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ISSN: 2250-057X
ABSTRACT
This study analyzed the cost and returns to feed milling firms in Lagos state of Nigeria. The
simple random sampling technique was employed to select thirty (30) feed mills in the study area
and a well structured interview schedule was used to collect relevant data from the feed mills
managers. The study specifically investigated the socio-economic characteristics of feed millers,
productive resources utilized by feed mill industry, processing activities carried out, cost and
returns to the industry and problems militating against feed milling activities in the study area.
Data collected were subjected to descriptive and inferential statistical analyses to bring out valid
results. Budgetary analysis was carried out to examine the profitability of the industry. The study
revealed that 83.3% of the feed mill managers were male. The mean age for the respondents was
36.17 years. Seventy percent were married while 86.7% received some level of formal education.
Sixty three percent of the managers engaged in no other business while the remaining claimed to
diversify. Budgetary analysis revealed a gross margin of 71,544.26k per day was realized from
the business and a benefit cost ratio of 1.2 revealed that the business is profitable. Regression
analysis revealed that significant relationship exists between land rent, tools/ equipments cost,
age of respondents and revenue generated from feed milling business. Problems faced by feed
mill industry in the study area include lack of capital, irregular supply of electricity, theft of
produce and unavailability of feed ingredients. The study recommended that the feed millers
should establish cooperative groups among themselves from which members could acquire loans
at very low interest rates. Also, sophisticated tools and expensive machines could be jointly
purchased by the group for the use of its members.
Key words: Economic analysis, Feed mill, Livestock, Benefit-cost ratio, Gross margin, Nutrient
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INTRODUCTION
Feed mill industry is involved in formulation of various livestock feeds such as Broiler starter,
Broiler finisher, Grower mash, Layer mash, Chick mash and many others. The feed millers used
different kinds of feed ingredients which include maize, wheat offal, blood meal, fishmeal, bone
meal, oyster shell, palm kernel cake (PKC), methionine, lysine salt etc. These are mainly to
satisfy the protein, energy, mineral and vitamin requirements of the various animals. These were
against the old practice of leaving the animals to feed on only grains or tuber, as they might be
accessible. Feed claims about 75% of cost of production. It is highly essential as the cost of
procurement of the animal itself. The major ingredient used as a source of carbohydrate is noted
to be maize, which constitutes about 60% of the total feed formulation. However, lack of maize
in feed mill industry obstructs production processes which lead to unavailability of feeds for
livestock animals. This also lead to shortage in profitability of feed mill business due to frequent
demand of feeds by livestock farmers who can not do without feeding their livestock daily. The
purpose of livestock feed mill is to produce a compact feed mixture that satisfies 90% of the
livestock daily nutrient needs 95% of the time (Odunsi et al, 2008).
Nutrients are organic or inorganic substances that nourish the body of animals. There are six
main nutrients in animal feed. They comprise; water, protein, carbohydrate, fats, mineral
elements and vitamins. The six nutrients are vital to animal survival. However, there are
variations in nutrient requirements for different farm animals, but the level of dietary energy and
associated nutrient should be high enough to allow expression of animal potentials under certain
environmental circumstances within the economic limitations (Wilson, 1990). These have to be
combined in such a proportion as feed produced will contain the requirements for the different
classes and ages of poultry without any waste and at the cheapest cost. This function is expected
to be carried out by feed mill industry.
According to Oladunjoye et al. (2005), ingredients used in feed formulation are classified into
the following: Energy sources, Protein sources of plant origin, Protein sources of animal origin,
Mineral source, Fibre sources or Fillers, Amino acids and Feed additives. Energy sources include
generally grains such as maize, millet, wheat, sorghum and non-cereal sources such as sweet
potatoes, cassava, cocoyam all of which needs processing and have low crude protein content.
Protein sources could be of plant origin such as groundnut cake, soybean meal and palm kernel
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cake or protein sources of animal origin such as fish meal, blood meal and meat meal. Mineral
sources are di-calcium phosphate which supplies calcium and phosphorus, oyster shell which
supplies calcium, bone meal which supplies calcium and phosphorus, ground limestone supplies
only calcium while common salt supplies sodium and chlorine. Fibre sources include rice bran,
wheat bran, corn bran, corn starch residue and dry brewers grain. Essential amino acids are
methionine and lysine while feed additives include antibiotics, hormones, trace mineral and
vitamin as well as enzymes. Feeds for livestock composed largely of grains such as corn, wheat
or barley, oil seeds, cake meal (originating mainly from oil Production seeds such as soybeans),
sunflower seeds, peanuts, cotton seed and protein products of animal origin such as fish meal and
bone meal, slaughter house of fat and feather meals. (Bale et al, 2002),
Feed mills play an important role in life and profitability of livestock production. Livestock
producers can not do without feeding their livestock daily. They often depend on feeds from feed
mill industry to survive the life of their livestocks as well as profitability in their production.
The importance of feed ingredients (resources) utilized in feed mill industries can not be
overemphasized especially maize, which constitutes about 60% of the total feed formulated.
However, unavailability of the resources affects production processes as well as outputs of the
feed mill industry. This will also cause shortage in profitability of feed mill business due to
frequent demand of feeds by livestock farmers who can not do without feeding their livestocks
daily.
Economic efficiency of feed mill industry therefore has direct implication on livestock producers
as cost of Feed claims up to 75% of cost of production. It is highly essential as the cost of
procurement of the animal itself. This research therefore examined the resources utilized by feed
mill industry as well as their processing activities, cost and returns analysis as well as problems
militating against feed mill industry in the study area.
METHODOLOGY
The study was carried out in Lagos State of Nigeria. Lagos State is a large city with population
of 5,828,202 and land area of 3,473km2. It is located in the tropical zone lying between 70N and
90N of the equator and longitude 30E and 50E of the Greenwich Meridian.
The part of Lagos state where most feed mills were cited is the Orile Agege Local Government
Area of the State. The major occupation of the people in Orile Agege Local Government Area is
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trading which include sales of electronics, building materials, provision like beverages and
biscuits, different vehicles parts, food and used clothes. So many feed mills are cited in the area,
specifically around Abibat Mogaji modern market. An abattoir/ meat market can also be found
which serves as source of feed ingredient such as bone meal and blood meal to feed mill industry
in the local government area. Livestock raised in Orile Agege Local Government area include
Poultry, Fish, Pig, Rabbit, Sheep, Goats and Cattle.
All feed mill located in Orile Agege Local Government Area of the state constitute the
population of this study. A complete list of all feed mills in the area was compiled, making forty
feed mills in all. A random sampling technique was employed to select 30 out of the available 40
(75%) feed mills in the area.
Primary data was collected through the use of interview schedule administered on manager of
each feed mill. Information sought includes socio-economic characteristics of the mill manager,
production practices and experience, cost and returns as well as problems encountered by the
mill.
Method of Data Analysis
The analytical techniques used in data include descriptive statistics such as frequency table,
percentages and mean, gross margin analysis and multiple regression analysis.
Budgetary analysis was employed to investigate the profitability of the enterprise. The gross
margin was computed as the total revenue minus total variable cost of production. Profit was
calculated by subtracting the total cost from the total revenue.
Mathematically,
Total Revenue = Output x Unit price
Total cost = Total variable cost + Total fixed cost
Gross margin = Total Revenue Total Variable Cost
Profit = Gross Margin Total fixed cost (depreciated value)
Benefit cost Ratio = Total Revenue
Total Cost
Benefit cost ratio is a measure of profitability and investment criteria requires that benefit cost
ratio (BCR) should be greater than one (i.e. BCR>1) before a business can be termed profitable.
The inferential analytical tool used is the regression analysis, this was used to determine the
relationship between revenue generated and cost of production. The equation is given as:
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experienced. Sixty three percent of the managers engaged in no other business while the
remaining claimed to diversify.
Table 1: Socio Economic Characteristics Distribution of Respondents
Age
Frequency
Percentage
< 30
10
30 39
12
40
40 49
30
50+
20
Total
30
100
Sex
Frequency
Percentage
Male
25
83.3
Female
16.7
Total
30
100
Marital status
Married
Frequency
Percentage
21
70
Single
30
Total
30
100
Education level
Tertiary institution
Frequency
25
Secondary school
Percentage
83.3
3.4
No formal education
13.3
Total
30
100
Percentage
20.0
57
16
53.3
8 10
26.7
Total
30
100
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Frequency
Percentage
<5
15
50
57
12
40
Above 7
10
Total
30
10
Casual staff
Frequency
Percentage
<5
11
36.7
57
12
40.0
Above 7
23.3
Total
30
100
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Frequency
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Percentage
_________________________________________________________
2000
6.7
2001 4000
10
33.4
4001 6000
14
46.7
6001 8000
13.3
30
100
Total
Source: Field survey, 2010.
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that 20.0% of the mills sell their products to secondary buyers. These are the wholesalers and
retailers that will re-sell to livestock farmers. The next 43.3% submitted that they only sell
directly to farmers (primary buyers) while 36.7% claimed that their customers comprises of both
groups of buyers. Finally, Table 3 indicated that 50% of the feed mills depend on personal
savings of owners in financing the processing activities while the remaining half (50%) claimed
to have access to bank loans. Many of the group that uses personal savings complained about
financial constrain. Some of them claimed to have applied for various types of loans without
success, while most of them claimed they could not afford to obtain available loans as a result of
high interest rate charged or not being able to meet up with required collateral.
Table 3: Processing Practices of Feed Mills in the Study Area
____________________________________________________________
Source of ingredients
Frequency
Percentage
Farm gates
11
36.7
Local markets
19
63.3
Total
30
100
Feed produced
Frequency
Percentage
All
18
60.0
10
33.3
Fish feed
6.7
Total
30
100
Processing method
Frequency
Traditional/Local
Percentage
1
3.3
Semi-modern
14
46.7
Modern
15
50.0
Total
30
100
Production Cycle
Frequency
Percentage
Daily
30
100
Total
30
100
Frequency
Percentage
6.7
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2001 4000
10
33.4
4001 6000
14
46.7
6001 8000
13.3
Total
30
100
Customers
Frequency
Secondary
20.0
Primary
13
43.3
Both
11
36.7
Total
30
100
Percentage
Frequency
Personal savings
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Percentage
15
50
Bank loans
15
50
Total
30
100
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Total variable cost comprises cost of feed ingredients + casual labour cost +
transportation cost = # 309,012.41
Items of fixed cost consist of rent on land, salaries of permanent staff, cost of equipments
and tools.
Depreciated fixed cost for the feed mills per production cycle is #276.25
Total cost = Total variable cost + Total fixed cost (depreciated value)
= #309,012.41 + #276.25
= #309,288.66
Gross margin = Total Revenue Total Variable Cost
= #380,566.67 - #309,012.41
= #71,544.26
Profit = Gross Margin depreciated fixed cost
= #71,544.26 - #276.25
= #71,268.01
Benefit cost Ratio = Total Revenue
Total Cost
= #380,566.67
#309,288.66
= 1.2
The budgetary analysis above revealed that feed production is a profitable venture in the
study area.
Major problems faced by the feed mills
The respondents were asked to indicate the major problem/constraint militating against each of
the mills. 36.7% of the respondents opted for lack of capital, 6.7% claimed to experience
problem of irregular demand for product, 6.7% identified with unavailability of feed ingredients,
10% identified with irregular supply of electricity, 6.7% claimed to experience transportation
problem while others opted for pilfering of products in the study area.
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Regression results
Variable
Coefficient
T-value
Sig.
Constant
916622.19
1.037
.314
10.309**
2.478
.024
3.425
.312
.758
-.945
.358
3.019
.008
Age(years)
9321.035*
1.910
.126
Years of exp.
-7797.328
-817
.425
Years of schooling
-26834.916
-632
.536
R square = 87.2%
Adjusted R square = 0.761
N.B: *** Significant at 1%
** Significant at 5%
* Significant at 1%
Source: Data Analysis, 2010.
From result in table 4 it was discovered that rent on land, tools/equipment cost and age of
respondent are significant variables affecting total revenue generated by the feed mills at 5%, 1%
and 10% respectively.
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Rent on land: The positive coefficient sign showed that there exists a positive (direct)
relationship between the variable and total revenue. Feed milling processes require a sufficient
space to carry out various activities such as weighing and measuring of feed ingredients,
cruching/miling, mixing, weighing and bagging of feeds as well as spaces/ stores for storing feed
ingredients and feed produced. It was noticed from the study area that insufficient space obstruct
their processing activities and reduces their output and it was discovered from this estimate that
more spacious land for feed milling activities will result in increased output.
Tools/Equipment cost: The positive coefficient sign indicated that it has a direct relationship
with total revenue. This means that increased expenditure on tools/equipments will result in
acquiring more sophisticated tools and machinery which lead to increased output and
consequently increased total revenue.
Age of respondent: The positive sign indicated that the age of respondents has a direct
relationship with total revenue. The age of respondents is synonymous to their experience in feed
milling activities since most of the feed millers have been involved in feed milling business for a
long time. This leads to their improvement in feed milling techniques which result in greater
efficiency and output.
From the model summary, adjusted R-square is 0.761 which reveals that 76.1% of the
variations in total revenue (Y) is explained by the estimated variables while the remaining 33.8%
of the variations is unexplained which is resident in the error term of the model.
CONCLUSION
Considering the findings from the study area, it was discovered that feed milling business is
highly profitable. Findings revealed that rent on land, tools/equipments cost as well as age of the
respondents were significant in the study area and also has a direct impact on the level of
production and total revenue.
Finding showed that some of the feed mills are faced with problems of lack of capital to acquire
more input especially tools and machines, theft among workers as well as irregular supply of
electricity. These affect level of production and profitability of the feed milling business.
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Recommendations
Based on the result of this study, the following recommendations are made:
-
The feed millers can form a cooperative society from which members could acquire
loans at very low interest rates to obtain
generating set, and enough land area required to make the processing activities easier
and more profitable.
-
Through the cooperative society, the feed millers can join hands together in building a
storage house where raw materials are kept, as well as provide maximum security to
prevent theft of produce.
There is need for the government through the Agricultural Development Programme
to monitor feed processing activities in the study area to prevent wrong formulation
of feeds and to avoid the risk posed to livestock.
REFERENCES
1. Bale, O.O, A.A. Sekoni and C.W Kwanashie, (2002). A Case Study of Possible Health
Hazard Associated with Poultry House. Nig. J. Animal Production, 29:1022-1111.
2. Odunsi, A.A, Akande, T.O, and Rafiu T.A. (2008): Understanding Practical Poultry and
Feed Mill Management. Ola Printers, Ogbomoso. Revised Edition. Pp 28 31.
3. Oladunjoye, I.O, Ojedapo, L.O. and Ojebiyi, O.O.(2005): Essentials of Non Ruminant
Animal Production. Pp. 34-35.
4. Wilson, J.E, (1990). Raw materials Animal protein. Feed tech V Revised Edition l, 2:
26-31.
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