SJ-20100726164139-001-ZXDU58 S151 (V4.1R01M01) DC Power System Installation Manual - 280793

ZXDU58 S151
DC Power System
Installation Manual
Version 4.1R01M01
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: (86) 755 26771900
Fax: (86) 755 26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
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DOCUMENT INFORMATION
Serial No. SJ-20100726164139-001
Revision No. 1.0
Revision Date: 20100802
Safety Precautions
Safety Precautions
Read the safety instructions before any operation of the equipment. The safety precautions mentioned in this manual only serve as a supplement to the local safety
codes.
Only trained professionals are allowed to install, operate and maintain the equipment. ZTE bears no liability to the consequences incurred by violation of the general safety operation requirements, or violation of the safety standards for designing,
manufacturing and using the equipment.
Safety Signs
describes the safety signs in this manual.
Safety Signs
Safety Signs
Meaning
Danger: Indicates an imminently hazardous situation, which if not avoided, will
result in death or serious injury. This signal word should be limited to only
extreme situations.
Warning: Indicates a potentially hazardous situation, which if not avoided,
could result in death or serious injury.
Caution: Indicates a potentially hazardous situation, which if not avoided,
could result in minor or moderate injury. It may also be used to alert against
unsafe practices.
Electric shock: There is a risk of electric shock.
Electrostatic: The device may be sensitive to static electricity.
Precautions
Dangerous High Voltage!
l
Observe the local safety codes during the equipment installation. The installation personnel must be qualified for high voltage and AC power operations.
Never wear any conductive object, such as watch, hand chain, bracelet or ring
during the operation on the equipment.
Prevent any moisture from entering the equipment during operations.

3
Safety Precautions
Avoid DC Short Circuit!

l
Avoid short circuit during operation. The ZXDU58 S151 system is a power supply product with constant DC voltage.
Do not connect any positive terminal to negative terminal. Do not connect any
non-grounding terminal to the ground.
Do Not Connect or Disconnect any Power Cable with Power On!

Performing power cable operation with power ON will cause fatal danger to operation
personnel and damage to the equipment.
l
Turn OFF all the breakers and switches before connecting or disconnecting a
power cable.
Before connecting a cable, make sure that the cable and its label are in accordance with the requirement.
Fully Insulate Tools!

Before operation, fully insulate the tools to avoid short circuit. For example, wrap
exposed metal parts with insulation tape.
Avoid Electrostatic Damage!

Static electricity generated by human body may damage PCB components. Before
touching a circuit board or an IC chip, always wear an antistatic wrist strap with the
other end well grounded.
Observe Safety Rules for Battery Operation!

l
Before performing any operation on battery, read the safety precautions in the
battery manual
Connect the battery cables according to the instructions. Avoid short circuit and
electrolyte leakage.
Contents
Safety Precautions .................................................................. 3
Part I Overview ........................................................................ 7
1 Overall System Structure ....................................................... 7
2 Environment Requirements .................................................... 8
3 Installation and Commissioning Flow ...................................... 8
4 Tools Preparation.................................................................. 10
Part II Hardware Installation ...................................................... 11
5 Installing Cabinet .................................................................. 11
Cabinet Installation Position .................................................. 11
Installing Cabinet in Position .................................................. 12
6 Installing Battery Pack ........................................................... 13
Checking and Cleaning Batteries ............................................ 13
Installing Batteries into Cabinet .............................................. 14
7 Connecting Electrical Cables.................................................. 16
Precautions in Electrical Connection ....................................... 16
Connecting Grounding Cable ................................................. 17
Connecting AC Input Cables.................................................. 18
Connecting Battery Cables .................................................... 19
Connecting DC Output Cables ............................................... 20
8 Connecting Sampling Cables ................................................. 22
Connecting Battery Temperature Sampling Cable ...................... 22
Connecting Relay Sampling Cables ........................................ 24
Part III System Commissioning ................................................. 26
9 Performing Electrical Check ................................................... 26
Checking for Short Circuit ..................................................... 26
Checking AC Input Voltage.................................................... 29
Checking Battery Voltage ...................................................... 31
10 Starting Rectifiers and Monitoring Unit .................................. 32
Slots Configuration .............................................................. 32
Starting and Checking Rectifiers............................................. 32
Starting and Checking Monitoring Unit ..................................... 34
11 Setting Parameters in Monitoring Unit.................................... 36
Operation Interface .............................................................. 36
Entering Ctrl Main Menu ....................................................... 36
Setting System and Battery Parameters ................................... 37
Parameters to be Set in System Commissioning .................. 37
Modifying Parameter Value.............................................. 39
Setting Output Relay ............................................................ 40
12 Charging Batteries .............................................................. 41
Connecting Batteries to System ............................................. 41

Starting Equalized (Boost) Charge .......................................... 43
13 Connecting Loads to System ................................................ 44
14 System Shutdown and Restarting ......................................... 46
System Shutdown ............................................................... 46
System Startup ................................................................... 46
Appendix ................................................................................ 48
15 Weight and Dimensions ....................................................... 48
16 Interface Description ........................................................... 50
Electrical Connection Terminals.............................................. 50
SIB Interfaces Description ..................................................... 51
IP Board Interfaces Description .............................................. 55
17 Alarm List........................................................................... 57
Part I Overview
Part I Overview
Overall System Structure ........................................ 7
Environment Requirements ..................................... 8
Installation and Commissioning Flow ......................... 8
Tools Preparation .................................................. 10
Overall System Structure
The ZXDU58 S151 system is mainly composed of the rectifiers, monitoring unit, AC
and DC distribution units and battery packs. Refer to Figure 1-1.
Figure 1-1 ZXDU58 S151 Internal Structure
Part I Overview
Environment Requirements
The ZXDU58 S151 is applied indoors. The requirements for the environment are as
follows:
1. No conductive dusts or corrosive gases; no explosion hazard, no shake or jolt.
2. In the AC power distribution box, a breaker should be available to power the
ZXDU58 S151 system.
The AC input breaker of the power distribution box that powers the ZXDU58
S151 system should meet the requirements: The AC input mode of the ZXDU58
S151 system is: three-phase five-wire (L1/L2/L3/N/PE). The rated phase voltage
is 220 V. The maximum AC input phase current is 25 A.
3. The grounding busbar is available for the ZXDU58 S151 system and the grounding resistance meets the requirements in the engineering specifications.
4. In the equipment room, the temperature, humidity and air pressure meet the
requirements stated in Table 2-1.
Table 2-1 Requirements for Temperature, Humidity and Air Pressure
Item
Requirement
Operating
5 C to +45 C; +15 C to +25 C recommended
temperature
A high temperature over 40 affects the system operation and shortens

the service life of the system.
A low temperature affects the performance and charging efficiency of the

batteries; a high temperature shortens the service life of the batteries.
An air conditioner is required to control the temperature in the equipment

room. In the case of over-temperature, improve the condition for heat dissipation and turn on an air conditioner to lower the temperature.
Relative
10% to 90% (non-condensing); 40% to 60% recommended
humidity
Air pressure
70 kPa to 106 kPa
Installation and Commissioning

Flow
Perform the procedure below during the installation and commissioning of the
ZXDU58 S151 system.
8
Part I Overview
1. Install the system.
a. Install the cabinet.
b. Install the battery packs.
c.
Connect the electrical cables.
d. Connect the signal cables.

2. Perform the system commissioning.
a. Perform electrical check.
Caution:
Perform electrical check to avoid any accident. Make sure that all the electrical cables are correctly connected.
b. Start the rectifiers and monitoring unit.
c.
Set the parameters in the monitoring unit.
Caution:
Set the parameters according to the situation of the installation site. Correct parameter settings are very important to ensure that the monitoring unit
functions as expected.
d. Charge the batteries.
Charge the batteries before they are put into use for the first time.
e. Connect the loads to the ZXDU58 S151 system.
3. Shut down and start up the ZXDU58 S151 system.
a. Shut down the system.
Applicable scenario: The ZXDU58 S151 system can be shut down when the
system debugging is finished, but not put into use.
Warning:
The ZXDU58 S151 system shutdown will cause the loads power-off. Once
the ZXDU58 S151 system is put into use, do not shut down the system without permission!
b. Start up the system.
Applicable scenario: The ZXDU58 S151 system need be started up after it
is shut down.
Part I Overview
Tools Preparation
During the operations, such as equipment installation, uninstallation and maintenance, users should prepare the recommended tools and instruments listed in Table
4-1.
Table 4-1 Tools and Instruments
10
Part II Hardware Installation

Installing Cabinet................................................... 11
Installing Battery Pack ............................................ 13
Connecting Electrical Cables ................................... 16
Connecting Sampling Cables ................................... 22
Installing Cabinet
Cabinet Installation Position

l
When placing the cabinet, there must be a certain space between the cabinet
front & back side and other non-heat source obstacles, thus facilitating heat
dissipation and equipment maintenance.
The ZXDU58 S151 position should comply with the specifications shown in Figure 5-1.
Figure 5-1 Position Requirements
Cabinet dimensions: 2000 mm 600 mm

600 mm (H W D; excluding cabinet
foot)
Cabinet foot height: 65 mm to 70 mm
(adjustable)
The vertical distance between the cabinet top and a cabling rack should be equal
to or larger than 300 mm.
The installation position should be able to bear the weight of the ZXDU58 S151
equipment and batteries.
11
Installing Cabinet in Position

Figure 5-2 illustrates the installation of the ZXDU58 S151 cabinet.
Figure 5-2 Installing Cabinet in Position
Steps
1. Prepare four M12 X 100 expansion bolts.
2. Drill four holes (70 mm deep) with the same dimensions as the cabinet holes at
the bottom.
3. Install the four M12 X 100 expansion bolts into the holes (leave 30 mm of the
bolt above the ground).
4. Remove the feet of the cabinet.
5. Mount the ZXDU58 S151 on the floor and into the expansion bolts.
12

6. Insert metal plates at the bottom to limit the vertical inclination of the cabinet to
5 .
7. Fasten the four bolts to fix the cabinet in place.
Installing Battery Pack
Checking and Cleaning Batteries

ZXDU58 S151 is configured with 12 V batteries.
Steps
1. Check each battery according to the following requirements. If you find any
damaged battery, replace it with a new one from the same manufacturer and of
the same model.
a. Check the battery appearance. Check whether there is battery leakage or
the battery is damaged.
13
b. Turn the knob of a multimeter to

each battery.
and measure open-circuit voltage of
The voltage (absolute value) of a battery is less than 10.8 V (this value
is just for your reference) indicates that the battery is damaged.
The voltage (absolute value) of multiple batteries is less than 10.8 V

(this value is just for your reference) indicates that the batteries have
been left unused for a long time. In this case, please ask professionals
for whether the batteries need be discarded.
2. Wear protection gloves and clean the cable connection ends and connection
plates with dry and clean soft cloth.
Caution:
l
The batteries are charged before delivery. Avoid electric shock!
Dirty contact will cause sparks because the temperature on the terminal is
raised.
Installing Batteries into Cabinet

Each battery pack consists of four 12 V battery cells connected in series. The figure
below describes the battery installation method.
Figure 6-1 Installing the Batteries
The batteries should be installed according to the following requirements:

l
The direction of the connecting terminals of the battery cells should be outward.
The horizontal distance between batteries should be equal to or larger than 10

mm; in addition, the distance should meet the requirements of battery connecting plates, thus to install the connecting plates properly.
14

l
The distance between the internal walls and the surface of the battery packs
must be greater than 10 mm. The connecting terminals of the battery cells
should not contact the internal walls of the cabinet to avoid short circuit to eliminate the risk of fire.
Figure 6-2 Space Requirements of Adjacent Batteries
Caution:
There might be electric shock in the battery installation process. It is recommended
to wear protection gloves and use insulation tools.
Steps
1. Place four 12 V battery cells into the battery rack at the bottom.
2. For each battery pack, install connecting plates and leave one disconnected.
Caution:
The connecting plates must be connected reliably. Poor contact will raise the
temperature on the battery connection terminals.
15

3. Install other battery packs in the same way.
Connecting Electrical Cables
Precautions in Electrical Connection

Safety Precautions
Danger:
The electrical connection of ZXDU58 S151 involves high voltages. Direct or indirect
contact through wet objects with high voltages or mains supply may result in fatal
danger. Perform the precautionary measures to avoid accidents.
l
Turn off the AC input breaker of the power distribution box that powers the
ZXDU58 S151 system. Put a warning sign beside the AC input breaker to avoid
unintentional power-on. For example, DO NOT turn on!.
Before connecting any electrical cable to a breaker, make sure that the breaker
is turned off.
Fully insulate the tools, such as screw driver and spanner, to avoid short circuit.
For example, wrap exposed metal parts with insulation tape.
Take off any conductive object, such as watch, hand chain, bracelet or ring.
Wear protective gloves to avoid electric shock.
Requirements for Cables

l
Use a whole section of cable, and no joint is allowed in the middle.
It is recommended to use copper-core cable as AC cable and bunched yellowgreen copper-core wire as PE cable. Cable size should match the load.
To use a uniform color for the cables, choose black color. Mark the cables with
heat-shrink tube to avoid confusion. The requirements for cable color may vary
in countries. Please observe the local rules for cable color.
Requirements for Cabling

l
DC cables, AC cables and signal cables should be laid separately. If they cannot be laid separately, the distance between various cables in the same trough
should be at least 200 mm.
16

l
In top cabling mode, cabling rack should be used and the vertical distance between the rack and the top of the cabinet should be at least 300 mm; in bottom
cabling mode, the cables should be laid in hidden trough and the width of the
trough should be less than the distance between the installing holes of the cabinet.
The distance between cable route and heating flue should be more than 1 m.
Connecting Grounding Cable

ZXDU58 S151 uses the three-phase five-wire (L1/L2/l3/N/PE) AC input system. To
ensure the operation security, connect the PE first, ensuring that it is connected reliably. Figure 7-1 shows the connection of protection ground cable (PE).
Caution:
Connect the grounding cable to the nearest grounding point. The PE length cannot
exceed 30 m. The grounding cable should be laid as short and straight as possible.
Context
Figure 7-1 Connecting Grounding Cable
Steps
1. Connect the PE cable to the PE busbar of installation site.
17

2. Connect the other end of the PE cable to the PE busbar of ZXDU58 S151.
Connecting AC Input Cables

Context
Caution:
The AC input cables have high voltage. Make sure that the AC input will not be
subjected to power failure during operation.
Figure 7-2 Connecting AC Input Cables
Put a warning sign beside the AC input breaker of the equipment room that powers
the ZXDU58 S151 to avoid unintentional shutdown. For example, ZXDU58 S151 is
in operation. DO NOT turn off!.
Steps
1. Turn OFF the AC input breaker that powers the ZXDU58 S151.
2. Turn OFF the AC input breaker of the ZXDU58 S151 system.
3. Connect the phase wires.
18
Connecting Battery Cables

Three battery packs can be connected to the ZXDU58 S151 system. Each battery
pack consists of four 12 V batteries connected in series. Figure 7-3 shows the battery
cable connection.
Caution:
l
Connect the negative cable first.
Do not connect positive and negative cables reversely.
Context
Figure 7-3 Connecting Battery Cables
Steps
1. Turn off all the battery breakers.
2. Connect the cables of battery pack 1 strictly according to the following sequence.
19

a. Connect the negative cable to the corresponding battery breaker.
Caution:
There is a detection cable installed on the connection terminal of the battery
breaker. In the process of connecting the negative cable, you must fix the
loose detection cable.
b. Connect the positive cable to the working ground busbar (+).
c.
Mark the battery number and polarity with labels. For example, mark battery
1 (+) on the positive cable and battery 1 (-) on the negative cable.
3. Repeat step 2 to connect other battery packs.
Connecting DC Output Cables

The negative end of the DC output uses the connection mode of circuit breakers.
DC output falls into LLVD1 and LLVD2:
l
The detection cables marked with F1** and F10E* belong to LLVD1, used to
connect secondary loads.
The detection cables marked with F2** belong to LLVD2, used to connect important loads.
Context
The following figure illustrates the procedure for DC output connection.
20

Figure 7-4 Connecting DC Output Cables
This image is provided for reference. The

configuration of the actual product may be
different from the figure above.
Steps
1. Turn off the loads.
2. Turn off DC output breakers.
3. Connect the negative terminal of a load to one of the load breakers.
21
Caution:
l
Connect important loads (such as transmission equipment) to LLVD2 and

connect secondary loads to LLVD1. When the batteries start to power the
loads in case of power failure, the important loads can work longer than the
secondary loads.
It is recommended to select the DC output branch whose capacity is 1.5 to

2 times of the peak load capacity.
Detection cables installed on the connection terminals of the DC output

breakers. In the process of connecting negative cable, remember to fix the
loose detection cable.
4. Connect the positive terminal of a load to the working ground busbar.

5. Mark the load numbers and names on the cables with labels.
Connecting Sampling Cables
Connecting Battery Temperature Sampling Cable

One end of the battery temperature sampling cable is a temperature sensor, and the
other end is a dual-pin plug. Figure 8-1 shows the connection of battery temperature
sampling cable. Figure 8-2 shows how to paste a temperature sensor on a battery.
22

Figure 8-1 Connecting Battery Temperature Sampling Cable
Figure 8-2 Pasting Battery Temperature Sensor
Caution:
The distance between battery temperature sensor cables and power cables should
be at least 200 mm.
23
Steps
1. Remove the paper cover of a sensor and paste it to the side of a battery of the
battery pack 1.
Make sure that the sensor is reliably pasted.
2. Connect the dual-pin plug to X2 on the SIB.
3. Repeat the step 1 and 2 to install the temperature sensor and the cables of other
battery packs.
l
Temperature sensor cable of the battery pack 2: connected to X3 on the

SIB.
Temperature sensor cable of the battery pack 3: connected to X4 on the

SIB.
Connecting Relay Sampling Cables

As shown in the figure below, the ZXDU58 S151 system has nine alarm output relay
interfaces:
l
X14 interface: provides one output relay for faults of the monitoring unit.
X15 to X18 interfaces: provide eight customized output relays for alarms. One
output relay corresponds to multiple alarms.
The connection of alarm output relay sampling cable is illustrated in the following
figure.
Figure 8-3 Connecting Relay Signal Cable
24
Steps
1. Connect one end of the sampling cable to a specified output relay interface.
Select an NO or NC relay.
Caution:
There are two kinds of relay points: NC and NO.
2. Connect the other end of the sampling cable to other monitoring equipment. The
relay points at both ends of the cable must be consistent.
Postrequisite
When there are the following requirements, set the alarm output properties through
the monitoring unit:
l
the corresponding relationship between an output relay and alarms needs to be

changed.
the output relays of some alarms need to be closed.
Set each alarm to its corresponding output relay. Menu path is [Ctrl 1.Setup
Para3.Alarm Para1.Set Alarm Attr.].
25
Part III System Commissioning

Performing Electrical Check..................................... 26
Starting Rectifiers and Monitoring Unit ....................... 32
Setting Parameters in Monitoring Unit ........................ 36
Charging Batteries ................................................. 41
Connecting Loads to System ................................... 44
System Shutdown and Restarting ............................. 46
Performing Electrical Check
Checking for Short Circuit

Check the following cables for short circuit:
l
AC input cables
Battery cables
DC output cables
and put the two probes on the fixing bolts of

Turn the knob of a multimeter to
the connection terminals. For example, follow the instructions in Figure 9-1 to check
the L1 and L2 cables for short circuit.
Figure 9-1 Checking for Short Circuit
26
Caution:
Before checking for short circuit, turn off the corresponding breaker. An alarm sound
given by a multimeter indicates that there is a short circuit. In this case, locate the
short circuit and eliminate it before proceeding to the next step.
Steps
and short circuit the two probes. An
1. Turn the knob of a multimeter to
alarm sound given by a multimeter indicates that the multimeter functions normally. Otherwise, replace it with a normal one.
2. Check the AC input cables for short circuit.

a. Turn off the AC input breaker of the power distribution box that powers the
ZXDU58 S151 system.
b. Turn off the AC input breaker of the ZXDU58 S151 system.
If AC contactors are configured, skip this step.
c.
In the AC power distribution box, check the AC input cables for short circuit.
27

d. On the AC input breaker of the ZXDU58 S151 system, check the AC input
cables for short circuit.
3. Check the battery cables for short circuit.

a. Make sure that one connecting plate is not connected.
b. Turn off all the battery breakers.
c.
Check the negative and positive cables of each battery pack for short circuit.
4. Check the DC output cables for short circuit.

a. Turn off the DC input breakers of the loads.
b. Turn off all the DC output breakers of the ZXDU58 S151 system.
28

c.
Check the negative and positive cables of each load for short circuit.
Checking AC Input Voltage

The
scale should be used to measure the AC voltages.
Caution:
Strictly follow the instructions below for the equipment safety.
Steps
1. Turn off the AC input breaker in the ZXDU58 S151 cabinet.
2. Turn on the AC input breaker of the power distribution box that powers the
ZXDU58 S151 system.
4. Measure the AC voltages, as shown in the image below, and keep a record.
29
5. Refer to the table below for troubleshooting.

S.N.
Acceptance Criteria
Troubleshooting
N-PE voltage is lower
If N-PE voltage is approximately equal to phase volt-
than 10 V; L-PE voltage is
age, N and L are inversely connected. Follow the
approximately equal to L-N
steps below for troubleshooting:
voltage.
a. Turn off the AC input breaker of the power distribution box that powers the ZXDU58 S151 system.
b. Correct the connection of the cables.
c.
Measure the AC voltage for double check.
If N-PE voltage is higher than 10 V, check N-PE

voltage of the prime distribution device and the
power network. It is suggested to improve the
grounding quality of the installation site to ensure
that the ZXDU58 S151 system can work normally.
2
Phase voltage ranges from

80 V to 300 V
If the phase voltage exceeds the required range, it

is suggested to improve the power network quality
to ensure that the ZXDU58 S151 system can work
normally.
6. Turn off the AC input breaker of the power distribution box that powers the
ZXDU58 S151 system.
30
Checking Battery Voltage

Context
The
scale of a multimeter should be used to measure the battery voltages.
Steps
1. Install the connecting plate that is leaved disconnected.
3. Measure the voltage of each battery pack, as shown in the image below, and
keep a record.
4. Refer to the table below for troubleshooting.
31

S.N.
1
Acceptance Criteria
Troubleshooting
The voltage of each battery
If the voltage is a negative number, the positive
pack is a positive number.
cable and negative cable are inversely connected.

In this case, correct the connection of the cables.
The voltage of each battery
If the voltage is lower than 43.2 V. Follow the steps
pack is not lower than 43.2
below for troubleshooting:
V (It is a value for reference

and not applicable to the
batteries from various
providers).
a. Check whether any connecting plate or battery

cable is loose. If yes, install the connecting
plate or connect the battery cable reliably.
b. Measure the voltage of each battery to locate
the battery whose voltage is lower than 10.8 V.
Replace the corresponding battery in time.
10
Unit
Starting Rectifiers and Monitoring
Slots Configuration
The number of rectifiers for each of the phases should be basically identical in order
to maintain phase balance and favor a good radiation. The distribution of the slots
and phases of the rectifiers are shown in Figure 10-1.
Figure 10-1 Slots Configuration
Starting and Checking Rectifiers

Prerequisite
l
Make sure that there is no short circuit for the AC input cables.
32

Make sure that the AC input voltages meet the requirements. The ZXD1500
working status depends on the AC input voltage. Refer to Table 10-1.
Table 10-1 ZXD1500 Working Status

S/N
AC Input Voltage
Working Status
ZXD1500 (V4.0)
ZXD1500 (V4.3)
Voltage < 80 V
Voltage < 80 V
The rectifier cannot work.
80 V Voltage < 110 V
The rectifier works with current

limit = 10 A 2 A

limit = 20 A 2 A
150 V Voltage 300 V
150 V Voltage 310 V

limit = 32 A 1 A
Voltage > 300 V
Voltage > 310 V
The rectifier cannot work.
This table is applicable to ZXD1500 (V4.0 or above).
Steps
1. Turn on the AC input breaker of the distribution box that powers the ZXDU58
S151 system.
2. Turn on the AC input breaker in the ZXDU58 S151 cabinet.
3. Perform the operations below to check whether the rectifier 1 can work normally.
a. Install the rectifier 1 into the rectifier 1 slot.
Caution:
Make sure that no obstacle is blocked in the shutter or air vent of a rectifier
for good heat dissipation.
33

b. Turn on the SMR Switch 1
c.
Observe the indicators and make sure that the IN and OUT indicator are
glowing.
d. If the rectifier is not powered (i.e. the IN indicator is off), uninstall the rectifier
and reinstall it. If the symptom persists, replace the rectifier or install the
rectifier into the other rectifier slot.
Caution: Do not install a faulty rectifier in the ZXDU58 S151 system.

e. Turn off the SMR Switch 1.
4. Repeat the operations in the step 3 to check other rectifiers.
5. Make sure that all the rectifiers are normal and turn on the SMR Switches one
by one.
Starting and Checking Monitoring Unit

The monitoring unit is hot-pluggable.
Prerequisite
The rectifiers are working normally. The rectifiers provide 48 V power to the monitoring unit.
Steps
1. Perform the operations below to install the monitoring unit, as shown in Figure
10-2.
Note:
If the monitoring unit has been installed in the cabinet, proceed to the next step.
34

Figure 10-2 Installing Monitoring Unit
a. Grasp the handle with one hand. Hold the monitoring unit with another hand
and push it slowly into the monitoring unit slot of the cabinet.
b. Fasten the captive screw to firmly connect the monitoring unit to the backboard.
2. The monitoring unit starts working. Then the PWR indicator of the monitoring
unit glows.
3. After self-test and initialization, the RUN indicator of the monitoring unit glows
and the LCD displays the main menu, as shown in Figure 10-3.
Figure 10-3 Main Menu
4. Check whether the monitoring unit can work normally.

If the monitoring unit is faulty, refer to the section Monitoring Unit Troubleshooting.
Note:
The batteries and loads have not been connected to the ZXDU58 S151 system.
As a result, the monitoring unit gives the DC Loop Break alarm and Bat Loop
Break alarm.
35
11
Unit
Setting Parameters in Monitoring
Operation Interface
The front panel of the monitoring unit is shown in Figure 11-1.
Figure 11-1 Operation Interface
The components of the monitoring unit front panel are described in Table 11-1.
Table 11-1 Keys of the Monitoring Unit
Category
Key
Function
To turn pages upwards
To turn pages downwards

To move the cursor to the right
Single Key
To move the cursor to the left

Esc
Ent
Key Combination
< + Ent>
To exit and return to the upper-level interface

To confirm the current menu item / save the current parameter setting / enter the lower-level interface.
To display help information
Entering Ctrl Main Menu

Context
After entering the Ctrl menu, users can set parameters and perform OAM operations. Figure 11-2 shows how to enter the Ctrl menu.
36

During the operations, users can press Esc to enter upper-level interface.
Figure 11-2 Entering Ctrl Main Menu
Steps
1. In the main menu, press
to move the cursor to Ctrl.
2. Press Ent and the password interface pops up.

3. Refer to the table below for the following operations.
The initial user password is 0000.
If
Then
The password is 0000
Press Ent to confirm.
The password is not initial one. For

example, the password is 0060
a. Press to move the cursor to the third digit.

b. Press to increase the digit value to 6.
c.
Press Ent to confirm.
Postrequisite
After entering the correct password, users can enter the Ctrl menu interface, with
1.Setup Para selected by default.
Setting System and Battery Parameters

Parameters to be Set in System Commissioning
Correct parameter setting is very important to ensure that the monitoring unit functions as expected. The default values of the parameter may not meet the requirements. Therefore, some parameters need be set in the system commissioning.
Caution:
Keep a record in Table 11-2 and Table 11-3 for future reference.
37

l
Table 11-2 provides the system parameters to be set in the system commissioning. Menu path: [Ctrl1.Setup Para1.Sys Para].
Table 11-2 System Parameters to be Set in Commissioning

Parameter
Default
Set Value
Requirements
Value
Bat.1 Cap. (Ah)
300 Ah
Bat.2 Cap. (Ah)
0 Ah
Set the four parameters according to the

system configuration. If a battery pack is not
configured, set the corresponding battery
Bat.3 Cap. (Ah)
0 Ah
capacity to 0. Wrong battery capacity setting
Bat.4 Cap. (Ah)
0 Ah
will cause the monitoring unit to fail to mange

the batteries.
MainSwitch
No
To set whether an auxiliary terminal is config-
Det.
ured for the AC input breaker (main switch),

that is, to detect the AC input breaker or not.
Set the parameter according to the configuration of the AC input breaker.
AuxSwitch Set
No
To set whether an auxiliary AC output switch

is configured or not.
Set the parameter according to the system
configuration.
Current Date
Set it to local date.
Current Time
Set it to local time.
Table 11-3 provides the battery parameters to be set in the system commissioning. Menu path: [Ctrl1.Setup Para2.Bat Para].
Table 11-3 Battery Parameters to be Set in Commissioning

Parameter
Default
Set Value
Requirements
Value
Cur. Limited (C)
0.125C
Use the default value or set the parameter

according to the users requirement. The
maximum charge current depends on Cur.
Limited. Maximum charge current = Cur.
Limited Battery capacity (C).
Equal Func.
Enable
Enable
Use the default value Enable to ensure that

the ZXDU58 S151 system has automatic
equalized (boost) charge function.
38

Parameter
Default
Set Value
Requirements
Value
1-Shut Vol. (V)
45.0 V

according to the users requirement. Set it
based on the discharging rate of 10 hours.
1-Shut Vol. should be larger than 44.5 V.
2-Shut Vol. (V)
44.0 V

according to the users requirement. Set it
based on the discharging rate of 10 hours.
2-Shut Vol. should be larger than 43.2 V.
Modifying Parameter Value

Prerequisite
The Ctrl menu has been entered.
Context
Caution:
Do not modify a parameter value without permission. Modifying parameter value will
affect the system operation.
Taking Bat.1 Cap. as an example, Figure 11-3 shows how to modify parameter
values.
Figure 11-3 Modifying Parameter Value
Steps
1. Perform the operations below to enter the Bat.1 Cap. editing interface.
a. Press or to move the cursor or turn pages to locate the parameter to
set.
b. Press Ent to enter the parameter editing interface.
Press Esc to return to the upper-level interface.
2. In the parameter editing interface, perform the operations below to modify the
value. For example, modify the value of Bat.1 Cap. from 300 to 150.
39

a. Press or to move the cursor.
b. Press or to modify a number.
c.
Press Ent to save the new parameter value.

Press Esc to cancel parameter value modification.
Setting Output Relay

Refer to Alarm List for the default relay of each alarm. The output relay of the alarms
can be modified through the menu: [Ctrl1.Setup Para3.Alarm Para1.Set
Alarm Attr.Relay].
Prerequisite
l
Make sure that the level of the alarm whose output relay need be modified is
not Mask.
Except for Total Alarm, the output relay of an alarm of Mask level dose not take
effect.
Context
Taking AC AuxSwitch Off as an example, Figure 11-4 shows how to set output relay
of an alarm.
Figure 11-4 Setting Output Relay
Steps
1. Perform the operations below to enter the 1.Set Alarm Attr. interface.
a. Press or to move the cursor to 3.Alarm Para.
40

b. Press Ent to enter the 1.Set Alarm Attr. interface.
Press Esc to return to the upper-level interface.
c.
Press Ent to enter the first Alarm Attr. interface.
d. Press or to turn pages.

2. In the Alarm Attr. interface, perform the operations below to modify the output
relay of the alarm.
a. Press Ent to move the cursor to the value of Relay.
b. Press or to modify the value. For example, modify A2 to 0.
Note:
l
A1 A8 are corresponding to the output relay 1 8 on SIB, that is, the

interface X15 X18 on SIB. (Each interface has two output relays.)
0 indicates that no output relay is for the corresponding alarm.
3. Perform the operations below to modify the output relay for other alarms.
a. Press Ent to move the cursor the serial No. of the alarm. For example,
move the cursor to 2.
b. Press or to turn pages and locate the alarm to modify the output relay.
c.
Repeat the step 2 to modify the output relay of the alarm.
4. Perform the operations below to save the output relay settings.

a. Press Esc twice and the Save or Not? interface pops up.
b. Press Ent to save the output relay settings.
Press Esc to cancel output relay settings.
12
Charging Batteries
Connecting Batteries to System

Prerequisite
Make sure that the positive and negative battery cables are correctly connected.
41
Context
Caution:
l
Avoid DC short circuit during operation.
Follow the sequence to connect the battery packs: Connect a battery pack with
lower voltage > Connect a battery pack with higher voltage.
Before turning on a battery breaker, set the floating charge voltage (53.5 V, by
default) of the system to a value equal to the voltage of the battery pack. A
large difference between the voltage of the battery pack and the floating charge
voltage of the system can cause sparks, and thereby cause fires.
Steps
1. Before turning on the battery breakers, measure the voltage of the battery packs
and keep a record.
2. Perform the steps below to connect the battery pack with the lowest voltage.
For example, the voltage of the battery pack n1 is 49 V and it is the lowest.
a. Set Float Vol. to 49 V.
Menu path: [Ctrl1.Setup Para2.Bat ParaFloat Vol.]. The figure below shows how to set Float Vol..
b. Turn on the battery breaker n1.

3. Connect the battery pack with higher voltage, for example, battery pack n2, by
performing the operations below.
a. Check the difference (D) between the voltage of the battery pack n1 and that
of the battery pack n2.
42

b. Refer to the table below to connect the battery pack n2 to the system.
If
Then
D 1.5 V
Perform the operations in the step 2 to connect the battery pack

n2.
D > 1.5 V
Perform the operations below to connect the battery pack n2:

a. Start equalized (boost) charge mode to charge the battery
pack n1. In equalized (boost) charge mode, the EQU indicator of the monitoring unit glows.
b. The system automatically switches to floating charge mode
when equalized (boost) charge ends. Then the EQU indicator of the monitoring unit is off.
c.
Perform the operations in the step 2 to connect the battery

pack n2.
4. After connecting all the battery packs, set Float Vol. to the default (53.5 V) or a
value required by the user.
Result
In the monitoring unit, the Bat Loop Break alarm disappears.
Starting Equalized (Boost) Charge

Users can start equalized (boost) charge mode in the monitoring unit. The default of
the equalized (boost) charge voltage, Equal Vol., is 56.4 V.
Caution:
Batteries need be charged in equalized (boost) charge mode before they are put into
use for the first time.
Prerequisite
Context
Figure 12-1 shows how to start equalized (boost) charge mode.
Figure 12-1 Starting Equalized (Boost) Charge
43
Steps
1. Press to move the cursor to 2. OAM.
2. Press Ent to enter the OAM interface.
3. Press to move the cursor to 4. EQUAL....
4. Press Ent .
Result
l
Succeed! displayed on the LCD means that the operation to start equalized
(boost) charge mode succeeds.
In equalized (boost) charge mode, the EQU indicator glows. The system automatically switches to float charge mode and EQU indicator is off when equalized
(boost) charge mode ends.
Abort! displayed on the LCD means that the operation to start equalized (boost)
charge mode fails because the operation is presently not allowed.
13
Connecting Loads to System
Context
48 V loads can be connected to the ZXDU58 S151 system.
Caution:
l
Avoid DC short circuit during operation.
Before turning on the power breaker of a load, make sure that the positive and
negative load cables are not inversely connected.
Steps
1. Turn off the breaker of the load.
2. Turn on the corresponding DC output breaker of the ZXDU58 S151 system.
3. Perform the operations below to measure the DC output voltage and make sure
that the positive and negative load cables are not inversely connected.
a. Turn the knob of a multimeter to
44

b. Measure the voltage between the positive and negative terminals of the load,
as shown in the figure below.
c.
Refer to the table below for troubleshooting.

S.N.
Acceptance Criteria
Troubleshooting
The value of the voltage is
A negative value of the voltage indicates that the
positive, which indicates
positive and negative load cables are inversely
that the positive and
connected. In this case, perform the operations
negative load cables are
below for troubleshooting:
not inversely connected.
a. Turn off the corresponding DC output

breaker of ZXDU58 S151.
b. Correct the connection of the load cables.
The voltage ranges from
If the voltage exceeds the range of 42 V to 58 V,
42 V to 58 V.
perform the operations below:

a. Check whether the load cables are loose. If
yes, tighten the connection terminals to connect the cables reliably.
b. If the symptom persists, please contact
maintenance engineers of ZTE Corporation
for technical support.
4. Turn on the breaker of the load after making sure that the volage is normal and
the cables are correctly connected.
Result
In the monitoring unit, the DC Loop Break alarm disappears.
45
14
System Shutdown and Restarting
System Shutdown
Prerequisite
l
The ZXDU58 S151 system has been debugged, but not put into use.
It is allowed to power off the loads.
Context
Warning:
Do not shut down the ZXDU58 S151 system without permission. The ZXDU58 S151
shutdown will cause the loads power-off.
Steps
1. Turn off all the loads (or use other supply to power the loads). Then the ZXDU58
S151 system works without load.
2. Turn off all the DC output MCBs.
3. Turn off all the battery MCBs to disconnect the batteries from the system.
4. Turn off the AC input MCB.
Then the rectifiers stop working.
With AC contactor configured in the ZXDU58 S151 system, skip this step.
5. Turn off the AC input MCB of the power distribution box that powers the ZXDU58
S151 system.
System Startup
Perform the operations below to start the ZXDU58 S151 system when the system
need be started after shutdown.
Prerequisite
The ZXDU58 S151 system has been debugged.
Steps
1. Turn on the AC input MCB of the power distribution box that powers the ZXDU58
S151 system.
2. Refer to the table below to turn on the AC input switch.
46

AC Input Switch
Operations
Single MCB
Turn on the AC input MCB.
Double MCBs (interlocked
mechanically)
To use mains to power the system, turn on the left

main MCB.
To use diesel generator to power the system, turn

on the right MCB after the diesel generator works
reliably.
Double AC contactors
There is no need to perform any operation. An AC
(interlocked electrically)
contactor automatically turns on, and the threshold is

154 V.
Then the rectifiers start working, and the monitoring unit starts self-check with
the indicators flashing. The monitoring unit starts working normally in about 10
s. Then the PWR, RUN and ALM indicators glow. The LCD displays the DC
Loop Break and Bat Loop Break alarms.
3. Turn on the battery MCB to connect the batteries to the system.
Then the Bat Loop Break alarm disappears.
4. Turn on the corresponding DC output MCBs connected to loads.
Then the DC Loop Break alarm disappears.
47
Appendix
Appendix
Weight and Dimensions .......................................... 48
Interface Description .............................................. 50
Alarm List ............................................................ 57
15
Weight and Dimensions
Weight
Table 15-1 describes the weight of the components.
Table 15-1 ZXDU58 S151 Weight
Item
Specification
Cabinet Weight
Approximately 95 kg (excluding monitoring unit, rectifiers and

batteries)
Monitoring unit
2.2 kg/pc
ZXD1500 rectifier
3.6 kg/pc, six sets (maximum)
Battery weight
Refer to the battery manual. Each cell cannot exceed 62.5 kg.
Dimensions
Figure 15-1 shows the dimensions of the ZXDU58 S151 cabinet. Table 15-2 describes the details.
48
Appendix
Figure 15-1 ZXDU58 S151 Cabinet Dimensions
Table 15-2 ZXDU58 S151 Dimensions

Item
Specification
Cabinet dimensions
2000 mm 600 mm 600 mm (H W D; excluding cabinet

foot)
Cabinet foot height
65 mm 70 mm (adjustable)
Battery space per rack
343 mm 531 mm 561 mm (H W D)
Dimensions of installation
480 mm 450 mm (W D)
holes at bottom
Diameter of installation holes
12 mm
at bottom
49
Appendix
16
Interface Description
Electrical Connection Terminals

The AC and DC connection terminals of the ZXDU58 S151 are the terminals of miniature circuit breakers. Figure 16-1 illustrates the terminals and are described in Table
16-1.
Figure 16-1 Electrical Connection Terminals
The customized production might be different

from this terminal diagram.
50
Appendix
Table 16-1 Electrical Connection Terminals
Item
Description
AC Input
3P (L1/L2/L3)
DC Output
8*LLVD1 breakers
8*LLVD2 breakers
Battery Input
3*Battery breakers
PE
PE busbar
GND
14*M8X20 bolts (working ground busbar)
SIB Interfaces Description

The Signal Interface Board (SIB) provides external communication interfaces and
monitoring unit signals interfaces. The SIB board is shown in Figure 16-2.
Figure 16-2 SIB Board
Note:
The communication ports of the monitoring unit are X19, X20, X21 and X22. X22 is
optional.
l
X19 and X21 are used in RS232 communication mode. X20 and X22 (optional)
are used in RS485 communication mode.
Use X21 when using Modem communication mode.
X19 and X20 should not be used at the same time.
Use X19 when downloading programs or downloading font in RS232.

51
Appendix
Refer to Table 16-2 for the SIB interfaces description.
Table 16-2 SIB Board Interfaces Description
Interface Designation
Pin No.
Signal Definition
Signal Description
X2
T1
Battery 1 temperature signal
Battery 1 temperature
+12V1
+12 V power supply
X3
T2
+12V1
+12 V power supply
X4
T3
+12V1
+12 V power supply
X5
T4
+12V1
+12 V power supply
X6
TEMP
Environment temperature signal
+12V1
+12 V power supply
VCC_W
Flood sensor signal 1
X7
+12V1
+12 V power supply
Flood alarm
AGND
Analog ground
WATER_IN
Flood sensor signal 2
X8
+12V1
+12 V power supply
Smoke alarm
SMOKE_IN
Smoke sensor signal
+12V1
+12 V power supply
X9
AGND
Analog ground
Glass broken alarm
GLASS_IN
Glass broken signal
AGND
Analog ground
+12V1
+12 V power supply
AGND
Analog ground
DOOR_IN
Intrusion signal
X11
DOOR1
Door magnet signal
Door magnet alarm
AGND
Analog ground
Environment temperature
X10
Intrusion alarm
52
Appendix
Pin No.
Signal Definition
Signal Description
INRLY1
Input relay 1
INRLY2
Input relay 2
AGND
Analog ground
INRLY3
Input relay 3
INRLY4
Input relay 4
AGND
Analog ground
FAULT-NO
Monitoring unit fault-NO
FAULT-COM
Monitoring unit fault-Common end
FAULT-NC
Monitoring unit fault-NC
RO1-NO
Relay output 1 NO
RO1-COM
Relay output 1 Common end
X15
RO1-NC
Relay output 1 NC
Output relays 1, 2
RO2-NO
Relay output 2 NO
RO2-COM
RO2-NC
Relay output 2 NC
RO3-NO
Relay output 3 NO
RO3-COM
X16
RO3-NC
Relay output 3 NC
Output relays 3, 4
RO4-NO
Relay output 4 NO
RO4-COM
RO4-NC
Relay output 4 NC
RO5-NO
Relay output 5 NO
RO5-COM
X17
RO5-NC
Relay output 5 NC
Output relays 5, 6
RO6-NO
Relay output 6 NO
RO6-COM
RO6-NC
Relay output 6 NC
X12
Input relays 1, 2
X13
Input relays 3, 4
X14
Monitoring unit fault detect
53
Appendix
Pin No.
Signal Definition
Signal Description
RO7-NO
Relay output 7 NO
RO7-COM
X18
RO7-NC
Relay output 7 NC
Output relays 7, 8
RO8-NO
Relay output 8 NO
RO8-COM
RO8-NC
Relay output 8 NC
Not used
RXD_1
Receive Data
TXD_1
Transmit Data
Not used
GND_1
Ground
Not used
Not used
Not used
Not used
10
GNDP
Protection ground
11
GNDP
Protection ground
485A1
RS485 signal A
485B1
RS485 signal B
DCD
Data Carrier Detect
RXD_2
Receive Data
TXD_2
Transmit Data
DTR
Data Terminal Ready
GND_2
Ground
DSR
Data Set Ready
RTS
Request To Send
CTS
Request To Clear
10
GNDP
Protection ground
X19
Serial port 1 (RS232 interface)
X20
X21
54
Appendix
X22
Pin No.
Signal Definition
Signal Description
11
GNDP
Protection ground
485A0
RS485 signal A
485B0
RS485 signal B
VCC
Digital power supply
HUM_IN
Humidity signal
GND
Digital ground
48V+
+48V input power
Not used
48V-
48V input power
X23
Environment humidity
X24
48V power input
IP Board Interfaces Description

The IP board interface is used for remote monitoring purpose in IP networks. It is
provided with RS232 interface and a standard network interface.
Note:
The IP board is an optional component that is installed according to the user requirement.
The IP board interfaces are shown in Figure 16-3.
Figure 16-3 IP Board Interfaces
Please refer to Table 16-3 for the IP board interfaces description.

55
Appendix
Table 16-3 Interfaces Description
Interface
Pin No
Signal Definition
Interface Description
X1
GND
Power socket with 12 VDC input
+12V
X2
voltage
Standard JATG interface, used for
downloading applications.
X3
Standard network interface.
X4
RS485_B
In
RS485
communication
mode, x4 and the RS485 in-
RS485_A
terface of the SIB board are

interconnected
l
Uses 2 standard RS485 interface signals (RS485_A and

RS485_B).
X6
RS232_RXD
RS232_TXD
RS232_GND
Standard DB9 signal of the RS

232 interface.
In
RS232
communication
mode, X6 and the RS232 interface of the SIB board are

interconnected.
The RS 232
interface and S2[4] DIP switch

are interconnected.
IP board Dual In-line Package (DIP) switches are described in Table 16-4.
Table 16-4 IP Board-DIP Switches Description
DIP Switch
Description
S1
Jumper for reset (RST) signal.

use the S1[1] switch when downloading programs, as described below:
l
OFF: When burning programs onto the MCU chip.
ON: After finishing burning in programs.
The S1[1] should be turned off before downloading programs. Turn it on

after the burning process is successful.
S2
1. S2[1,2,3] is used to set the baud rate for communication between

the IP board and the monitoring unit, as shown in Table 16-5.
2. The S2[4] switch is used to set the communication mode between
the IP board and the monitoring unit: RS485 or RS232.
56
Appendix
DIP Switch
Description
S3
ON: RS485 communication mode.
OFF: RS232 communication mode.
Used to set working mode of the RS232 port, as shown in Table 16-6.
Table 16-5 IP Board-DIP Switch Baud Rate

S2[1]
S2[2]
S2[3]
Baud rate
OFF
ON
OFF
9600 bps
ON
ON
OFF
4800 bps
OFF
OFF
ON
2400 bps
ON
OFF
ON
1200 bps
The baud rate of two communication terminals should be consistent, otherwise the communication will fail.
The maximum baud rate supported by the monitoring unit is 9600 bps.
Table 16-6 RS232 Port-DIP Switch Configuration

S3[1]
S3[2]
S3[3]
S3[4]
Description
ON
ON
OFF
OFF
When the RS232 interface and the SIB board

are interconnected, used in IP board in normal
communication working mode, making the
communication between the IP board and the
SIB board more reliable.
OFF
OFF
ON
ON
Used in IP board parameters setting when the

RS232 interface and a PC are interconnected.
17
Alarm List
Table 17-1 Alarm List

S/N
Alarm Type
Default Level
Default
Description
Relay
1
Total Alarm
Ignore
A1
An alarm occurs.
AC Aux SW Off
Minor alarm
A2
The AC auxiliary switch is OFF.
AC Main SW Off
Major alarm
A2
The AC input air switch is OFF.
57
Appendix
S/N
Alarm Type
Default Level
Default
Description
Relay
4
AC Power Off
Major alarm
A2
The mains supply is cut off and there

is no standby AC input available.
ACArrester Brk.
Minor alarm
A2
The surge arrester is faulty.
AC Under-Vol
Minor alarm
A2
The AC input voltage is lower than AC

Vol.Min.
AC Over-Vol
Minor alarm
A2
The AC input voltage is higher than

AC Vol.Max.
AC Phase Lost
Minor alarm
A2
AC Current Over
Minor alarm
A2
AC input phase lost.

The AC input current is higher than
the preset maximum AC current.
10
SMR Alarm
Minor alarm
A3
A rectifier is faulty. If one rectifier is

faulty, it is a minor alarm; if two or over
two rectifiers are faulty at the same
time, it is a major alarm.
11
SMR Abnormal
Minor alarm
A3
The rectifier is turned on but has no

output.
12
DC Under-Vol
Minor alarm
A4
The DC output voltage is lower than

DC Vol.Min.
13
DC Over-Vol
Minor alarm
A4
The DC output voltage is higher than

DC Vol.Max.
14
DC Loop Break
Minor alarm
A6
No. n DC output branch is faulty.
15
Bat Loop Break
Minor alarm
A6
A battery loop (or air switch) is faulty.
16
Bat Under-Vol
Major alarm
A4
The battery voltage is lower than

BatVol Min.
17
Bat Over-Temp
Minor alarm
A4
The temperature of battery n is higher

than Bat. Temp.Max.
18
1st Shut-down
Major alarm
A5
When the battery voltage is lower than

1-Shut Vol., the less-important loads
are shut down.
19
2nd Shut-down
Major alarm
A5
When the battery voltage is lower than

2-Shut Vol., all the loads are shut
down.
58
Appendix
S/N
Alarm Type
Default Level
Default
Description
Relay
20
DCArrester Brk.
Minor alarm
A2
The DC arrester is faulty.
21
DCBreaker Alarm
Minor alarm
The DC contactor of the DC loop n is

faulty (n ranges from 1 to 2)
22
Battery Fault
Major alarm
The battery cannot supply power

online.
23
Bat Under-Temp
Minor alarm
The temperature of group N battery is

less than Bat Under-Temp.
24
Bat.Temp.Void
Minor alarm
The system is configured with

batteries, but battery temperature
sensor is not properly connected.
25
Bat.Discharge
Minor alarm
Battery discharge current is higher

than Bat.Discharge.
26
Env Under-Temp
Minor alarm
A7
Environment temperature is lower

than Env.Temp.Min.
27
Env Over-Temp
Minor alarm
A7
The environment temperature is

higher than Env.Temp.Max.
28
Env Under-Hum
Minor alarm
A7
The environment humidity is lower

than Env.Hum.Min.
29
Env Over-Hum
Minor alarm
A7
The environment humidity is higher

than Env.Hum.Max.
30
Smoke Alarm
Minor alarm
A7
The sensor detects the smoke.
31
Flood Alarm
Minor alarm
A7
The sensor detects the entrance of

water.
32
Intrusion Alarm
Minor alarm
A7
The sensor detects the intrusion of

something.
33
Door Magnet Alm
Minor alarm
A7
The door with door magnet switch is

opened.
34
Glass Broken
Minor alarm
A7
The sensor detects broken glasses.
35
Env.Temp.Void
Ignore
A7
No valid battery temperature sensor

is configured.
36
Start GEN
Ignore
A8
59
The generator has been started.

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ZXDU58 S151

Electrostatic: The device may be sensitive to static electricity.

Prevent any moisture from entering the equipment during operations.

Avoid DC Short Circuit!

Do Not Connect or Disconnect any Power Cable with Power On!

Fully Insulate Tools!

Avoid Electrostatic Damage!

Observe Safety Rules for Battery Operation!

Connecting Batteries to System ............................................. 41

Overall System Structure

5 C to +45 C; +15 C to +25 C recommended

A high temperature over 40 affects the system operation and shortens

A low temperature affects the performance and charging efficiency of the

An air conditioner is required to control the temperature in the equipment

10% to 90% (non-condensing); 40% to 60% recommended

70 kPa to 106 kPa

Installation and Commissioning

Connect the electrical cables.

d. Connect the signal cables.

Set the parameters in the monitoring unit.

Part II Hardware Installation

Part II Hardware Installation

Cabinet Installation Position

Cabinet dimensions: 2000 mm 600 mm

Part II Hardware Installation

Installing Cabinet in Position

Part II Hardware Installation

7. Fasten the four bolts to fix the cabinet in place.

Installing Battery Pack

Checking and Cleaning Batteries

Part II Hardware Installation

b. Turn the knob of a multimeter to

and measure open-circuit voltage of

The voltage (absolute value) of multiple batteries is less than 10.8 V

The batteries are charged before delivery. Avoid electric shock!

Installing Batteries into Cabinet

The batteries should be installed according to the following requirements:

The horizontal distance between batteries should be equal to or larger than 10

Part II Hardware Installation

Figure 6-2 Space Requirements of Adjacent Batteries

Part II Hardware Installation

Connecting Electrical Cables

Precautions in Electrical Connection

Requirements for Cables

Use a whole section of cable, and no joint is allowed in the middle.

Requirements for Cabling

Part II Hardware Installation

Connecting Grounding Cable

Part II Hardware Installation

Connecting AC Input Cables

Part II Hardware Installation

Connecting Battery Cables

Connect the negative cable first.

Do not connect positive and negative cables reversely.

Part II Hardware Installation

3. Repeat step 2 to connect other battery packs.

Connecting DC Output Cables

Part II Hardware Installation

This image is provided for reference. The

Part II Hardware Installation

Connect important loads (such as transmission equipment) to LLVD2 and

It is recommended to select the DC output branch whose capacity is 1.5 to

Detection cables installed on the connection terminals of the DC output