12

11

10

01

01

13

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

Qty
1
1
1
2
4
4
2
2
30
2
2
2
1
180
180
360
60
60
120
24
24
48
344
344
688
8
8
8
24
24

4
Description
END RING STRUCTURE (DRIVEN)
END RING STRUCTURE (DRIVEN)
SIDE BEAM STRUCTURE
ASSEMBLY OF BALLAST
SPLICE PLATE 12 THK
SPLICE PLATE 12 THK
SPLICE PLATE 12 THK
SPLICE PLATE 12 THK
RACK SECTION (TIPPLER)
PACKER 80 THK
GASKET 5 THK
COVER PLATE
RACK TEMPLATE 5 THK
M30 x 130 Hex Head Bolt
M30 Hex Nut
M30 Plain Washer
M30 x 130 Hex Head Bolt
M30 Hex Nut
M30 Plain Washer
M24 x 90 Hex Head Bolt
M24 Hex Nut
M24 Plain Washer
M20 x 80 Hex Head Bolt
M20 Hex Nut
M20 Plain Washer
M16 x 140 Hex Soc Head Screw
M16 Hex Nut
M16 Spring Washer
M12 x 35 Hex Head Screw
M12 Plain Washer

Width

3
PARTS LIST
Material
SEE DRAWING
SEE DRAWING
SEE DRAWING
SEE DRAWING
S355J2+AR
S355J2+AR
S355J2+AR
S355J2+AR
SEE DRAWING
S235JR
Rubber Shore 40
SEE DRAWING
S235JR
Class 8.8
Class 8

Length

360
360
360
360

1525
1600
3452
3524

180
800 DIA

200

135

600

Mass Each (kg) Mass Total (kg)

Part/Drg. No.
13952
13952
6561_02_007
13952
13952
6562_02_007
15511
15511
6565_02_009
26755
53510
6186_02_002
50
200
6710_01_003
53
211
6710_01_004
113
225
6710_01_005
115
230
6710_01_006
200
5985
6602_01_005
21
42
6628_01_010
1
1
6725_01_002
40
79
6568_02_008
2
2
6739_01_001
1
188
EN14399-3 - M30 x 130
54
0
EN14399-3 - M30
0
23
EN14399-6 - M30
1
58
ISO 4014 - M30 x 130
0
15
ISO 4032 - M30
7
0
ISO 7089 - 30 - 140 HV
11
0
ISO 4014 - M24 x 90
0
3
ISO 4032 - M24
0
2
ISO 7089 - 24 - 140 HV
0
99
EN14399-3 - M20 x 80
0
27
EN14399-3 - M20
0
15
EN14399-6 - M20
0
2
ISO 4762 - M16 x 140
0
0
ISO 4032 - M16
0
0
DIN 128 - A16
1
0
ISO 4017 - M12 x 35
0
0
ISO 7089 - 12 - 140 HV

Class 8.8
Class 8
Grade A
Class 8.8
Class 8
Grade A
Class 8.8
Class 8
Class 12.9
Class 8
Class 8.8
Grade A

Rev.
01
01
02
H
00
00
00
00
00
01
00
00
00
00

NOTES:-

6
1

1. TIPPLER STRUCTURE TO BE SHOP ASSEMBLED IN ACCORDANCE WITH THE FOLLOWING SCHADE DOCUMENTS 20.312_D04, MANUFACTURING SPECIFICATION
20.312_D15, TIPPLER SHOP ASSEMBLY METHOD STATEMENT
6968_00_001, TIPPLER STRUCTURE SHOP BUILD SURVEY DRAWING
AFTER SHOP ASSEMBLY IS COMPLETE AND VERIFIED BY THE SCHADE INSPECTOR, THE END RING/SIDE BEAM SPLICE PLATES ARE
TO BE MATCH MARKED IN ACORDANCE WITH SCHADE DOCUMENT 20.312_D15.

D
10

2. TIPPLER STRUCTURE TO BE SITE ASSEMBLED IN ACCORDANCE WITH THE FOLLOWING SCHADE DOCUMENT 20.312_D25, TIPPLER SITE INSTALLATION METHOD STATEMENT (SUPPORTED BY ALL SHOP ASSEMBLY RECORDS)

3. THE STRUCTURAL BOLTS/NUTS/WASHERS USED IN THE 2 x MAIN JOINTS (SEE SECTION A-A & VIEW ON ARROW B) ARE FOR THE
FINAL ASSEMBLY AT SITE.
FOR SHOP ASSEMBLY USE TEMPORARY BOLTS OF IDENTICAL SIZE/GRADE IN AT LEASR 50% OF THE HOLES.
4. RACKS ARE TO BE SHOP ASSEMBLED IN ACCORDANCE WITH THE INSTRUCTIONS GIVEN ON SHEET 3 AND SCHADE DOCUMENT 20.312_D15.
BOLTS/NUTS/WASHERS CALLED UP ON THIS DRAWING ARE TO BE USED. RACKS TO REMAIN ATTACHED TO END RINGS FOR TRANSPORT.
5. ON SHOP ASSEMBLY, BOND GASKETS (ITEM 11) TO COVER PLATES (ITEM 12).

10

Copyright reserved.
Any infringement of copyright (reproduction, transfer
to third parties etc.) is liable to prosecution and
entails the liability to pay damages.

Proprit protge.
La contrefacon en matire littraire (reproduction,
transfert un tiers etc.) est rprime pnalement et
passible de dommages-intrt.

ITEMS 1, 2, 3 AND 9 UPDATED.

01

00

N/A

Ausgabe/Index

03/09/2013 JWH

30/04/2013 JWH

FIRST ISSUE FOR MANUFACTURE

N/A

Planquadrate
Grid Squares

nderungs-Nr.
Modification-No:

nderung
Modification

Datum/Date

Name/Name

CAD - Zeichnung, nderung nur im CAD - System zulssig !

Schutzvermerk nach DIN 34
siehe Heftrand / protection
mark acc. DIN 34 see filing edge

(Vervielfltigung, berlassung an Dritte u. a. w.)

ist strafbar und macht schadenersatzpflichtig.

Mastab / Scale :

Auftragsnummer / Order-No.

Fertiggewicht / Final weight : kg

104405.48 kg

1:40 UOS

N/A

WUS - PIVOT FRAME TIPPLER

ASSEMBLY OF PIVOT FRAME

12

11

10

Format/size

Blatt-Anz. / No. of Sheets:

A1

Zeichnungs-Nr. / Ident no. document:

6095_02_002 A

Index

01

erfat / recorded

Datum / Date

18/02/2013

30/04/2013

30/04/2013

Name / Name

AJE

JWH

JWH

Blatt-Nr. / Sheet-No.:

N/A

TIPPLER STRUCTURE
gezeichnet / drawn geprft / checked

Angebotsnummer / Quotation-No.

N/A

Familie - No.
Benennung / Title

Das Urheberrecht an dieser Zeichnung verbleibt uns.

Jede nicht vom Urheber genehmigte Benutzung

CAD Drawing, modifications only permitted on CAD System !

Ers. durch / Replaced by

:
Ers. fr / Replacing :
Enst. aus / Based on:

N/A
N/A
N/A

12

11

10

POSITION ALL SPLICE PLATES

EQUI-SPACED ABOUT JOINT CENTRE LINE.
ALL SPLICE PLATES MUST MAKE 100%
CONTACT WITH END RING & SIDE BEAM
STRUCTURES.
5

BOLT ROW

360 =

45
REF

JOINT

23

25 INSTALL WASHER UNDER

BOLT HEAD & NUT.
24

4 CORNER HOLES TYPICAL ALL SPLICE

PLATES :22 DRILL & REAM 24.1/24.0 THROUGH
SPLICE PLATES AND STRUCTURES AFTER
21 ALIGNMENT OF STRUCTURE IS COMPLETE
& HAS BEEN VERIFIED BY SCHADE
INSPECTOR (12 POSITIONS PER END).
INSTALL WASHER UNDER BOLT HEAD &
NUT.
20

DETAIL C
12

29

11

30

VIEW ON ARROW B ( 1 : 10 )

DETAIL C ( 1 : 10 )
COVER PLATE ARRANGEMENT
TYPICAL BOTH ENDS

51

14000 3 END RING CRS

13918 RACK CRS

800

800

12400 JOINT CRS

DETAIL F
45

5
8

2610 1.5 CRS

TIPPLER AXIS (REF)

CK
PCR

524

RA

ARROW B

R51
00

GAP BETWEEN SIDE BEAM &

END RING STRUCTURES TO
BE 0 - 3mm

C of G
POSITION
TIPPLER

3560 1.5 CRS

ALL NUTS TO BE INSTALLED

ON THE INSIDE.

AXIS

2065

DETAIL D

37 REF

Proprit protge.
La contrefacon en matire littraire (reproduction,
transfert un tiers etc.) est rprime pnalement et
passible de dommages-intrt.

2760 CLAMP CRS

IT IS IMPORTANT THAT THE

WASHERS SEAT CORRECTLY
WITHIN THE SPLICE PLATE
(ITEMS 7 & 8) HOLE SPOT FACES.

SECTION A-A ( 1 : 10 )
SPLICE PLATES ARRANGEMENTS
TYPICAL BOTH ENDS OF STRUCTURE

I
B

Copyright reserved.
Any infringement of copyright (reproduction, transfer
to third parties etc.) is liable to prosecution and
entails the liability to pay damages.

2760 CLAMP CRS

ARROW E
74

10

ITEMS 1, 2, 3 AND 9 UPDATED.

01

80

00

N/A

Ausgabe/Index

03/09/2013 JWH

30/04/2013 JWH

FIRST ISSUE FOR MANUFACTURE

N/A

Planquadrate
Grid Squares

nderungs-Nr.
Modification-No:

nderung
Modification

Datum/Date

Name/Name

CAD - Zeichnung, nderung nur im CAD - System zulssig !

Schutzvermerk nach DIN 34
siehe Heftrand / protection
mark acc. DIN 34 see filing edge

(Vervielfltigung, berlassung an Dritte u. a. w.)

ist strafbar und macht schadenersatzpflichtig.

Mastab / Scale :

Auftragsnummer / Order-No.

Fertiggewicht / Final weight : kg

104405.48 kg

1:40 UOS

N/A

DETAIL D ( 1 : 7.5 )
12

11

10

26

27

28

VIEW ON ARROW E ( 1 : 7.5 )

WUS - PIVOT FRAME TIPPLER

ASSEMBLY OF PIVOT FRAME

Format/size

Blatt-Anz. / No. of Sheets:

A1

Zeichnungs-Nr. / Ident no. document:

6095_02_002 A

Index

01

erfat / recorded

Datum / Date

18/02/2013

30/04/2013

30/04/2013

Name / Name

AJE

JWH

JWH

Blatt-Nr. / Sheet-No.:

N/A

TIPPLER STRUCTURE
gezeichnet / drawn geprft / checked

Angebotsnummer / Quotation-No.

N/A

Familie - No.
Benennung / Title

Das Urheberrecht an dieser Zeichnung verbleibt uns.

Jede nicht vom Urheber genehmigte Benutzung

CAD Drawing, modifications only permitted on CAD System !

Ers. durch / Replaced by

:
Ers. fr / Replacing :
Enst. aus / Based on:

N/A
N/A
N/A

12

11

10

H
56
R

RACK TEMPLATE
(SEE NOTES BELOW)

13

EF

G N
6
EN AP OMI
DS BE NA
T
O W L
(R F R E E
EF AC N
)
KS

G
H

PCR4
9
RA C K 3 2
SEE HOLES (
R
NO T
ES B EF)
ELOW

RACK PCR5
100 (REF)
SEE NOTES
BELOW

S
R5124
E RADIU
OUTSID
TOOTH
OW
TES BEL
S EE N O

DETAIL F ( 1 : 10 )
TIPPLER AXIS

END RING

NUT ON THIS SIDE

RACKS MOUNTED ON
INSIDE FACE OF END RING

RACK

82
RE
F

NUT ON THIS SIDE

41
RE
F

17
6

19
31.7

18

14

INSTALL WASHER
UNDER BOLT
HEAD & NUT

INSTALL WASHER
UNDER BOLT
HEAD & NUT

16
15

END RING
STIFFENERS

BE POSITIONED

SECTION H-H ( 1 : 5 )

SECTION G-G ( 1 : 5 )

TYPICAL TO 6x INNER HOLES

IN ALL RACKS

TYPICAL TO 2x END HOLES

IN ALL RACKS

RA 12
CK .70
PIT 59
CH
(R
EF
)

FIRST RACK TO

20
RE
F

CHECK THAT ALL RACKS SIT CORRECTLY

ON END RING PLATES WITH CLEARANCE
WITH WELD.

RACK SETTING UP PROCEDURE

READ IN CONJUNCTION WITH SCHADE DOCUMENT 20.312_D15.

A SUITABLE TRAMMEL IS REQUIRED TO SET THE RACK SECTIONS TO THE CORRECT RADIUS.

2. USING THE TRAMMEL, SET THIS RACK SECTION ON THE CORRECT OUTER RADIUS (5124mm) RELATIVE TO THE TIPPLER AXIS.
3. CLAMP RACK SECTION IN POSITION & RE-CHECK TOOTH RADIUS.
4. WORKING OUTWARDS IN EACH DIRECTION FROM THER FIRST RACK SECTION, SET THE REMAINDER OF THE RACK SECTIONS USING THE RACK
TEMPLATE (TO SET THE RACK SECTION GAP/PITCH) AND THE TRAMMEL (TO MAINTAIN THE TOOTH RADIUS).

Copyright reserved.
Any infringement of copyright (reproduction, transfer
to third parties etc.) is liable to prosecution and
entails the liability to pay damages.

Proprit protge.
La contrefacon en matire littraire (reproduction,
transfert un tiers etc.) est rprime pnalement et
passible de dommages-intrt.

1. WITH END RING HORIZONTAL & RACK MOUNTING FACE UPPERMOST, POSITION THE FIRST RACK SECTION AS INDICATED. CHECK THAT THE
RACK SECTION IS NOMINALLY IN-LINE WITH THE CORRESPONDING END RING STIFFENERS.

74

THIS RACK SECTION

TO BE POSITIONED FIRST
RE

5. REVIEW RACK SECTION POSITIONS WITH SCHADE INSPECTOR.

6. USING THE RACK SECTIONS AS A TEMPLATES, DRILL & REAM OUTER 2 RACK SECTIONS HOLES AND DRILL INNER 6 RACK SECTION HOLES IN
ACCORDANCE WITH SCHADE DOCUMENT 20.312_D15, TIPPLER SHOP ASSEMBLY METHOD STATEMENT.

ITEMS 1, 2, 3 AND 9 UPDATED.

01

00

N/A

Ausgabe/Index

03/09/2013 JWH

30/04/2013 JWH

FIRST ISSUE FOR MANUFACTURE

N/A

Planquadrate
Grid Squares

nderungs-Nr.
Modification-No:

nderung
Modification

Datum/Date

Name/Name

CAD - Zeichnung, nderung nur im CAD - System zulssig !

Schutzvermerk nach DIN 34
siehe Heftrand / protection
mark acc. DIN 34 see filing edge

(Vervielfltigung, berlassung an Dritte u. a. w.)

ist strafbar und macht schadenersatzpflichtig.

Mastab / Scale :

Auftragsnummer / Order-No.

Fertiggewicht / Final weight : kg

104405.48 kg

1:40 UOS

N/A

SECTION I-I ( 1 : 20 )
12

11

10

WUS - PIVOT FRAME TIPPLER

ASSEMBLY OF PIVOT FRAME

Format/size

Blatt-Anz. / No. of Sheets:

A1

Zeichnungs-Nr. / Ident no. document:

6095_02_002 A

Index

01

erfat / recorded

Datum / Date

18/02/2013

30/04/2013

30/04/2013

Name / Name

AJE

JWH

JWH

Blatt-Nr. / Sheet-No.:

N/A

TIPPLER STRUCTURE
gezeichnet / drawn geprft / checked

Angebotsnummer / Quotation-No.

N/A

Familie - No.
Benennung / Title

Das Urheberrecht an dieser Zeichnung verbleibt uns.

Jede nicht vom Urheber genehmigte Benutzung

CAD Drawing, modifications only permitted on CAD System !

Ers. durch / Replaced by

:
Ers. fr / Replacing :
Enst. aus / Based on:

N/A
N/A
N/A