Professional Documents
Culture Documents
1 OF 4
REV. No
DOC No.
D0646-CR-05
P.O No.
OPAE1-H1009P-01
JOB No
D0646
LEGEND
R; REVISION
P; PRELIMINARY REVISION
FOR APPROVAL
J.Y.Jeong
2014.08.22
D.K.Shin
2014.08.22
FOR APPROVAL
S.K.JO
2014.06.26
S.B.CHO
2014.06.26
NAME
DATE
NAME
DATE
REV
DESCRIPTION
PRED
PROJECT MANAGEMENT
PLAN
RELATED Doc.
NAME
DATE
CHKD
APPD
PROJECT NAME
P.O No.
OPAE1-H1009P-01
D0646, D0647
ITEM No.
HEAD
OFFICE
FAX:+82-2-2167-9158
CHANGWON
PLANT
FAX:+82-55-279-8894
PAGE
2 OF 4
REV. No
CONTENTS
1.
GENERAL
2.
PROJECT DESCRIPTION
3.
DESCRIPTION OF DEFICIENCY
4.
5.
Attachment
-
PAINT PROCEDURE
DOC No.
D0646-CR-05
P.O No.
OPAE1-H1009P-01
JOB No
D0646
PAGE
3 OF 4
REV. No
DOC No.
D0646-CR-05
P.O No.
OPAE1-H1009P-01
JOB No
D0646
General
This procedure describes the corrective work for insufficient painted area for Vessels supplied by Sewon
Cellontech Co.,LTD forHOUT(KRL)ONSHORE GAS FACILITIES project.
Project Description
2.1
Project Name
2.2
Client
2.3
Engineering
: DAEWOO E&C
2.4
: OPAE1-H1009P-01, OPAE1-H1010P-01
2.5
Sewon Job No
: D0646
2.6
Item No
Description of Deficiency
3.1
3.2 Observation of peeling of paint from tem vessels(V-448, V-440, V-443, V-442, V-402B, V-404B,V-404A, V-444,
V424B and V-403A)
than 250m. Requested DFT of these vessels is minimum 275m, so cross-cut test is not suitable for
these vessels. For this reason, it is difficult for us to accept that the result of cross-cut test means the
paint quality matter. Based on the shape of peel-off pieces collected by our representative, we found the
peeling was occurred at the middle of first coat, zinc. This means that the adhesion between first and
top coat doesnt have any matter, it is fine. Through the photos from your side, we assume this peeling
phenomenon came from mechanical damage. We dont think this peeling is separated from mechanical
PAGE
4 OF 4
REV. No
DOC No.
D0646-CR-05
P.O No.
OPAE1-H1009P-01
JOB No
D0646
damage, namely, both phenomenon peeling and damage are in the same vein. We assume this peeling
is concentrated on the damaged parts.
5.2 Painting work to be perform by roller or brush for primer, intermediate and top coat.
Primer should be Epoxy zinc ( Barrier 77 or Barrier 80) superseded in inorganic zinc (Resist 78).
Refer to attached Painting procedure and to be performed painting work in accordance with Painting
procedure.
5.3 Each film of primer, intermediate and top coat should be checked by paint inspection to meet the total
film thickness of paint.
Page
PAINTING SCHEDULE
Table 1
Item No.
Rev. No
8 OF 21
0
Operating
Temp.()
Part
MATERIAL
Insul.
55
SA516-70
NO
NO
APCS-1A
SKIRT INSIDE
SA516-70
NO
NO
APCS-1A
SA516-70
NO
50
APCS-1B
1943-V404A/B
Primer Coat
Product Name
Avg. DFT ()
INTERMED Coat
Product Name
Avg. DFT ()
Sa 2 1/2
(SP10)
AMB
EPOXY PRIMER
SKIRT OUTSIDE
SA516-70N
INTERNAL
SA516-70N
NO
NO
APCS-1A
Penguard Express ZP
1X(75~100)
Sa 2 1/2
(SP10)
9.8/22.5
1970-V-443
AMB
SA516-70N
SA516-70N
INTERNAL
SA516-70N
NO
NO
NO
NO
NO
NO
APCS-2A
APCS-1A
APCS-1A
Sa 3
(SP5)
Sa 2 1/2
(SP10)
Sa 2 1/2
(SP10)
50
1970-V-444
AMB
SADDLE IN/OUTSIDE
SA516-70N
NO
NO
NO
NO
APCS-2A
APCS-1A
Sa 3
(SP5)
Sa 2 1/2
(SP10)
Penguard FC
2X(105~150)
Penguard FC
2X(100~150)
Phenolic Epoxy
EACH COAT
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
LIGHT GRAY
(RAL : 7035 or
MUNSELL :N-7)
275~400
LIGHT GRAY
(RAL : 7035 or
MUNSELL :N-7)
RAL/MUNSELL
7035/N-7
300~375
ALUMINIUM
Juton
Paint
GREY
275~390
RAL/MUNSELL
7035/N-7
275~390
RAL/MUNSELL
7035/N-7
300~375
ALUMINIUM
275~390
RAL/MUNSELL
7035/N-7
Penguard FC
2X(105~150)
EPOXY
TOP COATS
GREY
Penguard FC
2X(105~150)
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
EPOXY
TOP COATS
Penguard FC
2X(105~150)
Maker
GREY
275~390
EPOXY
TOP COATS
BARRIER 77 or BARRIER
80
1X(65~90)
275~390
Penguard FC
2X(105~150)
Phenolic Epoxy
EACH COAT
BARRIER 77 or BARRIER
80
1X(65~90)
LIGHT GRAY
(RAL : 7035 or
MUNSELL :N-7)
EPOXY
TOP COATS
Phenolic Epoxy
EACH COAT
BARRIER 77 or BARRIER
80
1X(65~90)
275~390
EPOXY TOPCOAT
-
Penguard FC
2X(105~150)
EPOXY TOPCOAT
Total
Avg.
Color Code No.
DFT ()
EPOXY TOPCOAT
FINISH Coat
Product Name
Avg. DFT ()
GREY
Page
PAINTING SCHEDULE
SHELL.HEAD& ALL NOZZLES
INCLUDING LIFTING LUGS,
CLIPS,ETC
SA516-70N
NO
NO
APCS-1A
Sa 2 1/2
(SP10)
37
1970-V-442
INTERNAL
AMB
1970-V-440
1970-V-440
1970-V-403
A/B
SA516-70N
SA516-70N
SA516-70N
INTERNAL
SA516-70N
NO
NO
NO
NO
NO
NO
APCS-2A
APCS-1A
APCS-1A
Sa 3
(SP5)
Sa 2 1/2
(SP10)
Sa 2 1/2
(SP10)
13/58
AMB
SKIRT IN/OUTSIDE
SA516-70N
SA516-70N
INTERNAL
SA516-70N
NO
NO
NO
NO
NO
NO
APCS-2A
APCS-1A
APCS-1A
Sa 3
(SP5)
Sa 2 1/2
(SP10)
Sa 2 1/2
(SP10)
54.7
SA516-70N
NO
NO
NO
NO
APCS-2A
APCS-1A
Sa 3
(SP5)
Sa 2 1/2
(SP10)
13/58
1970-V-448
INTERNAL
AMB
SKIRT IN/OUTSIDE
SA516-70N
SA516-70N
NO
70
NO
NO
APCS-2A
APCS-1A
Sa 3
(SP5)
Sa 2 1/2
(SP10)
Rev. No
EPOXY
TOP COATS
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
BARRIER 77 or BARRIER
80
1X(65~90)
Phenolic Epoxy
EACH COAT
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
275~390
RAL/MUNSELL
7035/N-7
300~375
ALUMINIUM
275~390
RAL/MUNSELL
7035/N-7
275~390
RAL/MUNSELL
7035/N-7
300~375
ALUMINIUM
275~390
RAL/MUNSELL
7035/N-7
300~375
ALUMINIUM
275~390
RAL/MUNSELL
7035/N-7
GREY
GREY
GREY
Penguard FC
2X(105~150)
2X(105
150)
EPOXY
TOP COATS
GREY
Penguard FC
2X(105~150)
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
EPOXY
TOP COATS
GREY
Penguard FC
2X(105~150)
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Phenolic Epoxy
EACH COAT
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
Tankguard A.R
1X(100~125)
EPOXY
TOP COATS
RAL/MUNSELL
7035/N-7
EPOXY
TOP COATS
BARRIER 77 or BARRIER
80
1X(65~90)
275~390
Penguard FC
2X(105~150)
Phenolic Epoxy
EACH COAT
BARRIER 77 or BARRIER
80
1X(65~90)
ALUMINIUM
EPOXY
TOP COATS
Phenolic Epoxy
EACH COAT
BARRIER 77 or BARRIER
80
1X(65~90)
(
)
300~375
Penguard FC
2X(105~150)
RAL/MUNSELL
7035/N-7
EPOXY
TOP COATS
Penguard FC
2X(105~150)
GREY
275~390
Penguard FC
2X(105~150)
Phenolic Epoxy
EACH COAT
8 OF 21
GREY
Juton
Paint
Page
PAINTING SCHEDULE
SKIRT INSIDE
1970-V-403
A/B
SA516-70N
NO
NO
APCS-1A
Sa 2 1/2
(SP10)
AMB
SKIRT OUTSIDE
55
SA516-70N
NO
50
APCS-1B
Sa 2 1/2
(SP10)
Rev. No
EPOXY
TOP COATS
NO
NO
APCS-1A
Sa 2 1/2
(SP10)
1943-V424A/B
BARRIER 77 or BARRIER
80
1X(65~90)
SKIRT IN/OUTSIDE
SA516-70
NO
NO
APCS-1A
BARRIER 77 or BARRIER
80
1X(65~90)
RAL/MUNSELL
7035/N-7
GREY
EPOXY TOPCOAT
-
Penguard FC
2X(105~150)
275~390
LIGHT GRAY
(RAL : 7035 or
MUNSELL :N-7)
275~390
LIGHT GRAY
(RAL : 7035 or
MUNSELL :N-7)
EPOXY TOPCOAT
275~400
Penguard FC
2X(100~150)
Penguard Express ZP
1X(75~100)
RAL/MUNSELL
7035/N-7
EPOXY
TOP COATS
-
Penguard FC
2X(105~150)
GREY
275~390
Penguard FC
2X(105~150)
EPOXY
PRIMER
8 OF 21
Juton
Paint
Technical Data
Penguard FC
Product description
This is a high build, two component polyamide cured epoxy coating. This product is tintable in a wide range of colours in
Jotuns Multicolour Industry system.
Recommended use
An epoxy finish coat to be used when cosmetic appearance of an epoxy finish is acceptable. It can also be
used as an anti corrosive primer in mild to medium environment for steel and concrete above water areas or
as an intermediate coat in more corrosive environment.
Minimum
Maximum
80
130
7,8
200
320
3,1
Typical
100
160
6,2
Comments
For application below typical film thickness, 160 microns WFT, up to 5% thinning may be needed to obtain proper flow
and film forming.
Penguard FC
Page 1 of 4
Physical properties
Colour
62 2
Flash point
28C 2 (Setaflash)
VOC
Gloss
Semigloss
Gloss retention
Fair
Water resistance
Very good
Abrasion resistance
Very good
Solvent resistance
Very good
Chemical resistance
Very good
Flexibility
Good
*Measured according to ISO 3233:1998 (E)
Hong Kong rules: Category of paints - Other vessel coatings; VOC 348 gms/ltr HK EPD method (Ready to
use); Exempt compound - N/A; Specific gravity: 1,48 (A+B); Both VOC and Specific gravity values provided
are typical values, and will vary according to colour chosen.
Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in
accordance with ISO 8504.
Bare steel
Cleanliness: Blast cleaning to Sa 2 (ISO 8501-1:2007). Roughness: using abrasives suitable to achieve grade Fine to
Medium G (30-85 m, Ry5) (ISO 8503-2)
Shopprimed steel
Clean, dry and undamaged approved shopprimer.
Coated surfaces
Clean, dry and undamaged compatible primer. Contact your local Jotun office for more information.
Other surfaces
For aluminium and galvanized surface; degreasing, light abrading or sand sweeping.
The coating may be used on other substrates. Please contact your local Jotun office for more information.
Penguard FC
Page 2 of 4
Application methods
Spray
Brush
Recommended for stripe coating and small areas, care must be taken to achieve the specified dry
film thickness.
Roller
Use a suitable roller. However when using roller application care must be taken to apply sufficient
material in order to achieve the specified dry film thickness.
Application data
Mixing ratio (volume)
4:1
Mixing
Pot life (23C)
4 parts Comp. A (base) to be mixed thoroughly with 1 part Penguard FC, Comp. B
(curing agent) 15 minutes prior to use.
2 hours (reduced at higher temp.)
Thinner/Cleaner
Nozzle tip
Spray angle
40 - 80
Filter
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
Substrate temperature
0C
5C
10C
23C
40C
Surface dry
9h
8h
7h
2,5 h
1h
Through dry
36 h
24 h
15 h
7,5 h
2h
14 d
8d
4d
2d
24 h
15 h
7,5 h
4h
Cured
Dry to recoat, minimum
Dry to recoat, maximum
1.
36 h
1
Provided the surface is free from chalking and other contamination prior to application, there is normally no
overcoating time limit. If the coating has been exposed to direct sunlight for some time, special attention must be
paid to surface cleaning and mattening/removal of the surface layer in order to obtain good adhesion.
The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.
Penguard FC
Page 3 of 4
Penguard Midcoat
Penguard Express
Penguard HB
Primastic Universal
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.
Handling
Handle with care. Stir well before use.
Packing size
20 litre unit: 16 litres Comp. A (base) in a 20 litre container and 4 litres Penguard FC, Comp. B (curing agent) in a 5 litre
container.
5 litre unit: 4 litres Comp. A (base) in a 5 litre container and 1 litre Penguard FC, Comp. B (curing agent) in a 1 litre
container.
Penguard FC
Page 4 of 4
Technical Data
Barrier 77
Product description
Barrier 77 is a two-pack zinc rich epoxy primer that complies with the compositional requirements for SSPC Paint 20
level 2. Can also be made to order with ASTM D520 Type II zinc dust.
Recommended use
As a zinc rich primer on blast cleaned steel. Barrier 77 is used in combination with advanced coating systems to further
improve protection against corrosion.
Minimum
Maximum
1,0(25)
1,8(45)
850(21,2)
3,0(75)
5,6(140)
285(7,1)
Typical
2,0(50)
3,8(95)
425(10,6)
Physical properties
Color
Grey
53 2
Flash point
VOC
Gloss
Flat
Water resistance
Excellent
Abrasion resistance
Very good
Solvent resistance
Very good
Flexibility
Good
*Measured according to ISO 3233:1998 (E)
Surface preparation
All surfaces should be clean, dry and free from contamination. The surface should be assessed and treated in
accordance with ISO 8504.
Barrier 77
Page 1 of 4
Bare steel
Cleanliness: Blast cleaning to min. Sa 2 (ISO 8501-1:2007) or for maintenance UHPWJ to WJ2 (NACE No.5/SSPCSP 12). Roughness: using abrasives suitable to achieve minimum grade Fine (ISO 8503-2).
Shopprimed steel
Clean, dry and undamaged approved shopprimer.
Other surfaces
The coating may be used on other substrates. Please contact your local Jotun office for more information.
Application methods
Spray
Brush
Recommended for stripe coating and small areas, care must be taken to achieve the specified dry
film thickness.
Application data
Mixing ratio (volume)
3 part Comp. A (base) to be mixed thoroughly with 1 part Comp. B (curing agent)
Mixing
Thinner/Cleaner
Guiding data airless spray
Pressure at nozzle
Nozzle tip
Spray angle
40 - 80
Filter
Barrier 77
Page 2 of 4
Drying time
Drying times are generally related to air circulation, temperature, film thickness and number of coats, and will be
affected correspondingly. The figures given in the table are typical with:
* Good ventilation (Outdoor exposure or free circulation of air)
* Typical film thickness
* One coat on top of inert substrate
Substrate temperature
41F(5C)
50F(10C)
73F(23C)
104F(40C)
Surface dry
50 min
20 min
10 min
4 min
Through dry
3h
2h
1,5 h
40 min
10 d
7d
5d
2d
3h
2h
1,5 h
40 min
Cured
Dry to recoat, minimum
Dry to recoat, maximum
1.
1.
1
1,2
Recommended data given for recoating with coatings normally specified on top of zinc epoxy coatings.
The surface should be dry and free from any contamination prior to application of the subsequent coat.
The given data must be considered as guidelines only. The actual drying time/times before recoating may be shorter or
longer, depending on film thickness, ventilation, humidity, underlying paint system, requirement for early handling and
mechanical strength etc. A complete system can be described on a system sheet, where all parameters and special
conditions could be included.
1 x 1 - 3 mils (25 - 75 m)
Storage
The product must be stored in accordance with national regulations. Storage conditions are to keep the containers in a
dry, cool, well ventilated space and away from source of heat and ignition. Containers must be kept tightly closed.
Handling
Handle with care. Stir well before use. Continuous stirring during application will prevent the heavy zinc pigments from
settling.
Packing size
9 liter unit: 6.75 liters (1.78 gallons) Comp. A (base) in a 10 liter container and 2.25 liters (0.59 gallons) Comp. B (curing
agent) in a 3 liter container.
Packing may vary from country to country according to local requirements.
Barrier 77
Page 3 of 4
DISCLAIMER
The information in this data sheet is given to the best of our knowledge based on laboratory testing and practical
experience. However, as the product can be used under conditions beyond our control, we can only guarantee the
quality of the product itself. We also reserve the right to change the given data without notice. Minor product variations
may be implemented in order to comply with local requirements.
If there is any inconsistency in the text the English (UK) version will prevail.
Jotun is a World Wide company with factories, sales offices and stocks in more than 50 countries. For your nearest local Jotun address
please contact the nearest regional office or visit our website at www.jotun.com
Barrier 77
Page 4 of 4