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Abstract
Some of the older oil fields in Malaysia can be characterized
as mature water floods. Schemes for enhancing and
prolonging the already declining production and diminishing
reserves strategically call for timely implementation of
Enhanced Oil Recovery, EOR applications.
Among various Enhanced Oil Recovery (EOR) processes
and techniques, Malaysias reservoirs appear especially
amenable to gas injection. Feasibility studies showed that
immiscible Water-Alternating-Gas (WAG) injection is
potentially the most practical and viable option. Laboratory
studies and numerical simulation study conducted on the
applicability of immiscible WAG injection using high CO2
content gas indicated that an additional 5-7% of OOIP can be
recovered [1]. Such a gain will result in reserves growth and
extended producing life of these reservoirs. WAG application
is being field tested by implementing a pilot in a sub-block,
South-3 of the Dulang field, which is isolated from other subblocks, by major faults. One in-fill well was drilled
specifically for the current pilot. Upon drilling this infill well,
several geological complexities were uncovered, that called
for a thorough revisit of modelling and pilot conceptual plans.
The pilot area contains 6 wells, three of which are being used
as producers during WAG operations.
This paper discusses detail of our first ever EOR pilot
implementation (Immiscible WAG in Dulang oil field). It
describes progression from conceptual design to various
challenges, results and the lessons learnt during early periods
of implementation.
Introduction
Dulang Field (Figure 1) is located 130 km offshore north east
of Kerteh, Terengganu (Eastern Peninsular Malaysia; water
depth of 76m) with an area 11km by 3.5 km. It is an East-West
will not only be slower than in the E14 interval, but also be
relatively uneven and inefficient. It follows that at economic
limit of production, the ongoing down dip water injection
would result in poor oil recovery from the E12/13 interval.
Feasibility Studies
Screening studies were initially conducted in 1998 to evaluate
the feasibility of EOR processes in the Malaysian oil fields.
These were followed (Figure 2) by laboratory studies of phase
behavior, vaporization, Minimum Miscibility Pressure
(MMP), displacement and interfacial tension [2]. Geological/
geophysical modeling was then conducted for the South-3
block, followed by reservoir simulation consisting of history
matching and performance predictions.
Water-Alternating-Gas (WAG) injection is usually
implemented to control the gas fingering and improve vertical
sweep efficiency. It has been applied successfully to several
oil fields, especially in USA, Canada and more recently in
Norway. Generally, field projects involved injection of mainly
carbon dioxide or hydrocarbon gases at miscible conditions.
However, some field projects involving immiscible CO2 or
hydrocarbon flooding (e.g. Lick Creek, Kuparuk River, Forest
Reserves, Brage and Gullfaks) showed that WAG could be
applied in the immiscible mode also [3-10].
Feasibility studies indicate that at the reservoir temperature
of 215oF, CO2 will not be miscible with the crude oil at the
current reservoir pressure, or even if the pressure were
increased to the initial reservoir pressure. By Equation-ofState (EOS) modeling, it was determined that the Multiple
Contact Miscibility Pressure (MCMP) for CO2 and produced
hydrocarbon gas are 3230 psig and 3340 psig respectively.
These pressures are significantly higher than the initial
reservoir pressure of 1800 psig. Vaporization of Dulang crude
by pure CO2 and the CO2-rich produced gas was also studied.
The laboratory study suggests significant vaporization of 15%
of the stock tank oil with pure CO2. However, based on
Equation of State, the vaporization is estimated between 2-5 %
(at operating reservoir pressure of 1400 - 1800 psig upon reinjection of the produced gas) [2].
In view of the above and also the cost, the EOR process at
Dulang was selected as immiscible WAG flooding involving
re-injection of produced gas containing high CO2.
Composite core laboratory displacement studies were
conducted to obtain key laboratory data needed to evaluate the
immiscible WAG application (Table 1). Water flooding was
very successful in recovering 56.8% of the original oil in
place. Oil water relative permeability was derived from the
water flood data and showed the core to be mildly water-wet.
Two cycles of gas and water flooding were carried out in rapid
succession. In total, about additional 6.2% of the original oil in
place was recovered during these floods. Very plausibly, some
oil was lost from the core by vaporization into the gas stream
[1]. Our premise is that from water flooded reservoirs, it is still
possible to recover additional oil by injecting gas alternating
with water.
Following the laboratory investigations, a detailed
reservoir simulation study was conducted first in 1999 and
later in 2001 to re-assess the various WAG injection options in
reservoirs E12/13/14 in South-3 block. These studies were the
SPE 88499
starting points and the basis for the design and development of
field (pilot) testing of IWAG in South-3 block in Dulang field.
IWAG Pilot Design and Development
One year was spent on identifying the right injectors and
producers within South-3 block as well as developing the pilot
design and development plan. These included detailed
engineering design of the facilities required, pre-pilot data
acquisition and analysis (e.g. pressure surveys, tubing integrity
surveys, completions and other well services), implementation
strategy, monitoring and evaluation activities. Various
challenges arose regarding windows of opportunity for wire
line entry in the midst of various ongoing drilling and work
over activities.
Simulation of Water-Alternating-Gas was performed using
a black oil simulator to study the potential for increased oil
production compared to water flooding (base case). Various
scenarios were studied utilizing all the injectors and producers
available in the South-3 block. One in-fill well, B16 was
drilled in 2001 and it revealed several geological complexities
that necessitated review of simulation and the pilot plans. The
pilot block contains 6 wells; three are producers during WAG
(see Figure 3).
Current Oil Recovery Challenges
There are three major challenges at Dulang (as exemplified by
the status of the E12/13 and E14 oil pools in the South-3
block) in efficiently draining oil from various oil pools in the
Dulang field:
(1) Draining oil up-dip of the uppermost producing well
('attic oil') in a given fault block,
(2) Draining oil from low quality reservoir such as E12/13
when a commingled companion (high quality)
reservoir accepts most of the injection and contributes
to most of oil production, and
(3) Draining the oil left behind by the current peripheral,
up-dip moving water flood (as represented by E12/13
and E14 oil pools at the South-3 block).
The proposed pilot must address the issues of exploiting oil in
all of the above three categories.
Pilot objectives
Specific objectives for the pilot were:
(1) Verify if IWAG will contribute to improved sweep
and conformance within the South-3 block.
(2) Quantify range of recovery factors and costs.
(3) Determine if WAG is a cost-effective recovery
enhancement option at Dulang; and
(4) Obtain clues to improved design and optimization of
future WAG operations.
IWAG Pre-Pilot Tests
The focus during pre-pilot activities was to obtain information
on:
(1) Baseline information of wells performance.
(2) Suitability of wells to act as injectors or producers.
(3) Water and gas injectivity, and
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Acknowledgments
The authors thank management of PETRONAS, PETRONAS
Carigali Sdn. Bhd. and PETRONAS Research and Scientific
Services Sdn. Bhd. for their support, encouragement and
permission to publish this paper.
References
1. Ganesan Nadeson, Zahidah M Zain, Selim G. Sayegh and
Marcel Girard, Assessment of Dulang Field Immiscible
Water-Alternating-Gas (WAG) Injection Through
Composite Core Displacement Studies, SPE 72140, SPE
Asia Pacific Improved Oil Recovery Conference, October
2001.
2. Zahidah M Zain, Nor Idah Kechut, Ganesan Nadeson,
Noraini Ahmad and Dr. DM Anwar Raja, Evaluation of
CO2 Gas Injection for Major Oil Producing Fields in
Malaysia Experimental Approach Case Study : Dulang
Field, SPE 72106, SPE Asia Pacific Improved Oil
Recovery Conference, October 2001.
3. Manrique E., Calderon G., Mayo L. and Stirpe M.T.,
Water-Alternating-Gas
Flooding
in
Venezuela:
Selection of Candidates Based on Screening Criteria of
International Field Experiences, SPE 50645, SPE
European Petroleum Conference, October 1998.
4. Alvarez C., Manrique E., Alvarado V., Saman A.,
Surguchev L., Eilersten T., WAG Pilot at VLE Field and
IOR Opportunities for Mature Fields at Maracaibo Lake,
SPE 72099, SPE Asia Pacific Improved Oil Recovery
Conference, Kuala Lumpur, October 2001.
5. Nidia A.C., Karen Eide, Siv E. M., WAG Injection at
the Statfjord Field, A Success Story, SPE 78348, SPE
13th European Petroleum Conference, Aberdeen, October
2002.
6. Champion J.H., and Shelden J.B., An Immiscible WAG
Injection Project in the Kuparuk River Unit, SPE 16719,
62nd Annual Technical Conference and Exhibition,
September 1987.
7. Ma, T.D. and Youngren, G.K., Performance of
Immiscible Water-Alternating-Gas (IWAG) Injection at
Kuparuk River Unit, North Slope, Alaska. SPE 28602,
69th ATCE, New Orleans, LA, 1994.
8. Hoolahan, S.P., McDuffle, G.S., Peck, D.G. and Hallam
R.J., Kuparuk Large-Scale Enhanced Oil Recovery
Project, SPE Reservoir Engineering, May 1997.
9. Christensen J.R., Stenby E.H., and Skauge A., Review
of WAG Field Experience, SPE 39883, SPE
International Petroleum Conference and Exhibition,
Mexico, March 1998.
10. Mohammed-Singh, L. and Singhal, A. K., Lessons From
Trinidads CO2 Immiscible Pilot Projects, 1973-2003
SPE 89364, presented at the 14th SPE/ DOE Symposium
on Improved Oil Recovery, Tulsa, April 2004
SPE 88499
TTH
HAA
ILIL
AAN
NDD
KOTA
KOTA
BHARU
BHARU
ANGSI
DULANG
PENINSULAR
PENINSULAR
KUALA
KUALA
TERENGGANU
TERENGGANU
130km
MALAYSIA
MALAYSIA
KERTEH
KERTEH
Sub-block
Fig.1 Dulang oil field, 130km offshore Terengganu, South China Sea
2 3 YEARS
2 4 YEARS
LABORATORY STUDIES
IOR SCREENING
STUDY
RES.
MODELLING
G&G
MODELLING
PILOT
SCALE
S3 BLOCK
* B5
* B16
WAG Inj.*A10
-1200
* A2
Gas Inj
Wtr Inj
*A14
-1250
* A31
WAG Inj
* A29
FULL
SCALE
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B-05L
B-16
A-10L
A-02L
A-14L
A-31L
A-29L
Fig.4 Typical oil saturation results plot from South-3 block IWAG simulation
WAG (A29)
Waterflood
SPE 88499
800
800
700
700
600
600
Time (month)
3000
Qo(stb/
Pre
WAG
Post
WAG
2000
Apr-04
Mar-04
Mar-04
Aug-03
Jul-03
Mar-03
Feb-03
Jan-03
Oct-02
Dec-02
Sep-02
Aug-02
Aug-02
Aug-02
Apr-02
Oct-01
Apr-01
Jan-01
Jul-00
Oct-00
Apr-00
Mar-00
Mar-00
Mar-00
Mar-00
Feb-00
Feb-00
Nov-99
Nov-99
Nov-99
Nov-99
Sep-99
Aug-99
Jul-99
Jun-99
Apr-99
Mar-99
Feb-99
Dec-98
Oct-98
Nov-98
Nov-98
Oct-98
Sep-98
Jul-98
Jul-98
Aug-98
Jul-98
Jun-98
Jun-98
Jun-98
May-98
May-98
May-98
May-98
May-94
1000
Time(month)
Step
Oil
Saturation
(% PV)
0.0
Initial brine
saturation
Oil flood to Swc
61.3
Water Flood 1
26.5
Gas Flood 1
25.9
Water Flood 2
23.4
Gas Flood 2
23.0
Water Flood 3
23.0
Gas Flood 3
22.6
Water Flood 4
22.6
TOTAL OIL RECOVERY (%OOIP)
Water
Saturation
(% PV)
100.0
38.7
73.5
42.5
56.6
40.2
44.7
32.4
40.8
Injected
Effective EndGas
Saturation Point Permeability Fluid
(mD)
(% PV)
0.0
37.1
water
0.0
0.0
31.6
20.0
36.8
32.3
45.0
36.6
34.3
10.2
1.0
4.5
1.0
2.7
1.3
5.5
oil
water
gas
water
gas
water
gas
water
Oil
Recovery
(%OOIP)
Incremental
Recovery
(%ROIP)
56.8
0.9
4.1
0.6
0.0
0.6
0.0
63.0
56.8
2.1
9.8
1.6
0.0
1.6
0.0
Feb-04
Jan-04
Nov-03
Oct-03
Sep-03
Aug-03
Aug-03
Apr-03
Mar-03
Jan-03
Feb-03
Jan-03
Dec-02
Nov-02
Time (month)
Nov-02
Mar-04
Mar-04
Sep-03
Sep-02
Apr-04
Apr-04
100
0
Apr-04
100
Nov-03
200
Sep-02
200
Sep-02
300
Aug-02
Qo(STB/D)
400
300
Aug-02
Post
WAG
500
400
Aug-96
Qo(stb/d)
Post
WAG
Aug-02
Pre
WAG
500
Pre
WAG
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Well Name
(type of injector)
Water Tracer
(Radioactive)
Gas Tracer
(Chemical)
Expect to observe
tracer in producer well
(well name)
A10
(WAG)
Tritium as water
+ 2-FBA*
PMCP
B16, B5, A2
A29
(WAG)
Tritium as methanol
PDCB
A2
A14
(GAS)
PMCH
A2
* Flouro benzoic acid, chemical tracer to test performance against radioactive water tracer