FIELD QUALITY ASSURANCE PLAN

Sl.No

II

Component& Operation

Storage of Material
Assembly

1.0

Assembly lower half/upper half of

RH inlet box with LH Inlet box

Assembly of lower half/upper half

Diffuser segment I with Diffuser
segment II

IV

Errection

1.0

Foundation Check

2.0

3.0

Type of
Check

Inspected By
Quantum Ref Document Format of
of check & Accep. Std
record Contractor
BGR
Customer

Visual Check

Visual

100%

Consigment
Document

Register/GR

--

Physical Verification with Despatch documents

Verification

100%

Consigment
Document

Register/GR

--

Material are properly stored at site

Visual

100%

--

Check Dimension prior to assembly or verify

component indentification mark

Visual,
Measurement

100%

Drg/Consignme
Log book
nt document

--

Check fitment of assembly and ensure bolts are

properly tightned

Visual

100%

Drg

Log book

RW

Check Dimension prior to assembly or verify

component indentification mark

Visual,
Measurement

100%

Drg/Consignme
Log book
nt document

--

Check assembly bolts are properly tightned

Visual

100%

Drg

Log book

RW

Check elevation level

Visual

100%

Drg

Log book

Verify foundation bolt size & Pitch

Visual

100%

Drg

Log book

Check Dimension of pedestall/support prior to

erection or verify component indentification
mark

Visual,
Measurement

100%

Drg/Consignme
Log book
nt document

--

Check location & Orientation

Visual,
Measurement

100%

Drg

Log book

--

Check Horizontal & Vertical axis levelness

Visual

100%

Drg

Log book

Verify Dimension prior to erection or Verify

component indentification mark

Visual,
Measurement

100%

Drg/Consignme
Log book
nt document

--

Check location & Orientation

Visual,
Measurement

100%

Drg

Log book

--

Check Horizontal & Vertical axis levelness

visual

100%

Drg

Log book

Check water level & Verticality

Measurement

100%

Drg

Log book

Receipt inspection

III

2.0

Characteristics

Fixing of Pesdetal/Support

--

Remarks

By Sprit level

Fixing of casing

Page 1 of 4

By Sprit level

FIELD QUALITY ASSURANCE PLAN

Sl.No

4.0

5.0

6.0

6.1

6.2

6.3

7.0

Component& Operation

Fixing of lower half of small

collector/ adjustable guide
vane/big collector

Fixing of lower half Inlet box

assembly with big collector

Characteristics

Type of
Check

Inspected By
Quantum Ref Document Format of
of check & Accep. Std
record Contractor
BGR
Customer

Verify Dimension prior to erection or Verify

component indentification mark

Visual,
Measurement

100%

Drg/Consignme
Log book
nt document

--

Check location & Orientation

Visual,
Measurement

100%

Drg

Log book

--

Check assembly bolts are properly tightned

Visual

100%

Drg

Log book

--

Check Horizontal & Vertical axis levelness

visual

100%

Drg

Log book

Check water level, verfy casing centre with fan

axis & verticality

Measurement

100%

Drg

Log book

Check location & Orientation

Visual,
Measurement

100%

Drg

Log book

--

Check assembly bolts are properly tightned

Visual

100%

Drg

Log book

--

Check Horizontal & Vertical axis levelness

visual

100%

Drg

Log book

Check water level

visual

100%

Drg

Log book

Verify component indentification mark

Visual

100%

Drg/Consignme
Log book
nt document

Check location, Orientation & Fitment

Visual

100%

Drg

Log book

Ensure bolts are properly tightened

Visual

100%

Drg

Log book

Check Horizontal & Vertical axis levelness

Visual

100%

Drg

Log book

Verify component indentification mark

Visual

100%

Drg

Log book

Check Orientation & fitment with main bearing

assembly

Visual

100%

Drg

Log book

Ensure bolts are properly tightened

Visual

100%

Drg

Log book

Verify component indentification mark

Visual

100%

Drg/Consignme
Log book
nt document

--

Check Fitment of coupling with bearing assembly Visual

100%

Drg

Log book

Ensure bolts are properly tightened

Visual

100%

Drg

Log book

--

Check Horizontal axis levelness

Visual

100%

Drg

Log book

RW

Verify component indentification mark

Visual

100%

Drg/Consignme
Log book
nt document

--

Check location, Orientation & Fitment

Visual

100%

Drg

Log book

--

Ensure bolts are properly tightened

Visual

100%

Drg

Log book

Remarks

By Sprit level

By Sprit level

Mounting of Rotor Parts

Main Bearing asembly

Impeller

Half coupling & Intermediate shaft

Mounting of Inlet guide vane

core/Takeup/Shaft protective
pipe/Guarding

Page 2 of 4

By Sprit level

By Sprit level

FIELD QUALITY ASSURANCE PLAN

Sl.No

8.0

9.0

10.0

11.0

12.0

Component& Operation

Characteristics

Mounting of upper half of Inlet box Check Orientation & Fitment

assembly/Big collector/Adjustable
Guide vane/small collector
Ensure bolts are properly tightened

Clearance

Fixing of Diffuser core /cone cool

wind enclosure/Straight
tube/Casing palte

Mounting of upper half diffuser

assembly

Mounting of Motor

14.0

Mounting of gude vane control

mechanism (actuator)

Inspected By
Quantum Ref Document Format of
of check & Accep. Std
record Contractor
BGR
Customer

Visual

100%

Drg

Log book

--

Visual

100%

Drg

Log book

Impeller to casing

Measurement

100%

Drg

Protocol

Impeller to guide vane core

Measurement

100%

Drg

Protocol

Inlet guide vane to casing

Measurement

100%

Drg

Protocol

--

Verify component indentification mark

Visual

100%

Drg/Consignme
Log book
nt document

Check fitment of assembly and ensure bolts are

properly tightned

Visual

100%

Drg

Log book

--

Impeller to diffuser core clearance

Measurement

100%

Drg

Log book

RW

Check Orientation & fitment

Visual

100%

Drg

Log book

--

Ensure bolts are properly tightened

Visual

100%

Drg

Log book

--

Ensure field welds are completed

Visual

100%

Drg

Log book

Verify component indentification mark

Visual

100%

Drg/Consignme
Log book
nt document

--

Visual

100%

Drg

Log book

--

Ensure bolts are properly tightened

Visual

100%

Drg

Log book

Check location, Orientation & elevation

Measurement

100%

Drg

Protocol

Check alignment of motor shaft with

intermediate shaft (Radial & Axial)

Measurement

100%

Drg

Protocol

Ensure coupling bolts are properly tightened

Visual

100%

Drg

Protocol

Ensure location, orientation & Fitment

Visual

100%

Drg

Log book

Mounting of Inlet/Outlet Expansion

Check orientation & fitment
joints

13.0

Type of
Check

Page 3 of 4

Remarks

FIELD QUALITY ASSURANCE PLAN

Sl.No

Component& Operation

Characteristics

15.0

Fixing of Cooling air fan/Cooling air

piping/Lubricating oil piping/Stall
Ensure location, orientation & Fitment
alarm measuremt

16.0

Insulation

17.0

18.0

Vi

Ducting

Silencer

Type of
Check

Inspected By
Quantum Ref Document Format of
of check & Accep. Std
record Contractor
BGR
Customer

Visual

100%

Drg

Log book

RW

Ensure hook fixed and spot welded

Visual

100%

Drg

Log book

--

Ensure wool laying thickness

Visual

100%

Drg

Log book

Ensure routing of duct

Visual

100%

Drg

Log book

--

Check duct joints are properly bolted

Visual

100%

Drg

Log book

Verify duct supports are completed

Visual

100%

Drg

Log book

Check location, Flow direction & Fitment

Visual

100%

Drg

Log book

Ensure all componets are assembled

Visual

100%

Drg

Log book

Ensure all filed welding are completed

Visual

100%

Drg

Log book

RW

Ensure foreign material are removed

Visual

100%

--

Log book

RW

Ensure electrical connetions are properly done

Visual

100%

Drg

Log book

Ensure lubrication level is enough

Precommissioning

Commissioning

Visual

100%

Drg

Log book

Conduct no laod test on motor and measurement

Visual
current & volt

100%

Drg/Datasheet

Log book

Start the fan & ensure fan is runing smooth

Visual

100%

--

Protocol

Run the fan and check any leakage in duct joints Visual

100%

No leakage

Protocol

Run the fan and check fan is runing smooth

Visual

100%

--

Protocol

Adjust IGV control mechanism to achieve

required flow (if required)

Visual

100%

Drg/Datasheet

Protocol

Measure vibration level

Measurement

100%

Drg/Datasheet/
Spec.

Protocol

Measure current,volt & power consumption

Measurement

100%

Drg/Datasheet

Protocol

Page 4 of 4

Remarks