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TEPNG review comment and/ or Approval shall not be
assumed to indicate either responsability or
liability for accurancy and completeness of this document
or to alter any contract Terms & Conditions.
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Approved
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TABLE OF CONTENTS
1.
2.
3.
Introduction............................................................................................................ 6
1.1.
Document Scope........................................................................................................ 6
1.2.
Reference Documents................................................................................................ 6
1.3.
Abbreviations............................................................................................................. 7
Overview................................................................................................................ 8
2.1.
DVT Location.............................................................................................................. 8
2.2.
Tests Purposes........................................................................................................... 8
2.3.
2.4.
Network Architecture................................................................................................. 9
2.5.
Platform Equipments................................................................................................ 10
2.6.
2.7.
Safety System.......................................................................................................... 11
3.1.
3.1.1.
3.1.2.
3.1.3.
3.2.
3.2.1.
3.2.2.
3.2.3.
3.2.4.
3.3.
Test
Test
Test
Test
2.1:
2.2:
2.3:
2.4:
3.3.1.
3.3.2.
3.3.3.
4.
4.1.
4.2.
4.3.
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4.4.
4.5.
5.1.
5.2.
Test 5.2: Input / Output Digital Data (From Device 1 To Device 2)...........................31
5.3.
Test 5.3: Input / Output Digital Data (From Device 2 To Device 1)...........................32
5.4.
Test 5.4: Input / Output Analogue Data (From Device 1 To Device 2)......................33
5.5.
Test 5.5: Input / Output Analogue Data (From Device 2 To Device 1).......................34
5.6.
6.
7.
Appendix.............................................................................................................. 40
7.1.
Appendix A............................................................................................................... 40
7.2.
Appendix B............................................................................................................... 43
7.3.
Appendix C............................................................................................................... 45
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LIST OF TABLES
Table
Table
Table
Table
Table
Table
Table
Table
Table
1:
2:
3:
4:
5:
6:
7:
8:
9:
Reference Documents............................................................................................................6
Operation Station Vnet/IP....................................................................................................12
Operation Station Equalization Network...........................................................................13
Operator Work Station P2P Redundancy...........................................................................15
Operator Work Station......................................................................................................... 21
Operator Work Station......................................................................................................... 23
Appendix A............................................................................................................................. 42
Appendix B............................................................................................................................. 44
Appendix C............................................................................................................................. 46
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LIST OF FIGURES
Figure
Figure
Figure
Figure
Figure
1:
2:
3:
4:
5:
Network Architecture............................................................................................................9
Successful Ping Indicate a Request Time........................................................................16
Successful Ping Indicate a Request Time........................................................................17
Successful Ping Indicate a Request Time........................................................................22
Successful Ping Indicate a Request Time........................................................................24
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Introduction
The oil fields Odudu, together with Afia, Ime and Edikan are located on OML 100. These
fields were developed by TEPNG in the conventional offshore area (water depth: 70m) in the
period 1993-1995 which makes them about 20 years old.
OML 100 fields are developed with a manned central complex comprising a process
platform (ODP1) bridged linked to the wellhead platform (ODD1). Three unmanned satellites
AFD1, IMD1 and EDD1 are tied back to the central complex. The liquids of three satellite
fields (Afia, Ime and Edikan) are piped to ODP1 and onwards to FSO UNITY. The central
complex also handles the oil production from two other blocks, OML 102 (Ofon) and OML 99
(Amenam). This makes ODP1/ODD1 a production hub for OML 99, OML 100 and OML 102.
Its unavailability would have a major impact on TEPNG production, therefore all safety
issues on ODP1/ODD1 shall be treated as highly critical. Odudu offshore field is located
102km south-east of Port Harcourt. It is accessible by boat and Helicopter.
1.1. Document Scope
This document defines and details the Network performance test procedure developed for
the DVT of OML100 Upgrade Project.
1.2. Reference Documents
S. No.
Document Number
Title
GS EP INS 134
NG-ODU-XODU-IPA-070101
HIS Operation
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1.3. Abbreviations
A&E
DVT
ESD
EWS
FGS
FAT :
I/O :
ICSS
OWS
PLC:
PV :
PCS
P2P:
SSS
SP :
TEPNG:
TMR
TCR
:
:
:
:
:
:
:
:
:
:
:
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Overview
This document specifies to TEPNG the various test types and summarises the scope of
these tests that will be performed to verify the design, and functionality of the Network
Performance for OML 100 project. It also describes the procedures to be followed with
respect to test reporting and the handling of system defects encountered during the tests.
1.4. DVT Location
The tests will be held in Intech USA office, located at:
4903 W. Sam Houston Parkway N. Suite A-100
Houston, TX 77041, USA
DATE:.
1.5. Tests Purposes
Demonstrate that the control system network during steady state condition is
stabilized and
the control system screen update for OML 100 data is as per project specifications.
Generate a sudden high network activity e.g. simulate a simultaneous alarm
generation
and demonstrate that the network can manage the sudden increase of load without
lost of
event, garble time stamping etc.
Demonstrate that the proposed systems are equipped with adequate communication
diagnostic / monitoring
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The change requests (modification) are not deviation and must be confirmed by TEPNG. The
DVT is carried out following the check sheets as specified in this document. The check
sheets refer to standard system documentation such as General Specifications (GS)
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Several tests will be conducted to check if all type of data are correctly read and
written from PCS and Triconex Safety System.
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The purpose of this test is to demonstrate that the safety communication interface
link between safety equipment is working satisfactorily and satisfy to design capacity
and performance requirements. It will also demonstrate that the transfer of safety
data by peer to peer is reliable.
Tests will be conducted to check if all type of data are correctly read and written from
the safety equipment provided for this DVT.
Modbus Communication
SSS Triconex controllers with TCM installed will be operate as a Modbus Slave to
communicate over redundant SSS Data Exchange, each SSS controller connected
with two TCM modules both are used simultaneously to exchange data. The failure of
one path will not affect Data Exchange.
The purpose of this test is to demonstrate that the Modbus FGS Data Exchange link
between FGS and PCS is working properly and to ensure that design capacity and
performance requirements are fulfilled. It will also demonstrate that the transfer of
safety data through Modbus is reliable and can be used as Modbus salve to
communicate with PCS master device.
The purpose of this test is to demonstrate that the sequence of event software connected
to Triconex equipment is working satisfactorily and satisfy to design capacity and
performance requirements.
2. Test will be conducted to check if Boolean type of data is correctly read from ICSS
Triconex system to SOE dedicated system.
3. The performance on a sudden increase of alarms
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Outline:
The Vnet/IP provides communication between the operator station, engineering station and
the field control stations via the switch and also peer to peer communication between field
control stations. It is therefore crucial that failure of one bus does not affect the system.
Objective:
The purpose of this test is to ensure that failure of one of the Vnet/IP links has no effect on
the process communications.
Procedure:
1. Check that the communication is working properly from the operator station.
Station
Network
EWS PCS
172.16.163
OWS PCS
192.168.129.192
Table 2: Operation Station Vnet/IP
2. Disconnect Bus1: Pull the network cable on station/controller or power off switch
3. Observe, that there is no lost of communication.
4 Observe the system status display
5 Reconnect Bus 1
Result
1.
2.
3.
4.
Record:
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Objective:
The purpose of this test is to ensure that failure of equalization bus will not affect normal
plant operation and control.
Procedure:
1. Check that the communication is working properly from the operator station Graphic
visualised
Station
Network Address
Graphic Visualised
EWS PCS
172.16.163
Domain no 1/ Station no 2
OWS PCS
192.168.129.192
Domain no 1/ Station no 1
Table 3: Operation Station Equalization Network
2. Disconnect equalization network: Pull the network cable on station or power off switch
3. Reconnect equalization network back.
Result
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Record:
Use Appendix A to record the Result.
1.11. Safety Network Test: Step 2
1.11.1.
Outline:
To verify that changes are correctly transferred, configured and displayed at maximum load.
Objective:
Purpose of this test is to check reliability of data transmission through Ethernet Modbus
Communication while loaded to its maximum of 1000 words.
Procedure:
1. The test routine will be responsible for generating the corresponding 500 analogue
increments in PCS,
processing them in the Tricon safety system and displaying the corresponding statuses on
the PCS.
2. Trends of send/received values will permit to check that time stamp between sending and
receiving data is respecting the criteria.
Result:
Criteria Max 1 sec
Record:
Use Appendix A to record the Result.
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Identify the digital Modbus address input points to be tested from the database.
Check that the address configured on the PCS points correspond to the Modbus
addresses configured in the Safety system
2. Select a point from the CENTUM database. Change the PV of the selected point to ON
(State 1) from the PCS.
3. Change the PV from the selected point to OFF (State 0) from the PCS.
4. Repeats tests 2 and 3 for as many points as required for PCS.
Result:
1. The change of state for the point selected is replicated within the Triconex
2. The change of state for the point selected is replicated within the Triconex
3. Confirm the Results are the same
Record:
Use Appendix B to record the Result.
1.13. Test 4.2: Digital Data (Write)
Outline:
To verify that changes are correctly transferred, configured and displayed.
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Objective:
Purpose of this test is to check that the PCS is communicating with the Safety system
and there is no system alarm associated with the interface.
Procedure:
1. Initial Set Up
Identify the digital Modbus address input points to be tested from the database.
Check that the address configured on the PCS points correspond to the Modbus
addresses configured in the Safety system
2. Select a point from the CENTUM database. Change the PV of the selected point to ON
(State 1) from the PCS
3. Change the PV from the selected point to OFF (State 0) from the PCS
4. Repeats tests 2 and 3 for as many points as required for ICSS Triconex system.
Result:
1. The change of state for the point selected is replicated within the ICSS Triconex system
2. The change of state for the point selected is replicated within the ICSS Triconex system
3. Confirm the Results are the same
Record:
Use Appendix B to record the Result.
1.14. Test 4.3: Analogue Data (Read)
Outline:
To verify that changes are correctly transferred, configured and displayed.
Objective:
Purpose of this test is to check that the PCS is communicating with the Safety system and
there is no system alarm associated with the interface.
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Procedure:
1.Initial Set Up
Identify the analogue Modbus address input points to be tested from the database.
Check that the address configured on the PCS points correspond to the Modbus
addresses configured in the Safety system
2. Select a point from the CENTUM database. In the ICSS Triconex system, change the PV of
the equivalent tag to 0% of its engineering range.
3. Change the PV of the equivalent tag in the ICSS Triconex system to 50% of its
engineering range
4 Change the PV of the equivalent tag in the ICSS Triconex system to 100% of its
engineering range.
5 Repeats tests 3 and 4 for as many points as required for ICSS
Result:
1.
2.
3.
4.
The PV of the point selected on the CENTUM changes to 0% of its engineering range.
The PV for the point selected on the CENTUM changes 50% of its engineering range
The PV for the point selected on the CENTUM changes 100% of its engineering range
Confirm the Results are the same
Record:
Use Appendix B to record the Result.
1.15. Test4.4: Analogue Data (Write)
Outline:
To verify that changes are correctly transferred, configured and displayed.
Objective:
Purpose of this test is to check that the PCS is communicating with the Safety system and
there is no system alarm associated with the interface.
Procedure:
1. Initial Set Up
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2. Check that the address configured on the PCS points correspond to the addresses
configured in the Safety system
3. Select a point from the ICSS Triconex system database. In the CENTUM, change the PV of
the equivalent tag to 0% of its engineering range.
3. Change the PV of the equivalent tag in the CENTUM to 50% of its engineering range
4 Change the PV of the equivalent tag in the CENTUM to 100% of its engineering range.
5 Repeats tests 3 and 4 for as many points as required for ICSS
Result:
1. The PV of the point selected on the Triconex system changes to 0% of its engineering
range.
2. The PV for the point selected on the Triconex system changes 50% of its engineering
range
3. The PV for the point selected on the Triconex system changes 100% of its engineering
range
4. Confirm the Results are the same
Record:
Use Appendix B to record the Result.
1.16. Test 4.5: Interface Cable Failure/ICSS Coms Module Failure
Outline:
Ensure that the redundancy of the Modbus Ethernet network allows failure on one cable
Objective:
Test the response of the PCS and the database to a failure in the cable(s) to the Safety
System.
Procedure:
1. Initial Set Up,
Ensure that PCS is communicating to the Safety system.
2. Build a group that contains points of various point type.
3. Disconnect cable between CENTUM communication controller and Triconex
communication module 1 (Device ICS 1).
4. Change the PV of the selected point in the group from the Triconex System.
5. Re-connect cable between CENTUM communication controller and the Triconex
communication module 1 (Device ICS 1).
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6. Remove the Triconex communication module 1 (Device ICS 1) on the same link to
simulate communication failure.
7. Restore the Triconex communication module 1 on the same link to recover
communication between CENTUM PCS and Triconex system.
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Result:
1. Verify that the PV of the points is valid and are the same as the Triconex system.
2. Confirm that the communication between CENTUM system and the Triconex is still
healthy and there is spurious data change but no alarm appears in the alarm summary to
indicate one link is not communicating.
3. Confirm PCS follow changes in Triconex system.
4. Confirm alarm is clear from the alarm summary.
5. Confirm that the Result is the same as point 2.
6. Confirm communication is re-established automatically without any intervention and the
system Status alarm is clear.
Record:
Use Appendix B to record the Result.
Safety Peer to Peer: Step 5
1.17. TEST 5.1 - INITIAL SET UP
Outline:
Initial Set up to verify the hardware and software set-ups are correct
Procedure:
1. Check test set-up and confirm that the equipment is connected as show in architecture
2. Check cable connection as per architecture. Mark-up drawing, if there are any
discrepancies.
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7 Check that each Triconex system is communicating to the other one (device 1 to device 2
and vis-versa).
Result:
ICSS Triconex system device 1 communicating to the ICSS Triconex system device 2.
Record:
Use Appendix C to record the Result.
Note:
1.18. Test 5.2: Input / Output Digital Data (From Device 1 To Device 2)
Objective:
To verify that changes are correctly transferred, configured and displayed between two ICSS
SSS & FGS system.
Procedure:
1. Initial Set Up
Ensure that the initial conditions of test are set up correctly and ICSS Tricon system
device 1 is communicating to the ICSS Trident system device 2.
Identify the input/output digital points to be tested from the database of each ICSS
Triconex systems (SSS & FGS).
2. Select a point from the ICSS Tricon device 1 database. Change the PV of the selected
point to ON (State 1) from the ICSS Tricon System device 1.
3. Change the PV from the selected point to OFF (State 0) from the ICSS Tricon system
device 1
4 Repeats tests 2 and 3 for as many points as required for ICSS Tricon system device 1.
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Result:
1. The change of state for the point selected is replicated within the ICSS Trident system
device 2. Check that if the state corresponds to State 1 in the ICSS Trident system device 2,
the point goes to ON (State 1).
2. The change of state for the point selected is replicated within the ICSS Trident system
device 2. Check that if the state corresponds to State 0 in the ICSS Trident device 2, the
point goes to OFF (State 0).
3. Confirm the Results are the same.
Record:
Use Appendix C to record the Result.
Note:
Device 2: Trident controller (FGS)
1.19. Test 5.3: Input / Output Digital Data (From Device 2 To Device 1)
Objective:
To verify that changes are correctly transferred, configured and displayed between two ICSS
Triconex Systems.
Procedure:
1. Initial Set Up
Ensure that the initial conditions of test are set up correctly and ICSS Trident system
device 2 is communicating to the ICSS Tricon system device 1.
Identify the input/output digital points to be tested from the database of each ICSS
Triconex system.
2. Select a point from the ICSS Tricon system device 2 database. Change the PV of the
selected point to ON (State 1) from the ICSS Tricon System device 2.
3. Change the PV from the selected point to OFF (State 0) from the ICSS Tricon system
device 2
4 Repeats tests 2 and 3 for as many points as required for ICSS Tricon system device 2.
Result:
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1. The change of state for the point selected is replicated within the ICSS Trident system
device 1. Check that if the state corresponds to State 1 in the ICSS Trident system device 1,
the point goes to ON (State 1).
2. The change of state for the point selected is replicated within the ICSS Trident system
device 1. Check that if the state corresponds to State 0 in the ICSS Trident device 1, the
point goes to OFF (State 0).
3. Confirm the Results are the same.
Record:
Use Appendix C to record the Result.
1.20. Test 5.4: Input / Output Analogue Data (From Device 1 To Device 2)
Objective:
To verify that changes are correctly transferred, configured and displayed between two ICSS
Triconex Systems.
Procedure:
1. Initial Set Up
Ensure that the initial conditions of test are set up correctly and ICSS Tricon system
device 1 is communicating to the ICSS Trident system device 2.
Identify the input/output analogue points to be tested from the database of each
ICSS
Triconex system.
2. Select a point from the ICSS Tricon system device 1 database. In the ICSS Tricon system
device 1, change the PV of the equivalent tag to 0% of its engineering range.
3. Change the PV of the equivalent tag in the ICSS Tricon system device 1 to 50% of its
engineering range.
4 Change the PV of the equivalent tag in the ICSS Tricon system device 1 to 100% of its
engineering range.
5 Repeats tests 2 and 4 for as many points as required for ICSS Trident system device 2.
Result:
1. The PV of the point selected on the ICSS Trident system device 2 changes to 0% of its
engineering range.
2. The PV for the point selected on the ICSS Trident system device 2 changes 50% of its
engineering range.
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3. The PV for the point selected on the ICSS Trident system device 2 changes 100% of its
engineering range.
4. Confirm the Results are the same.
Record:
Use Appendix C to record the Result.
1.21. Test 5.5: Input / Output Analogue Data (From Device 2 To Device 1)
Objective:
To verify that changes are correctly transferred, configured and displayed between two ICSS
Triconex Systems.
Procedure:
1. Initial Set Up
Ensure that the initial conditions of test are set up correctly and FGS system device 2
is communicating to the SSS system device 1.
Identify the input/output analogue points to be tested from the database of each
ICSS Triconex system.
2. Select a point from the FGS system device 2 database. In the FGS system device 2,
change the PV of the equivalent tag to 0% of its engineering range.
3. Change the PV of the equivalent tag in the FGS system device 2 to 50% of its
engineering range.
4 Change the PV of the equivalent tag in the FGS system device 2 to 100% of its
engineering range.
5 Repeats tests 2 and 4 for as many points as required for FGS system device 2.
Result:
1. The PV of the point selected on the SSS system device 1 changes to 0% of its
engineering range.
2. The PV for the point selected on the SSS system device 1 changes 50% of its engineering
range.
3. The PV for the point selected on the SSS system device 1 changes 100% of its
engineering range.
4. Confirm the Results are the same.
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IDC
--
--
Record:
Use Appendix C to record the Result.
Note:
Device1= Tricon Module(SSS)
Device2= Trident Module(FGS)
1.22. Test 5.6: P2P Interface Cable Failure/ICSS Coms Module Failure
Objective:
Test the response between ICSS Triconex systems to a failure in the cable(s) to the ICSS
Triconex systems
Procedure:
1. Initial Set Up
Ensure that the initial conditions of test are set up correctly and ICSS Triconex system
device 1 is communicating to the device 2.
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--
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ACTION 4: Re-connect cable between ICSS Tricon communication module 1 device 1 and
the ICSS
Trident communication module 1 device 2.
RESULT 4: Confirm communication between ICSS Triconex system on network 1 is reestablished
Check that the status bit of device 1 (network 1 & 2) of input data is set to 1 (TRUE).
Check that the status bit of device 2 (network 1 & 2) of input data is set to 1 (TRUE).
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--
--
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RESULT 10: Confirm ICSS Tricon system device 1 do not follow changes in ICSS Trident
system device 2.
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ACTION 11: Change Failure from FAIL SAFE state to HOLD state and repeats Actions tests 1
to 7.
RESULT 11: Confirm the Results are the same withhold data.
ACTION 12: Remove the Tricon communication module 1 device 1 on the network 1 to
simulate
communication failure.
RESULT 12: Confirm that the Result is the same as Result 2.
ACTION 13: Restore the ICSS Tricon communication module 1 device 1 on the network 1 to
recover
communication between ICSS Triconex system device 1 and 2.
RESULT 13: Confirm communication is re-established automatically without any
intervention and the
system Status alarm is clear.
ACTION 14: Remove the ICSS Tricon communication module 2 device 1 on the network 2
to simulate
communication failure.
RESULT 14: Confirm that the Result is the same as Result 2.
ACTION 15: Restore the ICSS Tricon communication module 2 device 1 on the network 2 to
recover
communication between ICSS Triconex system device 1 and 2.
RESULT 15: Confirm communication is re-established automatically without any
intervention and the
system Status alarm is clear.
ACTION 16: Remove the ICSS Trident communication module 1 device 2 on the network 1
to simulate
communication failure.
RESULT 16: Confirm that the Result is the same as Result 2.
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ACTION 17: Restore the ICSS Trident communication module 1 device 2 on the network 1
to recover
communication between ICSS Triconex system device 1 and 2.
RESULT 17: Confirm communication is re-established automatically without any
intervention and the
system Status alarm is clear.
ACTION 18: Remove the ICSS Trident communication module 2 device 2 on the network 2
to simulate
communication failure.
RESULT 18: Confirm that the Result is the same as Result 2.
ACTION 19: Restore the ICSS Trident communication module 2 device 2 on the network 2
to recover
communication between ICSS Triconex system device 1 and 2.
RESULT 19: Confirm communication is re-established automatically without any
intervention and the
system Status alarm is clear.
ACTION 20: Remove the ICSS Tricon communication module 1 & 2 device 1 to simulate
communication
failure.
RESULT 20: Confirm that the Result is the same as Result 8.
ACTION 21: Remove the Trident communication module 1 & 2 device 2 to simulate
communication failure.
RESULT 21: Confirm that the Result is the same as Result 8.
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Procedure:
Result:
Record:
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Appendix
1.23. Appendix A
Project NO
:
Project Name :
Customer
:
TN140721
OML 100 UPGRADE PROJECT
TOTAL E&P NIGERIA
End User
Step:1
Test # 1.1
Communication
YES
established
Tag #
State 1
State 2
Test # 1.2
Tag #
State 1
State 2
Test # 1.3
Tag #
State 1
State 2
TEPNG
Signature
NO
Fault log #
Name:
Name:
Date:
Date:
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Signature
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Step 2
Test # 2.1
Communication
YES
established
Tag #
State 1
State 2
Test # 2.2
Tag #
State 1
State 2
Test # 2.3
Tag #
State 1
State 2
Test # 2.4
Tag #
State 1
State 2
TEPNG
NO
Intech Process
Automation
Signature
Name:
Name:
Date:
Date:
Fault log #
Signature
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Status
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IDC
--
--
Step 3
Test # 3.1
Communication
YES
established
Tag #
State 1
State 2
Test # 3.2
Tag #
State 1
State 2
Test # 3.3
Tag #
State 1
State 2
TEPNG
NO
Intech Process
Automation
Signature
Name:
Name:
Date:
Date:
Fault log #
Signature
Table 4: Appendix A
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1.24. Appendix B
Project NO
:
Project Name :
Customer
:
TN140721
OML 100 UPGRADE PROJECT
TOTAL E&P NIGERIA
End User
Step:4
Test # 4.1
Communication
YES
established
Tag #
State 1
State 2
Test # 4.2
Tag #
State 1
State 2
Test # 4.3
Tag #
State 1
State 2
Test # 4.4
Tag #
State 1
State 2
NO
Fault log #
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Test # 4.5
Tag #
TEPNG
State 1
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State 2
Intech Process
Automation
Signature
Name:
Name:
Date:
Date:
Signature
Table 5: Appendix B
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1.25. Appendix C
Project NO
:
Project Name :
Customer
:
TN140721
OML 100 UPGRADE PROJECT
TOTAL E&P NIGERIA
End User
Step:5
Test # 5.1
Communication
YES
established
Tag #
State 1
State 2
Test # 5.2
Tag #
State 1
State 2
Test # 5.3
Tag #
State 1
State 2
Test # 5.4
Tag #
State 1
State 2
NO
Fault log #
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Test # 5.5
Tag #
State 1
State 2
Test # 5.6
Tag #
State 1
State 2
TEPNG
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IDC
--
--
Intech Process
Automation
Signature
Name:
Name:
Date:
Date:
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Signature
Table 6: Appendix C
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