Gasket

From Wikipedia, the free encyclopedia

A gasket is a mechanical seal which fills the space between

two or more mating surfaces, generally to prevent leakage
from or into the joined objects while under compression.
Gaskets allow "less-than-perfect" mating surfaces on machine
parts where they can fill irregularities. Gaskets are commonly
produced by cutting from sheet materials.
Gaskets for specific applications, such as high pressure steam
systems, may contain asbestos. However, due to health
hazards associated with asbestos exposure, non-asbestos
gasket materials are used when practical.
It is usually desirable that the gasket be made from a material
that is to some degree yielding such that it is able to deform
and tightly fills the space it is designed for, including any slight
irregularities. A few gaskets require an application of sealant
directly to the gasket surface to function properly.
Some (piping) gaskets are made entirely of metal and rely on a
seating surface to accomplish the seal; the metal's own spring
characteristics are utilized (up to but not passing y, the
material's yield strength). This is typical of some "ring joints"
(RJ) or some other metal gasket systems such as those made
by Grayloc (an Oceaneering International company). These
joints are known as R-con and E-con compressive type joints.[1]

Some seals and gaskets

1. o-ring
2. fiber washer
3. paper gaskets
4. cylinder head gasket

Contents
1 Properties
1.1 Gasket design
1.2 Sheet gaskets
1.3 Solid material gaskets
1.4 Spiral-wound gaskets
1.5 Constant seating stress gaskets
1.6 Double-jacketed gaskets
1.7 Kammprofile gaskets
1.8 Flange gasket
2 Improvements

Polytetrafluoroethylene (PTFE) gasket

3 Reasons for failure

3.1 Uneven distributed pressing force
3.2 Stress relaxation and torque loss
3.3 Surface not smooth
3.4 Temperature
4 See also
5 Sources
6 External links

Properties
Gaskets are normally made from a flat material, a sheet such
as paper, rubber, silicone, metal, cork, felt, neoprene, nitrile
rubber, fiberglass, polytetrafluoroethylene (otherwise known
as PTFE or Teflon) or a plastic polymer (such as
polychlorotrifluoroethylene).
One of the more desirable properties of an effective gasket in
industrial applications for compressed fiber gasket material is
the ability to withstand high compressive loads. Most
industrial gasket applications involve bolts exerting
compression well into the 14 MPa (2000 psi) range or higher.
Compressed fiber gasket
Generally speaking, there are several truisms that allow for
best gasket performance. One of the more tried and tested is:
"The more compressive load exerted on the gasket, the longer it will last".
There are several ways to measure a gasket material's ability to withstand compressive loading. The "hot
compression test" is probably the most accepted of these tests. Most manufacturers of gasket materials
will provide or publish the results of these tests.

Gasket design
Gaskets come in many different designs based on industrial usage, budget, chemical contact and physical
parameters:

Sheet gaskets
The premise is simple in that a sheet of material has the gasket shape "punched out" of it. This leads to a
very crude, fast and cheap gasket. In previous times the material was compressed asbestos, but in modern
times a fibrous material such as high temp graphite (http://macrosealinc.com/high-temperature-graphitegasket-materials/) is used. These gaskets can fill many chemical requirements based on the inertness of
the material used and fit many budgetary restraints. Common practice prevents these gaskets from being
used in many industrial processes based on temperature and pressure concerns.

Solid material gaskets

The idea behind solid material is to use metals which cannot be punched out of sheets but are still cheap
to produce. These gaskets generally have a much higher level of quality control than sheet gaskets and
generally can withstand much higher temperatures and pressures. The key downside is that a solid metal
must be greatly compressed in order to become flush with the flange head and prevent leakage. The
material choice is more difficult; because metals are primarily used, process contamination and oxidation
are risks. An additional downside is that the metal used must be softer than the flange in order to
ensure that the flange does not warp and thereby prevent sealing with future gaskets. Even so, these
gaskets have found a niche in industry.

Spiral-wound gaskets
Spiral-wound gaskets comprise a mix of metallic and filler material. Generally, the gasket has a metal
(normally carbon rich or stainless steel) wound outwards in a circular spiral (other shapes are possible)
with the filler material (generally a flexible graphite) wound in the same manner but starting from the
opposing side. This results in alternating layers of filler and metal. The filler material in these gaskets acts
as the sealing element, with the metal providing structural support.
These gaskets have proven to be reliable in most applications, and allow lower clamping forces than solid
gaskets, albeit with a higher cost. [2] (http://www.bing.com/images/search?
q=spiral+wound+gaskets&id=8C264F3FFBAA6AC593C155D7075E811633CDF20F&FORM=IQFRBA)

Constant seating stress gaskets

The constant seating stress gasket consists of two components; a solid carrier ring of a suitable material,
such as stainless steel, and two sealing elements of some compressible material installed within two
opposing channels, one channel on either side of the carrier ring. The sealing elements are typically made
from a material (expanded graphite, expanded polytetraflouroethylene (PTFE), vermiculite, etc.) suitable
to the process fluid and application. Constant seating stress gaskets derive their name from the fact that
the carrier ring profile takes flange rotation (deflection under bolt preload) into consideration. With all
other conventional gaskets, as the flange fasteners are tightened, the flange deflects radially under load,
resulting in the greatest gasket compression, and highest gasket stress, at the outer gasket edge.
Since the carrier ring used in constant seating stress gaskets take this deflection into account when
creating the carrier ring for a given flange size, pressure class, and material, the carrier ring profile can be
adjusted to enable the gasket seating stress to be radially uniform across the entire sealing area. Further,
because the sealing elements are fully confined by the flange faces in opposing channels on the carrier
ring, any in-service compressive forces acting on the gasket are transmitted through the carrier ring and
avoid any further compression of the sealing elements, thus maintaining a 'constant' gasket seating stress
while in-service. Thus, the gasket is immune to common gasket failure modes that include creep
relaxation, high system vibration, or system thermal cycles. The fundamental concept underlying the
improved sealability for constant seating stress gaskets are that (i) if the flange sealing surfaces are
capable of attaining a seal, (ii) the sealing elements are compatible with the process fluid and application,
and (iii) the sufficient gasket seating stress is achieved on installation necessary to affect a seal, then the
possibility of the gasket leaking in-service is greatly reduced or eliminated altogether.

Double-jacketed gaskets
Double-jacketed gaskets are another combination of filler material and metallic materials. In this
application, a tube with ends that resemble a "C" is made of the metal with an additional piece made to fit
inside of the "C" making the tube thickest at the meeting points. The filler is pumped between the shell
and piece. When in use the compressed gasket has a larger amount of metal at the two tips where contact
is made (due to the shell/piece interaction) and these two places bear the burden of sealing the process.
Since all that is needed is a shell and piece, these gaskets can be made from almost any material that can
be made into a sheet and a filler can then be inserted. This is an effective option for most applications.

Kammprofile gaskets
Kammprofile gaskets are used in many older seals since they have both a flexible nature and reliable
performance. Kammprofiles work by having a solid corrugated core with a flexible covering layer. This
arrangement allows for very high compression and an extremely tight seal along the ridges of the gasket.
Since generally the graphite will fail instead of the metal core, Kammprofile can be repaired during later
inactivity. Kammprofile has a high capital cost for most applications but this is countered by long life and
increased reliability.

Flange gasket
A flange gasket is a type of gasket made to fit between two
sections of pipe that are flared to provide higher surface area.
Flange gaskets come in a variety of sizes and are categorized
by their inside diameter and their outside diameter.
There are many standards in gasket for flanges of pipes. The
gaskets for flanges can be divided in major 4 different
categories:
1. Sheet gaskets

Copper flange gaskets used for ultrahigh

vacuum systems

2. Corrugated metal gaskets

3. Ring gaskets
4. spiral wound gaskets
Sheet gaskets are simple, they are cut to size either with bolt holes or without holes for standard sizes
with various thickness and material suitable to media and temperature pressure of pipeline.
Ring gaskets also known as RTJ. They are mostly used in offshore oil- and gas pipelines and are designed
to work under extremely high pressure. They are solid rings of metal in different cross sections like oval,
round, octagonal etc. Sometimes they come with hole in center for pressure .
Spiral wound gaskets are also used in high pressure pipelines and are made with stainless steel outer and
inner rings and a center filled with spirally wound stainless steel tape wound together with graphite and
PTFE, formed in V shape. Internal pressure acts upon the faces of the V, forcing the gasket to seal against
the flange faces.

Improvements
Many gaskets contain minor improvements to increase or infer acceptable operating conditions:
A common improvement is an inner compression ring. A compression ring allows for higher flange
compression while preventing gasket failure. The effects of a compression ring are minimal and
generally are just used when the standard design experiences a high rate of failure.
A common improvement is an outer guiding ring. A guiding ring allows for easier installation and
serves as a minor compression inhibitor. In some alkylation uses these can be modified on Double
Jacketed gaskets to show when the first seal has failed through an inner lining system coupled with
alkylation paint.

Reasons for failure

Uneven distributed pressing force
Uneven pressing force is caused by a variety of factors, first is the human factor: asymmetric construction
of the preload bolt, this factor can eliminate construction; theory on the flange pressed, the sealing
surface is absolutely parallel to the practice, however, the centerline of a pipeline can not be absolutely
concentric, and thus tighten the bolts on the flange moment, so that the flange discontinuity.
Asymmetrical connection, the sealing surface more or less deformed, so that sealed the pressing force is
reduced, the running load, prone to leakage. Third, the density of bolt arrangement on the pressure
distribution more obvious impact, the closer the bolts, the more uniform the pressure.

Stress relaxation and torque loss

Tighten bolts on the flange, due to the vibration of the bodies, the temperature increased or decreased
and other factors, the working process of the spiral wound gaskets stress relaxation, the bolt tension will
be gradually decreased, resulting in loss of torque, causing a leak. In general, long bolts, the remnants of
the torque, the smaller the diameter the more advantageous to prevent the loss of torque, with long, thin
bolt is an effective way to prevent torque loss. Heating a certain period of time to make it stretch the bolt,
and then to maintain a given torque, is very effective to prevent the loss of torque. There is a gasket is
thinner and smaller the loss of torque. In addition to prevent the strong vibration of the machine and the
pipe itself, and exclude the impact of adjacent equipment vibration, the impact of the sealing surface is
not meaningless, not to beat the bolts tightened, can prevent the loss of torque.

Surface not smooth

It is important to make the sealing finish properly otherwise it will cause leakage.

Temperature

Flanged leak often occurs in the cooling, because the cooling rate of cooling when the flange and bolts do
not After cooling, the pressing force of the metal gaskets stress relaxation, combined with the cold
contraction of the pipe, resulting in toward the bolt tensile direction force, this force will lead to leaks in,
where the low-temperature media occasions when gasket should be noted: 1) low temperature flexible
gasket; 2) shim thickness should be as much as possible to take a small flange gap as small as possible ; 3)
high strength bolts, so that the strain is small.

See also
O-ring
Ozone cracking
Polymer degradation
Vacuum flange
Washer (mechanical)

Sources
1. ^ [1] (http://www.oceaneering.com/subsea-products/grayloc/)

1. Bickford, John H.: An Introduction to the Design and Behavior of Bolted Joints, 3rd ed., Marcel
Dekker, 1995, pg. 5
2. Latte, Dr. Jorge and Rossi, Claudio: High Temperature Behavior of Compressed Fiber Gasket
Materials, and an Alternative Approach to the Prediction of Gasket Life, FSA presented Paper, 1995,
pg. 16

External links
Retrieved from "http://en.wikipedia.org/w/index.php?title=Gasket&oldid=640238189"
Categories: Seals (mechanical) Engine technology