Brant Agitator

P.O.
Box 2327
2800 N. Frazier
Conroe, TX 77305-2327
936-756-4800 phone
936-523-2788 fax
HMA Series
sealed tank mud agitator
Installation, Operation,
and Maintenance Manual
M10320
R2
General Information
Product Information
Installation
Operation
Troubleshooting
Maintenance and Repair
Parts and Drawings
Worldwide Locations
Appendix
Copyright 2003 Varco International, Inc.

Publication date: August 21, 2003
Brandt is a registered trademark of Varco International, Inc.
All other product, brand, or trade names used in this publication are the trademarks or registered
trademarks of their respective owners.
All rights reserved. This publication is the property of, and contains information proprietary to Varco
International, nc. No part of this publication may be reproduced or copied in any form, or by any
means, including electronic, mechanical, photocopying, recording or otherwise, without the prior
written permission of Varco International, Inc.
Information in this manual is subject to change without notice.
Warranty
Brandt warrants that, for a period of one year from the date of delivery equipment of
Brandt manufacture, the Equipment shall be free of defects in materials and
workmanship under normal use and service, and provided the Equipment is used and
maintained in accordance with instructions supplied by Brandt. This is Brandt's sole
and exclusive warranty. If a defect in the Equipment appears within one year from the
date of shipment, and Purchaser has given written notice of such defect within thirty
days from the discovery thereof, Brandt will repair or replace the part, at its option, by
shipping a similar part FOB shipping point or, at its option, refund an equitable portion
of the purchase price. Brandt may require the return, to a designated Brandt location,
of the defective part, transportation prepaid to establish Purchaser's claim.
No allowance will be made for repairs undertaken without Brandt's written consent or
approval.
This warranty applies only to equipment manufactured by Brandt. Warranties on
equipment manufactured by others, if any, are assigned to Purchaser by Brandt
(without recourse) at time of delivery. Any description of Equipment, drawings,
specifications, and any samples, models, bulletins, or similar material, used in
connection with this sale are for the sole purpose of identifying the Equipment and are
not to be construed as an express warranty that the Equipment will conform to such
description. Any field advisory or installation support is advisory only. The foregoing
warranties are in lieu of all other warranties, whether oral, written, express, implied or
statutory. Implied warranties or merchantability and fitness for a particular purpose
will not apply. Brandt's warranty obligations and purchaser's remedies thereunder are
solely and exclusively as stated herein. Purchaser's sole and exclusive remedy,
whether based upon warranty, contract or tort, including negligence, will be to proceed
under this warranty.
All liability of Brandt shall terminate one year from the date of delivery of the
Equipment.
M10320
R2
General Information
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes, cautions, and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Personnel training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Recommended tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
General system safety practices. . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Replacing components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Proper use of equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
HMA Series
1-A
General Information
M10320
R2
1-B
Brandt
M10320
General Information
R2
Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information
contained herein. Brandt, a Varco company, will not be held liable for errors in this
material, or for consequences arising from misuse of this material.
Conventions
Notes, cautions, and warnings
Notes, cautions, and warnings appear throughout this manual to provide you with
additional information, and to advise you to take specific action to protect personnel
from potential injury or lethal conditions. They may also inform you of actions
necessary to prevent equipment damage or conditions that may void your warranty.
Please pay close attention to these advisories.
Notes
The note symbol indicates that additional information is provided
about the current topic.
Cautions
The caution symbol indicates potential risk of damage to equipment
or injury to personnel. Follow instructions explicitly and take extreme
care.
A caution symbol may also indicate a condition that voids your
equipment warranty.
Warnings
The warning symbol indicates a definite risk of equipment
damage or danger to personnel. Failure to observe and follow
proper procedures is likely to result in serious or fatal injury to
personnel, significant property loss, or significant equipment
damage.
HMA Series
1-1
General Information
M10320
R2
Illustrations
Figures provide a graphical representation of equipment components or screen

snapshots for use in identifying parts or establishing nomenclature, and may or may
not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the
technical drawings included with your Varco documentation.
Safety requirements
Brandt equipment is installed and operated in a controlled drilling rig environment
involving hazardous operations and situations. Proper service and repair is important
for safe and reliable operation. Operation and service procedures provided by Brandt
manuals are the recommended methods of performing those operations.
To avoid injury to personnel or equipment damage, carefully observe
the following safety requirements.
Personnel training
All personnel performing installation, operations, repair, or maintenance procedures
on the equipment, or those in the vicinity of the equipment, should be trained on rig
safety, tool operation, and maintenance.
During installation, maintenance, or repair of equipment, personnel
should wear protective gear.
Contact the Brandt training department for more information about equipment
operation and maintenance training.
Recommended tools
Service operations may require the use of tools designed specifically for the purpose
described. When stated, use only these tools.
1-2
Brandt
M10320
General Information
R2
General system safety practices
Local codes may apply. Please consult them prior to performing any operation.
The presence of a Brandt representative at the site does not relieve the owner/
operator of responsibility to follow published installation, operation, and maintenance
instructions.
The equipment discussed in this manual may require or contain one or more utilities,
such as electrical, hydraulic, pneumatic, or cooling water.
Before installing or performing maintenance or repairs on equipment,
read the following instructions to avoid endangering exposed persons
or damaging equipment.
Isolate all energy sources before beginning work.
Avoid performing maintenance or repairs while the equipment is in operation.
Wear proper protective equipment during equipment installation, maintenance,

or repair.
Replacing components
Verify that all components (such as cables, hoses, etc.) are tagged and labeled
during disassembly and reassembly of equipment.
Replace failed or damaged components with Brandt certified parts. Failure to do

so could result in equipment damage or personal injury.
Maintenance
Equipment must be maintained on a regular and routine basis. See the service
manual for maintenance recommendations.
Failure to conduct routine maintenance could result in equipment
damage or injury to personnel.
Proper use of equipment

Brandt equipment is designed for specific functions and applications, and should be
used only for its intended purpose.
HMA Series
1-3
General Information
M10320
R2
1-4
Brandt
M10320
R2
Product Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Mounting base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contour-blade impellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Impeller placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Impeller shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Bottom shaft stabilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Available models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
HMA Series
2-A
Product Information
M10320
R2
2-B
Brandt
M10320
Product Information
R2
Introduction
HMA series agitators are heavy-duty mechanical mixers for viscous fluids specially
designed for seal type tanks. Several models are available to meet a variety of mixing
needs.
The naming convention for these models is:
HMA-X
where X = the horsepower of the unit. For example, HMA-20 is the 20 hp mud agitator
for seal type tanks.
Each HMA series agitator uses a pipe-spool shaft and impeller(s) to maintain a
homogeneous mixture of liquids and solids within a tank. Impellers have contour
blades (axial flow), and may be installed in multiple configurations to provide the
desired results. The impeller shaft is suspended from and attached to the output shaft
of the low-profile, skid-mounted gearbox. The gearbox uses a worm-worm gear drive
system to reduce the rotational speed of the explosion-proof motor to drive the
impeller(s).
HMA series agitators are available in models ranging from 25 to 40 horsepower, and
can be seal base unit or shaft seal units. Impellers range from 54 inches (1372 mm)
diameter to 84 inches (2134 mm) diameter.
Unit description
General description
Each HMA consists of a shaft-mounted impeller, motor, gearbox, and mounting base.
Electrical controls, special coatings, custom bases, and other options are available.
Motor
The motors used on Brandt mud agitators are explosion proof, T-frame, three-phase
electric motors directly coupled to the gearbox using a flexible coupling with a solid
steel guard. Motors are available for most voltage/frequency requirements. Other
electrical code styles and temperature ratings are also available.
Nominal ratings
HMA Series
Volts
Hz
RPM
230/460
60
900
2-1
Product Information
M10320
R2
Gearbox
The gearbox is a triple reduction worm-worm gear drive, reducing the motor speed
(900 rpm @ 60 Hz) to the agitator speed (30 rpm) in a single 30:1 reduction. The
gearbox contains an output shaft, two seals, and four to six bearings in addition to the
worm-worm gear. The bearings are spaced to minimize shaft vibration and deflection,
and seals are readily obtainable standard sizes. Unlike many competing agitators,
Brandts gearbox requires no manual lubrication of the bottom output bearing.
Mounting base
The motor and gearbox are assembled on a common base with heavy grade
fasteners. The base is sand blasted to white metal, primed with zinc, and finish coated
with urethane. Special coatings are available as an option.
Impeller
Impellers are contour blade style, and may be installed in multiple configurations to
provide the desired results.
Impellers range from 54 inches (1372 mm) to 84 inches (2134 mm) in diameter.
Larger custom-designed blades and mixing systems are also available. See Chapter
8 to find the Brandt office nearest you.
Impeller speed is 30 rpm for 60 Hz applications.
Impeller measurements
Diameter
IN
2-2
Weight
MM
LB
KG
54
1372
195
88
56
1422
204
93
60
1524
214
97
64
1626
224
102
84
2134
387
176
Brandt
M10320
Product Information
R2
Contour-blade impellers
On contour blade impellers (Figure 2-1), the blades are designed with a variable pitch
reducing the horsepower requirements and inducing less shear to the mud. Contour
blades move liquid downward to the bottom of the tank, along the tank bottom toward
the tank walls, and then up the tank wall. All fluid in the tank is mixed continuously,
and the same consistency is maintained in all parts of the tank.
Field experience has confirmed that this design provides the most homogeneous
mixture in the widest range of installations. Fluid agitation minimizes fluid control
problems caused by inconsistent mixtures.
Figure 2-1. Contour blade impellers promote axial

flow with less shear to the mud.
Impeller placement
Contour blade impellers should be placed on the shaft so that the distance between
the bottom of the tank and the lower edge of the blades is equal to .75 times the
diameter of the impeller.
Impeller shaft
HMA standard impeller shafts are manufactured of eight-inch pipe spools. The
impeller shaft is coupled to the gearbox with a rigid coupling.
Shaft length is determined by tank depth. When ordering impeller
shafts, always specify the actual tank depth. Tank depth is defined as
the distance from the bottom of the tank to where the agitator is
mounted.
HMA Series
2-3
Product Information
M10320
R2
Bottom shaft stabilizer

A bottom shaft stabilizer is required to reduce side loading on the gearbox bearings.
The stabilizer also protects the agitator shaft and impeller when auxiliary equipment is
carried inside the mud tank during rig moves.
Options
There are several options available for HMA-series units. Popular options include
special paint finishes, remote starters, other electrical controls, and special duty
motors. Contact your Brandt sales representative to discuss which options may be
right for your application. See Chapter 8 to find the Brandt office nearest you.
2-4
Brandt
M10320
Product Information
R2
Available models
HMA series units are available in several models, from 25 hp to 40 hp. The following
table lists the physical specifications for each unit.
HMA series models
Model
HP
Length
Width
Height
Weight
less
shaft &
impeller
HMA-25
Seal Base
25
68 5/8 in
(1743 mm)
43 in
(1092 mm)
39 7/8 in
(1013 mm)
3606 lb
(1636 kg)
HMA-25
Shaft Seal
25
68 5/8 in
(1743 mm)
43 in
(1092 mm)
60 7/8 in
(1546 mm)
4743 lb
(2151 kg)
HMA-30
Seal Base
30
72 in
(1835 mm)
43 in
(1092 mm)
39 7/8 in
(1013 mm)
3650 lb
(1656 kg)
HMA-30
Shaft Seal
30
72 in
(1835 mm)
43 in
(1092 mm)
60 7/8 in
(1546 mm)
4787 lb
(2171 kg)
HMA-40
Seal Base
40
72 in
(1835 mm)
43 in
(1092 mm)
39 7/8 in
(1013 mm)
3815 lb
(1730 kg)
HMA-40
Shaft seal
40
72 in
(1835 mm)
43 in
(1092 mm)
60 7/8 in
(1546 mm)
4950 lb
(2245 kg)
Accurate tank dimensions and mud weight are required to properly

size agitator shaft and impeller.
HMA Series
2-5
Product Information
M10320
R2
2-6
Brandt
M10320
Installation
R2
Installation
Proper mounting location
Be sure the mounting location is level, free from obstructions, and will provide a stable
platform for the unit during normal operation.
Mounting fasteners
Attach the unit to its mounting surface with heavy-duty threaded fasteners, one at
each corner of the base. As an option, the base may be welded directly to the
mounting surface.
Proper electrical service

Check all electrical components for proper voltage, frequency, duty rating, and
adherence to applicable electrical codes.
Oil fill breather

The HMA ships with the oil fill breather cap installed on the gearbox.
Impeller rotation
The impeller should rotate clockwise when viewed from above.
If the impeller rotates in the wrong direction, switch any two lead wires at the starter
controls or at the motor. To switch wires at the motor, refer to the wiring diagram on
the HMA name plate or inside the junction box cover.
Disconnect power to the electrical circuit before beginning any
work on the electrical controls or motor rotation.
Failure to do so may result in severe personal injury or death!
HMA Series
3-1
Installation
M10320
R2
Impeller shaft alignment

Check the impeller shaft coupling regularly for proper alignment. As shown in Figure
3-2, the impeller shaft should not touch any portion of the stabilizer (if installed) when
the HMA is not running.
Some contact between shaft and stabilizer is normal during
operation, but immediately correct any hard striking.
Impeller shaft
Stabilizer
Clearance
Figure 3-2. Impeller shaft alignment
Long term storage

Store the HMA in a cool, dry place.
The equipment is packaged to prevent corrosion for a period of twelve (12) months if
stored indoors. During shipping, all openings are covered or capped to protect the
inside from dust, rust and moisture. Threaded connections, couplings and shafts are
coated with corrosion inhibitor.
If the equipment is to be subjected to prolonged shutdown or storage, the following
steps should be taken to ensure that the unit does not degrade during storage.
3-2
Motors are shipped from the factory pre-lubricated. Rotate the shafts thirty (30)
revolutions once per month to keep the bearings in the motor and speed
reducer lubricated.
Place protective caps over all threads to further guard against contamination.
Keep temperature as consistent as possible to prevent condensation.
If the motor is equipped with space heaters, connect them to the appropriate
voltage and hertz power.
If unit is stored for more than one (1) year, add grease before start-up.
Brandt
M10320
R2
Installation
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Proper mounting location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Proper electrical service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Oil fill breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Impeller rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Impeller shaft alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Long term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
HMA Series
3-A
Installation
M10320
R2
3-B
Brandt
M10320
R2
Operation
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Initial oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
HMA Series
4-A
Operation
M10320
R2
4-B
Brandt
M10320
Operation
R2
Operation
Startup
Before starting the HMA, check that:
All steps in "Installation" on page 3-1 are complete.
Oil level is correct as shown in Figure 4-1.
The oil breather plug is clear of any obstruction.
Impeller shaft is properly aligned.
No oil leaks are present.
No wear or cracks appear on the rubber inserts on input shaft coupling.
Level plug
Oil level hole
Oil level
Figure 4-1. Oil level check
Oil should be level with the bottom of the oil level hole as shown in Figure 4-1 Do not
overfill.
Always check the oil level with the HMA off.
Initial oil change

Change the oil after the first five days of operation.
HMA Series
4-1
Operation
M10320
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4-2
Brandt
M10320
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Troubleshooting
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
HMA Series
5-A
Troubleshooting
M10320
R2
5-B
Brandt
M10320
Troubleshooting
R2
Troubleshooting
Sympton
Possible cause
Solution
Agitator won't run
No power
Check power
Tripped breaker
Check voltage
Check that agitator shaft is
not dragging on bottom
stabilizer
Agitator runs hot
Wrong grade oil for the

ambient temperature
Refer to manual for correct

oil
No oil in gearbox
Check for leaks, add oil
Too much oil in gearbox
Open oil level plug
No grease in upper bearing
Grease bearings
Agitator makes high-speed

grinding noise
Worn input bearing
Replace worn bearings
Agitator makes low-speed

grinding noise
Worn drop or thrust bearing
Replace drop or thrust

bearing
Agitator makes grinding

noise
Worn gears
Rebuild gearbox, check

gears for galling
Agitator vibrating
Misaligned motor coupling
Align motor coupling
Loss of oil
Bad output shaft seal
Replace seals
Bad input shaft seal
Replace seals
Bent shaft
Check straightness
Failed drop bearing
Replace bearing
Erratic shaft motion
Hot oil. Allow gearbox to cool or open vent plug before opening
level plug. Hot oil may escape rapidly and cause burns.
HMA Series
5-1
Troubleshooting
M10320
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5-2
Brandt
M10320
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Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Routine maintenance checklist . . . . . . . . . . . . . . . . . . . . . 6-6
HMA Series
6-A
M10320
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6-B
Brandt
M10320
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Maintenance
Inspection
The performance of a parallel helical gear drive reducer depends on the quality of
lubricating oil.
Component
Check
Gearbox temperature
The performance of a worm gear drive reducer depends on

the quality of lubricating oil. A worm gear runs hot during
the first days of operation. During normal operation, there is
no cause for alarm unless the temperature exceeds 200F
(93C) or 100F above ambient temperature.
Oil level
Check oil level at the oil level plug located on the side of the
gear reducer.
See Figure 6-1 on page 6-4 to locate the plug.
Check oil level with the unit off. Oil should be level with the
bottom of the oil level plug-hole.
Oil fill breather
Visually check that oil fill breather is free from any mud or
other material.
Oil seals
Visually check for signs of leaks or visible damage.
Motor
Visually check condition of fan guard.
Be sure that motor cooling fins are clear and free of mud or
other material.
Impeller shaft coupling
Visually check to ensure coupling is tight and all fasteners

are in place.
Impeller
Check condition of impeller for bent, damaged, or worn

blades.
Periodically check keyed coupling to ensure it is tight and
all fasteners are in place.
HMA Series
Bottom shaft stabilizer

(if installed)
Visually inspect condition of stabilizer for wear or other

damage.
Motor/reducer coupling
Visually inspect coupling, coupling insert, and coupling

guard for damage.
6-1
M10320
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Bearing Lubrication
Grease the gearbox top bearing every 100 operating hours with recommended
bearing grease. About a 3/8 in (9mm) ball of grease is sufficient.
Grease the motor every three months.
Do not over grease.
The greases shown in this manual are given as examples of appropriate greases. Any
other grease that meets the standards of the National Lubricating Grease Institute
(NLGI) is acceptable.
Recommended greases
Brand
Above 32F (0C)
Below 32F (0C)
BP Lubrication
Engineers
Energrease LS2LE1275
Energrease LS2LE1275
Chevron
Crown EP Special 2
Conoco
Polar Start DN600 SRI
Shell
Alvania AP-2
Royal Purple
Ultra-Performance Synthetic
Ultra-Performance Synthetic
Texaco
Marfax 3
Marfax 2EP
Exxon
Unirex N-2
Oil changes
The initial oil fill should be changed after 100 operating hours (approximately two
weeks) and then at 1800-hour intervals. In practice, change every 6-12 months
depending on operating conditions. The companies and oil shown below are typical.
Any other oil that meets the standards of the American Gear Manufacturers
Association (AGMA) 7C and 8C is acceptable.
If you use synthetic oils, you may double the operating hours between changes.
EP oil is not recommended.
If you must use EP oil, verify that it is not corrosive to bronze gears.
6-2
Brandt
M10320
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Recommended oils
Brand
AGMA No. 7C
15 to 60F
-9 to 16C
AGMA No. 8C
50 to 125F
10 to 52C
BP/Amoco
GR-XP 460
GR-XP 680
ARCO
Modoc 175
Chevron
Cylinder Oil 460X
Cylinder Oil 680X
Conoco
Inca Oil
Exxon
Cylesstic TK460
Cylesstic TK680
Mobil
600W Super Cylinder Oil
600W Super Cylinder Oil
Mobil
MobilGear SHC 460
MobilGear SHC 680
Pennzoil
Cylinder Oil #8
Cylinder Oil #6
Phillips
Hector 460S
Hector 630S
Royal Purple
Synergy ISO 460
Synergy ISO 680
Shell
Valvata Oil J460
Valvata Oil J680
Texaco
Vanguard 460
Honor 680
Union
Steaval B110
Steaval B165
When changing the oil, always use the oil grade previously in use. Mixing oils of
different grades is not permissible. In particular, synthetic oil may not be mixed with
mineral oils or different synthetic oils. If you are planning to change oil types, the
gearbox must be flushed through thoroughly with the new oil grade.
If synthetic oils are used the operating hours between changes may be doubled.
HMA Series
6-3
M10320
R2
To change the gearbox oil

Verify location of the oil drain plug, oil fill breather cap, and the oil level indicator for
your HMA-series model in Figure 6-1.
1. Switch the unit off.
2. Remove the oil drain plug.
3. Drain the used oil into a suitable container and replace the oil drain plug.
4. Remove the oil breather.
5. Fill the gearbox with the correct amount of acceptable oil. The gear reducer is
properly filled when oil just begins to flow out of the oil level hole.
6. Replace the oil breather.
Grease
fitting
Oil fill
Oil level
Oil drain
Figure 6-1. Location of plugs
Gear reducer oil capacity
Gear reducer capacity is 16 gallons (61 liters).
Gear oil is extremely slippery and sticky. Gear reducers are most
easily filled using a pump or pressurized lubrication gun. Be sure to
dispose of used oil properly and clean area of any spilled oil after
completing this procedure.
6-4
Brandt
M10320
R2
Fastener torque (lb/in)

Fastener location
HMA-25
HMA-30
HMA-40
Gearbox shaft coupling
5500
5500
5500
Shaft & impeller coupling
5500
5500
5500
Gearbox shaft coupling bushing
2450
2450
2450
HMA Series
6-5
M10320
R2
Routine maintenance checklist

Your HMA-series unit is designed for years of dependable service with routine
inspection and maintenance. Additional copies of this checklist should be placed close
to the unit for quick reference.
Startup
1. Check oil level with agitator off: oil should be level with the bottom of the oil level
hole.
Do not overfill.
2. Impeller rotation: The impeller should rotate clockwise when viewed from top.
3. Oil fill/breather plug: plug must be clear of any obstruction to prevent pressure
build-up and possible seal damage.
4. Agitator should operate with no vibration.
5. Check rubber insert on input shaft coupling for wear and cracks.
6. For optimal performance, change the oil after the first five days of operation.
Daily
1. Inspect for oil leaks.

2. Keep motors clean and ventilation opening clear of mud build-up or other
debris.
3. Check impeller shaft coupling for proper make-up.
6-6
Brandt
M10320
R2
Periodic
1. Check oil level.
2. Grease the gearbox top bearing with the approved bearing grease (see the
"Recommended greases" table on page 6-2) every 100 operating hours. About
a 3/8 in (9mm) ball of grease is sufficient.
Do not over lubricate.
3. Change oil (see the "Recommended oils" table on page 6-3) every 100
operating hours.
4. Lubricate motors every three months.
Do not over grease.
HMA Series
6-7
M10320
R2
6-8
Brandt
M10320
R2
Parts and Drawings
One-year recommended spare parts . . . . . . . . . . . . . . . . . 7-1
HMA-25 seal base mud agitator installation

A8500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

A13101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

A13294. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
HMA-25 shaft seal mud agitator installation

A11810. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

A13041. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

A13230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Typical HMA shaft and impeller assembly

PI13534 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
HMA Series
7-A
Parts and Drawings
M10320
R2
7-B
Brandt
M10320
Parts and Drawings
R2
One-year recommended spare parts

Recommended spares are for typical operating conditions. Choose an oil applicable to your temperature
requirements.
HMA replacement parts

Part #
9AB
Description
Qty
Bearing input (open end)
Bearing output (open end)
10R
Oil seal input
10S
Oil seal output
Oil
9Z
46J
15F to 60F - 5 gal
46A
15F to 60F - 55 gal
46L
50F to 120F - 5 gal
46B
50F to 120F - 55 gal
46AA
46Z
-40F to 40F - 5 gal

-40F to 40F - 55 gal
HMA Series
7-1
Parts and Drawings
M10320
R2

A8500
7-2
Brandt
M10320
Parts and Drawings
R2
A8500 parts list

Item #
Part #
Description
19FL
Qty
Gear reducer w/oil
1UV
Motor
8544
Base
8638
Coupling guard
21BT
Coupling motor
21BZ
Coupling reducer
20J
Flexible insert
21Q
Rigid coupling female
3V
Bushing gear reducer output shaft
10
22AV
HHCS 1.13 7UNC x 4.50
11
35AU
1-1/8 in lock nut
12
36AQ
1-1/8 in washer
13
77F
Pallet required for shipping (not shown)
14
22UE
HHCS 5/8 11UNC x 2-3/4
15
35V
5/8 in lock nut
16
36AP
5/8 in washer
17
Paint
18
63K
Nameplate (not shown)
19
22Y
HHCS 0.38 16UNC x 1.00
20
21
36AT
3/8 in washer
22
8561
Rigid coupling retainer plate
23
22PI
HHCS 5/8 11UNC x 1-3/4
24
36BP
5/8 in lock washer
25
78BP
Conduit outlet box type GUAT 69
26
47B
Nipple 2 in close NPT
27
40AD
Reducer 2 x 1/2 RE61
28
40J
Reducer 2 x 1-1/4 RE64
29
22BA
HHCS 7/8 9UNC x 2-1/2
HMA Series
7-3
Parts and Drawings
M10320
R2

A13101
7-4
Brandt
M10320
Parts and Drawings
R2
A13101 parts list

Item #
Part #
Description
Qty
19HF
Gear reducer w/oil
1VW
Motor
13102
Base
13198
Coupling guard
21LY
Coupling motor
21LX
Coupling reducer
20AS
Flexible insert
21Q
3V
10
22AV
HHCS 1.13 7UNC x 4.50
11
35AU
1-1/8 in lock nut
12
36AQ
1-1/8 in washer
13
77F
14
22UE
HHCS 5/8 11UNC x 2-3/4
15
35V
5/8 in lock nut
16
36AP
5/8 in washer
17
Paint
18
63K
19
22Y
HHCS 0.38 16UNC x 1.00
20
36AT
3/8 in washer
21
8561
22
22PI
HHCS 5/8 11UNC x 1-3/4
23
36BP
5/8 in lock washer
24
40R
3 in x 2 in reducer
25
78BP
26
47B
2 in close nipple NPT
27
22BA
HHCS 7/8 9UNC x 2-1/2
28
48FQ
1-1/2 oil drain hose
29
47BY
1-1/2 nipple KC
30
14BT
1-1/2 hose clamp (worm)
31
47AD
1/2 nipple close
32
44HV
1-1/2 elbow 45
HMA Series
7-5
Parts and Drawings
M10320
R2

A13294
7-6
Brandt
M10320
Parts and Drawings
R2
A13294 parts list

Item #
Part #
Description
19FL
Qty
Gear reducer w/oil
1VZ
Motor
13102
Base
13198
Coupling guard
21LY
Coupling motor
21LX
Coupling reducer
20AS
Flexible insert
21Q
3V
10
22AV
HHCS 1.13 7UNC x 4.50
11
35AU
1-1/8 in lock nut
12
36AQ
1-1/8 in washer
13
77F
14
22UE
HHCS 5/8 11UNC x 2-3/4
15
35V
5/8 in lock nut
16
36AP
5/8 in washer
17
Paint
18
63K
19
22Y
HHCS 0.38 16UNC x 1.00
20
36AT
3/8 in washer
21
8561
22
22PI
HHCS 5/8 11UNC x 1-3/4
23
36BP
5/8 in lock washer
24
40R
3 in x 2 in reducer
25
78BP
26
47B
27
22BA
HHCS 7/8 9UNC x 2-1/2
28
48FQ
29
47BY
1-1/2 nipple KC
30
14BT
HMA Series
7-7
Parts and Drawings
M10320
R2

A11810
7-8
Brandt
M10320
Parts and Drawings
R2
A11810 parts list

Item #
Part #
Description
19HF
Qty
Gear reducer w/oil
1UV
Motor
11819
Base
8638
Coupling guard
21BT
Coupling motor
21BZ
Coupling reducer
20J
Flexible insert
21P
Rigid coupling male
3V
10
22AV
HHCS 1.13 7UNC x 4.50
11
35AU
1-1/8 in lock nut
12
36AQ
1-1/8 in washer
13
36BJ
3/4 in washer
14
22UE
HHCS 5/8 11UNC x 2-3/4
15
35V
5/8 in lock nut
16
36AP
5/8 in washer
17
Paint
18
63K
19
22Y
HHCS 0.38 16UNC x 1.00
20
9411
Shipping bracket
21
36AT
3/8 in washer
22
9088
Shaft housing subassembly
23
21Q
24
9097
Stub shaft
25
57K
5/8 in braided packing
26
9142
Lantern ring
27
3U
Bushing shaft
28
22GC
HHCS 3/4 10UNC x 2-1/2
29
35BJ
3/4 in nut
HMA Series
7-9
Parts and Drawings
M10320
R2

A13041
7-10
Brandt
M10320
Parts and Drawings
R2
A13041 parts list

Item #
Part #
Description
Qty
19HF
Gear reducer w/oil
1VW
Motor
13305
Base
13198
Coupling guard
21LY
Coupling motor
21LX
Coupling reducer
20AS
Flexible insert
21P
Rigid coupling male
3V
10
22AV
HHCS 1.13 7UNC x 4.50
11
35AU
1-1/8 in lock nut
12
36AQ
1-1/8 in washer
13
36BJ
3/4 in washer
14
22UE
HHCS 5/8 11UNC x 2-3/4
15
35V
5/8 in lock nut
16
36AP
5/8 in washer
17
Paint
18
63K
19
22Y
HHCS 0.38 16UNC x 1.00
20
35L
3/8 - 16 lock nut
21
36AT
3/8 in washer
22
9088
23
21Q
24
9097
Stub shaft
25
57K
26
9142
Lantern ring
27
3U
Bushing shaft
28
22AJ
HHCS 3/4 10UNC x 3-1/2
29
35BJ
3/4 in nut
30
40R
3 X 2 IN REDUCER
31
78BP
32
47B
HMA Series
7-11
Parts and Drawings
M10320
R2
A13041 parts list (Continued)

Item #
Part #
Description
Qty
33
22BA
HHCS 7/8 9UNC x 2-1/2
34
48FQ
35
14BT
36
47AD
1/2 nipple close
37
44HV
1-1/2 elbow 45
38
9411
Shipping bracket (not shown)
7-12
Brandt
M10320
R2
Parts and Drawings
HMA Series
7-13
Parts and Drawings
M10320
R2

A13230
7-14
Brandt
M10320
Parts and Drawings
R2
A13230 parts list

Item #
Part #
Description
19HF
Qty
Gear reducer w/oil
1VZ
Motor
13531
Base
13198
Coupling guard
21LY
Coupling motor
21LX
Coupling reducer
20AS
Flexible insert
21P
Rigid coupling male
3V
10
22AV
HHCS 1.13 7UNC x 4.50
11
35AU
1-1/8 in lock nut
12
36AQ
1-1/8 in washer
13
36BJ
3/4 in washer
14
22UE
HHCS 5/8 11UNC x 2-3/4
15
35V
5/8 in lock nut
16
36AP
5/8 in washer
17
Paint
18
63K
19
22Y
HHCS 0.38 16UNC x 1.00
20
35L
3/8 - 16 lock nut
21
36AT
3/8 in washer
22
9088
23
21Q
24
9097
Stub shaft
25
57K
26
9142
Lantern ring
27
3U
Bushing shaft
28
22AJ
HHCS 3/4 10UNC x 3-1/2
29
35BJ
3/4 in nut
30
40R
3 X 2 IN REDUCER
31
78BP
32
47B
HMA Series
7-15
Parts and Drawings
M10320
R2
A13230 parts list (Continued)

Item #
Part #
Description
Qty
33
22BA
HHCS 7/8 9UNC x 2-1/2
34
48FQ
35
14BT
36
47AD
1/2 nipple close
37
44HV
1-1/2 elbow 45
38
9411
Shipping bracket (not shown)
7-16
Brandt
M10320
R2
Parts and Drawings
HMA Series
7-17
Parts and Drawings
M10320
R2
Typical HMA shaft and impeller assembly

PI13534
7-18
Brandt
M10320
Parts and Drawings
R2
PI13534 parts list

Item #
Part #
Description
Qty
Spool 8 in x 6 ft- 1/4 in shaft
Spool 8 in x 6 ft - 2-9/16 in shaft
Spool 8 in x 5 ft - 11-7/8 in shaft
Stub shaft
84 in blade
84 in blade with stabilizer
54 in blade
Impeller hub
Slap ring
10
Slap ring clip
11
Nut hex 3/4 in nylock GR 5 zinc
52
12
3/4 in flat zinc washer
52
13
HHCS 3/4 10UNC x 3 GR 5 zinc
48
14
7/8 in lock washer GR 5 zinc
60
15
HHCS 7/8 9UNC x 5-1/2 GR 5 zinc
60
16
Nut hex lock 7/8 9UNC GR 5 zinc
60
17
7/8 in washer flat
120
18
HMA-25 slap ring bottom stabilizer
19
Spool 8 in x 4 ft
20
Shaft pilot spacer
HMA Series
7-19
Parts and Drawings
M10320
R2
7-20
Brandt
M10320
R2
Worldwide Locations
International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
HMA Series
8-A
Worldwide Locations
M10320
R2
8-B
Brandt
M10320
Worldwide Locations
R2
International
HMA Series
Argentina
Bolivia
San Martin 345

4to Piso
Buenos Aires 1004
Argentina
KM 6.5 Carretera Antigua Acochabamba

(Al lado Casa Cotas)
Santa Cruz del la Sierra 3813
Bolivia
phone
54 114 394-3939
54 114 394-4599
54 114 394-6213
phone
591 33 553500
591 33 553501
591 33 554280
fax
54 114 394-4499
fax
591 33 553501
Brazil
Canada
Padre Guilherme Lago Castro 559

Barrio Cancela Preta
Macae, Rio de Janeiro
Brazil
6616 - 45th Street

Leduc, Alberta T9E 7C9
Canada
phone
55 222 773-5437
55 222 773-3115
55 222 773-4197
55 222 773-3986
phone
780-986-6063
fax
55 222 763-9346
55 222 763-9343
fax
780-986-6362
Canada
Equador
#1600 540-5thAvenue S.W.

Calgary, Alberta T2P 0M2
Canada
Luxemburgo 143 y Holanda

Edificio Luxemburgo Depto. 7A
Quito
Ecuador
phone
403-264-9646
phone
593 2-224-3212
593-2-224-3224
fax
403-263-8488
fax
593 2-224-3212
593 2-224-3224
593 2-246-5359
The Netherlands
Norway
De Hulteweg 3b
7741 LE Coevorden
The Netherlands
Gamie Forusvn 25
Staveanger N-4033
Norway
phone
31 524-582718
phone
47 51-951460
fax
31 52-534814
fax
47 51-951470
Scotland
United Arab Emirates
Badentoy Way
Badentoy Park
Portlethen, Aberdeen AB12 4YB
Scotland
P.O. Box 22148

Dubai, UAE
phone
44 1224-787700
phone
971 4-482468
fax
44 1224-784555
fax
971 4-482340
8-1
Worldwide Locations
M10320
R2
United States
8-2
California
Colorado
7300 Downing Avenue

Bakersfield, CA 93308
410 17th Street, Suite 1170

Denver, CO 80202
phone
661-588-8503
phone
303-592-9250
fax
661-588-8506
fax
720-904-0693
Louisiana
Louisiana
Advanced Wire Cloth

618 Hangar Drive
P.O. Box 9188 (70562)
New Iberia, LA 70560
1515 Poydras Street

Suite 1850
New Orleans, LA 70112
phone
337-365-7700
phone
504-636-3660
fax
337-365-0375
fax
504-636-3670
Louisiana
North Dakota
1327 Eraste Landry

P.O. Box 52252 (70505)
4965 2nd Street SW

P.O. Box 326 (58602)
Dickinson, ND 58601
phone
800-359-5935
phone
701-227-8608
fax
337-235-3739
fax
701-227-8612
Oklahoma
Texas
3216 Aluma Valley Drive

P.O. Box 95169 (73143-5169)
Oklahoma City, OK 73121
426 Flato Road

Corpus Christi, TX 78405
phone
405-478-0047
800-725-4986
phone
361-289-7794
800-725-4974
fax
405-478-0177
fax
361-289-9058
Texas
Texas
4506B Britmore
Houston, TX 77041
12950 West Little York

Houston, Texas 77041
phone
713-896-1172
phone
713-256-4100
fax
713-466-1496
fax
713-856-4133
Texas
Wyoming
4710 Andrews Hwy

Odessa, TX 79762
6775 W. Yellowstone
P.O. Box 2852 (82601)
Casper, WY 82604
phone
915-560-6802
888-563-0663
phone
307-237-9431
307-237-9441
fax
915-550-3190
fax
307-237-6110
Brandt

Brant Agitator

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Maintenance and Repair

Parts and Drawings

Copyright 2003 Varco International, Inc.

Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Figures provide a graphical representation of equipment components or screen

General system safety practices

Isolate all energy sources before beginning work.

Avoid performing maintenance or repairs while the equipment is in operation.

Wear proper protective equipment during equipment installation, maintenance,

Replace failed or damaged components with Brandt certified parts. Failure to do

Proper use of equipment

Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

General description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Bottom shaft stabilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Available models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Figure 2-1. Contour blade impellers promote axial

Bottom shaft stabilizer

HMA series models

Accurate tank dimensions and mud weight are required to properly

Proper electrical service

Oil fill breather

Impeller shaft alignment

Figure 3-2. Impeller shaft alignment

Long term storage

Keep temperature as consistent as possible to prevent condensation.

Impeller rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Long term storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

All steps in "Installation" on page 3-1 are complete.

Oil level is correct as shown in Figure 4-1.

The oil breather plug is clear of any obstruction.

Impeller shaft is properly aligned.

No oil leaks are present.

No wear or cracks appear on the rubber inserts on input shaft coupling.

Figure 4-1. Oil level check

Initial oil change

Agitator won't run

Agitator runs hot

Wrong grade oil for the

Refer to manual for correct

Check for leaks, add oil

Too much oil in gearbox

Open oil level plug

No grease in upper bearing

Agitator makes high-speed

Worn input bearing

Replace worn bearings

Agitator makes low-speed

Worn drop or thrust bearing

Replace drop or thrust

Agitator makes grinding

Rebuild gearbox, check

Misaligned motor coupling

Align motor coupling

Bad output shaft seal

Bad input shaft seal

Failed drop bearing

Erratic shaft motion

Maintenance and Repair

Routine maintenance checklist . . . . . . . . . . . . . . . . . . . . . 6-6

Maintenance and Repair

Maintenance and Repair

The performance of a worm gear drive reducer depends on