~I+_Y
U!F^ ct+ee-way
tap to tne third position.
xne
.nalcar;orr6on
1--- tne
ressure
gau e falls
to sero.
The
,mA-
..CplrD3ULe -:rew
bC
(2 P is loosene B and the canale valve
(4)
and the washer (3) are removed from the
slemenr
e
----*
-
ncnnrti
nn Anvi r-c3
&ercandle
4) needs to be inverted
in order to allow any
residual
me6 ium to drain out.
WWM....
w-1
*bsz.
INLET
FOR TEST
Ad
E
13
REL
1.a
LlIi
IEVE
Gl/L
lmmj
16
c
Aufbau
0
md Reiniguq
dos
- _-
Ventil-Einsteckkerzen-Einsatzes
MEDI UH
08188
IJJ? fuf5chtouchmit
L W IOmm
~1 for flexible tube mth inside dimension 10mm
dair pourtube flexrble de 1Ommde dom&reint&eur
: Drtianzeiger.ab!.S
bar schtbar
from 15 trJr
pressure &ic&r,vlsualisation
al rougeopt ique vlslblea partlr de1.5 bar
. . _. .-
Einstellung
des Oruckreglers
bei
reintgmgim eingebautem
Zustand
....-.-.-.
im ausgebautem
Zustand
Gewebekerzen1,s bar
max. 10 bar
Setting of pressure
regulator by socket candles
cleaning
in Imounting position 1,s bar
-.-.m.-...m.. in dismounting
position
max. 10 bar
du regulateur
Re ulatian
des bougies
ne ? toyage
. . . . . . . . . . . des bougies
depression
month ein
month aus
chez pistalet
1,s bar
max.10 bar
de
Ausftihrung
fur Gewebeeinsteckkerzen
Execution
for socket ccndles
Bougies 6 douille
Ncr
Ausfshrung
fur Gewebeeinschraubkerzen
Execution for threaded ccndles
Bougies a vies
m
\it-E
.
Adhtungieei
heiflen
und atzenden
Medien
Kerzen-Einsotz
nicht in emgebau tern Zustand
mit Reinigungspistole
reinigen.
Attention!
Do not clean candle
cimning pistol in built-m condition,
medm IS either hot or corrosive.
Attention!
Lenettoyage
des bougies
&mont&es
pour des fluides
avec un pistolet de nettoyoge.
seffectuer
eicorros:f
Nr
I
II-
insert with
when filter
LI
L2
L3
290
520
790
520
790
Y-
doit
chauds
250
500
750
Siebgrtifl e
sieve size
grandeur de panier
Offnuna
der Ringdijse
Opening
of ring-jet=;-
0 1 mm.
Ouverlure
de la buse 6
anneau 0,l mm.
00050
Jbject
to clterationst
Anderungen
.
:leoning
10.03.80
pistol
vorbehalten!
Reinigungs&stole
Filterbau
--
oalso
modifications
Ptstolet
GmbH-
Kdn
fkerV&S
de nettayage
GB
ryp
01
5.01
I
---
'The chane-over
m--m valve
Gemma
*
The change-over valve comprises two valvoa
arrangeQ one ahxe the other. A star wheel, ae
ting on 6pbdle6 with a right-hand and a lafthand thread respectively, moves the valvedisks
which control the direction of flow through the
valves. The de6ign ensures that the two valve
disk6 move in phaee SO that, vith no intsrruption to the flow, the flow passage to one f iltel
chadscr
i.6fir6t opened and only then is the
flov parrage to the other filter chambsr
closet
An indicator on the upper valve body gives the
direction of flow and the valve netting at any
time.
=rating-the
change-over
----m- mlve
The large.arrw on the indicator gives the
direction of flow while the mall arrw shows
the valve metting. Before carrying out a changeover ensure that the preeeure balanckrg cock
(2) is
open.
ist not
OPXRATING LIJS!rRIETJOHS
0006 0
Bcschreibung
00060
9,572
und Bedienkgsanlei
Gmbk
en@.
g+
-m:
:+40,57
[gj&
&b
L-
Circuit
dicgram
la
Specification:
AP, %
IP 54
Electrical
Switching voltage
Frequency
Hz
A
Switching current
Making and/or
breaking capacity W/VA
Katerial
GD+luminium
Rating
Ranges
of
pressure differential:
A p =
0
0
0
o
30 i 8 3
% 2
Protection clase:
Data :
ap,
to
to
to
to
to
max. . 250
0 to 60
max.
max.
1
mx.
0,5
0,8
1,2
2,0
3,o
60/60
bar)
bar)
bar)
bar)
bar)
22c
0 to 60
0.8
4G/60
to be specified
when ordering
Description:
The purpose of this device is the measurement, and visual indication
of the difference in pressure between two points, and the establishment of an electrical contact when the pressure differential attains
a specified figure.
Method of operation:
A Plunger sealed by a diaphragm separates the space under pressure
int
two chambers. A pre-loaded spring causes the plunger to take up its
zero position when the pressure differenceap
is zero. As the pressure
difference increases (ap> 0), the plunger is forced to move against
the spring. At the same time, an indicator disc is moved magnetiCallY,
and therefore virtually without friction, and the two reed contacts
are actuated.
The red segment of the indicator disc is visible over a pressure range
The.firat reed contact is actuated at 75 %A PI
equal to 20 - 100 gap.
and the second at 100 %Ap.
an70
00070
0
Boll b Kirch
products
Limitatious
Perbunan gaskets
constant
none
Viton gaskets
constant
none
PA /?ES mesh
constant
constant
constant
constant
constant
24 h
none
1(See ;?tWched
KV349
066
engl
KV 349
106585.30
MAV4OAA501
HTGD691503ER0001
11 RRRR
PWBRB
c:
Table
of contents
Supplier
Vektor
Pages
.................. ..................
R 0001
P 0101
P 0601
HTGD691503E
Mounting
and Operating
instructions
Control Valves with actuation
for Directional
Filter
method
DP (pneumatic)
ME (mechanic)
MH (manual)
Directional
Control Valves are precision-manufactured
controi units. In transit and on mounting they must be
treatet carefully and protected from falls and vibrations.
Prior to mounting check whether the data given onthe
name plate or in the relevant documentation
correspond
with the actual operating conditions:
working preisure.
minimum
pilot pressure for pneumatically
actuated
valves, starting angle, minimum travel and overtravel for
mechanically actuated types.
Mounting
and Operating
for Directional
Control
Instructions
method
Directional
Control Valves are precision-manufactured
control units. In transit and on mounting they must be
treatet carefully and protected from falls and vibrations.
Prior to mounting check whether the data given on the
name plate or in the relevant documentation
correspond
with the actual operating conditions,
such as working
pressure and pilot pressure. Concerning method DE with
solenoid operated control valve check voltage, current
and power consumption
as well.
For pressure actuated directional
control valves a pilot
medium is required to operate the valve (external pilot
media air, water or oil). It is supplied via the port 2 for
pilot control.
Normally
the control pressure is 4 to 6
bar.
On Z/Z-way valves the prescribed flow direction is indicated by an arrow. On valves featuring 3 or 4 controlled
ways the connections are marked. They must be connected according to the respective symbols.
P 0101
HTGD691503E
Vl
Mounting
and Operating
Instructions
On 2/2.way valves the prescribed flow direction is indicated by an arrow. On valves featuring 3 or 4 controlled
ways the connections are marked. They must be connected according to the respective symbols.
The valves have to be mounted carefully and cleanly.
Non f&eign matter such as packing resuidues, remain.
ders of sealing materials, scale or chips from damaged or
unsuitable threads should get into the lines and valves.
We recommend to install a Filter ahead of the valves.
.._
Mounting
and Operating
instructions
Subject to r~trrrdon
7500136.06.09.02
P
0201
VW
v2
Publication
7500513.06.06.82
Flow direction:
Fluid temperature:
Ambient temperature:
Mounting position:
Material used:
Inner parts:
Body ND 2 to 12:
ND 20 to 25:
Seat seal:
Determined
-10 to+80C
- 5 to + 40 OC
Optional, preferably
vertical with solenoid
on top.
1.4104,
brass
Brass
Gun metal
Ruby
FKM (Viton) .
PTFE (Teflon)
Features
0 Working from 0 bar up
l Up to ND 10 suitable for
vacuum range up to 1,33 * 103 mbar
0 For media up to 160 mm%,
especially for fuel oil and power fuel
solenoid system
0 Easily interchangeable
Characteristic
ND
imml
data
Switching
Connection
Operating pressure
Ibar1
min
max
liquid
gasfluids
eousi
up to
) fluids 1160 mmV
;:?I
R /ET
R %
0
0
.28
.28
:28
'28
:0
30
10
:30
30
10
R %
R %
2:: RR 3%
j/a
Xi RR Ye/2
88::
R w
R /z
0
:
0
-s
2.5
function:
Normally closed
3.2
3.2
I
P
k,va.lut ! siwitchin
cycles
(relative
to
L ith liqui
ma/h)
f luids UC
1 lmm4
I,;.I1/mini .
0.13
0.13
0.17
0.17
0.60
0.60
0.91
0.91
0.98
0.98
SO')
SO')
352)
100
352)
100
352)
100
352)
100
seat sea
SecIXmen
tional
sional
drawin! 3 clrawin
No.
No.
7-
Weighf
fkgl
Cat No.
Valve
Solenoid
DC
AOi
Ruby
Ruby
PTFE
FKM
PTFE
FKM
PTFE
EL
FKM
0.4
0.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
001
0;
:z
2
9152411.0201
9152911.0201
2301000.1001~
2301002.1001
2301700.1001~
230170&1001
230200&10013
2302002.1001
2302300.1001
2302302.1001
:t
02
E
E
02
03
00:
02
HERION-WERKE
StUt@rb?rStr.
*Telex 7-254507
P 0301
. Postfach
.Telegr.-Adr.:
1560
. D-7012
Herionwerke
Fellbach
Fellbach
HTGD 691
503 E
v3
Continuation
of table page 1
--
liquid I
kids
I
gasUQIO :
eons
fluids 16OmmVs
--
10
12
R 12
/z
R h
::
R3/4
R
'h
:i
R
Rl G
:0
2-
0.8
0.8
0.8
0:15
04
ii0:lS
1.30
1.30
1.70
1.70
5.30
5.30
6.0
bvitchifi
cycles
4th liqui
fluids UC
3 lmm4
[llminj
Seal se:
20')
PTFE
FKM
PTFE
&
50
20')
50
50
Dimensional
drawing
No.
:i
FE
0":
05
Cal. No.
Valve
solenoid
DC
or
AC
2302500.1001"
2302502.1001
2302600.1001"
2302602.1001
2302700.1001~'
2302702.1001
23028021001
Solenoids
Standard
voltages
Illpllt:
AC
DC
2oov
1lOV
46V
24V
Solenoid D C
50 Hz
60 Hz
22ov.
1lOV
42V
24Y
220v
115v
-
y$&,
oi
Solenoid A C
Inrush
Holding
.A
request
0580
7500513.06.06.82
F ir4G'l
. Sectional
drawings
1
4
5
6
Body compl.
O-ring
Core tube
Bolt
7 Solenoid
Spring
9 Core compl.
*a
Cat. No.
Spare parts kit
9152411.9152911
0577772
02
1
2
5
7
-a
Body compl.
Valve seat compl.
Core tube
Solenoid
Spring
9
10
11
15
43
Corecompl.
Retaining ring
Nut
Spindle
Spring washer
Spare
parts kit
43
Cat. No.
Valve
Cat.. No.
Spare parts kit
2302000
2302002
0592420
0592421
03
1
2
5
7
Body compl.
Valve seat compl.
Core tube
Solenoid
*a spring
Spare
9
10
11
15
43
Core compl.
Retaining ring
Nut
Spindle
Spring washer
parts kit
Cat. .No.
Valve
2302600
Cat. No.
. Spare parts kit
0592401
7500513.06.06.62
P 0501
Dimensional
drawings
01
-,--
M4x6mm
-..
deep
o! individual
valves act. to
data table
-a---
-%4---47-
I&an
F-t-1
Connection size
of individual
valves act. to
data table
-Sk
----&)-
-q5 32-
Connection sire
of individual
valves act. to
data table
i
k3
.i
4
-OF-
-A-
-;
Subject to alteration
7500513.06.82
VDH
P 0601
MAV40AA504
BK*
3R0042
3D0656EZ
3D0071 SZ
3021-001
o-5941
13
Austauschanweisung DN850
Baureihe 8 argus 3r0042
Disasscmb:y Instruction DN 8 - 50, serie 8
Notice de d&montage DN 8 - 50, skie S
GK+MK-Hahn / ball valve BK + MK / robinet BK+MK
Sprengring (8) entfernen, P.nschlagscheibe (7) abnchmen, Stutzen (2) herausschrauben, O-Ring (331, Dichtring 01) abnehmen. Kugel (21) entfernen,
Schaltwelle (22) m it Ring (34) und O-Ring (32) nach unten driicken und aus
d e m Gehiuse (1) herausnchmen.
Der Zusammenbau erfolgt in umgekehr?er Reihenfolge. Zur6chst wieder
Schaltwelle, Ring und O-Ring van unten in das Ceh.?iuse einfiihren. Urn die
Lage der Kugei zu fixieren, Schaltwelie auf g-U-Stellung bringen.
:.
Achtung ? Hahn nlcht unter Druck demoniieren. Vor der Demor;tage
Hahn schalten, d a m it evtl. hinter der Kugel eingeschiossener Druck entweichen kann.
.
Take off snap ring (8) and stop disk (7). Unscrew socket (il. O-ring (33)
and seal rin (31). Take off ball : Press down stem (22) with-ring (34)
and O-ring $32) and take them out of body.
The assembly is m a d e in inverse order. F irst insert stem, ring and O-ring
from below into the body. In order to fix the position of the ball, bring
stem into the position ZU (closed).
Do not dismount valve under pressure ! Before dismantling,
operate valve so that possible pressure behind the ball may
escape.
Attention
.:
Attention
1
..
..
.
:
.
..
..
::
.
.
<
:.
i
:
. .
:;
-.
..
.:
:
:
1 :,
:
.
:.
. ..
.
_.
..
:.
:.
,_
.
5
. .
<
s.7 21.2.83
a*c
Hj/&mhu
r:
L-.:+*.
:,~--~s;:c ,! = j 3
ARGUS GESELLSCFAFT
1, j.m
MBi-i
O-7505
ETTLINGEII
@3
,I
I,
11
bk kugelhahn argus
14.tlAI \991
-.WIIYGUG
--
ylwstE!iiLLFc.W,
W
O-7%
Lmqm
)1+,.-w
,
i.cNl
3D0656EZ
._*
. , y
r
4-l.
~..
J/
2 1 9
:,
-.
22
8 7 323431
t
Schaltweg 90"
on /of quarter turn
commande l/L de tour
AilGuS
GESE:LSCMAFI
u 81(,
argus
Duiinaian
Stckliste
Bill of Materia
I
Pvlna.
BALL
VALVE
30210010594113
TYI-
BK
594
10.
8 B
suir
8/
-1150
Maiuidcombirulan
I 1150144
I
.
POltl
. .
H6
Mb
Poll2
G
G
3/8
318
Pmrla
Pm4
DIN
+.r
HYDR.
AIR
PrurwaD
Rail
ktzz.
2s.
100
150,o
6
b&r
b
bu
bnglh
-cl+
200
II
II
00I
00;2
OO!5
00;1
0013
003
1
2
2
1
1
1
1
0211
02, 2
03 1
03;
03:
034
05(
BODY
CONNECTIYC
SOCKET
PROTECTIVE
CAP
STOP DISK
CIRCUP.
SNAP RING
NOTCHED PIN,
SLOTTE[
BALL
STEM
SEALING
RING
O-RING
O-RING
RING
WRENCH
58
20
58
10
10
58
58
23
15
15
58
58
02
34
01
05
07
04
04
30
00
00
05
90
89
04
20
30
46
86
27
08
80
83
12
21
PFA
FPH
80
FPR
80
PTFE/25
3.2315.
108
GE
1213
ltLl3
181
CL
is
A
A
108
108
Gf
GF
12L13
12Ll3
-5 SHO
-5 SHO
EW.-I
162
f
5
f
i
f
iz
fi
E
:
N*WW
$,
;
* Spm p.n.
* Spar* ps*s
*
ARGUS
GESELLSCHAFT
MBH 0.7505
Etrlingen
P. 0. @a
1151
Goethestrrsss
15
Telephone
NEAREST
(0 72 43) I 03.0
ASTM
T&r
07 82 841
EQUIVALENT
60
MAV40CPOOl
f
Pressure switch
*Make HERION, type 08i1411*
7500767.06.07.88
7502066.06.03.90
Sales range
Pressure- and temperature technique
Types 7D 7T
Publication
7500767060788
Mounting instructions
Max. allowable
operation.
Arrest
must be in accordance
with
Blanking plug
Range Spindle,
r
Design with
fixed switching
difference:
Adjustment:
7D
7T
6 bar
8 bar
2 bar
20%
30C
10%
6bar
abar
20%
10%
Arrest
Desian with
.sw&ching
difference
HERION-WERKE KG
. Postfach 15 60 D-7012 Fellbach
Stuttgarter StraBe 120 Telefon (07 11) 52 09-O. Fax (07 11) 52 09-6 14 Telex 7 264 507
l
FLUIDTRONIK@
24
I5
Inductive load,
cos9=0.7
Inductlveload,
Spark quenching
with RC-link
Resisthreload
inductive load,
UR= IOms
15
I5
I5
2.5
I.5
0.9
2.5
I.5
0.9
0.45
0.2
0.3
0.08
0.02
1.5
0.7
0.35
0.15
,,+ (AC)
Switching functions
917
Version with one microswitch
Switching function: SPDT
828
Version with pneumatic microswitch
Switching function: NOC
(Control signal from P to A)
IA St
-a3
--K
918
Version with two microswltches
Switching function: SPDT
Independent adjustment
I%
828
Version wlth pneumatic microswltch
Switching function: NC contact
(lnterruptlon of control signal from P to A)
1213 22 23
919
Version with one two-pole microswitch
Switching function: DPDT
Both contact systems swltchlng almost
simultaneously
937
Semiautomatic version, locks with pressure/
temperature rising, reset by hand
Swltchlng function: i-3: ;g
- :
938
Similar to SF 937, however locks wlth pressure/
temperature falling, I. 8. closed in normal position.
w
2
iJ
subjba IO RIImtbn
\
7500767.06.07.88
VDH
Sales range
Pressure and Temperature d511 7d
Publication 7502066060390
+1 %
Microswitch
IP 65
-lOto+6OC
-2010+100c
gases
@
@
+80 OC max.
Optional
4 g max. (sinusoidal)
Features
0 Excellent sealpg propertie?
(leakage<lO
mbar * I * s- )
0 Large temperature
range
0 High accuracy (deviation below 1 %)
l Gold-plated contacts In microswitch
0 Electric connection: Plug connection HAN 7 D
(crimp contacts, gold-plated), with pull-relief
0 wire breakage monitoring resistance R - 47 kilo-ohm
Switching function:
Microswitch SPDT
Terminals
1-3: Contacts
close on rising
pressure
Terminals l-2: Contacts open on rising
pressure
Parameters
Switching Pressure
difference
Adjuslable
range)
lower
range
ml
P~mn...P.omu
Ef-7
Max.
allowable
pressure3)
upper
range
Number 01
switching
cycles
Pressure sensor
materials
[bar1
Cat. No.
tion
Housing
Par1
Tvoe of
Bellows
z[l/min]
0.07
0.06
0.08
0.07
10
-1"...2.5
0.08
0.09
10
0.09
0.12
10
0
0
0.07
0.08
0.08
0.09
10
0.1...2.5
0.09
0.1
10
::z:::t
Fii
i.335
20
0.3... 10
0:s
014
.22:
OS...16
2;
:3
-l...
1.6
... 1
... 1.6
0.5...25
._.
63
10
20 max.
(sudden
pressure
changes
or vibrations
not
allowed)
All parts in
contact with
the pressure
fluid made of
stainless steel
1.4301
External
thread
G1/2
G1/2
G1/2
1.0
1.0
1.0
1.0
G1/2
G1/2
G1/2
0610162
0610262
0610362
0810462
01
01
1.0
0311173
1.0
1.0
i1
01
0611273
9611373
Gll2
Gll2
G1/2
0.85
0.85
0.85
02
ii:
0811473
0311573
0311673
50
50
G1/2
Glf2
0.9
0.9
ii
0311773
0611873
85
G1/2
0.9
04
0811973
GlI2
1 Tvoe of 1 Connec-
Total
1 I
p-.
.,-
-l"...O
-l"...l
0.18...0.19
0.19...0.21
0.8 10
-1?::2:5
-1". 16
0.22...0.22
0.20
0.24
2.5 10
2.0
:: ::::6
0.1 ...2.5
0.18.aO.2
0.15...0.16
0.2 ...0.24
0.8
1.0 10
2.0 10
0.2... 4
Fi:: ::: 1:
0.8 ...0.8
0.8 .
0.9
...0.9
.. 1
2.5 20
8.0 20
5.0
0.5...16
0.5...25
1.7 ...1.9
1.8 ...2
20.0 50
2.5 ...6.5
20.0 85
...63
1.0 10
20 max.
(sudden
pressure
changes
or vibrations
not
allowed)
repke~
= atmospheric
2) Less deviation
of switching
0609173
9600273
:: o 0600373
01
0609473
1.05
1.05
1.05
::
01
9301173
0601273
0601373
i-i
0:9
i:
02
0601473
0691573
0301673
G1/2
GlI2
0.95
0.95
03
03
0601773
0601862
Glf2
0.95
04
0301973
GlI2
G1/2
Gll2
12.0 50
1) Ref. pressure
1.05
1.05
1.05
1.05
ExternalGll2
All parts in
had
Gil2
contact with
Gll2
the pressure
fluid made of
G1/2
stainless steel
G1/2
1.4301
G1/2
Gll2
01
pressure
points and variations
of atmospheric
pressure.
3) Even short pressure peaks must not exceed this value (- max. test pressure)
4) Values listed are maximum values. The smaller ones refer to the beginning, the greater ones to the end of the switching
pressure
range.
7502066.06.03.90
Dimensional drawings
01
02
SW41
75 bended
GV2
03
G112
7502066.06.03.90
Dimensional drawings
L-
04
=75-
/I
32-
Accessories
G1/21
SW27Screw cap G l/2
Seal and welding tube
stst. 1.4301
$5 D = 6.2 mm Cat. No. 0550145
8.2 mm Cat. No. 0579516
7 D support
(2 brackets and 4 screws)
Cat. No. 0574772
7502068.06.03.90
Example:
Desired: Lower switching point
Upper switching point
Switching pressure difference =
Setting: with range spindle
with differential spindle
bar
bar
bar
bar
bar
Detent
I
6
6
2
6
2
Detent
r Blanking plug
Range spindle
I Differential
spindle
7502066.06.03.90
Me
Type of load
Of
current
Voltage M
48
1
24
Make and break current [A]
AC
Resistive load
10
AC
Inductive load,
cos [p- 0.7
2.5
AC
Inductive load,
spark quenching
with RC-link
DC
Resistive load
0.9
DC
Inductive
DC
10
load
when making
Dimensioning of quenching
Rated voltage of diode V&
diode (rectifier):
1.4 x V,,,,
?+ (AC)
load,
lfR=lOms
0.3
Inductive load,
spark quenching
with diode
1.5
0.7
Reference
number of switchings:
60/min.
CYCleS
FLevisionmontwyeer
Subject
to alteration
1 @
03.90
7502066.06.03.90
VDH
MAV53
HTGD690348ER4001
HTGG691536EROOO:
Al IRIR
fJilJnJi
Table of contents
Paracvaph
Title
Page
Code No
Mod.
General description
v.l
v.2
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vi
Construction and principle of operation . . . . . . . . . . . . . . . V 1
PO101
Maintenance
w.l
w.2
w.3
w.4
Maintenance . . . . . . . . . . . . . . . . . .
Dismantling of the pump unit pump and motor
Checking the rotor lift . . . . . . . . . . . . .
Modification for assembly and overhaul . . . .
1
1
1
1
P2101
X
X.1
Operation
Periodic functional test . . . . . . . . . . . . . . . . . . . . . . . . W 1
P2101
Appendices
z.l
2.2
2.3
P8101
P8201
P8301
P8401
P8501
E
E
E
E
E
Additional
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
_
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
W
W
W
W
Z1
Z1
Z1
22
Z3
Z 4.
Z5
documents
I74Eoo1
htgd690348e
Ali m1c
P~~mJ
General
Description
V.1 Purpose
The jacking oil system is part of the rotor turning
gear of the turbine generator. It reduces the
breakaway torque developing in the bearing during
startup and ensures a suffiient lube oil film during
turning gear operation by pressing oil from below
into the bearing shell.
HTGD
6go
38v
:
n IRIR
jTLTtLw&
Maintenance
c
W.1 Maintenance
We recommend to have the pumps checked by the
manufacturers representative every 3 - 4 years.
2.1
Bezeichnung
der Teile
Designation
of parts
Flanschmotor
Ku~lungqjlocke
Kupplung
Sechskantschraube
Innenzahnmdpumpe
Range-mounted motor
Intermediate flange
Coupling
Hexagon head bolt
Internal gear pump
Socket head screw
7
6
12
13
Zyfinderschraube mit
lnnensechskant
-Versclllussmutter
T-Verschraubung
Winkelverschraubung
Dichtung
!3crew cap
T-type pipe union
Angular pipe union
Gasket
14
15
16
17
31
Grundplatte
Sechskantschraube
Sechskantschraube
Distanznippel
ROckschlagventil
Base plate
Hexagon head boif
Hexagon head bolt
Spacer union
Check valve
2.2
Bezeichnung der
Werkzeuge und
Hilfsmittel
Designation of
tools and
assembly aids
901
902
903
904
906
Filtermantel
Wlnkelstllck
Saugfilter
Deckel(Transpondeckel)
Nippel
Filter coat
Angular pipe union
Suction filter
Cover (shipping cover)
Union fitting
907
908
Muffe
Verschmubung
Socket fiing
Union
2.3
Bezeichnung der
Anschliisse und
Systeme
Designation of
connections and
systems
1. Stufe
2. Stufe
3.stufe
lnteme Leckijlbohnrng
Druck vor letzter Stufe
Saugzone
Druckzone
Saugleitung
Druckleitung
Druckbegrenzer
Glzufuhr zu Radiallager
Radiallager
Anfahrventil
Ent10ftun~sbohrung2
Leckage
siehe Betriebsanleitung
Lagerbcck
see operating
instruction of bearfng pedestal
Verschlussschraube vor
lnbettiebnahme entfemen
tbaj
1
;I
;!I
(1)
i;
p8201
HTGD690348d
FIG. 1
r-i-7
fq+
I
16
15
6
14
13
I
3-
.I
22
:.
.:
2,
HTGD690348
P 8201
Ei
.
I
I
_^.d
_.
A4 111111
ARBRB
FIG. 2
c
P 8301
E
HTGD690348
23
Ai DRDR
l %RI,DD
FIG. 4
&stand bei Saugbetrieb &us Sumpf
Oil level when sudcing from the sump
Nivel de aceite durante la aspiracidn
de& el colector de aceite
-\.I
1
I
IIf
I I -
Fig. 4.11%
FIG.4.1
P 8401
E
htgd690348
Ah ran
t*w11
FIG. 5
.-.-.-.-.---.-.-
.-_1
-.
----_
I
I
o-!m
O--ii
>
P 8501
E
HTGD690348
25
Ai IRIR
f ~1111
INTERNAL GEARPUMP
Table of contents
Supplier
Truninger
Pages
.*...............................
R 0001
KW 4071
P 0101
P 1801
HTGD691536E
dP: t=;
,
,; ::4,P
*;~Q
.I ;
z.g
_
x7;:
:
*.:*=!.$p;~$+
,.,;,
o*a&&*.
c,
id
::g
:iJ
,;j
TRUNINGER
HYDRAULICS
P 0101
HTGD691536E
v
UNEXCELLED IN QUIET
OPERATION
c
P 0201
KNOW FOR
LONG LIFE
EXCEPTIONALLY
SELECTION
DESIGN
PRINCIPLES
LARGE
P 0301
Internal
THE
INTERNAL
GEAR
DESIGN
GearPump
THE PATENTED
PROFILE
GEAR
TOOTH
ZO!W
zone
._
:2. .;.
% ,-+::
w-i.-. ?
P 0401
eliminates
IloG
and
THE MULTI-STAGING
PRINCIPLE
THE HYDRODYNAMIC
BEARINGS
As conventional
gear pumps use only one set of gears, the
pressure differential is limited. OT internal gear pumps are
designed for a peak pressure of 320 bar which is attained by
multistaging. Two stages are working in series. e.g. the
discharge of the first stage flows into the inlet of second stage.
Thus the total pressure differential of 320 bar is generated by
two stages, each contributing half, or only 160 bar. The
reduced pressure load per stage decreases bearing loads and
stresses on pump components-thus
increasing pump life.
p--bar
p-16Obar
p-320bar
Suction
Zone
Hydrodynamic
Lift
Pressure Zone
P 0501
EXPLODED
VIEW
OF QT
17 (4)ndbd~
18 ,Wl,h
r.slw,,,
15
, 4
12
tnlermcdlalc
p,,,,onl
Rear Corw(wllh
6 slew.
~*artw)
I
ttaurlng
13 (wllhSlaev*
BoarIng)
10
Front Cover
.
29
i 1,*.Alnp
I
26
25 a. (rrltt,snnpmng
and Dmli Baarlng)
28
(11nemlnp EOIIS
27
Pump, complete
20
oow*i Plfl
.. .
complete
IhckCorw
i,
PUMPS
MODEL KEY
I:
:
c
p
:^
*
x
?:I
L
A
Notes:
1. Standard configuration:
- CW rotation
.
- Mounting flange SAE
- Internal drain
- Buna shaft seals
OPERATING
INSTRUCTIONS.
P 0701
HTGD 69 1 536 E
v
,:;.r,:,.
I.~Prcssure Range..:
&;
.
..i
,,I, .~ >..:-z
, : .,I!~~?~<
.::. .
..,.
,.::^;
!> C&*i&~;:/pcrk
i.q&g&,
;5&$,%~+.
y
,a \ ,.,i ;,,k<:--.X-,,a-ir .,.. ^,, .w* 5 i &&s
...
.
*;p (
:$?,q
m,sg
~;;
.: ,,3,~~$&q~
~.;&
-j
.-qy& i qp&..
._
.&I,. -2 ,
.?di *;~ _
T$$
..
=a;* i: - I
g&$??.)
I ;..
7 ^125/7&)?9@
,<r
..*
. . ;.
.;e*;~::;;
.I:,.
2
L? #.S,-* 72.
.,.;:.;
..* ;t.
Notes:
1. The operating parameters apply for mineral oils and lire
resistant fluids of the type HFB. HFC and HFD.
0 Delivery for a shaft speed of 1450 Rpm. a viscosity of
30 mm% at pressure zero and at continuous rated pressure PC.
0 Power consumption for a shan speed of 1450 Rpm and a
viscosity of 30 mm% at peak pressure.
8 Minimum measured values
5. Number applies for max. shaft speed listed.
8 For pressure range 1, figures are approximate.
.* 7. Not applicable to CT 61-250.
P 0801
I,
DATA
loo
-=====z\
Pressure Range 1
-
} QT21 toOT61
90
z
z
c
measured values
I-1
OT21 toOT61
80
/f
70
P (bar)
0
VOLUMETRIC
EFFICIENCY
OVERALL EFFICIENCY ,,r
10
IO
20
30
40
50
60
70
80
Pressure Range 1
1,
QT5X-063
QT~X-250
QT6X-
measured values
QT4X-032
125
QT5X-063
QT 4X - 032
QT3X-016
QT3X-016
QT2X-008
70
J
0.
NOISE
LEVEL
\
20
40
40
80
60
120
80
160
100
200
120
240
140
280
P (bar)
QT 2X - 008
70
360 I/min
180
92
60
46
3
23
Fi
11.5
50
40
P (bar)
0
::
40
20
40
80
30
60
120
40
80
160
P 0901
50
100
200
60
120
240
70
140
280
80 Pressure Range 1
160 Pressure Range 2
320 Pressure Range3
c
PUMPE FiiR NIEDERVISKOSE
FLUSSIGKEITEN
Einsatzgebiete
Die TBUNINGER-lnneruahnradpumpen
for niederviskose
FlOssigkeiten eignen sich besonders for hydrostatische Antrfebe mit HFA-FlOssfgkeiten. Reines Wasser, ohne Korrosionsschutzmittel.
kann nlcht verwendet werden. Zum Fdrdem niederviskoser Brennstoffe werden ebenfalls mlt Vorteil
mehrstufige QT Pumpen eingesetd
Areas of application
The TBUNINGER internal gear pumps for low viscosity fluids
are well suited for HWBF applications. Clear water, without
any corrosion protection additives cannot be utilized. Low
viscosity fuels are another area of application for the multistage QT pumps.
Pumpenprogramm
In 6 BaugrCIsaen und 6 Druckbereichen von 25,50,100,150.
200 und 250 bar werden 108 Einzelpumpen mit Verdr&-rgungsvolumen von S-500 cmYU angeboten. Doppelpumpen
for niederviskose flossigkeiten bestehen aus zwei auf der
gleichen Antriebswelle angeordneten, voneinander unabhangig arbeitenden, mehrstufigen Einzelpumpen. Doppelpumpen sind in einer Vietzahl von V&ianten liefetbar. Bei
Bedarf bitten wir urn Anfrage.
Range of pumps
SIX (6) frame sizes and 6 pressure ranges of 25,50, 100,
150,200 and 250 bar result in 108 pump configurations
with displacements in the range of 5 to 500 ems/Rev.
Double pumps for low viscosity fluids consist of two independently working (multi-stage) pumps placed on a common shaft. Double pumps are available in a large number of
combinations. Please contact Truninger AG for proposals.
Konstnrktionsmerkmale
Die TRUNINGER QT Pumpe fur niederviskose Flussigkeiten
ist eine modifizierte QT Oelhydraufikpumpe.
lhre Bauteile
werden in grossen Serien hergestellt, sind daher etprobt
und kostengunstig. lhre Eignung for niedetviskose, schlecht
schmierende FtOssigkeiten basiert auf:
- Hydrodynamfscher
Lagerung von Welle und Zahnkranz
- Mehrstufenprinzip.
kleine Druckbelastung pro Stufe
- Spezialzahnprofil. grosse Krummungsradien, kleine
Hertzsche Pressungen
- Dreifache Speziaiwellendichtung,
Kugellager ausserhalb
ArbeitsflOssigkeit
- Innbnzahnradpumpe,
kieine Ansauggeschwindigkeit,
gute
Saugleistung
Charakterlstfsohe
Werte
Der Schallpegel kann dem QT Hauptprospekt entnommen
werden. Der volumetrische Wrrkungsgrad hangt von Baugrdsse und Forderstrom ab. Anger-t&en gilt bei einem Druck
von 50 bar pro Stufe (25 bar bei Druckbereich 1) und der
empfohlenen Drehzahl das untenstehende Diagramm.
Design principles
The TRUNiNGER QT pump for low viscosity fluids consists
of a modified QT standard hydraulic pump. Its parts are manufactured in large quantities and are field tested and inexpensive. The design is compatible with fluids of low viscosity and poor lubricity due to:
- Hydrodynamic bearings supporting shaft and ring gears
- The multi-staging principle, low pressure load per stage
- Patented gear tooth profile, large radius of curvature,
small Hetiian stresses
- Three shaft seal configuration, ball bearing is outside of
working fluid
- Internal gear pump design, low suction velocities, excellent suction performance.
Performace data
The main QT catalogue shows the noise level. The volumetric efficiency depends upon displacement and flow rate
of the pump. The diagram below is valid for a pressure per
stage of 50 bar (25 bar in case of pressure range 1) and the
recommended shaft speeds.
QT lnnenzahnradpumpeIOrniedewiskose FlGssigkeiten.4-stufig.
Dauerbetriebsdrwk 200 bar
#
0.9
D.8
5
:
%
z
0
0
e
e
z:
B
t
p
r.
P 1001
WPENREIHE MIT
BETRIEBSDATEN
DruckJ~rdch
Prbuura Rangb
Wriebsdruck
bar
Operetfng Freuure
VbrdfingungsvoL
25
50
100
150
200
250
TLP
M%L
Modbl
Dirplacembnt
cmVRbv
TYP
Drahzahlo
Shaft Spbbd
TYP
hhdbl
2:6
MOdbl
Rpm
005
006
006
QT22Q05
OT22-006
OT22-006
OT23-005
aT23-006
aT23-008
:T22%:
aT24-006
QT25~05
QT25006
QT25-006
QT26-005
QT35-010
QT35012
QT35-016
aT36QlO
010
012
016
QT21-010
QT21-012
QT21-016
QT32-010
QT32-010
aT32-016
QT33010
aT33-012
QT33-016
QT34QlO
4134412
aT34-016
020
025
032
OT31-020
QT31-025
QT31Q32
QT42-020
at42425
aT42-032
QT43Q20
at43025
QT43032
QT44-020
QT45-020
OT46-020
EZX
9T45-025
QT45-032
QT46-025
QT46-032
040
050
063
QT41-040
QT41-050
QT41463
QT52-040
QT52-050
aT52063
aT53-040
OT53-050
(31T53663
QT54-040
OT54-050
QT54063
QT55-040
QT55-050
OT55-063
aT56-050
QT56.063
060
100
125
aT51080
OTSl-100
QTSl-125
aT62-080
aT62.100
aT62-125
aT63-080
aT63-100
QT64mO
OT64-100
OT63-125
aT64-125
OT65-080
QT65-100
QT65-125
: 160
200
250 .
aT61-160
QTSl-200
QT61-250
aT82-160
aT82-200
'aT82-250
aT83-160
aT83-200
QT83-250
:;Tx:z
aT84-250
QT85-160
320
400
500
QT81-315
OT81-400
QT81-500
QT85-200
QT85-250
3000
3600
:TfS%:
3000
3600
3000
3600
3000
1600
3000
3600
1500
1600
3000
1800
QT66-080
QT66.100
QT66-125
1500
1600
1500
1800
QT86-160
OT86-200
QT86-250
1500
1200
1500
1800
aT36-012
QT36-016
OT56-040
1500
1200
Bemerkungen:
0 Empfohlene Drehzahlen
Notes:
0 Recommended
Leckdlabfiuss
wird
shaft speeds.
BETRIEBSEMPFEHLUNGEN
OPERATING INSTRUCTIONS
1. Good filtration of low viscosity fluids is of utmost importance. We recommend 10 p absolute (f310 = 10).
2. 5 % 61 in Wasser Emulsionen (HFA-E) kdnnen normalerweise nicht so fein fittried werden. Synthetische Ldsungen (HFA-S) sind daher bevorzugt.
P 1101
al-ABMESSUNGEN
DIMENSIONS
8augr6rso
Frame Size
DNCkbW&Ch
4151 6
41516
Y-l5
I-
SAElV
SAEl
SAE w
170
132
109
78
140
180
146
181
14
18
66
92
22
26
160-h8
200-h6
112
353 1409 1465
166 i244i300
Mew.
Y-
63-h6
W-h8
IOO-h8
82.5ca.05
SAE
101.60-8.05
12
125-h8
127,0-8.05
16
50
60
75
93
20-i6
25-18
32-j6
40-j6
58
82
36
42
12
22.5
43
k4atsa kg
Druckbereich S
Ressure Range S
Bemerkungen:
1. Die Abmessungen der Pumpen der
Druckbereiche 1,2 und 3 konnen dem
OT-Hauptprospekt
entnommen werden.
2. S= Sauganschluss
3. P = Druckanschtuss
4. W/C= Externer Leckolanschluss
vorbehalten
TRUNINGER
.t
IS 1 22 1.25
Druckbereich 4
Pressure Range 4
Anderungen
152.40-8.0s
180
115
20
Druckbereich 6
Pressure Range 6
Notes:
1. The dimensions of the pumps for the
pressure ranges 1,2 and 3 are given
in the main QT catatogue.
2. S= Suction Port
3. P = Pressure Port
4. FM= External Drain
Subject to change without notice
AG
lndustriestrasse 9
CH-4513 ImgendorVSwitzerland
P 1201
Telefon 065 38 20 21
TelexA 588
.. :
and suction
ports
k--b&
O-kit-q
DRAWING
LEJ
SUCTION PORT r*
-LANtitS
-mm--l--F-l
DRAWING
O-R;
3 ..,.;
I;&r
C.
;;3hjL:.
l,
!I=
g 4*
.!f
Notes:
P 1301
HTGD 691
536
v 13
internal
instructions:
I. Coupling.
I I.
is
lintitcd.
I .2.
The shaft has a tolerance j 6. The bore of the coupling must have a tolerance H 7. Therefore, the
coupling
! 3.
zpplying
strokes with
hammer.
this
should be possible
2. Piping.
1.1.
Suction port
Pressure port
port
Exhaust
The size of the suction line should correspond to the size of the suction port. In this way, quid
_.-.
velocity
2.3.
Use seamless drawn tube (or hose) for the suction line.
Clean this tube before mounting
2.4.
as carefully
3s
lines.
If the inlet pressure exceeds 7 psi, a special type pump must be ordered.
3. Filter.
3.1.
3.2.
The wire mesh of the suction filter should be 0,I mm, and not exceed 0.2 mm.
3.3.
To avoid any sucking of air. be sure that. the suction fiiter and all return lines reach at least I below
the minimum
P 1401
3.4. If heavy noise is produced in the system or pump, or if foaming on top of the oil is observed, then
air must be enclosed in the system.
Trouble shooting: Clean filter, check oil level and fill oil if necessary. cheek suction line of porositics,
check suction port seals, check and replace if necessarythe shaft seal of the pump.
4. Hydraulic
4.1.
fluid.
Au known
hydraulic
ESSO
huto H 54
SHELL
Tellus 29
MOBIL
OIL
4.2.
4.3.
Fire-resistant
in this case.
The oil viscosi:y can deviate from the value given if necessary. But Lhc viscosity must always stay
within
4.4.
flui&
the range of a min. of 21 est. and a max. of 300 est. at operating temperature.
The hydraulic
5. stat-t-up.
5.1.
The hydraulic
by a prasure
value equal or below the peak pressure rating of the pump. The peak pressure should not be exceeded
for very short peaks as well.
S.2.
of the pump by starting the motor for a very short time. The sense of rotation
P 1501
is clockwise
when
on a given pump.
TRUN I NGER
HYDRAULI
VT-PRESSURE
SAE FLANGE
CS
CONTROL
MOUNT1 NG
VALVES
FOR
Key
Drain:
- = internal (standard)
Y = external
Family
-I
I Port
Flange Size:2,3,4,5,6,8
1Nominal
Bore: 0, 1, 2, 3
J
1Characteristic:
Mdel
Seals:
B = Buna (standard)
V = Viton
I
DB,DE,DA,DM,DF,EA,F
Range
WQainri 0Dv2
Port rLan9c size
SU
-z-j-Tm2
Valve wit,,solenoid
orrrat0.i
wrloadlnq
VT 20/w.
1'
I pl3
pr4
1
lL4'
qrs
lL4'
lL2
l\r2
Q-r s (51)
pl 6
YI 6 161)
b7 30/m
VT 41/m
VI Sllo0
b-r 52/m
Vl'62/DE
VT 63/m
vr El/m
VT 30/m,
VT 41m
VISl/DE
vr s2/M:
VI 621~~
VI'63/D=
vc flWDE
VT 41m
VT 51/M
VT 62/m
VI 63/M
VT 83/M
4l/Dn
VT Sl/DN
VT s2m
vI 62/~8
I.-I'
63fON
VT 41/vr
vr Sl/OF
VT 52/D-
VT 62/DP
VT 63/Df
vt H/DC
Electricalunloading Valve
VT 41/u
VT 51/u
v-r 52/m
VT 62/EA
VT 63/EA
VI 83/E*
t-r41/r
VT 51/r
VT 52/T
VT 63/P
v-r83/f
RcrSurc
2om
Pellef
. -
Rcwtc
Contzel
-.
It2 kq I
tam*
) -Ax.
l/mIn
2.2 kq
6.1 kq
100
6.3
kq
100
S2/OA
62/r
10.4 kq
10.5 kq
zocl
200
IS.4 kq
400
e3/w
16.0 kq
400
,,
Notes:
1. The VT-Valves are fastend to the
pump by means of the port flange
bolts.
P 1601
VT- Druckventile
NG
Vent;Iabmessungen
NG
el
TYP
VT
VT
,
VT
VT
20
30
2L
28
10
10
e2
e3
17.5
22
38
12.5
L8
20
VT-Druckventiie
NG
SAE
SAE
16,
'/,'
3lL'
25 , 32
13
DB
DA
DM
9
11
;t
II
a
Q
II!
ffiz
DE
00
VT
VT
VT
kckanscNuss
VTDE
+-+
.:
9
;
q
z
+-
VT F
NG
\lenti1abmessunQen
t I
1
TVD~
,r,
b
-
Ll
170
VT 51
61 I VT
-. 17
t h i(
I1
1 II
.-.
1 II
.-
1 IL
.
i77qi 7
!
I 80 11110 1, 150
---,---,a33
I5
16
215
140
82
16.
C
C
31
25,
32
cl
c?
c3
hl
h2
h3
hL
30
26
52
25
11
138
128
lr?
91
--
--
___ .~_
fill/,'
83
wir.:
11OL
1115 Il52/192(
2sjj286
1992
1 (1 1 36 1 70 1 38 1 1L
lL8
160 100
175
165
175 109
AG
Industriestr.
P 1701
156
CH-4513
Langendorf
Telefon
065
38 20
Schveiz
21 /
HTGD 691
Telex534588
536
v 17
07
.
2
0
ac,
Pi
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cz
PCI
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n
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WtZ
03-l-
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33
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t?z
WS
ul
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030
2:
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vlw
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go+
c
FZ
,k
28
5C
-rE(
--
fii
2
-0
c
CL
GWZ
WZZ
x4-0
I-vim
P 1801
w Fr
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WI-0
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WI-
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0%
MAV53APOO3
see MAV53APOOl
Motor
*Make GROSSENBACHER,
type GKEFl80L-4A-ea,Vl *
CHdFK8409D/E/F
CH-IFK841 OD/E/F
HI4
Druckschrift
Nr. CHIFK8409DFE
Grossenbacher
l!!Y
1. Allgemeines
1. G6nkralit6s
1. General
Uberpriifen Sie bitte sofort nach Anlieferung die Maschine auf eventuelle
aussere Beschadigung (Beanstandungen sind sofort dem Transponeur zu
melden).
Beim Auspacken bitte vorsichtig
vorgehenl
Wird die Maschine vor der Aufstellung
lengere Zeit gelagert, so sind
folgende Punkte zu beachten:
- Nur trockene Lagerr%.rme
mit gleichbleibender Temperatur
verwenden.
- ErschCltterungen und
Schwingungen sind zu vermeiden
(Lagerschgden).
- Urn Stillstandskorrosion
in den
Lagem zu vermeiden, muss
der Rotor mindestens halbjlhrlich
gedreht werden.
2. Aufstellung
2. Montage
2. Installation
3. lnbetriebnahme
3. Mise en service
3. Commissioning
3.1 Anschluss
Die Maschine ist nach dem Schaltbild
im Klemmenkasten anzuschliessen.
Wichtig ist die Klemmenbezeichnung
und nicht die Klemmenlage.
3.1 Raccordement
La machine doit Btre raccordee suivant le schema de la boite B bornes.
Ce qui compte, cest la designation
des bornes et non pas leur position.
3.1 Connection
The motor is to be connected
according to the circuit diagram in
the terminal box. Decisive is the
designation and not the position of
the terminal.
3.2 Drehrichtung
Die Drehrichtung ist auf dem Schema
im Klemmenkasten angegeben.
3.3 Lagerung
Warder Motor vor lnbetriebnahme
lengere Zeit in staubiger oder feuchter
Umgebung gelagert oder wahrend
dieser Zeit ErschJtterungen
ausgesetzt, so sind die Lager zu
erneuern.
3.3 Stockage
Si le moteur a Btt5
stock4 pendant un
temps prolonge en atmosphere
poussiereuse ou humide avant la mise
en service, ou sil a 6th expose B
des secousses, il faut remplacer les
paliers.
4. Wartung
4. Entretien
4. Maintenance
4.1 Lager
4.1 Paliers .
Les paliers sont remplis de graisse B
paliers et dtanches (paliers ZZ). II nest
pas possible de les graisser ulterieurement. Ils doivent dtre remplaces
apres 20 000 heures de service, au
minimum tous les 5 ans.
4.1 Bearings
The bearings are filled with bearing
grease and sealed (bearing type ZZ).
Relubrication is not possible.
The bearings are to be replaced after
20 000 operating hours, or at least
every 5 years.
4.2 DBmontagefmontage
de
la machine
Le demontage de la machine doit &re
effectud par un sp&ialiste: Retirer
la poulie ou Iaccouplement avecle dispositif extracteur. Retirer le capot
de ventilateur et la bande de recouvrement - soulever les balais et les
serrer dans la boitier au moyen des
doigts de pression - retirer le
ventilateur int&ieur ou d6monter le
ventilateur ext&ieur - d6monter
les pieces graissees.
4.2 Dismantling/assembly
of
the machine
The motor is to be dismantled by a
specialist. Pull off belt pulley or
coupling with puller - remove fan
shroud and cover band-lift off carbon
brushes and clamp tightly with
pressure fingers in brush box remove integral fan or separate fan dismount attachments.
4.3. Kollektor
Unter normalen Betriebsbedingungen
bildet sich unter den Laufflechen der
Kohlebiirsten eine dunkle, kohlenstoffhaltige Patina. Je nach Betrieb ist
der Kollektorraum in regelm&sigen
Zeitabsttlnden von Kohlestaub und
Schmutzteilen zu reinigen (ausblasen
mit trockener Pressluft, reinigen mit
sauberem Pinsel).
Sollte der Kollektor nach langerer Laufteit oder Uberlastung starker
eingelaufen (Rillenbildung) sein, so ist
er zu iiberdrehen. Hienu ist eine
sehr genaue Zentrierung nlitig. Vom
Kollektor ist nur so viel abzudrehen,
dass die Einlaufspuren beseitigt
werden und ein genauer Rundlauf
gewahrleistet ist.
Die Isolation zwischen den Lamellen ist
auszus8gen. Die Lamellenkanten
sind N brechen. Anschliessend ist der
Kollektor sorgfaltig vom Metallstaub
zu reinigen.
falsch
faux
wrong
4.3 Collecteur
Sous les conditions normales de service, une patine de carbone foncee
se forme sous les surfaces de frottement des balais. Suivant Iexploitation,
le collecteur doit 6tre debarrass6
r6gulidrement de la poussi&e de charbon et des impurett% (soufflage
B Fair cornprime sec. nettoyage au
moyen dun pinceau propre).
Si apr&s un fonctionnement prolong6
ou une surcharge le collecteur pr&
sente de fortes stries, il faut le repasser
au tour. Un centrage tr&s p&is est
indispensable. Nenlever du collecteur
que ce qui est n6cessaire pour faire
disparaitre les stries et assurer une
rotation pr6cise.
Scier Iisolement entre les lamelles,
casser les a&es des lamelles puis
dbbarrasser soigneusement le collecteur de la poussi&re m8tallique.
4.3 Commutator
Under normal operating conditions
a dark carbon film (patina) forms under
the running surfaces of the carbon
brushes. Depending on duty the commutator is to be cleaned of carbon
dust and dirt at regular intervals (blow
out with dry compressed air, clean
with clean brush). Do not damage the
patina.
If after prolonged operation or overloading the commutator is strongly
run in (formation of grooves), it is to be
skimmed, for which very precise
centering is necessary. Only that much
of the surface is to be skimmed so
that the running marks are just
eliminated and an exact run-out is
assured.
The insulation between the segments
is to be undercut. The corners of the
segments are to be broken. Then the
commutator is to be carefully cleaned
of metal dust.
richtig
correct
right
Kupferlamelle
lamelle de cuivre
copper segment
Lamellenisolation
isolement des lametles
segment insulation
4.4. Kohlebiirsten
Die Kohlebcrsten diirfen nur auf etwa
/3 ihrer ursprtinglichen Llnge
abgentitzt werden, da sonst keine ausreichende FOhrung im Burstenhalter
gewahrleistet ist. Neu aufgesetzte
KohlebDrsten mirssen stets eingeschliffen werden. Zu diesem Zweck
witd ein Schmirgelleinen (Nr. 240)
urn die Kollektorlauffltiche gelegt und
unter den BDrsten hin und her
gezogen, bis sie durch Abschleifen mit
ihrer ganzen Flache gegen den
Kollektor aufliegen.
Das Einschleifen erfolgt bei normalem,
von den Bjrstenhaltern eneugtem
Birrstendruck. Der Druck darf keinesfalls erhBht werden (2. B. durch zusstzliches AndrGcken von Hand).
Bei NeubesMckung miissen Abmessungen und Typ mit der abgenutrten
Kohlebtrrste itbereinstimmen.
Nach Mijglichkeit ist der ganze Kohlebfirstensatz zu ersetzen.
4.4. Balais
Les balais ne doivent suser qua environ l/3 de leur longueur dorigine afin
d&re suffisamment guides par le
Porte-balais. Les balais neufs doivent
toujours &re rod&. Pour cela, tendre
un ruban de toile Bmeri (no. 240) sur
le collecteur et le dbplacer dans le sens
du rotor jusqug ce que les balais
soient appliqu& sur le collecteur sur
toute leur surface. Ensuite, il faut
nettoyer le Porte-balais, les balais et le
collecteur (soufflage g Iair cornprime
sec. nettoyage au moyen dun pinceau
propre). Les nouveaux balais doivent
&re de memes dimensions et du
meme type que les balais remplac6s.
Dans la mesure du possible on remplacera tout le jeu de balais.
5. Ersatzteile
5. Pikes
Nous recommandons
toujours en stock:
1 jeu de paliers
1 jeu de balais
Bei Ersatzteilbestellung
folgende Angaben:
erbitten wir
de rechange
davoir
5. Spare parts
We recommend that
1 set of roller bearings
1 set of carbon brushes
always be kept on stock.
When ordering spare parts we request
the following data:
1. Machine, for which the spare
parts are ordered
2. Type designation of the motor
3. Motor serial no. (see rating plate)
4. Quantity and designation of the
desired spare parts
Ordering of spare parts is facilitated
by the use of our spare parts list.
Ersatzteile zu Gleichstrommaschinen
maschinen Typ GK
Pikes de rechange pour
machines 8 courant continu
types GK
Spare parts for d.c. machines
types GK
Druckschrift
Nr. CHIFK8410DFE
Grossenbacher
FlFl
, /
/ /
cI!!!3
/
-14
15
16
17
18
#+$
j2
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Item
Pos.
Lagerabschlussdeckel AS
Lagerschild AS
Wellendichtring AS
Ausgleichsscheibe
Stator
Klemmentrager
Anschlussklemme
Klemmenkastendichtung
Klemmenkasten
Klemmenplatte
Deckeldichtung
Klemmenkastendeckel
Kohlebtirste
Deckband
Gummitulle
Stopfen
Wellendichtring BS
Lijfterhaube
Unterlagsscheibe
LiXterflijgel
Toleranzring
Sicherungsring
Biichse
Toleranzring
Lagerschild BS
Bfirstenbrticke
Sicherungsring
Rotor
Kugellager BS
Lagerdeckel 8s
Kugellager AS
Tachotrlger
Tacho
Tacho-Abschlussdeckel
Ventilatortriiger
Fremdliifter kpl.
1 Couvercle de palier AS
2 Flasque de palier AS
3 Joint dbtancheitd darbre AS
4 Bague de compensation
5 Stator
6 Porte-bornes
7 Borne de raccordement
8 Joint de boite B bornes
9 Boite B bornes
10 Plaque a bornes
11 Joint de couvercle
12 Couvercle de boite h bornes
13 Balai
14 Bande de recouvrement
15 Manchon caoutchouc
16 Bouchon
17 Bague d&anch&t$ darbre BS
18 Capot de ventilateur
19 Rondelle
20 Aube de ventilateur
2 1 Bague de tolerance
22 Bague darrgt
23 Manchon
24 Bague de tolerance
25 Flasque de palier BS
26 Couronne Porte-balais
27 Bague darrbt
28 Rotor
29 Roulement B billes BS
30 Couvercle de palier BS
31 Roulement B billes AS
32 Support de tacho
33 Tacho
34 Couvercle de tacho
35 Suppon de ventilateur
36 Ventilateur exterieur complet
Ersattteile
Pikes
Nous recommandons
toujours en stock:
1 jeu de paliers
1 jeu de balais
Bei Ersatzteilbestellung
folgende Angaben:
erbitten wir
de rechange
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Spare parts
davoir
We recommend that
1 set of roller bearings
1 set of carbon brushes
always be kept on stock.
When ordering spare pans we
request the following data:
1. Maschine, for which the spare
pans are ordered
2. Type designation of the motor
3. Motor serial no. (see rating plate)
4. Quantity and designation of the
desired spare parts
Gleichstrom-Motoren
Leistung 0,5-30 kW, Baugrassen 7 l-l
Schutzart IP 54 und IP 22
80 nach IEC-Normen,
according to IEC
Thyristorregler
Leistung 0,5-70 (400) kW, l- und 4-Quadrantenbetrieb,
l- und 3-Phasen-Netzanschluss
RBgulateurs B thyristor
Puissance 0.5-70 (400) kW, exploitation
reseau l- et 3-phases
Thyristor control units
Power output 0,5-70 (400) kW, l-and
l- and 3-phase mains connection
B l- et 4-quadrants,
4-quadrant operation,
0
cl
na
Grossenbacher Entrainements
commandes pour des
installations et des machines
Conseil et projet techniques,
fabrication, vente et service
Grossenbacher
Control
ein Unternehmensbereich
der
Grossenbacher Apparatebau AG, St.Gallen
CH-8307 Effretikon,
Vogelsangstrasse 11
Schweiz Suisse Switzerland
0
cl
et
Grossenbacher
c
Anschlussplan
zu DC - Motor Typ
Ausfiihrung
nach GMD0995126 Pl
GKEF180L4Aea
Sttllstandshetzung
Bremse
_
H14
AI + CLDCz+A,-
AI ~DEIG~DE:
CWEIAI
WE:
GK 950
MAV53CPOOl
Pressure switch
*Make BARKSDALE,
P505-D587E
type B2T-M48SS*
4%D.t:tl
:EL
WCKELSrE!Hl
Kb335)
pressure switches
$vlrCncf
IUSf"nf -
(1111)
- b'
*
T
rovw .
ktwtlm
VllU
fDlf'c~nti41)
lntn,~inp
a11
wttr4
cJUlO9
wdT.?r
621
rAtr109
W-b,
911~Ml2
621~Ml2
,11412Ss
92T-rl2Ss
Ill-HI2
621.U32
n1n.
HI.
"IS.
-1.
3.1
81.4
4.8
61 .a
0.7
1 ,a
12,
331
3.4
2.9.9
1.9
316
211.6
u.0
210.7
CJ
11.0
5.3
11.1
1.0
2.1
C~ocrr
131
11.0
211.0
13.1
ZZO.?
1.1
2.1
316
BIT-H32SS
CiT-W32SS
1%
16.5
325.2
22.4
33t.o
2.a
5.9
BIT-MllSS
82rrers
6?2
12.4
440.3
30.3
U6.3
3.1
7.9
316
3!6
811465ss
627~utsss
7e9.1
1263.1
79.3
79.3
621.6
!241,4
- 37.9
- 51.9
316
316
BlT-ll12os!
Sll-)llt.CSS
S2T-Rl2css
UT-nlBcss
ADProl imu
SMppwlp
41.4
11.4
*ercme
l
tn
p4rSt
12,
'1655
slTw9
rEr.1
MtW!Il
A
Bronze
'1241
SINGLE
S(*rn
rt!u,lIblr
Dccm1~n9
P-tSSYR
All rIJ*I
,pp.
VroQf
111
415938.FAXA3(C6035)
OPfRATlMG
CHARACTCRISTICS
l ORDIRING
DATA
e?-O.TLX
l-ep?trrnt,
Phcsphor
Broclr
Tubs
ViU
t9.0
19.0
YL
la
6rass
wlght
1.2 k9
bcket
'3:6'
reprbstnts
I:6 St~lnlrss
S.ael lu5( L bckef
'u!w[~J'
fewala ~c.cr.,ng for l/4' OD tu!x ronncction.
To chngc
(d rode1 n&.tr.
sr>t~ks
to 111' r.;t, rdd 41 suffix
DETAIL DATA
Electrical
rating
(continuous
inductlvc)
10 amps 125 or 250 volts AC, 3 amps '40 volts AC.
For more details
and other switch ClaSSeS. See paws
Automatically
reset by snap-action
of witch.
Cores are intenxateable
with terminal
ELECTRICAL CONNECTION: Gland bushing Pg13,S for cable entry.
1/4"N.P.T.
internal
thread,
except as noted **, nodels
opening for l/4' D.D. tube connection.
Screw clockwise
to lower actuation
ADJUSTHENT INSTRUCTIDNS: Turn adjus&nt
PRESSURE CDNNECTION:
have 'BilNCO' female
with
point
Proof
Pressures
(switch
37-38.
strip.
above 8.000
P.S.].
Setting).
GRAPHICAL SYbM
B2t
BlT
1-c
2 = NC
i NO
WIRE CODING
WIRE CODING
1 = purple
2 = blue
4 = red
p5050587e
pdrtBlT/
low
SWITCH 0
SUITCH@
1 = purple
2 = blue
4 = red
l=brown
2 = orange
4 = black
DELAYAL TURBINE
Adjustment
415938
Pressure Switches
GENERAL
1.
Check proof
2.
3.
EQUIPMENT
pressure
of w&h
range of switch
listing
lincreosing
for actuation
NEVER
and decreasing
EXCEED
pressure)
THIS
PROOF
OS listed
PRESSURE.
in thr
catalog.
REQUIRED
1.
Eocily odiustcd
2.
Accurate pressure
pressure
3.
Small,
sourcecapable
low voltage,
battery
optrottd
of producing
etc.1connected
gouge fmonomettr,
bug light
a pressure
equal to proof
to pressure
with
alligator
pressure
of switch.
source.
clips on leads.
CAUTION
sn
1.
ALWAYS
2.
CHANGE
PRESSURE
SETTINGS
GRAOUALLY.
Refer to Chart A.
UP
I.
Remove ttrminol
2.
Connect pressure
switch to oressure
SETTING
INCREASING
proof
plug).
source.
CHART
FOR
SEl?lNG
DECREASING
PRESSURE
FOR
PRESSURE
1. Connect bug light to N.O. and common leads or terminol lsee Note 1). Bulb should not light with zero
pressure. Consult Chart B if bulb lights.
1. Connect bug light to N.C. ond common leads or terminol free Note I). Bulb should light with zero pressure. Consult Chort B if bulb dots not light.
2.
2. Raise pressure until light goes out. (If bulb stays lighted
up to proof pressure, consult Chart B.)
3.
4.
Rtptot
Instructions 2 and 3 (abort) until desired set
point is reached. Use smaller increment turns as intended setting is approached.
5.
6.
7.
Repeat Instruction
7.
I.
Note
2.
DUOI control
Note
3.
Turning
CAUllONI
switches
directions
will
connection follow
8. Repeat Instructions
Nate
2 and 3 lobove)
or instructions
final
to turn.
10
ADJUST
FOR
CHART
I
IMPROPER
BUG
LlGtiT
setting.
ACTION
Adiustment for
correct bug
light octian
Bug light
connected to
N.O. ond common
lead or terminal
several times.
an terminal
HOW
at which
Bug light
connected to
N.C. and cammon
Ieod or terminal
PROBLEM
1. Bug tight on ot xero gouge pres.
swe lshautd be off).
1. Turn adiusting
screw toward in.
creased pressure setting until desired
tight response is obtained.
at pres-
I.
SW.
I
lug tight on 01 proof
Irhoutd be off)
prrs.
prenture
c-A
DEuvAL
NR&NE
~MBH
. POSTF.
40.
D-6361
REICHELSHEIM
1 . TEL. (06035)
62-O + Tu(.
TECHNISCHE
Barksdale
Boutdonrohrschalter
mtt wettrrlrstem Gehlluse,
abgedeckter KIemmleiste und
abgedocktw Einrtrllschraubr
Schukart IP 6 C
415936.
FAX A3 (06035)
OATEN - BESTELLANGABEN
cinrt.llbtr,cch
iiinh.ln(
Ml.
Ml".
I(
69.9
216.6
219.0
11.0
163
221.2
22.4
uo.3
I::::: I :1::I
769.7
129l.4
*r*.
1
62.6
0.7
- I.4
5.3
(1.0 1
0.0 -
1.9
316
an
*1t,11-
hUIl,l
..
Irmu
I)bCLICblNrt
1.8
BIT
bewUlH
mprnht
DNCLILI!9*nd
3661
*Itall-
I-W
1
Ium
811~It12
UT-WI2
:114t12ss 1
n2l-m2sS 1
ij~~~~~;~~
; 1~~~~~
UnQefPhreS
Vef$andQewichl:
I,2 kQ
l l
Gleischstrom:
SelbstAndiges RQckschalten der Schnappschalter nach Entlasten des Schallsliftes.
Weitrre Einzelheiten und andere Mikroschaltertypen siehe Seite 8 und 10.
El&tdschaAnschtusr: Die Anschlussleitungen werden von der Klemmleiste durch eine
PO 13.5 Verschraubung nach sussen gefirhrt.
Dndmschlurr:
l/4 NPT Innengewinde, ausgenommen die in der Anmerkung mit
bezeichneten Typen mit Priifdrficken Sber 500 bar, die mit Aminco Hochdruckgewinde und
elner Venchraubung R 114 geliefert werden.
Schattpunktelnrtollung:
Schaltpunkt sinkt durch Drehen der Einstellschraube im Uhneigersinn.
BlT
Einfachachalter
B2T
Dualschalter
BlT
B2T
l=C
2 = NC
4 I NO
K*-iOMg
1 .
2 4
-liia
blau
(01
jy$4
.L
i@
-.-.-.-.-I
lohrblld
10A
C,,llel,ti*F9
r.l*..Der.hCh fb. 110.1
---I.
1 hm...12m
I
2B
KlUWMnmmrlri.Nng
OL
y;p
2 4 -
:Y$;u?
blau
rot
2.ormJ~
4
YlmsI,
)t
E
@
P
s
&
0
.
t.
2
Betrlebsanleitung
fiir Drudtscfalter
ALLGEMEINES:
9. Der maximale Systemdrudc
dart den Prgfdruok auf keinen Fall ilberscfiraiten.
Fgr P$ifdru&angaben
s&ftd
oder Katalog. Es ist LU baa&ten.
da8 Drutitpitten
evtt. den Betrrebsdrud
uberatireiten.
2 Beadten
Sic den Einstellbereich
des Scjtalters
fitr steigenden
und smkenden Drudr entspr. techn.
3: Be&ten
Sie die Katalogangaben
ftr den ROdrschaltwert
des Schalten.
tiehe 1) rpenDatenblatt.
BENOTIGTE
GERATE:
1. Lei&t
verstellbarer
Drudcregler
mit einem Einstellbereich.
der dem Prijfdrudc des S&alters
entspricbt
2. Genau anteigendea
DrukanzeigegerBt
(Manometer,
usw.) angeschlossen
am Druduegler.
3. Kleines,
batteriebetriebenes
Niederspannungs-KonlrollQer8t
mit Anreipelampe
und Anschtu8klemme.
ACHTUNG:
1. Verstellen
Sie die Schaltpunkteinsteliung
immer nur stutenweise.
2. UberprQlen
Sie immer zuerst den eingestellten
Schaltpunkt
des Schalters
vORBEAEITENDE
1.
2.
ARBEITEN:
Entfernen
S&lieEen
SCHALTPUNKTEINSTELLUNG
STEIGENDEN
DAUCK:
TAFEL
und der
Einstellschraube.
A
SCHALTPUNKTEINSTELLUNG
SINKENDEN DRUCK:
FDR
FOR
1.
2.
Erhbhen
Sie den Systemdrudc
wel&em
Druck die Kontrollampe
einges!ellte
Sdialtpunkt
(Sollte
reihen
des Ptiidruckes
no&
s. Taiel B).
und beobaohten
Sic, bei
aufleuchtet.
Dies ist cer
die Kontrollampe
bei Ernitit
auigeleudtet
sein.
2.
3.
3.
4.
Wiederholen
Sie Anleitung
A Punkt 2 und 3. bis der gewunschte Stialtpunkl
eingestellt
ist. Verstetlen Sie die Einslellsohraube
urn weniger als /r Umdrehung
in der Nahe
des gewgnschten
Schaltpunktes.
4.
ReQein Sie Cen Systemdrudc zurirck auf 0. Stellen Sie hoheren oder niedrigeren
Schaltpunkt
durci-r Drehen der Einstellscfuaube
ein. (S. Anmerkung
2 und 3). Verstellen
Sie
die Einstellschraube
maximal urn /d Umdrehung.
5.
5.
Wiedarholen
Sie Anleitung
A Punkt 2 und 3. bis der Qt?wunschte
Sdaltpunkt
eingestellt
is1 Verstellen
Sie die
Einslellstiraube
urn weniger
81s /d Umdrehung
in der
N8he des gewgnschten
Schaltpunktes.
6.
Beobachlen
Sie die Druckditferenz
zwischen den Punkten.
an denen die Kontrollampe
aufleucfitet
und erlischt. Diese
Druckdiflerenr
ist der Rtckschaltwert
des &halters.
6.
7.
Wiederholen
5 mar).
7.
Beobachten
Sie die Druckdifferenzen
zwischen den Punkten, an denen die Kontrollampe
aufleucbtet
und erlischt.
Diese Druckdifferenz
is1 der RiklcsChaltwert
des S&alters.
Sie Anleitung
Punkt
2 mehrere
Male
(mind.
Sic Anleitung
8. Wiederholen
(mind. 5 mal).
Anmerkung
Anmerkung
An Dualschaltern
sottte erst
Schaltpunktes
vorgenommen
Anmerkung
Drehrichtung
der
der Abdedthaube
Versuchen
ACHTUNGt
1. Kontrollampe
(Sollte erlo&en
leu&tet
sein).
2. Kontrollampe
Ieu&tet
Erreichen des Prgfdrudtes
nach korrekter
Einstellung
des ersten Schaltpunktes
die Einsteltung
werden. Uberprufen
Sie beide Schaltpunkle
nad-i erfOtQter Einstelluno.
Einstellschraube
zur h6heren
bzw. auf dem Schalterdeckel
EINSTELLARBEIT
nitit
BEI
Schaltpunkteinstellung
bzw. niedrioeren
angegeben.
mit Gewalt
tu verstellen
ANLEITUNG
TAFEL B
NIGHT EINWANDFREIER
wenn
FUNKTION
Einstellung
urn
korrekte Funktion der
Kontrolleuchte
zu erhalten
Kontrollampe
angescblossen
an
4 (NO) und 1 (C)
sie schwerglngig
ist auf
der
in
bis
ist.
au& nitit
auf.
Mate
Kabel
his
des zwetten
lnnenseite
wird.
DER KONTROLLAMPE
Kontrollampe
angeschlossen
2(NC)undl(C)
bei
2 und 3 mehrere
auf Richligkeit
zu tberpritfen.
vetfolgen
Sit die verschiedenfarbigen
der. dem S&alter
beiliegenden
Farbenerktaruno.
ERFDRDERLtCRE
Punkt
1. Kontrollampe
erloschen
(Some aufleuchten).
2. Kontrollampe
des PrGfdrudtes
an
bei 0 bar.
brennt
bel Erreicben
(sollte erloschen rein).
MAV7OAA213
Globe valve
*Make KSB, type ZXS*
7612.1/1M
Notice Descriptive
Leaflet
Typenblatt
Robinetsi soupape
TypeZXS
GlobeValves
TypeZXS
Absperrventile
TYPzxs
~9embouts a souder
ou manchons a souder
mit SchweiOenden
PN 2940
DN lo-350
PN 25/40
DN lo-350
PN 25/40
DN 10-350 panzer
Pos.
KKS
KSB
761211M
Werk
Werk
G2
085
Nr.
Nr.
Nr.
+ 082
MAV70AA213
r-467-424472
5-467-424664
, MAV70aa214
AA 214
, Talcher
1
, Talcher
2
oder -muffen
IMri~bs~berdrMe b-n Gehfuse)IWorking pressures (in the body)/brprusions ds tonics (A Iintbtiwr du corps)
NWWkU#
welimll
?iOmlNI
prassure
MalesI
RtwonmllmaM
Fw
Mal4Nu
40
j Gehiusdkudc
1s112.olchlhML- Zuligq(~nbscDaTanWrsturwn%
muno
I sealt~INal lost0182481
Adnwsrb*mNbqpnrwantiarmt~ufedtiS:
B~ess!m
&lmMvdepfoSmn ErlrmJwa
d4IaNhalIo sumssponr
80swco Iambd~ I barauxbmpmtum cboc
tar)
h)
)4009: 1425%
610wos:)mos:
12509:
13m9:
135OS:
B&y Ied-
C22.6
-1.0460
GS4 25 N - 1.0619
'lW3230-RAOSOS~)
21
cm 3239 -~~scknte
@I
0so5208/~kkn1~3)
~V~k~9MODIUndQ8&+JItNChDtn3358.
40
40
35
32
29
24
21
')ow32%-6Ahso5236~
'1W
- 6NAa0kaW 101s1 (SO 52O&Wka~n nla 3)
')DlN32M-BAWl5208l
,)Dur3230-BW~dcturlel(BO52081WbRdelvde3)
llmvahedamman
Lesm0indaLsowawmhbnqugdcaray4swmaOtN3355.
32M
aMlIemdaczmbqIoL4N3356.
, 4509:
17
19
12
13.5
GSC25N-1.0619
X20Cr13-1.4021
~%~fm&-g"
hIbkNomcall6e
tmmti
:27J-1.0460
ml tOmpnmnmq
tih hardtacq - 1.4370
aveca&lF.al
dur
25-C25 N -1.0619
T 400 Eilmpll)
c 35 - l.Oxll
x 12Cd
17 7 - 1.4310
Eitst&
eal3saolnB
- l.Mm
W8Cu3-32162
allAmIqd
Oilrspwsl-GTW40
su,dmanea
VObd
I-
125-150
3w-40
200-350
d-GE25
empfomen Reswctn)e
7 - Recommmhi
spar8 pm
1 - Film
da rahmg
mmmanaoa
DiebmWumsmd~kanvkma
t-ahcwEN19fB05209~:
Ncnnwao ILW. NeMdrudrm. Geha-0ll.
HNdeHerun~ouf wammaen:
m
mMnQp
mllDUDBfsil
NlNNJm Bdnsblt~Iur
(%I und rug
BnfiehoJbadnrr
kw).
meva~amrnrked4cmmslo~lDIl9(~552M)):
m7l-f = W. nomnul w. ~18631
@WNom
m body.mmluhcIlJlerr
NrN anworua-rk:
dNasalY~m*.fofeNclmoflbw,~~
tempentm (%I and aamrmbk maq
psssua (bar).
LambinOmn1mamutssdonDWEN19lS052MI):
duman llmml m. mrwwl Nmuub IFW).
dhsipMIDnds is
Mtw,mawdlltatnam~mamwdemsea.w
necasrurawoaabllshe*passWrempenIwrIb-m)
m sloum%dn 44 scmc4 k0.f~
admmm
MI, ,I,,
,,,
ON lo-50
ON lo-50
aLsparrbarf6 RiidcschbgverdS
Screw-Lbwfl Nondetum Valve
SOUP@8OCrelenwq
bbcsbb
SpanRing
Lantern Ring (456)
Chambre de blocage
166
If.1
ON 1 O-50
ON lo-50
350.1
130
GehaWa
ON 50
O==MJd
l-hmttlinp am
c&md%imghM
ON 65-350
(352)
ON 1 O-350
1311-s
Sperr-fling
Lantern rmg (456)
Chambre de blocage
absperrbares
ScrewOown
%upap=s de
DN65-350
Riickschlagventrl
Non-Return Valve us
retenue, blocable
,,-ON 65-100
Einbau
AbsDarvsmllswerdcnMtiSOW~ughEdarCkUChflub
mssrunterdemKspslarrundubadan~aurUmSM
k6nnmauChn~md-Slrdmungsnchhlnp
emQobaln md+?a
automatisierbare
whe TYP WF
EnHastungke@
Ressure r&i mne (353)
Bne de ddcharge
Montage
dmkn
sortequabfluidrpU!mmsbc&e,ksDNsrolf&luul
mJ-dmusdr~
of fkw.
ON
1125
)EJl
)zoo
/ 250
) 306
I 350
133
121
114
19
(6
Absperwentile
Kegel mt PTFE-DHdring
Cone wrth PTFE sealing ring
CbneavecjointanPlFE
bb
upto+2oos:max
jusqua
~fobbma~IOup;lp.met~m~mmmrmsbmftbbib
APOW
wwm.
ON 65-350
installation
bWbw,
d Ihd difbmnlUI Premurm Ibled in the table below
for Vuvr sum On 125 to 350 am mccadsQ then a -UR
rUbtcm*nybanqwt.
htheww%lfwnivemwtMtnm&drothmUnpnsnvs
lotwMak4oAhBsaaow1).mm.
~Pmmrd*lcomec.basabypprrandunomyhJfrd
dS tunnloff On COMftDn Ihat a tack press~ budm P after
%nnP Of Ihe WV& so lhm lhe pressure dflemntml does
mlexcnMlhenbekmMilln1*tal!4ehebw.
KM groBa
ofossel~er
mr0tuiOgtune (352)
CM d&rangiement
abvethacomTfwycanak0obsimLlllsdbk~~h
soblddrLON125bb350a
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.
ON 125-350
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am usually insmlkd in the lim so that the
~8nkSSthcn~bcmaththacoreandfkvmout
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ON 65-350
ON 125-350
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4.5
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se0 Type WF
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ou deamdamlr
.
DN 10-50
Od
DN 65-350
!
DN lo-50
s@.&mw(j
ANSI B 16.11
Marchon
(DIN 3239/Z)
A aider
I Nennwma
/ Nmmal
I SlX
I D!am&re
I nomml
Schwe&,Wm
Euttwm
Embouis I SDWW
I bUhiTJ8 ,
I Fzce !o
I
ace bnolh ,
I Dlmmsmn I
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8auhoha Qeoltna
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Ealdbn)e cwen.?
Faceta i
/ mtSwn4mo
-ml
IN-l
bcarbma
, .25
25140
24
i 34
28
--..
' 36.5
j 27.1
iu.5
33.8
1423
32
ii60
60
30
] 43
37
) 5%
40
I 180
38
/ 4Q
43
I
, fir.
-5
148.7
50
I 210
/ 75
i 47
1 61
54
/ 73.5
j 61.1
I 65
! 290
/ 76.1
( 65
310
1 88.9
/ 80
88.9
350
/ 114.3
' 1w
114.3
1%
139.7
131
I 1w
I 125
76.1
I 1w. 3
6DD
2w
250
/ 730
(219.1
199
' 219.1
j 273
251
j 273
300
, 950
/ 345
30s
/ 350
ill00
1385
335
1 242
1282
180
. 275
315
210
/ 313
I365
12
15
I 15.9
70
82
159
160
200
110
1200
I7
Ii
.
385
395
i 32
'40
'250
30
40
515
540
/ 55
' 85
_ 315
680
i90
1;
105
965
1:
28.5
830
380
weabnm
ll+lmmebn*n
Chmmmmmmm
Assembly dimensions
Encombraments
Di-nrhcbahca
sclw&dmbmss~gsn
~-tibuitwsldsadraccwdingtomN3239.cl.
~%nmsimdssanb~u~sIsoudscsutvamMN323413.
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specifications
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nachDiN32390.
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7.7
7.5
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315
810
1 359
3.5
1 125
160')
127
( 207
I i3.8I
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DH 2501.
0
%
38 roo(Icltan
j
0
Geschlftsfeld
Armaturen
lndustrie
Bahnhofplatz 1
Postfach 1360
D-8570 Pegnitz
MAV80AAOO
3R0140
3L6039EZ
3L6042SZ
3 151-0080-559739
.
l
A)
Diaassenblt
should be in closed
and stop disk (10).
and ring (16). Take off cover
tape (55), O-ring (42) ,t?.rust
(49)
:
position.
Remove snap
: '
Unscrew hexagon screw (15) .:
plate (11) with bearing
.
ring (18) and seal ring
.- ..'
..i.
**.
B)
Exchawe of
etea
sealinq
Fire-safe
seal
rings
desi n according
(42 7 ,
(571,
(58)
to BS 5351
and thrust
~3regards
ring
(53).
Note:
:
.
..
=
::
;
n
3
3
kc
C5C
12
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Bill of Material
fkk fk
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31510080559739
swim
I
DIN
001
00;
@Oi
OIC
011
012
012
015
016
017
OlP
015
02c
021
,022
02c
027
03c
031
032
033
042
043
044
045
047
049
050
051
(2.55
059
061
090
?
a
I
f
:
f
i
3202-F4
3Lb042
LkluiaJcDmbiMIo.
7.5/40226
I 1854E44
-4 +
180 tO@
Ie$?I
atIDY
1
I BODY 2
1 NOTCHED
PINI
SLOTTEC
1 STOP DISK
1 COVER PLATE
1 NOTCHED PIN,
SLflTTEC
4 SEARING
4 HEXAGON HEAD SCREd
4 SLEEVE
1 COMPRESSION
SPRING
1 THRUST
RING
E STUD9 STUD 90LT
E HEXAGON NUT
2 3ELLEVILLE
WASHER
I CIRCIJP.
SNAP RING
2 FLANGE
COVER
1 WRENCH
1 3ALL
1 STEM
1 HEXAGON HEAD SCREW
DISK
: SEALING
RING
1 THRUST RING
1 THRUST RING
2 t ING
1 I-RING
1 jEALING
RING
2 LFJNULAR PISTON
1 I-RING
1 iEARING
TIPE
1 JUSHING
1 PLATE
1 YAHE PLATE
3L6339
jgind,
54 41
10 74
52 89
52 68
l!! 26
52 01
10 20
52 68
19.08
52 65
10 73
10 11
23 19
10 05
20 30
58 92
52 70
52 68
l@ 07
10 15
52 66
52 06
52 52
52 52
15 04
52 65
21 80
15 11
52 65
52 52
54 55
15 05
IR
90
JHINIUM
72
58
c2
24
37
71
34
24
24
89
96
42
27
39
09
25
62
32
11
39
lb
11
22
26
31
85
2a
70
96
20
13
19
2co
-0
ES
181
CL
A
A
A
A
A
A
181
le2
181
193
194
182
CC SS 60
F316
5s
Cl 55 bG
Gi
87
Gf
4
S:
F316
A
A
217
582
5:
Gg
CA15
430F
182
GS
F316
131
CL
js
shut
no.
s *-
i
I
i
0
3j
NUW
I
l
S$a*
p**.
for
l/2
yew.
c.p.r,,*n
=
ARGUS GESELLSCWJT
MBH
15
NEAREST
ASTM
E3UIVALEhJT
60
60
MAV85AAOlO
Solenoid valve
*Make
HERION,
type
2333620.1824*
7500136.06.02.90
7500953.06.12.86
Filter
Pressure control
valve lubricator Spindle oil 7.4 to 9.6 mm/s (cSt) at 20 C.
Recommended oils: Shell hydrol DO 32,
Shell Voltol 46, Esso Febis K 32 or oils of
similar quality.
Directional control valves are precision-manufactured control units..They must be handled most carefully during transport und assembly. Do not let them drop or expose them to
vibrations.
Check before installation if the operating conditions stated
on the name plate and/or technical documents correspond
with the existing plant conditions: Working pressure,
minimum pilot pressure for pneumatically operated valves
(DP) and starting position angle, minimum travel and overtravel for mechanically operated valves (ME).
Directional control valves are precision-manufactured control units. They must be handled most carefully during transport und assembly. Do not let them drop or expose them to
vibrations.
Pressure operated directional control valves require an external pilot fluid (air, water, oil) which is supplied via port Z.
Normally the control pressure is 4 to 6 bar.
On 2-way/2-position valves the flow direction is indicated by
an arrow. On 3-way or 4-way valves the connections are
marked by symbols.
Subject
to alteration
7500136.06.02.90
VDH
7500953061286
Description
Solenoid valves for air, water, oil
Flow direction:
Optional
Fluid temperature:
-25 to +80X 0
Ambient temperature:
-25 to +80 C @
Mounting position
UptoDN40:
Optional, preferably vertical
DN 58 and larger:
Valve upright imperative
Material used: Body:
Grey cast iron
Seat seal: NBR (Perbunan)
Inner parts: St.st. 1.4104, brass
For contaminated fluids, insertion of a dirt trap
is recommended (see accessories).
Features
0 Working from 0 bar up
0 Suitable for vacuum down to 133 mbar
0 Seals in either flow direction
Characteristic
DN
Switching function:
Normally closed
Switching function:
Normally open
data
Operating pressure
k,-value
IW
h (US)=
kvx1.2)
mm.
max.
Switching
cycles with
gaseous and
liquid fluids
upto
Weight
Fgl
DiTBXioMI
drawing No.
Cat. No
.
40mm~/s
Gaseous
fluids
Liquidflutds
upto
Valve
[l/ml]
40mm2/s
Switching
15
15
20
20
25
25
32
32
40
50
65
80
100
0
0
0
0
0
0
0
0
0
0
0
0
0
10
16
10
16
10
16
10
16
10
10
10
4
4
function:
10
16
10
16
10
16
10
16
10
10
1
1
1
Solenoid
De
Valve
Solenoid
AC
Normally closed
4.3
4.3
6.5
6.5
9.0
9.0
15.0
15.0
16.7
33.0
39.0
75.0
127.0
50
50
50
30
30
30
30
30
25
10
10
10
10
8.5
8.5
8.5
10.5
13.0
13.0
18.0
18.0
21.0
28.5
34.0
69.0
80.0
01
01
02
03
04
04
05
05
06
07
08
09
10
2333120.1500
2334620.1500
2333220.1500
2334720.1600
2333320.1600
2334820.1600
2333420.1600
2334920.1600
2333520.1700
2333620.1800
2333720.1800
2333820.1800
2333920.1800
2333120.1501
2334620.1501
2333220.1501
2334720.1601
2333320.1601
2334820.1601
2333420.1601
2334920.1601
2333620.1701
2333620.1801
2333720.1801
2333820.1801
2333920.1801
a
A
DN
Operating pressure
Ibad
k,-value
cc, (US) =
kx1.21
Switchmg
cycles with
osseous and
Weight
kg1
Dim
drawirgNo.
Cat. No
Valve
Switchingfunction:Normaliy
15
15
20
20
25
25
32
32
40
50
65
80
100
0
0
0
0
0
0
0
0
0
0
0
0
0
10
16
16
10
16
10
16
10
70
10
4
4
33.0
39.0
75.0
127.0
10
Valve
Solenoid
AC
open
4.3
4.3
6.5
6.5
9.0
9.0
15.0
15.0
10
16
10
16
10
16
10
16
10
10
1
Solenoid
16.7
50
50
50
30
30
30
30
30
25
10
10
10
10
8.5
8.5
8.5
01
01
01
10.5
13.0
13.0
18.0
18.0
21.0
28.5
34.0
03
04
04
05
05
06
07
08
69.0
09
10
80.0
2335120.1500
2336620.1500
2335220.1500
2336720.1690
2335320.1600
2336a20.1600
2335420.1600
2336920.1600
2335520.1700
2335620.1800
2335720.1800
2335820.1800
2335920.18CO
2335120.1501
2336620.1501
2335220.1501
2336720.1601
233!x320.1601
2336820.1601
233S42O.lSol
2336920.1601
233S520.1701
233562o.laol
2335720.1801
2335820.1801
233592O.lSol
Solenoids
Current draw
Solenoid
Standard
voltages
Other
voltages
on reauest
Design to VDE 0580
Duty cycle 100%
For more technical details on solenoids
Publication 7500778 (solenoids 1500/l
Publication 7500777 (solenoids 160X/l
Publication 7500773 (solenoids 1800/l
see:
501)
70X)
801)
1500
1600
1700
1800
DC
Solenoid
42W
60W
1501
1601
5ow
7ow
1801
1701
AC
Inrush
Holding
55 VA
78VA
65 VA
85 VA
78 VA
65 VA
85 VA
55VA
7500953.06.12.86
Sectional drawings
1
l
2
4
5
7
8
9
ll 5
l19
2333120
2333220
2333320
2333520
2333920
2334620
2334720
2334820
OS6654
0592746
0592748
0592750
0593292
0592779
0592796
6592752
Normally closed
1
2
4
5
7
8
9
15
19
.-
Normally open
Cat. No.
Valve
2335220
2335320
2335520
2336620
2336720
2336820
0592797
0592756
0592758
0592798
0592761
0592761
7500953.06.12.86
Dimensional
drawing
//-/
~- Pg 13.5
of holes
+I
a-60 fY&
,1
8
DN for
individual valves
act. to data tables
Diagram
for 4 holes
Laid
length
A
Hlght
01
02
03
04
05
06
07
08
09
10
130
150
150
160
180
200
230
290
310
350
263@
263@
290
290
340
365
395
415
495
510
Alteration month/year
Subject to alteration
1 @
12.66
120
120
125
125
174
179
210
230
310
325
50.5
50,5
50.5
50.5
73,5
79
93
102
147
156
GE
92@
92@
106
106
106
152
152
152
152
152
F
62 @
62@
70
70
70
91
91
91
91
91
;Z;H
DJ
(3K
70
74
74
74
100
100
126
144
195
220
14
14
14
14
18
18
18
18
18
18
65
75
75
65
100
110
125
145
160
180
95
105
105
115
140
150
165
185
200
220
4
4
4
4
4
4
4
4
8
8
7500953.06.12.66
VDH
MAV90AT002
Air exhaust
HTGD691604EROOOl
11 RRlR
P%lDlD
AIR FILTER
Table
of contents
Pages
Supplier
Oscar
Fh
R 0001
KW 4071
P 0101
P 0401
HTGD691604E
GeneralInstructions
MANN Pica air filters are designed
to remove the dust from the intake air
for internal combustion engines and
other plant which takes in air by suction and so to protect them from premature wear.
The filter servicing intervals to be observed depend upon the prevailing
dust conditions,
The filter cartridges should never remain in use for more than two years.
Servicing of cartridges must only be
carried out with the engine turned off.
Note and observe any deviations from
this set of service instructions which
may be contained in the operating instructions of your specific plant or
engine.
Spares:
P 0101
HTGD691604E
v
Filter casing
MANN
----.
cartridge
Service
The servicing of the filter is normally confined to the MANN e filter cartridge. The clean
air hose or tube (connection between filter and engine) should be occasionally checked
for freedom from leaks. Damaged parts of the clean air hose or tube and damaged filter
casings must be replaced.
Timing of Services
The timing of services of filters Is generally laid down by the maker of the plant or engine
the filter serves and Is usually based on mlleage, operating hours or the maximum flow
resistance of the filter (as indicated by the servicing indicator). This informatlon may be
obtained from the appropriate operating instructions for the plant or engines concerned.
Where a service Indicator Is fitted cartrldges should only be seen to when the service lndlcator remains locked with a red field showing after the engine has been turned off, or, when
the filter service warning lamp lights up during running.
P 0201
HTGD691 604 E
v
Service Procedure
Turn off engine or plant.
Undo hexagon nut with key.
Remove dirty cartridge and throw away.
Clean filter casing with a damp rag paying
particular attention to sealing surfaces. When
doing this, take care that no dust enters the clean
air hose or tube leading to the engine.
Insert new MANN Y$cartridge into filter casing.
Replace and tighten hexagon nut with key,
By Blowing
Blow against the surface of the cartridge from
outside with dry compressed air at not more than
5 bar pressure, firstly with the jet oblique to the
surface in direction of the folds, then carefully
blow out the inside cavity.
By Washing
MANN ?& cartridges may be given up to five
washings in the course of their service life. It is
recommended to preclean them by blowing as
described above.
Then soak the cartridge for an initial period of 10
minutes in hand-warm water containing a special
non-foaming cleaning agent (MANN cleaner 053
or equivalent industrial cleaning agent, such as
e.g. P 3 RST). Move to and fro in the solution after this for 5 minutes. Rinse thoroughly in clear
water, shake off droplets and allow to dry at room
temperature. The cartridge must be completely
dry before refltting. Cartridges must on no account be washed with steam jet cleaners or
soaked in petrol, caustic solutions or the like.
t
P 0301
HTGD691 604 E
v
Servicing Indicator
After completed filter service the servicing indicator should be rendered operative again by
pushing in of trip button so that the red field
disappears.
t
Storage of Cartridges
Store cartridges under conditions where they
are protected from dust, moisture and damage.
They are best stored in their original packaging.
VKD 4!iO4 E
673
P 0401
c -.-~~----:- ---.-Y------.
List of Documents
Maintenance
Manual
A::::
f
MAW
Document no.
or cross reference
Designation
see LBA
MAW10AA011
MAW10AA012
MAW10AA013
MAW10AA014
Plant
Contract
:
no. :
7642110
valve
Form2376
FISHER, type 657EWD
Actuator
*Make FISHER, type 65740
Positioner
*Make ECKHARDT
Filter
*Make FISHER, type 67AFR
057085M
743814M
AP11822B
Actuator
*Make AUMA
TL35101GB
GST12400
type GST161B4
AP11809C
Actuator
*Make AUMA
see MAW80AA040
type SA075F10B122
device
MAW10AA010
T05881E
Talcher
CC4101 IOIA
6288955
6288905
4003350581
see MAJ 1 OAAOOl
Book code :
Tab
: MAW
Rev. :
Page no.
I:::::
KKS power
Identification
List of Documents
Maintenance
Manual
station
code
MAW10AA015
Document
no.
or cross reference
Designation
Form5032
FISHER, type 667ED
Actuator
*Make FISHER, type 66770
Form1203
Positioner
*Make ECKARDT
Filter
*Make FISHER, type 67AFR
MAW10AA016
MAW10AA017
Gate valve DN
PN
Make PREUSSAG type 60500-K
- BA10A002
- 4003350581
6288906
6288956
see MAJl OAAOOl
see MAW1 OAAO14
Actuator
Make AUMA
MAW10AA020
6288907
6288957
see MAJl OAAOO 1
see MAG 1 OAA2 10
MAW10AA021
6518001
MAW10CG003
Position transmitter
MAW10CG005
Position transmitter
*Make ECKARDT type 6986513
MAW10CG007
Position transmitter
*Make ECKARDT, type 6986513
MAW10CG011
Position transmitter
*Make ECKARDT, type 6986513
MAW10CG012
Proximity switch
*Make P&F type NJ518GKN
229
Plant
Contract
:
no. :
Talcher
CC4101101A
Book
Tab
Rev.:
code
Page no.
:
: MAW
:
List of Documents
Maintenance
Manual
KKS power
Identification
station
code
Designation
Document
no.
or cross reference
MAW10CG013
Proximity switch
Make P&F type NJ518GKN
MAW10CG016
Proximity switch
*Make P&F, type NJ5-18-GK-N
MAW10CG017
Proximity switch
*Make P&F, type NJ5-l8-GK-N
MAW10CG018
Proximity switch
*Make P&F, type NJ5-18-GK-N
MAW10CG019
Proximity switch
*Make P&F, type NJ5-18-GK-N
MAW10CG021
Proximity switch
*Make P&F, type NJ5-18-GK-N
MAW10CG022
Proximity switch
*Make P&F, type NJ5-18-GK-N
MAW10CP001
MAW10CP002
MAW10DP011
MAW10DP015
MAW30AA010
6288908
6288958
see MAJ 1 OAAOOl
see MAG 1 OAA2 10
Actuator
*Make AUMA
Plant
Contract
:
no. :
Talcher
CC4101
PN16
type 60500K
Book
Tab
IOlA
Rev.
code
Page no.
:
: MAW
:
List of Documents
Maintenance
Manual
KKS power
Identification
station
code
Designation
Document
no.
or cross reference
MAW30AA020
MAW80AA010
see MAW80ACOOl
MAW80AA020
Throttle
see MAW80ACOO 1
MAW80AA030
6288909
6288959
see MAJ 1 OAAOO 1
see MAW 1 OAAO 14
Actuator
*Make AUMA
MAW80AA040
MAW80AA050
valve
type SA075
2L1C l1d70
Actuator
*Make AUMA
D00205001DGBF
D00104001
D00111001GB
D00102001DGBF
D00103001DGBF
KMS9TP200331
D01813001DGBF
D00405001
D00404001
D00410002DGBF
D00411001DGBF
type SA075
see MAW80AA040
l
see MAW80AA040
type SA075
MAW80AA201
Globe valve
*Make KSB type ZXL
see MAW80AA304
MAW80AA202
Globe valve
see MAW80ACOOl
MAW80AA203
Globe valve
see MAW80ACOOl
MAW80AA204
Globe valve
*Make KSB, type ZXL
76311210
MAW80AA205
Globe valve
Make KSB, type ZXL
see MAW80AA204
Plant
Contract
:
no. :
Talcher
CC4101
1OlA
Rev.
Book code
Tab
:
: MAW
Page no.
List of Documents
Maintenance
Manual
KKS power
Identification
!
t
station
code
Designation
Document
no.
or cross reference
MAW80AA206
Globe valve
Make KSB type ZXL
see MAW80AA204
MAW80AA304
Globe valve
*Make KSB, type ZXL
761111M
MAW80AA305
Globe valve
*Make KSB, type ZXL*
see MAW80AA304
MAW80AA306
Globe valve
*Make KSB, type ZXL
see MAW80AA304
MAW80AA307
Globe valve
*Make KSB, type ZXL
see MAW80AA304
MAW80AC001
Condenser
*Make HALBERG
L995990024
L791430029
Direct L
L100174025
Page 21
type R593
MAW80AN010
26
GMC1503902
MAW80AN020
see MAW80AN020
MAW80CL010
Level indicator
Make PHOENIX
see MAW80ACOOl
type 71100K
MAW80CL011
Level switch
see MAW80ACOOl
MAW80CL012
Level switch
see MAW80ACOOl
MAW80CL020
Level controler
see MAW80ACOOl
...
Plant
Contract
no.
. Talcher
: CC4101101A
Rev.:
Book
Tab
code
:
: MAW
Page
no.
MAW
T05.88/1
see LBA
Instruction
of bulk articles
Designation
I
1
i
I
I
(
(
Motor safety switches
I
t
I
t
I
,Small transformers
1rime meters
Iqadiators
elc.
T05881E
MAWIOAAOIO
7642.1-10
L&l& 7642110
POS.
027
KKS Nr.
MAW10AA010
Werk
Nr.
3-719-422380
Talcher
Werk
Talcher
Nr.
3-719-422526
NORIA
PANZER High pressure
globe valves
PN250
PN320
PN500
DNlOto65
VdTijV type-approved
mark TO+A.29-88
Application
Optional extras
Operating data
- Operating pressure ranges up to 500 bar.
- Operating temperature range up to 570 C.
- Higher operating data on request.
Design
- One-piece, forged body without cover.
- Non-turning stem.
- Easy-to-install and easy-to-service, bayonet joins body
and yoke.
- Tight seating ensured even in the case of temperature
variations
by. means of cup spring support.
- Position Indicator.
Materials
-
up to 500 @C
15 MO 3 (1.5415)
up to 550 OC
13 CrMo 44 (1.7335)
up to 570 C
10 CrMo 9 10 (1.7380)
Other materials on request.
Valve combination
Screw-down non-return valve type AXSV
Angle type, type ZJSV or type AJSV
With flanges
With 2 thrust ball bearings
With locking device
With position switch
With full stemprotection
On all inquiries/
orders please specify
I
Further remarks
- Electric actuator retrofit possible without any remachining
work and without plant shut-down (bayonet flange to DIN/
IS0 5210).
- Step stage throttling valve type ZJSVD ksb
- NORI-A with cover flange
type ZXSR 7656.1- IO
and back seat
type ZXLR 7655.1- 10
as well as with flanges
- NORI-A non-return valve type RXSR 7694.1 - 10
type RXLR 7693.1- 10
as well as with flanges
For installation, dismantling and maintenance
refer to leaflet:. 05708
-
Pumps
Valves
instructions
NORI@-A
KBB
Material
15Mo3
1.5415
1.7335
0 C@o 910 ) 1.7380
1
1._
R CrMn
_.... -
44
jn
I~~~~$!n~~ds
j500
1484
1453
I4
Lbl-
certificate
-152
3.1 A
-902
-201
-100
k!a-203
q-&----
Parts
Part no.
Designation
Temperature
o(:
Material
Remark
15Mo3-1.5415
13CrMo44-1.7335
Die forged
Straight-way screw-down
non-return valve
type AXSV
lOCrMo910-1.7380
200
IStem
DN lo-25
DN 32-65
X 35 CrMo 17 - 1.4122
welded on
Stem shank burnished
X 35 CrMo 17 - 1.4122
544
l
)
579
902
920
950
961
13CrMo44-1.7335
Die forged
Graphite
Threaded bushing
Multi-allov bronze
stop
Stud
Hexagon nut
USt 42-l
21 CrMo V 5 7 - 1.7709
24 CrMo 5 - 1.7258
45 CrMo V 6 7 - 1.7737
Spring
Handwheel
I
) = Recommended
spare parts
Non-rising
IWEEHANITEGGG-40
**) = Special packing on request
DN lo-25
DN 32-65
Q
KSB
NORI-A
-y
Installation
On request we deliver:
Assembly dimensions
Face-to-face
lengths in accordance
with table.
k?i
0
*I,,, \
1i
i:
B
I-L
.__ I
1 jl
I
+--
-Bb
L,,__J
zxsv
x
Nom.
presSUE
Nom.
we
Face-tolace
length
Fti
DN
zxsv
I1
250
320
500
10
15
150
150
Center
llne faceto-lace
length
ZJSV
12
---iL?A
wsv
al=
unmachred
7,n
cents to top
height
Handwheel
ht
h2
0d
240
240
200
200
1297 255
215
0knax
0Bmm.
@d?*)
0d3
0D.g.S
@C+g,*
35
35
50
50
9
14
18
22
9
14
27
32,5
17-6
21.7
19
20
24
35
19
39,5
27,l
24
48
33,8
20
25
160
160
80
80
80
80
32
40
50
270
270
270
135
135
135
78
78
78
30
35
35
44
49
77
30
35
59
57
64,5
-
65
300
150
86
44
bmjn
9.5
9,5
12,7
255
215
160
160
200
200
42.5
48,7
-
12,7
12.7
-
360
360
360
290
290
290
250
250
250
420
335
315
INeIghI
Comblnatton ot two
NOW&~
/I
Dimensions in mm
KSB
NORI-A
,-
to guarantee tigh
at the seat even i
of fluctuations in
temperature
Nameplate
Bayonet-type fitting
for mounting electric
actuators during
operation conditions
i
g
@
2
s
z
1
@
20
1
.g
$
,o
ij
g
3
Position indicator
on the yoke-arm
Bayonet joins
body and yoke
easy-to-assemble
and easy-to-service
P
:
2
Sealing surfaces
in the body and on
the throttling cone/
cone of stellite
KSB Aktiengesellschaft
Geschaftsfeld
Armaturen
Kraftwerke
Bahnhofplatz 1
Postfach 13 60
D-8570 Pegnitz
z
i
r
.
0
7
7
R
MAWlOAAOll
Form 2376
FISHER, type 657-EWD*
Actuator
*Make FISHER, type 657-40
Positioner
*Make ECKHARDT,
Filter
*Make
type 6986513
see MAN1 1 AA021
Designs
Fisher Controls
Instruction Manual
Design EWD
Valve Bodies
I FISHER)
June 1981
EWS
and EWT
Form2376
INTRODUCTION
Scope of Manual
This instruction manual includes installation. maintenance,
and parts information
for 4 x 2 through 12 x &inch Design
EWD, EWS. and EWT valve bodies (figure 1). Refer to
separate manuals for instructions covering the actuator and
accessories.
Description
These single-port
globe-style
valve bodies have cage
guiding, clamped seat rings, and push-down-to-close
valve
plug action. Body configurations
are as follows:
Design EWD: Balanced valve plug with metal-to-metal
seating for all general applications
over a wide range of
pressure drops and temperatures.
Design EWS: Unbalanced valve plug with metal-to-metal
or optional metal-to-TFE seating for all general applications
requiring better shutoff capabilities than can be obtained
with the Design EWD body.
Design EWT: Balanced valve plug with either metal-to-TFE
seating (standard for all except Cavitrol*
III cages) for
stringent shutoff requirements
or metal-to-metal
seating
(standard for Cavitrol Ill cages, optional for all others) for
higher temperatures.
ghh,r
.. ,.:
Figure
Specifications
Typical specifications
for these bodies are shown in table 1.
Some of the specifications
for a given body assembly as it
comes from the factory appear on the actuator nameplate if
the body is part of a complete control valve assembly.
EN0 CONNECTION
STYLES
1. Specifications
FLOW
CHARACTEfffSTfCS
Standard
Ca g e s:n Linear, n
quick opening, or n equal percentage
Wbispor
Trim Q and C#vitro/ Cages:
Linear
FLOW DlRECTf6NJ
MAXIMUM INLET
PRESSURES
AND
TEMPERATURES.
AND
PRESSURE
DROPS
SHUTOFF
CUSSIFICATIOWS
Cage:
See table 3
WEIGHTS
ADDITIONAL
SPECIFICATIONS
See table 2
For specifications
such as materials. port diameters, valve plug travels, yoke boss diamete.rs, and
stem diameters, refer to the parts
list
*o r ..,~
yC,lOn,.
.~nl*.CI*900-mhC-I1 Ic .Q.r .n~r ..
*VW p,.**w
ot
,
,,m~.r .tr
1 1 1In
.
1f )
hl
l,
u ,I ,r d
,m l0*1 *c.l.nda
.b !.
h mr ll.tto
d
*D
n*
yId ~D,W*I*llk . P Olk ..r On*lr
,,I
c l***
QLm p ~*Ir *
OID~I.
AlI ml*, ,r m CO,,NC,lO,
lm hmt,d to CI..
6M
pl.Lwr .l
no tb .
..C..d.d.
,Qo m.n,np.* c b ,l 603 b e*,.0
n 3,s b Si*o n*,c o mp~
W,h & NSI ll6.34.1977.
,.zmD.rIt1.
Lnvu.r.n lhou*h
,nt.ll.* II)I cl..* 900boay.
,ThB
I.,,,, r.d,,r~n,C,,RK)*,~bQ*~.~n~,Ol~~a~~nthC~itlDllll~lQ.I.nd~hrDlhtr
INSTALLATION
If hoisting the
recommended
Also be careful
be no damage
1 CAUTION
consult
1
Note
medium is
than 4 bubbler
Air at service
EWl with
C~VlpOl III
WT with 1 -stage
:avftd III
W
with 2-stage
:*vlwol II1
Table 3. Approximate
Weights
BODY SlfE,IN.
4x2
END CONNECTION
6x4
Lb
165
8x0
6x4
KAI
Lb
KO
Lb
Kg
Lb
64
330
150
515
234
625
12x6
12x6
Lb
Kg
Lb
1102
500
1440
K&l
Kg
653
220
loo
430
195
6w
272
660
306
1590
721
1690
057
6umvrlding
135
61
270
122
390
177
600
272
1160
526
3300
1497
Flanged
Bumwelding
. ..
. ..
...
...
.. .
...
...
. ..
1350
612
. ..
...
3000
1361
.. .
. ..
.. .
...
1000
454
*. *
.. .
2660
1293
clsss900
204
3. Use accepted
piping and welding practices when
installing the valve in the line. Internal elastomeric parts
maystay in place during the welding procedure. Forflanged
bodies, use a suitable
pipeline flanges.
gasket
between
the
body
and
procedure.
zz
.mY,
MAINTENANCE
Valve parts are subject to normal wear and must be
inspected
and replaced as necessary. Inspection and
maintenance frequency depends on the severity of service
conditions. This section includes instructions for packing
lubrication, packing replacement, trim replacement, lapping
metal seats, and bellows seal replacement.
All maintenance operations may be performed with the valve body
in the line.
gasket
seal
If a lubricator or lubricator/isolating
valve (figure 2) is
provided for TFE/asbestos or other packings that require
lubrication, it will be installed in place of the pipe plug (key
14, figure 5). Use a silicon-base lubricant. Packing used in
oxygen service or in processes with temperatures
over
500F (ZSOC) should not be lubricated. To operate the
lubricator, turn the cap screw clockwise to force the
lubricant into the packing box. The lubricator/isolating
valve operates the same way except the isolating valve
must first be opened and then closed after lubrication is
completed.
Packing Maintenance
This section
is
disturbed
by
and TFE/asbestos
For spring-loaded
Valve
Packing Lubrication
Note
Whenever
LUIIICATOK/IS9UTINg
VALVE
4 for TFE/asbestos
the spring
UPPER WWE
fOUOMn
(KEY ,I
f1MAl.E
ADAPTOR I
fEMAU
ADAPTOR
RlNl
?AcKINa
fACKIN0
WASNER
-. Jl.A.
,rrr
MALE
ADA?TOR
INO
MAU
ADAPTOR
rq -
?ACKINa
SET (KEY
smwo
IKEY II
CACKINO SDX
IKEY 1,)
nma
BOX ma
LOWER
WWE
FO1218
DI Il-on
ttr
UETAL ?ACKlNP tOX M1T$
NETAL ?ACKlllO
IAAlEAlAlt
SINBLE ARAAN6EYENT
....
fOLLOWIll
IKEY
13)
MALE
ADAPTOR
(KEY
PACKING
,WNO
fEMALE
ADAPTOR
(KEY St,
31)
(KEY 7
UNTERN
a._.Ill
iKEY8l
CACKINO
BOX RINO
IKEY I,,
ASSEMBLY 1 ASSEkSLY
troslTlvE
(VACUUM)
~RESSI)ES)
ASSEkiLY,
(fDSlllVE
rnESsUREs
b ACVUM)
ASSEMSLY
(POSITIVE
PaEssuKEs)
1 1
Ill.
12 1l42.7
STEM
ASSEMDLY
IVACUUM)
IIO.1.
- _ .
a/4. 1. u
ASSEMBLY
J
lrOslTlVc
?RESSURES b
VACUUM)
l-114
26.4. br 11.1
II.
RR] :TEN
OOUBLE ARRANGEMENTS
. ..
PACKINO
FEMALE
PACKINO
MALE
LANTERN
PACKINO
l/2 Ill.
Ifi,;.
314 Ill.
l~;E;
LEAK-OFF
Figure
LOWER
fDLLOWER
ADAfTOR
(KEY 1,)
(KEY ,2j
I1lNQ (KEY 7)
ADAPTOR (KEY
MN0
(KEY
Jl)
0)
WI,E
(KEY
JO,
ARRANGEMENT
Arrangements
11)
WIPE
(KEY
30)
,KEY
r,,
[ Designs
1
UPPER
V.W
WIPER
PACKINO
FouDwxn
CACKINO
WW r)
lKEv
lal
IWO
uNTEnlN0
WV r)
PAcKlmo
.0x
ntwo @EY 11)
112IN.
i';;Ei4
.,.*.a.
.>.*11.
.wI
;I$# ,y
11ni~.;~~09
iTEN
LEAK-OFFARRANGEMENT
TYPICAL(DOUBLE)ARRAN6EMEWT
Figure 4. Deteil
of TFE/Asbestos
Pscking
Arsngements
ReplacingPacking
1. Disconnect the operating lines from the actuator and
any leak-off piping from the bonnet. Disconnect the stem
connector, and then remove the actuator from the valve by
unscrewing the yoke locknut (key 15, figure 5) or the hex
nuts (key 26, figure 5).
2. Loosen the packing flange nuts (key 5, figure 5)so that
the packing is not tight on the valve stem. Remove any
travel indicator parts and stem locknuts from the valve stem
threads.
PACKlNO
FOLLOWE
(KEY 11)
IEMAU
ADAPYOR
fEMALE
AOAPtOll
lACKINOR I NO
PACKINO
MN0
MALL
ADAPTOR
SPACER (KEY 6)
?ACKINO
SEY (KEY Sl
M CICINO
1 0X
PACKINO
SINGLE
NETAL ?ACKIX9
MREIIALS
ARRANGE#ENT
UPPEK
PACKINO
fOLWWE
[KEY 11)
MALE
ADAPTOII
(KEY 30
D.PIIIY.3
meun ,IG
--.....-
..-
73
,
PACKINO
BOX RIND
(KEY 11)
.o....
. I
ASSEYSLY
(PosmvE
PnEssunE4
1
(VACUUM)
112In.
. ..a.
112.7
ASSEinBLY 3
(PosRIw
PRESSURES
b VACUUM)
ASSEMBLY
(POSIYIVE
PRESSURES,
RNI STEM
ASSEMSLY
(VACUUM)
ASSEMBLY
,PoslY;E
PRESSURES
VACUUM)
[l&l.
DOUBLE
WIPER
WY
sol
ARRAH6EHENlb
UPPEn WIPER (KEY 121
(KEY 3Zl
LANYERN
111110 (KEY Bj
PACKINO
60X
WWE
LEAK-OFF
WtPE
(KEY l0,
ARRANGEMENT
Arrangements
ICAVTlONl
When lifting the bonnet (key 1, figure 5). be
sure that the valve plug and stem assembly
remains in the valve and on the seat. This will
avoid damage to the seating surfaces as a result
of the assembly dropping from the bonnet after
being lifted part way out. The parts are also
easier to handle separately.
The bolting
3. Unscrew the hex nuts (key 18, figure 8,8 or 9) that bolt
the bonnet and body together and carefully lift the bonnet
off the valve stem. If the valve has a bellows seal bonnet,
separate the bonnet from the bellows seal adaptor (key 17,
figure 5).
4. If the valve plug end stem assembly starts to lift with the
bonnet, use a brass or lead hammer on the end of the stem
and tap it back down. Set the bonnet on a protective surface
to prevent damage to the bonnet gasket surface.
Proper performance
of the tightening
9. Slide the bonnet over the stem and onto the stud bolts
(key 15, figure 8,8, or 9). Lubricate the bolting with NeverSeez* Nickel Special lubricant orequivalent (not necessary
if factory-lubricated stud bolt nuts will be used), and install
the stud bolt nuts (key 18, figure 8,8. or 9) using accepted
bolting procedures during tightening so that the body-tobonnet joint will withstand test pressures and application
service conditions. The bolt torques in table 4 may be used
as guidelines
otherwise.
unless accepted
bolting procedures
dictate
10. Install new packing and the metal packing box parts
according to the appropriate arrangement in figure 3,4, or
5. Place a smooth-edged
gently tap each soft packing part into the packing box,
being sure that air is not trapped between adjacent soft
parts.
1 1. Slide the packing follower, upper wiper, and packing
flange (keys 13,12. and 3, figure 5) into position. Lubricate
the packing flange studs (key 4, figure 5) and the faces of
the packing flange nuts (key 5. figure 5). Replace the
packing flange nuts.
12. For spring-loaded
TFE V-ring packing, tighten the
packing flange nuts until the shoulder on the packing
follower (key 13, figure 5) contacts the bonnet.
For other packing types, tighten the packing
according to accepted bolting procedures.
flange nuts
reconnect
procedure
proce-
in step 9 include-
13.
Note
procedures
Trim Removal
Except where indicated, key numbers in this section are
referenced in figure 8 for Design EWO and Whisper Trim Ill
constructions,
figures 8 and 7 for restricted trim detail,
4. Body-to-Bonnet
constructions.
1. Remove the actuator and the bonnet according
1 through
5 of the Replacing Packing section.
Torque
Guidelines
Nonlubricated
figure 7 for
constructions,
constructions
Bolt
to steps
3. Lift the valve plug and stem assembly out of the valve
body, and set it on a protective surface. If the valve plug is to
be reused, protect the valve plug seating surface to prevent
scratches. On a 4-inch (102 mm) travel body with Whisper
Trim I cage or on any 12 x O-inch body or body with
to avoid
damaging
gasket
sealing
Whisper Trim III cage, also remove the bonnet spacer (key
32) and bonnet gasket (key 10) on top of the spacer. Then
on any construction
with a cage retainer (key 31), remove
the cage retainer and its associated
gaskets. A Whisper
Trim III cage retainer has two 3/E-inch 16 NPT tappings in
which screws or bolts can be installed for lifting.
4. Remove the cage or cage/baffle
assembly (key 3) and
the associated
gaskets (keys 10, 1 1, and 12). With fullcapacity constructions
that have FGM gasket sets, a shim
(key 53) is used instead of the cage gasket (key 11). If the
cage is stuck in the body, use a rubber mallet to strike the
exposed portion of the cage at several points around its
circumference.
5. Remove the seat ring (key 9) or disc seat (key 22). seat
ring gasket (key 13). and the seat ring adaptor (key 5) and
adaptor gasket (key 14) where used in a restricted-capacity
construction.
Design EWS and EWT TFE-seat constructions use a disc (key 23) sandwiched
between the disc seat
and disc retainer (key 21). A Class 900 8 x 6-inch Design
EWT construction
with Cevitrol
III cage has its spiral
wound gasket (key 12) on the side of the seat ring opposite
the seat ring gasket.
6. Inspect parts for wear or damage that would prevent
proper operation
of the valve. Replace or repair trim parts
according to the following
Lapping Metal Seats or Valve
Plug Maintenance
procedures as appropriate.
-1
(
Lapping Metal Seats
With metal-seat
constructions, seating surfaces of the
valve plug and seat ring (keys 2 and 9. figure 6.8. or 9) can
be lapped for improved shutoff. (Deep nicks should be
machined out rather than ground out.) Use a commercial
lapping compound or a mixture of 600.grit carbomndum
and solidified vegetable oil.
Assemble the valve to the extent that the cage (and cage
retainer and bonnet spacer if used) is in place and the
bonnet bolted to the body. A simple handle can be made
from a piece of strap iron locked to the valve plug stem with
nuts. Rotate the handle alternately in each direction to lap
the seats, After lapping, remove the bonnet, and clean the
seat surfaces. Completely assemble the valve as described
in the Assembly portion of the Trim Maintenance section,
and test the valve for shutoff. Repeat the lapping procedure
if leakage is still excessive.
7r~dom*Lof Dewcomingcow.
For the Design EWT seal ring without spring loading, the
ring cannot be reused as it is a closed ring, which must be
pried and/or cut from the groove. Then the elastomeric
backup ring (key 29). which is split, can be spread slightly
and removed.
To install a new seal ring without spring loading. apply
Molykote*
No. 80 lubricant or equivalent
to both the
backup ring and seal ring (keys 29 and 28). Place the
backup ring over the stem (key 7) and into the groove. Place
the seal ring over the top edge of the valve plug (key 2) so
that it enters the groove on one side of the valve plug.
Slowly and gently stretch the seal ring, and work it over the
top edge of the valve plug. The TFE material in the seal ring
must be permitted time to cold-flow during the stretching
procedure; so avoid jerking sharply on this ring. Stretching
the seal ring over the valve plug may make it seem unduly
loose when in the groove, but it will contract to its original
size after insertion into the cage.
Note
The valve plug and valve plug stem for Cavitrol
Ill trim are a matched set and must be ordered
together. If the Cavitrol Ill valve plug or valve
plug stem is damaged, replace the entire
assembly (key 2, figure 9).
2. To replace the Design EWD. EWS, or EWTvalve stem
(key 7) or connection stud (key 24, figure 5). drive out the
groove pin (key 8). and unscrew thestem or stud from the
valve plug.
3. Tightly turn in the new stem or stud: then refer to table 5
to select the proper drill size. Drill through the stem orstud,
using the hole in the valve plug as a guide. Remove any
chips or burrs, and drive in a new groove pin to lock the
assembly. On a bellows seal bonnet assembly, thread the
new stem into the stud.
Trim Replacement
Except where indicated, key numbers are referenced in
figure 6 for Design EWD and WhisperTrim Ill constructions,
figures 6 and 7 for restricted trim detail, figure 7 for FGM
gasket sets. and figure 9 for Class 900 8 x g-inch. 12 x 8inch, and Design EWT constructions.
1. With a restricted-trim
install the
In.
l/Z
3t4
1
l-Cl4
(SC)
mm
DRILL SIZE.
IN.
12.7
1st
25.4
31 .a
110
3/l 0
l/4
114
1 CAUTION
If the packing
removed
installing
is to be reused
adaptor gasket (key 14) and seat ring adaptor (key 5).
2. Install the seat ring gasket (key 13). seat ring or liner
key 9). or disc seat (key 22). With a TFE-seat construction.
install the disc and disc retainer (keys 21 and 23). With a
Class 900 8 x 6-inch Design EWT body with Cavitroi Ill
cage, install the spiral wound gasket (key 12) on the seat
ring.
3. Install the cage or cage/baffle assembly (key 3). Any
rotational orientation of the cage or assembly with respect
to the body is acceptable.
A Whisper
Trim Ill cage
designated by level A3, 63, or C3 may be installed with
either end up. The level D3 cage/baffle
assembly or
Cavibol Ill cage assembly, however, must be installed with
the hole pattern end next to the seat ring. If e cage retainer
(key 31) is to be used, place it on top of the cage.
10
PARTS ORDERING
PARTS LIST
16
Dircription
P6n
Numbrr
21
Bonnet Assembly
(figures 2-5)
KV
1
2
3
4
5
6
7
6
10
11
12.
13
14
14
14
15
Dossription
P6tt Numbor
Bonnet
ttsnrion Bonnet
Bushing
Packing Flange
Packing Flange
Studs
P6cking Fl6ngs
Nuts
St6 following
Single TFE V-Ring Packing
SE1
See following
Individual Packing
Ring
Ser following
Pecking Box Spring or lant6m
Ring
See following
table
table
table
t6bls
lndividu6l Packing
Ring
Se6 following t6ble
Sp6ci6l W6sher
See following table
P6cking Box Ring
S66 following table
Upper Wipsr
Se6 following tsbls
P6cking follow6r
S66followingt6bl6
Picking Box Pip6 PIUQ
St661 for WCB stsst
bonnrt
tA7675 24662
31% SST for chrome moly 61661or
31% SST bonnst
lA7675 35072
Lubricrtor. 6t661/440
SST
0V0873 OO0A2
LbriCEtOr/tSOlEtingV6b. Atry.
Cd pl stsrl
A16429 OO0A2
Yok6 Locknut, Et601
2-13/1c
(71 mm) yOk6
boss
tE6074 23062
3-8/l 6 (90mm) yoke
bO6S
1 E6327 23062
~nuomm.nd.6
.pem pm.
17
1%
19
20
bonnet
1A3692 24092
316 SST for chrome moly steel or
31% SST bonnet
1A3692 35072
For 12 6 6 body
St661 for WCB ~1661
1 A7675 24662
bonnet
31% SST for chrome moly steel or
lA7675 35072
3 1% SST bonnet
861iOW6 5661 Adaptor
Steel for WC9 st66l bonnet
4 x 2 body
1R3356 24492
6 x 4 x 2.112. 6 x 4. or 8 x 4
body
2113698 24492
6-x %-or 12~ 6
tU5115 24492
body
316SSTforC6st6elor316SSTbonn6t
4 x 2 body
lR3356 35072
6 x 4 x 2.112. 6 x 4. or 8 x 4
body
2R3699 35072
8 I 6 or 12 x 6
body
2U5115 35072
WC9 Et661 fOf WC9 6teEl bonnet
4 x 2 body
1R3356 X0022
6- x 4 x 2-l/2. 6 x 4 0,
6 x 4 body
2R3698 X0022
Bx%or12x%
2U5115 X0022
body
96110~6 Sell Anti-Rotator. 17-4PH SST
4 x 2 body
tR3362 35012
6 x 4 6 2-l/2. B x 4. 0, 8 x 4
body
1 R3702 35012
Br%or12x%
body
lR3702 35012
Se61 Tnvel Slop. 31% SST
4 1. 2 body
1 R3359 35072
6 x 4 x 2-1 f2. 6 x 4. or 8 x 4
body
1 R3701 35072
8 I 6 or 12 6 6
body
lR3701 36072
B6llows SC61 A68.y. 3 1% SST
4 x 2. body
2R336B OOOA2
6 x 4 I 2-112. 6 x 4. or 8.. x 4
body
2R3705 00OA2
8 x 6 0, 12 6 6
body
2R3705 OO0A2
DEEcription
22
23
hIlOwS
24
P6rt Numbor
11
\
La..
DETAIL
OFs in.1121
amIrollt
IOUAAUATot
lOLTllll
S...
?UlN
IOKWET
DETAIL OF I2 f I fUII
TOKE 101: IOLllil~
OOOILE-TA?tfI
EKTtltlOR
IDllKf~
Sat
DO@
26
K.Y
Description
25
26
Psti Number
27
Dsrcription
Patt Number
Darcription
valva
28
26232
XC01 2
29
26992
36022
Pert Number
30
31
32.
hIsI* Adaptor
Female Adaptor
Key 1 Bonnet
BODY
SIZE.
IN.
STEM
In.
DIA
mm
l/2
12.7
314
19.1
4x2
l/2
6 x 4 x t-112.
6 x 4. or
6x4
314
314
12.7
19.1
25.4
19.12
8x6or
12x 6,
Class
300 or 600
900
12x 8.
:Iasr
lOOor 600
12x 8
ZllSS
mo
.m*.
a.*.
plain
ext. style
ext. style
ext. slyls
ext. style
1
1
2
2
Strel
c5 Steel
WC9
316
Steel
SST
2R3305
2R3315
2R3321
3R3317
3R3322
3R3319
23022
22012
22012
22012
22012
22012
2R3303 29022
2R3315 29022
2R3321 29022
3R3317 29022
3R332229022
3R3319 29022
2R3303
2R3315
2A3321
3R3317
3R3322
3R3319
29032
29032
29032
29032
29032
29032
ZR330333092
2R3315
33092
2R3321
33092
3R3317
33092
JR3322
33092
3R3319
33092
22012
22012
22012
ZR330429022
2115456 29022
3U6708 29022
2R3304
2U5456
3U6706
29032
29032
29032
2R3304
33092
2U5456
33092
3U670833092
2R3666
29032
2R3200 29032
2R3676
29032
3R3685
29032
3R3684
29032
3R366629032
ZR366633092
tR320033092
2R3678
33092
3R3665
33092
3R3684
33092
3R3688
33092
2R3667
2R3202
2R3680
3R3687
3R3686
3R3689
6mQlc-tapped
Singta-tapped
Single-tapped
plain
ext. style 1
ext. style 2
2R3304
2U5456
3U87OB
6inQle-tapped
Double-tapped
Single+epped
Double-tapped
Single-tapped
Bellows seal
plain
ext. style
ext. styla
ext. style
ext. slyle
1
1
2
2
2R366923022
2R3200
22012
2R367B 22012
3R3685
22012
3R3684
22012
3R3688
22012
2R3666
2R3200
tR3678
3R3665
3R3664
3R3668
Single-lapped
Double-tapped
Single-tapped
Double-tapped
Single-tapped
Bellows seal
plain
ext. style
ext. style
ext. style
ext. style
1
1
2
2
2R3667
2R3202
2R3680
3R3687
3R3686
3R3689
22012
22012
22012
22012
22012
22012
2R366729022
213202
29022
2R3680 29022
3R3667 29022
3R3666 29022
313669
29022
2R3667
2R3202
2R3680
3R3607
3R3686
3R3669
Single-tapped
Double-tapped
Single-tapped
Single-lapped
plain
ext. style 1
ext. style 1
ext. style 2
ZR3668
3115675
3u5740
2V6665
22012
22012
22012
22012
2R3668
3U5675
3u5740
2V6665
29022
29022
29022
29022
ZR366629032
3U5675
29032
3U5740
29032
. . .
2R3668
33092
3U567533092
3t.574033092
2V6665
33092
Single-tapped
Double-tapped
Single-tapped
Double-tapped
Single-tapped
8eIlows seal
plsin
ext. style
ext. style
ext. style
ext. atyle
3U5094
3u5105
3u5104
2U5112
2U5113
2U5114
23022
22012
22012
22012
22012
22012
3u5092
3u5105
3u5104
2U5112
ZU5113
tU5114
29022
29022
29022
29022
29022
29022
3U5092
3U5105
3U5104
2U5112
2U5113
2115114
29032
29032
29032
29032
29032
29032
3U5092
3U5105
3u5104
ZU5112
ZU5113
2U5114
1
1
2
2
29022
29022
29022
29022
29022
29022
29032
29032
29032
29032
29032
29032
33092
33092
33092
33092
33092
33092
33092
33092
33092
33092
33092
33092
25.4
SinpIe-rapped
Double-tapped
Single-tapped
plain
ext. stylr 1
ext. style 1
2115098
3115107
3U5108
22012
22012
22012
2U5098
3u5107
3U5108
29022
29022
29022
2U5098
3U5107
3U5106
29032
29032
29032
2115098 33092
3u510733092
3U5108
33092
1.1/4=
31 .8a
Single-tapped
Double-tapped
Single-tapped
plain
ext. style 1
ext. style 1
2U5099
3u5109
3u5110
22012
22012
22012
2u5099
3u5109
3u5110
29022
29022
29022
2U5099
30A3281
3U5110
29032
X01 2
29032
2U5099
3U5109
3u5110
J/4
1
l-1145
19.1
25.4
31.8
Single-tapped
SinpIe-tapped
Single-tapped
3i4a
19.1
Double-tapped
Single-tapped
25.4
1.1/4=
31.8
314
1
1-114s
19.1
9ingle.tapped
25.4
31 .a=
SinQle.tapped
Single-tapped
H.S P.Is,l*,7
mmll*OL* bo,,.
H., J-s/Is- Is0 mm, rob be.,.
%romm*nd*d
Singlr.tapped
Double-tapped
I Single-tapped
Double-tapped
Single-tapped
Bellows seal
WCB
lx6
ha
MATERIAL
BONNET
STYLE
. . .
. . .
. . .
. . .
. ..
. . .
33092
33092
33092
. . .
. ..
. . .
32Al452
3lA8234
30A5369
X012
X012
X012
ext. style 1
ext. style 1
3OA3279
30A3270
X012
X01 2
3OA3279
30A3270
X042
X042
30A3279
30A3270
Xl02
Xl02
30A3279
30A3270
Oouble.rapped
Single-tapped
ext. style 1
ext. style 1
30A3280
30A3274
X012
X012
30A3280
3OA3274
X042
X042
30A3280
30A3274
Xl02
Xl02
3OA328OX062
3OA3274 X062
Double-tapped
Single-tapped
ext. slyla 1
ext. style 1
30A3281
30A3275
X01 2
X012
30A3281
3OA3275
X042
X042
30A3261
30A3275
Xl02
X102
30A3261
X062
30A3275X062
45A9271
45A9273
45A9272
X012
X012
X012
45A9271
45A9273
45A9272
X032
X032
X032
45A9271 X042
45A9273X042
45A9272XO42
. . .
. . .
. . ,
Mof
X062
X062
,427--l
13
Bonnet
Eturhing
BODY
STEM
DIA
In.
IN.
STYLE
mm
12.7
l/2
4x2
6xlor
6x4
3/4
19.1
l/2
12.7
19.1
3/4
25.4
siaor
12x6
Keys
1 R3360
35072
31222
lR3518
35072
31222
1 MS18
35072
1 A351 8 24492
lR3518
1 OA2908
1 OA2906
314
1 R3586
24492
1 A3566
31222
1 R3566
35072
1 f7351e
24492
1 R3518
31222
lR3516
35072
1 R3713
24492
lR3713
31222
lR3713
35072
1
2
1 US676
24492
lU5676
31222
1115676
35072
lOA
X012
31.6
13.
30.
X022
lOA2986XO32
1 R3518
24492
lR3518
31222
lR3518
i U7632
24492
1117632
31222
lU7632
35072
lU5676
31222
lU5676
31222
1 US276
3 1222
lU5278
35072
6 24492
24492
31.
Kay
Kay 3
Pecking Flange
SST
35072
4 Stud
Key 6 Hex
Bok
(2 reqd)
Nut
(2 mqd)
1 E9442
23072
1 E9444
31032
lE9445
24112
1 F3803
35072
1 E9444
35222
1 E9445
35252
1 E944a
23072
1 E9449
31032
lE9446
24112
SST
1 F3904
35072
1 E9449
35222
lE9446
35252
Steel
316 SST
OVO024
1 Ii7982
25052
36072
OVO025
31032
Steel
316 SST
OWOS56
1 JlOO7
25052
35072
SlCCl
25.4
11. 12.
lOA
Steel
316
l-1/4
lOA2906XO32
X022
and Nuts
19.1
X01 2
Matori*
12.7
8. 10,
31222
lR3518
1 U5276
l/2
7..
1 R3360
24492
316
6.
24492
1 R351a
31.8
STEM
Keys
1 R3360
l-1/4
mm
SST
1 U567
In.
316
lOA2909X032
Studs,
X01 2
X022
25.4
Flung%
iOA2909
1 OA2909
3. 4. and 5 Packing
MATERIAL
Chrome-Moly
Sad
19.1
314
BUSHING
EXTENSION
SIZE.
and 32.
Packing
lA3433
24112
OVO02535222
lA3433
35252
OW0669
31032
lA36al
24112
OWO869
35222
lA3661
35252
Box Pans
I
STEM
KEY
DESCRIPTION
NO.
Stnglc
set. TFE
pxkmg
Pecking
Ring,
Quantity
TFE
Leak-off
Lower
Wiper.
TFE
TFE
1 V-riyg
PaCklng
Fcmslc
Adaptor.
single
or 2 rcqd
Spring.
SST
Lantern
Ring.
for
or leak-off)
(for sinpis
only)
.-..
rl
0-q Y
Spccirl
Washer.
Packing
Ring.
Ousntity
reqd
double
Packing
Common
Leak-off
TFElrsbcstor
14
<CT
II
-1.
,.
or 2 reqd
aos
Packing
lC762801012
[mm)
01012
01012
1 R2906
I(37529
01012
1 D3876
. .
.- ._.--.
,F124,01012
1I
. .a .
II2
. *.
10
-.-
lF12430,012
1 F1255
.-----1
I lJ9623
37012
1 J6723
06992
._.-.__.
lF1246
01012
.- .-..
lF1242
-IL
:
01012
01012
3
. .
lJ672206992
01012
. . .
-_
81
(31.6)
lR2906
30
l-1/4
1 (26.4)
158724
I36992
lH9825
01012
lH995701012
lH9824
01012
lH9956
1 1 J6725
06992
1
01012
2 35072
ON0284
F1256 1 37012
35072
DUO997
105029 1 35072
37012
OWO071
103074 I 37012
35072
7
Double
. . .
Leek-off
. *.
for Icrk.off)
316
Ring
felt
follower.
316
I2
I
1 lFl251
36042
1 E3190
01042
. . .
lF125036O42
1 H9622
lE3191
107516
01042
10
. . .
1 H9959
X0012
lD7520
XOOl2
36042
36042
~rn
A1 tee
8-v
I,
pans
Wiper.
only)
only)
SST
17.4Ptf
Upper
Rinp ,,
lC7527
a
or leak-off
packing
bntern
IN.
Double
Q..h,
..a.,
TFE/rtbcstor
1 R2904
01012
DIA.
(19.1)
1R290201012
32
or leak-off)
3/4
(12.7)
. . .
Single
Double
reqd
l/2
SST
SST
lJ962335072
ON028435072
11
lJ6.73235072
lJ6733
11
35012
. . .
. . .
DUO99735072
OW0871
35072
. . .
. . .
1 Ja734
35012
lJa735
35012
12
lJ872706332
1 Ja72a
06332
1 J6729
06332
1 J6730
06332
13
lE944335072
129447
35072
1 H9623
35072
1 H9964
35072
-R*wnm*nd.d
Wl.
P.
Part Numbw
Body Assembly
(figures 6-9)
1
2*
3
4
Vdvr Body
See following table
Valvt PIUQ
See following tablet
ClQI
See following tables
Capr Adaptor for rrrtricted-capacity
6 x 4 x 2.112 body
WCB steel for WCB steel
body
lV705722012
410 SST Ii1 for c5 0, WCS steel
body
lV7057X0012
316 SST for 318 SST
lV7057 33092
bW
Scat Fling.Ad@ptor
for rcrttic-ctd-srpacity
6- x 4 x 2.112 body
WCB steel for WCB steel
1 U2396 22012
bodV
410 SST HT for C6 or WCS steel
body
1 lJ2396 X0032
316 SST for 316 SST
body
1112396 33092
Design EWD Piston Ring
Class II shutoff minimum (1 reqd)
To 45OF (232OC). carbon-filled TFE
(not used w/l 2 x 8 body)
4 x 2 body
1 U2257 05092
6 1. 4 x 2-l/2
body
1 u2299 05092
8 x 4 or 8 x 4
body
1 U2391 05092
8 I 6 or 12 x 6
body
1 U5068 05092
for Whisper Trim III
cager
13A4BB8 X01 2
For all except Whisper Trim Ill
cager
1 U5068 05092
Over 45OF (232C). graphite
4 x 2 body
1 U2258 05 102
6 x 4 x 2-112
body
lU2300 05102
8 x 4 or 8 I 4
lU2392 05102
t--M
B~x6orl2x6
bdv
For Whisper Trim Ill
cager
llA9727 X012
For all except Whirpw trim Ill
Cag.1
1 U5069 05012
1lx 8body
lOA
X012
Optional Class IV shutoff. graphite
6~ 4 or 8 I 4 body (3 reqd)
Standard
1?A3988xo12
High-tamp
17A3908 X022
8 I 6 or 12 x 8 body (3 rsqd)
For Whiapw Trim III cross
Standard
17A39BS X01 2
High-trmp
17A3989X022
For all except Whispw Trim Ill cager
Standard
17A3990 X01 2
High.tcmp
17A3990 X022
12 x 8 body (2 rrqd)
Standard
17A3991 X01 2
High-tamp
17A3991 x022
Ruomm*ndrd
,L
Pm.
W
7
8.
Dosctlption
Pan Number
K*v
V&a PfUQStem
See following tsblos
Groove Pin, 316 SST
Design EWD of EWT
l/2 (12.7 mm) stem
lV3227 35072
dia
3/4 (19.1 mm) stem
dir
lV328035072
1 (25.4 mm) or l-114 (31.6 m) stem
lV3340 35072
dia
Daripn EWS
l/2 (12.7 mm) stem
dia
185998 35072
3/c (19.1 mm) stem
dir
1 F7238 35072
1 (25.4 mm) or l-l/4 (31.6 mm)
stem dia
102897 35072
16
9.
Seat Ring
Ssr following table
10. thru 14. Gaskets
See following table
15
Stud Bolt, steel
Plain, ext. style 1. or 8x1 style 2 bonnet
4 x 2 body (8 raqd)
Cwitrol Ill c,ger
1 P5823 31012
All other
constructions
lK2429 31012
6 x 4. 6 I 4 x 2-l/2. or 8 I 4
body (8 reqd)
Cavltrol Ill cager
13A5819X012
All other
constructions
lR3690 31012
8 x 6 Class 300 or 600 body
(12 reqd)
Cwitrol Ill c*gcr
2 (51 mm)
lA3668 31012
travel
5 (127 mm)
travel
11 A8276 X01 2
Whisper Trim Ill cages
Design MD or
Ew-r
12A3315 X012
Design EWS
lA3656 31012
Whlspw Trim I
12A3277 X012
es**
All other
constructions
lA3858 31012
8- x 8 Class 900 body (12 rsqd)
CavitrolIllcagss
llAB237X012
All other
constructions
16A5490 X01 2
12 x 6 body (12 reqd)
Whfsper Trim Ill cages
Design EWD or
llA9096 X012
Ewl
Design EWS
lA3658 31012
Whirpor Trim I
c**e
lR5807 31012
All other
conrtructionr
lA3858 31012
12 x B body (18 rrqd)
Class 300 or 600
body
109452 31012
Class 900 body
15A3906 X01 2
Bellows seal bonnet
4 x 2 body
(8 reqd)
lP5823 31012
6 I 4. 6 x 4 x 2.112 or 8 x 4
body (B reqd)
1N6604 XOO12
8~6or12x8body
(12 reqd)
lU508B 31012
17
1s
19
21.
22
Dwcfiptlon
Pafl Number
20A4467 X012
Alloy X 8 (Co0.A)
20A4467 X022
15
D8signS
vltw*
flow
mm...
VIEW
UC
f LOW
A
DOW
COIIECTOllElTAllOR
OF C1l:W
RLLEITFE~I:fOR1111
. ..B.
Kllll OFIulTIrLt
tllTOlII10FOI
CUIIII SWOTOFF
lESfllCfEITlll
lETAl
COIIPLETE
IO01AISENILVWITII
)IwIcNIrnlvlil
CASE
AllD:IllCLE
PAAtliITE
1lSTOll
RIM
16
12 x 6 Inches
W
23.
26
27
Description
Pert
Number
,cam.nd.d
.pw. pm.
, he&la ei *Iwn*,mll*,
NICL., Compmy.
*s@mg 4 .*t.q
c. I a.d.m,n
* s,,r,*.
0% Clbol Corp.
W
20.
Description
Part
Number
W
28
26.
Description
Part Number
17
29.
Pan
Dllcription
K.V
Backup
w/o
Ring
for Oesign
spring
wow
Number
EWT reel
ring
oIsCf,OW
ufma
TlM
losdinp
Fluororlsstomert
4 I 2 body
lV550705292
6 x 4 x 2-l/2
t=dv
1 V6594
05292
IV6598
05292
6 s 4 or 8 I 4
body
8x6orl2-r6body
For etd. Whlaperlrim
I, or Cevftrd
cager
lV6600
For Whirprr
Trim
06292
Ill
cager
11 A9728
X01 2
Ethylene-Propylene
4 I 2 body
lV5507XOO12
6 I 4 x 2-l/2
bOdV
1.~6594
X001
lV6598
05392
6 x 4 or 8 x 4
hdv
8 x 6 or 12 x 6. body
For std. Whisper
Trim
I csges
For Whiepn
Trim
ca*sr
29
Backup
EWf
I or Cevitrol
1 V6600
05392
Ill
1 lA9728
X032
Design
seal rings
Cwitrol
4.. x 2 bod V.
416 SST
1 OA4206
6 I 4 x 2-112
416
Ill constructions
X01 2
body.
SST
lOA
X012
6 x 4 or 8 x 4 body.
416
SST
lOA
X01 2
8. x 6 or 12 x 6 body
416
SST
12A3332
X01 2
316
SST
12A3332
X022
For Cevitrol
Ill constructions.
WI111 MYAl
SEAT
416 SST
4 x 2 body
1 -stsgo
erg*
lOA4208XOl2
2-stege
cage
lOA
X022
6 x 4 or 0 I: 4 body
1 -stege
csgr
15A4582XOl2
2-stage
crge
lOA
8 x 6 or
cage
31
CSgo
12 I 6 body.
only
Rsteiner
1 OA5409
Bonnet
51
New+Scez
(1.8
furnished)
53
Shim
See following
Spacer
See following
NickelSpecial
kg) ten
X01 2
or Csge Reteiner/Beffle
Assembly
32
X012
2.stege
lebles
reble
lubricant.4
lb
(not
1 M5539
See following
x001
EU:fOlEllC
SEAT BEYAIL
teble
18
teov
tercl.
12 x 6 Inches
VIEW.
FLOW
-zztw
.-
DOWN -
COIIECT
1111
I?AIII-LOAOE8
011E1111101
.-.
IEAL
1*7/l'
TO 5-w 122TO 136.5
aal
?ORTOlAMETEfIS
.a.
7 1171
mm) NT
DIAMETER
DElAlll
Of VALVE PLUt
WITH S~IIND LOAOIM
CDNPLETE
DETAIL
NJ6 WlT10UlI?lIIE
tOADIll
It I I Ill. AOOIES
It I I Ill. IOW
flAHDARl
CAGE
WlTi
EASKETIM
lETAl
OF CUU
IO0
I I I Ill. IODY WITH tlnrno1
III CAOE
19
Body
BODY
SIZE.
4 I 2 w/o
drain tapping
4 x 2 w/drain
5 x 4 w/o
tapping
drain trpping
B x 4 w/drain
8 x 6 w/o
tapping
drain tapping
6 I 4 w/drain
8 x 4 w/o
IN.
tapping
drain tapping
6 x 6 w/drain
tapping
MATERIAL
END
CONNECTION
WCB
c5 Steel
S14el
strr1
316 ssn
20A5922
X012
20A5923
X012
20A5924X012
20A5925
X012
20A5925
X012
20A5927
X012
20A5922
20A5923
20A5924
20A5925
20A5926
20A5927
X042
X042
X042
X042
X042
X042
20A5922
X092
20A5923
X092
20A5924X102
20A5925X102
20A5926XlOZ
20A5927X102
20A5922X062
20A5923X062
2045924X062
2505925
X062
20A5926XO62
20A5927X062
Sch 40 BWE
Sch 80 EWE
Class 300 RF
CIass 600 RF
Clsss 300 RTJ
Class 600 RTJ
20A5926
2OA5929
20A5930
20A5931
20A5932
20A5933
20A5928
X042
2oA5929xw2
2DA5930
X042
20A5931
X042
20A5932
X042
20A5933
X042
20A5926
X092
20A5929
X092
20A5930
Xl02
20A5931
X102
20A6932X102
20A5933
Xl 02
2OA5926XO52
20A5929X062
2015930X062
20A5931X062
2OA5932 X062
20A5933X052
Sch 40 8WE
SchBOBWE
Class 300 RF
Class 600 RF
Class 300 RTJ
Class 600 RTJ
2iA9361
XOi2
21A9363X012
2 lA9365
X012
21A9357XO12
21A9369X012
21A9371
X012
ii63361
X022
2lA9363XO22
2lA9355XO22
2lA9367
X022
21A9369XO22
21A9371
X022
2iA936i
21A9363
21A9365
21A9357
21A9369
21A9371
2iA9361XO32
21A9363XO32
21A9365X032
21A9367X032
21A9369X032
21A9371X032
Sch 40 BWE
Sch 80 BWE
Class 300 RF
Class 500 RF
Class 300 RTJ
Class 600 RTJ
21A9362XO12
21A9364X012
2lA9366X012
21A9368X012
21A9370X012
21A9372X012
21A9362
X022
21A9354
X022
21A9366
X022
21A9368XO22
21A9370X022
21A9372
X022
21A9362
X042
21A9364
X042
2lA9366XO42
21A9368
X042
21A9370XO42
tlA9372
X042
21A9362X032
21A9364X032
21A9366X032
21A9368X032
21A9370X032
21A9372
X032
Sch 40 8WE
Sch 80 8WE
Class 300 RF
Class 500 RF
Class 300 RTJ
Class 600 RTJ
32AO543
32AO545
32AO547
32Ao549
32A0551
32A0553
32AD543
32AO545
32A0547
32AD549
32AO551
32AD553
32A0543
32A0545
32AO547
32A0549
32AO551
32AO553
X042
X042
X042
X042
X042
X042
32A0543
X032
32AO545 X032
32A0547X032
32A0549XO32
32A0551
X032
32A0553X032
X01 2
X01 2
X01 2
X012
X01 2
X01 2
X012
X01 2
X012
x01 2
X012
X012
X022
X022
X022
x022
X022
X022
Xi342
X042
X042
X042
X042
X042
Sch 40 BWE
Sch 80 8WE
Class 300 RF
Class 500 RF
Class 300 RTJ
Class 600 RTJ
32AO544 X012
32AD546X012
32A0548
X012
32AO55OXO12
3240552
X012
32A0554
X01 2
32AO544 X022
32AD546
X022
32AO548 X022
32AD550X022
32AO552 X022
32AD554
X022
32AO544 X042
32A0546
X042
32AO548 X042
32AO55OXO42
32AO552 X042
32AD554
X042
32A0544X032
32A0546X032
32AO548XO32
32AO55OXO32
32A0552
X032
32A0554X032
Sch 40 BWE
Sch 80 8WE. Class 600
Sch 80 EWE. Class900:
Sch XXS EWE. Class 900:
Class 300 RF
Class 600 RF
Class 900 RF:
Class 300 RTJ
Class 600 RTJ
Class 900 RfJ:
2V7207 22012
2V7208 22012
31A9336X012
31AB225X012
2v7209
22012
2V721022012
31A823BX012
2V721122012
2V721222012
31A9339X012
2v7207
2V7208
29022
29022
. .
...
2V7209 29022
2V7210 29022
...
2V72 11 29022
2V72 12 29022
...
2V7207
2V7200
29032
29032
.
.
29032
29032
.
29032
29032
.
tv720733092
2V7208 33092
...
...
2V720933092
2v721033092
...
2V721133092
2v721233092
...
Sch 40 EWE
Sch 80 8WE. Class 600
Sch 80 8WE. Class 900:
Sch MS EWE. Class 900:
Class 300 RF
Class 600 RF
Class 900 RF:
Class 300 RTJ
Class 600 RTJ
Class 900 RTJ!
2V7201 22012
2V7202 22012
31A9335X012
31A8242X012
2V7203 22012
2V7204 22012
31A8240X012
2V7205 22012
2V7206
22012
31A9340X012
2V720129022
2V7202 29022
...
...
2V7203 29022
2V7204 29022
...
2V7205 29022
2V7206 29022
...
29032
29032
...
...
2v720329032
2V7204 29032
...
2V7205 29032
2V7206 29032
...
2V720133092
2V7202 33092
...
...
2V7203 33092
2V7204 33092
...
2V72D5 33092
2V7206 33092
...
t ~~ toI W. .DOr. sews l427Q. SDHltf 31w SST (or ~p$llutisnr c4.I mobs pn-c,.
tbl IP YS. wntl cnrm l h lnlh eve, cl- ,I* nm) t,,w,.
- Continued
20
WC9
Sch 40 BWE
Sch 80 EWE
Class 300 RF
Class 600 RF
Class 300 RTJ
Class 500 RTJ
..
2V7209
2V72 10
..
2V72 11
2V72 12
..
2V7201
2V72D2
.
C
Body (continued)
BODY
12 x 6 w/o
SIZE.
END
CONNECTION
IN.
drain rapping
12 x 6 w/drain
12 x 8 w/o
tapping
drain tapping
MATERIAL
WCE
St**1
C6 Stool
WCS Stod
316 ssrt
Sch 40 BWE
Sch 80 EWE
Class 300 RF
Char 600 RF
Class 300 RTJ
Class 600 RTJ
32AO555 X012
32AO557 X012
32AO559XO12
32A0561
X012
32A0563
X012
32AO565 X01 2
32A0555
32AO557
32A0559
32AO561
32AO563
32AO565
X022
X022
X022
X022
X022
X022
32AO55S
32AO557
32A0559
32AO561
32A0563
32AO565
X042
X042
X042
X042
X042
X042
32AO555XO32
32A0557
X032
32A0559
X032
32A0561
X032
32AO563 X032
32AO565XO32
Sch 40 EWE
Sch 80 EWE
Class 300 RF
Class 600 RF
Class 300 RTJ
Class 6CXI RTJ
32AO556XOl2
32A0556
X01 2
32AOSSD X01 2
32A0562
X01 2
32A0564
x012
32AO566 X01 2
32AO566
32AO556
32A0560
32A0562
32A0564
32AO566
X022
X022
X022
X022
X022
X022
32AO556
32AO558
32A0560
32AO562
32AO564
32AO566
X042
X042
X042
X042
X042
X042
32A0556
X032
32A0558X032
32A0560
X032
32A0562X032
32AO564 X032
32AO566 X032
Sch
Sch
Sch
Sch
Sch
45A6262
X012
45A8263
X012
45AS276
X012
45A9277X012
45A9276
X01 2
45A6262 X022
45A6263 X022
. . .
. . .
. . .
45A8262
45A8263
45A9276
45A9277
45A9278
X032
X032
X032
X032
X032
45A6262XO42
45A6263
X042
45A9276X042
45A9277
X042
45A9276X042
45A8259
45A6256
45A9274
45A6261
45A8260
45A9275
45A6259
45A6256
. *
45A8261
45A6260
..
46A8259
45A6256
45A9274
45A8261
45A8260
45A9275
X032
X032
X032
X032
X032
X032
45A6259X042
45A6256
X042
45A9274
X042
45A6261
X042
45A8260
X042
45A9275
X042
Class
Class
Class
Class
Class
Class
40 EWE
60 EWE. Class 600
80 EWE, Clsss 900
100 EWE
120 EWE
300
600
SW
300
600
900
RF
RF
RF
RTJ
RfJ
RTJ
X01 2
X01 2
X01 2
X012
X012
X012
X022
X022
.
X022
X022
.
21
4x2
(for 1 pirton
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
with Alloy 6 on
with Alloy 6 on
and guides
with Alloy 6 on seat and guides
lV6577
46172
lV6677 35072
llA6330
X012
llA6332XOl2
llA5334
X012
lV6576
46172
lV657635072
llAS331
X012
llA5333XOl2
llA5335
X012
. .
..
, .
I..
..
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
lV6561
46172
lV6561 35072
llA5341
X012
llA5344X012
tIA5347X012
lV6662
46172
lV6582 35072
llA5342XOl2
llA5346XOl2
tlA5348XO12
lV6663
46172
lV656335072
llA5343
X012
llA5346XOlZ
llA5349xOli
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Hardened
316 SST
316 SST
316 SST
316 SST
27A3932
X012
27A3932XO22
27*3935X022
27A3939XO22
27A3941
X012
27A3933
X01 2
27A3933XO22
27A3936XOl2
27A3939X012
27A3942X012
Hardened
316 SST
316 SST
316 SST
316 SST
Hardened
316 SST
316 SST
316 SST
316 SST
416 SST
with Alloy 6 on seat
with Alloy 6 on seat and guida*
with Alloy 6 on seat and guides
416 SST
sest
seat
416 SST
with Alloy 6 on scat
with Alloy 6 on seat and guide
with Alloy 6 on seat and guide
lV6585
lV6565
lOA
20A0103
21A5354
. *
.
.
. . .
27A3944
27A3944
27A3947
27A3950
27A3953
27A3945
27A3945
27A3946
27A3951
27A3954
.
. .
.
.
.
.
.
.
llA2622
X012
1 lA2622
X022
21A6128XOl2
21A6129XOl2
.
.
.
.
.
.
.
.
.
.
.
.
.
.
22A3297
X012
22A3297
X022
22A3296
X012
22A3299XOlZ
22~3305
X012
.
..*
. .
. .
..
.
..
*.
..
. *
Ill
22
. . .
. .
. . .
. .
.
.
.
.
.
.
.
.
.
. . .
. . .
. .
. .
. . .
46172
35072
X012
X012
X012
lV656g
lV6566
lOA
20A4608
21A5355
XOli
. . .
.
. .
.
. . .
X012
X022
X01 2
X012
X01 2
..
. ..
. . .
. ..
.
.
.
.
22A3300
X012
22A3300
X022
22A3301
X012
22A3302XO12
22~3306
x012
. .
.
. .
.
.
.
.
.
.
.
.
.
.
27A3968X012
27~3966
x022
27A3970
X012
27A3974X012
27A3976
X012
27A3969X012
2743969
x022
27A3971
X012
27A3975X012
27A3977
X012
.,.
. .
. .
. .
. .
.
.
.
.
.
.
.
.
.
21A9734
X012
21A9734XO22
tlA9735
X012
21A9736
X012
21A9742
X012
21A9737
X012
21A9737X022
2lA9736
X012
21A9739
X012
21A9743
X012
. . .
: ::
. . .
. . _
27A3978
27A3978
27A3980
27A3984
27A3986
X012
X022
X012
X012
X012
27A3979
27A3979
27A3961
27A3985
27A3987
.
.
.
.
.
2lA5356
2lA5356
21A5359
21A5362
21A5365
X012
X022
X012
X012
X012
21A5357
X012
21A5357
X022
21A5360XOl2
21A5363X012
21A5366
X012
.
.
.
.
.
.
. .
. .
. .
.
27A3956
X012
27A3956
X022
27A3959XO12
27A3962
X012
27A3965
X012
.
.
.
.
X012
X022
X012
X012
X012
*pt. p.n.
.
.
.
.
.
27A3957
X012
27A3957
X022
27A3960XO12
27A3963
X01 2
27A3966
X01 2
.
.
.
.
.
21A5356
21A6356
21A5361
21A5364
2tA5367
*,wnal.d.d
46172
35072
XOli
XOli
.
.
.
.
. .
. .
. .
.
. .
..
*.
..
.
..
X01 2
X022
X012
X012
X012
,.
.. .
. ..
,..
. ..
lV6584
46172
lV6564
35072
llA535OXO12
21A5361
X012
2lA5353
X012
(31.6)
.
.
.
.
.
Ill
l-1/4
.
.
.
.
.
EE=Qb?S
age1
1 (26.4)
.
.
.
.
.
6x4or
6x4
2 x 6. for
Vhisper Trim
(19.1)
IV6576
46172
IV657636072
llA5326XOll
llA5327X012
llA5329XO12
6x4x2-1/2
par 1 piston ring only)
3 x 6. for
Whisper Trim
aget
3/4
1V6576 46172
lV657635072
llA6324X012
llA5326X012
llA5326XOl2
ring only)
2
or 3
;2x66
(51 or
76mm)
except for travel
Whisper
Trim Ill
l/Z (12.7)
X017
XOZi
X012
X012
X012
: : :
. . .
. .
. . ,
Wlk ,,.4PH
4x2
thrdensd 416
316 SST
316 SST with
316 SST with
316 SST with
I6 x
Hardened 416
316 SST
316 SST with
316 SST with
316 SST with
4 x 2.112
Hardened 416
316 SST
316 SST with
316 SST with
316 SST with
9x4or
#x4
Except for
Whisper Trim III
cegcr
Hardened 416
316 SST
316 SST with
316 SST with
316 SST with
For
Whisper Trim Ill
cegcr
elx6or
1 2x6
12x 6
MATERIAL
SST
Alloy 6 on seat
Alloy 6 on seat rod guide
Alloy 6 on seat and guide
SST
Alloy 6 on seat
Alloy 6 on aeat and guidr
Alloy 6 on seat rod guide*
SST
Alloy 6 on seat
Alloy 6 on seat and guide
Aiioy 6 on seat and guide
l-l/4
(31.8)
l/2 (12.7)
J/4 (19.1)
llA5214 X012
llA5214X022
llA5216XOlZ
llA5216XOl2
llA5220X012
llA5215 X012
llA5215X022
llA5217X012
llA5219 X012
llA5221 X012
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
llA5222X012
llA5222X022
llA5224 X012
llA5226 X012
llAS228X012
llA5223XOl2
llA5223X022
llA5225 X012
llA5227 X012
llA5229XO12
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
...
...
a..
...
...
llA523BX012
llA523BX022
llA5241 X012
llA5244XOl2
llA524fXOlZ
llA5239XOl2
llA5239X022
llA5242XOl2
llA5245X012
llA5246X012
llA5240XOl2
llA5240X022
llA5243XOl2
llA5246X012
llA5249XOl2
SST
1 (26.4)
.
.
.
.
.
..
..
..
..
.,.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
llA5250X012
1 lA5250 X022
llA5253X012
llA5256XOl2
llA5259XOlZ
llA5251 X012
1 IA5251 X022
llA6264XO12
llA5257XOlt
llA5260X012
llA5252X012
1 lA5252 X022
llA5255X012
llA5256XO12
llA5261 X012
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
21A9750 X012
21A9750 X022
21A975t X012
2iA9752xoi2
21A9758 X022
21A9760 X012
21A9760 X022
21A9761 X012
2iA9762 x012
21A9765 X012
21A9766 X012
21A9766 X022
21A9767X012
21~9766 ~012
21A9771 X012
Hardened 416
316 SST
316 SST with
316 SST with
316 SST with
. .
.
..
. .
. .
.
.
.
.
.
21A5262 X012
21A5262 X022
2lA5265 X012
21A5266X012
21A5271 X012
21A5263 X012
21A5263 X022
21A5266 X012
21A5269XOlZ
21A5272 X012
21A5264 X012
21A5264 X022
21A5267 X012
21A5270XOl2
2lA5273 X012
Alloy 6 on seat
Alloy 6 on seat and guide
Alloy 6 on saat and guide
SST
Alloy 6 on teat
Alloy 6 on seat and guide
Alloy 6 on seat end @da
113 (12.7)
4x2
MATERIAL
1
3/4(19.1)
1 (25.4)
.
.
.
.
.
.
.
.
.
.
.
.
(lV657746172~1V657646172~
. . .
I
I
I
6 I 4 x 2-l/2
-. ._ -,
except
I:--_-. fc
---. ..-.I
...
i 1 lA2622
--..-.--..-._
I
X012 1
. ..
21A6126
X012
6 x 6. for
Whispw Trim Ill cages
.
.
.
.
.
.
.
.
.
.
.
.
22A3297
22A3297
22A329B
22A3299
X012
X022
X01 2
X01 2
22A3300
22A3300
22A3301
22A3302
12x6.for
Whiapor Trim III cager
.
.
.
.
.
.
.
.
.
.
.
.
21A9734
21A9734
21A9735
21A9736
X012
X022
X012
X012
21A9737 X012
21A9737 X022
21A9736 X012
21A9739 X012
+uu -
V6566 46172
V656635072
DA5106 X012
,IDA4606 x01 2
. . .
X012
X022
X01 2
X012
. . CICI..
__-._
23
Designs
SIZE.
Deeign
MA;ERlAL
IN.
l/2 (12.7)
4 16 SST
2OAAO97 X012
2OA4099
X01 2
416
20A9533
X01 2
20A4144
X012
20A2641
X012
412
Herdened
6 x 4 x2-112
Hardened
SST
ox4orar4
Herdened
416
SST
8r6orl2r6.
except for
Whinpw
Trim
Herdaned 4 16 SST
316 SST with Alloy 6 t on eeet
316 SST with Alloy 8 on feet end guide*
Ill cegee
12 I 6. for
I Whisnar Trim
III cegee
I --.---r-. .-..-.-.. -
+ NW
20A4194XOl2
2OA4195
X012
...
X012
X012
X012
20A7343
X01 2
.. .
.
X01 2
. . .
. *.
. .
. . .
22A3307
22A3307
22A3306
22A3309
X01 2
X022
X01 2
X01 2
22A3310
X012
22A3310
X022
22A3311X012
22A3312XOl2
. . .
.. .
21A9744
21A9744
21A9745
21A9746
X012
X022
X012
X012
21A9747
) 21A9747
2lA9748
2lA.9749
X012
X022
X012
X012
21A5356
21 A5356
2lA5359
21A5362
X012
X022
X012
X012
21A5357
21A5357
2lA5380
21A5363
X012
X022
X012
X012
X01 2
...
...
.**
.. .
. . .
2 1 A6443
...
Alloy 6 on seat
Alloy 6 on seat end guided
1.114 (31.8)
. .
.. .
...
316 SST
316 SST with
316 SST with
12 x 6
1 (26.4)
20A2642
.. .
IN. (mm)
1
2OA5621
21A8442
20A6706
.. .
8 x 6. for
Whieper Trim Ill cegee
DIA.
3/4 (19.1)
. .
.. .
. .
.. .
.
I
21A5356
21 A5356
21A5361
21 A5364
.
.
X012
X022
X012
X01 2
a* c0cI.A.
*a l
IOIW.
r r lhI,JW SST r .g.,
lb o v.
4 1 0vP I OC,.
Actuator
Groups
Group 1
Z-l/o
(64 mm), 2-13/1tl
(71 mm).
or 3.9/18
(90 mm) Yoke 801s
350-2-13/l
6 (71.4
Group 100
5 (127 mm) Yoke Boer
470
Series-2
472
b 473
472
512
b 512R
473
513
6 513R
474
603
b 18
608
6 618
610
b 688
471
475
3-8/lr
613
b 613R
Group 101
6 (127 mm) Yak.
855
657 b 667-3
(76.2 mm) trevrl
1008-2-l
3/l 6 (71.4 mm) yoke boas
J-9/18
Group 403
(80.5 mm) Yoke
470-7
Boer
667
644 b 645
2-13/1(1
475.7
471-5.7
657
Group 440
(71.4 mm) Yoke
Bose
470-7
471-7
~hrc.mm.nd.*
*pat* pm.
Group 402
(90.5 mm) Yoke 8oee
476
1008
b612R
Bore
657 MO
657-4
657-4 MO
667
667 MO
667.4
667-4 MO
470
b 424
612
Group 401
(90.5 mm) Yoke
350
422
611
24
3-g/16
Group 404
5 (127 mm) Yoke 8011
667-4
Group 406
5 (127 mm) Yak.
Boss
667 MO
667-4 MO
Group 407
5 (127 mm) Yoke Boss
801s
470
471
A74
Ksy 2 Volvr
BODY
SIZE.
IN.
4x2
76
102
76
6x4
STEM
ACTUATOR
G
-ROUP
31
III Design
DIA
In.
CAGE
STAGE
mm
314
19.1
1
2
24A5236X022
24A5350
X022
24A5277
24A3331
X022
X022
1.402.403
314
19.1
1
2
24A4231
X032
23A301 a x022
24A3262
24A3292
X022
X022
24A4231
X042
. . .
24A3262
X032
. . .
401. 402,403
314
19.1
1
2
24A4251XO22
23A3016
X032
24A6262
24A3292
X042
X032
24A4231
X052
. ..
24A3262
X032
. . .
25.4
1
2
24A4252X042
24A5270X022
24A3203
24A3293
X022
X022
.. .
.. .
. . .
. . .
23.4
1
2
. ..
. ..
. . .
. . .
1
2
24A3203
24A3293
I
1 24A3283
24A3293
X022
X022
23.4
24A4252
X042
24A5270
X022
I1 24A4252
X032
24A3270X042
1
2
24A5270X032
24A3293
X032
..._405. 406
1
I
23.4
1
314
1
1
1.1/A
314
76
l-
24A3261
24A3261
24A6262
24A3262
X042
X022
X022
X032
33A3829
33A3829
34A4271
34A4271
X032
X022
X022
X032
19.1
1
2
24A4233XO22
23A43 13 X032
34A5500
24A3296
X022
X022
1
2
23A5832
24A5271
34A3301
1 24A5297
X042
X022
25.4
401,403
402
404
4
I
I
X032
X042
23A9067
24A5261
24A3261
...
...
...
X072
X052
X032
33A3923
X052
33A3829
X062
33A5929
X042
. . .
. . .
24A4233
23A4313
X032
X062
34A5500
24A5296
X032
X032
23A3832
X062
34A55Dl
X032
.. .
..*
...
...
...
. . .
24A4265
23A4315
X032
X062
34A53DO X032
24A5296X032
X052
X082
34A5300
X032
24A3296X032
19.1
314
19.1
1
2
24A4233
23A4313
23.4
1
2
23A3832
X062
. ..
34A5501
31.8
1
23A5032
X082
34A3501
X072
. . .
I
. ..
I 34A3501
X092
. . .
X062
X042
X032
1 34A3502
-01
X052
24A5297
X032
X062
X032
...
1
I 23A5832
X102
.. .
1 34A5302
X042
34A35DD
24A5296
X062
X062
24A4253
23A4315
X072
Xl 02
X032
X072
34A66Dl
24A5297
X022
X032
23A5832
X042
X052
34A5302
X052
1
2
23A5832X072
24A.5271
X082
_.____. ..---
31.0
24A5264
1
;
I
2
24A3264
X042
23A5032XO9
24A4253
X002
23A4315
X092
23A3832
24A5271
314
19.1
26.4
1
2
31.0
802
l-114
34A5501
I 24A5297
- ---
23.4
31.8
23.4
X032
...
24A5271
*..
314
801
1
2
c l-114
102
. . .
. . .
. ..
. ..
es.
1
1
1
1
1
_-
X032
X042
19.1
23.4
23.4
31 6.
I
31.8
8 x 8,
Clrrr
300 or
600
X032
X032
X022
X022
24A3276
24A3207
X032
X032
24A3276
24A3207
1
100
101
In9
1 316 SSTV*hw
Plug w/Alloy 6
Smt e Guidr
X022
X022
407
24A5233
24A303B
66 ,T STEM
24A3233
24A3038
100, 101
l74PH
______.._
419 60, 1
V&r
Plug
1
2
404
102
I
1
12.7
0,
420 SST HT
Vdvo PlU6
I 316S6TV.l~
Plu6 w/Alloy
6
Sort b Guide
112
1
ax4
EWT
24A5264
- Continued
.. *
. . .
34A5SDO
24A3296
X072
X072
34A35Dl
X032
1
I
..*
25
Body Sit..
In.
Standard
Stdnl~rr
Strrl t
Cap* Style
316 SST,
ElWWOl~~l
Nickel Carted
316 SST.
Chrome
Plrtod
Cmt
Iron,
Elrcwolarr
Nick.1 Coated
Alloy 6
Duick-oprninp
Equal pwcrntago
Unew
Whlrpw Trim I
Cwltrol I
6x4~
6x4
Quick-opening
Equal percentage
Linear
Whisper Trim I
Cwitrol I
2U2360
2U2363
2U2366
23A9915
Ouick-opsning
Equal percentape
LinQw
2 (51 mm) travel
33272
33272
33272
X032
2U7407
2U7413
2117419
..
48932
48932
48932
.
3V8953 33272
3V895433272
3V9955 50022
3V6956 50022
2U5053 33272
2U5059 33272
2U5061 33272
2U8069 48932
2U6067 48932
2U8068 48932
2U6930
2U6931
2U6933
..
46102
46102
46102
.
..,
.,.
2U6935 46102
2U6937 46102
2U6938 46102
39102
39102
39102
X01 2
. . .
. . .
. ..
. ..
2U8069 43242
2U8067 X0012
. . ,
2U5063 39102
2U5059 39102
2U5061 39102
23A9913 X032
. .
...
.. .
23A8913 X012
23A7190X012
23A7191 X012
.. .
.. .
...
..*
*.
.. .
23A71 SO X022
23A7191 X022
3V8959 50022
3V8960 50022
.,.
...
.. .
., .
. ..
. ..
30A1230 X012
30A1231 X012
...
..,
. ..
. *.
. . .
. . .
Leval
Level
Levd
Level
32A3295 X012
32A3286 X01 2
32A3267X012
32A6218 X012
32A3266 X012
32A3289 X01 2
32A3290X012
32A6221 X012
.
.
.
.
.
.
.
,
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
. ..
*..
. ..
. ..
12x6
Lovrl A3
Love1 B3
Level c3
Level D3
31A9714 X012
31A9715XOl2
31A9716XOl2
32A6219 X012
31A9717
31A9718
31A9720
32A6222
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
12x8
Quick-oprninp
Equal pwcentrgr
Unrrr
8 I 6 0, 12 x 6. Whisper Trim I 4
(102 mm)
sxcspt for
travel
Whir-r
Trim Ill
2
cage.
(51 mm)
travel
Cavitml I
3
(76 mm)
tr8Vel
6x6
8 x b body
12 x 6 body
A3
83
c3
D3
t s1*ndwd
.Ull..l *t..b #or.I M whiyr mm $1,sr*.* ir 1MM SST.4 ,s S6Ti, r,.nd,d
tarwhhpw Tdn, 111
C.@.,.
Kay 3 CwiWol Ill Cage. hardened 17.4PH SST
28
X012
X012
X012
X012
. . .
:::
*.
. .
. .
..
2OA3249 X092
20A3245X092
20A3247 X092
Designs
BODY SlZE.IN.
Plain
In.
4x2
6X4X
2.112
In.
mm
413
482
24.3116
...
614
...
13-l/4
15-l/2
336
394
17-l/6
20
434
508
25.114
27-5116
541
702
12-l/2
318%
16-9116
421
24-9116
624
12-?/e
327
19.314
.. .
..,
502
.. .
.. .
27.5116
...
...
694
...
. ..
15-l/4
. . .
. . .
3e7
..,
,..
27.112
699
15-1/4
387
i 2-5/e*
321
1
loo
101
15-l/2
19-l/4
l&l/4
394
489
464
314
19.1
15.7/8
4Q3
25.4
loo
25.4
101
1.114
1.114
31.8
31.8
100
101
20
19
506
482
25-3116
24.114
640
616
............
............
314
1
1.114
19.1
25.4
31.8
1
lOO.101
loo. 101
19-l/2
19-518
20
495
498
508
21
24.13/16
24.710
533
630
632
............
............
............
314
3/4
19.1
19.1
1
403
17
19-l/2
432
495
21-l/4
21-3/a
540
543
28.112
26-?/a
314
19.1
25.4
31.8
601
802
a02
21
23.3/e
23. l/4=
533
5948
591
24-314
28
28.3/165
62g2
711
716'
32.718
6352
............
............
19.1
25.4
1
100
19-3/e
26
1
2 (51 )trsval
12-318
.,.
314
.__
. . .
. . .
.. .
.. .
I
19.1
25.4
25.4
314
mm
16-l/4
19
314
1
1.114
In.
311
371
mm
B~llawr
S*al
12.114
14-5/e
12.7
1
1
Bx60r12x6
,Class 300 or 600.
,cxcapt
for
Whisper Trim III
,:e*cs
In.
mm
Sryia2
Enwmion
l/2
6X4W8X4
StYi
Extension
I
,
492
I 660
724
733
......
......
......
I
I
~
22-S/16'
23~,5,,6s
573'
5oa'
..................
23.114
24.114
591
616
..................
..................
~
~
!
I
I1 x 6 Class 900
3(76
mm)travel
314 19.1
1
25.4
1.114 31.8
314
1 2x8
C311s 300 0,600
1 2x8
C3ass 900
2(51
mm) travel
1
1-114
19.1
25.4
31.8
1
100.101
loo.101
19-3/a
23-l 5/16
24-l/4
492
608
1 616
1
100
100
24W16
1616
29.718
29-5/16
.. .
126-l/4
I I
I
759
745
27.114
29.5116
721
725
28.310
28.9116
...
. ..
. . .
.. .
I667
...
...
1 . .. 1
. . .
1 .. .
1::
:::
1 :::I
:::
1 :::
28-3/a
28-9116
2 (51 mm)travel
30.3/4
34
34-5/16
787
064
872
..................
..................
..,
..................
...
...
33
33.114
a39
a45
..................
..................
...
...
721
725
............
............
.
9..
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
*. .
.. .
...
.. .
...
I..
1. kw
1.
kw lkIbJn
lkIbJllEws.
Ews.
29
BONNET
BODY
STEM
DIA
SIZE. IN.
4x2
1" 1 I 9.4I,
I.
e-v,*
111.17
I,&
_ _
6X401
,&.I
314 19.1
SC.
5x4
I
LO.4
25.4
3/4 19.1
2"
'
pi,
31SSST
1
1
l/2 12.7 1
1 3/4119.11 1
25.4
314 19.1
25.4
2"
(51 mm)1
25.4
IraVel
9x6
l-114 31.8
ct.*.9flt-l
310 SST
31 (I SST cr PI'
(316 SST0
I
,
lK557735162
.*."*mr^C.**
lIllDdJlDL
1~t,D46tlY2
lK567746592
..---- .--^-
31OSST
(lV7825 35162
IlV2400 35162
1
i
. ..
...
...
lK7950 35162
lK759046592
lL996435162
lL996i46.592
100
. ..
lK7347 35162$
lN7047 35162'1N704746592'
lU444635162
. . .
lK566035162
1K778335162
,..
...
101
llA3429X582'
lN3256XOO12'
".
100
lU9886XOO12
. . .
. ..
lU5071 35162
llJ507146592
lU7651 35162%
. ..
lK7551 35162'1K7551 46592'
:::
1
100
111444646592
.. .
101
1
j:::::::::::
I B*llOW. So.1
,
316SST
PI'
...
ji0~564~x152~(
.. .
~lU230635162'~
I
~111230535162'1U230546592~1U2306
3516241U23064659241U2307
IW
,"!?!YLII.",lLm
~lU226346592
m--9235162
lK5569 46592hU228J
__-- .~~--_ 35162
~~~ ~~ ~~~- lllJ2264
.--~ 35162lU38
~- .~
. ..
...
114001 35162 lL4001 46592
lU226546592
lK566935162
111226535162
1
.-a
j 314llpll io3
Style1 Extonslon
In. mm
111 12.7
314 19.1
ACTUATOR
GROUP
/k?zxt::
:::
...
35162'
ZR369335072
lU240035162
...
...
lK557635162
...
. ..
lU524435162
lK567635162
...
...
lOA9265X562
lOA9265XO62
.. *
.. .
.. .
...
...
. ..
...
.. .
. ..
*..
.. .
., .
.. .
. ..
...
...
...
.. .
...
. ..
...
...
..*
...
...
-. .
..
.
-. .
10A9266X5322~'
.. .
.. .
lZr6fo
Whisper
CSQOS
,
1
25.4
25.4
6435162
...
.. .
l-114 31.5
l-114 31.9
. . .
(
II
. ..
...
. . .
4
(102
mm)
trrvsl
314 19.1 1
314 19.1 403
111294135162
lU293835162
.,.
.a.
lOA9265X552
lOA9265X142
..a
. ..
- Continued-
30
~R*comm*nd*d
s9.w
Plr(.
lOA9265X562
lOA926SX062
. ..
. ..
1 STEM
DIA
BODY SIZE. IN.
12
If51 mm
1~_
mm
3/4
19.1
25.4
31.9
1
100
loo
lOA
X882
1 IA3429 X452
11 A3430 Xl 32
. . .
. . .
. . .
lL918235162
11 A3429 X452
llA3429X132
. . .
25.4
31.6
loo, 101
loo. 101
lL2941 35162
llA343OX012
:::
lL2941 35162
llA3430X012
. . .
. . .
76mm1-1/4
..-_-.
I,,1
.--
I-
1
(76 mm) 1 -l/4
travel
316 SST
3/4 19.1
2
25.4
I51 mmll
I&d I-l/4131.8
:Itrr 900 y
I.
2.
3.
4.
25 .4
31 .s
I
1
100
loo
716 SST Cr PI
I
lOA
X852
llA3429XA92
llA3430X362
1
316 SST
I
. . .
. . .
. . .
316 SST
. . .
...
...
...
.._
I
:::
...
=.llows
-
Sad
316 SST
.. .
. ..
...
...
9. .
. ..
. . .
. . .
. . .
...
...
...
. . .
. ..
. ..
5. ForDwlwlEwclOT6w-fonly.
6.ForO.sqnWt on+.
7. ior 2" 151mm,WWIIPw*n EWDW*llh
rn"Lpmc.",lng.
6.NotIor I- I51mm1ttnd ~.sspnWD wth mdt,pmmnn6,
Ill Constnrctions)
MATERIAL
316 SST
416 SST
4x2
6x4
6 I: 4 x 2-l/2
lOA
X012
lV6764 46172
1 U2227 46172
lV6423 46172
6x4
Except for
Whispw Trim Ill
X022
33092
35072
33092
316 SST
1045935X032
-.-,.
fi735 46062
1 U2227 39102
2V6424 46062
2V7215 33092
2V9406 XOOAZ
2V7216 46062
20AllBl
X012
21A9708 X012
21 A9706 X022
21A9709
2 (76
(51 mm) travel
3
mm) travel
21A9231 X012t
21A9345 XOl2t
. . .
. . .
21A9343 X01 2
21A9346 X012
2V6439 46172
20A6345 x01 2
2V9406 XOOBZ
2V6439 33092
20A6345X022
2V9406 XOOAZ
2V6440 46062
-.-.:..
20AllBl
X012
21A970B X012
21 A9708 X022
21A9709
2OA3260 X01 2
20A3260
2OA3260 Xl 52
9x6
clsss 900
Except for
Wf+w
Trim Ill
cager
I
2 (51 mm) travel
3 (76 mm) or 4 (102 mm) travel
lOA
lV6764
lU2227
lV6423
2V7215 46172
2V9406 XOOB2
cages
I
I
a x 6.
CllW
300 or 600
...
XA02
~622
12x6
Style 2
Extwwian
Stvle 1 Extwtnion
GROUP
In.
l-1/4
BONNET
X022
x012
X012
31
1 Designs
Ksyr 10..
11.
12.
13.
snd Shims
KEY
ND.
APPLICATION
1 R3297
1 R329S
1 R3297
1 R3296
16A1938
X0222
X0042
99442
X0042
X012
Set
10
11
12
13
. . .
Asbsstoslnitrila
Asbestos/nitrilr
316L SSTlssbrstos
Atbcstas/nitrile
1 R3297
1 R3299
1 R3298
1 R3297
1 R3296
X0032
04302
01302
99282
04302
set
10
11
12
13
14
. . .
Asbestos
Atbestos
InconeVgnphits
Arbrstos
Asbestos
1 R3645
1 R3724
1 A3846
1 R3845
1 R3844
1 JSG47
X01 22
04022
04022
99442
04022
04022
Sst
MetsI **St
over 450.F (232C)
10
11
12
13
14
53
**
FGM
FGM
Inconsl/gnphite
FGM
FGM
316 SST
1 R3845 X01 62
1 R3724 X0042
1 R3846 X0042
1 R3845 99442
1 R3844 X0052
1 J5047 X0062
lbAl939X012
TFE ssst
to 400. (204=q
set
10
11
12
13
14
. . .
Asbsstos/nitrilc
Asbestoshitrilo
Inconsllgrsphiro
Atbestos/nitrila
Asbestos/nitrilm
1 R3045
1 R3724
1 R3846
1 R3845
1 R3844
1 J5047
X01 32
04302
04302
99442
04302
04302
. . .
Mctsl
s.1t
(232C)
TFE sect
to 4OOF (204C)
MetsI se11
to 45OF (232-Z)
SO1
10
11
12
13
. . .
Asbsstos
Asbestos
316L SSThsbestos
Asbestos
sst
10
12
13
53
. . .
10
11
12
13
Atbsstos
Asbestos
316L SST/ssbestos
Asbestos
1 R3722
1 R3724
1 R3723
1 R3722
1 J5047
X0012
04022
04022
99262
04022
Set
10
11
12
13
. . .
Atbsstos
Asbestos
Inconrllpnphite
FGM
1 R3722
1 R3724
1 R3723
1 R3722
1 J5G47
X0072
04022
04022
99442
X0062
set
10
12
13
53
FGM
-
InconsVgrsphitr
FGM
316 SST
1 R3722 X01 42
lR3724XOO42
1 R3722 99442
1 J5G47 X0062
16A1941 X012
TFE scat
Set
10
11
12
13
. . .
Asbestos/r&rile
Asbestos/nitrila
316L SSThsbsstos
Asbrstos/nitrilo
1 R3722
1 R3724
1 R3723
1 R3722
1 J5047
sat
Mats1
JJJl
to 450.F
(232C)
Mets1 rsrt
450-F (232.C)
8OOF (427C)
to
6x40r6x4
MJtJl
Jest
- Continued
-R.cam*nd*d
.p.t,
pa.3
PART
NUMBER
FGM
kbestos
FGM
316 SST
(232%)
over 45OF
2-l/2
IAL
X0012
G4022
04022
99262
04022
Jest
IO 450.F
6x4x
MATER
113297
1 R3299
1 R3298
1 R3297
1 R3296
Motrl
4x2
X0032
04302
04302
99282
04302
32
Ksvs
~.~ 10..
~. 1 I*.
12. 13..
KEY
NO.
MetsI SW1
10 450.F (232OC)
SSl
10
11
12
13
...
&bestor
I\rbestor
3lSL SSThsbestor
316L SST/ssbestos
1 U5085
IV5081
1 U5003
1 U5085
lV6441
x0092
04022
04022
99282
99282
Metd JlJI
450*F (232C) to
WOOF (427-Z)
Set
10
11
12
13
.. .
Asbestos
Asbestos
InconelIgrsphite
316L SST/ssbertor
1 U6085
IV5081
1 US083
1 U5085
lV6441
X0062
04022
04022
99442
99282
Meld Deat
over 6OOF (427OC)
sot
10
12
13
53
.. .
FGM
Inconellgnphite
Inconellgnphite
316 SST
1 U6085
i ~5081
1 U5085
lV6441
lbAl942
X0222
X0052
99442
99442
X012
TFE zest
Set
10
11
12
13
*. .
Arbertor/nittile
Asbestos/nitrile
316L SSTlrsbertos
316L SST/asbestos
1 U6085
1 USOat
1 U6093
1 U5085
lV6441
X0082
04302
04302
99282
99282
Mete1 seat
10 450F (232C)
set
10
11
12
13
.. .
Silver-plated Monel
Arbsstor
316L SST/ssbestos
316L SST/ssbestos
lU5085 X0162
11 A8244 X01 2
1 U5063 04022
1 U5085 99282
lV6441 99282
Mstrl saat
450F (232C) to
800F (427-J
set
10
11
12
13
.. .
Silver-plated Monel
Asbestos
Inconel/leminsted graphite
316L SST/asbestos
1 U5085 X01 72
11 A0244 X01 2
1 U5003 04022
1 U5085 99442
lV6441 9928.2
TFE seat
set
10
11
12
13
.. .
Silver-plrtsd Monel
Nitrile/ssbsstos
316L SST/srbestos
316L SST/asbestos
lU5085 X0182
11 A8244 X01 2
1 U5OaO 04302
lU5085 99282
iv6441 99282
Mets1 rest
to 45OF (232C)
10
12
13
Silver-plsted Monel
304 SST/asbestos
Arbcrtorlnitrile
llA8244 X012
14All50X012
13A9456 X012
Metal SeJt
to aDDoF (427OC)
10
13
kbastor
Asbestos
lOA
X012
1 OA3266 X01 2
Mets1 ssst
owr aOOF (427C)
10
13
Graphite
Graphite
1 OA3265 X022
1 OA3266 X022
TFE scat
10
13
Asbcstos/nitrile
Psbestoslnitrile
1 OA3265 X032
lOA
X032
8~6or12x6.
Class 300 or 600
8 x 6 Chss 900.
exceptfor
12xa
~.rmnm,nd.d
BP... pm.
PART
NUMBER
APPLICATION
MATERIAL
33
1 Designs
1
f
Key
31 Whieper
Trim
or Cage
Relainer/Beffle
Assembly
MATERIAL
piq=Jyp
Key 31 Cevitrol
III Cage
Reteiner.
316
SST
TRAVEL
PART
Key
32
Bonnet
NUMBER
Ill.
Ill
51
24A3040
X01 2
3 or 4
76 or 102
23~6814
x012
127
24A1131
X012
153
21A4533
X012
Specer
MATERIAL
BODY
SIZE.
IN.
WCB
4 (102
6x6
Designr
EWO
b EWT only
Whieper
5 (127
Whleper
4 (102
12 x 6
Designe
EWD
b EWT only
Whiepw
6-l/2
12 I 6
All designs
mm
Trim
I csge
Trim
Ill csges
C5 Steel
WC9
stoe1
316
SST?
1 lA2623
X012
1 lA2623
X022
1 lA2623
X042
1 lA2623
X032
22A3313
X012
22A3313
X022
22A3313
X042
22A3313
X032
lOA
X042
X032
mm) travel
Trim
Trim
I cage
mm)
travel
Ill cager
lOA8757XO22
. . .
21A9722
X012
21A9772
X022
21A9772
X042
21A9772
26A8255
x012
25~8256
x022
25A8256
X032
26~8255~042
W7Cl.
SP m h JTlM SST 04
lr #i+.ls
oov.1
l)o o v(.2,.C,.
~~~Mu~~k~~~~~~~~a~.F~Crne~~
cn-nbda~k~~*Cm~hccugo,~n(mrutrn
sloL*sonslrdas
a wmntpvguafan(ra
[ FI~HEFC)
travel
mm) travel
(165
Whieper
ml)
Steel
cxpfesswmpka
Nolhnpcmta,c.&hemm
rsprmnprrwperlonnancq
Fisher Controls
nwchmwt7llx
hlness 01 any Olhef nlrnW wilh /e$pec, 10 IhC plz&cP
dabQlt0uYlypr~u~~~n~t~~~tentF~CORrOLIR~$hCnpr
~nODcLm~uu~~PYdeYpraurpeCkatDladmepo0ucl6dc~~~
ru as 1 rv
Forinlofmrlion
wril*:
P.O. Box 190. Mershelltown.
lowe 50156. U.S.A.
or Brenchley House. Maidrtone.
Kent ME 14 1LKJ. England
MAWlOAAOl2
0570.8/5M
7438.1/4M
AP-118228
Actuator
*Make AUMA,
TL3.5.101-GB
GSTl2-400
Montage
Demontage
Entretien
057085M
1 G2
Installation
Dismantling
Maintenance
Einbau
Demontage
Wartung
Globe Valves
Gate Valves
Non-Return Valves
Swing Check Valves
Absperrventile
Absperrschieber
Rckschlagventile
Rckschlagklappen ksb
920
902
161
411
100
746
200
452
-139
461
Part No.
Designation
Part No.
Designation
100
139
161
166
200
350
351
352
360
Body
Bonnet
Body cover
Yoke
Stem
Cone
Check cone
Throttling cone
Wedae
411
442
452
461
746
902
902.4
914
920
Gasket
Bellows
Gland cover
Gland packing
Disc
Set screw
Set screw (Bonnet)
Socket screw
Nut
General
The valves are marked according to DIN/
EN 19 (IS0 5209): nominal size (DN).
nominal pressure (PN), material designation of body, manufacturers name and/or
trademark; if necessary arrow for direction
of flow, admissible working temperature
(c) and admissible working pressure (bar).
Installation, Dismantling,
Maintenance
1.1 Installation
In order to avoid damage lo the seats during
transportation and storage, the valves are delivered in closed position. me caps at the flange
openings should be removed prior lo installation.
The gaskets al the joining flanges must be properly aligned upon instalialion.
me piping system should be constructed so as
to avoid s1resses near the valve body (100).
When the pipes are painted stuffing box screws,
stems
(200) and plastic parts may not be coated
with paint. if constructlon work is still to be carried
out the valves should be protected against dust.
sand or materials (e.g. with a plastic cover).
Valves and gale valves can be installed in any
position, however installation with vertical stem
is recommended.
Valves may always be installed in pipelines with
alternating direction of flow.
Globe valves are usually installed such that the
medium enters the valve beneath the cone (350)
and flows out above the cone.
When installing valves with throttling cone (352)
the direction of flow must be observed.
Valves with bellow (442) should not. if possible,
be installed with stem (ZOO) pointing down to
prevent dirt accumulating in the bellow shafts.
2. DISMANTLING
2.1 Safety Prescriptions
Before removing the complete valve from the
pipe, or prior to repair and maintenance work
on the valve itself, I.e.
- befon releasing the cover/yoke bonnet or ths
pressure seal bonnet from the body, therefore rlso
- before opening a bayonet joint (or the yoke
in the case of NORI valves)
- before releasing sealing and venting plugs or
the gland packing to repack or replace the
packing
- before dismantling the yoke or before opening the yoke bonnet for maintenance of the
bearings or before removing an actuator/gear
that is screwed directly onto the upper yoke
flange (without yoke bonnet) - (do not mistake Intermediate flanges for yoke bonnet)
the entire valve must be depresrurlzcd and rufficlently cooled down ao that the tempemture
In the valve is below the evapontlon tempenlure of the flow medium (in rtuffmg box too)
and scalding prevented In the case of toxic
media the valve must additionally be drained
and ventilated.
Seen from above, looking down on the handwheel, the valves are closed by turning in clockwise direction and opened by turning in the
opposite direction.
Globe valves are usually actualed such that
they are either completely open or completely
closed. For intermediate positions in constant
operation the ins:allation of throttling cones is recommended; in which case the direction of flow
must be observed.
The use of additional levers when turning the handwheel is not permitted.
The proper functioning of the installed valves
should be checked by opening and closing
several times. When the medium charges the
gland packing (461) with the operating pressure
and temperature. the tightness of the stuffing
box should be checked. H necessary the nuts
on the gland cover (452) should be retightened.
exerting the same pressure on bolh sides.
Pressure surges (water hammer) may not
exceed the nominal pressure (PN). Protective
measures should be taken.
Afler the first operation or heating up of the
valves, including maintenance-free valves, and
if the gasket (411) becomes untight, the screwed
cover union (902/920) must be gradually recrosswise.
exerting
the
tightened
same
pressure (DIN 375412. Clause 2.2; Use of ll
Gaskets). Hereby, ensure that the valves are
first opened by about 2 handwheel turns.
3. MAINTENANCE
3.1 Whenever maintenance work is carried out on
the valves the safety prescnptions given in section
2.1 must be observed.
3.2 All parts of the valves are largely maintenancefree. me materials of the slidina Darts have been
selected lo keep wear lo a m%mum. However,
lor reasons of safety and to reduce maintenance
and repalr costs. all valves - especially those which
are seldom actuated or not easily accessible should be regularly inspected. i.e. a! least 4 times
a year, depending on the safety requirements sel
forth in the acceptance certifcate or of the testing
authority.
3.3 The life of the valves can be extended by
lubricating the moving parts such as stern and
gland screws using a suitable lubricant (except on
BOA-W. bellow-sealed globe valves and oxygen
valves). and by repacking or replacing the gland
packing and cover gaskets in good time.
3.4 If the valves do not seal tight. indicating that the
body. cone or wedge seat is damaged, the body
cover (16l)/bonner (139) must be separated from
the body (100) and the sealing surfaces ground.
This should be done by qualified personnel using
suitable grinding equipment. The body sealing
surfaces and counter sealing surfaces should be
ground lo an even and smooth ring.
G2
0570.8/5 M @
Wtr liefem:
- Absperrarmaturen:
Ventile, Schieber, Kugelhahne. Ktappen,
wartungsfrei;
weich- und metallisch dichtend
(hand- und fembetatigt)
- ROckfluBverhinderer
- Sonderarmaturen
l fOr die Haus- und lndustdetechnik
(Heizung, Kfima, SaniMr)
0 fflr die Chemie- und Verfahrenstechnik
(aggressive, abrasive und tiefkalte
Median)
0 Mr die Energie- und Kraftwerkstechnik
(konventioneli und nuklear)
We supply:
- Valves:
globe valves, gate valves, ball valves,
buttertly valves,
maintenance-free: with sofl- or metallic
seat (hand or remote controlled)
- Non-Return valves
- Special valves
0 for domestic engineering and general
industries (heating, airconditioning,
sanitary engineenng)
0 for chemical and process industries
(aggressive, abrasive and cryogenic
service)
0 conventional and nuclear power plants
Ventile
Valves
Robinets a Soupape
Nous foumissons:
- Robinetteries:
Robinets a soupape, robinets-vannes.
robinets a toumant, robinets a papillon,
sans entretien; a etancheite souple et
metallique (commande manuelle ou
telecommande)
- Soupapes de retenue
- Robinetteries speciales
0 pour les techniques du batiment et de
Iindustrie (chauffage, climatisation,
installations sanitaires)
0 pour les techniques et le genie chimiques
(produits agressifs. abrasifs et ctyogenie)
0 pour les techniques de fenergie et des
centrales (conventionelles et nucleaires)
PN 6-40
DN lo-300
GG-25
GGG-40.3
C 22.6, GSC 2.5 N
C 22.0, GS-C 25 N
13 CrMo 4 4. GS-17 CrMo 5 5
10 CrMo 9 10
Tmrx + 450 C
Ventile
PANZER
NORI
Valves
Robinets ir Soupape
PN 25-500
DN IO-400
Tmax + 600 Oc
Schieber
PANZER
Gate Valves
Robinets-Vannes
Ventile
CHEMIE
SICCA
Valves
CHEMIE
Gate Valves
Robinets a Soupape
Schieber
Robinets-Vannes
Kugelhlhne
TOPI
Ball Valves
Robinets B Toumant
mit flanschen
flanged
A brides
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DN 1 O-300
4-66
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Geschaflsbereich
Armaturen
Bahnhofplatz
1
Postfach 1360
D-8570 Pegnitz
Telefon:
Teletex:
Telefax:
Notice Descriptive
Leafi et
Typenblatt
PANZER@
PANZER@
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Robinets-vannes
t doubleopercule
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120
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145
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175
175
195
225
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115
115
138
138
160
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925
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180
180
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400
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400
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Bastellangaben
Specifications
Specifications
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Bahnhofplalz 1
Postfach 1360
D-8570 Pegnitz
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Schweiflplan:
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5622 _
DIN 50 049-3.1B
Spezifikation:
spcrilication
Armaturengruppe:
objekt gfoupS
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$273
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material
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Spare Parts
Pikes de rechange
5.07~
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RIESTER KG
Ausgabe
Issue
Edition
175
Ersatzteilliste
Spare Parts
Pikes
de rechange
GST V-400
Bei jeder Bestellung ist unbedingt die Getriebenummer und der Typ anzugeben (riehe Typenschild).
When ordering it is essentialthat number and type of the gear box are mentioned (refer to name plate).
Priere dindiquer dans toute commande de pieces le numero de lactionneur et son modele (voir plaque des caractbristiques).
Teil Nr.
Part No.
No. de ref.
1
2
3
I
i
t
t
I-
4.11
4.12
4.13
4.21
4.22
4.23
4.24
4.7
4.754.8
5
5.07
-.-.
5.3
6
Designation
Benennung
Gehause
Rohrflansch
Deckel
/ Hohlwelle
1 AnschluRflansch (Form A)
( Gewir debuchse (Form-A)
1Gewindering
AnschluRfiansch (Form B & C)
Steckt luchse (Form 6)
Anlaufscheibe
Klauenkuopluno (Form C)
I Wellenzapfen (Form D)
1 Steckwelle (Form E)
1 AnschluRflansch (Form D & El
1 Antriebswelle
____..
I1 VerschluRkaooe
~~~
[ Schutzrohr
1 Steckwelle
Housing
Housing cover
Cover
1Hollow shaft
1Moun&
flange (type A)
I Stem nut (type AI
I Threaded ring
1Mounting flange (type B & C)
I S!eeve (type B!
1Thrust washer
1Dog coupling (type Cl
I Stub shaft (type D)
1Socket (type E)
1Mounting flange (type D & El
Input shaft
Cap
Stem protection tube
Intermediate shaft
ormen nac
auma
RIESTER KG
Designation
Carter
Couvercle
Chapeau
- bot
(Cra
1 Bride-joue fforme A)
1 Ecrou (forme A)
I Bague filetee
1 Bride-joue fforme B 81C)
.
] Manchon fforme E
2)
..
.
) Rondelle dappul
1 Manchon B endentures (forme C)
/ Arbre dentramem lent (forme D)
1 Douille (forme E)
1 Bride-joue fforme D & E)
Arbre principal
Couvercle
Tube de protection
Arbre
MAWlOAAO13
AP-11809C
Actuator
*Make AUMA,
see MAW80AA040
type SA07.5-FlO-Bl-22
NORIA
ca.265
EBB
ca.250
IL
ON 25
hard-fared-valve
a soupape
NORI-A
Kunde:
rirti~er
ABB /
AP11809c
PN 160
K W Talcher
Block
11.09.91
l+
FRIE./
I client
3-719-422
302
422
527
Kennzeichnung
ratting
M A W 10 AA 013
o Barque
Betriebsdaten:
operating
data
raracteristiques
L
a
1
2
c
f
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500
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556
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544
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57
00
w
160
-+
950.1
940.4
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932
930.1
920.1
920*2
920.1
902.4
902.1
901.1
880
723
579
561
557
556
550.1
544
501
500
485
461
457
452
323 * 1
204
166
100
62.3
bar
360C
techniques
Tel lerfeder
Passfeder
Passfeder
Sicherunysring
Federstheihe
6kt. Hutter
6kt. Hutter
6kt. Hutter
St i ftsrhrauhe
St i ftschrauhe
6kt. Schrauhe
Stellantrieh
Flansch
Arretierklohen
Kerhstift
Fihrungsscheihe
Cleitscheihe
Srheihe
6evindehurhse
Ring aehrtlg,
Ring
Hi tnehaer
Par kung
Grundring
Stopfhurhshrille
Ax.Kugellager
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stud
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lilrte
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hexajit
head btlt
ralre drive
raureleat regalateir
flaale
bride
stop
tkage d arret
~rsared Fir
liupillc
llile
distqae de jaidaje
disc
slidiiy
cainelee
disc
disqie jlissalt
disc
disqae
tkreadtd Lusk
dirillt
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kague ailtille
riig
filetee
ring
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tappet
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ilaid
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[afer
dr Iresse-ttsape
kitee a killer
thrattlii!
dirt stem
ytke
etritr
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clrls
1.8159
[ 45 K
[ 45 K
FSt phr,
FSt
[ 35 N
1.7258,05
[ 35 N
Ik 35 V
1.7?09,15
8.8
SA 01,5-FlO-61-2
666-40
St 44-2
104104,01t05
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CuZn37 F37
St
[uAllONi F71
9SHn28K
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[ 22 N
6rafit
1*1709,05
1.7335.05
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1.4122~HI1
1.5415
1,5415-HZ1
MAWlOAAOl4
PNI 0
type 60500-K
62889!55
62889/05
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Sicherunqsbiechiinternai
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2maw10aa016 2maw10aa014
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TALCHER, lndien
Block 2
aflmaf3
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PREUSSAG
Arma t uren GmbH
6288955
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1
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lol*rnrangrrr
n.DN141
ABSPERRSCHIEBER / GATE VALVE
'2;,7"" m -S
ON350 PNc'6
Proiekt
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/
PREUSSAG
TALCHER, lndien
Armaturen
6288905
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10 .A
- No
P30.
MAW 1OAAO 15
Form 5032
FISHER, type 667-ED*
Actuator
*Make FISHER, type 667-70*
Form 1203
Positioner
*Make ECKARDT, type 6986513
Filter
*Make
Instruction Manual
Fisher Controls
easye
f FISHER)
Valves
Form5032
June 1989
Contents
Introduction................................
.I
.l
1
.l
.2
Installation ................................
Maintenance...............................
.a
.
.3
.3
.5
.7
.7
.8
8
.8
.9
.9
.io
Introduction
Scope of Manual
This instruction manual includes installation, maintenance. and parts information for l- through a-inch Design ED valve bodies, and l-through g-inch Design EAD
valve bodies, through Class 600 ratings. Refer to separate manuals for instructions covering the actuator and
accessories.
Description
These single-port valve bodies have cage guiding,
quickchange trim, and balanced push-down-to-close
valve plug action. Body configurations are as follows:
Design ED-Globe-style body (figure 1) with metal-tometal seating for all general applications over a wide
variety of pressure drops and temperatures,
whisperMm andarmy-0ato rrplrured tmdmwk~ d flrhn Contrdr Imwrutk4, he,
0FlltwlxJmrol1lm~lknd
Incl973.19~
Al Ai9nta
R.Htvd
Specifications
Typical specifications
table 1. Some of the
assembly as it comes
actuator nameplate if
125600
[FISHERY
k~lionS.ShcMnm300xaso.d.
?SmurrngsdClwW600hhl6sWnaW8ondmmpywllhASM6/ANSl
Installation
Flow Characteristic5
Standard Cages: n Linear, n quick opening, or
n equal percentage
Whisper Trim* Cage: Linear
Flow Directions
Standard Cages: Normally down
Whisper Trim Cage: Always up
Approximate Weights
BODYSIZE INCHES
WEIQHT
Pounds
kg
112a 314
25
11
1 a I-114
30
14
l-1/2
45
20
67
39
125
4s
170
77
360
159
900
406
B183C19Ba
aTeJlMh3a~APcrX)pl@Atu)bop.
x,urd125-F(10mds2q
-I,kn.mabr(m
Maintenance
Valve parts are subject to normal wear and must be
inspected and replaced as necessary. Inspection and
maintenance frequency depends on the severity of service conditions. This section includes instructions for
packing lubrication, packing maintenance, trim maintenance, and bellows seal replacement. All maintenance
operations may be performed with the valve body in the
line.
lOUI1.A
e*n
LU6IICAlO6/ISOlAllN6
Figure 2. Lubricator
Avoid personal injury or damage to property from sudden release of pressure or uncontrolled process fluid. Before starting
disassembly:
l
l
l
l
Note
Whenever a gasket seal is disturbed by
removing or shifting gasketed parts, a new
gasket should be installed upon reassembly. This is necessary to ensure a good
gasket seal since the used gasket may not
seal properly.
Packing Lubrication
If a lubricator or lubricator/isolating valve (figure 2) is
provided for PTFE/composition or other packings that
require lubrication, it will be installed in place of the pipe
plug (key 14, figure 5). Use a good quality silicon-base
lubricant. Packing used in oxygen service or in processes with temperatures over 500F (26OOC)should not be
lubricated. To operate the lubricator, simply turn the cap
screw clockwise to force the lubricant into the packing
box. The lubricator/isolating valve operates the same
way except the isolating valve must first be opened and
then closed after lubrication is completed.
and Lubricator/Isolating
Valve
graphite laminate/filament packing if used. Key numbers refer to figure 3 for PTFE V-ring packing and to
figure 4 for PTFE/composition packing unless otherwise
indicated.
For spring-loaded single PTFE V-ring packing, the
spring (key 8, figure 3) maintains a sealing force on the
packing. If leaking is noted around the packing follower
(key 13, figure 3), check to be sure the shoulder on the
packing follower is touching the bonnet. If the shoulder
is not touching the bonnet, tighten the packing flange
nuts (key 5, figure 5) until the shoulder is against the
bonnet. If leakage cannot be stopped in this manner,
proceed to the replacing packing procedure.
If there is undesirable packing leakage with other than
spring-loaded packing, first try to limit the leakage and
establish a stem seal by tightening the packing flange
nut.
If the packing is relatively new and tight on the stem, and
if tightening the packing flange nuts does not stop the
leakage, it is possible that the valve stem is worn or
nicked so that a seal cannot be made. The surface finish
of a new valve stem is 4 micro-inches (0.1 mm) rms. If
the leakage comes from the outside diameter of the
packing, it is possible that the leakage is caused by
nicks or scratches around the packing box wall. If
performing any of the following procedures, inspect the
valve stem and packing box wall for nicks and
scratches.
Adding
Packing Maintenance
VALVE
Packing
Rings
(FISHER)
FEMALE
ADbPYoR
EMALE
ADAPYOR
PACKING RING
PACKW
RING
L%KlR
PACKING Box
-LOWER
TOI 31s on 17.4rll SST
YETAL IACKIIC
IOX Mlft
. .J
LOwmA
WIPER
WIPE!
eAm74
ll42S.I
SINGLE
PACKING
l3oxRlNG(Km11)
I
METAL PACKME
NATERlAL:
ARRANGEMENT
PACKING
Box RING
(~11)
AssEMELVl
ME-&&
AssEwsLY2
(VACUUM
ASSEMBLY3
mm
PRESSURES
L VACUUM
AssEMKYl
lm=l=
PRESWRX~
STEM
A!sEMKYi
W3JJY
A!ssErnLY 1
IPRESSURE93
A!BEtmLYS
mm
PRESSURES
& VACUUM
[lO.I,
SSEMKY
WQJW
AssEMKr3
\(POSITIVE
PFIESSURES L
VACUUY
DOUBLE ARRAN6EMENTS
.*42+1
PACKING PoLl.owEfl
(KEY 13)
FEMALEAGwrOn(KEY32)
PACKING RING (Km I)
l&ii/
l@f.gM
NU8.1
II;;,,
II;;,:
LEAK-OFF
ARRAN6EMENf
I tiii
iiii
PAIZKING Box
RYGIKETll~
0ldxy.A
3/Eircll I/Zircn
I8.S
rn# 112.7
rn@
STEM
STEM
1IUOM-b
IrA7ws-A
Z:?
314,1.01
1.114INCH
119.1.25.4.
08
31.3lmj
ma
1~maW.A
3/3INCH I/tINCH
fi.5;1fl
"U&nj
lli.1
OR 25.4111 '"i;E;"
STEMS
LEAK-OFF
ARRANGEMENT
.l.W3
TTPICAL
fDOUBlDARRANGEMENT
Figure 4. Detail of PTFE/Composition
Packing Arrangements
Replacing
Packing
125-600
1FISHEFd
--
--
BOLT TOROlJES()
SWSOttNUtS
I
Field-Lubricated
m-m
---
405
549
270
366
550
746
390
529
1. Dm~lromIrhmfy1*sEl.
2. Trr-
ol Oowcanlna -non
Note
Proper performance of the bolting procedures in step 10 compresses the spiral
wound gasket (key 12, figure 6 through 6) or
2. SAlw-w
319
---
---
___
___
srmubd
10. Lubricate the bolting (not necessary if factory prelubricated stud bolt nuts are used) and install it, using
proper bolting procedures during tightening so that the
body-to-bonnet joint will withstand test pressures and
application service conditions. The bolt torques in table
2 may be used as guidelines.
11. Install new packing and the metal packing box
parts according to the appropriate arrangement in figure
3, 4, or 5. Place a smooth-edged pipe over the valve
stem and gently tap each soft packing part into the
packing box, being sure that air is not trapped between
adjacent soft parts.
Tab/e 3. Recommended
Ir
VALVE
STEM
DIAMETER
aches mm
I
GRAPHtTE TYPE
PACKINQ
CA::\
_125,
150
hllnlmum Maximum
Torque
Torque
PTFE TYPE
PACKINO
Minimum
Torque
Maximum
Toqur
Trim Maintenance
-14 3.8
Disassembly
Except where indicated, key numbers in this section are
referenced in figure 6 for standard l-through 6-inch
constructions, figure 7 for FGM gasket sets, figure 8 for
Whisper Trim Ill cage detail, and figure 9 for the 8-inch
Design ED body. Some valve plug constructions require
three piston rings (key 6).
1. Remove the actuator and the bonnet according to
steps 1 through 5 of the replacing packing procedure.
1 432 I49
1 144 114
216 I24
300
1 266 I33
600
125-600
Designs
(FISHER)
ED & EAD
(VBC)
BOLT TORQUE,
MINIMUM TO MAXIMUM
Ind,
mm
Lbf.n
Nern
3/a
f/2
3f4
9.5
12.7
19.1
25.4
31.6
25to35
60 to 65
175 to 250
310 to 355
610 to 670
4oto47
81 to 115
237 to 339
420 to 461
627tom6
1
l-114
DRILL SIZE,
INCH
3f32
l/0
3/16
l/4
l/4
Assembly
Except where indicated, key numbers in this section are
referenced in figure 6 for standard l- through 6-inch
constructions, figure 7 for FGM gasket sets, figure 8 for
Whisper Trim Ill cage detail, and figure 9 for the 8-inch
Design ED body.
1. With a restricted-capacity construction, install the
adaptor gasket (key 14) and seat ring adaptor (key 5).
2. Install the seat ring gasket (key 13). and seat ring or
liner (key 9).
3. Install the cage or cage/baffle assembly (key 3). Any
rotational orientation of the cage or assembly with respect to the body is acceptable. A Whisper Trim Ill cage
designated by level A3, 83, or C3 may be installed with
either end up. The level 03 cage/baffle assembly, however, must be installed with the hole pattern end next to
the seat ring. If a cage retainer (key 31) is to be used,
place it on top of the cage.
4. Slide the valve plug (key 2) and stem assembly, or
valve plug and bellows seal assembly, into the cage until
the piston ring(s) is level with the top of the cage (key 3)
or cage retainer ring (key 31).
5. Installing piston rings (key 6):
a. For valve plugs with a single piston ring: Make
sure the piston ring is evenly engaged into the entrance
chamfer at the top of the cage or cage retainer ring.
Carefully press the piston ring into the cage or cage
retainer ring.
b. For valve plugs with multiple piston rings: As
each piston ring is slid into the cage, make sure the ring
is evenly engaged in the entrance chamfer at the top of
the cage or cage retainer. Also, make sure to off-set the
fracture in the rings to minimize leakage. Carefully press
each piston ring into the cage or cage retainer ring.
6. Place the gaskets (key 12.11 or 14 if used and 10)
and the shim (key 27 or 51), if used, on top of the cage or
cage retainer. If there is a cage adaptor (key 4) or a
bonnet spacer (key 32) set it on the cage or cage
retainer gaskets and place another flat sheet gasket
(key 10) on top of the adaptor or spacer. If there is only a
cage retainer, place another flat sheet gasket on the
retainer.
7. With an 8-inch Design ED body, install the load ring
(key 26).
Parts Ordering
If the packing is to be reused and was not
removed from the bonnet, use care when
installing the bonnet to avoid damaging the
packing with the valve stem threads.
8. Mount the bonnet on the body and complete assembly according to steps 10 through 14 of the replacing packing procedure, omitting steps 11 and 12 if new
packing is not being installed, and being sure to observe
the note prior to step 10.
Each body-bonnet assembly is assigned a serial number which can be found on the body. This same number
also appears on the actuator nameplate when the body
is shipped form the factory as part of a control valve
assembly. Refer to the serial number when contacting
your Fisher representative for technical assistance.
When ordering replacement parts, refer to the serial
number and to the 1 l-character part number for each
part required from the following parts list.
125-600
1FISHEFd
Parts List
Repair Kits
Note
Kits do not apply to Hastelloy, alloy 20, or
Monet trims.
Gasket
Kits
(Includes
keys 10, 11,12, 13,and 51)
DOKllplbll
Part Number
To 456-F
(To 232%)
hbovo 4wF
(hbovo 232.C)
AGASKET X012
RGASKET X022
RGASKET X032
RGASKET X042
RGASKET X052
RGASKET X062
RGASKEF X072
RGASKET
X062
RGASKET Xl62
RGASKn X172
RGASKET Xl62
RGASKET Xl92
RGASKET X202
RGASKET X212
RGASKET X222
RGASKET X232
RGASKR X242
RGASKR X252
RGASKET Xl22
RGASKET
Xl 32
RGASKET Xl42
RGASKET Xl 52
RGASKET X242
RGASKET x252
RGASKET X262
RGASKET X272
RGASKET X262
RGASKET X222
Double PTFE (Contains keys 7. 8. 11, 12, 30. 31, and 32)
PTFYComposition
Bonnet
Key
3
11
10
(figures
3-5)
Descrfptfon
RPACK)
R
RPI
Key
Part Number
Deuriptlon
16
Part Number
1J8726
1J8727
1J8728
1J8729
158736
06332
06332
06332
06332
06332
1E9439
1E9443
1E9447
1ii9823
lH9984
35072
35072
35072
35072
35072
t A7675
ov0673
hJ5426
24662
oooh2
OOOh2
1E7930 23062
1E8074 23062
1E6327 23962
144369224092
17
Pert Number
OOStliptlOll
Key
Description
Key
Part Number
25
IA9382
24052
lA3433
24122
102397
28232
lE5174
38022
lA3882
28982
1 R2882 24492
Hex Nut for 5-inch (127 mm) yoke boss,
steel (8 reqd)
Pipe Nipple for lubricetor/isolating
valve, pl steel
Warning Plate fw bellows seal bonnet,
stainless steel
Drh9 Screw for bellows seal bonnet,
stainless steel (2 reqd)
28
1 R3130 24492
1 R3358 24492
27
lR3872
24492
28
lR3509
24492
29
2R3898 24492
2U5115 24492
fiDbo6y
Binch Design ED body
Design ED
1 OI t-114
Inches
l-1/2 or l-l/2
x l-l/2
2or2Xl
-..
2W2Xl
2-l/2 or 2-l/2
x 1-l/2
JWJ7.L
mm
54
71
2R2820 19022
2Ft2821 lw22
2-l/8
2-13118
54
71
2R3112
2R3113
19022
19D22
2R3310
2R3311
19022
19022
2-13116
3-9118
71
90
2-13/18
71
90
71
9D
2-13116
3-9116
4or4x2
PART
NUMBER
2-l fB
2.13ll8
2.13/16
3-9118
3or3x1-l/2
2R3858 19022
2Ft3857 19M2
2R3493
2R34w
71
19022
19022
4 w 4 x 2-112
2R387319022
2-74
19022
2R3875 19022
8cr6x4
3u5098
2U5101
2U5102
3DA3272 X012
19022
19022
19022
Design EAD
Inch08
mm
1 or l-114
2-118
2.13118
54
71
1-112x
l-112 or 1
2w2x1
2-13118
2-118
2or2Xl
.. .
2-112
2-l/2 xor t-112
3or3xl-l/2
3or3x2
4~4x2
4~4~2-112
6~8x2.If2
I8w8x4
PART NUMBER
YOKE BOSS
DIAMEx
P,aln
.. .
Style 1 Extenaia
In
Styte 2 Extenalon
Untepped Bosr
Tapped 808s
2R2814 23022
2R2813 22D12
2R2826 22012
2R2827 22012
2R2738 22012
2R2852 22012
3R2885 22012
3R2B68 22012
3R2884 22012
3R2893 22012
3R2922 22t 112 t3R2894 22012 1
71
54
2R3107 23022
2W106 22012
2lU118 22012
2R3119 22012
2R3124 22012
2R3127 22012
3R3122
3R3123
3R3059 22012
3R3D80 22012
71
1 90
2R3305 23022
~2R33O422012~
2-13116
3-4,18
71
m
2R3853 23022
2R3a5222012
2R3880 22012
2R386222012
2R3B8122012
2R386322012
3R3B64
--- 22012
3R3888 22012
.. .
3R3967 22012
-..
2.t3/18
71
90
2R3490 23022
2R34a922012
2R3497 22012
2R349Q22012
2R3498 22012
2R35D322012
3-2
22012
---
3R3503 22012
.*.
3R3504 22012
. . .
90
71
127(
2R3687
2R3689 22012
23622
2R388822012
2R3202
2123200 22012
--- 22012
2-78
22012
. . .22Dl2
2R3600
3R36B5 22012
3R3507.I. 22012
3R3604 22012
3R3888. . 22012
.
3R368B 22012
3R3689
..* 22012
3-9/18
$I
127(l)
90
5(9
129
3U5D94 23022
2u5DQ8 22012
2u5DQG22012
3U5105 22012
3u5107 22012
3u510922012
3U5104 22012
3WlOa 22012
3u511022012
2115112 22012
- - ---
2U5113 22012
. ..
. ..
2U5114 22012
. . .
I..
$y8
127w
12721
3OA5471 X012
...
3OA3279 X012
3OA3280 X01 2
3OA3281 X012
3OA3270 X012
3OA3274
3OA3275 X01
X0122
- - - - -- -
.. .
.. .
. ..
. . .
. . .
2.xv16
-_
13-9/M
3-9/18
3-$18
2-13118
3R3128 22012
3R3128 22012
I
3R3319 22012
-.I
I
90
sm
2R3315 22012
2R3321 22012
--I
---
22012
22012
Untapped Boss
1 Bellows Seal
Tapped Bora
15
--*
Cm
. ..
...
11
125600
1FISHERI
II2 1 12.7
-..
2or2Xl
2.1/2,2-1/2x1-1/2,3,or
3x2
3,3x1-1/2.
4.~4~2
l&51824492
314
1
10.1
25.4
314 19.1
1
25.4
+ 1-l/4 , 31.8
Keys 6, 7. 8. 1930.
Tiizpii
---
1U7632 24492
-----
318 (9.5)
l/2 (12.7)
1 314 (19.1)
1 (25.4)
1 l-114 (31.6)
6 (1R290001012(1R290201012)1&!90401012~1R290601012~1R290801012
7
Single
Double
Leak-off
Quantity required
STEM DIAMETER,lNCHEI(mm)
KEY
NO.
DE9CRlPllON
lC752601012
-------
3
5
2
3
6
6
3
6
5
lC752901012
103876 01012
3
6
---
3
6
-em
30
lJ6723 06992
TFE
31
!-Ring
racking
32
IF1244 01012 IF1243 01012 IF1242 01012 lH9624 01012 lH9958 01012
lJ6725 06992
Quantity required
- - ---
Double
Leakoff
IO
lJ6724 06992
Quantity required
Leak-off
Double
1
2
2
2
1
---
1
---
lH9959 36042
lF3370 X0012 lE3190 01042 lE3191 01042 107516 X0012 107520 X0012
5
7
1
2
---
IO
7
6
8
7
8
lF3641 35072 lJ9623 35072 ON0284 35072 OU0997 35072 OWO871 35072
Derlgn ED
I. l-114. l-l/2.
Derlpn EAD
or 1.112 x 1 1.2. or 2 x 1
2. 2x1.2-1/2.2-112x
l-1/2.3.or3x2
4. 6 x 4, or 8
16or8x2-l/2
12
3,3x1-112,4,0r4x2
lR287535012
I
lR338235012
lR370235012
lR287535072
I
lR336235072
lR370235072
lR287235072
I
lR335935072
lR370135072
IA407824052
1R2881m2
I
2R3388oou2
1 2R3705W2
IA381624052
llA34.4924052
125600
Designs
ED & EAD
f
Keys 21 and 22 Bellows Seal Bonnet Gaskets
KEY 21 ANTI-ROTATOR
GASKET (2 REQUIRED)
Dosign EAD
1
--2or2xl
3 OT3 x l-112
4or4x2
6 or 6 x 2-l/2
em-
To 460F (232C)
Compoaltlon
1R2077 X0042
lR2877 X0042
lR3363 XC032
lR3363 X0032
1R3363 X0032
1R3703 X0012
lR3703 X0012
04262
04262
94262
94262
04262
94262
94262
To 450F (232%)
ComperitJon
lR2891
lR3101
1R3299
1R3847
1R3484
1R3724
lU5Dsl
x0062
04302
x0102
X0092
X0082
X0082
X0102
1R2891
lR3101
1R3299
1R3047
1R3484
1R3724
lU5081
94262
x0032
x0042
X0032
X0042
X0042
x0052
L l-1/2
... . .
x1
Design EAD
vu?
917F
. -- -.-Inches
mm
318
1. 2
112
2x1
2or2Xl
...
PART
NUMBER
9.5
lU218146182
12.7
llJ2182 3507
318
9.5
t/2
12.7
lU2
lu73993507
2-l 12 or 3
3or4
l/2
12.7
lU2311 3507
2-l/2 x I-112 or 3 x 2
3 x 1.112 or4 x 2
112
12.7
1u2268 3607
4,4x2-1/2,6,or6x4
6010x2-112
314
19.1
1U2217 3507
13
125-600
@J-A--m
u
rc-
w
-
UmM
CtD
UN lONNE7
tlTlE I 01 Z EXTEllllON
IONlET W7N f10UllE lAWi
Figure 5. Typical Bonnets Shown with Single PTFE V-Ring Packing Set
125-600
Parl Number
Descrtption
Key
18
19
26
31
lV3226
lV3227
lV3260
1V3340
35072
35072
35072
35072
31
lV1059
lVlo60
1V4170
lA3662
36962
36962
36962
26962
2OA3267 X012
2OA3267 X022
2OA3266 X012
32
ED & EAD
Part Number
DISCdptbl
Key
Designs
X012
X012
X022
X012
X012
x01 2
x022
x052
x032
X042
x062
X012
Key 1 Design ED Valve Body without Drain Plug Tapping, cast iron
Body Size, Inches
SCfOW@d
Class 125 FF
Class 260 RF
1
t-114
l-1/2
2R2748 19012
2OA6129 x012
2R2976 19012
2R2746 19012
--2R2974 19012
i-1,2
3
2R3190
--- 19022
---
2R3168 19012
2R3763
2R3409 19022
2R3567 19022
2115030 19022
3OA3240 X012
2R2747 19012
--2R2975 19012
2R3189 19022
2R3764 19022
2R3410 19022
2R3568 19022
24A77W X012
34A7774 X012
m-e
6
6
-----
Key 1 Design ED Valve Body without Drain Plug Tapping, WCB steel
Body Size, Inches
1
l-114
l-112
i-112
3
4
6
8
SCMWOd
2R2712 22012
20A6126 X012
2R2940 22012
2R315122012
e-e
------a
--Clas
Socket W&i
2R2711 22012
2R2709 22012
--2R3937 22012
2R3151 22012
2R3735 22012
2R3381 22012
2R3535 22012
2u5010 22012
3OA3222 X012
w-m
2R2939 22012
2R3153 22012
--we-
-----
--w-w
l.TrWo(~WNididCo.
2R2703 22012
--2R2931 22012
2R3145 22012
2R3729 22012
2R3375 22012
2R3527 22012
2U5012 22012
3OA3224 X012
2R2710 22012
--2R2938 22012
2R3152 22012
2R3736 22012
2R3382 22012
2R3536 22012
2U5011 22012
3DA3223 x012
Cles
Claw 300
150
RTJ
1
l-114
l-l/2
2
2-l/2
3
4
6
8
scheduk8oButtWew
RF
RTJ
RF
600
RTJ
I
+2R2704 22012 1 2R2705 22012
I
1 2R2706 22012
I
1 2R2707 22012
2R2700 22012
2R2933 22012
2R3147 22012
2R3731 22012
2R3377 22012
2R3.529 22012
2U5013 22012
3oA3225 x012
2R2934 22012
2R3146 22012
2R3732 22012
2R3376 22012
2R3530 22012
2115017 22012
3OA3226 X01 2
2R2935 22012
2R3149 22012
2R3733 22012
2R3379 22012
2R3533 22012
2u5015 22012
3OA3226 X012
2R2936 22012
2R3150 22012
2R3734 22012
2R3380 22012
2R3534 22012
2u5019 22012
3oA3229 x012
---
2R2932 22012
2R3146 22012
2R3730 22012
2R3376 22012
2R3528 22012
2U5016 22012
3OA3227 X012
---
---
---
---
15
126-600
Designs
(FiZiiEiFpl
ED 81 EAD
Class 300 RF
Clasr 600 RF
Sock.1 Weld
1
2
2u3793 22012
2u36O222012
2113794 22012
2113803 22012
3
4
6
2u3795 22012
2U36O4 22012
2U3611 22012.
2u3620 22012
2u3631 22012
2113812 22012
2113621 22012
2113832 22012
2113613 22012
2113623 22012
2113634 22012
2116421 22012
2U642222012
-------
Class 160 RF
Sire. Inches
Bcheduh
40
Schedula 60
Butt Weld
Class 166
RTJ
Class 300
RTJ
Clara 600
RTJ
Butt Weld
2U3796 22012
2U3SO6
2U361722012
22012
2u38OO22012
2U3606 22912
2U361622012
2U3796 22012
2u3a14
2U3605 22012
22012
2113796 22012
2u3615 22012
2u38O622012
2U3796 22012
2U361622012
2U36O7
22012
4
6
2U3S26 22012
2u3S3922012
2u3829
2u364022012
2u3624 22012
2u3835 22012
2u3825 22012
2u383622012
2U362722012
2u363622012
Darlgn ED
416
STEM
22012
DlAMEtER
&V!XSlZE
sTAN%Ess
STEEL
HARDENED
cm
1,1-1/4orl-1/2x1
lor2xl
318
l/2
llA5315X0121
llA5316X012
llA5317XOl2
llA5318XOl2
l-112
3/a
l/2
llA5321X012
10A4439XO12
10A443sxo12
10A4611 X012
llA5322X012
llA5323XO12
2or3x2
4x2
l/2
314
llA5324X012
llA5325X012
llA5326XO12
llA5327X012
llA5328XO12
llA5329XO12
l/2
llA5316X012
.
,.,.z.Ja#r
12.7 IV657248172 ~~1~1~75"'="~2
! lV657735O7r* ,.dL,onYn,O
,I,-$-nu.r
! lV657835O72 llA5331X012
llA5318XOl2
llA532OXOl2
1,t.C?70
xi-l,3
II--#.".11A5333xo12
~~Avi?4xnl2
,.,-.*.-.llA5335XO12
.-.
3Yl
lOA46llXOl2
llA5323X012
11A*177XfI13
. .,-.
,.-.-
11A5zBxo12
. ._
_ _ _
! lV658035O72
10A5104XO12
11A53%3xo12
llA5340X012
! lV65S135O72
! lV65S235O72
! lV65S335O72
llA5341XOl2
llA5342XOlP
llA5343XO12
llA5344XOl2
llA5345XO12
11A5346x012
llA5347XO12
llA5348X012
11AS349xo12
! lV65S435O72
! lV65SS35O72
l-114 31.8 lV658645172 ! lV65S635O72
llA535OXOl2
10A5107XO12
10A5109XO12
21A535lXO12
20A0103XO12
20A4608XO12
2lA5353XO12
21A5354xo12
2lA5355XO12
..___
.. .
I8
I ---
>V..w,L
llA5342X012
11A534sxo12
11A534axo12
21A5359XO12
21A53WX012
21A5361X012
21A!5362x012
21&363x01?
21&364x012
2lA5365XOl2
21A5368X012
21A5367XO12
(i-1,
~~::IE$Ez:i
2 F~wrwlth17JPHS~~SW~Sbr~410~~10~~~T~42~~
wHh cco-A CIOOSovw SOOT (427.C) (ths btla -W IS Slm~d
mm
16
12.7
27A3932 X012
27A3941 X012
19.1
27A3933 x012
27A3942
314
1
19.1
25.4
27A3944 X012
27443945 X01 2
27A3953 X012
27A3954 X012
6x4
314
19.1
27A3933 x012
27A3942
314
19.1
27A3956 X012
27A3957 X012
27A3965 X012
27A3966 X012
25.4
1. Nc4 101 uss wilh 17JPH s~sinbss slssl ca~.s sbovs 41O.F (210-C) o( CoCr:A cWS
sbovs WF
(427Y$ ~SS Ngh tStq~Shr*
VSIVS MS
IOI thSSS SWliiuhonS.
ED Only)
112
on WP & idn-.
314
.I--,..-
3l4
lOA4439X012
3/4
1. ~lauuwlthl7-4PHSWIS~~~~410~(2~~~~~A~~S~
8oo-F(42rc);uur&#lI-M~pluJskr~~~
BODY SIZE.
INCHES
11A5319x012
11A5320x012
! lV657435O72
6x4
x012
x012
mm
17-4PH
316
STAINLESS STEEL
sT~$D~Nsm;*
19.1
25.4
2x3269 x022
22A3262 x022
22A3259 x01 2
22A3262 x012
22A3261 X012
22A3264 x01 2
22A3260 x012
22A3263 x01 2
22A3267 X012
22A3268 x012
\
I. nl!$l IuWWa~.
Krvs 2. 7. and 8 Valve Ptug and Stem AssambtY for Plain Bonnet
316
STAINLESSI STEEL
CoCr-A
316
STAINLESS STEEL
w/Co&-A
fi PIIT.
nt,,ntE
11A5317 X072
llA5319 x032
---me
11A5326 X022
llA5327 X032
11A5326 XM2
-em
1IA5316 x022
llA5316 x042
1lA5320 X022
1I A5330 x022
1tA533.1 X022
llA5332 x022
-em
llA5334
llA5335
x042
XM2
1OA4611 X042
llA5323
X022
! 1lA!i330 X032
llA5337 X062
llA5339
x022
lA5341 X032
1lA5344 X022
llA5347
x022
316
STAINLESS
STEEL
w/Co&A
ON SEAT()
I 1 or l-114
1
1A531 5 x032
lA5316 X022
I1
lA5321 X022
me-
316
112 112.711V6574 XOC
-me
---
IA5324 X022
m-m
314
---
-we
3/4
6x4
-em
314
-me
314
&IP
Kevs
. 2... 7. and 6 Vatvo Aug and Stem AssemMy for Style 1 Extension Bonnet
STEM
416
316
316
316
BODY SIZE, INCHES
STAINLESS STEEL
STAINLESS
STAINLESS
316
DlAMETER
STAINLESS STEEL
w/%Cr-A
STEEL
STAINLESS
STEEL
-a
VSC SIZE
w/C&-A
ON SEAT & GUIDE
STEEL()
ON SEAT 6 GUIDE()
DesI9n EAD m
HARDENED
Dodgn ED
HIGH TEMPERATUREI?)
O\E%
(STO)
9.6 1vS571 X0072 lV6571 X0062
--ltA5317 X062
m-e
1 or l-114
1
3/S
-- llA5316 X032
--llA5320 X032
l/Z
12.7 lV6572 X0032
9.5 lV6573 X0072
- - 11445321x042
lOA
X032
llA5322XO32
1-112
2
310
X0052
-- -em
--^-112 12.7 lV6574
9.5 lV6571 x0102
-- --llA5317 x052
--#r-1/2 x 1
,2x1
I w
1
U c&f-A
WPS
UI top fU
I
I
125600
Designs
(FIsHER"J
ED & EAD
SIZE, INCHES
Design ED
Deslgn EAD
1. t-114.1-1/2x 1,or 2 x 1
l-1/2 or2-t/2 x1-112
2or3x2
2-l/2 or 4 x 2-112
3
4
6
6x4
lor2Xl
2or3xl-l/2
4x2
3 or 6 x2-112
4
6
.. .
.. .
..-
17-4PH
STAINLESS
STEEL
(HARDENED)
Chrome
Plated
Nkkol
Coatrd
211215033272
2U2192 33272
2U2234 33272
2U2276 33272
2U2318 33272
2U23W 33272
2U506333272
2V372233272
2OA3240 x012
2u6Q1148102
2U691648102
2U692146102
2U8Q2448102
2lJ892746102
2U8Q3046102
2lJ893546102
2V371748102
2DA435OXO12
2U740348932
211725448932
2U740448932
211740548932
2U740648Q32
2U740748Q32
2u606948Q32
2V371448932
2DA5489 X01 2
316 STAINLESS
STEEL
CAST IRON
(NICKEL
COATED)
211740349242
2U725449242
2OA2713xo12
2OA2714XO12
2OA271JXO12
2OA2716XO12
2lBD8949242
...
.I,
COO-A
PU2180 39102
2U2192 39102
2U2234 39102
2U2276 39102
2LJ231839102
2U238039102
2u506339102
2V3722 38102
2oA324QxO92
Key 3 LinearCage
DeslBr
SIZE.INCHE?r
DeSlQn EAD
2-112 or 4 x 2-112
Nkkel
Coated
2UW17461D2
2lJ8Q2046102
2U8Q2346102
2U692648102
2lmQ2Q48102
2U8s3348102
2wQ3848102
2V371546102
2OA434QXO12
2U741448932
2U741548S32
2U741848932
2U741746032
211741648932
2U741948B32
2U8Oea48932
2V371248932
2OA5468xo12
(HMFED)
1 or2xl
2 or3x l-112
4x2
3or8x2-l/2
4
6
17-4PH
STAINLESS
2U2156 33272
2U21Q8 33272
2U2240 33272
2U2282 33272
2U2324 33272
2U2368 33272
2U8061 33272
2V3718 33272
2OA3247 X012
___
-..
CoCr-A
2u215839102
2U21Q83QlD2
2&?240?l9102
2u228239102
2U2324 39102
2u2360 39102
2u6c613Q102
2V3718 39102
2OA3247 XD92
BODY
l-
SIZE, INCHES
Daslgn ED
Doslgn EAD
1. 1-1/4,1-1/2x l,or2 x 1
l-112 or2-112 x1-112
2~3x2
2-112 or4 x2-112
3
4
6
6x4
8
lor2Xl
2or3xl-l/2
4x2
3or8x2-l/2
4
6
.. .
.-.
...
17lPH
STAtNLESS
STEEL
(HARDENED)
2U2163 33272
2U219523272
2U223733272
2U227933272
2U232133272
2U236333272
2U505Q33272
2V372333272
2OA3246xo12
316 STAINLESS
STEEL
Chrome
Phtrd
Nkkrl
Coated
CAST IRON
(NICKEL
COATED)
2UW13481D2
2U6919481D2
2lJ6Q2248102
211692548102
2U6Q28 48102
2L@Q3148102
211893748102
2V3718 46102
2DA4348xo12
2U740848S32
2U74OQ48Q32
2U741048W2
2U74lJ12
2lJ741248Q32
4u741348932
211806748932
2V371346S32
2DA5467xo12
2U74D8 X0012
2U74DQ XOal2
2U7410 x0012
2U7411 x0012
2117412 X001 2
2U7413 X0012
2u8067XM)12
--.
-.-
16
Derlgn ED
Design EAD
1,l-114,1-112x 1, or2 x 1
l-112or 2-m x l-112
2or3x2
2-112or 4 x2-112
3
4
6
1 or2Xl
2or3xl-l/2
4x2
3 or6 x 2-W
4
8
...
2V502333272
2V5.02433272
2V502533272
2V502633272
2V502733272
23A8915 X032
23A8913XO32
CoCrA
2u21533Q102
211219539102
2U223739102
2u227939102
2U232139102
211236339102
2u50593Q102
2V37233Q102
2OA3245 XOQ2
125-600
Designs
ED & EAD
Level
A3
83
c3
w
316
Stainlerr
Strol
(Nickel Coated)
416
Strinlesr
Stool
32A3246
32A3249
32A3250
32A6217
X012
X012
X012
X012
32A3251
32/\3252
32A3253
32A6220
X01 2
X01 2
X01 2
X01 2
316
Stainle8s
Stool
(Electrollrrd)
32A3336
32A3337
32A3336
32A6741
X012
X012
x012
X012
Dorlgn ED
Derign EAD
KEY4
CAGE ADAPTOR
1-112x 1
2x1
2-112 x l-112
3x2
4 x 2-112
2x1
...
3 x1-112
4x2
8 x2-1/2
1U2216 24492
1U1207 24492
1u2302 24492
lU1246 22012
1u1251 22012
1U2262 24492
1U23c4 24492
lU2346 22012
Derlgn EAD
1. I-ll.4,
1-1/2x1,or2x1
TO 45OF (232V)
CARBON-RLLED
FTFE
45DTO6DVF
(232 TO 31 CC)
GRAPHITE
501 TO 900F
(316 TO 462C)
GRAPHITE
901 TO 11WF
(462 TO 593C)
GRAPHITE
111217405102
lU2174 X0012
1u2174 x0022
lorPx1
1112173059S2
l-1/2 or
2-1/2x l-112
2or3xl-l/2
111221505092
lU2216 05102
lU2216 x0012
1U2216 x0022
2or3x2
2-T/2 or 4 x2-112
3
4or6x4
6
8
4x2
3or6x2*1/2
4
6
...
...
1
1U2257 05092
u22SS @OS2
lU234105DS2
lU23S105oS2
1u5068o5oS2
..*
1u2256 05102
lU2300 05102
1u2342 05102
1u23S2 05102
lU5069 05102
loA32B2 x012
1u2256 x001 2
1U23DO X0012
lU2342 x0012
lU23S2 x0012
lU5Dw x0012
loA3262 x022
1u22E.a x0022
1u2300 x0022
1u2342 x0022
1u2392 x0022
1u5D6S x0022
loA
x032
Number Required
601 to ooOF
(316 to 4B2=%)
Gnphitm
901 to llW*F
(482 to 593*C)
G@bltO
17A3SBB X01 2
17A3966 x022
4
4x6
6
17A3SSO x012
17A3SSo x022
17A3991 x012
17A3SSl x022
601 to SOOF
(316 to 462%)
SO1 to 11WF
(462 to ssrc)
llAS727XOl2
11AS727 X022
11AS727 X032
19
125-600
Designs
(FISHER"I
ED & EAD
Key 7. Design ED Valve Plug Stem, 316 stainless steel (not for Whisper Trim 111
cage)
STEM
DlAMErER 6
VBC SIZE
BODY
SIZE, INCHES
lnchrr
Full
Capacity
mm
Inches
mm
1. l-114,
or
l-112
3lB
9.5
&7l8
l/2 I 12.7 I 11-1306
l/2
3/4
12.7
I 19.1
12.114
I 14-5/S
311
372
2.112 or 3
II2
3bl
12.7
19.1
12-5/6
15
l/2
3i4
12.7
1s.t
2JA)
I 25.4~
1Z-5/8
31.8
25.4
19.1
20
1
157/6
P-516
31.6
25.4
19.1
24-3118
27.7116
18310
l(l)
1ta
+t3/4
1
l-114
3l4
1
l-114
l-l/2x
EXTENSION BONNET
PLAIN BONNET
Stem Length
i51iZ
16-114
lQ.114
I I
I I
stylo 1
Pert
Number
Stem Length
Stylo 2
Stem Length
Pert
Number
Inches 1 mm
Inches 1 mm
12-114
~311
15.13/16 402
1OA8623 X022
lU2180 35162
lK566Q35162
1U2265 35162
16-w
19
413
483
1U2264 35162
...
321
361
1U2305 38162
lU230635162
189116
lQw4
421
502
1U2307 35162
...
321
394
464
489
1U2305 35162
1K5677 35162
lK7590 35162
lU2175 35162
16-9116
i 93!4
.....
421
502
...
1U2307 35162
iU2GXl35162
403
499
508
11998435162
1N7047 35162
lK415435162
x)-l/B
24.lW16
25.13118
492
614
705
1K!%B9 35162 21
1K78Ql X001 2 24-3/l 6
247/l 8
lL268635t62
225 lU3@835162
3oQ lU369335162
...
...
s11
...
...
...
656
533
-..
__.
...
614
70s
Q-316
12-114
241
311
1U2236 35162
lK568Q35162
1Z-314
l&1/4
324
413
lU2270 35162
lU22633-5182
l/2
12.7
11.13/16
300
lU36QfI35162
1513/18
402
111217935162 23.13/16
t/2
3/4
12.7
19.1
12-114
14.96
311
372
lK588835182
lU226535162
16-114
19
413
483
lU228335182
lL4C0135162
24-3/16
---
4x2-1/2
l/2
314
12.7
19.1
12w6
15
321
361
lU230535162
lU230635162
159/16
tMf4
421
502
lU2306 35162
lU444835162
/6x4
3/4
19.1
15.718
403
lLQQ6435162
2@1/6
511
lU5071 35162
Capacity
1U5244 3.5162
...
...
9.5
12.7
RestrIcted 3x2
I ...
630
W6
l/2
2x1 or
2-l/2 x l-112
Part
Number
16-7/18
19l/8
416
486
lU2272 35162
1U2273 35162
605
lU3BQ3XOO12
614
---
111226435162
---
24-Q/16
2513/16
624
661
lU2307 35162
111232338162
27-l/2
699
1U5244 35162
1. TypLYa7shmla.
2 Tym6!i7a47OSwie4~.tuda.
Kev 7 Whisper Trim III Valve Stem, 316 Stainless Steel (&inch Design ED Only)
Inches
314
mm
19.1
25.4
EXTENSION BONNET
PLAIN BONNET
STEM
DIAMETER 6
WC SIZE
Stem Length
1
Inches
mm
17.7118
443
%7/B
SD6
Part
Number
Sty102
Style 1
Stem Length
Stem Length
Part
Number
Inches
533
1U9262 35162
24.114
635
lU627735162
Inches
mm
lU3416 35162
21
lP8476 35162
25
---
mm
PlIl
Number
616
lU6276 X0012
---
---
Key 7 Design ED Valve plug Stem for Class N Shutoff (Design ED only)
1. Tp
20
607 wluua
at-@.
Key 7 Design EAD Valve Plug Stem for Plain and Extension Bonnets
anrrv,
SIZE,P INCHES
SrEM
DIAhWER &
WC SIZE
lnchrs
Full
lncher
mm
Style 1
^~ *
ran
Number
Stem Length
style 2
Stem Length
Part
Number
I
Pert
Number
lor2
9.5
12.7
B-718
ll-l3/16
225
300
Inche8 1 mm
Inches
_- _..
lU366B35l6i ! 112-114 1 311 1 1112177351621 16
lU3B9035162
W-13061 402 1 lU2179351621 l&5/6
1 mm
I
1 405 1 llJ2176 35162 1
1 473 1 lU218035162
3or4
3/4
l/2
12.7
19.1
12-5/B
15
321
361
lU230535162
lU23C8 35162
16-9116
_- -..
421 111230635162 1 24-9/16
1 502 1 lU444635162
l&3/4
112
12.7
12~5lB
321
lU2305 35162
l&9/16
1 421 1 lU230835162
I
CapaCity
Stem
-. -. .. 1- math
-. I _..
EXTENSION BONNET
3/B
l/2
Capacity
Restricted
mm
PLAIN BONNET
1 12.7
1 12-l/4
3x1-1/2
l/2
12:7
11.13/16
4x2
112
3/4
12.7
19.1
12-l/4
14-112
l/2
3/4
12.7
19.1
12-5/B
15
6x 2-l/2
1.1ym661rmulw.
2. T!m 657 0 470 swia
300
lU3uxr35162
1 lU217935162)
311
372
lK566Q35162
lU226535162
1151W16) 402
___..
..116-l/4
1 413
I19
I463
I
I
1
321 1
lU230535162 1 l&9/16 I 421
1381
~lUW~~;ul~:z~l~4
_^^___^_
---..
--1502
1 lU2263351621
~1L40013.5162)
1 614 1 lU226435162
1 . ..I
...
I lU230635162124-Q/10
1 624 1 1U1230735162
---~1U444635162(2&13/16~6B1
1 lU232335162
Eb.wor.
Key 7 Valve Plug Stem for Bellows Seal Bonnet, 316 stainless steel
BODY SIZE, INCHES
7 Inches
l/2.3/4. 1.
I l-1/4. l-1/2, or 1-112x 1 I
I2-1/2x
2. z-112,1.lf2.or3
4x2-1/2
6or6x4
I 3or4
x2-112
...
mm
PART
NUMBER
316
l/2
l/2
1 12.7 1 12-l/4
12.7
11-5/B
295
1U36BQ,%r~
12.7
12
305
1u3691:
12.7
l~.i
327
12.7f6
1~4
1 367 11~5~7635162
314
12.7
lQ.1
12-7/B
14-3/4
327
375
2R36Q3 35072
lU389435162
314
19.1
15-114
387
lK567635162
1U222Q 46172
1u2229 33092
lU508033DQ2
111222939102
lU5DBo 39102
21
125-600
(FISHER)
KM 9
t!AD
Lh3r
.--I
- Desion
---~
Unrr
Material
3
4 l-112
4x2
6
6 x 2-112
1
2
2X1
lV560248172
lV560546172
1V3676 46172
2V5818 46172
2V6469 46172
2V6619 46172
2V6612 46172
2V6628 46172
2X.623 46172
lV5601 46172
lV5603 46172
lV5606 46172
m..
*..
...
...
....-
lV5601 46172
lV5603 46172
lV5806 46172
2V5613 46172
2VS8OQ46172
2V5622 46172
2V5616 46172
211384948172
2U3867 46172
1W802 35072
lV5605 35072
! V3876 35072
2V5616 35072
2V546Q 35072
2V661 Q 35072
2V6612 35072
2V662836072
2V6823 36072
lV5601 35072
1V56D3 35072
1 v5806
35Q?2
lb5601 35072
1V5603 35072
1V5608 35072
2V5613 35072
2VSOQ 36072
2V5822 35072
2V6618 35072
2U384Q 35072
211385735072
Class 600
lV5601 46172
lV5603 46172
lV5606 46172
2V5613 46172
2V56QQ46172
2V!i622 46172
2VE-61846172
2V5631 46172
2VsB26 48172
lU3642 46172
1U3643 46172
lU3651 48172
2U3846 46172
2U3663 46172
2U3647 46172
2U3855
48172
2U364Q 48172
2lJ3667 46172
1V560135072
36072
1V5606 35072
2V5613 35072
2V66OQ35072
2VS622 35072
2V5618 35072
2V663136072
2V5626 35072
1W642 35072
lW64336072
I@85135072
2U3846 36072
211385336072
2U3847 35072
2U3866 36072
2W64Q 36072
2U3867 36072
tvSO3
3
3 x l-112
4
4x2
6
6 x 2.112
schdulr
4oor80
Butt Weld 8ody
Claw 300
RF Body
Blrr, Inchrs
1
2
2x1
3
Bockrt
Weld Body
Clssr 150
RF Body
Bodv
RFBody
. . .
...
.*.
...
...I_
41osST
316 SST
21AQ7Q4X012
21AQ7Q4X022
21AQ7Q5X012
Gasket Descriptions
I
KEY
NUMBER
10
11
12
13
To 456OF (232C)
Except to 3OQ.F (149%) for
cycling
Servkr
or to 6WF
(427.C) for I-Inch Design ED
DESCRlFTtON
Bonnet gasket
Cage gasket
l-1/2Xlor2Xl
DesignEDor2xl
Design EAD
FGM
Composition
l-1/2Xlor2Xl
Design ED or 2 x 1
Design EAD
FGM
composition
caPaCry sizes
1-1/2x1or2x1
Design ED or 2 x 1
Design EAD
d=s)
l-1/2x1or2x1
Design ED or
2xlDeslnEAD
Nl otir ,,Wd
capacity sizes
27
51
Not used
Composition
316L SST 6 Composition
RhIlCt~
Adaptor Qasket
wt USed wltll full =wdty
FGM
l-1/2xlor2xl
Design ED or 2 x 1
Design EADCQ
FGM
FGM
CornposItion
FGM
FGM
Composltion
SST
l.Tr~~dlnmr~~~NlcWb.
2.shbnnotusDdonhlcwncqrtlnuptD450r(23m
22
FGM
14
MATERtAL
apur pans.
125-600
Designs
ED 81 EAD
Keys lo. 11. 12, 13. 14, 27 and 51 Gaskets and Shims
Design
EAD
Key
Number
Deslgn
ED
1 or l-114
Seed)
11
0
1
1::
1:3
2 7or51
RGASKET X012
lR2859 XDD82
lR2881 X0082
lR2860 99282
lR2862 X0112
---
RGASKET Xl 62
lR2859 X0042
- - lR2860 99442 3
lR2862 X0062
16A1938XO12
l-$/2
et()
S
113
1t
1:
1::
2;Ior
RGASKEi X022
lR3101 XDO32
lR31W XDD32
lR3099 99282
lR3D98 XDD52
---
RGASKET X172
lR3101 X0032
--lR3099 99442
lR3098 X0052 3 X 2
18A1937 x01 2
St()
SC
1c1
11I
1:,
RGASKET X242
lR3101 XDD32
1R2881 XOD42
1R2860 99442
1R3098 X0052
lU2152 X0042
16A1936 X012
RGASKET X242
lR3101 X0032
lR2861 X0042
1R2880 99442
1R3098 X0052
1112152X0042 4
16A1936 X012
RGASKET XD32
lR3299 04022
lR3298 04022
1R3297 99282
lR3296 04022
-me
RGASKET Xl82
lR3299 XW42
--1R3297 99442
lR3296 X0042
16A1938 x012 4 x 2.112
l-112 x 1
xl
1:b
2cI
27 or 51
---
SC3t
1C1
11
12,
13
51
---1
se
10
1T
1:
11
14
51I
2x1
St30
101
11
12,
131
27or 51
2-l/2
2-l/2 x l-1/2
c
; 3
To 4SOF
over 450F
(232%) Except (232C) Exc*Pt
to 3WF
over 3WF
(149V) tar
(149%) for
Cycling Service Cycling Service
or to 8DOF
or to llWF
(427T) for
(593%) for
I-Inch
I)-Inch
Design ED
Design ED
seIt()
10I
11
x l-l/2 12
13
14
127or51
18A1938 X012
16A1936 X012 8
w.
Design
EAD
x2
To 450F
Over 45O*F
(232%) Excep! (232%) Except
lo 3OOOF
Over 300F
(149V) for
(149%) for
Cycling Service Cycling Servicr
or to 1lDVF
or to 8W.F
(427V) for
(593C) for
&Inch
8-Inch
Des@ ED
Design ED
SC
El()
1t1
11I
1:I
1:I
211 or 51
SC
3t()
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11i (2 reqd)
12,
13I
14
27or 51
tGASKR Xl32
lR3484 XW42
1R3298 XW32
1R3297 99442
1R3296 x0042
lR3481 x0052
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10 I
11
12
13
27 or 51
RiGASKET Xl42
seitcr,
1I R3724 X0042
10
11 (2 reqd) 1lR3848 x0042
x 2-l/2 12
1lR3845 99442
1IR3844 XW52
13
14
1lJ5047 XW62
I
-we
21or 51
RGASKET X272
lR34& xW42
1R3298 XW32
lR3297 99442
1R3298 X0042
lR3481 XW52
16A1938 X012
VZASKET X282
lR3724 XW42
1R3848 X0042
lR3845 99442
lR3844 X0052
lJ5047 X0062
16A1939 X012
SE0
Ia I
11
12
131
51
SeIt
10
11
12
13
51
RGASKET Xl52
lU5081 X0102
1u5D83 x0082
lU5085 99442
1MD88 X0072
---
IGASKET X222
lU5081 XC052
--lU5085 99442
1us088 x0032
16A1942 x012
SeIt
23
125-600
Designs
[ FISHER1
ED 4%EAD
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lR2811 24052
lA4533 24052
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lA3772 24072 IA3772 X0242
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CONSTRUCTlON
Design ED
Au except
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24
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NUMBER
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lA3656 X0012
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lR3673 35532
14A5960 X042
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14A5962 X042
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---
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lA3772 35252
lA3772 35252
lC3308 35252
145378035252
lA3520 35252
lA4409 35252
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lA4409 X0212
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X0232
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X0232
X0232
X0182
X0162
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Designs
ED & EAD
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125-600
Designs
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27
125600
Designs
1FISHEFd
ED & EAD
[FISHERY
Fisher Controls
Type 667
Fisher Controls
instruction Manual
Type 667 Diaphragm
Actuator Size 30 70 & 87
1FISHER1
September 1980
Form1203
INTRODUCTION
Scope of Manual
This instruction
manual provides information
on installation, adjustment,
maintenance,
and parts ordering for the
Type 667 actuator in sizes 30 through 70 and size 87 and
for the Type 667-4 actuator in sizes 70 and 87. information
for other equipment used with these acutators is found in
separate manuals.
Description
The Type 667 actuator (figure 1) and the Type 667-4
actuator
are reverse-acting,
spring-opposed
diaphragm
actuators that are used for automatic operation
of control
valves. The Type 667 actuator provides.3
inches (76 mm)
maximum
actuator travel while the Type 667-4 actuator
provides 4 inches (102mm) maximum actuator travel. Both
actuators position the valve plug in the valve in response to
varying
pneumatic
loading pressure on the diaphragm.
Figure 2 schematically
shows the operation
of these
actuators.
Additionally,
a Type 667 or 667-4 actuator can
be furnished with either a top-mounted
or a side-mounted
handwheel
assembly. Atop-mounted
handwheel
assembly
is usually used as an adjustable dawn travel stop. Asidemounted
handwheel
assembly
is usually. used as an
auxiliary manual actuator.
Specifications
Specifications
for the Type 667 and 667-4 aotuators are
shown in table 1. Information
for a specific actuator is also
found on the nameplate (figure 3),of that actuator.
Figure
on
The Maximum
Diaphragm
Pressure to Stroke Actustor,
listed in table 2, must not be exceeded at less than full
travel. If it is exceeded before the travel stop contacts the
upper diaphragm plate, the maximum allowable valve stem
load may be exceeded. The Maximum
Excess Diaphragm
Pressure, listed in table 2. is the pressure that may be
added when the actuator is at full travel. The sum of the
pressure required to stroke the valve fully and the excess
pressure added when the actuator is against the stop must
not exceed the Maximum
Diaphragm
Casing Pressure
also listed in table 2.
r
Teble 1. Specifications
ACTUATOR
SIZES
YOKE BOSS
DIAMETERS
MAXIMUM
TRAVEL
MATERIAL
TEMPERATURE
CAPABILITIES
See table 2
See table 2
PRESSURE
CONNECTIONS
ACTUATOR
MAXIMUM
ALLOWABLE
THRUST
OUTPUT
MAXIMUM
DIAPHRA6M
PRESSURE
CASING
See
l/4
table 2
See table 2
See table 2
Table 2. Additions/
Specificetions
Maximum Travel
Actuator Mounting
INSTALLATION
1. Screw the stem locknuts all the way onto the valve
stem. Put the travel indicator disc, not usedwith the size 87
actuator,
on the locknuts.
The concave
2. For direct-acting
close the valve.
For reverse-acting
open the valve.
valves,
to
fi.0flSIfERCONTROLS
CQ
MAMMLTOWN
Al AL,-,rtPE~~lZE~
t!lTTSt
li&;ys
~TOnPSl
DlAPH PRES
A-1
WITH I-lPSl
DROP ET
gp
[IRATING
EKO
YIllU
~
Figure 2. Schematic of Type 667 and 667-4 Actuaton
L-]TO[-1
PORT
PSI
[JTRAvEL(]
%%
L$$--.l-Ql
ORDER 11,
SA
/
5. Turn the spring adjustor (key 12, figures 5,6, and 7) out
of the yoke several turns, until the actuator stem is at the
bottom of its travel and all spring compression is relieved.
1CAUTION ]
Do not clamp justthe tip of eitherthe valve stem
or the actuator stem in the stem connector.
Incomplete engagement of bothvalve stem and
actuator stem in the stem connector may result
in stripped threads or improper operation. Be
sure that the length of each stem clamped in
the stem connector is equal to or greater than
the diameter of that stem.
STEM CONNECTOR
YOKE LOCKNLT
Loading Connection
1. Connect the loading pressure piping to the l/4-inch
NPT female connection in the top of the actuator yoke.
2. For size 70 and 87 actuators,
remove the l/4-inch
bushing in the 1/2Gnch NPTfemale connection to increase
connection size, if necessary. Either piping or tubing may
be used.
?YPe 667
Spring
is
to
is properly connected
3).
4. Cycle the actuator several times to check that the valve
stem travel is correct and that the travel occurs when the
correct
Refer
packing
to the diaphragm.
procedure
6.
is incorrect,
in the Adjustments
section.
procedure
in the Adjustments
the
when
Bench
pressure
inserted
range
on the
no pressure
and the
in the bonnet.
Refer
is controlling
packing
Set
is loosely
Diaphragm
valve
5.
to
nameplate
the specified
is tightened
to the
(figure
pressure
to the
when
the
refer to the
Spring
section,
2.
Each
Changing
down
actuator
the
spring
has
a fixed
spring compression
to make
valve
travel
pressure
span.
coincide
with
the
loading
pressure range.
ADJUSTMENTS
into the yoke (key 9, figures 5,6, and 7) to shift the span up
or turn the spring adjustor out of the yoke to shift the span
down.
Travel
Make travel adjustments
actuator
travel is different
actuator
nameplate
on the
If the actuator
(manual
(figure 3).
has a side-mounted
operator),
clockwise
handwheel
handwheel
assembly
rotation
closes
the valve.
When
adjusting
travel
of a direct-acting
valve,
slightly
of damaging
For successful
ICAUTlONI
damage
MAINTENANCE
depends
on the severity
of
result.
2. Tighten the locknuts together, use a wrench on these
locknuts. and screw the valve stem either into the stem
connector to lengthen
shorten travel.
personal
to property
to disassemble:
Release
l Vent
process pressure,
and
injury or damage
Avoid
the stem
Actuator, Top-Mounted
Handwheel Assembly (Adjustable Down Travel Stop), Side-Mounted
Handwheel
Assembly
(Manual
Operator) for Size 34 through 60
Handwheel
Assembly
Actuators,
and Side-Mounted
(Manual Operator) for Sizes 70 and 87 Actuators.
Assembly
1. Coat the O-ring with Lubriplate MAG-1 l or equivalent
lubricant. Place a new gasket or O-ring (key 70) on the yoke
(key 73). Position the lower diaphragm casing (key 64) on
the yoke, align the holes, and insert and tighten the cap
Actuator
This procedure describes how the actuator can be completely disassembled and assembled. When inspection or
travel
them.
stops
(key
77)
were
appropriate
bushing
step.
(key 7).
3. Fill the seal bushing with Lubriplate MAG-1 or equivalent lubricant, slide the bushing into the yoke (key 73). and
actuator,
and figure
7 depicts
4. Assemble
Disassembly
1. Bypass the control valve. Reduce the loading pressure
to atmospheric, and remove the tubing or piping from the
connection in the top of the yoke (key 73). For a top-loaded
construction,
connection
the
actuator
stem
(key
also remove
the piping
or tubing
lower
dia-
in the actuator.Take
the O-rings.
Over-tightening
the diaphragm
care when
from the
2. Thread the spring adjustor (key 74) out of the yoke (key
73) until all spring compression is relieved.
by separating
144).
20 foot-pounds
(27 newton
meters)
torque.
the yoke locknut or, for the size 87 actuator, the stud bolt
nuts. Separate the stem connector by loosening the stem
locknuts
and unscrewing
evenly,
screws.
6. Install the actuator spring (key 18) and spring seat (key
4. Unscrew
the actuator
stem (key 144). Also lift the spring seat and spring (keys 19
or equivalent
lubricant to the
the diaphragm
and nuts
(kev
casing
connected
and actuator
1).
stem
(key 144).
Be careful when
the O-rings
the seal
(key 8).
in the Installation
with the
section.
handwheel
assemblies
extension
stem. Turning
of the actuator
counterclockwise
the
handwheel
disassembly
and
9. Remove cap screws (key 30). and take off the lower
diaphragm casing (key 64) and the gasket (key 70. size 30
assembly
*Tr#demub d
at the appropriate
step.
Type
667
Disassembly
3. For a handwheel
2.
atmospheric,
and remove
connection
loading
the tubing
pressure
to
assembly
60 actuators,
fasten the mounting plate (key 158) to the
diaphragm casing (key 1, figures 5, 6, and 7) with the cap
screws
Return
the
recorded
travel
in
stops
step
to their
6 of the
original
preceeding
portion.
For a handwheel
the compression
and 7).
actuator,
screw
the
connector
on the diaphragm
extension
rod (key
60 actuators,
assembly
sure that the guide plate (key 157) can turn between
body (key 148) and the mounting
plate
into
the
For a handwheel
150)
handwheel
as
4.
positions
Disassembly
Disassembly
portion.
the
(key
parts.
Over-tightening
the diaphragm
20 foot-pound
(27 newton
meters) torque.
(key
5. Unscrew the hex nuts and cap screws (keys 14 and 13.
figures 5.6, and 7) from the diaphragm casings. Lift off the
diaphragm
Slide the guide plate (key 157) onto the extension rod (key
150). and screw the extension rod into the connector (key
27). Slide the handwheel
6.
If travel stops (key 152) are used, note and record their
position relative to the cap screws (key 154) for use in
assembly.
remove
Unscrew
and
rod, position
the handwheel
extension
plate
the cap
(key 161).
handwheel
parts.
the diaphragm.
screw.
Assembly
1. Slide
handwheel
handwheel
screw
the end
of the
ring
castle nut (key 166). and drive in the groove pin (key 187).
2.
Turn the
portion
Type 667
figure lO.The
A side-mounted
handwheel
used as a manual operator.
wise past the neutral position always opens the valve body.
A lever
opens
(key 146,
figure
10) on a handwheel
Instructions
assembly
stem.
disassembly
and
at the appropriate
step.
Key numbers
.
assembly
60 actuators.
screw
lubricant,
threads
with
Lubriplate
MAG-1
screw. Slide the second bearing (key 152) onto the screw,
and insert the end of the screw into either the bushing (key
151) as shown
in figure
retainer,
Tighten
bearing retainer
and
then
loosen
(key 168,
it one-quarter
not shown)
in place.
Disassembly
the handwheel
assembly
can be removed
Remove
pilot
3.
to the yoke.
retaining
retainer (key
(key 168, not
7. Pull the screw assembly (key 145) out of the handwheel body. The operating nut (key 132) will come out with
the screw.
Also remove
the bushing
(key 151).
5. Position
and tighten
equivalent
(key 151)
lubricant.
pointer
the screw
mounting
bolt
(key
159,
not
actuators
wheel
(key 161).
or with
assemblies
assemblies
the machine
MAG-1
or
on size 45,50,
and 60
7. If the handwheel
assembly
was removed
from the
and
147)
to hold the
handwheel
assembly
used as a manual operator. Turning the handwheel clockwise past the neutral position always opens the valve body.
Asleeve (key 123,figure
1l)on a handwheel assemblyfora
size 70 or 87 actuator opens the valve body by moving the
valve stem.
are given below for complete
to accomplish
(key 152) with Lubriplate
in the handwheel
put the
Assembly
Pack the bearings
the
(key 156)for
Instructions
1.
(key 51).
(key 150), and the hex nut (key 54) on the end of the screw
(key 145). Tighten
in the handwheel,
6. Assemble
the assembly.
the top of the levers so that the levers will drop down out of
6.
the
handwheel
If desired,
turn.
to hold the
1.
or
thg required
maintenance,
the assembly
at the appropriate
Key numbers
refer to figure
disassembly
and
step.
as shown
in
11.
Type
667
Pack the ball bearings
Dlsattembly
equivalent
worm retainer
in figure 11.
2. Remove
compression
or
Align
retainer with the set screw hole in the yoke, insert the set
screw (key 52). and tighten
it.
counterclockwise.
3. Coat the worm shaft (key 51) threads with Lubriplate
3. Remove the cap screws and nuts (keys 13 and 14). and
lift off the diaphragm
MAG-1
or equivalent
lubricant,
yoke so that the end of the shaft fits snugly into the back
bearing retainer.
4.
Remove the travel stop screw (key 12) and spacer (key
the slot in the retainer with the hole in the yoke, insert the
5. Unscrew
the
following
connected parts: the lower diaphragm
casing
(key 64). the O-ring (key 70), spring case adaptor (key 89),
the seal
bushing,
D-rings,
set screw
it.
141
and 142)
in the
shaft (key 51). Thread the hex nut (key 127) onto the worm
and 72).
shaft.
6. Remove
bushing and O-rings (keys 7,8, and 9) out of the spring case
adaptor
(key 89).
gear
equivalent
7. Take out the actuator spring
(key 18).
and the
(key 44)
lubricant.
worm
bearings
threads
with
Lubriplate
MAG-1
or
gear
in the yoke
(key 73)
as shown
in
figure 11.
8. Remove the stem connector
nector cap screws.
of the bearing
retainer
flange (key 45). Thread the flange into the yoke so that the
9. Pull the actuator stem (key 144) up and out of the yoke.
The spring
(key 74),
Turn the
extends
handwheel
screw
thrust
slots and the holes for the set screws (key 121) align. Insert
the screws, and tighten them.
(key
8. The lower sleeve (key 123) has two screw holes in one
end. Coat the sleeve threads with Lubriplate MAG-1 or
sleeve
(key
of the yoke.
11. Loosen two set screws (key 121), and unscrew the
bearing retainer flange (key 45), using a suitable tool in the
yoke.
open
sleeve
thrust
(key 132).
protrudes
indicator
screws
12.
Continue
turning
the
handwheel
(key 126)
to the sleeve
until the
lower
stop
(key 124).
parts can be
disassembled,
if desired, by first removing handwheel nut
(key 127)and the handwheel (key 58). Do not lose the small
adjusting
(key 128).
13. Loosen the set screw (key 52) for each worm shaft
retainer (keys 48 and 49). Unscrew the two worm retainers
pin (key
spring adjustor (key 74) into the yoke. The lower end of the
the lower sleeve
as
shown
Assembly
10. Position the actuator stem (key 144) against the valve
stem. Clamp both stems between the two halves of the
each have a slot in their threads for the set screws (key 52).
in figure
stem connector
11.
(key 31),
and fasten
Type 667
11.
[CAUTlONI
Do not exceed
bushing (key 7). Slide the seal bushing and O-rings into the
spring case adaptor (key 89).
Install the snap ring (key 72).
14.
15.
20
foot-pounds
(27
newton
meters) of torque.
18. insert the cap screws (key 13), and tighten
nuts (key 14) using an even, crisscross pattern.
13.
19.
the
Loading Connection
procedure
in the Installation
section and the procedures in the Adjustments
section.
the spring
casing
the hex
(key 64).
(key 90).
PARTS ORDERING
16. Slide the lower diaphragm plate
phragm (key 3) with the patternedside
plate (key 4). the spacer (key 2). and the cap screw (key 12)
on the actuator stem (key 144). Tighten the cap screw.
the
representative
of
casing
PARTS LIST
Actuator
Kev
1
2
3
Description
4
Description
Part Number
Size30
Size34 b 40
Size 46 b 50
Size46 b 60
4
Also, reference
Size 70 b 07
Diaphragm Plate
Aluminum
Size 30
Size 34 b 40
Size 45 b 50
ltk wnm*nd*6
*P a P
r ar .
2E600002202
2E669902202
2E659602202
2E8598 02202
2N1309 02202
3OA208 0x012
3OA288 1x012
3OA268 2x012
Pert Number
the complete
Ksv
9.
30
34
45
46
70
b
b
b
b
40
50
60
87
2H5109
3H5111
2H5113
2H6115
2N7575
22012
22012
22012
22012
22012
lE7912
lE6928
lE8457
lN1316
14012
14012
14012
14012
1 E5914
102375
1 C5622
1 E7369
06992
06992
06992
06992
Fisher
corresponding
Controls
or replacement
Company
spare parts.
11 -character
part number of
in the following
Parts list.
Description
Part Number
O-Ring. nitrilr
Size 30. 34 b 40
Size 46. 46, 50. 60,
70b87
1 C4157 06992
1 E8458 06992
See following table
Qp screw. steel
Steel
Size
Size
Size
Size
Size
on the name-
__
14
17
18
19
Spring Seat.
Steel
Size 30
llJ4256 23122
lR1799 23122
Size 34 b 40
lFi1800 23122
Sizr 45 b 50
lRl800 23122
Sizr 46 b 60
Sizr 70 b 87
Csst iron
lN1296 19052
stse1
t N7577 22012
For use with side mtd hBndwhesl
Castiron
1 NW71 19042
Type 667
I
D*~ttiption
27
SiZb 70
30
?Al7lAl
VIEW OF TOP-LOAIEI
lYPE667
ACTWOI SIZE: 16 1110116166
237
r-l
31
32
237
lN6383
31012
llA813OXO12
105298 24052
1 A3604 24052
b60
1 A3684
(12 rrqd)
Sizr 70 b 87
1 N1293
Stem Connector. SST
W/o sidr mtd hmdwheal
Size 30 b 34
1 E7977
Size 40
1 E8033
1 J3330
Size 45 b 46
Size 50 b 60
1 E0337
Size 70
IN1319
21A7470
Size 07
W/side mtd handwheel
Size 34
1 F6592
1 F6591
Sizr 40
2F1678
Size 45 b 46
Size 50 b 60
2F1672
1 N9903
Size 70
Size 87
21A7470
24052
28992
ODDA
DDOAZ
ODDA
DDDA2
DDDAZ
X012
25142
25142
OODAZ
OODAZ
OODA2
X012
40
D&r
64
LUB
b 67
To 3 (76 mm)
Tr0V.l
4 (102 mm)
Trwrl
csp scrsw. pl stool
(6 reqd)
Size 30
Sire 34 b 40
(8 reqd)
Sizr 45.46. 50.
39
34
LJAPPLY
31012
24092
24092
24092
33
E-l
Part Number
connrctor. strrl
For top mtd handwheel
Size 30
lF1188
Sizr 34 b 40
1 F1359
Size 45 b 50
lF1194
1 FllS4
Size 46 b 60
Scrrw. SST
1 A3682
(4 w4
Diaphragm Casing. lowar. stool
Siza 30
2E8011
Sizr 34 b 40
2E6826
Sizr 45 b 50
3E8453
Sizr 46 b 60
3E8477
Sizr 70 b 87
2N1310
28982
25062
25062
25062
25062
25062
Type 667
c
DOlCriptiM,
69
70
70
71
72
73
Part Numbor
---G-I641
06992
44022
44022
24092
44022
24092
24092
37022
38992
19042
19042
19042
19042
19042
19042
19042
19042
74
30
34
40
45 b 46
50 b 60
70
07
3K8156
2H7871
3H7873
3li7075
3K8303
3N1306
3N7587
W
75
19042
22012
22012
22012
22012
22Ot 2
22012
22012
lE0017 24102
lE8210 24102
1 E846224102
lN1318 24102
1 NE869 24392
stc.1
Size
Size
Size
Size
Size
Size
Size
/ APPLY
LUB
76
77
78
Part Numbor
Description
Hex Nut. pl steel
Size 30 b 34
(2 reqd)
Size 40 (1 reqd)
Size 45 (none reqd)
Size 46 (1 rsqd)
Size 50. 60 b 70
(1 reqd)
Size 87 (none reqd)
Twin Sperd Nut. SST
Size 30 b 34
Size 40
Size 45 % 46
Size 50.60.70
8 07
Down Stop. steel
Size 30 to 40
Size 45 to 60
W
79
lP1312
lA4132
24142
24122
lA4132
24122
lA3754
24122
80
al
1 E7939 38992
lE808438992
lE808438992
1 E833538992
(2req'dj
1 H4935
1 H4943
24092
24092
82
83
70ActuetOr
Daaoription
Pat Number
11
Type 667
W
144
DJJcription
158847
24222
W/side mtd
hrndwhcel
1 E8209
24222
Sirr 40
WJo Jida mtd
hJndwhJJi
1 E8209
24222
Whide mtd
hsndwhcsl
SiJr 45 b 46
Size 50 b 60
lF325924222
1J3328 24222
1 ES461 24222
Size 70
667
Wlo side mtd
hrndwhrrl
2N1317
24222
W/JidJ mtd
hJndwhrJ1
2N8906
24222
667-4
W/o side mtd
hJndwheJl
W/sidJ mtd
hJndwhJJ1
SizJ 87
667
W/o sidr mtd
handwheel
W/sidJ mtd
handwheel
229
237
Part Numbr
21A3812
X012
23A1793
X01 2
2N6647
24222
2N8896
24222
667-4
W/o side mtd
22A1963 X01 2
hsndwherl
W/side mtd
23AOl26 X01 2
hrndwhrrl
WJJhW. StJOl
Size 70 b 07 with top mtd
hrndwheel
IA521 2 28992
Lubriplato MAG-1, 14 02 (0.396 kg1 CJn
[not furnished with thr
lMllO0X0012
JCtuJtOr)
Key 2
SpJCer.
JtJJl
Type 667
ACTUATOR
SIZE
DIAPHRAGM PRESSURE 1
RANGE
PSI,a
Rar
--.
40
45
Z-I
7/18
87
5/a (16)
3/4 (191
1+1/8 (29)
1 E7955 27092
Brown
1 E7923 27092
Dark Gray
. . .
. . .
. . .
. . .
l-1/2
(38)
2 (511
. . .
. . .
a-3*
-.4-L.
* - -
lE795827082
White
lE795427082
Light Gray
lE792427082
Light Green
3-15
0.2-l .o
1 E8051 27082
Aluminum
1 E8049 27082
Yallmv
1 E8058 27082
Light Gray
lE8053 27092
Dark Gray
lE8058 27092
Dark Green
. . .
. . .
6-30
0.4-2.0
1 E8050
Purple
1 E8048 27082
Light Blue
1 E8052
oUtQe
lE8055 27082
Dark Blue
lE805827082
UQht Gray
. . .
. . .
3-l 5
0.2.1 .o
. . .
. . .
1 E8267
Tan
1 E8262 27082
Liaht Green
1 E8261 27082
Dark Grsv
1 E8268
t 3,
0.4-2.0
. . .
. . .
1 E8256 27082
Purple
1 E8264 27082
1 E8255 27082
Aluminum b Red Light Gray
3-l 5
0.2.1 .D
. . .
. . .
1 E8258 27082
Yellow
1 E8257
Brown
0.4-2.0
3.15
0.2.1 .o
6-30
0.4-2.0
27082
27082
. . .
. . .
.. .
. ..
314 (19)
1.1/a (29)
lN1279
Red
27082
. .
. . .
27082
27082
1 E8260
27082
BrOZS
l-1/2
(38)
...
I..
0.2-l .o
6.30
70
b
3-15
48
b
50
(11)
1 E7953 27082
tight Blue
30
34
FI
. ..
. ..
1 E8262 27082
tight Green
27082
1 E8269 27082
Dark Green
1 E8262 27082
UQht Green
1 E8285 27082
Red
1 E8265 27082
Red
E;;.;uf7;82
E8255 27082
1 E8257 27082
Aluminum b Red Brown
Dsrk Blue
1 E8283 27082
Aluminum 6
Dark Green
2 (51)
3 (76)
4 (102)
. . .
. . .
lN7193
White
27082
lN1287
Yellow
27082
lN1284 27082
tight Green
lN1288 27082
Dsrk Gray
lN1281
27082
lN1279
Red
27082
lN1285 27082
tight Blue
lN1287
Yellow
BrOW
. . .
. . .
27082
lR676D
Black
27082t
I
SIZE
30
34
40
45
46
50
80
70
87
-
TRAVEL
5/8 (18)
7/18 (11)
1 E7934
1 E7934
1 E8078
1 E8076
1 E8076
38992
38992
38992
38992
38992
1 E8330 38982
1 F5352 38982
3/4
1 E7335
1 E7935
1 E0077
1 E8077
1 E8077
38992
38992
38982
38982
38982
lE7936
1 E7936
1 E8081
1 E8081
1 E8081
1 ES330
1 E8330
..
..
38982
38982
.
.
1 E8331 38992
1 E8331 38992
1 H7457 38992
Description
38992
38992
38992
38992
38992
lH7457 38992
PM Number
KW
148
80
l-l/8
(19)
vent hrv.
Size 70 b 87
H~ndwherl
Cast iron
Siz* 30
Sir0 34 b 40
Size 45 to 60
Site 70 b 87
SlO6l
Sire 34 b 40
Site 45 to 60
ftetsinin9 Ring, steel
Size 30 to 40
Size 45 to 60
Site 70 b 87
Y602Xl-A7
1FllSl
lF1158
IF1198
2N8379
19042
19042
19042
19042
150
lH5519 22012
1 H5521 22012
lA9118
lF1200
1 N8373
28992
28992
28982
152
(28)
N. (mm)
l-1/2
(38)
3 (76)
2 (51)
..
. .
1 E8082
1 E8082
1 E8082
.
.
38992
38992
38992
...
...
lE803838992
1 E8083 38992
lE0DB3 38992
1 R4445 38982
1 R4445 38982
1 E8332
1 E8332
I Ii7458
I H7458
38992
38992
38992
38992
1 ES333
1 E8333
1 Ii7459
1 Ii7459
1 E8334
1 ES334
1 H746D
1 ii7460
Description
Handwheel Body
Cost iron
Size 30 to 40
Size 45 to 80
Size 70 b 87
stte1
Sire 34 b 40
Size 45 to 60
38992
38992
38992
38992
Putt Numbor
..*
...
...
1 H5524
2H5511
19042
19042
19022
22012
22012
...
38992
38992
38992
38992
...
...
1 H74i;
1 Hi.481
$8992
38992
158
187
...
...
...
I3A5860
x01 2
Putt Number
K*V
154
lF1162
2F1173
2N8377
4 (102)
Csp screw,
Site 30 10
(3 rrqd)
Size 45 to
(4 reqd)
Sitr 70 8
(9 reqd)
Vsnt Aory
Siza 30 to
pl stool
40
1 D5296
24052
lA33684
24052
IN1293
28992
80
87
80
Y602Xl .A1 2
lFlla4
lF1195
IN8375
28992
28992
28982
13
Type 667
I
Key
167
178
179
1 a0
161
1 a2
ia3
237
Handwheel
Dweriptlon
Groove Pin
Silo 30 to 40
316 SST
Sire 45 to a7
steel
Mschine Screw. steel
Size 70 b 67
(4 reqd)
Lockwasher, pl steel
Size 70 b 67
(4 reqd)
Thrust Besring. steel
Size 70 b 87
Thrust Race
Size 70 b 87
(2 reqd)
Part Numbr
1 a5996
35072
lF1197
28992
i a8774
28992
IA3291
28982
lNa360
99012
lNB381
99012
Assembly
K.Y
Description
158
Mounting Plrts
Cast iron
Size 30 to 40
Size 45 10 60
Steel
Size 34 b 40
Size 45 lo 60
Lock Nut
159
Description
Pert Number
160
19042
lF1165
lF1193
19042
1 Ii5526
1 H5509
22012
22012
161
BRlSS
Size
Size
Cd pl
Sire
30 lo 40
45 to 60
steel
70 b a7
lF1189
lF1201
14042
14042
1 Na378
24102
162
166
14
Part Number
14042
14042
14042
14042
14042
54
55
56
24052
132
32982
24052
35132
38992
28992
24122
136
20356519052
204050 19042
1A3524 24112
1A3524 24122
1A3427 32992
000059 16012
Type 667
,
C
W
142
143
144
145
146
147
148
149
150
151
Description
Part Number
1 D4199 28992
lA5169 25072
1 A3539 29962
-l-l
1 F6579 24092
154
155
APPLY LUB
Handwheel
Assembly
49
49
50
51
Handgrip. steel
OUO756
Handgrip Bolt, steel
ovo774
Worn Gear. bronze
2N0862
9erring Retainer flange.
Cast iron
1 NE892
9ack Worm Retainer.
Steel
Front Worm Retainer.
Steal
9all Bearing. steel
(2 reqd)
Worm Shaft, steel
24092
24092
12052
19042
1 N8003
24492
1 N6894
24092
1 A3392 26992
2N6663 31092
Figure
APPLY
LUB
(146)
15
Type 667
Kev
127
126
129
.=.271,
130
131
132
133
141
Description
Part Number
lA7905
Stop Nut, steel
Needle Bsaring,
Steel
lN6665
Needle Bearing Race. steel
(2 reqd)
1 N6666
Roll Pin, steel
1 NE996
26992
99012
wg4!zz.l
ly(q
--r
+---I
142
156
157
150
i23
159
160
161
162
163
166
167
89
90
Description
Set screw. steel
(2 reqd)
Grease Fitting
Hmdwhrel,crrt
iron
Cover lknd Asry.
Steel
Spring Case Adaptor.
Cast iron
Cap Screw, steel
(12 reqd)
Palt Number
KW
121
IA7103
lA9267
a+7343
20992
26962
19052
1 NE679 xooA2
122
123
124
125
2N6694
19042
1 N0724
28992
126
lA7122
1 N0680
28992
25092
2N9962 24092
Lower Sleeve, steel
Machine Screw. pl steel
(2 reqd)
1 H7365 29992
Handwheel Indicator,
SST
154609 38992
Trevel Stop Indicator.
SST
1 NE672 36012
Put Numbr
Description
Wm~~Mb~homdf~~~~~-M.F~~e~~
rm~~~sllis(acDynrmCvn~~~~~Nomnprmfu~hsrsn
* 10be conzme8 ,I, lbwmny~grunn~ ~xpre~ @*pINti
-- mwdim
~.~
- wt. plfonnena
1
FISHER1
.
166
169
170
177
179
241
24092
99012
99012
32992
16012
26992
24052
26992
24122
24122
35132
35132
36012
20962
26982
11992
11992
CapScrew,
pl steel (2 reqd)
Sire 34 b 40
1 C4038
Size 45 to 60
lA3444
U-Bolt, steel
Size 34 b 40
1 F6577
Size 45 to 60
1 F1555
Guide Bolt, 416 SST (2 reqd)
Size 34 b 40
1 F6575
Sixr 45 to 60
lF1552
Sat Screw, steel
Size 34 b 40
IA3447
Size 45 to 60
lA3415
24052
24052
24092
24092
35132
36132
24192
28992
lH3061 99012
Grease Fitting
Hex Nut. pl steel (2 reqd)
Sixe 34 b 40
lA3412 24112
Size 45 to 60
1A3433 24122
Spring Cep. ateel
Size 45 to 60
1 D3651 ?4092
Mechine Screw. pl steel (2 reqd)
Size 45 to 60
lA3319 26982
Lubriplrte MAG.1, 14 oz (0.396 kg) Cen
(not furnished with side mounted
lMllD0 x0012
hendwheel)
Fisher Controls
oooo59
Spring, bronxe
Screw. pl steel (2 reqd)
Size 34 b 440
1 D9806
Size 46 to 60
I Fl576
Lo&washer, pl steel (2 reqd)
Sire 34 b 40
1 C2256
Hex Nut. pl steel
Size 34 b 40
(2 reqd)
1 A3457
Size 45 to 60
lA3412
(4 reqd)
99012
26992
wrif-
MAW10AAO17
62889106
62889/56
see MAJIOAAOOI
see MAW 1OAAO 14
Actuator
*Make AUMA,
see MAJIOAAOOI
type SAlO.l+
c
0
c
-u0
:
-+-I
s,
2
%
+
2
20
L
s
a-+u
2
5*L3
z
F
2
.-0.
2
F
.--0
.=
2w
tw
:5
z
nI%
ln
z
f-4-7
65
65.9 + 65.10 + 65.11
65
65.4 + 65.5
65
65
1
1
24.1
24
23
32
16
1
6 kt.-Mutter/hexaqon
Schraubenbolzen/stud
Dichtrino/aasket
15
1 I
65.?
19
:o
L
2
03
18
17
65.2 + 65.3
16
actuator
10
11
6
9
18
11
1
1
16
nut
bolt
Grafit
978/448~<5
nipple
3402
943
1 Kuaelschmiernippel/grease
Gewindes ti f t/ threaded pin
Laaerrina/bearina
rina
Axiallaoer/axial
bearina
12
12
1 Spannhijlse/clamoinq
11
10
12
12
1 Scheibe/washer
1 b kt.-Mut ter/hexaaon
12
9
8
12
Is
1 Gabelschraubelfork bolt
24.1
?
6
1
1
I2
CK35
C k35
/ci 27~135
D8
Am6x42
D40
sleeve
viv
54243
lcf464
d6k40
I934
nut
zo
iv20 Y 40
40/6 4 x 42
oackina
D40
I
55Sl7
St
5
I q25
Stoofbuchspackuna/oland
GrundrinWring
Stopfbuchsbrille/q[and
c22
Grof;t
9S2OA
D40
C22.8
c/I5
St 50 Y
D 40
c 22.8
2r,
23
1
Pos Stck
lfem
1991
Gel.
GCDC.
DruckstijckIthrust
piece
pin
Zvlinders tift/cvlindrital
Soindelfun/stem
foot
Spindelsatz/stem
set
Plattensatz/disc
set
Deckei/bonnet
Gehiuse/bodv
4.4 1 1
L.3 ( 1
1.1
1
3.1
1
2
,:
Benennung
O.ua. Oescribtion
I .a9
name
1 2b.Ob
402&o
Dimension
TALCHER, lndien
Block
1
I
/f/%!li/
1maw10AA017
KKs - Nr.
em.rolwnrlf,
1D.
mrls1a3 *an*
n cmIId
ABSPERRSCHIEBER/ GATE VALVE
;;;;;q n. m _ s
/
ON.350 PN 56 .-.-
Material
I
I.
3
1
11
i
PREUSSAG
Armaturen
GmbH
6288906
I
I
1I 6 kt.-Mutter/hexagon
,?-.a ,
Ir
4
65.9 !I L1
65.?
1 r eroerrlnq/sorlnq
1 Stiftschraube/stud
Passfeder/parallel
65.6 1 1
, S-
--l1L_-, -I
olnoeImurrer/yoKe
65.5
.-. )a.L
65.4 I L
653 I8
type washer
Ferderrinq/sorino
Lvlinderschraube/head
cao screw
F eraerrlna/sDrlna
.
type washer
o k t.-SchraubeIhexaaon
screw
er flansch/adaoter
flange
,. . .
.I....-?
rr 1..
I E-Antr. AU-IA I yp LA 70.?-83- w /elecirrc actuator
..^-^_ -..
hnr
1 St.-Get1 ._ MbI X5-J-l31 r=L-l/n?ar
oxlul
65
65.9 + 65.10 + 65.11
:
65.4 + 65.5
65.7
-t
:
c
I;;
:fI
I
i
ks
i
-t
*. .
:
i
c
65.1
65.6
$
f
.-Q
_c"
16
i
f;
i
i
II
i
I
65
(1
I1
65
2L I 16
23 I1
I
I
65.2 + 65.3
.-
938
nut
bolt
Kuaelschmierniopel/arease
11
N I I
933
11
10
9
12
12
12
1S
I .
1
1
1
1
i
1
I
24
13I
5
i2
L.L 1 1
,:I;
I ;
23
3.1 I 1
I 1
i;
,
1
(
I
I
I,
I
1
1
St
I 046
IMhx3.5
I D40
I ;
I ;s
.
RR
I cl.5
I
I
125%
12590
I
I
IMFA27
ICK35
ILM 27kq3.5
C k35
lrf78/448~<5
Girafif
II
I
I !kV
I
I
I
D8
kIm6M2
I D40
1 5dZcf3
I
I
I
I
sleeve
I 5i:
Scheibe/uasher
4 kt.-Mut ter/hexaoon
nut
Gabeischraubelfork
bolt
SroofbuchsoackuncUaland
oackina
r
1.
I.
urunarinql
rrna
.lILJIU
CL--LL. chsbrille/qland
I934
- .___
I A20
I 5
j/y~O~-fOO
_,
.-
040
I 9s2ow
140/64XlZ
I
I 7
l/fOm6x%7o
10roftt
D40
II
C23.B
044
Cl5
1~4~f.m
,,~. .__( ,
;y32
bearina
1 SDannhtilSe/ClzmDina
I
I
7r
24.1
1 Axia(laaer/axial
I
I2
12
12
12
i.
!69+2
I 427
niooie
I4SZUK
.
----
17980 l -nti-
10
lb
5
I Sf
8
Ill4.V
?A &--ILI,-,
6-88-q lAh?z%fxL?
r,,.r,.-.&
Ax--yI
I D40
1
sleeve
II
19
1 Mdo
I B&7
l/q 40 k30
427
rype washer
key
6 kt.-Mutter/hexagon
Schraubenbolzen/stud
Dichrrina/aasket
I
I
tI 9.34
nut
I
1
1
I
2L.l i 32
18
If
.-c"
-w
.=
0'
a2
<
al
:5
c:
3
2
2
a
I
mdaot
65
I
65.111I L
DIN 1 Abmessunq
I Dimension-
1 Werksioff
1 Materid
,
4.4
4.3
3.1
I
2MAW10aa017
KKS - Nr.
GW.
rdb;
Projekt
TALWER,
lndien
Block 2
192.07 I
,m. 1o,r,n#$r(
20 1.11,
ou)1&l
9'w ABSPERRSCHIEBER/ GATE VALVE
~rrwv-qn.
/
m Z)iI m-S
DN350 PN+%
PREUSSAG .J.
Armaturen
6288956
GmbH
MAW10AA020
62889107
62889/57
see MAJ 1OAAOOl
see MAGlOAA210
rstellt
mit lECtiNOV6ION 4
N O R W DATA
;i
18
17
8
?
2
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z
.-az
..sW
16
15
19
4
10
11
6
9
12
4
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:
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8
8
3
24.1
2
23
24
::
it
ii
2
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3
&
w
2
v-l
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L
3
3.5
3.4
3.1
400 t2
7 n 1maw10aa020
1991
Get.
Tag
2L.06
Name
WEBER .
KKS - Nr.
Projekt
TALCHER, lndien 1 Block 7
IZ.03
p&
OM,lskulmgro*
nansratl mn*
n DNn61
ABSPERRSCHIEBER/ GATE VALVE
lolrrkrmq
/
G IN
ZJlOh m -S
ON 200 PN 4 %
Gepr.
+
I
preussag
Armaturen
6288907
GmbH
S1dll
r[(lWV&ION
ran KIfW
OAIA
c
20
18
17
A-----16
2
.-m
2
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L
3
2
2
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15
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12
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L
2
a3
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9
87
2
51
I 1
I
Spindelmutter/yoke
sleeve
Zylinderstif
t/cylindrical
pin
c-L-!L- 1.wasner
.--Lea
JLII~IUY/
,?I-
17L3
6 kt.-Mutter/hexaqon
nut
Gabelschraube/f otk bolt
packinq
Stopfbuchspackunq/qland
GrundrincVrinq
I Stopfbuchsbtille/oland
I
Sit
7?
434 I
/cl46
H46~c?y
t d32/5zx0
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,
43.5
SpindelsatzIstem
set
Zylinders
tif t/cylindrical
3.4
Drucksttick/rhrust
3.1
2
1
1
II
Plattensatz/disc
1 Deckel/bonnet
I ucllacusc/
7-l. .^..-^ /L-i
uuuy
Pos
Item
Stck
O.ua.
tI AzJ3.z
oin
7-
piece
I
!
set
Projekt
;=~~;d;'~
M
230)
h.,
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e-t,,
,,
1 &fV
LLJLJ
YN
b/J
zoo
PlJ46
KKS - Nr.
naOs!ab
355
1
I
DIN
Benennung
Describtion
4m6~6D
-a,
.--.*.a
I &y/d cc113 t-//qts
!3n/ 200 p//46
TALCHER, 2maw10aa020
lndien /
Block 2
Abmessung
Dimension .
96
sit
so/c--_
c L/r.&=
HUMN-
crc.&
- c - L4.2
Werkstoff
Material
PREUSSAG
Armaturen GmbH
6288957
MAW10AA021
65 180/O 1
6518001
preussag
Absperrschieber
MAWIOCGOIZ
C
Proximity switch
*Make P&F, type NJ5-18-GK-N*
212.9
mgure,
_, r I ,, ___,,,;_
j: : figure,i,p
.,Z,G Mat&d $taiw
_ I;:..
:,
$ted
f
Order@
toDIN 19234~NhjU~)
%*
Electrical Data:
Nominal Voltage
Self inductance)
SeH capadtancel~
Current Consumption
Active Face uncoveredActiveFace covered
.a*:
x
Cl=
+
DC
24%
,+
Cl=
+
u
PEPPERL + FUCHS
Postfach
31 04 40
D-6800 Mannheim
31
Telefon
0621;7505-0
Copyright by PEPPERL+FUCHS
Prlnted !n W -Germany
229
MAW30AAOlO
62889/08
62889158
see MAJl OAAOOl
see MAG 1 OAA2 10
Actuator
*Make AUMA,
65.0
20
65.1
65.4
.
.
$
$
-c
2
E
L:
2
t:o
t.i
2
.-0
2
c
0
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5
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3
2
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65.5
65.3
24.1
24
23
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;
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a
::
C
2
24
12
1
-------
I
19
18
17
lb
-6
2540
nut
6 k t.-Mu t ter/hexaqon
Schraubenbolzen/s
tud bolt
DichtrincVqasket
2540
CK3S
cL3s
@3OW?S2
fimft-t
I ~~~~ r
I .
1
1
1
2
h/F/Y20
flzox45
KuqelschmiernippeVqrease
nipple
pin
Gewindestiftjthreaded
Laqetrinq/bearinq
rinq
Axiallaqer
II
G58
3402
94
ttmixco
+I4
CD32
s-1271
c 9s
a.
:S
a=
3
:S
L
=
23
24.1
-
4.1
3.5
3.4
2
J.
KKS - Nr.
Gepr.
MaOstab
lZ.Lv.
1 qdz+
Projekt
TALCHER, lndien
Block
PREUSSAG
Armaturen
GmbH
1 1maw30aa010
1maw30aa020
!.a2Z'OL'ryidn'ak
ABSPERRSCHIEBER/ GATE VALVE
l-b m-S
ON200 PN 46
p$$"'
6288908
OIlA
65.0
20
65.1
65.4
65.2
21,
12
1
i
.-u
2
u
6 k t.-Mutter/hexaqon
nut
Schraubenbolzen/s
tud bolt
Dichtrinqjqasket
2540
2540
z
-3
n
w
<
W
:5
AZ
Kuaelschmiernippel/qrease
nipple
Gewindestiftithteaded
pin
Laqerrinajbearinq
rinq
Axiallaqer
16
I2
n
*
HFN20
&Pizox 95
c/(35
CK3s
~3OSx??~~2
Gmf;t
13407
944
I
332
C75
512?<
+I4
IL
24
ri3.5
1
1
3.4 1
1
3.1
1
2
1
ipas Stck
Item Qua.
SpindelsatzIstem
set
Zylinderstif t/cylindrical
pin
Druckstijck/thrust
piece
Plattensatz/disc
set
Deckel/bonnet
Geh%se/body
Benennung
Describtion
DIN
AD32a ?5X
4m&66
D/v oomb
m?&? PW6
DNzoo PW6
2)Nao Fw&
Abmessung
Dimension
Material
MAh/
M/w
1
1
2maw30aa010
AA 020
2maw30aa020
KKS - Nr.
DN200
PN 46
PREUSSAG
Armaturen GmbH
6288958
MAW80AA030
62889/09
62889159
see MAJIOAAOOI
see MAW 1OAAOI 4
Actuator
*Make AUMA,
~~ttktt
nil
ritnwowo*
I
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j
1
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:
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s
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wl
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65
65.9 + 65.10
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19
18
17
16
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16
1
6 k t.-Mut terihexaqan
Schraubenbolzen/stud
Dichtrino/qasket
nut
bolt
1
I
1
1
1
2
Kuaelschm;ernipDel/orease
nipple
Gewindestift/threaded
pin
Laoerrinq/bearing
ring
Axiallaaer/axial
bearino
12540
/tfFM 24
I
!
1
!
I
3402
9f3
Am 6x42
CK 35
1
!
5S
44.9
08
Cd5
I
11
6
9
12
24.1
24
23
4.1
Pas
Stck
DIN
Benennung
Pahdl
.-
Gez.
Projekt
Gept.
nakt
aa
m-S
TALCHER, lndien
Abmafl
HaOloleran
KKL - Nr.
. ..
Dimension
1MAW80AA030
lYY,
Werkstoff
Material ,
/hESung
I.1
Block
PREUSSAG
Armaturen GmbH
6288909
I
I
1 b kt.-MutterIhexaoon
nut
1 Ferderrinq/sDrinq
type washer
Stif tschraubejrtud
PassfederIparallel
key
SpindelmutterIyoke
sleeve
L-.
.
.
I terderrlng/sDrinq
type washer
cap screw
1 Zylinderschraube/head
Ferderrinq/sDrinq
type washer
b k t.-SchraubeIhexaoon
screw
AdaDterflanschIadaDter
flanqe
1 E-Antr. AUMA Typ SA 07.5-83-lo/electric
I ^. ..-- -- - - t Lt.-betr.
MSI 25-3-81 i:J:l/gear
box
65.11 4
65.10 4
65.9 L
(
2,
t
65.7
65.5
65.4
1
d
65.1
>
2
:c
4
w
:s
f
3
G
65
1
1
19
18
1
1
_-
1 934
l/l27
5
St
A40
810
M40430
6 83885 IA48x4h 56
9520/i
dq6
St
86
17980
91
40
M
*i;
,$7
1933
/W6*35
036
I
I
actuator
S::o- ?A
1 P36
.l
:
t
Y
i
4
T
. .
.
65.1
<
fi
5
T
-c
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4
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45.3 8
+ 65.11
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j
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17
16
Laoerrino/bearino
Axiallaoer/axial
11
12
10
9
18
7
b
i
i
i
=i
-23
1 Stheibe/washer
Soannhiilse/clamoina
12
12
1
t
I
I
1
I 2
12
I 5
I
1:
I
I
I
I
I
I
1
I
I2
11
L.3 1 1
4.1 I 1
3.1 11
2
I1
1
I1
5
4.4
08
Bgo2
93
sleeve
036
Urucksttick/thrust
Diece
Zylinders tift/cvlindrical
Din
SDindelfufVstem
foot
Soindetsatz/stem
set
Plattensatz/disc
set
Oeckel/bonne t
Gehsuse/body
l55f232
I
1
II
II
id481
Al
lq6x40
i
Pb1
I55517
, e.
I
I
I 572
II .7r
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11
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I1
ifII
! 036
I9SZOH
I C22.8
1 036
i
I
8m6x80
I.
i
St 50K
036
AD36Hl60
4%
1D~300 P/va kn
(D/V3300 l=N41~/C22.0
Abmessung
Dimension
DIN
II*;4
I --3---lII
c45
! 777
I
6 k t.-Mut ter/hexaoon
nut
Gabelzrhritlhe/fnrk
hnlt
StoDfbuchsoackuno/aland
Dackina
GrundrinaIrina
Stoofbuchsbtille/aland
A m 6xf2
rino
bearinq
I
I
I
I
nipole
1 KuoelschmierniDDel/otease
GewindestiftIthreadedpin
I -~
Werkstoff
Material
. ..
, ~
4.3
3.1
1991
Ger.
Ia9
26.06
Nmr
II
I .
0 AA 030
2MAW80aa030
KKS i Nr.
1 WEE2
TALCHER; lndien /
Block 2
tecv.
fZ.82 A7
em*1nl.rn1Jh
)D.
nanr1a0 nrn*
n arc 110
ABSPERRSCHIEBER/ GATE VALVE
;-;;;,;v n m_ #j
/
PREUSSAG
Armaturen GmbH
Projekt
DN300
PNdO
6288959
MAW80AA040
Actuator
*Make AUMA,
D002.05.001
D-GB-F
D001.04.001
DO01 .ll .OOlGB
DOOl.02.001
D-GB-F
D001.03.001
D-GB-F
KMS9TP200/331
D018.13.001D-GB-F
D004.05.001
D004.04.001
D004.1 O.O02D-GB-F
D004.11 .OOl D-GB-F
type SA07.5
2l1c l1d70
Issue 11/84
BUTTERFLY
VALVES
SERIES L1CM AND L1DM
NELES
xu0361821
CONTENT
LIST
II
III
COMMISSIONING
.........................................
IV
MAINTENANCE
...........................................
4.1.
4.2.
4.3.
4.4.
VI
VII
VII
................................
18
-3-
II
3.
-4-
When
-5-
6. Ensure that the disc can turn to the open position after
the preliminary tightening of the flange bolts. The
actuators of control valves are usually equipped with
position stops which usually only allow the disc to open
70'
Mounting dimensions
The LlCM valve can be mounted between the
following pipe flanges: ANSI 150 and
DIN PNlO, 16 and 25. Also ANSI300 (sizes
06, 08, 12, 20 and 24) and PN40 (only
size 12). The LlDEi valve between pipe
flanges ANSI 300 and DIN PN 40.
LlCM
0
LlDM
142
190
136
188
227
281
317
353
400
443
536
242
288'
327
374
422
464
565
Loose collar
flange
Solid
flange
III COMMISSIONING
1. When starting the pump, ensure that the valve in the
pressure-pipe is closed or, at the very most, 20' open.
A water-hammer, which follows the starting of highcapacity pumps, creates a torque peak in the disc.
This can damage the pin connectign between disc and
shaft when the valve is 30 - 90 open.
2. Flush the pipe-line thoroughly again after mounting to
remove tge last bits of impurities. Keep the valve
3o" - 40 open when flushing.
-6IV
MAINTENANCE
The butterfly valve needs no regular maintenance.
4.1. Replacing the shaft packing
The following shaft packings are used in metal-seated
butterfly valves.
Valve
type
LlDMA
LlDMA
LlCMH
LlDMH
Max 250C
250C-600C
Shaft diam.
P
10-20
25-40
45-90
95-130
PTFE
PTFEX)
Shaft packinc
strip
PI
316
l/4
5116
7/16
CRANE C45.
There are five packing rings. The valve must not be under
pressure when the shaft packing is replaced. The actuator
need not be removed if the shaft packing is PTFE. The
shaft packing is tightened when the valve is not under
pressure, the final tightening being done after a ,short
period in use.
Valve size
LlCM 06-14
LlCM16-24
LlDM 06-24
sealing trip
5,5 x 0,4
7 x 0,4
10 x 0,4
2. Fit disc.
3. Fit pins.
4. Replace the blind flange gasket. The screws must be
tightened evenly. Uneven tightening of the flange
will damage the gasket.
5. Replace the seat ring,
6. Replace the flange ring sealing strip and flange ring.
7. Fit the gland packing
-9V
- 10,
$3
the disc
with torque
Close
the metal seated
butterfly
valve
by turning
the stop screw for the closed
torque
from the table
below for adjusting
Try not to exceed
the given
values
since
excessive
torque would strain
changing
Always rc-adjust
the stop screw after
the disc
and the shaft.
Spring
torque
not adequate
to reach tightness
act.
to
actuator.
xl
I
3 I
*
I
1
45
72
._
I
I
110
150
300
10
500
12
825
14
1160
16
1650
18
2200
20
2700
24
4400
e
8
IO
8
10
10
12
10
12
16
12
16
SERIES
150
CLASS
LlC
.2,1
3.4
1;9
I
5.0
1
2,4
I
3,3
I,6
1
I
I
16
20
16
20
25
20
25
20
25
32
25
32
25
32
6.5
3.3
1.6
5,3
^ ^
;;
213
6.4
3.3
1.7
4,7
2.4
6.3
3.2
1,6
3,g
1.9
6.4
3,2
I
X)
487
SPI-inrJ
0.6
9400
36
12600
40
16400
322
40
50
322
40
3::
40
50
40
50
502
C L A S S
41
0,2
5,1
32
against
the seat.
Choose the
position
of the actuator.
the scat and the joint
between
the seat and after
mounting the
MSS-SP72.
4.5
spring
0,s
2.8
1.4
3.3
1.7
xlspring
O,3
0 spring
4,4
2.3
5,7
2-9
1.3
Torkmatic
~325fSGA
I
75
Torkmatic
T325lSGA
T425lSCl-l
Torkmatic
T325lSGA
T425lSGA
Torkmatic
T425fSGA
90
95
100
110
150
Torkmatic
190
T425lSGA
SERIES
300
LlD
PRIMARY TORQUI
nl (handwheel
torque)
(Nml
(x*
figures in parenthesis
C&U t.~ the oid AN...4
mual
cperati
t36
NELES
f
INLIMO
DATE*j-12-20
EIVf PHu
LlD METAL SEATED
BUTTERFLY VALVES
Stop screw adjustment
for
clo.54
rmsition
Lit and
SHEETl/3
SYCET
300449
mn
-~..,rnlrrt*
CYLINDER
SPRING-RETURN
CYLINDER
ACTUATOR
BC
ACTUATOR
posit Iion
As point
stop
(
MANUAL OPERATORS AR and AS
Close the valve-as per the tabulated
primary torque M
(hand wheel torque)
given in the tab 1e.
ACTUATORS
Close the valve as per the tabulated torque M and adjust the
Note the increased torque greated by the
stops accordigly.
actuator whilst the valve is closed.
Changing
the mounting
position
I
i
When the piping is pressurized, it is not preferable to change the mounting position. It is
possible only whilst the pressure is on the
side of the valve shaft. See Figure.
Always remove the actuator from the valve shaft
before mounting it into another key groove. Readjust the closed position limit as instructed
above. If manually operated, the valve should
close when the hand wheel is turned clockwise.
In a double-acting cylinder, the piston must be
in the upper position of the cylinder when the valve is closed.
In this position the actuator creates the maximum torgue.
Do not turn the disc more than 90 as this could danage the seat.
The galve is so constructed that the disc operates only between
O-90 .
- 13 VI MARKINGS
ON VALVE BODY
When ordering
manufacturing
type marking
Pressure class
Valve size
J
1.
Nominal
size of valve
2.
3.
Vane material
4.
Shaft material
5.
Seat material
6.
Max. allowable
shut-off
7.
Max. allowable
operating
8.
Pressure
9.
Valve
class of body
type
(see page
a.24
(Llc)
>06
(LlD)
(mm)
pressure
difference
temperature
(bar)
18)
(O Cj
and
(bar)
-14-
iFU
I)
r)
--z-
n
;I
I
I
I
.I" , CMTCI
ax-
150.
Trp.
LICHA
11"&..D INC.1
nrr*mDly
drorlng
NELES OY
YLPcMrc,w,1-m-17
5*fll
pm1
t&LD,sc
n.1.d u.a,*d EJutt.rtty
0,
c 641120-8
Et?:."..Ijt:,
!-, - ----Y
r-
.
,1')11-m-15
, PI
.I. I 0.m , 1
r(lP
4+
19.1.196~-06~7 rmn
,'LLLID
*WI300.Typ.LIDMA
*r.mbl,
Llrormp
c
TLD*Y -.tol s.ot.d ~.~.r,t~ ..,..
.*51
330.
I,.
LILLY
Is*111
6L1130-3
OLD
.?*-
Item
QtY
Part
Item
1
2
3
4
9
10
11
12
13
14
x)15
x)16
1
1
1
1
1
1
1
1
1
3
1
1
x)18
Body
x)19
Flange ring
Disc
x)20
Seat
24
Gland
25
Blind flange
26
Drive shaft
27
Shaft
xx)28
29
Key
Cylindrical pin
30
Bearing
Bearing
.
Qty
Part
l-2
1
5
2
2
2-4
2-8
1
1
2
Gasket
Sealing strip
Shaft packing
Stud bolt
Hexagon nut
Hexagon screw
Hexagon socket cap screw
Lifting,eye bolt
Name plate
Screw rivet
Item
1
2
3
4
9
10
11
12
13
14
15
17
QtY
1
1
1
1
1
1
1
1
1
3
2
1
Part
Item
x)18
Body
x)19
Flange ring
Disc
x)20
Seat
24
Gland
25
'Blind flange
26
Drive shaft
27
%x)28
Shaft
29
Key
30
Cylindrical pin
Bearing
Shaft bearing
QtY
Part
l-.2
1
5
2
2
2-4
2-8
1
1
2
Gasket
Sealing strip
Shaft packing
Stud bolt
Hexagon nut
Hexagon screw
Hexagon socket cap screw
Lifting eye bolt
Name plate
Screw rivet
xx)
14"-24" LlCM
lo"- 24" LlDM
Parts List
Item
(i
xx)3
x) 4
5
xx)7
Shaft diameter=
actuator bore
x)8
xl
xx)
Qty
Part
Bracket
bushing)
Hexagon screw
Hexagon screw
Key
Washer
Washer
(I)
Difference in
diameters is
small
A-A
differende in
diameters is
large
bore
18-
TYPE CODING
For
example
Ectended shaft
-H
Auxiliary equipment
Actuator
:' Positioner
Limit Switch
Solenoid valve
Used only
where a hightemperature
extension is
required.
4. Structure, bearings
1. Body structure
6.
7.
Standard, PTFE/metal
D
net bearings
Low temperatures, bearing:I
as A, extended shaft,
packing box moved
High temperatures,
A
stellite bearings
Body material
Disc material
ASTM A216 gr.
WCB seat groove,
coated with
stainless steel
(type 316)
ASTM A351 gr.
CFBM
bore
bore
bore
Class 300 bore
3.
Seat
types
DIN
DIN
DIN
DIN
PNlO
PNl6
PN25
PN40
I-
9. Seat material
metal
Soft
Seatless
E=EPDM
Code is
16Cr, Ni, MO
special steel
rubber
not given
hard chromium
N=Nitrile
plated
Duplex type
V=Viton
chromium steel,
hard chromium
plated
Nickel alloy
NELES
XU 03.a1.821
auma Drehantriebe
Multi-turn actuators
Servo-moteurs multi-tours
SA071 - SA481
Betriebsanleitung
Operation instructions
instructions de service
:4
15:
Transpotfandstorage
Service conditions
Mounting to the valve/gearbox
Manualoperation
Electricconnections
Testrun
Setting of limit switching
Setting of DUO limit switching (optional extra)
Setting of torque switching
Setting of mechanical position indica for (op tional extra)
Settingofpotentiometer(optionalextra)
Setting of inductive position transmitfer IWG and
Electronic position transducer R WG (optional extra)
Machining stem nut, output drive type A
Maintenance
auma service
Seite
1
1
:
2/3
4
4
4/5
z
6
7
274
Page
fi
Lz
9/10
10
11
llz2
12
12
13
14
ii
Transport et stockage
Conditions de service
Montage sur vanne I sur reducteur
Commande manuelle
Raccordement Blectrique
Manoeuvre dessai
Rdglage des contacts fin de course
Reglagedu double compte-tours (option)
Reglage des limiteurs de couple
Reglage de Iindicateur de position mecanique (option)
Reglage du potentiometre (option)
Instructions de reglage pour transmetteurde
position a induction IWG
et transmetteur de position electronique RWG (options)
Usinage de la douille, forme daccouplement A
Entretien
Service apris-vente auma
15
15
15
Id/Y7
17
18
18
18/19
19
19
20
20/21
21
24
Handrad
SA 25.1 - SA 40.1
SA 07.1 - SA 16.1
Handwhapl
Motor
Motor
SteckerlKlemmenraum
Prise multi-brochesfbomiets
/Bloc de @Iage
Steuereinheit
Control unit
Bloc de reglage
Steuereinheit
Control unit
Bloc de r6glage
Icl
Bild
figure
figure
AnschlussformA. Gewindebuchse
Outputdrive4 stem nut
Embase formi A krou
SteuersteckerilUemmenraum
Controlplug&e~inalcompatiment
Prise de commandelbomien
KD
Mechanische Stellungsanzeige
Mechanicalposition indicator
lndicateur de position m&canique
SA 16.1
auma norm
SA 07.1
54.01
53.0
-j
t&&60.2
56.0B
57.0-
Y
,
Bl/C -
cc-&bmol
c-D----65.001
65.0
B3/B4/E
- SA 16.1
c
Multi-turn actuators are high value electro-mechanical
ges can be avoided by observing the following points.
1.
2.
Service conditions
auma multi-turn actuators can be used at following ambient conditions:
SA
SAP
SAL
3.
SAH
SAR
SA Ex
SAREx
0C to + 120C
-25C to + 60C
-25C to + 40C
-25Cto+
40C
Figure
Output drive forms Bl , B2, B3 or B4 are supplied with bore and keyway
(usually according to IS0 5210).
Figure
l Check whether bore and keyway correspond with the input shaft of the
valve or gearbox.
0
a
t
Place actuator on valve/gearbox and fasten with bolts (quality min. 8.8)
firmly crosswise.
4.
Manual operation
Engaging manual operating
Attention:
0
0
lift change-over lever in centre of handwheel to top dead centre while Figure
sligthly turning the handwheel.
release change-over lever (snaps back to initial position); manual drive
0
remains engaged.
Manual operation
0
If power tools are used for manua! operation, max permissible speed is
300 rpm.
5.
Electric connection
(Oberserve safety regulations!)
The time delay, i.e. time from torque switch tripping till the motor is switched off, should not exceed 20 ms. We recommend to switch off the corresponding contactor always directly by the limit or torque switch.
Motor control possible with:
- auma matic, can be fitted to actuators SNSAR already supplied
(refer page 23, further information on request)
- external reversing contactors
0
The following discription refers only to ,,clockwise closing, i.e. driven shaft
turns clockwise for closing the valve. For ,,anti-clockwise closing refer to
separate instruction.
Connection for 3-ph-AC motors (refer to terminal plan KMS).
0
Attention: l The two circuits of one switch are suitable only for the same
potential. Different potentials require tandem switches!
0 The valve manufacturer decides whether switching off in the
endposition should be by limit switch (limit seating) or torque
switch (torque seating).
0 auma-motors have 3 thermoswitches as standard (for type
SAR Ex 3 thermistors instead; suitable tripping device is
required additionally).
0 Full motor protection is only quaranteed with correct connection of the thermoswitches or thermistors. If these are not
connected, our guarantee fdr the motor is invalid.
l For connection of remote position transmitters (potentiometer, RWG, IWG) we recommend the useof shielded cables.
6.
n
Figure
Test run
Remove cover at switch compartment and, if provided, indicator disc.
Open end spanner (approx. 10 mm) may be used as lever.
Red test buttons T serve for operating the micro switches of torque and
limit switching.
@ Bring valve manually to intermediate position.
0
l Determine overrun in both directions (overrun is turns/travel from switching off till movement stops).
10
7. .>r
Setting
limit
. .I, of
* r,
,, switching
i Le.
> _, , a
0
7.1
l Press down and turn spindle A in direction of arrow. Ratchet is felt and
:igure
El
heard, the pointer B turns for every 90. When pointer moves towards
point C, the spindle should not be turned any further.
If the spindle has been turned beyond that point inadvertently, continue
turning and approach the setting point anew.
Attention: Make sure that spindle A jumps out by spring force to its original
position.
7.2
8.
Set limit switching with spindle D while observing pointer E, which must
show to point F. Procedure as explained above for end position CLOSED.
9.
For switching in direction CLOSE set at spindle G while observing pointer H, as explained under point 7.
For switching in direction OPEN set at spindle K while observing pointer L, as explained under point 7.
Figure
11
Note:
l Clean sealing faces at housing and cover, check also whether O-ring is
IO.
0 Turn dial z
(OPEN), while holding the other dial in position, till the
arrow is in alignment with the mark.
11.
12
Technical data
Output current
Supply voltage
lJ\
12.1
24 mA, at 20 mA
output current
20 mA
20 mA
600f-l
1 (Uv-14V)/20mA
((Uv-lOV)/20mA
L 0-g
omax
(amplifier/span) to 20 mA.
cmax
16
mA.
13
u
Figure
13.
0 Take off stem nut (80.3) together with thrust bearing (80.01) and thrust
bearing race (80.02).
l Remove thrust bearing and race from stem nut.
Put stem nut into mounting flange. Take care that dogs are placed correctly in the slots of the hollow shaft.
14.
Press a few strokes grease with a grease gun into the grease nipple.
Maintenance
Attention: After commissioning, check for damages on paint caused by
transport or installation. Do necessary touch-up to avoid corrosion.
auma actuators need only little maintenance. Precondition for reliable service is correct commissioning. It is also very important that the O-rings at
covers are placed correctly and cable glands fastened firmly to prevent
entrance of dirt or water.
We recommend:
l If operated very seldom, perform a test run every six months. This assures
The gear-housing was filled with lubricant in our factory. This filling lasts for
several years of service.
Detailed maintenance instructions can be sent on request.
14
Diese Betriebsanleitung wurde nach bestem Wissen zur Information unserer Kunden erstelit. Sie ist das Ergebnis unserer praktischen Erfahrungen
und ausftihrlicher Typenprtifungen.
Unsere Drehantriebe wurden vornehmlich zur Betatigung von Armaturen
entwickelt. Bei anderer Verwendung empfehlen wir zu priifen, ob unsere
Produkte die gewtinschten Funktionen erfijllen. Weiteren AufschluB zur
Eignung kijnnen Versuche geben, bei deren Durchftihrung wir gerne behilflich
sind.
I
I
I
I
I
!
~
Beim Einsatz unserer Drehantriebe fur von uns nicht vorgesehene Anwendungsfglle konnen wir keine Haftung tibernehmen. Die Verantwortung fur
eventuell erforderliche MaBnahmen zur Vermeidung von Sach- oder Personenschaden tragt der Anwender.
Bei Nichtbeachten der in dieser Betriebsanleitung enthaltenen Anweisungen
erlischt unsere Haftung.
This operation instruction has been prepared to the best of our knowledge
in order to inform our customers. It is the result of our practical experience
and extensive type tests.
Our multi-turn actuators were designed principally for the operation of
valves. Before using them for other purposes we recommend to check
whether our products perform the functions desired. Further knowledge
about their suitability may be obtained by tests. For their performance we
are prepared to assist.
I
When using our multi-turn actuators for applications not intended by us, we
cannot be held responsible. Necessary precautions to prevent damage to
persons and/or materials are the responsibility of the user.
Cette instruction de mise en service a pour but de bien informer nos clients;
elle resulte de notre grande experience et dessais approfondis.
Nos servo-moteurs multi-tours sont concus plus particulierement pour la
commande de vannes. Avant de les utiliser pour toute autre application,
bien sassurer quils peuvent y repondre. Si des essais sont necessaires,
nous sommes prets B fournir une assistance technique.
Lorsque nos servo-moteurs multi-tours sont utilises pour des applications
autres que celles prevues, toutes les precautions necessaires pour eviter
tout accident de personnes ou du materiel doivent etre prises en charge
par Iutilisateur.
Si les instructions
responsabilite.
~
I
controls.
which is mounted
are made by plug/
to actuators type
23
c
auma Kundendienst-Zentrale
Ihr Ansprechpartner fiir Service
Zu den bewahr-ten Stellantrieben bietet auma such fachgerechte Inbetriebnahme und zuverlassigen Service.
In unserer Kundendienst-Zentrale
auma service-center
Your partner for service
auma offer professional commissioning and reliable service for actuators.
In our service-center there are specialists for:
0
l commissioning
maintenance / revision
mise en service
l entretien / revision
0
24
..-l&;
..-&,
: _ ;<;;~$$a<
_-,_ _-
SG05-SG12
max 1200 Nm
max 32 000 Nm
Drehantriebe
Multi-turn actuators
Servo-moteurs multitours
::g&
.;
:
.i
Schwenkantr
Part-turn actuators
Servo-moteurs
fraction de tour
Schneckengetriebe
Worm gearboxes
R6ducteurs 21roue et vis sans fin
Stirnradgetriebe
Spur gearboxes
RBducteurs 3 engrenages
~~~~~~
,..~~.~~~*~,~-~.ni.-::._;..>+.#;
4
-.;;r+x3;i:j
droits
GK 10.2 - GK 40.2 i
I.>>>.
;.I
ax 16 000 Nm
a u m
Postfach 1362
a@
RIESTER KG
Ttx 17/7631
16
Fax(0)7631/13218
r_---l..__l-r_._
- .I__-.. -: ._. _-_-_ __
GS 160 - GS 500
max 360 000 Nm
Unsere VerkaufsgesellschaftNertretung
Our representative
Notre filiale
auma
WERNER RIESTER KG
DaimlerstraOe 9
PostfachllSl
D 7302 Ostfildern 21 Nellingen
Tel 0711/34803-O
Ttx 17/711 1331 aumad
Fax 0711/3480334
Kundendienst-Zentrale /
Service-Center
WERNER RIESTER KG
Kundendienst-Zentrale
Mathias-Brijggen-Stra8e
D 5000K6ln30
Tel 0221/59772-O
Ttx 1712214349aumad
Fax 0221/5977219
164
RIESTER KG-B&o
Bayern
D 8428 Rohr / Niederbayem
Tel 08783/1479
FaxO8783/1023
AUMA FRANCE
F 95870 Bezons
Tel l/39477070
Fax l/39 47 66 87
GB
IND
AUMA(INDIA) Ltd.
Bangalore
Tel 39 46 55.39 43 65-6
Fax 08 12-39 5176
OY AUMATOR AB
SF 02271 Espoo 27
Tel go-8037022
Fax90-881714
AUMAActuators
(Singapore) Pte. Ltd.
SGP 0244Singapore
2365
Tel 561/2050
Fax561/5065
AUMA ACTUATORS
USA Pittsburgh, 15205
Tel 412/787-1340
Fax412/7871223
INC.
CSFR
DK
IBEROPLAN S.A.
E 28980 Madrid
Tel 01/7426013
Fax01 /7427126
ROK
ERICHS ARMATUR AB
S 20028 Malmii
Tel 040/945450
Fax 040/9455
15
VOLTAY
TR Giiztepe - Istanbul
Tel 01/3508757,3582151
FaxO1/3635771
:w
auma
SA071
d00104001
- SA161
SA16.1
Spare
parts
auma
SA071
norm
- SA161
Sub-assemblies and
Components
SA 07.&SA 14.1
-160.2
154.2
+
e
.A
153.2
152.2-,
55.0
5.8 5.37
30.0
10.0
80.3
80.001
1.90
d00111001gb
cze-90.001
auma
SA 07.1-SA
norm
When placing orders for spare parts, it is essential to mention type of actuator and our commission
(refer to name plate).
Part NoType
:Glotor
70.1
Motorpin carrier(without
79.0. / B
/ B / Wormshaft (complete)
80.0* i B
I
80.3~ / E
85.0* 1 B
i Output drive B 3
90.0* / B
! Output drive D
/ B / Housing (complete)
2.0
3.0
5.0
Motor coupling
5.7
I E
5.8
6
9.0
1 B 1 Planetatygearfor
10.0
74-l
I E i Change-over lever
1 14-2
100
1 B
/
105
!
15.0
17.0
pins)
i B I Stud boltforswitches
1 106.0
1 E ! Knob
107
i E
1 151.0*
Spacer
Space heater
Gear segment
152.1*:
Potentiometer
152.2*
20.0
22.0
18
19.0
(complete)
number
Designalion
70.0
1.0
16.1
(without slipclutch)
153.1*
Potentiometerfor
153.2*.
153.3*
24
154.1*!
24.0
154.2~
25
Locking plate
154.3*
27
Screw plug
155.00
Reduction gearing
30.0
156.0*\
23.0
160.1#:
160.2*!
Capforstem
protection tube
~ E
Snap ring
50.0
51.0
018
! E
1Oil seal
52.0
019
: E
53.0
020
1 E
Springwasher
54.0
029
: E
Quad ring
55.0
030
j E
: Cableguide
I E
~Sorinowasher
1 56.0
1 B : Pinforcontrol
I 031
1 57.0
58.0
! B I Pinformotor
/ B ; Wire
-- for protective earth
1 032
033
II E
59.0
Countersunk
Thrust Bearino
85.001*
Snap ring
90.001*:
Snap nng
80.001+;
S1
62
1 s2
Washer
O-ring
053
1 B , Pinformotorandthermoswitch
in motor plug
bush
screw
Type E = Component
Type B = Sub-assembly
l only required for some output speeds
Type S = Set
+cOptional extra, not included in basic equipment
I
NJlTIa
RIESTER
KG
Issue
1.90
DO01.11.001GB
&
SA071
SA161
auma drehantriebe
1) stufenlos verstellbar
2) bei 50 Hz
3) nicht selbsthemmend
B1
I) inl;n,fely ad,uslable
21 at 50 l-2
3) nOn-Self lOCklf7Q
4) wth rnoror,
dnve adapter B 7
and handwheel
alJFTW
Cl AMA SA 203 2 91 270891
auma RIESTER
KG
Ausgabe
Issue
Edition
avec 18dition
2.91
d00102001dgbf
Elektrische Daten
Electrical Data
Caract&istiaues Electriaues
SA 07.1 - SA 16.1
Zullssioe Schwankuna
der Nennspannung:
f 5%.
Spann~ngsabfail tritt
~eistungsminberung &in.
1)
0,025
700
63
o-40
0,40
0.68
037
OS40
063
0,30
0.30
0,51
0.025
0,045
700
1400
63
63
0.40
0.38
0,40
0.40
0.68
0,95
0.37
0.35
0.40
0,40
0.83
0,88
0.30
0,30
0,30
0.30
0.51
0,75
0,045
1400
83
0,38
OS40
0,95
0.35
0.40
0.88
0,29
0.30
0.75
0,09
0.09
2800
2800
63
63
0.47
0.47
0,50
0.55
1.8
0,43
0.43
0,50
0,50
1,7
1,7
0.36
0.36
0,40
0,45
1,4
I.4
0,18
0318
63
63
0,90
0.90
1.1
1.2
24
l,O
1.1
2,2
O,M
0.68
0,85
0,90
18
2,4
0,83
0.83
2.2
1400
0,37
0,37
2800
2800
63
63
OS97
0.97
12
1.2
4.4
4.4
0,89
0.89
1.1
1,l
4,O
4.0
0.74
0.74
0,90
0,90
3,3
3.3
0.37
0.37
0,045
63
63
63
0,97
0.97
083
1
1
1.2
1
(
1.3
0,65
1
1
4,4
434
130
63
63
0,63
09
0,65
080
l,o
0,09
0,18
0.18
0,37
0.37
1400
2800
2800
1400
1400
63
63
63
63
63
034
0.65
0.85
I,7
1,7
0.60
0.80
0.90
1.6
3,o
3.0
436
4.6
0,75
0.75
0.75
0.75
2800
2800
2800
2800
63
63
63
63
1.7
1.7
1.7
1.7
71
71 1
71 1
71
71
71
71
71
71
71
71
71
90
90 I
90 1
90
90
90
90
90
90
90
90
90 1
0,89
0,89
1,O
l,o
f,4
1,4
2.5
2s
4.0
4,0
4.0
4.0
18
1,8
1,l
1.1
13
I,9
336
3.6
786
7.8
736
7.6
90
90
2.5
2.5
0,18
0,37
0,37
0,75
0.75
13
I,5
1S
1.5
0,18
0.18
0737
o-37
0,75
0.75
1,s
1.5
3.0
3.0
3,O
3.0
0337
0.37
I
1
1
I
1
1
1
700
700
1400
1400
2800
2800
1400
1400
2800
2800
2800
2800
700
700
1400
1400
2800
2800
1400
1400
2800
2800
2800
2800
700
700
/
1
/
1
1
1
211
2.8
03
3.2
0,90
0,95
1,l
1,2
f,7
1,9
3.0
3,2
50
5.8
5.5
6.7
1
/
2.0
1
1
1
1
2,0
1,7
1.8
3.5
3,8
5.4
519
11
13
12
15
2.8
310
1
1
1
1
1,7
137
3,O
3,o
4,5
4,5
90
90
4.0
4,o
48
10
5,0
1400
90
36
6.5
15
3,0
1
1
1400
2800
1
1
90
90
10
10
1
1
3.6
7,6
1
1
7.4
15
I7
SA 001060991
V2 91 1 K
j
1
1
1
10
I
2.3
213
1.6
/
/
I,8
1,8
3.3
3;3
7
7
7
1
12
11
14
2.6
218
I
1
1.6
2.8
2.8
42
4.2
7.8
7.8
15
15
15
15
4.3
413
494
4,4
8.5
8.5
15
15
35
35
35
35
5.5
515
2,l
33
3.9
6-4
684
95
9,5
95
9.5
3,3
3,6
6,4
6,8
92
10
19
22
28
25
834
8.4
16
16
35
35
55
55
55
55
10
3-7
3.7
4,4
4.6
92
9,2
16
3.3
6,O
16
38
z1
3,3
I7
I
1
8,s
14
I
I
1
1
1
1
1
1
15
35
2800
1400
1400
90
112
112
7,6
13
13
16
19
22
38
60
60
7
12
12
15
17
20
35
55
55
7s
7,5
7.5
7.5
2800
2800
2800
2800
112
112
112
112
18
18
18
18
41
45
42
53
120
120
120
120
17
17
17
17
38
41
39
49
110
110
110
110
0.68
0.68
0,76
0,76
1.1
1.1
1.9
1:9
3,O
3,o
390
3.0
1.3
1.3
0,84
0,84
1.4
1.4
2.7
2[7
5,8
5.8
5,8
5.8
1.9
1,9
1
(
5.3
53
5,3
5.3
18
zo
2.4
I
1
1
38
1
1
1
1
4.4
4.2
5.1
1.5
1.5
1,3
1,4
2.7
2,9
4.1
4:5
834
9.9
31
11
2.1
2:3
12
1.2
2.3
213
3,5
35
2.0
0,70
0.70
0.85
0.90
1,3
1,4
2.3
214
1
/
1.3
1,3
2,3
2.3
3,5
3,5
6.5
6,5
12
12
12
12
3.5
3,5
3,7
3,7
I
1
6,6
12
12
29
29
29
29
4.6
4.6
7.6
7,6
7,6
6.8
14
14
29
29
44
44
44
44
3,O
3,o
3.7
3,8
7s
7,5
Z7
4.9
1
)
5.6
11
0,25
0.25
0,25
0.25
0,39
0.39
0.55
0.55
OS
OS3
0,50
0.50
0,27
0,27
052
0.52
056
0,56
0.56
0156
0,37
0.30
0.35
0,65
0.70
0.70
OS70
0.70
0175
0.40
I,1
1.1
I,4
1,4
O,W
0.60
0,50
050
0,73
0.73
0.73
0:73
0,48
1
1
I
1
I
1
12
29
12
14
17
29
48
46
14
14
14
14
31
34
32
40
92
92
92
92
529
ACHTUNG!
AUMA-Topfmotoren
haben als Wicklungsschutz serienml8ig 3
Thermoschalter (siehe AnschluBpltine KMS). Fallsdiese Schalter
nichtindie Steuerung einbezogen werden, erlischt
unsere Gewlhrleistung.
Motorendaten sind Richtwerte. Durch tiblicheFertigungstoleranzen kijnnen Abweichungen zu den genannten Werten auftreten.
0.40
0.35
0.35
0.50
0155
1,3
1,3
0.59
0.93
0.93
1.7
117
2.9
2.9
0,48
0.49
0,49
0.60
Oh0
0,58
0.58
Permissible fluctuation
of nominal
l,O
I,0
10
1,3
1.5
1,5
1.9
4.1
4,l
4,l
4.1
O,N
0380
0,80
0.80
052
0,58
0.58
0,81
0.81
I,5
1,5
29
52
2.2
3.1
314
694
7,5
7,O
8.7
5,2
9.2
9!2
22
22
22
22
0.43
0,43
0,49
0.49
0,67
0,87
0,64
0,64
0,70
0,70
0,70
0.70
0.45
0145
0,74
0,74
0,81
0,81
0380
0:80
0,83
0.83
0,83
0.83
1.6
3.6
0.45
1
1
23
0.55
0.55
0,65
0.70
10
1.1
1,7
1.9
z9
3.4
2.3
32
3.9
1.2
1.2
1.0
1.0
2.3
1.0
1,0
0,64
064
l,l
1.1
2.1
211
4,4
4.4
4,4
4.4
1.5
I
1
1
1
0,99
0.99
197
1.7
1
1
2.6
1
1
2,6
5.1
5.1
92
9.2
9.2
9.2
2.6
216
2,8
2,8
I
1
Enclosure:
Multi-turn actuator
including
motor If 67 accord. to
D/N40050/IEC529.
ATTENTION!
AUMA pot-type motors are provided v&h 3 thermoswllches lo protect
the windings (refer lo terminal plans KMS). Our warranty will lapse If
those thermoswitches are not connected in rhe control circuit.
Motor data are approximate. Due lo usual manufacturing
there may be deviations from the values given.
tolerances
ATTENTION!
Les moteurs AUMA & cage dlcureuil&ant equip&s de 3 thermorupteurs dans le bobinage (voirschbmas de &blage KMS). Nous
d&linons toute Qarantie au cas oh ces protections thermiques ne
seraient pas incorporbes dans le circuitde commande.
Lesvaleurs des moteurs sont approximatives. Les tol&ances de fabricationhabituellespeuvent causer dedifferences par rapport aux
valeurs indiqubes.
4:1
5.8
614
12
14
18
16
23
Z8
598
2,3
2.9
2.1
3.8
58
5.8
58
12
1
1
Strom bei maximalem Drehmoment. Wir empfehlen, Schattgerite und Leitungen nach diesen Werten auszuwlhlen.
0.37
0,31
0,31
0.36
0138
l,l
1.1
2.3
1
1
2.5
2.5
2.5
2.5
0.59
68
58
10
IO
RIESTER KG
1
1
66
2-7
2.9
5,3
5.7
796
8.4
16
18
23
21
2.7
5,8
I
1
0,77
,
1.6
1
1
3.3
3.3
0,77
I
1
1,7
75
1
1
0.90
130
0.50
1.8
0.50
0.45
0,45
0.60
0170
1,7
1,7
3,3
3,3
5.3
5.3
15
3.0
5,5
5,5
auma
el AUMA
0,85
0.85
1,O
1.1
68
6.6
15
1.8
92
9.2
18
18
38
38
58
58
58
58
1
1
653
6.6
2,9
4-6
53
51
6.2
1.9
1.9
1.6
1.7
3.2
3,5
5.0
514
1.3
1,3
1,3
1.3
2.1
1
/
0.74
0174
0,48
0,48
0,41
0.41
0.49
0:49
I,3
1.3
2.4
2,4
2.9
0,82
0,82
0.92
0,92
I,3
1.3
1
1
0.93
1.5
1.5
2.8
2:8
42
4.2
136
2.3
3,7
3.7
3,7
3.7
1.7
137
1.0
l,o
6.0
610
4.0
4.0
0.93
1,6
8,5
16
16
16
18
4,5
4,5
4,8
4.8
89
839
16
16
38
38
38
38
700
700
3,9
7,O
7.5
IO
11
21
24
30
27
VJ
2.1
298
0,75
0.75
36
1.6
1.6
136
I
1
1
1
0.60
0,55
0.55
0.75
0;80
1.6
1
1
1.1
1.2
0.60
23
90
90
90
90
90
90
90
90
90
90
2,3
4.3
4.3
7.0
7,o
10
10
1
1
85
1400
1400
2800
2800
1400
1400
2800
2800
2800
2800
23
0.89
Oi89
058
0.58
0.50
050
0.60
0160
7,O
7,o
7,O
7.0
23
2,6
/
/
1
1
1t.3
0,75
0,75
1,5
1.5
3.0
3,o
4,O
4,0
4,O
4.0
1,5
t
1
700
1400
0318
2800
2800
700
0,045
0:09
0,09
0,09
1
1
1,8
0,23
0.23
0,22
0,22
Bei hijherem
1
1
211
4,4
4,4
7.5
7,s
11
11
11
11
1
1
433
8,6
9,3
11
13
24
26
24
31
22
34
34
34
34
1
1
0,80
0,78
0.78
0978
0.78
Belastbarkeitder Thermoschalter
588
0,50
0.50
9.2
0,80
AC
9.2
22
22
35
35
70
70
70
70
1
1
0380
0,83
0,83
0.77
0.77
0.78
OJ8
0.78
0,78
Ausgabe
2.91
Issue
Edition
DO 01.02.001D-GB-F
MaBe
Dimensions
Dimensions
Steckerdeckel
jeweils
auma
SA071 - SA161
SAR 07.1 - SAR 16.1
SA Ex 07.1 - SA Ex 16.1
norm
Ausfghrung
fiir nicht steigende
Spindel
Execution for non-rismg valve stem
Version pour tige non montsnte
urn 904
Unterkante
SA ohne Abtrieb
Base oiSA without out!~ut driv
Bard inferieur du SA sans forme
dembase
A
AnschluBformen
nach IS0 5210. DIN 3338. DIN 3210, Ma8e sieha Riickseite
^ ^ .I ^
.^
L-l,JV, plmg
nlhi uL
9n<n,, u,c,~ensions
.a...
111c)c)cI Yslv
seeicvcioc
0u:pu: d:lve :fpes according
Iv I-rrfl IIL
Accouplement
s&ant
IS0 5210. DIN 3338. DIN 3210. dimensions
voir au versa
1)
2)
3)
4)
Handradwelle
Handwheel shah
Arbre de volant
7) exact dunensnxs
according
to motor used
2) only ff ordered addrtronal
3) reier 10 table stem profec!~on tubes
4) Dimension will be 310 if more than 32
imax 481 termfnals are required
1)
2)
3)
4)
F07
(FlO/GO)
WJma
UMA SA 303 2 91 311091
par le perfeclionnement
auma RIESTER
KG
Ausgabe
Issue
Edition
2.91
D00103001DGBF
SA 07.1 - SA 16.1
SAR 07.1 - SAR 16.1
IS0 5210
DIN 3338
AnschluOformen nach
Output drive types according to
Formes daccouplement suivant
AnschluDformen
Output drives
Accouplements
Gewindebuchse
sfem nul
DIN3210
Anordnung
der Schraubenliicher
da
arrangement
of holes de
positionnement
des trous de boulons
d4
Steckbuchse
Wg sleeve
nanchon
~0rmIrypeIforme
Bl=@d,
so 5210
B2< @ d,l>
SO 5210
B =@d7
DIN 3210
# d7m,n
IS0
6210
35
weight Ibs
pi&
bJSg
3lN 3210
II
t
I45
j 45
45
/45
45,3!45,3
I
65
65
80
64,4
64,4
85,4
/ 6
12
DIN
3710
. r.
nn
al-l
an
= ~3 &a
:ehlende
Masse siehe Form A
inksing dimensions
refer IO output drive A
Dimensions
non-indiqkes
voir forme dembase
<lauenkupplung
,,=
.--,
-,-
b, Hll]
309 coupling
nanchon B griffes
@&HI1
14*
/ 14
/ 14
X4*
/ 38
78
114
I:
Form/type/forme
DIN3338
=@ d,t
MaEe auBerhalb
DIN 3338
Dimensrons
outside DIN 3338
Dimensions
en dehors de DIN 3338
W.3grll
poids
Ibs
Wellenende
shaft coupling
arbre dentrsnement
1-I
/
Bei
:ehlende
Masse siehe Form A
Missing dimensions
refer to output drrve A
Xmensions
non-indiqkes
voir forma
fernbase
A
aWTIa
Cl AMA
SA 304
1 90 151190 1K
RIESTER KG
Ausgabe
Issue
Edition
- -.
2.91
DO 01.03.001
O-GB-F
Anschlussplan
Terminalplan
fr auma Stellantrieb
for auma actuator
s3
5312
54
S6/2
WSR
WSRI
Wt)L
WOLl
0------lT?iT
lY2Y3YdYSYf
3
DSR
SIl2
s2
S2f2
DSRl
DOL
DL)Ll
----0-----0---Iv!
mmmm
J&&$)
3qqqy3&6y
S6
WDR
S6/2
s7
5712
WORI
WDL
WDLI
25y26yzy28y2&$
53
WSR
Wegschalter,
Limit switch,
SchlieRen, Rechtslauf
closing,
clockwise rotation
S3/2
S4/2
WSF.1
WGLl
Wegschalter,
Limit switch,
54
WijL
Sl
DSR
Wegschalter,
ijffnen,
Linkslauf
rotation
Limit switch,
opening, anti-clockwise
Drehmomentschalter,
SchlieRen, Rechtslauf
Torque switch,
closing,
clockwise rotation
s1/2
s2/2
DSRl
DijLl
Drehmomentschalter
in Tandemanordnung mit DSR/D6L
Torque switch,
in tandem operation with DSR/DCL
52
DijL
Drehmomentschalter,
Gffnen, Linkslauf
Torque switch,
opening, anti-clockwise
S6
57
WDR
WDL
rotation
Wegschalter,
DUO fir
2 Zwischenstellungen
stufenlos
verstellbar
Limit switches DUO, for 2 interm. pas., can be adjusted to any pos.
Kaltleiter
PTC-Thermistor
R3
Rl
S6/2
H
WDRl
S7/2
WDLl
/ Heater
Heizung
Wegschalter,
DUO fir 2 Zwischenstellungen
in Tandemanordnung
WDR/WDL
DUO for 2 intermediate
positions
in tandem
Limit switches,
operation
with WDR/WDL
/ auma
EO.09.90 SEH
Datun
Name
RIESTER ESUER
KG kms9tp200331
mit
elattl
Fdge
SA SG
NM-lla
UMA 999
150889
auma RIESTER
KG
Ausgabe
Issue
Edition
1.89
D01813001DGBF
SAISG
0 Before storage: Protect bright surfaces, especially output drive parts and mounting surface, by long-time corrosion
protection agent.
l Check for possible corrosion approx. every 6 months. In case corrosion has started, check all actuarors and apply new
corrosion protecrion wherever necessary.
4. Commissioning: The caution advised for electric devices applies also for actuators. Especially safety instructions (such as
VDN TAB etc.) must be adhered to !
0 Check visually for possible damages caused by transpofl or storage.
0 Measure insulation resisIance of motor before switching on. In case it is less than 500 kOhms this is an indication for
humidify in the winding. Motor must be removed in order to dry. It can be healed with a hot-air fan or in an oven (NOTE:
max. permissible temperarure 700C).
l furthermore please refer to our operation ins&ucrions. In case they are not available with you, request a copy from us.
0 The following poinfs are very imporianr:
-
aurn
-motors have therm0 switches (or thermistors) as srandard. They must be integrated in the conhol circuit.
Wrong connection or faulty control circuit may cause damage to valve or actuator.
Bring valve manually to intermediate position, then check for correct sense of rotaGon. If wrong, switch off immediate/y
and change direction. Limit and torque switches are ineffective if sense of rotation is wrong!
pour le
ou
mkcaniques.
0 Contrales (au moins Bpreuves au hasard) tous les 3 mois. Au cas o& de Ieau condensbe saurait form&e dans le
boitier de commande, contrbler tous les servo-moteurs et, si n&cessaire, les s&her tous. Avant de placer le
couvercle, appliquer un l&ger film de graisse non-acide sur les faces dbtanch&t&
3. Stockage & longue durth: Au cas olj les servo-moteurs
observer les points suivants:
0 Avant le stockage: Protection
anti-corrosif & longue dur6e.
sont p&us
0 Contr6ler tous les 6 mois environ sur formation de corrosion. Au cas oli de corrosions apparaissent, contrdler tous
les servo-moteurs et, si n&cessaire, renouveler la protection anti-corrosion.
4. Mise en Service: La p&caution pour les appareils dlectriques est Bgalement vaiable pour les servo-moteurs!
surtout observer les prescriptions de &curitt% correspondantes (VDE, TAB etc.)!
Veuillez
Contr6ler le sens de rotation et, si incorrect, couper le circuit immbdiatement et modifier le sens de rotation du
moteur. Le compte-tour et le limiteur de couple sont inefficaces si le sens de rotation est incorrect.
incorrectes
thermiques
(ou thermistors)
qui doivent
Au cas oti les mesures proposbes par nos soins ne soient pas observees, nous declinons toute responsabilitb
dommages Bventuels.
auma
RIESTER KG
&tre
Ausgabe
Issue
Edition
pour des
1.89
DO 18.13.001
D-GE-F
I
_
_.
..
L--zmaFu m
a@
:
1-~.
_-:..-.r
-..,-,
,.;,-1.,I _:_ ,
-,., .:.:..:.,.-.
:
.,I...
:;..
I._L7.:
. -..-...
_:.. _:
. ._-...
7
y:,
..
:
.
._
.,
-.
,.*..:
_,
... ._. -.::.,I
-:,,,.=,.^
.. j.
.;:
,j-I;.
_
*
.r
.i .__
.;.g&&$&&&l
_--I.
_....; ,-___
,
..: 1
,-~~~~&ti6ri
iktructions
~;.,:,
!n~~~ctio;is;.de-~~rvice
.
.,. -.~-:~~y~:.~
1:~_.
i -,._,auma schneckengetriebe
wc$ligiiroperator
-. R&k@@r$&
et roue
j
; .~&gy./~i2;&:&
. ..
iisrn*
.
-:-.j ;. / ,.-,,, _,i._:,-,.1.,:
:.- .
.-.-1-. .i_.,.,.,.. ., . .,_.L, ..
S_,
-1:
~
i
I, -,
....,---
Bei Fragen dijrfen Sie sich jederzeit an uns oder unsere Auslandsvertretungen wenden. Anschriften teilen wir lhnen gerne mit.
You are invittd to contact us or any 0 our representatives should you
require addirional ir@mtion
A L resses of auma s&e
centres
will befurnished on request,
En cas de renseignements complementaires. veuillez nous consulter ou nos repr&sentations en &ranger. Les adresses de nos
centres de Service apr&s Vente sont disponibles sur simple demande.
gs402 gs1252
auma
RIESTER KG
D-7302 Ostfildern-2
Tel 0711134803-O
Ttx
7111331
Fax 071113480334
(Nellingen)
1.89
d00405001
1.
1.1
1.2
1.3
1.4
2
21
0.8
22
.
MA
Jm)
M 10
50
14 12
86
M 16
M 20
M 24
3.
220
3.1
420
720
3.2
.
ZU
CLOSED
FERME
.
.
3.4
.
.
3.5
.
min.
15
-
A
max
3.6
3.7
3.6
4.
p3
5.
44
-
Attention
iseitherclosedoropenassoonastravelling
Servke
After about 200 hours of operation, chackthefixing
ness and fasten them, if necessary.
-z
44
Tumendstopnut(l6)clockwise,tillitisincontact
withthetravelling
nul (7).
To dacreaoe angle of rotation (min. Boq.
Bring valve into required position.
Turn end slopnut (15) clockwise till it is in contact with tmvelling
nut, take care of dimension A min.
Attention: Face of grub screw (07) must be free of grease.
lighten grub screw (07).
Torque: GS 40-60 - 6S Nm: OS 100-125 - 220 Nm.
Check O-ring (06) and replace it. if necessary.
Put protection cover (16) and tighten it.
If gearbox is equipped with electric actuator, limit switching has to
be re-adjusted.
Byincreasingmanualforceat
handwheel,tightnessof
butterflyvalves will not be improved. More input torque after reaching the end
stop may cause damages at worm gearbox.
23
40
Loosen grub screw (07) at face of worm shaft while holding end
stop nut OS) with spanner; if necessary, use extension tube.
To increase angle of rotation (max. 12(P- GS 125 mar 106q.
Tumendstopnut(l6)antidockwise:takecareofdimensionAmax.
Bring valve into required position.
Alcorrectsetting,valve
nut is at end stop.
23
is
Loosen the bolt at pointer cover and turn it till arrow corresponds
with the sign CLOSED (fig 3). then fasten bolt
3.3
For setting of end stop for gearboxes with electric actuator refer to
detailed operation instruction.
25
M8
Put coupling sleeve on to valve shaft and secure it (ref. fig. 1 detail A
or 6). Assure that dimensions X and Y are observed.
Apply non-acid grease at involute splines of coupling.
Mount worm gearbox. Take care of spigot at mounting flange.
Fasten with bolts of minimum quality 6.6 using spring washers. Fasten bolts crosswise with to lorque Ma shown in table 1.
1.5
Mounting
Degraaaa mounting flange thoroughly,
Lubrication
At delivery, each gearbox and primary reduction gearing is greasefilled, which will lad for life time. Change of grease or relubrication
is not required.
1.88
DO d00404001
auma
GS402
GS1252
GS40-GS125
I
I
IDrehantriebes
7)
Kiirzere
Stellzeiten
(13-17sec)nurn
,
the
mit d. Werk
t
I
Bevorzugte
Drehzahlen
/ Stellzeiten
I temps
de manoeuvre
p&f&&
2) Couple nominale pour operations fr&quentes, dimensionnb pour une duree de vie de 15 000 opdrations mini.
de 900
3) Conversion
I) Umrechnungslaktor: Abtriebsmoment zu
Eingangsmoment
4I) Auf Wunsch andere GrtiBen miiglich (Matle wie bei
frijherer Reihe GS 00 - 7 oder SondermaEie)
f i) unter Geriicksichtigung der zulissigen
Handrad nach DIN 3230 81.2.
Krafl am
cbrch d,e
ve esere
hlOS no*
We~te,en,w,cklung
ihe r,gnr TO me,
reservons
bed~npte
dam
k *ro,t
accoiding
de modtfvx
hderungen
ble~ben
10 mprovemenrs
ies alers
qI son,
auma
CI P<MA
output
8) without spigot.
vorbehalten.
made
factor
P:elos
COnmOnnteJ
M,, Ersche~nen
Clara si?ee,*
park
dews
become
Datenbla,te~
lnvalrd
pertectmnnement.
verkren
W,,h me isrue
Ler
RIESTER KG
truhere
~usgaben
me
Gu,,,pke,,.
f!CtwD techniques
atCwras
perdent
b alldlte
BYeC reoi,+on
Ausgabe
Issue
Edition
de ce,,e
lche
teshn,qe
1.90
DO 04.10.002
D00410002DGB
D-GB-F
MaBe
dimensions
encombrements
GS 40 - GS 125
Flansch zum Anbau von Drehantrieb
Mountmg flange for mIJ/tI-turn actuator
Bride dU servo-moteur
multi-tOUrS
IS0 5210IDIN 3210
Standard Schneckengetriebe
Standard worm gear operator
Actionneur 5 roue et vis sans fin en version standard
Ausfiihrung
i/ersiws
GS mlt!wrnavec
VZ 4
Od,
/ Versions
Kuppung
/ Coupimg
I Accouplement
auma
UIA"M*GS001
Y190131290
RIESTER KG
Ausgabe
Issue
Edition
1.90
DO 04.10.002
D-GE-F
V 026
-037
- 038
017
026
048
-25
auma gs402 gs1252
f&-----o39
V027
vo31
V24
vo31
V23
V 028-----&
V 032--C
0V4
GSV
1.89
D00411001dgbf
GS40-125
Ersatzteilliste
List of spare parts
Liste de pikes de rechange
mit
/ with I avec
vz
Ecrou de but&e
I
,
--.
--- Spannscheibe
Kupplung
Endmutter
, 12
14
15
tct
,__,
FnrimlMar
16
17
1R
1
1
/
Schutrkal 008
Erdeinbaudeckel
Aufsatzflansch
is
-. -. -. .-
I
1
(
1
Contre-bride
Arbre dentrbe
Vis B t&e hexagonale
Rondelle &entail
Vis B tete hexagonale
Rondelle &entail
/ Vis i! t&e hexagonal
1 Rondelle
Goupille filetee
Joint torique
Joint torique
Joint torique
Joint torique
I Joint torique
j
/
Sechskantschraube
Scheibe
07
08
nQ
010
All
.,..
012
/
I
1
Gewindestift
O-Ring
O-Ring
O-Ring
n-Rho
- .
0-Rino
Grub screw
0-nng
0-nng
0-nng
0-rino
I &no
014
015
017
In,!3
/
I
1
I
31
01
02
03
C-M
05
06
Aufsatzflansch
Antriebswelle
Sechskantschraube
Federring
Sechskantschraube
-I
..-
_.-
Foderrinn
111.....
,I
1
.~
Il7ze-t
1 1-191 1
t-E-i-
PaEfeder
Sicherungsring
Wellendichtring
Sechskantschraube
Spannhtilse
Sechskantschraube
Federring
IT
Frderrino
---
I_
1
1
...
t 036
__.
1 Cl17
1
1
Gewindesi
tift
.~
7vlinrlmrerhr,
_-039
t ,-,AR
-.-
1
/
.___
I
Zylinderstift
Kuoellaoer
.__
_-.
9irh.r,lnncrinn
.dIull.JltI*.Ilm
Zylinderscbraube
I f-IA7
-.I
1 048
Vorgelege VZ 4
v a
1 Schneckenwelle
__ __ .
(
1
Gehause
Gehlusedeckel
IV?,
i V23
. --
I
,/
Ritzelwelle
PlanrtPntr#onr
Planetenradachse
.- -. -. . - ~ -.
. 74
__
I,
I
1 Plane1 wheel
I support washer
Plandrnred
. .-.. I .-....
_-.
vo25 I
1 Vrl9R 1
I tin+i
l%E-t-.
1 VnRn
I
Vi2
~033
V. I??*
7
v 035
V 036
vo40
I
,
1
I
I
Parallel key
Circiip
Radial seal
Hexagon bolt
Clamping sieeve
Hexagon boft
Spring washer
Sprrng washer
Grub screw
Hex. socket head cap screw
Spring washer
Dowel pm
Ball bearino
rirrlin
-,, _..r
Hex. socket head cap screw
1 Reduction VZ 4
1 Worm shaft COmpf
Housing
Cover
Pfnron shaft
Sun
.~ wheel
1 Planer wheel axle_
kol.
.
; 19
t V?n
lzFt--
1 Parallel key
Gewindestift
Wellendichtring
1 Grub screw
Radral seal
Radral seal
auma
1
Cl AUMA OS 400 110689
1
I
I
I
Clavette
Circlip
Joint B l&es
Vis B tete hexagor lale
Douille de serrage
Vis :! t&e hexagor iale
Rondelle &entail
Rond
Goupille filetbe
Vi6
Rondelle &entail
Coupille cylindrique
Roulement B billets
Circlio
Vis 6 t&te cylindrique
1 RBducteur VZ 4
] Vi sans fin compl.
Carter
Chapeau carter
Arbre de pinion
CS1gede transm. plan&take
) Boulon planCtaire
1 Roue planet, aire1 Bague de support
IJoint
torique
,g
bearing
Hex. sacker head cap screw
Spring washer
Clrcbp
Circlip
Circlip
Securing washer
Support washer
Supporl washer
O-ring
Zylinderschraube
Federring
Sicherungsring
Sicherungsring
Sicherungsring
Sicherungsscheibe
StOtzscheibe
Stiitzscheibe
O-Ring
Wdlrndirhtrinn
..-..-..-.-.......
jl
Paflfeder
_. ---
Plaaue de fermeture
Chapeau butCe
Chapeau butbe
Couvercle indicate.%!
Rondelle de fixation
Douille dantraine ment
Butbe
But(te
Bouchon
1 Couvercle
1 Contre-bride
Refaifler plate
1 Limit StOD housing
Limit stop housing
I Pointer cover
Clamping washer
CoupSng
End stop flUI
End stop nut
Cap
1 Lid for buried serwce
1 Actuator mounting flange
RIESTER KG
I c45
SD-Al Si 12
1 ST37
1 GK-AI Si 5 Mg
GK-AI Si 5 Mg
ST2K32
ST 37
1 c45
1 DIN9358
I c45
1 Al Mg Si 1 Pb
1 GG25
_--j GGG40
I
c.r.r.rn
U t
16MnCr5
DIN 933-8.8
DIN 127 ! ST
I DIN 933-8.8
/ DIN127
c45
GD-AI Si 12 I GO 25
ST 37
GGG 40
GGG 40
ST2K32
ST 37
I c45
1 DIN 935-8
I
DIN 933-8.0
DIN 125
DIN 913-14.9
1 70NBR
/ 7ONBR
1 70NBR
1 7ONBR
1 7ONBR
DIN 6885.1 I ST 50
DIN 471 I ST
DIN 3760 I NB
DIN 933-8.8
DIN 1481 I ST
DIN 933-A2-70
1 DIN1271X12CrNi
~A
GGG 40
GO 25
GGG 40
GGG 40
16MnCr5
DIN 933-A2-70
DIN1271X12CrNi177
DIN 933-A2-70
DIN 127 IX 12 Cr Ni 177
DIN 933.A2-70
^.., I-r ~~. ..v
1 UIN123nr31
1 DIN 913-14.9
70 NBR
70 NBR
70 NBR
70 NBR
70 NBR
, LJ,N14Cll,51
1 DIN 933-A2-i
12 Cr Ni 177
[ DIN 551- MS
( DIN 7980 I ST
j-E?-&1 DIN 912-8.8
DIN 912.A2-70
I
I 42CrMo4V
1 GGG60
GG 25
16 Mn Cr 5
c45
16 Mn Cr 5
42CrMo4V
1 c45
70 NER
t>IN 625
DIN 912-8.8
DIN 7980 I ST
1 DIN 471 I ST
1 DIN 471 I ST
1 DIN 471 I ST
1 SWBST
1 DIN9 aa/sT
1 DIN9881ST
70 NBR
DIN 37M) I NB
DIN 6885.11ST 50
DIN 551- MS
1 DIN 3760 NBR
I
I
Ausgabe
Issue
Edition
42CrMo4VIX22CrNi17
GGG 60
GG 25
16 Mn Cr 5
c45
16 Mn Cr 5
42CrMo4V
1 c45
1 70NBR
DIN 912-A2-;
DIN 7980 IX
DIN 471 I ST
DIN 471 I ST
DIN 471 I ST
SWBST
DIN 908 I ST
DIN 988 I ST
70 NBR
03760 I NB
X5CrNi189
DIN 551- MS
DIN 3760 NBR
1.89
DO 04.11.001 D - GB - F
I
MAW80AA204
Globe valve
*Make KSB, type ZXL*
7631.1/2-10
ZXL
Type leaflet
76311210
flanged
PN 63460
DN lo-250
DN65-250
DN 10-50
Fields of application
Remarks
type
With butt weld ends
Globe valves with
type
non-turning stem
type
and with butt weld ends
type
Non-return valves
and with butt weld ends
type
Operating instructions: 0570.8
Operating data
Pressure range 63 - 160 bar
Temperature range up to 530 C
5 DN 50
LDN65
Opening indicator
Locking device
Lantern ring
C
1322.6
CrMo(1.0460)
44 (1.7335)
up to 400
530 OC
oc 1 SDN50
On all inquh-ii=31
orders please specify
GS-C 25 N (1.0619)
GS-17 CrMo 55 (1.7357)
up to 400 OC 1
up to 530 OC 2DN65
Materials
MLF
ZXSF
RXURYL
RXSIRYS
7632.1
7633.1
7634.1
7661 .l
7662.1
Optional extras
Design
Forged body, forged yoke
Cast body, cast yoke
Turning stem
ZXS
We
2 PN
3 DN
4
5
Working pressure
Differential pressure
6 Ffow medium
7 Operating temperature
8 Pipe connection
9 Optional extras
10 Type leaflet number
Pumps ksb
Valves a
cl Rx
lxsB-
ZXL
Working pressures
Nominal
Nominal
pressure
PN
63
100
180
1Material
Material
1 Material
Malerial
1 Maximum abwble
allowable wokin
no.
120200250300350
c
C 22.8
GS-C25N
GSC25N
1.0460
1.0619
63
13 Crhb
Crh4044
44
CrMo 55
55
GS-17 CrMo
1.7335
1.7857
1.7357
C 22.8
GSC25N
1.0460
1.0619
13 CrMo 44
W-1 7 CrMo 55
GS-17
1.7335
C 22.8
1.0460
1.0619
1.7335
GSC 25 N
13CrMo44
GS17CrMo55
GS17CrMo55
100
50
400
&i
80
pressures
pressures at temperatures
temperatures in q
70
40
38
32
63
61
68
60
58
50
100
95
91
98
90
80
160
153
148
146
425
450
475
500
510
520
530
57
58
53
47
40
32
25
89
87
82
74
62
49
38
142
142
139
139
132
132
118
118
100
100
79
79
62
62
1.7357
160
130
112
1.7357
1.7357
530 OC.
DN lo-50
Materials
M.
DN 65-250
6l Ez
ZXL
IKSBI
installation
Available on request
differential
pressure
DN
65
80
100
125
150
200 250
Apbar
110
70
44
33
21
14
Standard version
Flange connecting
bN
dimensions
63-160
DIN 2501
(IS0 2084, BS 4504)
1
raised face
Type E DIN 2526
1
DN lo-50
J@l-
DN 65-250
Dimensions
F;lCE-UPlaCe
Fian~edim,
BoUCkU9
W"'
NuftWr f
boilhdsr
PN
Bd
(60
14
45x2
20
255
160
10
sax2
24
255
16D
11.0
18
68x2
24
-255
160
12.5
78x2
26
335
200
16.5
20.5
200
250
PO
i&T---
315
iir-
si
3
380
215
170
28
485
315
55.0
43O
250
200
30
550
40
85.0
YK)
295
240
34
625
x0
125.0
550
345
280
36
633
500
150.0
650
775
415
2.45
12
42
860
260.0
470
am
340
I220
1 170
Ia
I_
125
150
12
630
375.0
315
45.0
180
36
485
315
58.0
265
210
A0
550
4m
88.0
315
25O
40
625
500
135.0
355
12
44
630
500
170.0
430
12
cim
285.0
iirk
170
180
26
138x3
210
30
162x3
250
33
18813
355
12
33
218x3
430
12
36
285x3
220
lm
ko
81)
9.5
PO
p.5
315
36
A-
315
485
315
60.0
40
553
400
90.0
A.4
625
wo
135.0
50
630
x0
175.0
60
860
coo
320.0
)imension! nmm
Optional extras
sDN50
LDN65
Throttling cone
Lantern ring
LDN65
Pressure relief cone
Opening indicator
Locking device
with or without opening indicator
Rising handwheel
/-
Yoke sealed by
DN lo-50
Hard-faced sealing
surfaces in the body and on the cone
I DN 50 X 20 Cr 13 (solid)
5 DN 65 hard faced
KSB Aktiengeseflschaft
Globe and Gate Valves Division
for industrial plants
and power stations
Bahnhofplatz 1
Postfach 13 60
D-8570 Peanitz
ZXL
Type leaflet
7631.112-10
XSB
Pos.
097
Serial
No.
J-513-429342
KKS No.
1 MAW 80 hi
204
(Talcher
1)
, 1 MAW 80
PANZER @
AA2Q5:giobe valves
flanged
DN lo-50
Fields of application
Remarks
Operating data
7632.1
type
type
type
type
7633.1
7634.1
7681.1
7682.1
ZXLF
ZXSF
RXLmYL
RXSlRYS
Optional extras
Design
Forged body, forged yoke
type ZXS
PN 63-160
DN 10-250
DN 65-250
Opening indicator
Locking device
Lantern ring
I DN 50
2DN65
Turning stem
Materials
C 22.8 (1.0460)
13 CrMo 44 (1.7335)
up to 400 OC
up to 530 OC
GS-C 25 N (1.0619)
GS-17 CrMo 55 (1.7357)
up to 400 OC
>DN65
up to 530 OC >
lDN50
On all inquiries/
orders please specify
6
1 Type
2
3
4
5
PN
DN
Working pressure
Differential pressure
7
8
9
10
Flow medium
Operating temperature
Pipe connection
Optional extras
Type leaflet number
cl Rz
IEm-
ZXL
Working pressures
Nominal
pressure
PN
Material
83
C 22.8
GSC25N
100
160
Material
no.
120
200
250
300
350
400
63
50
45
40
36
32
13CrMo44
GS17CrMo55
1.0460
1.0619
1.7335
1.7357
63
61
58
C22.8
GSC25N
1.0460
1.0619
100
60
56
50
13Crh4044
GS17CrMo55
1.7335
1.7357
100
95
91
C22.8
GSC25N
13CrMo44
1.0460
1.0619
1.7335
96
90
80
160
153
146
GS17Crhb55
1.7357
160
80
130
70
112
425
450
475
500
510
520
530
67
56
53
47
40
32
25
89
87
82
74
62
49
38
142
139
132
118
100
79
62
DN lo-50
DN 65-250
Materials
Pulm.
-..--.
I DerbNliDn
---I--
100
166
fe,h
-.r
YOkO
mad.,
,
wrlroa
com
i T-um
--~
~~
1 Material
c&tonr1eel
upto53OC
Abyedrleel
,I I.
*.- I F.mc
upl0400
EaaMassstarl
opt0 539F
El-w*- ISa.
*-j ,eno
twl
up 10 400 -2
slainless S!1-l
c 22.6
1.0460
13CfMOU
1.7335
Hard-lawd
1.4115+
x2OCI13
1.4021
x2ocr13
1.4021
1.7335
cam
up10530~
-- - .--.
Aby4-d
13 CrMo44
100
Bo6y
up10400*;
rzls, nnd
cadx 9
..-.-.--
CSG25N
-_ _ -.
166
Yoke
uplO53O-C
GS17CtMo
seeliw
myf.-
Body
rzlnr
uplo530~
-cm
I m___ . .
200
stem ')
E.mel
1.0619
cxlkdv
1x57
cast yoke
Harb-laced
lAl15*Ti
w-&led-m
klld-(aeod
1.4562
55
x2ocr13
1.4021
Stainless -.--I
X35lM4017
1.4122
CrNt-sleb, I y,.s,mwo
X 6 CrNlTt 16 10
--__
L; 22.8
1.4541
mamesr
1.04w
~-ad
, oe rorg
Gland cover
Carbon Sled
461
Gland padung )
GWhlle
900.1
1
I
r^
r;rmprews,ar
m..-___: _.-_.
L,eep-reslriars
Sld
c-u
stem
_.__ I
~iuuI
.-_._,-~,a,*
_.__ 8
.I-,
ion
I
I
I
I, trnm
KCI Iv
--~..-...-.N ~-AwarcJl
I
CL .I=
m aa
- -..
.1.1101
..o.
..__
21 WMO II
^. ^ ..~ -
Y4 LIMO 3
c 35
LP~ shank.bu:nished
,.,A I*-.*.*.^
E~eva;.w.~.~,~~,.,
T-head bok
1 stud
hOlllDNl
SW- al uorue
I.---902.1
Sdii
Senlesr
Gas!4
rile
uplODN50
Wlded-m
up1053oF
411.1
tot
DN lo-25
up 10400 c
452
dieforged. one ~4
welded-m
350
Nankul
I-
uplo400%
.-___
1.7n.n
. a^_^
I.ILOO
1.0501
GTW 40
0.9040
Go-25
0.6025
1
I
I
I
) lrom ON 65 anwards
I
I
nrmg
I
uptos315mn
lromrrw
ml
ZXL
Installation
Avallable on request
110
Ap bar
differential
70
44
pressure
33
14
21
dimensions
DN 65-250
DN lo-50
Dimensions
008 hole
diamter
Raibsd
Iad
dim. I:haiihl
0d2
0d.
(1
40x2
Nomind
p,*S,e
00
PN
ON
63-160
10
I210
IlcQ
xl
hl
0d
20
255
(60
c
8.0
15
210
105
20
255
160
9.5
20
230
130
24
255
160
11.0
25
230
140
24
255
160
12.5
32
260
155
26
335
2m
16.5
40
260
170
20.5
63
50
loo
180
200
250
180
so
300
195
2M)
T-k---
63
65
340
205
3(5
80
380
215
170
22
136X3
26
465
315
55.0
im
430
25O
200
26
162X3
30
550
4m
65.0
125
500
295
240
30
166x3
FM
625
500
125.0
150
550
345
280
33
216X3
36
630
500
150.0
2w
650
415
36
265x3
42
060
coo
2W.O
250
775
470
65
340
220
Bo
380
23n
26
138x3
35
465
315
58.0
1W
430
265
30
162x3
IO
550
4w
BB.0
125
500
315
33
166x3
10
625
500
135.0
150
550
355
33
216x3
I4
63O
500
170.0
2m
6Y)
430
5w
265.0
65
1340
12x)
1w
(60
36
t&-p-
630
315
375.0
45.0
315
is.0
180
28
138x3
315
50.0
210
30
162x3
400
90.0
250
33
18813
500
135.0
290
12
33
216X3
500
175,0
360
12
36
265X3
x0
320.0
)imensionr
nmm
-L-
ZXL
Optional extras
I
/
/
L DN 65
LDN65
sDN50
Throttling am
t
Locking device
with or without opening indicator
Opening indicator
Lantern ring
Rising handwheel
DN lo-50
Hard-faced sealing
surfaces in the body
and on the cone
DN 65-250
5 DN 50 X 20 Cr 13 (solid)
2 DN 65 hard faced
KSB Aktiengesellschaft
Globe and Gate Valves Division
for industrial plants
and power stations
Bahnhcfplatz 1
Postfach 13 60
D-8570 Pegnitz
MAW80AA304
Globe valve
*Make KSB, type ZXL*
761 l.l/lM
Werk
Werk
Nr.
Nr.
1 1MAW80AA307
5-467-429341
5-467-429344
Notice Descriptive
MAW80aa305
AA 305,1
I
1MAW80aa306
80 AA
306
1MAW80aa201
AA ksb
201
, Talcher
, Talcher
1
2
Leaflet
Typenblatt
PANZER@
Robinets8 soupapedarrl
TypeZXL
GlobeValves
TypeZXL
Absperrventile ksb
TYPZXL
A brides
flanged
mit flanschen
PN 25-40
DN lo-400
PN 2540
DN 10400
PN 2540
DN 10400
G2 1 761111M
Betrisbriibordrtlcko
Nenndruck
Nommai pressure
Pfesttm nommale
2N
(im GeMuse)
/ werkstofl
1 Mater&
Mat&w
25
c 22.8
GSC25N
40
c 22.8
GSC25N
1 Wwkstoff-Nr.
i Matenal No.
Mat&u no
du corps)
1.0460
1.0619
25
22
20
17
16
13
40
35
32
28
24
21
Tt
Ted Nr.
I Parts / F%ces
h-l No.
Node p&e
EellmIluns
0eugrlatmn
OaugMtlan
NWltWGltl
Nom.Sue
TemperatUI
Temoamtura
:2zA - 1.0460
I md Chmmuahtparummg
m(h ham hcmq - 1.4723
awe atnwl dvr
3.5425 N - 1.0619
BW
Yoke
Alla%
to-2GO
C 228 - 1.0460
250-4w
tiS425 N - 1.0619
m" Nuwmzemng
mth twd hCmq - 1.4370
avecaown dur
Stan shankbum&d
Pat* liso IechkC
X2OCr13-1.4021
c22.6-1.046u
GS-C25 N -1.0619
Gramtbuwm
R 4tm lEumodl
9SMnPb28K-
cawcchouc~os
Caomchwc-ammm
1.0716
TenPbehar&H
Tmffarnltnted
TaMtrmtd
6et!ANmoGwo-0.7040
ckuv
- 1.11Ul
c35-1.05Gt
x12 crNf17 I- 1.4310
GDusLBCu3-32162
avfwtmch
antT.xtes-Glw4l
MEEWJUEGG25
1- ltmc4c#amRewvMmN
DishtumllwdprlumnrhmtnachouuEff19Ilso52091:
Ncnnwmh IMII.
)(snMNclc
IFtO.
GchitanrsM on. liershlhr.
Em&s-
7-R-swmwlts
)-PiCcadsmchawmwmmand50a
ThcrllvaMMrlrcdacco~toINNID(t9ftSO52Wl:
~errainm~swtma~sakw~Iu(
t9fisO52Wf:
d&m mmwU KINI. ~~ulon wnmal fPN). d4SoMtmna mMnaU.
kfmtimmmt.
mm
a=
I(11mmtw * Itrr(rmtl~~~
,,R 5#4
a m !4IUKIIr c c n*nc
d l#Illa nh lrwa
Umdq I P nnl.:.
ON lo-50
ON lo-50
,I
9021
Spenfting
Lalltem Rmg (456)
Chambre de bkcage
lb6
920.1
absperrbares Rii&chlagvwdil
Screw-Down Non-Return Vake
Soupape de retenue, bhxabie
DN lo-50
11.1
100
350.1
G&use
w
Carps
DroWa&
mmltllng cona (352)
COne datranglamant
DN 50
ON 65-400
abspenbans Aiickchlagventil
ScrawOown Non-Return Valve
Soupape de retenue. b&able
ON 65-100
DN R-400
DN 65-400
DN 65-400
ON 125-400
ON 125-400
C8ne
DN 65-400
ON 10-400
ON lo-400
.I*!:*
Spw-Ring
Lantern ring (456)
Chambre de bhxage
Dross&gel
lhrattting cone (352)
Qne d%tranglemsnt
Enttastungskegel
Pressure relict cone (353)
C&m de decbarge
Einbau
~ft$ddia~~~400
Fail mua da Eiu
ihdnKWOt6O9L
Keg64 md PTFEDitring
tina with PTFE sealing nng
C&aavecjointanFTFE
bk
upto+2OOocmax
iusstlA
i%ilungsaNeiQec
Opening indicator
lndiiteur
douvefture
installation
oowwwnw-asnran
mmklbiesan
so 8rtolgn. H an! abzudichtendr Druck
0ef~#)cllutdiaFunktiiWUmliMwuqund
&4tWCllO!3OlMZW&WOJlllCk6OChdanOlf64O
et OoqwSmck aulbaot. W 608 @JO
Druc(rdmasru mcht gm&a
Montage
liewNa.iftlm6in~mw6umafhlodmnobmmew
fw$heheQel~el4wamm~
tk4oo FTwoum
bmowmd.mowwlmJafbsbambd00ula1thopenurs
bboembd0fllbaebmummw.
lhoPmwwombofamoauowabypwoen0anwfyfutfU
itr~anmndd~:~tabl~~Durld(upa~n
opmg Of tho nivo, w tiwt tna awsm
dmannlal
dOIIwtoxaootlmnkJoksteantllotet4o~w.
waoemJaoa~~~~~~
DN12.51400.itastOuacaca%bmonIa9a&ilMmexkul~delasonquhpm
aideetahlarm*ua.$owkeweudowabu~
Locone6o&heqoagilcwemeunbygarrmanrnphcsr
fWCtbObuah-WUlWlWOOO.rp)rWOammn,Ur
mntfecfombe
so pmdulf. wtmannf
dWtaw
tliMmtalb-LceUerr.dqoSwwfbllblgu
t!4
1 125
1154
I200
1250
) 3oa
1350
1 ml
ADkM
I 33
I 21
1 14
1 9
1 3.5
Abaomlxm flv
U$Oa$...,
&riagelung
mit oda ohr
Dffnungsanzdqef
LOCkillgdWiD3wittlDI
without o&ng
indiir
Dlldevunnlinagr~
ou saw indiieUr
douve
4.5
ekwe mu prar
1~ un woa gruwmbh
so
WW dan KwA 6vMntt.
fA%k5Maowqwtmlotundkdnnen
such I Steq-e6aFttiaauoqm
anga~an
wa&n.
kw
llolwmmnkaoltktypsAKLamwlDmcfpb
klatmbdnwckowaYumulolllwwnomaatlwYolw
bm6sththaan-m.~af-a
m
mmpbte wlh
cloalllg wnrlg. and can bo !+lombd I )Io(uMHaI 0, erllal
ihWWhupvadoI-fknv.
LessouoawdsmIaninbloub(a,lYwAKLdonW)ns-pe~
pnndp-m%?tdsdstelbtWiIU.mbtWh~n(~~
bc&m.LarrovrvpedemtMldblocabbr~IlumrddDnt
equlpeo 0% mason c bmlomwo et ewvwt otm mmtb
inudlemmnom ow der tuyamalm lnwtamw ml -me
automatisierbare
wheTygw
Absperrventile
foeTypo
ZKLF
ON 65-400
ON lo-50
.I
c__
f-r+
Flansch-0
Lochkrns
LMlUhl
Loch0
HomimI
pmsL!rB
Prerslon
mmmb
Flaw
diameter
odabcde
Tube ha
CllCl8
Cerclede
trou$
Numba of
banho&
Nbre.
de
trout
Ballhole
dlametn
0 de
now
PN
/ ON
/I
IO
I Ok
25-40
! 10
/ 130
I 90
I 60
25-40
25
40
I 4
0 d;rt
/b
46x2
I 14
/ 150
! 105
25
160
I 115
: 32
180
1 140
-~
I 40
/ 2w
i 50
, 230
65
/ 290
i 150
/ 110
165
/ 125
165
145
I=1s
1 yw
237
Imm
277
10
12
k8
125
4.5
1 310
/ 350
235
190
22
125
i 400
270
220
26
150
/ 460
3M)
200
/ 600
360
250
1 310
1250
I 734
425
I 370
160
350
1980
5.55
) 490
400
3w
200
I/ 11M)
650
i 6W
620
465
375
/1550
430
1 320
250
! 730
450
135
300
i 650
515
/45o
3%
! 980
i 560
1 510
i7
i
7-tt
1t
Ii
j
4.8
78x2
260
I 300
66X3
275
1 315
102x3
263
( 335
122x3
315
138x3
80
tw
1 ml
1h
lb.9
95
20
1 12
26
30
33
6
12
F 36
t30
/ 33
16
36
24
162x3
15
160
11.3
24
2w
22
305
32
250
36
395
40
ia
166X3
26
515
55
216X3
26
WI
85
270x3
30
680
90
15.4
50
315
70
400
155
240
98
335x3
32
810
105
500
395x4
I 34
965
120
I 630
450x4
1%
1075
135
505x4
I 40
1360
265x3
! 34
680
345x3
138
--
41014
I 42
465x4
IQ
9.7
MO
396
530
680
810
90
400
175
105
is00
260
630
1 965
1 120
1 1075
) 135
425
ml
Anachlufhafk
Connections
Cotes de raccordement
Ltaulbqwmch DlN3202/Fl
FacetofamkqttsaccnfdmqtoO!N3202/Ft
LoqucuntwstoutswahtWI3202/Fi
Mamklm
oklwlsmmnm!n
olnmwmmmlmm
Nwrdfuck
NommlDrarurs
FTesson
lwrmab
m
olchtblstm
R&ed lace3
PorlRwda pmt
sow
(adWulmh)
swcbldcapn~wrsgMnl
ExRcutlln
sg6cl.ab
lsuf
dsmmde~
25
DtN2544
om 2526/c
40
DIN2545
speciflcatlons
Bestellangaben
FlwwQmu3mctlnbmmmmIbout:
wlrbmwmgmawtQ9abonlibn:
chHemm- mllmlNm-dnrk IRib.
Ilmn\*ste
KINI.
8Ummubeldnnk
mw IR11.
mmwlal
sue(ONwhlq
dNCISOurchtfu~.EHnHntemptaturndRohnnschluB.
pT8swII.
d4t~!al F4muuu tbw lr!alum,
vmkl4-q
tmlcdntas
wd piplconmctM.
spaclflcatlons
NwsvowPm-ddsmw~bJcwact~~~
camumnt:
prwson mmYPl PN).dim&
~~&,lknmt~-*
nomimI(ON).
sbnmssm da YmcL
kJldmlganvofteiwnw
- SlJmt tochmga rnthwlmhx
Geschaftsfeld
Armaturen
Krafhverke
Bahnhofplatz 1
Postfach 1360
D-8570 Pegnitz
* sourtisanada modiitbn
MAW80ACOOl
Condenser
*Make
HALBERG,
type
R593*
L995.99.0024
L791.43.0029
Direct L
Ll 00.17.4.025
Page 21
Operating
Stuffing
and Maintenance
Box
Steam
Instructions
Condenser
SIHI
for
R593
HALBERG
Index:
1. Operating
and Performance
2.
Transport
and Storage
3.
Installation
4.
Working
5.
Page
Page
Page
Page
3 + 4
Commissioning
Page
6.
Maintenance
Page
4 + 5
7.
Cleaning
Page
8.
Fluids
Page
9.
Assembly
Principle
and Materials
Page 6
The
from
The
Procurement
of
non-observance
our
day
Data
Repair
of
these
instructions
relieves
guarantee.
of
start-up
must
be announced
delay.
L995990024
ws30120215
l/B
to
us without
Page
6 - 7
Page
us
El
Operating
and Maintenance
Instructions
for
I
Stuffing
1.
Box Steam
Operating
and
shell
Fluid,
Steam
to be
Condensate
Outlet
Steam-Air-Mixture
side
condensed
pressure
kg/h
4204.8
bar
0.985
'C
130
'C
60
250
temperature
'C
Rated
pressure
bar
(9)
0.5/-
bar
(9)
2.0
pressure
tube
1.0
Water
side
Rated
pressure
bar (9)
47
Inlet
temperature
'C
42
'C
48.1
'C
80
Outlet
temperature
Rated
Test
temperature
pressure
Flowrate
stuffing
intended
box
purpose
which
L 995,99.0024
it has
bar
(min.
(min
71
h)
min.
kg/h
198000
max.
kg/h
1350000
steam
condenser
Data
temperature
Fluid,
1 HALBERG / -1
Rated
Test
for
Performance
R 593
temperature
Inlet
The
Condenser
operating
designed.
U-S 30120-21-5
is only
2/8
suitable
for
the
conditions
and
fluids
30)
30.31
Operating
Stuffing
2.
and
Box
Maintenance
Steam
Transport
The
Instructions
Condenser
and
SIHI
for
1 HALBERG
R 593
L-l
1 I----
Storage
following
general
rules
must
be
observed:
a) Transport
heat exchanger-carefully
and store it properly
under a roof or carefully
covered.
For transport
the condenser
is to be preserved
around the tubes and through
the tubes.
The sealing
covers which are mounted before
the heat exchanger
leaves our factory
shall not be
removed until shortly
before assembly.
In the case of
a prolonged
storing period,
a preservation
with nitrogen
is to be provided.
3.
Installation
a)
Install
and the
condensers
in such a way that all
channels
are easily accessible.
connections
b) The condensers
should be installed
free from vibration.
any vibrations
to
The piping,
too, must not transfer
the heat exchangers.
Mount all piping connections
and
shut-off
devices
free from stress and make them tight.
c)
d) Observe
the
the piping.
e) Retighten
4.
Working
arrows
all
bolts
for
inlet
of the
stationary,
the other
only slightly.
and
outlet
when
connecting
condenser.
Principle
L 995,99,0024
U-S 30120-21.5
318
.L
Operating
Stuffing
and Maintenance
Box Steam
Condenser
Instructions
for
R 593
HALBERG
released
during
The gas and air portions
must be drawn
which cannot be condensed,
nozzle (N4) DN 300.
condensation,
off from the
The coolant
flows through
the tubes in single-pass
fashion.
it is imperative
to mind the flow
To ensure proper operation
in cordirections,
i.e. inlet and outlet must be connected
rect manner.
5.
Commissioning
Fill water side slowly. Keep vent valve DN 25 (XXIII) open
until water comes out. Shut vent valve, let full water rate
(See to it that during operation
pass and check the gaskets.
water is continuously
flowing on the cooling water side). Open
steam gate valve slowly, check the gaskets,
retighten
bolts,
if necessary.
Adjust water rates and temperatures.
6.
Maintenance
Control temperatures,
not change thereafter.
adjust
rate
of
cooling
fluid
and do
L 995.99-0024
w-s 30120-21.5
418
Operating
Stuffing
and
Box
naintenance
Steam
Instructions
Condenser
R 593
for
HALBERG 1 I
Cleaning
For the purpose of cleaning
on the cooling fluid side (tube
side) the channels
must be dismantled
and all tubes cleaned
by means of nylon brushes. Remove completely
all residues
in
the tubes and channels
and flush thoroughly
with clean water.
The drains and vents as well as the accesses
to them must
also be cleaned.
8.
Fluids
and
materials
The materials
are selected
on the basis of the fluids
specified
by you and according
to your request. Any change
of the composition
of the fluids or the use of other fluids
is subject to our approval after careful
examination.
Improper
addition
of anti-corrosive
agents may have detrimental
consequences
for the cooler.
L 995,99,0024
W-S 30120-21.5
518
Operating
Stuffing
and
Uaintenance
Box Steam
Instructions
Condenser
R 593
for
1 HALBERG 1 -i
I
9. Assembly
Assemble
channels
according
to their marking.
Use only new
gaskets.
Tighten firmly fastening
screws of the channels
crosswise.
Check tightness
of the condenser
after completion of the assembly.
Then proceed
with commissioning
as
described
under Section
5.
10.
Spare
parts
procurement
L 995,99,0024
U-S 30120-21.5
618
Operating
Stuffing
and Maintenance
Box Steam
Instructions
Condenser
Spare
parts
list
Type:
R 593
x 2000/l
box
steam
Designation
Qty.
I/l
Shell bundle
I/2
I/3
condenser
No.:
791.00.0029
Materi al
Drawing
div.
L 791.08.0035
div.
L 791.08.0035
div.
L 791.08.0035
(62)
80
Studs M27x165
(63)
80
Hexagon
1 HALBERG 1 1
Drawing
Item
(110)
R 593
- Stuffing
ISIHI
I I
for
nuts
R 593x2000/1
inlet
DIN 2510
M27 DIN 2510
-_~-_---___I
x 3
No.
24CrMo5 A2G
L 791.08.0035
NP 200
L 791.08.0035
Accessories:
Level Control
Shut-off
XI
XII
6625
KROMBACH
Safety valve Gl
GTW/CrNi
HEROSE
Regulating
div.
HANNEMANN
XIII
div.
HANNEMANN
XIV
div.
PH;dNIX
XXI
Shut-off
C22.8
KROMBACH
XXII
Shut-off
C22.8
KROMBACH
XXIII
Shut-off
C22.8
KROMBACH
XXIV
measuring
G1/2
1.4571
HALBERG
xxv
measuring
G1/2
MS
HALBERG
XXVI
measuring
G1/2
MS
HALBERG
( )
Please
L 995,99,0024
---
U-S 30120-21-5
718
Operating
Stuffing
11.
and Maintenance
Box Steam
Possibilities
Instructions
Condenser
for
SIHI
R 593
HALBERG
of Repair
If a heat exchanger
tube becomes
leaky as a result
unforeseen
influences,
the following
possibilities
repair are recommended:
of
of
a) Re-expand
the bundle tube expansions
at the two tubesheets.
Should this operation
not prove successful,
b) Seal
WSTE355/
the
tube
by means
of a plug,
(see
below).
Fl
S&Xl
Dorpf
Lx@
LUflf
0
i
3200
2u-dlaqe.
Yl2W frain X
Anschl
von
2000
--J-d--
9'5
J
I 0X,
rczzie
-;
>4!
:*>
11~1
I
SrZI 0
2f-CtT*if?ClLOn
+,aler
ix06
1 oL06
m12!
vYaler ouliei
1 s:earmad .rG!
slearniar
odlet
cordensole
outlet
condensate
overflow
k
Nf.
>iF
h5
1 SN
ON
DN
* DN
Lx:2 7
Lx12 7
300 FX 5 1
300 FN 6
LO PN 16
50 PN 16
INSPECTION
TUV
.: wsc?l Ge.@kmsCP
Abnaln-e
TljV
rhfL
O&l
Cc
pfomrd
w--s.zt.#~r~s.~-
01 p
z=
usa- DATA w
-y--
a-
--ST .?2,-
*uslAD-Mukudler
Tdvg 25 mn
adlplm a 593
593 ar.-Jqell
020.25
2
:-z-r* ?r;~"d~'
n ds selwen-aht 05%
Auntzirj
gr 14 Eeivm
entsvAD-HP 5/z u HP 5/3
amgnL nrt&p-l,~
Gardw A,.sdnllsvss:~
md 3id 7 w-d 8
/a,,* K#v.d-l,B Mdl a-*-m7
Abua?vqan
9-d bsrxers
\/ac
I
I
I
0.7
"sl?Wkl
for
- U~.II 7 era
--
-s
_ _ _o=-.- y_ E em z
2 ( eccn
I
1
I
1
I
I
I
I
,
f
_ - - -_ -- _-
500
MN )
I
I
f
I
I
I
I
t
I
L
I
Elnzethe4 V
111,
delal V
-zzz
;Is0I NI 1-l.
z
w
I
MATE&US
I
NclDLIxl
A mr-7
At93
.s.-l*u
i-*
iirnm
i=mvs
MAW 80 AC 001
cmti
E
I
iki
m1
,t
A.-
-m
IALcHER-L58
l-
k-
ZE
QMCI M3 932
I
I
-2
ABB )
1 CUTLINE ORWG
,--I-
!F
-
,-,
.s.-..cn
1
he
I
-_--
--
=:
I-KW/OA 25
--w-mA,
E
1
1
l
I
Type
hannemann
controller
Level
Direct
Controller type:
This is a proportional controller, operating continuously and without auxiliary energy in which the magnitude of the
proportional zone is determined by the displacement of the float and its transmission ratio, relative to the final control element (regulating valve).
Nominal bore and pressure:
Nominal bores 20-50 mm, nominal pressure 40 atm/gauge
Temperature
Measuring unit (supporting
structural
length complying
of
Materlal:
Measuring unit (supporting bearing) of welded steel Regulating valve, cast steel GS-C 25 (cast chromium nickel steel.
bronze; also available with internal rubber lining up to 60 C; chemically resistant stove enamelling up to 100 C)
Cone and seat made of chromium nickel steel
Float of welded steel (chromium nickel steel)
Characteristics:
(Valve characteristic)
The light-weight
use on smaller
series
boilers
of the direct
and vessels.
controller
is an extension
of our range
of mechanically
driven
controllers
for
installation
and adjustment
of the set-level
and shutting
value
down
of between
5 and 30 C)
where
k
fL*.
specified
(max.) k,-value
maximum
permissible
maximum
permissible
pressure
flowrate
difference
(maximum
cone stroke)
valve
in ml/h
in at
in ma/h
Table of
fr
Table of valve
Table of k,-values:
rates:
dimensions:
-!
NB
lkv, linear
20 to 50
1
2.2
2.2
only 32-50 I
4.4
8.2 1 7
13.1 1
NB
Length
Oj
Oj
;.36;ri
20
DIN
160
32
25 Acc.to
ff%iii(j
1050 x 750:
4 x 146
115@ x 85g;
4x 14@
14O~xtOO@:4x18@
40 Accto
DIN 200
50 Acc.to
DIN 230
Cone
1 6
10
12/13
16117
24125
;c180
---18@-~---a320
e-300
-1
i, HOI
! supporting
sating
controller
compensating
Design
as flow-discharge
controller
laEm[sERBA~
HANNEMANN
_.-__-.
&of.-Oehlk&r~~d~?4000
Dtisseldorfl3
Niederlakung
-Berlin - Buchwaldzeile
W2U32~I3.69I10M
_
-Tel. (0211) 79606-o
29 . 1000 Berlin 22
.._...___ --
.--
*Telex 8582483
.Telefax (0211)7960610
. Telex 186539
. Telefon (030) 3624022
-- .
;
w.
-wL.-a
\..-.
-.---.----_^.._.LT-u
_._
--___
_.__
-._--...----Installation
and operating
instructions
for
Direct
Level Controllers
upstream
or discharge
controllers
Type
General description
The HANNEMANN
direct-acting
controller controls the water level by transmitting
any changes in level to the control
valve by a steel tape transmission
system. The float is heavier than water..Its
excess weight is partly compensated
and follows any changes in level.
by balancing weights at the control valve. As a result. the float is buoyant
The action of the valve
can be varied
to suit different
a rising water
direct-acting
controller
level will
consists
control
close
of the following
principal
components:
4a. Protective
basket
4b. Float chamber
5.
Steel tape transmission
1. Control valve
$ E;;pnisrn
chamber
1.
requirements:
2.
Fig. 1
3.
-4
inserted
the float
position
is 25 mm
Float stem
Fig. 2
t
4a. The protective basket (Fig. 4)
is required only if the water surface is turbulent. It
consists of the upper and lower basket cover and
the jacket.
Before the basket is fitted inside the boiler or tank,
the guide tube is screwed to the lower end of the
mechanism chamber socket by means of the union
nut and where the existing vertical dimensions make
this necessary it is secured with lock screws. Care
should be taken to ensure that the bottom edge of
the guide tube or, where this is not required, of the
mechanism chamber socket, is located approximately
240 mm above the lowest water level so that the
vertical travel of the float is not restricted prematurely (Fig. 3). The mechanism chamber socket or the
guide tube must be provided
with two holes of
approximately
15 mm diameter in the steam space,
approximately
100 mm below the shell of the tank.
Then the basket holder is fitted at the mechanismen
chamber socket or the guide tube.
The float is then secured
cribed in Section 3.
Fig. 3
5.
protection basket
Fig. 4
one
are released and the cover strips are withdrawn. The roller
the length of the horizontal stiffening pipe (which, if necesroller bearings
[ f30])
has been determined, one roller
Is inserted into the other roller bearing which is again mouncap nuts are tightened.
The end of the steel tape is reinforced and pushed through towards the mechanism chamber near the rollers underneath the clamps of the control valve. The reinforced
end of the steel tape Is engaged into the hook of the
bridge which connects the two rag bolts. The two nuts of each bolt should lie above the bridge.
The length
of the
on the upstream
steel
tape
controller
on the discharge
controller
w
long
/ii
20mm
I F -Y
Fig. 5
Fig. 6
Afterwards, this end of the steel tape is also provided with a reinforcement and is engaged into the bridge hook of the
control valve. After the correct length of the steel tape has thus been obtained, both nuts must be firmly locked against
each other at the hooked bolts above the bridge.
The clips at the rollers secure the steel tape against slipping off sideways. They must be able to swivel slightly. The
steel tape, including its end reinforcement pieces, must not touch the piep branch or the intermediate pipe over its entire
travel.
After the steel tape has been correctly positioned, the cover strip, which is dimensioned for the maximum reversal
angle of the roller bearing (210) is matched, cut off and firmly pressed against the roller bearing through the clamping piece.
Adjusting
the
in the upstream
weights
controller,
in the water.
The balancing weight at the control valve must compensate for the weight of the float but only to such an extent thit
freely suspended float will just about lift the weights, thereby opening the valve.
the
The closing force of the valve cone is produced by the buoyancy of the float when dipping into the water as the
water level rises. As a result, the weights at the control valve become heavier than the float and close the valve.
In the discharge
controller
submerged.
The balancing weights at the control valve must compensate for the weight of the float but only to such an extent
that the totally immersed float will allow the weights to move downwards reliably, thereby opening the valve.
Theclosing force of the valve cone is produced by the loss of float buoyancy
thus becomes heavier than the balancing weights and closes the valve.
If the weights cannot be adjusted while the float is totally submerged, a supplementary
weight of approximately
2 kg
should be added to the balancing weights. The total weight (including supplementary weights) is then so adjusted that
the freely suspended float will reliably close the valve. The supplementary weight must then be removed.
The balancing weights must be secured by means of the set screws. It ls advisable
lever (e. g. by means of notches).
Checks
to be made
before
taking
the equipment
into service
Check whether all screws have been firmly tightened. The sleeve cover screws
extent that the sleeve covers make contact with the housing. Further tightening
thus impairing the free movement of the shaft.
A further
check should
L \
fl3i
closes completely:
on the discharge controller the two disengaged
hook
screws must be able to rise by a further 10 to 20 mm,
with the steel tape taut (Fig. E), while the valve is closed.
10 -20 mm
1 _I_
Fig. 8
Fig. 7
If the above
condition
Maintenance
and
remedying
must be corrected
by adjusting
faults
The smooth operation of the controller should be checked once a day by moving the external valve lever upwards and
downwards.
the rubber
The shaft supports in the mechanism chamber and control valve must not be oiled as this is liable to damage
sleeves.
When painting the controller it is absolutely essential to ensure that all joints and especially the shafts remain free of
paint.
In new installations
the pipelines may contain dirt and welding residues. The lines should therefore be thoroughly
flushed before the equipment is taken into service for the first time in order to avoid trouble. For this purpose the controller must be inactivated, that means the valve must be fully opened; in case of particularly
heavy contamination,
it
may even be necessary to dismantle the valve cone.
lf the valve cone is jammed by foreign bodies under no circumstances must any attempts be made to move the external
valve levers by force. An attempt to flush the foreign body out may be made by carefully moving the external valve
:rs in the opening direction. If this is unsuccessful, the valve must be dismantled.
Dismantling
the
control
valve
(Fig. 9)
Iamber
Fig. g
An unevenly
tightened
centre flange, incorrect
alignment
cause jamming
of the unit. When assembling
the control
ned in the closing position
of the cone. This is particularly
quently
machined.
The locknut of the valve head (into the
must again be tightened
if it had been slackened.
Fitting
dure.
is carried
out in accordance
with
the
on V-07 9001.
out of action
Fio. 11
Fig. 10
The valve
instructions
is then
Even automatic
duty to always
fully
opened.
for years
do not relieve
of his
t
5
I I
K,
MI
N
0
E2
El
F
u
Ea
JI
J,
G2
Fig. 12
Components
of the direct
acting level
Valve
housing
Valve
seats
Cone with
spring
Double
Bearing
housing
El
Bearing
lever
EZ
Threaded
E3
Inactivating
Internal
Shaft
in the control
Gt
Shaft
in the mechanism
GZ
Rubber
control
G3
Sleeve
External
II
Sliding
Vertical
Kl
Horizontal
Bridge
Totally-enclosed
MI
Sliding
roller
roller bearing
Bridge with
chamber
NI
Steel
Pipe holder
Mechanism
Internal
External
mechanism
Sockets
Support
rod
Connecting
tube
.v
L
Guide
cone
guide
head,
controller
locknut
and clamping
bush
lever
device
valve
!ever
sleeves
valve
valve
with
chamber
Teflon
washers
in the
Teflon
wa-
cover
valve
levers
with weights
piece
reinforcement
tube
reinforcement
with
hook
screws
roller
(1 gas piping)
for
screws
for
sleeve
tube
Float
Float holder
Split
pin
mechanism
ends
chamber
mechanism
Protection
valve
bearings
control
gasket
chamber
lever
chamber
levers
between
chamber
socket
and guide
successful
for several
decades when
shaft sup-
The temperature
at the sleeves should not exceed 130 C. This is achieved by suspended
installation of the control
valve at temperatures
above 130 C and the shape of the mechanism chamber. A water seoj is formed by condensation
which protects the sleeves against higher temperatures.
To replace the sleeves, the levers and oval sleeve covers
must be removed from the shaft. After having removed
the old sleeves, shaft and recesses must be thoroughly
cleaned. The shafts should have neither longitudinal
nor
lateral grooves. Any sharp edges of the square ends must
be thoroughly
treated with emery cloth to prevent the
sleeves from being damaged during fitting.
Teflon
washer
0
+
reflol 1 washer
Nm
Rubber
-
sleeves
Fig. 13
Shaft diameter
mm
internal/external
diameter of sleeve
No
recommend to replace the sleeves every year. The sle eves are not to be lubricated.
Please
quote
the shaft
diameter
when ordering
replacement
sleeves
IaaEwamAU
HANNEMANN
Prof.-Oehler-St~10~4000Diisseldorf13~Tel.(0211)79606-0-Telex8582483~Telefax(0211)7960610
Niederlassting
Berlin * Buchwaldzeile
29 - 1000 Berlin 22 . Telefon (030) 3624022
- Telex 186539
SlHl
HALBERG
5
3
2
!i
ii
2
;
Ti
5p
w
1.0.
On receipt delivery:
1.1.
These instruments are delivered in disassembled form. Each shipment consists of the following items:
mounted
1. A float chamber
2. An indicating scale
3. A float
packed separately in a
4. A setting magneto
5. Assembly instructions plastic bag fastened to
6. A transmission rod
the float chamber.
(Types 710.200-719.323
Accessories, (if ordered)
7. Contact switches
8. Shut-off/isolating
valves, drain and/or venting valves
1.2.
2.0.
Assembly
All PAW Level Indicators are constructed with a tolerance of +l mm for
those up to 2000 mm, and+ 2 mm for longer center-to-center distances.
The measurement of the tank connenciion must be checked before indicaters are mounted.
The float chamber will be fitted directly either to the tank or to the additional
isolating valves.
ATTENTION:
ii bi b
F g F
ii
5
.I!
2
d
ii
:2
P
$
j
,
I
I
i
Before assembly, remove the plastic protective caps from the valveslindicator body.
ATTENVON: On jobsite. preventative measures must be applied, so that
vibration and/or oscillation does not affect the level indicators. In the case
of installation out of doors, please consider the effects of wind! If shackles or supports are deemed necessary, please consult our personnal for
technical assistance. All preventative measures applied at the jobsite
must not affect the proper functioning of the magnetically-operated
Liquid Level Indicators. (No magnetized parts on or in the near vicinity l100174025
of these instruments, please!)
I
W,ghb*
DaYtan
40-r 481722
HALBERG
2.2.
AlTENTiON:
Floats must be clean and free from material attracted by the magnetic field.
After inspection of gasket material (exchange, as necessary) the isolating
flanges can be mounted.
2.3.
Pressure/Leak-Test
ATTENTION:
..
2
p!
2
u
?
Before any testing, please see the pressure rating on the
data-plate.
g
5
-0
;i
I
ItI
.
zpg
.
j
2
.iJ
2
u
t:
2.4.
Contact switches
Electric contact switches are to be attached using the shackles provided,
900 away from the Indicating Scale, at the desired switch point. Note: For
high/low alarm switches, attache the correct contact at the correct location.
i:i
& :
:2
i
tit i
8 2
Further installation information can be obtained in the AssemblylOperating Instructions for PAW Contact Switches.
wmrc*
Pa,!a a-3122
HALBERG
. _.
2.5.
To order replacements,
always
PAW
.
g
2
a
I2
2
2
2
k
I
1;
3.0.
Operation
The float swims on the medium introduced into the float chamber. As the
level increases or decreases in the chamber (and the tank to be monitored)
the magnetic system in the float will turn the wafers of the Indicating Scale
light or dark, the dark plates showing the actual level of the medium.
When a Level Indicator was designed with intrinsic isolating valves, the following applies:
A) Drain/venting valves must first be closed.
8) Slowly open the upper isolating valve, allowing steam/gas to enter the
float chamber.
C) Then, slowly open the lower isolating valve, to allow liquid medium to
enter the float chamber.
Note: If these steps are not followed exactly as above, the float will be
damaged.
2:z
F
2 g 8
.Y :Zl
8 zi E
saP
vJcl,,nr
cl-..,ltt
La.!?77
HALBERG
g
i
i
:
:
2
J
x
z
e
u
k;
s--7,
+TE
ir,i
,.0.
9
R:
G
4?
E*
bi
g
2
=
u
a
2
3
2
u
h
d
5:
!
L.
COntoCt
a
9
I-
01
Xii
ki
qt.
I
- u-
I.
drain valve-upon
:
I
Ecksicherheitsventile
bauteiigeptiift
herose
type tested
(DIG/F)
geachkxsene
Sauart. mit Nirodichtung.
Kegel anlOftbar,mit vergrb6ertem Austritt.
Eintritt: Gewindezapfen.
Austritt: Innengewinde,
Art.-Nr.
06-310....000
aus SpharoguBINiro.
fiir nichtaggressive Medien.
steel,
Art.-No.
06-311 . . ..OOO
chrome-nickel-molybdenum
steel,
for several aggressive media.
Verwendungsbereich:
Applications:
Art.-Nr.
06-31 l....OOO
und bauteilgepriifte
Druckbereiche:
Bauteilkennzeichen
Fijr Gase und Dampfe -Ti)V.SV.81-478.do.DIG.O,6p,
als Vollhub-Sicherheitsventil.
AnsprechdrOcke:
R % von 0.5 bis 110,O bar
R 1 von 0.5 bis 64.0 bar.
TUV.SV.81-478.do.F.O,6p
Fur Fliissigkeiten .
als Proportional-Sicherheitsventile.
Ansprachdrticke:
von 05 bis 64.0 bar.
and
Wichtig:
Important:
Werkstoff e I Materials:
W.-Nr. /Mat.-No.
Art.-Nr. 06-310
Sitzkbrper/seatbody
Kegel/disc
rbelbonnet
LJtehaubeAifting
cap
Druckfederhpring
Abblaseleistungenldischarge
1.4104,
1.4122.
0.7043.
0.7040.
1.1200,
X 12 Cr MO S 17,
X 35 Cr Mo 17,
GGG-40.3.
GGG40,
Federstahl I spring steel
1.4571,
1.4571.
1.4408,
1.4408.
1.4310,
X 10 Cr Ni MO Ti 1610,
X 10 Cr Ni MO Ti 1810,
G-X 6 Cr Ni MO 1610,
G-X 6 Cr Ni MO 1810.
X 12 Cr Ni t77.
Ansprechdruck
capacities:
n bar (0)
Art.-Nr. 06-311
SitzkBrper/saatbcdy
KegeWdix
Haubelbonnet
Lliftehaubellifting
cap
Druckfeder/spring
I Dimensions
Size
Sitz-Olseat-0
Lange/length
AustritVoutlet
LangeAength
LlngeItength
Hohe/height
Gawichtrweight
Mat3e in mm.
AnschluBgewinde:
Set pressure
0.5
2.0
and weights:
I31
1 ,.
do
I
12,5
16
18
l/Z
60
65
260
3.0
R2
Lt
L2
H
ca. kg
Whitworth-Rohrgewinde
ia
II
1
50
63
265
2.0
In bar
4.0
0.0
10.0
20.0
30.0
40.0
50.0
6&O
70.0
80.0
loo.0
110.0
61
152
257
456
554
1043
1529
2018
2510
3013
3528
4039
-
R %
b
72
193
336
605
740
1413
2086
2759
3432
4105
4778
5450
6796
7469
Dimensions in mm.
Female thread: Whitworth-pipethread
2,6
52
7,4
lo,5
11.8
16.7
20.5
23.6
26.4
29.0
-
R 1
b
89
249
422
747
909
1708
2506
3306
4113
4936
-
110
316
551
992
1212
2315
3417
452O
6623
6725
-
4.3
8.6
12,2
17.3
19.4.
27.4
3398
38.8
43,3
47.5
-
Quick delivery
21
Th-,
____....-. --
MAW8OANOlO
GlC1503902
(G)
m RCMMIlLam,-,
-
EisenhirllenstraOe 26
Poslfach 1202 53
D-5900 SIEGEN
(Kaan-Marienborn)
Telefon (02 71) 67 11
Telex 672352 rolam
Telelax (02 71) 6 18 66
COVER
SHEET
2 MAW 80 AN OlO/OZO
KKS-No
.
L
TALCHER :order5500406/5713
M3-Order-No-:
ROTAMILL-R&--No.:
031391 V
Cover sheet
General assembly and operating
Outline drawing with bill
instructions
of materials
h@-fa
!/($+!
m ~MIIL
GMBH
Eisenhiillenslralle 26
KG-No.
80 AN 010/020
b4AW
ABB-Order-No,: TALCHER 11
.
WMMILL-Ref,-No.:
order SSOOlO6/5713L
0313 91 V
D-5900 SIEGEN
fbsllach 1202 53
(Kaan-Marienlxm)
Telelon(0271) 67 11
Telex072 352 rolam
Telefax(0271) 6 10 66
f
.
ASSEMULY
Ulowers which arc driven by V-belts, the tctisionof the V-belts should:bc
chcckcd after about 10 hours working tim.
It has to be chcckcd, that the V-belt-pulleys a-c exactly align:.
I-orb.clttension, the followitq mthod cm bc'applicd:
/
t .
I3ya belt lcnght of 1 mter, the V-belt can be prcsscd down by thulabpower .
by tlicliciglrt
of the profile.
the load of the bcaring rises up to an insd~liissitlc
Is the
tctisi on to strong,
point, and is the tension to little, the belts have a backlash; this
The
way~.the
.
joining
of
the
piping
The connection joints shoulrlonly bc applied, when the blower is safely fastened
on the foundation. The conncctiotlof the pipes should IX done free of tension, .
' so that no bracing can occur ii1the casing of the blower.
.
@#ii
m *RCIAMILam-i
f
I.
.
EisonhirllenslraOe26
Posllach 1202 53
D-5000 SIEGEN
(Kaan-Marienborn)
Telclon (02 71) 67 11
Telex 072 352 rolam
Tclolax (02 71) G 10CG
..
fans
I\OTAMILL
GMUII
Encl;l;
.
(9)
m
RCKAMIE
GMDW
EiscrthGtfonstraGo 26
Posll.actl
12 02 53
D-5900 SIEGEN
(Kaen-Mnrleiibom)
Tololon (0271) G7 11
Tolox 072 352 rOla!II
Tolelax (02 71) G 10 GG
Sheet-No.:
2 MAW 80 AN 010/020
KKS-No.:
Au6-Order-No. :
II - or&x SSOO406/5713L
'IXUICR
Rotamill-CoIlI.-No.: 0313 91 V
Uill'of iimteFidlf,'ftin'unit
---------1----
Specification
Material
1 .
Spiral casing
St
Impeller
1.4541
Spring washer
A4
4.6 galv.
4
5
G
GG
Ilull
Al
,Coolirq disc
3-phase rilotor
I)
llcx.
Motor stand
head screw
4.G
gillv.
st
Prmc
10 *
Uase
11
Hex. hed
12
Tight disc
cu
13
U-Washer
St
14
Ilcx.heid screw
4.6 galv:
J-Washer
St galv.
16
Inlet nozzle
st
17
Ilcx.head screw
4 .G i-J&
18
Flange
St
13
Ilcx.kid
20
Flimge
. 15
*
St
4.G gillv.
screw
screw
.
gab!.
4.t galv.
st
20
16
----
-;C~JtlJll
hlhlk
Assembly Drawing
.
/ .
KKS-No.:
ABB-Order-No.:
Rotamill-. Ref.:
Sheet-No:
2 MAW80 AN OlO/OZO
TALCHJZRII - order 5500406/5713L
No. 0313 91 V
Aul~r.- Nr.
SXWA
SDIZ IWchanCmCh V 2
71
&atlbn
../
-.
Cashg
wnddation
, Gr hfjusc~~hollrioL;~lung
; Peformoncc
data
t=
Y@
0,952
kg Im3
V*
r3090
d/h
60C
Dcscriofion
..- -----_-.-.
DN
-.-
-Fiongp~
-__.
e--2
Flange . _.--.
300
-.-- ~6300
6
n*
2905
ha
5.6
.5
%I -
Il.0
kU
L6
i7
/min
zso-
----.f-
?N
.?+I
_4
53a mm)rl~
536 mnM
P9
Psi =
*3kn-.
I
--
damgyiw -_---.
--..
y----l
__I___..__
_t.. __._
Bose frame ..f- ~00
on _____
,.L - __i._._;..g _ Rad~oton pro+tc+r
;8
Guamfgewlcht
We$hf
Gf
undrahmen
Bose from~
(sde
co
9.5
KN
total
vofid /of :
u2t
K1(S-AP:
/YAM
I und U#/l 2
ks?ck
5bcs md
Elo AM
f =20)
t60
+-
I
I
I-- .
I
1
7030
rsso
Kid o/,(kyi
Mvtibw~ Them&
1
(jiiEz.
Bolts
with nuts
4x
/Y1oMA7
(%DwwCT
No.
NTPC
DRAWINGNO.
ebhe
I (2 x !m
Aggyqc&
,
+.
Mw)
:I/./
oii
-.
-..
__
._._
_^_.____
- -_\.
1
_.
_ .._
zi2w
._
._
,.
-...
-I
2098
\ ,
A_-.J
/
-.
--
81
h
------...
i
8
I
1
w
31
-1
I/
II.
A iW
i
).
Pic?n Wkk
gmc1503902
scope
b/
su,y.dy
_kGhfsche
ROd#aGm .- ,
Verweis 26 unklar.