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    Syed Mehboob
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    This document summarizes water requirements and treatment for a power plant and cement plant. The power plant has a 25 MW capacity and requires 100 tons per hour of water. Various water streams like boiler blowdown, cooling tower losses, and effluents total 13.5 tons per hour. Water is treated through various stages like clarification, microfiltration, ultrafiltration, and reverse osmosis to achieve certain TDS levels before distribution. The RO plant has a capacity of 74.89 cubic meters per hour operating 20 hours. Total effluents from both plants sum to 19.37 tons per hour. Various water inputs and their usages are also listed along with input water quality parameters.

    Original Description:

    Water plant capacity calculations. ETP calculations. TDS calculations. Water Balance and its quantity

    Original Title

    RO Plant Calculations

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    This document summarizes water requirements and treatment for a power plant and cement plant. The power plant has a 25 MW capacity and requires 100 tons per hour of water. Various water streams like boiler blowdown, cooling tower losses, and effluents total 13.5 tons per hour. Water is treated through various stages like clarification, microfiltration, ultrafiltration, and reverse osmosis to achieve certain TDS levels before distribution. The RO plant has a capacity of 74.89 cubic meters per hour operating 20 hours. Total effluents from both plants sum to 19.37 tons per hour. Various water inputs and their usages are also listed along with input water quality parameters.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    5K views6 pages

    Plant Calculations

    Uploaded by

    Syed Mehboob
    This document summarizes water requirements and treatment for a power plant and cement plant. The power plant has a 25 MW capacity and requires 100 tons per hour of water. Various water streams like boiler blowdown, cooling tower losses, and effluents total 13.5 tons per hour. Water is treated through various stages like clarification, microfiltration, ultrafiltration, and reverse osmosis to achieve certain TDS levels before distribution. The RO plant has a capacity of 74.89 cubic meters per hour operating 20 hours. Total effluents from both plants sum to 19.37 tons per hour. Various water inputs and their usages are also listed along with input water quality parameters.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 6

    Power Plant Capacity

    Estimated Steam consumption


    Total Water Requirement
    Re-circulation water quantity

    25
    4
    100
    450

    MW
    t per MW
    TPH
    Cu.m

    Eff.
    13.09
    95%

    Clarifier
    12.44

    95%

    MGF
    11.82

    90%

    UF
    10.63

    70%

    RO
    7.44

    75%

    RO
    3.33

    90%

    MB
    3.00

    Boiler Blowdown
    Cooling Tower Losses
    Cooling Tower Blowdown

    3.00
    6.75
    2.25

    Total Effluent CPP

    8.50

    Total Effluent Cement Plant

    4.50
    Eff.
    13.00
    95%

    Clarifier
    12.35

    95%

    MGF

    11.73
    90%

    UF
    10.56

    60%

    RO
    6.33

    1100
    200
    20

    to EWT

    to STP

    0.65

    0.62

    1.18

    3.19

    1.11

    0.33

    3.00

    Reject

    0.65

    0.62

    TDS

    3200

    TDS

    1280

    1.17

    4.22

    TDS

    2900

    Capacity of RO Plant
    Operating hours

    74.89
    20
    Eff.

    m/hr
    hrs
    ETP

    STP

    107.02
    95%

    Clarifier

    5.35

    101.67
    95%

    MGF/PSF

    5.08

    87.59
    95%

    UF

    4.38

    83.21
    Filter Wtr

    75%

    9.00

    RO

    20.80

    TDS
    3500

    62.41
    75%

    RO

    TDS
    1140

    1.85

    5.56
    90%

    MB

    0.56

    5.00
    Effluents From Plant
    Cooling Tower Blow Down-CMP
    Cooling Tower Blow Down-CPP
    TOTAL

    11.87
    3.00
    4.50
    19.37

    90%

    MGF

    26.15

    1.94

    17.43
    90%

    ACF

    1.74

    ETP
    15.69
    60%

    RO

    6.28

    9.41
    9.96

    TDS
    2400

    Input Parameters
    m/hr
    12.00
    3.50
    14.00
    10.00
    39.50
    1.00

    Raw mill
    Coal Mill
    Clinker Cooler
    Cement Mill
    Usage Factor
    Cooling Tower Cement Plant
    Cooling Tower Power Plant
    Blow down from CT

    300
    450

    Drinking Water

    0.5

    Sanitary Water-Cement Plant


    Sanitary Water-CPP
    Sanitary Water-Colony
    Dust Suppression Water
    Power Generation
    Steam per MW
    Steam Requirement
    Steam Losses

    Evp. Losses
    2%
    2%
    1%

    1
    1
    3
    4
    25
    MW
    4
    t
    100 Tph
    5.00%

    WATER QUALITY
    TDS
    Turbidity
    Hardness

    ppm
    NTU
    ppm

    1100
    4.52
    550

    RO-I output TDS


    RO-II output TDS

    ppm
    ppm

    300
    20

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