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DOI 10.1007/s00466-012-0772-0
ORIGINAL PAPER
Received: 6 July 2012 / Accepted: 29 July 2012 / Published online: 22 August 2012
Springer-Verlag 2012
1 Introduction
In the last several years there has been a significant increase
in the research centered around aerodynamic and structural
modeling of wind turbines. While most wind turbine aerodynamics and aeroelasticity simulations for engineering design
are performed using low-fidelity methods (see, e.g., [1,2]),
there has been a growing body of research and development
to raise the fidelity of wind turbine simulations. Standalone
3D computational fluid dynamics simulations of wind turbines may be found in [316], while standalone structural
analyses of rotor blades of complex geometry and material composition under assumed or computed off-line wind
load conditions are reported in [1723]. In simulating wind
turbine aerodynamics, only a handful of researchers (see,
e.g., [7,8,13,24]) considered full wind turbine simulations,
where the wind turbine rotor, nacelle, and tower are all modeled. This is due to the additional computational challenges
associated with the simulation of objects in relative
motion.
Recently, a fully coupled fluidstructure interaction (FSI)
simulation methodology for wind turbine rotors was developed in [25]. The simulations therein showed the importance
of FSI modeling for full-scale wind turbine rotors. However,
123
822
123
(w1 w2 ) 1 (u1 , p) n1 d
(t )I
1 (w1 , q) n1 (u1 u2 ) d
(t )I
+
(w1 w2 ) (u1 u2 ) d = 0.
(1)
(t )I
823
B1 {w, q}, {u, p}; u
u
=
w 1
+
u
u
d
t x
(t )1
(w) : 1 (u, p) d +
+
(t )1
w 1 f1 d +
(t )1
w 2
du
d +
dt
(t )2
(4)
w 2 f2 d +
(t )2
(3)
(t )1h
F2 (w) =
w h1 d,
F1 ({w, q}) =
(t )2
(2)
(t )1
B2 (w, u) =
u d,
q
w h2 d,
(5)
(t )2h
(6)
Remark 2 If the fluid and structural velocities and the corresponding test functions are explicitly assumed to be continuous (i.e., u1 = u2 and w1 = w2 ) at the interface, the FSI
Neb
b=1 b
t (t )I
(8)
Neb
b=1 b
t (t )I
w1h , q h , u1h , p h ; u h F1VMS w1h , q h
w1h 1 u1h , p h n1 d
2 w1h n1 + q h n1 u1h u h d
Neb
b=1 b
t (t )
I
Neb
b=1 b
t (t )I
w1h 1
u1h u h n1 u1h u h d
B w1h u1h u h d = 0,
(9)
where
wh , q h , uh , p h ; u h
= B1 wh , q h , uh , p h ; u h
B1VMS
Nel
e=1
(et )1
Nel
qh
wh +
uh u h
rM uh , p h d
1
1 C wh rC uh , p h d
e=1
(et )1
123
824
Nel
M wh rM uh , p h uh d
e=1
(et )1
Nel
e=1
(et )1
wh
: M rM uh , p h M rM uh , p h d,
1
(10)
and F1VMS
wh , q h
= F1
wh , q h .
(11)
(12)
and
r C uh , p h = uh .
(ts )2
(13)
(14)
123
continuous) geometrical mapping. Regions where the mapping reduces to the C 0 level are also allowed. This includes
situations where the shell surface geometry is described using
several NURBS patches that are joined with C 0 -continuity.
For this reason, we define (2s )0 and (2s )t to be the structure midsurface, which is composed of the structural patches
or subdomains, in the reference and deformed configuration,
respectively. Furthermore, (2b )0 denotes the bending strip
domain, which is a union of the bending strip patch subdomains, in the reference configuration.
Let Sdh and Vdh denote the discrete trial and test function
spaces for the structural mechanics problem. The rotationfree KirchhoffLove shell formulation may be stated as: find
the velocity of the shell midsurface u2h Sdh , such that for
all test functions w2h Vdh ,
du2h
h
f d
w2 2 h th
dt
+
(0s )2
+
(0s )2
h A h + B h d
h
h
h
d +
B + D
w2h 2h t1h d = 0.
h Db h d
(0b )2
(15)
(t )I
825
Neb
b=1 b
t (t )SI
Neb
b=1 b
t (t )SI
Neb
Neb
b=1 b
t (t )SI
Fig. 1 Setup for the simulation of a full machine. The interior moving subdomain, which encloses the wind turbine rotor, and the exterior
stationary subdomain, which houses the nacelle and tower, are shown
Neb
b=1 b
t (t )SI
1
h
h
1S n1S 1M n1M ) d
w1S
(
w1M
2
h
w1S
b=1 b
t (t )SI
1
h
h
1S n1S
1M n1M ) u1S
u1M
d
(
2
h
w1M
h
h
h
h
n1S
u1S
d
u1S
u 1S
u1M
h
h
h
h
n1M
u1M
d
u1M
u 1M
u1S
CIB h
h
h
h
u1M
w1S w1M
u1S
d = 0,
hn
(17)
123
826
Fig. 2 Nonmatching meshes at the sliding interface between the stationary and moving subdomains
3 Computational results
In this section, we present our computations of the NREL
5 MW offshore baseline wind turbine [2,9]. The NREL 5 MW
wind turbine is a conventional three-blade upwind turbine
proposed in [2] to support concept studies aimed at assessing
offshore wind technology [9096]. The rotor-only configuration of this wind turbine was simulated earlier in
[9,25,10,11,97,32,41,44] using both NURBS-based IGA
and standard FEM. The detailed geometry description and
construction for the blade surface was documented in [9].
The 63 m blade is composed of a series of DU airfoils and
the NACA64 profile. In this work, the proposed framework
123
is applied to the simulation of the full wind turbine configuration, including the rotor (blades and hub), nacelle, and
tower. The land-based tower is assumed to be rigid, and has
a base diameter of 6 m and a top diameter of 3.87 m. The
tower height is 87.6 m and the hub height is 90 m [2].
The cases considered in this work are show in Fig. 3. Case I
is a rotor-only setup, where the rotor is enclosed in a cylindrical domain, and the rotation is applied to the entire computational domain to simulate the spinning rotor. Case II is also a
rotor-only setup, however, the rotor is housed in a cylindrical
rotating subdomain that is enclosed by a stationary exterior
flow subdomain. The sliding-interface formulation is applied
at the interface between the subdomains to weakly impose
the continuity of the kinematics and tractions. We compare
the simulation results from Cases I and II to study the effect
of the sliding-interface formulation. Case III has a similar
setup as Case II, but this time the stationary subdomain contains the nacelle and tower, and thus enables us to study the
rotortower interaction effects.
All simulations are performed at the rated wind speed of
11.4 m/s and a fixed rotor speed of 12.1 rpm. This setup corresponds to one of the cases reported in [2]. The wind speed is
prescribed at the inflow boundary, the traction vector is set to
zero at the outflow boundary, and the slip condition is set on
the top, bottom, and lateral boundaries. The air density and
viscosity are 1.2 kg/m3 and 2.0105 kg/(m s), respectively.
The aerodynamics volume mesh statistics for all three
cases are summarized in Table 1. Case III has more elements
and nodes compared with Cases I and II due to the presence
of the nacelle and tower. A 2D cut of the mesh at x = 0 for
Case III is shown in Fig. 4 to show the mesh quality used
in our computations. The mesh is refined in the inner region
for better flow resolution. Figure 5 shows a 2D cut at 75 %
827
Fig. 3 Cases considered. (a) Case I: rotor only. (b) Case II: rotor only, including a sliding interface. (c) Case III: full machine with a sliding
interface
Number of elements
Case I
1,319,427
4,218,459
Case II
1,326,129
4,205,519
Case III
1,440,425
4,828,692
Fig. 5 A 2D cut at 75 % spanwise station to illustrate the boundarylayer mesh. The size of the first element in the wall-normal direction
is 0.02 m, and a growth ratio of 1.2 is used to generate 15 layers of
prismatic elements
123
828
6.0
220.8
5000
Case I:
Rigid Blade
Rotor Only
4500
5000
4000
3500
3000
2500
2000
Case II:
Rigid Blade
Rotor Only
(Sliding Interface)
Case III:
Rigid Blade
Full Machine
(Sliding Interface)
10
12
14
16
18
151.2
296.4
81.6
Rigid Blade
Full Machine
(Sliding Interface)
4500
226.8
12.0
157.2
Case I:
Flexible Blade
Rotor Only
4000
3500
Case II:
Flexible Blade
Rotor Only
(Sliding Interface)
3000
Case III:
Flexible Blade
Full Machine
(Sliding Interface)
2500
2000
20
6.0
Time (s)
10
12
14
16
18
20
22
Time (s)
1300
1250
1200
1150
1100
1050
6.0
151.2
296.4
81.6
Blade #3
1350
1400
60
120
180
240
300
157.2
-4
-3
-2
-1
360
Fig. 7 The single-blade aerodynamic torque as a function of the azimuthal angle for a rigid-blade full-machine simulation. The 180 angle
corresponds to the instant when the blade passes in front the tower. At
that instant the predicted drop in the torque is 1012 % of its computed
value when the blade is away from the tower
123
12 . 0
Blade #2
Blade #1
-5
226.8
10
12
14
16
18
20
22
Time (s)
Fig. 9 The blade tip z-displacement for rotor-only (dashed, dasheddotted, and dashed-dotted-dotted lines) and full-machine (solid lines)
simulations. The arrows near the bottom of the figure show the instants
where the blade passes in front of the tower
829
Azimuthal angle of blade #1 (degree clockwise)
151.2
296.4
Blade #2
1500
81.6
226.8
12.0
Blade #3
1250
1000
Blade #1
750
500
220.8
1750
157.2
220.8
1750
10
12
14
16
18
20
151.2
296.4
226.8
12.0
157.2
1500
1250
1000
Full Machine
Blade #1
750
22
10
12
14
16
18
20
22
Time (s)
Time (s)
220.8
1750
6.0
151.2
296.4
81.6
226.8
12.0
157.2
Rotor Only
Blade #2
1500
1250
1000
Full Machine
Blade #2
750
500
10
12
14
16
18
20
22
Time (s)
Azimuthal angle of blade #1 (degree clockwise)
220.8
1750
81.6
Rotor Only
Blade #1
500
8
6.0
6.0
151.2
296.4
81.6
226.8
12.0
157.2
18
20
22
Rotor Only
Blade #3
1500
1250
1000
Full Machine
Blade #3
750
500
10
12
14
16
Time (s)
4 Conclusions
We presented our aerodynamics and FSI computational techniques that enable dynamic, fully coupled, 3D FSI simulation
123
830
Fig. 12 Relative air speed and streamlines at 50 % spanwise station, rotated to the reference configuration, and superposed on the moving blade
#2 at three different time instants: (a) t = 9.0 s, (b) t = 10 s, and (c) t = 12.5 s
Fig. 13 Air speed contours at a planar cut (left) and isosurfaces of air speed (right) at an instant for the flexible-blade full-machine simulation
Flexible-blade
aerodynamic
torque (kN m)
Case I
3,735
3,749
Case II
3,733
3,751
Case III
3,716
3,734
of wind turbines at full scale, and in the presence of the nacelle and tower (i.e., simulation of the full machine). The
structural modeling of wind turbine blades makes use of the
isogeometric rotation-free shell formulation, which is coupled to the low-order finite-element-based ALE-VMS technique for aerodynamics. This presents a good combination of
accuracy and efficiency of the wind turbine FSI simulations.
123
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