Professional Documents
Culture Documents
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
2
R
0
K
M
C
D
P
A
M
T
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E
S
N
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PT. PERUSAHAAN
GAS NEGARA
d
e
N
d
SEMARANG
GAS DISTRIBUTION PIPELINE (CP-16)
I
C
Tambak Lorok Offtake Station
A
L
NO
1
2
A
B
DESCRIPTION
A
N
A
L
DESIGN CONDITION AND PERFORMANCE
GUARANTEE
Y
Pump Operating Conditions S
Utilities Available
I
Electric Power Supply :
S
Motor Rated Power > 250 kW
GENERAL
Quotation No
Date
S
H rated above 1 kW
Space Heater for Motor
E
E
Performance Guarantee
T
- Pump Performance
-
Driver Performance
Noise Level
SCOPE OF SUPPLY
3.1 General
1) Centrifugal Pump(s), as per data sheet and specification
2) Gear as per API 677
3) Free Type Pulsation Supressors (inlet and outlet)
4) Drain and vent valves, as applicable
5) Driver (s),Electric Motor (s) NEMA Design and in accordance to Induction Motor Specification
6) Space Heater (for motor rated above 10 kW )
7) Base Plate for pumps ,motors and oil system ( if any ),complete with drip pan and drain connection.
8) Alignment position screws (vertical / horizontal)
9) Sets of shims / leveling pads.
10) Foundation /anchor bolts with nuts.
11) Packing as specified on data sheet.
12) Variable Frequency Drive as per specified on data sheet.
13) Instrument including alarm devices ( if any ) as perdata sheet & P&ID.
14) SS instrument tag (s) number for all supplied instruments.
15) Instruments wiring in steel conduit,sealing fitting & tubing within base plate & supplied gauge board
16) Relief Valve
17) Lubricant for initial charge
18) Junction boxes for interface with purchaser
19) Common skid with drain connection for three pumps, piping and instrumentations
20) Piping, valves, fittings as per data sheet
21) All customer piping connection shall be flanged as per ANSI B16.5
22) SS nameplate for pump and motor.
23) Painting ,primary and finishing coat as per Project Specification
DATA
By Vendor
By Vendor
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
By Others
Required
N/A
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Required
Separately Quoted
Required
Required
N/A
SCOPE OF WORK
1) Pre-Inspection Meeting
2) Engineering Design and Review
Required
Required
3) Rust prevention at shop for shipment and long term storage (6 months).
Required
Required
Required
Required
Required
Required
Required
REQUIREMENT
28) Spare parts list with price for 2 years operation ,separately quoted.
29) Special tools (if any) and devices for maintenance
30) Spreader bar, slings and shackels c/w certificates for single point liming.
Required
DOC NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
vO
P
t
e
cp
E
.kh
c
te
rp
t
- C
'k
o
- 0
e
vd
H
2
PT. PERUSAHAAN
GAS NEGARA
d
e
N
d
SEMARANG
GAS DISTRIBUTION PIPELINE (CP-16)
I
C
Tambak Lorok Offtake Station
A
L
NO
A
DESCRIPTION
REQUIREMENT
A
Codes & Standards
N
- American Petroleum Institute
A (API) 610 11th Ed
L (API) 677
- American Petroleum Institute
- ASME B 16.5, Pipe Flanges
Yand Flanged Fittings
- International Organization for Standardsization (ISO 5199)
S
Project Specifications
I
- Mechanical Design Basis
S
- Specification Pump for Hydrocarbon Service
DATA
Required
Required
Required
Hold
Hold
S
H
E
E
T
Required
Hydrostatic Test
Witnessed
Performance Test
Witnessed
NPSH Test
Witnessed
Witnessed
Required
Required
Required
Required
Required
* Radiography
* Ultrasonic
* Magnetic
* Liquid Penetrant
Required
Required
Required
Required
MOTOR DIVER
- Testing
- Manufacturer Standard Shop Test
Required
Required
SUPPRESSORS
7
Hydrostatic Test
DELIVERY
- Delivery Schedule
-
TECHNICAL ACCEPTANCE
Comply
X
N/A
TBA
Witnessed
weeks
By Vendor
By Vendor
DOC NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
vO
P
t
e
cp
E
.kh
c
te
rp
t
- C
'k
o
- 0
e
vd
H
2
PT. PERUSAHAAN
GAS NEGARA
d
e
N
d
SEMARANG
GAS DISTRIBUTION PIPELINE (CP-16)
I
C
Tambak Lorok Offtake Station
A
L
NO
DESCRIPTION
A
N
A
L
Y
S
I
S
S
H
E
E
T
REQUIREMENT
DATA
VALUATION
S
Prepared by
Checked by
Approved by
Revision No
Date
DS
0
13-Feb-15
Vendor
REMARKS
DATA
REMARKS
DATA
REMARKS
DATA
REMARKS
VALUATION
S
Prepared by
Checked by
Approved by
Revision No
Date
DS
0
13-Feb-15
Vendor
REMARKS
DATA
REMARKS
DATA
REMARKS
DATA
Notes:
REMARKS
VALUATION
S
Prepared by
Checked by
Approved by
Revision No
Date
DS
0
13-Feb-15
Vendor
REMARKS
DATA
REMARKS
DATA
REMARKS
DATA
REMARKS
TEC
DOCUMENT NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
NO
1
DESCRIPTION
GENERAL
Pump Model /Size
Pump Type
Quantity
Manufacturer
Country of Origin
Code & Standard
LIQUID DATA AND OPERATING CONDITION
Liquid
Pumping Temperature (Normal/Max./Min.)
Specific Gravity
Viscosity
Corrosive / Errosive Agents
Chloride Concentration
Rated Capacity
Suction Pressure (Max / Min)
Discharge Pressure (Max / Min)
Differential Pressure
Differential Head
Hydraulic Power
Break Horse Power
NPSHA
4
A
PUMP PERFORMANCE
NPSHR
Efficiency
BkW at rated cap.
Min. Cont. flow : Thermal / Stable
Max. Head rated imp.
Max. BkW rated imp.
Max. Allow. work press.
Hydrotest press.
Design press. / temp.
Rotation viewed from coupling end
Rotating speed
S.S.S. at BEP
Vertical Pumps :
Pit depth / Base to pump bottom
Min. Submergence req'd
Pump length (Imp. to disch. nozzle)
BkW @ maximum viscosity
BkW @ relief valve setting
Maximum Allowable speed
Minimum Allowable speed
Pinion Sham
Sound Pressure Level @ 3.3 m
MECHANICAL DESIGN
Pumps
Flange Size (Suction / Discharge)
Flange Rating (Suction / Discharge)
Flange Type (Suction / Discharge)
Nozzle Orientation (End-Top, Top-Top, Side-Side)
Impeller Type
Liquid End
Multiplex
Plunger
Single Acting
Horizontal
Drip Pan Drain (Flanged)
Liquid End Lubrication
Liquid End Packing
Maximum Pressure (Liquid Cylinder)
Maximum Temperature (Liquid Cylinder)
Hydrostatic Test Pressure
Sham Seal (Mechanical Seal API 682)
API Plan Flush
Lube Oil System
Type
DE
REQUIREMENT
Remarks
by Vendor
Submersible
2
by Vendor
by Vendor
Manufactur Std
Water
30-50
1
-
ppm
2
14.22334
79.94
72.25
50.8
0.333914478
by Vendor
15.58
m3/h
psia
psia
psia
m
HP
kW
m
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
85
m
%
kW
m3/h
m
kW
kg/cm2
kg/cm2
kg/cm2 / C
*/2
ANSI #150 at piping
* / RF
by Vendor
Enclosed
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
Required
by Vendor
by Vendor
by Vendor
by Vendor
By Vendor
inch
by Vendor
C
cP
rpm
m3/h-m-rpm
m
m
m
kW
kW
rpm
rpm
rpm
dBA
in
kg/cm2
C
kg/cm2
TEC
DOCUMENT NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
NO
DESCRIPTION
Filtration Size
Driver Oil Pump (if required)
Accessories
: - Flow Indicator
- Pressure Gauge
- Temperature
- Strainer
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
API 677
by Vendor
by Vendor
by Vendor
by Vendor
Parallel Sham
by Vendor
VFD
Manufacturer
Model
Volt / Phase / Hertz
Max. Total Harmonic Distortion
Standard Compliance
:
- UL 574
- UL1004-8
by Vendor
by Vendor
3300 / 3 / 50
5
Required
Required
Remarks
micron
Controls
Signal
Capacity Control
REQUIREMENT
Gear Reducer
Code
Manufacturer
Model
Service Factor
Rating
Type
Lubrication
Type
DE
Other Requirements
Relief Valve
Relief Valve Setting
MATERIAL
Material Class Code
Pressure Casing
Inner case parts
Impeler
Case wear ring
Imp. Wear ring
Shaft
Throat bush
Interstage Sleeves
Interstage Bushings
Case and gland studs
Case Gasket
Discharge head/ suction can
Column / bowl sham bushings
Wetted fasteners (bolts)
MOTOR DRIVER
Manufacturer
Model / Frame Size
Type
Nameplate Rating
Speed
IP
Volt / Phase / Hertz
Service Factor
Area Classification
Insulation Class
Enclosure
Space Heater (4 kW and above)
Space Heater Volt/Phase/Hz
Starting Method (above 20kW shall be Soft Starter)
SUPPRESSORS
Inlet and Outlet
Combination inlet supp separator / internal (for inlet & discharge
pump)
Automatic / Local
Electronic
Variable Speed Only
External
by Vendor
kg/cm2
Stainless Steel
(*)
Bronze
(*)
(*)
Stainless Steel
(*)
(*)
(*)
(*)
(*)
(*)
(*)
(*)
by Vendor
by Vendor
Squirrel Cage Induction Motor
0.75 or by Vendor
by Vendor
68
380 VAC / 3 ph / 50 Hz
1.15
SAFE
F
TEFC
No
220 VAC / 1 ph / 50 Hz
DOL
ASME Code Stamp
Required
Yes
kW
rpm
TEC
DOCUMENT NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
NO
DESCRIPTION
DE
REQUIREMENT
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
TECHNICAL ACCEPTANCE
Comply
X
N/A
TBA
Remarks
kg
kg
kg
kg
kg
kg
mm
mm
Remarks
Prepared by
Checked by
Approved by
Revision No
Date
Remarks
0
0
DS
0
13-Feb-15
Remarks
Remarks
Prepared by
Checked by
Approved by
Revision No
Date
Remarks
0
0
DS
0
13-Feb-15
Remarks
Remarks
Prepared by
Checked by
Approved by
Revision No
Date
Remarks
0
0
DS
0
13-Feb-15
Remarks
DOCUMENT NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
NO
1
DESCRIPTION
GENERAL
Pump Model /Size
Pump Type
Quantity
Manufacturer
Country of Origin
LIQUID DATA AND OPERATING CONDITION
Liquid
Pumping Temperature (Normal/Max./Min.)
Specific Gravity
Viscosity
Corrosive / Errosive Agents
Chloride Concentration
Rated Capacity
Suction Pressure (Max / Min)
Discharge Pressure (Max / Min)
Differential Pressure
Differential Head
Hydraulic Power
Break Horse Power
NPSHA
4
A
PUMP PERFORMANCE
NPSHR
Efficiency
BkW at rated cap.
Min. Cont. flow : Thermal / Stable
Max. Head rated imp.
Max. BkW rated imp.
Max. Allow. work press.
Hydrotest press.
Design press. / temp.
Rotation viewed from coupling end
Rotating speed
S.S.S. at BEP
Vertical Pumps :
Pit depth / Base to pump bottom
Min. Submergence req'd
Pump length (Imp. to disch. nozzle)
BkW @ maximum viscosity
BkW @ relief valve setting
Maximum Allowable speed
Minimum Allowable speed
Pinion Sham
Sound Pressure Level @ 3.3 m
MECHANICAL DESIGN
Pumps
Flange Size (Suction / Discharge)
Flange Rating (Suction / Discharge)
Flange Type (Suction / Discharge)
Nozzle Orientation (End-Top, Top-Top, Side-Side)
Liquid End
Multiplex
Plunger
Single Acting
Horizontal
Drip Pan Drain (Flanged)
Liquid End Lubrication
Liquid End Packing
Maximum Pressure (Liquid Cylinder)
Maximum Temperature (Liquid Cylinder)
Hydrostatic Test Pressure
Sham Seal (Mechanical Seal API 682)
API Plan Flush
Coupling
Lube Oil System
Type
Filtration Size
TECHNI
CEN
PORTABLE DI
REQUIREMENT
Remarks
by Vendor
Centrifugal BB1
1
by Vendor
by Vendor
Diesel Fuel
30-50
0.815
5.26
-
ppm
2.7254961993
14.22334
25.602012
12.5165392
10.8
1.3
by Vendor
19.83
m3/h
psia
psia
psia
m
kW
kW
m
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
85
m
%
kW
m3/h
m
kW
kg/cm2
kg/cm2
kg/cm2 / C
by Vendor
by Vendor
C
cP
rpm
m3/h-m-rpm
m
m
m
kW
kW
rpm
rpm
rpm
dBA
inch
in
kg/cm2
C
kg/cm2
micron
DOCUMENT NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
NO
DESCRIPTION
Driver Oil Pump (if required)
Accessories
: - Flow Indicator
- Pressure Gauge
- Temperature
- Strainer
REQUIREMENT
Remarks
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
API 677
by Vendor
by Vendor
by Vendor
by Vendor
Parallel Sham
by Vendor
VFD
Manufacturer
Model
Volt / Phase / Hertz
Max. Total Harmonic Distortion
Standard Compliance
:
- UL 574
- UL1004-8
by Vendor
by Vendor
3300 / 3 / 50
5
Required
Required
Controls
Signal
Capacity Control
Other Requirements
Relief Valve
Relief Valve Setting
MATERIAL
Material Class Code
Pressure Casing
Inner case parts
Impeler
Case wear ring
Imp. Wear ring
Shaft
Throat bush
Interstage Sleeves
Interstage Bushings
Case and gland studs
Case Gasket
Discharge head/ suction can
Column / bowl sham bushings
Wetted fasteners (bolts)
MOTOR DRIVER
Manufacturer
Model / Frame Size
Type
Nameplate Rating
Speed
IP
Volt / Phase / Hertz
Service Factor
Area Classification
Insulation Class
Enclosure
Space Heater (above 3.7 kW)
Space Heater Volt/Phase/Hz
Starting Method (above 20kW shall be Soft Starter)
PORTABLE DI
Gear Reducer
Code
Manufacturer
Model
Service Factor
Rating
Type
Lubrication
Type
TECHNI
CEN
SUPPRESSORS
Inlet and Outlet
Combination inlet supp separator / internal (for inlet & discharge
pump)
Flange finish (inlet & discharge)
Automatic / Local
Electronic
Variable Speed Only
External
by Vendor
kg/cm2
by Vendor
by Vendor
Squirrel Cage Induction Motor
4 or by Vendor
by Vendor
55 or above
380 VAC / 3 ph / 50 Hz
1.15
Class DIV. Group
F
TEFC
Yes
220 VAC / 1 ph / 50 Hz
DOL
ASME Code Stamp
Required
Yes
Per ASME 16.5
kW
rpm
DOCUMENT NO.
REQUISITION NO.
CLIENT
PROJECT TITLE
:
:
:
:
JOB NO.
LOCATION
:
:
NO
DESCRIPTION
TECHNICAL ACCEPTANCE
Comply
X
N/A
TBA
TECHNI
CEN
PORTABLE DI
REQUIREMENT
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
by Vendor
Remarks
kg
kg
kg
kg
kg
kg
mm
mm
Remarks
Prepared by
Checked by
Approved by
Revision No
Date
Remarks
0
0
DS
0
13-Feb-15
Remarks
Remarks
Prepared by
Checked by
Approved by
Revision No
Date
Remarks
0
0
DS
0
13-Feb-15
Remarks
Remarks
Prepared by
Checked by
Approved by
Revision No
Date
Remarks
0
0
DS
0
13-Feb-15
Remarks