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269-158001
Contents
Introduction..............................................................................................1
Questions or concerns........................................................................3
Conventions used in this manual .......................................................3
Location ...................................................................................................4
System dimensions and weight..........................................................5
Locations of ports ........................................................................6
Sample compartment baseplate dimensions ................................7
Overall system dimensions and required clearances ...................8
Environmental Considerations...............................................................10
Temperature .....................................................................................10
Vibration ..........................................................................................11
Magnetic fields ................................................................................11
Humidity ..........................................................................................11
Static electricity ...............................................................................12
Utility Requirements..............................................................................14
Electrical requirements ....................................................................14
Power line conditioning accessories ..........................................15
Electrical service specifications.................................................16
Power consumption ...................................................................17
Telephone.........................................................................................19
Purge ................................................................................................19
Selecting a purge gas .................................................................20
Installing purge gas fittings .......................................................20
Purge gas generators ..................................................................22
Pure air generator.......................................................................25
Smart Purge auxiliary tank ........................................................26
Gas cells...........................................................................................28
Liquid nitrogen ................................................................................29
Accessories ........................................................................................... 30
Auxiliary experiment module ......................................................... 30
GC interface module ....................................................................... 31
GC carrier gas ........................................................................... 32
GC detector gases ..................................................................... 32
TGA module ................................................................................... 33
TGA interface ................................................................................. 35
PEM module ................................................................................... 36
Tabletop optics module (TOM) ...................................................... 37
IR microscopes................................................................................ 39
Nicolet Continum and Nicolet Continum XL....................... 41
Nicolet Centaurs...................................................................... 42
FT-Raman module .......................................................................... 43
External safety interlock ........................................................... 45
ECO/RS........................................................................................... 48
Preinstallation Check List ..................................................................... 50
When the System Arrives ..................................................................... 52
Introduction
Nicolet FT-IR spectrometers are designed to be extremely durable
and reliable. They will work under adverse conditions for extended
periods; however, to best ensure accurate results on a repeatable
basis, you should maintain a stable working environment.
Before installation, please read this manual and consider its points
for your system's work space. Four major areas are covered in this
manual:
Location Consult the dimensional drawings of the spectrometer
and accessories when planning the location of your system. Leave
extra space around the system for clearance and service access.
Environmental considerations Avoid excessive static electricity,
temperatures, vibration, intense magnetic fields, and humidity.
Utility requirements Before the system arrives, it is important to
install any necessary utilities in the planned work space. You will
need electrical power. You may also need a telephone line, a source
of dry air or nitrogen and a supply of liquid nitrogen.
Accessories If you ordered a microscope, gas cell or any accessory
modules, consult the appropriate dimensional drawings to help plan
the location of your system. Other preinstallation concerns are
included.
Questions
or concerns
If you suspect that you cannot meet these optimal conditions, or have
other concerns, contact your local Thermo Electron sales and service
office or Thermo Electron technical support. Outside the U.S.A.,
contact the local Thermo Electron sales or service representative.
Phone:
1-800-642-6538 (U.S.A.) or
+608-273-5015 (worldwide)
Fax:
+608-273-5045 (worldwide)
E-mail: techsupport.analyze@thermo.com
World Wide Web: http://www.thermo.com/spectroscopy
Conventions
used in this manual
Note
Important
Caution
Warning
Danger
Location
Consider these points when planning the location of your system:
The floor (and table or counter used for a work surface) should
be level, structurally able t o support the weight of the system,
and rigid to avoid vibration. Keep the spectrometer away from
air conditioners, refrigeration units and other machinery that may
vibrate the floor. While vibration will not damage the
spectrometer, it can compromise spectral quality. This is
particularly true for Nicolet 8700 spectrometers used for
step-scan or slow-scan experiments and systems used for
imaging.
Make sure the spectrometer and any accessories will fit in the
work space you choose. Compare the work space with the
dimensions shown in the next section and in the Utility
Requirements and Accessories chapters.
If you use more than one table to support the spectrometer and
any accessory modules, the table tops must be the same height;
otherwise, external beam ports will not align.
System
dimensions
and weight
Locations of ports
17.2 cm
10.4 cm
22.2 cm
Sample compartment
baseplate dimensions
9.5 cm
13.2 cm
25.2 cm
20.6 cm
Infrared beam is focused
approx. 9 cm (3.5 in)
above this hole
Overall system
dimensions and
required clearances
Top views
Environmental Considerations
Environmental considerations include temperature, vibration,
magnetic fields, humidity and static electricity.
Temperature
10
Vibration
Magnetic fields
Humidity
Purge the system with dry air or nitrogen. (We provide more
information about purge later in this manual.)
11
Important
Static electricity
12
Ventilation
Warning
Danger
13
Utility Requirements
If at all possible, the power connections for the spectrometer and
accessories should be easily accessible for service purposes. The line
for dry air or nitrogen, which is used to purge the system, should
also be accessible if service is required.
You should have direct control over the system utilities.
Note
Electrical
requirements
Danger
14
Note
Power line
conditioning accessories
15
Electrical
service specifications
Specification
AC input
line frequency
Current
15 A (120-volt operation)
7.5 A (220-volt operation)
Separate 20 A service is required for a GC oven.
line
disturbances
Noise
16
Power consumption
Power Consumption
110 W
110 W
110 W
110 W
460 W
375 Btu/hr
375 Btu/hr
375 Btu/hr
375 Btu/hr
1,570 Btu/hr
standard printer*
200 W
683 Btu/hr
10 W
1,000 W
34 Btu/hr
3,414 Btu/hr
Thermogravimetric Analysis
TGA module
TGA interface
1,650W
356 W
5,633 Btu/hr
1,215 Btu/hr
Gas Chromatograph
GC interface
1,650 W
Finnigan TRACE GC OVEN** 1,934 W
Agilent 6890 GC oven
2,250 W
(standard ramp)
5,633 Btu/hr
6,600 Btu/hr
7,672 Btu/hr
17
Component
Microscopes
Nicolet Continum
Nicolet Continum XL
Nicolet Centaurs
IR-Plan
Nic-Plan
InspectIR
ImageMax
Power Consumption
250 W
250 W
65 W
204 W
200 W
65W
300 W
180 W
852 Btu/hr
852 Btu/hr
222 Btu/hr
696 Btu/hr
683 Btu/hr
222 Btu/hr
1,024 Btu/hr
615 Btu/hr
45 W
40 W
300 W
10 W
154 Btu/hr
137 Btu/hr
1,024 Btu/hr
34 Btu/hr
Map300 accessory
30 W
102 Btu/hr
FT-Raman module
*Values shown are estimates. See the power specifications on the rear panels or
undersides of these units.
**Air conditioning load for the basic TRACE system is approximately 2,650W
(9,100 Btu/hr). See the documentation that accompanies the TRACE GC oven for
specifics.
18
Telephone
Purge
Important
Important
Important
Note
19
Dry air and nitrogen are equally effective in eliminating water vapor
and volatile solvents, but nitrogen is more effective against carbon
dioxide. The purge gas must be free of moisture, oil and other
reactive materials. To remove particulate matter and oil, you may
need to install a 10-micrometer filter. Dry air or nitrogen supplied
for purge should be dried to a dew point of -70C (-94F) or below
for best performance.
Important
Warning
Installing
purge gas fittings
If you plan to purge the spectrometer, install the purge line and the
necessary fittings before the spectrometer arrives (see the illustration
below). The source line pressure should be at least 20 psig and must
not exceed 100 psig.
Shutoff valve
Supplied by
you
20
Note
If your source of purge gas cannot provide the higher flow rate
needed for Smart Purge (for example, you use a Whatman purge gas
generator or pure air generator), an auxiliary accumulator tank must
be installed. See Smart Purge auxiliary tank in this chapter for
more information.
Install the air or nitrogen line vertically, as shown in the following
illustration. This prevents the flowmeter and pressure gauge scale
from tilting when the gauge and regulator assembly are attached
later. It also prevents moisture from accumulating in the system.
Thermo Electron installs the pressure coupling and the reducing
nipple (if it is needed).
3/8" to 1/4"
male reducing nipple
(if required)
Shutoff valve
Pressure regulator
Pressure
coupling
50
40
30
20
10
60
SCFH AIR
100
120
40
20
140
0
Flow coupler
insert connected
to spectrometer
rear panel
80
Flowmeter
160
Filter
21
If your facility does not have a source of clean, dry, compressed air
or nitrogen for system purge, consider using a purge gas generator.
This device cleans and dries the air supplied by an air compressor for
purging a spectrometer. (For facilities without an air compressor, a
complete dry-air generating system is available; see the next
section.)
The spectrometer works well with the Whatman (Balston) purge
gas generators shown in the following table. The generator supply
voltage and frequency are not adjustable, so be sure to order the
correct items for your local utility service. The power consumption
of the generators is listed earlier in the section called Power
consumption.
22
75-52
869-050500
75-52EU
869-050600
120 vac
-73C (-100F)
240 vac
-73C (-100F)
25C (78F)
1/4 inch NPT (female)
18 kg (40 lb)
25C (78F)
1/4 inch NPT (female)
18 kg (40 lb)
*
Dew point will be lower than specified at lower air flow.
** Total air required = air loss + process demand (up to maximum dry air flow rate).
*** Outlet dew point will increase at higher inlet compressed air temperatures.
Note
Important
23
23 cm
(9 in)
Mounting
hole
inside (2)
69.7 cm
(27.4 in)
Front
Right Side
24
74-5041
869-065500
74-5041EU
869-065600
110 vac, 60 Hz
-73C (-100F)
28 liters/min
(60 scfh)
< 1 ppm
220 vac, 50 Hz
-73C (-100F)
28 liters/min
(60 scfh)
< 1 ppm
CO2 concentration
outlet port size
Shipping weight
80 cm
(31.5 in)
79.7 cm
(31.4 in)
Front
Right Side
25
Note
Important
Smart Purge
auxiliary tank
The Smart Purge option increases the purge gas flow rate when you
install or remove samples. Using the optional purge tank will improve
the Smart Purge performance if your purge gas source pressure is not
high enough. See the following table for details.
Flow Rate*
Tank
Needed?
Comments:
less than
50 scfh
Yes
50-99 scfh
optional
100 scfh or
more
No
* Flow rates greater than 50 scfh cannot be measured with the flowmeter
installed by Thermo Electron. See your air dryer manual or contact the
department that maintains your purge equipment if you dont know the flow
rate of the purge gas source.
26
The Smart Purge auxiliary tank and fittings weigh a total of 3.64 kg
(8.0 lb). To mount the tank on a wall, you need anchoring hardware
and either 10-32 or 10-24 screws.
60.96 cm
25.4 cm
27
Gas cells
If you plan to use a gas cell with your Nicolet FT-IR spectrometer,
you are required to provide all sample transfer and ventilation lines.
Check with your fire, public safety, and other regulatory authorities
for specific requirements for your location.
Component
Height
Width
Depth
Weight
Nicolet
10 meter gas cell
60.96 cm
(21 in)
30.48 cm
(12 in)
21.59 cm
(8.5 in)
21.59 cm
(8.5 in)
12.7 cm
(5 in)
12.7 cm
(5 in)
6.804 kg
(15 lb)
3.629 kg
(8 lb)
Nicolet
2 meter gas cell
28
Check valves are provided for each Thermo Electron gas cell. In the
event of over pressurization in a system sampling flammable gases,
flammable vapors can build in the atmosphere, presenting a fire or
explosion hazard. To avoid fire or explosion, be sure that the
workspace is well ventilated to prevent the buildup of flammable
gases in the atmosphere surrounding the spectrometer.
Component
Nicolet
10 meter gas cell
Nicolet
2 meter gas cell
Check valve
connector type
customer supplies
0.25" male VCR
0.25" Swagelok
Liquid nitrogen
Caution
Warning
Important
The gas boiling off liquid nitrogen can create an oxygen deficient
environment in an insufficiently ventilated room.
Do not spill liquid nitrogen onto or near the detector window. Rapid
cooling of the window's O-ring seal can cause the dewar to lose
vacuum. Prolonged exposure to atmospheric pressure can damage
the detector element.
Preparing Your Site
29
Accessories
This chapter provides preinstallation considerations and dimensional
drawings for Nicolet FT-IR accessory modules, microscopes and gas
cells. Study the drawings to help plan your bench work space.
Thermo Electron will install all accessory modules and microscopes.
Auxiliary
experiment module
30
GC interface
module
GC system dimensions
The Nicolet FT-IR spectrometer, GC interface and GC require a
continuous space of at least 178 cm (70 in). If possible, leave at least
30 cm (12 in) behind the units to allow service access.
An adjustable-height table for the GC interface and GC is available
from Thermo Electron. Setting the GC interface and oven on a
separate table helps prevent heat transfer from the GC oven to the
spectrometer.
31
GC carrier gas
GC detector gases
Warning
A flame ionization detector (FID) is optional for the GC. It burns the
eluate exiting the column and detects the ions produced by the
combustion. The FID is for GC experiments that do not make use of
FT-IR. If you want an FID, you must provide supplies of hydrogen
and dry air, plus regulators for their use. If you have an operating
manual for the GC, check it for instructions on supplying hydrogen
and dry air. If you dont have an operating manual, check with your
Thermo Electron service representative.
Hydrogen gas can flow into the GC oven and create an explosion
hazard. Therefore, all plumbing must be leak-tested with helium at
recommended pressures before hydrogen can be used. See the
manuals provided with the GC for pertinent safety precautions and
procedures. If Thermo Electron installs the GC oven, the
Thermo Electron representative will perform the needed tests.
TGA module
33
34
TGA interface
Spectrometer
Power
Scan
Laser
Source
TGA 2950
65 cm
TGA
Interface
42 cm
70 cm
59 cm
53 cm
To TGA interface
42 cm
59 cm
35
TGA dimensions
PEM module
36
Component
Width
Height
Depth
Weight
PEM Controller
21.3 cm
(8.4 in)
9.9 cm
(3.9 in)
30.5 cm
(12 in)
2.5 kg
(5.4 lb)
14.6 cm
(5.8 in)
33.0 cm
(13.0 in)
3.9 kg
(8.5 lb)
Tabletop optics
module (TOM)
37
38
Component
Width
Height
Depth
Weight
TOM mounting
plate kit
63.8 cm
(25.1 in)
38.6 cm
(15.2 in)
61.0 cm
(24.0 in)
55.0 kg
(120.0 lb)
14.6 cm
(5.8 in)
33.0 cm
(13.0 in)
3.9 kg
(8.5 lb)
PEM controller
9.9 cm
(3.9 in)
30.5 cm
(12.0 in)
2.5 kg
(5.4 lb)
21.3 cm
(8.4 in)
IR microscopes
39
40
Nicolet Continum
and Nicolet Continum XL
41
Nicolet
Centaurs
Co
ntac
t Al
ert
53 cm
66 cm
36 cm
42
FT-Raman module
Important
43
44
External
safety interlock
Warning
2
8
3 4
7 6
control measures
special considerations
45
Warning
46
47
ECO/RS
ECO software.
26 cm
36 cm
48
19 cm
22 cm
10.5
cm
Weight
Map300 accessory
16 kg (35 lb)
Motor controller
1.8 kg (4 lb)
49
50
Utility service
Other supplies
51
52
Important
Important
53