Pig Valves

Complete Solutions for Industrial Valves

NEWAY VALVE
Cat.no.:E-PV-2005

Introduction

1 Quality Commitment

2 How to Order
Complete Solutions for Industrial Valves

3 Product Introduction

NEWAY, being the largest valve manufacturer in China, has fulfilled all the
qualifications to manufacture a wide range of industrial valves for the most severe
and demanding services of the Oil, Gas, Refinery, Chemical, Marine, Power and

4 ~ 5 Material Specifications

Pipeline Industries.

NEWAY's products include: Gate, Globe, Check, Butterfly and Ball Valves. Size

6 Working Sequences

range from 1/2

~52

; class rating from 150lb~2500lb; materials range from

conventional cast or forged steel to special alloy material like Monel, Inconel,
Hastelloy or Duplex steel. Neway is able to produce valves for working temperature
-196

7 Design Feature

8 Dimensions

~ 650

, all available to fully comply with ASTM, ANSI, API, BS and DIN

standards.

NEWAY Facilities
NEWAY's facilities include 3 Valve Factories, 2 Foundries and the new established
Technical Research Center. NEWAY employes a large number of CNC machines for
most of valves fabrication and we are among the few manufacturers who are able to
perform in-house Fire Safe test, Cryogenic test, High Pressure Gas test, High
Temperature test and Low Fugitive Emission Test.

Quality Assurance
NEWAY's Quality Assurance is dedicated to the pursuit of a zero defect valve, and
this has resulted in the company having more quality qualifications than most of our
competitors. NEWAY is certified to ISO 9001, API 6D, CE/PED and NEWAY's
Marine Valves are type approved by ABS. NEWAY full series of gate, globe and
check valves low fugitive emission test was type approved per TA Luft and NEWAY
soft seated ball & butterfly valves were fire safe tested & certified by Lloyd's
Register.

TA Luft

Figure Number Example: 4BPR6R-SW LF2/No.15466

BPR

SW

15466

LF2/No.

Stem operation

valve size

Symbol

Description
Lever handle

pig ball valve type

Symbol

Type

BPL

Pig launching ball valve

BPR

Pig receiving ball valve

SW

Gear operator

Electric actuator

Pneumatic actuator

Body Material
ANSI Class

A105

ASTM A105

Code

LF2

ASTM A350 LF2

Class (LB)

150

300

F304

ASTM A182 F304

F316

ASTM A182 F316

End

6
600

Connection

Symbol

End

Raised face flanged end

RTJ flanged end

Butt-welding end

Trim Code

(Seat insert)

(O-Ring seals)

(Stem)

(Ball)

(Seat)

PTFE

NBR

F6a

F6a

F6a

NYLON

VITON

F304

F304

F304

PEEK

VITON AED

A105/ENP

3:A105/ENP

A105/ENP

Polyphenylene

VITON B

17-4PH

17-4PH

17-4PH

DEVLON 5

HSN

AISI 4140

AISI 4140

AISI 4140

KEL-F

F316

F316

F316

NYLON 12

PTFE COATED VITON

F304L

F304L

F304L

PCTFE

VITON GLT

F316L

F316L

F316L

MOLON

LF2/ENP

LF2/ENP

LF2/ENP

HNBR

Pig valve, normally consists of Pig Launching & Pig Receiving

valve, is a device to clean the internal pipe periodically, and it is
especially widely used in Oil & Gas pipeline industry. Neway series
pig valves are developed from our existing series BS forged steel
3PC trunnion mounted ball valves, and have the function of
launching or receiving pig as well as all the natural function of
standard pipe line ball valves. This field-tested pig valve offers

Design

durability and reliability service for oil and gas applications to

improve the piping transportation efficiency. It can easily and
safely use most of popular pig styles, either One-Piece Molded
Pigs or Spherical Pigs that are intended for use in pig ball valves.

Finished Pig Valve

Main Application:
Clean the new installed pipe internal
residue prior first commissioning.
Internal pipe wall anti-rust and
corrosion-resistant coating.

Application

Pipe regular maintenance to removal of

liquid, wax and general cleaning.
Isolation and transition of differential
working media in same pipe.

Application

31

30

14
35
29
12
33

15

34

10
25
26

21

22

27
28
9

19

13

26
4
5

18

23
2
17

24

32

11

16

20

37

36

23

13
24

38
20
11

9
Part Name

Material

14

Top Flange

ASTM A350 LF2

15

Gland Cap

ASTM A350 LF2

16

Cap

ASTM A350 LF2-N2

17

O Ring

HSN

18

O Ring

HSN

19

Plug & Vent Valve

Stainless Steel

20

Wave Spring

Inconel X-750

21

Grounding Spring

Stainless Steel

No.

28
27

10

22

Grounding Plunger

Stainless Steel

23

O Ring

HSN

24

O Ring

HSN
HSN

Part Name

Material

25

O Ring

Body

ASTM A350 LF2

26

O Ring

HSN

Left Closure

ASTM A350 LF2

27

Body Stud

ASTM A320 L7M

Right Closure

ASTM A350 LF2

28

Body Nut

ASTM A194 7M

Seat Insert

PTFE

29

Screw

ASTM A320 L7M

Seat Retainer

ASTM A350 LF2/ENP

30

Screw

ASTM A320 L7M

Ball

ASTM A350 LF2/ENP

31

Gland Pin

Carbon Steel

AISI 4140/ENP

32

Bolt

ASTM A320 L7M

Stem
Trunnion

ASTM A350 LF2/ENP

33

Key

Carbon Steel

Body Gasket

316+Graphite

34

Pin

Carbon Steel

10

Gasket

316+Graphite

35

Injection

Stainless Steel

11

Spacer

PTFE

36

Injection

Stainless Steel

Packing
Fire Safe Gasket

PTFE

37

Handle

Carbon Steel

316+GRAPHITE

38

Seat Retainer

ASTM A350 LF2/ENP

No.

12
13

Pig Launching - Clockwise To Close

Pig Receiving - Clockwise To Close

Step 1

Step 1

Open position

Open position

Through conduit flow no

pockets to trap wax or
debris.

OPEN

OPEN

Step 2

Through conduit flow

stopper in valve cavity
arrests pig.

Step 2

Close valve.

Close valve.

Upstream and downstream

is sealed off.

Upstream and downstream

is sealed off.

CLOSE

CLOSE

Vent body cavity pressure.

Vent body cavity pressure.

Step 3

Step 3

Remove entry plug.

Remove entry plug.

Insert pig into valve ball

cavity.

Remove pig from valve

ball cavity.
CLOSE

CLOSE

Step 4
Screw entry plug into place.
Close vent valve.

Step 4
CLOSE

CLOSE

Screw entry plug into place.

Close vent valve.

Step 5

Step 5

Open valve.

Open valve.

Flowline pressure moves

the pig downstream.

OPEN

OPEN

Flow brings the net pig

along to be trapped.

Double O Ring Sealing to Prevent the Leakage

From Stem Area.

Secondary Metal-to-Metal Sealing Perform

When non-metal Sealing is damaged.

Emergency Seat sealant Injection

Fitting to Stop Leakage From the
Seat.

Double O-Ring Sealing Plug with

Two Pressure-relieve holes to
easy & Safe the Operation on the
Field.

Isolated Pig Chamber to eliminate

the requirement for additional
shut-off valve.

Trunnion mounted ball design to Extend seat

life and reduce the Torque of operation.
Energized Wave Spring Seats to easure
the Sealing even at low pressure.

H2

H5

H1

H3

H4

Dimensions
Dia
Inch

Press
LB

End
Type

Face to Face
mm

H1
mm

H2
mm

H3
mm

H4
mm

H5
mm

W
mm

150LB

RF

292*

213

141

118

258

-----

500

150LB

RTJ

302*

213

141

118

258

-----

500

300LB

RF

362*

213

141

118

258

-----

500

300LB

RTJ

371*

213

141

118

258

-----

500

600LB

RF

362*

213

141

118

258

-----

500

600LB

RTJ

371*

213

141

118

258

-----

500

150LB

RF

324*

291

158

133

228

218

300

150LB

RTJ

333*

291

158

133

228

218

300

300LB

RF

356*

291

158

133

228

218

300

300LB

RTJ

359*

291

158

133

228

218

300

600LB

RF

356*

291

158

133

228

218

300

600LB

RTJ

359*

291

158

133

228

218

300

150LB

RF

394*

325

185

171

266

300

400

150LB

RTJ

406*

325

185

171

266

300

400

300LB

RF

406*

325

185

171

266

300

400

300LB

RTJ

422*

325

185

171

266

300

400

600LB

RF

432

325

185

171

266

300

400

600LB

RTJ

435

325

185

171

266

300

400

150LB

RF

457*

375

232

233

335

450

600

150LB

RTJ

467*

375

232

233

335

450

600

300LB

RF

480*

375

232

233

335

450

600

300LB

RTJ

492*

375

232

233

335

450

600

600LB

RF

559

375

232

233

335

450

600

600LB

RTJ

562

375

232

233

335

450

600

150LB

RF

597*

445

300

325

405

450

600

150LB

RTJ

607*

445

300

325

405

450

600

300LB

RF

622*

445

300

325

405

450

600

300LB

RTJ

635*

445

300

325

405

450

600

600LB

RF

660

445

300

325

405

450

600

600LB

RTJ

663

445

300

325

405

450

600

Notes:Face to Face Length meets API Spec.'6D' except for those items marked(*).

Seller will replace without charge or refund the purchase price of products
provided by Seller which prove to be defective in material or workmanship,
provided in each case that the product is properly installed and is used in the
service for which Seller recommends it and that written claim, specifying the
alleged defect, is presented to the Seller within 18 months from the date of
shipment or 12 months after installation, whichever occurs first. Seller shall in
no event bear any labor, equipment, engineering or other costs incurred in
connection with repair of replacement. The warranty stated in this paragraph is
in lieu of all other warranties, either expressed or implied. With respect to
warranties, this paragraph states Buyer's exclusive remedy and seller's
exclusive liability.

No.999 Xiangjiang Road, Suzhou New

District,P.R. China
Post Code:215129
Tel: 86-512-666-51365
Fax: 86-512-666-51360
E-Mail: neway@neway.com.cn
http://www.newayvalve.com

Cat.no.:E-PV-2005

Cat.no.:E-CSV