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ABSTRACT
A plantain chips slicing machine was designed, fabricated and tested. This is perhaps a major advancement in the development of
plantain chips. A cam and spring return mechanism was used to achieve both the feeding and the slicing operations. The machine was
made as simple as possible for easy repairs and maintenance. It is designed such that the machine slices one tuber of plantain over one
revolution of the cam. A conveyor rolls sliced chips to a tray with the help of a Geneva drive mechanism (or timer). A variable speed
pulley system was used to reduce the motor speed to desired value. Test performance gave an efficiency of 74 per cent. Further
modification is in view to further improve on the efficiency.
Keywords: Plantain chips; Geneva timer; Spring-return mechanism; Maintenance; Efficiency.
1. INTRODUCTION
Plantain is a popular staple in Africa and in many other
countries of the world. Although many Western consumers
consider it a mere super-market bought, millions of people
especially in Africa, see plantain as a starchy staple of major
importance. Unripe plantain is also considered a major source
of iron. Plantain is taken in various forms such as fried plantain,
boiled plantain, roasted plantain, baked plantain, and plantain
chips. It can also be processed via slicing, drying and grinding
for production of plantain flour which is also consumed when
baked. There is high demand for plantain slices in form of fried
plantain chips by travelers, office workers, school children, and
families as part of breakfast. In an effort to make it readily
available, several means have been devised in slicing plantain
into pieces which is further processed into chips, flour, baked or
fried.
The kitchen knife method remains a primitive way of producing
plantain chips in large quantities in small, medium and large
scale industries. In this case, a sharp knife is used to slice the
plantain usually placed on a wooden cutting board. The
problems associated with this method are fatigue, low speed
which leads to poor output and low income generation, too
many staff, hand injury, poor uniformity of plantain chip
thickness, and high productive time and energy consumption.
The manually operated wooden platform plantain slicer is
another slow method employed in small scale industries. The
plantain is pressed and moved across the sharp blades of the
machine. The major risk is that when it misses a cut, the
machine operator gets his finger cut by the exposed sharp
blades. It is also time consuming since the operator will be
operating in a slow rate to avoid injury. Another method is the
manually operated cutting knives in which the plantain tuber is
placed on top of a sharp blade on the base frame of the
machine, and the upper handle which also contains sharp blades
pressed down thereby slicing the tuber into chips. The major
2. DESIGN CONCEPT
Figures 2.1 and 2.2 show the assembly and orthographic views
of the plantain chips slicing machine, respectively. Table 2.1
shows the component parts of the machine.
2
11
12
10
1
3
4
5
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International Journal of Engineering and Technology (IJET) Volume 3 No. 10, October, 2013
Item
Conveyor
Pulleys
Connecting Rod
Blade
Blade Guide
Sprockets
Electric Motor
Geneva Driven Wheel
Geneva Driver Wheel
Drive Belts
Blade Shaft
Flywheel
Quantity
1
3
1
1
1
4
1
1
1
2
1
1
remains stationary until the pin enters the next slot; thereby
giving an intermittent rotation of the Geneva wheel. The
conveyor controls both the feeding and discharge operations.
Connected to chain and sprockets, the conveyor is made up of
equally spaced iron segments welded on both ends and covered
by a thin layer of aluminum sheet. Chains are connected to both
sides of the conveyor to form a continuous cyclic motion. The
base frame suspends and provides a firm support to the
machine. The drive shaft is supported by two ball bearings
mounted on the base frame and which provide support for both
radial and thrust loads.
3. DESIGN ANALYSIS
Fig.2.2 Orthographic View of the Plantain Slicing Machine
2.1 Description
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International Journal of Engineering and Technology (IJET) Volume 3 No. 10, October, 2013
high quality standard. The following were carefully considered
in selecting the materials of construction (Eugene and Avallone,
1999).
i.
Material
ii.
iii.
Availability
iv.
Maintainability, and
v.
Cost Effectiveness
Current, I = 6 Amperes
The feeder shaft drives the driven wheel of the Geneva stop
Geneva
Wheel
Sprocket
Cam
Shaft
Sprocket
50
100
150
50
respectively.
FV = 0;
0.0736 kgm
RB = 0
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International Journal of Engineering and Technology (IJET) Volume 3 No. 10, October, 2013
RB = (475 + 850 + 3820 + 2975) / 400 = 20.3 N
RB = 18.61N, and RA = 19 N
i.
30mm
ii.
N-m
1999).
But d3 = (16/) M2 + T2
Where d = Shaft diameter
Geneva Wheel
(James, 1980)
Crank
Arc
Fig.3.3 Four-Stop
Geneva Mechanism
9.0N
B
A
50
150
150
50
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International Journal of Engineering and Technology (IJET) Volume 3 No. 10, October, 2013
Stress on Drive Pin
RECOMMENDATIONS
The stress developed is due mainly to the impact made by the
The timing of the cutting mechanism with the forward motion
of the feed conveyor should be re-examined. A provision
should be made for adjusting the cutting mechanism to give a
desired thickness of cutting. This will help in processing
different but uniform tubers of plantain.
REFERENCES
4.
PERFORMANCE TEST
5. DISCUSSION
The thickness of the plantain chips was fairly uniform.
However a production efficiency of 74% is not good enough.
There is an obvious need for improvement on the design.
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