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Project:

Tam Dao 05
Equipment:

Cantilever & Drill Floor Skidding System


Customer:

A
Rev

Issued for Bid


Reason for Issued

04.07.2012
Date

CY
Prepared

Checked

Approved

Document Title:

TECHNICAL SPECIFICATION SCOPE OF SUPPLY


Customer Document No:

Document No:

NIL
Project No:

112390275-TS-01
No of Attachments:

To be Specified

Total No of Pages:

9+8

This document and all information and data herein or herewith is the confidential and properitary property of EMS ENERGY
SOLUTIONS PTE. LTD. and is not to be used, reproduced or disclosed in whole or in part by or to anyone without the written
confirmation from EMS ENERGY SOLUTIONS PTE. LTD.

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

2 of 9

Scope of Supply
Item

Equipment Description

Quantity

Cantilever Skidding System (Items 1 ~4)


1

Hydraulic Power Unit for Cantilever Skidding

1 unit

Control Console for Cantilever Skidding

1 unit

Cantilever Skidding Assemblies

3.1 Cantilever Skidding Cylinder

4 units

3.2 Skidding Claw

4 units

3.3 Central Locking Claw


3.4 Link Plate

2 units

3.5 Connection Pins

12 units

Hilman Rollers c/w Tapered FABREEKA Pad

6 units

2 units

Drill Floor Skidding System (Items 5 & 6)


5

Control Console for Drill Floor Skidding

Lift & Roll Assembly


6.1 Base Plate

1 unit

4 units

6.2 Hilman Rollers

4 units

6.3 Lift Cylinder

8 units

6.4 Drill Floor Skidding Cylinder

8 units

Special Tools

ABS Certificates

1 set

Start-up / Commissioning Spare Parts

1 lot

10

Painting Specification

Excludes:

Interconnection hydraulic piping / electrical cable works from HPU


to console and console to cylinders.

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

3 of 9

INTRODUCTION
A.

General Description
According to technical specification SS-JU2000E-Generic, Rev A, EMS is pleased to provide the
Cantilever and Drill floor Skidding equipment for JU2000E series Jack-ups designed by Friede &
Goldman.
The Cantilever shall slide fore and aft on the main deck using a hydraulic skidding system. The
cantilever will be capable of being secured in allocated position.
The Drill Floor shall be moved athwart ship on the structure using a hydraulically operated Lift & Roll
skidding system and shall be capable of being positioned at any rotary well center location 4.57 m port
or starboard of the hull centerline.
B. Cantilever & Drill Floor Skidding Data
Design Rules

ABS rules for Building and Classing Mobile Offshore


Drilling Units 2008

Design Temperature

-20 C to +45 C

Design Life

20 years

Max. Cantilever Outreach

center of rotary -- 22.86m aft of stern

Max. Cantilever Beam Load


Dynamic Skidding Capacity

:
:

1180 Ton at 22.86/0


565 Ton per side (STBD / PORT)

Static Breakout Capacity


Skidding Speed

:
:

770 Ton per side (STBD / PORT)


457mm/min (1.5ft / min)

Jacks Lifting Speed


Max. Working Pressure for Skidding

:
:

38.9mm/min
5,000 psi

Max. Working Pressure for Jacking

10,000 psi

Drill Floor Data


Skidding Capacity

25.6 Ton per corner (Total 4 corners)

Minimum Vertical Load


Skidding Speed

:
:

500 Ton per corner (Total 4 corners)


457mm/min (1.5ft / min)

Cantilever Data

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

4 of 9

TECHNICAL SPECIFICATION
1. Hydraulic Power Unit
Type

: Electric driven - hydraulic, safe area, Located in HPU room


Open skid, all hydraulic pipe, fitting and oil tank to be
carbon steel.

Power Supply

: 480 V, 3Ph, 60 Hz, 3 wired

Max. Working Pressure for Skidding

: 5,000 psi (345 bar)

Main Electrical Motors for Skidding

: 2 x 75kW / 4-pole / 480V / 3Ph / 60Hz / IP56


: Insulation Class F (CMG or equivalent), IEC compliant
: The two main electrical motors are to drive 4 main pumps
to supply hydraulic fluid for cantilever skidding cylinders.

Main Pumps for Skidding

: 4 units, axial piston pump. Total flow rate: 212 lpm (56
gpm)

Max. Working Pressure for Jacking


Sub Electrical Motors for Jacking

: 10,000 psi (690 bar)


: 2 x 7.5 kW / 4-pole / 480V / 3Ph / 60Hz / IP56
: Insulation Class F (CMG or equivalent), IEC compliant
: The two sub electrical motors are to drive 2 high pressure
pumps to supply hydraulic fluid for lifting jacks.

High Pressure Pumps for Jacking

: 2 units for Hydraulic Lifting Jacks. Each flow rate is 2.8lpm.

Return Filter with Clog Indicator

: Material Ductile iron (Hydac or equivalent)

High Pressure filter


Relief Valve

: Material Ductile iron (Schroeder or equivalent)


: Rexroth or equivalent

Suction Filter
Radiator and Fan Cooler

: Hydac or equivalent
: Air-oil cooler, Maker Hayden or equivalent

Oil Cleanness
Oil Reservoir with Accessories

: To be flush to Min. NAS 8


: Air breather c/w filter
: Self-closing Level gauge
: Oil Heater
: Thermometer
: Suction valves
: Drain valve
: Access Manhole

Hydraulic Oil Tank

: Temperature switch
: 1100 litres (300 gallons), hydraulic oil type ISO 46

Hydraulic Hoses in HPU

: To be fire resistant and certificate provided.

Motor Starter Type

: Star Delta starter

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

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Features

: Low oil level warning alarm


: Low oil level trip alarm
: Motor trip alarm
: 2800mm (L) x 1800mm (W) x 2300mm (H)

Dimensions
Weight

2.

: 4000 kg dry
: 5000 kg operating

Control Console for Cantilever Skidding


Type
Features

:
:
:
:
:
:
:
:
:
:
:

Dimensions
Weight

3.

:
:
:
:

Stainless Steel (SS316) fabricated console c/w hinged cover


Safe area
Panel structure will be provided the earthing bosses.
Junction box and push buttons to be IP56
Port side cylinder pressure gauge (4)
Starboard side cylinder pressure gauge (4)
Lift jack pressure gauge (4)
Skidding pump set Start / Stop pushbutton and running
indicator lights
Port side skid outboard / inboard directional control lever
Starboard side skid outboard / inboard directional control lever
Lifting jack high-pressure pump set Start / Stop pushbutton and
running indicator lights
Lifting jacks lift / lower selector handle
1120mm (L) x 815mm (W) x 1030mm (H)
460 kg dry
470 kg operating

Cantilever Skidding Assemblies


Design Temperature

-20 C to +45 C

Type
Bore Material
Rod Material
Skidding Cylinder Bore
Skidding Cylinder Rod
Skidding Cylinder Stroke

:
:
:
:
:
:

Push Force
Pull Force
Push + Pull Force @ 5000 psi

:
:
:

Double Acting Welded Type


ST52.3 or equivalent to ASTM A572
AISI4140 Hard-Chrome plated
16 (406.4 mm)
8 (203.2 mm)
26 (660.4 mm)
To match centre to centre distance of pin holes along skid
beam)
456 metric tons @5000 psi
340 metric tons @5000 psi
796 metric tons (one side port or starboard)

3.1 Cantilever Skidding Cylinder

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

6 of 9

Stroke Speed
System Pressure
Features
Weight

3.2

Spring loaded tapered pin to engage skid beam holes


Lever to turn tapered pin 180 degree either way to select skid
direction
Female clevis to match skidding cylinder rod end male clevis
1150mm x 1050mm x 600 mm (approx)
1,000 kg

Central Locking Claw


Type

:
:

Dimensions
Weight

:
:
:
:

Hydraulic Cylinder actuated pin to lock skid beam when


skidding claws are relocated
Operation of locking pin by sequence valve without human
intervention
Female clevis to match skidding cylinder rod end male clevis
Female clevis to match link plate
1700mm x 1050mm x 600 mm (approx)
1,300 kg

Link Plate
Material
Dimensions
Weight

3.5

:
:
:
:
:

Dimensions
Weight

3.4

1.5 ft/min (457mm/min)


5000 psi
Canvas Boots
Spherical bearings on both end clevis
2,550 kg dry
2620 kg operating

Skidding Claw
Type

3.3

:
:
:
:
:
:

: ST52.3 or equivalent to ASTM A572


: 1250 x 410 x 180 mm (approx)
: 630kg (approx)

Connection Pins
Material
Dimensions
Weight

: AISI 4140 or equivalent


: Dia 200mm x 500 mm (approx)
: 120 kg (approx)

4. Hilman Rollers c/w Tapered FABREEKA Pad


Make
Model
Load Capacity
Dimension
Weight

: Hilman Rollers
: 1250-XT-96582
: 1,250 metric tons each
: 1067 (L) x 908 (W) x 337(H) mm
: 1940 kg / pc

5.

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

7 of 9

Tapered FABREEKA Pad

: Hilman Roller Shim / Pad-01181

Dimension
Weight

FABREEKA pads are located underneath the 1250t Hilman Rollers to


minimize the force concentration on the sub-structure of Cantilever.
: 3200 (L) x 908 (W) x 57(H) mm after combination
: 500 kg / set

Control Console for Drill floor Skidding


Type

Features

Dimensions
Weight

6.

Document Title

Stainless Steel (SS316) fabricated console c/w hinged cover


No electrical components in console, so suitable to Hazardous Zone or
Safe Area
Panel structure will be provided the earthing bosses.
Lift cylinder pressure gauge (4)
Skidding cylinder (STBD & PORT) pressure gauges (4)
Skidding system pressure
Lifting cylinder lift / lower directional control lever
Roll towards port / starboard side directional control lever
: 1120mm (L) x 815mm(W) x 1015mm(H)
: 440 kg dry
450 kg operating

Lift and Roll Assemblies


There are not any electrical components on the assemblies, so suitable to Hazardous Zone or Safe
Area
Design Temperature

6.1

6.2

6.3

-20 C to +45 C

Base Plate
Material

Hardox 400 or equivalent

Feature
Weight

:
:

Male clevis for roll cylinders


490 kg dry

Hilman Rollers
Maker

Hilman rollers

Model

500-XOT-04137

Load Capacity
Weight

:
:

500 metric tons each


530 kg dry

Lift Cylinder
Lift Capacity
Lift Cylinder Bore

:
:

Total 500 metric tons for 2 cylinders


16 (406.4mm)

Lift Cylinder Stroke

2 (50.8 mm)

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

8 of 9

Operating Pressure
Weight

:
:

3,000 psi
400 kg dry
4405 kg operating

6.4

Skidding Cylinder
Max Horizontal Skidding Capacity

Total 25.6 metric tons for 2 cylinders

Skidding Cylinder Bore

4 (101.6 mm)

Skidding Cylinder Rod

2 (50.8 mm)

Skidding Cylinder Stroke

8 (203.2mm)

Stroke Speed

1.5 ft/min (457 mm/min)

Weight

48 kg dry
52 kg operating

Hydraulic Power Unit Requirements for Lift & Roll System


The Drill floor skidding system is operated using the hydraulic power unit described in ITEM 1.

7.

Special Tools
No special tools required.

8.

ABS Certificates
ABS full class certification for skidding system include:Design Review and calculations of skidding system according to ABS rules
Material / Fabrication / welding (WPS/PQR) witness by ABS surveyor
Hilman Rollers to be provided ABS certificate
FAT witness by ABS surveyor

9.

Start-up / Commissioning Spare Parts


Refer to the appendix table Start-up / Commissioning Spare Parts

10.

Painting Specification
Painting Spec

Marine Painting Coat System

External surfaces
1st Coat

:
:

All surfaces shot blasted to SA 2.5 (ISO 8501-1).


Zinc-rich Primer 50 m DFT

2nd Coat
3rd Coat

:
:

High-built Epoxy Intermediate 150 m DFT.


Polyurethane Top Coat 75 m DFT

Finishing Color

:
:

TOTAL DFT 275 m


TBA by Yard

Document Title

Technical Specification Scope of Supply

Document No

112390275-TS-01

Rev

Date

04.07..2012

Page

9 of 9

APPENDICES


Reference Drawings

Dwg no. 112390275-JU2K-100

Rev A

General Layout for JU2000E Skidding System

(1 Sht.)

Dwg no. 112390275-JU2K-200

Rev A

Control Console for Cantilever Skidding

(1 Sht.)

Dwg no. 112390275-JU2K-300

Rev A

Cantilever Skidding Assemblies

(1 Sht.)

Dwg no. 112390275-JU2K-400

Rev A

Control Console for Drill Floor Skidding

(1 Sht.)

Dwg no. 112390275-JU2K-500

Rev A

Lift & Roll Assemblies

(1 Sht.)

Reference Documents
a)

Start-up / Commissioning Spare Parts

b)

Recommended Spare Parts for two (2) Year Operation

c)

Seller Document Schedule