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CALCULATIONS BY PROGRAM
RESULTS
STEPS
1
Select sheet what you need to design (e-g: For shell design select shell sheet)
Results
or thru
cells
Histroy:
0 Reviewed with ARC
USA
05.11.07
Inputs
Cylindrical Shell
Dsign Code:
Cylinder Construction Material
107.00
Di
4580.00 mm
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
315.00
CA
3.00
20000
20000.00
F
mm
psi
Full
Radiography Type
Joint Efficiency
psi
1.00
PDi
2( SE 0.6 P)
Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
t = 15.2910
0.300
to= 15.5910
mm
mm
mm
or
16.0000 mm
Recommended thickness is
tnom=
Rf =
Ro=
0.348%
16.00
mm
2298.00 mm
infinity for straight plate
Stress Releif Not Required
SHELL
Inputs
Cylindrical Shell
Dsign Code:
Cylinder Construction Material
1440.00 psi
Do
219.00
mm
120.00
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
3.00
17115
20000.00
psi
Full
Radiography Type
Joint Efficiency
mm
1.00
PD o
2( SE 0.4 P )
Result:
Min. Req. Design Thickness of Shell
Mill Undertolerence per UG-16
Min. req'd thickness of Shell
t = 11.9131
1.489
to= 13.4023
mm
mm
mm
or
16.0000 mm
Recommended thickness is
tnom=
16.00
mm
Rf =
117.50
mm
Ro=
6.809%
Stress Releif Required. To Avoid Stress Releif Increase T
L SHELL
ns)
Inputs
THICKNESS OF BOOT
(Internal Pressure & Inside Dimensions)
Boot
Dsign Code:
350.00
Di
1524.00 mm
Design Temperature
Temp
Corrosion Allowance
3.00
ft
100.00
CA
3.00
mm
Pi
351.30
psi
Allowable Stress
0
20000.00
Full
Radiography Type
Joint Efficiency
t
Result:
psi
1.00
Pi Di
2( SE 0.6 P )
psi
To be entered by user
t = 16.5271
0.300
to= 16.8271
17.0000
mm
mm
mm
mm
or
Recommended thickness is
tnom=
17.00
mm
Rf =
770.50
mm
Ro=
1.10%
s)
o be entered by user
Inputs
Ellipsoidal
Head
Ellipsoidal
Head
Dsign Code:
Cylinder Construction Material
1440.00 psi
Di
3300.00 mm
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
170.00
CA
3.00
20000
20000.00
mm
psi
Spot
Radiography Type
Joint Efficiency
0.85
PD i
2 SE 0.2 P
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
t = 145.1705
0.300
to= 145.4705
mm
mm
mm
or
14.0000 mm
tnom=
14.00
mm
Rf =
563.38
mm
Ro=
1.86%
HEAD
Inputs
Ellipsoidal
Head
Ellipsoidal
Head
Dsign Code:
Cylinder Construction Material
1440.00 psi
D0
273.00
mm
120.00
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
3.00
20000
20000.00
psi
Full
Radiography Type
Joint Efficiency
mm
1.00
PD o
2 SE 1.8 P
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
t = 12.2271
0.300
to= 12.5271
mm
mm
mm
or
14.0000 mm
Recommended thickness is
tnom=
14.00
mm
Rf =
48.79
mm
Ro=
21.52%
Stress Releif Required. To Avoid Stress Releif Increase T
HEAD
Inputs
Boot
Dsign Code:
Cylinder Construction Material
386.30
psi
Di
457.20
mm
150.00
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
3.00
0
20000.00
psi
To be entered by user
Full
Radiography Type
Joint Efficiency
mm
1.00
PD i
2 SE 0.2 P
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
t = 7.4297
0.300
to= 7.7297
mm
mm
mm
or
7.9375
5/16
mm
in
Recommended thickness is
tnom=
7.94
mm
Rf =
79.07
mm
Ro=
7.53%
Stress Releif Required. To Avoid Stress Releif Increase T
L HEAD
ns)
To be entered by user
Inputs
Spherical
Head
Spherical
Head
Dsign Code:
100.00
Di
2438.40 mm
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
0.00
0
20000.00
F
mm
psi
To be entered by user
Full
Radiography Type
Joint Efficiency
650.00
psi
1.00
PD i
2( 2 SE 0.2 P )
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
t = 3.0495
0.300
to= 3.3495
mm
mm
mm
or
4.0000
mm
4.00
mm
Recommended thickness is
tnom=
Rf =
Ro=
0.25%
1221.20 mm
infinity for straight plate
Stress Releif Not Required
CAL HEAD
ns)
To be entered by user
Inputs
Note:
Dsign Code:
Conical
Section
100.00
Di
2438.40 mm
Design Temperature
Temp
650.00
psi
Corrosion Allowance
CA
0.00
mm
35.00
Degree
psi
Full
Radiography Type
Joint Efficiency
t
Result:
17115
20000.00
1.00
PDi
2Cos ( SE 0.6 P )
t = 8.7270
1.091
to= 9.8179
7.9375
5/16
mm
mm
mm
mm
in
or
tnom=
Rf =
Ro=
0.49%
7.94
mm
1223.17 mm
infinity for straight plate
Stress Releif Not Required
ECTION
ns)
Inputs
Torispherical Head
Dsign Code:
100.00
2438.40 mm
Design Temperature
Corrosion Allowance
Temp
650.00
psi
CA
3.18
mm
Knuckle radius
152.40
mm
Allowable Stress
0
15000.00
psi
To be entered by user
Full
Radiography Type
Joint Efficiency
1.00
Ratio
L/r
16.00
0.885PL
( SE 0.1P )
t
Result:
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
t = 17.5762
0.300
to= 17.8762
14.2875
9/16
mm
mm
mm
mm
in
or
PLM
2 SE 0.2 P This Formula Is Not Valid
Result:
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
SA-516 Gr. 70
M= 1.75
t = 17.41
0.300
to= 17.71
14.2875
9/16
mm
mm
mm
mm
mm
in
1
(3
4
or
SA-106 Gr. B
Case 3:
SA-285 Gr. C
M
t
PLM
2 SE 0.2 P This Formula Is Not Valid
Result:
Factor M
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
M= 1.75
t = 17.41
0.300
to= 17.71
14.2875
9/16
mm
mm
mm
mm
mm
in
or
tnom=
17.88
mm
Rf =
170.28
mm
Ro=
7.87%
Stress Releif Required. To Avoid Stress Releif Increase Th
CAL HEAD
ns)
To be entered by user
rmula Is Valid
Inputs
Circular Flat
Head
Dsign Code:
As Desired
See Section II Part D for other materials
300.00
psi
Di
609.60
mm
450.00
Design Temperature
Corrosion Allowance
Allowable Stress
Temp
CA
3.00
0
20000.00
mm
psi
Full
Radiography Type
Joint Efficiency
1.00
tr
-505.00
mm
ts
-505.00
mm
t
C 0.33 r
ts
t D
CP
SE
To be entered by user
CP
SE
t D
Result:
C Factor
Min. Req. Design Thickness of Head
Mill Undertolerence per UG-16
Min. req'd thickness of Head
Select Head thickness
C= 0.33
t = 45.8892
0.300
to= 46.1892
46.0000
mm
mm
mm
mm
mm
or
tnom=
46.19
mm
Rf =
327.89
mm
Ro=
10.56%
Stress Releif Required. To Avoid Stress Releif Increase T
CAL HEAD
ns)
To be entered by user
SADDLE DIMENSIONS
Dia of
Vessel
(mm)
304.8
355.6
406.4
457.2
508
Max.Weight
of Vessel
(Kg)
19,051
22,680
25,402
28,123
31,752
Length
A (mm)
266.7
317.5
355.6
393.7
444.5
Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)
101.6
101.6
101.6
101.6
101.6
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
101.6
101.6
101.6
101.6
101.6
Ribs
Thickness
H (mm)
6.35
6.35
6.35
6.35
6.35
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1219.2
1371.6
1524
1676.4
1828.8
1981.2
2133.6
2286
2438.4
2590.8
2743.2
2895.6
3048
3200.4
3352.8
3505.2
3657.6
34,474
38,102
40,824
44,453
47,174
50,803
58,061
60,782
65,318
95,256
99,792
114,307
127,915
141,523
156,038
182,347
197,770
213,192
227,707
243,130
344,736
365,602
386,467
406,426
426,384
447,250
467,208
488,074
482.6
533.4
571.5
622.3
660.4
711.2
736.6
774.7
838.2
889
927.1
1066.8
1193.8
1320.8
1460.5
1587.5
1727.2
1854.2
1981.2
2120.9
2247.9
2374.9
2527.3
2641.6
2781.3
2908.3
3048
3175
101.6
101.6
101.6
101.6
101.6
101.6
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
6.35
6.35
6.35
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
25.4
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
152.4
152.4
152.4
152.4
152.4
152.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
279.4
457.2
457.2
457.2
457.2
457.2
457.2
457.2
609.6
609.6
609.6
609.6
609.6
609.6
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
9.525
9.525
9.525
9.525
9.525
9.525
9.525
12.7
12.7
12.7
12.7
12.7
12.7
19.05
19.05
19.05
19.05
19.05
19.05
Dist. Of centre
from Base Plate
(B)
304.8
330.2
355.6
381
406.4
Bolt Dist.
Bolt Dia
E (mm)
(mm)
88.9
101.6
127
152.4
165.1
12.70
12.70
12.70
12.70
12.70
431.8
457.2
482.6
508
533.4
558.8
584.2
609.6
635
660.4
685.8
762
914.4
990.6
1066.8
1143
1219.2
1295.4
1371.6
1447.8
1524
1600.2
1676.4
1752.6
1828.8
1905
1981.2
2057.4
177.8
190.5
203.2
215.9
228.6
241.3
254
279.4
304.8
330.2
355.6
406.4
457.2
508
558.8
609.6
660.4
711.2
762
812.8
863.6
914.4
965.2
1016
1066.8
1117.6
1168.4
1219.2
12.70
12.70
12.70
12.70
12.70
12.70
12.70
12.70
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
19.05
25.40
25.40
25.40
25.40
25.40
25.40
31.75
31.75
31.75
31.75
31.75
THICKNESS OF SKIRT
LATER
Inputs
* Wind Load (From PVElite)
* Height of Vessel
P
H
MT
* Moment
* Outside Radius of Skirt
* Joint Efficiency
R
E
lbs
ft
493,000.00 lbs-ft
in
28.00
8500.00
58.00
0.70
Skirt
20000.00
psi
78000.00
lbs
516 Gr-70
Temp(F)
S (psi)
Formula used :
12 M T
2W
R SE
RSE
Resuslt:
Required Thickness of Skirt
Required Thickness of Skirt
0.30
7.58
in
mm
(-20)
20,000
50
20,000
100
20,000
200
20,000
300
400
20,000
20,000
500
600
20,000
19,400
650
18,800
700
18,100
750
14,800
800
850
900
950
1000
12,000
9,300
6,700
4,000
2,500
Nozzle Size :
Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used
Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
t
Result
Thickness
LATER
259.00
2168.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
mm
Formula used
PD
2( SE 0.6 P )
19.5691
Result
mm
Inputs
UG-16(b)
PD
2( SE 0.6 P)
Thickness
Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance
t
t
CA
1/16
1.59
3.00
in
mm
mm
Result
Thickness
Final Result
4.5875
mm
Thickness
Inputs
UG-45 a for Internal Pressure
Step 1:
19.5691
mm
Step 2:
4.5875
mm
Step 3:
19.5691
mm
Step 4:
5.5113
mm
Step 5:
5.5113
mm
t
Sch
5.5113
mm
Thickness
PD
2( SE 0.6 P
psi
2168.00 mm
140.00 F
17100.00 psi
1.00
3.00
mm
15.00
PD
2( SE 0.6 P )
3.9514
mm
t
t
CA
2.87
2.5113
3.00
mm
mm
mm
5.5113
mm
P
D
Temp
S
E
CA
t
259.00
20.00
140.00
17100.00
1.00
3.00
psi
mm
F
psi
mm
PD
2( SE 0.6 P )
3.1529
mm
Nozzle Size :
in
Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used
Result
Thickness
Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA
400.00
60.00
250.00
14300.00
1.00
0.00
psi
in
F
psi
Formula used
PD
2( SE 0.6 P )
in
Result
0.8535
in
Inputs
UG-16(b)
PD
2( SE 0.6 P)
Thickness
Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance
Result
LATER
Thickness
Thickness
Final Result
t
t
CA
1/16
1.59
3.00
in
mm
mm
t
t
4.5875
0.1806
mm
in
Thickness
Thickness
Inputs
UG-45 a for Internal Pressure
Step 1:
0.8535
mm
Step 2:
0.1806
mm
Step 3:
0.8535
mm
Step 4:
0.3297
mm
Step 5:
0.3297
mm
0.3297
mm
Thickness
Sch
PD
2( SE 0.6 P
15.00
60.00
250.00
14300.00
1.00
0.00
psi
in
F
psi
0.0315
in
t
t
CA
9.57
8.3738
0.00
mm
mm
mm
t
t
8.3738
0.3297
mm
in
in
PD
2( SE 0.6 P)
P
D
Temp
S
E
CA
t
400.00
psi
in
11.75
250.00 F
16600.00 psi
1.00
0.00
in
0.14
in
PD
2( SE 0.6 P )
OD
0.50
0.75
1.00
1.25
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
21.30
26.70
33.4
42.2
48.3
60.3
73
88.9
101.6
114.3
141.3
168.3
219.1
273.1
323.9
355.6
406.4
457.2
508
558.8
609.6
660.4
Sch
10
Sch.
20
Sch.
30
2.11
2.77
2.77
2.77
2.77
3.05
3.05
3.05
3.05
3.4
6.35
6.35
6.35
6.35
6.35
6.35
7.92
6.35
6.35
6.35
7.92
7.92
7.92
9.52
9.52
9.52
12.7
7.04
7.8
8.38
9.52
9.52
11.12
12.7
12.7
14.27
Std.
Wall
Sch.
40
2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
9.57
9.52
9.52
9.52
9.52
9.52
9.52
9.52
2.77
2.87
3.38
3.56
3.69
3.91
5.16
5.49
5.74
6.02
6.55
7.11
8.18
9.27
10.31
11.12
12.7
14.27
15.06
15.87
17.48
Sch.
60
10.34
12.7
14.27
15.06
16.66
19.05
20.62
22.22
24.59
Extra
Strong
Sch.
80
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
12.7
3.73
3.91
4.55
4.85
5.08
5.54
7.01
7.62
8.08
8.56
9.52
10.97
12.7
15.06
17.45
19.05
21.41
23.8
26.19
28.57
30.94
Sch.
100
Sch.
120
Sch.
140
Sch
160
4.75
5.54
6.35
6.35
7.14
8.71
9.52
11.13
15.06
18.24
21.41
23.8
26.19
29.36
32.54
34.92
38.89
11.3
12.7
14.27
18.24
21.41
23.8
27.76
30.94
34.92
38.1
41.27
20.62
25.4
28.57
31.75
36.53
39.67
44.45
47.64
13.49
15.87
18.24
23.01
28.57
33.32
35.71
40.46
45.24
49.99
53.97
28.00
30.00
32.00
34.00
36.00
711.2
762
812.8
863.6
914.4
7.92
7.92
7.92
7.92
7.92
12.7
12.7
12.7
12.7
12.7
15.87
15.87
15.87
15.87
15.87
9.52
9.52
9.52
9.52
9.52
17.48
17.48
19.05
12.7
12.7
12.7
12.7
12.7
XX
Strong
ND
7.47
7.82
9.09
9.7
10.16
11.07
14.02
15.24
16.15
17.12
19.05
21.95
22.22
1/2
3/4
1.00
1 1/4
1 1/2
2.00
2 1/2
3.00
3 1/2
4.00
5.00
6.00
8.00
10.00
12.00
14.00
16.00
18.00
20.00
22.00
24.00
26.00
28.00
30.00
32.00
34.00
36.00
Vessel Weight
(Kg)
5,443
9,072
13,608
22,680
31,752
45,360
68,040
90,720
113,400
136,080
Dia of Hole
D (mm)
25.4
28.702
35.052
41.402
54.102
63.5
76.2
101.6
107.95
114.3
Thickness of Lug
T (mm)
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5
Radius of Outer
arc R (mm)
38.1
50.8
54.102
63.5
88.9
114.3
127
152.4
165.1
177.8
Height of Lug
H (mm)
127
152.4
152.4
177.8
203.2
228.6
254
304.8
330.2
355.6
Length of Lug
L (mm)
254
254
254
304.8
304.8
406.4
406.4
457.2
457.2
508
Weld
(Min)
12.7 mm Full Penetration Fillet
LATER
Butt Weld Input
Thickness of the Plate
Pressure Conditions
t
16.00
mm
Design Pressure
400.00
psi
Theta
56.00
degree
Diameter
1375
mm
Diameter to be Weld
1375.00
mm
1484140.63
mm2
2300.42
in2
836.80
in2
Load induced
920169
lbs
20000.00
psi
16735938 lbs
Bevel Angle
Strength of Weld
Result
539867.88 mm2
1718.79 %
Weld is O.K.
LATER
Inputs
Table
Bolt Area
P
H
M
W
AB
CB
lbs
ft
63,000.00 lbs-ft
11000.00 lbs
in
84.00
3000.00
21.00
5,538.96
264
94.78
15,000.00
T
SB
N
BA
in2
in
lb/in
psi
8.00
0.21
d
Sind
0.126
0.202
0.302
0.419
0.551
0.693
0.89
1.054
1.294
in2
1.515
in
10,191.08 psi
in
0.13
1.744
0.63
CA
in2
2.049
2.3
3.02
Formulas Used
i Maximum Tension ( lb/in )
ii Req. Area of One Bolt ( Sq.in )
iii Stress in Anchor Bolt ( psi )
3.715
4.618
T 12
M
W
AB
CB
BA
TC B
SB N
SB
TC B
BA N
5.621
SB
TC B
BA N
Resuslt:
Required Diameter of Anchor Bolt
0.75
19.05
in
mm
Table
Bolt Size
in
0.500
0.625
0.750
0.875
1.000
1.125
1.250
1.375
1.500
1.625
1.750
1.875
2.000
2.250
2.500
2.750
3.000
LATER
Nominal Thickness
(in)
Nominal Thickness
(mm)
Temperature (F)
0.1
2.54
-55
2.54
-55
0.2
5.08
-55
5.08
-55
0.3
7.62
-55
7.62
-55
0.4
10.16
-55
10.16
-55
0.5
12.7
-55
12.7
-55
0.6
0.7
0.8
0.9
15.24
17.78
20.32
22.86
-50
-45
-40
-35
15.24
17.78
20.32
22.86
-50
-45
-40
-35
1
1.3
1.5
1.7
2.2
2.5
2.9
3.4
3.8
4.2
4.7
5.3
5.4
6
25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
0
0
0
0
0
0
-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38
25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4
-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38
INTERPOLATION
Temp (F)
Thickness
X1
-50
Y1
15.24
16
X2
-45
Y2
17.78
-48.5
INTERPOLATION
X1
340.57
Y1
81.35
85
X2
359.93
Y2
85.95
355.93174