Professional Documents
Culture Documents
09-SAMSS-067
13 July 2011
Qualification Requirements for Internal
Coating Systems Used in Immersion Services
Document Responsibility: Paints and Coatings Standards Committee
Scope............................................................ 2
References.................................................... 3
General Requirements.................................. 4
Method of Packaging................................... 10
Page 1 of 10
Scope
This specification defines the minimum mandatory requirements for qualifying
individual coating product for use in Saudi Aramco's approved protective coating
systems APCS-2A , APCS-2B, and APCS-2C This specification also shall be used to
qualify the thick polymeric coating systems under APCS-2E, APCS-2F, and APCS-2G.
The specification shall be used when any of the following situations occurs:
1.1
1.2
1.3
Any conflicts between this specification and other applicable Saudi Aramco
Materials System Specifications (SAMSSs), Engineering Standards (SAESs),
Standard Drawings (SASDs), or industry standards, codes, and forms shall be
resolved in writing by the Company or Buyer Representative through the
Manager, Consulting Services Department of Saudi Aramco, Dhahran.
2.2
Direct all requests to deviate from this specification in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Consulting Services Department of
Saudi Aramco, Dhahran.
Page 2 of 10
References
The selection of material and equipment, design, construction, maintenance, and repair
of equipment and facilities covered by this specification shall comply with the latest
edition of the references listed below, unless otherwise noted.
a)
b)
3.1
SAES-H-101 APCS-2B
SAES-H-101 APCS-2C
SAES-H-101 APCS-2E
Solvent free Epoxy Coating applied in a SingleCoat for Immersion Service at Temperature up
to 90C
SAES-H-101 APCS-2F
SAES-H-101 APCS-2G
Page 3 of 10
3.2
ASTM D1193
ASTM D1640
ASTM D1849
ASTM G42
SSPC-PA2
SSPC-Vis 1
General Requirements
4.1
4.2
4.3
All initial product qualification tests shall be carried out at no cost to Saudi
Aramco.
4.4
All coating systems supplied for use in potable water service as in (APCS-2B)
or any other systems shall have been tested per the appropriate regulatory
requirements and certification shall be furnished attesting to acceptability for use
in potable water systems. The certification shall be valid for 24 months from the
Page 4 of 10
5.1.2
a)
Weight loss - 0
b)
c)
Settling - 6 or better
d)
Spray Properties
The ready mixed coat shall be easily applied at the maximum dry film
thickness specified in paragraph 5.2.4, to a vertical surface with no
tendency to orange peel, sag, creep or run.
5.1.3
Drying Times
When tested in accordance with ASTM D1640, the Dry-Through (or
Dry-To-Handle) Time shall be 8 hours or less and the Dry-To-Recoat
Time shall be in accordance with Manufacturers published material data
sheets.
5.1.4
Usable Potlife
For APCS- 2A, B, and C at 40C, the viscosity of the ready-mixed paint
shall remain within the range recommended by the manufacturer for
spray ability, without adding thinners, for not less than 30 minutes.
For APCS-2E, F, and G the usable pot life requirement shall be in
accordance with the Manufacturers data sheet.
5.1.5
Curing
APCS-2A/2B/2C: The paint shall cure completely within 7 days at a
temperature of 20C after the application.
Page 5 of 10
APCS-2E: The paint shall cure completely within five (5) days at a
temperature of 20C.
APCS-2F and 2G: The paint shall completely cure within 3 days at a
temperature of 20C.
5.1.6
Post Curing
Coatings application in lower temperatures than that described in this
standard may require post curing to accelerate the full curing time. Refer
to the manufacturers materials data sheet and consult with CSD coating
engineers for the appropriate post curing procedure.
5.1.7
5.2
Adhesion Test
5.1.7.1
5.1.7.2
5.1.7.3
The acceptable average shall be at least 4150 kPa (600 psi) for
APCS-2A, 2B, and 2C. The acceptable average shall be at
least 6950 kPa (1000 psi) for APCS-2E, 2F, and 2G.
5.1.7.4
Test panels shall be ASTM A36 hot rolled steel approximately 100 mm x
150 mm. Prior to preparing the surface, the condition of the test panel
shall be equivalent to SSPC-Guide to Vis 1 Rust Grade A, Adherent Mill
Scale. The minimum thickness of the test panel shall be 5 mm.
5.2.2
Page 6 of 10
5.2.3
5.2.4
5.3
5.2.4.1
5.2.4.2
Cure the panel at 60C for 24 hours before applying the coating
system in accordance with paragraph 5.2.4.
Immersion Tests
5.3.1
5.3.2
5.3.3
The fully cured coating shall be tested per NACE Standard TM-01-74,
Procedure A-One Sided Testing.
Page 7 of 10
5.3.3.1
b)
5.3.3.2
5.3.3.3
5.3.3.4
NACE TM-01-74
Hardness and Adhesion
5.4
Acceptable Rating
No blisters
9 or better
When tested in accordance
with paragraph 6.2.4 of
TM-01-74, the coating shall
show no more than a two pencil
hardness difference and the
adhesion between wet and dry
portions of the panel shall be
similar. After conditioning in
laboratory for seven days there
shall be no difference.
Cathodic Disbondment
When tested in accordance with ASTM G42, Method A, at 90C the maximum
allowable radius of disbondment shall be 30 mm.
Page 8 of 10
5.5
Chemical Resistance
5.5.1
5.5.2
APCS-2A, 2C,
2E, 2F, and 2G
APCS-2Fand 2G
5.5.3
5.6
Test
Medium
Formation water brine
5% H2S
5% CO2
90% methane
Distilled water
5% H2S
5% CO2
90% methane
Formation Brine
water, 5% H2S,
5%CO2, and 90%
Methane
Test
Temp.
Test
Pressure
Test
Time
90C
6890 kPa
24 hrs
90C
6890 kPa
24 hrs
110C
6890kPa
24 hrs
Page 9 of 10
Method of Packaging
Coatings shall be packaged in accordance with 09-SAMSS-060.
13 July 2011
Revision Summary
Revised the Next Planned Update Reaffirmed the contents of the document and reissued with
editorial revision to remove the committee members list.
Page 10 of 10