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___________________
Preface
1
___________________
Guide
SIMATIC
IO-Link system
Function Manual
01/2013
A5E31637677-AA
2
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System overview
Integration into the
3
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automation system
A
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Service & Support
Legal information
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DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
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indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
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A5E31637677-AA
01/2013 Technical data subject to change
Preface
Purpose of the documentation
This function manual provides a general overview of the IO-Link communication system.
It shows the interaction of the various components of an IO-Link system and will help you
improve your general understanding of IO-Link.
Additional support
Information about the technical support available can be found in the appendix to this
documentation (Page 29).
The range of technical documentation for the individual SIMATIC products and
automation systems is available on the Internet
(http://www.siemens.com/simatic-tech-doku-portal).
The online catalog and the ordering system are available on the Internet
(http://mall.automation.siemens.com).
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
Preface
IO-Link system
Table of contents
Preface ...................................................................................................................................................... 3
1
Guide......................................................................................................................................................... 7
System overview........................................................................................................................................ 9
2.1
2.2
2.3
IO-Link interface...........................................................................................................................13
2.4
IO-Link protocol............................................................................................................................15
2.5
Device profiles..............................................................................................................................17
2.6
2.7
3.2
3.3
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
Table of contents
IO-Link system
Guide
Documentation
Various IO-Link products are available from Siemens. Each of these products has a separate
documentation. The IO-Link products are embedded in systems, such as ET 200SP. The
documentation for the system consists of the respective system manual, function manuals
and manuals. In addition, the STEP 7 online help and the Port Configuration Tool - S7-PCT
online help assist you in configuring and programming your automation system with IO-Link.
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
Guide
IO-Link system
System overview
Introduction
A continuous communication down to the lowest field level ensures enhanced use of the
functions and performance capability of sensors and actuators. Enhanced use of sensors
and actuators allows you to operate your machines and plants more productively.
No data other than the actual process value can be exchanged via the standard interfaces
(digital, analog) used at the sensor/actuator level. Sensors and actuators with integrated
intelligence are now used for increasingly complex functions and require a communication
interface tailored to these requirements.
Definition
IO-Link is an innovative, point-to-point communication interface for the sensor/actuator area
that is specified in IEC 61131-9.
IO-Link consists of the following system components:
IO-Link master
IO-Link device
Unshielded 3-wire standard cable
Engineering tool for configuring and assigning parameters of IO-Link
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
System overview
2.1 Advantages of IO-Link
2.1
Advantages of IO-Link
The IO-Link system offers decisive advantages for connecting complex (intelligent) sensors
and actuators.
Open standard in accordance with IEC 61131-9
Devices can be integrated in the same way in all standard fieldbus systems and
automation systems.
Tool supported parameter setting and central data management
Fast configuration and commissioning
Simple creation of current plant documentation even for sensors/actuators
Single, uniform wiring and far fewer different interfaces at the sensors/actors
Reduction in the variety of types and inventory
Fast commissioning
Reduction in space requirement
Any combination of IO-Link devices and sensors/actuators without IO-Link at IO-Link
master
Continuous communication between sensors/actuators and the CPU
Access to all process data, diagnostic data and device information
Access to device-specific data, such as energy data
Remote diagnostics can be performed
Continuous diagnostic information down to sensor/actuator level
Reduction in troubleshooting effort
Minimizing risk of failure
Preventive maintenance and optimization of service and maintenance planning
Dynamic change of sensor/actuators parameters by the controller or the operator at the
HMI
Reduction in downtimes during product change
Increase in product diversity of machine
Automatic reassignment of parameters when devices are replaced during operation
Minimization of downtimes
Device replacement by untrained personnel without additional aids
Avoidance of incorrect settings
IO-Link system
10
System overview
2.2 Overview of IO-Link system
2.2
Components
An IO-Link system consists of the following components:
IO-Link master
IO-Link device, for example:
Sensors/actuators
RFID readers
I/O modules
Valves
Unshielded 3-wire standard cables
Engineering tool for configuring and assigning parameters of IO-Link
Visualization:
SIMATIC HMI WinCC
Field installation
S7-300/S7-400 automation system
PROFINET
SIRIUS compact
starters 3RA6
SIRIUS
relay
3UG48
SIRIUS load
feeders 3RA2
with function
modules 3RA27
Actuators
Figure 2-1
SIMATIC
ET 200eco PN
with IO-Link
master
ET 200S
with IO-Link master
IO-Link
SIRIUS
overload
relay 3RB24
SIRIUS
relay
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3RS15
K20
IO-Link
module
SIRIUS
contactor 3RT2
with SIRIUS
relay 3RR24
RFID
system
RF200
RFID
system
RF200
Standard
sensors
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
11
System overview
2.2 Overview of IO-Link system
The IO-Link master establishes the connection between the IO-Link devices and the
automation system. If the IO-Link master is a component of the I/O system, it is installed
either in the control cabinet or directly in the field as remote I/O in degree of protection
IP65/67. The IO-Link master communicates by means of various fieldbuses or productspecific backplane buses. An IO-Link master can have multiple IO-Link ports (channels). An
IO-Link device can be connected (point-to-point communication) to each port.
Engineering
The IO-Link system is engineered parallel to the overall automation system and can be
embedded in it and intermeshed with it.
IO-Link system
12
System overview
2.3 IO-Link interface
2.3
IO-Link interface
Introduction
The IO-Link is a serial, bidirectional point-to-point connection for signal transmission and
power distribution under any network, fieldbus or backplane bus.
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Function Manual, 01/2013, A5E31637677-AA
13
System overview
2.3 IO-Link interface
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Connecting cables
The devices are connected to the master by means of an unshielded 3-wire standard cable
that is up to 20 m long. Standard cables can be used to wire the sensors. No shielding or
compliance with specific regulations is necessary for the installation of the cables.
IO-Link system
14
System overview
2.4 IO-Link protocol
2.4
IO-Link protocol
Operating modes
The IO-Link port of the master can be operated in the following modes:
IO-Link:
In "IO-Link" operating mode, the port is in IO-Link communication.
DI:
In "DI" operating mode the port behaves like a digital input.
DQ:
In "DQ" operating mode the port behaves like a digital output.
Deactivated:
The "Deactivated" operating mode is used for unused ports.
Transmission rate
In the IO-Link specification V1.1, three data transmission rates (baud rates) are specified for
the IO-Link operating mode:
COM 1 = 4.8 kBaud
COM 2 = 38.4 kBaud
COM 3 = 230.4 kBaud (optional according to Specification V1.0)
The IO-Link device only supports one of the defined data transmission rates. The IO-Link
master to Specification V1.1 supports all data transmission rates and adjusts automatically to
the data transmission rated supported by the device.
IO-Link system
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15
System overview
2.4 IO-Link protocol
Transmission performance
IO-Link is a very robust communication system. This communication system operates with a
24V level. If transmissions fail, the frame is repeated two more times. The IO-Link master
only detects a break in communication after the failure of the second repeat attempt and
reports this to the higher-level CPU.
Data types
Four data types are available:
Process data Cyclic data
Value status Cyclic data
Device data Acyclic data
Events Acyclic data
Process data
The process data of the devices is transferred cyclically in a data frame with the process
data size being determined by the device. Process data from 0 to 32 bytes is possible per
device (input and output, respectively). No fixed consistency width is set for the transmission;
as a result the consistency width depends on the master.
Value status
Each port has a value status (PortQualifier). The value status indicates whether the process
data is valid or invalid. The value status is transferred cyclically together with the process
data. By default, the value status is deactivated.
Device data
Device data can be parameters, identification data or diagnostic information. The data is
exchanged cyclically and at the request of the IO-Link master. Device data can be written to
the device and also read from the device.
Events
When an event occurs, the device signals to the master that an event is present. The master
then reads the event. Events can be error messages (for example, short-circuit) and
warning/maintenance data (for example, dirt, overheating).
Error messages are transferred from the device to the CPU or the HMI by the IO-Link
master.
The IO-Link master can also transfer events and states. Such events are, for example, wire
break, break in communication or overload.
Device parameters or events are transmitted independently of the cyclic transmission of
process data. The transmissions do not influence or impair each other.
IO-Link system
16
System overview
2.5 Device profiles
2.5
Device profiles
Introduction
Device profiles are defined for IO-Link to standardize access of the CPU user program to the
devices.
Data structure, data contents and basic functionality are defined in the device profiles. A
standard user view and an identical program access is thus achieved for a number of
different devices that have the same device profile.
IO-Link profiles
The device profile "Smart Sensor Profile" is currently defined for IO-Link. This profile is
especially suited for measurement sensors. In other words, measured values are transmitted
in addition to switching points.
In addition, the switchgear (for example, contactors) support the LVSG (Low Voltage
Switchgear) profile defined in IEC 61915-2.
IO-Link system
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17
System overview
2.6 IODD and Port Configuration Tool - S7-PCT
2.6
IO-Link system
18
System overview
2.6 IODD and Port Configuration Tool - S7-PCT
Figure 2-5
S7-PCT with IODD of a device and the device information contained therein
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
19
System overview
2.7 Differences between IO-Link specifications V1.0 and V1.1
2.7
Specification
The technical definition of the IO-Link system is described in a specification of the IO-Link
consortium. The first step was the creation of specification version 1.0. The further
development and added functions of the IO-Link system led to version 1.1.
The main enhancements of version 1.1 are:
Parameter assignment server function (data storage)
Data transmission rate 230.4 kBaud is mandatory for IO-Link master
IO-Link system
20
Introduction
An IO-Link system is configured in several steps. In the first step the IO-Link master is
integrated into the automation system and configured. In the second step the parameters are
assigned for the IO-Link devices.
Integration in STEP 7
If you are using a SIMATIC S7 CPU, use V5.x or STEP 7 TIA Portal to configure the STEP 7
engineering tool. In the configuration, the IO-Link system is represented by the IO-Link
master and integrated using the corresponding device description (for example, GSD). The
IO-Link master can also be a fieldbus device (for example, ET 200eco PN IO-Link master) or
part of a modular IO system that is connected with the fieldbus (for example, ET 200SP
IO-Link master). In both cases, the number of ports, the address range and the module
properties are described. However, no additional information is available for the IO-Link
system, for example, for the IO-Link devices to be connected.
Figure 3-1
The address areas for the exchange of the cyclic data (process values) are specified by the
IO-Link in the device view of the PROFINET device.
IO-Link system
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21
Figure 3-2
IO-Link system
22
IO-Link system
Function Manual, 01/2013, A5E31637677-AA
23
Figure 3-3
24
Figure 3-4
IO-Link system
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25
3.2
Application example
An IO-Link application example is available on the Internet
(http://support.automation.siemens.com/WW/view/en/38006560).
This application example implements the reading and writing of process data and
parameterization data from IO-Link masters and switchgear and the visualization on the HMI.
In the process, the CPU and HMI configuration is performed so that it can be easily
integrated into your own projects.
IO-Link system
26
3.3
Introduction
Replacing a device during operation is a scenario that occurs again and again and has to be
completed without longer plant downtimes. Replace a device quickly and avoid incorrect
settings. Devices can also be replaced by operators without special knowledge and aids.
IO-Link system
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IO-Link system
28
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Online Support
The comprehensive online information platform supports you in all aspects of our Service &
Support at any time and from any location in the world.
You can find Online Support at the following address Internet
(http://www.siemens.com/automation/service&support).
Technical Consulting
Support in planning and designing your project: From detailed actual-state analysis,
definition of the goal and consultation on product and system questions right through to the
creation of the automation solution.
Technical Support
Expert advice on technical questions with a wide range of demand-optimized services for all
our products and systems.
You can find Technical Support at the following address: Internet
(http://www.siemens.com/automation/support-request).
Training
Extend your competitive edge through practical know-how directly from the manufacturer.
You can find the training courses we offer at the following address: Internet
(http://www.siemens.com/sitrain).
Engineering Support
Support during project engineering and development with services fine-tuned to your
requirements, from configuration through to implementation of an automation project.
Field Service
Our Field Service offers you services for commissioning and maintenance to ensure that
your machines and plants are always available.
Spare parts
In every sector worldwide, plants and systems are required to operate with constantly
increasing reliability. We will provide you with the support you need to prevent a standstill
from occurring in the first place: with a worldwide network and optimum logistics chains.
Repairs
Downtimes cause problems in the plant as well as unnecessary costs. We can help you to
reduce both to a minimum with our worldwide repair facilities.
IO-Link system
30
Optimization
During the service life of machines and plants, there is often a great potential for increasing
productivity or reducing costs.
To help you achieve this potential, we are offering a complete range of optimization services.
Modernization
You can also rely on our support when it comes to modernization with comprehensive
services from the planning phase all the way to commissioning.
Service programs
Our service programs are selected service packages for an automation and drives system or
product group. The individual services are coordinated with each other to ensure smooth
coverage of the entire life cycle and support optimum use of your products and systems.
The services of a Service Program can be flexibly adapted at any time and used separately.
Examples of service programs:
Service contracts
Plant IT Security Services
Life Cycle Services for Drive Engineering
SIMATIC PCS 7 Life Cycle Services
SINUMERIK Manufacturing Excellence
SIMATIC Remote Support Services
Advantages at a glance:
Reduced downtimes for increased productivity
Optimized maintenance costs due to a tailored scope of services
Costs that can be calculated and therefore planned
Service reliability due to guaranteed response times and spare part delivery times
Customer service personnel will be supported and relieved of additional tasks
Comprehensive service from a single source, fewer interfaces and greater expertise
Contact
At your service locally, around the globe: your partner for consultation, sales, training,
service, support, spare parts... for the entire range of products supplied by Industry
Automation and Drive Technologies.
You can find your personal contact in our contacts database on the Internet
(http://www.siemens.com/automation/partner).
IO-Link system
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IO-Link system
32
Index
P
A
Application example, 26
C
Connecting cables, 14
Connection system in IP65/67, 13
D
data exchange
Acyclic, 26
Cyclic, 26
Data types, 16
Device data, 16
Device parameters, 25
Device profiles, 17
S
S7-PCT, 23
Example configuration, 24
Service & Support, 29
Startup of the IO system, 17
T
Transmission performance, 16
Transmission rate, 15
E
Events, 16
V
Value status, 16
I
IODD
Device description, 18
IO-Link
Advantages, 10
Combination, 20
Components, 7
Configuration tool, 18
Definition, 9
Interface, 13
Protocol, 15
Response time, 15
Specification, 20
O
Operating modes, 15
IO-Link system
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Index
IO-Link system
34