4600 MW SEL IPP

Jharsuguda

Technical Diary

Boiler

Page 1 of 23

TABLE OF CONTENTS
SECTIONS
1.0

PAGE

BOILER AND AUXILIARIES ............................................................. 3

1.1

GENERAL SPECIFICATION ............................................................... 3

1.2

COAL CHARACTERISTICS ............................................................... 4

1.3

LIGHT OIL CHARACTERSTICS ......................................................... 5

1.4

BOILER MAIN COMPONENT DETAILS ............................................... 6

1.5

INDUCED DRAFT FAN .................................................................. 10

1.6

FORCED DRAFT FAN .................................................................... 11

1.7

PRIMARY AIR FAN ........................................................................ 12

1.8

PULVERIZER ................................................................................. 13

1.9

STEAM AIR HEATER...................................................................... 15

1.10

AIR PREHEATER ........................................................................... 15

1.11

SOOT BLOWER ............................................................................. 16

1.12

BOILER WATER CIRCULATING PUMP.............................................. 18

1.13

MAIN PARAMETER LIMIT OF NORMAL OPERATION ........................ 19

Page 2 of 23

BOILER AND AUXILIARIES

BOILER AND AUXILIARIES
1.1

GENERAL SPECIFICATION

Boiler is a subcritical reheat, single furnace, single reheat forced

circulation, balance draft, dry bottom, suspension type coal fired boiler. It
is equipped with two 50% capacity primary air fans to supply to primary
coal and hot air, pulverizing system has 6 double inlet and outlet tube
mills, with 5 mills in operation and 1 standby. It has parallel flow burners
in before lower corners. The furnace is tangential firing type with one
layer of light oil gun and three layers of heavy oil guns in every corners of
boiler. The boiler is designed to produce 2028 tones/hour steam at 17.5
MPa pressure and 541C at MCR capacity with coal having high heating
value of 3300 kca/kg.
NAME

UNIT

MCR

TRL

BMCR

Superheated steam flow

t/h

2028

1906.1

2060

Superheated steam outlet

MPa. g

17.5

17.39

17.5

0C

541

541

541

MPa. g

1.5

1.43

1.5

MPa. g

0.2

0.189

0.2

Reheated steam flow

t/h

1716

1612

1741. 6

Reheated steam inlet

MPa.g

3.955

3.706

4.012

0C

332.7

325.8

334

MPa.g

3.755

3.537

3.812

0C

541

541

541

Feed water temperature

0C

282.2

277.9

283.2

Feed water pressure

MPa.g

19.49

19.19

19.49

pressure
Superheated steam outlet
temperature
Superheated steam
pressure decrease
Reheated steam pressure
decrease

pressure
Reheated steam inlet
temperature
Reheated steam outlet
pressure
Reheated steam outlet
temperature

Page 3 of 23

Primary air temperature of

0C

40.6

40.6

40.6

0C

37

37

37

0C

347

343

350

0C

334.4

330

335

0C

322.8

319.4

323.3

0C

134.4

133.9

134.4

0C

130.6

129.4

130.6

0C

263.3

255

265

1.2

1.2

1.2

t/h

428

408.3

433.7

air-pre heater inlet

Secondary air temperature
of air-preheater inlet
Air-preheater inlet gas
temperature
Primary air temperature of
air-preheater outlet
Secondary air temperature
of air-preheater outlet
Air-preheater outlet gas
temperature (before
amendment)
Air-preheater outlet gas
temperature (after
amendment)
Pulverizer outlet air
temperature
Economizer

inlet

excess air
Fuel consumption

1.2

COAL CHARACTERISTICS

Coal characteristics are as under:

Sl No

Item

Symbol

Unit

Designed coal

Checked coal

Proximate Analysis
1

High heating value GCV

kcal/kg

3300

2967-3071

22

19-20. 6

11.9

11.5

1.14

1.13

Aar

41.6

43.3-46. 6

Car

37.5

34.5

(HHV)
2

Volatile matter (dry Vdaf

ash-free basis)

Total moisture

Mt

Moisture (air dried Vdaf

basis)

Ash (as received

basis)

Carbon

Page 4 of 23

Hydrogen

Har

2.1

1.7

Nitrogen

Nar

0.9

1.1

Oxygen

Oar

5.6

5.6

10

Sulfur

Sar

0.4

0.6

11

Grindability index HGI

45-50

45-50

12

Silicon dioxide

Si02

54.9

13

Aluminum oxide

Al2O3

25.4

14

Ferric oxide

Fe2O3

9.3

15

Calcium oxide

CaO

3.6

16

Magnesium oxide MgO

1.8

17

Sulfur trioxide

SO3

2.3

18

Titanium dioxide

TiO2

1.3

19

Potassium oxide

K2O

0.3

20

Sodium oxide

Na20

0.3

21

Manganese

MnO2

0.3

DT

0C

1290

ST

0C

1350

FT

0C

1500

dioxide
22

Ash deformation

temperature
23

Ash

softening

temperature
24

Ash flow
temperature

1.3

LIGHT OIL CHARACTERSTICS

SL NO

NAME

UNIT

AVERAGE

01

Kinematic viscosity (at 38C)

cst

2.5-15.7

02

Pour point

0C

Summer: 12
Winter: 18

03

Mechanical impurity

no

04

Flash point in closed cup

0C

>66

05

Sulfur content

1.8

06

Moisture

0. 25 '

07

Ash

0.02

Page 5 of 23

08

1.4

Carbon residue mass

1.5

BOILER MAIN COMPONENT DETAILS

SL NO ITEM PARTICULARS

RELATED PARAMETER

Steam Drum

1.1

Steam cylinder body length

25756 mm

1.2

Overall length

27794 mm

1.3

Steam drum internal diameter

1778mm

1.4

Wall thickness

Top half182mm,
Bottom half153mm

1.5

Material

SA299

1.6

Cyclone separator quantity

112

1.7

Single separator output

18. 11 t/h

1.8

Normal water level

below the drum center line 229 mm

1.9

water capacity

70. 2 t

1.10

Allowable working pressure

19. 90 MPa

1.11

Working temperature

3660C

Furnace

2.1

) furnace Section dimension furnace 18542 X17448mm

(wXd)

2.2

the center of Upper pulverized

21372mm

coal burners to
3

Downer

3.1

Quantity

six

3.2

Pipe diameter X wall thickness

406 X 34 mm

3.3

Material

SA-106B

Water cooling wall

4.1

Type

Diaphragm type

4.2

Circulating water loop

56

4.3

Quantity

Front/rear wall has 291respectively,

both side wall has 258 respectively.

4.4

Pipe diameter X wall thickness

51X6.5 mm

Page 6 of 23

4.5

Pitch

Broad wise

4.6

Material

SA-210C

After wrap wall pipe

5.1

Pipe diameter

63X7.5 mm

5.2

Material

SA-210C

After Wrap wall roof tube

6.1

Pipe diameter

63X7 mm

6.2

Pitch

153 mm broad wise

6.3

Material

SA-210C

Roof tube

7.1

Pipe diameter

63X7mm

7.2

Pitch

127 mm broad wise

7.3

Material

15CrMoG SA-210C

Low temperature super heater

8.1

Quantity

vertical 120, horizontal 120

8.2

Pipe diameter

Vertical 63mm
Horizontal 57mm

8.3

Material

15CrMo SA-210C

8.4

Pitch

153mm broad wise

Isolator screen super heater

9. 1

Quantity

Every piece has 8

9.2

Pipe diameter X wall thickness

6X8X8=384
51X7mm, 51X8mm, 51X9mm

9.3

Material

15CrMoG, SA-213TP-304H,
12Cr1MoVG

9.4

Warning temperature

10

Rear screen super heater

10.1

Quantity

503 C
32, Every piece has 19
32 X19=436

10.2

Pipe diameter X wall thickness

57X8 mm, 51X10 mm

10.3

Material

SA-213T91, SA-213TP-347H,
12Cr1MoVG

10.4

Pitch

571.5 mm (lateral)

10.5

Warning Temperature

5790C

11

Finishing super heater

Page 7 of 23

11.1

Quantity

96, Every piece has 6

96X6=576

11.2

Pipe diameter X wall thickness

57X8mm, 57X10mm

11.3

Material

12Cr1MoVG SA-213T91

11.4

Warning temperature

5800C

12

Final re-heater

12.1

Quantity

72 Every piece has 12

72X12=864

12.2

Pipe diameter X wall thickness

63X4mm, 63 X 7mm

12.3

Material

SA-213T91, SA-213TP-304H

12.4

Warning Temperature

623 "C

13

Platen Re-heater

13.1

Quantity

48, Every piece has 18

48X18=864

13.2

Pipe diameter X wall thickness

63X4mm, 63X7mm

13.3

Material

SA-213T91, SA-213 TP-304H,

12Cr1MoVG

14

Wall radiation heaters

14.1

Quantity

256 (front wall), 260 (rear wall)

14.2

Pipe diameter X wall thickness

60X4mm

14.3

Material

15CrMoG

15

Super heater first grade attemperator

15.1

Quantity

15.2

Type

Pipe type

15.3

Installation site

low temperature super heater outlet

15.4

Cooling water wellhead

Feed water pump booster class

16

exports
Super heater second grade attemperator

16.1

Quantity

16.2

Type

Pipe type

16.3

Installation site

Rear screen super heater outlet

16.4

Cooling water wellhead

Feed water pump booster class outlet

17

Re-heater attemperator

17.1

Quantity

Page 8 of 23

17.2

Type

Atomized spray injector

17.3

Installation site

Wall type of super heater inlet

17.4

Cooling water wellhead

Feed water pump middle tap

18

Economizer

18.1

Pipe diameter X wall thickness

51X6.5 mm

18.2

Material

SA-210C

18.3

Pitch

138 mm (lateral)

19

Burner

19.1

Type

shutter

19.2

Quantity

6X4=24

19.3

Arrangement methods

Tangential round layout

20

Oil Gun

20.1

Ignite oil gun type

Simple mechanical atomization/ steam

(Light/ Heavy oil )

atomization

Oil quantity of each oil gun

3250/3250 Kg/h

20.2

(light\heavy oil )
20.3

Oil pressure (light\heavy oil )

3. 43/1.37 MPa

20.4

Air/steam (light\heavy oil )

0. 55/0.8 MPa

20.5

Quantity of ignite oil gun

4/12

(light\heavy oil )
20.6

Ignite gun

High-energy ignitor

20.7

Input voltage

220-240V (AC)

20.8

Output voltage

2000 V (DC)

21

Drain flash tank

21.1

Type Model

DP15 m3

21.2

Capacity

15m3

21.3

Design pressure

16 MPa

21.4

Working pressure

0.15MPa

21.5

Design temperature

400C

21.6

Working temperature

1150C

21.7

Manufactured by

Jiangsu electric power equipment

manufacture company ltd

22

Drain flash tank

22.1

Type Model

LTD
LP3.5 m3

Page 9 of 23

22.2

Capacity

3. 5 m3

22.3

Design pressure

1.6 MPa

22.4

Working pressure

1.4 MPa

22.5

Design temperature

4000C

22.6

Working temperature

2000C

22.7

Manufactured by

Jiangsu electric power equipment

manufacture company ltd

1.5

INDUCED DRAFT FAN

Induced Draft Fan

Type

Entrance static

Quantity

adjustable axial
Type Model

AN 35/V19+4

Design flow

2500128m3/h

Rotating speed

740 r/min

Static booster

6180 Pa

Vane wheel Diameter

3550 mm

Vane wheel

1 grade

grade
Shaft output

5324kW

Efficiency

79%

Blade Adjustable

-75% ~ +30%

Manufacted by

Shenyang forced

Extent

draft fan company

draft

Induced Draft Fan Motor

Type model
ZN63-12

Quantity

Power

6000kW

Current

368A

Voltage

11000 V

Rotating speed

1440 r/min

Induced Draft Fan Bearing Cooling Fan

Type Model

G9-19N05A

Quantity

Rotating speed

2960 r/min

Power

11 kW

Induce Draft Fan Motor Oil Pump

Type

gear pump

Rotating speed

1450 r/min

Output power

20 L/min

Power

1.5 kW

Voltage

415 V

Oil cooler water

1.8 t/h

yield

Page 10 of 23

Lubricating oil

0.4 MPa

pressure

Oil cooler water

0. 35 MPa

pressure

Lubricating oil

25 ~ 400C

Oil tank

630 L

38 C

Oil brand

N46

temperature
Cooling

water

temperature

1.6

FORCED DRAFT FAN

Forced Draft Fan

Type

Variable moving

Quantity

blade axial flow

Type model

ASN-2880/ 1600

Design flow

283.5 m/s

Rotating speed

990 r/min

Static booster

4340 Pa

Vane wheel diameter 2880 mm

Vane wheel grade 1 grade

Shaft output

1407 kW

Efficiency

86.2%

Blade adjustable

10C ~ 50C

Manufactured by

Shenyang forced

extent

draft fan company

Force Draft Fan Motor

Type Model

ZN63-12

Quantity

Power

1176 kW

Current

94 A

Voltage

11000 V

Rotating speed

990 r/min

Quantitative

Motor Model

Y2-132S-6-B5

Force Draft Fan Pump

Type

Plunger Pump
Rotating speed

960r/min

Power

3 kW

Voltage

415 V

Oil cooler water

1.8 t/h

yield
Lubricating oil

7 MPa

pressure
Lubricating oil flow

Oil cooler water

0. 35 MPa

pressure
lOL/min

Oil tank

500 L

Page 11 of 23

1.7

PRIMARY AIR FAN

Primary Air Fan

Type

Variable moving

Quantity

blade axial flow fan

Type Model

ASZ/2062/1250

Design flow

171.2 m3/s

Rotating speed

1490 r/min

Static step-up

14440 Pa

pressure
Shaft output

2755 kW

Efficiency

Blade

100C ~ 500C

Manufactured by Shenyang

(close/open)

forced fan

Adjustable

Extent

86.3%
draft

company
Primary Air Motor
Type Model

ZN63-12

Quantity

Power

3300 kW

Current

181 A

Voltage

11000 V

Rotating speed

1490 r/min

Type of low pressure gear pump

Lubricating oil

0. 4 MPa

oil pump

pressure

Type of low pressure Y2-100L2-4-B5

Power

3 kW
12 Mpa

Primary Air Fan Pump

oil pump motor

Type of high

Quantitative

Control oil

pressure oil pump

plunger pump

pressure

Type of high

Y2-132S-6-B5

Power

0.4 Mpa

Oil cooler water 2.7 t/h

3 kW

pressure oil pump

motor
Oil Pump Motor
Oil cooler water
pressure
Oil tank

yield
1200 L

Lubricating oil

45 L/min

flow (low
voltage)
Cooler cooling area

6 m2

Lubricating oil

10 L/min

flow(high
voltage)

Page 12 of 23

1.8

PULVERIZER
Pulverizer Body

Type Model

MGS4772

Quantity

Effective diameter

4650 mm

Rotating

15. 3 r/min

Effective length

7340 mm

Output power

105 t/h

Effective volume

124. 6 m3

Fineness

22%

of

pulverized coal
Pulverizer

outlet

75 C

Ball load

127 t

temperature
Ball diameter
proportion

and 30: 40: 50 Manufacted by

=1:1:1

Shenyang Machine
Tool Group Co. Ltd.

Pulverizer Motor
Type Model

ZN63-12

Rated power

2500 kW

Rated voltage

11000 V

Rated current

164 A

Weight

11. 25 t

Rated rotating

993 r/min

speed
Pulverizer High Voltage Jacking Oil Pump
Max. pressure

31. 5 MPa

Flow

2. 5X2 L/min

Normal pressure

16 MPa

Rated current

6A

Motor Model

Y2-112M-6/2.2

Motor power

3kW

motor voltage

415V
Pulverizer Low Voltage Lubricating Oil Pump

Max. pressure

0. 63 MPa

Pump flow

63 L/min

Normal pressure

0.5 MPa

Motor power

2. 2 kW

Motor Model

Y2-100L2-4/3

Motor voltage

415 V

Rated current

6A

Pulverizer Oil Tank

Capacity

1.6 m3

Heat

12 m2 X 2

interchanging
area
Filter fineness

0.05 mm

Heating power

18 kW

Page 13 of 23

Pulverizer Injection Lubricating Device

Oil pressure

0. 63 MPa

Atmosphere

0.63 MPa

pressure
Volume of oil tank

8m3
Pulverizer Big Gear Shade Seal Fan

Outlet pressure

0.4 kPa

Motor

415 V

Pulverizer SealVOLTAGEpower
Fan
seal
fan
blast

Two end bearing

410 m3/h

Type Model

SFG16D-C6B

Two hollow shaft

4375 m3/h

Quantity

450 m3/h

Full pressure

8900 Pa

46 m3/h

Working pressure Above 4kPa than

volume BSOD close

BSOD open

pulverizer inlet
pressure
Rotating speed

1470 r/min

Motor Model

YKK450-4w

Motor pressure

250 kW

Motor voltage

11000 V

Motor

1490 r/min

rotating

speed
Rated current

18.7 A
Pulverizer Cooling Water Parameter

Speed reducer

8 t/h

Bearing pad

4.6 t/h

Oil station

7.6 t/h

Head waters

Auxiliary cooling
water

Coal Feeder
Type Model

F55

Quantity

12

Type

resist pressure

Coal feeder

0~105 t/h

electron weighing belt output

type
Coal inlet internal

1180 mm

diameter

Coal

outlet

800mm

internal
diameter

Manufactured by

Jiangsu saim co. ltd

Coal Feeder Driven Motor

Type Model

SA77DV112M4

Motor power

4.0 kW

Page 14 of 23

Cleaning motor

SA67DT90L4

type

Cleaning motor 1.5 kW

power (coal feed
distance is 3324
mm )

Cleaning motor

SA67DT90L4

type

Cleaning motor 1.5 kW

power (coal feed
distance is
3324mm ).

1.9

STEAM AIR HEATER

Type

Horizontal type

Quantity

02 for each boiler

Inlet air temp

80C

Outlet air temp

350C

Dimension (L x W)

4000 x 5300 mm

Heating steam

0.998 MPa

pressure
Heating steam

Auxiliary steam

source
Design steam

Heating steam

345.60C

temp
1.6 MPa

Design heating

3600C

pressure

steam temp

Heat interchanging 1024 m2

Steam air heater 813600 Nm3/hr x 2

area

heating air
volume

Quantity of steam

02

Capacity of

air heater drain

steam air heater

pump

drain pump

Drain flash tank

5m3

volume
Drain flash tank

4.0 x 103 Kg/min

Drain flash tank 1.6 MPa

design pressure

300 C

design temperature

Manufactured

Jiangsu thermal

by

power
Co Ltd

1.10 AIR PREHEATER

Model: 32. 5-VI(T)-2200-SMR

Type: Three points storehouse half

mode

Quantity: 02 of each boiler

Rotor diameter: 14237 mm

Page 15 of 23

Working rotating speed: 1. 0 r/min (high)

Total heating area:

800mm heater transfer element: heater
junction 1000 mm, cold junction 300
mm; middle of heater transfer element
800mm

Start rotating speed: 0. 23 r/min (under

when pneumatic : 0.28r/min

drive)
Main motor type: Y180L-6 B3

Motor and Others

Main motor power: 15kW

Stand-by motor type: Y180L-6 B3

Stand-by motor power: 15kW

Rotating speed: 1. 0 r/min (high) , 0.23

Rotating speed: 970 r/min

r/min (low)
Main motor voltage: 415 V
Stand-by motor voltage: 415V
pneumatic motor type: piston-type

Motor rating current: 31.6A

Motor rating current: 31.6A
Pneumatic motor pressure of air supply
source: 0. 4~0.7 MPa

Oil pump

Oil pump motor

Type Model: SPF20

Type Model: Y90L-4

Outlet pressure: 0.5 MPa

Rotating speed: 1400 r/min

Filter
Type Model: XU-A100X50

Cooler
Type Model: ZLC1-0.8L

Nominals flow: 63

Heater exchanging area: 0.4m2

Blockage alarm pressure: 0.35 MPa

Cooling water flow: 1-3 m3/h

Interior bypass press difference: 0. 4MPa

Cooling water temperature: 32C

Filter accuracy: 50

Filter nominal pressure: 1.6 MPa

1.11 SOOT BLOWER

Furnace Soot Blower
Type model

PS-SB

Distance of run

250 mm

Sweep angle

3600C

Velocity of travel

510 mm/min

Installation site

Around the furnace

Quantity

88

(down one floor burner

and up four floor)
Motor model

M2QA71M4B-J4

Motor power

0.25 kW

Voltage

415 V

Rating current

0.79 A

Starting current

5.2 A

Motor rotating speed 1405 r/min

Page 16 of 23

Output torque

1.71 Nm

Steam resources

Screen set to
entrance tank

Steam working

0.8 1.5 MPa

Steam working temp 350C

pressure
Long Expansion Soot Blower
Type Model

PS-SL

Distance of run

9300 mm

Blowing ash pipe 24 rpm

Soot blower

1440 mm/min

rotating speed

travelling speed

Motor model

M2QA80M4B-J4

Motor power

0. 75kW

Motor rotating

1400 r/min

Voltage

415V

speed
Installation site

Re-heater, super-heater Quantity

32

& economizer
Half-expansion soot blower
Type model

PS-SB

distance of run

4550 mm

Blowing ash pipe

24 rpm

Soot blower

720 mm/min

rotating speed

travelling speed

Motor model

M2QA80M6B-J4

Motor power

0. 55kW

Motor rotating

925 r/min

Voltage

415V

Installation

Low temperature re-

Quantity

site

heater & economizer

speed

Furnace temperature probe

Type model

TS-0

Type

no cold type

Quantity of the

Range of

0540C

temperature

temperature

detector

detecting

Distance

6300 mm

Travelling speed

1440 mm/min

Motor Model

M2QA80M4A-J4

Motor power

0. 55 kW

Voltage

415V

Rating current

1.50 A

Starting current

5.2 A
Air pre-heater soot blower

Page 17 of 23

Installation site

Air pre-heater flue gas

Quantity

side inlet and outlet

valve
Steam resources

The normal running use Manufactured by

Shanghai

screen again entrance

clydebei

container (unit startup

chrismann

use boiler auxiliary

company

steam headers)
Soot blow steam parameter
Type Model

PS-AT

Steam resources Back screen Re-heater

entrance container

Distance

1486 mm

Steam

3.9 MPa

resources
pressure

Steam

364C

Press control 2.5 MPa

resources

valve back

temperature

pressure

Press control

351C

Steam

valve back

resources

temperature

temperature

Steam resources Boiler auxiliary steam

Steam

headers

300~350C

1.01.5 MPa

resources
pressure

1.12 BOILER WATER CIRCULATING PUMP

Boiler water circulating pump
Type model

LUVAc2X350-500/1

Pump and thermal

375C

isolator design
temperature
Design pressure

22 MPa

Test pressure

33 MPa

Single pump

4002 m3/h

Inlet pressure

191.7 kg/cm2

operate ensure
flow

Page 18 of 23

Total pumping

31.5 m

Hot\cold NPSH

14 m/ 20 m

lift
Boiler water circulating pump motor
Type model

LUV6/41V40-1105

Rating power

400 kW

Rating voltage

11000 V

Rating current

34 A

Rated rotating

1470 r/min

Starting current

266 A

1 sec

Machine winding

PE2/PA

speed
Start time

insulation
Max working

60C/ 65"C

Class

temperature

of

insulation

(alarm/ trip)

1.13 MAIN PARAMETER LIMIT OF NORMAL OPERATION

Item

Boiler evaporation

Unit

Normal

Alarm

Trip

valve

High

Low

limit

limit

t/h

1757

2060

Drum pressure

MPa

19.0

19.3

18.7

Super heater outlet

MPa

17.5

17.7

17.1

541 (+5/-

546

531

Remark

valve

capacity

pressure
Super heater outlet
temperature
Re-heater outlet

10)
MPa

3.27

3.6

3.0

541 (+5/-

546

531

127

-178

press
Re-heater outlet
temperature
Drum water level

10)
mm

50

+254/381

Furnace negative

KPa

-0. 125

+0.1

-0.5

1.50

MPa

3.8

4.0

2.5

2.3

pressure
Fuel master pipe
pressure (light oil)

Page 19 of 23

Fuel master pipe

MPa

1.8

1.9

0.7

0.6

70

75

70

110

MPa

0.60. 8

0.8

Primary air pressure

KPa

12.4

6.23

5.0

Furnace water pump

KPa

200.0

110.2

68.6

5-60

65

KPa

>4. 5

4.0

2.0

pressure (heavy oil)

Pulverizer outlet
temperature
Wielding

air

0.4

pressure

circulating pressure
difference
Furnace water pump

60

motor chamber
temperature
Seal fan and
pulverizer primary air
pressure difference
Two induced draft fan operation parameters limitation
Sl. No. Parameter

Unit

Normal High

Low limit Trip

limit
1

Motor lubricating oil

MPa

0.4

0.1

20-40

50

KPa

50

150

0.05

pressure
2

Motor lubricating oil

15

temperature
3

Oil strainer pressure

difference

Bearing shaking

mm

4.6

7.1

Air fan bearing

90

95

temperature
6

Motor bearing

<80

temperature
7

Air fan surge

KPa

Motor winding

6
120

130

temperature

Page 20 of 23

Three forced draft fan operation parameters limitation

Sl. No. Parameter

Unit

Normal High

Low limit Trip

limit
1

Control oil pressure

MPa

Control oil flow

L/min

Control oil temperature C

2040 50

Oil strainer pressure

50

KPa

10
15

250

difference
5

Bearing shaking

mm/s

4.6

7.1

Air fan bearing

90

95

Motor bearing

80

95

temperature
8

Air fan surge

KPa

Motor winding

0.2
120

130

temperature

Four primary air fan-operation parameters limitation

Sl. No. Parameter

Unit

Normal High

Low limit Trip

limit
1

Lubricating oil pressure MPa

0.4

0.6

0.20

Lubricating oil flow

L/min

45

Lubricating oil

35

50

15
1.0

0.1

25

temperature
4

Control oil pressure

MPa

Oil strainer pressure

KPa

50

150

difference
6

Bearing shaking

mm/s

4.6

7.1

Air fan bearing

90

95

80

95

temperature
8

Motor bearing
temperature

Page 21 of 23

Motor winding

120

130

temperature

Five pulverizer operation parameters limitation

Sl No

Parameter

Unit

Normal High

Low limit Trip

limit
1

Outlet temperature

Bearing pad

70

75

65

110

55

60

temperature
3

Lubricating oil pressure MPa

0.4

0.63

0.15

Jack bearing oil

16

20

13

MPa

0.05

pressure
5

Strainer pressure

MPa

0.35

difference
6

Lubricating oil

40
63

45

30

50

temperature
7

Lubricating oil flow

L/h

Motor bearing

90

85

95

120

120

130

temperature
9

Motor winding
temperature

10

Sealed air press

KPa

3.5

difference
The test pressure is 1.25 ~ 1.5 times of pressure bearing parts design pressure
(MPa)
System

Rated working

Normal hydraulic

Super-hydraulic (MPa)

pressure (MPa)

test pressure (MPa)

test pressure
1. 25times

1. 5times

Page 22 of 23

Main steam 19.90

19.90

24. 875

29. 85

4.5

5.625

6.75

system
Reheat

4.5

The water volume table of each component being tested by the hydraulic
pressure test

Components Economi Boiler Drum

Water &

name

connecti heater

zer

Super

Re-heater Total

ng pipe
Water
volume

82

70.2

180

248

240

820.2

(m3)

Auxiliary vibration exceed below table shall be deemed to be vibration large

(r/min)rated speed

7600

3000

1500

1000

750

Vibration

40

50

85

100

120

amplitude (double
vibration amplitude)

Page 23 of 23