Professional Documents
Culture Documents
Form 5265
March 2003 3660 and 3661 Positioners
Installation ............................... 4
Positioner Mounting . . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting on the Type 1250, 1250R, and
3024S Actuators . . . . . . . . . . . . . . . . . . . . . . . 4
Mounting on Baumann Actuators . . . . . . . . . . . . 8
Mounting on the Type 657 and 667 Actuators . 8
Feedback Lever Assembly and
Range Spring Installation . . . . . . . . . . . . . . . . 11
Pressure Connections . . . . . . . . . . . . . . . . . . . . . 14
Supply Connection . . . . . . . . . . . . . . . . . . . . . . . 14
Output Connection . . . . . . . . . . . . . . . . . . . . . . . 14
Instrument Connection . . . . . . . . . . . . . . . . . . . . 14
Diagnostic Connections . . . . . . . . . . . . . . . . . . . 14
Vent Connection . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electrical Connections for W7174 / IL
www.Fisher.com
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
Table 1. Specifications
2
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
Table 1. Specifications (Continued)
Note
Specifications
Fisher does not assume final
responsibility for the selection, use, or Specifications for the Type 3660 and 3661
maintenance of any product. Final positioners are shown in table 1.
3
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
4
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
OUTPUT
OUTPUT
1 2
OUTPUT
OUTPUT
ACTUATOR: AIR-TO-EXTEND
ACTUATOR: AIR-TO-EXTEND
POSITIONER ACTION: REVERSE
POSITIONER ACTION: DIRECT
(INCREASING INPUT SIGNAL DECREASES
(INCREASING INPUT SIGNAL INCREASES
OUTPUT PRESSURE TO ACTUATOR)
OUTPUT PRESSURE TO ACTUATOR)
NOTES:
1 WHEN MOUNTING ON BAUMANN ACTUATORS, INSTALL FEEDBACK PLATE SO LIP IS UP. INSTALL FEEDBACK LEVER ARM
ASSEMBLY, PRELOADED, SO PILOT SHAFT IS ON TOP OF THE FEEDBACK PLATE.
2 WHEN MOUNTING ON BAUMANN ACTUATORS, INSTALL FEEDBACK PLATE SO LIP IS DOWN. INSTALL FEEDBACK LEVER ARM
ASSEMBLY, PRELOADED, SO PILOT SHAFT IS UNDERNEATH THE FEEDBACK PLATE.
17B9106-B
17B9105-B
38B0195-B
A4035-2 / IL
5
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
CENTER BOLT
MOUNT
NIPPLE MOUNTED
FILTER REGULATOR
CLAMP MOUNT
SECTION
A−A
WEDGE NUT FEEDBACK
(KEY 104) PLATE
(KEY 68)
FEEDBACK
LOCKWASHER ADAPTOR
(K3Y 101) (KEY 103)
FEEDBACK
MACHINE SCREW LEVER
(KEY 102) ASSEMBLY
FILTER
A REGULATOR
A
6
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
POSITIONER
FEEDBACK
PLATE
THIN SECTION
FEEDBACK LEVER
PILOT SHAFT ASSEMBLY
POSITIONER
Figure 5. Actuator Center-Bolt Mounting
ACTUATOR LEG STEM CONNECTOR
Center-Bolt Mounting
Clamp Mounting
ACTUATOR STEM STEM CONNECTOR
FEEDBACK
a. Install a hex nut (key 66) on one end of each
FEEDBACK
ADAPTOR
PLATE of two studs (key 65). Turn the nuts all the way to
the end of the threads.
FOR SIZE 45 ACTUATORS WITH TRAVEL BETWEEN d. With the finger end of the bracket (key 64)
B2260-1 / IL 20 AND 30 mm (0.787 AND 1.18 INCHES) toward the positioner pressure connections as
shown in figure 3, place the bracket and washers
Figure 4. Feedback Plate Orientation with Positioner Mounted (key 67) over the studs (key 65). Thread the hex
on Type 1250, 1250R, and 3024S Actuators nuts (key 66) several turns onto the studs.
7
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
Note
Do not install the range spring in the
following step. Feedback lever
assembly (key 19) installation in the ACTUATOR PILOT SHAFT
next step is only temporary to permit STEM
FEEDBACK LEVER
verifying alignment. ARM ASSEMBLY
against the housing. Make certain the slots in Figure 6. Feedback Plate Installation for Baumann Actuators
both the feedback lever assembly and the D If after the positioner is mounted the feedback
feedback plate are horizontal with each other and lever assembly will be on the right side of the
that the feedback lever assembly and the positioner, install the feedback plate so the lip is
feedback plate are parallel with each other. If down.
necessary, correct alignment by loosening the
hex nuts (key 66) and moving the positioner on 3. Unscrew the two machine screws (key 24), and
the actuator leg as required. remove the positioner cover (key 21).
4. As shown in figure 5, a thin knockout section is
f. Tighten the two hex nuts (key 66) to secure the cast across the mounting hole in the housing. Check
positioner to the actuator leg. to make certain this knockout section has been
removed. If the knockout section has not been
g. Install the feedback lever assembly and range removed, use a punch to knock it out.
spring.
5. For air to extend actuators, the feedback lever
assembly must be installed into the positioner and
Mounting on Baumann Actuators preloaded before attaching the positioner to the
actuator.
During the following mounting procedures, refer to
figures 2, 5, 6, 24, and 25. Key numbers are shown 6. Attach the positioner to the actuator using a
in either figure 24 for the Type 3660 positioner or sealing washer and hex head screw (keys 71 and
figure 25 for the Type 3661 positioner. 72).
7. Install the feedback lever assembly and range
1. Determine the positioner mounting configuration spring.
from figure 2. The actuator size, actuator travel, and
positioner action must be known.
Mounting on the Type 657 and 667
2. Attach the feedback plate to the actuator stem Actuators
connector by locating the feedback plate between
the actuator stem and valve stem nuts (figure 6) as During the following mounting procedures, refer to
follows: figures 7, 24, and 25 for key number locations.
Figure 7 shows keys 61 through 63, 69 and 70, 73
D If after the positioner is mounted the feedback through 78, and 82 through 93. Other key numbers
lever assembly will be on the left side of the are shown in either figure 24 for the Type 3660
positioner, install the feedback plate so the lip is up. positioner or figure 25 for the Type 3661 positioner.
8
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
TO POSITIONER
TYPE 667 OUTPUT
FILTER
REGULATOR
A A
SECTION
A−A
9
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
Figure 8. Feedback Arm Orientation with Positioner Mounted on Type 657 and 667 Actuators
1. Determine the positioner mounting configuration 3. Refer to figure 8 for the feedback arm (key 88)
from figure 2. The actuator size, actuator travel, and location with respect to the connector bracket (key
positioner action must be known. 87). Position the feedback arm so that the pilot shaft
(key 19A) will operate correctly in the slot of the
feedback arm. For actuator travels between 19 and
30 mm (0.75 and 1.18 inches), position the feedback
Note arm so that the long portion of the feedback arm slot,
when fastened to the connector bracket, is closest to
The actuator bench set spring load the positioner (see figure 8). For travels greater than
must be released before removing the 30 mm (1.18 inches) reverse the feedback arm so
stem connector cap screws. Refer to the slot in the feedback arm is opposite the
the appropriate actuator instruction positioner (see figure 8).
manual for this procedure. After 4. Attach the feedback arm (key 88) to the
installing the positioner and mounting connector bracket (key 87) using machine screws,
hardware, reset the actuator bench set. washers and hex nuts (keys 91, 92 and 93), but do
not tighten the hex nuts.
2. Attach the connector bracket (key 87) to the
actuator stem connector using washers and cap 5. Unscrew the two machine screws (key 24), and
screws (keys 70 and 69), but do not tighten the remove the positioner cover (key 21).
screws. Refer to figures 7 and 8 for the proper 6. As shown in figure 5, a thin knockout section is
orientation of the connector bracket with respect to cast across the mounting hole in the housing. Check
the actuator stem connector. The face of the stem to make certain that this knockout section has been
connector should be perpendicular to the legs of the removed. If the knockout section has not been
actuator yoke. removed, use a punch to knock it out.
10
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
7. Set the actuator at mid-travel using a manual
loading regulator.
8. Install the stud clamp (key 83) in the mounting
ANTI-ROTATING
bracket (key 82). Place the mounting bracket against SLOT
the outside of the actuator leg. Attach the two
U-bolts (key 84) and the mounting bracket to the
actuator leg using washers and hex nuts (key 85 and
86), but do not tighten the nuts. Depending on the
positioner action, it may be necessary to straddle the
RETAINING SCREW
travel indicator scale located on the inside of the (KEY 19P)
actuator leg.
W7367 / IL
Note
Figure 9. Installing the Feedback Lever Assembly
(Key19) on the Positioner
Do not install the range spring in the
following step. Feedback lever c. Tighten the machine screws and hex nuts (key
assembly (key 19) installation in the 91 and 93) to secure the feedback arm (key 88)
next step is only temporary to permit to the connector bracket (key 87).
verifying alignment.
d. Tighten the hex head screws (key 69) to
9. Attach the positioner to the stud clamp (key 83) secure the connector bracket (key 87) to the
using the sealing washer and hex nut (keys 89 and actuator stem connector.
90), but do not tighten the nut. Visually center the 11. Install the feedback lever assembly and range
center line of the slot in the feedback arm (key 88) spring.
with the center line of the hole in the housing. Then,
tighten the nuts (keys 90 and 86) only tight enough Feedback Lever Assembly and Range
to prevent the positioner and mounting bracket from
moving on the actuator leg. Locate the feedback
Spring Installation
lever assembly (key 19) so it may be temporarily Key numbers are shown in either figure 24 for the
installed into the positioner housing (key 1) and the Type 3660 positioner or figure 25 for the Type 3661
feedback arm (key 88) to verify alignment. Do not positioner. Key numbers for the feedback lever
install the range spring at this time. Place the pilot assembly are shown in figure 26.
shaft (key 19A) in the slot of the feedback arm, and,
at the same time, insert the feedback shaft in the
hole of the positioner housing. Depress the feedback CAUTION
lever assembly inward until it stops against the
housing. Make certain the slots in both the feedback The range spring (key 30) and
lever assembly and feedback arm are horizontal and feedback lever assembly (key 19) must
that the feedback lever assembly and the feedback be installed together. Installing the
arm are parallel with each other. If necessary, range spring after the feedback lever
correct alignment by loosening the hex nuts (keys 86 assembly is installed may result in
and 90) and either moving the stud clamp in the damage to the lever assembly (key 17)
mounting bracket or moving the mounting bracket on flexures.
the actuator leg.
1. Refer to figure 9. Loosen the retaining screw
10. Tighten the nuts that were not tightened in the (key 19P) located in the positioner housing until it is
previous steps. fully retracted into the housing.
2. On the feedback lever assembly (key 19), loosen
a. Tighten the hex nut (key 90) to secure the the zero adjustment screw (key 19S) until it is fully
positioner to the stud clamp (key 83). retracted into the clinch nut.
3. On the feedback lever assembly, loosen the hex
b. Tighten the four hex nuts (key 86) to secure nut (key 19D) so the pilot shaft (key 19A) moves
the mounting bracket (key 82) to the actuator leg. freely in the slot.
11
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
FEEDBACK
ZERO SHAFT
ADJUSTMENT
FEEDBACK SPRING
COVER
FEEDBACK LEVER
W7366 / IL
27B9999-D
SHAFT ASSEMBLY
A7224 / IL
6. Be sure the anti-rotating slot aligns with the D the pilot shaft (key 19A) is either above or
retaining screw (key 19P), then install the feedback below the actuator feedback plate or engages the
lever assembly bushing partially into the positioner. slot in the feedback arm (key 88).
12
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
A5211 / IL
ZERO ADJUST
(SELF-LOCKING)
CAUTION W7366 / IL
13
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
13. Install the feedback lever assembly cover Connect a clean, dry air source to the supply
(key 19T) with cover screw (key 19U). connection of the positioner. Use 3/8-inch tubing or
1/4-inch pipe for the supply line. A supply air filter or
14. Verify the positioner action. Note the letters D
a filter regulator capable of removing particles 40
and R on the flapper (key 10). If the letter D is
microns in diameter is recommended. The supply
nearest the adjustment screw (key 18), the
pressure should not exceed the following limits:
positioner is set for direct action. To change the
positioner action, refer to the Changing Positioner 1. For the positioner, do not exceed the maximum
Action procedure in the “Maintenance” section. If the pressure rating of 6.2 bar (90 psig).
action is changed, complete the “Calibration” section
before putting the unit into operation. 2. For actuator pressure, refer to the appropriate
actuator instruction manual for maximum allowable
15. Install the positioner cover (key 21) and secure
pressures.
with the two machine screws (key 24). Make certain
the Fisher logo reads correctly and the vent is 3. For the valve body assembly, do not exceed the
pointing downward. Continue with the “Pressure maximum allowable thrust of the specific valve.
Connections” section.
Output Connection
Pressure Connections Connect the OUTPUT connection to the actuator
Installing a Type 3660 or 3661 positioner requires diaphragm casing connection. Use 3/8-inch,
tubing and pressure fittings. The fittings, tubing, and 1/4-inch, or 6 mm tubing, or 1/4-inch pipe between
mounting parts required depend on the type number the actuator and the positioner.
and optional equipment, such as filter/regulator and
bypass valve. See figure 15 for the location of the
positioner pressure connections. Instrument Connection
Connect the control device output to the positioner
INSTRUMENT connection. Use 3/8-inch tubing to
WARNING 1/4-inch pipe.
14
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
ACTUATOR POST
CENTERLINE
34.32 191.2 67.5 DIM X
(1.35) (7.53) (2.66)
49.2 93 49 0.5 1/4-INCH NPT ACTUATOR
(1.94) (3.66) (1.93) (.02) SUPPLY CENTERLINE
CONNECTION
30
(1.18))
122.3
(4.81) 30
(1.18)
21.5
(.85))
1/4-INCH NPT
1/4-INCH NPT OUTPUT
INSTRUMENT CONNECTION
CONNECTION
ACTUATOR POST
CENTERLINE
34.32 142.2 67.5
(1.35) DIM X
(5.60) (2.66)
49.2 93 27.5 1/4-INCH NPT ACTUATOR
(1.94) (3.66) (1.08) SUPPLY CENTERLINE
CONNECTION
30
(1.18))
122.3
30
(4.81)
(1.18)
21.5
(.85))
1/4-INCH NPT
1/2-INCH NPT 1/4-INCH NPT OUTPUT
TYPE 3661 I/P INSTRUMENT CONNECTION
ONLY CONNECTION
mm
31B3959-C (INCH)
C0686-3/IL
15
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
12B8052-A
A6084*/IL
Vent Connection
The Type 3660 and 3661 positioners are equipped
Electrical Connections for Type 3661
with a 1/4-inch NPT vent connection in the cover. Positioners
Refer to figures 17 and 18 when making electrical
connections. Use the 1/2-inch NPT (or M20 thread)
conduit connection for installation of field wiring. Run
WARNING the input wires through the conduit, and connect the
positive wire from the control device to the positioner
+ terminal and the negative wire from the control
If a flammable, hazardous or corrosive, device to the positioner - terminal. Do not over
gas is to be used as the supply tighten the terminal screws. The maximum torque is
pressure medium, personal injury or 0.45 NSm (4 lbfSin.).
property damage could result from fire
or explosion of accumulated gas or
from contact with hazardous or
corrosive gas. The positioner/actuator Calibration
assembly does not form a gas-tight
seal, and when the assembly is The following calibration procedures are for the
enclosed, a remote vent line, adequate adjustment of the pneumatic positioner. For the Type
ventilation, and necessary safety 3661 positioner, there are no adjustments within the
measures should be used. A remote converter portion of the positioner. All adjustments
vent pipe alone cannot be relied upon are accomplished within the pneumatic portion of the
to remove all hazardous gas. Vent line positioner.
16
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
indicated. Adjustment locations are shown in figure
4 - 20 mA
+
19.
1. If mounting a new positioner on an actuator or if
the positioner action has not been changed, do not
60 Ohms
5.6V 5.6V 5.6V
perform steps 2 through 7.
2. If the positioner action has been changed or if the
positioner has had maintenance performed on it,
60 Ohms
complete steps 3 through 17.
3. If the cover (key 21) has not been removed,
21B2335-D -
unscrew the two machine screws (key 24), and
A6012/IL
remove the cover.
Figure 17. Equivalent Circuit 4. Release all pressure from the positioner.
Disconnect the positioner output tubing to the
actuator. If the positioner is equipped with an output
gauge, plug the positioner output connection. If the
TERMINAL POSITIONER
BLOCK HOUSING positioner is not equipped with an output gauge,
provide a gauge to monitor positioner output and
CONTROL FIELD WIRING
+ connect it to the positioner output connection.
DEVICE + 5. Set the supply pressure to the required setting.
Set the gain(1) (proportional band) adjustment screw
- - +
1 - at a nominal value by turning it clockwise until it
stops, and then turning it counterclockwise 1 turn.
Note
To improve holding of the calibration
EARTH
tool as used in step 6, the actuator
GROUND may be used to create the load
NOTE:
1 FOR TROUBLESHOOTING OR MONITORING OPERATION,
(manual pressure) by winding up the
AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS positioner range spring. The direction
A 250 OHM RESISTOR OR A CURRENT METER.
A3875*/IL of windup, looking at the spring from
outside the housing, must be
Figure 18. Typical Field-Wiring Diagram clockwise. This windup will create a
torsional force over the input
diaphragm through the lever
WARNING assembly. The spring is automatically
wound up in two of the
Avoid personal injury or equipment positioner/actuator mounting
damage from sudden release of positions when the loading pressure is
process fluid. Before calibration: removed. These are left-hand
mounting on a spring-to-close
D Isolate the valve from the actuator and right-hand mounting on a
process, and spring-to-open actuator (refer to figure
D Release process pressure. 2). In the other two mounting
positions, the actuator must be
Refer to figure 24 (Type 3660) or figure 25 (Type pressurized to 100 percent input to
3661) for key number locations unless otherwise create the spring holding force.
1. Adjusting the gain (PB) adjustment changes the nozzle flapper relationship. This
nozzle flapper change affects the actuator/positioner response time. 17
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
INCREASE
TRAVEL
28B0006-B /
DOC
6. Remove the calibration tool (key 6) from the 10. Remove the cover (key 19T) from the feedback
cover. Place the calibration tool between the lever lever assembly (key 19).
assembly (key 17) and the input diaphragm
assembly (key 28). When making the following 11. Set the travel (span) adjustment to the desired
adjustment, apply manual pressure to the lever actuator travel by loosening the hex nut (key 19D)
assembly over the input diaphragm assembly to hold and sliding the pilot shaft (key 19A) to the desired
the calibration tool in place. Loosen the lock nut (key setting on the feedback lever assembly (key 19).
57), and turn the adjusting screw (key 18) until the The travel settings are marked in millimeters on the
output is 50% ± 10% of supply pressure. For feedback lever assembly.
example, if supply pressure is 2.4 bar, set the output
to 1.2 bar ± 0.24 bar. 12. Set the gain (PB) adjustment and/or the output
volume damping adjustment to a setting that
7. Lock the adjusting screw (key 18) with the lock provides the best actuator/positioner response.
nut (key 57). After the adjustment is complete, Observe the gain dependency on the air supply
remove the calibration tool and replace it in the pressure as shown in the graph of figure 19. The
positioner cover. gain adjustment restrictor for air delivery should be
fully open for large size actuators and adjusted to a
8. Release all pressure from the positioner. Remove mid-value for smaller size actuators with 225 cm2
the plug or the gauge that was installed in step 4, (35 square inches) or less diaphragm area. Start
and reconnect the output tubing to the actuator. bysetting the gain adjustment at approximately one
turn open, and, if the output volume damping
9. Turn on supply pressure. Set the input signal to adjustment is used, turn it clockwise to decrease the
the minimum value. air delivery.
18
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
13. Adjust the valve stem position by rotating the 17. Install the cover (key 19T) on the feedback lever
zero adjustment screw (key 19S). assembly (key 19) with cover screw (key 19U).
14. Set the input signal to the maximum value. 18. Install the positioner cover (key 21) and secure
with the machine screws (key 24). Make sure the
15. Readjust the travel (span) adjustment to achieve Fisher logo reads correctly and the vent is pointing
correct actuator travel. downward.
Note
Split-Range Operation
When a travel (span) adjustment is
made, there will be a zero shift. Type 3660 and 3661 positioners can be used for
split-range operation with the instrument input signal
16. Repeat steps 11 through 15 as necessary to from a single controller or another instrument split
achieve correct actuator travel. between two or three control valves. Tables 2 and 3
19
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
Principle of Operation
CAUTION
Refer to figure 21 for the operational schematic.
Do not use bypass operation when the The instrument pressure acts on the input module,
positioner is reverse acting or is in which controls the flapper-nozzle system of the
split-range operation. In these cases, relay. Supply pressure is applied to the relay, and
bypassing the positioner sends the the output pressure of the relay is supplied to the
input signal directly to the actuator. control valve actuator.
Such a change will affect the desired
operation and possibly upset the
system. Use bypass operation only For a direct-acting positioner, increases in
when the instrument signal range is instrument pressure cause the input module to pivot
the same as the positioner output the beam. The beam pivots the flapper and restricts
range required for normal actuator the nozzle. The nozzle pressure increases and
operation. causes the relay assembly to increase output
pressure to the actuator. With a direct-acting
Labels on the bypass body assembly (key 41, figure actuator, this increased pressure moves the actuator
23), and a pointer on the bypass lever (key 42 in stem downward. Stem movement is fed back to the
beam by means of a feedback lever and range
figure 23) indicate if the input signal from the
instrument goes to the positioner or directly to the spring, which causes the flapper to pivot slightly
control valve actuator. away from the nozzle to prevent any further
increases in relay output pressure. The positioner is
once again in equilibrium but at a higher instrument
With the pointer of the bypass lever over the word pressure, a slightly different flapper position, and a
POSITIONER, the instrument pressure goes to the new actuator stem position.
20
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
FLAPPER
DIRECT
ACTING
OUTPUT
PIVOT
NOZZLE REVERSE
RANGE
SPRING RELAY ACTING
PIVOT
A GAIN ADJ SECTION A−A
A
SUPPLY
RANGE
SPRING RELAY
PIVOT
TYPE 3660
INPUT
MODULE
I/P CONVERTER
INPUT SIGNAL
31B3960-C
B2152-4 / IL
TYPE 3661
21
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
areas in order to avoid personal injury 2. Remove and replace the range spring (key 30).
or property damage caused by an
explosion or fire. 3. Push the feedback lever assembly (key 19) back
into position and retighten the retaining screw (key
D Always wear protective clothing 19P).
and eyewear when performing any
maintenance procedures to avoid 4. Refer to the “Calibration” section for the
personal injury. calibration procedure.
3. Mount the positioner to the opposite actuator leg 1. Release all pressure from the positioner.
as explained in the Positioner Mounting section and Disconnect the supply, instrument, and output
shown in figure 2. tubing. For Type 3661 positioners, disconnect the
input wires and conduit.
4. Refer to the “Calibration” section for the
calibration procedure. 2. Unscrew the two captive cover screws and
remove the cover (keys 24 and 21). Loosen the
retaining screw (key 19P).
3. Pull the feedback lever assembly (key 19) out
Changing the Range Spring slightly to release the range spring tension, and
Refer to figure 24 or 25 for key number locations. remove the range spring (key 30).
4. Loosen and remove the hex head screw and
1. Unscrew the two captive cover screws and sealing washer (keys 72 and 71 in figure 3), and
remove the cover (key 21). Loosen the retaining remove the positioner.
screw (key 19P) and pull the feedback lever
assembly (key 19) out slightly to release the range 5. To mount the positioner on the actuator, refer to
spring (key 30) tension. the “Positioner Mounting” section.
22
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
Clamp Mounting on Type 1250, 1250R, screw (key 19P) and pull the feedback lever
and 3024S Actuators assembly (key 19) out slightly to release the range
spring (key 30) tension.
2. Unscrew and remove the hex nut and washer 4. Install the new diaphragm assembly (key 28), and
(keys 66 and 67 in figure 3), and remove the secure with the four cheese head screws (key 7).
positioner.
5. Depress the feedback lever assembly (key 19)
3. To mount the positioner on the actuator, refer to inward until it stops on the housing, and tighten with
the “Positioner Mounting” section. the retaining screw (key 19P).
Refer to figure 24 or 25 for key number locations 7. Refer to the “Calibration” section for the
unless otherwise indicated. calibration procedure.
23
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
SPRING
INPUT TAB FLAPPER ALIGNED
DIAPHRAGM PARALLEL
ASSEMBLY
ADJUSTING
SCREW / FLAPPER
ALIGNMENT
SPRING TAB
ALIGNED OVER
CENTER OF
NOZZLE
LEVER TO INPUT
MODULE MOUNTING
SCREW LEVER MOUNTING
SCREWS
A4042-1/IL
24
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
1. Remove the cover and disconnect the input
signal wires from the terminal strip.
25
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
SECTION C−C
VIEW D−D
51B3944-F / DOC
WITHOUT GAUGES
Keys 73 through 78 apply to regulator mounting 78 Hex nut, zinc pl steel (2 req’d)
parts (casing mounted only). Types 657, 667, 1250, 1250R, and 3024S 1A352724122
73 Bracket, pl steel
Types 657, 667, 1250,
Parts For Use With Type 1250 and 1250R Actuators
1250R, and 3024S 1F401225072
74 Cap screw, 304 stainless steel (2 req’d) 64 Bracket, clamp mounting only, A03600 21B3931X012
Types 1250, 1250R, and 65 Stud, clamp mounting only, stainless steel
Type 3024S Sizes 1.31 and 1.41 19A4789X012 (2 req’d) 11B3934X012
Type 3024S, Size 1.21 10B6607X012 66 Hex nut, clamp mounting only, steel (4 req’d) 19A4788X082
67 Washer, clamp mounting only, steel (2 req’d) 10B6633X022
75 Washer, pl steel (2 req’d)
Types 1250, 1250R, and 68 Feedback plate, stainless steel 21B3932X012
Type 3024S Sizes 1.31 and 1.41 10B6633X012 69 Hex head screw, stainless steel (2 req’d) 11B3943X012
Type 3024S, Size 1.21 013976 70 Washer, stainless steel (2 req’d) 10B6609X022
76 Lockwasher, pl steel 71 Washer, center bolt mounting only 1U984499012
Types 1250, 1250R and
Type 3024S Sizes 1.31 and 1.41 (2 req’d) 1C225728982 72 Hex head screw, center bolt mounting only,
Type 3024S, Size 1.21 (none req’d) - - - stainless steel 11B3942X012
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Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
C C
51B3944-F / DOC
29
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
VIEW D−D
SECTION C−C
C
C
VIEW A−A
WITH M20 CABLE GLAND
VIEW A−A
51B3945-J / DOC
WITHOUT COVER
30
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
SECTION B−B
51B3945-J / DOC
31
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
19R
19S
19J 19K
19H 19G
19L
19A
19P 19M
19E
19B
19N
19T
19Q
19D 19C
19U
19F
28B9418-B / DOC
STANDARD
19R
19S
19J 19K
19G 19A
19H
19L 19E
19B
19P 19M
19N
19T 19C
19D
19Q
19U
28B9423-B / DOC
19F
FOR BAUMANN ACTUATORS
32
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
Loop Schematics
This section includes loop schematics required for
wiring of intrinsically safe installations. If you have
any questions, contact your Fisher sales office.
CSA Schematics
33
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
FM Schematics
21B5607-B / DOC
34
Instruction Manual
Form 5265
March 2003 3660 and 3661 Positioners
35
Instruction Manual
Form 5265
3660 and 3661 Positioners March 2003
FlowScanner and Fisher are marks owned by Fisher Controls International LLC, a business of Emerson Process Management. The Emerson
logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use
or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Fisher product remains solely with the purchaser and end-user.
36
EFisher Controls International LLC 1987, 2003; All Rights Reserved Printed in USA